1100 / 1105 / 1110 / 1130 / 1150

Variable-Frequency AC Drives

Guide to Installation,
Troubleshooting,
and Maintenance

11/2 to 600 hp
(1.1 to 450 kW)

For revisions ECL 10 and above

 Notices
Copyright © 2000-2004 by Unico, Incorporated.
All rights reserved. No part of this publication may be copied, reproduced, or reduced to
any electronic media or machine-readable format without the prior written permission of
Unico, Inc.
The information contained in this manual is considered accurate to the best knowledge of
the supplier at the time of publication. The manufacturer, however, assumes no liability for
errors that may exist. The supplier reserves the right to change data and specifications
without notice.
All trade designations are provided without reference to the rights of their respective
110941 ECL 004 owners.
1000.40–04 12/04 Printed in the United States of America.
Table of Contents

Table of Contents...................................................................................................1-1

Safety Information...................................................................................................... i
Overview ................................................................................................................................... i
Conventions Used ..................................................................................................................... i
General Precautions ................................................................................................................. ii
Installation Precautions........................................................................................................... iii
Application Precautions .......................................................................................................... iii
Service Precautions ................................................................................................................. iv

1 About the Manual........................................................................................1-1

1.1 Overview................................................................................................................... 1-1
1.2 Contents .................................................................................................................... 1-1
1.2.1 Intended Audience .................................................................................................... 1-2

2 Product Overview .......................................................................................2-1

2.1 Overview................................................................................................................... 2-1
2.2 Unpacking ................................................................................................................. 2-1
2.2.1 Lifting Instructions ................................................................................................... 2-1
2.2.2 Verify delivery.......................................................................................................... 2-2
2.2.3 Inspect for damage.................................................................................................... 2-2
2.2.4 Storage/Transportation ............................................................................................. 2-2
2.2.5 Nameplate Identification .......................................................................................... 2-2
2.3 Family Overview ...................................................................................................... 2-3
2.3.1 Features .................................................................................................................. 2-3
2.3.2 Drive Architecture .................................................................................................... 2-6
2.4 Specifications............................................................................................................ 2-9

3 Mechanical Installation ..............................................................................3-1

3.1 Overview................................................................................................................... 3-1
3.2 Forms......................................................................................................................... 3-1
3.3 Installation Site Considerations................................................................................ 3-1
3.3.1 Enclosure .................................................................................................................. 3-1
3.3.2 Operating Environment ............................................................................................ 3-2
3.3.3 Cooling .................................................................................................................. 3-2
3.4 Layout Considerations.............................................................................................. 3-3
3.4.1 Dimensions and Weights.......................................................................................... 3-3
3.4.2 Space Requirements ................................................................................................. 3-3
3.4.3 Orientation ................................................................................................................ 3-3
3.4.4 Cable Routing ........................................................................................................... 3-3
3.5 Installation Procedure............................................................................................... 3-4
3.5.1 Foot Mounting .......................................................................................................... 3-4
3.5.2 Flange Mounting....................................................................................................... 3-5
3.6 Mounting the I/O Fanning Strip............................................................................... 3-5

Table of Contents
 4 Electrical Installation..................................................................................4-1
4.1 Overview................................................................................................................... 4-1
4.2 Wiring Requirements................................................................................................ 4-1
4.2.1 Standards and Codes................................................................................................. 4-1
4.2.2 Conductors ................................................................................................................ 4-1
4.2.3 Tightening Torque .................................................................................................... 4-1
4.3 Insulation Tests ......................................................................................................... 4-2
4.4 Ground Connections ................................................................................................. 4-2
4.4.1 Ground the drive ....................................................................................................... 4-3
4.4.2 Ground the Power Supply ........................................................................................ 4-3
4.4.3 Ground the Motor and Transducer........................................................................... 4-3
4.4.4 Connect the Control Grounds................................................................................... 4-3
4.5 Input Power Supply .................................................................................................. 4-3
4.5.1 Power Source Conditioning ..................................................................................... 4-4
4.5.2 Connect the Power Supply ..................................................................................... 4-11
4.5.3 Input Protection....................................................................................................... 4-11
4.6 Connect the Motor .................................................................................................. 4-11
4.7 Connect the Dynamic Braking Resistor................................................................. 4-12
4.8 Bus Connections ..................................................................................................... 4-13
4.8.1 Common-Bus Operation......................................................................................... 4-13
4.9 Control Signal Connections ................................................................................... 4-37
4.9.1 Wiring Precautions ................................................................................................. 4-37
4.9.2 Digital I/O Connections (TB1)............................................................................... 4-39
4.9.3 Analog I/O Connections (TB2, CON2) ................................................................. 4-40
4.9.4 Serial Connections (TB1, J1, J2, J3, J4, J6, J11, J12)........................................... 4-41
4.9.5 Feedback Interface Connections ............................................................................ 4-42

5 Troubleshooting/Maintenance ..................................................................5-1
5.1 Overview................................................................................................................... 5-1
5.2 Troubleshooting........................................................................................................ 5-1
5.2.1 Theory of Operation ................................................................................................. 5-1
5.2.2 Rectifier Checking Procedure ................................................................................ 5-11
5.2.3 Transistor Checking Procedure .............................................................................. 5-12
5.3 Maintenance............................................................................................................ 5-14
5.3.1 Working Life........................................................................................................... 5-14
5.3.2 Battery Life ............................................................................................................. 5-14
5.3.3 Disposal ................................................................................................................ 5-14
5.3.4 Spare Parts .............................................................................................................. 5-14

1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Safety Information

Overview
This section states important safety information that must be followed when installing,
operating, and servicing the drive. Study this information carefully before working on or
with the unit. Failure to follow these instructions may lead to personal injury or death or
to damage to the drive, motor, or driven equipment.

Additional safety instructions specific to the application software can be found in the
application documentation. Please study and follow those instructions as well.

Conventions Used
The following notation conventions are used throughout this manual to indicate
information important to personal safety or machine hazards.

Attention
Identifies information about practices or circumstances that can lead to
! personal injury or death, property damage, or economic loss.

Safety Information i
 General Precautions

Attention
Only qualified personnel with the proper skills, instruction, and familiarity
with the drive and its applications should install, start up, operate,
troubleshoot, and maintain the drive. You must be familiar with the
! electrical and mechanical components of the system to perform the
procedures outlined in this manual. Failure to comply may result in
personal injury, death, and/or equipment damage.

Attention
Failure to take proper precautions for electrical hazard could cause injury or
! death.

Attention
Failure to follow industry safety standards and instructions in this manual
! could damage the drive and void the manufacturer’s warranty.

Attention
The drive may be sensitive to electrostatic discharge. Static precautions are
! required when servicing or repairing the unit.

Attention
If an aluminum electrolytic capacitor in the drive fails from a build-up of
internal pressure, a safety vent will operate, spraying electrolyte vapor from
the capacitor. If a capacitor vents, avoid contact with the liquid, avoid
inhaling the vapors, and ventilate the area. If your skin comes in contact
! with the electrolyte, flush it immediately with cold water. If electrolyte gets
in your eyes, immediately remove any contact lenses and flush the open
eyes with plenty of clean water. If electrolyte is ingested, dilute it by
drinking warm water and seek immediate medical attention.

Attention
Drives are intended for fixed, permanent connection to earthed three-phase
supply mains. Use of EMC filters along with the equipment will increase
! leakage current in the protective conductor and may affect compatibility
with residual-current-operated protective devices.

Attention
The drive provides solid-state motor overload protection. The level of
protection is dependent upon the rating of the unit (given in Table 2-2) as
! well as the software overload specified by the user. Please refer to the
application documentation for instructions on adjusting the overload.

ii 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Installation Precautions

Attention
An incorrectly installed or operated drive can result in damage to the
! equipment it controls. Make certain installation and operating specifications
are followed.

Attention
To provide protection against electrical shock, drives must be mounted in
an enclosure meeting at least the requirements of Protective Type IP20 (or
NEMA equivalent) according to EN60529 and with top surfaces meeting at
! least the requirements of IP40 (or NEMA equivalent). It is recommended
that a key or tool be required to open the enclosure and that enclosure doors
be interlocked with the electrical supply disconnect.

Attention
! The drive and associated equipment must be properly earth grounded.

Attention
Any site insulation tests must be performed before making electrical
! connections to the drive.

Attention
The drive is not equipped with a supply-disconnecting device. An external
supply-disconnecting device must be provided to isolate incoming electrical
! supplies during installation and maintenance work. This device should
comply with the requirements of EN 60204-1 as well as all applicable
national and local regulations.

Application Precautions

Attention
Emergency stop devices shall be located at each operator control station and
at other operating stations where emergency stop may be required. Control
inputs and keypad motor-control functions do not generate an emergency
! stop of the motor and do not remove power that can cause hazardous
conditions. Regardless of the operating state, the drive’s motor output
terminals may be at dangerous voltage levels whenever input power is
applied and the bus is charged.

Safety Information iii

 Attention
Drive functionality depends upon the application software installed. Some
application software offers automatic restart functions that allow the unit to

! reset and resume operation after a fault. These functions must not be
enabled when hazardous conditions might arise from such action. Certain
features may present additional hazardous situations. Refer to the associated
application documentation for further safety information.

Service Precautions

Attention
Always disconnect and lock out all electrical supplies before working on
! the drive or associated equipment. Do this before touching any electrical or
mechanical components associated with the drive application.

Attention
High voltage may be present even when all electrical power supplies are
disconnected. After switching off electrical power, wait at least 15 minutes
for bus circuit capacitors to discharge before working on the drive or
! associated equipment. Use an appropriate voltmeter to further verify that
capacitors are discharged before beginning work. Do not rely exclusively
on the bus voltage indicator. Dangerous voltage levels may remain even
when the indicator is off.

Attention
High voltage may be present at the motor output terminals (U, V, W)
! whenever input power is applied, regardless of whether the motor is
moving or not.

Attention
Before energizing the motor, verify that there are no loose components
! associated with the drive train and that motor motion will not result in
injury or damage to the equipment.

Safe Service Practices

Follow industry-recognized safety procedures:
• Use only one hand to hold test equipment probes
• Wear approved eye protection
• Stand on insulated material
• Use an isolated oscilloscope
• Keep unnecessary personnel out of the work area
• Never leave a drive cabinet open or unattended

iv 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

1 About the Manual

1.1 Overview
This chapter describes the contents and intended audience of this document.

1.2 Contents
The manual provides the instructions and technical information necessary to install and
maintain the hardware of Unico’s 1000 family of AC drives. Specifically, the manual
pertains to units listed in Table 1-1. The 1140 Variable-Voltage AC Drive is covered
separately in publication 1140.40 (111-564).
Table 1-1—1000 Family

Drive Description
1100 Variable-Frequency AC Drive
1105 Variable-Frequency AC Drive
1110 Phase-Converting AC Drive
1130 Line-Regenerative AC Drive
1150 Modular AC Drive

What’s covered
• Safety Instructions, discusses safety hazards and procedures important to anyone
working with the drive
• Chapter 2, Product Overview, tells how to receive the drive and provides an
overview of its architecture, features, and specifications
• Chapter 3, Mechanical Installation, provides instructions on physically installing
the drive
• Chapter 4, Electrical Installation, explains how to make routine electrical
connections
• Chapter 5, Troubleshooting/Maintenance, discusses troubleshooting and
maintenance of the drive hardware and lists field-replaceable components

What’s not covered

This manual does not address aspects of the drive that depend upon the application
software. Please refer to the application documentation for the following:
• Application-specific control signal wiring and definitions
• Operator interface instructions
• Start-up procedure
• Detailed description of drive features and modes of operation
• Parameter descriptions
• Fault identification and troubleshooting

This manual is not intended to provide in-depth service instructions. For service beyond
that described in this manual, please contact Unico or your representative.

About the Manual 1-1

 1.2.1 Intended Audience
The manual is intended for anyone who will be installing and servicing the drive.
Installation should be performed by qualified electrical personnel to ensure that correct
electrical practices and applicable electrical codes are applied.

The audience is expected to have a basic knowledge of physical and electrical

fundamentals, electrical wiring practices and components, and electrical schematics. No
prior experience with the drive is presumed or required.

Follow instructions
You can prevent injury and damage to the drive or equipment by carefully following the
procedures outlined in this manual.

Follow regulations
All electrical work should conform to the National Electrical Code as well as all state and
local government regulations. Please familiarize yourself with these regulations.

Read both manuals first

Read this manual and the application manual entirely before installing the drive.

1-2 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

2 Product Overview

2.1 Overview
This chapter provides an overview of the 1000 family of drives. It gives instructions on
unpacking, identifying, storing, and transporting a drive. It also familiarizes the user with
the basic features, architecture, and specifications of the drives.

2.2 Unpacking
After opening the package, you should verify delivery and inspect the drive before
installing, storing, or transporting the unit.

2.2.1 Lifting Instructions

Smaller drives are mounted on wooden supports and shipped in corrugated boxes, while
the large drives are transported on skids. When unpacking a boxed drive, carefully follow
the lifting instructions below.

Attention
The drive may weigh a considerable amount. To avoid the risk of personal
injury and/or damage to the drive, two people should work in unison when
! lifting and maneuvering the unit. Follow industry prescribed safe-lifting
practices at all times.

[1] Remove protective holder

Lift off the cardboard protector that holds the instruction manuals.
[2] Remove screws
Remove the four wood screws that secure the heat sink of the drive to the
wooden shipping supports.
[3] Lift by the heat sink
Two people may be required to safely lift the drive from its box. Each person
should stand at one end of the drive, facing the other. Using both hands, place
your fingertips beneath the rim of the aluminum heat sink and lift carefully in
unison.

Attention
To avoid damage, do not lift the drive by the keypad/display bracket or by
! the control modules.

Product Overview 2-1

 2.2.2 Verify delivery
Check that you received the drive that was ordered as well as any options or accessories.
Minimally, you should have received a drive and two manuals (this installation guide and
an application guide). Contact your supplier regarding any discrepancies.

2.2.3 Inspect for damage

Inspect the drive for any damage that may have occurred during shipment. Remove the
cover, if present, and visually examine the insides for obvious problems. If damage is
found, do not operate the drive. Report the problem immediately to the supplier.

2.2.4 Storage/Transportation
If the drive must be stored or transported to another location before installation, verify
that the ambient conditions are acceptable according to the environmental specifications
given in Table 2-3. Choose a storage location that is clean, dry, and noncorrosive. Repack
and store the drive in its original packaging.

2.2.5 Nameplate Identification

Drives are ordered using a model number similar to that shown in Figure 2-1. The model
number identifies the drive type (1100, 1105, 1110, or 1130) and its configuration,
including voltage, power, overload, control type, braking and packaging options, and
application software. Each drive is labeled with an identification tag that indicates its part
number, serial number, and input/output ratings.

Figure 2-1—Drive Model Number

Type Voltage Power Overload Braking Control Package Software

1100 230 001 060 C = constant torque C00 = flange-mounted open chassis
1105 460 002 075 (150% to 200% overload) C01 = foot-mounted open chassis
1110 575 003 100 V = variable torque E00 = flange-mounted basic enclosure
1130 005 125 (120% to 150% overload) E01 = foot-mounted basic enclosure
1150 007 150 E = extended torque E02 = flange-mounted prepunched basic enclosure
010 200 (110% to 120% overload) E03 = foot-mounted prepunched basic enclosure
015 250 Pxx = pre-engineered drive package
020 300 N = w/o dynamic braking Mxx = modified design drive package
025 350 Y = w/dynamic braking
R = regenerative braking x00 = enclosure only
030 400 x10 = w/option package 10
040 500 x11 = w/option package 11
050 600 x12 = w/option package 12
x13 = w/option package 13
V0 = 16 MHz 12-key VFD control 0 = no optional interface x20 = w/option package 20
F0 = 20 MHz 12-key DCR control 1 = w/5 V incremental encoder x21 = w/option package 21
F2 = 20 MHz 12-key DSV control 2 = w/5 V dual incremental encoder x22 = w/option package 22
S0 = 40 MHz 12-key logic I/O control 3 = w/resolver with encoder emulation x23 = w/option package 23
S1 = 40 MHz 12-key mixed I/O control 4 = w/5 V encoder and resolver x51 = w/option package 51
S2 = 40 MHz 16-key logic I/O control 5 = w/5 V triple incremental encoder
S3 = 40 MHz 16-key mixed I/O control 8 = w/5 V encoder and analog interface
S4 = 40 MHz 16-key contact I/O control 9 = w/8-input/4-output analog interface
J2 = 100 MHz 16-key logic I/O control
J3 = 100 MHz 16-key mixed I/O control
J5 = 100 MHz graphic display logic I/O control
J6 = 100 MHz graphic display mixed I/O control

2-2 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

 2.3 Family Overview
The 1000 family of AC drives provides digital flux vector control of ordinary three-phase
AC motors. The drives combine the latest insulated-gate-bipolar-transistor (IGBT), pulse-
width modulation (PWM), and digital signal processor (DSP) technologies with digital-
current-regulator (DCR) or digital-space-vector (DSV) control to deliver optimum motor
performance, complete programmability, and simplicity of operation. Variable-frequency
drive (VFD) operation is also available for cost-effective control of motor speed in
simple applications.

The complete family is comprised of the 1100, 1105, 1110, and 1130 series of variable-
frequency drives as well as the 1140 variable-voltage drive. These drives share a common
architecture that provides a high degree of internal consistency. By combining this core
drive topology with unique input sections, the 1000 family furnishes flexible, efficient,
and cost-effective solutions to a variety of application needs. Table 2-1 summarizes the
various models within the family. The 1140 is described in a separate publication.

Table 2-1—1000 Family Summary

Input Power Input

Drive Description Voltages Range Operation
1100 Variable-Frequency AC Drive 230/460/575 V 11/2-600 hp Three- or six-
phase rectifier
1105 Variable-Frequency AC Drive 230/460/575 V 11/2-300 hp Three- or six-
phase rectifier
1110 Phase-Converting AC Drive 230/460 V 11/2-100 hp Single-phase
rectifier
1130 Line-Regenerative AC Drive 230/460/575 V 71/2-200 hp Three-phase
rectifier/inverter
1140 Variable-Voltage AC Drive 230/460/575 V 5-250 hp Three-phase
SCR control
1150 Modular AC Drive 230/460 V 11/2-200 hp Rectified DC
bus

2.3.1 Features

Performance Flexibility
The 1000 family accommodates a broad range of performance requirements. Units may
be configured for constant-torque operation for heavy-duty cyclic loads, variable-torque
operation for medium-duty requirements, or extended-torque operation for centrifugal
loads such as fans and pumps. The drive operates in a transducerless vector control mode
that does not require a feedback device and produces full torque to base speed with full
starting torque. For demanding applications, an incremental encoder or resolver interface
can be added for precise position, velocity, and torque regulation and improved dynamic
performance. Dual- and triple-encoder interfaces are also available for position-following
and dual-transducer applications. Variable-frequency control is alternately available for
applications that do not require critical velocity or torque control.

Product Overview 2-3

 Motor-Independent Design
The 1000 family drives operate any standard- or inverter-duty AC induction or
synchronous motor, making it ideal for retrofits and new applications alike. A unique,
proprietary digital current regulator (DCR) tunes the drive continuously in real time,
eliminating the usual current-loop tuning process required by conventional drives. Digital
space vector (DSV) control can be selected for reduced motor noise and low current
ripple.

Auto Tuning
Once routine electrical connections have been made, simple-to-use auto-tuning features
adjust virtually all motor- and load-dependent parameters. No motor maps are required.
Simply enter basic motor information from the nameplate, and the advanced setup
routines do the rest. The drive is completely tuned within minutes.

Control Options
Numerous control and interface options are available. The 16 MHz control module
provides variable-frequency drive (VFD) control for simple applications. The 20 MHz
control module is available in digital-current-regulator (DCR) and digital-space-vector
(DSV) versions. The 40 MHz control modules provide both DCR and DSV control with
either a logic-, mixed-, or contact-type I/O interface. The 100 MHz control modules
provide both DCR and DSV control with either a logic- or mixed-type I/O interface. Each
control module provides digital and analog inputs and outputs as well as asynchronous
serial communication capabilities. The 20 MHz, 40 MHz, and 100 MHz modules also
provide synchronous serial communication capabilities. The 100 MHz module includes
provisions for an optional AnyBus® module for communication using a variety of
industry-standard protocols and a MaxStream™ module for wireless communication.
Depending upon the control module, drives can accept motor and/or machine feedback
with a single, dual, or triple incremental encoder interface, a resolver interface, or
resolver and encoder interfaces. An optional analog interface module is also available for
expanding the analog I/O capabilities of a drive. One of three keypad/display units is
available, depending upon the application.

Application Software
A wide variety of software options is available to tailor a drive to its application, from a
fully featured velocity/torque control for general purposes to a host of powerful programs
pre-engineered for specific applications. Customization is possible with many programs
using UEdit™, a Windows-based programming tool that allows users extend an
application using IEC 1131 standard ladder diagrams and function blocks.

Braking Options
The 1000 family offers both dynamic and regenerative braking options. A dynamic
braking IGBT allows motor braking energy to be dissipated in an external resistor. The
dynamic braking IGBT is optional on the 1100 and 1110 drives and included as standard
on some 1105 drives. Appropriately sized external braking resistors are required. The
1130 line-regenerative drive provides true four-quadrant control without requiring
dynamic braking. Energy generated by stopping the motor and load is put back onto the
power grid rather than wasted as heat in a resistor.

2-4 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Digital Setup, Easy Operation
A keypad and liquid crystal display provide a simple interface for setting and viewing
operating parameters and diagnostics. All controller settings are made digitally for
precision and repeatability. Readouts and fault messages are displayed in readily
understandable language. A graphical display option provides on-board oscilloscope-type
viewing of drive and system parameters.

Multiaxis Operation
A built-in high-speed synchronous communication port allows the motion of multiple
slave drives to be precisely coordinated. With optional master/slave software, the velocity
ratio and position phasing of the drives can also be controlled. Multiple motors can be
operated in parallel from a single drive using optional variable-frequency control.

Power Quality
A built-in link choke on the 1100, 1105, and 1110 drives provides near-unity overall
power factor and low harmonic line currents at all motor speeds. High-power 1100 amd
1105 drives also offer a six-phase (twelve-pulse) configuration for further minimizing
line harmonics in critical applications. The 1130 line-regenerative drive provides near-
unity power factor for both motoring- and braking-type loads by using an IGBT bridge to
control the flow of power into and out of the drive.

Protection and Advanced Diagnostics

Drives monitor their operating conditions and provide a comprehensive set of overload,
short circuit, and other electronic protective features to ensure safe, reliable operation.
Faults indications are displayed in plain language. A log maintains a history of fault
occurrences and externally triggered events.

Serial Connectivity
A fully isolated RS-422/485 serial interface is provided for connecting a drive to a
process controller, communication network, or programmable controller. A variety of
popular communication protocols is available. The 100 MHz module also accepts an
AnyBus module with numerous industry-standard protocol options and a MaxStream
module for wireless communications. An RS-232 connection is also provided on 40 MHz
and 100 MHz controllers for connecting a personal computer. Windows-based PCs can
set up, monitor, and control a network of drives using optional DriveLink™ or UEdit™
software. Drive Archive™ and Drive Chart™ for the Palm OS make it easy to save and
restore setups and capture charts using a handheld computer.

Packaging
Compact and rugged, drives are available either enclosed or as an open chassis for
mounting inside an enclosure. Both versions can be foot-mounted to a wall or subplate or
flange-mounted through a cutout to dissipate heat outside an enclosure. Standard
packaged systems are also available that incorporate additional components within an
enclosure.

Product Overview 2-5

 2.3.2 Drive Architecture
The general function of the drive is to convert a fixed voltage and frequency from an
electrical power source into a variable voltage and frequency for controlling an AC
motor. The basic architecture of the 1100, 1105, and 1110 drives is shown in Figure 2-2,
that of the 1130 drive in Figure 2-3, and that of the 1150 drive in Figure 2-4.

A rectifier section is used on the 1100, 1105, and 1110 drives to convert the fixed AC
line voltage into a DC bus voltage. The 1150 is a modular design intended for operating a
number of units from a common DC bus. Low-power drives use a diode rectifier and
resistors to charge the bus capacitors, which is then bypassed by a contact once the bus is
up to full voltage. Medium- and high-power drives use silicon-controlled rectifiers
(SCRs) to control the charging of the bus capacitors. High-power drives provide for
optional twelve-pulse (six-phase) connection of the input to reduce harmonic currents.
The 1110 drive is designed for single-phase operation using two, rather than three, AC
line voltage terminals. A rectifier control coordinates the charging of the bus.

A link choke and bus capacitors in the 1100, 1105, and 1110 drives form a filter that
smoothes the output of the rectifier section into a steady DC voltage. An optional
dynamic brake device on these units allows regenerative energy from the load to be
dissipated in an external resistor when the drive is braking. The link choke and dynamic
brake device are normally part of the converter supplying the DC bus to 1150 units.

A converter section is used on the 1130 drive to regulate power flow between the AC line
and DC bus. The converter uses an insulated gate bipolar transistor (IGBT) bridge to
rectify the AC line voltage into a DC bus voltage. This section also regenerates energy
from the DC bus to the AC line when the drive is braking.

An inverter section consisting of six insulated gate bipolar transistors (IGBTs) is used to
power an AC motor. This section can produce sine-wave motor voltages and currents of
any desired amplitude by rapidly switching the IGBTs using a technique called pulse-
width modulation (PWM). A gate driver is used to pass switching signals from the drive
controller to the IGBTs.

Overall operation of the unit is regulated by a drive control that incorporates a digital
signal processor (DSP) and a digital current regulator (DCR) or digital space vector
(DSV) control. This high-speed digital control uses both voltage and current feedback to
regulate the output to the motor. Optional encoder and resolver interfaces are available to
provide closed-loop control of motor velocity and/or position. A dual encoder option is
available to slave the motor to other sections of a machine or to reduce machine
resonance using dual transducer control. Variable-frequency drive (VFD) operation is an
option for controlling AC motors in simple applications.

A keypad and display on the control module provide access to operating and setup
parameters. The control module also provides analog and digital inputs that can be used
as input to and output from the drive. Serial communication channels are also available
for connecting drives to process controllers, communication networks, programmable
controllers, or personal computers.

2-6 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Figure 2-2—Architecture of the 1100, 1105, and 1110 Drives

Rectifier Link Dynamic Inverter

Section Choke Brake Section

AC Bus AC Optional
Line Capacitors Motor Transducers

Display
Rectifier Gate
Control Driver
Keypad

Serial Transducer
I/O Interface

Drive
Control

Analog Digital
I/O I/O

Figure 2-3—Architecture of the 1130 Drive

Converter Bus Inverter

Section Capacitors Section

AC AC Optional
Line Motor Transducers

Display
Converter Gate
Control Driver
Keypad

Serial Transducer
I/O Interface

Drive
Control

Analog Digital
I/O I/O

Product Overview 2-7

 Figure 2-4—Architecture of the 1150 Drive

Bus Inverter
Capacitors Section

AC Optional
Motor Transducers

DC
Bus

Display
Gate
Driver
Keypad

Serial Transducer
I/O Interface

Drive
Control

Analog Digital
I/O I/O

2-8 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

2.4 Specifications
Detailed drive specifications are provided in Table 2-2 through Table 2-14 below.

Table 2-2—Electrical Specifications

Input Supply
Line voltage: 200 to 240 V AC, three phase (1100, 1105, 1130, and 1150)
220 to 240 V AC, single-phase (1110)
380 to 480 V AC, three-phase (1100, 1105, 1130, and 1150)
440 to 480 V AC, single-phase (1110)
500 to 600 V AC, three-phase (1100, 1105, and 1130)
Phase-sequence insensitive
Overvoltage Category III (IEC 664-1)
Voltage tolerance: –10% of minimum, +10% of maximum
Imbalance: Maximum ±3% of nominal input voltage
Frequency: 47 to 63 Hz
Power factor: Displacement:
1.00 at all loads and speeds
Overall:
0.94 at rated load (1100, 1105, and1130)
0.65 at rated load (1110)
Output Rating
Voltage: Zero to input supply voltage, three-phase (1100, 1105,
1130, and 1150)
Zero to 90% of input supply voltage, three-phase (1110)
Frequency: Zero to 120 Hz for transducerless vector control
Zero to 180 Hz for transducer-based vector control
Zero to 300 Hz for variable-frequency control
Switching frequency: 16 MHz control:
1.0, 1.9, 3.9, 7.8, and 15.6 kHz
(see Table 2-14)
20 MHz control:
Programmable from 1.1 to 6.5 kHz
(see Table 2-14)
40 and 100 MHz controls:
Programmable from 1.0 to 12.0 kHz
(see Table 2-14)
Service Conditions
Efficiency: 97% nominal at rated switching frequency
Overload current: Torque Overload (1 min) Maximum

Constant 150% to 200% 200% of rated

(†)
of rated
Variable 120% to 150% 140% to 160%
(†)
of rated of rated
Extended 110% to 120% 120% to 140%
(†)
(1100, 1105, of rated of rated
1130, and 1150)

(†) Depending upon the application software, the overload may reach the listed upper limit with a corresponding
decrease in overload time. Refer to the application documentation for further information.

Product Overview 2-9

 Table 2-3—Environmental Specifications

Operating Environment
Temperature: Control section: 32° to 131° F (0° to 55° C)
Heat sink (standard): 32° to 104° F (0° to 40° C)
Heat sink (derated): 32° to 122° F (0° to 50° C)
Relative humidity: 5% to 95%, noncondensing
Altitude: 0 to 3,300 ft (0 to 1,000 m) above sea level
Derate output power 1% per 330 ft (100 m) above
3,300 ft (1,000 m).
Air pressure: 20.67" to 31.30" (70 to 106 kPa)
2
Vibration: 0.3 mm (2 to 9 Hz), 1 m/s (9 to 200 Hz) sinusoidal
(IEC 68-2-6)
Pollution: Nonconductive pollution according to Pollution Degree 2
of IEC 664-1
If the drive is to be used in a more polluted environment
(Pollution Degree 3 or 4), suitable enclosures and air
filtering or conditioning equipment must be used. To
protect against dust ingress, an IP6x-rated enclosure (or
NEMA equivalent) must be used.
Contamination levels: Class 3C2 for chemicals (IEC 721-3-3)
Class 3S2 for dust (IEC 721-3-3)
Storage Environment
Temperature: –40° to 158° F (–40° to 70° C)
Relative humidity: 5% to 95%, noncondensing
Air pressure: 20.67" to 31.30" (70 to 106 kPa)
Transportation Environment
Temperature: –40° to 158° F (–40° to 70° C)
Relative humidity: 5% to 95%, noncondensing
Air pressure: 20.67" to 31.30" (70 to 106 kPa)

2-10 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 2-4—Performance Specifications

Frequency Control (16 MHz control)

Range: Zero to base speed at full torque
Base speed to 300 Hz at constant power
Resolution: 0.024% with analog input (12-bit)
0.1 Hz with digital input
Velocity Control (20, 40, and 100 MHz control)
Range: Zero to base speed at full torque
Base speed to 180 Hz at constant power with transducer
Base speed to 120 Hz at constant power without
transducer
Regulation: ±0.001% of base speed, down to zero, with transducer
±0.5% of base speed, 2 Hz and above, without transducer
Torque Control (20, 40, and 100 MHz control)
Starting torque: Constant torque: zero to 150% to 200% of rated
Variable torque: zero to 120% to 150% of rated
Extended torque: zero to 110% to 120% of rated
(1100, 1105, and 1130)
Regulation: ±2.0% of maximum with transducer
±5.0% of maximum without transducer

Product Overview 2-11

 Table 2-5—Processor/Memory Specifications
Central processing unit: 16 MHz control:
80C196 microprocessor
20 and 40 MHz controls:
56002 digital signal processor (DSP)
100 MHz control:
56309 digital signal processor (DSP)
Clock frequency: 16 MHz
20 MHz
40 MHz
100 MHz
Data memory: 16 MHz control:
2 kilobyte battery-backed static RAM
20 MHz control:
16 kilobyte battery-backed static RAM
40 MHz control:
32 kilobyte battery-backed static RAM
100 MHz control:
128 kilobyte battery-backed static RAM
Scratch pad memory: 16 MHz control:
256 byte high-speed RAM
20 MHz control:
24 kilobyte high-speed RAM
40 MHz control:
142 kilobyte high-speed RAM
100 MHz control:
1.5 megabyte high-speed RAM
Program memory: 16 MHz control:
64 kilobyte flash EPROM
20 MHz control:
384 kilobyte flash EPROM
40 MHz control:
1.5 megabyte flash EPROM
100 MHz control:
3.0 megabyte flash EPROM

2-12 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 2-6—Input/Output Specifications

Analog
Inputs: 16 MHz and 20 MHz controls:
Three (3) 12-bit analog inputs (0 to ±10 V DC,
0 to 10 V DC, and 0 to 20 mA)
40 MHz and 100 MHz controls:
Three (3) 12-bit analog inputs (0 to ±10 V DC or
0 to 20 mA)
Analog Interface Module (optional):
Eight (8) 12-bit analog inputs (0 to 10 V DC or 0 to 20 mA)
Outputs: 16 MHz and 20 MHz controls:
Two (2) 12-bit analog outputs (0 to ±10 V DC)
40 MHz and 100 MHz controls:
Two (2) 12-bit analog outputs (0 to ±10 V DC and
0 to 20 mA)
Analog Interface Module (optional):
Four (4) 12-bit analog outputs (0 to ±10 V DC)
Digital
Inputs: 16 MHz, 40 MHz, and 100 MHz controls:
Twelve (12) digital inputs (require sink of 1 mA to
common)
20 MHz control:
Eleven (11) digital inputs (require sink of 1 mA to
common)
I/O Fanning Strip (optional):
Provision for input converters rated 2.5 to 2.8 V DC @
30 mA, 90 to 140 V AC @ 11 mA, and 180 to 280 V AC
@ 5 mA
Outputs: 16 MHz, 20 MHz, 40 MHz, and 100 MHz mixed I/O
controls:
Three (3) digital outputs (Form C contacts rated 125 V AC
@ 5 A, Form A contact rated 125 V AC @ 5 A, and open-
collector driver rated 24 V DC @ 500 mA)
40 MHz and 100 MHz logic I/O controls:
Six (6) digital outputs (open-collector driver rated
24 V DC @ 500 mA)
40 MHz contact I/O control:
Three (3) digital outputs (Form A contact rated 125 V AC
@ 5 A)
I/O Fanning Strip (optional):
Provision for output converters rated 5 to 60 V DC @ 3 A,
12 to 140 V AC @ 3 A, or 24 to 280 V AC @ 3 A; or for
normally-open or normally-closed relay converters rated
250 V AC @ 8 A

Product Overview 2-13

 Table 2-7—Serial Communication Specifications

Asynchronous
Port(s): 16 MHz and 20 MHz controls:
RS-422/485, isolated
40 MHz control:
RS-232/422/485, isolated
Auxiliary RS-422/485
100 MHz control:
RS-232/422/485, isolated
Two (2) auxiliary RS-422/485
Baud rate: Application dependent
Protocol: Application dependent
Synchronous
Port: 20 MHz, 40 MHz, and 100 MHz controls:
RS-485 for high-speed master/slave networking

Table 2-8—Communication Module Specifications

Interfaces: 100 MHz control:

®
One (1) AnyBus communication provision
™
One (1) MaxStream wireless communication provision
® ® ™
AnyBus options: AnyBus ControlNet communication module
® ™
AnyBus DeviceNet communication module
®
AnyBus Ethernet communication module
®
AnyBus Interbus communication module
® ®
AnyBus LonWorks communication module
® ®
AnyBus Modbus Plus communication module
®
AnyBus Profibus DPV1 communication module
™ ™
MaxStream options: MaxStream 900 MHz wireless communication module
™
MaxStream 2.4 GHz wireless communication module

2-14 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 2-9—Encoder Interface Specifications
Internal supply: 5 V DC @ 250 mA
Channels: 100 MHz Control Module (323-397 and 323-547):
A, B, marker, reference
Encoder Interface Module:
A, B, marker
Dual Encoder Interface Module:
A, B, marker, reference
Allowable quadrature error: ±36°
Maximum input frequency: 250 kHz
Switching threshold: 200 mV
Input Impedance: 120 Ω
Differential input voltage: ±5 V
Common mode input voltage: ±5 V

Table 2-10—Resolver Interface Module with Encoder Emulation

Specifications

Reference Output
Frequency: 5 kHz
Amplitude: 4 Vrms
Feedback Input
Sine/cosine amplitude: 2 Vrms
Transformation ratio: 0.5
Resolution 10- to 16-bit, programmable

Maximum Recommended Resolution Speed

Speed
10-bit 50,000 rpm
12-bit 12,000 rpm
14-bit 3,000 rpm
16-bit 800 rpm
Encoder Emulation
Channels: A, B, marker, feedback error
Resolution: Resolver Resolution Quadrature Output
10-bit 256 ppr
12-bit 1,024 ppr
14-bit 4,096 ppr
16-bit 16,384 ppr

Product Overview 2-15

 Table 2-11—Protection Specifications

• Ground fault • Ambient overtemperature

• Motor phase-to-phase short circuit • Power transistor fault
(20, 40, and 100 MHz controls)
• DC bus overvoltage
• Logic power undervoltage
• DC bus undervoltage
(20, 40, and 100 MHz controls)
• Instantaneous overcurrent
• Memory malfunction
• Motor overload
• Processor not running fault
• Heat sink overtemperature (20, 40, and 100 MHz controls)
Refer to the application documentation for additional protective features.

Table 2-12—Product Range

Input A p p l i c a t i o n
Voltage Constant-Torque Variable-Torque Extended-Torque

1100
230 V AC 11/2-60 hp 2-75 hp —
(1.1-45 kW) (1.5-55 kW)
380 V AC 11/2-400 hp 2-500 hp —
(1.1-300 kW) (1.5-375 kW)
460 V AC 11/2-400 hp 2-500 hp 25-600 hp
(1.1-300 kW) (1.5-375 kW) (18-450 kW)
575 V AC 11/2-400 hp 2-500 hp 25-600 hp
(1.1-300 kW) (1.5-375 kW) (18-450 kW)

1105
230 V AC 11/2-20 hp 2-25 hp 10-25 hp
(1.1-15 kW) (1.5-18 kW) (7.5-18 kW)
380 V AC 11/2-150 hp 2-200 hp —
(1.1-110 kW) (1.5-150 kW)
460 V AC 11/2-150 hp 2-200 hp 10-250 hp
(1.1-110 kW) (1.5-150 kW) (7.5-185 kW)
575 V AC 11/2-200 hp 2-250 hp 10-300 hp
(1.1-150 kW) (1.5-185 kW) (7.5-225 kW)

1110
230 V AC 11/2-40 hp 2-50 hp —
(1.1-30 kW) (1.5-37 kW)
460 V AC 11/2-75 hp 2-100 hp —
(1.1-55 kW) (1.5-75 kW)

1130
230 V AC 71/2-60 hp 10-75 hp —
(5.5-45 kW) (7.5-55 kW)
380 V AC 71/2-125 hp 10-150 hp —
(5.5-90 kW) (7.5-110 kW)
460 V AC 71/2-125 hp 10-150 hp 25-200 hp
(5.5-90 kW) (7.5-110 kW) (18-150 kW)
575 V AC 71/2-125 hp 10-150 hp 25-200 hp
(5.5-90 kW) (7.5-110 kW) (18-150 kW)

1150
230 V AC 11/2-60 hp 2-75 hp 10-100 hp
(1.1-45 kW) (1.5-55 kW) (7.5-75 kW)
460 V AC 11/2-125 hp 2-150 hp 10-200 hp
(1.1-90 kW) (1.5-110 kW) (7.5-150 kW)

2-16 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 2-13—Output Current Ratings

Power Current Constant Torque Variable Torque Extended Torque

Continuous Overload Maximum Overload Maximum Overload Maximum
hp (kW) Arms Arms Arms Arms Arms Arms Arms

230 V
11/2 6.0 9.0 12.0 — — — —
(1.1)
2 6.8 10.2 13.6 8.2 12.0 — —
(1.5)
3 9.6 14.4 19.2 11.5 13.6 — —
(2.2)
5 15.2 22.8 30.4 18.2 19.2 — —
(3.7)
71/2 22.0 33.0 44.0 26.4 30.4 — —
(5.5)
10 28.0 42.0 56.0 33.6 44.0 30.4 30.4
(7.5)
15 42.0 63.0 84.0 50.4 56.0 44.0 44.0
(11)
20 54.0 81.0 108.0 64.8 84.0 56.0 56.0
(15)
25 68.0 102.0 136.0 81.6 108.0 74.8 84.0
(18)
30 80.0 120.0 160.0 96.0 136.0 88.0 108.0
(22)
40 104.0 156.0 208.0 124.8 160.0 114.4 136.0
(30)
50 130.0 195.0 260.0 156.0 208.0 143.0 160.0
(37)
60 154.0 231.0 308.0 184.8 260.0 169.4 208.0
(45)
75 192.0 — — 230.4 308.0 211.2 260.0
(55)
100 248.0 — — — — 272.8 308.0
(75)

(continued)

The ratings provided in this table reflect standard overloads of 150% (CT), 120% (VT), and 110% (ET).
Depending upon the application software, units may be operated at up to 200% (CT), 150% (VT), and
120% (ET) overload. To determine the maximum overload current for alternate VT and ET ratings, use the
CT overload for the same power rating but limit it to the VT or ET maximum current. Refer to the
application documentation for further information.

Product Overview 2-17

 Table 2-13—Output Current Ratings (continued)

Power Current Constant Torque Variable Torque

Continuous Overload Maximum Overload Maximum
hp (kW) Arms Arms Arms Arms Arms

380 V
11/2 3.4 5.2 6.0 — —
(1.1)
2 3.9 5.9 6.8 4.7 6.0
(1.5)
3 5.5 8.3 9.6 6.6 6.8
(2.2)
5 8.7 13.1 15.2 9.6 9.6
(3.7)
71/2 12.7 19.0 22.0 15.2 15.2
(5.5)
10 16.1 24.2 28.0 19.3 22.0
(7.5)
15 24.2 36.2 42.0 28.0 28.0
(11)
20 31.1 46.6 54.0 37.3 42.0
(15)
25 39.1 58.7 68.0 46.9 54.0
(18)
30 46.0 69.0 80.0 55.2 68.0
(22)
40 59.8 89.7 104.0 71.8 80.0
(30)
50 74.8 112.1 130.0 89.7 104.0
(37)
60 88.6 132.8 154.0 106.3 130.0
(45)
75 110.4 165.6 192.0 132.5 154.0
(55)
100 142.6 213.9 248.0 171.1 192.0
(75)
125 179.4 269.1 312.0 215.3 248.0
(90)
150 207.0 310.5 360.0 248.4 312.0
(110)
200 276.0 414.0 480.0 331.2 360.0
(150)
250 345.0 517.5 600.0 414.0 480.0
(185)
300 414.0 621.0 720.0 496.8 600.0
(225)
350 483.0 724.5 840.0 579.6 720.0
(262)
400 552.0 828.0 960.0 662.4 840.0
(300)
500 690.0 — — 828.0 960.0
(375)

(continued)

2-18 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 2-13—Output Current Ratings (continued)

Power Current Constant Torque Variable Torque Extended Torque

Continuous Overload Maximum Overload Maximum Overload Maximum
hp (kW) Arms Arms Arms Arms Arms Arms Arms

460 V
11/2 3.0 4.5 6.0 — — — —
(1.1)
2 3.4 5.1 6.8 4.1 6.0 — —
(1.5)
3 4.8 7.2 9.6 5.8 6.8 — —
(2.2)
5 7.6 11.4 15.2 9.1 9.6 — —
(3.7)
71/2 11.0 16.5 22.0 13.2 15.2 — —
(5.5)
10 14.0 21.0 28.0 16.8 22.0 15.2 15.2
(7.5)
15 21.0 31.5 42.0 25.2 28.0 22.0 22.0
(11)
20 27.0 40.5 54.0 32.4 42.0 28.0 28.0
(15)
25 34.0 51.0 68.0 40.8 54.0 37.4 42.0
(18)
30 40.0 60.0 80.0 48.0 68.0 44.0 54.0
(22)
40 52.0 78.0 104.0 62.4 80.0 57.2 68.0
(30)
50 65.0 97.5 130.0 78.0 104.0 71.5 80.0
(37)
60 77.0 115.5 154.0 92.4 130.0 84.7 104.0
(45)
75 96.0 144.0 192.0 115.2 154.0 105.6 130.0
(55)
100 124.0 186.0 248.0 148.8 192.0 136.4 154.0
(75)
125 156.0 234.0 312.0 187.2 248.0 171.6 192.0
(90)
150 180.0 270.0 360.0 216.0 312.0 198.0 248.0
(110)
200 240.0 360.0 480.0 288.0 360.0 264.0 312.0
(150)
250 300.0 450.0 600.0 360.0 480.0 330.0 360.0
(185)
300 360.0 540.0 720.0 432.0 600.0 396.0 480.0
(225)
350 420.0 630.0 840.0 504.0 720.0 462.0 600.0
(262)
400 480.0 720.0 960.0 576.0 840.0 528.0 720.0
(300)
500 600.0 — — 720.0 960.0 660.0 840.0
(375)
600 720.0 — — — — 792.0 960.0
(450)

(continued)

Product Overview 2-19

 Table 2-13—Output Current Ratings (continued)

Power Current Constant Torque Variable Torque Extended Torque

Continuous Overload Maximum Overload Maximum Overload Maximum
hp (kW) Arms Arms Arms Arms Arms Arms Arms

575 V
11/2 2.4 3.6 4.8 — — — —
(1.1)
2 2.7 4.1 5.4 3.2 4.8 — —
(1.5)
3 3.9 5.9 7.8 4.7 5.4 — —
(2.2)
5 6.1 9.2 12.2 7.3 7.8 — —
(3.7)
71/2 9.0 13.5 18.0 10.8 12.2 — —
(5.5)
10 11.0 16.5 22.0 13.2 18.0 11.0 12.2
(7.5)
15 17.0 25.5 34.0 20.4 22.0 17.0 18.0
(11)
20 22.0 33.0 44.0 26.4 34.0 22.0 22.0
(15)
25 27.0 40.5 54.0 32.4 44.0 29.7 34.0
(18)
30 32.0 48.0 64.0 38.4 54.0 35.2 44.0
(22)
40 41.0 61.5 82.0 49.2 64.0 45.1 54.0
(30)
50 52.0 78.0 104.0 62.4 82.0 57.2 64.0
(37)
60 62.0 93.0 124.0 74.4 104.0 68.2 82.0
(45)
75 77.0 115.5 154.0 92.4 124.0 84.7 104.0
(55)
100 99.0 148.5 198.0 118.8 154.0 108.9 124.0
(75)
125 125.0 187.5 250.0 150.0 198.0 137.5 154.0
(90)
150 144.0 216.0 288.0 172.8 250.0 158.4 198.0
(110)
200 192.0 288.0 384.0 230.4 288.0 211.2 250.0
(150)
250 240.0 360.0 480.0 288.0 384.0 264.0 288.0
(185)
300 288.0 432.0 576.0 345.6 480.0 316.8 384.0
(225)
350 336.0 504.0 672.0 403.2 576.0 369.6 480.0
(262)
400 384.0 576.0 768.0 460.8 672.0 422.4 576.0
(300)
500 480.0 — — 576.0 768.0 528.0 672.0
(375)
600 576.0 — — — — 633.6 768.0
(450)

2-20 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 2-14—Switching Frequencies

Power CT VT ET
hp (kW) kHz kHz kHz

230 V
11/2 10.0 — —
(1.1)
2 10.0 8.8 —
(1.5)
3 10.0 6.0 —
(2.2)
5 10.0 4.8 —
(3.7)
71/2 10.0 6.1 —
(5.5)
10 10.0 7.3 3.8
(7.5)
15 10.0 5.6 3.4
(11)
20 8.0 7.6 3.2
(15)
25 8.0 6.3 5.5
(18)
30 8.0 6.7 5.1
(22)
40 8.0 5.8 4.7
(30)
50 8.0 6.4 3.9
(37)
60 8.0 6.8 5.2
(45)
75 — 6.1 5.2
(55)
100 — — 4.0
(75)

(continued)

(†) Digital space vector (DSV) control must be used to achieve

switching frequencies less than 3.2 kHz.

Product Overview 2-21

 Table 2-14—Switching Frequencies
(continued)

Power CT VT
hp (kW) kHz kHz

380 V
11/2 7.5 —
(1.1)
2 7.5 6.8
(1.5)
3 7.5 5.1
(2.2)
5 7.5 4.4
(3.7)
71/2 7.5 5.2
(5.5)
10 7.5 5.9
(7.5)
15 7.5 4.9
(11)
20 5.5 6.1
(15)
25 5.5 4.6
(18)
30 5.5 4.8
(22)
40 5.5 4.3
(30)
50 5.5 4.6
(37)
60 5.5 4.8
(45)
75 5.5 4.5
(55)
100 5.5 4.3
(75)
126 4.0 4.6
(90)
150 4.0 3.5
(110)
200 4.0 2.8
(150)
250 4.0 3.2
(185)
300 4.0 3.5
(225)
350 3.5 3.7
(262)
(†) (†)
400 2.7 3.1
(300)
(†)
500 — 2.1
(375)

(continued)

2-22 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 2-14—Switching Frequencies
(continued)

Power CT VT ET
hp (kW) kHz kHz kHz

460 V
11/2 8.0 — —
(1.1)
2 8.0 7.3 —
(1.5)
3 8.0 5.5 —
(2.2)
5 8.0 4.8 —
(3.7)
71/2 8.0 5.6 —
(5.5)
10 8.0 6.4 4.2
(7.5)
15 8.0 5.3 3.9
(11)
20 6.0 6.5 3.8
(15)
25 6.0 5.0 5.2
(18)
30 6.0 5.3 4.4
(22)
40 6.0 4.7 4.1
(30)
50 6.0 5.1 3.7
(37)
60 6.0 5.3 4.4
(45)
75 6.0 4.9 4.4
(55)
100 6.0 4.7 3.7
(75)
125 4.5 5.1 3.7
(90)
150 4.5 4.0 4.5
(110)
(†)
200 4.5 3.3 2.9
(150)
(†)
250 4.5 3.7 2.4
(185)
(†)
300 4.5 4.0 3.0
(225)
350 4.0 4.2 3.5
(262)
400 3.0 3.6 3.9
(300)
(†) (†)
500 — 2.5 2.9
(375)
(†)
600 — — 2.0
(450)

(continued)

Product Overview 2-23

 Table 2-14—Switching Frequencies (continued)

Power CT VT ET
hp (kW) kHz kHz kHz

575 V
11/2 6.0 — —
(1.1)
2 6.0 5.5 —
(1.5)
3 6.0 4.1 —
(2.2)
5 6.0 3.6 —
(3.7)
71/2 6.0 4.2 —
(5.5)
10 6.0 4.8 3.1
(7.5)
15 6.0 4.0 2.9
(11)
20 6.0 4.9 2.8
(15)
25 4.0 5.1 3.9
(18)
30 4.0 3.5 4.5
(22)
(†) (†)
40 4.0 3.1 2.7
(30)
(†)
50 4.0 3.4 2.4
(37)
(†)
60 4.0 3.5 2.9
(45)
(†)
75 4.0 3.3 2.9
(55)
(†) (†)
100 4.0 3.1 2.4
(75)
(†)
125 4.0 3.4 2.4
(90)
(†)
150 4.0 3.5 3.0
(110)
(†) (†)
200 4.0 3.1 2.6
(150)
(†)
250 4.0 3.4 2.4
(185)
(†)
300 3.5 3.6 2.9
(225)
(†)
350 2.5 3.3 3.3
(262)
(†) (†) (†)
400 2.0 2.3 3.1
(300)
(†) (†)
500 — 1.9 1.9
(375)
(†)
600 — — 1.3
(450)

2-24 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

3 Mechanical Installation

3.1 Overview
Proper mechanical installation of the drive is essential for safe, reliable operation and to
simplify electrical wiring and maintenance. This chapter provides information and
instructions for determining the best mounting location, selecting an enclosure, planning
a layout, and installing the unit.

3.2 Forms
Drives are classified into nine different forms according to their physical size and
construction. These forms correspond, for the most part, to different heat sink sizes and
sometimes to different box sizes or mounting methods. Refer to Table 3-3 through Table
3-6 near the end of this chapter to determine the form of a unit based upon its voltage,
torque, and power ratings.

3.3 Installation Site Considerations

It is important to chose a mounting location that protects the drive from harmful
environmental conditions while, at the same time, safeguarding personnel from the
dangerous voltages of the drive system.

3.3.1 Enclosure
A drive can be supplied either unmounted as an open-chassis or enclosed unit or already
mounted as part of a packaged drive system incorporating additional components within
an enclosure. Open-chassis (IP00) units must be mounted inside an enclosure for safety.
The integral enclosures provided with 1100, 1110, and 1130 drives are rated NEMA 1
(IP23). Those provided with 1105 and 1150 drives are rated NEMA 4 (IP66) for units of
10 hp (CT) or less and NEMA 1 (IP23) for 15 hp or more. Both open-chassis and
enclosed versions of all models may be either foot- or flange-mounted.

Figure 3-1 through Figure 3-3 provide the physical dimensions and mechanical layouts of
the drives. Refer to these figures when planning your layout. For simplicity, only the
dimensions of enclosed drives are shown. Chassis units occupy approximately the same
space.

Attention
To provide protection against electrical shock, chassis units must be
mounted in an enclosure meeting at least the requirements of Protective
Type IP20 (or NEMA equivalent) according to EN60529 and with top
! surfaces meeting at least the requirements of IP40 (or NEMA equivalent).
It is recommended that a key or tool be required to open the enclosure and
that enclosure doors be interlocked with the electrical supply disconnect.

Mechanical Installation 3-1

 3.3.2 Operating Environment
The drive should be mounted in an environment that is free from corrosive and volatile
vapors, dust and particles, mechanical shock, excessive vibration, water or excessive
moisture, and temperature extremes. The required ambient operating conditions are
specified in Table 2-3.

3.3.3 Cooling
Thermal management techniques may be necessary to keep the drive operating within
required temperature specifications, particularly when units are installed within confined
spaces. Drives cool themselves using fans that circulate air across a heat sink. Air can be
drawn from either inside the enclosure or outside, depending upon the mounting
configuration. Some applications may require additional ventilating or cooling
equipment.

3.3.3.1 Thermal Load

If the drive is to be installed in a separate enclosure, its thermal load must be considered.
The total power dissipated by each drive is given in Table 3-8 (1100, 1105, and 1130
drives), Table 3-9 (1110 drives), and Table 3-10 (1150 drives) at the end of this chapter.
Dissipation figures are provided for the control section and heat sink independently since
the heat sink can be mounted externally to the enclosure. Use this information, in
conjunction with the enclosure manufacturer’s recommendations, to size the enclosure
and to determine cooling airflow requirements. Power dissipation of units operating on
380 V power lines is the same as that listed for 460 V.

3.3.3.2 Air Circulation

Air circulation can be controlled by selecting the mounting configuration. Foot-mounted
drives stand away from the mounting surface and pull ambient air from behind the unit to
cool the heat sink. Flange-mounted drives dissipate heat outside an enclosure by allowing
the heat sink to protrude through a cutout in the enclosure wall. The smallest units, which
do not have finned heat sinks, must be flush mounted. Refer to Section 3.5 for mounting
instructions.

3-2 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

 3.4 Layout Considerations
The following information should be considered when planning a mechanical layout.

3.4.1 Dimensions and Weights

The physical dimensions of each drive are provided in Figure 3-1 through Figure 3-3.
The approximate weight of each unit is given in Table 3-3 through Table 3-7.

Attention
Make certain that the mounting surface is strong enough to support the
! weight of all components to be mounted on it.

3.4.2 Space Requirements

Sufficient space must be provided around each drive for cooling airflow, access to
electrical connections, and maintenance. Minimum recommended clearances above and
below, to the side of, and behind the heat sink and fans of the various units are indicated
in Table 3-1. If multiple drives are to be installed adjacent to each other, allow twice the
indicated clearances between units. Be sure to also leave enough clearance for removing
and replacing the cover during installation and servicing.
Table 3-1—Minimum Mounting Clearances

Form Vertical Horizontal Behind

in (mm) in (mm) in (mm)

1
, 2
, 3
, and 7 6.00" 3.00" 1.13"
(152) (76) (29)

4 3.00" 6.00" 2.25"

(76) (152) (57)

5
and 6 6.00" 3.00" —
(152) (76)

8 3.00" 6.00" 2.25"

(76) (152) (57)

3.4.3 Orientation
Drives must be mounted upright (so that the cover label reads correctly) to permit proper
cooling airflow. Under no circumstances should units be installed upside down or on their
sides in an attempt to change the direction of airflow or to facilitate wiring.

Position the drive so that its keypad/display can be accessed comfortably by the operator.
The average adult is 5' 6" (168 cm) tall, so mount accordingly if possible.

3.4.4 Cable Routing

Separate electrical conduits are required for incoming power, output to the motor,
and control wiring.

Mechanical Installation 3-3

 3.5 Installation Procedure
Both chassis and enclosed drives can be either foot- or flange-mounted. Figure 3-1
through Figure 3-3 provide the physical dimensions and mechanical layouts of the units.
Refer to these figures when planning your layout.

Attention
Make certain that the mounting surface is secure before mounting the drive.
! Equipment damage could result from an improperly mounted unit.

Attention
Exercise care during installation to prevent metal shavings, conduit
! knockouts, and other debris from falling into the unit(s). Personal injury
and/or equipment damage could result.

Attention
The drive may weigh a considerable amount. To avoid the risk of personal
injury and/or damage to the drive, two or more people should work in
! unison when lifting and maneuvering a unit. Follow industry prescribed
safe lifting practices at all times.

3.5.1 Foot Mounting

A drive may be foot-mounted to a subpanel inside an enclosure or directly to an
enclosure wall. Mounting feet are provided with Form 5 and 6 1105 and 1150 drives and
are available as a factory-installed option with Form 3, 7, and 8 1105 and 1150 drives and
all 1100, 1110, and 1130 drives. Mounting feet keep the heat sink and fans, if so
supplied, the proper distance from the mounting surface. Certain low-power Form 1
models do not have finned heat sinks and, therefore, cannot accept feet. These models
must be mounted flush with the surface.

Mount Form 1, 2, 3, and 7 drives using four 1/4" (6 mm) bolts or studs with nuts. Mount
Form 4 and 8 drives using four 3/8" (10 mm) bolts or studs with nuts. Attach the top feet
first to suspend the drive, then secure the bottom feet. Mount Form 5 and 6 drives using
four #10 (5 mm) bolts or studs with nuts. Attach the bottom feet first, then secure the the
top feet. Refer to the flange-mounting diagrams for hole locations.

3-4 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

3.5.2 Flange Mounting
A drive may also be flange-mounted with its heat sink protruding through a cutout in the
enclosure wall. This allows heat to be dissipated outside the enclosure. A mounting
flange is provided with 1100, 1110, 1130, and Form 3, 7, and 8 1105 and 1150 drives and
is available as a factory-installed option with Form 5 and 6 1105 and 1150 drives.
Factory-installed mounting adapters are also available for reusing existing cutouts when
retrofitting certain units (see Table 3-2). Allow the recommended clearance behind the
heat sink and fans for airflow (see Table 3-1). Certain low-power Form 1 models do not
have finned heat sinks and must be mounted flush with the surface.

Mount Form 1, 2, 3, 5, 6, and 7 drives using #10 (5 mm) bolts or studs with nuts. The
number of bolts or studs required varies with the size of the drive. Form 4 and 8 drives
have 1/4"-20 mounting studs protruding through both sides of the heat sink that require
(12) 5/16" (8 mm) mounting holes. Secure the unit across the top and bottom using six
additional 1/4" (6 mm) bolts with nuts. Refer to the flange-mounting diagrams for hole
locations and cutout dimensions. Retrofit adapters use the same hole patterns as the
drives they replace. Chassis units are designed to provide NEMA 4 (IP66) integrity when
flange-mounted inside a suitable NEMA 4 enclosure using the gasket provided.

Table 3-2—Flange-Mounting Retrofit Adapters

Form Part Number Description

2
and 7
709-623 Adapter for mounting drive within cutout for
Form 3 drive
5
and 6
709-625 Adapter for mounting drive within cutout for
Form 2 drive

3.6 Mounting the I/O Fanning Strip

The optional I/O fanning strip is generally mounted beneath the drive. Attach the strip
from behind the mounting surface using nuts to secure the four #6-32 standoff screws.

Mechanical Installation 3-5

Figure 3-1—1100, 1105, 1110, 1130, and 1150 Mounting Dimensions (Forms 1
, 2
, 3
,
and 7 )

Front View Side View Foot Mounting

Form
10.84" 2.27"
(275 mm) 1 (58 mm)
3.93"
(100 mm) 1100 4.25"
2 1110 (108 mm)

2 1130 2.25
Form CONDUIT KNOCKOUT (57 mm)

5.25" 1100 6.25"

1 (133 mm)
3 1110 (159 mm)

1100 8.97" 3 1130 2.25

2 1110 (228 mm) (location varies) (57 mm)

2 1130 4.67"
(119 mm)
1100 20.03" 2.91"
3 1110 (509 mm)
(74 mm)

3 1130 4.80"
(122 mm)
Form
17.70"
1 (450 mm)

23.20" Form
2 (589 mm) USE 1/4" (6 mm) BOLTS or STUDS
7.43" 13.25"
1 (189 mm) (337 mm)
38.20"
3 (970 mm)
10.93" 16.75"
2 (278 mm) (425 mm)

3 23.93" 29.75"
(608 mm) (756 mm)

CONDUIT KNOCKOUT

Form
7.31"
(location varies) 2.23" (186 mm)
1 (57 mm)
9.31"
1100 2.25" (236 mm)
2 1110 (57 mm)

2 1130 4.25
(108 mm)

1100 2.25"
3 1110 (57 mm)

3 1130 6.25
(159 mm)
3
End View Flange Mounting

Form
10.50"
(267 mm)
1 2 3 9.50" 0.50"
(241 mm) (13 mm)
Form

13.00" 8.37" 13.25" 16.75" 29.75"

1 (330 mm) (213 mm) (337 mm) (425 mm) (756 mm)

13.00" 8.37" 28.50"

2 (330 mm) (213 mm) (724 mm)

3 14.50" 9.87"
(368 mm) (251 mm)

15.50" 21.88" USE #10 (5 mm) BOLTS

(394 mm) (556 mm)

3.45" 11.00" 11.00" 15.25"

(279 mm) (279 mm) (387 mm) HEAT SINK Form
(88 mm)
12.50"
1 (318 mm)

16.00"
2 (406 mm)

3 29.00"
6.50" 6.50" 8.63" (737 mm)
1.18" MINIMUM REQUIRED CLEARANCE FROM WALL/PANEL (165 mm) (165 mm) (219 mm)
(30 mm)
CUTOUT

Chassis units:
Chassis units occupy approximately the same space as enclosed units.
Refer to the flange-mounting diagram for overall height and width.
2.00" 2.00" 2.00"
1130 chassis units are enclosed but have no cover. (51 mm) (51 mm) (51 mm)

0.25" 0.25" 0.25"

Flange-mount only: (6 mm) (6 mm) (6 mm)

Form 1 drives rated 11/2 hp (CT) at 230 V (1100 and 1110) and 0.00" 0.00" 0.00"
(0 mm) (0 mm) (0 mm)
11/2 to 3 hp (CT) at 460 V/575 V (1100) and 11/2 and 2 hp (CT) at 0.50"
(13 mm)
(191 mm)

(260 mm)
10.25"
(76 mm)
3.00"
0.00"

0.25"
(0 mm)

(6 mm)

7.50"

460 V (1110) do not have heat sink fins or mounting feet and must
be flange mounted.

3-6 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Figure 3-2—1100 and 1105 Mounting Dimensions (Forms 4
and 8
)

Front View Side View Foot Mounting

Form
24.33"
4 (618 mm)

8 15.32"
(389 mm)
CONDUIT KNOCKOUT (location varies)

Form
4.62"
Form 4 (117 mm)
14.68"
4 (373 mm) 8 4.20"
(107 mm)
USE 3/8" (10 mm) BOLTS or STUDS
8 19.93"
(506 mm)

Form Form
CONDUIT
48.37" KNOCKOUT 45.00"
4 (location varies) 4 (1143 mm)
(1229 mm)

41.61" 8 31.00"
8 (1057 mm) (787 mm)

Form
22.38"
4 (568 mm)

8 13.38"
(340 mm)

End View
End View Flange Mounting

Form

Form 4 8
18.60" 9.60" Form
4 (472 mm) (244 mm) 24.00" 15.00"
(610 mm) (381 mm)
8 18.10" 9.10" 4 8 22.00" 13.00"
(460 mm) (231 mm)
(559 mm) (330 mm)

47.50" 33.50"
(1207 mm) (851 mm)

44.00"
6.67" (1118 mm)
(169 mm)

1/4"-20 STUDS PROVIDED IN

ENCLOSURE SIDEPLATES
36.00" 31.00"
2.33" MINIMUM REQUIRED CLEARANCE FROM WALL/PANEL (914 mm) (787 mm) DRILL 5/16" (8 mm) HOLES
(59 mm)

28.00" 24.00"
(711 mm) (610 mm) HEAT SINK Form
46.00" 48.00"
Chassis units: 4 (1168 mm) (1219 mm)
Chassis units have sideplates but no cover and occupy approximately
8 32.00" 34.00"
the same space as enclosed units. Refer to the flange-mounting diagram (813 mm) (864 mm)

for overall height and width. 20.00" 17.00"

(508 mm) (432 mm)

CUTOUT

12.00" 10.00"
(305 mm) (254 mm)

4.00" 3.00" USE 1/4" (6 mm) BOLTS OR

(102 mm) (76 mm) STUDS AT TOP AND BOTTOM

0.50" 0.50"
(13 mm) (13 mm)
0.00" 0.00"
(0 mm) (0 mm)

Form
20.00"
(38 mm) (102 mm)

(191 mm) (305 mm)

(343 mm) (508 mm)

(368 mm) (597 mm)

12.00"

23.50"
(13 mm)
0.00"

0.50"
(0 mm)

4.00"

22.38"
4 (568 mm)
13.50"

14.50"
(13 mm)
0.00"

0.50"

7.50"
(0 mm)

1.50"

8 13.38"
(340 mm)

Mechanical Installation 3-7

Figure 3-3—1105 and 1150 Mounting Dimensions (Forms 5
and 6
)

Front View Side View Foot Mounting

9.50"
(241 mm)

4.68" 9.00" 0.25"

(119 mm) (6 mm)
(229 mm)

3.50"
(89 mm)

USE #10 (5 mm)

BOLTS or STUDS

Form

12.20"
5 (310 mm) HEAT SINK 11.25"
(286 mm)

Form

16.30"
6 (414 mm)
VENT HOLES
(NEMA 1 ONLY)

0.25" 0.25" 0.50"

CONDUIT KNOCKOUT (6 mm) (6 mm) (13 mm)
(NEMA 1 ONLY)

Flange Mounting

10.50"
(267 mm)

End View 8.30"

(211 mm)

Form
13.25"
5 6 (337 mm)

† 10 hp CT 12.40"
(315 mm)
8.00"
(203 mm)
Form 11.00"
(279 mm)
6
‡ 15 hp CT
4.00"
(102 mm) ATTACH TO HEAT SINK
USE #8-32 BOLTS

6.50" 11.30" 13.50"

Form (165 mm) (287 mm) (343 mm)
7.75" 4.50" 2.00"
5 (197 mm) (114 mm) (51 mm)
CUTOUT
8.75" 5.50" 4.00" MOUNTING HOLES
6 (222 mm) (140 mm) (102 mm) USE #10 (5 mm) BOLTS or STUDS

FLANGE-MOUNTING OPTION 2.00"

(51 mm)
1.10" CUTOUT
3.25" (28 mm)
(83 mm) 0.25"
(6 mm)
0.00"
(0 mm)
(133 mm)

(191 mm)

(239 mm)

(260 mm)
10.25"
(28 mm)

(76 mm)
0.00"

0.25"

1.10"

3.00"

5.25"

7.50"
(0 mm)

(6 mm)

9.40"

9.50"
(241 mm)

Chassis units:
Chassis units occupy approximately the same space as enclosed units. Refer
to the front view Form 5 dimensions for overall height and width of foot-mounted
units and to the flange-mounting diagram for overall height and width of
flange-mounted units.

3-8 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 3-3—1100 Drive Forms / Weights
Power Form Weights

CT VT ET Chassis Enclosed
hp (kW) hp (kW) hp (kW) lb (kg) lb (kg)

230 V
11/2–71/2 2–10 — 1 30 45
(1.1-5.5) (1.5-7.5) (14) (20)
10–15 15–20 — 2 40 60
(7.5-11) (11-15) (18) (27)
20–30 25–40 — 2 50 70
(15-22) (18-30) (23) (32)
40–60 50–75 — 3 100 130
(30-45) (37-55) (45) (59)

460 V
11/2–5 2–71/2 — 1 30 45
(1.1–3.7) (1.5-5.5) (14) (20)

71/2–20 10–25 25–30 2 40 60

(5.5-15) (7.5-18) (18-22) (18) (27)
25–50 30–60 40–75 2 50 70
(18-37) (22-45) (30-55) (23) (32)
60–125 75–150 100–150 3 100 130
(45-90) (55-110) (75-110) (45) (59)
150–250 200-300 250–350 4 400 430
(110-185) (150-225) (185-262) (181) (195)
300–400 350-500 400–600 4 500 530
(225-300) (262-375) (300-450) (227) (240)

575 V
11/2–5 2–71/2 — 1 30 45
(1.1–3.7) (1.5-5.5) (14) (20)

71/2–20 10–25 25–30 2 40 60

(7.5-15) (7.5-18) (18-22) (18) (27)
25–50 30–60 40–75 2 50 70
(18-37) (22-45) (30-55) (23) (32)
60–125 75–150 100–150 3 100 130
(45-90) (55-110) (75-110) (45) (59)
150–300 200-350 250–400 4 400 430
(110-225) (150-262) (185-300) (181) (195)
350–400 400-500 500–600 4 500 530
(262-300) (300-375) (375-450) (227) (240)

Mechanical Installation 3-9

 Table 3-4—1105 Drive Forms / Weights

Power Form Weights

CT VT ET Chassis Enclosed
hp (kW) hp (kW) hp (kW) lb (kg) lb (kg)

230 V
11/2–3 2–5 — 5 15 20
(1.1-2.2) (1.5-3.7) (7) (9)
5–20 71/2–25 10–25 6 20 30
(3.7-15) (5.5-18) (7.5-18) (9) (14)

460 V
11/2–5 2–71/2 10 5 15 20
(1.1-3.7) (1.5-5.5) (7.5) (7) (9)
71/2–20 10–25 15–30 6 20 30
(5.5-15) (7.5-18) (11-22) (9) (14)
25–40 30–50 40–60 7 50 70
(18-30) (22-37) (30-45) (23) (32)
50–100 60–125 75–150 3 100 130
(37-75) (45-90) (55-110) (45) (59)

125–150 150–200 200–250 8 200 240

(90-110) (110-150) (150-185) (91) (109)

575 V
11/2–10 2–15 10–20 6 20 30
(1.1-7.5) (1.5-11) (7.5-15) (9) (14)
15–40 20–50 25–60 7 50 70
(11-30) (15-37) (18-45) (23) (32)
50–100 60–125 75–150 3 100 130
(37-75) (45-90) (55-110) (45) (59)

125–200 150–250 200–300 8 200 240

(90-150) (110-185) (150-225) (91) (109)

Table 3-5—1110 Drive Forms / Weights

Power Form Weights

CT VT Chassis Enclosed
hp (kW) hp (kW) lb (kg) lb (kg)

230 V
11/2–3 2–5 1 30 45
(1.1-2.2) (1.5-3.7) (14) (20)

5–20 71/2–25 2 40 60
(5.5-15) (7.5-18) (18) (27)
25 30 2 50 70
(18) (22) (23) (32)
30–40 40–50 3 100 130
(22-30) (30-37) (45) (59)

460 V
11/2–5 2–71/2 1 30 45
(1.1–3.7) (1.5-5.5) (14) (20)
71/2–20 10–25 2 40 60
(5.5-15) (7.5-18) (18) (27)
25–40 30–50 2 50 70
(18-30) (22-37) (23) (32)

50–75 60–100 3 100 130

(37-55) (45-75) (45) (59)

3-10 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 3-6—1130 Drive Forms / Weights

Power Form Weights

CT VT ET Chassis Enclosed
hp (kW) hp (kW) hp (kW) lb (kg) lb (kg)

230 V
71/2–20 10–25 — 2 55 60
(5.5-15) (7.5-18) (25) (27)
25–30 30–40 — 2 65 70
(18-22) (22-30) (29) (32)
40–60 50–75 — 3 120 130
(30-45) (37-55) (54) (59)

460 V
71/2–20 10–25 25-30 2 55 60
(5.5-15) (7.5-18) (18-22) (25) (27)
25–50 30–60 40-75 2 65 70
(18-37) (22-45) (30-55) (29) (32)
60–125 75–150 100-200 3 120 130
(45-90) (55-110) (75-150) (54) (59)

575 V
71/2–20 10–25 25-30 2 55 60
(5.5-15) (7.5-18) (18-22) (25) (27)
25–50 30–60 40-75 2 65 70
(18-37) (22-45) (30-55) (29) (32)
60–125 75–150 100-200 3 120 130
(45-90) (55-110) (75-150) (54) (59)

Table 3-7—1150 Drive Forms / Weights

Power Form Weights

CT VT ET Chassis Enclosed
hp (kW) hp (kW) hp (kW) lb (kg) lb (kg)

230 V
11/2–3 2–5 — 5 15 20
(1.1-2.2) (1.5-3.7) (7) (9)
5–20 71/2–25 10–30 6 20 30
(3.7-15) (5.5-18) (7.5-22) (9) (14)

25–30 30–40 40–50 7 50 70

(18-22) (22-30) (30-37) (23) (32)

40–60 50–75 60–100 3 100 130

(30-45) (37-55) (45-75) (45) (59)

460 V
11/2–5 2–71/2 10 5 15 20
(1.1-3.7) (1.5-5.5) (7.5) (7) (9)
71/2–20 10–25 15–30 6 20 30
(5.5-15) (7.5-18) (11-22) (9) (14)
25–40 30–50 40–60 7 50 70
(18-30) (22-37) (30-45) (23) (32)

50–125 60–150 75–200 3 100 130

(37-90) (45-110) (55-150) (45) (59)

Mechanical Installation 3-11

 Table 3-8—1100, 1105, and 1130 Power Dissipation

Power Dissipation

CT VT ET Control Heat Sink Total

hp (kW) hp (kW) hp (kW) kW kW kW

230 V
11/2 2 — 0.042 0.054 0.095
(1.1) (1.5)
2 3 — 0.043 0.062 0.105
(1.5) (2.2)
3 5 — 0.048 0.088 0.136
(2.2) (3.7)
5 71/2 10 0.054 0.140 0.194
(3.7) (5.5) (7.5)
71/2 10 15 0.063 0.204 0.266
(5.5) (7.5) (11)
10 15 20 0.072 0.261 0.333
(7.5) (11) (15)
15 20 25 0.095 0.392 0.487
(11) (15) (18)
20 25 30 0.111 0.506 0.617
(15) (18) (22)
25 30 40 0.127 0.637 0.764
(18) (22) (30)
30 40 50 0.151 0.751 0.902
(22) (30) (37)
40 50 60 0.184 0.979 1.163
(30) (37) (45)
50 60 75 0.214 1.224 1.438
(37) (45) (55)
60 75 100 0.247 1.452 1.699
(45) (55) (75)

460 V
11/2 2 — 0.042 0.040 0.082
(1.1) (1.5)
2 3 — 0.043 0.046 0.089
(1.5) (2.2)
3 5 — 0.046 0.065 0.111
(2.2) (3.7)
5 71/2 10 0.054 0.104 0.158
(3.7) (5.5) (7.5)
71/2 10 15 0.062 0.151 0.212
(5.5) (7.5) (11)
10 15 20 0.071 0.193 0.264
(7.5) (11) (15)
15 20 25 0.087 0.289 0.376
(11) (15) (18)
20 25 30 0.102 0.373 0.475
(15) (18) (22)
25 30 40 0.117 0.469 0.586
(18) (22) (30)
30 40 50 0.142 0.553 0.695
(22) (30) (37)
40 50 60 0.173 0.720 0.893
(30) (37) (45)
50 60 75 0.203 0.901 1.104
(37) (45) (55)
(continued)

3-12 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 3-8—1100, 1105, and 1130 Power Dissipation (continued)

Power Dissipation

CT VT ET Control Heat Sink Total

hp (kW) hp (kW) hp (kW) kW kW kW

460 V
60 75 100 0.241 1.068 1.309
(45) (55) (75)
75 100 125 0.289 1.332 1.621
(55) (75) (90)
100 125 150 0.364 1.725 2.089
(75) (90) (110)
125 150 200 0.448 2.169 2.617
(90) (110) (150)
150 200 250 0.225 3.062 3.287
(110) (150) (185)
200 250 300 0.275 3.999 4.274
(150) (185) (225)
250 300 350 0.325 4.937 5.262
(185) (225) (262)
300 350 400 0.375 5.874 6.249
(225) (262) (300)
350 400 500 0.425 6.811 7.236
(262) (300) (375)
400 500 600 0.475 7.749 8.224
(300) (375) (450)

575 V
11/2 2 — 0.042 0.039 0.081
(1.1) (1.5)
2 3 — 0.043 0.045 0.088
(1.5) (2.2)
3 5 — 0.046 0.065 0.111
(2.2) (3.7)
5 71/2 10 0.054 0.102 0.156
(3.7) (5.5) (7.5)
71/2 10 15 0.062 0.150 0.212
(5.5) (7.5) (11)
10 15 20 0.071 0.185 0.256
(7.5) (11) (15)
15 20 25 0.087 0.285 0.372
(11) (15) (18)
20 25 30 0.102 0.369 0.471
(15) (18) (22)
25 30 40 0.117 0.454 0.571
(18) (22) (30)
30 40 50 0.142 0.538 0.680
(22) (30) (37)
40 50 60 0.173 0.692 0.865
(30) (37) (45)
50 60 75 0.203 0.876 1.079
(37) (35) (55)
60 75 100 0.241 1.046 1.287
(45) (55) (75)
75 100 125 0.289 1.299 1.588
(55) (75) (90)
100 125 150 0.364 1.675 2.039
(75) (90) (110)
125 150 200 0.448 2.113 2.561
(90) (110) (150)

(continued)

Mechanical Installation 3-13

 Table 3-8—1100, 1105, and 1130 Power Dissipation (continued)

Power Dissipation

CT VT ET Control Heat Sink Total

hp (kW) hp (kW) hp (kW) kW kW kW

575 V
150 200 250 0.225 2.992 3.217
(110) (150) (185)
200 250 300 0.275 3.906 4.181
(150) (185) (225)
250 300 350 0.325 4.819 5.144
(185) (225) (262)
300 350 400 0.375 5.733 6.108
(225) (262) (300)
350 400 500 0.425 6.647 7.072
(262) (300) (375)
400 500 600 0.475 7.561 8.036
(300) (375) (450)

Table 3-9—1110 Power Dissipation

Power Dissipation

CT VT Control Heat Sink Total

hp (kW) hp (kW) kW kW kW

230 V
11/2 2 0.045 0.054 0.098
(1.1) (1.5)
2 3 0.049 0.062 0.111
(1.5) (2.2)
3 5 0.054 0.088 0.142
(2.2) (3.7)
5 71/2 0.065 0.140 0.205
(3.7) (5.5)
71/2 10 0.079 0.204 0.283
(5.5) (7.5)
10 15 0.100 0.261 0.361
(7.5) (11)
15 20 0.126 0.392 0.518
(11) (15)
20 25 0.152 0.506 0.658
(15) (18)
25 30 0.186 0.637 0.823
(18) (22)
30 40 0.214 0.751 0.965
(22) (30)
40 50 0.264 0.979 1.243
(30) (37)

(continued)

3-14 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 3-9—1110 Power Dissipation (continued)

Power Dissipation

CT VT Control Heat Sink Total

hp (kW) hp (kW) kW kW kW

460 V
11/2 2 0.045 0.040 0.085
(1.1) (1.5)
2 3 0.047 0.046 0.093
(1.5) (2.2)
3 5 0.054 0.065 0.119
(2.2) (3.7)
5 71/2 0.064 0.104 0.168
(3.7) (5.5)
71/2 10 0.079 0.151 0.229
(5.5) (7.5)
10 15 0.092 0.193 0.285
(7.5) (11)
15 20 0.117 0.289 0.406
(11) (15)
20 25 0.142 0.373 0.515
(15) (18)
25 30 0.177 0.469 0.646
(18) (22)
30 40 0.203 0.553 0.756
(22) (30)
40 50 0.253 0.720 0.973
(30) (37)
50 60 0.311 0.901 1.212
(37) (45)
60 75 0.364 1.068 1.432
(45) (55)
75 100 0.439 1.332 1.771
(55) (75)

Table 3-10—1150 Power Dissipation

Power Dissipation

CT VT ET Control Heat Sink Total

hp (kW) hp (kW) hp (kW) kW kW kW

230 V
11/2 2 — 0.039 0.042 0.080
(1.1) (1.5)
2 3 — 0.039 0.047 0.086
(1.5) (2.2)
3 5 — 0.042 0.067 0.109
(2.2) (3.7)
5 71/2 10 0.044 0.106 0.150
(3.7) (5.5) (7.5)
71/2 10 15 0.048 0.153 0.201
(5.5) (7.5) (11)
10 15 20 0.052 0.195 0.247
(7.5) (11) (15)
15 20 25 0.065 0.292 0.357
(11) (15) (18)

(continued)

Mechanical Installation 3-15

 Table 3-10—1150 Power Dissipation (continued)

Power Dissipation

CT VT ET Control Heat Sink Total

hp (kW) hp (kW) hp (kW) kW kW kW

230 V
20 25 30 0.071 0.376 0.447
(15) (18) (22)
25 30 40 0.077 0.473 0.550
(18) (22) (30)
30 40 50 0.091 0.557 0.648
(22) (30) (37)
40 50 60 0.104 0.724 0.828
(30) (37) (45)
50 60 75 0.114 0.905 1.019
(37) (45) (55)
60 75 100 0.127 1.072 1.199
(45) (55) (75)

460 V
11/2 2 — 0.039 0.034 0.073
(1.1) (1.5)
2 3 — 0.039 0.039 0.078
(1.5) (2.2)
3 5 — 0.040 0.055 0.095
(2.2) (3.7)
5 71/2 10 0.044 0.087 0.131
(3.7) (5.5) (7.5)
71/2 10 15 0.047 0.125 0.172
(5.5) (7.5) (11)
10 15 20 0.051 0.160 0.211
(7.5) (11) (15)
15 20 25 0.057 0.239 0.296
(11) (15) (18)
20 25 30 0.062 0.308 0.370
(15) (18) (22)
25 30 40 0.067 0.388 0.455
(18) (22) (30)
30 40 50 0.082 0.456 0.538
(22) (30) (37)
40 50 60 0.093 0.593 0.686
(30) (37) (45)
50 60 75 0.103 0.741 0.844
(37) (35) (55)
60 75 100 0.121 0.878 0.999
(45) (55) (75)
75 100 125 0.139 1.094 1.233
(55) (75) (90)
100 125 150 0.164 1.414 1.578
(75) (90) (110)
125 150 200 0.198 1.778 1.976
(90) (110) (150)

3-16 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

4 Electrical Installation

4.1 Overview
This chapter explains the electrical installation of the drive. It covers grounding, input
power, motor output, dynamic braking, bus connections, and basic control connections.
Since control signals vary from application to application, specific wiring instructions are
discussed in the application documentation.

4.2 Wiring Requirements

Follow the instructions below to ensure safe, reliable electrical connections.

4.2.1 Standards and Codes

All wiring must conform to applicable local and national codes.

Attention
The supplier cannot assume responsibility for compliance or
noncompliance to any code governing the proper installation of this unit.
The following information is intended only as a guide for proper
! installation. All wiring must conform to the National Electrical Code
(NEC), described in publication NFPA No. 70. Local codes may overrule
this information.

4.2.2 Conductors
Size conductors according to the National Electrical Code (NEC) based upon the required
current-carrying capacity. All wires should be stranded copper with a rating of 167° F
(75° C) or higher.

Wires terminating in terminal blocks must meet the gauge limitations of the terminal as
well. Acceptable wire sizes for ground and power connection terminals are specified in
Table 4-4 through Table 4-7 and for control signal connection terminals in Table 4-17.

Wires terminating at studs or bolts must use ring lugs to provide a solid connection. Use
UL-approved lugs suitable for the currents required. For these connections, Table 4-4
through Table 4-7 list the stud or bolt size rather than the acceptable wire size.

4.2.3 Tightening Torque

Tighten connections by applying the recommended tightening torque listed in Table 4-4
through Table 4-7 (for ground and power connections) and in Table 4-17 and (for control
signal connections). Use a torque wrench to ensure that connections are properly
tightened.

Electrical Installation 4-1

 4.3 Insulation Tests
Any site insulation tests must be performed before making electrical connections to the
drive. These tests should conform to all applicable national and local codes. A suggested
procedure for checking installation insulation is outlined below.

Attention
Before performing the insulation tests, make certain that the drive is
disconnected from the input power (S, T or R, S, T or R1, R2, S1, S2,
! T1, T2). Also verify that the motor cable is disconnected from drive
output terminals (U, V, W) and from the motor.

• Measure the insulation resistance of the motor between the phases and between
each phase and protective ground. The voltage range of the meter must be at least
equal to the line voltage but not higher than 1,000 V. The insulation resistance
must be greater than 1 MΩ.
• Measure the insulation resistance of the motor cable between the phases and
between each phase and protective ground. The insulation resistance must be
greater than 1 MΩ.

4.4 Ground Connections

Proper grounding procedures are essential to the safe, successful operation of the drive.
Careful attention to these procedures can prevent electrical noise from disrupting drive
operation.

The drive, power supply, motor, and control circuits should all share a common earth
ground. Refer to the appropriate connection diagram as listed in Table 4-1 below. Refer
to Section 4.2 for wiring requirements. Ground connection terminal specifications for the
various drives are provided in the tables summarized in Table 4-1.

Ground terminal designation

Ground terminals are designated by the IEC symbol at left, by PE
(protective earth), or both. Such terminals are internally connected and tied
to the chassis or enclosure. They are intended for connecting both the
PE protective earth ground electrode as well as any external protective
grounding conductors.

Table 4-1—Power/Ground Connection Tables

Drive Connection Terminal

Diagram Specifications
1100 Figure 4-1 Table 4-4
1105 Figure 4-2 Table 4-5
1110 Figure 4-4 Table 4-6
1130 Figure 4-5 Table 4-7
1150 Figure 4-6 Table 4-8

4-2 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

4.4.1 Ground the drive
The ground terminals (PE) of the drive should be connected to either a grounding
electrode buried in the earth or a suitable plant ground with a solid connection to earth
ground. The ground connector should be an electrode conductor or bonding jumper of
sufficient capacity.

Refer to Publication NFPA No. 70, Article 250, and to the IEEE “greenbook” for details
on grounding and grounding electrodes.

4.4.2 Ground the Power Supply

The incoming power supply must be earth grounded for ground fault protection.

4.4.3 Ground the Motor and Transducer

The motor case and encoder or resolver case, if present, must also be earth grounded. To
minimize electrical noise emissions, it is recommended that a ground lead from the motor
case return with the motor stator leads to the drive ground terminals.

4.4.4 Connect the Control Grounds

Connect the logic commons of the various low-voltage control circuits and any external
control circuits to the drive ground.

4.5 Input Power Supply

The 1100, 1105, 1110, and 1130 drives must be connected to the input power supply.
Fuses or a circuit breaker must be used to protect the unit from short circuits. A line
reactor or isolation transformer may also be necessary to condition the power source.

Attention
• Do not supply input voltages higher than that specified. Higher input
voltages may damage the drive.
• Input power (S, T or R, S, T or R1, R2, S1, S2, T1, T2) should be
able to supply at least 1.5 times the inverter capacity.
• Do not connect supply input voltage (S, T or R, S, T or R1, R2, S1,
S2, T1, T2) to output terminals (U, V, W).
! • Do not use power factor correction capacitors on the input or the
output.
• Do not run or stop the inverter by applying and removing power. Use
only the keypad, digital inputs, or serial commands to operate the
drive.
• Do not perform the Megger test.

Attention
The drive is not equipped with a supply-disconnecting device. An external
supply-disconnecting device must be provided to isolate incoming electrical
! supplies during installation and maintenance work. This supply-disconnect-
ing device should comply with all applicable national and local codes.

Electrical Installation 4-3

 Attention
High voltage may be present even when all electrical power supplies are
disconnected. After switching off electrical power, wait at least 15 minutes
for bus circuit capacitors to discharge before working on the drive or
! associated equipment. Use an appropriate voltmeter to further verify that
capacitors are discharged before beginning work. Do not rely exclusively
on the bus voltage indicator. Dangerous voltage levels may remain even
when the indicator is off.

4.5.1 Power Source Conditioning

The use of an AC line reactor and/or isolation transformer is recommended under certain
circumstances. The drive is designed for direct connection to AC lines of the correct
voltage and impedance. Use the guidelines that follow to determine whether an isolation
transformer or line reactor is required. Refer to Table 4-11 for isolation transformer
sizing specifications and to Table 4-12 through Table 4-14 for line reactor sizing
specifications for three-phase connections. When using a single-phase input, select a line
reactor based upon the input current requirements of the 1110 drive as specified in Table
4-10. You may purchase isolation transformers and line reactors directly from Unico or
from your value-added reseller. Contact your representative or the factory for more
information.

Impedance mismatch
Input lines must have a minimum impedance of 1% relative to the rated input kVA of the
drive (assume the drive’s horsepower rating is approximately equal to its kVA rating). If
the line has a lower impedance, a line reactor or isolation transformer must be added
ahead of the drive to increase line impedance. If line impedance is too low, transient
voltage spikes or interruptions can create excessive current spikes that may cause
nuisance input fuse blowing and may damage the drive. Generally, if the kVA capacity of
the AC line is greater than four times the rated power of the motor (in horsepower), an
isolation transformer or AC line reactor should be used.

No neutral or referenced phase

If the AC input power system does not have a neutral or one phase referenced to ground,
an isolation transformer with the neutral of the secondary grounded is highly
recommended. If the line-to-ground voltages on any phase exceed 125% of the nominal
line-to-line voltage, an isolation transformer with the neutral of the secondary grounded
is always required.

Transient power interruptions or voltage spikes

If the AC line frequency experiences transient power interruptions or significant voltage
spikes, an isolation transformer or AC line reactor must be installed. The drive can be
damaged by extreme voltage and current spikes.

Power factor correction capacitors

If the AC line supplying the drive has power factor correction capacitors that are
switched in and out, an isolation transformer or AC line reactor must be installed between
the drive and the capacitors. The drive can be damaged by the extreme voltage and
current spikes caused by capacitor switching. If the capacitors are permanently connected
and not switched, the guideline for impedance mismatch applies.

4-4 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Figure 4-1—1100 Power and Grounding Connections

11/2 to 60 hp (CT) 230 V and 11/2 to 100 hp (CT) 460 V and 575 V
Three-Phase
AC Line Input
PE

AC
Motor

Transformer or
Line Reactor Dynamic
(optional) Braking
Resistor
(see note)

Fuses
(customer supplied)

Dynamic Braking
is available only when terminals
are labeled B+ and DB.
DO NOT connect a braking
resistor to terminals B+ and B–.
R S T U V W

B+ DB B+ B–

PE

125 to 400 hp (CT) 460 V and 575 V

Three-Phase Input (Six-Pulse Operation) Drive Output
125 hp (CT) 150 hp (CT) 460 V and
150 to 200 hp (CT) 575 V

Fuses (See DB
(customer supplied) note above)

U V W

R1 R2 S1 S2 T1 T2 B+ DB

PE

Six-Phase Input (Twelve-Pulse Operation) Drive Output

150 to 400 hp (CT) 125 / 200 to 350 (CT) 460 V and
125 / 250 to 400 hp (CT) 575 V

(See DB
Fuses note above)
(customer supplied)

R1 R2 S1 S2 T1 T2 U U V V W W

B+ DB

PE

Electrical Installation 4-5

 Figure 4-2—1105 Power and Grounding Connections

11/2 to 20 hp (CT) 230 V and 460 V

PE PE R S T PE U V W B+ DB B–

Dynamic
Braking
Resistor
(optional)

AC
Motor

Fuses
(customer supplied)

Transformer or
Line Reactor
(optional)

PE

Three-Phase
AC Line Input

25 to 40 hp (CT) 460 V

R S T U V W B+ DB B—

PE PE PE

Fuses
(customer supplied)

4-6 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Figure 4-3—1105 Power and Grounding Connections (continued)

50 to 150 hp (CT) 460 V and 50 to 200 hp 575 V

Six-Phase Input (Twelve-Pulse Operation) Drive Output

50 to 150 hp (CT) 460 V and 50 to 100 hp (CT) 460 V and 575 V
50 to 200 hp (CT) 575 V
(See DB
note above)

Fuses
(customer supplied)

U V W

B+ DB
R1 R2 S1 S2 T1 T2

PE

Drive Output
125 to 150 hp (CT) 460 V and
125 to 200 hp (CT) 575 V

(See DB
note above)

U U V V W W

B+ DB

Electrical Installation 4-7

 Figure 4-4—1110 Power and Grounding Connections

Single-Phase
AC Line Input
PE

AC
Motor

Transformer or
Line Reactor
(optional)
Dynamic
Braking
Resistor
(see note)

Fuses
(customer supplied)

Dynamic Braking
is available only when terminals
are labeled B+ and DB.
DO NOT connect a braking
resistor to terminals B+ and B—.
S T U V W

B+ DB B+ B—

PE

4-8 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Figure 4-5—1130 Power and Grounding Connections

71/2 to 40 hp (CT) 230 V and 71/2 to 100 hp (CT) 460 V and 575 V

R S T U V W

PE

Fuses
(customer supplied)

Transformer or
Line Reactor
(optional)
AC
Motor

PE

AC Line Input
Three-Phase

50 to 60 hp (CT) 230 V and 125 hp (CT) 460 V and 575 V

R R S S T T U U V V W W

PE

Fuses
(customer supplied)

Electrical Installation 4-9

 Figure 4-6—1150 Power and Grounding Connections

4-10 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

4.5.2 Connect the Power Supply
Connect the line power supply leads to the 1100, 1105, 1110, and 1130 drives using the
appropriate connection diagram as listed in Table 4-1. Depending upon the drive model
and its power rating, the drive may accept either a single-phase (S, T), a three-phase (R,
S, T), or a six-phase (R1, R2, S1, S2, T1, T2) input. If six-phase (12-pulse) operation is
unnecessary, six-phase drives may also be configured for three-phase (six-pulse)
operation. Refer to the connection examples in Figure 4-1. Input connection terminal
specifications for the various drives are provided in the tables summarized in Table 4-1.
Large drives use double terminals (indicated by x2) to accommodate the maximum
required currents. High-power drive sizes provide for optional six-phase (12-pulse)
connection and, therefore, also have double terminals (indicated x2). Refer to Section 4.2
for wiring requirements. The inverter is phase-sequence insensitive, so the input leads
may be connected in any order. Make certain that AC power inputs are routed separately
from control signals.

4.5.3 Input Protection

The 1100, 1105, 1110, and 1130 drives must be protected from short circuits using either
a circuit breaker or fusing.

Fuses are not supplied with the unit and must be provided externally. Fuse
recommendations and specifications are provided in Table 4-9 (1100, 1105, and 1130
drives) and Table 4-10 (1110 drives). Select fuses according to the power of the
application, not necessarily according to the drive rating. For example, a drive rated 40
hp CT can also be applied at 50 hp VT or 60 hp ET, depending upon the overload
requirements of the application. The nominal ratings of the drive can be found on the
rating label. Fuse recommendations differ for single-, three-, and six-phase
configurations. The recommended fuse ratings for the six-phase (twelve-pulse)
connections are 60% of those listed for the three-phase (six-pulse) connection in Table
4-9.

Fuses from other manufacturers may be used as long as they meet the specifications
given. Semiconductor fuses provide the highest level of protection and are recommended.
UL-listed drives must use UL-recognized fuses under category 2. For help in locating
additional UL-recognized fuse manufacturers, please contact the factory.

If a circuit breaker is to be used, refer to Table 4-9 (1100, 1105, and 1130 drives) or
Table 4-10 (1110 drives) to determine the proper current rating using the input current
and applying a margin of approximately 33%. You may purchase a circuit breaker
directly from Unico or from your value-added reseller. Contact your representative or the
factory directly for more information.

4.6 Connect the Motor

Connect the motor leads using the appropriate connection diagram as listed in Table 4-1.
Motor output terminal specifications for the various drives are provided in the tables
summarized in Table 4-1. High-power drives have two terminals per motor phase
(indicated x2) to provide for convenient wire gauges. Refer to Section 4.2 for wiring
requirements. Use of a metal-jacketed motor cable is recommended to minimize noise
emissions. Refer to Table 2-13 to determine the output current rating of the drive.

If the motor has a transducer, the motor leads may be connected in any order and the
drive will determine the correct phasing accordingly. If the motor does not have a
transducer, you may have to rephase it during start-up. Refer to the application
documentation for further information.

Electrical Installation 4-11

 High-frequency voltage switching on these connections necessitates care to minimize
electrical noise interference. Make certain that motor outputs are routed separately from
control signals and AC input power and that control signals are appropriately shielded.

4.7 Connect the Dynamic Braking Resistor

Dynamic braking control for use with an external resistor is included on 230 V and 460 V
1105 drives through 40 hp (CT). It is optional on all other 1105 drives and on 1100 and
1110 drives. Drives with optional braking control have terminals labeled B+ and DB.
Units having B+ and B– terminals, including 1150 drives, do not feature dynamic
braking.

Connect the braking resistor to the B+ and DB terminals using the appropriate connection
diagram as listed in Table 4-1. Dynamic braking terminal specifications for the various
drives are provided in the tables summarized in Table 4-1. Refer to Section 4.2 for wiring
requirements.

Dynamic braking resistors are available from the factory or you may supply your own.
Resistors are sized to give a braking torque of either 100%, 150%, or 200% of rated
torque or 100% of rated torque (for 1105 drives with integral control) with a capacity of
5%, 10%, or 20% of the associated drive constant-torque power rating. Consult the
factory for other combinations. If providing your own resistor, size it according to Table
4-15. Make certain braking resistors provide at least the minimum resistance specified in
Table 4-16 to accommodate braking device current limitations. Consult the factory for
sizing assistance.

Attention
The braking resistor should be mounted in a well-ventilated area. Avoid
placing it in a location where heat could cause injury or property damage.
! The resistor should be housed in a metal enclosure to shield neighboring
equipment from electromagnetic emissions. If it is mounted outside of the
enclosure, a guard should be constructed to prevent accidental contact.

Attention
Do not connect any kind of power supply to the dynamic braking resistor
! terminals. Do not connect a resistor rated less than specified.

4-12 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

 4.8 Bus Connections
The drive bus can be connected externally for sharing energy between units or for storing
energy in a capacitor bank. Bus connections are available on 1100 and 1110 drives
without optional braking control, on low-power 1105 drives and higher-power 1105
drives without braking control, and on all 1130 and 1150 drives. Units having bus
connections provide terminals labeled B+ and B–.

Connect the B+ and B– terminals of the 1150 drive to the common DC bus using the
appropriate connection diagram as listed in Table 4-1 [really? Bus in 4-1 or input?]. Bus
terminal specifications for the 1150 drive are provided in the tables summarized in Table
4-1. Use the bus current information listed in Table 4-3 to determine proper wire sizing.
Nominal bus voltages are provided in Table 4-2. Refer to Section 4.2 for wiring
requirements.

Attention
High voltage may be present even when all electrical power supplies are
disconnected. After switching off electrical power, wait at least 15 minutes
for bus circuit capacitors to discharge before working on the drive or
! associated equipment. Use an appropriate voltmeter to further verify that
capacitors are discharged before beginning work. Do not rely exclusively
on the bus voltage indicator. Dangerous voltage levels may remain even
when the indicator is off.

4.8.1 Common-Bus Operation

The buses of multiple drives can be interconnected in certain applications to enable
motoring and braking energies to circulate between units. The 1150 drive is intended for
multidrive operation from a common bus. Consult the factory for assistance in using a
common-bus connection with other drives.

Table 4-2—Nominal Bus Voltages

Input Power Bus Voltage

230 V AC 311 V DC
380 V AC 513 V DC
460 V AC 621 V DC
575 V AC 776 V DC

Electrical Installation 4-13

 Table 4-3—DC Bus Currents

Power 230 V 380 V 460 V

hp (kW) Adc Adc Adc

11/2 4.9 2.8 2.5

(1.1)
2 6.1 3.5 3.0
(1.5)
3 8.9 5.1 4.4
(2.2)
5 14.4 8.3 7.2
(3.7)
71/2 21.2 12.2 10.6
(5.5)
10 27.6 15.9 13.8
(7.5)
15 41.4 23.8 20.7
(11)
20 54.2 31.2 27.1
(15)
25 68.0 39.1 34.0
(18)
30 80.8 46.5 40.4
(22)
40 106.4 61.2 53.2
(30)
50 133.0 76.5 66.5
(37)
60 158.6 91.2 79.3
(45)
75 — 113.8 99.0
(55)
100 — 149.4 129.9
(75)
125 — 187.3 162.9
(90)
150 — 220.4 191.7
(110)
200 — 293.9 255.6
(150)
250 — 367.4 319.5
(185)
300 — 440.9 383.4
(225)
350 — 514.4 447.3
(262)
400 — 587.9 511.2
(300)
500 — 734.8 639.0
(375)
600 — — 766.8
(450)

4-14 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 4-4—1100 Ground and Power Terminal Specifications

Power Terminal

Ground AC Line Input Motor Output Dynamic Braking

or Bus
(PE) (R, S, T or R1, R2, S1, (U, V, W) (B+, DB or B+, B–)
S2, T1, T2)

Acceptable Tightening Acceptable Tightening Acceptable Tightening Acceptable Tightening

CT VT ET Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque
2 2 2 2
hp (kW) hp (kW) hp (kW) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm)

230 V
11/2 2 — 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(1.1) (1.5) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
2 3 — 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(1.5) (2.2) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
3 5 — 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(2.2) (3.7) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
5 71/2 — 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(3.7) (5.5) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
71/2 10 — 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(5.5) (7.5) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
10 15 — 12–1 200 18–6 10.6–12.4 18–6 10.6–12.4 20–6 10.6–12.4
(7.5) (11) (3.3-42) (23) (0.8-13) (1.2-1.4) (0.8-13) (1.2-1.4) (0.5-13) (1.2-1.4)
15 20 — 12–1 200 18–6 10.6–12.4 18–6 10.6–12.4 20–6 10.6–12.4
(11) (15) (3.3-42) (23) (0.8-13) (1.2-1.4) (0.8-13) (1.2-1.4) (0.5-13) (1.2-1.4)
20 25 — 12–1 200 10–1/0 24.9–26.7 10–1/0 24.9–26.7 20–6 10.6–12.4
(15) (18) (3.3-42) (23) (5.3-53) (2.8-3.0) (5.3-53) (2.8-3.0) (0.5-13) (1.2-1.4)
25 30 — 12–1 200 10–1/0 24.9–26.7 10–1/0 24.9–26.7 20–6 10.6–12.4
(18) (22) (3.3-42) (23) (5.3-53) (2.8-3.0) (5.3-53) (2.8-3.0) (0.5-13) (1.2-1.4)
30 40 — 12–1 200 4–2/0 53.4–62.3 4–2/0 53.4–62.3 20–6 10.6–12.4
(22) (30) (3.3-42) (23) (21-67) (6.0-7.0) (21-67) (6.0-7.0) (0.5-13) (1.2-1.4)
40 50 — 12–1 200 4–4/0 75.3–84.1 4–4/0 75.3–84.1 20–6 10.6–12.4
(30) (37) (3.3-42) (23) (21-107) (8.5-9.5) (21-107) (8.5-9.5) (0.5-13) (1.2-1.4)
50 60 — 12–1 200 4–4/0 75.3–84.1 4–4/0 75.3–84.1 18–6 10.6–12.4
(37) (45) (3.3-42) (23) (21-107) (8.5-9.5) (21-107) (8.5-9.5) (0.8-13) (1.2-1.4)
60 75 — 12–1 200 10–1/0 (x2) 24.9–26.7 10–1/0 (x2) 24.9–26.7 18–6 10.6–12.4
(45) (55) (3.3-42) (23) (5.3-53) (2.8-3.0) (5.3-53) (2.8-3.0) (0.8-13) (1.2-1.4)

460 V
11/2 2 — 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(1.1) (1.5) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
2 3 — 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(1.5) (2.2) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
3 5 — 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(2.2) (3.7) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
5 71/2 — 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(3.7) (5.5) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
71/2 10 — 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(5.5) (7.5) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
10 15 — 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(7.5) (11) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
15 20 25 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(11) (15) (18) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
20 25 30 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(15) (18) (22) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
25 30 40 12–1 200 18–6 10.6–12.4 18–6 10.6–12.4 20–6 10.6–12.4
(18) (22) (30) (3.3-42) (23) (0.8-13) (1.2-1.4) (0.8-13) (1.2-1.4) (0.5-13) (1.2-1.4)

(continued)

Electrical Installation 4-15

Table 4-4—1100 Ground and Power Terminal Specifications (continued)

Power Terminal

Ground AC Line Input Motor Output Dynamic Braking

or Bus
(PE) (R, S, T or R1, R2, S1, (U, V, W) (B+, DB or B+, B–)
S2, T1, T2)

Acceptable Tightening Acceptable Tightening Acceptable Tightening Acceptable Tightening

CT VT ET Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque
2 2 2 2
hp (kW) hp (kW) hp (kW) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm)

460 V
30 40 50 12–1 200 18–6 10.6–12.4 18–6 10.6–12.4 20–6 10.6–12.4
(22) (30) (37) (3.3-42) (23) (0.8-13) (1.2-1.4) (0.8-13) (1.2-1.4) (0.5-13) (1.2-1.4)
40 50 60 12–1 200 10–1/0 24.9–26.7 10–1/0 24.9–26.7 20–6 10.6–12.4
(30) (37) (45) (3.3-42) (23) (5.3-53) (2.8-3.0) (5.3-53) (2.8-3.0) (0.5-13) (1.2-1.4)
50 60 75 12–1 200 10–1/0 24.9–26.7 10–1/0 24.9–26.7 20–6 10.6–12.4
(37) (45) (55) (3.3-42) (23) (5.3-53) (2.8-3.0) (5.3-53) (2.8-3.0) (0.5-13) (1.2-1.4)
60 75 100 12–1 200 4–2/0 53.4–62.3 4–2/0 53.4–62.3 20–6 10.6–12.4
(45) (55) (75) (3.3-42) (23) (21-67) (6.0-7.0) (21-67) (6.0-7.0) (0.5-13) (1.2-1.4)
75 100 125 12–1 200 4–4/0 75.3–84.1 4–4/0 75.3–84.1 20–6 10.6–12.4
(55) (75) (90) (3.3-42) (23) (21-107) (8.5-9.5) (21-107) (8.5-9.5) (0.5-13) (1.2-1.4)
100 125 150 12–1 200 4–4/0 75.3–84.1 4–4/0 75.3–84.1 20–6 10.6–12.4
(75) (90) (110) (3.3-42) (23) (21-107) (8.5-9.5) (21-107) (8.5-9.5) (0.5-13) (1.2-1.4)
125 150 — 12–1 200 10–1/0 (x2) 24.9–26.7 10–1/0 (x2) 24.9–26.7 18–6 10.6–12.4
(90) (110) (3.3-42) (23) (5.3-53) (2.8-3.0) (5.3-53) (2.8-3.0) (0.8-13) (1.2-1.4)
150 200 250 12–1 200 2–4/0 (x2) 133–177 2/0–500 221-266 6–1/0 53.1–70.9
(110) (150) (185) (3.3-42) (23) (34-107) (15-20) (67-253) (25-30) (13-53) (6.0-8.0)
200 250 300 12–1 200 2–300 (x2) 221–266 2–4/0 (x2) 133–177 6–1/0 53.1–70.9
(150) (185) (225) (3.3-42) (23) (34-152) (25-30) (34-107) (15-20) (13-53) (6.0-8.0)
250 300 350 12–1 200 2–300 (x2) 221–266 2–300 (x2) 221–266 2–4/0 133–177
(185) (225) (262) (3.3-42) (23) (34-152) (25-30) (34-152) (25-30) (34-107) (15-20)
300 350 400 12–1 200 2/0–500 (x2) 221–266 2/0–500 (x2) 221–266 2–4/0 133–177
(225) (262) (300) (3.3-42) (23) (67-253) (25-30) (67-253) (25-30) (34-107) (15-20)
350 400 500 12–1 200 2/0–500 (x2) 221–266 2/0–500 (x2) 221–266 2–4/0 133–177
(262) (300) (375) (3.3-42) (23) (67-253) (25-30) (67-253) (25-30) (34-107) (15-20)
400 500 600 12–1 200 2/0–500 (x2) 221–266 2–300 (x3) 221–266 2–300 221–266
(300) (375) (450) (3.3-42) (23) (67-253) (25-30) (34-152) (25-30) (34-152) (25-30)

575 V
11/2 2 — 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(1.1) (1.5) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
2 3 — 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(1.5) (2.2) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
3 5 — 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(2.2) (3.7) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
5 71/2 — 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(3.7) (5.5) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
71/2 10 — 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(5.5) (7.5) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
10 15 — 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(7.5) (11) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
15 20 25 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(11) (15) (18) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
20 25 30 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(15) (18) (22) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
25 30 40 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(18) (22) (30) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)

(continued)

4-16 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 4-4—1100 Ground and Power Terminal Specifications (continued)

Power Terminal

Ground AC Line Input Motor Output Dynamic Braking

or Bus
(PE) (R, S, T or R1, R2, S1, (U, V, W) (B+, DB or B+, B–)
S2, T1, T2)

Acceptable Tightening Acceptable Tightening Acceptable Tightening Acceptable Tightening

CT VT ET Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque
2 2 2 2
hp (kW) hp (kW) hp (kW) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm)

575 V
30 40 50 12–1 200 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(22) (30) (37) (3.3-42) (23) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4) (0.5-13) (1.2-1.4)
40 50 60 12–1 200 18–6 10.6–12.4 18–6 10.6–12.4 20–6 10.6–12.4
(30) (37) (45) (3.3-42) (23) (0.8-13) (1.2-1.4) (0.8-13) (1.2-1.4) (0.5-13) (1.2-1.4)
50 60 75 12–1 200 10–1/0 24.9–26.7 10–1/0 24.9–26.7 20–6 10.6–12.4
(37) (45) (55) (3.3-42) (23) (5.3-53) (2.8-3.0) (5.3-53) (2.8-3.0) (0.5-13) (1.2-1.4)
60 75 100 12–1 200 10–1/0 24.9–26.7 10–1/0 24.9–26.7 20–6 10.6–12.4
(45) (55) (75) (3.3-42) (23) (5.3-53) (2.8-3.0) (5.3-53) (2.8-3.0) (0.5-13) (1.2-1.4)
75 100 125 12–1 200 4–2/0 53.4–62.3 4–2/0 53.4–62.3 20–6 10.6–12.4
(55) (75) (90) (3.3-42) (23) (21-67) (6.0-7.0) (21-67) (6.0-7.0) (0.5-13) (1.2-1.4)
100 125 150 12–1 200 4–4/0 75.3–84.1 4–4/0 75.3–84.1 20–6 10.6–12.4
(75) (90) (110) (3.3-42) (23) (21-107) (8.5-9.5) (21-107) (8.5-9.5) (0.5-13) (1.2-1.4)
125 150 — 12–1 200 10–1/0 (x2) 24.9–26.7 10–1/0 (x2) 24.9–26.7 18–6 10.6–12.4
(90) (110) (3.3-42) (23) (5.3-53) (2.8-3.0) (5.3-53) (2.8-3.0) (0.8-13) (1.2-1.4)
150 200 250 12–1 200 2–4/0 (x2) 133–177 2/0–500 (x2) 221–266 6–1/0 53.1–70.9
(110) (150) (185) (3.3-42) (23) (34-107) (15-20) (67-253) (25-30) (13-53) (6.0-8.0)
200 250 300 12–1 200 2–4/0 (x2) 133–177 2/0–500 (x2) 221–266 6–1/0 53.1–70.9
(150) (185) (225) (3.3-42) (23) (34-107) (15-20) (67-253) (25-30) (13-53) (6.0-8.0)
250 300 350 12–1 200 2–4/0 (x2) 133–177 2–4/0 (x2) 133–177 6–1/0 53.1–70.9
(185) (225) (262) (3.3-42) (23) (34-107) (15-20) (34-107) (15-20) (13-53) (6.0-8.0)
300 350 400 12–1 200 2–300 (x2) 221–266 2–300 (x2) 221–266 2–4/0 133–177
(225) (262) (300) (3.3-42) (23) (34-152) (25-30) (34-152) (25-30) (34-107) (15-20)
350 400 500 12–1 200 2/0–500 (x2) 221–266 2/0–500 (x2) 221–266 2–4/0 133–177
(262) (300) (375) (3.3-42) (23) (67-253) (25-30) (67-253) (25-30) (34-107) (15-20)
400 500 600 12–1 200 2/0–500 (x2) 221–266 2/0–500 (x2) 221–266 2–4/0 133–177
(300) (375) (450) (3.3-42) (23) (67-253) (25-30) (67-253) (25-30) (34-107) (15-20)

Electrical Installation 4-17

 Table 4-5—1105 Ground and Power Terminal Specifications

Power Terminal

Ground AC Line Input Motor Output Dynamic Braking

or Bus
(PE, SH) (R, S, T) (U, V, W) (B+, DB, B–)

Acceptable Tightening Acceptable Tightening Acceptable Tightening Acceptable Tightening

CT VT ET Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque
2 2 2 2
hp (kW) hp (kW) hp (kW) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm)

230 V
11/2 2 — 24–10 4.4–5.3 24–10 4.4–5.3 24–10 4.4–5.3 24–10 4.4–5.3
(1.1) (1.5) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6)
2 3 — 24–10 4.4–5.3 24–10 4.4–5.3 24–10 4.4–5.3 24–10 4.4–5.3
(1.5) (2.2) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6)
3 5 — 24–10 4.4–5.3 24–10 4.4–5.3 24–10 4.4–5.3 24–10 4.4–5.3
(2.2) (3.7) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6)
5 71/2 10 18–4 16 18–4 16 18–4 16 18–4 16
(3.7) (5.5) (7.5) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8)
71/2 10 15 18–4 16 18–4 16 18–4 16 18–4 16
(5.5) (7.5) (11) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8)
10 15 20 18–4 16 18–4 16 18–4 16 18–4 16
(7.5) (11) (15) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8)
15 20 25 18–4 16 18–4 16 18–4 16 18–4 16
(11) (15) (18) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8)
20 25 — 18–4 16 18–4 16 18–4 16 18–4 16
(15) (18) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8)

460 V
11/2 2 — 24–10 4.4–5.3 24–10 4.4–5.3 24–10 4.4–5.3 24–10 4.4–5.3
(1.1) (1.5) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6)
2 3 — 24–10 4.4–5.3 24–10 4.4–5.3 24–10 4.4–5.3 24–10 4.4–5.3
(1.5) (2.2) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6)
3 5 — 24–10 4.4–5.3 24–10 4.4–5.3 24–10 4.4–5.3 24–10 4.4–5.3
(2.2) (3.7) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6)
5 71/2 10 24–10 4.4–5.3 24–10 4.4–5.3 24–10 4.4–5.3 24–10 4.4–5.3
(3.7) (5.5) (7.5) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6) (0.2-5.3) (0.5-0.6)
71/2 10 15 18–4 16 18–4 16 18–4 16 18–4 16
(5.5) (7.5) (11) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8)
10 15 20 18–4 16 18–4 16 18–4 16 18–4 16
(7.5) (11) (15) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8)
15 20 25 18–4 16 18–4 16 18–4 16 18–4 16
(11) (15) (18) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8)
20 25 30 18–4 16 18–4 16 18–4 16 18–4 16
(15) (18) (22) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8)
25 30 40 20–6 10.6–12.3 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(18) (22) (30) (0.5-13) (1.4) (0.5-13) (1.4) (0.5-13) (1.4) (0.5-13) (1.4)
30 40 50 20–6 10.6–12.3 18–6 10.6–12.4 18–6 10.6–12.4 20–6 10.6–12.4
(22) (30) (37) (0.5-13) (1.4) (0.8-13) (1.2-1.4) (0.8-13) (1.2-1.4) (0.5-13) (1.4)
40 50 60 20–6 10.6–12.3 10–1/0 24.9–26.7 10–1/0 24.9–26.7 20–6 10.6–12.4
(30) (37) (45) (0.5-13) (1.4) (5.3-53) (2.8-3.0) (5.3-53) (2.8-3.0) (0.5-13) (1.4)
50 60 75 12–1 200 20–6 (x2) 10.6–12.4 10–1/0 24.9–26.7 20–6 10.6–12.4
(37) (45) (55) (3.3-42) (23) (0.5-13) (1.4) (5.3-53) (2.8-3.0) (0.5-13) (1.4)
60 75 100 12–1 200 18–6 (x2) 10.6–12.4 4–2/0 53.4–62.3 20–6 10.6–12.4
(45) (55) (75) (3.3-42) (23) (0.8-13) (1.2-1.4) (21-67) (6.0-7.0) (0.5-13) (1.4)
75 100 125 12–1 200 10–1/0 (x2) 24.9–26.7 4–4/0 75.3–84.1 20–6 10.6–12.4
(55) (75) (90) (3.3-42) (23) (5.3-53) (2.8-3.0) (21-107) (8.5-9.5) (0.5-13) (1.4)

(continued)

4-18 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 4-5—1105 Ground and Power Terminal Specifications (continued)

Power Terminal

Ground AC Line Input Motor Output Dynamic Braking

or Bus
(PE) (R, S, T or R1, R2, S1, (U, V, W) (B+, DB, B–)
S2, T1, T2)

Acceptable Tightening Acceptable Tightening Acceptable Tightening Acceptable Tightening

CT VT ET Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque
2 2 2 2
hp (kW) hp (kW) hp (kW) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm)

460 V
100 125 150 12–1 200 10–1/0 (x2) 24.9–26.7 4–4/0 75.3–84.1 20–6 10.6–12.4
(75) (90) (110) (3.3-42) (23) (5.3-53) (2.8-3.0) (21-107) (8.5-9.5) (13) (1.4)
125 150 200 12–1 200 4–2/0 (x2) 53.4–62.3 10–1/0 (x2) 24.9–26.7 18–6 10.6–12.4
(90) (110) (150) (3.3-42) (23) (21-67) (6.0-7.0) (5.3-53) (2.8-3.0) (0.8-13) (1.2-1.4)
150 200 250 12–1 200 4–4/0 (x2) 75.3–84.1 4–4/0 (x2) 75.3–84.1 10–1/0 24.9-26.7
(110) (150) (185) (3.3-42) (23) (21-107) (8.5-9.5) (21-107) (8.5-9.5) (5.3-53) (2.8-3.0)

575 V
11/2 2 — 18–4 16 18–4 16 18–4 16 18–4 16
(1.1) (1.5) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8)
2 3 — 18–4 16 18–4 16 18–4 16 18–4 16
(1.5) (2.2) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8)
3 5 — 18–4 16 18–4 16 18–4 16 18–4 16
(2.2) (3.7) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8)
5 71/2 10 18–4 16 18–4 16 18–4 16 18–4 16
(3.7) (5.5) (7.5) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8)
71/2 10 15 18–4 16 18–4 16 18–4 16 18–4 16
(5.5) (7.5) (11) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8)
10 15 20 18–4 16 18–4 16 18–4 16 18–4 16
(7.5) (11) (15) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8) (0.8-21) (1.8)
15 20 25 20–6 10.6–12.3 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(11) (15) (18) (0.5-13) (1.4) (0.5-13) (1.4) (0.5-13) (1.4) (0.5-13) (1.4)
20 25 30 20–6 10.6–12.3 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(15) (18) (22) (0.5-13) (1.4) (0.5-13) (1.4) (0.5-13) (1.4) (0.5-13) (1.4)
25 30 40 20–6 10.6–12.3 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(18) (22) (30) (0.5-13) (1.4) (0.5-13) (1.4) (0.5-13) (1.4) (0.5-13) (1.4)
30 40 50 20–6 10.6–12.3 20–6 10.6–12.4 20–6 10.6–12.4 20–6 10.6–12.4
(22) (30) (37) (0.5-13) (1.4) (0.5-13) (1.4) (0.5-13) (1.4) (0.5-13) (1.4)
40 50 60 20–6 10.6–12.3 18–6 10.6–12.4 18–6 10.6–12.4 20–6 10.6–12.4
(30) (37) (45) (0.5-13) (1.4) (0.8-13) (1.2-1.4) (0.8-13) (1.2-1.4) (0.5-13) (1.4)
50 60 75 12–1 200 20–6 (x2) 10.6–12.4 10–1/0 24.9–26.7 20–6 10.6–12.4
(37) (45) (55) (3.3-42) (23) (0.5-13) (1.4) (5.3-53) (2.8-3.0) (0.5-13) (1.4)
60 75 100 12–1 200 18–6 (x2) 10.6–12.4 10–1/0 24.9–26.7 20–6 10.6–12.4
(45) (55) (75) (3.3-42) (23) (0.8-13) (1.2-1.4) (5.3-53) (2.8-3.0) (0.5-13) (1.4)
75 100 125 12–1 200 18–6 (x2) 10.6–12.4 4–2/0 53.4–62.3 20–6 10.6–12.4
(55) (75) (90) (3.3-42) (23) (0.8-13) (1.2-1.4) (21-67) (6.0-7.0) (0.5-13) (1.4)
100 125 150 12–1 200 10–1/0 (x2) 24.9–26.7 4–4/0 75.3–84.1 20–6 10.6–12.4
(75) (90) (110) (3.3-42) (23) (5.3-53) (2.8-3.0) (21-107) (8.5-9.5) (0.5-13) (1.4)
125 150 200 12–1 200 10–1/0 (x2) 24.9–26.7 10–1/0 (x2) 24.9–26.7 18–6 10.6–12.4
(90) (110) (150) (3.3-42) (23) (5.3-53) (2.8-3.0) (5.3-53) (2.8-3.0) (0.8-13) (1.2-1.4)
150 200 250 12–1 200 4–2/0 (x2) 53.4–62.3 10–1/0 (x2) 24.9–26.7 18–6 10.6–12.4
(110) (150) (185) (3.3-42) (23) (21-67) (6.0-7.0) (5.3-53) (2.8-3.0) (0.8-13) (1.2-1.4)
200 250 300 12–1 200 4–4/0 (x2) 75.3–84.1 4–4/0 (x2) 75.3–84.1 10–1/0 24.9–26.7
(150) (185) (225) (3.3-42) (23) (21-107) (8.5-9.5) (21-107) (8.5-9.5) (5.3-53) (2.8-3.0)

Electrical Installation 4-19

 Table 4-6—1110 Ground and Power Terminal Specifications

Power Terminal

Ground AC Line Input Motor Output Dynamic Braking

or Bus
(PE) (S, T) (U, V, W) (B+, DB or B+, B–)

Acceptable Tightening Acceptable Tightening Acceptable Tightening Acceptable Tightening

CT VT Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque
2 2 2 2
hp (kW) hp (kW) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm)

230 V
11/2 2 6 (x2) 12 6 12 6 12 6 12
(1.1) (1.5) (10) (1.4) (10) (1.4) (10) (1.4) (10) (1.4)
2 3 6 (x2) 12 6 12 6 12 6 12
(1.5) (2.2) (10) (1.4) (10) (1.4) (10) (1.4) (10) (1.4)
3 5 6 (x2) 12 6 12 6 12 6 12
(2.2) (3.7) (10) (1.4) (10) (1.4) (10) (1.4) (10) (1.4)
5 71/2 6 (x2) 12 6 12 6 12 6 12
(3.7) (5.5) (10) (1.4) (10) (1.4) (10) (1.4) (10) (1.4)
71/2 10 6 (x2) 12 6 12 6 12 6 12
(5.5) (7.5) (10) (1.4) (10) (1.4) (10) (1.4) (10) (1.4)
10 15 6 (x2) 12 1/0 25 6 12 6 12
(7.5) (11) (10) (1.4) (35) (2.8) (10) (1.4) (10) (1.4)
15 20 6 (x2) 12 1/0 25 4 12 6 12
(11) (15) (10) (1.4) (35) (2.8) (16) (1.4) (10) (1.4)
20 25 6 (x2) 12 1/0 (x2) 25 1/0 25 6 12
(15) (18) (10) (1.4) (35) (2.8) (35) (2.8) (10) (1.4)
25 30 6 (x2) 12 1/0 (x2) 25 1/0 25 6 12
(18) (22) (10) (1.4) (35) (2.8) (35) (2.8) (10) (1.4)
30 40 2 (x2) 15 4/0 (x2) 150 1/0 25 6 12
(22) (30) (33) (1.8) (95) (17) (35) (2.8) (10) (1.4)
40 50 2 (x2) 15 4/0 (x2) 150 4/0 50 4 12
(30) (37) (33) (1.8) (95) (17) (95) (5.6) (16) (1.4)

460 V
11/2 2 6 (x2) 12 6 12 6 12 6 12
(1.1) (1.5) (10) (1.4) (10) (1.4) (10) (1.4) (10) (1.4)
2 3 6 (x2) 12 6 12 6 12 6 12
(1.5) (2.2) (10) (1.4) (10) (1.4) (10) (1.4) (10) (1.4)
3 5 6 (x2) 12 6 12 6 12 6 12
(2.2) (3.7) (10) (1.4) (10) (1.4) (10) (1.4) (10) (1.4)
5 71/2 6 (x2) 12 6 12 6 12 6 12
(3.7) (5.5) (10) (1.4) (10) (1.4) (10) (1.4) (10) (1.4)
71/2 10 6 (x2) 12 1/0 25 6 12 6 12
(5.5) (7.5) (10) (1.4) (35) (2.8) (10) (1.4) (10) (1.4)
10 15 6 (x2) 12 1/0 25 6 12 6 12
(7.5) (11) (10) (1.4) (35) (2.8) (10) (1.4) (10) (1.4)
15 20 6 (x2) 12 1/0 25 6 12 6 12
(11) (15) (10) (1.4) (35) (2.8) (10) (1.4) (10) (1.4)
20 25 6 (x2) 12 1/0 25 6 12 6 12
(15) (18) (10) (1.4) (35) (2.8) (10) (1.4) (10) (1.4)
25 30 6 (x2) 12 1/0 25 4 12 6 12
(18) (22) (10) (1.4) (35) (2.8) (16) (1.4) (10) (1.4)

(continued)

4-20 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 4-6—1110 Ground and Power Terminal Specifications (continued)

Power Terminal

Ground AC Line Input Motor Output Dynamic Braking

or Bus
(PE) (S, T) (U, V, W) (B+, DB or B+, B–)

Acceptable Tightening Acceptable Tightening Acceptable Tightening Acceptable Tightening

CT VT Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque
2 2 2 2
hp (kW) hp (kW) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm)

460 V
30 40 6 (x2) 12 1/0 25 1/0 25 6 12
(22) (30) (10) (1.4) (35) (2.8) (35) (2.8) (10) (1.4)
40 50 6 (x2) 12 1/0 (x2) 25 1/0 25 6 12
(30) (37) (10) (1.4) (35) (2.8) (35) (2.8) (10) (1.4)
50 60 2 (x2) 15 4/0 150 1/0 25 6 12
(37) (45) (33) (1.8) (95) (17) (35) (2.8) (10) (1.4)
60 75 2 (x2) 15 4/0 (x2) 150 4/0 50 6 12
(45) (55) (33) (1.8) (95) (17) (95) (5.6) (10) (1.4)
75 100 2 (x2) 15 4/0 (x2) 150 4/0 50 6 12
(55) (75) (33) (1.8) (95) (17) (95) (5.6) (10) (1.4)

Electrical Installation 4-21

 Table 4-7—1130 Ground and Power Terminal Specifications

Power Terminal

Ground AC Line Input Motor Output

(PE) (R, S, T) (U, V, W)

Acceptable Tightening Acceptable Tightening Acceptable Tightening

CT VT ET Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque
2 2 2
hp (kW) hp (kW) hp (kW) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm)

230 V
71/2 10 — 6 (x2) 12 6 12 6 12
(5.5) (7.5) (10) (1.4) (10) (1.4) (10) (1.4)
10 15 — 6 (x2) 12 6 12 6 12
(7.5) (11) (10) (1.4) (10) (1.4) (10) (1.4)
15 20 — 6 (x2) 12 4 12 4 12
(11) (15) (10) (1.4) (16) (1.4) (16) (1.4)
20 25 — 6 (x2) 12 1/0 25 1/0 25
(15) (18) (10) (1.4) (35) (2.8) (35) (2.8)
25 30 — 6 (x2) 12 1/0 25 1/0 25
(18) (22) (10) (1.4) (35) (2.8) (35) (2.8)
30 40 — 2 (x2) 15 1/0 25 1/0 25
(22) (30) (33) (1.8) (35) (2.8) (35) (2.8)
40 50 — 2 (x2) 15 2/0 50 2/0 50
(30) (37) (33) (1.8) (70) (5.6) (70) (5.6)
50 60 — 2 (x2) 15 4/0 150 4/0 150
(37) (45) (33) (1.8) (95) (17) (95) (17)
60 75 — 2 (x2) 15 1/0 (x2) 25 1/0 (x2) 25
(45) (55) (33) (1.8) (35) (2.8) (35) (2.8)
460 V
71/2 10 — 6 (x2) 12 6 12 6 12
(5.5) (7.5) (10) (1.4) (10) (1.4) (10) (1.4)
10 15 — 6 (x2) 12 6 12 6 12
(7.5) (11) (10) (1.4) (10) (1.4) (10) (1.4)
15 20 25 6 (x2) 12 6 12 6 12
(11) (15) (18) (10) (1.4) (10) (1.4) (10) (1.4)
20 25 30 6 (x2) 12 6 12 6 12
(15) (18) (22) (10) (1.4) (10) (1.4) (10) (1.4)
25 30 40 6 (x2) 12 4 12 4 12
(18) (22) (30) (10) (1.4) (16) (1.4) (16) (1.4)
30 40 50 6 (x2) 12 1/0 25 1/0 25
(22) (30) (37) (10) (1.4) (35) (2.8) (35) (2.8)
40 50 60 6 (x2) 12 1/0 25 1/0 25
(30) (37) (45) (10) (1.4) (35) (2.8) (35) (2.8)
50 60 75 6 (x2) 12 1/0 25 1/0 25
(37) (45) (55) (10) (1.4) (35) (2.8) (35) (2.8)
60 75 100 2 (x2) 15 2/0 50 2/0 50
(45) (55) (75) (33) (1.8) (70) (5.6) (70) (5.6)
75 100 125 2 (x2) 15 4/0 150 4/0 150
(55) (75) (90) (33) (1.8) (95) (17) (95) (17)
100 125 150 2 (x2) 15 4/0 150 4/0 150
(75) (90) (110) (33) (1.8) (95) (17) (95) (17)
125 150 200 2 (x2) 15 2/0 (x2) 50 2/0 (x2) 50
(90) (110) (150) (33) (1.8) (70) (5.6) (70) (5.6)

(continued)

4-22 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 4-7—1130 Ground and Power Terminal Specifications (continued)
Power Terminal

Ground AC Line Input Motor Output

(PE) (R, S, T) (U, V, W)
Acceptable Tightening Acceptable Tightening Acceptable Tightening
CT VT ET Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque
2 2 2
hp (kW) hp (kW) hp (kW) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm)

575 V
71/2 10 — 6 (x2) 12 6 12 6 12
(5.5) (7.5) (10) (1.4) (10) (1.4) (13) (1.4)
10 15 — 6 (x2) 12 6 12 6 12
(7.5) (11) (10) (1.4) (10) (1.4) (13) (1.4)
15 20 25 6 (x2) 12 6 12 6 12
(11) (15) (18) (10) (1.4) (10) (1.4) (13) (1.4)
20 25 30 6 (x2) 12 6 12 6 12
(15) (18) (22) (10) (1.4) (10) (1.4) (13) (1.4)
25 30 40 6 (x2) 12 6 12 6 12
(18) (22) (30) (10) (1.4) (10) (1.4) (13) (1.4)
30 40 50 6 (x2) 12 4 12 4 12
(22) (30) (37) (10) (1.4) (16) (1.4) (21) (1.4)
40 50 60 6 (x2) 12 1/0 25 1/0 25
(30) (37) (45) (10) (1.4) (35) (2.8) (54) (2.8)
50 60 75 6 (x2) 12 1/0 25 1/0 25
(37) (45) (55) (10) (1.4) (35) (2.8) (54) (2.8)
60 75 100 2 (x2) 15 1/0 25 1/0 25
(45) (55) (75) (33) (1.8) (35) (2.8) (54) (2.8)
75 100 125 2 (x2) 15 2/0 50 2/0 50
(55) (75) (90) (33) (1.8) (70) (5.6) (67) (5.6)
100 125 150 2 (x2) 15 4/0 150 4/0 150
(75) (90) (110) (33) (1.8) (95) (17) (107) (17)
125 150 200 2 (x2) 15 1/0 (x2) 25 1/0 (x2) 25
(90) (110) (150) (33) (1.8) (35) (2.8) (54) (2.8)

Electrical Installation 4-23

 Table 4-8—1150 Ground and Power Terminal Specifications

Power Terminal

Ground Bus Motor Output

(PE) (B+, B–) (U, V, W)

Acceptable Tightening Acceptable Tightening Acceptable Tightening

CT VT ET Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque
2 2 2
hp (kW) hp (kW) hp (kW) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm)

230 V
11/2 2 —
(1.1) (1.5)
2 3 —
(1.5) (2.2)
3 5 —
(2.2) (3.7)
5 71/2 10
(3.7) (5.5) (7.5)
71/2 10 15
(5.5) (7.5) (11)
10 15 20
(7.5) (11) (15)
15 20 25
(11) (15) (18)
20 25 30
(15) (18) (22)
25 30 40
(18) (22) (30)
30 40 50
(22) (30) (37)
40 50 60
(30) (37) (45)
50 60
(37) (45)
60 75
(45) (55)

460 V
11/2 2 —
(1.1) (1.5)
2 3 —
(1.5) (2.2)
3 5 —
(2.2) (3.7)
5 71/2 10
(3.7) (5.5) (7.5)
71/2 10 15
(5.5) (7.5) (11)
10 15 20
(7.5) (11) (15)
15 20 25
(11) (15) (18)
20 25 30
(15) (18) (22)
25 30 40
(18) (22) (30)
30 40 50
(22) (30) (37)

(continued)

4-24 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 4-8—1150 Ground and Power Terminal Specifications (continued)
Power Terminal

Ground Bus Motor Output

(PE) (B+, B–) (U, V, W)

Acceptable Tightening Acceptable Tightening Acceptable Tightening

CT VT ET Wire Sizes Torque Wire Sizes Torque Wire Sizes Torque
2 2 2
hp (kW) hp (kW) hp (kW) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm) AWG (mm ) in•lb (Nm)

460 V
40 50 60
(30) (37) (45)
50 60 75
(37) (45) (55)
60 75 100
(45) (55) (75)
75 100 125
(55) (75) (90)
100 125 150
(75) (90) (110)
125 150 200
(90) (110) (150)

Electrical Installation 4-25

 Table 4-9—1100, 1105, and 1130 Fuse Specifications

Rated Input Fuse Fuse Recommended

Power Current Current Voltage Semiconductor Fuse
hp (kW) Arms Arms Vrms Manufacturer Part Number

230 V
11/2 4.2 10 250 Bussman FWX 10A14F
(1.1)
2 5.1 10 250 Bussman FWX 10A14F
(1.5)
3 7.5 10 250 Bussman FWX 10A14F
(2.2)
5 12.1 20 250 Bussman FWX 20A14F
(3.7)
71/2 17.8 25 250 Bussman FWX 25A14F
(5.5)
10 23.2 30 250 Bussman FWX 30A14F
(7.5)
15 34.9 50 250 Bussman FWX 50A
(11)
20 45.7 60 250 Bussman FWX 60A
(15)
25 57.3 80 250 Bussman FWX 80A
(18)
30 68.1 90 250 Bussman FWX 90A
(22)
40 89.6 125 250 Bussman FWX 125A
(30)
50 112.0 150 250 Bussman FWX 150A
(37)
60 133.6 175 250 Bussman FWX 175A
(45)
75 166.7 225 250 Bussman FWX 225A
(55)

380 V
11/2 2.5 4 500 Bussman FWH 4A14F
(1.1)
2 3.1 4 500 Bussman FWH 4A14F
(1.5)
3 4.4 6 500 Bussman FWH 6A14F
(2.2)
5 7.2 10 500 Bussman FWH 10A14F
(3.7)
71/2 10.6 15 500 Bussman FWH 15A14F
(5.5)
10 13.8 20 500 Bussman FWH 20A14F
(7.5)
15 20.8 25 500 Bussman FWH 25A14F
(11)
20 27.2 35 500 Bussman FWH 35B
(15)
25 34.1 45 500 Bussman FWH 45B
(18)
30 40.5 50 500 Bussman FWH 50B
(22)
40 53.4 70 500 Bussman FWH 70B
(30)

(continued)

4-26 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 4-9—1100, 1105, and 1130 Fuse Specifications (continued)

Rated Input Fuse Fuse Recommended

Power Current Current Voltage Semiconductor Fuse
hp (kW) Arms Arms Vrms Manufacturer Part Number

380 V
50 66.7 90 500 Bussman FWH 90B
(37)
60 79.5 100 500 Bussman FWH 100B
(45)
75 99.3 125 500 Bussman FWH 125B
(55)
100 130.3 175 500 Bussman FWH 175B
(75)
125 163.4 225 500 Bussman FWH 225B
(90)
150 192.3 250 500 Bussman FWH 250A
(110)
200 256.4 325 500 Bussman FWH 325A
(150)
250 320.5 400 500 Bussman FWH 400A
(185)
300 384.6 500 500 Bussman FWH 500A
(225)
350 448.6 600 500 Bussman FWH 600A
(262)
400 513.7 700 500 Bussman FWH 700A
(300)
500 643.0 800 500 Bussman FWP 800A
(375)

460 V
11/2 2.1 3 500 Bussman FWH 3A14F
(1.1)
2 2.6 4 500 Bussman FWH 4A14F
(1.5)
3 3.7 5 500 Bussman FWH 5A14F
(2.2)
5 6.1 10 500 Bussman FWH 10A14F
(3.7)
71/2 8.9 12 500 Bussman FWH 12A14F
(5.5)
10 11.6 15 500 Bussman FWH 15A14F
(7.5)
15 17.4 25 500 Bussman FWH 25A14F
(11)
20 22.8 30 500 Bussman FWH 30A14F
(15)
25 28.6 40 500 Bussman FWH 40B
(18)
30 34.0 45 500 Bussman FWH 45B
(22)
40 44.8 60 500 Bussman FWH 60B
(30)
50 56.0 80 500 Bussman FWH 80B
(37)
60 66.8 90 500 Bussman FWH 90B
(45)

(continued)

Electrical Installation 4-27

 Table 4-9—1100, 1105, and 1130 Fuse Specifications (continued)

Rated Input Fuse Fuse Recommended

Power Current Current Voltage Semiconductor Fuse
hp (kW) Arms Arms Vrms Manufacturer Part Number

460 V
75 83.4 125 500 Bussman FWH 125B
(55)
100 109.4 150 500 Bussman FWH 150B
(75)
125 137.2 200 500 Bussman FWH 200B
(90)
150 161.4 225 500 Bussman FWH 225A
(110)
200 215.2 300 500 Bussman FWH 300A
(150)
250 269.1 350 500 Bussman FWH 350A
(185)
300 322.9 450 500 Bussman FWH 450A
(225)
350 376.7 500 500 Bussman FWH 500A
(262)
400 430.5 600 500 Bussman FWH 600A
(300)
500 538.1 700 500 Bussman FWH 700A
(375)
600 645.7 1,000 500 Bussman FWH 1000A
(450)

575 V
11/2 1.7 3 700 Bussman FWP 3A14F
(1.1)
2 2.0 3 700 Bussman FWP 3A14F
(1.5)
3 3.0 4 700 Bussman FWP 4A14F
(2.2)
5 4.9 10 700 Bussman FWP 10A14F
(3.7)
71/2 7.2 10 700 Bussman FWP 10A14F
(5.5)
10 9.2 15 700 Bussman FWP 15A14F
(7.5)
15 14.0 20 700 Bussman FWP 20A14F
(11)
20 18.4 25 700 Bussman FWP 25A14F
(15)
25 22.8 30 700 Bussman FWP 30A14F
(18)
30 27.2 40 700 Bussman FWP 40B
(22)
40 35.6 50 700 Bussman FWP 50B
(30)
50 44.8 60 700 Bussman FWP 60B
(37)
60 53.6 70 700 Bussman FWP 70B
(45)
75 66.8 90 700 Bussman FWP 90B
(55)
100 87.4 125 700 Bussman FWP 125B
(75)

(continued)

4-28 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 4-9—1100, 1105, and 1130 Fuse Specifications (continued)

Rated Input Fuse Fuse Recommended

Power Current Current Voltage Semiconductor Fuse
hp (kW) Arms Arms Vrms Manufacturer Part Number

575 V
125 109.8 150 700 Bussman FWP 150B
(90)
150 129.1 175 700 Bussman FWP 175B
(110)
200 172.2 225 700 Bussman FWP 225A
(150)
250 215.2 300 700 Bussman FWP 300A
(185)
300 258.3 350 700 Bussman FWP 350A
(225)
350 301.3 400 700 Bussman FWP 400A
(262)
400 344.4 450 700 Bussman FWP 450A
(300)
500 430.5 600 700 Bussman FWP 600A
(375)
600 516.6 700 700 Bussman FWP 700A
(450)

Electrical Installation 4-29

 Table 4-10—1110 Fuse Specifications

Rated Input Fuse Fuse Recommended

Power Current Current Voltage Semiconductor Fuse
hp (kW) Arms Arms Vrms Manufacturer Part Number

230 V
11/2 8.2 15 250 Bussman FWX 15A14F
(1.1)
2 10.1 15 250 Bussman FWX 15A14F
(1.5)
3 14.7 20 250 Bussman FWX 20A14F
(2.2)
5 23.8 35 250 Bussman FWX 35A
(3.7)
71/2 35.1 50 250 Bussman FWX 50A
(5.5)
10 45.7 70 250 Bussman FWX 70A
(7.5)
15 68.5 100 250 Bussman FWX 100A
(11)
20 89.7 150 250 Bussman FWX 150A
(15)
25 112.6 175 250 Bussman FWX 175A
(18)
30 133.8 200 250 Bussman FWX 200A
(22)
40 176.1 250 250 Bussman FWX 250A
(30)
50 220.2 350 250 Bussman FWX 350A
(37)

460 V
11/2 4.1 10 500 Bussman FWH 10A14F
(1.1)
2 5.0 10 500 Bussman FWX 10A14F
(1.5)
3 7.3 10 500 Bussman FWX 10A14F
(2.2)
5 11.9 20 500 Bussman FWX 20A14F
(3.7)
71/2 17.5 25 500 Bussman FWX 25A14F
(5.5)
10 22.8 35 500 Bussman FWH 35B
(7.5)
15 34.3 50 500 Bussman FWH 50B
(11)
20 44.9 70 500 Bussman FWH 70B
(15)
25 56.3 80 500 Bussman FWH 80B
(18)
30 66.9 100 500 Bussman FWH 100B
(22)
40 88.1 125 500 Bussman FWH 125B
(30)
50 110.1 175 500 Bussman FWH 175B
(37)
60 131.3 200 500 Bussman FWH 200B
(45)
75 163.9 250 500 Bussman FWH 250A
(55)
100 215.0 325 500 Bussman FWH 325A
(75)

4-30 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 4-11—Isolation Transformer Ratings

Power Single- Three- or Six-

(†)
Phase Phase
hp (kW) kVA kVA

11/2 11/2 3
(1.1)
2 11/2 3
(1.5)
3 2 5
(2.2)
5 3 71/2
(3.7)
71/2 5 11
(5.5)
10 71/2 15
(7.5)
15 10 20
(11)
20 15 27
(15)
25 15 34
(18)
30 25 40
(22)
40 25 51
(30)
50 371/2 63
(37)
60 371/2 75
(45)
75 50 93
(55)
100 75 118
(75)
125 — 145
(90)
150 — 175
(110)
200 — 220
(150)
250 — 275
(185)
300 — 330
(225)
350 — 365
(262)
400 — 440
(300)
500 — 550
(375)
600 — 660
(450)

(†) Drive power rating is based upon use as a 230 V-to-460 V autotransformer.

Electrical Installation 4-31

 Table 4-12—Three-Phase Line Reactor Ratings (230 V)

Power Current Inductance

3.0% 5.0%
Impedance Impedance
hp (kW) Arms mH mH

11/2 8 3.000 5.000

(1.1)
2 8 1.500 3.000
(1.5)
3 12 1.300 2.500
(2.2)
5 18 0.800 1.500
(3.7)
71/2 25 0.500 1.200
(5.5)
10 35 0.400 0.800
(7.5)
15 45 / 55 0.300 0.500
(11)
20 55 0.250 0.500
(15)
25 80 0.200 0.400
(18)
30 80 0.200 0.230
(22)
40 110 0.100 0.180
(30)
50 130 / 160 0.100 0.200
(37)
60 160 0.080 0.150
(45)
75 200 0.055 0.110
(55)

4-32 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 4-13—Three-Phase Line Reactor Ratings (460 V)

Power Current Inductance

3.0% 5.0%
Impedance Impedance
hp (kW) Arms mH mH

11/2 2 9.100 12.000

(1.1)
2 4 6.500 12.000
(1.5)
3 8 5.000 7.500
(2.2)
5 8 3.000 5.000
(3.7)
71/2 12 2.500 4.200
(5.5)
10 18 1.500 2.500
(7.5)
15 25 1.200 2.000
(11)
20 35 0.800 1.700
(15)
25 35 0.800 1.200
(18)
30 45 0.700 1.200
(22)
40 55 0.500 0.850
(30)
50 80 0.400 0.700
(37)
60 80 0.400 0.700
(45)
75 110 0.300 0.450
(55)
100 130 0.200 0.300
(75)
125 160 0.150 0.230
(90)
150 200 0.110 0.240
(110)
200 250 0.090 0.150
(150)
250 320 0.075 0.130
(185)
300 400 0.061 0.110
(225)
350 500 0.050 0.085
(262)
400 500 0.050 0.085
(300)
500 600 0.040 0.065
(375)
600 750 0.031 0.050
(450)

Electrical Installation 4-33

 Table 4-14—Three-Phase Line Reactor Ratings (575 V)

Power Current Inductance

3.0% 5.0%
Impedance Impedance
hp (kW) Arms mH mH

11/2 2 12.000 20.000

(1.1)
2 4 12.000 22.000
(1.5)
3 4 9.100 12.000
(2.2)
5 8 5.000 7.500
(3.7)
71/2 12 3.100 5.100
(5.5)
10 12 2.500 4.200
(7.5)
15 18 1.500 2.500
(11)
20 25 1.200 2.000
(15)
25 35 1.200 1.700
(18)
30 35 0.800 1.700
(22)
40 45 0.700 1.200
(30)
50 55 0.500 0.850
(37)
60 80 0.400 0.700
(45)
75 80 0.400 0.700
(55)
100 110 0.300 0.450
(75)
125 130 0.200 0.370
(90)
150 160 0.230 0.320
(110)
200 200 0.190 0.240
(150)
250 250 0.150 0.190
(185)
300 320 0.096 0.160
(225)
350 400 0.082 0.140
(262)
400 400 0.082 0.140
(300)
500 500 0.057 0.096
(375)
600 600 0.048 0.080
(450)

4-34 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 4-15—Dynamic Braking Resistor Ratings

Power 100% Braking 150% Braking 200% Braking Duty Cycle / Power
230 V 460 V 575 V 230 V 460 V 575 V 230 V 460 V 575 V 5% 10% 20%
hp (kW) Ω Ω Ω Ω Ω Ω Ω Ω Ω W W W

11/2 96.2 384.6 595.2 64.1 256.4 396.8 48.1 192.3 297.6 51 101 203
(1.1)
2 73.5 294.1 463.0 49.0 196.1 308.6 36.8 147.1 231.5 68 135 270
(1.5)
3 52.1 208.3 320.5 34.7 138.9 213.7 26.0 104.2 160.3 101 203 405
(2.2)
5 32.9 131.6 204.9 21.9 87.7 136.6 16.5 65.8 102.5 169 338 675
(3.7)
71/2 22.7 90.9 138.9 15.2 60.6 92.6 11.4 45.5 69.4 253 506 1013
(5.5)
10 17.9 71.4 113.6 11.9 47.6 75.8 8.9 35.7 56.8 338 675 1350
(7.5)
15 11.9 47.6 73.5 7.9 31.7 49.0 6.0 23.8 36.8 506 1013 2025
(11)
20 9.3 37.0 56.8 6.2 24.7 37.9 4.6 18.5 28.4 675 1350 2700
(15)
25 7.4 29.4 46.3 4.9 19.6 30.9 3.7 14.7 23.1 844 1688 3375
(18)
30 6.3 25.0 39.1 4.2 16.7 26.0 3.1 12.5 19.5 1013 2025 4050
(22)

40 4.8 19.2 30.5 3.2 12.8 20.3 2.4 9.6 15.2 1350 2700 5400
(30)
50 3.9 15.4 24.0 2.6 10.3 16.0 1.9 7.7 12.0 1688 3375 6750
(37)
60 3.3 13.0 20.2 2.2 8.7 13.4 1.6 6.5 10.1 2025 4050 8100
(45)
75 2.6 10.4 16.2 1.7 6.9 10.8 1.3 5.2 8.1 2531 5063 10125
(55)
100 — 8.1 12.6 — 5.4 8.4 — 4.0 6.3 3375 6750 13500
(75)
125 — 6.4 10.0 — 4.3 6.7 — 3.2 5.0 4219 8438 16875
(90)
150 — 5.6 8.7 — 3.7 5.8 — 2.8 4.3 5063 10125 20250
(110)
200 — 4.2 6.5 — 2.8 4.3 — 2.1 3.3 6750 13500 27000
(150)
250 — 3.3 5.2 — 2.2 3.5 — 1.7 2.6 8438 16875 33750
(185)
300 — 2.8 4.3 — 1.9 2.9 — 1.4 2.2 10125 20250 40500
(225)
350 — 2.4 2.5 — 1.6 2.5 — 1.2 1.9 11812 23625 47250
(262)
400 — 2.1 2.2 — 1.4 2.2 — 1.0 1.6 13500 27000 54000
(300)
500 — 1.7 1.7 — 1.1 1.7 — 0.83 1.3 16875 33750 67500
(375)
600 — 1.4 1.5 — 0.93 1.5 — 0.69 1.1 20250 40500 81000
(450)

Consult the factory for dynamic braking duty cycles greater than 20%.

Electrical Installation 4-35

 Table 4-16—Minimum Braking Resistance

Power 1100 1105 (w/integral DB)

1105 (w/optional DB)
1110
CT 230 V 460 V 575 V 230 V 460 V 575 V
hp (kW) Ω Ω Ω Ω Ω Ω

11/2 48.1 192.3 297.6 48.1 192.3 297.6

(1.1)
2 36.8 147.1 231.5 40.0 147.1 231.5
(1.5)
3 26.0 104.2 160.3 40.0 104.2 160.3
(2.2)
5 16.5 65.8 102.5 26.7 80.0 102.5
(3.7)
71/2 11.4 45.5 69.4 13.3 53.3 69.4
(5.5)
10 8.9 35.7 56.8 13.3 53.3 56.8
(7.5)
15 6.0 23.8 36.8 8.0 32.0 36.8
(11)
20 5.3 18.5 28.4 8.0 18.5 28.4
(15)
25 5.3 16.0 23.1 — 16.0 23.1
(18)
30 5.3 12.5 19.5 — 16.0 19.5
(22)
40 2.4 10.7 15.2 — 16.0 15.2
(30)
50 2.0 10.7 13.3 — 10.7 13.3
(37)
60 2.0 6.5 10.1 — 6.5 10.1
(45)
75 — 5.2 8.1 — 5.2 8.1
(55)
100 — 4.0 6.3 — 4.0 6.3
(75)
125 — 4.0 5.0 — 4.0 5.0
(90)
150 — 2.8 4.3 — 2.8 4.3
(110)
200 — 2.7 3.3 — — 3.3
(150)
250 — 2.0 2.6 — — —
(185)
300 — 2.0 2.5 — — —
(225)
350 — 1.3 1.9 — — —
(262)
400 — 1.3 1.7 — — —
(300)

4-36 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

 4.9 Control Signal Connections
Each drive accepts one of several different types of control modules, and each control
module accepts one of several associated option modules. The wiring of these modules is
similar. Any differences are noted in the tables and figures below.

The drive accepts a variety of analog and digital inputs and outputs, synchronous and
aysnchronous serial communications, and optional encoder or resolver feedback. The 100
MHz control module also accommodates optional AnyBus® serial communications and
MaxStream™ wireless communications. These external signals are connected both to
terminals and telephone-type jacks on the control module and to terminals on the optional
encoder, resolver, AnyBus®, MaxStream™, and analog interface modules that mount on
the control module. The general layout of external control connections is shown in Figure
4-7 through Figure 4-9. Control signal terminal specifications are given in Table 4-17.
Refer to Section 4.2 for wiring requirements.

Table 4-17—Control Signal Terminal Specifications

Connection Maximum Tightening

Wire Size Torque
2
AWG (mm ) in•lb (Nm)

Control Modules
TB1 and TB2 14 7.0
(2.1) (0.79)
CON19 (optional on 100 MHz) 14 4.0
(2.1) (0.45)

Encoder Interface Modules (optional)

CON2 (single and dual), CON3 (dual) 14 4.5
(2.1) (0.51)

Resolver Interface Module with Encoder Emulation (optional)

CON2, CON3 16 4.5
(1.3) (0.51)

Analog Interface Module (optional)

CON2 16 2.2
(1.3) (0.25)

I/O Fanning Strip (optional)

CON3, CON4 14 7.0
(2.1) (0.79)
®
AnyBus Serial Communication Module (optional)
MaxStream™ Wireless Communication Module (optional)
All connections Refer to manufacturer’s
instruction manual

4.9.1 Wiring Precautions

Observe the following precautions when wiring control signals:
• When disconnecting wires from the screw terminals, completely loosen the screws
before pulling out the wires
• Tie shields to Logic Common at one end only
• Twist differential (±) current input signals together

Electrical Installation 4-37

 Figure 4-7—Control Module Connectors (16 MHz)

Asynchronous
Serial Interface J3
(RS-422/485)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11

TB1 TB2

Asynchronous Digital Analog

Serial Interface Inputs/Outputs Inputs/Outputs
(RS-422/485)

Figure 4-8—Control Module Connectors (20 and 40 MHz)

Auxiliary
J4 Asynchronous
(40 MHz only) Serial Interface
(RS-422/485)

Synchronous
J2A
Serial Interface
(SSI)
J2B Incremental Encoder, Resolver, or
Analog Interface Module
(optional)
RS-232
J3
(40 MHz only)
Asynchronous
Serial Interface
RS-422/
485 J1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13

TB1 TB2

Asynchronous Digital (40 MHz only) Analog (40 MHz only)

Serial Interface Inputs/Outputs Inputs/Outputs
(RS-422/485)

4-38 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

 Figure 4-9—Control Module Connectors (100 MHz)
AnyBus® Interface
Case Ground

CON4 2 1 CON7

Auxiliary
Asynchronous
J3 Serial Interface #2
MaxStream™ Wireless
Communication Module (RS-422/485)
(optional)

AnyBus® Serial
Communication Module
(optional) CON7

CON12

Auxiliary
Asynchronous
J6 Serial Interface #1
(RS-422/485)
CON17

Synchronous
J2A
Serial Interface Incremental Encoder, Resolver, or
(SSI) Analog Interface Module
J2B (optional)

RS-232 J11
Asynchronous 1 2 3 4 5 6 7 8 9 10 11 12 13
Serial Interface
RS-422/
485 J12 CON19
Encoder Interface (optional)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13

TB1 TB2

Asynchronous Digital Analog

Serial Interface Inputs/Outputs Inputs/Outputs
(RS-422/485)

4.9.2 Digital I/O Connections (TB1)

Digital inputs and outputs are connected at terminal block TB1 on the control module.
Refer to Table 4-19 for general connection descriptions and specifications. The specific
functionality of each input and output is determined by the application software. Refer to
the application documentation for complete descriptions.

An optional I/O fanning strip and associated plug-in converter modules may be used to
interface the drive’s logic-type inputs and outputs with AC and DC circuits of various
voltages. The fanning strip may be populated with up to 12 input converters and six
output converters. Table 4-18 lists the converters that are available and their voltage
ranges. Refer to Figure 4-10 for the fanning strip layout and connections. Jumpers
supplied with the fanning strip may be used in lieu of converters to pass selected I/O
directly from the drive to the fanning strip.

Connect the fanning strip to the control module using the 203-105 and 203-106 cables
from CON1 and CON2 at the top of the fanning strip to TB1 of the controller.

Electrical Installation 4-39

 Table 4-18—I/O Converter Modules

Part Number Device Voltage Range

912-688 Input converter 90 to 140 V AC
919-808 Input converter 180 to 280 V AC
913-108 Output converter 12 to 140 V AC
919-809 Output converter 180 to 280 V AC
913-109 Input converter 2.5 to 28 V DC
913-110 Output converter 5 to 60 V DC
915-282 Normally open relay 0 to 30 V DC, 0 to 250 V AC
921-332 Normally closed relay 0 to 30 V DC, 0 to 250 V AC
922-084 Pass-through jumper —

Figure 4-10—I/O Fanning Strip

CON1 CON2

(To Control Module TB1) (To Control Module TB1)

O00 O01 O02 O03 O04 O05 I00 I01 I02 I03 I04 I05 I06 I07 I08 I09 I10 I11

CON3 CON4

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
OUTPUT 00

OUTPUT 01

OUTPUT 02

OUTPUT 03

OUTPUT 04

OUTPUT 05

INPUT 00

INPUT 01

INPUT 02

INPUT 03

INPUT 04

INPUT 05

INPUT 06

INPUT 07

INPUT 08

INPUT 09

INPUT 10

INPUT 11

4.9.3 Analog I/O Connections (TB2, CON2)

Analog inputs and outputs are connected at terminal block TB2 on the control module.
Refer to Table 4-20 for general connection descriptions and specifications. They may
also be connected at terminal block CON2 on the optional Analog Interface Module
(321-557). The Analog Interface Module mounts on the control module and provides
eight additional inputs and four additional outputs. Analog Interface Module connections
are shown in Figure 4-17 and Figure 4-18 and described in Table 4-28. Analog inputs and
outputs are defined by the application. Refer to the application documentation for
complete functional descriptions.

4-40 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

4.9.4 Serial Connections (TB1, J1, J2, J3, J4, J6, J11, J12)
The drive provides both asynchronous and synchronous serial communication ports. The
application software determines the functionality of these ports. Refer to the application
documentation for any additional interconnection information specific to the application
as well as a description of the communication protocol employed.

For AnyBus® and MaxStream™ communication modules, please refer to the module
manufacturers’ instructions.

Asynchronous serial signals (RS-422/485) are connected either to terminals at block TB1
on the control module or to modular telephone-type jack J1 (40 MHz control module) and
J12 (100 MHz control module). Jacks J3 (40 MHz) and J11 (100 MHz) provide an RS-
232 connection that parallels the signals of J1 and J12. Jacks J4 (40 MHz) and J3 and J6
(100 MHz) provide auxiliary RS-422/485 connections independent from the other ports.
Refer to Table 4-19 for TB1 terminal connections. Refer to Figure 4-11 and Table 4-21
for pinouts and descriptions of the modular telephone-type jack connectors.

The Synchronous Serial Interface (SSI), available with all but the 16 MHz controller,
provides a means of slaving multiple drives together in real time. When supported by the
application software, synchronous serial connections are made to jacks J2A and J2B
using straight-through telephone cables. Refer to Figure 4-11 and Table 4-21 for pinouts
and descriptions of the modular telephone-type jack connectors. Recommended
synchronous serial cables are listed in Table 4-22.

When networking two or more drives for either synchronous or asynchronous

communications, remove the terminating resistors in all drives except the last one. With a
synchronous network, this is the slave drive furthest from the master. When using the 20
MHz or 40 MHz control modules, remove both the data and clock terminating resistors
for a synchronous network.

Pull-up and pull-down resistors are generally required on the receive lines of the host
computer to prevent the host from receiving garbage and to establish the ground
reference for the serial port of the drive. The 16 MHz control module also provides pull-
up and pull-down resistors on the transmit lines. In some networks, it may be necessary
to remove the pull-up and pull-down resistors on the receive lines of the drive. Refer to
the application documentation for any specific instructions.

Pull-up, pull-down, and terminating resistor locations are shown in Figure 4-12 and
described in Table 4-23.

Electrical Installation 4-41

 4.9.5 Feedback Interface Connections
The drive can operate with or without a transducer, depending upon the requirements of
the application. It can accept feedback from one or more incremental encoders (pulse
generators) and/or from a resolver, depending upon the control and interface modules
selected. The 20 and 40 MHz control modules can accommodate either a single
incremental encoder, dual incremental encoders, or a resolver by adding the appropriate
transducer interface. The 100 MHz control module has an on-board interface that accepts
either an incremental encoder or an absolute/incremental encoder. It can also
accommodate one or two additional incremental encoders or a resolver by adding the
appropriate interface module.

4.9.5.1 Encoder Connections (CON2, CON3)

The 100 MHz control module accommodates one encoder with optional marker pulses
and reference inputs. It can also operate with an absolute/incremental encoder.
Connections for the on-board interface are shown in Figure 4-13 and described in Table
4-24. The CON19 connections should be wired prior to installing the Dual Encoder,
Resolver, or Analog interface modules since they will cover the terminal block. The
pluggable connector can be removed to simplify wiring.

The Encoder Interface Module (316-887) accommodates one encoder with optional
marker pulses. Connections for the single encoder interface are shown in Figure 4-14 and
described in Table 4-25.

The Dual Encoder Interface Module (321-952) accommodates two encoders with
optional marker pulses and reference inputs. Connections for the dual encoder interface
are shown in Figure 4-15 and described in Table 4-26.

Use of a Unico incremental encoder cable (105-619) is recommended. This cable consists
of one twisted pair of 14 AWG wire (for isolated +5 V and isolated Common), three
twisted pairs of 18 AWG wire, an overall shield, and a PCV jacket. The cable measures
about 9/16" in diameter. At 0.250 A, the cable is good for a maximum of 175' (53 m).
When wiring directly, be sure to use wire of sufficient gauge for the isolated +5 V and
isolated Common connections to keep the voltage drop at the encoder at 0.25 V or less.

The maximum encoder size that may be used with the interface module is dependent
upon motor speed, as follows:

maximum encoder size = 12,000,000 / maximum motor speed (rpm)

For example, the maximum encoder size for an 1,800 rpm motor is 6,666 ppr. The
formula allows maximum motor speed to be exceeded safely by 25% without exceeding
the rating of the interface module.

4.9.5.2 Resolver Connections (CON2, CON3)

The Resolver Interface Module with Encoder Emulation (322-096) accommodates
feedback from a single resolver and echoes that feedback to another drive or device using
encoder emulation. Connections for the resolver interface are shown in Figure 4-16 and
described in Table 4-27.

Use of a Unico resolver cable (908-368) is recommended. This cable consists of three
twisted pairs of 18 AWG wire, individually shielded, and a PCV jacket. If encoder
emulation is used, the 105-619 incremental encoder described in the previous section is
recommended.

4-42 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 4-19—TB1 Connection Descriptions

Terminal Control Module / Description

16 MHz 20 MHz 40 MHz Logic I/O 40 MHz Contact I/O

VFD (322-340) DCR (321-101) (322-157) (322-966)
40 MHz Mixed I/O DSV (321-516) 100 MHz Logic I/O
(322-100) (323-397 and 323-546)
100 MHz Mixed I/O
(323-547 and 323-548)
RS-422/485 Asynchronous Serial Communications (Isolated)
TB1-1 Transmit (+) Transmit (+) Transmit (+) Transmit (+)
TB1-2 Transmit (–) Transmit (–) Transmit (–) Transmit (–)
TB1-3 Receive (–) Receive (–) Receive (–) Receive (–)
TB1-4 Receive (+) Receive (+) Receive (+) Receive (+)
Digital Outputs
Mixed I/O: Mixed I/O: Logic I/O: Contact I/O:
TB1-5 Relay 0 N.O. Relay 0 N.O. Open Collector 0 Relay 0 N.O.
TB1-6 Relay 0 N.C. Relay 0 N.C. Open Collector 1 Relay 0 N.C.
TB1-7 Relay 0 Common Relay 0 Common Open Collector 2 Relay 1 N.O.
TB1-8 Relay 1 N.O. Relay 1 N.O. Open Collector 3 Relay 1 N.C.
TB1-9 Relay 1 Common Relay 1 Common Open Collector 4 Relay 2 N.C.
TB1-10 Open Collector Open Collector Open Collector 5 Relay 2 N.O.
Relays contacts rated Relays contacts rated Rated 24 V DC Rated 125 V AC @ 5 A
125 V AC @ 5 A 125 V AC @ 5 A @ 500 mA
Open-collector output rated Open-collector output
24 V DC @ 500 mA rated 24 V DC @
500 mA
Digital Inputs
TB1-11 Logic Common Logic Common Logic Common Logic Common
Inputs need to sink Inputs need to sink Inputs need to sink 1 mA Inputs need to sink 1 mA
1 mA to Logic Common 1 mA to Logic Common to Logic Common to Logic Common
TB1-12 Input 0 Input 0 Input 0 Input 0
TB1-13 Input 1 Input 1 Input 1 Input 1
TB1-14 Input 2 Input 2 Input 2 Input 2
TB1-15 Input 3 Input 3 Input 3 Input 3
TB1-16 Input 4 Input 4 Input 4 Input 4
TB1-17 Input 5 Input 5 Input 5 Input 5
TB1-18 Input 6 Input 6 Input 6 Input 6
TB1-19 Input 7 Input 7 Input 7 Input 7
TB1-20 Input 8 Input 8 Input 8 Input 8
TB1-21 Input 9 Logic Common Input 9 Input 9
TB1-22 Input 10 Input 9 Input 10 Input 10
TB1-23 Input 11 Input 10 Input 11 Input 11
TB1-24 Logic Common (16 MHz) — +5 V DC +5 V DC
Maximum output: 10 mA Maximum output: 10 mA
+5 V DC (40 and 100 MHz)
Maximum output: 10 mA

Electrical Installation 4-43

 Table 4-20—TB2 Connection Descriptions

Terminal Control Module / Description

16 MHz 20 MHz 40 MHz Logic I/O (322-157)

VFD (322-340) DCR (321-101) 40 MHz Contact I/O (322-966)
DSV (321-516) 40 MHz Mixed I/O (322-100)

100 MHz Logic I/O (323-397

and 323-546)
100 MHz Mixed I/O (323-547
and 323-548)
DC Power Supply Output
(†)
TB2-1 +24 V DC +24 V DC +24 V DC
Unregulated Unregulated Unregulated
Maximum output: 250 mA Maximum output: 250 mA Maximum output: 250 mA
Analog Inputs
TB2-2 Analog Input 1 Analog Input 1 Analog Input 1
0 to ±10 V DC 0 to ±10 V DC 0 to ±10 V DC or 0 to 20 mA
Input impedance: 100 kΩ Input impedance: 100 kΩ Input impedance:
400 kΩ or 500 Ω
TB2-3 Analog Input 2 Analog Input 2 Analog Input 2
0 to 10 V DC 0 to 10 V DC 0 to ±10 V DC or 0 to 20 mA
Input impedance: 100 kΩ Input impedance: 100 kΩ Input impedance:
400 kΩ or 500 Ω
TB2-4 Analog Input 3 (+) Analog Input 3 (+) Analog Input 3
0 to ±10 V DC or 0 to 20 mA
Input impedance:
400 kΩ or 500 Ω
(†)
TB2-5 Analog Input 3 (–) Analog Input 3 (–) Analog Input Common
0 to 20 mA 0 to 20 mA (for TB2-2, -3, and -4)
Input impedance: 150 Ω Input impedance: 150 kΩ To convert any input to 0 to
20 mA, install a 500 Ω resistor
between the input and
common (TB2-5)
DC Power Supply Outputs
TB2-6 Do not connect Do not connect Do not connect
(†)
TB2-7 +10 V DC +10 V DC +10 V DC
Maximum output: 10 mA Maximum output: 10 mA Maximum output: 10 mA
(†)
TB2-8 –10 V DC –10 V DC –10 V DC
Maximum output: 10 mA Maximum output: 10 mA Maximum output: 10 mA
Analog Outputs
TB2-9 Analog Output 1 Analog Output 1 Analog Output 1
0 to ±10 V DC 0 to ±10 V DC 0 to ±10 V DC
Maximum output: 10 mA Maximum output: 10 mA Maximum output: 10 mA
TB2-10 Analog Output 2 Analog Output 2 Analog Output 2
0 to ±10 V DC 0 to ±10 V DC 0 to ±10 V DC
Maximum output: 10 mA Maximum output: 10 mA Maximum output: 10 mA
TB2-11 Do not connect — Do not connect
TB2-12 — — Analog Output 1
0 to 20 mA
Load impedance: 0 to 1000 Ω
TB2-13 — — Analog Output 2
0 to 20 mA
Load impedance: 0 to 1000 Ω
(†) If the power supply outputs of the drive (TB2-1, TB2-7, or TB2-8) are used to power the analog inputs (TB2-2,
TB2-3, or TB2-4), Logic Common (TB1-11) must be tied to Analog Input Common (TB2-5) to ensure proper signal
reference.

4-44 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Figure 4-11—Asynchronous Serial Connectors

1
1
2

5
6
8

RJ-11 RJ-12 RJ-45

Table 4-21—Serial Connector Pinouts

Pin Connector / Description

J1 J2A/J2B J3 J3 J4
(20 and 40 MHz) (20, 40, and (16 MHz) (40 MHz) (40 MHz)
J12 100 MHz) J11 J3 and J6
(100 MHz) (100 MHz) (100 MHz)

Port: RS-422/485 SSI RS-422/485 RS-232 RS-422/485

Jack: 6-position 6-position 6-position 6-position 8-position
(RJ-12) (RJ-12) (RJ-11 or RJ-12) (RJ-11 or RJ-12) (RJ-45)
1 +5 V DC Data (+) No connection No connection +5 V DC
2 Receive (+) Data (–) Receive (+) Receive (–) +5 V DC
(†)
3 Receive (–) Logic Common Receive (–) Common Receive (+)
(†)
4 Transmit (+) Logic Common Transmit (–) Common Receive (–)
5 Transmit (–) Clock (–) Transmit (+) Transmit (–) Transmit (+)
(†)
6 Common Clock (+) No connection No connection Transmit (–)
7 — — — — Logic Common
8 — — — — Logic Common
(†) The commons of J1 and J3 on the 40 MHz controller and J11 and J12 on the 100 MHz controller are tied together
but isolated from drive Logic Common.

Table 4-22—Synchronous Serial Cables

Cable Length Part Number

2 ft. 917-020
4 ft. 917-021
6 ft. 917-022
8 ft. 917-023
10 ft. 917-024
Longer than 10 ft. Consult factory

Electrical Installation 4-45

 Figure 4-12—Serial Communication Resistor Locations

R15
16 MHz 20 and 40 MHz 100 MHz R27
R26

J3

(40 MHz only) R74

J4 R75
R15 R83
R16
R17
J6
R18 R86
R19 R117 R87
R20 R118 R85
R119

J2A J2A
(20 and 40 MHz only)

J2B J2B
(20 and 40 MHz only)

J3 J11
(40 MHz only)
J1
R82 J1 J12
R83
R84 R28 R134
R85 R29 R135
R86 R30 R137

TB1 TB1 TB1

Table 4-23—Serial Communication Resistors

Signal 16, 20, and 40 MHz 100 MHz Controller Description Rating
Controllers
Connector Resistor Connector Resistor Description Rating
Asynchronous receive J1 and TB1 R29 J12 and TB1 R135 Terminating 121 Ω
(20 and 40 MHz) R28 R134 Pull-up 1.5 kΩ
R30 R137 Pull-down 1.5 kΩ
J3 and TB1 R83 — — Terminating 100 Ω
(16 MHz) R82 Receive pull-up 1.5 kΩ
R84 Receive pull-down 1.5 kΩ
R86 Transmit pull-up 10.0 kΩ
R85 Transmit pull-down 10.0 kΩ
J4 R118 J3 R27 Terminating 121 Ω
(40 MHz) R119 R15 Pull-up 1.5 kΩ
R117 R26 Pull-down 1.5 kΩ
— — J6 R75 Terminating 121 Ω
R74 Pull-up 1.5 kΩ
R83 Pull-down 1.5 kΩ
Synchronous data J2A and J2B R16 J2A and J2B R87 Terminating 121 Ω
transmit/receive (20 and 40 MHz)
R15 R86 Pull-up 1.5 kΩ
R17 R85 Pull-down 1.5 kΩ
Synchronous clock J2A and J2B R19 (Clock signal embedded Terminating 121 Ω
transmit/receive (20 and 40 MHz)
R18 in data signal) Pull-up 1.5 kΩ
R20 Pull-down 1.5 kΩ

4-46 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Figure 4-13—On-Board Encoder Interface Module Connections
(100 MHz Controllers 323-397 and 323-547)

Optional

ISOLATED +5 V DC
ISOLATED COM

LOAD OUTPUT
REFERENCE +
REFERENCE –
LOAD INPUT
MARKER +
MARKER –

+15 V DC
PGA +

PGB +
PGA –

PGB –
1 2 3 4 5 6 7 8 9 10 11 12 13

CON19

10 11 12 13 14 15
18 16
19 17
20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13

Leave shield
open this end

Marker should
occur once
per revolution

For use with

absolute/incremental
encoders only

Optional
Tie shield to
isolated Common
and to encoder case

Encoder

Tie encoder case

to motor case

Motor

PE
Motor case must
be earth grounded

Electrical Installation 4-47

 Figure 4-14—Encoder Interface Module Connections
(316-887)

ISOLATED +5 V DC
Optional

ISOLATED COM

MARKER +
MARKER –
PGA +

PGB +
PGA –

PGB –
1 2 3 4 5 6 7 8

CON2

Marker should
occur once
per revolution

Leave shield
open this end

Tie shield to
isolated Common
and to encoder case

Encoder

Tie encoder case

to motor case

Motor case must

be earth grounded Motor

PE

4-48 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 4-24—On-Board Encoder Interface Connections (CON19)

Terminal Description
Power Supply Outputs (Isolated)
CON19-1 +5 V DC
Maximum output: 250 mA
CON19-2 Common
Encoder Channel Signals (Isolated)
CON19-3 PGA (+)
CON19-4 PGA (–)
0 to 5 V nominal
CON19-5 PGB (+)
CON19-6 PGB (–)
0 to 5 V nominal
Marker Pulse Signals (Isolated)
CON19-7 Marker (+)
CON19-8 Marker (–)
0 to 5 V nominal
CON19-9 Reference (+)
CON19-10 Reference (–)
0 to 5 V nominal
Incremental Serial Interface (Isolated)
CON19-11 Load Input
+5 V DC
CON19-12 Load Output
0 to 5 V nominal
Power Supply Output (Isolated)
CON19-13 +15 V DC
Maximum output: 200 mA

Electrical Installation 4-49

 Figure 4-15—Dual Encoder Interface Module Connections
(321-952)

Load Feedback Motor Feedback

Socket Socket
Optional Optional

ISOLATED +5 V DC

ISOLATED +5 V DC
REFERENCE1 +

REFERENCE0 +
ISOLATED COM

REFERENCE1 –

ISOLATED COM

REFERENCE0 –
MARKER1 +

MARKER0 +
MARKER1 –

MARKER0 –
PGA1 +

PGB1 +

PGA0 +

PGB0 +
PGA1 –

PGB1 –

PGA0 –

PGB0 –
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

CON3 CON2

Leave shield Leave shield

open this end open this end

Marker should Marker should

occur once occur once
per revolution per revolution

Optional Optional
Tie shield to Tie shield to
isolated Common isolated Common
and to encoder case and to encoder case

Encoder Encoder
PE
Tie encoder case Tie encoder case
to earth ground to motor case

Motor

PE
Motor case must
be earth grounded

4-50 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 4-25—Encoder Interface Connections (CON2)

Terminal Description
Power Supply Outputs (Isolated)
CON2-1 +5 V DC
Maximum output: 250 mA
CON2-2 Common
Encoder Channel Signals (Isolated)
CON2-3 PGA (+)
CON2-4 PGA (–)
0 to 5 V nominal
CON2-5 PGB (+)
CON2-6 PGB (–)
0 to 5 V nominal
Marker Pulse Signals (Isolated)
CON2-7 Marker (+)
CON2-8 Marker (–)
0 to 5 V nominal

Table 4-26—Dual Encoder Interface Connections (CON2, CON3)

Terminal Description
Power Supply Outputs (Isolated)
CON2-1 +5 V DC
CON3-1 Maximum output: 250 mA
CON2-2 Common
CON3-2
Encoder Channel Signals (Isolated)
CON2-3 PGA (+)
CON2-4 PGA (–)
CON3-3 PGA (+)
CON3-4 PGA (–)
0 to 5 V nominal
CON2-5 PGB (+)
CON2-6 PGB (–)
CON3-5 PGB (+)
CON3-6 PGB (–)
0 to 5 V nominal
Marker Pulse Signals (Isolated)
CON2-7 Marker (+)
CON2-8 Marker (–)
CON3-7 Marker (+)
CON3-8 Marker (–)
0 to 5 V nominal
Reference Signals (Isolated)
CON2-9 Reference (+)
CON2-10 Reference (–)
CON3-9 Reference (+)
CON3-10 Reference (–)
0 to 5 V nominal

Electrical Installation 4-51

 Figure 4-16—Resolver Interface Module with Encoder Emulation
Connections (322-096)

Resolver Encoder
Feedback Emulation

REFERENCE FEEDBACK +
REFERENCE FEEDBACK –
RESOLVER EXCITATION

RESOLVER EXCITATION
Optional

ISOLATED +5 V DC
LOGIC COMMON

LOGIC COMMON

ISOLATED COM

FBK LOSS +
FBK LOSS –
MARKER +
MARKER –
COSINE +
COSINE –
SINE +
SINE –

PGA +

PGB +
PGA –

PGB –
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

CON2 CON3

Tie shield to Tie shield to

Logic Common Isolated Common

Marker occurs once

per revolution

Tie shield to Tie shield to

resolver case Common and Case
CASE

COM

Resolver PE
Connect to PE
only if interface Encoder
is not earth Interface
grounded

Motor

4-52 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 4-27—Resolver Interface Module with Encoder Emulation
Connections (CON2, CON3)

Terminal Description
Resolver
CON2-1 Sine (+)
CON2-2 Sine (–)
2 Vrms peak-to-peak
CON2-3 Cosine (+)
CON2-4 Cosine (–)
2 Vrms peak-to-peak
CON2-5 Resolver Excitation
CON2-6 Logic Common
4 Vrms at 5 kHz
CON2-7 Resolver Excitation
CON2-8 Logic Common
4 Vrms at 5 kHz
CON2-9 Reference Feedback (+)
CON2-10 Reference Feedback (–)
4 Vrms at 5 kHz
Encoder Emulation
CON3-1 Isolated +5 V DC
Maximum output: 250 mA
CON3-2 Isolated Common
CON3-3 PGA (+)
CON3-4 PGA (–)
0 to 5 V nominal
CON3-5 PGB (+)
CON3-6 PGB (–)
0 to 5 V nominal
CON3-7 Marker (+)
CON3-8 Marker (–)
0 to 5 V nominal
CON3-9 Feedback Loss (+)
CON3-10 Feedback Loss (–)
0 to 5 V nominal

Electrical Installation 4-53

 Figure 4-17—Analog Interface Module Connections (321-557)

LOGIC COM

LOGIC COM
INPUT 10 +

INPUT 11 +
INPUT 10 –

INPUT 11 –
OUTPUT 5

OUTPUT 6
INPUT 8 +

INPUT 9 +
INPUT 8 –

INPUT 9 –
13 14 15 16 17 18 19 20 21 22 23 24

1 2 3 4 5 6 7 8 9 10 11 12

CON2

INPUT 4 +
INPUT 4 –
INPUT 5 +
INPUT 5 –
LOGIC COM
INPUT 6 +
INPUT 6 –
INPUT 7 +
INPUT 7 –
OUTPUT 3
LOGIC COM
OUTPUT 4
Figure 4-18—Typical Analog Input Wiring

Customer 0 to 10 V output

Customer 0 to 10 V output INPUT +

Customer Logic Common INPUT –
(can vary within -9 to +8 V
of drive's Logic Common)
Tie shield at one end only LOGIC COM

499 Ω Customer-supplied resistor to

Customer 4 to 20 mA output convert 4 to 20 mA to 2 to 10 V

Customer 4 to 20 mA output INPUT +

Customer Logic Common INPUT –
(can vary within -9 to +8 V
of drive's Logic Common)
Tie shield at one end only LOGIC COM

Figure 4-19—Typical Analog Output Wiring

Customer 0 to ±10 V input

+ OUTPUT
Customer 0 to ±10 V input
– LOGIC COM

Tie shield at one end only

4-54 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 4-28—Analog Interface Module Connections (CON2)

Terminal Description
Bottom Row
CON2-1 Analog Input 4 (+)
CON2-2 Analog Input 4 (–)
CON2-3 Analog Input 5 (+)
CON2-4 Analog Input 5 (–)
CON2-5 Logic Common
CON2-6 Analog Input 6 (+)
CON2-7 Analog Input 6 (–)
CON2-8 Analog Input 7 (+)
CON2-9 Analog Input 7 (–)
CON2-10 Analog Output 3
CON2-11 Logic Common
CON2-12 Analog Output 4
Top Row
CON2-13 Analog Input 8 (+)
CON2-14 Analog Input 8 (–)
CON2-15 Analog Input 9 (+)
CON2-16 Analog Input 9 (–)
CON2-17 Logic Common
CON2-18 Analog Input 10 (+)
CON2-19 Analog Input 10 (–)
CON2-20 Analog Input 11 (+)
CON2-21 Analog Input 11 (–)
CON2-22 Analog Output 5
CON2-23 Logic Common
CON2-24 Analog Output 6
Inputs rated: 0 to 10 V DC or 0 to 20 mA
Impedance: 200 kΩ or 500 Ω
Outputs rated: 0 to ±10 V DC
Maximum output: 6 mA peak
Short circuit: 25 mA

Electrical Installation 4-55

4-56 1000 Series / Guide to Installation, Troubleshooting, and Maintenance
5 Troubleshooting/Maintenance

5.1 Overview
This chapter provides information useful in troubleshooting and maintaining the drive
hardware. It presents the theory of operation, schematics, power electronics
troubleshooting procedures, and general maintenance issues. It also provides a list of
field-replaceable components.

5.2 Troubleshooting
This manual is not intended to provide in-depth service instructions. For service beyond
that described in this manual, please contact Unico or your representative.

Attention
High voltage may be present even when all electrical power supplies are
disconnected. After switching off electrical power, wait at least 15 minutes
for bus circuit capacitors to discharge before working on the drive or
! associated equipment. Use an appropriate voltmeter to further verify that
capacitors are discharged before beginning work. Do not rely exclusively
on the bus voltage indicator. Dangerous voltage levels may remain even
when the indicator is off.

5.2.1 Theory of Operation

The general function of the drive is to convert a fixed voltage and frequency from an
electrical power source into a variable voltage and frequency for controlling an AC
motor. The block diagrams of the 1100, 1105, 1110, 1130, and 1150 drives are shown in
Figure 5-1 through Figure 5-8.

A rectifier section is used on the 1100, 1105, and 1110 drives to convert the fixed AC
line voltage into a DC bus voltage. The 1150 is a modular design intended for operating a
number of units from a common DC bus. Low-power drives use a diode rectifier and
resistors to charge the bus capacitors, which is then bypassed by a contact once the bus is
up to full voltage. Medium- and high-power drives use silicon-controlled rectifiers
(SCRs) to control the charging of the bus capacitors. High-power drives provide for
optional twelve-pulse (six-phase) connection of the input to reduce harmonic currents.
The 1110 drive is designed for single-phase operation using two, rather than three, AC
line voltage terminals. A rectifier control coordinates the charging of the bus.

A link choke and bus capacitors in the 1100, 1105, and 1110 drives form a filter that
smoothes the output of the rectifier section into a steady DC voltage. An optional
dynamic brake device on these units allows regenerative energy from the load to be
dissipated in an external resistor when the drive is braking. The dynamic braking device
turns on when the bus voltage exceeds a preset value, causing the braking current to flow

Troubleshooting/Maintenance 5-1
 in the resistor. The link choke and dynamic brake device is normally part of the converter
supplying the DC bus to 1150 units.

A converter section is used on the 1130 drive to regulate power flow between the AC line
and DC bus. The converter uses an insulated gate bipolar transistor (IGBT) bridge to
rectify the AC line voltage into a DC bus voltage. This section also regenerates energy
from the DC bus to the AC line when the drive is braking. A regen control circuit turns
on the input IGBTs in synchronism with the AC line to allow bidirectional power flow.

An inverter section consisting of six insulated gate bipolar transistors (IGBTs) is used to
power an AC motor. This section can produce sine-wave motor voltages and currents of
any desired amplitude by rapidly switching the IGBTs using a technique called pulse-
width modulation (PWM). A gate driver is used to pass switching signals from the drive
controller to the IGBTs.

Low-voltage power supplies provide the bias voltages for the control sections. Drives
with constant-torque ratings up to 125 hp derive their control voltages from the DC bus
using a bus-operated switching supply. Drives with constant-torque ratings greater than
125 hp use a step-down transformer and line-operated switching supply to generate the
bias voltages.

Overall operation of the unit is regulated by a drive control that incorporates a digital
signal processor (DSP) and a digital current regulator (DCR) or digital space vector
(DSV) control. This high-speed digital control uses both voltage and current feedback to
regulate the output to the motor. Optional encoder and resolver interfaces are available to
provide closed-loop control of motor velocity and/or position. A dual encoder option is
available to slave the motor to other sections of a machine or to reduce machine
resonance using dual transducer control. Variable-frequency drive (VFD) operation is an
option for controlling AC motors in simple applications.

A keypad and display on the control module provide access to operating and setup
parameters. The control module also provides a number of analog and digital inputs that
can be used as input to and output from the drive. Serial communication channels are also
available for connecting drives to process controllers, communication networks,
programmable controllers, or personal computers. Refer to the application manual for a
detailed description of the operation of the control as well as the associated keypad and
display.

5-2 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

 3 PHASE SUPPLY

R S T

DRIVE CONTROL MODULE

KEYBOARD & DISPLAY

INV
BUFFER & DIGITAL
TS
TS
CONTROL SIGNAL
PROCESSOR
(DSP)

PROCESSOR BUS
POK & WDT
CIRCUITS
+5 GATE DRIVER MODULE

SETUP DATA +15

BATTERY -15
BACKUP
+ 8 ISO STATIC RAM
MEMORY

TO & FROM OPTICAL FROM DSP

ASYNC ISOLATORS OPERATING DATA
SERIAL +5
NETWORK TO DSP RAM MEMORY +8
+8 ISO LOW VOLTAGE
+15 SWITCH MODE
-15 POWER SUPPLY
OPERATING PROGRAM +24
INSTRUCTIONS POWER MODULE
TO & FROM FROM DSP
SYNCH
FROM DSP FLASH
SERIAL BUS CHARGE
EEPROM CR CR
NETWORK
MEMORY
VUF VU VOLTAGE U+E
LC SAMPLE
& HOLD DIVIDERS
TO & FROM ANALOG FEEDBACK
SYNCH VVF VV V+E
CONTROL DECODER, TO DIGITAL CONDITIONING
SERIAL CONVERTER
NETWORK TO DSP BUFFER & CONTROL
& VW W+E CAPACITOR BUS
REAL TIME
CLOCK B+
1 +24 VDC TIMER VB +
BUS BUS VOLTAGE
VOLTAGE MONITOR W- E
2 VB -
LOCAL ANALOG CMD 0 to +/-10 VDC

FROM ANALOG 3 IUF

COMMAND USER ANALOG CMD 0 to +10 VDC DB
DEVICE DB FOR DRIVES WITHOUT L
4
IVF DB GATE DRIVE
DB DYNAMIC BRAKING,
Figure 5-1—1100 Block Diagram (Forms

REMOTE ANALOG CMD 0 to 20 mA & FAULT DB IS LABELED B– DB B+

5
AND CONNECTS TO
6 sc U+ U+ NEGATIVE BUS
GATE DRIVE
1

7 + 10 VDC REF & FAULT U+

U- U+
INVERTER BUS
8 - 10 VDC REF U- U-
GATE DRIVE U-
9
IUC & FAULT
LOCAL ANALOG OUT DIGITAL
TO ANALOG
DEVICE CURRENT V + V+
10 USER ANALOG OUT REGULATOR GATE DRIVE
and

V+
& FAULT V- V+
IV C
V- V-
GATE DRIVE
2

DIGITAL TO
V-
& FAULT
ANALOG
CONVERTER
)

W+ W+ GATE DRIVE W+
& FAULT
W- W+
W- W- GATE DRIVE
& FAULT W-
IOC
INTERNAL DATA & CONTROL BUS
POWER MODULE

6 JUMPERS FOR
POC MS0-5 VOLTAGE &
HORSEPOWER
IDENTIFICATION
TRANSDUCER U LEM
INTERFACE MV IUF
PARALLEL INPUT & OUTPUT SCALE RESISTORS
CIRCUITS V LEM
IVF SCALE RESISTORS
ISOL PWR SUPPLY
& OPTICAL ISOL OVER IWF

XMIT
XMIT
CURRENT

RECV
RECV
DETECTOR

U V W

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
TO / FROM TRANSDUCER
TO / FROM
ASYNC SERIAL TRANSDUCER
NETWORK AC
MOTOR

Troubleshooting/Maintenance 5-3
 3 PHASE SUPPLY

R S T

DRIVE CONTROL MODULE

KEYBOARD & DISPLAY

INV
BUFFER & DIGITAL
TS
TS
CONTROL SIGNAL
PROCESSOR
(DSP) 3
SCR

PROCESSOR BUS
POK & WDT
CIRCUITS Gate 3
+5 GATE DRIVER MODULE Drives Phase
3
+15 6
SETUP DATA

BATTERY -15
BACKUP
SCR Drivers
+ 8 ISO STATIC RAM
MEMORY

POWER MODULE
TO & FROM OPTICAL FROM DSP
ASYNC ISOLATORS OPERATING DATA
SERIAL +5
NETWORK TO DSP RAM MEMORY +8
+8 ISO LOW VOLTAGE
+15 SWITCH MODE
-15 POWER SUPPLY
OPERATING PROGRAM +24
INSTRUCTIONS
TO & FROM FROM DSP
SYNCH
FROM DSP FLASH
SERIAL BUS CHARGE
EEPROM
NETWORK
MEMORY
VUF VU VOLTAGE U+E
LC SAMPLE
& HOLD DIVIDERS
TO & FROM ANALOG FEEDBACK
SYNCH VVF VV V+E
CONTROL DECODER, TO DIGITAL CONDITIONING
SERIAL CONVERTER
NETWORK TO DSP BUFFER & CONTROL
& VW W+E CAPACITOR BUS
REAL TIME
CLOCK B+
1 +24 VDC TIMER VB +
BUS BUS VOLTAGE
VOLTAGE MONITOR W- E
2 VB -
LOCAL ANALOG CMD 0 to +/-10 VDC

FROM ANALOG 3 IUF

COMMAND USER ANALOG CMD 0 to +10 VDC DB
FOR DRIVES WITHOUT
Figure 5-2—1100 Block Diagram (Form

DEVICE IVF DB L
4 DB GATE DRIVE DYNAMIC BRAKING,
REMOTE ANALOG CMD 0 to 20 mA & FAULT DB DB IS LABELED B–
5 DB B+
AND CONNECTS TO
3

6 sc U+ U+ NEGATIVE BUS
GATE DRIVE
)

7 + 10 VDC REF & FAULT U+

U- U+
INVERTER BUS
8 - 10 VDC REF U- U-
GATE DRIVE U-
9
IUC & FAULT
LOCAL ANALOG OUT DIGITAL

5-4 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

TO ANALOG
DEVICE CURRENT V + V+
10 USER ANALOG OUT REGULATOR GATE DRIVE V+
& FAULT V- V+
IV C
V- V-
GATE DRIVE V-
DIGITAL TO & FAULT
ANALOG
CONVERTER
W+ W+ GATE DRIVE W+
& FAULT
W- W+
W- W- GATE DRIVE
& FAULT W-
IOC
INTERNAL DATA & CONTROL BUS
POWER MODULE

6 JUMPERS FOR
POC MS0-5 VOLTAGE &
HORSEPOWER
IDENTIFICATION
TRANSDUCER IUF U LEM
INTERFACE MV SCALE RESISTORS
PARALLEL INPUT & OUTPUT
CIRCUITS V LEM
IVF SCALE RESISTORS
ISOL PWR SUPPLY
& OPTICAL ISOL OVER IWF

XMIT
XMIT
CURRENT

RECV
RECV
DETECTOR

U V W

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

TO / FROM TRANSDUCER
TO / FROM
ASYNC SERIAL TRANSDUCER
NETWORK
AC
MOTOR
 3 PHASE SUPPLY 3 PHASE SUPPLY

R1 S1 T1 R2 S2 T2

DRIVE CONTROL MODULE

KEYBOARD & DISPLAY

LOW VOLTAGE 460 / 120 VOLT
SWITCH MODE CONTROL
BUFFER & DIGITAL POWER SUPPLY
CONTROL SIGNAL TRANSFORMER
PROCESSOR
(DSP)

PROCESSOR BUS
POK & WDT +5 DSP
CIRCUITS INTERFACE 3 3 3
SETUP DATA +15 MODULE
SCR 3 SCR Phase
BATTERY -15 Gate Phase Gate #2
BACKUP Drives #1 Drives
+ 8 ISO STATIC RAM 3 3
MEMORY 6 6
BUS CHARGE SS AC OUTPUT SCR
TO & FROM OPTICAL
SCR
FROM DSP & SS AC INPUT Drivers
ASYNC ISOLATORS OPERATING DATA TS Drivers
SERIAL CONVERTERS
NETWORK TO DSP RAM MEMORY TS
+5
+8
OPERATING PROGRAM +8 ISO DC>DC CONV
INSTRUCTIONS +15
TO & FROM FROM DSP -15
SYNCH DC>DC CONV
FROM DSP FLASH +24
SERIAL
EEPROM
NETWORK
MEMORY
VUF VU VOLTAGE U
LC SAMPLE
& HOLD DIVIDERS
TO & FROM ANALOG FEEDBACK V
SYNCH VVF VV
CONTROL DECODER, TO DIGITAL CONDITIONING CAPACITOR BUS
SERIAL CONVERTER
NETWORK TO DSP BUFFER & CONTROL
& VW W
REAL TIME
CLOCK B+
1 +24 VDC TIMER VB +
BUS BUS VOLTAGE FOR DRIVES WITHOUT
VOLTAGE MONITOR B- DYNAMIC BRAKING,
2 VB - DB
LOCAL ANALOG CMD 0 to +/-10 VDC DB IS LABELED B– L
AND CONNECTS TO
FROM ANALOG 3 IUF DB B+
COMMAND USER ANALOG CMD 0 to +10 VDC NEGATIVE BUS
Figure 5-3—1100 Block Diagram (Form

DEVICE IVF DB
4 DB LINE PWR SUPPLY
REMOTE ANALOG CMD 0 to 20 mA DRIVER DB GATE DRIVE DB
5 RECEIVER & FAULT
4

6 sc U+ U+ LINE PWR SUPPLY

)

7 + 10 VDC REF DRIVER U+ GATE DRIVE U+

RECEIVER & FAULT U- U+
INVERTER BUS
8 - 10 VDC REF U- U- LINE PWR SUPPLY
DRIVER U- GATE DRIVE U-
9
IUC RECEIVER & FAULT
LOCAL ANALOG OUT DIGITAL
TO ANALOG
DEVICE CURRENT V + V+ LINE
10 USER ANALOG OUT REGULATOR PWR SUPPLY
DRIVER V+ GATE DRIVE V+
RECEIVER & FAULT V- V+
IV C
V- V- LINE PWR SUPPLY
DIGITAL TO DRIVER V- GATE DRIVE V-
ANALOG
RECEIVER & FAULT
CONVERTER
W+ W+ LINE PWR SUPPLY
DRIVER W+ GATE DRIVE W+
RECEIVER & FAULT
W- W+
W- W- LINE PWR SUPPLY
IOC FAULT DRIVER W- GATE DRIVE W-
REGISTER RECEIVER & FAULT
IOC
& DISPLAY
INTERNAL DATA & CONTROL BUS
6 JUMPERS FOR
POC MS0-5 VOLTAGE &
HORSEPOWER
IDENTIFICATION
TRANSDUCER IUF U LEM
INTERFACE MV
PARALLEL INPUT & OUTPUT SCALE RESISTORS
CIRCUITS V LEM
IVF SCALE RESISTORS
ISOL PWR SUPPLY
& OPTICAL ISOL OVER IWF

XMIT
XMIT
CURRENT

RECV
RECV
DETECTOR

U V W

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

TO / FROM TRANSDUCER
TO / FROM
ASYNC SERIAL TRANSDUCER
NETWORK
AC
MOTOR

Troubleshooting/Maintenance 5-5
 3 PHASE SUPPLY

R S T

DRIVE CONTROL MODULE

KEYBOARD & DISPLAY

BUFFER & DIGITAL

CONTROL SIGNAL
PROCESSOR
(DSP)

PROCESSOR BUS
POK & WDT
CIRCUITS
+5

SETUP DATA +15

BATTERY -15
BACKUP
+ 8 ISO STATIC RAM
MEMORY

TO & FROM GATE DRIVER POWER MODULE

OPTICAL FROM DSP
ASYNC ISOLATORS OPERATING DATA
SERIAL +5
NETWORK TO DSP RAM MEMORY +8
+8 ISO LOW VOLTAGE
+15 SWITCH MODE
-15 POWER SUPPLY
OPERATING PROGRAM
INSTRUCTIONS +24
TO & FROM FROM DSP
SYNCH
FROM DSP FLASH
SERIAL BUS CHARGE CR
EEPROM CR
NETWORK
MEMORY
VUF VU VOLTAGE U+E
LC SAMPLE
& HOLD DIVIDERS
TO & FROM ANALOG FEEDBACK
SYNCH VVF VV V+E
CONTROL DECODER, TO DIGITAL CONDITIONING
SERIAL CONVERTER
NETWORK TO DSP BUFFER & CONTROL
& VW W+E CAPACITOR BUS
REAL TIME
CLOCK B+
1 +24 VDC TIMER VB +
BUS BUS VOLTAGE
VOLTAGE MONITOR W- E
2 VB -
LOCAL ANALOG CMD 0 to +/-10 VDC

FROM ANALOG 3 IUF

COMMAND USER ANALOG CMD 0 to +10 VDC DB
DEVICE L
IVF DB DB
4 GATE DRIVE
DB
Figure 5-4—1105 Block Diagram (Form

REMOTE ANALOG CMD 0 to 20 mA & FAULT B– DB B+

5
6 sc U+ U+ GATE DRIVE
U+
5

7 + 10 VDC REF & FAULT U- U+

INVERTER BUS
8 - 10 VDC REF U- U-
GATE DRIVE U-
9
IUC & FAULT
LOCAL ANALOG OUT DIGITAL
TO ANALOG
DEVICE CURRENT V + V+
10 USER ANALOG OUT REGULATOR GATE DRIVE V+ V+

5-6 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

& FAULT V-
and

IV C
V- V-
GATE DRIVE V-
DIGITAL TO
6

& FAULT
ANALOG
CONVERTER
)

W+ W+ GATE DRIVE W+
& FAULT
W- W+
W- W- GATE DRIVE
& FAULT W-
IOC
INTERNAL DATA & CONTROL BUS
6 JUMPERS FOR
POC MS0-5 VOLTAGE &
HORSEPOWER
IDENTIFICATION
TRANSDUCER IUF U LEM
INTERFACE MV SCALE RESISTORS
PARALLEL INPUT & OUTPUT
CIRCUITS V LEM
IVF SCALE RESISTORS
ISOL PWR SUPPLY
& OPTICAL ISOL OVER IWF

XMIT
XMIT
RECV
RECV
CURRENT
DETECTOR

U V W

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

TO / FROM TO / FROM TRANSDUCER

ASYNC SERIAL TRANSDUCER
NETWORK
AC
MOTOR
 SINGLE PHASE SUPPLY

S T

DRIVE CONTROL MODULE

KEYBOARD & DISPLAY

INV
BUFFER & DIGITAL
TS
TS
CONTROL SIGNAL
PROCESSOR
(DSP)

PROCESSOR BUS
POK & WDT
CIRCUITS
+5 GATE DRIVER MODULE

SETUP DATA +15

BATTERY -15
BACKUP
+ 8 ISO STATIC RAM
MEMORY

TO & FROM OPTICAL FROM DSP

ASYNC ISOLATORS OPERATING DATA
SERIAL +5
NETWORK TO DSP RAM MEMORY +8
+8 ISO LOW VOLTAGE
+15 SWITCH MODE
-15 POWER SUPPLY
OPERATING PROGRAM +24
INSTRUCTIONS POWER MODULE
TO & FROM FROM DSP
SYNCH
FROM DSP FLASH
SERIAL BUS CHARGE
EEPROM CR CR
NETWORK
MEMORY
VUF VU VOLTAGE U+E
LC SAMPLE
& HOLD DIVIDERS
TO & FROM ANALOG FEEDBACK
SYNCH VVF VV V+E
CONTROL DECODER, TO DIGITAL CONDITIONING
SERIAL CONVERTER
NETWORK TO DSP BUFFER & CONTROL
& VW W+E CAPACITOR BUS
REAL TIME
CLOCK B+
1 +24 VDC TIMER VB +
BUS BUS VOLTAGE
VOLTAGE MONITOR W- E
2 VB -
LOCAL ANALOG CMD 0 to +/-10 VDC

FROM ANALOG 3 IUF

COMMAND USER ANALOG CMD 0 to +10 VDC DB
DEVICE FOR DRIVES WITHOUT L
IVF DB DB DYNAMIC BRAKING,
4 GATE DRIVE
DB
Figure 5-5—1110 Block Diagram (Forms

REMOTE ANALOG CMD 0 to 20 mA & FAULT DB IS LABELED B– DB B+

5
AND CONNECTS TO
6 sc U+ U+ NEGATIVE BUS
GATE DRIVE
1

7 + 10 VDC REF & FAULT U+ U- U+

INVERTER BUS
8 - 10 VDC REF U- U-
GATE DRIVE U-
9
IUC & FAULT
LOCAL ANALOG OUT DIGITAL
TO ANALOG
DEVICE CURRENT V + V+
10 USER ANALOG OUT REGULATOR GATE DRIVE V+
and

& FAULT V- V+
IV C
V- V-
GATE DRIVE
2

DIGITAL TO
V-
& FAULT
ANALOG
CONVERTER
)

W+ W+ GATE DRIVE W+
& FAULT
W- W+
W- W- GATE DRIVE
& FAULT W-
IOC
INTERNAL DATA & CONTROL BUS
POWER MODULE

6 JUMPERS FOR
POC MS0-5 VOLTAGE &
HORSEPOWER
IDENTIFICATION
TRANSDUCER IUF U LEM
INTERFACE MV SCALE RESISTORS
PARALLEL INPUT & OUTPUT
CIRCUITS V LEM
IVF SCALE RESISTORS
ISOL PWR SUPPLY
& OPTICAL ISOL OVER IWF

XMIT
XMIT
CURRENT

RECV
RECV
DETECTOR

U V W

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
TO / FROM TRANSDUCER
TO / FROM
ASYNC SERIAL TRANSDUCER
NETWORK AC
MOTOR

Troubleshooting/Maintenance 5-7
 3 PHASE SUPPLY

S T

DRIVE CONTROL MODULE

KEYBOARD & DISPLAY

INV
BUFFER & DIGITAL
TS
TS
CONTROL SIGNAL
PROCESSOR
(DSP) 2

PROCESSOR BUS
POK & WDT SCR S T
CIRCUITS Gate Phase Phase
+5 GATE DRIVER MODULE Drives

+15 2
SETUP DATA

BATTERY -15
BACKUP
SCR Drivers
+ 8 ISO STATIC RAM
MEMORY

POWER MODULE
TO & FROM OPTICAL FROM DSP
ASYNC ISOLATORS OPERATING DATA
SERIAL +5
NETWORK TO DSP RAM MEMORY +8
+8 ISO LOW VOLTAGE
+15 SWITCH MODE
-15 POWER SUPPLY
OPERATING PROGRAM +24
INSTRUCTIONS
TO & FROM FROM DSP
SYNCH
FROM DSP FLASH
SERIAL BUS CHARGE
EEPROM
NETWORK
MEMORY
VUF VU VOLTAGE U+E
LC SAMPLE
& HOLD DIVIDERS
TO & FROM ANALOG FEEDBACK
SYNCH VVF VV V+E
CONTROL DECODER, TO DIGITAL CONDITIONING
SERIAL CONVERTER
NETWORK TO DSP BUFFER & CONTROL
& VW W+E CAPACITOR BUS
REAL TIME
CLOCK B+
1 +24 VDC TIMER VB +
BUS BUS VOLTAGE
VOLTAGE MONITOR W- E
2 VB -
LOCAL ANALOG CMD 0 to +/-10 VDC

FROM ANALOG 3 IUF

COMMAND USER ANALOG CMD 0 to +10 VDC DB
FOR DRIVES WITHOUT
Figure 5-6—1110 Block Diagram (Form

DEVICE IVF DB L
4 DB GATE DRIVE DYNAMIC BRAKING,
REMOTE ANALOG CMD 0 to 20 mA & FAULT DB DB IS LABELED B– B+
5
DB
AND CONNECTS TO
3

6 sc U+ U+ NEGATIVE BUS
GATE DRIVE
)

7 + 10 VDC REF & FAULT U+ U- U+

INVERTER BUS
8 - 10 VDC REF U- U-
GATE DRIVE U-
9
IUC & FAULT
LOCAL ANALOG OUT DIGITAL

5-8 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

TO ANALOG
DEVICE CURRENT V + V+
10 USER ANALOG OUT REGULATOR GATE DRIVE V+
& FAULT V- V+
IV C
V- V-
GATE DRIVE V-
DIGITAL TO & FAULT
ANALOG
CONVERTER
W+ W+ GATE DRIVE W+
& FAULT
W- W+
W- W- GATE DRIVE
& FAULT W-
IOC
INTERNAL DATA & CONTROL BUS
POWER MODULE

6 JUMPERS FOR
POC MS0-5 VOLTAGE &
HORSEPOWER
IDENTIFICATION
TRANSDUCER IUF U LEM
INTERFACE MV SCALE RESISTORS
PARALLEL INPUT & OUTPUT
CIRCUITS V LEM
IVF SCALE RESISTORS
ISOL PWR SUPPLY
OVER IWF

XMIT
XMIT
& OPTICAL ISOL

RECV
RECV
CURRENT
DETECTOR

U V W

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

TO / FROM TO / FROM TRANSDUCER

ASYNC SERIAL
NETWORK TRANSDUCER
AC
MOTOR
 3 PHASE SUPPLY

DRIVE CONTROL MODULE

R S T

POWER MODULE
KEYBOARD & DISPLAY
INV
BUFFER & DIGITAL
TS REGEN
TS
CONTROL SIGNAL CONTROL
PROCESSOR CIRCUIT
(DSP)
R+

PROCESSOR BUS
POK & WDT
CIRCUITS R-
+5 GATE DRIVER MODULE S+
S-
SETUP DATA +15 T+
BATTERY -15 T-
BACKUP
+ 8 ISO STATIC RAM
MEMORY
R- R+

TO & FROM OPTICAL FROM DSP

ASYNC ISOLATORS OPERATING DATA
SERIAL +5
NETWORK TO DSP RAM MEMORY +8
+8 ISO LOW VOLTAGE
+15 SWITCH MODE S- S+
-15 POWER SUPPLY
OPERATING PROGRAM +24
INSTRUCTIONS
TO & FROM FROM DSP
SYNCH
FROM DSP FLASH
SERIAL BUS CHARGE
EEPROM
NETWORK
MEMORY
VUF VU VOLTAGE U+E
LC SAMPLE T-
& HOLD DIVIDERS T+
TO & FROM ANALOG FEEDBACK
SYNCH VVF VV V+E
CONTROL DECODER, TO DIGITAL CONDITIONING
SERIAL CONVERTER
NETWORK TO DSP BUFFER & CONTROL
& VW W+E
REAL TIME
CLOCK B+
1 +24 VDC TIMER VB +
BUS BUS VOLTAGE
VOLTAGE CAPACITOR BUS
2 MONITOR VB - W- E
Figure 5-7—1130 Block Diagram

LOCAL ANALOG CMD 0 to +/-10 VDC

FROM ANALOG 3 IUF

COMMAND USER ANALOG CMD 0 to +10 VDC
DEVICE IVF DB
4 DB
REMOTE ANALOG CMD 0 to 20 mA
5
6 sc U+ U+ GATE DRIVE INVERTER BUS
7 + 10 VDC REF & FAULT U+ U+
U-

8 - 10 VDC REF U- U-
GATE DRIVE U-
9
IUC & FAULT
LOCAL ANALOG OUT DIGITAL
TO ANALOG
DEVICE CURRENT V + V+
10 USER ANALOG OUT REGULATOR GATE DRIVE V+
& FAULT V- V+
IV C
V- V-
GATE DRIVE V-
DIGITAL TO & FAULT
ANALOG
CONVERTER
W+ W+ GATE DRIVE W+
& FAULT
W- W+
W- W- GATE DRIVE
& FAULT W-
IOC
INTERNAL DATA & CONTROL BUS
POWER MODULE

6 JUMPERS FOR
POC MS0-5 VOLTAGE &
HORSEPOWER
IDENTIFICATION
TRANSDUCER IUF U LEM
INTERFACE MV SCALE RESISTORS
PARALLEL INPUT & OUTPUT
CIRCUITS V LEM
IVF SCALE RESISTORS
ISOL PWR SUPPLY
& OPTICAL ISOL OVER IWF

XMIT
XMIT
CURRENT

RECV
RECV
DETECTOR

1 2 3 4 5 6 7 8 U V W

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

TO / FROM TO / FROM TRANSDUCER

ASYNC SERIAL TRANSDUCER
NETWORK AC
MOTOR

Troubleshooting/Maintenance 5-9
 Figure 5-8—1150 Block Diagram

5-10 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

5.2.2 Rectifier Checking Procedure
The rectifier bridge diodes or SCRs can be checked using a multimeter on the diode
range by following the procedure outlined below.

Attention
To avoid an electrical shock hazard and possible damage to the equipment,
! follow all safety instructions listed in the front of this manual, beginning on
page i.

[1] Remove power

Lock off the incoming power at the main machine disconnect switch. Use an
appropriate meter to verify that all DC bus capacitor banks have been discharged
to zero volts before proceeding. Set the meter to DC voltage and read across
terminals B+ and B–. The reading should be 0 V before any attempt is made to
work on the drive.
[2] Disconnect power board
Disconnect all wires from terminals R, S, and T. Remove the three-phase fuses
from the transformer or unplug the three-phase connector from the Power Board.
[3] Take readings
Using a multimeter on the diode range, take each of the readings indicated in
Table 5-1 at the bridge rectifier terminals and check for the appropriate meter
reading.
[4] Reconnect power board
Insert the three-phase fuses or plug in the three-phase connector on the Power
Board.
[5] Take reading
With the meter, check B+ to the R1 terminal. It should read 0.25 to 0.40 V with
(+) lead to R1 and open with (+) lead to B+.
[6] Replacement
Any meter reading other than that specified indicates a defective diode or SCR.
Replace defective components or the entire drive.
[7] Reconnect
Replace all wires to terminals R, S, and T.

Troubleshooting/Maintenance 5-11
 5.2.3 Transistor Checking Procedure
The inverter IGBTs can be checked using a multimeter on the diode range by following
the procedure outlined below.

Attention
To avoid an electrical shock hazard and possible damage to the equipment,
! follow all safety instructions listed in the front of this manual, beginning on
page i.

[1] Remove power

Lock off the incoming power at the main machine disconnect switch. Use an
appropriate meter to verify that all DC bus capacitor banks have been discharged
to zero volts before proceeding. Set the meter to DC voltage and read across
terminals B+ and B–. The reading should be 0 V before any attempt is made to
work on the inverter.
[2] Disconnect wires
Disconnect all wires from terminals B+, B–, U, V, and W.
[3] Take readings
Using a multimeter on the diode range, take each of the readings indicated in
Table 5-2 and compare them with the proper values.
[4] Replacement
Any meter reading other than that specified indicates a defective transistor or
diode. Replace defective components or the entire drive.
[5] Reconnect
Replace all wires to terminals B+, B–, U, V, and W.

5-12 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 5-1—Rectifier Checking Terminal Readings

Ohmmeter Ohmmeter Proper Meter Transistor

(+) Lead (–) Lead Reading Checked
Bus + R1, R2 Open SCR R1+, R2+
Bus + S1, S2 Open SCR S1+, S2+
Bus + T1, T2 Open SCR T1+, T2+

R1, R2 Bus – Open DR1–, DR2–

S1, S2 Bus – Open DS1–, DS2–
T1, T2 Bus – Open DT1–, DT2–

R1, R2 Bus + Open SCR R1+, R2+

S1, S2 Bus + Open SCR S1+, S2+
T1, T2 Bus + Open SCR T1+, T2+

Bus – R1, R2 0.25 V to 0.40 V DR1–, DR2–

Bus – S1, S2 0.25 V to 0.40 V DS1–, DS2–
Bus – T1, T2 0.25 V to 0.40 V DT1–, DT2–

Table 5-2—Transistor Checking Terminal Readings

Ohmmeter Ohmmeter Proper Meter Transistor

(+) Lead (–) Lead Reading Checked
Bus + B– Open Ddb flyback
Bus + U Open QU+
Bus + V Open QV+
Bus + W Open QW+

B– Bus – Open Qdb

U Bus – Open QU–
V Bus – Open QV–
W Bus – Open QW–

B– Bus + 0.25 V to 0.40 V Ddb flyback

U Bus + 0.25 V to 0.40 V QU+
V Bus + 0.25 V to 0.40 V QV+
W Bus + 0.25 V to 0.40 V QW+

Bus – B– Forms 1 2 3 : Open Qdb

Form 4 : 0.25 V to 0.40 V
Bus – U 0.25 V to 0.40 V QU–
Bus – V 0.25 V to 0.40 V QV–
Bus – W 0.25 V to 0.40 V QW–

Troubleshooting/Maintenance 5-13
 5.3 Maintenance
The drive requires virtually no maintenance. Once the unit has been commissioned, an
occasional routine inspection should be sufficient.

5.3.1 Working Life

Unico asserts that the working life of the product will be at least a five-year period from
the date of purchase. Service, repair, and component replacement will be available from
Unico to support the equipment for a minimum of five years.

5.3.2 Battery Life

Batteries supply nonvolatile memory while power is removed. Battery life is calculated at
about ten years, but a typical installation is likely to operate for a longer period.

5.3.3 Disposal
Unico encourages proper recycling of this unit. Metal parts can be recycled. Plastic parts
can either be recycled or burned under controlled conditions as regulated locally. If
recycling is not feasible, all parts, except for the capacitors used in the DC bus circuit,
can be taken to a refuse dump. The capacitors contain an electrolyte that is classified as
hazardous waste. Contact local authorities for regulations and proper procedures for their
disposal.

5.3.4 Spare Parts

Table 5-3 through

5-14 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 5-14 list the field-replaceable components of the drive. Contact the factory or your
value-added reseller for ordering information.

Troubleshooting/Maintenance 5-15
 Table 5-3—Control and Interface Modules

Component Order Part

Code Number

Control Modules
16 MHz Control Module with VFD control V00 322-340
20 MHz Control Module with DCR control F00 321-101
20 MHz Control Module with DSV control F20 321-516
40 MHz Control Module with logic I/O control S00, S20 322-157
40 MHz Control Module with mixed I/O control S10, S30 322-100
40 MHz Control Module with contact I/O control S40 322-966
100 MHz Control Module with logic I/O control J20 323-546
100 MHz Control Module with logic I/O control and encoder J21 323-397
100 MHz Control Module with mixed I/O control J30 323-548
100 MHz Control Module with mixed I/O control and encoder J31 323-547
I/O Fanning Strip
12-input/6-output fanning strip — 708-295
Keypad/Displays
12-key (2 x 6) keypad with 2 x 24 character display — 203-045
16-key (4 x 4) keypad with 2 x 24 character display — 203-046
16-key (4 x 4) keypad with graphic display — 203-181
Interface Modules
Encoder Interface Module (5 V) xx1 316-887
Dual Encoder Interface Module (5 V) xx2 321-952
Resolver Interface Module with Encoder Emulation xx3 322-096
Analog Interface Module xx9 321-557

Table 5-4—I/O Converter Modules

Device Voltage Range Order Part

Code Number
Input converter 90 to 140 V AC AI1 912-688
Input converter 180 to 280 V AC AI2 919-808
Output converter 12 to 140 V AC AO1 913-108
Output converter 180 to 280 V AC AO2 919-809
Input converter 2.5 to 28 V DC DCI 913-109
Output converter 5 to 60 V DC DCO 913-110
Normally open relay 0 to 30 V DC, 0 to 250 V AC NOR 915-282
Normally closed relay 0 to 30 V DC, 0 to 250 V AC NCR 921-332
Pass-through jumper — — 922-084

5-16 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 5-5—Drive Assemblies (1100 and 1105)

Power 1100 1105

CT Chassis Chassis Enclosed Enclosed Chassis Chassis Enclosed Enclosed
hp (kW) w/o DB w/DB w/o DB w/DB w/o DB w/DB w/o DB w/DB

230 V
11/2 320-879 321-270 321-390 321-404 — 321-157 — 321-170
(1.1)
2 320-880 321-271 321-391 321-405 — 321-158 — 321-171
(1.5)
3 320-881 321-272 321-392 321-406 — 321-159 — 321-172
(2.2)
5 320-882 321-273 321-393 321-407 — 321-160 — 321-173
(3.7)
71/2 320-329 321-274 321-394 321-408 — 321-161 — 321-174
(5.5)
10 320-330 321-275 321-395 321-409 — 321-233 — 321-234
(7.5)
15 320-331 321-276 321-396 321-410 — 321-858 — 321-859
(11)
20 320-332 321-277 321-398 321-411 — 322-033 — 322-034
(15)
25 320-333 321-278 321-399 321-412 — — — —
(18)
30 320-334 321-279 321-400 321-413 — — — —
(22)
40 320-335 321-280 321-401 321-414 — — — —
(30)
50 320-336 321-281 321-402 321-415 — — — —
(37)
60 320-337 321-282 321-403 321-416 — — — —
(45)

460 V
11/2 320-883 321-283 321-417 321-438 — 321-162 — 321-175
(1.1)
2 320-884 321-284 321-418 321-439 — 321-163 — 321-176
(1.5)
3 320-885 321-285 321-419 321-440 — 321-164 — 321-177
(2.2)
5 320-886 321-316 321-420 321-441 — 321-165 — 321-178
(3.7)
71/2 320-887 321-287 321-421 321-442 — 321-166 — 321-179
(5.5)
10 320-888 321-288 321-422 321-443 — 321-167 — 321-180
(7.5)
15 320-338 321-289 321-423 321-444 — 321-168 — 321-181
(11)
20 320-339 321-290 321-424 321-445 — 321-169 — 321-182
(15)
25 320-340 321-291 321-425 321-446 — 323-084 — 323-085
(18)
30 320-341 321-292 321-426 321-447 — 322-363 — 322-364
(22)
40 320-342 321-293 321-427 321-448 — 322-365 — 322-366
(30)
50 320-343 321-294 321-428 321-449 323-125 323-119 323-137 323-130
(37)

(continued)

Troubleshooting/Maintenance 5-17
 Table 5-5—Drive Assemblies (1100 and 1105) (continued)

Power 1100 1105

CT Chassis Chassis Enclosed Enclosed Chassis Chassis Enclosed Enclosed
hp (kW) w/o DB w/DB w/o DB w/DB w/o DB w/DB w/o DB w/DB

460 V
60 322-450 322-454 322-458 322-462 323-126 323-120 323-138 323-132
(45)
75 322-451 322-455 322-459 322-463 323-127 323-121 323-139 323-133
(55)
100 322-452 322-456 322-460 322-464 320-346 321-297 321-431 321-452
(75)
125 322-453 322-457 322-461 322-465 323-129 323-123 323-141 323-135
(90)
150 321-866 321-871 320-465 320-761 323-588 323-124 323-589 323-136
(110)
200 321-867 321-872 320-466 320-762 — — — —
(150)
250 321-868 321-873 320-467 320-763 — — — —
(185)
300 321-869 321-874 320-468 320-764 — — — —
(225)
350 321-870 321-875 320-758 320-765 — — — —
(262)
400 323-398 323-684 323-399 323-685 — — — —
(300)

575 V
11/2 321-138 321-299 321-459 321-480 — 322-919 — 322-904
(1.1)
2 321-139 321-300 321-460 321-481 — 322-920 — 322-905
(1.5)
3 321-140 321-301 321-461 321-482 — 322-921 — 322-906
(2.2)
5 321-141 321-302 321-462 321-483 — 322-922 — 322-907
(3.7)
71/2 321-142 321-303 321-463 321-484 — 322-923 — 322-908
(5.5)
10 321-143 321-304 321-464 321-485 — 322-924 — 322-909
(7.5)
15 321-144 321-305 321-465 321-486 — 322-925 — 322-910
(11)
20 321-145 321-306 321-466 321-487 — 322-926 — 322-911
(15)
25 321-146 321-307 321-467 321-488 — 322-927 — 322-996
(18)
30 321-147 321-308 321-468 321-489 — 322-928 — 322-997
(22)
40 321-148 321-309 321-469 321-490 — 323-142 — 323-154
(30)
50 321-149 321-310 321-470 321-491 323-151 323-143 323-163 323-155
(37)
60 321-150 321-311 321-471 321-492 323-152 323-144 323-164 323-156
(45)
75 321-151 321-312 321-472 321-493 323-153 323-145 323-165 323-157
(55)
100 321-152 321-313 321-473 321-494 323-750 323-146 323-754 323-158
(75)
125 321-153 321-314 321-474 321-495 323-751 323-147 323-755 323-159
(90)

(continued)

5-18 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 5-5—Drive Assemblies (1100 and 1105) (continued)

Power 1100 1105

CT Chassis Chassis Enclosed Enclosed Chassis Chassis Enclosed Enclosed
hp (kW) w/o DB w/DB w/o DB w/DB w/o DB w/DB w/o DB w/DB

575 V
150 321-876 321-881 320-470 320-768 323-752 323-148 323-756 323-160
(110)
200 321-877 321-882 320-471 320-769 323-753 323-149 323-757 323-161
(150)
250 321-878 321-883 320-472 320-770 — — — —
(185)
300 321-879 321-884 320-473 320-771 — — — —
(225)
350 321-880 321-885 320-759 320-772 — — — —
(262)
400 323-400 323-855 323-401 323-856 — — — —
(300)

Table 5-6—Drive Assemblies (1110, 1130, and 1150)

Power 1110 1130 1150

CT Chassis Chassis Enclosed Enclosed Chassis Enclosed Chassis Enclosed
hp (kW) w/o DB w/DB w/o DB w/DB w/RB w/RB

230 V
11/2 319-261 321-566 321-589 321-612 — — 323-895 —
(1.1)
2 319-262 321-567 321-590 321-613 — — 323-896 —
(1.5)
3 319-263 321-568 321-591 321-614 — — 323-897 —
(2.2)
5 319-264 321-569 321-592 321-615 — — 323-898 —
(3.7)
71/2 319-265 321-570 321-593 321-616 323-353 320-698 323-899 —
(5.5)
10 319-266 321-571 321-594 321-617 323-354 320-289 323-900 —
(7.5)
15 319-267 321-572 321-595 321-618 323-355 320-290 323-901 —
(11)
20 319-268 321-573 321-596 321-619 323-356 320-291 323-902 —
(15)
25 319-269 321-574 321-597 321-620 323-357 320-292 323-903 —
(18)
30 319-270 321-575 321-598 321-621 323-358 320-293 323-904 —
(22)
40 322-102 322-103 322-104 322-105 323-359 320-294 323-905 —
(30)
50 — — — — 323-360 320-295 323-906 —
(37)
60 — — — — 323-361 320-296 323-907 —
(45)

(continued)

Troubleshooting/Maintenance 5-19
 Table 5-6—Drive Assemblies (1110, 1130, and 1150) (continued)

Power 1110 1130 1150

CT Chassis Chassis Enclosed Enclosed Chassis Enclosed Chassis Enclosed
hp (kW) w/o DB w/DB w/o DB w/DB w/RB w/RB

460 V
11/2 319-271 321-576 321-599 321-622 — — 323-911 —
(1.1)
2 319-273 321-577 321-600 321-623 — — 323-912 —
(1.5)
3 319-274 321-578 321-601 321-624 — — 323-913 —
(2.2)
5 319-275 321-579 321-602 321-625 — — 323-914 —
(3.7)
71/2 319-276 321-580 321-603 321-626 323-362 320-718 322-990 —
(5.5)
10 319-277 321-581 321-604 321-627 323-363 320-719 322-991 —
(7.5)
15 319-278 321-582 321-605 321-628 323-364 320-720 322-788 —
(11)
20 319-279 321-583 321-606 321-629 323-365 320-297 322-992 —
(15)
25 319-280 321-584 321-607 321-630 323-366 320-298 323-910 —
(18)
30 319-281 321-585 321-608 321-631 323-367 320-299 319-959 —
(22)
40 319-282 321-586 321-609 321-632 323-368 320-300 319-960 —
(30)
50 319-283 321-587 321-610 321-633 323-369 320-301 319-961 —
(37)
60 319-284 321-588 321-611 321-634 323-370 320-302 319-962 —
(45)
75 322-106 322-107 322-108 322-109 323-371 320-303 319-963 —
(55)
100 — — — — 323-372 320-304 319-964 —
(75)
125 — — — — 323-373 321-361 323-908 —
(90)

(continued)

5-20 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 5-6—Drive Assemblies (1110, 1130, and 1150) (continued)

Power 1110 1130 1150

CT Chassis Chassis Enclosed Enclosed Chassis Enclosed Chassis Enclosed
hp (kW) w/o DB w/DB w/o DB w/DB w/RB w/RB

575 V
71/2 — — — — 323-374 320-725 — —
(5.5)
10 — — — — 323-375 320-726 — —
(7.5)
15 — — — — 323-376 320-727 — —
(11)
20 — — — — 323-377 320-728 — —
(15)
25 — — — — 323-378 320-729 — —
(18)
30 — — — — 323-379 320-730 — —
(22)
40 — — — — 323-380 320-731 — —
(30)
50 — — — — 323-381 320-732 — —
(37)
60 — — — — 323-382 320-733 — —
(45)
75 — — — — 323-383 320-734 — —
(55)
100 — — — — 323-384 320-735 — —
(75)
125 — — — — 323-385 321-362 — —
(90)

Troubleshooting/Maintenance 5-21
 Table 5-7—1100 and 1110 Field-Replaceable Components (Forms 1
, 2
, and 3
)

Power Power Gate Gate Diode/ Bus Brake Inverter Internal External
CT Control Drive Drive SCR Capacitor IGBT IGBT Cooling Cooling
hp (kW) Module w/o DB w/DB Bridge Module Assembly Assembly Fan Fan

230 V
11/2 321-665 320-798 320-799 708-373 318-918 708-387 707-845 913-282 —
(1.1)
2 321-666 320-798 320-799 708-373 318-918 708-387 707-846 913-282 —
(1.5)
3 321-667 320-798 320-799 708-374 318-918 708-387 707-850 913-282 —
(2.2)
5 321-668 320-798 320-799 708-374 318-918 708-387 707-850 913-282 —
(3.7)
71/2 321-669 320-798 320-799 708-374 318-917 708-388 707-851 913-282 —
(5.5)
10 321-670 320-798 320-799 708-375 318-920 708-388 707-857 913-282 —
(7.5)
15 321-671 320-798 320-799 708-375 318-919 708-390 707-858 (3) 913-282 914-338
(11)
20 321-672 320-798 320-799 708-376 (3) 318-920 708-390 707-858 (3) 913-282 914-338
(15)
25 321-673 320-798 320-799 708-376 (3) 318-920 708-390 707-864 (3) 913-282 914-338
(18)
30 321-674 320-798 320-799 708-376 (3) 318-923 708-391 707-860 (3) 913-282 914-338
(22)
40 321-675 320-798 320-799 708-056 (6) 320-577 707-886 707-882 (6) 913-282 914-338
(30)
50 321-676 320-798 320-799 708-057 (6) 320-577 707-886 707-883 (6) 913-282 914-338
(37)
60 321-677 320-798 320-799 708-060 (6) 320-577 707-886 707-883 (6) 913-282 914-338
(45)

460 V
11/2 321-678 320-604 320-605 708-378 315-741 708-387 707-847 913-282 —
(1.1)
2 321-679 320-604 320-605 708-378 315-741 708-387 707-848 913-282 —
(1.5)
3 321-680 320-604 320-605 708-378 315-741 708-387 707-848 913-282 —
(2.2)
5 321-681 320-604 320-605 708-378 315-741 708-387 707-849 913-282 —
(3.7)
71/2 321-682 320-604 320-605 708-378 316-202 708-388 707-852 913-282 —
(5.5)
10 321-683 320-604 320-605 708-379 316-202 708-388 707-852 913-282 —
(7.5)
15 321-684 320-604 320-605 708-379 316-202 708-388 707-866 913-282 —
(11)
20 321-685 320-604 320-605 708-379 318-925 708-388 707-867 913-282 —
(15)
25 321-686 320-604 320-605 708-380 318-925 708-389 707-868 (3) 913-282 914-338
(18)
30 321-687 320-604 320-605 708-381 318-925 708-389 707-868 (3) 913-282 914-338
(22)
40 321-688 320-604 320-605 708-381 318-926 708-389 707-869 (3) 913-282 914-338
(30)
50 321-689 320-604 320-605 708-381 318-926 708-389 707-869 (3) 913-282 914-338
(37)

(continued)

5-22 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 5-7—1100 and 1110 Field-Replaceable Components (Forms , , and )
(continued)

Power Power Gate Gate Diode/ Bus Brake Inverter Internal External
CT Control Drive Drive SCR Capacitor IGBT IGBT Cooling Cooling
hp (kW) Module w/o DB w/DB Bridge Module Assembly Assembly Fan Fan

60 321-690 318-622 317-229 708-056 (6) 318-914 707-886 707-884 (6) 913-282 914-338
(45)
75 321-691 318-622 317-229 708-057 (6) 318-915 707-886 707-885 (6) 913-282 914-338
(55)
100 321-692 318-622 317-229 708-059 (6) 318-916 707-886 707-888 (6) 913-282 914-338
(75)
125 321-693 318-622 317-229 708-060 (6) 318-916 707-886 707-888 (6) 913-282 914-338
(90)

575 V
11/2 321-694 319-824 317-834 708-378 319-974 708-387 707-854 913-282 —
(1.1)
2 321-695 319-824 317-834 708-378 319-974 708-387 707-854 913-282 —
(1.5)
3 321-696 319-824 317-834 708-378 319-974 708-387 707-854 913-282 —
(2.2)
5 321-697 319-824 317-834 708-378 319-974 708-387 707-854 913-282 —
(3.7)
71/2 321-698 319-824 317-834 708-378 319-975 708-388 707-854 913-282 —
(5.5)
10 321-699 319-824 317-834 708-379 319-975 708-388 707-854 913-282 —
(7.5)
15 321-700 319-824 317-834 708-379 319-975 708-388 707-855 913-282 —
(11)
20 321-701 319-824 317-834 708-379 319-975 708-388 707-855 913-282 —
(15)
25 321-702 319-824 317-834 708-380 319-975 708-388 707-876 913-282 —
(18)
30 321-703 319-824 317-834 708-380 319-976 708-389 707-877 (3) 913-282 914-338
(22)
40 321-704 319-824 317-834 708-381 (3) 319-976 708-389 707-878 (3) 913-282 914-338
(30)
50 321-705 319-824 317-834 708-381 (3) 319-977 708-389 707-878 (3) 913-282 914-338
(37)
60 321-706 317-835 317-834 708-056 (6) 319-978 707-889 707-889 (6) 913-282 914-338
(45)
75 321-707 317-835 317-834 708-056 (6) 319-978 707-889 707-889 (6) 913-282 914-338
(55)
100 321-708 317-835 317-834 708-057 (6) 319-980 707-889 707-889 (6) 913-282 914-338
(75)
125 321-709 317-835 317-834 708-059 (6) 319-980 707-889 707-890 (6) 913-282 914-338
(90)

Troubleshooting/Maintenance 5-23
Table 5-8—1100 Field-Replaceable Components (Form 4
)

Power Power Control Control Diode/ Brake Inverter Internal External

CT Control Interface Power SCR Bus IGBT IGBT Cooling Cooling
hp (kW) Module Module Supply Bridge Capacitor Assembly Assembly Fan Fan

460 V
150 319-317 320-819 916-403 708-060 (6) 918-771 (10) 707-892 708-030 (6) 901-991 (4) 909-832 (4)
(110)
200 319-317 320-820 916-403 708-060 (6) 918-771 (12) 708-034 708-031 (6) 901-991 (4) 909-832 (8)
(150)
250 319-317 320-821 916-403 708-062 (6) 918-771 (14) 708-034 708-031 (6) 901-991 (4) 909-832 (8)
(185)
300 319-317 320-774 916-403 708-063 (6) 918-771 (16) 708-030 708-032 (6) 901-991 (4) 909-832 (8)
(225)
350 319-317 320-775 916-403 708-065 (6) 918-771 (18) 708-030 708-032 (6) 901-991 (4) 909-832 (8)
(262)
400 319-317 320-776 916-403 708-065 (6) 918-771 (18) 708-030 708-033 (6) 901-991 (4) 909-832 (8)
(300) 919-666
575 V
150 319-317 320-822 916-403 708-057 (6) 917-948 (8) 708-034 708-034 (6) 901-991 (4) 909-832 (4)
(110)
200 319-317 320-823 916-403 708-060 (6) 917-948 (10) 708-034 708-035 (6) 901-991 (4) 909-832 (8)
(150)
250 319-317 320-824 916-403 708-060 (6) 917-948 (12) 708-034 708-036 (6) 901-991 (4) 909-832 (8)
(185)
300 319-317 320-777 916-403 708-062 (6) 917-948 (14) 708-035 708-037 (6) 901-991 (4) 909-832 (8)
(225)
350 319-317 320-778 916-403 708-063 (6) 917-948 (16) 708-035 708-037 (6) 901-991 (4) 909-832 (8)
(262)
400 319-317 320-779 916-403 708-065 (6) 917-948 (18) 708-035 711-843 (6) 901-991 (4) 909-832 (8)
(300) 919-666

5-24 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 5-9—1100 Field-Replaceable Components (Form 4
)

Power
CT Current Clamp Snubber
hp (kW) Sensors Module Module

460 V
150 918-689 (2) 103-210 (3) —
(110)
200 918-690 (2) 103-210 (3) —
(150)
250 918-690 (2) 103-210 (3) —
(185)
300 918-691 (2) 103-210 (3) —
(225)
350 918-691 (2) 103-210 (3) 318-876 (3)
(262)
400 922-472 103-210 (3) 318-876 (3)
(300)

575 V
150 918-689 (2) 103-210 (3) —
(110)
200 918-690 (2) 103-210 (3) —
(150)
250 918-690 (2) 103-210 (3) —
(185)
300 918-691 (2) 103-210 (3) —
(225)
350 918-691 (2) 103-210 (3) 318-876 (3)
(262)
400 922-472 103-210 (3) 318-876 (3)
(300)

Troubleshooting/Maintenance 5-25
 Table 5-10—1105 Field-Replaceable Components
(Forms 5 , 6 , and 7 )

Power Power External Internal External External

CT Control Cooling Cooling Choke Fan Cooling Fan
hp (kW) Module Fan Fan (Chassis) (Enclosed)
230 V
11/2 321-656 — 920-596 — —
(1.1)
2 321-657 — 920-596 — —
(1.5)
3 321-658 920-458 920-596 — —
(2.2)
5 321-659 920-458 920-596 — —
(3.7)
71/2 321-660 920-458 920-596 921-541 920-541
(5.5)
10 321-661 920-458 920-596 921-541 920-541
(7.5)
15 321-793 920-458 — 921-541 920-458
(11)
20 322-082 920-458 — 921-541 920-458
(15)

460 V
11/2 321-510 — 920-596 — —
(1.1)
2 321-511 — 920-596 — —
(1.5)
3 321-512 920-458 920-596 — —
(2.2)
5 321-513 920-458 920-596 — —
(3.7)
71/2 321-652 920-458 920-596 921-541 921-541
(5.5)
10 321-653 920-458 920-596 921-541 921-541
(7.5)
15 321-654 920-458 — 921-541 920-458
(11)
20 321-655 920-458 — 921-541 920-458
(15)
25 321-655 920-458 — 921-541 920-458
(18)
30 322-383 914-338 914-338 — 914-338
(22)
40 322-384 914-338 914-338 — 914-338
(30)

5-26 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 5-11—1105 Field-Replaceable Components (Form 3
)

Power Power Gate Gate Diode/ Bus Brake Inverter Internal External
CT Control Drive Drive SCR Capacitor IGBT IGBT Cooling Cooling
hp (kW) Module w/o DB w/DB Bridge Module Assembly Assembly Fan Fan

460 V
50 319-856 318-662 317-229 708-056 (6)
(37)
60 319-857 318-662 317-229 708-057 (6)
(45)
75 319-858 318-662 317-229 708-059 (6)
(55)
100 319-859 318-662 317-229 708-061 (6)
(75)
125 319-860 318-662 317-229 708-061 (6)
(90)
150 323-251 318-662 317-229 708-062 (6)
(110)

575 V
50 319-861 C o n s u l t f a c t o r y C o n s u l t f a c t o r y
(37)
60 319-862
(45)
75 319-863 C o n s u l t f a c t o r y C o n s u l t f a c t o r y
(55)
100 319-864
(75)
125 319-865
(90) C o n s u l t f a c t o r y C o n s u l t f a c t o r y
150 323-253
(110)
200 323-254
(150)

Troubleshooting/Maintenance 5-27
Table 5-12—1105 Field-Replaceable Components (Form 8
)

Power Power Gate Diode/ Brake Brake Clamp Inverter Internal External
CT Control Driver SCR Bus IGBT Diode IGBT Cooling Cooling
hp (kW) Module Module Bridge Capacitor Assembly Assembly Assembly Fan Fan

460 V
125 323-250 323-035 708-061 (6) 918-771 (12) 711-608 711-541 710-663 (6) 901-991 (2) 909-832 (3)
(90)
150 323-251 323-035 708-062 (6) 918-771 (16) 711-845 711-541 710-664 (6) 901-991 (2) 909-832 (6)
(110)

575 V
125 323-252 323-036 708-060 (6) 917-948 (12) 711-533 711-540 710-665 (6) 901-991 (2) 909-832 (3)
(90)
150 323-253 323-036 708-061 (6) 917-948 (14) 711-533 711-540 710-665 (6) 901-991 (2) 909-832 (3)
(110)
200 323-254 323-036 708-062 (6) 917-948 (16) 711-533 711-540 710-666 (6) 901-991 (2) 909-832 (6)
(150)

Table 5-13—1105 Field-Replaceable Components (Form 8

)

Power
CT Current Clamp
hp (kW) Sensors Module

460 V
125 918-689 (2) 316-465
(90)
150 918-690 (2) 316-465
(110)

575 V
125 918-689 (2) 319-817
(90)
150 918-689 (2) 319-817
(110)
200 918-690 (2) 319-817
(150)

5-28 1000 Series / Guide to Installation, Troubleshooting, and Maintenance

Table 5-14—1130 Field-Replaceable Components

Power Power Gate In/Out Bus Internal External

CT Control Drive Current IGBT Capacitor Cooling Cooling
hp (kW) Module Module Sensor Assembly Assembly Fan Fan

230 V
71/2 321-717 320-842 — 707-913 (2) 321-380 913-282 914-338
(5.5)
10 321-718 320-842 — 707-914 (2) 321-380 913-282 914-338
(7.5)
15 321-719 320-842 — 707-915 (2) 321-380 913-282 914-338
(11)
20 321-720 320-842 — 707-915 (2) 321-380 913-282 914-338
(15)
25 321-721 320-842 — 707-859 (6) 321-380 913-282 914-338
(18)
30 321-722 320-842 918-689 (2) 707-882 (6) 321-380 913-282 914-338
(22)
40 321-723 320-842 918-689 (2) 707-883 (12) 321-380 (2) 913-282 914-338
(30)
50 321-724 320-842 918-689 (2) 707-883 (12) 321-380 (2) 913-282 914-338
(37)
60 321-725 320-842 918-689 (2) 707-883 (12) 321-380 (2) 913-282 914-338
(45)

460 V
71/2 321-737 320-843 — 707-916 (2) 321-382 913-282 914-338
(5.5)
10 321-738 320-843 — 707-916 (2) 321-382 913-282 914-338
(7.5)
15 321-739 320-843 — 707-917 (2) 321-382 913-282 914-338
(11)
20 321-740 320-843 — 707-917 (2) 321-382 913-282 914-338
(15)
25 321-741 320-843 — 707-918 (2) 321-382 913-282 914-338
(18)
30 321-742 320-843 — 707-868 (6) 321-382 913-282 914-338
(22)
40 321-743 320-843 — 707-868 (6) 321-382 913-282 914-338
(30)
50 321-744 320-843 — 707-869 (6) 321-382 913-282 914-338
(37)

60 321-745 320-843 918-689 (2) 707-887 (12) 321-382 (2) 913-282 914-338
(45)
75 321-746 320-843 918-689 (2) 707-887 (12) 321-382 (2) 913-282 914-338
(55)
100 321-747 320-843 918-689 (2) 707-888 (12) 321-382 (2) 913-282 914-338
(75)
125 321-748 320-843 918-689 (2) 707-888 (12) 321-382 (2) 913-282 914-338
(90)

(continued)

Troubleshooting/Maintenance 5-29
 Table 5-14—1130 Field-Replaceable Components (continued)

Power Power Gate In/Out Bus Internal External

CT Control Drive Current IGBT Capacitor Cooling Cooling
hp (kW) Module Module Sensor Assembly Assembly Fan Fan

575 V
71/2 321-749 320-844 — 707-854 321-383 913-282 914-338
(5.5)
10 321-750 320-844 — 707-854 321-383 913-282 914-338
(7.5)
15 321-751 320-844 — 707-854 321-383 913-282 914-338
(11)
20 321-752 320-844 — 707-855 321-383 913-282 914-338
(15)
25 321-753 320-844 — 707-856 321-383 913-282 914-338
(18)
30 321-754 320-844 — 707-878 (6) 321-383 913-282 914-338
(22)
40 321-755 320-844 — 707-878 (6) 321-383 913-282 914-338
(30)
50 321-756 320-844 — 707-890 (12) 321-383 913-282 914-338
(37)

60 321-757 320-844 918-689 (2) 707-890 (12) 321-383 (2) 913-282 914-338
(45)
75 321-758 320-844 918-689 (2) 707-890 (12) 321-383 (2) 913-282 914-338
(55)
100 321-759 320-844 918-689 (2) 707-890 (12) 321-383 (2) 913-282 914-338
(75)
125 321-760 320-844 918-689 (2) 707-890 (12) 321-383 (2) 913-282 914-338
(90)

5-30 1000 Series / Guide to Installation, Troubleshooting, and Maintenance