Trouble shooting

Problem Possible reason Solution P URE PRO

DRINKING WATER SYSTEM

System is 1.Controller box set at 0. 1.Make an adjustment.

not
functioning 2.The pressure of feed water isn't 2.Check water-in pressure and if
high enough. ( more than pre-filter chokes. REVERSE OSMOSIS SYSTEM
1.5kg/cm 2)

3.The location difference 3.Change the control method of

between RO system and feed RO system and adjust low
water tank. pressure switch.
1500G-6000G
REVERSE OSMOSIS SYSTEM

4.The power for RO system isn't 4.Check power source and also
adjust voltage. It's normal to be
USER'S MANUAL
normal.
within the tolerance 5%.

System 1.Control box in condition of high 1.Check pure water tank and <1> Requirement for feed water 01
can't work water level. circuit of high water level.
11 after
System specification 01
flushing 2.Control box in condition of low 2.Check feed water and pre-filters <2> Part list 02
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water level. and pump. <3> System diagram 03

3.Change computer box.

<4> Electronic solenoid valve protector 04
3.Control box is out of order.
Low pressure switch 04
Output of 1.Flush solenoid is out of order. 1.Change flush solenoid. <5> Computer controller 05
RO system <6> Installations 07
isn't 2.Recovery needle valve is set 2.Adjust recovery needle valve.
sufficient too much.
<7> Operation process & Maintenance 08
<8> Trouble shooting 09
3.Pressure needle valve is out of 3.Check pressure needle valve
order. and check if needle valve is
normal.

4.RO water-in pressure isn't 4.Pump head gets abrasive so

sufficient. pressure isn't sufficient.
Thank you very much for selecting Pure-Pro Water Corp.
In order to bring the best use of your system, please read
the user's manual carefully before installation and follow
the regulations.

P URE PRO
DRINKING WATER SYSTEM
 Requirement for feed water Trouble shooting
Feed water pressure 2KG/cm 2 ~ 4KG/cm2 Problem Possible reason Solution
Hardness 50 PPM (AT CACO3)
Membrane 1.The soft water from softener 1.Check the water softening
Cl 0.1 PPM chokes doesn't suffice RO system. process and also calculate if
Turbidity 1 softening quantity can suffice
1000 PPM RO system to purify.
Feed Water TDS
PS: Please contact your technician if feed water doesn't meet the requirement. 2.Drain valve or tubing chokes. 2.Check drain valve and tubing.

3.The rate of drain and pure 3.Adjust the rate more than 1:5.
System specification water isn't normal.
REVERSE OSMOSIS SYSTEM

REVERSE OSMOSIS SYSTEM

Models 1500G 3000G
4.The TDS of feed water is too 4.Check feed water source and
Dimension (L)50-(W)43-(H)130 (L)50-(W)43-(H)130
high. also decrease the recovering
N.W 68KG 90KG rate. The consistence of
Voltage 110V / 220V 1ø 220V / 3ø recovery must be less than TDS
800 PPM.
50HZ /60HZ 50HZ /60HZ
Currency 15A / 14A
01 15A /14A 8A/7A 5.Colloid suspension is too 5.Install UF or 0.45u minus filter 10
much. on pre-filters.
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Booster pump 0.75 KW 2.20KW
In/Out diameter IN 3/4", OUT 1/2" IN 3/4", OUT 1/2" 6.Feed water quality is too poor. 6.Improve the feed water quality or
Control Computer control increase pre-filters.
Pressure gauges Feed water pressure / Purification
7.Iron is too much. 7.Expose to air or add medicament
Water quality indicator T.D.S for re-filtration.
Pre-filters 20"-PPS x 2 20"-PPS x 2

RO membrane TFC-4040 x 1 TFC-4040 x 2

Pump 1HP Pump/2507 3HP Pump

P URE PRO
DRINKING WATER SYSTEM P URE PRO
DRINKING WATER SYSTEM
 Trouble shooting Part list
Problem Possible reason Solution

Pump 1.Wrong power in. 1.Check power phase, which can

doesn't be check by computer box.
work
2.Magnetic switch is out of order. 2.Check magnetic switch coil and
joint. ( check if free or not with
multi-meter RX1)

3.Magnetic switch is overload, 3.Measure the operation currency

protective switch shuts down. with clamp meter and also set
REVERSE OSMOSIS SYSTEM

REVERSE OSMOSIS SYSTEM

the value to be 1.25 times. Front part Rear part
( Push the stick back)

4.Control box is on the condition 4.Check the pressure difference

of lower water pressure. between water-in and pre-filter
and the joint to low pressure
switch is free. ( check if free or
09 not with multi-meter RX1) 02
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5.High pressure switch is out of 5.Check if the joint between multi-
order, the joint between post meter RX1 and test point is free
carbon and sand filter isn't free. and if AB point is correct.
Left part Right part
6.Control box is out of order. 6.Check the if 5.7 point on the
computer box feed power to
magnetic switch and if power
supply is normal.
Item Parts Item Parts
7.Axle center of pump is choked 7.Check if noise when pump works. 1 Feed water pressure gauge 9 Electronic Solenoid valve protector
by rust. Please change the pump if no 2 Water-out gauge 10 1/2" Off Solenoid valve
work. 3 Power switch 11 Pre-housing and filter
4 1/2" Needle valve 12 RO Housing and Membrane
8.pump head gets stuck. 8.Please take pump head away.
Please change pump head if 5 Pure water flow meter 13 1504, 2507 Pump
manual pump head can't work. 6 Water quality computer controller 14 1/2HP, 1HP Motor
7 Drain flow meter 15 1/2" Flush solenoid valve
8 Low pressure switch

P URE PRO
DRINKING WATER SYSTEM P URE PRO
DRINKING WATER SYSTEM
 System Diagram Operation process
Outlet water Attentions Before Operation :
pressure
gauge A. Pressure of Inlet Water exceeds 1.0Kg/cm2.
B. Supplying electrical power accord with the need of Equipment Device,
Water in
Inlet water Supplying Voltage be maintained within ± 5% as indicated scale for power
pressure Inlet water Pump of equipment.
gauge solenoid
valve C. Connected tubes for permeate water and concentrate water be fairly finished.

Operating Process : ( Pre-operating have been checked )

REVERSE OSMOSIS SYSTEM

REVERSE OSMOSIS SYSTEM

Filter A. Starting on-off switch.
B. Setting delay operating device (for 20 seconds) for lower pressure switch,
to protect the motor for avoiding disorder by frequent starting of operation.
C. Adjust the ratio and pressure of permeate water and concentrate water.
RO membrane
a. Adjusting needle valve first, scale at the ratio 1:3 for permeate water and
Water out
03 Flow restrictor for pure concentrate water, the ratio is according to the quality of inlet water, if TDS 08
is higher then setting concentrate water be relatively more.
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b. Adjusting the inner six-angle screw of Procon head (adjusting by-pass
Needle valve Flush solenoid valve fluid) to accord with the production rate of RO system.

Drain flow meter Maintenance

1. Pre-treatment Filter: According to the quality of water, usually be used for
1~3 months.
2. Check and record the actual fluid of permeate and concentrate water, if the
Drainage
permeate water production is less than the normal production for 10~15%,
then RO membranes need for acid washing.
Note
3. Check and record the pressures of inlet water and operation.
1.Low pressure adjuster: Lower by anticlockwise, raise by clockwise.
2.Please confirm power supply matches system's electric current, voltage, and HZ. 4. After replacement of Filter, press the red knob of filter housing for releasing
3.This system is automatically controlled by computer program. the remaining air in the housing.
People under training are best recommended to operate the system. 5. Press the compelling knob (flush) on the control panel to test whether the
operation be normal.

P URE PRO
DRINKING WATER SYSTEM P URE PRO
DRINKING WATER SYSTEM
 Installations Electronic solenoid valve protector
1. To connect 3/4" water-in PVC tubing and ball valve pipe.
Circuit diagram
2. To connect drain with 1/2" PE tubing.
3. To connect flush solenoid with 1/2" PE tubing.
4. To connect with 1/2" PE tubing to pure water tank.
5. To connect with the blue wire from control box to the floating ball switch on the
tank to control for full tank.
6. To connect power source. ( Note: voltage)
REVERSE OSMOSIS SYSTEM

REVERSE OSMOSIS SYSTEM

NOTE:
1. Please confirm the power specification.
2. Please confirm if the connection of pure and drain water tubing are right.
3. Please confirm the inner diameter of main power wire not less than 3.5mm2.
4. The wire connected to full water switch and floating switch may not be used for
others.
Low pressure switch
07 5. Reverse flush switch is necessary for the installation of pre-filter system so RO 04
Circuit diagram
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system could stop working for prevention from salt water to damage machine. A. Joint
Low pressure adjuster
6. Please install pump before system if water-in pressure is less than 1.5 kg/cm2. B. Joint
High pressure
7. Please clean pre-filters every week to keep the sufficient water-in supply. adjuster C. Joint
A B

1. Low pressure adjuster: Joint direction:

Lower by anticlockwise, 1.No joint on B
raise by clockwise. 2. A and B are connected to Control box
2. Low pressure adjuster: with green wire.
Lower by anticlockwise,
raise by clockwise.

P URE PRO
DRINKING WATER SYSTEM P URE PRO
DRINKING WATER SYSTEM
 Computer controller Computer controller
Operation direction D. Under full-water standby, it can set (F01-12) hours for flush setting, and
The system has a automated computer controller, protection switch to detect full flushing action time is 1 Minute or setting (F00) this function as
water level, and 24-hour auto-flush function. ineffective.
<1>Wait for 10 seconds on power supply before start the system. Flush for 1
minute, and 30 seconds flush after tank with full water. Before the next water Note: setting time automatic flushing to prevent machine from no
production, flush for 15 seconds. operation for long time.
<2>Setting items :
A. Water property (TDS) monitoring value setting. E. When power is off, depress setting key and strong flush key without
B. Preset value for motor water making time. release, then energize to wait the display flashing with bi sound, then
REVERSE OSMOSIS SYSTEM

REVERSE OSMOSIS SYSTEM

C. Motor outlet pressure and flushing pressure steering (YES, NO). release, after 13or bi sounds starts to control fixed flushing action to
D. Standby flushing time setting(YES, NO). conduct film pipe acid washing action, when power is turned ON / OFF it
E. Fixed compulsory flushing. restores to normal operation action.
<3>Use operating method : F. Manual forcible flushing should require to depress strong flush key
1. Depress setting key 3 seconds to enter setting mode, the first display TDS ( 3seconds for starting, and flushing time is 1minute.
000PPM)setting, then press the second display motor water making time G. Water tank Air pressure switch if not used it may cause connector JUMP.
setting H00(YES,NO), then press the third display motor outlet pressure (A) Source light flashes 20 minutes later on purifying mode.
05 and flushing pressure P=0 setting (YES, NO), than press the fourth display (B) If detection is water-in 06
(a) Full water and source light flash on full mode .
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full-water standby flushing F00 setting time (YES, NO).
2. To change settings, select a required mode display window, press (flush / 0 (b) Source light flash on purifying. Purifying light shines 20 sec later.
adjustment) to change settings value, automatically restore to normal Water-in and pump turn on.
display after 5 seconds to represent setting is completed.
A. TDS vate be set from 000ppm to 100ppm.
B. Water production period set from H09 to 99. Hoo represents invalid
function.

Note: such function is to protect water tank from making water without
stopping caused from abnormal operation on switch.

C. Motor outlet pressure and flush pressure setting(P=1, 0), (P-1

represents action, P-0represents malfunction).

Note: such function is to protect when motor makes water but fails to
achieve normal pressure to cause Motor idle running and to stop water
making.

P URE PRO
DRINKING WATER SYSTEM P URE PRO
DRINKING WATER SYSTEM