Kyocera - Catalog Geral - 2015-2016 PDF

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Insert Grades A

Turning Indexable Inserts B

CBN & PCD Tools C

External D

2015-2016 Small Tools E

Boring F

Grooving G

Cut-Off H

Threading J

Drilling K

Solid End Mill


L

Milling M

Tools for
Turning Mill N

Spare Parts P

Technical
Information R

Index T

ÍNDICE

TZE01004

hyo1-hyo4_2015-2016_edit.indd 3 16.10.2015 09:38:47


Continuously creating new value
at the cutting edge of technology

Introduction Insert Grades Chipbreaker Selection Turning Inserts (Negative)

CAUTION Summary of Insert Grades


Turning
Small Tools
Grooving
Cut-Off

Safety Notes
Drilling
Milling

Insert Grades
Cermet
PVD Coated Cermet
CVD Coated Carbide

of Cutting Tools
PVD Coated Carbide (Super Micro-grain Carbide / Micro-grai
PVD/CVD Coated Carbide (Milling, Drilling)
Carbide
Ceramic
CBN (Cubic Boron Nitride)
PCD (Polycrystalline Diamond)
Honeycomb structure CBN / Ceramic
Grade Properties
Insert Material Selection Table

2 4 A1 B4 B14

Turning Inserts (Positive) Solid Tip-Bars Ceramic Inserts A1


A1 CBN Inserts PCD Inserts

B48 B84 B85 C2 C22

Turning Turning Small Tools Small Tools Small Tools


Double Clamp Ceramic Tools Without Offset Back Turning (Goose-neck Holder)
Toolholders KTKF

D2 D22 E22 E12 E20

Boring Micro Boring Anti-Vibration Boring External Grooving


Dynamic Bar EZ Bars AD Bar Twin Bars

NEW

F2 F4 F61 F32 G6

Small Tools External Grooving External Grooving Small Tools Internal Grooving
Grooving (KGD) (KGD-S) Internal SIGE
(Integral Type) (Separate type) Grooving
System
Tip-Bars

G12 G19 G21 G43 G47

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Advancing your productivity though efficient
cutting tool products and advanced tooling KYOCERA Cutting Tools
solutions.

Face Grooving Small Tools Cut-Off Threading Small Tools


(KGDF) Cut-off TF series Threading
(Separate type) KTKF KTKF

G74 H8 H12 J4 J5

MagicDrill MagicDrill Solid End Mill Milling Inserts High Efficiency Mill
DRC DRX MFPN

K3 K24 L1 M10 M24

Double-Side 4-Edge Insert, Double-Side 6-Edge Insert, Helical End Mill MFH High Feed Cutter Multi-Function End Mill
Newly Developed End Mill 90° Cutter MEWH MEY
MEW MFWN NEW

M50 M60 M84 M112 M126

Slot Mill High Efficiency Radius Low Cutting force End Mill Tools for Turning Mill
MST Cutter with Radius Cutter Ball-Nose HSK Shank
NEW Multiple-edge NEW MRX Chamfering
Bolt Countersink
T-Slot

M132 M160 M166 M172 N1

Spare Parts Technical Information Index Special


Tools

NEW
P1 R1 T1 Last Page

01_frontmikaeshi_2.indd 2 21.10.2015 15:27:14


Index 2015-2016
Kyocera Cutting Tools

General Catalog Contents 1

Introduction 2~6

Insert Grades A1~A20

Turning
Insert (Turning) B1~B95

CBN & PCD Tools C1~C35

External D1~D40

Small Tools E1~E48

Boring F1~F92

Grooving G1~G104

Cut-off H1~H30

Threading J1~J48

Drilling K1~K62

Solid End Mill L1~L64

Milling M1~M187

Tools for Turning Mill N1~N16

Spare Parts P1~P28

Technical Information R1~R42

Index T1~T18

See the front page of each section for details.

CAPA
1

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Introduction ! CAUTION

Safety Notes for Cutting Tools


1. Introduction

Kyocera has put a “caution” or a “warning” label on the package of the cutting tool products, but it is not on the tool itself.
Before using and handling any cutting tool products and cutting tool materials, be sure to read this guideline so they are used
correctly.
Also, as part of your safety education, please make sure to familiarize all of your actual operators with the contents of this guideline.

2. Basic Information
for Cutting Tool Materials

2-1. Technical Terms


Cutting Tool Material: Terminology for cutting tool materials, such as Cemented Carbide, Coated Carbide, Cermet,
Coated Cermet, Ceramics, CBN and PCD
Carbide Material : Cemented Carbide with WC (Tungsten Carbide) as the main component

2-2 Physical Properties
Appearance: Depends on materials. (e.g. Gray, Black, Gold, etc.)
Smell : None
Hardness : Carbide / Cermet 5 ~ 30GPaHV, Ceramic 10 ~ 40GPaHV
CBN 20 ~ 50GPaHV, PCD 80 ~ 120GPaHV
Sp. Gr. : Carbide 9 ~ 16, Cermet 5 ~ 9, Ceramic 2 ~ 7, CBN / PCD 3 ~ 5

2-3 Composition
Carbide, Nitride, Carbon-nitride and Oxide with W, Ti, Al, Si, Ta, B, etc. and additionally, metals such as Co, Ni, Cr, Mo are
included in some cutting materials.


3. Notes for Handling Cutting Tool Materials

• These cutting tool materials are very hard, but also brittle. Therefore, they may brake by shock or excessive clamp force.
• Carbide base material, in particular, can be very heavy. Handle with care when transferring and storing large size products or
large quantities as heavy load.
• Carbide base material has a different rate of thermal expansion to that of normal metals. When brazing the cutting tool
material, use the proper temperature to prevent the tool from breaking.

4. Notes for Cutting Tools


• The cutting edge is very sharp; wear gloves when handling or installing tools to prevent injury.
• When cutting, cutting tools may brake due to shock, excessive tool wear or improper conditions.
It is essential to wear protective clothing such as safe guards, safety eyeglasses, and gloves to prevent injury.
• Depending on workpiece material and cutting conditions, sparks or fire may occur. Use protective material such as safe
guards, safety eyeglasses and gloves.
• When cutting, flying chips or metal pieces may be dangerous. Use protective materials such as safe guards and safety
eyeglasses to prevent injury.

2
<= CAPA / ÍNDICE =>
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! CAUTION

Safety Notes for Cutting Tools


Precaution for using cutting tools
Target Products Precariousness Countermeasures
General Cutting 0 Direct touch to a sharp cutting edge may cause injury. * When you set up tools to the machine or take tools out of the
case, please wear protective gloves.
Tools
0 Misuse or inappropriate working conditions may cause tool * Please use safety items, such as safety glasses and protective
breakage or dispersion of broken pieces. gloves.
* Please use in the range of our recommended cutting condition.
See our catalog or instruction manuals.
0 Excessive impact or heavy wear will increase cutting force and * Please use safety items, such as safety glasses and protective
may cause tool breakage and dispersion of broken pieces. gloves.
* Early exchanging tools is prefereable.
0 Dispersion of heated or prolonged chips may cause injury or * Please use safety items, such as safety glasses and protective
burn. gloves.
* For chips removal, please stop the machine beforehand and
use safety items, such as safety glasses and protective gloves.
0 Tools and materials reach high temperatures during cutting * Please prepare safety items, such as safety glasses and
operation. Direct touch to the tools and materials shortly after protective gloves.
cutting may cause burn.

0 Sparks, generation of heat or chips in high temperature during * Please do not operate around Hazardous zone, in which there
operation may cause fire. is some possibility of fire or explosion.
* In case of using oil-coolant, please make sure there is sufficient
fire-protection equipment.
0 Lack of dynamic balance during high-speed revolutions leads to * Please use safety items, such as safety glasses and protective
vibrations which can make the tool break. gloves.
* Please conduct test-operation before cutting, and confirm that
there is no vibration or unusual sound.
0 Direct touch to burrs which were generated on the rough sur- * Do not touch workpiece with bare hand.
face of the workpiece may cause injury.
Indexable Cutting 0 If the inserts or other tool parts are not installed properly, they * Please clean up insert pockets or clamping parts before setting
Tools can fall down or break which may cause injuries. insert.
* Please set up inserts with supplied wrench only, and confirm
that the inserts or parts are clamped completely. Never use
inserts or parts other than those prescribed.
0 If inserts are clamped too tightly by supplementary tools like * Do not use aids such as pipes. Please set up using supplied
pipe etc, inserts or body may brake. wrench only.
0 When tools are used in high-speed revolution, inserts or parts * Please use in the range of our recommended cutting conditions.
may burst out of the body due to centrifugal force. See our catalog or instruction manuals.
When handling, please pay special attention to safety.

Milling Cutters 0 Since milling cutters have sharp edges, direct contact with bare * Please use safety items, such as safety glasses and protective
and other Milling hands may cause injury. gloves.

Tools 0 If a cutter lacks balance, the tool can start to vibrate. * Please use in the range of our recommended cutting condition.
The dispersion of broken pieces can cause injuries. * Accuracy and balance of machine spindle should be checked
and adjusted regularly to prevent wear of the bearings due to
eccentric rotation.
Drilling 0 When drilling a through-bore, it is possible that a disc is created * Please use safety items, such as safety glasses and protective
during the drilling procedure that can fly out of the workpiece at gloves.
a high speed. Also attach a cover on a chuck part.
This is very dangerous since the disc has sharp edges.
Brazed Tools 0 Dispersion or falling down of broken inserts may cause injury. * Please check that the cutting inserts are brazed firmly before
use.
* Please do not use brazed tools in the condition that requires
high cutting temperature.

Others 0 If brazing is carried out many times, the strength of carbide insert * Please do not use tools that have been brazed several times.
is deteriorated and can break easily during cutting. The quality of the tool deteriorates.
0 The tools can only be used for the appropriate application. It * Please follow our recommended usage for the tools.
may damage tools and machines.

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Introduction
 Change to New Label

(1) Indication of Cutting Conditions


To improve usability, cutting conditions are indicated in the label.
* This will apply to only new insert grades temporarily.

Indication of Cutting Conditions

P For Carbon Steel / Alloy Steel


M For Stainless Steel / Cast Iron
K For Gray Cast Iron /
Nodular Cast Iron

N For Aluminum / Non-


ferrous Metals / Non-Metals

S For Titanium Alloy / Ni Alloy


H For Heat Resistant Steel /
Chilled Cast Iron

Corner R Usage Classification according to Materials

Cutting Speed
For 1st Recommendation materials, round
mark and down-arrow are shown and Depth of Cut
recommended cutting conditions are indicated
Feed
* Upper is Metric (meter)
For Continuous Cutting= Cont. Lower is Inch
For Light Interruption= Light Int.
For Interruption= Heavy Int.
Rough=For Heavy Cutting
Upper and Lower limits of Middle=For Medium Cutting
Center Values of Recommended Cutting Conditions Recommended Cutting Conditions Finish=For Light Cutting

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Introduction
(2) Inclusion of New and Previous Descriptions
Descriptions of some products are changed to improve understandability and to standardize globally. As
transitional measure in the course of this change, both New and Previous descriptions are included in the label.

Description Key

 Ceramic / CBN description that includes Edge specification (2 types of  Tools for Turning Mill (HSK Tooling)
descriptions shown on the side and 3 types shown at the bottom)

ANSI Standard

New Description New Description


Previous Description
ANSI Standard

Large characters only indicate the previous description Previous Description


For the new description, small characters should be included

 Grooving Corner-R (rε) is included in Description  Standardize globally


Threading Description
New Description New Description

Previous Description Previous Description

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Introduction

Preface
Thank you very much for using “2015-2016 Kyocera Cutting Tools”.

This General Catalog contains major Kyocera cutting tools.


This General Catalog is as of October, 2015.
The stock status of products will be shown as follows:

 …Standard Item  …Will be switched to new item (Check Availability)


R …Right-hand Only  …Deleted from the next catalogue

L …Left-hand Only MTO…Made to order


O …Check Availability None…No Stock

The specifications of products in this catalog may be changed due to research / development / modification without prior notice.
Also conventional products might be integrated or centralized due to new material or new product development.

Kyocera Cutting Tools will continue to improve product quality and safety.
1) For handling and usage of Kyocera Cutting Tool Products, please carefully read
“Safety Notes of Cutting Tools” in the previous page.
2) For Material Safety Data Sheet (MSDS) of each Insert Grade, please refer to our machine tool homepage,
http://global.kyocera.com/prdct/tool/index2.html.

 Quantities for inventory sales


1) Toolholder Body / Parts
Type Sales piece per one box Remarks
Toolholder 1 piece/box
Milling 1 piece/box
Parts 1 piece/box Light weight parts (Clamp screws) are in a plastic bag

2) Insert / Solid End Mill / Fine Micro Drill


Type Sales piece per one box Remarks
Twin Bars 5 pieces/box TWB / TWBT / TWFG / TWFGT Insert
System Tip-Bars 5 pieces/box VNB / VNBT / VNFG / VNG / VNT Insert
EZ Bars 1 piece/box EZB / EZVB / EZG / EZFG / EZT Insert
2-Edge Tip-Bars 1 piece/box HPB / HPBT / HPFG / HPG / HPT Insert
Tip-Bars 1 piece/box PSB / PSBT / PSFG / PSG / PST Insert
CBN Inserts 1 piece/box Insert Grades: KBN···
PCD Inserts 1 piece/box Insert Grades: KPD···
Threading Inserts 5 pieces/box Insert Grades: PR930 / PR1115 / GW15 only
DC…M-SC type Insert 1 piece/box Inserts for “Magic Drill DRC”
SEEN-W Inserts 5 pieces/box Insert Grades: TN100M / KW10 only
PNEG-W Inserts 5 pieces/box MFK Insert with wiper Edge
PNEU-W Inserts 5 pieces/box MFPN Insert with wiper Edge
RDFG Type Insert 2 pieces/box MRF / MRFW Ball End Mill Insert
RBG Type Insert 1 piece/box
1 piece/box
Fine Micro Drill Fine Micro Drill are sold in 1 or 10 pieces boxes
10 pieces/box
Solid End Mill 1 piece/box
Other than above inserts 10 pieces/box

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Insert Grades A

A1~A20

Insert Grades
Summary of Insert Grades A2~A5
Turning A2~A3
Small Tools A3
Grooving A4
Cut-Off A4
Drilling A5
Milling A5

Insert Grades A6~A20


Cermet A6
PVD Coated Cermet A6
CVD Coated Carbide (Turning) A8
PVD Coated Carbide (Turning) A10
PVD / CVD Coated Carbide (Milling , Drilling) A12
Carbide A14
Ceramic A15
CBN (Cubic Boron Nitride) A16
PCD (Polycrystalline Diamond) A17
Honeycomb structure CBN / Ceramic A18
Grade Properties A19
Insert Material Selection Table A20

<= CAPA / ÍNDICE => A1


A_edit.indd 1 05.10.2015 11:39:29
Summary of Insert Grades
A Kyocera promotes research and development to help improve customers' productivity and profitability.
Kyocera provides high-quality inserts in various grades including Cermet, Coated Carbide, Coated Super Micro Grain Carbide, Carbide, Ceramic, PCD and CBN.

¢ Turning
Workpiece Steel Cast Iron
Stainless steel / Cast steel
Insert Grades

Material (Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
TN6010 TN6010
TN620 TN620
TN Series TN6020 TN6020
TN60 TN60 TN60
TN90 TN90

TC Series TC60M TC60M


Cermet

PV7020 PV7020
PV Series
PV90 PV90
MEGACOAT PV7010 PV7010 PV7005
(PV Series) PV7025 PV7025
MEGACOAT
NANO PV720 PV720
(PV Series)
CA510
CA515 CA6515
CA525 CA6525 CA4010
CA530 CA4115
CA Series CA5505 CA4120
CA5515 CA4505
CA4515
Coated Carbide

CA5525
CA5535

PR930 PR930
PR1005 PR1025
PR Series
PR1025 PR1125
PR1115
MEGACOAT PR1225 PR1225
(PR Series)
MEGACOAT PR1425 PR1425
NANO
(PR Series) PR1535 PR1535

KA30
KT66
A66N
Ceramic
PT600M
KS6050
CS7050
KW10
Carbide
GW15
KBN475
CBN KBN60M
KBN900

A2
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A

¢ Turning
Workpiece Non-ferrous Metals Difficult-to-cut Materials Hard Materials
Sintered Steel
Material (Aluminum / Non-ferrous metals / Non-metals) (Heat-resistant alloys / Ni-base heat-resistant alloys) (Hardened steel / Chilled cast Iron)

Insert Grades
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30
CA6515
CA Series
CA6525
Coated Carbide

PR Series PR1125
PR1305
MEGACOAT PR1310
(PR Series)
PR1325
MEGACOAT
NANO PR1535
(PR Series)
TN6010
Cermet
TN60
CF1 KT66
Ceramic KS6030 A66N
KS6040 PT600M
KBN510
CBN KBN525
KBN900
KBN05M
KBN10M KBN65M
MEGACOAT KBN25M KBN70M
KBN30M KBN570
KBN35M

Workpiece Non-ferrous Metals Difficult-to-cut Materials Hard Materials


Sintered Steel
Material (Aluminum / Non-ferrous metals / Non-metals) (Titanium / Titanium alloys) (Hardened steel / Chilled cast Iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30
MEGACOAT
Carbide
Coated

NANO PR1535
(PR Series)
SW05
SW10
Carbide SW25
KW10 KW10
GW15 GW15
KPD001 KPD001
KPD010 KPD010
PCD
KPD230
KPD250

¢ PVD Coated Carbide for Small Tools


Workpiece Steel Cast Iron
Stainless steel / Cast steel
Material (Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
PR930 PR930
PR1005 PR1025
PR Series
Coated Carbide

PR1025 PR1125
PR1115 PR1115
MEGACOAT PR1225 PR1225
(PR Series)
MEGACOAT
NANO PR1425 PR1425
(PR Series)

A3
A_edit.indd 3 05.10.2015 11:39:31
Summary of Insert Grades
A
¢ Grooving / Cut-Off
Workpiece Steel Cast Iron
Stainless steel / Cast steel
Material (Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
Insert Grades

MEGACOAT
PV7040 PV7040
(PV Series)
Cermet

TN6020 TN6020
TN Series TN60 TN60 TN60
TN90 TN90
TC40N TC40N
TC Series
TC60M TC60M
CR Series CR9025 CR9025
PR630 PR630
PR660 PR660
PR915 PR915 PR905
Coated Carbide

PR Series
PR930 PR930
PR1025 PR1025
PR1115
MEGACOAT PR1215 PR1215 PR1215
(PR Series) PR1225 PR1225
MEGACOAT
NANO PR1535 PR1535
(PR Series)
A65
Ceramic A66N
PT600M
KW10
Carbide
GW15

Workpiece Non-ferrous Metals Difficult-to-cut Materials Hard Materials


Sintered Steel
Material (Aluminum / Non-ferrous metals / Non-metals) (Titanium / Titanium alloys) (Hardened steel / Chilled cast Iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30
Carbide
Coated

MEGACOAT PR1215
(PR Series) PR1225

Cermet TN60
A65
Ceramic A66N
PT600M
KW10 KW10
Carbide
GW15 GW15
KBN510
CBN KBN570
KBN525
KPD001 KPD001
PCD
KPD010 KPD010

A4
A_edit.indd 4 05.10.2015 11:39:33
A
¢ Drilling
Workpiece Steel Cast Iron
Stainless steel / Cast steel
Material (Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30

Insert Grades
CA Series CA6535
PR660 PR660
Coated Carbide

PR Series
PR830 PR830
MEGACOAT PR1225 PR1225
PR1210
(PR Series) PR1230
MEGACOAT
NANO PR1535 PR1535
(PR Series)
KW10
Carbide
GW15

Workpiece Non-ferrous Metals Difficult-to-cut Materials Hard Materials


Material (Aluminum / Non-ferrous metals / Non-metals) (Titanium / Titanium alloys) (Hardened steel / Chilled cast Iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30
Carbide
Coated

MEGACOAT PR1230
(PR Series)
KW10 KW10
Carbide
GW15 GW15

¢ Milling
Workpiece Steel Cast Iron
Stainless steel / Cast steel
Material (Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
TN60 TN60
Cermet

TN Series
TN100M TN100M
TC Series TC60M TC60M
CA Series CA6535 CA420M
Coated Carbide

PR Series PR830 PR830


MEGACOAT PR1225 PR1225
PR1210
(PR Series) PR1230

MEGACOAT PR1525 PR1525


NANO PR1510
PR1535
(PR Series)
KW10
Carbide
GW25

Workpiece Non-ferrous Metals Difficult-to-cut Materials Difficult-to-cut Materials Hard Materials


Material (Aluminum / Non-ferrous metals / Non-metals) (Heat-resistant alloys / Ni-base heat-resistant alloys) (Titanium / Titanium alloys) (Hardened steel / Chilled cast Iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 S01 S10 S20 S30 H01 H10 H20 H30
CA Series CA6535 CA6535
Coated Carbide

PR Series PR905
MEGACOAT PR1210
(PR Series)
MEGACOAT
NANO PR1535 PR1535
(PR Series)
KW10 KW10
Carbide
GW25 GW25
CBN KBN525
KPD001 KPD001
KPD010 KPD010
PCD
KPD230
KPD250

A5
A_edit.indd 5 05.10.2015 11:39:34
Insert Grades
A
Cermet
Cermet
Insert Grades

KYOCERA is known as one of the leading manufacturer of cermets.


Cermets combine toughness with superior wear resistance, and provide longer tool life
and excellent surface finishes.
Typical materials used in cermets are TiC, TiN, TiCN and NbC.

PVD Coated Cermet (MEGACOAT / MEGACOAT NANO Cermet)


PVD Coated Cermet is coated on cermet substrate with a thin layer of high wear resistance and high adhesion
resistance by PVD (Physical Vapor Deposition) technology. Generally because of the low processing temperature
of PVD compared with CVD, PVD Coated Cermet features less deterioration and more bending strength.

¢ Features of Cermet and PVD Coated Cermet


Main Component
Classification Symbol Color Advantages and Applications
(Coated Composition)
· Three types of special reinforcement technology realized the superior fracture resistance and wear resistance
TN620 Gray TiCN
· Application: Stable machining of steel
TN6010 · Improved surface cermet with superior wear resistance and toughness
Gray TiCN
(Super Micro-Grain) · Application: Economical uncoated cermet for steel
· Superior cermet with wear resistance and toughness
TN60 Gray TiCN+NbC
Cermet

· Application: Machining of steel and stainless steel


TN6020 · Super micro-grain cermet with superior wear resistance and toughness
Gray TiCN
(Super Micro-Grain) · Application: For steel machining, superior wear resistance and toughness
· Tough cermet with improved oxidation resistance and thermal shock resistance
TN100M Gray TiCN+NbC
· Application: Milling of steel at high speed
P TC40N Gray TiC+TiN
· Good balance of wear resistance and toughness
· Application: Grooving and threading of steel
Steel
NANO Cermet

· Superior wear and adhesion resistance MEGACOAT NANO on the special reinforcement cermet
MEGACOAT

TiCN
PV720 Gold · Application: First choice PVD coated cermet for steel machining, high efficient machining and high
(MEGACOAT NANO)
quality surface finish

PV7010 Blackish TiCN · Heat-resistant MEGACOAT on improved surface cermet with excellent wear resistance and toughness
(Super Micro-Grain) red (MEGACOAT) · Application: Stable and improved tool life in steel machining, excellent surface finish
MEGACOAT Cermet

PV7025 Blackish TiCN · MEGACOAT on the super micro-grain cermet


(Super Micro-Grain) red (MEGACOAT) · Application: PVD coated cermet for steel machining. High strength and longer tool life given by MEGACOAT
Blackish TiC+TiN · MEGACOAT Cermet for Grooving
PV7040
red (MEGACOAT) · Application: Excellent surface finish and longer tool life in Steel grooving

K PV7005
Blackish
red
TiC+TiN · Heat-resistant MEGACOAT on cermet with excellent wear resistance
(MEGACOAT) · Application: High speed finishing of gray and nodular cast iron
Cast Iron

¢ Application Map ¢ PV Series


(MEGACOAT / MEGACOAT NANO Cermet)
Ceramic

PV7005 PV720 : Special reinforcement cermet + MEGACOAT NANO


Low!Cutting speedHigh

PV7010
PV720
High efficient machining and high quality surface finish
TN6010 (First choice)
PV7010 : Improved Surface Cermet + MEGACOAT
Stable and long tool life continuous machining of steel
PV7025
TN6020 ¢TN Series (Uncoated Cermet)
TN620 Coated Carbide
TN620 : Three types of special reinforcement technology realized
Low!Fracture resistance (Toughness)High the superior fracture resistance and wear resistance
Continuous Light Interruption Interruption TN6010 : Improved Surface Cermet

¢ PVD Coated ¢ Properties of PVD Coating


40
PVD (Physical Vapor Deposition) MEGACOAT NANO
Reacted Gas (N2) Electric 35
Hardness (GPa)

Gun Electric Beam


(Rotation)
30
(Revolution)
Products
TiCN MEGACOAT
Workpiece mounting
25
Vacuum pump TiAIN
20
TiN
Ion l Features 15
1) No deterioration
2) No loss of Bending Strength 10
Coating Material (Ti)
+
400 600 800 1,000 1,200 1,400
Power - 3) Excellent Chipping resistance
(Earth)
Source Oxidation temperature (°C)

Processing temperature:400~600°C Low Oxidation resistance High


A6
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Hybrid Cermet TN620/PV720
A
Innovative new cermet which combines stability and surface finish performance
generated by special reinforcement technology (Hybrid Technology)

Special Surface-Hardened“ Hybrid Structure”

Insert Grades
Excellent fracture resistance with the surface-hardened layer using the gradient composition technology.
Good balance of stable wear resistance and fracture resistance by continuously-varied hardness.
TN620's inner structure has high toughness and
chipping resistance as well as thermal shock
resistance. And surface area has higher hardness
and wear resistance compared to the conventional
micro grain cermet A. (see attached chart)

Surface TN620 Structure Inner Micro grain“ hybrid hard phase”


Improved strength by uniform micro grain hard phase TN620 Structure
Hardness Surface structure
120% (high hardness cermet) and superior compressive stress by high melting
High wear resistance
TN620 point bonded phase. Fracture resistance improved.
Inner structure High Surface structure Inner structure
Compressive residual
stress in hard phase
(high toughness cermet)
100%
Good chipping resistance 200%
and thermal shock resistance
Conventional A 100%
0.00 0.10 0.20 0.30 0.40
Distance from sintered body surface (mm) (Internal evaluation) Low TN620 Conventional micro
grain cermet B
(Internal evaluation)

Wear Resistance Comparison Fracture Resistance Comparison


0.30
Competitor C
0.25
Competitor D PV720
Competitor E
Frank wear (mm)

0.20
PV720 Competitor C
0.15

0.10
Competitor D
0.05

0.00
0 10 20 30 40 50 60 70
Competitor E
Cutting time (min)
Cutting Conditions
SCM435 V=250m/min ap=1.0 mm f = 0.20mm/rev Wet CNMG120408PQ
0 500 1000 1500 2000 2500 3000 3500
Number of impacts
Cutting Conditions
PV720 Competitor C S45C V=250m/min ap=1.0mm
f = 0.20mm/rev Wet CNMG120408PQ (Internal evaluation)

Competitor D Competitor E

Flank wear condition after machining 48 min. (Internal evaluation)

φ49  φ0

High melting point“ hybrid bonded phase” Surface finish comparison High speed

Low speed
Cutting Conditions
Combining the conventional cermet bonded phase (nickel, Workpiece Material : S10C
Vc=180~0m/min (Constant late)
cobalt) and the special high melting point metallic bonded phase. ap=0.5mm f=0.1mm/rev Wet CNMG120404 type
Improved adhesion resistance and better surface finish are
PV720 Competitor C Competitor D Competitor E
realized by higher thermal resistance of the bonded phase.
Surface Finish
Conventional bonded phase

Good Bad Good Bad Bad Good


Surface Roughness
(φ4~φ15)

(Vc=15~55m/min)

High melting point metallic bonded phase (Internal evaluation)

A7
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Insert Grades
A
CVD Coated Carbide (Turning)
CVD Coated Carbide CVD (Chemical Vapor Deposition)
Insert Grades

Using Chemical Vapor Deposition coating technology, CVD coated Reactor

Heater
carbide grades provide stable, efficient machining at high speeds or Product (Inserts)

for heavy interrupted applications. N2

CH4

Vacuum pump

H2
TiCl4

Features Trap

· Applicable from low to high speed machining and from finishing to roughing  Features
1) Equally deposited on face
· Stable machining is achieved due to the superior toughness and crack resistance
2) Easy application for multilayer deposition
· Cutting times are reduced due to good chip control from effective chipbreakers 3) Enabling thick coating

Processing temperature:900~1100°C

¢ Features of CVD Coated Carbide


Classification Symbol Color Coated Composition Advantages and Applications
Micro columnar · Special substrate with thermal deformation resistance along with a thick and tough coating layer providing high wear resistance
CA510 Gold
TiCN+Al2O3+TiN · Application: High speed and high efficiency steel machining
Micro columnar · Improved wear resistance and stability due to special substrate with heat deformation resistance and hard and tough coating layer with reinforced interface
CA515 Gold
TiCN+Al2O3+TiN · Application: Light interrupted machining of steel
Micro columnar · Stable and long tool life machining due to special substrate with heat deformation resistance and tougher coating layer and reinforced interface
CA525 Gold
TiCN+Al2O3+TiN · Application: Interrupted to general machining of steel
Micro columnar · Special tough substrate and tough coating layer providing high stability and wear resistance
CA530 Gold
TiCN+Al2O3+TiN · Application: General to heavy interrupted machining (stability oriented)
P CA5505 Gold
Micro columnar · Application: High speed continuous machining of steel, continuous to light interrupted
TiCN+Al2O3+TiN machining of cast iron
Steel
Micro columnar
CA5515 Gold · Application: High speed machining of steel, continuous to light interruption
TiCN+Al2O3+TiN
Micro columnar
CA5525 Gold · Application: For general machining of steel, roughing to interruption
TiCN+Al2O3+TiN
Micro columnar
CA5535 Gold · Application: Roughing to heavy interrupted machining of steel
TiCN+Al2O3+TiN
· Improved toughness and stability due to specialized carbide substrate with plastic deformation resistance
CR9025 Gold ColumnarTiCN+TiN · Application: Cut-off, grooving and multi-function machining of steel
Micro columnar · Specialized carbide substrate for machining stainless steel, excellent wear resistance
M CA6515 Gold
TiCN+Al2O3+TiN · Application: Continuous to light interrupted machining of stainless steel
Micro columnar · Specialized carbide substrate for machining stainless steel, excellent notching resistance and toughness
Stainless Steel CA6525 Gold
TiCN+Al2O3+TiN · Application: First choice for general machining of stainless steel, from finishing to roughing, continuous to interruption
Columnar
CA4010 Gold · Application: Continuous to light interrupted high speed machining of cast iron
TiCN+Al2O3+TiN
Micro columnar
CA4115 Gold · Application: Machining nodular cast iron, continuous to light interruption
TiCN+Al2O3+TiN
Micro columnar
CA4120 Gold · Application: Roughing to heavy interrupted machining of nodular cast iron
K TiCN+Al2O3+TiN
· Stable, longer tool life due to improved bonding strength of coating layers and special treatment
Blackish Micro columnar
Cast Iron CA4505 of the surface of the top coating layer
gray TiCN+Al2O3 · Application: For gray cast iron and nodular cast iron at high speed in continuous to light interrupted machining
· Stable, longer tool life due to improved bonding strength of coating layers and special treatment
Blackish Micro columnar of the surface of the top coating layer
CA4515
gray TiCN+Al2O3 · Application: First choice for gray cast iron and nodular cast iron in light to heavy interrupted
machining

¢ Application Map
l Steel l Stainless Steel

NEW CA6515
High

CA510
Cutting speed
Wear Resistance

Conve. P05
CA515
Grade CA6525
CA525 (First choice grade)
Conve. P15
Grade NEW PR1125
Low

Conve. P25
CA530
Grade
Conve. P35
Grade Continuous Light Interruption Interruption

Applications

Stability

A8
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A
CVD coated carbide grades for steel

CA5 Series

Insert Grades
Productivity Innovation Coating

New coating technology to provide longer tool life and stable machining
«
1 High Adhesion Strength of Coating Layer Ultra fine interface
«
2 High Hardness with Tougher a-Al O coating layer
2 3

 Longer
‌ tool life and stable machining by improved  Special crystal control technology
adhesion strength  ‌Longer tool life due to high-aspect ratio of micro
 40% improved adhesion strength columnar a-Al2O3 coating layer

«
3 Smooth and Flat Surface
«
4 New Carbide Substrate

 Generates low cutting force and stable machining  ‌Special carbide substrate with deformation
 Prevents adhesion (edge build-up) and sudden fracturing resistance at high temperature
10% improved hardness at high temperature

CA510
 Good for high efficient machining

 ‌Special substrate with thermal deformation resistance along with a thick and tough coating layer
providing high wear resistance
Application: High speed and high efficiency steel machining

CA515 CA525
S
‌ pecial substrate and tough coating layer providing S
‌ pecial substrate and tough coating layer provides
thermal deformation and high wear resistance high wear and fracture resistance
Application: F or continuous to light interrupted Application: First choice for steel machining
steel machining (general use)
For high speed machining For stable and general machining

¢ Wear Resistance Comparison SCM435 ¢ Fracture resistance comparison SCM440(with 4 slits)


Vc=300m/min,ap=1.5mm, f=0.3mm/rev,Wet
Vc=300m/min,ap=2.0mm, f=0.3mm/rev,wet

0.25
1
Competitor A 2
0.2
CA525 3
4
Conve. B 5
Nose wear (mm)

0.15 1
2
CA515 Conve. C
3
0.1 4
5
1
2
0.05 Competitor D
3
4
5
0 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000
0.0 6.0 12.0 18.0
Cutting Time (min) Number of shocks before chipping

CA530
 ‌Special tough substrate and tough coating layer providing high stability and wear resistance
Application: General to heavy interrupted machining (stability oriented)

A9
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Insert Grades
A
PVD Coated Carbide (for Turning)
PVD Coated Carbide (MEGACOAT / MEGACOAT NANO)
Insert Grades

Using a Physical Vapor Deposition coating technology, PVD coated carbide grades are
coated on a very tough carbide substrate and suitable for turning.

PVD Coated Super Micro-Grain Carbide


· Smooth fine surface of PVD coated carbide provides good surface finish and
high precision machining
· Stable machining with excellent toughness

¢ Features of PVD Coated Carbide


Classification Symbol Color Coated Composition Advantages and Applications

PR915 Bluish
TiAlN · Application: Stable and reliable high precision machining of steel
(Super Micro-Grain) violet
PR930 Reddish
TiCN · Application: Low machining speed, precise machining with sharp edge
(Super Micro-Grain) gray
Reddish · TiCN base PVD coated hard micro-grain carbide
PR1005 TiCN
gray · Application: Turning of free-cutting steel, longer tool life achieved through anti-adhesion performance
P PR1025
Reddish
TiCN · Application: General machining of steel and stainless steel, stable and longer tool life
gray
Steel
Purple · Superior anti-oxidation performance with well balanced wear resistance and toughness
PR1115 TiAlN
red · Application: Machining of steel and stainless steel, for grooving, cut-off and threading
Blackish · Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate
PR1215 MEGACOAT
red · Application: Superior adhesion resistance and longer tool life for steel and stainless steel machining
Blackish MEGACOAT · New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs superior wear resistance and high oxidation resistance
PR1425
red NANO · Application: Various applications of machining steel, High speed machining of stainless steel, extended tool life
Purple · Hard TiAlN base PVD coated super micro-grain carbide, superior toughness and heat resistance
PR1125 TiAlN
M red · Application: Finishing and light interrupted machining of stainless steel
Blackish · Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate
Stainless Steel PR1225 MEGACOAT
red · Application: Light interrupted to interrupted machining of stainless steel

K PR905
Bluish
violet
TiAlN
· Smooth fine surface PVD coated hard carbide with plastic deformation resistance
· Application: Suitable for machining gray and nodular cast iron
Cast Iron

· MEGACOAT on hard and superior heat-resistant carbide, superior wear resistance


PR1305 Blackish red MEGACOAT
· Application: Finishing of heat-resistant alloys
· MEGACOAT on hard and superior heat-resistant carbide, superior wear and oxidation resistance
S PR1310 Blackish red MEGACOAT
· Application: First choice for continuous and light interrupted machining and finishing of heat-resistant alloys
· MEGACOAT on tough carbide
Heat-resistant Alloys PR1325 Blackish red MEGACOAT
· Application: Light interrupted machining and roughing of heat-resistant alloys
MEGACOAT · Nano thin multi-layer coating MEGACOAT NANO improved wear resistance and stability
PR1535 Reddish green
NANO · Application: Medium to roughing of heat-resistant alloys and stainless steel, cut-off of stainless steel

¢ PR1215 Wear Resistance Comparison (Off-centered grooving)


Flank wear of front relief face (mm)

0.4 Flank wear of front relief face

0.3
Competitor A Competitor B
Competitor A
65 min.

0.2
Competitor B
PR1215 86 min.
0.1
PR1215
138 min.
0
0 20 40 60 80 100 120 140
<Cutting Conditions> Vc=150m/min, ae=1.5mm, f=0.1mm/rev,
Cutting Time (min) Wet, SNCM439, φ198φ48

A10
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A
¢ Properties of MEGACOAT NANO
40
Multi-layer composition of MEGACOAT MEGACOAT NANO
35

Hardness (GPa)

Insert Grades
30
TiCN MEGACOAT
25
TiAIN
20
TiN
15

10
400 600 800 1,000 1,200 1,400
Oxidation temperature (°C)

Carbide Substrate Low Oxidation resistance High

Prevents wear and fracture with high hardness (35GPa) and superior oxidation resistance (oxidation temperature: 1,150°C)

¢ Application Map
· Steel · Stainless Steel

High
[Vc=200m/min]
PR1425 High
PR1425
[Vc=150m/min]

Medium Medium
[Vc=150m/min] [Vc=100m/min]

Low Low
[Vc=50m/min] PR930 PR1225 [Vc=50m/min] PR930 PR1225
Continuous Light Interruption Heavy interruption Continuous Light Interruption Heavy interruption
Applications Applications

l Cutting edge quality (Sharp edge insert)

PR1225 / PR1425 Competitor A Competitor B

X300 X300

X1000 X1000 X1000


X300

<Superior edge-sharpening performance and Smooth surface> <Delamination (coating peeling) and rough surface>
MEGACOAT Series (PR1225/PR1425) shows high edge sharpening performance and adhesion resistance.

¢ Advantages of PR13 Series


1) Superior wear and fracture resistance attained with uniform grain size and l Heat-resistant alloys
MEGACOAT on superior thermal shock resistant carbide
Low!Cutting speed"High

2) New edge preparation technology (FET: Fine Edge Treatment) controls and 35
minimizes R horning and provides large tip rake angle, and thus prevents burrs
and notching.
35

lSpecial carbide substrate lNew edge preparation technology 35

Low!Fracture resistance (Toughness)"High


Continuous Light Interruption Interruption

Uniform grain size enables Edge control of FET


superior thermal shock resistance technology
and constant hardness

A11
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Insert Grades
A
PVD / CVD Coated Carbide for Milling and Drilling
PVD Coated Carbide (MEGACOAT/MEGACOAT NANO)
Insert Grades

PVD coated carbide grades for milling and drilling are coated
on a very tough carbide substrate.
Because of the low process temperature compared with
CVD, it features no erosion of bending strength and less
deterioration of substrate.

CVD Coated Carbide


CVD coated carbide grades provide stable, efficient machining
at high speeds or for heavy interrupted applications.
Ti-base (TiN, TiCN) coating with superior hardness and wear
resistance or ceramic-base (Al2O3) coating with high-thermal
stability is applied on a tough carbide substrate. Superior
fracture resistance and wear resistance.
¢ Features of CVD / PVD Coated Carbide
Classification Symbol Color Coated Composition Advantages and Applications

· Improved high temperature stability and wear resistance by TiAlN base PVD coating
PR830 Gold TiAlN+TiN
· Application: Milling of steel

P PR1230 Blackish red MEGACOAT


· Superior wear and oxidation-resistant MEGACOAT on a special tough carbide substrate
· Application: Stable and high feed milling and drilling of steel
Steel · New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs
Reddish MEGACOAT
PR1525 superior wear resistance and high oxidation resistance
green NANO
· Application: Stable and longer tool life for milling steel and stainless steel

M PR1225 Blackish red MEGACOAT


· Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate
· Application: General machining and high feed drilling of steel and stainless steel
Stainless Steel

· Superior wear and oxidation resistant MEGACOAT coated on special carbide substrate
PR1210 Blackish red MEGACOAT
· Application: Highly efficient stable milling and drilling of gray and nodular cast iron
· New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs
Reddish MEGACOAT
PR1510
K
superior wear resistance and high oxidation resistance
green NANO
· Application: Highly fracture resistance and wear resistance for gray and nodular cast iron
Cast Iron
Micro columnar · Kyocera's unique crystal control technology and advanced layer adhesion CVD coating with superior
CA420M Gold TiCN+Al2O3+TiN wear resistance and toughness
(CVD) · Application: Milling of gray and nodular cast iron

S PR1535
Reddish
green
MEGACOAT
NANO
· Nano thin multi-layer coating [MEGACOAT NANO] improved wear resistance and stability
· Application: For milling of Ni-base heat-resistant alloys, titanium alloys and precipitation hardened
Heat-resistant Alloys
Titanium Alloys
stainless steel

S CA6535 Gold
Micro columnar
TiCN+Al2O3+TiN
· High heat-resistance and wear resistance with CVD coating
· Application: For milling of Ni-base heat-resistant alloys and martensitic stainless steel
Heat-resistant Alloys (CVD)

¢ Properties of wear resistance (PR1525)


S45C SKD11

0.15 0.20

CompetitorA
0.12 0.16
Flank wear (mm)
Flank wear (mm)

Competitor A
CompetitorB
0.09 0.12
Competitor B
PR1525
0.06 0.08

PR1525
0.03 0.04

0 0
0 20 40 60 80 100 0 10 20 30 40

Cutting Time (min) Cutting Time (min)

<Cutting Conditions> <Cutting Conditions>


S45C, Vc=200m/min, ap×ae=2x10mm SKD11, Vc=120m/min, ap×ae=2x10mm
fz=0.12mm/t (Vf=183mm/min), Dry fz=0.1mm/t (Vf=190mm/min), Dry

A12
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A
lN
 ew grade for heat-resistant alloys and
difficult-to-cut materials

Insert Grades
CA6535 (CVD) For martensitic stainless steel and Ni-base heat-resistant alloys
1(:
PR1535 (PVD) For Ni-base heat-resistant alloys, titanium alloys and precipitation
hardened stainless steel
Suitable for variety of workpiece materials New Development
High Toughness
Stable machining by preventing sudden insert fracture Substrate
Suitable for high-efficiency machining

Smooth TiN layer


For Ni-base heat-resistant alloys and Smooth & less adhesion Improved stability

Tough a-Al2O3 layer


martensitic stainless steel
Prevents oxidation and wear of coating layer
High heat resistance and wear resistance due to high heat-resistance of aluminum oxide

with CVD coating Special Interlayer


CA6535 Prevents peeling of coating layer
Improved stability due to thin layer coating
Ultra Fine TiCN layer
technology High aspect ratio and micro columnar TiCN
coating layer improves abrasive wear resistance

For Ni-base heat-resistant alloys, titanium alloys and MEGACOAT base


multi-layer structure

precipitation hardened stainless steel


Stable and longer tool life by special nano coating
PR1535 layer [MEGACOAT NANO]

¢ Tool Life Comparison


lNi-base heat-resistant alloys lStainless Steel (Martensitic related)
0.40 0.40
Competitor B(CVD)
Competitor A(CVD)
0.35 0.35
0.30 0.30
Fracture
Flank wear [mm]
Flank wear [mm]

Competitor B(CVD)
0.25 0.25
0.20 0.20
Competitor A(CVD) KYOCERA
CA6535
0.15 0.15
KYOCERA
0.10 CA6535
0.10
0.05 0.05
0.00 0.00
0 5 10 15 20 25 0 5 10 15 20 25
Cutting Time [min] Cutting Time [min]
<Cutting Conditions> Vc=50m/min,ap=1.0mm,fz=0.15mm/t,WET <Cutting Conditions> Vc=300m/min,ap=2.0mm,fz=0.2mm/t,WET

Longer tool life and more stable machining than competitors!

A13
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Insert Grades
A
Carbide
Carbide
Insert Grades

Uncoated tungsten carbide grade is used in a variety of applications due to its superior
mechanical properties.

Features
· KW10: Suitable for machining cast iron with high hardness and toughness
· GW15,GW25 : Suitable for machining non-ferrous metals and non-metals
· SW series : Suitable for machining of titanium and titanium alloy

¢ Features of Carbide
Classification Symbol Color Main Component Advantages and Applications

· ISO identification symbol K carbide (K10 relevant)


KW10 Gray WC+Co
· Application: Machining cast iron, non-ferrous materials and non-metals
N GW15 Gray WC+Co
· ISO identification symbol K carbide (K10 relevant), tough micro-grain carbide
· Application: Machining cast iron, non-ferrous materials and non-metals
Non-ferrous Metals
· ISO identification symbol K carbide (K30 relevant)
GW25 Gray WC+Co
· Application: Milling operations of aluminum
· ISO identification symbol K carbide (K05 relevant)
SW05 Gray WC+Co
· Application: Titanium alloys for continuous machining and finishing
S SW10
(Made to order) Gray WC+Co
· ISO identification symbol K carbide (K10 relevant)
· Application: Titanium alloys for continuous and light interrupted machining
Heat-resistant Alloys
SW25 Gray WC+Co
· ISO identification symbol K carbide (K25 relevant)
(Made to order) · Application: Titanium alloys for interrupted and light interrupted machining

A14
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A
Ceramic
Ceramic

Insert Grades
Ceramics inserts are capable of machining at high speeds. Recommended for
hard turning of hardened steel or rough to finish turning of cast iron and heat-
resistant alloys.

Features
· Excellent wear resistance enables high speeds machining of cast iron
· Ceramic maintains good surface finishes due to the low affinity to workpiece
materials
· Silicon nitride ceramic can machine cast iron with coolant due to its superior
thermal shock resistance

¢ Features of Ceramic
Main Component Coating Hardness of Fracture Toughness Transverse
Classification Symbol Color Advantages and Applications
(Coated Composition) Layer Substrate (GPa) (MPa·m1/2) Strength (MPa)
· Aluminum Oxide ceramic (Al2O3)
KA30 White Al2O3 - 17.5 4.0 750
· Application: Finishing of cast iron at high cutting speeds without coolant
K KS6050 Gray Si3N4 - 15.6 8.0 1,200
· Silicon nitride ceramic (Si3N4)
· Application: Roughing and interrupted machining of cast iron. Focusing on stability. (with or without coolant)
Cast Iron
Grayish Si3N4 · Silicon nitride ceramic (Si3N4) + CVD Coated Carbide (Special Al2O3 COAT)
CS7050 Thin coating 15.6 8.0 1,200
white (Special Al2O3 COAT) · Application: Finishing and continuous machining, and high speed and high efficient machining. (with or without coolant)
· Aluminum Oxide and Titanium Carbide ceramic (Al2O3+TiC)
K KT66 Black Al2O3+TiC - 20.1 4.1 980
· Application: Semi-roughing to finishing of cast iron, and hard materials
Cast Iron
Al2O3+TiC · TiN PVD coated Aluminum Oxide and Titanium Carbide ceramic (TiN coated Al2O3+TiC)
A66N Gold Thin coating 20.1 4.1 980
(TiN COAT) · Application: Semi-roughing to finishing of hard materials
H Blackish Al2O3+TiC · Heat-resistant MEGACOAT on Aluminum Oxide and Titanium Carbide ceramic (MEGACOAT Al2O3+TiC)
Hard Materials PT600M Thin coating 20.1 4.1 980
red (MEGACOAT) · Application: Semi-roughing to finishing of cast iron, hard materials and hardened roll materials
· SiAlON Ceramic with superior wear resistance and high resistance against boundary wear
KS6030 Gray SiAlON - 15.2 6.0 600
S · Application: Finishing to medium machining of heat-resistant alloys
· High stability SiAlON ceramic with wear resistance and fracture resistance
Heat-resistant Alloys KS6040 Brown SiAlON - 16.7 7.0 900
· Application: Roughing of heat-resistant alloys

¢ Application Map
l Cast Iron l Hard Materials l Heat-resistant alloys
KA30
CS7050 CF1
Low!Cutting speed"High

Low!Cutting speed"High

Low!Cutting speed"High

PT600M

PT600M A66N
1(:
KS6030
KT66 KS6050

KT66
KS6040
Low!Fracture resistance (Toughness)"High Low!Fracture resistance (Toughness)High Low!Fracture resistance (Toughness)High
Continuous Light Interruption Interruption Continuous Light Interruption Interruption Continuous Light Interruption Interruption

¢ High-Temperature Hardness ¢ Properties of PVD Coating


2800
40
2400
Al2O3+TiC Ceramic
TiC MEGACOAT MEGACOAT
Hardness (GPa)
Hardness (Hv)

2000
Al2O3 Ceramic 30 TiCN
1600
20 TiN TiAIN
Carbide
1200
High Speed Steel Cermet
800 10

400
0 200 400 600 800 1,000 1,200 1,400
0
200 600 1,000 1,400 Oxidation temperature (°C)
Temperature (°C)

A15
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Insert Grades
A
CBN
CBN
Insert Grades

CBN (Cubic Boron Nitride) is second only to diamond in hardness, and is a synthetically
produced material with high thermal conductivity.

Features
· Superior wear resistance when machining hard materials
· Suitable for high speed machining of cast iron and sintered steel
· High thermal conductivity provides stable machining

¢ Features of CBN
Ave. grain size Hardness of Transverse
Classification Symbol Color Advantages and Applications
(μm) Substrate (GPa) Strength (MPa)
· Excellent wear resistance and crack resistance, non-coated CBN
KBN510 Black 2 28 1,000 · Application: Finishing and continuous machining of hardened die steel

KBN525 Black 1and under 25 1,250 · Application: General purpose for hardened steel

KBN05M · Heat-resistant MEGACOAT on highly heat-resistant CBN substrate


H (MEGACOAT) Blackish red 0.5-1.5 27 1,000 · Application: High speed finishing of hardened steel
KBN10M Blackish red 2 28 1,000 · Application: High speed finishing of hardened die steel
Hard Materials
(MEGACOAT)
KBN25M Blackish red 1and under 25 1,250
· Heat-resistant MEGACOAT on micro-grain CBN with heat-resistant binder phase
(MEGACOAT) · Application: Stable machining of hardened steel at high cutting speeds
KBN30M Blackish red 1-4 30 1,350
· Application: Stable machining of hardened steel for continuous to interrupted
(MEGACOAT) machining
· Excellent wear resistance due to CBN with heat-resistant binder phase, non-coated CBN
KBN65B Black 2 32 1,150 · Application: Stable machining of sintered steel (ferrous sintered alloy) at low speed
· High CBN content ratio
KBN570 Black 2-4 34 1,350
Sintered · Application: Machining of sintered steel (preventing burr formation)
Steel KBN65M · Heat-resistant MEGACOAT on CBN with heat-resistant binder phase
(MEGACOAT) Blackish red 2 32 1,150 · Application: Machining of sintered steel (ferrous sintered alloy)
KBN70M · Heat-resistant MEGACOAT on CBN rich substrate
(MEGACOAT) Blackish red 2-4 34 1,350 · Application: Stable machining of sintered steel (ferrous sintered alloys)
· Excellent wear resistance due to high CBN content and special binder
KBN475 Black 2 39 1,400 · Application: High speed machining of gray cast iron
K KBN60M
(MEGACOAT) Blackish red 0.5-6 33 1,250
· Heat-resistant MEGACOAT on CBN rich substrate with hard binder phase
· Application: High speed finishing of gray cast iron
Cast Iron
KBN900 · TiN coated solid CBN
(TiN COAT) Gold 9 31 630 · Application: Heavy duty, interrupted machining and finishing of hardened steel, hardened roll steel and cast iron
· For KBN35M ref. to page A18

¢ MEGACOAT CBN
l Properties of PVD Coating l Advantages of MEGACOAT
40
Improved MEGACOAT
TiC MEGACOAT
Stability
Hardness (GPa)

30 TiCN

20 TiN TiAIN
Extended High Speed
Tool Life Machining
10
· Longer tool life and stable machining due to superior heat resistance and hardness.
0 200 400 600 800 1,000 1,200 1,400 · Stability improvement through prevention of crater wear (oxidation, diffusional wear)
Oxidation temperature (°C) · High thermal stability and surface smoothness provide excellent surface finish

¢ Application Map
l Hard Materials l Sintered Steel l Cast Iron
1(:
Low!Cutting speed"High

Low!Cutting speed"High

Low!Cutting speed"High

KBN05M KBN70M KBN475

KBN900
KBN25M

1(:KBN570 KBN60M
KBN10M KBN30M KBN65B
KBN35M
Finishing Medium Roughing Finishing Medium Roughing Finishing Medium Roughing
Continuous Light Interruption Interruption Heavy interruption Continuous Light Interruption Interruption Continuous Light Interruption Interruption

A16
A_edit.indd 16 05.10.2015 11:40:03
A
PCD (Polycrystalline Diamond)
PCD (Polycrystalline Diamond)

Insert Grades
PCD (Polycrystalline Diamond) is a synthetic diamond sintered under high
temperatures and pressures.

Features
· Applicable for machining non-ferrous metals and non-metals
· No edge build-up provides high precision machining
· Diversified applications for machining of non-ferrous metals and non-metals
· Finished surface will be rainbow colored
(Because of polycrystalline diamond, a mirror-like finished surface will not be
obtained)

¢ Features of PCD
Ave. grain size
Classification Symbol Advantages and Applications
(μm)
· Super Micro-Grain PCD features cutting edge strength, wear resistance, fracture resistance, good edge-sharpening performance and longer, stable tool life
KPD001 0.5
· Application: High speed machining of aluminum alloys, brass, non-ferrous metals and non-metals including plastics, fiberglass and carbide
· Good wear resistance and toughness, good grindability
KPD010 10
N · Application: High speed machining of aluminum alloys, brass, non-ferrous metals and non-metals including plastics, fiberglass and carbide
· Superior abrasive wear resistance and toughness due to high density PCD with mixed rough and fine grains
Non-ferrous Metals KPD230 2-30
· Application: High speed machining of aluminum alloys, brass, non-ferrous metals and non-metals including plastics and fiberglass

KPD250 · Superior wear resistance due to rough grain PCD (25mm)


25
(Made to order) · Application: High speed machining of high silicon aluminum alloy and machining of carbide

¢ Applications
Non-ferrous Metals Difficult-to-cut Materials
Workpiece Material
(Aluminum / Non-ferrous metals / Non-metals) (Titanium / Titanium alloys)
Cutting Range Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30
KPD001 KPD001

KPD010 KPD010
Turning
PCD
Milling
KPD230

KPD250

¢ Application Map ¢ Surface Finish Roughness Comparison of Aluminum Machining


2
KPD230 Excellent surface finish provided by
Super Micro-Grain KPD001
Low!Wear Resistance"High

Ave. grain size: 0.5Pm


1.5

KPD001
Ra (Pm)

1
Surface finish of conventional PCD

KPD010 0.5 Ave. grain size: 10Pm

Low!Fracture resistance (Toughness)"High


Continuous Light Interruption Interruption
0
Conve. B Conve. C Competitor D

(Grain size affects surface finish quality)

A17
A_edit.indd 17 05.10.2015 11:40:05
Insert Grades
A
Honeycomb structure CBN / Ceramic
Honeycomb structure CBN / Ceramic
Insert Grades

Honeycomb structure is the high structural controlled Core


composite material consisting of a hard and superior wear-
resistance core (gray portion) and a tough shell (white portion).

Features
· Honeycomb structure CBN / Ceramic combine a hard,
wear-resistant core and a tough shell into one insert.
· The tough shell stops cracks that form in the core.
· CBN is suitable for interrupted machining of
exceptionally hard material and ceramic is suitable Shell
for heat-resistant alloys

¢ Features of Honeycomb structure CBN / Ceramic


Main
Classification Symbol Color Advantages and Applications
Component
· Honeycomb structure CBN composite material consisting of wear resistant CBN (core) and
H KBN35M Blackish
(MEGACOAT) red
CBN
tough CBN (shell)
· Heat-resistant MEGACOAT on tough Honeycomb structure CBN
Hard Materials
· Application: Stable machining of hardened steel at interrupted machining

S CF1 Gray Ceramic


· Honeycomb structure ceramic composite material consisting of wear resistant ceramic (core)
and tough ceramic (shell)
Heat-resistant Alloys · Application: Machining of heat-resistant alloys like Ni-base heat-resistant alloys

¢ KBN35M (MEGACOAT Honeycomb structure CBN)


l Tough CBN (shell) prevents crack growth
KBN35M
Wear-resistant CBN (core)

Conventional CBN A

Conventional CBN B

Conventional CBN A
Conventional CBN C

0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000


Tough CBN (shell) Impact (hits)

¢ Application Map
l Hard Materials l Heat-resistant Alloys

KBN05M CF1
Low!Cutting speed"High

Low!Cutting speed"High

1(:

KBN25M
KS6030

KBN10M KBN30M KS6040


KBN35M
Low!Fracture resistance (Toughness)"High Low!Fracture resistance (Toughness)"High
Continuous Light Interruption Interruption Heavy interruption Continuous Light Interruption Interruption

A18
A_edit.indd 18 05.10.2015 11:40:08
Grade Properties
A
¢ Cermet
Coating Hardness of Substrate Fracture Toughness Transverse Strength
Symbol Color Main Component Ratio
Layer (HV) (GPa) (MPa·m1/2) (MPa)
TN620 Gray TiCN - 6.9 1,550 15.2 9.0 2,500
TN6010 Gray TiCN - 6.5 1,700 16.7 7.0 2,000

Insert Grades
TN6020 Gray TiCN - 6.4 1,500 14.7 10.0 2,500
TN60 Gray TiCN+NbC - 6.6 1,600 15.7 9.0 1,760
TN90 Gray TiCN+NbC - 6.4 1,450 14.2 10.0 1,960
TN100M Gray TiCN+NbC - 6.7 1,520 14.9 10.5 1,860
TC40N Gray TiC+TiN - 6.0 1,650 16.2 9.0 1,570
TC60M Gray NbC - 8.1 1,500 14.7 10.5 1,670

¢ PVD Coated Cermet


Coating Hardness of Substrate Fracture Toughness Transverse Strength
Symbol Color Coated Composition Ratio
Layer (HV) (GPa) (MPa·m1/2) (MPa)
PV720 Gold MEGACOAT NANO Thin coating 6.9 1,550 15.2 9.0 2,500
PV7005 Blackish red MEGACOAT Thin coating 6.0 1,650 16.2 8.5 1,470
PV7010 Blackish red MEGACOAT Thin coating 6.5 1,700 16.7 7.0 2,000
PV7025 Blackish red MEGACOAT Thin coating 6.4 1,500 14.7 10.0 2,500
PV7040 Blackish red MEGACOAT Thin coating 6.0 1,650 16.2 9.0 1,570
PV7020 Gold TiAlN+TiN Thin coating 6.4 1,500 14.7 10.0 2,500
PV90 Gold TiN Thin coating 6.4 1,450 14.2 10.0 1,960

¢ CVD Coated Carbide


Coating Hardness of Substrate Fracture Toughness Transverse Strength
Symbol Color Coated Composition Ratio
Layer (HV) (GPa) (MPa·m1/2) (MPa)
CA420M Gold Micro columnar TiCN+Al2O3+TiN Thick coating 14.5 1,600 15.8 13.0 3,400
CA4010 Gold Columnar TiCN+Al2O3+TiN Thick coating 14.8 1,720 16.8 9.0 2,450
CA4115 Gold Micro columnar TiCN+Al2O3+TiN Thick coating 14.7 1,550 15.2 12.0 2,750
CA4120 Gold Micro columnar TiCN+Al2O3+TiN Thick coating 14.7 1,550 15.2 12.0 2,750
CA4505 Blackish gray Micro columnar TiCN+Al2O3 Thick coating 15.0 1,790 17.5 9.5 2,350
CA4515 Blackish gray Micro columnar TiCN+Al2O3 Thick coating 15.0 1,570 15.4 12.0 2,780
CA510 Gold Micro columnar TiCN+Al2O3+TiN Thick coating 14.5 1,470 14.4 11.5 2,500
CA515 Gold Micro columnar TiCN+Al2O3+TiN Thick coating 14.4 1,440 14.1 12.5 2,650
CA525 Gold Micro columnar TiCN+Al2O3+TiN Thick coating 14.2 1,360 13.3 13.5 2,750
CA530 Gold Micro columnar TiCN+Al2O3+TiN Thick coating 13.9 1,340 13.1 14.5 2,850
CA5505 Gold Micro columnar TiCN+Al2O3+TiN Thick coating 14.7 1,730 17.0 10.0 2,540
CA5515 Gold Micro columnar TiCN+Al2O3+TiN Thick coating 14.7 1,550 15.2 12.0 2,750
CA5525 Gold Micro columnar TiCN+Al2O3+TiN Thick coating 14.5 1,400 13.7 12.0 2,780
CA5535 Gold Micro columnar TiCN+Al2O3+TiN Thick coating 14.1 1,340 13.1 16.5 2,970
CA6515 Gold Micro columnar TiCN+Al2O3+TiN Thin coating 14.7 1,530 15.0 12.0 2,780
CA6525 Gold Micro columnar TiCN+Al2O3+TiN Thin coating 14.7 1,370 13.4 16.0 3,100
CA6535 Gold Micro columnar TiCN+Al2O3+TiN Thin coating 14.3 1,320 12.9 16.0 3,700
CR9025 Gold Columnar TiCN+TiN Thick coating 14.5 1,400 13.7 12.0 2,780

¢ PVD Coated Carbide


Coating Hardness of Substrate Fracture Toughness Transverse Strength
Symbol Color Coated Composition Ratio
Layer (HV) (GPa) (MPa·m1/2) (MPa)
PR630 Gold TiN Thin coating 12.5 1,500 14.7 11.0 2,160
PR660 Gold TiN Thin coating 13.7 1,450 14.2 13.0 2,250
PR830 Gold TiAlN+TiN Thin coating 13.7 1,450 14.2 13.0 2,250
PR905 Bluish violet TiAlN Thin coating 14.8 1,720 16.8 9.0 2,450
PR915 Bluish violet TiAlN Thin coating 14.1 1,700 16.7 11.0 4,140
PR930 Reddish gray TiCN Thin coating 14.1 1,700 16.7 11.0 4,140
PR1005 Reddish gray TiCN Thin coating 14.9 1,800 17.6 10.0 3,300
PR1025 Reddish gray TiCN Thin coating 14.5 1,600 15.8 13.0 3,400
PR1115 Purple red TiAlN Thin coating 14.7 1,700 16.7 11.0 3,000
PR1125 Purple red TiAlN Thin coating 14.5 1,600 15.8 13.0 3,400
PR1210 Blackish red MEGACOAT Thin coating 14.8 1,720 16.8 9.0 2,450
PR1215 Blackish red MEGACOAT Thin coating 14.7 1,700 16.7 11.0 3,000
PR1225 Blackish red MEGACOAT Thin coating 14.5 1,600 15.8 13.0 3,400
PR1230 Blackish red MEGACOAT Thin coating 13.7 1,450 14.2 13.0 2,250
PR1305 Blackish red MEGACOAT Thin coating 15.0 1,790 17.5 9.5 2,350
PR1310 Blackish red MEGACOAT Thin coating 14.8 1,720 16.8 9.0 2,450
PR1325 Blackish red MEGACOAT Thin coating 14.7 1,370 13.4 16.0 3,100
PR1425 Blackish red MEGACOAT NANO Thin coating 14.5 1,600 15.8 13.0 3,400
PR1510 Reddish green MEGACOAT NANO Thin coating 14.8 1,720 16.8 9.0 2,450
PR1525 Reddish green MEGACOAT NANO Thin coating 14.5 1,600 15.8 13.0 3,400
PR1535 Reddish green MEGACOAT NANO Thin coating 14.3 1,320 12.9 16.0 3,700

¢ Carbide
Hardness of Substrate Fracture Toughness Transverse Strength
Symbol Color Main Component Ratio
(HV) (GPa) (MPa·m1/2) (MPa)
KW10 Gray WC+Co 15.0 1,650 16.2 10.0 1,470
GW15 Gray WC+Co 14.7 1,700 16.7 11.0 3,000
GW25 Gray WC+Co 14.5 1,600 15.8 13.0 3,400
SW05 Gray WC+Co 15.0 1,790 17.5 9.5 2,350
SW10 Gray WC+Co 14.8 1,720 16.8 9.0 2,450
SW25 Gray WC+Co 14.7 1,370 13.4 16.0 3,100

A19
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Insert Grades
A
¢ Insert Material Selection Table
Cutting P M K N S H Sintered
Applications
Range Steel Stainless steel Gray Cast Iron Nodular Cast Iron Non-ferrous Metals Heat-resistant Alloys Titanium Alloys Hard Materials Steel
Finishing TN6010
TN620 TN620 KBN475
Insert Grades

TN60 TN60 KBN60M CF1 KT66


TN6020 PV720 KA30 TN60 KS6040 A66N TN6010
Turning

PV7010 PV7025 PV7005 PV7005 KPD001 KW10 PT600M TN60


PV720 CA6515 CA5505 CA5505 KPD010 CA6515 KPD001 KBN05M
PV7025 CA525 CA4505 CA4505 KW10 CA6525 KPD010 KBN10M KBN570
CA510 CA5535 CA4515 CA4515 PR1305 SW05 KBN25M KBN70M
CA515 CA6525 PR1310 SW10 KBN30M
CA525 PR1125 PR1325 SW25 KBN35M
Roughing CA530 PR1535 PR1535 KBN900
Finishing TN6010
TN620 TN620
TN6020 PV720 TN6010
Small Tools

PV7010 PV7025 CA4505 CA4505 KPD001 CA6515 KPD001 KBN05M TN60


PV720 PR930 CA4515 CA4515 KPD010 PR1125 KPD010 KBN10M
PV7025 PR1025 KW10 KW10 KW10 PR1225 KW10 KBN25M KBN570
PR930 PR1225 KBN30M KBN70M
PR1005
PR1025
Roughing PR1425
Large TN6010
TN620
TN6020 TN60 KBN475
PV7010 PV7025 KBN60M PT600M TN6010
PV720 CA6515 PV7005 PV7005 KPD001 CA6515 KPD001 KBN05M TN60
Bore Dia.

PV7025 CA6525 CA4505 CA4505 KPD010 CA6525 KPD010 KBN10M


Boring

CA515 PR1025 CA4515 CA4515 KW10 PR1125 KW10 KBN25M KBN570


CA525 PR1125 KW10 KW10 PR1225 SW05 KBN30M KBN70M
CA530 PR1225
PR1025 PR930
PR1425
Small PR930
Large CR9025 CR9025
PR930 PR930
Cutting Dia.

PR915 PR915 KW10 KW10 KW10 KW10 KW10


Cut-Off

PR1215 PR1215 PR1215 PR1215 PR1225 - -


PR1225 PR1225 PR660
PR1535 PR1535
Small PR660 PR660
(Depends
Cut-Off

on the PR1025 PR1025 KW10 KW10 KW10 KW10 KW10


- -
workpiece PR1225 PR1225 PR1025
material) PR1535 PR1535 PR1225
Glossy finish TC40N TC40N
TN6020 TN6020
TN90 TN90 PR905 PR905 KPD001 PR915 KPD001 KBN510 TC40N
Grooving

PV7040 PV7040 PR1215 PR1215 KW10 KW10 KW10 KBN525


PR930 PR930 KW10 KW10 GW15 PR1215 PT600M KBN570
PR1115 PR1115 GW15 GW15 PR1225
PR1215 PR1215
Stable PR1225 PR1225
Glossy finish
Threading

TC60M TC60M KW10 KW10 KW10 KW10 KW10


PR930 PR930 GW15 GW15 GW15 GW15 GW15 - PR1115
PR1115 PR1115
Stable
Wear Resistance PR830 PR830 PR660
PR1225 PR1225 PR1210 PR1210 KW10 PR1225 KW10
Drilling

PR1230 PR660 KW10 KW10 GW15 KW10 - -


PR660 GW15
Toughness
Finishing
KPD230 CA6535 KPD230
TN100M CA6535 KPD001 PR830 KPD001
Milling

PR830 PR830 PR1210 PR1210 KPD010 PR660 KW10 - -


PR1225 PR1225 PR1510 PR1510 KW10 PR1225 PR905
PR1230 PR1525 KW10 KW10 GW25 PR1525 PR1210
Roughing PR1525 PR1535 PR1535
· Highlighted materials are recommended choice.

A20
A_edit.indd 20 05.10.2015 11:40:15
Turning Indexable
Inserts
B1~B95
Turning Indexable Inserts Identification System B2
Insert Color B3
Chipbreaker Selection B4~B12
Negative Inserts B4
Positive Inserts B10

How to read pages of “Turning Inserts” B13


Cermet / Coated Carbide / Carbide Lineup B14~B82
Turning Negative Inserts CN££…80° Rhombic B14
DN££…55° Rhombic B21
KN££…55° Parallelogram B28
RN££…Round B28
SN££…90° Square B29
TN££…60° Triangle B33
VN££…35° Rhombic B39
WN££…80° Trigon B41
Small Double Sided Tools B45
Turning Positive Inserts CC££, CP££…80° Rhombic B48
DC££, DP££…55° Rhombic B55
JC££…70° Rhombic B62
RC££…Round B62
SC££, SP££…90° Square B63
TB££, TC££, TP££…60° Triangle B64
VB££, VC££, VP££…35° Rhombic B73
WB££, WP££…80° Trigon B78
Inserts for Back Turning TKFB B80
ABS15 / ABW15 / ABW23 B82
Bearing Machining R£MT-BB / SNMF B83
Solid Tip-Bars B84

Ceramic Inserts Identification System B85


Ceramic Lineup B86~B95
Turning Negative Inserts CN££…80° Rhombic B86
DN££…55° Rhombic B87
EN££…75° Rhombic B87
RN££…Round B88
SN££…90° Square B89
TN££…60° Triangle B91
VN££…35° Rhombic B92
Turning Positive Inserts RP££…Round B93
SP££…90° Square B93
TB££, TC££, TP££…60° Triangle B93
Inserts for High Hardened Rolls RBG / RCGX / RPGX B94
Grooving Inserts GH / GS B95

<= CAPA / ÍNDICE => B1


B1-2_edit.indd 1 15.10.2015 11:41:20
Turning Indexable Inserts Identification System
Symbol Shape

H Hexagon
B O Octagon
P Pentagon Symbol Tolerance (mm)
S Square (Class) Corner Height Thickness I.C. Size
Insert
T Triangle A ±0.025 Symbol Hole Hole Shape Shape
Chipbreaker
±0.005
C 80° Rhombic F ±0.013 N No
D 55° Rhombic Symbol Relief Angle C ±0.025 ±0.025
±0.013 R No - One Sides
E 75° Rhombic
Insert (Turning)

H ±0.013 F Two Sides


F 50° Rhombic A 3°
E A No
±0.025 ±0.025
M 86° Rhombic B 5° G ±0.13 M With Hole One Sides
V 35° Rhombic J ±0.005
C 7° G Two Sides
W Hexagon K* ±0.013 ±0.025 With Hole and
W No
L Rectangle D 15° L* ±0.025 ±0.05~±0.15
One Countersink
T 40°~60° One Sides
A 85° Parallelogram M* ±0.13 With Hole and
E 20° ±0.08~±0.18 Q Yes No
B 82° Parallelogram Two Countersink
N* ±0.025 U Two Sides
40°~60°
K 55° Parallelogram F 25° U* ±0.13~±0.38 ±0.13 ±0.08~±0.25 B With Hole and No
R Round One Countersink
G 30° *Insert’s periphery is as fired. H 70°~90° One Sides
Shown angle stands for Tolerance difference is depending on insert size. C With Hole and No
acute angle for rhombic N 0° Two Countersink
J 70°~90° Two Sides
and parallelogram inserts.
P 11° X - - - -
(1) Shape Symbol (2) Relief Angle Symbol (3) Tolerance Symbol (4) Hole / Chipbreaker Symbol

ISO
(metric)
C N M G 12 04 08 PG
(1) (2) (3) (4) (5) (6) (7) (8)

ANSI (inch)
C N M G 4 3 2 PG
(1) (2) (3) (4) (5) (6) (7) (8)

(5) Edge Length Symbol (5) I.C. Size (6) Thickness Symbol (7) Corner-R(rH) Symbol (8) Manufacturer’s Option
(ISO) I.C. (ANSI) ISO ANSI ISO ANSI
Size Hand Symbol
C D R S T V W (mm) IC Size Symbol Thickness Symbol Thickness Symbol Corner-R (rH) Symbol Corner-R (rH) Symbol Chipbreaker
(inch) (mm) (inch) (mm) (inch) Symbol, etc.
03 04 03 06 3.97 5/32 12 1.59 01 1/16 1 Sharp Corner 00 .000 00
04 05 04 08 08 4.76 3/16 15 1.98 T1 5/64 12 0.03 003 .001 01
05 5 2.38 02 3/32 15 0.05 005 .002 013
05 06 05 09 03 5.56 7/32 18 2.78 T2 - - 0.1 01 .004 02
06 6 3.18 03 1/8 2 0.2 02 .008 05
06 07 06 11 11 04 6.35 1/4 2 3.97 T3 5/32 25 0.4 04 1/64 1
08 09 07 13 05 7.94 5/16 25 4.76 04 3/16 3 0.8 08 1/32 2
08 8 5.56 05 7/32 35 1.2 12 3/64 3
09 11 09 09 16 16 06 9.525 3/8 3 6.35 06 1/4 4 1.6 16 1/16 4
12 10 10 7.94 07 5/16 5 2.0 20 5/64 5
12 12 9.525 09 3/8 6 2.4 24 3/32 6
12 15 12 12 22 22 08 12.7 1/2 4 2.8 28 7/64 7
16 19 15 15 27 27 10 15.875 5/8 5 T 3.2 32 1/8 8
16 16 00
19 23 19 19 33 33 13 19.05 3/4 6 Round insert
(inch)
Round insert 0
or
20 20 MO
T
22 27 22 38 22.225 7/8 7 (metric)
25 25 Thickness displayed as the distance between
25 31 25 25 44 44 17 25.4 1 8 bottom surface and highest point on cutting edge.
32 38 31 31 54 54 21 31.75 1-1/4 10
32 32
· Expressed as edge length for ISO.
· ANSI expresses the inscribed circle diameter in inches.

l Positive Insert Identification System l When a minus tolerance is specified for the corner-R(rε)
If a minus tolerance is specified for the corner-R(rε) as
CCGT060201M E R - U CCGT060201M F P - GF shown in the Fig.1, using an insert with corner-R(rε)=0.2 mm
Minus tolerance Minus tolerance may result in larger radius than specified.
for Corner-R(rε) for Corner-R(rε) Use an insert the corner of which R(rε) has a minus
With Honing Sharp edge
tolerance.

Insert Hand Chipbreakers Polished Chipbreakers

R0.2 or less

Fig.1 Example of a specified corner-R in the drawing

B2
B2-3-2_edit.indd 2 15.10.2015 11:42:50
lFeatures of insert with tolerance symbol of “E” Class lHigh Quality Ground Insert “Super Fine”
· Applicable for mechatronics, electronics and high precision machined parts
nsert “E” Class Turning Insert · Sub-micron accuracy possible
B
grounding · Accuracy of index position after insert replacement
Thickness Tolerance
High Quality Ground Insert “E” Class Turning
· Reduced micro chipping during edge grounding · Accuracy of index position after in
±0.13mm ±0.025mm · Less adhesion
Thicknes
· Long tool life

Insert (Turning)
(Conventional) ±0.13mm

(Conventional)
Corner-R (rH) Tolerance
Corner-R (
R ±0.1mm ±0.02mm
R
(rH) ±0.1mm
(rH)
(Conventional) (Conventional)

¢ Insert Color
lCermet, MEGACOAT NANO Cermet, MEGACOAT Cermet and PVD Coated Cermet lMEGACOAT (PVD Coated Carbide)
MEGACOAT NANO PVD Coated
Cermet MEGACOAT Cermet MEGACOAT
Cermet Cermet
1(:

Grades
Grades

1(:
TN100M

PR1210

PR1215

PR1225

PR1230

PR1305

PR1310

PR1325
TN6010
TN6020

PV7005

PV7010

PV7025

PV7040

PV7020
TC60M
TC40N
TN620

PV720
TN60

PV90

Insert Color
Insert Color

lCVD Coated Carbide and PVD Coated Carbide lMEGACOAT NANO (PVD Coated Carbide)
MEGACOAT
CVD Coated Carbide PVD Coated Carbide
NANO
1(: 1(:
Grades

Grades
CA55 series
CA40/CA41 series
CA420M

PR1005
PR1025
PR1115
PR1125

PR1425

PR1510

PR1525

PR1535
CA510
CA515
CA525
CA530

PR660

PR830

PR905
PR915
PR930
series
series

CA65
CA45
Insert Color

Insert Color

1(:

lCeramic
Silicon Nitride CVD Coated Silicon SiAlON Honeycomb
Aluminum Oxide Ceramic PVD Coated Ceramic MEGACOAT Ceramic
Ceramic Nitride Ceramic Ceramic structure Ceramic
Grades

1(:
PT600M

KS6050

CS7050

KS6030

KS6040
KA30

A66N
KT66

CF1
A65
Insert Color

lCBN and PCD lCarbide


MEGACOAT PVD Coated
CBN PCD Carbide
CBN CBN
1(: 1(:
Grades
Grades

KBN65B

KBN475

KBN510

KBN525

KBN570

KBN900
KPD001

KPD010

KPD230

KBN..M

GW15

GW25

KW10

SW05
Insert Color
Insert Color

CBN and PCD

B3
B2-3-2_edit.indd 3 15.10.2015 11:42:53
Chipbreaker Selection (Negative Inserts)
¢ Steel
1 Molded Chipbreaker

B Cutting
Range
Name Design Advantages
Cutting
Range
Name Design Advantages

Finishing
Finishing (With Wiper Edge)

Wiper Insert.

Finishing
to light
Double 10°
GP machining.
feed rate Good chip
is available
Insert (Turning)

0.09 control.
for finishing
WP 5°
to light
20° Sharp cutting

Finishing-Medium
machining, 0.1 performance
while with 3-D rake
maintaining a HQ 15°
angle and
smooth finish. double projection
design.
Finishing-Medium (With Wiper Edge)

Wiper Insert.
0.16 Double 0.1
Good chip

Finishing-Medium
feed rate
8° 7° control for
possible while
varied ap
maintaining a
WQ CQ such as
0.3 smooth finish. 0.12
copying.
High efficiency
4° 12° Applicable for
and good chip
up facing.
control.

3-step dot
Finishing-Medium (Up Facing)

structure
Improved chip
realizes stable 0.1
curing at small
chip control at
7° machining and
a wide range
Finishing

10° 20° high feed rate


of feed rate.
PP CJ machining.
Less cutting 0.2
Improved chip
force due to
15° evacuation at
sharp cutting
copying and up
edge and
facing.
smooth rake
face.

Stable chip Stable machining


control in a with good balance
wide feed of edge sharpness
Medium - Roughing
Finishing-Medium

rate range by and strength.


0.16 breaking chips 0.08 Prevent chip
3° effectively. 5° 15° clogging at high
PQ 15°
The well-
PG feed rate. Good
balanced chip control at low
edge feed rate. Stable
sharpness machining with
and wide chip control
toughness. range.

lApplicable Chipbreaker Range (ap indicates radius)

(Steel) (Steel / Edge Length=12, 16) (Steel / Edge Length=12) (Steel / Edge Length=16)
5 5 5 10
Standard
WQ 4 4 PG GT 8 PS(HS)
4
Corner-R(rH)=1.2 GP(Including DP) PS
ap (mm)

ap (mm)

CQ
ap (mm)

3 3 (HS) 6
ap (mm)

3
PQ
CJ Standard
2 2 2 4
PP
1 WQ 1 1 2
GS PT CQ
WP HQ
0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

B4
B4-5-2_edit.indd 4 15.10.2015 11:43:39
Cutting
Range
Name Design Advantages
Cutting
Range
Name Design Advantages B

Medium-Roughing (High Feed Rate)


0.12 Strong edge 0.1 Strong edge
Medium - Roughing

chipbreaker. 20° chipbreaker.


27° 12°
8° Stable for 5° Wide land

Insert (Turning)
continuous design and
GS 0.12 machining
GT smooth chip
0.1
and light 20° control even at
27° 8° 12°
interrupted 5° high feed rate
machining. machining.

Standard (without Symbol)


0.25
Medium - Roughing

General
15°
5° purpose 0.25 Low cutting

Roughing
chipbreaker. force and
More stable 14° suitable for
PS 5°
0.25 due to large large ap
15°
5° contact roughing.
surface.

For roughing
0.2 of steel.
Medium - Roughing

15° Suitable
5° General
0.4 for heavy
Roughing

purpose 20°
interrupted
HS chipbreaker. PH
0.2
machining and
Applicable to
15° for workpieces
5° copying.
with scale
due to strong
cutting edge.
Single Sided Roughing (High Feed Rate)
Medium-Roughing (High Feed Rate)

0.37
0.28
5° 22° Roughing and
21° Low cutting
high feed rate
force at high
operation.
PT 0.36 feed machining. PX Low cutting
Land support 0.34
13° 22° force
structure. 0°
chipbreaker.

lApplicable Chipbreaker Range (ap indicates radius)

(Steel / Edge Length=12) (Steel / Edge Length=16) (Steel / Edge Length=12,16,19) (Steel)
5 10 12 12
Standard PH(19)
4 PG GT 8 10 10 PX(19)
PS(HS)
PH(16)
PS 8 8 PX(16)
ap (mm)
ap (mm)

3 (HS) 6
ap (mm)

ap (mm)

Standard 6 6
2 4
4 4
PH(12)
1 2
CQ 2 2 PX(12)
GS PT

0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

B5
B4-5-2_edit.indd 5 15.10.2015 11:43:43
Chipbreaker Selection (Negative Inserts)
¢ Stainless Steel / Heat-Resistant Alloy / Titanium Alloy
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
B Large rake
23° Sharp cutting
angle and
0.15 performance
Finishing

Finishing
circular edge
and low
MQ line. GU 20°
cutting force
Low cutting 5°
15° due to 3-D
force and good
Insert (Turning)

rake angle.
chip control.

0.25
Medium - Roughing Medium - Roughing Medium - Roughing

Medium - Roughing Medium - Roughing


19° Superior cutting 0.2
12° edge sharpness and 20°
Sharp cutting
strength achieved by
performance
MS a positive land. Extra HU
0.25 due to 3-D
19° strength of cutting
20° rake angle.
9° edge inhibits damage
from wall shouldering.

Large rake angle Less cutting


15°
reduces cutting force due to
force. Less 14° large rake
MU burring achieved ST angle. Less
15° by diminishing notching
damage from by special
notching. design.

13° Smooth
chipbreaker
geometry
TK
improves chip flow
9° with less adhesion.
Large curled chips.

lStainless Steel
lApplicable Chipbreaker Range (ap indicates radius) lApplicable Chipbreaker Range (ap indicates radius)

(Stainless Steel) (Stainless Steel)


5
5
TK HU
4 ST
4
ap (mm)

MU 3
ap (mm)

3
2
2
1 GU
1
MQ MS
0.1 0.2 0.3 0.4 0.5
0.1 0.2 0.3 0.4 0.5
f (mm/rev)
f (mm/rev)

lHeat-Resistant Alloys (PR13 Series) lTitanium Alloys (SW Series)


lApplicable Chipbreaker Range (ap indicates radius) lApplicable Chipbreaker Range (ap indicates radius)

(Heat-Resistant Alloys) (Titanium Alloys)


4 4
TK
TK
3 3
MU
ap (mm)

ap (mm)

MU
2 2 MQ
MQ MS
MS
1 1

0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)

B6
B6-7_edit.indd 6 15.10.2015 11:44:20
¢ Steel (Copying / Undercutting , Varied ap)
Cutting
Range
Name Design Advantages lApplicable Chipbreaker Range (ap indicates radius)

(Steel) B
Finishing-Medium

4
13° Good chip control
3

ap (mm)
for varied ap such
VF
as copying and 2
undercutting. VF

Insert (Turning)
1

0.1 0.2 0.3 0.4


f (mm/rev)

¢ Steel / Stainless Steel (for automatic lathe)


Cutting
Range
Name Design Advantages lApplicable Chipbreaker Range (ap indicates radius)

(Steel) (Stainless Steel)


5 5
Finishing-Medium

14° For finishing to medium


machining in automatic lathes. 4 4

ap (mm)

ap (mm)
Sharp cutting performance 3 3
SK
equivalent to positive inserts. FP-TK
13° 2-step dot design provides 2 2 FP-TK
FP-SK : Polished reliable chip control at various ap.
Sharp Edge 1 1
-SK : Honed FP-SK,SK FP-SK,SK
For medium to high feed 0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25
f (mm/rev) f (mm/rev)
rate in automatic lathes
(When machining workpieces
Medium-Roughing

13°
of medium to large dia.)
Superior cutting performance
FP-TK achieved by sharp edge and
9° polished surface.
Smooth chipbreaker
geometry improves chip
flow with less adhesion.
Large curled chips.

¢ Low Carbon Steel (Pipe / Rolled Plate / Rolled Steel)


Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
0.15 0.2
Excellent Consistent
15° chip control 9° chip breaking
Finishing

Medium

at high speed at medium


XF and small ap XQ machining due
0.16 0.17
machining of to moderate
low carbon 7° rake face and
11°
steel. 3° special design.

0.18
0.2 Consistent
Short chips
4° chip breaking
when finishing 7°
Roughing
Finishing

when
due to sharp
XP 0.11 XS roughing due
cutting and
to special rake
special 3°
8° face and rake
design.
angle design.

lApplicable Chipbreaker Range (ap indicates radius)


(Low Carbon Steel)
2
XS
ap (mm)

XP-T
1 XF XP
XQ

0.1 0.2 0.3 0.4 0.5


f (mm/rev)

B7
B6-7_edit.indd 7 15.10.2015 11:44:25
Chipbreaker Selection (Negative Inserts)
¢ Cast Iron
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
B
Standard (without Symbol)

Standard
Chipbreaker
chipbreaker for
0.25 for heavy
continuous to 0.3
interrupted
14° light interrupted
5° GC 14° machining
machining of
of cast iron.
Insert (Turning)

cast iron.

Sharp Cutting Oriented


(Tough edge
(Low cutting

Stability Oriented
chipbreaker)
force)

Chipbreaker for
roughing of cast
High feed rate
0.18 iron.
chipbreaker for 0.4
20° Suitable for
continuous to
C 15° PH heavy interrupted
light interrupted
Sharp Cutting Oriented

machining and for


machining of
Stability Oriented

workpieces with
cast iron.
scale due to strong
cutting edge.

0.42
Standard ¢ Chipbreaker Selection (Negative Inserts)
chipbreaker for
15°
light interrupted
LowHigh

ZS to interrupted Without Chipbreaker


0.42
machining of
(**MA type) PH
15° cast iron. (High
Feed Rate

stability)
C

ZS
Without Chipbreaker

High feed rate GC


chipbreaker for
light interrupted
machining of Standard (without Symbol)
cast iron. Continuous Light Interruption Interruption Heavy interruption

¢ Non-ferrous Metals
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
Medium - Roughing

Large rake 13°


Finishing-Medium

angle and Polished


smooth chipbreaker.
25°
A3 surface. AH Smooth chip

Good chip control and
control and less adhesion.
less adhesion.
G Class: Sharp Edge Prep.
M Class: Horned Edge Prep.

lApplicable Chipbreaker Range (ap indicates radius)

5
(Non-ferrous Metals)
A3 Chipbreaker AH Chipbreaker
4 d=2mm
ap=2mm d=3mm
ap=2mm
ap (mm)

3 f=0.2mm/rev f=0.2mm/rev
2
AH
d=2mm
ap=2mm d=3mm
ap=2mm
A3
1
f=0.3mm/rev f=0.3mm/rev
0.1 0.2 0.3 0.4 0.5
f (mm/rev)

B8
B8-9-2_edit.indd 8 15.10.2015 11:45:04
¢ Steel
2 Ground Chipbreaker
Cutting
Range
Name Design Advantages
Cutting
Range
Name Design Advantages B

Sharp edge
Suitable
and less 2.8 for general

Insert (Turning)
Roughing
Finishing

15° cutting force. 0.2


purpose
S Good chip D 10° machining at
control and
feed rate 0.30
smooth chip
to 0.45mm/rev.
evacuation.

Medium-Roughing / Low Cutting Force


Applicable to
Finishing-Medium

Suitable sticky material


1.5 3.2
for general such as low
0.2 37°
purpose carbon steel.
B 25R

R2.5
14° machining at Large rake
feed rate 0.15 angle and
to 0.25mm/rev. suitable for
stainless steel.

lEffectiveness of ground chipbreaker


(1) Lower cutting force and improve edge
Medium - Roughing

Suitable (2) Improved adhesion resistance


2.2 for general
0.2 (3) Improved dimension accuracy and finishing surface accuracy
purpose
C machining at (4) Controlled chip evacuation direction
14°
feed rate 0.20
to 0.35mm/rev.

lSpecification of B, C, D and parallel ground chipbreaker


Insert Type Size Chipbreaker Name W α R
CNGG 09,12 Without Indication (Similar to C) 2.2 14° 1.0
WNGG 06 Without Indication (Similar to C) 2.2 14° 1.0
11,16 B 1.5 14° 0.5
TNGG 16,22 C 2.2 14° 1.0
16,22 D 2.8 10° 1.5
DNGG 11,15 Without Indication (Similar to C) 2.5 14° 2.0
VNGG 16 Without Indication (Similar to B) 1.5 14° 0.5
09,12 B 1.5 14° 0.5
SNGG
12 C 2.2 14° 1.0

lApplicable Chipbreaker Range (ap indicates radius)

(Steel / Edge Length=11) (Steel / Edge Length=16) (Steel / Edge Length=22)


5 5 10

4 4 8
C
B(Y)
ap (mm)

ap (mm)

ap (mm)

3 3 6

2 2 4 D
B S
C
1 S 1 2
25R

0.1 0.2 0.3 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8
f (mm/rev) f (mm/rev) f (mm/rev)

B9
B8-9-2_edit.indd 9 15.10.2015 11:45:06
Chipbreaker Selection (Positive Inserts)
¢ Steel
1 Molded Chipbreaker
B Cutting
Range
Name Design Advantages
Cutting
Range
Name Design Advantages

Available
Consistent
Minute ap

Finishing
20° for minute 14° chip breaking
CF ap (0.02 DP performance
to 0.2mm)
for finishing.
Insert (Turning)

finishing.

Chips
Finishing

Finishing
fragmented in 20°
7.5° Good chip
GF small pieces GP control.
in machining of
small ap.

Enables machining
Finishing-Medium

over a wide range of Good chip


5° 13° control for
conditions by using the

Finishing
GQ optimum chipbreaker varied ap
VF such as
width according to the
cutting depth. 3° copying and
undercutting.
Sharp cutting
performance due to
Finishing

18° Large rake angle. Large 0.2


15°
Finishing-Medium
SK dot to the corner edge 5° General
improved chip control in purpose
a wide feed rate range. HQ chipbreaker
0.2
15° for medium
13° Good cutting
5° machining.
performance.
Finishing

Applicable
CK without hand
20° for two direction
0.15
machining on Chipbreaker
Medium

automatic lathe. for short chips


G 5°
10° at medium
0.1
machining.
Finishing-Medium

Good chip
17° evacuation at
wide range by
GK
Standard (without Symbol)

0.1 breaker dot 0.2 Strong edge


and wide chip
Medium

chipbreaker
17° 6°
pocket. for medium
machining
range.
1st. Recommendation at
0.05
steel finishing.
10°
Finishing

Stable chip control in a wide


PP feed rate range.

Stable tool life due to special
edge design with sharpness
and improved strength.

lApplicable Chipbreaker Range (ap indicates radius)


(Steel) (Steel)
(Steel / Edge Length=07, 11)
5 5 4 (Steel / Edge Length=11)
4
4 4 (Steel / Edge Length=07)
CK 3 3
ap (mm)

ap (mm)

General purpose 3
ap (mm)

ap (mm)

3 3
GQ 2 2
GK 2
ap (mm)

2 2
SK 1 1 1
1 GF 1 Finishing
PP PP
CF 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4 0 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

(Steel / Edge Length=08,09) (Steel / Edge Length=11) (Steel / Edge Length=11)


0.4 4 4
XP
(GP) (Steel / Edge Length=11) (Steel / Edge Length=16) Standard
0.3 3 3 3 3
G
ap (mm)

ap (mm)

XQ
ap (mm)

0.2 2 2 2 2
ap (mm)

ap (mm)

HQ
HQ
0.1 CF 1 1 VF 1 1
VF
XP (DP)
GP
0.05 0.1 0.15 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

B10
B10-11-2_edit.indd 10 15.10.2015 11:46:45
¢ Steel
2 Ground Chipbreaker
Cutting
Range
Name Design Advantages
Cutting
Range
Name Design Advantages B
Lead (Without Indication)

Large rake angle


Good chip
1 and low cutting
control at 0.2
Finishing

Finishing
14° force. Narrow
finishing to
A 17° chipbreaker
light machining
width and

Insert (Turning)
with low cutting
consistent chip
force.
control.

Good chip Genera purpose

Finishing-Medium
1.5 chipbreaker for
control at
Finishing

15° 0.2 medium machining.


finishing to
F Good balance
light machining B 14°
with low cutting between chip
force. control and sharp
cutting.

Applicable
Sharp cutting 2.2
Medium

14° 0.2 to high load


performance

Medium
Y machining.
and good C 14° Good chip
surface finish.
flow and less
resistance.

Slant
chipbreaker
Low Feed

Sharp cutting
Medium

14°
width and chip 3° performance
J control at various H
and small
ap. Suitable for curled chips.
automatic lathes.

lSpecification of A, B, C and parallel ground chipbreaker


Good chip
control at low
Low Feed

30°
feed rate and W
U varied ap with ~ R
low cutting
D
force.

Insert Type Size Chipbreaker Name W α R


lApplicable Chipbreaker Range (ap indicates radius)
11 A 1.0 17° 0.5
(Steel / Edge Length=08,09) TPGR 11,16 B 1.5 14° 0.5
2 16 C 2.2 14° 1.0
(Steel / Edge Length=03) 09 Without Indication (Similar to B) 1.5 14° 0.5
ap (mm)
ap (mm)

0.5 & SPGR


1 12 Without Indication (Similar to C) 2.2 14° 1.0
F / FSF
0
0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev)

(Steel / Edge Length=07) (Steel / Edge Length=11) (Steel) (Steel / Edge Length=11,16)
4 4 4 4

H (11)
3 3 U / USF 3 3
H (16)
ap (mm)

ap (mm)
ap (mm)

ap (mm)

U / USF
2 2 2 2
J J / JSF B
A C
1 1 1 1
F / FSF
F / FSF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

B11
B10-11-2_edit.indd 11 15.10.2015 11:46:48
Chipbreaker Selection (Positive Inserts)
¢ Low Carbon Steel (Pipe / Rolled Plate / Rolled Steel)
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
B
Wide chip
0.05 control
Consistent

Finishing-Medium
range and
chip breaking 20°
sharp cutting
Finishing

20° performance
performance.
XP even for low XQ
Suitable
Insert (Turning)

carbon steel 20°


for low
and sticky
carbon steel
material.
and sticky
material.

lApplicable Chipbreaker Range (ap indicates radius)

4
(Low Carbon Steel) XP Chipbreaker XQ Chipbreaker
3
1.0 2.5
ap (mm)

2
0.75
ap (mm)

2.0
XQ
1

ap (mm)
XP 0.5 1.5

0.1 0.2 0.3 0.4 0.3 1.0


f (mm/rev)
0.1 0.15 0.2 0.25 0.7
f (mm/rev)
0.5

0.1 0.15 0.2 0.25


f (mm/rev)

¢ Stainless Steel
Cutting
Name Design Advantages lApplicable
Chipbreaker Range (ap indicates radius)
Range

Good chip (Stainless Steel)


0° evacuation 2
ap (mm)

at internal
turning. Small 1
Finishing

curled chips. MQ
MQ 0.2 Prevents chip
entanglement 0.1 0.2 0.3 0.4
7° with toolholder
f (mm/rev)
and stabilizes
surface
roughness.

¢ Non-ferrous Metals
Cutting
Name Design Advantages lApplicable
Chipbreaker Range (ap indicates radius)
Range
Positive chip
AH Chipbreaker
Finishing-Medium

groove and (Non-ferrous Metals)


4
25° good chip
control with
AH 3
low cutting
ap (mm)

AH
force.Polished
surface reduces 2
adhesion. A3
1
Large rake
Finishing-Medium

angle, smooth
0.1 0.2 0.3 0.4
30° chip flow and
f (mm/rev)
A3 less adhesion.
Sharp edge
and good
surface finish.

B12
B12-13-2_edit.indd 12 15.10.2015 11:47:33
How to read pages of “Turning Inserts”
¢ How to read pages of “Turning Inserts”
· Ref. to below for page contents of “Turning Inserts” Recommended grades
Classification of usage
T:Interruption / 1st Choice for each applications B
· Some contents are same in Chapter C are shown here.
S:Interruption / 2nd Choice
Q:Light Interruption / 1st Choice
P:Light Interruption / 2nd Choice
N:Continuous / 1st Choice
O:Continuous / 2nd Choice

Insert (Turning)
(In case hardness is under 45HRC)

Insert’s ISO Classification of usage


(Workpiece materials are written on Insert Grades
the right side.) Insert Dimensions (Red characters mean new)

Turning Indexable Inserts How to read pages of “Turning Inserts” B13


(mm) (mm)
¢ 80° Rhombic / Negative with Hole Description A T ϕd Description A T ϕd
CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35 6.35
Insert Corner-R(rε) CN_1204_ 12.70 4.76 5.16 CN_1906_ 19.05 6.35 7.94
B Free-cutting
steel
P
QNP QNP ONQT PS Carbon Steel /
rH

Alloy Steel

M NQ P Stainless
Steel

S NT Gray Cast
Iron
K
ϕd
Insert Shape
A

P NT Nodular
Cast Iron
Non-ferrous
Negative N Metals

T OP P Heat-resistant
Alloys
S
80

Titanium
°

Alloys
Hard
H Materials

Insert descriptions MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

rε PV90
Explanation for inserts
With Wiper Edge

Example CNMG 120404WP 0.4 N N NNN NNNNNNNN


120408WP 0.8 N N NNN NNNNNNNN
Handed Insert Handed Insert Finishing
shows Right-hand shows Left-hand D8 1
With Wiper Edge

Ceramic CNMG 120404WQ 0.4 N N N N N N N NN NNNNNNN F61


120408WQ 0.8 N N N N N N N NN NNNNNNN NN F65
120412WQ 1.2 N N N NNNNNNNN NN
Insert (Turning)

F66
Finishing-Medium

1(: CNMG 120402PP 0.2 N N N NNN NNNN NN


Finishing

120404PP 0.4 N N N NNN NNNN NN


2
120408PP 0.8 N N N NNN NNNN NN
120412PP 1.2 N N N NNN NNNN

CNMG 090404GP 0.4 N NN N D8


3
090408GP 0.8 N NN N F66
Finishing

CNMG 120402GP 0.2 N N N N N N NN NNNN NN


120404GP 0.4 N N N N N N N NN NNNNNNN D8
120408GP 0.8 N N N N N N NN NNNNNNN
F61
2
Finishing-Medium

1(: CNMG 120404PQ 0.4 N N N NNN NNNN NN F65


120408PQ 0.8 N N N NNN NNNN NN F66
120412PQ 1.2 N N N NNN NNNN NN

Application / Recommended CNMG 090404HQ


090408HQ
0.4 N
0.8 N
NN
NN
N
N
NNNN
NNNN
NN
NN
D8
F66
3
workpiece material
Finishing-Medium

CNMG 120404HQ 0.4 N N N N N N N NN NNNNNNNNNN N


120408HQ 0.8 N N N N N N N NN NNNNNNNNNN N
120412HQ 1.2 N N NNNN NNN N N D8
CNGG 120408HQ 0.8 NN F61
120412HQ 1.2 NN F65

Insert Appearance Image CNMG 120404CQ 0.4 N N N N N N NN NNNNNNNN F66


Finishing-Medium / Up Facing Finishing-Medium / Up Facing

120408CQ 0.8 N N N N N N N NN NNNNNNNN


Ref. to Page B3 for insert color. 120412CQ 1.2 N N NNNNNNNN 2
CNMG 160608CQ 0.8 NNNN NN
D8
160612CQ 1.2 NNNN NN
D8
CNMG 120408CJ 0.8 NNNNNNNN F61
120412CJ 1.2 NNNN NNN F65
F66

CNMG 160612CJ 1.2 NNNN NN


D8
160616CJ 1.6 NNNN NN

Applicable Chipbreaker Range No. 1 2 3


Applicable Chipbreaker

(Steel / Edge Length=12, 16)


5
(Steel)
5
4
ap indicates radius

GP
4 WQ
ap (mm)

CQ (Steel / Edge Length=09)


Range

Corner-R(rH)=1.2 3 PQ 3
ap (mm)

3
CJ GS
2 2
ap (mm)

2 PP
GP HQ
1 1 1
WQ
WP HQ
0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B14 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

Stock Purchase unit

Applicable Toolholder

Applicable range map No.

B13
B12-13-2_edit.indd 13 15.10.2015 11:47:34
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)
¢80° Rhombic / Negative with Hole Description A T ϕd Description A T ϕd
CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35 6.35
CN_1204_ 12.70 4.76 5.16 CN_1906_ 19.05 6.35 7.94
B Free-cutting
steel
P
QNP QNP ONQT PS Carbon Steel /

rH
Alloy Steel

M NQ P Stainless
Steel

S NT Gray Cast
Iron
K

ϕd
A P NT Nodular
Cast Iron
Non-ferrous
Negative N Metals

T OP P Heat-resistant
Alloys
S
80

Titanium
°

Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90

With Wiper Edge

CNMG 120404WP 0.4 N N NNN NNNNNNNN


120408WP 0.8 N N NNN NNNNNNNN
Finishing
D8 1
With Wiper Edge

Ceramic CNMG 120404WQ 0.4 N N N N N N N NN NNNNNNN F61


120408WQ 0.8 N N N N N N N NN NNNNNNN NN F65
120412WQ 1.2 N N N NNNNNNNN NN
Insert (Turning)

F66
Finishing-Medium

1(: CNMG 120402PP 0.2 N N N NNN NNNN NN


Finishing

120404PP 0.4 N N N NNN NNNN NN


2
120408PP 0.8 N N N NNN NNNN NN
120412PP 1.2 N N N NNN NNNN

CNMG 090404GP 0.4 N NN N D8


3
090408GP 0.8 N NN N N F66
Finishing

CNMG 120402GP 0.2 N N N N N N NN NNNN NN


120404GP 0.4 N N N N N N N NN NNNNNNN D8
120408GP 0.8 N N N N N N NN NNNNNNN
F61
2
Finishing-Medium

1(: CNMG 120404PQ 0.4 N N N NNN NNNN NN F65


120408PQ 0.8 N N N NNN NNNN NN F66
120412PQ 1.2 N N N NNN NNNN NN

CNMG 090404HQ 0.4 N NN N NNNN NN D8


3
090408HQ 0.8 N NN N NNNN NN F66
Finishing-Medium

CNMG 120404HQ 0.4 N N N N N N N NN NNNNNNNNNN N


120408HQ 0.8 N N N N N N N NN NNNNNNNNNN N
120412HQ 1.2 N N NNNN NNN N N D8
CNGG 120408HQ 0.8 NN F61
120412HQ 1.2 NN F65
CNMG 120404CQ 0.4 N N N N N N NN NNNNNNNN F66
Finishing-Medium / Up Facing Finishing-Medium / Up Facing

120408CQ 0.8 N N N N N N N NN NNNNNNNN


120412CQ 1.2 N N NNNNNNNN 2
CNMG 160608CQ 0.8 NNNN NN
D8
160612CQ 1.2 NNNN NN
D8
CNMG 120408CJ 0.8 NNNNNNNN F61
120412CJ 1.2 NNNN NNN F65
F66

CNMG 160612CJ 1.2 NNNN NN


D8
160616CJ 1.6 NNNN NN

1 2 3
Applicable Chipbreaker

(Steel / Edge Length=12, 16)


5
(Steel)
5
4
ap indicates radius

GP
4 WQ
ap (mm)

CQ (Steel / Edge Length=09)


Range

Corner-R(rH)=1.2 3 PQ 3
ap (mm)

3
CJ GS
2 2
ap (mm)

2 PP
GP HQ
1 1 1
WQ
WP HQ
0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes.


B14 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B14-15_edit.indd 14 15.10.2015 11:51:12


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm) (mm)
¢80° Rhombic / Negative with Hole Description A T ϕd Description A T ϕd
CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35 6.35
CN_1204_ 12.70 4.76 5.16 CN_1906_ 19.05 6.35 7.94
Free-cutting
steel
B
P
QNP QNP ONQT PS Carbon Steel /

rH
Alloy Steel

M NQ Q P Stainless
Steel

S Gray Cast
Iron
K

ϕd
A P Nodular
Cast Iron
Non-ferrous
N Metals Negative
T OP Q P Heat-resistant
Alloys
S
80

Q Titanium
°

Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90

D8
CNMG 120404TN-V 0.4 N
Medium

F61
1
120408TN-V 0.8 N F65
F66

CNMG 090404GS 0.4 N NN N NNNN NN D8 B14


Medium - Roughing

090408GS 0.8 N NN N NNNN NN F66 2 Ceramic


CNMG 120404GS 0.4 N NN NNNN NN

Insert (Turning)
120408GS 0.8 N NN NNNN NN
120412GS 1.2 N NNNN NN
Medium - Roughing

1(: CNMG 120404PG 0.4 N N NNNN N D8


120408PG 0.8 N N NNNN N F61
120412PG 1.2 N N NNNN N
F65
120416PG 1.6 NNNN
F66
CNMG 120404PS 0.4 N NN NNNNNNNNNN N
120408PS 0.8 N NN NNNNNNNNNN N
Medium - Roughing

120412PS 1.2 N NNNNNNNNNN N


120416PS 1.6 NNNN NNN N
CNMG 160612PS 1.2 NNNNNNNNNN
D8
160616PS 1.6 NNNNNNNN
CNMG 120404HS 0.4 NN NN NN D8
120408HS 0.8 NN NN NN F61 2
Medium - Roughing

120412HS 1.2 NN N NN F65


120416HS 1.6 NN F66

CNMG 160612HS 1.2 U D8


Medium-Roughing / High Feed Rate Medium-Roughing / High Feed Rate

D8
CNMG 120408PT 0.8 NNNNNNNNNN F61
120412PT 1.2 NNNNNNNN N F65
F66
CNMG 160608PT 0.8 NNNNNNNNNN
160612PT 1.2 NNNNNNNN N D8
160616PT 1.6 NNNNNNNN N
D8
CNMG 120408GT 0.8 N NN NNNN NN F61
120412GT 1.2 NN NNNN NN F65
F66

1 2
Applicable Chipbreaker

(Steel / Edge Length=12) (Steel / Edge Length=16)


5 10
Standard GT
8 PT
ap indicates radius

4 PG
(Steel)
3 PS PS(HS)
ap (mm)
Range

TN-V 3 (HS) 6
ap (mm)
ap (mm)

2 Standard
2 4
1
1 GS 2
PT CQ
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
0.2 0.4 0.6 0.8 1.0
f (mm/rev)
f (mm/rev)
f (mm/rev)

Inserts are sold in 10 piece boxes.


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B15
B14-15_edit.indd 15 15.10.2015 11:51:15
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)
¢ 80° Rhombic / Negative with Hole Description A T ϕd Description A T ϕd
CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35 6.35
CN_1204_ 12.70 4.76 5.16 CN_1906_ 19.05 6.35 7.94
B Free-cutting
steel
P
QNP QNP ONQT PS Carbon Steel /

rH
Alloy Steel

M NQ P Stainless
Steel

N S NT Gray Cast
Iron
K

ϕd
A
O P NT Nodular
Cast Iron
Non-ferrous
Negative N Metals

T OP P Heat-resistant
Alloys
S
80

Titanium
°

Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90

CNMG 120404 0.4 N N N N N N N N N NNNNNNN NNNNUUU N D8


120408 0.8 N N N N N N N N N NNNNNNNNNNNNUUU N F61
1
120412 1.2 N N NNNNNNNNNNNNUUU N F65
120416 1.6 N NN UU F66

Ceramic CNMG 160608 0.8 NNNNN


Roughing

160612 1.2 NNNNNN N D8


160616 1.6 ON N N
Insert (Turning)

2
CNMG 190608 0.8 NN NN UU
190612 1.2 NNNN NNN NN UU -
190616 1.6 NNNN NNN NN U

D8
CNMG 120408PH 0.8 NNNN NNN NN
F61
120412PH 1.2 NNNN NNN NN
F65
120416PH 1.6 NNNN NNN NN F66

CNMG 160608PH 0.8 NNNN NN


Roughing

160612PH 1.2 NNNN NNN NN D8 3


160616PH 1.6 NNNN NN NN

CNMG 190608PH 0.8 NNNN NN


190612PH 1.2 NNNN NNN
-
190616PH 1.6 NNNN NNN
190624PH 2.4 NNNN NN

D8
CNMM 120408PX 0.8 NNNN NNN
F61
120412PX 1.2 NNNN NNN
Single Sided / Roughing / High Feed Rate

F65
120416PX 1.6 NN NNN F66

CNMM 160608PX 0.8 NNNN NNN


160612PX 1.2 NNNN NNN D8 4
160616PX 1.6 NNNN NNN

CNMM 190608PX 0.8 NN ON


190612PX 1.2 NNNN NNN
-
190616PX 1.6 NNNN NNN
190624PX 2.4 NN NNN

1 2 3 4
Applicable Chipbreaker

(Steel / Edge Length=16,19) (Steel / Edge Length=12, 16, 19) (Steel )


12
(Steel / Edge Length=12) 10 12
5 Standard (19) PH(19) PX(19)
Standard GT 10 10
ap indicates radius

8
4 PG PH(16) PX(16)
8 8
PS
ap (mm)
Range

6
ap (mm)

ap (mm)

3 (HS)
ap (mm)

6 6
4
2 4 4
2 PH(12)
1 GS 2 2 PX(12)
Standard (16)
PT

0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev)
f (mm/rev)

Inserts are sold in 10 piece boxes


B16 N : Std. Item O : Check Availability U : Deleted from the next catalogue

B16-17_edit.indd 16 15.10.2015 11:54:48


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm) (mm)
¢ 80° Rhombic / Negative with Hole Description A T ϕd Description A T ϕd
CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35 6.35
CN_1204_ 12.70 4.76 5.16 CN_1906_ 19.05 6.35 7.94
Free-cutting
steel
B
P
QNP QNP ONQT PS QP Carbon Steel /

rH
Alloy Steel

M PQ Stainless
Steel

S Gray Cast
Iron
K

ϕd
A P Nodular
Cast Iron
Non-ferrous
N Metals Negative
Heat-resistant
T S
Alloys
80

Titanium
°

Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90

1(:
Low Carbon Steel

CNMG 120404XF 0.4 N N NNN


120408XF 0.8 N N NNN

Finishing / Small ap

Ceramic
Low Carbon Steel

CNMG 120404XP 0.4 N N N N N N N NN NNNN NN

Insert (Turning)
120408XP 0.8 N N N N N N N NN NNNN NN
D8
Finishing F61
1
F65
Low Carbon Steel

F66
CNMG 120404XQ 0.4 N N N N N N N NN NNNNNNN
120408XQ 0.8 N N N N N N N NN NNNNNNN

Medium
Low Carbon Steel

CNMG 120408XS 0.8 N N N N N N NN NNNN NN

Roughing

1(:
Finishing-Medium

CNGG 120402MFP-SK <0.2 NN


120404MFP-SK <0.4 NN D8
E40
Sharp Edge / Polished
F61 2
Medium-Roughing

F65
CNGG 120404FP-TK 0.4 NN F66
120408FP-TK 0.8 NN
Sharp Edge / Polished

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1 2
Applicable Chipbreaker

(Low Carbon Steel) (Steel ) (Stainless Steel)


5
5 5
ap indicates radius

4 4 4
ap (mm)
Range

3
ap (mm)

ap (mm)

3 3
FP-TK
2 2 2 FP-TK
XP XS
XP-T 1 1
1 XF XQ FP-SK FP-SK
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25
0.1 0.2 0.3 0.4 0.5 f (mm/rev) f (mm/rev)
f (mm/rev)

Inserts are sold in 10 piece boxes.


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B17
B16-17_edit.indd 17 15.10.2015 11:54:52
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)
¢ 80° Rhombic / Negative with Hole Description A T ϕd Description A T ϕd
CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35 6.35
CN_1204_ 12.70 4.76 5.16 CN_1906_ 19.05 6.35 7.94
B Free-cutting
steel
P Carbon Steel /

rH
Alloy Steel

M NQ Q P Stainless
Steel
Gray Cast
Iron
K

ϕd
A Nodular
Cast Iron
Non-ferrous
Negative N Metals

T OP NPSQ P Heat-resistant
Alloys
S
80

Q P Titanium
°

Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90

Stainless Steel / Heat-Resistant Alloys

CNGG 120404TK 0.4 NN N


120408TK 0.8 NN N
Medium-Roughing / Sharp Edge

Ceramic
CNMG 120404TK 0.4 NN NNN N
120408TK 0.8 NN NNN N
Insert (Turning)

D8
Medium - Roughing F61
F65
Stainless Steel / Heat-Resistant Alloys

F66
CNMG 120404MQ 0.4 NN NNNN N N
120408MQ 0.8 NN NNNN N N
1
Finishing-Medium

CNMG 120404MS 0.4 NN NNNN N N


120408MS 0.8 NN NNNN N N
120412MS 1.2 NN NNNN N N
120416MS 1.6 NN NNN N
Medium-Roughing

CNMG 120404MU 0.4 NN NNNN N N D8


Stainless Steel / Heat-Resistant Alloys

F61
120408MU 0.8 NN NNNN N N F65
120412MU 1.2 NN NNN N F66
CNMG 160608MU 0.8 NN NN N
160612MU 1.2 NN NN N D8
160616MU 1.6 NN NN N
CNMG 190612MU 1.2 NN
-
Medium-Roughing 190616MU 1.6 NN

1
Applicable Chipbreaker

(Stainless Steel) (Stainless Steel)


(Stainless Steel)
5 5
TK 5
ap indicates radius

4 4
4
HU MU
ap (mm)

ap (mm)
Range

3
ap (mm)

3 3

2 MU(19)
2 2
MU 1
1 1
MQ MS
GU MS
Heat-Resistant Alloys 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
0.1 0.2 0.3 0.4 0.5
Titanium Alloys f (mm/rev)
f (mm/rev) f (mm/rev)

B6

Inserts are sold in 10 piece boxes.


B18 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B18-19_edit.indd 18 15.10.2015 14:52:46


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm) (mm)
¢8
 0° Rhombic / Negative with Hole Description A T ϕd Description A T ϕd
CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35 6.35
CN_1204_ 12.70 4.76 5.16 CN_1906_ 19.05 6.35 7.94
Free-cutting
steel
B
P Carbon Steel /

rH
Alloy Steel
Stainless
M Steel

N S NT S Gray Cast
Iron
K

ϕd
A O P NT Nodular
Cast Iron

N T Non-ferrous
Metals Negative
Heat-resistant
T S
Alloys
80

S Titanium
°

Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Right-hand
CNMG 120404C 0.4 N NN UU D8
120408C 0.8 N NN UU F61
Cast Iron

120412C 1.2 N NN UU F65


120416C 1.6 N NN UU F66

Roughing CNMG 160612C 1.2 NN UU D8

Ceramic
Cast Iron

CNMG 120408ZS 0.8 N NNUUU 1

Insert (Turning)
120412ZS 1.2 N NNUUU

Roughing
Cast Iron

CNMG 120408GC 0.8 N NNUUU


120412GC 1.2 NNUUU

Roughing

CNGA 120404 0.4 N N


120408 0.8 N N
Cast Iron

CNMA 120404 0.4 N N NNUUU N -


120408 0.8 N NN NNUUU N
120412 1.2 N NNUUU D8
Without Chipbreaker
120416 1.6 N NNUU
F61
F65
Non-ferrous Metals

CNGG 120404&-A3 0.4 N F66


120408&-A3 0.8 N
Finishing-Medium
Sharp Edge
Non-ferrous Metals

CNGG 120404AH 0.4 N 2


120408AH 0.8 N
Medium-Roughing
Sharp Edge
Non-ferrous Metals

CNMG 120404AH 0.4 N


120408AH 0.8 N

Medium-Roughing

1 2
Applicable Chipbreaker

(Cast Iron) (Non-ferrous Metals)


10 5
ap indicates radius

8 4
C (Standard) AH
PH
Range

GC
ap (mm)
ap (mm)

6 3
(Interruption /
heavy Interruption)
4 ZS 2

2 1 A3

0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes.


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B19
B18-19_edit.indd 19 15.10.2015 14:52:49
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)
¢8
 0° Rhombic / Negative with Hole Description A T ϕd Description A T ϕd
CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35 6.35
CN_1204_ 12.70 4.76 5.16 CN_1906_ 19.05 6.35 7.94
B Free-cutting
steel
P
QNP Q Carbon Steel /

rH
Alloy Steel
Stainless
M Steel

S Gray Cast
Iron
K

ϕd
A Nodular
Cast Iron

Negative N T Non-ferrous
Metals
Heat-resistant
T S
Alloys
80

S Titanium
°

Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Right-hand

CNGG 090402&-S 0.2 N N R


Finishing

090404&-S 0.4 N N R L
090408&-S 0.8 N
Surface Roughness Oriented D8
F66
Ceramic
CNGG 090404& 0.4 L
Insert (Turning)

090408& 0.8 L
Medium

CNGG 120404& 0.4 N N N N N


1
120408& 0.8 NNN
Medium - Roughing

D8
CNGG 120404&-25R 0.4 N N N F61
120408&-25R 0.8 N N N F65
Low Cutting Force F66
Medium - Roughing

CNGG 120404Z 0.4 N

1
Applicable Chipbreaker

(Steel / Edge Length=09) (Steel / Edge Length=12)


5 5
&(Without Indication)
ap indicates radius

4 & 4
(Without Indication)
Range

ap (mm)
ap (mm)

3 3
Z
2 2

1 S 1
25R

0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes.


B20 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B20-21_edit.indd 20 15.10.2015 15:04:29


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm) (mm)
¢5
 5° Rhombic / Negative with Hole Description A T ϕd Description A T ϕd
DN_1104_ 9.525 4.76 3.81 DN_1506_ 12.70 6.35 5.16
DN_1504_ 12.70 4.76 5.16
Free-cutting
steel
B
P
QNP QNP ONQT PS Carbon Steel /

rH
Alloy Steel

M NQ P Stainless
Steel

S Gray Cast
Iron
K

Id
A
P Nodular
Cast Iron
Non-ferrous
N Metals Negative
OP P Heat-resistant
T S
Alloys
Titanium
55° Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90

1(: DNMG 150402PP 0.2 NNN NNN NNNN NN D10


150404PP 0.4 NNN NNN NNNN NN D11
F62
150408PP 0.8 NNN NNN NNNN NN F68
150412PP 1.2 NNN NNN NNNN F69
Finishing

DNMG 150602PP 0.2 NNN NNN NNNN NN D10


150604PP 0.4 NNN NNN NNNN NN Ceramic
D11
150608PP 0.8 NNN NNN NNNN NN
F62

Insert (Turning)
150612PP 1.2 NNN NNN NNNN

DNMG 110404GP 0.4 N NN N NNNN NN D11


110408GP 0.8 N NN N NNNN NN F67

D10
DNMG 150402GP 0.2 N N N N N N N NN NNNN NN D11
Finishing

150404GP 0.4 N N N N N N N NN NNNNNNN F62


150408GP 0.8 N N N N N N NN NNNNNNN F68
F69

DNMG 150602GP 0.2 NN N N D10


150604GP 0.4 NN N N D11
150608GP 0.8 NN N N F62 1

1(: D10
DNMG 150404PQ 0.4 N N N NNN NNNN NN D11
150408PQ 0.8 N N N NNN NNNN NN F62
Finishing-Medium

150412PQ 1.2 N N N NNN NNNN NN F68


F69

DNMG 150604PQ 0.4 N N N NNN NNNN NN D10


150608PQ 0.8 N N N NNN NNNN NN D11
150612PQ 1.2 N N N NNN NNNN NN F62

DNMG 110402HQ 0.2 N NN N NNNN NN D11


110404HQ 0.4 N NN N NNNN NN F67

D10
Finishing-Medium

DNMG 150404HQ 0.4 N N N N N N N NN NNNNNNNNNN N D11


150408HQ 0.8 N N N N N N N NN NNNNNNNNNN N F62
150412HQ 1.2 NNN N NN NNNNNNNN F68
F69

DNMG 150604HQ 0.4 NN NN NNNNNNNN NN N D10


150608HQ 0.8 NN NN NNNNNNNNNN N D11
150612HQ 1.2 N N NNNNO UNN F62

1
Applicable Chipbreaker

(Steel / Edge Length=15)


5
ap indicates radius

4 GP
(Steel / Edge Length=11) PQ
Range

CQ
ap (mm)

3 3

HQ CJ
ap (mm)

2 2
PP
HQ
1 1
GP
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes.


N : Std. Item O : Check Availability U : Deleted from the next catalogue B21
B20-21_edit.indd 21 15.10.2015 15:04:32
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)
¢ 55° Rhombic / Negative with Hole Description A T φd Description A T φd
DN_1104_ 9.525 4.76 3.81 DN_1506_ 12.70 6.35 5.16
DN_1504_ 12.70 4.76 5.16
B Free-cutting
steel
P
QNP QNP ONQT PS Carbon Steel /

rH
Alloy Steel

M Q Stainless
Steel

S Gray Cast
Iron
K

Id
A
P Nodular
Cast Iron
Non-ferrous
Negative N Metals

Q Heat-resistant
T S
Alloys

55° Q Titanium
Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90

D10
DNMG 150404CQ 0.4 N N N N N N N NN NNNNNNNN D11
Finishing-Medium / Up Facing

150408CQ 0.8 N N N N N N N NN NNNNNNNN F62


150412CQ 1.2 NN N NN NNNNNNNN F68
F69

DNMG 150604CQ 0.4 N N NNNNNNN D10


Ceramic 150608CQ 0.8 NNNNNNNNN D11
150612CQ 1.2 NNNNUNNN F62
1
Insert (Turning)

D10
D11
Finishing-Medium / Up Facing

DNMG 150408CJ 0.8 NNNNNNNN


F62
150412CJ 1.2 NNNNNNN F68
F69
D10
DNMG 150608CJ 0.8 NNNNNNNN
D11
150612CJ 1.2 NNNNUNN
F62

D10
DNMG 150404TN-V 0.4 N D11
Medium

F62 2
150408TN-V 0.8 N F68
F69

DNMG 110404GS 0.4 N NN N NNNN NN D11


110408GS 0.8 N NN N NNNN NN F67

D10
Medium - Roughing

DNMG 150404GS 0.4 N NN NNNN NN D11


150408GS 0.8 N NN NNNN NN F62
150412GS 1.2 N NNNN NN F68
F69
D10
DNMG 150604GS 0.4 N NN
D11
150608GS 0.8 N NN N
F62 3

1(: D10
DNMG 150404PG 0.4 N N NNNN N
D11
150408PG 0.8 N N NNNN N
F62
150412PG 1.2 N N NNNN N
Medium - Roughing

F68
150416PG 1.6 NNNN F69

DNMG 150604PG 0.4 N N NNNN N D10


150608PG 0.8 N N NNNN N
D11
150612PG 1.2 N N NNNN N
F62
150616PG 1.6 NNNN

1 2 3
Applicable Chipbreaker

(Steel / Edge Length=15) (Steel)


5 5
Standard GT
ap indicates radius

4 4 PG
GP
PQ PS
(Steel)
Range

(HS)
ap (mm)

3
ap (mm)

3 CQ 3
TN-V
HQ CJ
2
ap (mm)

2 2
PP GS
1 1 1
GS(11) PT

0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes.


B22 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B22-23_edit.indd 22 15.10.2015 15:22:43


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm) (mm)
¢5
 5° Rhombic / Negative with Hole Description A T φd Description A T φd
DN_1104_ 9.525 4.76 3.81 DN_1506_ 12.70 6.35 5.16
DN_1504_ 12.70 4.76 5.16
Free-cutting
steel
B
P
QNP QNP ONQT PS Carbon Steel /

rH
Alloy Steel

M NQ P Stainless
Steel

N S NT Gray Cast
Iron
K

Id
A
O P NT Nodular
Cast Iron
Non-ferrous
N Metals Negative
OP P Heat-resistant
T S
Alloys
Titanium
55° Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90

DNMG 150404PS 0.4 N NN NNNNNNNNNN N D10


D11
150408PS 0.8 N NN NNNNNNNNNN N
F62
150412PS N NNNN NNN N
Medium - Roughing

1.2 F68
150416PS 1.6 NN F69
DNMG 150604PS 0.4 N NN NNNN NN UN N D10
150608PS 0.8 N NN NNNNNNNNNN N Ceramic
D11
150612PS 1.2 O NN NNNNNNNNNN
F62
150616PS 1.6 NNNN NN

Insert (Turning)
D10
DNMG 150404HS 0.4 NN NN NN D11
150408HS 0.8 NN NN NN F62
Medium - Roughing

150412HS 1.2 NN NN NN F68


F69

DNMG 150604HS 0.4 NN N NN D10


150608HS 0.8 N N NN D11
150612HS 1.2 N N F62

D10
Medium-Roughing / High Feed Rate

D11
DNMG 150408PT 0.8 NNNNNNNN N
F62
150412PT 1.2 NNNNNNNN N F68
F69
1
D10
DNMG 150608PT 0.8 NNNNNNNN U
D11
150612PT 1.2 NNNNNNNNN
F62

D10
Medium-Roughing / High Feed Rate

D11
DNMG 150408GT 0.8 N NNNN NN
F62
150412GT 1.2 N NNNN NN F68
F69

D10
DNMG 150608GT 0.8 U NNNN NN
D11
150612GT 1.2 NNNN NN
F62

D10
DNMG 150404 0.4 N N N N N N N N NNNNNNN NNUUU D11
150408 0.8 N N N N N N N N N NNNNNNNN NNUUU F62
150412 1.2 N NNUUU F68
Roughing

F69

DNMG 150604 0.4 NN D10


150608 0.8 N NNNNNNNN NN UU D11
150612 1.2 NNNN NN NN UU F62

1
Applicable Chipbreaker

(Steel)
5
Standard GT
ap indicates radius

4 PG
PS
Range

(HS)
ap (mm)

2
GS
1
GS(11) PT

0.1 0.2 0.3 0.4 0.5


f (mm/rev)

Inserts are sold in 10 piece boxes.


N : Std. Item O : Check Availability U : Deleted from the next catalogue B23
B22-23_edit.indd 23 15.10.2015 15:22:46
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)
¢5
 5° Rhombic / Negative with Hole Description A T fd Description A T fd
DN_1104_ 9.525 4.76 3.81 DN_1506_ 12.70 6.35 5.16
DN_1504_ 12.70 4.76 5.16
B Free-cutting
steel
P Carbon Steel /
QNP QNP ONQT PS QP

rH
Alloy Steel
Stainless
M PQ Steel
Gray Cast
NT Iron
K

Id
Nodular
NT
A
Cast Iron
Non-ferrous
Negative N Metals
Heat-resistant
T S
Alloys
Titanium
55° Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
re

D10
DNMG 150408PH 0.8 NNNN NN NN D11
150412PH 1.2 NNNN NN NN F62
150416PH 1.6 NN NN F68
Roughing

F69
DNMG 150608PH 0.8 NNNN NNN NN D10
150612PH 1.2 NNNN NNN NN D11
Ceramic 150616PH 1.6 NNNN NN F62
D10
1
Single Sided / Roughing / High Feed Rate

DNMM 150408PX 0.8 NN NN D11


Insert (Turning)

150412PX 1.2 NN N F62


150416PX 1.6 NN F68
F69
DNMM 150608PX 0.8 NNNN NN D10
150612PX 1.2 NNNN NNN D11
150616PX 1.6 NN ONN F62

1(:
Low Carbon Steel

DNMG 150404XF 0.4 N N NNN D10


150408XF 0.8 N N NNN D11
Finishing / Small ap
F62
F68
DNMG 150404XP 0.4 N N N N N N N NN NNNNNNN F69
Low Carbon Steel

150408XP 0.8 N N N N N N N NN NNNNNNN

D10
DNMG 150604XP 0.4 N N
D11
Finishing
150608XP 0.8 N N F62
2
D10
DNMG 150404XQ 0.4 N N N N N N N NN NNNN NN D11
Low Carbon Steel

F62
150408XQ 0.8 N N N N N N N NN NNNN NN F68
F69
D10
DNMG 150604XQ 0.4 N N
D11
150608XQ 0.8 N NN
Medium F62
Finishing-Medium Low Carbon Steel

DNMG 150408XS 0.8 N N N N N NN NNNN NN


D10
Roughing D11
F62
1(: F68
DNGG 150402MFP-SK <0.2 NN F69 3
150404MFP-SK <0.4 NN
Sharp Edge / Polished

· Insert whose corner-R (re) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (re).

1 2 3
Applicable Chipbreaker

(Steel) (Low Carbon Steel) (Steel) (Stainless Steel)


10 5 5 5
ap indicates radius

8 4 4 4
ap (mm)
Range

ap (mm)

ap (mm)

ap (mm)

6 3 3 3
PH
FP-TK
4 2 2 2 FP-TK
PX XP XS
2 XP-T
1 XF XQ 1 1
FP-SK FP-SK
0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5 0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes.


B24 N : Std. Item O : Check Availability U : Deleted from the next catalogue

B24-25_edit.indd 24 15.10.2015 15:30:56


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm) (mm)
¢5
 5° Rhombic / Negative with Hole Description A T fd Description A T fd
DN_1104_ 9.525 4.76 3.81 DN_1506_ 12.70 6.35 5.16
DN_1504_ 12.70 4.76 5.16
Free-cutting
steel
B
P Carbon Steel /
QP

rH
Alloy Steel
Stainless
M NQ PQ Q P Steel
Gray Cast
Iron
K

Id
Nodular

A
Cast Iron
Non-ferrous
N Metals Negative
Heat-resistant
OP NPSQ P
T S
Alloys
Titanium
55° Q P Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
re
Medium - Roughing

DNGG 150404FP-TK 0.4 NN


D10 1
150408FP-TK 0.8 NN D11
Sharp Edge / Polished F62
F68
DNGG 150404TK 0.4 NN N F69
150408TK 0.8 NN N Ceramic
Stainless Steel / Heat-Resistant Alloys

Insert (Turning)
D10
DNGG 150604TK 0.4 NN N
D11
Medium-Roughing 150608TK 0.8 NN N F62
Sharp Edge

D10 2
DNMG 150404TK 0.4 NN NNN N D11
F62
150408TK 0.8 NN NNN N F68
F69
D10
DNMG 150604TK 0.4 NN NNN N
D11
150608TK 0.8 NN NNN N F62
Medium-Roughing
D10
Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys

DNMG 150404MQ 0.4 NN NNNN N N D11


F62
150408MQ 0.8 NN NNNN N N F68
F69
D10
DNMG 150604MQ 0.4 NN NNNN N N
D11
150608MQ 0.8 NN NNNN N N F62
Finishing-Medium
D10
DNMG 150404MS 0.4 NN NNNN N N D11
150408MS 0.8 NN NNNN N N F62
150412MS 1.2 NN NNNN N N F68
F69 3
DNMG 150604MS 0.4 NN NNNN N D10
150608MS 0.8 NN NNNN N D11
Medium-Roughing 150612MS 1.2 NN NNNN N F62
D10
DNMG 150404MU 0.4 NN NNNN N N D11
F62
150408MU 0.8 NN NNNN N N F68
F69
D10
DNMG 150604MU 0.4 NN NNNN N N
D11
150608MU 0.8 NN NNNN N N F62
Medium - Roughing

1 2 3
Applicable Chipbreaker

(Steel) (Stainless Steel) (Stainless Steel) (Stainless Steel) (Stainless Steel)


5 5 5
5 5
TK TK
ap indicates radius

4 4 4
4 HU 4
Range

MU MU
ap (mm)
ap (mm)

ap (mm)

3 3 3
ap (mm)

ap (mm)

3 3
FP-TK
2 2 FP-TK 2 2 2
MU
1 1 1 1 1
FP-SK FP-SK MQ MS GU MS MQ MS
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25 Heat-Resistant Alloys f (mm/rev)
Heat-Resistant Alloys f (mm/rev)
f (mm/rev) f (mm/rev) f (mm/rev)
Titanium Alloys Titanium Alloys
B6 B6

Inserts are sold in 10 piece boxes.


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B25
B24-25_edit.indd 25 15.10.2015 15:31:02
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)
¢5
 5° Rhombic / Negative with Hole Description A T fd Description A T fd
DN_1104_ 9.525 4.76 3.81 DN_1506_ 12.70 6.35 5.16
DN_1504_ 12.70 4.76 5.16
B Free-cutting
steel
P Carbon Steel /

rH
Alloy Steel
Stainless
M Steel
Gray Cast
N S NN S Iron
K

Id
Nodular
O P TT
A
Cast Iron
Non-ferrous
Negative N T Metals
Heat-resistant
T S
Alloys
Titanium
55° T Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert
re
shows Right-hand

DNMG 150404C 0.4 NN UU D10


D11
150408C 0.8 NN UU F62
150412C 1.2 N U F68
Cast Iron

F69
DNMG 150604C 0.4 NN D10
150608C 0.8 NN U D11
Roughing 150612C 1.2 N U F62
Ceramic
D10
DNMG 150408ZS 0.8 N NNUUU D11
F62
Insert (Turning)

150412ZS 1.2 N NN UU F68


Cast Iron

F69
1
D10
DNMG 150608ZS 0.8 NN UU
D11
150612ZS 1.2 NN U F62
Roughing

D10
DNMG 150408GC 0.8 N NNU U D11
F62
150412GC 1.2 N U F68
Cast Iron

F69
D10
DNMG 150608GC 0.8 U NN U
D11
150612GC 1.2 N F62
Roughing

D10
DNMA 150404 0.4 N NN UU N D11
F62
150408 0.8 N N NNUUU N F68
Cast Iron

F69
-
D10
DNMA 150604 0.4 NN
D11
150608 0.8 NN F62
Without Chipbreaker
Non-ferrous Metals

DNGG 150404&-A3 0.4 N D10


150408&-A3 0.8 N D11
F62
Finishing-Medium / Sharp Edge F68
F69
DNGG 150404AH 0.4 N
Non-ferrous Metals

150408AH 0.8 N
2
D10
DNGG 150604AH 0.4 U
D11
Medium-Roughing / Sharp Edge
150608AH 0.8 U F62
Non-ferrous Metals

D10
D11
DNMG 150404AH 0.4 N
F62
150408AH 0.8 N F68
F69
Medium-Roughing

1 2
Applicable Chipbreaker

(Cast Iron) (Non-ferrous Metals)


10 5
ap indicates radius

8 4
GC PH(Interruption /
Range

ap (mm)

ap (mm)

6 heavy Interruption) 3 AH
ZS
4 2

2 1
A3
C (Standard)
0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes.


B26 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B26-27_edit.indd 26 15.10.2015 15:33:24


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm) (mm)
¢5
 5° Rhombic / Negative with Hole Description A T fd Description A T fd
DN_1104_ 9.525 4.76 3.81 DN_1506_ 12.70 6.35 5.16
DN_1504_ 12.70 4.76 5.16
Free-cutting
steel
B
P Carbon Steel /
QNP Q P

rH
Alloy Steel
Stainless
M Steel
Gray Cast
N S Iron
K

Id
Nodular
O
A
Cast Iron
Non-ferrous
N T Metals Negative
Heat-resistant
T S
Alloys
Titanium
55° T Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert
re
shows Right-hand

DNGG 110402&-S 0.2 N N N


Finishing

110404&-S 0.4 N N N
D11
110408&-S 0.8 N N R
Surface Roughness Oriented
F67

DNGG 110404& 0.4 N N


1
110408& 0.8 R
Ceramic
Medium

D10

Insert (Turning)
DNGG 150404& 0.4 N N N N N NN NN N N D11
F62
150408& 0.8 N N N N N NN NN N N F68
F69

1
Applicable Chipbreaker

(Steel)
5
&
(15)
ap indicates radius

4
&
(11)
Range

ap (mm)

1 S

0.1 0.2 0.3 0.4 0.5


f (mm/rev)

Inserts are sold in 10 piece boxes.


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B27
B26-27_edit.indd 27 15.10.2015 15:33:25
Turning Indexable Inserts How to read pages of “Turning Inserts” B13

¢5
 5° Parallelogram / Negative with Hole (mm)
Description A T fd
KNMX1604_ 9.525 4.76 -
B Free-cutting
steel
P Carbon Steel /
NT Alloy Steel

rH
Stainless
M Steel
Gray Cast
Iron
K

A
Nodular
Cast Iron
Non-ferrous
Negative N Metals
Heat-resistant
T Alloys
55° S Titanium
Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert
re
shows Right-hand
Medium-Roughing

KNMX 160405&-1 0.5 NN


- 1
160410&-1 1.0 NN

Ceramic
Insert (Turning)

(mm) (mm)
¢R
 ound / Negative with Hole Description A T fd Description A T fd
RN_0903_ 9.525 3.18 3.81 RN_1506_ 15.875 6.35 6.35
RN_1204_ 12.70 4.76 5.16
Free-cutting
steel
P Carbon Steel /
ONQT P Alloy Steel
Stainless
M Steel
Gray Cast
N T
Id
A

Iron
K Nodular
O T Cast Iron
Non-ferrous
N Metals
T Heat-resistant
Alloys
S Titanium
Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90

re

RNMG 090300 - N N NNNN N


Medium-Roughing

D19

RNMG 120400 - N N NNNN NN N 2

RNMG 150600 - NN NN N U -

1 2
Applicable Chipbreaker

(Steel) (Steel)
4 4
ap indicates radius

3 3
Range

(12)
ap (mm)
ap (mm)

2 (15)
2

1 1
(09)
0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes.


B28 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B28-29_edit.indd 28 15.10.2015 15:35:19


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm) (mm)
¢9
 0° Square / Negative with Hole Description A T fd Description A T fd
SN_0903_ 9.525 3.18 3.81 SN_1506_ 15.875 6.35 6.35
SN_1204_ 12.70 4.76 5.16 SN_1906_ 19.05 6.35 7.94
Free-cutting
steel
B
P Carbon Steel /
QNP QNP ONQT PS Alloy Steel
Stainless
M NQ Q P Steel
Gray Cast
N S NT

Id
A K
Iron
Nodular
O P NT Cast Iron

rH N Non-ferrous
Metals Negative
T OP Q P
Heat-resistant
Alloys
S Titanium
Q Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
re

1(:
Finishing-Medium

SNMG 120404PQ 0.4 N N N NNN NNNN NN


120408PQ 0.8 N N N NNN NNNN NN
120412PQ 1.2 NNNN NN
Finishing-Medium

SNMG 120404HQ 0.4 N N N N N N N NN NNNN NN Ceramic


120408HQ 0.8 N N N N N N N NN NNNNNNNNNN N

Insert (Turning)
120412HQ 1.2 NNN N NN NNNN NNN

1(:
Medium - Roughing

SNMG 120408PG 0.8 N N NNNN N


120412PG 1.2 N N NNNN N
120416PG 1.6 N N NNNN
Medium - Roughing

SNMG 120408PS 0.8 N NN NNNNNNNNNN N


120412PS 1.2 N NNNN NNN N N
120416PS 1.6 NNNN NNN D12
D13 1
Medium-Roughing / High Feed Rate Medium - Roughing

F71
SNMG 120408HS 0.8 NN NN NN
120412HS 1.2 NN NN NN
120416HS 1.6 NN N N

SNMG 120408PT 0.8 NNNNNNNN N


120412PT 1.2 NNNNNNNN N

SNMG 090304 0.4 N N NN N


090308 0.8 N N NN N N

SNMG 120404 0.4 N N N N N NNN N NN UU


120408 0.8 N N N N N NNN NNNNNNNNNNNNUUU N
Roughing

120412 1.2 NN N NNNNNNNN NNUUU N


120416 1.6 NN NNNNNN NUUU
120420 2.0 N N NUUU

SNMG 190612 1.2 NNNN


- 2
190616 1.6 NN

1 2
Applicable Chipbreaker

(Steel / Edge Length=09, 12) (Steel / Edge Length=12) (Steel / Edge Length=19)
5 5 10
Standard
Standard
ap indicates radius

4 4 PG 8
PS
Range

ap (mm)

ap (mm)
ap (mm)

3 Standard(09) 3 (HS) 6

2 PQ 2 4
HQ
1 1 HK 2
PT

0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes.


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B29
B28-29_edit.indd 29 15.10.2015 15:35:21
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)
¢9
 0° Square / Negative with Hole Description A T fd Description A T fd
SN_0903_ 9.525 3.18 3.81 SN_1506_ 15.875 6.35 6.35
SN_1204_ 12.70 4.76 5.16 SN_1906_ 19.05 6.35 7.94
B Free-cutting
steel
P Carbon Steel /
QNP QNP ONQT PS Alloy Steel
Stainless
M Steel
Gray Cast
NT

Id
A K
Iron
Nodular
NT Cast Iron

Negative rH N Non-ferrous
Metals
T Heat-resistant
Alloys
S Titanium
Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
re

SNMG 120408PH 0.8 NNNN NNN NN D12


120412PH 1.2 NNNN NNN NN D13
120416PH 1.6 NNNN NNN NN F71
Roughing

SNMG 150612PH 1.2 NNNN NN NN


150616PH 1.6 NNNN NN NN
Ceramic -
SNMG 190612PH 1.2 NNN NNN
190616PH 1.6 NN NNN
Insert (Turning)

190624PH 2.4 NN
1
Single Sided / Roughing / High Feed Rate

SNMM 120408PX 0.8 NNNN NN D12


120412PX 1.2 NNNN NNN D13
120416PX 1.6 NN UN F71

SNMM 150612PX 1.2 NN UNN


150616PX 1.6 NN UNN
-
SNMM 190612PX 1.2 NNNN NNN
190616PX 1.6 NNNN NNN
190624PX 2.4 NN NN
Low Carbon Steel

SNMG 120408XP 0.8 N N N N N N N NN NNNN NN

Finishing
Low Carbon Steel

D12
SNMG 120408XQ 0.8 N N N N N N N NN NNNN NN D13 2
F71
Medium
Low Carbon Steel

SNMG 120408XS 0.8 N N N N N NNNN NN

Roughing

1 2
Applicable Chipbreaker

(Steel / Edge Length=12, 15, 19) (Steel)


12 12 (Low Carbon Steel)
5
PH(19) PX(19)
10 10
ap indicates radius

4
8 PH(15) 8 PX(15)
Range

ap (mm)

ap (mm)

3
ap (mm)

6 6
2 XQ
4 4 XS
PH(12) 1
2 2 PX(12) XP

0.2 0.4 0.6 0.8 1.0


0.1 0.2 0.3 0.4 0.5
0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev)
f (mm/rev)

Inserts are sold in 10 piece boxes.


B30 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B30-31_edit.indd 30 15.10.2015 15:51:42


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm) (mm)
¢9
 0° Square / Negative with Hole Description A T fd Description A T fd
SN_1204_ 12.70 4.76 5.16 SN_1906_ 19.05 6.35 7.94
90° Square / Negative without Hole SN_1506_ 15.875 6.35 6.35 SNMN1204_ 12.70 4.76 -
Free-cutting
steel
B
P Carbon Steel /
Alloy Steel
Stainless
M NQ Q P Steel
Gray Cast
N NT S

Id
A K
Iron
Nodular
O P N Cast Iron

rH N Non-ferrous
Metals Negative
T OP NPSQ P
Heat-resistant
Alloys
S Titanium
Q P Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
re

SNMG 120404MQ 0.4 NN NNN N N


120408MQ 0.8 NN NNN N N
Stainless Steel / Heat-Resistant Alloys

Finishing-Medium D12
D13 Ceramic
SNMG 120404MS 0.4 NN NNN N N
F71
120408MS 0.8 NN NNNN N N
1

Insert (Turning)
120412MS 1.2 NN NNNN N N
120416MS 1.6 NN NNN N
Medium-Roughing

SNMG 120412MU 1.2 NN NN


SNMG 150612MU 1.2 NN NN -

190612MU 1.2 NN
SNMG -
Medium-Roughing 190616MU 1.6 NN NN
Cast Iron

SNMG 120408C 0.8 O N UU


120412C 1.2 N U

Roughing
Cast Iron

SNMG 120408ZS 0.8 N NNUUU


2
120412ZS 1.2 N NNUUU

Roughing
D12
D13
F71
Cast Iron

SNMG 120408GC 0.8 N NN UU


120412GC 1.2 N NUUU

Roughing

SNGA 120404 0.4 N


120408 0.8 N N
SNMA 120404 0.4 N N U
Cast Iron

120408 0.8 N NNUUU


120412 1.2 N NNUUU
120416 1.6 N NN U
Without Chipbreaker 120420 2.0 N -

D25
D34
Cast Iron

SNMN 120408 0.8 N N


120412 1.2 N D35

Without Chipbreaker
F77

1 2
Applicable Chipbreaker

(Stainless Steel)
(Cast Iron)
MU(19) 10
5
ap indicates radius

8 PH(Interruption /
4
MS heavy Interruption)
Range

ap (mm)

6
ap (mm)

3 ZS

2 4
GC
1 2
Heat-Resistant Alloys MQ C (Standard)
Titanium Alloys 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev)
B6

Inserts are sold in 10 piece boxes.


N : Std. Item O : Check Availability U : Deleted from the next catalogue B31
B30-31_edit.indd 31 15.10.2015 15:51:44
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)

¢ 90° Square / Negative with Hole Description


SN_0903_
A
9.525
T
3.18
φd
3.81
Description
SN_1906_
A
19.05
T
6.35
φd
7.94
SN_1204_ 12.70 4.76 5.16 SNMN1204_ 12.70 4.76 -
B Free-cutting
steel
P Carbon Steel /
N Alloy Steel
Stainless
M Steel
Gray Cast
N

Id
A K
Iron
Nodular
O Cast Iron

Negative rH N T
Non-ferrous
Metals
T Heat-resistant
Alloys
S Titanium
S Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert
re
shows Right-hand

SNGG 090304&-B 0.4 N N N D12


Finishing-Medium / Medium-Roughing

090308&-B 0.8 N N D13

SNGG 120404&-C 0.4 N N NN N


120408&-C 0.8 N N NN N

Ceramic SNMG 120404&-C 0.4 N N


-B : Finishing-Medium D12 1
-C : Medium-Roughing 120408&-C 0.8 N N
D13
Insert (Turning)

Medium - Roughing

F71
SNGG 120404&-25R 0.4 N N
120408&-25R 0.8 N N

Low Cutting Force

1
Applicable Chipbreaker

(Steel / Edge Length=09, 12)


5
ap indicates radius

4
ap (mm)
Range

3 C

2 B

1
25R

0.1 0.2 0.3 0.4 0.5


f (mm/rev)

Inserts are sold in 10 piece boxes.


B32 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B32-33_edit.indd 32 15.10.2015 15:56:42


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm)

¢6
 0° Triangle / Negative with Hole Description A T
(mm)
φd
Description
TN_1603_
A
9.525
T
3.18
φd
3.81
TN_1103_ 6.35 3.18 2.26 TN_1604_ 9.525 4.76 3.81
TN_1104_ 6.35 4.76 2.26 TN_2204_ 12.70 4.76 5.16 B
Free-cutting
steel
60° P Carbon Steel /
QNP QNP ONQT PS Alloy Steel
Stainless
M NQ Q P Steel
Gray Cast
S Iron
K Nodular
P Cast Iron Negative
Non-ferrous

Id
N
A

Metals
Heat-resistant
OP Q P
rH S
Alloys
Titanium
T Q Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
re

1(:
D14
TNMG 160402PP 0.2 NNN NNN NNNN NN
D15
Finishing

160404PP 0.4 NNN NNN NNNN NN


F62
160408PP 0.8 NNN NNN NNNN NN
F72
160412PP 1.2 NNN NNN NNNN
F73
TNMG 110404GP 0.4 N NN N N D14 Ceramic
110408GP 0.8 N NN N F73
Finishing

Insert (Turning)
TNMG 160402GP 0.2 N N N N N N N NN NNNNNNN
160404GP 0.4 N N N N N N N NN NNNNNNN D14
160408GP 0.8 N N N N N N N NN NNNNNNN
D15
1(: F62
Finishing-Medium

TNMG 160404PQ 0.4 N N N NNN NNNN NN


F72
160408PQ 0.8 N N N NNN NNNN NN 1
160412PQ 1.2 N N N NNN NNNN NN F73

TNMG 110404HQ 0.4 N NN N NNNN NN D14


Finishing-Medium

110408HQ 0.8 N NN N NNNN NN F73


TNMG 160404HQ 0.4 N N N N N N N NN NNNNNNNNNN N D14
160408HQ 0.8 N N N N N N N NN NNNNNNNNNN N D15
160412HQ 1.2 NN N NN NNNN NN
F62
TNMG 160404CQ 0.4 NNNNNNN NN NNNNNNNN
Finishing-Medium / Up Facing

F72
160408CQ 0.8 NNNNNNN NN NNNNNNNN
160412CQ 1.2 N NNN N NN NNNNNNNN F73
TNMG 220408CQ 0.8 NNNN NN D14
220412CQ 1.2 NNNN NN F72
TNMG 110404GS 0.4 N NN NN N D14
Medium - Roughing

110408GS 0.8 NN N F73


TNMG 160404GS 0.4 N NN NNNN NN
160408GS 0.8 N NN NNNN NN
160412GS 1.2 N
D14
Medium - Roughing

1(: D15
TNMG 160404PG 0.4 N N NNNN N
160408PG 0.8 N N NNNN N F62
160412PG 1.2 N N NNNN N F72 2
F73
TNMG 160404PS 0.4 N NN NNNNNNNNNN N
160408PS 0.8 N NN NNNNNNNNNN N
Medium - Roughing

160412PS 1.2 NNNN NNNNN


TNMG 220404PS 0.4 NNNN NNN
220408PS 0.8 NNNNNNNNNN D14
220412PS 1.2 NNNN NNN N F72
220416PS 1.6 NNNN NN

1 2
Applicable Chipbreaker

(Steel / Edge Length=16) (Steel / Edge Length=16) (Steel / Edge Length=22)


5 5 10
Standard
ap indicates radius

4 4 PG GT 8 Standard
(Steel / Edge Length=11) PS
CQ
Range

PS(HS)
ap (mm)
ap (mm)

(HS)
ap (mm)

3 3 3 6
HQ
GS CJ
2 2 PQ 2 4
ap (mm)

PP
GP HQ GS
1 1 1 2
GP PT
CQ
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes.


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B33
B32-33_edit.indd 33 15.10.2015 15:56:47
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm)
¢6
 0° Triangle / Negative with Hole (mm) Description A T φd
Description A T φd TN_1603_ 9.525 3.18 3.81
TN_1103_ 6.35 3.18 2.26 TN_1604_ 9.525 4.76 3.81
B TN_1104_ 6.35 4.76 2.26 TN_2204_ 12.70 4.76 5.16
Free-cutting
steel
60° P Carbon Steel /
Q P QNP ONQT PS Alloy Steel
Stainless
M NQ P Steel
Gray Cast
N S NT Iron
K Nodular
Negative O P NT Cast Iron
Non-ferrous

Id
N
A

Metals
Heat-resistant
OP P
rH S
Alloys
Titanium
T Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
re

D14
TNMG 160404HS 0.4 NN NN NN D15
160408HS 0.8 NN NN NN
Medium - Roughing

F62
160412HS 1.2 NN N NN F72
F73
TNMG 220404HS 0.4 N
Ceramic D14
220408HS 0.8 N N
F72
220412HS 1.2 N
Insert (Turning)

Medium-Roughing / High Feed Rate Medium-Roughing / High Feed Rate

TNMG 160408PT 0.8 NNNNNNNN N


160412PT 1.2 NNNNNNNN

D14
1
D15
TNMG 160408GT 0.8 N NN NNNN NN
F62
160412GT 1.2 NN NNNN NN
F72
F73
TNMG 160404 0.4 N NNNNNNN NNNNNNN NNNNUUU N
160408 0.8 N NNNNNNN NNNNNNN NNNNUUU N
160412 1.2 N N N NNNNNNN N NUUU
160416 1.6 N N U
Roughing

160420 2.0 N N U

TNMG 220404 0.4 N NNU


D14
220408 0.8 N NNNNNNN NNUUU
F72
220412 1.2 N NNNN NN NNUUU
D14
TNMG 160408PH 0.8 NNNN NN NN D15
Medium - Roughing

F62
160412PH 1.2 NNNN NN NN F72
F73
2
TNMG 220408PH 0.8 NNNN NN
D14
220412PH 1.2 NNNN NNN
F72
220416PH 1.6 NNNN NN
D14
Single Sided / Roughing / High Feed Rate

TNMM 160408PX 0.8 NN NNN D15


F62
160412PX 1.2 NN NNN F72
F73
3
TNMM 220408PX 0.8 NN UNN
D14
220412PX 1.2 NN UN
F72
220416PX 1.6 NN UN

1 2 3
Applicable Chipbreaker

(Steel / Edge Length=16) (Steel / Edge Length=22) (Steel) (Steel)


5 10 10 10
Standard
PH(22)
ap indicates radius

4 PG GT 8 Standard 8 8
PH(16)
PS
ap (mm)
Range

PS(HS) 6
ap (mm)
ap (mm)
ap (mm)

3 (HS) 6 6 PX(22)

2 4 4 4

GS
1 2 2 2 PX(16)
PT
CQ
0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev)
f (mm/rev)

Inserts are sold in 10 piece boxes.


B34 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B34-35_edit.indd 34 15.10.2015 15:59:06


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm)
¢6
 0° Triangle / Negative with Hole (mm) Description A T φd
Description A T φd TN_1603_ 9.525 3.18 3.81
TN_1103_ 6.35 3.18 2.26 TN_1604_ 9.525 4.76 3.81
TN_1104_ 6.35 4.76 2.26 TN_2204_ 12.70 4.76 5.16 B
Free-cutting
steel
60° P Carbon Steel /
QNP QNP ONQT P QP Alloy Steel
Stainless
M PQ Steel
Gray Cast
S Iron
K Nodular
P Cast Iron Negative
Non-ferrous

Id
N
A

Metals
Heat-resistant
rH S
Alloys
Titanium
T Alloys
Hard
H Materials

MEGACOAT PVD

Applicable Toolholders
Dimension MEGACOAT PVD Coated

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide

Ref. to Page for


(mm) Cermet Cermet MEGACOAT NANO Carbide

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
re

1(:
Low Carbon Steel

TNMG 160404XF 0.4 N N NNN


160408XF 0.8 N N NNN

Finishing / Small ap
Ceramic
Low Carbon Steel

Insert (Turning)
TNMG 160404XP 0.4 N NNNNN NN NNNNNNN
160408XP 0.8 N NNNNN NN NNNNNNN D14
D15
Finishing
F62 1
F72
Low Carbon Steel

TNMG 160404XQ 0.4 N NNNNN NN NNNNNNN F73


160408XQ 0.8 N NNNNN NN NNNNNNN

Medium
Low Carbon Steel

TNMG 160408XS 0.8 N NNN N NN NNNN NN

Roughing

1(:
Finishing-Medium

TNGG 160401MFP-SK <0.1 NN


160402MFP-SK <0.2 NN D14
160404MFP-SK <0.4 NN D15
Sharp Edge / Polished E41
F62
2
Medium - Roughing

F72
TNGG 160404FP-TK 0.4 NN F73
160408FP-TK 0.8 NN

Sharp Edge / Polished

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1 2
Applicable Chipbreaker

(Low Carbon Steel) (Steel) (Stainless Steel)


5 5 5
ap indicates radius

4 4 4
Range

ap (mm)

ap (mm)

3 3
ap (mm)

3
FP-TK
2 2 2 FP-TK
XS
XP 1 1
1 XF XQ
FP-SK FP-SK

0.1 0.2 0.3 0.4 0.5 0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B35
B34-35_edit.indd 35 15.10.2015 15:59:10
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm)
¢6
 0° Triangle / Negative with Hole (mm) Description A T φd
Description A T φd TN_1603_ 9.525 3.18 3.81
TN_1103_ 6.35 3.18 2.26 TN_1604_ 9.525 4.76 3.81
B TN_1104_ 6.35 4.76 2.26 TN_2204_ 12.70 4.76 5.16
Free-cutting
steel
60° P
N ONQT P Carbon Steel /
Alloy Steel

M NQ Q P Stainless
Steel
Gray Cast
Iron
K Nodular
Negative Cast Iron

Id
Non-ferrous
N
A

Metals

OP NPSQ P Heat-resistant
rH S
Alloys

T Q P Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Right-hand

TNGG 160404TK 0.4 NN N


160408TK 0.8 NN N
Medium-Roughing / Sharp Edge
Ceramic
TNMG 160404TK 0.4 NN N
Insert (Turning)

160408TK 0.8 NN N
Stainless Steel / Heat-Resistant Alloys

Medium-Roughing

TNMG 160404MQ 0.4 NN NNNN N N


160408MQ 0.8 NN NNNN N N D14
D15
Finishing-Medium
F62 1
F72
TNMG 160404MS 0.4 NN NNNN N N
160408MS 0.8 NN NNNN N N F73
160412MS 1.2 NN NNNN N N
Medium-Roughing

TNMG 160404MU 0.4 NN NNNN N


160408MU 0.8 NN NNNN N

Medium-Roughing
Stainless Steel

TNMG 160404&-ST 0.4 N N NNNN NN NN N


160408&-ST 0.8 N NNNN NN NN N

Medium-Roughing
Applicable Chipbreaker

1 (Stainless Steel)
5 (Stainless Steel)
TK 5
ap indicates radius

HU
4 4 ST
Range

ap (mm)

MU
ap (mm)

3 3

2 2

Heat-Resistant Alloys 1 1 GU
Titanium Alloys MQ MS

B6 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B36 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B36-37_edit.indd 36 15.10.2015 16:01:21


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm)
¢6
 0° Triangle / Negative with Hole (mm) Description A T φd
Description A T φd TN_1603_ 9.525 3.18 3.81
TN_1103_ 6.35 3.18 2.26 TN_1604_ 9.525 4.76 3.81
TN_1104_ 6.35 4.76 2.26 TN_2204_ 12.70 4.76 5.16 B
Free-cutting
steel
60° P Carbon Steel /
Alloy Steel
Stainless
M Steel

N S NT S Gray Cast
Iron
K
O P NT Nodular
Cast Iron Negative
T

Id
Non-ferrous
N
A

Metals
Heat-resistant
rH S
Alloys

T S Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Right-hand

TNMG 160404C 0.4 NN UU


Cast Iron

160408C 0.8 N NN UU
160412C 1.2 N U
Roughing
D14 Ceramic
D15

Insert (Turning)
Cast Iron

TNMG 160408ZS 0.8 N NNUUU


F62 1
160412ZS 1.2 NUUU
F72
Roughing
F73
Cast Iron

TNMG 160408GC 0.8 N NNUUU


160412GC 1.2 N N U

Roughing

TNGA 110304 0.4 N D14


TNGA 160404 0.4 N N
160408 0.8 N N
Cast Iron

TNMA 160404 0.4 N N N NNUUU -


160408 0.8 N N N NNUUU
160412 1.2 N NNUUU
160416 1.6 N N U
Without Chipbreaker 160420 2.0 N N
Non-ferrous Metals

TNGG 160404&-A3 0.4 N D14


160408&-A3 0.8 N D15
Finishing-Medium / Sharp Edge F62
F72
Non-ferrous Metals

F73
TNGG 160404AH 0.4 N 2
160408AH 0.8 N

Medium-Roughing / Sharp Edge


Non-ferrous Metals

TNMG 160404AH 0.4 N


160408AH 0.8 N

Medium-Roughing / With Horning

1 2
Applicable Chipbreaker

(Cast Iron)
10
(Non-ferrous Metals)
ap indicates radius

8 4
C (Standard) AH
ap (mm)
Range

PH(Interruption /
ap (mm)

6 GC 3
heavy Interruption)
ZS
4 2

1 A3
2

0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B37
B36-37_edit.indd 37 15.10.2015 16:01:25
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm)
¢6
 0° Triangle / Negative with Hole (mm) Description A T φd
Description A T φd TN_1603_ 9.525 3.18 3.81
TN_1103_ 6.35 3.18 2.26 TN_1604_ 9.525 4.76 3.81
B TN_1104_ 6.35 4.76 2.26 TN_2204_ 12.70 4.76 5.16
Free-cutting
steel
60° P
QNP QNP Q P Carbon Steel /
Alloy Steel

M P P P Stainless
Steel

N S Gray Cast
Iron
K
Negative O Nodular
Cast Iron

Id
Non-ferrous
N
A

Metals

P Heat-resistant
rH S
Alloys

T S Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Right-hand

TNGG 110402&-S 0.2 N N D14


110404&-S 0.4 N
F73
110408&-S 0.8 N
Finishing

TNGG 160401&-S 0.1 N N N N N


Ceramic 160402&-S 0.2 NNNN NNNN NN N N N
160404&-S 0.4 NNNN NNNN NN N N N D14
160408&-S 0.8 NNNN NNN N N N N
Insert (Turning)

Surface Roughness Oriented D15


Super Fine
F62
F72
Finishing

TNEG 160402&-SSF 0.2 N N N N N N N N


160404&-SSF 0.4 N N N N N N N N F73

Sharp Edge / Precision

TNGG 110302&-B 0.2 N N N


D14
110304&-B 0.4 N N N
TNGG 160304&-B 0.4 N -

TNGG 160402&-B 0.2 N N N N N N N N N N


160404&-B 0.4 N N N N N N N N N N D14
160408&-B 0.8 N N
D15 1
Finishing-Medium / Medium-Roughing

TNGG 160402&-C 0.2 N N N N N F62


160404&-C 0.4 N N N N N N N N N N N N
F72
160408&-C 0.8 N N N N N N N N N N N N
160412&-C 1.2 N N NN F73
160416&-C 1.6 R
TNGG 220404&-C 0.4 N NNN N D14
220408&-C 0.8 N NNN N F72
TNGG 110402& 0.2 N D14
110404& 0.4 N
F73
110408& 0.8 N

TNMG 160404&-C 0.4 N NNNNN N


160408&-C 0.8 N NNNNN N
D14
-B : Finishing-Medium 160412&-C 1.2 R
-C : Medium-Roughing D15
F62
Medium - Roughing

F72
TNGG 160404&-25R 0.4 N N N N N N N N NN
160408&-25R 0.8 N N N N N N N N NN F73

Low Cutting Force

1
Applicable Chipbreaker

(Steel / Edge Length=11) (Steel / Edge Length=16) (Steel / Edge Length=22)


5 5 10
ap indicates radius

4 4 8
C
ap (mm)
ap (mm)
ap (mm)
Range

B(Y)
3 3 6

2 2 4
B S
C
1 S 1 2
25R

0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B38 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B38-39_edit.indd 38 15.10.2015 16:03:27


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13

¢3
 5° Rhombic / Negative with Hole (mm)
Description A T φd
VN_1604_ 9.525 4.76 3.81
Free-cutting
steel
B
P
QNP QNP ONQT PS Carbon Steel /
Alloy Steel

rH M NQ Stainless
Steel

N S NT Gray Cast
Iron
K
O P NT Nodular

Id
A
Cast Iron
Non-ferrous
N Metals Negative
35° T OP Heat-resistant
Alloys
S Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90

1(: VNMG 160402PP 0.2 NNN NNN NNNN NN


Finishing

160404PP 0.4 NNN NNN NNNN NN


160408PP 0.8 NNN NNN NNNN NN
160412PP 1.2 NNN NNN NNNN

Ceramic
VNMG 160402GP 0.2 N N N N N N N NN NNNN NN
Finishing

160404GP 0.4 N N N N N N N NN NNNN NN

Insert (Turning)
160408GP 0.8 N N N N N N N NN NNNN NN
Finishing-Medium

VNMG 160404VF 0.4 N N N NNN NNNNN NN


160408VF 0.8 N N N NNN NNNNN NN
160412VF 1.2 N N N N NNNNN NN

1(:
Finishing-Medium

VNMG 160404PQ 0.4 N N N NNN NNNN NN D16


160408PQ 0.8 N N N NNN NNNN NN D17 1
160412PQ 1.2 N N N NNN NNNN NN D18
Finishing-Medium

VNMG 160404HQ 0.4 N N N N N N N NN NNNNNNNN


160408HQ 0.8 N N N N N N N NN NNNNNNNN
160412HQ 1.2 N N N N N NN NNNNNNNN

VNMG 160404TN-V 0.4 N


Medium

160408TN-V 0.8 N
160412TN-V 1.2 N
Roughing

VNMG 160404 0.4 N N N N N N N N N N N N N N N N N N N N N U U U


160408 0.8 N N N N N N N N N N N N N N N N N N N N N N U U U

1
Applicable Chipbreaker

(Steel) (Steel)
5 5
ap indicates radius

4 4
ap (mm)

ap (mm)

Standard
Range

3 3
GP
2 2
PQ HQ
1 PP 1
VF

0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B39
B38-39_edit.indd 39 15.10.2015 16:03:28
Turning Indexable Inserts How to read pages of “Turning Inserts” B13

¢3
 5° Rhombic / Negative with Hole (mm)
Description A T φd
VN_1604_ 9.525 4.76 3.81
B Free-cutting
steel
P
QNP QNP P Carbon Steel /

rH 
Alloy Steel

M NQ P P Stainless
Steel

N S Gray Cast
Iron
K
O Nodular

Id
A
Cast Iron

Negative N T Non-ferrous
Metals

35° T OP NQT P Heat-resistant


Alloys
S
SQ Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Right-hand

1(:
VNGG 160402MFP-SK <0.2 NN
160404MFP-SK <0.4 NN
Finishing-Medium

Sharp Edge / Polished


1
Ceramic 1(:
VNGG 160402M-SK <0.2 N N NN
Insert (Turning)

160404M-SK <0.4 N N NN

VNMG 160404MQ 0.4 NN NNN N N


160408MQ 0.8 NN NNN N N
Stainless Steel / Heat-Resistant Alloys

Finishing-Medium

VNMG 160404MS 0.4 NN NNN N N D16


160408MS 0.8 NN NNN N N D17 2
160412MS 1.2 NN NNN N D18
Medium-Roughing

VNMG 160404MU 0.4 NN NNN N N


160408MU 0.8 NN NNN N N

Medium-Roughing
Cast Iron

VNGA 160404 0.4 N N


-
160408 0.8 N N

Without Chipbreaker

VNGG 160402& 0.2 N N N N N N N NN N


Medium

160404& 0.4 N N N N N N N NN N N 3
160408& 0.8 N N N N N N N

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1 2 3
Applicable Chipbreaker

(Steel) (Stainless Steel)


5 5 (Steel)
5

4 4 (Stainless Steel)
ap indicates radius

4 4
ap(mm)

ap(mm)

&(Without Indication)
ap (mm)

3 3
Range

3
ap (mm)

3
MU
2 2 MQ
2 (GU) 2

1 1 1 1
FP-SK,SK FP-SK,SK
MS
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B40 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B40-41_edit.indd 40 15.10.2015 16:07:38


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm) (mm)
¢8
 0° Trigon / Negative with Hole Description A T φd Description A T φd
WN_06T3_ 9.525 3.97 3.81 WN_0804_ 12.70 4.76 5.16
WN_0604_ 9.525 4.76 3.81

80°
Free-cutting
steel
B
P
QNP QNP ONQT PS Carbon Steel /
Alloy Steel

M NQ P Stainless
Steel

S Gray Cast
Iron
K
P Nodular
Cast Iron

Id
A
Non-ferrous
N Metals Negative
rH OP P Heat-resistant
Alloys
S Titanium
T Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90

With Wiper Edge

WNMG 080404WP 0.4 N N N NNN NNNNNNNN


080408WP 0.8 N N NNN NNNNNNNN
Finishing
1
D20
With Wiper Edge

WNMG 080404WQ 0.4 N N N NNN NN NNNNNNN Ceramic


080408WQ 0.8 N N NNN NN NNNNNNN F75

Insert (Turning)
080412WQ 1.2 N N N N NNNNNNNN F76
Finishing-Medium

1(: WNMG 080402PP 0.2 NNN NNN NNNN


Finishing

080404PP 0.4 NNN NNN NNNN


080408PP 0.8 NNN NNN NNNN
080412PP 1.2 NNN NNN NNNN

WNMG 060404GP 0.4 N NN N NN D20


060408GP 0.8 N NN N N F74
Finishing

WNMG 080404GP 0.4 N N N N N N N NN


080408GP 0.8 N N N N N N N NN
D20
Finishing-Medium

1(: F75
WNMG 080404PQ 0.4 N N N NNN NNNN NN
080408PQ 0.8 N N N NNN NNNN NN F76
080412PQ 1.2 NNNN NN

WNMG 06T304HQ 0.4 N NN N


-
06T308HQ 0.8 N NN N
2
Finishing-Medium

WNMG 060404HQ 0.4 N NN N NNNN NN D20


060408HQ 0.8 N NN N NNNN NN F74

WNMG 080404HQ 0.4 N N N N N N N NN NNNNNNNNNN N


080408HQ 0.8 N N N N N N N NN NNNNNNNNNN N
080412HQ 1.2 NN NN NN NNNN NNN
Finishing-Medium / Up Facing Finishing-Medium / Up Facing

WNMG 080404CQ 0.4 N N N N N N NN NNNNNNN D20


080408CQ 0.8 N N N N N N N NN NNNNNNNN
F75
080412CQ 1.2 N N N N N NNNNNNNNN
F76

WNMG 080408CJ 0.8 NNNNNNNN


080412CJ 1.2 NNNNNNNN

1 2
Applicable Chipbreaker

(Steel)
5 (Steel / Edge Length=08)
4
ap indicates radius

4
WQ (Steel / Edge Length=06)
3 3 CQ
Range

Corner-R(rH)=1.2
ap (mm)

3 PQ
ap (mm)

GP HQ CJ
ap (mm)

2
2 2 PP
HQ
1 WQ 1 1
GP
WP

0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B41
B40-41_edit.indd 41 15.10.2015 16:07:40
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)
¢8
 0° Trigon / Negative with Hole Description A T φd Description A T φd
WN_06T3_ 9.525 3.97 3.81 WN_0804_ 12.70 4.76 5.16
WN_0604_ 9.525 4.76 3.81
B 80°
Free-cutting
steel
P
QNP QNP ONQT PS Carbon Steel /
Alloy Steel

M NQ Q P Stainless
Steel

N S NT Gray Cast
Iron
K
O P NT Nodular
Cast Iron

Id
A
Non-ferrous
Negative N Metals
rH OP Q P Heat-resistant
Alloys
S
Q Titanium
T Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90

WNMG 060404GS 0.4 N NN N NNNN NN D20


060408GS 0.8 N NN N NNNN NN
Medium - Roughing

F74

Ceramic WNMG 080404GS 0.4 N NN NNNN NN


080408GS 0.8 N NN NNNN NN
080412GS 1.2 NNNN NN
Insert (Turning)

1(:
Medium - Roughing

WNMG 080404PG 0.4 N N NNNN N


080408PG 0.8 N N NNNN N
080412PG 1.2 NNNN N
080416PG 1.6 NNNN
Medium - Roughing

WNMG 080404PS 0.4 N NN NNNNNNNNNN N


080408PS 0.8 N NN NNNNNNNNNN N
080412PS 1.2 NNNNNNNN N
080416PS 1.6 NNNN NN
1
Medium - Roughing

WNMG 080404HS 0.4 NN NN NN


080408HS 0.8 NN NN NN
080412HS 1.2 NN NN NN D20
F75
Medium-Roughing / High Feed Rate Medium-Roughing / High Feed Rate

F76
WNMG 080408PT 0.8 NNNNNNNNNN
080412PT 1.2 NNNNNNNNN

WNMG 080408GT 0.8 N NNNN NN


080412GT 1.2 NNNN NN

WNMG 080404 0.4 N N N NNNNNNN NNNNUUU N


Roughing

080408 0.8 N N N N NNNNNNNNNNNNUUU N


080412 1.2 NNNNNNNNNNNNUUU N

1(:
2
Roughing

WNMG 080408PH 0.8 NNNN NN


080412PH 1.2 NNNN NN 3

1 2 3
Applicable Chipbreaker

(Steel / Edge Length=08) (Steel) (Steel) (Cast Iron)


5 10 10 10
Standard
ap indicates radius

4 PG 8 8 8
C(Standard)
PS
ap (mm)

ap (mm)

ap (mm)

ap (mm)
Range

(HS) GC PH
3 6 Standard 6 6 (Interruption / heavy Interruption)
ZS
2 4 4 4
PH
GS
1 2 2 2
PT GT
PS
0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B42 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B42-43_edit.indd 42 15.10.2015 16:09:47


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm) (mm)
¢8
 0° Trigon / Negative with Hole Description A T φd Description A T φd
WN_06T3_ 9.525 3.97 3.81 WN_0804_ 12.70 4.76 5.16
WN_0604_ 9.525 4.76 3.81

80°
Free-cutting
steel
B
P
Q P QNP ONQT P Carbon Steel /
Alloy Steel

M NQ Q P Stainless
Steel

S Gray Cast
Iron
K
P Nodular
Cast Iron

Id
A
Non-ferrous
N Metals Negative
rH OP NPSQ P Heat-resistant
Alloys
S
Q P Titanium
T Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90

Low Carbon Steel

WNMG 080404XP 0.4 N NNNNN NN NNNN NN


080408XP 0.8 N NNNNN NN NNNN NN

Finishing

Ceramic
Low Carbon Steel

WNMG 080404XQ 0.4 N N NNN NN NNNNNNN

Insert (Turning)
1
080408XQ 0.8 N NNNNN NN NNNN NN

Medium
Low Carbon Steel

WNMG 080408XS 0.8 N N N N NN NNNNNNN

Roughing

WNGG 080404TK 0.4 NN N


080408TK 0.8 NN N
D20
Medium-Roughing / Sharp Edge
F75
F76
WNMG 080404TK 0.4 NN NNN N
080408TK 0.8 NN NNN N
Stainless Steel / Heat-Resistant Alloys

Medium-Roughing

WNMG 080404MQ 0.4 NN NNNN N N


2
080408MQ 0.8 NN NNNN N N

Finishing-Medium

WNMG 080404MS 0.4 NN NNNN N N


080408MS 0.8 NN NNNN N N
080412MS 1.2 NN NNNN N N
Medium-Roughing

WNMG 080404MU 0.4 NN NNNN N N


080408MU 0.8 NN NNNN N N

Medium-Roughing

1 2
Applicable Chipbreaker

(Low Carbon Steel) (Stainless Steel)


5
5
TK
ap indicates radius

4
4
ap (mm)

MU
Range

3
ap (mm)

3
2
XS 2
XP
1 XQ 1
Heat-Resistant Alloys MQ MS
0.1 0.2 0.3 0.4 0.5 Titanium Alloys 0.1 0.2 0.3 0.4 0.5
f (mm/rev)
B6 f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B43
B42-43_edit.indd 43 15.10.2015 16:09:49
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)
¢8
 0° Trigon / Negative with Hole Description A T φd Description A T φd
WN_06T3_ 9.525 3.97 3.81 WN_0804_ 12.70 4.76 5.16
WN_0604_ 9.525 4.76 3.81
B 80°
Free-cutting
steel
P Carbon Steel /
Alloy Steel
Stainless
M Steel

N S NT S Gray Cast
Iron
K
O P NT Nodular
Cast Iron

Id
A
Negative N T Non-ferrous
Metals
rH Heat-resistant
Alloys
S
S Titanium
T Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Right-hand

WNMG 080404C 0.4 NN UU


Cast Iron

080408C 0.8 N NN UU
080412C 1.2 N N UU
Roughing

Ceramic
Cast Iron

WNMG 080408ZS 0.8 NN NNUUU


1
080412ZS 1.2 N NNUUU
Insert (Turning)

Roughing

D20
Cast Iron

WNMG 080408GC 0.8 N NNUUU


080412GC 1.2 N NUUU F75
F76
Roughing
Cast Iron

WNMA 080408 0.8 N NN NNUUU


-
080412 1.2 N NNUUU
Without Chipbreaker
Non-ferrous Metals

WNGG 080404AH 0.4 N


2
080408AH 0.8 N

Medium-Roughing / Sharp Edge

WNGG 060402&-S 0.2 N R N


Finishing

060404&-S 0.4 N N N
060408&-S 0.8 N N
Surface Roughness Oriented D20
3
F74
Medium

WNGG 060404& 0.4 N N

1 2 3
Applicable Chipbreaker

(Cast Iron) (Non-ferrous Metals)


10 5
(Steel)
ap indicates radius

4
8 4
C(Standard)
ap (mm)
Range

ap (mm)

GC PH 3
ap (mm)

6 (Interruption / heavy Interruption) 3


ZS AH
2 &
4 2 (Without
S Indication)
2 1 1

0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B44 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B44-45_edit.indd 44 15.10.2015 16:11:48


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13

¢S
 mall Double Sided Tools (mm)
Description A T φd
CN_U0703_ 7.5 3.18 3.6
Q Free-cutting
steel
B
P
rH QP P Carbon Steel /
Alloy Steel

M PQ P Stainless
Steel
Gray Cast
Iron
K

Id
A
Nodular
Cast Iron
Non-ferrous
N Metals Negative
Heat-resistant
Alloys
T
80

S Titanium
°

Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Right-hand
Finishing-Medium

CNGU 070301MF-SK <0.1 N


070302MF-SK <0.2 N

Sharp Edge

Ceramic
Finishing-Medium

CNGU 070301MFP-SK <0.1 NN

Insert (Turning)
070302MFP-SK <0.2 NN

Sharp Edge / Polished


Medium - Roughing

CNMU 070302E-GK 0.2 NN N


070304E-GK 0.4 NN NN

With Honing B47


E38
1
CNGU 0703005MF&-F <0.05 R R R
Finishing

070301MF&-F <0.1 RR R R
070302MF&-F <0.2 RR R R
070304MF&-F <0.4 RR R R
Sharp Edge

CNGU 0703005MF&-U <0.05 R R R


Low Feed

070301MF&-U <0.1 RR R R
070302MF&-U <0.2 RR R R
070304MF&-U <0.4 RR R R
Sharp Edge

CNGU 070301ME&-U <0.1 R


Low Feed

070302ME&-U <0.2 R
070304ME&-U <0.4 R
With Honing

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

lSmall Double Sided Tools Identification System lWhen a minus tolerance is specified for the corner-R(re)
If a minus tolerance is specified for the corner-R(rε) as
CNGU070301M F P - SK shown in the Fig.1, using an insert with corner-R(rε)=0.2 mm
Minus tolerance for may result in larger radius than specified.
Corner-R(rε)
Use an insert the corner of which R(rε) has a minus
Sharp edge tolerance.

Polished Chipbreakers

CNGU070301M F R - U CNGU070301M E R - U
Minus tolerance Minus tolerance
for Corner-R(rε) for Corner-R(rε)

R0.2 or less
Sharp edge With Honing

Fig.1 Example of a specified corner-R in the drawing


Insert Hand Chipbreakers Insert Hand Chipbreakers

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B45
B44-45_edit.indd 45 15.10.2015 16:11:49
Turning Indexable Inserts How to read pages of “Turning Inserts” B13

¢S
 mall Double Sided Tools (mm)
Description A T φd
DN_U0803_ 7.0 3.18 3.6
B Q Free-cutting
steel
P
QP P Carbon Steel /
Alloy Steel

rH
M PQ P Stainless
Steel
Gray Cast
Iron
K Nodular

Id
A
Cast Iron
Non-ferrous
Negative N Metals
Heat-resistant
Alloys
55° T S Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Right-hand
Finishing-Medium

DNGU 080301MF-SK <0.1 N


080302MF-SK <0.2 N
080304MF-SK <0.4 N
Sharp Edge

Ceramic
Finishing-Medium

DNGU 080301MFP-SK <0.1 NN


080302MFP-SK <0.2 NN
Insert (Turning)

080304MFP-SK <0.4 NN
Sharp Edge / Polished
Medium - Roughing

DNMU 080302E-GK 0.2 NN N


080304E-GK 0.4 NN NN

With Honing B47


E38
2
DNGU 0803005MF&-F <0.05 R R
Finishing

080301MF&-F <0.1 RR RR
080302MF&-F <0.2 RR RR
080304MF&-F <0.4 RR RR
Sharp Edge

DNGU 0803005MF&-U <0.05 R R


Low Feed

080301MF&-U <0.1 RR RR
080302MF&-U <0.2 RR RR
080304MF&-U <0.4 RR RR
Sharp Edge

DNGU 080301ME&-U <0.1 RR


Low Feed

080302ME&-U <0.2 RR
080304ME&-U <0.4 RR
With Honing

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

¢C
 hipbreaker Selection (Negative Inserts)
Cutting Range Name Cross-section Advantages

16°
A low cutting force chipbreaker designed for chip control in steel and stainless steel.
Finishing-Medium SK
13° Cutting performance is similar to comparable sized positive inserts.

0.06

17°
Chipbreaker “dot” and pocket design provide chip control at multiple ap and feed
Medium-Roughing GK 0.06
rates.
17°

18°
Finishing F Control chip evacuation direction with low cutting force.

35°
Low Feed U Good chip control at low feed rate and varied ap with low cutting force.

Inserts are sold in 10 piece boxes


B46 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B46-47_edit.indd 46 15.10.2015 16:12:39


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13

¢S
 mall Double Sided Tools (mm)
Description A T φd
TN_U0903_ 5.56 3.18 3.0
Q Free-cutting B
°
steel
P
QP P Carbon Steel /
Alloy Steel

M PQ P Stainless
Steel
Gray Cast
Iron
K Nodular
Cast Iron

IG
Non-ferrous
N
$

Metals Negative
Heat-resistant
UH S
Alloys

7 Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Right-hand

TNGU 0903005MF&-F <0.05 R R


Finishing

090301MF&-F <0.1 RR RR
090302MF&-F <0.2 RR RR
090304MF&-F <0.4 RR RR
Sharp Edge

TNGU 0903005MF&-U <0.05 R R Ceramic


Low Feed

090301MF&-U <0.1 RR R
E39 3

Insert (Turning)
090302MF&-U <0.2 RR RR
090304MF&-U <0.4 RR RR
Sharp Edge

TNGU 090301ME&-U <0.1 R


Low Feed

090302ME&-U <0.2 RR
090304ME&-U <0.4 RR
With Honing

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1 2 3
Applicable Chipbreaker

(Steel) (Steel) (Steel)


4 4 4
ap indicates radius

U U U
3 3 3
Range

ap (mm)
ap (mm)

ap (mm)

2 2 2
SK GK SK GK
1 1 1
F F F
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B47
B46-47_edit.indd 47 15.10.2015 16:12:40
Turning Indexable Inserts How to read pages of “Turning Inserts” B13 (mm)
*Thickness of CC_0301_and CC_0401_are different (mm) Description A T φd α
¢8
 0° Rhombic / Positive with Hole Description A T φd α CC_0602_ 6.35 2.38 2.8 7°
*CC_0301_ 3.5 1.4 1.9 7° CC_09T3_ 9.525 3.97 4.4 7°
*CC_0401_ 4.3 1.8 2.3 7° CC_1204_ 12.7 4.76 5.5 7°
B Q Free-cutting
steel
P
rH QP P Carbon Steel /
Alloy Steel

M PQ P Stainless
Steel
Gray Cast
Iron
K

Id
A
Nodular
Cast Iron
Non-ferrous
Positive N Metals

D P Heat-resistant
Alloys
T
80

S Titanium
°

Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

*CCGT 030101M-CF <0.1 NN


030102M-CF <0.2 NN
Minute ap

*CCGT 040101M-CF <0.1 NN


040102M-CF <0.2 NN
Sharp Edge F18
F37
Ceramic *CCGT 030101MP-CF <0.1 NN N
030102MP-CF <0.2 NN N
Minute ap
Insert (Turning)

*CCGT 040101MP-CF <0.1 NN N


Sharp Edge / Polished 040102MP-CF <0.2 NN N
CCGT 060201MF-GF <0.1 N
060202MF-GF <0.2 N
Finishing

CCGT 09T301MF-GF <0.1 N


09T302MF-GF <0.2 N
Sharp Edge 09T304MF-GF <0.4 N
CCGT 060201MFP-GF <0.1 NN N
060202MFP-GF <0.2 NN N
060204MFP-GF <0.4 NN
Finishing

CCGT 09T301MFP-GF <0.1 NN N 1


09T302MFP-GF <0.2 NN N
Sharp Edge / Polished 09T304MFP-GF <0.4 NN N

Ref. to the table below


1(: CCGT 060201MFP-SK <0.1 NN
060202MFP-SK <0.2 NN
060204MFP-SK <0.4 NN
Finishing

CCGT 09T301MFP-SK <0.1 NN


09T302MFP-SK <0.2 NN
Sharp Edge / Polished 09T304MFP-SK <0.4 NN
1(: CCGT 060201MP-CK <0.1 NN
060202MP-CK <0.2 NN
Finishing

CCGT 09T301MP-CK <0.1 NN


Sharp Edge / Polished
09T302MP-CK <0.2 NN

CCGT 060201MF-GQ <0.1 N


Finishing-Medium

060202MF-GQ <0.2 N
060204MF-GQ <0.4 N
CCGT 09T301MF-GQ <0.1 N
09T302MF-GQ <0.2 N
Sharp Edge 09T304MF-GQ <0.4 N
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

Insert Description Ref. to Page for Applicable Toolholders


CC..0602 type E22,E23,E34,F37
CC..09T3 type E22,E23,E34,F37,F63
Chip control Oriented Low cutting force
1
Applicable Chipbreaker

(Steel) (Stainless Steel) (Steel) (Stainless Steel)


5 5 5 5
ap indicates radius

(Steel / Edge Length=03, 04) 4 4 4 4


0.3 CK
Range

CK
ap (mm)

ap (mm)

ap (mm)

ap (mm)

General purpose
3 3 3 3 General purpose

0.2 GQ
GQ
ap (mm)

2 2 2 2 SK
Finishing
0.1 CF SK
1 GF 1 GF 1 Finishing 1
CF CF
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B48 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B48-49_edit.indd 48 15.10.2015 16:14:20


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13 (mm)
Description A T φd α
¢8
 0° Rhombic / Positive with Hole CC_0602_ 6.35 2.38 2.8 7°
CC_09T3_ 9.525 3.97 4.4 7°
CC_1204_ 12.7 4.76 5.5 7°
Free-cutting
steel
B
P
rH QNP QNP ONQT PS QP P P Carbon Steel /
Alloy Steel

M NQ PQ P PP Stainless
Steel

N S NT Gray Cast
Iron
K

Id
A
O P NT Nodular
Cast Iron
Non-ferrous
N Metals Positive
D OP PP Heat-resistant
Alloys
T
80

S Titanium
°

Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand
CCGT 060201MFP-GQ <0.1 NN N
Finishing-Medium

060202MFP-GQ <0.2 NN N
060204MFP-GQ <0.4 NN N B48
CCGT 09T301MFP-GQ <0.1 NN N 1
09T302MFP-GQ <0.2 NN N

Ref. to the table below B48


Sharp Edge / Polished
09T304MFP-GQ <0.4 NN N
Ceramic
1(: CCMT 060202PP 0.2 N N N NNN NNNN NN
060204PP 0.4 N N N NNN NNNN NN
Finishing

Insert (Turning)
CCMT 09T302PP 0.2 N N N NNN NNNN NN
09T304PP 0.4 N N N NNN NNNN NN
09T308PP 0.8 N N N NNN NNNN NN
CCMT 060202GK 0.2 N N N NNN NNNNN NNNNN N N NN
060204GK 0.4 N N N NNN NNNNN NNNNN N N N NN
Finishing-Medium

CCMT 09T302GK 0.2 N N N NNN NNNNN NNNNN N N NN


09T304GK 0.4 N N N NNN NNNNN NNNNN N N N NN
CCMT 120404GK 0.4 N N N NNN NNNNN NNNNN N N NN
120408GK 0.8 N N N NNN NNNNN NNNNN N N NN E23
120412GK 1.2 ONNNN NNN N N UU
CCMT 060202HQ 0.2 N N N N N N N N N N N N N NNNNN N N NN
Finishing-Medium

060204HQ 0.4 N N N N N N N N N N N N N N NNNNN N N NN


CCMT 09T302HQ 0.2 NNNN NNN NN NNNN NNNNN N N NN
09T304HQ 0.4 NNNN NNNN NN NNNN NNNNN N N NN 1
09T308HQ 0.8 NNNN NNN NN NNNN NNNNN N N NN
CCGT 060201 0.1 NNNNNNN NN N
060202 0.2 NNNNN N NN N

Ref. to the table below B48


060204 0.4 NNNNN N NN N
CCGT 09T301 0.1 NNNNN N NN N
09T302 0.2 NNNNN N NN N
09T304 0.4 NNNNN N NN N

CCMT 09T308 0.8 N N N N N NN NN NNNNNNN NNNN UU N N NN


Medium

CCGT 0602005M <0.05 N


060201M <0.1 N
060202M <0.2 N
060204M <0.4 N
CCGT 09T3005M <0.05 N
09T301M <0.1 N
09T302M <0.2 N
09T304M <0.4 N
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1
Applicable Chipbreaker

(Steel / Edge Length=09)


4
Standard
ap indicates radius

3
GK
ap (mm)
Range

HQ
1

PP
0.1 0.2 0.3 0.4
f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item O : Check Availability U : Deleted from the next catalogue B49
B48-49_edit.indd 49 15.10.2015 16:14:22
Turning Indexable Inserts How to read pages of “Turning Inserts” B13 (mm)
*Thickness of CC_0301_and CC_0401_are different (mm) Description A T φd α
¢8
 0° Rhombic / Positive with Hole Description A T φd α CC_0602_ 6.35 2.38 2.8 7°
*CC_0301_ 3.5 1.4 1.9 7° CC_09T3_ 9.525 3.97 4.4 7°
*CC_0401_ 4.3 1.8 2.3 7° CC_1204_ 12.7 4.76 5.5 7°
B Q Free-cutting
steel
P
rH QN Q QP P P Carbon Steel /
Alloy Steel

M NQ PQ P PP Stainless
Steel
Gray Cast
Iron
K

Id
A
Nodular
Cast Iron
Non-ferrous
Positive N Metals

D OP NQT PP Heat-resistant
Alloys
T
80

S
Q Titanium
°

Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

CCGT 0602005MF <0.05 NN N


060201MF <0.1 NN NN
060202MF <0.2 NN NN

Ref. to the table below B48


060204MF <0.4 NN NN B49
Medium

CCGT 09T3005MF <0.05 NN N 1


09T301MF <0.1 NN NN
Ceramic 09T302MF <0.2 NN NN
Sharp Edge 09T304MF <0.4 NN NN
Insert (Turning)

Stainless Steel / Heat-Resistant Alloys

CCMT 09T304MQ 0.4 NN NNN N N


1
09T308MQ 0.8 NN NNN N N

Finishing-Medium

Super Fine
*CCET 0301003&-FSF 0.03 N
030101&-FSF 0.1 N L N
030102&-FSF 0.2 N N N
030104&-FSF 0.4 N N N
*CCET 0401003&-FSF 0.03 N
040101&-FSF 0.1 N L N
040102&-FSF 0.2 N N N
040104&-FSF 0.4 N L N
Finishing

*CCET 0301005M&-FSF <0.05 N L


030101M&-FSF <0.1 N N
030102M&-FSF <0.2 N N
030104M&-FSF <0.4 N L F18
F37
2
*CCET 0401005M&-FSF <0.05 N N
040101M&-FSF <0.1 N N
040102M&-FSF <0.2 N N
Sharp Edge / Precision 040104M&-FSF <0.4 N L

1(: *CCET 0301005M&-F <0.05 N


030101M&-F <0.1 N
030102M&-F <0.2 L L N
030104M&-F <0.4 L L N
Finishing

*CCET 040101M&-F <0.1 N


040102M&-F <0.2 L L N
040104M&-F <0.4 L L N
Sharp Edge

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1 2
Applicable Chipbreaker

ap indicates radius
Range

(Stainless Steel)
2
ap (mm)

(Steel / Edge Length=03) (Steel / Edge Length=04)


1 0.5 0.5
ap (mm)
ap (mm)

MQ
F / FSF F / FSF
0 0
0.1 0.2 0.3 0.4 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B50 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B50-51_edit.indd 50 15.10.2015 16:16:44


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13 (mm)
*Thickness of CC_0301_and CC_0401_are different (mm) Description A T φd α
¢8
 0° Rhombic / Positive with Hole Description A T φd α CC_0602_ 6.35 2.38 2.8 7°
*CC_0301_ 3.5 1.4 1.9 7° CC_09T3_ 9.525 3.97 4.4 7°
*CC_0401_ 4.3 1.8 2.3 7° CC_1204_ 12.7 4.76 5.5 7°
Q Free-cutting
steel
B
P
rH QNP QNP QP P P Carbon Steel /
Alloy Steel

M PQ P P Stainless
Steel

S Gray Cast
Iron
K

Id
A
Nodular
Cast Iron

N Q Non-ferrous
Metals Positive
D P Heat-resistant
Alloys
T
80

S
Q Titanium
°

Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

*CCGT 0301003&-F 0.03 L N


030101&-F 0.1 N N L N N
030102&-F 0.2 NLN LN LL N N
030104&-F 0.4 NLN LN LL N N
*CCGT 0401003&-F 0.03 N
040101&-F 0.1 N N L N N
040102&-F 0.2 NLN LN LL N N Ceramic
040104&-F 0.4 NLN LN LL N N F18 B50
Finishing

Insert (Turning)
*CCGT 0301005M&-F <0.05 N L F37 2
030101M&-F <0.1 N L
030102M&-F <0.2 N LN
030104M&-F <0.4 N LN
*CCGT 0401005M&-F <0.05 N L
040101M&-F <0.1 N L
040102M&-F <0.2 N NN
Sharp Edge 040104M&-F <0.4 N LN
Super Fine
CCET 0602003F&-USF 0.03 N
060201F&-USF 0.1 N N N
060202F&-USF 0.2 N N N

CCET 09T3003F&-USF 0.03 R N


09T301F&-USF 0.1 N N N
09T302F&-USF 0.2 N N N
Low Feed

Ref. to the table below B48


CCET 0602005MF&-USF <0.05 N N
060201MF&-USF <0.1 N N
060202MF&-USF <0.2 N N
1
CCET 09T3005MF&-USF <0.05 N N
09T301MF&-USF <0.1 N N
09T302MF&-USF <0.2 N N
Sharp Edge / Precision

1(: CCET 0602005MF&-U <0.05 N


060201MF&-U <0.1 N N N
060202MF&-U <0.2 N N N
Low Feed

CCET 09T3005MF&-U <0.05 N


09T301MF&-U <0.1 R R N
09T302MF&-U <0.2 R R N
Sharp Edge 09T304MF&-U <0.4 N
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1
Applicable Chipbreaker

(Steel / Edge Length=09)


4
ap indicates radius

(Steel / Edge Length=06)


3 3
ap (mm)
Range

U / USF
2 2
ap (mm)

U / USF

1 1

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B51
B50-51_edit.indd 51 15.10.2015 16:16:45
Turning Indexable Inserts How to read pages of “Turning Inserts” B13 (mm)
Description A T φd α
¢8
 0° Rhombic / Positive with Hole CC_0602_ 6.35 2.38 2.8 7°
CC_09T3_ 9.525 3.97 4.4 7°
CC_1204_ 12.7 4.76 5.5 7°
B Q Free-cutting
steel
P
rH QNP Q P QP P P Carbon Steel /
Alloy Steel

M PQ P P Stainless
Steel

S Gray Cast
Iron
K

Id
A
Nodular
Cast Iron

Positive N Q Non-ferrous
Metals

D P Heat-resistant
Alloys
T
80

S
Q Titanium
°

Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

CCGT 0602003F&-U 0.03 N N


060201F&-U 0.1 NNN N N N
060202F&-U 0.2 NNN N LL N N

CCGT 09T3003F&-U 0.03 N N N


09T301F&-U 0.1 NRN N N
Ceramic 09T302F&-U 0.2 NRN N N
Low Feed

CCGT 0602005MF&-U <0.05 N NN


Insert (Turning)

060201MF&-U <0.1 N NN
060202MF&-U <0.2 N NN
060204MF&-U <0.4 N N
CCGT 09T3005MF&-U <0.05 N RN
09T301MF&-U <0.1 N NN
09T302MF&-U <0.2 N NN
Sharp Edge 09T304MF&-U <0.4 N N 1
CCGT 060201E&-U 0.1 N N N N
060202E&-U 0.2 N N N N N N L N

Ref. to the table below B48


060204E&-U 0.4 N N N N N N L N

CCGT 09T301E&-U 0.1 N N N N


09T302E&-U 0.2 R N R N R N N
09T304E&-U 0.4 R N R N R N N
Low Feed

CCGT 060201ME&-U <0.1 N


060202ME&-U <0.2 N
060204ME&-U <0.4 N

CCGT 09T301ME&-U <0.1 N


09T302ME&-U <0.2 N
With Honing 09T304ME&-U <0.4 N

1(: CCET 0602005MF&-J <0.05 RR


060201MF&-J <0.1 NN
060202MF&-J <0.2 NN
Low Feed

2
CCET 09T301MF&-J <0.1 NN
09T302MF&-J <0.2 NN
Sharp Edge 09T304MF&-J <0.4 NN
Non-ferrous Metals

CCGT 09T304AH 0.4 N


3
09T308AH 0.8 N

Finishing-Medium / Sharp Edge

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1 2 3
Applicable Chipbreaker

(Steel / Edge Length=09) (Steel) (Non-ferrous Metals)


4 4 4
ap indicates radius

(Steel / Edge Length=06)


3 3 3 J(09) 3
ap (mm)
ap (mm)
Range

AH
ap (mm)

U / USF
2 2 2 2
ap (mm)

U / USF
J(06) A3
1 1 1
1

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B52 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B52-53_edit.indd 52 15.10.2015 16:17:48


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13 (mm)
Description A T φd α
¢8
 0° Rhombic / Positive with Hole CC_0602_ 6.35 2.38 2.8 7°
CC_09T3_ 9.525 3.97 4.4 7°
CC_1204_ 12.7 4.76 5.5 7°
Free-cutting
steel
B
P
rH Carbon Steel /
Alloy Steel
Stainless
M Steel

S Gray Cast
Iron
K

Id
A
Nodular
Cast Iron

N Q Non-ferrous
Metals Positive
Heat-resistant
T D Alloys
80

S
Q Titanium
°

Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

Ref. to the table


CCGT 09T302&-A3 0.2 N

below B48
09T304&-A3 0.4 N
Non-ferrous Metals

09T308&-A3 0.8 N
1
CCGT 120402&-A3 0.2 N
120404&-A3 0.4 N E23
Finishing-Medium / Sharp Edge 120408&-A3 0.8 N Ceramic

Ref. to the table below B48

Insert (Turning)
CCGW 060201 0.1 N
060202 0.2 N
Cast Iron

-
CCGW 09T300 0.0 N
09T301 0.1 N
09T302 0.2 N
Without Chipbreaker 09T304 0.4 N

1
Applicable Chipbreaker

(Non-ferrous Metals)
4
ap indicates radius

3
ap (mm)
Range

AH
2

A3
1

0.1 0.2 0.3 0.4


f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B53
B52-53_edit.indd 53 15.10.2015 16:17:49
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)
¢8
 0° Rhombic / Positive with Hole Description
A T φd α Description A T φd α
CPMT0802_ 7.94 2.38 3.3 11° CP_0802_ 7.94 2.38 3.5 11°
CPMT0903_ 9.525 3.18 4.4 11° CP_0903_ 9.525 3.18 4.5 11°
B Free-cutting
steel
P
rH QNP QNP ONQT PS QP P P Carbon Steel /
Alloy Steel

M NQ PQ P PP Stainless
Steel

N S NT S Gray Cast
Iron
K

Id
A
O P NT Nodular
Cast Iron

Positive N Q Non-ferrous
Metals

D OP PP Heat-resistant
Alloys
T
80

S
Q Titanium
°

Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

1(: CPMT 080202PP 0.2 N N N NNN NNNN NN


080204PP 0.4 N N N NNN NNNN NN
Finishing

CPMT 090302PP 0.2 N N N NNN NNNN NN


090304PP 0.4 N N N NNN NNNN NN
090308PP 0.8 N N N NNN NNNN NN
Ceramic
CPMT 080204GP 0.4 N N N N N N N NN NNNN NN N N N
Finishing
Insert (Turning)

CPMT 090304GP 0.4 N N N N N N N NN NNNN NN N N N


090308GP 0.8 N N N N N N N NN NNNN NN N N N

CPMH 080204HQ 0.4 N N N N N N N NN NNNN NNNNN N N NN


Finishing-Medium

080208HQ 0.8 N N N N N N N NN NNNN NNNNN N N NN

CPMH 090304HQ 0.4 N N N N N N N NN NNNN NNNNN N N NN


090308HQ 0.8 N N N N N N N NN NNNN NNNNN N N NN
1
CPMH 080204 0.4 N N N N N N N N N N N N N N N N N NN NUUU N N NN
080208 0.8 N N N N N N N N N N N N N N N N N NN N UN N NN
Medium

CPMH 090304 0.4 N N N N N N N N N N N N N N N N N NNNNUUU N N NN


090308 0.8 N N N N N N N N N N N N N N N N N NNNNUUU N N NN
F39
Low Carbon Steel

CPMT 080204XP 0.4 N N NNN NN NNNN NN N N N

CPMT 090304XP 0.4 N N NNN NN NNNN NN N N N


Finishing 090308XP 0.8 N N NNN NN NNNN NN N N N
Low Carbon Steel

CPMT 090304XQ 0.4 N N NNN NN NNNN NN


090308XQ 0.8 N N NNN NN NNNN NN

Finishing-Medium

CPMH 080204&-Y 0.4 NLN NL N N N


Finishing-Medium

080208&-Y 0.8 L
2
CPMH 090304&-Y 0.4 NLN NL N N N
090308&-Y 0.8 L L L N
CPMB 080202 0.2 N
080204 0.4 N
080208 0.8 N
Cast Iron

-
CPMB 090302 0.2 N
090304 0.4 N
Without Chipbreaker 090308 0.8 N

1 2
Applicable Chipbreaker

(Steel) (Low Carbon Steel) (Steel)


4 4 4
Standard
ap indicates radius

3 3 3
XQ XQ
ap (mm)
ap (mm)

ap (mm)
Range

2 HQ 2 2
Y
1 1 1
XP
PP (GP) XP

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B54 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B54-55_edit.indd 54 15.10.2015 16:18:59


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm)
¢ 55° Rhombic / Positive with Hole Insert Description Ref. to Page for Applicable Toolholders Description A T φd α
DC..07 type E24~E27,E35,F41~F43 DC_0702_ 6.35 2.38 2.8 7°
DC..11 type E20,E24~E27,E35,F41~F43,F63 DC_11T3_ 9.525 3.97 4.4 7°
Q Free-cutting
steel
B
P
QP P P Carbon Steel /
Alloy Steel

rH
M PQ P P Stainless
Steel
Gray Cast
Iron
K Nodular

Id
A
Cast Iron
Non-ferrous
N Metals Positive
Heat-resistant

T D S
Alloys
55° Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

DCGT 070202CF 0.2 N


DCGT 11T302CF 0.2 N
Minute ap

DCGT 070201M-CF <0.1 NN


070202M-CF <0.2 NN
DCGT 11T301M-CF <0.1 NN Ceramic
Sharp Edge 11T302M-CF <0.2 NN

Insert (Turning)
DCGT 070201MP-CF <0.1 NN N
070202MP-CF <0.2 NN N
Minute ap

DCGT 11T301MP-CF <0.1 NN N


Sharp Edge / Polished 11T302MP-CF <0.2 NN N
DCGT 070201MF-GF <0.1 N
070202MF-GF <0.2 N
Finishing

DCGT 11T301MF-GF <0.1 N


11T302MF-GF <0.2 N

Ref. to the table above


Sharp Edge 11T304MF-GF <0.4 N
DCGT 070201MFP-GF <0.1 NN N
070202MFP-GF <0.2 NN N
1
070204MFP-GF <0.4 NN
Finishing

DCGT 11T301MFP-GF <0.1 NN N


11T302MFP-GF <0.2 NN N
Sharp Edge / Polished 11T304MFP-GF <0.4 NN N
DCGT 070201MFP-SK <0.1 NN
1(:
Finishing-Medium

070202MFP-SK <0.2 NN
070204MFP-SK <0.4 NN
DCGT 11T301MFP-SK <0.1 NN
11T302MFP-SK <0.2 NN
Sharp Edge / Polished 11T304MFP-SK <0.4 NN
DCGT 070201CK 0.1 N
070202CK 0.2 N
DCGT 11T301CK 0.1 N
11T302CK 0.2 N
Finishing

DCGT 070201M-CK <0.1 NN


070202M-CK <0.2 NN
DCGT 11T301M-CK <0.1 NN
11T302M-CK <0.2 NN
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1 Chip control Oriented Low cutting force


Applicable Chipbreaker

(Steel) (Stainless Steel) (Steel) (Stainless Steel)


5 5 5 5
ap indicates radius

4 4 4 4
Range

ap (mm)

ap (mm)

ap (mm)

ap (mm)

CK
3 3 3 General purpose 3 CK
GQ General purpose
GQ
2 2 2 2 SK
Finishing
SK
1 GF 1 GF 1 Finishing 1
CF CF
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B55
B54-55_edit.indd 55 15.10.2015 16:19:02
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm)
¢ 55° Rhombic / Positive with Hole Insert Description Ref. to Page for Applicable Toolholders Description A T φd α
DC..07 type E24~E27,E35,F41~F43 DC_0702_ 6.35 2.38 2.8 7°
DC..11 type E20,E24~E27,E35,F41~F43,F63 DC_11T3_ 9.525 3.97 4.4 7°
B Free-cutting
steel
P
QNP QNP ONQT PS QP P P Carbon Steel /
Alloy Steel

rH
M NQ PQ P PP Stainless
Steel

N NT Gray Cast
Iron
K
O NT Nodular

Id
A
Cast Iron

Positive N Q Non-ferrous
Metals

D OP P Heat-resistant
Alloys
55° T S
Q Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

DCGT 070201MP-CK <0.1 NN N


070202MP-CK <0.2 NN N
Finishing

DCGT 11T301MP-CK <0.1 NN N N


11T302MP-CK <0.2 NN N N
Sharp Edge / Polished
Ceramic DCGT 070201MF-GQ <0.1 N
070202MF-GQ <0.2 N
Finishing-Medium
Insert (Turning)

070204MF-GQ <0.4 N B55


DCGT 11T301MF-GQ <0.1 N 1
11T302MF-GQ <0.2 N
Sharp Edge 11T304MF-GQ <0.4 N
DCGT 070201MFP-GQ <0.1 NN N
070202MFP-GQ <0.2 NN N
Finishing-Medium

070204MFP-GQ <0.4 NN N
DCGT 11T301MFP-GQ <0.1 NN N
11T302MFP-GQ <0.2 NN N
Sharp Edge / Polished 11T304MFP-GQ <0.4 NN N

Ref. to the table above


1(: DCMT 070202PP 0.2 N N N NNN NNNN NN
070204PP 0.4 N N N NNN NNNN NN
Finishing

DCMT 11T302PP 0.2 N N N NNN NNNN NN


11T304PP 0.4 N N N NNN NNNN NN
11T308PP 0.8 N N N NNN NNNN NN

DCMT 070202GP 0.2 N N N N N N N NN NNNN NN N N N


070204GP 0.4 N N N N N N N NN NNNN NN N N N
Finishing

DCMT 11T304GP 0.4 N N N N N N N NN NNNN NN N N N


11T308GP 0.8 N N N N N N N NN NNNN NN N N N

DCMT 070202GK 0.2 N N N NNN NNNNN NNONN N N NN 1


070204GK 0.4 N N N NNN NNNNN NNNNNNN UU N N NN
Finishing-Medium

070208GK 0.8 N N N NNN NNNNN NN NN N UN N NN


DCMT 11T302GK 0.2 N N N NNN NNNNN NNNNN N N NN
11T304GK 0.4 N N N NNN NNNNN NNNNN N N N NN
11T308GK 0.8 N N N NNN NNNNN NNNNN N N N NN
DCMT 070202HQ 0.2 N N N N N N N N N N N N N NNN N N N
070204HQ 0.4 N N N N N N N N N N N N N N NNNNN N N NN
Finishing-Medium

070208HQ 0.8 N N N N N N N N N N N N N N NNNNN N N NN


DCMT 11T302HQ 0.2 N N N N N N N N N N N N N NNNNN N N NN
11T304HQ 0.4 N N N N N N N N N N N N N N NNNNN N N NN
11T308HQ 0.8 N N N N N N N N N N N N N N NNNNN N N NN
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1
Applicable Chipbreaker

(Steel)
(Steel / Edge Length=11) 4
4 (Steel / Edge Length=11)
4
ap indicates radius

(Steel / Edge Length=07) 3


(Steel / Edge Length=07)
3 3
3 Standard
ap (mm)

3
Range

ap (mm)

Standard
ap (mm)

2 2 2
ap (mm)

2
ap (mm)

GK 2 HQ

1 1 1 1
1
PP PP HQ XQ
XP(GP) XP(GP)
0
0 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B56 N : Std. Item O : Check Availability U : Deleted from the next catalogue

B56_edit.indd 56 15.10.2015 16:20:23


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm)
¢ 55° Rhombic / Positive with Hole Insert Description Ref. to Page for Applicable Toolholders Description A T φd α
DC..07 type E24~E27,E35,F41~F43 DC_0702_ 6.35 2.38 2.8 7°
DC..11 type E20,E24~E27,E35,F41~F43,F63 DC_11T3_ 9.525 3.97 4.4 7°
Q Free-cutting
steel
B
P
QNP QNP ONQT P QP P P Carbon Steel /
Alloy Steel

rH
M NQ PQ P PP Stainless
Steel

N S NT Gray Cast
Iron
K
O O NT Nodular

Id
A
Cast Iron
Non-ferrous
N Metals Positive
D OP NQT P Heat-resistant
Alloys
55° T S
Q Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

DCGT 070201 0.1 N N N N N N N N N


070202 0.2 N N N N N N N NN N
070204 0.4 N N N N N N N NN N
DCGT 11T301 0.1 N N N N N N N N
11T302 0.2 N N N N N N N NN N
11T304 0.4 N N N N N N N NN N
Ceramic
DCMT 11T308 0.8 N N N N N N N N N N N NN UU N N
Medium

Insert (Turning)
DCGT 0702005M <0.05 N
070201M <0.1 N
070202M <0.2 N
070204M <0.4 N
1
DCGT 11T3005M <0.05 N
11T301M <0.1 N
11T302M <0.2 N
11T304M <0.4 N
DCGT 0702005MF <0.05 NN N
070201MF <0.1 NN NN

Ref. to the table above


070202MF <0.2 NN NN
070204MF <0.4 NN NN
Medium

DCGT 11T3005MF <0.05 NN N


11T301MF <0.1 NN NN
11T302MF <0.2 NN NN
Sharp Edge 11T304MF <0.4 NN NN

DCMT 070204XP 0.4 N N NNN NN NNNN NN N N N


Low Carbon Steel

DCMT 11T302XP 0.2 N N NNN NN NNNN NN N N N


11T304XP 0.4 N N NNN NN NNNN NN N N N
11T308XP 0.8 N N NNN NN NNNN NN N N N 2
Finishing
Low Carbon Steel

DCMT 11T304XQ 0.4 N N NNN NN NNNN NN


11T308XQ 0.8 N N NNN NN NNNN NN
Finishing-Medium
Stainless Steel / Heat-Resistant Alloys

DCMT 070202MQ 0.2 NN NNN N N


070204MQ 0.4 NN NNN N N
3
DCMT 11T302MQ 0.2 NN N
11T304MQ 0.4 NN NNN N N
Finishing-Medium 11T308MQ 0.8 NNN N

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1 2 3
Applicable Chipbreaker

(Steel / Edge Length=07, 11) (Low Carbon Steel)


4 4
ap indicates radius

3 Standard(11) 3
XQ (11)
ap (mm)
ap (mm)
Range

XP (07) (Stainless Steel)


2 2 2
ap (mm)

Standard
1 (07) 1 1
MQ
XP(11)
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B57
B57_edit.indd 57 15.10.2015 16:21:03
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm)
¢ 55° Rhombic / Positive with Hole Insert Description Ref. to Page for Applicable Toolholders Description A T φd α
DC..07 type E24~E27,E35,F41~F43 DC_0702_ 6.35 2.38 2.8 7°
DC..11 type E20,E24~E27,E35,F41~F43,F63 DC_11T3_ 9.525 3.97 4.4 7°
B Q Free-cutting
steel
P
N QP P P Carbon Steel /
Alloy Steel

rH
M PQ P P Stainless
Steel

S Gray Cast
Iron
K Nodular

Id
A
Cast Iron

Positive N Q Non-ferrous
Metals
Heat-resistant

T D S
Alloys
55q Q Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand
Super Fine DCET 0702003&-FSF 0.03 N
070201&-FSF 0.1 N
070202&-FSF 0.2 N N
070204&-FSF 0.4 N N
DCET 11T3003&-FSF 0.03 N
11T301&-FSF 0.1 N N
Ceramic 11T302&-FSF 0.2 N N
11T304&-FSF 0.4 N N
Finishing
Insert (Turning)

DCET 0702005M&-FSF <0.05 N R


070201M&-FSF <0.1 N N
070202M&-FSF <0.2 N N
070204M&-FSF <0.4 N N
DCET 11T3005M&-FSF <0.05 N R
11T301M&-FSF <0.1 N N
11T302M&-FSF <0.2 N N
Sharp Edge / Precision 11T304M&-FSF <0.4 N N

1(: DCET 0702005M&-F <0.05 R

Ref. to the table above


070201M&-F <0.1 N
070202M&-F <0.2 N
070204M&-F <0.4 N
Finishing

1
DCET 11T3005M&-F <0.05 R
11T301M&-F <0.1 N
11T302M&-F <0.2 N
Sharp Edge 11T304M&-F <0.4 N
DCGT 0702003&-F 0.03 R N
070201&-F 0.1 N R N N
070202&-F 0.2 N N N N
070204&-F 0.4 N N N N
DCGT 11T3003&-F 0.03 N R
11T301&-F 0.1 N R N N
11T302&-F 0.2 N N N N
11T304&-F 0.4 N N N N
Finishing

DCGT 0702005M&-F <0.05 N NN


070201M&-F <0.1 N N
070202M&-F <0.2 N N
070204M&-F <0.4 N N
DCGT 11T3005M&-F <0.05 N R
11T301M&-F <0.1 N N
11T302M&-F <0.2 N NN
Sharp Edge 11T304M&-F <0.4 N NN
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1
Applicable Chipbreaker

(Steel / Edge Length=07) (Steel / Edge Length=11)


4 4
ap indicates radius

3 3 U / USF
ap (mm)

ap (mm)

U / USF
Range

2 2
J J / JSF
1 1
F / FSF
F / FSF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B58 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B58-59_edit.indd 58 15.10.2015 16:21:55


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm)
¢ 55° Rhombic / Positive with Hole Insert Description Ref. to Page for Applicable Toolholders Description A T φd α
DC..07 type E24~E27,E35,F41~F43 DC_0702_ 6.35 2.38 2.8 7°
DC..11 type E20,E24~E27,E35,F41~F43,F63 DC_11T3_ 9.525 3.97 4.4 7°
Q Free-cutting
steel
B
P
QNP Q P QP P P Carbon Steel /
Alloy Steel

rH
M PQ P P Stainless
Steel

S Gray Cast
Iron
K Nodular

Id
A
Cast Iron

N Q Non-ferrous
Metals Positive
Heat-resistant

T D S
Alloys
55q Q Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand
Super Fine
DCET 0702003F&-USF 0.03 N
070201F&-USF 0.1 R N
070202F&-USF 0.2 N N

DCET 11T3003F&-USF 0.03 N


11T301F&-USF 0.1 N N
11T302F&-USF 0.2 N N Ceramic
Low Feed

DCET 0702005MF&-USF <0.05 N R

Insert (Turning)
070201MF&-USF <0.1 N N
070202MF&-USF <0.2 N N

DCET 11T3005MF&-USF <0.05 N R


11T301MF&-USF <0.1 N N
Sharp Edge / Precision
11T302MF&-USF <0.2 N N

1(: DCET 0702005MF&-U <0.05 R

Ref. to the table above


070201MF&-U <0.1 N
070202MF&-U <0.2 N N N
Low Feed

DCET 11T3005MF&-U <0.05 R


1
11T301MF&-U <0.1 N
11T302MF&-U <0.2 N N N
Sharp Edge 11T304MF&-U <0.4 R
DCGT 0702003F&-U 0.03 N N
070201F&-U 0.1 NNN R N N
070202F&-U 0.2 NNN N NN N

DCGT 11T3003F&-U 0.03 N N R


11T301F&-U 0.1 N N N N
11T302F&-U 0.2 NNN N RN N N
Low Feed

DCGT 0702003MF&-U <0.03 RN


0702005MF&-U <0.05 N RN
070201MF&-U <0.1 N RN
070202MF&-U <0.2 N RN
070204MF&-U <0.4 N RN
DCGT 11T3005MF&-U <0.05 N RR
11T301MF&-U <0.1 N RN
11T302MF&-U <0.2 N NN
Sharp Edge 11T304MF&-U <0.4 N RN
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1
Applicable Chipbreaker

(Steel / Edge Length=07) (Steel / Edge Length=11)


4 4
ap indicates radius

3 3 U / USF
ap (mm)

ap (mm)

U / USF
Range

2 2
J J / JSF
1 1
F / FSF
F / FSF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B59
B58-59_edit.indd 59 15.10.2015 16:21:57
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm)
¢ 55° Rhombic / Positive with Hole Insert Description Ref. to Page for Applicable Toolholders Description A T φd α
DC..07 type E24~E27,E35,F41~F43 DC_0702_ 6.35 2.38 2.8 7°
DC..11 type E20,E24~E27,E35,F41~F43,F63 DC_11T3_ 9.525 3.97 4.4 7°
B Q Free-cutting
steel
P
QNP QNP QP P P Carbon Steel /
Alloy Steel

rH
M PQ P P Stainless
Steel

S Gray Cast
Iron
K Nodular

Id
A
Cast Iron

Positive N Q Non-ferrous
Metals
Heat-resistant

T D S
Alloys
55q Q Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

DCGT 070201E&-U 0.1 N N


070202E&-U 0.2 NNN N R N
070204E&-U 0.4 N N N N N N N

DCGT 11T301E&-U 0.1 N R N


11T302E&-U 0.2 N N N N N N N RN N
Ceramic 11T304E&-U 0.4 N N N N N N N NN N
Low Feed

DCGT 070201ME&-U <0.1 R


Insert (Turning)

070202ME&-U <0.2 N
070204ME&-U <0.4 N

DCGT 11T301ME&-U <0.1 N


11T302ME&-U <0.2 N
With Honing 11T304ME&-U <0.4 N
Super Fine
DCET 11T3003F&-JSF 0.03 N
11T301F&-JSF 0.1 N
11T302F&-JSF 0.2 R N
Low Feed

DCET 11T3005MF&-JSF <0.05 N R

Ref. to the table above


11T301MF&-JSF <0.1 N N
Sharp Edge / Precision 11T302MF&-JSF <0.2 N N

1(: DCET 0702005MF&-J <0.05 RR 1


070201MF&-J <0.1 NN
070202MF&-J <0.2 NN
Low Feed

DCET 11T3005MF&-J <0.05 R


11T301MF&-J <0.1 N
11T302MF&-J <0.2 N
Sharp Edge 11T304MF&-J <0.4 R
DCGT 11T3003F&-J 0.03 R
11T301F&-J 0.1 N R N N
11T302F&-J 0.2 N N N N
Low Feed

DCGT 11T3005MF&-J <0.05 N R


11T301MF&-J <0.1 N RN
11T302MF&-J <0.2 N RN
Sharp Edge 11T304MF&-J <0.4 N NN
DCGT 11T3003E&-J 0.03 R R
11T301E&-J 0.1 N R N R
11T302E&-J 0.2 N N N N
Low Feed

11T304E&-J 0.4 NNN N N


DCGT 11T3005ME&-J <0.05 R
11T301ME&-J <0.1 R
11T302ME&-J <0.2 R
With Honing 11T304ME&-J <0.4 N
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1
Applicable Chipbreaker

(Steel / Edge Length=07) (Steel / Edge Length=11)


4 4
ap indicates radius

3 3 U / USF
ap (mm)

ap (mm)

U / USF
Range

2 2
J
J / JSF
1 1
F / FSF
F / FSF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B60 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B60-61_edit.indd 60 15.10.2015 16:22:52


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm) (mm)
¢5
 5° Rhombic / Positive with Hole Description A T φd α Description A T φd α
DC_0702_ 6.35 2.38 2.8 7° DP_0702_ 6.35 2.38 2.8 11°
DC_11T3_ 9.525 3.97 4.4 7° DP_11T3_ 9.525 3.97 4.4 11°
Free-cutting
steel
B
P
P Q Carbon Steel /
Alloy Steel

rH
M P Q Stainless
Steel

S Gray Cast
Iron
K Nodular

Id
A
Cast Iron

N Q Non-ferrous
Metals Positive
Heat-resistant

T D S
Alloys
55q Q Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand
Non-ferrous Metals Non-ferrous Metals

DCGT 11T304AH 0.4 N


11T308AH 0.8 N

Ref. to the table below


Finishing-Medium / Sharp Edge
1

DCGT 11T302&-A3 0.2 N Ceramic


11T304&-A3 0.4 N

Insert (Turning)
Finishing-Medium / Sharp Edge

DCGW 070201 0.1 N


070202 0.2 N
Cast Iron

-
DCGW 11T301 0.1 N
11T302 0.2 N
Without Chipbreaker 11T304 0.4 N
Super Fine DPET 0702003&-FSF 0.03 R
070201&-FSF 0.1 R
070202&-FSF 0.2 N N
DPET 11T3003&-FSF 0.03 R
11T301&-FSF 0.1 R
11T302&-FSF 0.2 N N
Finishing

DPET 0702005M&-FSF <0.05 R


070201M&-FSF <0.1 R
070202M&-FSF <0.2 N
DPET 11T3005M&-FSF <0.05 R
11T301M&-FSF <0.1 R
Sharp Edge / Precision 11T302M&-FSF <0.2 R
E28 2
Super Fine DPET 0702003F&-USF 0.03 R
070201F&-USF 0.1 N
070202F&-USF 0.2 N N
DPET 11T3003F&-USF 0.03 N
11T301F&-USF 0.1 N
Low Feed

11T302F&-USF 0.2 N N
DPET 0702005MF&-USF <0.05 R
070201MF&-USF <0.1 R
070202MF&-USF <0.2 R
DPET 11T3005MF&-USF <0.05 R
11T301MF&-USF <0.1 R
Sharp Edge / Precision 11T302MF&-USF <0.2 R
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

Insert Description Ref. to Page for Applicable Toolholders


DC..07 type E24~E27,E35,F41~F43
DC..11 type E20,E24~E27,E35,F41~F43,F63

1 2
Applicable Chipbreaker

(Non-ferrous Metals) (Steel / Edge Length=07) (Steel / Edge Length=11)


4 4 4
ap indicates radius

3 3 3 U / USF
ap (mm)

ap (mm)

ap (mm)

AH
Range

2 2 2
U / USF
A3
1 1 1
F / FSF
F / FSF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B61
B60-61_edit.indd 61 15.10.2015 16:22:55
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm)

¢7
 0° Rhombic / Positive with Hole Description
JC_0301_
A
3.5
T
1.4
φd
1.9
α

Free-cutting
steel
B rH
P
Q P P Carbon Steel /
Alloy Steel

M Q P P Stainless
Steel

S Gray Cast
Iron
K

Id
Nodular

A
Cast Iron

N Q Non-ferrous
Metals

Positive D Heat-resistant
70°

Alloys
T S
Q Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand
Super Fine JCET 030101&-FSF 0.1 L N
030102&-FSF 0.2 N N
030104&-FSF L
Finishing

0.4
JCET 030101M&-FSF <0.1 N
Sharp Edge / Precision
030102M&-FSF <0.2 N

1(:
Ceramic
Finishing

JCET 030102M&-F <0.2 N


F44 1
030104M&-F <0.4 N
Insert (Turning)

Sharp Edge

JCGT 030101&-F 0.1 L N L


030102&-F 0.2 N N N
030104&-F 0.4 N N L
Finishing

JCGT 030101M&-F <0.1 L


030102M&-F <0.2 N
Sharp Edge 030104M&-F <0.4 L
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε). (mm)
Description A T φd α
¢ Round / Positive with Hole RC_1003_
RC_1204_
10.0
12.0
3.18
4.76
3.6
4.2


Free-cutting
steel
P
Q P Q ONQT P Carbon Steel /
Alloy Steel

M Q Stainless
Steel

S NT Gray Cast
Id
A

Iron
K
P NT Nodular
Cast Iron

D N Q Non-ferrous
Metals

T S P Heat-resistant
Alloys

Q Titanium
Alloys
H Hard
Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated


Applicable Toolholders

Chipbreaker Range

Cermet Coated CVD Coated Carbide Carbide


(mm) Cermet Cermet MEGACOAT NANO Carbide
Ref. to Page for

Applicable

Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90

* RCMX 1003M0 - N NNN NNNNNNNN N


Medium

2
RCMX 1204M0 - N NNN NNNNNNNN NNN UU

D19
Non-ferrous Metals

RCGX 1003M0-AQ - N 3

Finishing-Medium

1 2 3 *Chipbreaker shape of RCMX... varies


(Steel) (Steel)
Chipbreaker Range

2 5 by grade (cermet / PVD coated cermet


12 type / CVD coated carbide)
ap indicates radius

4
Applicable

1.5
10 type
ap (mm)
ap (mm)

3 (Non-ferrous Metals)
3
1
2 2
ap (mm)

F / FSF AQ
0.5 1 1

0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B62 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B62-63_edit.indd 62 15.10.2015 16:24:23


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm) (mm)
¢9
 0° Square / Positive with Hole Description A T φd α Description A T φd α
SC_09T3_ 9.525 3.97 4.4 7° SP_0903_ 9.525 3.18 - 11°
90° Square / Positive without Hole SP_0903_ 9.525 3.18 4.5 11° SP_1203_ 12.7 3.18 - 11°
SP_1203_ 12.7 3.18 5.5 11° SP_1204_ 12.7 4.76 - 11° B
Free-cutting
steel
P
N NQ ONQT PS Carbon Steel /

Id
A

Alloy Steel

rH
M Q P Stainless
Steel
D
T
N S NT S Gray Cast
Iron
K
O P NT Nodular
Cast Iron Positive
N Q Non-ferrous
Metals

P P Heat-resistant
Alloys
$

S
Q Titanium
Alloys
UH D
7 H Hard
Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand
Finishing-Medium

SCMT 09T304HQ 0.4 N N N NNNN NNN


-
09T308HQ 0.8 N N N NNNN NNN
1
Ceramic
Finishing

SPGH 090304& 0.4 L


F58
090308& 0.8 L

Insert (Turning)
SPGR 090304& 0.4 N N N
090308& 0.8 N N
Finishing

SPGR 120304& 0.4 N N


120308& 0.8 N N N

SPMR 090304G 0.4 N NNN


090308G 0.8 N N N
Medium

2
SPMR 120304G 0.4 N NNN
120308G 0.8 N NNN

SPMR 090304 0.4 NNNN NN N N


090308 0.8 NNNN NN N N
Medium

SPMR 120304 0.4 NNNN NN N N E42


120308 0.8 NNNN NN N N F58
SPGN 090304 0.4 N N
090308 0.8 N N

SPGN 120304 0.4 N N


120308 0.8 N N
Cast Iron

SPMN 090308 0.8 N -

SPMN 120304 0.4 N N U


120308 0.8 N N N N NN UU N
120312 1.2 N N N
SPMN 120408 0.8 N U
Without Chipbreaker 120412 1.2 N U

1 2
Applicable Chipbreaker

(Steel / Edge Length=12)


4

(Steel) (Steel / Edge Length=09)


ap indicates radius

3 3 3 Standard
ap (mm)

G
Standard
Range

G
2 2 2
ap (mm)

ap (mm)

&
1 HQ 1 1
&
(Without Indication) &(Without Indication)
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B63
B62-63_edit.indd 63 15.10.2015 16:24:25
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)
¢6
 0° Triangle / Positive with Hole Description A T φd α Description A T φd α
TB_0601_ 3.97 1.59 2.3 5° TC_1102_ 6.35 2.38 2.8 7°
TC_0902_ 5.56 2.38 2.5 7° TC_16T3_ 9.525 3.97 4.4 7°
B Q Free-cutting
steel
60° P
QNP QNP ONQT PS QP P P Carbon Steel /
Alloy Steel

M PQ P P Stainless
Steel

T S Gray Cast
Iron
K
T Nodular
Cast Iron

Id
Non-ferrous
Positive N
A

Metals
Heat-resistant
rH S
Alloys

T D Q Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

TBGT 060102CF 0.2 N


Minute ap

TBGT 060101M-CF <0.1 N


060102M-CF <0.2 NN
Sharp Edge
Ceramic 1
Minute ap
Insert (Turning)

TBGT 060101MP-CF <0.1 NN N


060102MP-CF <0.2 NN N

Sharp Edge / Polished


Finishing

TBMT 060102DP 0.2 N N N N N N N NNNNN NN


060104DP 0.4 N N N N N N N NNNNN NN

F47
TBET 0601005M& <0.05 N
F49
060101M& <0.1 N
060102M& <0.2 N
060104M& <0.4 N 2
TBGT 0601003& 0.03 L
Finishing

060101& 0.1 N N N
060102& 0.2 L N L N L L L LL N N
060104& 0.4 L N L N L L L LL N N
TBGT 0601005M& <0.05 LN
060101M& <0.1 LN
060102M& <0.2 LN
060104M& <0.4 NN
Cast Iron

TBGW 060102 0.2 N N


-
060104 0.4 N N

Without Chipbreaker

TCMT 090202HQ 0.2 N N NNNN


090204HQ 0.4 N N NNNN
Finishing-Medium

F45
TCMT 110202HQ 0.2 NN N NNN N
110204HQ 0.4 NNNN NNN NNNN NNN N 3
110208HQ 0.8 NNNN NNN NNNN NNN N
TCMT 16T304HQ 0.4 N N N N
16T308HQ 0.8 N N N N N -
16T312HQ 1.2 N N
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1 2 3
Applicable Chipbreaker

(Steel / Edge Length=06) (Steel / Edge Length=06) (Steel / Edge Length=08,09,11)


0.4 2 4

U/USF(11)
ap indicates radius

0.3 1.5 3
ap (mm)
ap (mm)

ap (mm)
Range

U/USF(08)
0.2 1 2
DP (&) HQ
0.1 CF 0.5 1

0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B64 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B64-65_edit.indd 64 15.10.2015 16:27:03


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm)
¢6
 0° Triangle / Positive with Hole Description A T φd α
TC_0802_ 4.76 2.38 2.3 7°
TC_1103_ 6.35 3.18 2.8 7°
Q Free-cutting
steel
B
60° P
O P P Q Carbon Steel /
Alloy Steel

M Q P P Stainless
Steel

S Gray Cast
Iron
K Nodular
Cast Iron

Id
Non-ferrous
N
A

Metals Positive
Heat-resistant
rH S
Alloys

T D Q Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand
Super Fine TCET 0802003F&-USF 0.03 N
080201F&-USF 0.1 R
080202F&-USF 0.2 R
TCET 1103003F&-USF 0.03 N
Low Feed

110301F&-USF 0.1 R N
110302F&-USF 0.2 R N
Ceramic
TCET 1103005MF&-USF <0.05 R
110301MF&-USF <0.1 R

Insert (Turning)
Sharp Edge / Precision 110302MF&-USF <0.2 R
TCGT 0802003F&-U 0.03 R
080201F&-U 0.1 N R R
080202F&-U 0.2 RN N N
TCGT 1103003F&-U 0.03 R R
110301F&-U 0.1 N R N
110302F&-U 0.2 RN N N
Low Feed

TCGT 0802005MF&-U <0.05 N


080201MF&-U <0.1 N 1
080202MF&-U <0.2 N R
TCGT 1103005MF&-U <0.05 N R
110301MF&-U <0.1 N R
E29
110302MF&-U <0.2 N RN
Sharp Edge 110304MF&-U <0.4 N RN

TCGT 080202E&-U 0.2 N N

TCGT 110301E&-U 0.1 NN R


110302E&-U 0.2 NN N
110304E&-U 0.4 NN N
Low Feed

TCGT 080202ME&-U <0.2 R

TCGT 110301ME&-U <0.1 N


110302ME&-U <0.2 N
With Honing 110304ME&-U <0.4 N
Non-ferrous Metals

TCGT 110302&-A3 0.2 N


2
110304&-A3 0.4 N

Finishing-Medium / Sharp Edge

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1 2
Applicable Chipbreaker

(Steel / Edge Length=08,09,11)


4

U/USF(11)
ap indicates radius

3
(Non-ferrous Metals)
ap (mm)
Range

U/USF(08)
2 2
ap (mm)

HQ A3
1 1

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B65
B64-65_edit.indd 65 15.10.2015 16:27:05
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)
¢6
 0° Triangle / Positive with Hole Description A T φd α Description A T φd α
TCG_0601_ 3.97 1.59 - 7° TC_1103_ 6.35 3.18 2.8 7°
60° Triangle / Positive without Hole TC_0802_ 4.76 2.38 2.3 7°
B Free-cutting
60° P
steel
Carbon Steel /
Alloy Steel
Stainless
M Steel

S Gray Cast
Iron
K Nodular
Cast Iron

Id
Non-ferrous
Positive N
A

Metals
Heat-resistant
rH S
Alloys

T D Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90

TCGW 080201 0.1 N


080202 0.2 N
Cast Iron

E29 -
Ceramic
TCGW 110301 0.1 N
110302 0.2 N
Insert (Turning)

110304 0.4 N
Without Chipbreaker
Finishing

TCGR 060102&-F 0.2 L - 1


060104&-F 0.4 L

Sharp Edge
Cast Iron

TCGN 060102 0.2 N


- -
060104 0.4 N

Without Chipbreaker

1
Applicable Chipbreaker

ap indicates radius

(Steel)
1
Range

ap (mm)

0.5
F

0.05 0.1 0.15 0.2


f (mm/rev)

Inserts are sold in 10 piece boxes


B66 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B66_edit.indd 66 15.10.2015 16:27:55


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13 (mm)
(mm) Description A T φd α
¢6
 0° Triangle / Positive with Hole Description A T φd α TP_0902_ 5.56 2.38 3.0 11°
TP_0802_ 4.76 2.38 2.3 11° TP_1103_ 6.35 3.18 3.3 11°
TPMT0902_ 5.56 2.38 2.8 11° TPMT1603_ 9.525 3.18 4.4 11°
Q Free-cutting B
60° P
steel

QNP QNP ONQT PS QP P P Carbon Steel /


Alloy Steel

M NQ PQ P PP Stainless
Steel

N NT Gray Cast
Iron
K
O NT Nodular
Cast Iron

Id
Non-ferrous
N
A

Metals Positive
OP P Heat-resistant
rH S
Alloys

T D Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

TPGT 080202CF 0.2 N

TPGT 090202CF 0.2 N


Minute ap

TPGT 080201M-CF <0.1 N


080202M-CF <0.2 NN
TPGT 090201M-CF <0.1 N Ceramic
Sharp Edge 090202M-CF <0.2 NN

Insert (Turning)
TPGT 080201MP-CF <0.1 NN N
080202MP-CF <0.2 NN N
Minute ap

TPGT 090201MP-CF <0.1 NN N


Sharp Edge / Polished
090202MP-CF <0.2 NN N

1(: TPMT 090202PP 0.2 N N N NNN NNNN NN


090204PP 0.4 N N N NNN NNNN NN
Finishing

Ref. to the table below


TPMT 110302PP 0.2 NNN NNN NNNN NN
110304PP 0.4 NNN NNN NNNN NN
110308PP 0.8 NNN NNN NNNN NN
TPMT 090202GP 0.2 NNNNNNN NN N N N
1
090204GP 0.4 NNNNNNN NN NNNN NN N N N
Finishing

TPMT 110304GP 0.4 NNNNNNN NN NNNN NN N N N


110308GP 0.8 NNNNNNN NN NNNN NN N N N
TPMT 160304GP 0.4 N N N N N N N NN NNNN NN N N N
TPMT 090202HQ 0.2 NNNN NNN NN NNNN NN N N N
090204HQ 0.4 NNNN NNNN NN NNNN NNNNN N N NN
Finishing-Medium

TPMT 110302HQ 0.2 NNNN NNN N NNNN NN N N N


110304HQ 0.4 NNNN NNNN NN NNNN NNNNNNNU N N NN
110308HQ 0.8 NNNN NNNN NN NNNN NNNNN NU N N NN
TPMT 160302HQ 0.2 N N N N N
160304HQ 0.4 NNNNNNN NN NNNN NNNNN NU N N NN
160308HQ 0.8 NN NNNN N NNNN NNNNN NU N N NN
TPMT 090204XP 0.4 N N N NNN NN NNNN NN N N N
Low Carbon Steel

TPMT 110304XP 0.4 NNN NNN NN NNNN NN N N N


110308XP 0.8 NNN NNN NN NNNN NN N N N
TPMT 160304XP 0.4 NNN NNN NN NNNN NN N N
Finishing 160308XP 0.8 NNN NNN NN NNNN NN N N
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

Insert Description Ref. to Page for Applicable Toolholders Insert Description Ref. to Page for Applicable Toolholders
TP..0802 type E29,F47,F49 TP..1103 type E29,F47,F48
TP..0902 type F47,F49 TP..1603 type F47,F48

1
Applicable Chipbreaker

(Steel / Edge Length=08,09) (Steel / Edge Length=08,09) (Steel / Edge Length=11) (Steel / Edge Length=16)
0.3 3 3 3
ap indicates radius

XP
(GP) XQ XQ
Range

0.2 2 2 2
XP
ap (mm)
ap (mm)
ap (mm)
ap (mm)

XP
(GP) HQ (GP) HQ
HQ
0.1 CF 1 1 1
XP
PP PP (GP)

0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B67
B67_edit.indd 67 15.10.2015 16:28:37
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)
¢6
 0° Triangle / Positive with Hole Description A T φd α Description A T φd α
TP_0802_ 4.76 2.38 2.3 11° TP_1103_ 6.35 3.18 3.3 11°
TP_0902_ 5.56 2.38 3.0 11° TP_1603_ 9.525 3.18 4.5 11°
B TP_1102_ 6.35 2.38 3.5 11° TP_1604_ 9.525 4.76 4.4 11°
Q Free-cutting
60° P
steel

QNP QNP ONQT P Q P P Carbon Steel /


Alloy Steel

M P P P Stainless
Steel

N S Gray Cast
Iron
K Nodular
Positive Cast Iron

Id
N Q Non-ferrous
A

Metals
Heat-resistant
rH S
Alloys

T D Q Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

TPMT 110304XQ 0.4 N N N NNN NN NNNN NN


Low Carbon Steel

110308XQ 0.8 N N N NNN NN NNNN NN

Ref. to the table below B67


1
TPMT 160304XQ 0.4 N N N NNN NN NNNN NN
160308XQ 0.8 N N N NNN NN NNNN NN
Ceramic Finishing-Medium

TPGH 080201& 0.1 N N N N


Insert (Turning)

080202& 0.2 N L NNNL NN LN N N N


080204& 0.4 N L NNNL NN LN N N N
TPGH 090201& 0.1 L N N N
090202& 0.2 N L NNNL NN LN N N N
090204& 0.4 N L NNNL NN LN N N N
TPGH 110202& 0.2 L L N N N
F48
110204& 0.4 L N NL N N N
TPGH 110302& 0.2 N L NNNL NN LN N N N
110304& 0.4 N L NNNL NN LN N N N

Ref. to the table below B67


110308& 0.8 LN NL L L N N N
TPGH 160302& 0.2 N N N N N
160304& 0.4 NNNNNL LN L L N N N
160308& 0.8 L N N N L L
Finishing

2
TPGH 080201M& <0.1 L
080202M& <0.2 NN
080204M& <0.4 NN
TPGH 090201M& <0.1 L
090202M& <0.2 NN
090204M& <0.4 NN
TPGH 110202M& <0.2 L L
F48
110204M& <0.4 LN
TPGH 110302M& <0.2 NN
110304M& <0.4 NN
Ref. to the table
below B67

110308M& <0.8 L L
TPGH 160302M& <0.2 L
160304M& <0.4 LN
160308M& <0.8 L
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1 2
Applicable Chipbreaker

(Steel / Edge Length=11) (Steel / Edge Length=16) (Steel / Edge Length=11,16)


3 3 3
ap indicates radius

XQ XQ (Steel / Edge Length=08,09)


2 2 &(11)
Range

2 2
ap (mm)
ap (mm)

ap (mm)

XP
(GP) HQ   &(16)
ap (mm)

HQ
1 1 1 & 1
XP
PP (GP)

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B68 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B68-69_edit.indd 68 15.10.2015 16:29:38


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm) (mm)
¢6
 0° Triangle / Positive with Hole Description A T φd α Description A T φd α
TP_0802_ 4.76 2.38 2.3 11° TP_1103_ 6.35 3.18 3.3 11°
TP_0902_ 5.56 2.38 3.0 11° TP_1603_ 9.525 3.18 4.5 11°
TP_1102_ 6.35 2.38 3.5 11° TP_1604_ 9.525 4.76 4.4 11° B
Free-cutting
60° P
steel

QNP Q Q P Q Carbon Steel /


Alloy Steel

M P P P Stainless
Steel

S Gray Cast
Iron
K Nodular
Cast Iron Positive

Id
N Q Non-ferrous
A

Metals
Heat-resistant
rH S
Alloys

T D Q Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
Ref. to the table below B67 Applicable
TN60

PV90
Handed Insert

shows Left-hand
TPGH 090201&-H 0.1 L L L
090202&-H 0.2 L L L
090204&-H 0.4 L L L
TPGH 110302&-H 0.2 L L LNL L LL N N L
110304&-H 0.4 N L NNN N LN N N N
110308&-H 0.8 L L LNL L L N N N Ceramic
TPGH 160304&-H 0.4 L L LNL L LL N N L
Medium

Insert (Turning)
160308&-H 0.8 N L N N L 1
TPGT 160402&-H 0.2 L L
160404&-H 0.4 L L -
160408&-H 0.8 L
TPGH 110302M&-H <0.2 L
110304M&-H <0.4 N
TPGH 160304M&-H <0.4 L
160308M&-H <0.8 N
Super Fine TPET 0802003&-FSF 0.03 L
080201&-FSF 0.1 L N
080202&-FSF 0.2 N N
TPET 1103003&-FSF 0.03 N

Ref. to the table below B67


110301&-FSF 0.1 N N
Finishing

110302&-FSF 0.2 N N
TPET 080202M&-FSF <0.2 L
TPET 1103005M&-FSF <0.05 L
110301M&-FSF <0.1 N
Sharp Edge / Precision 110302M&-FSF <0.2 N 2
Super Fine TPET 080201F&-USF 0.1 L
080202F&-USF 0.2 N N
TPET 1103003F&-USF 0.03 N
110301F&-USF 0.1 N N
Low Feed

110302F&-USF 0.2 N N
TPET 080202MF&-USF <0.2 N
TPET 1103005MF&-USF <0.05 L
110301MF&-USF <0.1 L
Sharp Edge / Precision 110302MF&-USF <0.2 N
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1 2
Applicable Chipbreaker

(Steel / Edge Length=11)


4
ap indicates radius

(Steel) (Steel / Edge Length=08)


3 3 3
H(16)
Range

USF
ap (mm)

 
2 2 2
USF
ap (mm)

ap (mm)

1 1 1
H FSF
(09/11) FSF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B69
B68-69_edit.indd 69 15.10.2015 16:29:40
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm)

¢6
 0° Triangle / Positive with Hole Description A T φd
(mm)
α
Description
TP_1102_
A T
6.35 2.38
φd
3.5
α
11°
TP_0802_ 4.76 2.38 2.3 11° TP_1103_ 6.35 3.18 3.3 11°
B TP_0902_ 5.56 2.38 3.0 11° TP_1603_ 9.525 3.18 4.5 11°
Free-cutting
60° P
steel

QNP Q Carbon Steel /


Alloy Steel
Stainless
M Steel

N S Gray Cast
Iron
K
O Nodular
Cast Iron
Positive

Id
Non-ferrous
N
A

Metals
Heat-resistant
rH S
Alloys

T D Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
Ref. to the table below B67 Applicable
TN60

PV90

TPGB 080202 0.2 NN N N


080204 0.4 N NNN NN N N
080208 0.8 N
TPGB 090202 0.2 N N
090204 0.4 N NNN NN N N
Ceramic TPGB 1102005 0.05 N N
110201 0.1 N N
F48
Cast Iron

N N
Insert (Turning)

110202 0.2
-
110204 0.4 N N N
TPGB 1103005 0.05 N N

Ref. to the table below B67


110301 0.1 N N
110302 0.2 NNNNN N N N
110304 0.4 NNNNN NN N N
110308 0.8 NNNNN NN N N
TPGB 160304 0.4 N N N N
Without Chipbreaker 160308 0.8 N N N

Inserts are sold in 10 piece boxes


B70 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B70-71_edit.indd 70 15.10.2015 16:30:41


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm)

¢6
 0° Triangle / Positive without Hole Description
TP_0902_
A T
5.56 2.38
φd
-
α
11°
TP_1103_ 6.35 3.18 - 11°
TP_1603_ 9.525 3.18 - 11° B
Free-cutting
60° P
steel

QNP QNP ONQT PS Carbon Steel /


Alloy Steel

M Q P Stainless
Steel

N S NT Gray Cast
Iron
K
O P NT Nodular
Cast Iron
Non-ferrous
Positive
A

N Metals

P P Heat-resistant
rH D S
Alloys
Titanium
T Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

TPMR 110304DP 0.4 N


110308DP 0.8 N
Finishing

TPMR 160304DP 0.4 N


160308DP 0.8 N Ceramic

Insert (Turning)
TPMR 110304GP 0.4 N NNN NN
E43
Finishing

F59
TPMR 160304GP 0.4 N NNN NN NNNN NN

TPMR 110304HQ 0.4 N NN N N NNNN NNN N N


Finishing-Medium

110308HQ 0.8 N NN N N NNNN NNN N N

TPMR 160304HQ 0.4 N N NNNN N NNNN NNN N N


160308HQ 0.8 N N NNNN N NNNN NNN N N
1
TPMR 090202G 0.2 N
F59
090204G 0.4 N NN

TPMR 110304G 0.4 N N


Medium

110308G 0.8 N N

TPMR 160304G 0.4 N N


160308G 0.8 N N
E43
TPMR 110304 0.4 N N N NNNN NN N NUU N F59
110308 0.8 N N N NNNN NN NNNUU N
Medium

TPMR 160304 0.4 N N N NNNNNNN NNNUUU N


160308 0.8 N N N N NNNNNNN NNNUUU N
Finishing

TPGR 090202&-F 0.2 N


F59
090204&-F 0.4 N

Sharp Edge

1
Applicable Chipbreaker

(Steel / Edge Length=09) (Steel / Edge Length=11) (Steel / Edge Length=16)


4 4 4
ap indicates radius

3 3 Standard 3
Standard
ap (mm)
ap (mm)

ap (mm)
Range

G G
2
   2
HQ
   2
HQ
1 G 1 1
F (DP) (DP)
GP GP
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B71
B70-71_edit.indd 71 15.10.2015 16:30:44
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm)

¢6
 0° Triangle / Positive without Hole Description
TP_0902_
A T
5.56 2.38
φd
-
α
11°
TP_1103_ 6.35 3.18 - 11°
B TP_1603_ 9.525 3.18 - 11°
Free-cutting
60° P
steel

QNP QNP Carbon Steel /


Alloy Steel
Stainless
M Steel

N S NT S Gray Cast
Iron
K
O P NT Nodular
Cast Iron
Positive
Q Non-ferrous
A

N Metals
Heat-resistant
rH D S
Alloys

T Q Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

TPGR 110302&-A 0.2 L R L N L L L


110304&-A 0.4 L R L N L L L N
Finishing / Finishing-Medium / Medium

TPGR 110304&-B 0.4 L R L N L L LL


Ceramic 110308&-B 0.8 R N L
E43
1
Insert (Turning)

TPGR 160302&-B 0.2 L N L N L L L L L L F59


160304&-B 0.4 L N L N L L L L L L N
160308&-B 0.8 L N L N L L L N

-A : Finishing TPGR 160304&-C 0.4 L N L N L L L LL


-B : Finishing-Medium 160308&-C 0.8 L N L N L LL
-C : Medium

TPGN 090202 0.2 N N


090204 0.4 N N F59
090208 0.8 N

TPGN 110302 0.2 N


110304 0.4 N N N N
110308 0.8 N N N N

TPGN 160304 0.4 N N N N


Cast Iron

160308 0.8 N N N N -
160312 1.2 N E43
F59
TPMN 110304 0.4 N N U N
110308 0.8 N NN UU N

TPMN 160304 0.4 N N NN UU N


160308 0.8 N N NN UU N
Without Chipbreaker 160312 1.2 N UU

1
Applicable Chipbreaker

(Steel / Edge Length=16)


3
ap indicates radius

(Steel / Edge Length=11) C


Range

2 2
ap (mm)

A
B
   B
ap (mm)

1 1

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B72 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B72-73_edit.indd 72 15.10.2015 16:31:46


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm)
¢3
 5° Rhombic / Positive with Hole Description A T φd α
VB_1103_ 6.35 3.18 2.8 5°
VB_1604_ 9.525 4.76 4.4 5°
Free-cutting
steel
B
P
QNP QNP ONQT PS QP P P Carbon Steel /
rH Alloy Steel

M NQ PQ P PP Stainless
Steel

N S Gray Cast
Iron
K

Id
O P Nodular
Cast Iron
Non-ferrous
N Positive
35° D Metals

OP P Heat-resistant
T S
Alloys
Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

1(: VBMT 110302PP 0.2 N N NN NNNN NN


110304PP 0.4 N N NN NNNN NN
110308PP 0.8 N N NN NNNN NN
Finishing

VBMT 160404PP 0.4 N N NN NNNN NN


160408PP 0.8 N N NN NNNN NN
160412PP 1.2 N N NN NNNN NN Ceramic

Insert (Turning)
VBMT 110304GP 0.4 N N N N N N N NN NNNN NN N N N
Finishing

VBMT 160404GP 0.4 N N N N N N N NN NNNN NN N N


160408GP 0.8 N N N N N N N NN NNNN NN N N

VBMT 110302VF 0.2 N N N NNN NN NNNNNNN N N N 1

Ref. to the table below


110304VF 0.4 N N N NNN NN NNNNNNNN N N N
110308VF 0.8 N N N NNN ON NNNNNNNN N N N
Finishing

VBMT 160402VF 0.2 NNN NNN NN NNNNNNN N N


160404VF 0.4 NNN NNN NN NNNNNNNN N N
160408VF 0.8 NNN NNN NN NNNNNNNN N N
160412VF 1.2 NON NNN N NNNN NN N

VBMT 110304HQ 0.4 N N N N N N N N N N N N N N NNNNN N N NN


Finishing-Medium

110308HQ 0.8 N N N N N N N N N N N N N N NNNNN N N NN

VBMT 160404HQ 0.4 N N N N N N N N N N N N N N NNNNN N NN


160408HQ 0.8 N N N N N N N N N N N N N N NNNNN N NN
160412HQ 1.2 N N N N N N N N N N N N NNN N N
Super Fine
VBET 1103003&-FSF 0.03 R N
110301&-FSF 0.1 N N
110302&-FSF 0.2 N N
Finishing

2
VBET 1103005M&-FSF <0.05 N N
110301M&-FSF <0.1 N N
Sharp Edge / Precision 110302M&-FSF <0.2 N N

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

Insert Description Ref. to Page for Applicable Toolholders


VB..1103 type E30,E31,E36,F52,F55
VB..1604 type E30,E31,F52,F55

1 2
Applicable Chipbreaker

(Steel / Edge Length=11,16)


4
ap indicates radius

(Steel / Edge Length=11) (Steel / Edge Length=16)


3 3 3
Range

ap (mm)

HQ Y(16)
2 2 2
ap (mm)
ap (mm)

HQ
PP    VF
VF
1 1 PP 1 Y (11)
GP GP F / FSF
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item O : Check Availability U : Deleted from the next catalogue B73
B72-73_edit.indd 73 15.10.2015 16:31:48
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm)
¢3
 5° Rhombic / Positive with Hole Description A T φd α
VB_1103_ 6.35 3.18 2.8 5°
VB_1604_ 9.525 4.76 4.4 5°
B Q Free-cutting
steel
P
QNP Q P QP P P Carbon Steel /
rH Alloy Steel

M PQ P P Stainless
Steel

S Gray Cast
Iron
K

Id
Nodular
Cast Iron

Positive N Q Non-ferrous

35° D Metals
Heat-resistant
T S
Alloys

Q Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

VBET 1103005M&-F <0.05 N


Finishing

1(: 110301M&-F <0.1 N N N


Sharp Edge
110302M&-F <0.2 N N N

VBGT 1103003&-F 0.03 N R


110301&-F 0.1 NN N N N
Ceramic 110302&-F 0.2 NNN N N N N
Finishing

VBGT 1103005M&-F <0.05 N N


Insert (Turning)

110301M&-F <0.1 N RN
Sharp Edge 110302M&-F <0.2 N NN
Finishing-Medium

VBET 1103005M&-Y <0.05 N


1(: 110301M&-Y <0.1 N

Ref. to the table below


110302M&-Y <0.2 N N N
110304M&-Y <0.4 N N N
VBGT 1103003&-Y 0.03 N R 1
110301&-Y 0.1 NN N N N
110302&-Y 0.2 NNN N N N N
110304&-Y 0.4 NNN N N N N
110308&-Y 0.8 N N N
VBGT 160402&-Y 0.2 NNN N N N
160404&-Y 0.4 NNN N N N N
Finishing-Medium

160408&-Y 0.8 N N N
VBGT 1103005M&-Y <0.05 N RN
110301M&-Y <0.1 N RN
110302M&-Y <0.2 N NN
110304M&-Y <0.4 N NN
110308M&-Y <0.8 N
VBGT 160402M&-Y <0.2 N RN
160404M&-Y <0.4 N RN
160408M&-Y <0.8 N N

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

Insert Description Ref. to Page for Applicable Toolholders


VB..1103 type E30,E31,E36,F52,F55
VB..1604 type E30,E31,F52,F55

1
Applicable Chipbreaker

(Steel / Edge Length=11,16)


4
ap indicates radius

3
ap (mm)
Range

Y(16)
2

1 Y (11)
F / FSF
0.1 0.2 0.3 0.4
f (mm/rev)

Inserts are sold in 10 piece boxes


B74 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B74-75_edit.indd 74 15.10.2015 16:32:37


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm)
¢3
 5° Rhombic / Positive with Hole Description A T φd α
VC_0802_ 4.76 2.38 2.3 7°
VC_1604_ 9.525 4.76 4.4 7°
Free-cutting
steel
B
P
QNP QNP ONQT PS QP P P Carbon Steel /
rH Alloy Steel

M NQ PQ P PP Stainless
Steel

S S Gray Cast
Iron
K

Id
P Nodular
Cast Iron

N Q Non-ferrous
Positive
35° D Metals

OP P Heat-resistant
T S
Alloys

Q Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

1(: E36
VCMT 080202PP 0.2 N N NN NNNN NN F50
080204PP 0.4 N N NN NNNN NN F52
F55
Finishing

E30
0.4 N N E31
VCMT 160404PP NN NNNN NN Ceramic
F50
160408PP 0.8 N N NN NNNN NN F52
F55

Insert (Turning)
1
Finishing

VCMT 080202VF 0.2 N N N NNN NNNNNNNN N N N


080204VF 0.4 N N N NNN NNNNNNNN N N N E36
F50
F52
Finishing-Medium

VCMT 080202HQ 0.2 N N N N N N N NN NNNN NN N N N F55


080204HQ 0.4 N N N N N N N NN NNNN NNNNN N N NN
Non-ferrous Metals

VCGT 160404AH 0.4 N E30


E31
Finishing-Medium / Sharp Edge
F50 2
Non-ferrous Metals

F52
VCGT 160404&-A3 0.4 N
F55
160408&-A3 0.8 N
Finishing-Medium / Sharp Edge

1 2
Applicable Chipbreaker

(Steel) (Non-ferrous Metals)


4 4
ap indicates radius

3 3
ap (mm)
Range

ap (mm)

AH
2 PP(16) 2
VF HQ
1 1 A3

PP(08)

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B75
B74-75_edit.indd 75 15.10.2015 16:32:40
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm)
¢3
 5° Rhombic / Positive with Hole Description A T φd α
VP_0802_ 4.76 2.38 2.3 11°
VP_1103_ 6.35 3.18 2.8 11°
B Q Free-cutting
steel
P
QP P P Carbon Steel /
rH Alloy Steel

M PQ P P Stainless
Steel
Gray Cast
Iron
K

Id
Nodular
Cast Iron
Non-ferrous
Positive N
35° D Metals
Heat-resistant
T S
Alloys
Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

VPGT 110302CF 0.2 N


Minute ap

VPGT 110301M-CF <0.1 NN


Sharp Edge 110302M-CF <0.2 NN
1
Ceramic
Minute ap

VPGT 110301MP-CF <0.1 NN N


Insert (Turning)

110302MP-CF <0.2 NN N

Sharp Edge / Polished


Finishing

VPGT 110301MF-GF <0.1 N


110302MF-GF <0.2 N

Ref. to the table below


Sharp Edge
2
Finishing

VPGT 110301MFP-GF <0.1 NN N


110302MFP-GF <0.2 NN N
Sharp Edge / Polished

VPGT 080201CK 0.1 N


080202CK 0.2 N

VPGT 110301CK 0.1 N


110302CK 0.2 N
Finishing

VPGT 080201M-CK <0.1 NN


080202M-CK <0.2 NN
3
VPGT 110301M-CK <0.1 NN
110302M-CK <0.2 NN

VPGT 080201MP-CK <0.1 NN N


080202MP-CK <0.2 NN N
Finishing

VPGT 110301MP-CK <0.1 NN N


Sharp Edge / Polished 110302MP-CK <0.2 NN N

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

Insert Description Ref. to Page for Applicable Toolholders


VP..0802 type E32,E33,F50
VP..1103 type E21,E32,E33

1 2 3
Applicable Chipbreaker

(Steel)
(Steel) (Steel / Edge Length=08, 11)
ap indicates radius

0.3 3 3
Range

ap (mm)

0.2 2 2
ap (mm)

ap (mm)

CF
0.1 1 1
GF CK

0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B76 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B76-77_edit.indd 76 15.10.2015 16:33:26


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm)
¢3
 5° Rhombic / Positive with Hole Description A T φd α
VP_0802_ 4.76 2.38 2.3 11°
VP_1103_ 6.35 3.18 2.8 11°
Free-cutting
steel
B
P
QP P P Carbon Steel /
rH Alloy Steel

M PQ P P Stainless
Steel
Gray Cast
Iron
K

Id
Nodular
Cast Iron
Non-ferrous
N Positive
35° D Metals
Heat-resistant
T S
Alloys
Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand
Super Fine
VPET 080201&-FSF 0.1 N N
080202&-FSF 0.2 N N
VPET 1103003&-FSF 0.03 N
110301&-FSF 0.1 N N
110302&-FSF 0.2 N N
Finishing

Ceramic
VPET 080201M&-FSF <0.1 N N
080202M&-FSF <0.2 N N

Insert (Turning)
VPET 1103005M&-FSF <0.05 N N
110301M&-FSF <0.1 N N
Sharp Edge / Precision 110302M&-FSF <0.2 N N

1(: VPET 080201M&-F <0.1 N


080202M&-F <0.2 N
Finishing

VPET 1103005M&-F <0.05 R


110301M&-F <0.1 R

Ref. to the table below B76


Sharp Edge 110302M&-F <0.2 N
Super Fine
VPET 080201F&-USF 0.1 L N
080202F&-USF 0.2 N N
1
VPET 1103003F&-USF 0.03 N
110301F&-USF 0.1 N N
110302F&-USF 0.2 N N
Low Feed

VPET 080201MF&-USF <0.1 N N


080202MF&-USF <0.2 N N

VPET 1103005MF&-USF <0.05 N N


110301MF&-USF <0.1 N N
Sharp Edge / Precision 110302MF&-USF <0.2 N N

1(: VPET 080201MF&-U <0.1 N


080202MF&-U <0.2 N
Low Feed

VPET 1103005MF&-U <0.05 N


110301MF&-U <0.1 N
Sharp Edge 110302MF&-U <0.2 N

1(:
VPET 1103005MF&-J <0.05 RR
Low Feed

110301MF&-J <0.1 NN
110302MF&-J <0.2 NN
Sharp Edge

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1
Applicable Chipbreaker

(Steel / Edge Length=08) (Steel / Edge Length=11)


ap indicates radius

3 3
Range

2 2 U/USF
ap (mm)
ap (mm)

U/USF    J
1 1
F/FSF F/FSF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B77
B76-77_edit.indd 77 15.10.2015 16:33:28
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm)
¢8
 0° Trigon / Positive with Hole Description A T φd α
WB_0601_ 3.97 1.59 2.3 5°
WB_0802_ 4.76 2.38 2.3 5°
B Q Free-cutting
steel
80° P
QNP QNP ONQT P QP P P Carbon Steel /
Alloy Steel

M PQ P P Stainless
Steel

S Gray Cast
Iron
K Nodular
Cast Iron

Id
Q
A
Non-ferrous
Positive N Metals
Heat-resistant
rH D S
Alloys

T Q Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand
Minute ap

WBGT 060101M&-CF <0.1 N


060102M&-CF <0.2 LN

Sharp Edge
1
Ceramic
Minute ap

WBGT 060101MP&-CF <0.1 NN N


Insert (Turning)

060102MP&-CF <0.2 NN N

Sharp Edge / Polished

WBMT 060102&-DP 0.2 L L L N L L L L LL L L L L N N N


060104&-DP 0.4 L L L N L L L L LL L L L L N N N
Finishing

WBMT 080202&-DP 0.2 L L L N L L L L LL L L NN N N N


080204&-DP 0.4 L L L N L L L L LL L L NN N N N

1(: WBET 0601005M&-F <0.05 L


060101M&-F <0.1 N
060102M&-F <0.2 L L N
Finishing

060104M&-F <0.4 L L N
WBET 080201M&-F <0.1 L
F57
080202M&-F <0.2 L L L
Sharp Edge 080204M&-F <0.4 L L N
WBGT 0601003&-F 0.03 L L L 2
060101&-F 0.1 L N L
060102&-F 0.2 NLN NL LL N N
060104&-F 0.4 NNN NL LN N N
WBGT 0802003&-F 0.03 L
080201&-F 0.1 N L N L
080202&-F 0.2 NLN NL LL N N
Finishing

080204&-F 0.4 NNN NL LN N N


WBGT 060101M&-F <0.1 L L
060102M&-F <0.2 LN
060104M&-F <0.4 LN
WBGT 080201M&-F <0.1 L
080202M&-F <0.2 L
Sharp Edge 080204M&-F <0.4 N

WBGW 060102& 0.2 L L


060104& 0.4 L
Cast Iron

-
WBGW 080202& 0.2 L L
080204& 0.4 L
Without Chipbreaker

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1 2
Applicable Chipbreaker

(Steel / Edge Length=06,08)


4
ap indicates radius

(Steel / Edge Length=06)


0.3 3
ap (mm)
Range

0.2 2
ap (mm)

F
0.1 CF 1 DP

0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B78 N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue

B78-79_edit.indd 78 15.10.2015 16:34:19


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13
(mm)
¢8
 0° Trigon / Positive with Hole Description A T φd α
WP_1102_ 6.35 2.38 2.8 11°
WP_1603_ 9.525 3.18 4.4 11°
Q Free-cutting
steel
B
80° P
QNP QNP ONQT P P Q Carbon Steel /
Alloy Steel

M NQ P PP Stainless
Steel

S Gray Cast
Iron
K Nodular
Cast Iron

Id
A
N Q Non-ferrous
Metals Positive
rH P Heat-resistant
Alloys
D S
T Q Titanium
Alloys
Hard
H Materials

Dimension MEGACOAT PVD MEGACOAT PVD Coated

Applicable Toolholders

Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide

Ref. to Page for

Applicable
Insert Description

CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515

PR1425
PR1225
PR1305
PR1310
PR1325
PR1535

PR1005
PR1025
PR1125
TN6010
TN6020

PV7010
PV7025
PV7005

PV7020

CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530

PR930
TN620

PV720

KW10
SW05
TN60

PV90
Handed Insert

shows Left-hand

WPMT 110204GP 0.4 N NN N NNNN NN N N


Finishing

WPMT 160304GP 0.4 N NN N NNNN NN N N

WPMT 110202HQ 0.2 N NN N NNNN NN N N Ceramic


Finishing-Medium

110204HQ 0.4 N N N N N N N NN NNNN NNNNN N NN

Insert (Turning)
WPMT 160304HQ 0.4 N N N N N N N NN NNNN NNNNN N NN
160308HQ 0.8 N N N N N N N NN NNNN NNNNN N NN
1
WPGT 110202&-Y 0.2 L L L
110204&-Y 0.4 LL L N L
F57
WPGT 160304&-Y 0.4 LN N L
Finishing-Medium

160308&-Y 0.8 L L L

WPGT 110204M&-Y <0.4 NL

WPGT 160304M&-Y <0.4 LR

WPGW 110202 0.2 N


110204 0.4 N
Cast Iron

-
WPGW 160304 0.4 N
160308 0.8 N
Without Chipbreaker

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

1
Applicable Chipbreaker

(Steel / Edge Length=16)


4
ap indicates radius

(Steel / Edge Length=11)


3 3
Y
ap (mm)
Range

2 HQ 2
  
ap (mm)

Y
1 GP 1
HQ
GP

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item R : Std. Item (Right-hand Only) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue B79
B78-79_edit.indd 79 15.10.2015 16:34:21
Turning Indexable Inserts How to read pages of “Turning Inserts” B13

¢ Insert for Back Turning (Small Tools)


1(:
B Free-cutting steel
P

Ref. to Page for Applicable Toolholders


Carbon Steel / Alloy Steel Q P P P
M Stainless Steel P Q P P
Gray Cast Iron Q
K
Nodular Cast Iron P
N Q
Insert (Turning)

Non-ferrous Metals
Heat-resistant Alloys P Q P P
S
Titanium Alloys Q P
lFor KTKF toolholder H Hard Materials

MEGACOAT PVD
Dimension (mm) Carbide
MEGACOAT NANO Coated Carbide
Insert Description

PR1425

PR1535

PR1225

PR1025

KW10
W a B rε T H φd
Photo shows Right-hand

Id
TKFB 12R15005M 1.5 0.25 2.6 <0.05 N N N N N
a rH

12R28005M <0.05 3.0 8.7 5.2 N N N N N


W

4° 60
° 2.8 0.3 4.6
12R28010M <0.1 N N N N N
TKFB 16R38005M <0.05 N N N N N
H

3.8 0.3 6.3 4.0 9.5 5.2


l Right-hand shown 16R38010M <0.1 N N N N N
E12
B
TKFB 12L28005MR <0.05 N N
a rH

2.8 0.3 4.6 3.0 8.7 5.2


W

4° °
60 Id 12L28010MR <0.1 N N

TKFB 16L38005MR <0.05 N N


H

3.8 0.3 6.3 4.0 9.5 5.2


16L38010MR <0.1 N N
l Left-hand shown

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

Table1
lInsert Identification System (Ref. to Tables 1 and 2)
Small machining General purpose Large machining

TKFB 12 R 15 005 M R 1.5 2.8 3.8


2.6

Insert Type Insert Size Corner-R (rH)


4.6

6.3

Insert Hand Indicates the corner-R (rH)


Insert width
R: Right-hand has a minus tolerance

L: Left-hand TKFB12R15.. TKFB12R28.. TKFB16R38..


Hand of Cutting Edge Angle
R: Right-hand

Table 2
Toolholder Right-hand (R) Toolholder Left-hand (L)
Insert Right-hand (R) Insert Left-hand (L)
Lead angle Right-hand (R) Lead angle Right-hand (R)

Inserts are sold in 10 piece boxes


B80 N : Std. Item

B80-81_edit.indd 80 15.10.2015 16:34:58


How to read pages of “Turning Inserts” B13

Free-cutting steel
P

Ref. to Page for Applicable Toolholders


Carbon Steel / Alloy Steel Q P P
M Stainless Steel P Q P
Gray Cast Iron B
K
Nodular Cast Iron
N Non-ferrous Metals
Heat-resistant Alloys P Q P
S
Titanium Alloys Q
lFor KTKF toolholder (GQ Chipbreaker) 1(:

Insert (Turning)
H Hard Materials

MEGACOAT
Dimension (mm)
MEGACOAT NANO
Insert Description

PR1425

PR1535

PR1225
W a B rε T H φd θ
Handed Insert shows Right-hand

TKFB 12R28005-GQ 0.05 N N N

B φd
2.8 1.5 4.6 3.0 8.7 5.2 74°

0.4

12R28015-GQ 0.15 N N N
a
W

15° θ
E12
TKFB 16R38005-GQ 0.05 N N N
H

3.8 1.8 6.3 4.0 9.5 5.2 72°


16R38015-GQ 0.15 N N N

lInsert Identification System

TKFB 12 R 28 005-GQ
Insert Type Insert Size Corner-R (rH)

Insert Hand GQ Chipbreaker


Insert width
R: Right-hand

lA
 pplicable Chipbreaker Range
TKFB12R28...GQ TKFB16R38...GQ

6 6

5 5

4 4
ap (mm)

ap (mm)

3 3

2 2

1 1

0.1 0.2 0.1 0.2


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


N : Std. Item B81
B80-81_edit.indd 81 15.10.2015 16:34:58
Turning Indexable Inserts How to read pages of “Turning Inserts” B13

¢ Insert for Back Turning (Small Tools)


1(:
B Free-cutting steel Q
P

Ref. to Page for Applicable Toolholders


Carbon Steel / Alloy Steel Q P P P
M Stainless Steel P Q P P
Gray Cast Iron Q
K
Nodular Cast Iron P
N Q
Insert (Turning)

Non-ferrous Metals
Heat-resistant Alloys P Q
S
Titanium Alloys Q
l For AABS / SABS / AABW / SABW toolholders H Hard Materials

Dimension MEGACOAT PVD


Cermet Carbide
(mm) MEGACOAT NANO Coated Carbide
Insert Description

PR1425

PR1225

PR1005

PR1025
TC60M

PR930

KW10

Handed Insert shows Right-hand

7.0
2.8
ABS 15R4005 0.05 N N N
0.4
15° 15R4015 0.15 N N N
4.2

4.2

E17
15.4

30° ABS 15R4005M <0.05 N N N N


15R4015M <0.15 N N N N
rH 3.97

7.0
4.7 ABW 15R4005 0.05 N N N
15° 0.6
15R4015 0.15 N N N
4.2

4.2

E18
15.4

45°
ABW 15R4005M <0.05 N N N N
15R4015M <0.15 N N N N
rH 3.97

7.0
4.7
15° 0.5 ABW 23R5005 0.05 N N N
23R5015 0.15 N N N
5.1

8.2

E19
23.4

40°

ABW 23R5005M <0.05 N N N N


23R5015M <0.15 N N N N
rH 3.97

· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).

Inserts are sold in 10 piece boxes


B82 N : Std. Item

B82-83_edit.indd 82 15.10.2015 16:35:47


[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” B13

¢ Bearing Machining

Applicable Toolholders
Relief Angle
Cermet
Dimension (mm) B

Ref. to Page for


Insert Description

TN90
A T φd rε α

Insert (Turning)
External/Boring/Facing
RCMT 1204M0-BB 12.0 4.76 4.2 N
- 7° D37
1606M0-BB 16.0 6.35 5.5 N

Id
A
D RPMT 1203M0-BB 12.0 3.18 4.4 N
T - 11° F60
1604M0-BB 16.0 4.76 5.5 N

Round Chamfering B rε
B

21°
SNMF 120406-21 1.5 0.6 N
rH 120410-21 3.0 1.0 N D38
A

120416-21 12.70 4.76 3.1 1.6 - N F60


T
120421-21 3.2 2.1 N
21° 120426-21 3.3 2.6 N

Tooling for Bearing Machining


¢

Facing
PRGC-BF
(D37)

Internal
Round-Chamfering
CBSN-B
(F60)
Boring
SRCP-B
(F60)

External
External PRGC-BE
Round-Chamfering (D37)
CBSN
(D38)

Inserts are sold in 10 piece boxes


N : Std. Item B83
B82-83_edit.indd 83 15.10.2015 16:35:48
Turning Indexable Inserts
¢M
 icro Boring
lTwin-Bars
B Micro Boring Micro Face Grooving
TWB Twin-Bars F32 TWFG Twin-Bars G68
Insert (Turning)

TWBT Twin-Bars F33 TWFGT Twin-Bars G69

lEZ Bars / System Tip-Bars / Tip-Bars

Micro Boring Micro Back Boring


EZB EZ Bars F14 EZVB EZ Bars F19 -
1(: 1(:
-

VNB-S / VNB System Tip-Bars F26 VNBX-S System Tip-Bars F30 VNBT System Tip-Bars F27

HPB 2-Edge Tip-Bars F34 - HPBT 2-Edge Tip-Bars F34

PSB-S Tip-Bars F35 - PSBT-S Tip-Bars F35

¢S
 olid Tip-Bars [Grooving / Threading]
Micro Grooving Micro Face Grooving Micro Internal Threading
EZG EZ Bars G41 EZFG EZ Bars G64 EZT EZ Bars J24
1(: 1(: 1(:

VNG System Tip-Bars G43 VNFG System Tip-Bars G66 VNT System Tip-Bars J30

HPG 2-Edge Tip-Bars G44 HPFG 2-Edge Tip-Bars G67 HPT 2-Edge Tip-Bars J28

PSG Tip-Bars G44 PSFG Tip-Bars G67 PST Tip-Bars J30

B84
B84-85_edit.indd 84 15.10.2015 16:36:59
[Ceramic]
High Speed Machining for Cast Iron KS6050 / CS7050
lImproved fracture resistance by high aspect ratio constituents ¢ Application Map
lAnti-chipping in scale processing and interrupted machining

High
lHigh speed machining of cast iron by controlling grain boundary phase (good wear resistance) B
¢ KS6050 High speed
Bridging Deflected crack
finishing

Cutting speed
L

d
Crack
CS7050 General
Conventional product A KS6050
Large aspect ratio= L/d
KS6050 has a higher aspect Propagation of cracks interruption machining

Insert (Turning)
ratio compared with Large aspect ratio restrains propagation of cracks
the conventional product A. Superior fracture resistance
KS6050
¢ CS7050 (Coated Si3N4)

Low
High wear resistant layer (TiC base)
Finishing Medium Roughing
Superior wear resistance attained Special Al2O3 layer Continuous Light Interruption Interruption
with strong coating adherence Strong adhesion layer (TiN base)
Applicable to high speed machining Si3N4 Sub strate

Heat-Resistant Alloys Machining SiAlON Ceramic KS6040


lImproved wear and fracture Superior balance in heat ¢ Application Map
resistance due to the mixture of resistant alloys machining · For heat-resistant alloys machining
the hard and acicular particles achieves optimum balance
between wear and fracture CF1

Low!Cutting speed"High
Hard Particle resistance.
(Wear resistance
improvement)
KS6030
Acicular Particle
(Fracture resistance
improvement) KS6040

Continuous Light Interruption Interruption

Heat-Resistant Alloys Machining Honeycomb structure Ceramic CF1

What is Honeycomb structure Ceramic? Comparison of Wear Resistance


Honeycomb structure Ceramic is a composite 0.4
material consisting of a core (gray portion) and
shell (white portion) Prolonged tool life 0.3
Nose Wear (mm)

and acceleration of machining of heat Notching Flank wear Notching Flank wear
resistant alloy such as Ni-base 0.2
heat resistant alloys
Core
Competitor C CF1
0.1 <Cutting Conditions>
Workpiece Material: Ni-base heat-resistant alloys
0 Tool geometry: RNGN120400
Competitor C CF1 Competitor C CF1 Vc =150m/min, ap =1mm
Shell Notching Flank wear Feed Rate f =0.15mm/rev Wet

¢ ‌Ceramic Inserts Identification System


lIdentification System

C N G A 12 04 04 S01525
“Turning Indexable Inserts Identification System” Refer to Page B2 Edge Prep.
(Ref. to the Table1)

lHow to identify edge preparation Table1


Symbol Cutting Edge Spec. Example Shape
0.15
Edge Prep.

Chamfered and 0.15mm X 25°


S S01525 25°
Honed Cutting Edge Chamfered and Honed Cutting Edge Honed

0.20

Chamfered 0.20mm X 25°


T T02025
Cutting Edge Chamfered Cutting Edge
25°

lRef. to Page B3 for insert color


B85
B84-85_edit.indd 85 15.10.2015 16:37:01
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)
¢8
 0° Rhombic / Negative Description A T φd Description A T φd
CN_A 1204_ 12.70 4.76 5.16 CNGN1607_ 15.875 7.94 -
CN_N 1204_ 4.76 CNGX1207_ 12.70 7.94 -
12.70 -
B 1207_ 7.94

Edge Prep. Gray Cast Iron (With Scale) T P

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale) N P P P Q
K
Chamfered and Honed 0.15mm X 25° Nodular Cast Iron (With Scale) P
S S01525
Cutting Edge Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale) P
Negative 0.15mm X 25° S Heat-resistant Alloys T Q
T Chamfered Cutting Edge T01525
Chamfered Cutting Edge H Hard Materials O N P
Aluminum

MEGACOAT

Silicon Nitride

structure Ceramic
PVD Coated
Dimension

Silicon Nitride
CVD Coated

Ceramic
Oxide

Ceramic

SiAlON

Honeycomb
Ceramic

Ceramic
(mm)

Ceramic
Edge Ceramic
Insert Description (Previous Description)

PT600M
KS6050
CS7050
KS6030
KS6040
Prep.

KA30

A66N
KT66

CF1
A65

CNGA 120412S01025 CNGA 120412 S01025 1.2 N


CNGA 120404S01525 CNGA 120404 0.4 N
120408S01525 120408 S01525 0.8 N
120412S01525 120412 1.2 N
CNGA 120404S02025 - 0.4 N
120408S02025 - S02025 0.8 N
rH 120412S02025 - 1.2 N D8
Ceramic CNGA 120404S03030 CNGA 120404-T30 0.4 N
F61
120408S03030 120408-T30 S03030 0.8 N
Id
A

120412S03030 120412-T30 1.2 N F65


Insert (Turning)

CNGA 120412T00520 CNGA 120412-T05 T00520 1.2 N F66


80

T
°

CNGA 120404T02025 - 0.4 N N


120408T02025 CNGA 120408 T02025 0.8 N N N N N
120412T02025 120412 1.2 N N N N N
CNMA 120408S01525 CNMA 120408 S01525 0.8 N
CNMA 120408S03030 CNMA 120408-T30 0.8 N
S03030
120412S03030 120412-T30 1.2 N
CNGN 120408S01025 CNGN 120408 0.8 N
S01025
120412S01025 120412 1.2 N
CNGN 120408T01020 CNGN 120408 0.8 N N
T01020
120412T01020 120412 1.2 N N
CNGN 120404T02025 CNGN 120404 0.4 N
120408T02025 120408 0.8 N N N N
T02025
120412T02025 120412 1.2 N N N N
120416T02025 120416 1.6 N
rH CNGN 120708S01525 CNGN 120708 0.8 N
S01525
120712S01525 120712 1.2 N
CNGN 120708T01020 CNGN 120708 0.8 N D22
A

T01020
120712T01020 120712 1.2 N
CNGN 120704T02025 CNGN 120704 0.4 N
80

T
°

120708T02025 120708 0.8 N


T02025
120712T02025 120712 1.2 N
120716T02025 120716 1.6 N
CNGN 160708T02025 CNGN 160708 0.8 N
160712T02025 160712 T02025 1.2 N
160716T02025 160716 1.6 N
CNMN 120708T02025 CNMN 120708 0.8 N
T02025
120712T02025 120712 1.2 N
rH CNGX 120712T01020 - 1.2 N
T01020
120716T01020 - 1.6 N
D28
A

CNGX 120708T02025 - 0.8 N N


F78
120712T02025 - T02025 1.2 N N N
120716T02025 - 1.6 N N N
80

T
°

Inserts are sold in 10 piece boxes


B86 N : Std. Item U : Deleted from the next catalogue

B86-87_edit.indd 86 15.10.2015 16:38:22


[Ceramic]
How to read pages of “Turning Inserts” B13
(mm) (mm)
¢ 55° Rhombic / 75° Rhombic / Negative Description A T φd Description A T φd
DNGA 1504_ 4.76 DNGX 1207_ 10.00 7.94 -
12.70 5.16
1506_ 6.35 DNGX 1507_ 12.70 7.94 -
DNGN 1504_
12.70
4.76
-
ENGN 1307_ 12.70 7.94 - B
1507_ 7.94

Edge Prep. Gray Cast Iron (With Scale) T P

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale) N P P P Q
K
Chamfered and Honed 0.12mm X 25° Nodular Cast Iron (With Scale) P
S S01225
Cutting Edge Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale) P Negative
0.12mm X 15° S Heat-resistant Alloys
T Chamfered Cutting Edge T01215
Chamfered Cutting Edge H Hard Materials O N
Aluminum

MEGACOAT

Silicon Nitride

structure Ceramic
PVD Coated
Dimension

Silicon Nitride
CVD Coated

Ceramic
Oxide

Ceramic

SiAlON

Honeycomb
Ceramic

Ceramic
(mm)

Ceramic
Edge Ceramic
Insert Description (Previous Description)

PT600M
KS6050
CS7050
KS6030
KS6040
Prep.

KA30

A66N
KT66

CF1
A65

DNGA 150408S01025 DNGA 150408 0.8 N


S01025
150412S01025 150412 1.2 N
DNGA 150404S01525 DNGA 150404 0.4 N D10
S01525
150408S01525 150408 0.8 N D11
rH DNGA 150404S02025 - 0.4 N
S02025 F62
150408S02025 - 0.8 N
F68
DNGA 150408S03030 DNGA 150408-T30 S03030 0.8 N
Id
A

Ceramic
DNGA 150404T02025 DNGA 150404 0.4 N N F69
55° T
150408T02025 150408 T02025 0.8 N N N

Insert (Turning)
150412T02025 - 1.2 N N
DNGA 150604T02025 - 0.4 N N D10
150608T02025 - T02025 0.8 N N D11
150612T02025 - 1.2 O N F62
DNGN 150408T02025 - T02025 0.8 N -
DNGN 150704S01525 DNGN 150704 0.4 N
150708S01525 150708 S01525 0.8 N
rH 150712S01525 150712 1.2 N
DNGN 150704S02025 - 0.4 N
150708S02025 - S02025 0.8 N
A

D23
150712S02025 - 1.2 N
55° T DNGN 150704T02025 DNGN 150704 0.4 N
150708T02025 150708 0.8 N
T02025
150712T02025 150712 1.2 N
150716T02025 150716 1.6 N
DNGX 120708T02025 - 0.8 N D29
rH

T02025
120712T02025 - 1.2 N F78
A

DNGX 150708T02025 - 0.8 N N


T T02025 D29
55° 150712T02025 - 1.2 N N
ENGN 130708S01525 ENGN 130708 0.8 N
S01525
130712S01525 130712 1.2 N
rH ENGN 130708S02025 - 0.8 N
S02025
130712S02025 - 1.2 N
ENGN 130704T02025 ENGN 130704 0.4 N N D23
A

130708T02025 130708 0.8 N N F77


130712T02025 130712 1.2 N N
T02025
75

T
130716T02025 130716 1.6 N N
°

130720T02025 130720 2.0 N N


130730T02025 130730 3.0 N N

Inserts are sold in 10 piece boxes


N : Std. Item O : Check Availability U : Deleted from the next catalogue B87
B86-87_edit.indd 87 15.10.2015 16:38:24
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)
¢R
 ound / Negative Description A T φd Description A T φd
RNGN 0903_ 3.18 RNGN 1207_ 12.70
0904_ 9.525 4.76 1507_ 15.875
- 7.94 -
B 0907_ 7.94 1907_ 19.05
1204_ 12.70 4.76 2507_ 25.40

Edge Prep. Gray Cast Iron (With Scale) T P

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale) P P P Q
K
Chamfered and Honed 0.12mm X 25° Nodular Cast Iron (With Scale) P
S S01225
Cutting Edge Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale) P
Negative
0.12mm X 15° S Heat-resistant Alloys Q T P
T Chamfered Cutting Edge T01215
Chamfered Cutting Edge H Hard Materials O N
Aluminum

MEGACOAT

Silicon Nitride

structure Ceramic
PVD Coated
Dimension

Silicon Nitride
CVD Coated

Ceramic
Oxide

Ceramic

SiAlON

Honeycomb
Ceramic

Ceramic
(mm)

Ceramic
*Edge Ceramic
Insert Description (Previous Description)

PT600M
KS6050
CS7050
KS6030
KS6040
Prep.

KA30

A66N
KT66

CF1
A65

RNGN 090300E003 - E003 - N


090300E005 - E005 - N
090300T01020 - T01020 - N N
RNGN 090400S01525 RNGN 090400 S01525 - N D33

Ceramic 090400S02025 - S02025 - N


090400T01020 - T01020 - N
Insert (Turning)

090400T02025 RNGN 090400 T02025 - N N


RNGN 090700T01020 - T01020 - O -
RNGN 120400E003 - E003 - N
120400E005 - E005 - N
120400S01525 RNGN 120400 S01525 - N
120400S02025 - S02025 - N
120400T01020 - T01020 - N N N
120400T02025 RNGN 120400 T02025 - N N N N N
D27
RNGN 120700E003 - E003 - N
A

D33
120700E005 - E005 - N
T
120700K15015 RNGN 120700K K15015 - N
120700S01525 RNGN 120700 S01525 - N
120700S02025 - S02025 - N
120700T01020 - T01020 - N N N
120700T02025 RNGN 120700 T02025 - N N N N N
RNGN 150700S01525 RNGN 150700 S01525 - N
150700S02025 - S02025 - N D27
150700T02025 RNGN 150700 T02025 - N
RNGN 190700E003 - E003 - N
190700E005 - E005 - N
190700T01020 - T01020 - N N
-
RNGN 250700E003 - E003 - MTO
250700E005 - E005 - N
250700T01020 - T01020 - MTO N

*For cutting edge “E” and “K”, please refer to the table below.
Edge Prep.
Symbol Cutting Edge Spec. Example
E R-honed Cutting Edge E005 R0.05mm Honed
K Double Chamfered Cutting Edges K15015 1.5mm X 15°Chamfered Cutting Edge
· Note: Symbol “K” describe only the largest chamfer width and its angle.

Inserts are sold in 10 piece boxes


B88 N : Std. Item O : Check Availability U : Deleted from the next catalogue MTO : Made to order

B88-89_edit.indd 88 15.10.2015 16:39:32


[Ceramic]
How to read pages of “Turning Inserts” B13
(mm)
¢9
 0° Square / Negative Description A T φd
SN_A1204_ 5.16
4.76
SNGN1204_ 12.70
-
SNGN1207_ 7.94 B
Edge Prep. Gray Cast Iron (With Scale) T P

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale) N P P P Q
K
Chamfered and Honed 0.12mm X 25° Nodular Cast Iron (With Scale) P
S S01225
Cutting Edge Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale) P
0.12mm X 15° S Heat-resistant Alloys T Q Negative
T Chamfered Cutting Edge T01215
Chamfered Cutting Edge H Hard Materials O N P
Aluminum

MEGACOAT

Silicon Nitride

structure Ceramic
PVD Coated
Dimension

Silicon Nitride
CVD Coated

Ceramic
Oxide

Ceramic

SiAlON

Honeycomb
Ceramic

Ceramic
(mm)

Ceramic
Edge Ceramic
Insert Description (Previous Description)

PT600M
KS6050
CS7050
KS6030
KS6040
Prep.

KA30

A66N
KT66

CF1
A65

SNGA 120408S01525 SNGA 120408 0.8 N


S01525
120412S01525 120412 1.2 N

SNGA 120408S02025 - 0.8 N


S02025 D12
120412S02025 - 1.2 N
Id

D13
A

rH
T
SNGA 120408T02025 SNGA 120408 0.8 N N N N N F77
120412T02025 120412 T02025 1.2 N N N N N Ceramic
120416T02025 120416 1.6 N N N

Insert (Turning)
SNMA 120408S03030 SNMA 120408-T30 S03030 0.8 N

SNGN 120408S01025 SNGN 120408 0.8 N


120412S01025 120412 1.2 N
S01025
120416S01025 120416 1.6 N
120420S01025 120420 2.0 N

SNGN 120408S01525 SNGN 120408 0.8 N


120412S01525 120412 S01525 1.2 N
120416S01525 120416 1.6 N

SNGN 120408S02025 - 0.8 N


120412S02025 - S02025 1.2 N
120416S02025 - 1.6 N

SNGN 120416S03030 SNGN 120416-T30 S03030 1.6 N

SNGN 120408T00520 SNGN 120408-T05 T00520 0.8 N N

SNGN 120408T01020 - 0.8 O


120412T01020 - 1.2 N O
T01020
120416T01020 - 1.6 N O
120420T01020 - 2.0 O D25
D34
N N
A

SNGN 120404T02025 SNGN 120404 0.4


rH 120408T02025 120408 0.8 N N N D35
T
120412T02025 120412 T02025 1.2 N N N N N N F77
120416T02025 120416 1.6 N N N N N
120420T02025 120420 2.0 N N N N

SNGN 120708S01025 SNGN 120708 0.8 N


120712S01025 120712 S01025 1.2 N
120716S01025 120716 1.6 N

SNGN 120704S01525 SNGN 120704 0.4 N


120708S01525 120708 0.8 N
120712S01525 120712 S01525 1.2 N
120716S01525 120716 1.6 N
120720S01525 120720 2.0 N
SNGN 120708S02025 - 0.8 N
120712S02025 - 1.2 N
S02025
120716S02025 - 1.6 N
120720S02025 - 2.0 N
SNGN 120708T01020 - 0.8 N
120712T01020 - 1.2 N
T01020
120716T01020 - 1.6 N
120720T01020 - 2.0 N

Inserts are sold in 10 piece boxes


N : Std. Item O : Check Availability U : Deleted from the next catalogue B89
B88-89_edit.indd 89 15.10.2015 16:39:33
Turning Indexable Inserts How to read pages of “Turning Inserts” B13

¢9
 0° Square / Negative (mm) (mm)
Description A T φd Description A T φd
SN_N1207_ 12.70 7.94 SNGX1207_ 12.70 7.94
- -
B SNGN1507_ 15.875 7.94 SNGX1507_ 15.875 7.94

Edge Prep. Gray Cast Iron (With Scale) T P

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale) P P Q
K
Chamfered and Honed 0.12mm X 25° Nodular Cast Iron (With Scale) P
S S01225
Cutting Edge Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale) P
Negative 0.12mm X 15° S Heat-resistant Alloys T
T Chamfered Cutting Edge T01215
Chamfered Cutting Edge H Hard Materials N
Aluminum

MEGACOAT

Silicon Nitride

structure Ceramic
PVD Coated
Dimension

Silicon Nitride
CVD Coated

Ceramic
Oxide

Ceramic

SiAlON

Honeycomb
Ceramic

Ceramic
(mm)

Ceramic
Edge Ceramic
Insert Description (Previous Description)

PT600M
KS6050
CS7050
KS6030
KS6040
Prep.

KA30

A66N
KT66

CF1
A65

SNGN 120704T02025 SNGN 120704 0.4 N


120708T02025 120708 0.8 N N D25
120712T02025 120712 T02025 1.2 N N D34
120716T02025 120716 1.6 N N N N
120720T02025 120720 2.0 N O D35
A

F77
rH
T SNMN 120716T02025 SNMN 120716 T02025 1.6 N
Ceramic
SNGN 150712T02025 SNGN 150712 1.2 N N
T02025 D25
150716T02025 150716 1.6 N
Insert (Turning)

SNGX 120712T01020 - 1.2 N


T01020 D30
120716T01020 - 1.6 N
D31
A

SNGX 120712T02025 - 1.2 N N N F78


T02025
rH 120716T02025 - 1.6 N N N
T
D30
SNGX 150716T02025 - T02025 1.6 N D31

Inserts are sold in 10 piece boxes


B90 N : Std. Item O : Check Availability U : Deleted from the next catalogue

B90-91_edit.indd 90 15.10.2015 16:40:52


[Ceramic]
How to read pages of “Turning Inserts” B13

¢6
 0° Triangle / Negative (mm) (mm)
Description A T φd Description A T φd
TNGA 1604_ 9.525 4.76 3.81 TNGN 1604_ 4.76
9.525 -
TNGN 1103_ 6.35 3.18 - 1607_ 7.94 B
Edge Prep. Gray Cast Iron (With Scale) T P

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale) N P P P Q
K
Chamfered and Honed 0.15mm X 25° Nodular Cast Iron (With Scale) P
S S01525
Cutting Edge Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale) P
0.15mm X 25° S Heat-resistant Alloys Negative
T Chamfered Cutting Edge T01525
Chamfered Cutting Edge H Hard Materials O N
Aluminum

MEGACOAT

Silicon Nitride

structure Ceramic
PVD Coated
Dimension

Silicon Nitride
CVD Coated

Ceramic
Oxide

Ceramic

SiAlON

Honeycomb
Ceramic

Ceramic
(mm)

Ceramic
Edge Ceramic
Insert Description (Previous Description)

PT600M
KS6050
CS7050
KS6030
KS6040
Prep.

KA30

A66N
KT66

CF1
A65

TNGA 160408S01025 TNGA 160408 S01025 0.8 N

TNGA 160404S01525 TNGA 160404 0.4 N


160408S01525 160408 S01525 0.8 N
160412S01525 160412 1.2 N

60° TNGA 160404S02025 - 0.4 N D14


rH
160408S02025 - S02025 0.8 N D15 Ceramic
160412S02025 - 1.2 N
F62
Id

Insert (Turning)
TNGA 160408S03030 TNGA 160408-T30 0.8 N F72
A T S03030
160412S03030 160412-T30 1.2 N F73

TNGA 160408T00520 TNGA 160408-T05 T00520 0.8 N

TNGA 160404T02025 TNGA 160404 0.4 N N N


160408T02025 160408 T02025 0.8 N N N N N
160412T02025 160412 1.2 N N N N

TNGN 110304T00520 TNGN 110304 0.4 N N D36


110308T00520 110308 T00520 0.8 N N
110312T00520 110312 1.2 N N F79

TNGN 160404S01025 TNGN 160404 0.4 N


160408S01025 160408 0.8 N
160412S01025 160412 S01025 1.2 N
160416S01025 160416 1.6 N
160420S01025 160420 2.0 N

TNGN 160404S01525 TNGN 160404 0.4 N


160408S01525 160408 S01525 0.8 N
160412S01525 160412 1.2 N

60° TNGN 160404S02025 - 0.4 N


rH

160408S02025 - S02025 0.8 N


160412S02025 - 1.2 N

TNGN 160404T00520 TNGN 160404-T05 0.4 N


160408T00520 160408-T05 T00520 0.8 N N D26
A T 160412T00520 160412-T05 1.2 N

TNGN 160404T02025 TNGN 160404 0.4 N N


160408T02025 160408 T02025 0.8 N N N N
160412T02025 160412 1.2 N N

TNGN 160708S01525 TNGN 160708 S01525 0.8 N

TNGN 160708S02025 - S02025 0.8 N

TNGN 160704T02025 TNGN 160704 0.4 N N


160708T02025 160708 0.8 N N
160712T02025 160712 T02025 1.2 N N
160716T02025 160716 1.6 N
160720T02025 160720 2.0 N

Inserts are sold in 10 piece boxes


N : Std. Item U : Deleted from the next catalogue B91
B90-91_edit.indd 91 15.10.2015 16:40:54
Turning Indexable Inserts How to read pages of “Turning Inserts” B13

¢3
 5° Rhombic / Negative (mm)
Description A T φd
B VN_A1604_ 9.525 4.76 3.81

Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale) P Q
K
Chamfered and Honed 0.15mm X 25° Nodular Cast Iron (With Scale)
S S01525
Cutting Edge Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale)

Negative 0.15mm X 25° S Heat-resistant Alloys


T Chamfered Cutting Edge T01525
Chamfered Cutting Edge H Hard Materials O N
Aluminum

MEGACOAT

Silicon Nitride

structure Ceramic
PVD Coated
Dimension

Silicon Nitride
CVD Coated

Ceramic
Oxide

Ceramic

SiAlON

Honeycomb
Ceramic

Ceramic
(mm)

Ceramic
Edge Ceramic
Insert Description (Previous Description)

PT600M
KS6050
CS7050
KS6030
KS6040
Prep.

KA30

A66N
KT66

CF1
A65

VNGA 160404S01525 VNGA 160404 0.4 N


S01525
160408S01525 160408 0.8 N

VNGA 160404S02025 - 0.4 N


rH S02025 D16
160408S02025 - 0.8 N
D17
Id
A

T
VNGA 160404T02025 VNGA 160404 0.4 N N N D18
Ceramic
35° 160408T02025 160408 T02025 0.8 N N N
160412T02025 - 1.2 N
Insert (Turning)

VNMA 160408S01525 VNMA 160408 S01525 0.8 N

Inserts are sold in 10 piece boxes


B92 N : Std. Item U : Deleted from the next catalogue

B92-93_edit.indd 92 15.10.2015 16:41:40


[Ceramic]
How to read pages of “Turning Inserts” B13
(mm)
¢P
 ositive (mm) Description A T α
Description A T α TBGN 0601_ 3.97 1.59 5°
RPGN 0903_ 9.525 3.18 TCGN 1604_ 9.525 4.76 7°
RPGN 1204_ 12.70 4.76
11°
TPGN 0902_ 5.56 2.38 B
SPGN 0903_ 9.525 3.18 1103_ 6.35 11°
3.18
SPGN 1203_ 12.70 3.18 1603_ 9.525

Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale) P Q
K
Chamfered and Honed 0.15mm X 25° Nodular Cast Iron (With Scale)
S S01525 Positive
Cutting Edge Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale)

0.15mm X 25° S Heat-resistant Alloys Q T


T Chamfered Cutting Edge T01525
Chamfered Cutting Edge H Hard Materials O N
Aluminum

MEGACOAT

Silicon Nitride

structure Ceramic
PVD Coated
Dimension

Silicon Nitride
CVD Coated

Ceramic
Oxide

Ceramic

SiAlON

Honeycomb
Ceramic

Ceramic
(mm)

Ceramic
Edge Ceramic
Insert Description (Previous Description)

PT600M
KS6050
CS7050
KS6030
KS6040
Prep.

KA30

A66N
KT66

CF1
A65

RPGN 090300E003 - E003 - N

090300E005 - E005 - N

090300T01020 - T01020 - N N
A

- Ceramic
11°
RPGN 120400E003 - E003 - N
T

Insert (Turning)
120400E005 - E005 - N

120400T01020 - T01020 - N N

SPGN 090308T00820 SPGN 090308 T00820 0.8 N N

SPGN 120308S00820 SPGN 120308 S00820 0.8 N N E42


A

rH α F58
T SPGN 120308T00820 SPGN 120308 0.8 N N
T00820
120312T00820 120312 1.2 N N

TBGN 060104S00820 TBGN 060104 0.4 N N


S00820
060108S00820 060108 0.8 N N
-
TCGN 160404T00820 TCGN 160404 0.4 N
T00820
160408T00820 160408 0.8 N

TPGN 090204T00820 - 0.4 N N


T00820 F59
090208T00820 - 0.8 N
60°
rH
TPGN 110304S00820 TPGN 110304 0.4 N N
S00820
110308S00820 110308 0.8 N N

α TPGN 110304T00820 TPGN 110304 0.4 N N


A T00820
T
110308T00820 110308 0.8 N N
E43
TPGN 160304S00820 TPGN 160304 0.4 N N
F59
160308S00820 160308 S00820 0.8 N N
160312S00820 160312 1.2 N N

TPGN 160304T00820 TPGN 160304 0.4 N N


160308T00820 160308 T00820 0.8 N N
160312T00820 160312 1.2 N

*For cutting edge “E”, please refer to the table below.


Edge Prep.
Symbol Cutting Edge Spec. Example
E R-honed Cutting Edge E005 R0.05mm Honed

Inserts are sold in 10 piece boxes


N : Std. Item U : Deleted from the next catalogue B93
B92-93_edit.indd 93 15.10.2015 16:41:41
Turning Indexable Inserts How to read pages of “Turning Inserts” B13

¢ Inserts for High Hardened Roll


Edge Prep. Gray Cast Iron (With Scale) T

Ref. to Page for Applicable Toolholders


B Symbol Cutting Edge Spec. Example
K
Gray Cast Iron (Without Scale)

Chamfered and Honed 0.15mm X 25° Nodular Cast Iron (With Scale)
S S01525
Cutting Edge Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale)

0.15mm X 25° S Heat-resistant Alloys Q T P


T Chamfered Cutting Edge T01525
Chamfered Cutting Edge H Hard Materials P Q
Aluminum

MEGACOAT

Silicon Nitride

structure Ceramic
PVD Coated

Silicon Nitride
Positive

CVD Coated

Ceramic
Dimension (mm) Oxide

Ceramic

SiAlON

Honeycomb
Ceramic

Ceramic

Ceramic
(Previous *Edge Ceramic
Insert Description

PT600M
KS6050
CS7050
KS6030
KS6040
Description) Prep.

KA30

A66N
KT66

CF1
A65
φD φd A B F

2
O
F
RBG 12K20003 - K20003 12 6 6 3 0.2
ID

16K20003 RBG 16W K20003 16 8 8 5 0.2 N O -


A±0.1


B

Id h7
20K20003 RBG 20W K20003 20 10 10 5 0.3 N O

RCGX 060600E003 E003 N


060600E005 E005 6.35 - 6.35 - - N
060600T01020 T01020 N N
Ceramic 090700E003 E003 N

090700E005 E005 N
Insert (Turning)

120°

N N
ID

090700P20015 P20015 9.525 - 8 - -


090700S01020 - S01020 N -
A
090700T01020 T01020 N N
2

120700E003 E003 N
0.15

15°
25° e.g.)P20015
120700E005 E005 N
120700P20015 P20015 12.7 - 8 - - N
120700S01020 S01020 N
120700T01020 T01020 N N
RPGX 060600E003 E003 N
060600E005 E005 6.35 - 6.35 - - N
060600T01020 T01020 N N
11°

090700E003 E003 N
120°

090700E005 - E005 9.525 - 8 - - N -


ID

090700T01020 T01020 N N
A
120700E003 E003 N
120700E005 E005 12.7 - 8 - - N
120700T01020 T01020 N N
*For cutting edge “E”, “K” and “P” please refer to the table below.
Edge Prep.
Symbol Cutting Edge Spec. Example
E R-honed Cutting Edge E005 R0.05mm Honed
K Double Chamfered Cutting Edges K20003 2.00mm X 3°Chamfered Cutting Edge
P Double Chamfered + Honed Cutting Edge P20015 2.00mm X 15°Chamfered + Honed Cutting Edge
· Note: Symbol “K” and “P” describe only the largest chamfer width and its angle.

RBG Inserts are sold in 1 piece boxes Inserts are sold in 10 piece boxes
B94 N : Std. Item O : Check Availability

B94-95_edit.indd 94 15.10.2015 16:42:30


[Ceramic]
How to read pages of “Turning Inserts” B13

¢G
 rooving Inserts
Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example
K
Gray Cast Iron (Without Scale) O N B
Chamfered and Honed 0.15mm X 25° Nodular Cast Iron (With Scale)
S S01525
Cutting Edge Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale)

0.15mm X 25° S Heat-resistant Alloys


T Chamfered Cutting Edge T01525
Chamfered Cutting Edge H Hard Materials O N
Aluminum

MEGACOAT

Silicon Nitride

structure Ceramic
PVD Coated
Positive

Silicon Nitride
CVD Coated

Ceramic
Dimension (mm) Oxide

Ceramic

SiAlON

Honeycomb
Ceramic

Ceramic

Ceramic
(Previous Edge Ceramic
Insert Description

PT600M
KS6050
CS7050
KS6030
KS6040
Description) Prep.

KA30

A66N
KT66

CF1
A65
W rε L H

GH 4020-05 S01020 N
4.0

±0.05

4020-05 T01020 N N
3° W

rH 5020-05 S01020 N G36


L - 5.0 0.5 20 7.5
5020-05 T01020 N N G56
H


6020-05 T01020 6.0 N N
120°
7020-05 T01020 7.0 N N

Ceramic

Insert (Turning)

Inserts are sold in 10 piece boxes


N : Std. Item U : Deleted from the next catalogue B95
B94-95_edit.indd 95 15.10.2015 16:42:31
CBN & PCD Tools
C1~C35
CBN Tools C2~C21
Identification System C2
How to identify edge preparation C2
MEGACOAT CBN C3
Application Map C4
Recommended Cutting Conditions C4
Case Studies C5
Turning Negative Inserts C6~C13
Turning Positive Inserts C14~C18
Turning Negative Inserts (Solid) C19
External Grooving C20
Solid Tip-Bars for Micro Boring EZ Bars / Tip-Bars C21

PCD Tools C22~C35


PCD Grades and Features C22
Identification System C22
Recommended Cutting Conditions C22
Turning Negative Inserts C23
Turning Positive Inserts C24~C29
External Grooving C30~C31
For Aluminum Wheel C31
Turning / Grooving C32
Solid Tip-Bars for Micro Boring EZ Bars / System Tip-Bars / Tip-Bars C33~C34
Milling Inserts C35

<= CAPA / ÍNDICE => C1


C1_edit.indd 1 15.10.2015 18:00:11
CBN Tools
 CBN Tools

Extended Tool Life Improved Stability High Speed Machining


C

Kyocera's innovative CBN tools.


CBN Variation and Features Ref. to Page A16
CBN

PCD

Various edge preparations are added in high performance MEGACOAT CBN inserts.
CBN & PCD

 Identification System (Turning Insert)


C N G A 12 04 04 S01225 ME
“Turning Indexable Inserts Identification System” Refer to Page B2

Insert Type Description Edge Prep. Manufacture's Option Length of cutting edge No. of Edges re-grinding About re-grinding
CNGA120404MEF F MEF 2 1) Regrinding is possible for inserts
CNGA120404S01225ME S01225 ME Short 2 without any indication in
Not Recommended
Negative CNGA120404S00545MEP S00545 MEP (Small Edge) 2 manufacturer’s option.
CNGA120404S01225SE S01225 SE 1 Regrinding can not be available
depending on the edge condition.
CNMN120404S02020 S02020 No Indication (Only KBN900) Long Plural edge Possible
2) Regrinding is not recommended for
CCMW09T304MEF F MEF 2
inserts with manufacturer’s symbol
CCMW09T304T00815ME T00815 ME Short 2
Positive Not Recommended like “ME” or “SE”.
CCMW09T304S01225MES S01225 MES (Small Edge) 2
CCMW09T304T00815SE T00815 SE 1
Note 1) Ref. to Page B3 for insert color.

 How to identify edge preparation  Features of chamfer width and angle


Edge Prep. Chamfer width and angle
Symbol Cutting Edge Spec. Example Shape Small Large

F Sharp Edge F Sharp Edge Sharp Edge Cutting Good Poor


force
Honed Honed Width
E E008 R0.08mm Honed Cutting Edge Cutting Edge
Angle
Cutting Edge Wear Good Poor
0.12
resistance
Chamfered
T T01215 0.12mm×15° Chamfered Cutting Edge
Cutting Edge 15°
Fracture Poor Good
resistance
0.12 Chamfered Cutting Edge Prep.
Chamfered and 0.12mm×25°Chamfered and (Chamfered Cutting Edge,
S S01225 Application Continuous Interruption
Honed Cutting Edge Honed Cutting Edge 25°
Honed Chamfered and Honed Cutting Edge)

(1) Standard cutting edge prep. of negative inserts (Machining of hard materials) (2) Standard cutting edge prep. of positive inserts (Machining of hard materials)
Good
Good

Honed
MEP
Cutting Edge

S00545
Cutting force / Sharp-cutting

ME(SE) T00815 Honed


Cutting force / Sharp-cutting

Honed Cutting Edge


(0.05×45°+Honed Cutting Edge
Cutting Edge) (0.08×15°)
MET(SET) S01225
S01225 Honed ME (SE) (0.12×25°+Honed Honed
Cutting Edge Cutting Edge
(0.12×25°+Honed Cutting Edge)
Cutting Edge) MEH
S01730 Honed
Cutting Edge MES S01035
(0.17×30°+Honed (0.10×35°+Honed
Cutting Edge) Cutting Edge)
S04030
(0.40×30°+Honed
Cutting Edge) MET (SET)
Fracture resistance and cutting edge strength
Fracture resistance and cutting edge strength Good
Good
Manufacture's Option Edge Prep. Application and Features Manufacture's Option Edge Prep. Application and Features
High speed, continuous machining Chamfered
MEP S00545 0.05mm×45°+Honed Cutting Edge Excellent crater wear resistance ME T00815 0.08mm×15°
Sharp-cutting oriented, less burring
ME S01225 0.12mm×25°+Honed Cutting Edge General purpose MES S01225 0.12mm×25°+Honed Cutting Edge General purpose
MET S01730 0.17mm×30°+Honed Cutting Edge Superior fracture resistance MET
Interrupted machining
S01035 0.10mm×35°+Honed Cutting Edge Stable machining Oriented
Interrupted high feed machining
MEH S04030 0.40mm×30°+Honed Cutting Edge Prevention of flaking

C2
C2-3_edit.indd 2 16.10.2015 10:13:49
 Negative Inserts, Features of new edge prep. (Machining of hard materials)
(1) MEP (High speed / continuous machining)
Cutting Force comparison Wear comparison
300
DCLNR2525M-12 SCM415H Carburizing hardened (55~60HRC)
(1)0.12mm×25° (2)0.05mm×45°
CNGA120408type (KBN05M) Vc = 150m/min, ap=0.2mm
ME MEP
250 SCM415H Carburizing hardened (55~60HRC)
Vc=150m/min, ap=0.2mm
f = 0.15mm/rev, DRY
Rake face C
Width: Standard Width: Narrow 0.1
f=0.15mm/rev, DRY
200 Angle: Standard Angle: Large (1)0.12mm×25°(ME)
Cutting force (N)

0.08
(2)0.05mm×45°(MEP)

Flank wear (mm)


150 0.06

Feed force 0.04


100 CBN
Back force 0.02
Principal force

PCD
Back force

50
Feed force

0
0 2 4 6 8 10

CBN & PCD


Principal force
0
Cutting force Cutting Time (min)

MEP performs lower cutting force than ME MEP prevents the Flank wear, compared to ME
Sharp cutting! Prevents crater wear!
(2) MEH (Interruption / High feed machining)
Toughness and Controls flaking

High toughness Low toughness


against thrust force Poor thermal
Excellent thermal conductivity
Back force conductivity Back force Fractures and flaking
Less fracture and due to thrust force
Prevention of flaking MEH flaking ME
(S04030) (S01225)

 Cutting force and chamfered angle / width


Cutting Conditions Chamfered width: 0.12mm Cutting Conditions Chamfered angle: 25°
Vc=100m/min ap=0.1mm f=0.25mm/rev Vc=100m/min ap=0.1mm f=0.25mm/rev
500 500
Back force Back force
400 Principal force 400 Principal force
Cutting force (N)
Cutting force (N)

Feed force Feed force


300 300

200 200

100 100

0 0
0 10 20 30 40 50 60 0 0.1 0.2 0.3 0.4 0.5
Chamfered angle (°) Chamfered width (mm)

Cutting force is influenced by chamfered angle more than chamfered width.


Though enlarging chamfered angle is more effective for fracture resistance improvement than
changing chamfered width, the cutting force increases as well. Please refer to the graph for details.

 MEGACOAT CBN
 Properties of PVD Coating  Advantages of MEGACOAT

40 Improved
MEGACOAT
TiC MEGACOAT Stability
Hardness (GPa)

30 TiCN
Extended High Speed
TiAIN
20 TiN Tool Life Machining
10
· Long tool life and stable machining due to superior heat-resistance and hardness
· Stability improvement through prevention of crater wear (oxidation, diffusional wear)
0 200 400 600 800 1000 1,200 · High thermal stability and surface smoothness provide excellent surface finish
Oxidation temperature (°C)

C3
C2-3_edit.indd 3 16.10.2015 10:13:50
CBN Tools
 Application Map
 Hard materials  Hybrid Grain Structure (KBN05M)
Mixed structure of micro grain CBN and coarse grain CBN
LowCutting speed"High

KBN05M CBN that possess High hardness, toughness and thermal resistance characteristics

C CBN structure
Heat

KBN25M

KBN10M KBN30M
KBN35M
Coarse grain
CBN CBN
Finishing Medium Roughing Heat diffusion is promoted by coarse grain
Continuous Light Interruption Interruption Heavy interruption Micro grain CBN _ High thermal conductivity
PCD
CBN
CBN & PCD

KBN25M : High stability for general machining


KBN05M is 1st recommended grade for a wide
KBN30M : High stability in interrupted machining
range of application from continuous (high
speed finishing) to interrupted machining. KBN35M : Honeycomb structure CBN
Superior fracture resistance in heavy interrupted machining

 Roll Materials (Chilled Cast Iron)  Sintered Steel  Cast Iron


LowCutting speed"High
LowCutting speed"High

LowCutting speed"High
KBN70M
KBN25M KBN475

KBN900
KBN900
1(: KBN570 KBN60M
KBN65B

Finishing Medium Roughing Finishing Medium Roughing Finishing Medium Roughing


Continuous Light Interruption Interruption Heavy interruption Continuous Light Interruption Interruption Continuous Light Interruption Interruption

 Recommended Cutting Conditions


Cutting Conditions
Workpiece Recommended
Hardness Applications Vc ap f
Material Insert Grade
(m/min) (mm) (mm/rev)

General Finishing Continuous~Interruption KBN05M 100 - 150 - 200 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1

High Efficient Stable Machining Light Interruption~Interruption KBN25M 80 - 120 - 160 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
Over 55HRC
Heat Treated Steel Interruption (Small ap) Interruption~Heavy interruption KBN35M 60 - 100 - 150 0.05 - 0.2 - 0.4 0.05 - 0.08 - 0.1

Heavy Machining Continuous~Interruption KBN900 70 - 90 - 110 0.5 - 1.0 - 2.0 0.05 - 0.1 - 0.2

Under 55HRC Finishing Continuous *PT600M 60 - 80 - 120 0.2 - 0.5 - 0.7 0.05 - 0.1 - 0.15

Finishing Continuous~Light interruption KBN475 400 - 800 -1200 0.05 - 0.2 - 0.5 0.1 - 0.2 - 0.3

Finishing Continuous~Light interruption KBN60M 300 - 500 - 700 0.05 - 0.2 - 0.5 0.1 - 0.2 - 0.3
Gray Cast Iron Under 250HB
High Efficient Finishing Continuous~Light interruption KBN900 500 - 900 -1200 0.1 - 0.5 - 1.0 0.05 - 0.1 - 0.2

Heavy Machining Continuous~Interruption KBN900 500 - 700 - 900 0.5 - 1.5 - 3.0 0.1 - 0.3 - 0.5

Roll Materials Finishing Continuous~Interruption KBN25M 80 - 120 - 160 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
Over 55HRC
(Chilled Cast Iron) Heavy Machining Continuous~Interruption KBN900 70 - 90 - 110 0.3 - 0.7 - 1.0 0.05 - 0.1 - 0.15

- Finishing Continuous~Light interruption KBN570 50 - 150 - 250 0.05 - 0.15 - 0.25 0.03 - 0.1 - 0.2
Sintered Steel
- Finishing Continuous~Interruption KBN70M 100 - 200 - 250 0.05 - 0.2 - 0.3 0.05 - 0.15 - 0.25
*PT600M : MEGACOAT on Al2O3+TiC ceramic

C4
C4-C17_edit.indd 4 15.10.2015 18:16:14
¢ Case Studies
17Cr3 (58HRC) 15CrMo4 (55HRC)
4 2
· Gear 50 · Stator
· ‌External and Face
· Boring
machining and Chamfering
· Vc=170 m/min
· Vc=130 m/min
· ap=0.6 mm
· ap=0.4 mm
· f=0.1mm/rev
C

φ76
· f=0.12mm/rev

φ68
· WET
· WET
· CNGA120408S01225ME
· CNGA120408S01225ME

φ72

φ76

φ80
(KBN05M)
(KBN05M)

KBN05M 300 pcs/edge KBN05M 600 pcs/edge


CBN
Competitor C 200 pcs/edge Competitor D 300 pcs/edge
PCD
· KBN05M achieved 1.5 times longer tool life than competitor C. · KBN05M achieved twise longer tool life than competitor D.
_Its longer tool life contributes to cost-cutting.

CBN & PCD


_Its longer tool life contributes to cost-cutting.

(Evaluation by the user) (Evaluation by the user)

17Cr3 (58HRC) Low Alloyed Steel (SCr20) (61~65HRC)


40

· Gear
· Pulley
· ‌External and Face machining
· Face machining (Continuous)
(Interrupted)
· Vc=120 m/min
· Vc=120 m/min
· ap=0.15~0.2 mm
· ap=0.15 mm
· f=0.24mm/rev
· f=0.1~0.15mm/rev (External)
· WET
· WET
· DNGA120408S00545MEP

φ60
· CNGA120408S04030MEH
(KBN05M)
(KBN05M)

KBN05M-MEP 150 pcs/edge KBN05M-MEH 150 pcs/edge


(Edge Preparation : 0.05×45°) (Edge Preparation : 0.40×30°)
KBN05M-ME 100 pcs/edge Competitor F 100 pcs/edge
(Edge Preparation : 0.12×25°)
· ‌Compared to competitor. F, KBN05M-MEH type (Edge prep.: 0.40×30° Chamfered +
Competitor E R-honed) achieved 1.5 times longer tool life.
100 pcs/edge
· ‌No chipping in interrupted machining, and improved productivity
(Comp. F’s cutting edge got many chipping.)
· Tool
‌ life of KBN05M-ME type (Edge prep.: 0.12×25° Chamfered + R honed) is same as
competitor E.’s. · Feed rate could be increased from 0.15 to 0.25 mm/rev in facing.
· KBN05M-MEP
‌ (Edge prep.: 0.05×45° Chamfered + R honed) type achieved 1.5 times _Achieved cycle time and cost reduction.
longer tool life, preventing crater wear. (Evaluation by the user)

KBN05M-MEP KBN05M-ME Competitor E


(Evaluation by the user)

25CrMo4 (60HRC) 25CrMo4 (58HRC)


· Gear Parts · Sleeve 40
· Face machining · ‌Internal machining
(Interrupted) (Heavy interrupted)
· Vc=90m/min · Vc=100 m/min
· ap=0.5mm · ap=0.5 mm
φ120

φ20

· f=0.12mm/rev · f=0.1mm/rev
· WET_DRY · WET
· CNGA120412S01225ME · TPGB110308S01035MET
(KBN25M) (KBN35M)

KBN25M 70 pcs/edge KBN35M 115 pcs/edge

Competitor G 30 pcs/edge (Unstable) Competitor H 100 pcs/edge

KBN25M improved tool life up to 70 pieces/edge than is two times more than competitor's · KBN35M achieved 15% Longer tool life in heavy interrupted machining compared with competitor H.
G (CBN tool). Also, KBN25M has increased its tool life up to 250 pieces/edge by hanging · Furthermore it still keeps the insert in a good condition and so provides stable machining result.
from wet machining to dry machining. Its longer tool life and capability of providing stable result can contribute to cost-cutting
_
and improved efficiency in machining.
(Evaluation by the user) (Evaluation by the user)

C5
C4-C17_edit.indd 5 15.10.2015 18:16:16
CBN Tools How to read pages of “Turning Inserts” B13
(mm)
¢ 80° Rhombic / Negative Description A T fd
CNGA 1204_
12.70 4.76 5.16
CNGM 1204_
Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
ST
C E
T
Honed Cutting Edge E008 R0.08mm Honed Cutting Edge
Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H
Hard Materials (Roughing)
Hard Materials (Finishing) NOQ OP
Chamfered and 0.12mm x 25° Hard Materials (Chip Control) NQ
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel PT Q
Dimension
(mm) MEGACOAT CBN CBN

No. of Edges
(Previous Edge

KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M

KBN65B
KBN510
KBN525
KBN475

KBN570
CBN Insert Description
Description) Prep. re S
PCD

S
80

Negative rH CNGA 120404S01215MEW CNGA 120404MEW 0.4 2.6 NNNNN NN


°

120408S01215MEW 120408MEW S01215 0.8 2.5 2 N N N N N NN


Id
A

120412S01215MEW 120412MEW 1.2 2.5 NNNNN NN


T
Multi Edge / With Wiper Edge

1(:
CNGA 120404S00545MEP - 0.4 2.6 N
S
120408S00545MEP - 0.8 2.6 N
80

rH
°

120412S00545MEP - 1.2 2.5 N


S00545 2
120416S00545MEP - N
Id

1.6 3.4
A

T 120420S00545MEP - 2.0 3.4 N


Multi Edge / Finishing 120424S00545MEP - 2.4 3.3 N
1(: S
80

rH CNGA 120404MEF - 0.4 2.6 N N


°

Solid 120408MEF - F 0.8 2.6 2 N N


Id
A

120412MEF - 1.2 2.5 N N


Grooving T
Multi Edge / Sharp Edge

CNGA 120402S01225ME CNGA 120402ME 0.2 2.6 NNN NN NN


CBN & PCD

120404S01225ME 120404ME 0.4 2.6 NNNNNN NNN


120408S01225ME 120408ME 0.8 2.6 NNNNNN NNN
S
120412S01225ME 120412ME S01225 1.2 2.5 2 NNNNNN NNN
80

rH
°

1(: 120416S01225ME - 1.6 3.4 N


N
Id

120420S01225ME - 2.0 3.4


A

T 120424S01225ME - 2.4 3.3 N


D8
CNGA 120404T01215ME CNGA 120404ME 0.4 2.6 NN N
F61
120408T01215ME 120408ME T01215 0.8 2.6 2 NN N
F65
Multi Edge 120412T01215ME 120412ME 1.2 2.5 NN N
F66
CNGA 120404S01730MET CNGA 120404ME-T 0.4 2.6 NNNNN N
S
120408S01730MET 120408ME-T 0.8 2.6 NNNNN N
80

rH
°

120412S01730MET 120412ME-T 1.2 2.5 NNNNN N


S01730 2
1(: 120416S01730MET - N
Id

1.6 3.4
A

T 120420S01730MET - 2.0 3.4 N


Multi Edge / Tough 120424S01730MET - 2.4 3.3 N
1(:
CNGA 120404S04030MEH - 0.4 2.6 N
S
120408S04030MEH - 0.8 2.6 N
80

rH
°

120412S04030MEH - 1.2 2.5 N


S04030 2
N
Id

120416S04030MEH - 1.6 3.4


A

T 120420S04030MEH - 2.0 3.4 N


Multi Edge / Interruption 120424S04030MEH - 2.4 3.3 N
CNGA 120402S01225SE CNGA 120402SE 0.2 2.6 NN N
S 120404S01225SE 120404SE 0.4 2.6 NN NN
S01225 1
80

rH 120408S01225SE 120408SE 0.8 2.6 NN NN


°

120412S01225SE 120412SE 1.2 2.5 NN


Id
A

CNGA 120404T01215SE CNGA 120404SE 0.4 2.6 N


T
120408T01215SE 120408SE T01215 0.8 2.6 1 N
Small Edge 120412T01215SE 120412SE 1.2 2.5 N
S
80

rH
°

CNGA 120404S01730SET CNGA 120404SE-T 0.4 2.6 N N


S01730 1
N N
Id

120408S01730SET 120408SE-T 0.8 2.6


A

T
Small Edge / Tough

CBN & PCD Inserts are


C6 N : Std. Item (1 pc boxes) U : Deleted from the next catalogue sold in 1 piece boxes.

C4-C17_edit.indd 6 15.10.2015 18:16:24


How to read pages of “Turning Inserts” B13
(mm)
¢ 80° Rhombic / Negative Description A T fd
CNGA 1204_
12.70 4.76 5.16
CNGM 1204_
Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing)
C
T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H Hard Materials (Finishing) OQ
Chamfered and 0.12mm x 25° Hard Materials (Chip Control) NQ
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel
Dimension
(mm) MEGACOAT CBN CBN

No. of Edges
(Previous Edge

KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M

KBN65B
KBN510
KBN525
KBN475

KBN570
Insert Description CBN
Description) Prep. re S
PCD
CNGM 120404S00825BB1 CNGM 120404BB1 0.4 1.8 N
120408S00825BB1 120408BB1 S00825 0.8 2.0 1 N Negative

120412S00825BB1 120412BB1 1.2 2.2 N


S T D8
CNGM 120404S01225BB2 CNGM 120404BB2 0.4 2.2 N
80

rH
F61
°

120408S01225BB2 120408BB2 S01225 0.8 2.4 1 N


F65
A

Id

120412S01225BB2 120412BB2 1.2 2.6 N


F66
CNGM 120404S01625BB3 CNGM 120404BB3 0.4 2.6 ON
120408S01625BB3 120408BB3 S01625 0.8 2.8 1 NN
Chip Control 120412S01625BB3 120412BB3 1.2 3.0 N

Solid

Grooving

CBN & PCD

CBN & PCD Inserts are


N : Std. Item (1 pc boxes) O : Check Availability U : Deleted from the next catalogue sold in 1 piece boxes. C7
C4-C17_edit.indd 7 15.10.2015 18:16:26
CBN Tools How to read pages of “Turning Inserts” B13
(mm)
¢ 55° Rhombic / Negative Description A T fd
DNGA 1504_ 4.76
12.70 5.16
1506_ 6.35
DNGM 1504_ 12.70 4.76 5.16
Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge
C E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge
Nodular Cast Iron (With Scale)
Hard Materials (Roughing) ST
T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H Hard Materials (Finishing) NOQ OP
Chamfered and 0.12mm x 25° Hard Materials (Chip Control) NQ
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel PT Q
Dimension
(mm) MEGACOAT CBN CBN

No. of Edges
CBN (Previous Edge

KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M

KBN65B
KBN510
KBN525
KBN475

KBN570
Insert Description
Description) Prep. re S
PCD

Negative DNGA 150404S00545MEP - 0.4 2.6 N


1(: S 150408S00545MEP - 0.8 2.2 N
55 °

rH
150412S00545MEP - 1.2 1.9 N
S00545 2
N
Id

150416S00545MEP -
A

1.6 3.8
T
150420S00545MEP - 2.0 3.5 N
Multi Edge / Finishing 150424S00545MEP - 2.4 3.1 N
1(: S
DNGA 150404MEF 0.4 2.6 N N
55 °

rH
-
150408MEF F 0.8 2.2 2 N N
Id

D10
A

-
150412MEF 1.2 1.9 N
T
D11
Multi Edge / Sharp Edge
F62
DNGA 150401S01225ME DNGA 150401ME 0.1 2.8 NNN F68
150402S01225ME 150402ME 0.2 2.7 NNN N NN
Solid F69
150404S01225ME 150404ME 0.4 2.6 NNNNNN NNN
150408S01225ME 150408ME 0.8 2.2 NNNNNN NNN
Grooving S01225 2
150412S01225ME 150412ME 1.2 1.9 NNNON N
1(: 150416S01225ME - 1.6 3.8 N
CBN & PCD

S 150420S01225ME - 2.0 3.5 N


55 °

rH
150424S01225ME - 2.4 3.1 N
Id

NN N
A

DNGA 150404T01215ME DNGA 150404ME 0.4 2.6


NN N
T
150408T01215ME 150408ME T01215 0.8 2.2 2
150412T01215ME 150412ME 1.2 1.9 N N
DNGA 150604S01225ME DNGA 150604ME 0.4 2.6 NNNNN N
150608S01225ME 150608ME S01225 0.8 2.2 2 NNNNNN N D10
150612S01225ME 150612ME 1.2 1.9 N NNNN D11
DNGA 150604T01215ME DNGA 150604ME 0.4 2.6 N F62
T01215 2
Multi Edge 150608T01215ME 150608ME 0.8 2.2 NN
DNGA 150404S01730MET DNGA 150404ME-T 0.4 2.6 NNNNN N
D10
150408S01730MET 150408ME-T 0.8 2.2 NNNNN N
D11
150412S01730MET 150412ME-T 1.2 1.9 NNNNN N
S S01730 2 F62
1(: 150416S01730MET - 1.6 3.8 N
55 °

rH
F68
150420S01730MET - 2.0 3.5 N
Id
A

F69
T 150424S01730MET - 2.4 3.1 N
DNGA 150604S01730MET DNGA 150604ME-T 0.4 2.6 NNNON N D10
150608S01730MET 150608ME-T S01730 0.8 1.9 2 NNNNN N D11
Multi Edge / Tough 150612S01730MET 150612ME-T 1.2 1.9 NNNOO F62
DNGA 150404S04030MEH - 0.4 2.6 N
1(:
S 150408S04030MEH - 0.8 2.2 N
55 °

rH
150412S04030MEH - 1.2 1.9 N
S04030 2
N
Id

150416S04030MEH -
A

1.6 3.8
T
150420S04030MEH - 2.0 3.5 N D10
Multi Edge / Interruption 150424S04030MEH - 2.4 3.1 N D11
DNGA 150401S01225SE DNGA 150401SE 0.1 2.2 N F62
150402S01225SE 150402SE 0.2 2.5 N NN F68
150404S01225SE 150404SE S01225 0.4 2.3 1 NN NN F69
S 150408S01225SE 150408SE 0.8 1.9 NN N
55 °

rH
150412S01225SE 150412SE 1.2 1.9 N
N
Id

DNGA 150404T01215SE DNGA 150404SE


A

0.4 2.3
T01215 1
T
150408T01215SE 150408SE 0.8 1.9 N
DNGA 150604S01225SE DNGA 150604SE 0.4 2.3 NN D10
150608S01225SE 150608SE S01225 0.8 1.9 1 NN N D11
Small Edge 150612S01225SE 150612SE 1.2 1.9 O F62

CBN & PCD Inserts are


C8 N : Std. Item (1 pc boxes) O : Check Availability U : Deleted from the next catalogue sold in 1 piece boxes.

C4-C17_edit.indd 8 15.10.2015 18:16:37


How to read pages of “Turning Inserts” B13
(mm)
¢ 55° Rhombic / Negative Description A T fd
DNGA 1504_ 4.76
12.70 5.16
1506_ 6.35
DNGM 1504_ 12.70 4.76 5.16
Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)
F Sharp Edge F Sharp Edge
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge
Nodular Cast Iron (With Scale)
Hard Materials (Roughing)
C
T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H Hard Materials (Finishing) OQ P
Chamfered and 0.12mm x 25° Hard Materials (Chip Control) NQ
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel
Dimension
(mm) MEGACOAT CBN CBN

No. of Edges
(Previous Edge CBN

KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M

KBN65B
KBN510
KBN525
KBN475

KBN570
Insert Description
Description) Prep. re S
PCD

S
Negative
55 °

rH
DNGA 150404S01730SET DNGA 150404SE-T 0.4 2.3 N
S01730 1
Id

N
A

150408S01730SET 150408SE-T 0.8 1.9


T
Small Edge / Tough

DNGM 150404S00825BB1 DNGM 150404BB1 0.4 1.6 NN D10


150408S00825BB1 150408BB1 S00825 0.8 1.6 1 NN D11
150412S00825BB1 150412BB1 1.2 1.8 O F62
S
rH
T
DNGM 150404S01225BB2 DNGM 150404BB2 0.4 1.8 N F68
55°

150408S01225BB2 150408BB2 S01225 0.8 2.0 1 NN F69


A

Id

150412S01225BB2 150412BB2 1.2 2.1 N


DNGM 150404S01625BB3 DNGM 150404BB3 0.4 2.2 NN
150408S01625BB3 150408BB3 S01625 0.8 2.5 1 NN
Chip Control 150412S01625BB3 150412BB3 1.2 2.5 N
Solid

Grooving

CBN & PCD

CBN & PCD Inserts are


N : Std. Item (1 pc boxes) O : Check Availability U : Deleted from the next catalogue sold in 1 piece boxes. C9
C4-C17_edit.indd 9 15.10.2015 18:16:40
CBN Tools How to read pages of “Turning Inserts” B13

¢ 90° Square / Negative (mm)


Description A T fd
SNGA 1204_ 12.70 4.76 5.16
Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge ST
C T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H
Hard Materials (Roughing)
Hard Materials (Finishing) NOQ OP
Chamfered and 0.12mm x 25° Hard Materials (Chip Control) NQ
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel PT
Dimension
(mm) MEGACOAT CBN CBN

No. of Edges
(Previous Edge

KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M

KBN65B
KBN510
KBN525
KBN475

KBN570
Insert Description
CBN Description) Prep. re S

PCD
1(: S ●
rH
Negative
SNGA 120408S00545MEP - 0.8 1.8 N
S00545 2
Id

120412S00545MEP - 1.2 2.2 N


A T
Multi Edge / Finishing

1(: S ●
rH

SNGA 120408MEF - 0.8 1.8 N


F 2
Id

120412MEF - 1.2 2.2 N


A T
Multi Edge / Sharp Edge

SNGA 120404S01225ME SNGA 120404ME 0.4 1.8 NNN N


S rH

120408S01225ME 120408ME S01225 0.8 1.8 2 N N N N O N NNN


D12
120412S01225ME - 1.2 1.8 N
D13
Id

Solid
SNGA 120404T01215ME SNGA 120404ME 0.4 1.8 N
F71
Grooving A T 120408T01215ME 120408ME T01215 0.8 1.8 2 NN N
Multi Edge 120412T01215ME 120412ME 1.2 1.8 O N
CBN & PCD

S ●
rH
SNGA 120404S01730MET SNGA 120404ME-T 0.4 1.8 N N
120408S01730MET 120408ME-T S01730 0.8 1.8 2 N NNN N
Id

120412S01730MET 120412ME-T 1.2 2.2 N NNN N


A T
Multi Edge / Tough

1(: S ●
rH

SNGA 120408S04030MEH - 0.8 1.8 N


S04030 2
Id

120412S04030MEH - 1.2 2.2 N


A T
Multi Edge / Interruption

CBN & PCD Inserts are


C10 N : Std. Item (1 pc boxes) O : Check Availability U : Deleted from the next catalogue sold in 1 piece boxes.

C4-C17_edit.indd 10 15.10.2015 18:16:43


How to read pages of “Turning Inserts” B13
(mm)
¢ 60° Triangle / Negative Description A T fd
TNGA 1604_
9.525 4.76 3.81
TNGM 1604_
Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge ST
T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H
Hard Materials (Roughing)
Hard Materials (Finishing) NOQ OP
C
Chamfered and 0.12mm x 25° Hard Materials (Chip Control) NQ
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel PT Q
Dimension
(mm) MEGACOAT CBN CBN

No. of Edges
(Previous Edge

KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M

KBN65B
KBN510
KBN525
KBN475

KBN570
Insert Description
Description) Prep. re S CBN

PCD
1(: 60°
rH

TNGA 160404S00545MEP - 0.4 2.7 N Negative


S

160408S00545MEP - S00545 0.8 2.4 3 N


Id

A T
160412S00545MEP - 1.2 2.1 N
Multi Edge / Finishing

1(: 60°
rH

TNGA 160404MEF - 0.4 2.7 N N


S

160408MEF - F 0.8 2.4 3 N N


Id

160412MEF - 1.2 2.1 N N


A T
Multi Edge / Sharp Edge

TNGA 160401S01225ME TNGA 160401ME 0.1 2.9 NNN


160402S01225ME 160402ME 0.2 2.8 NNN NN NN
60°
160404S01225ME 160404ME S01225 0.4 2.7 3 N N N N N N NNN
rH
S

160408S01225ME 160408ME 0.8 2.4 NNNNNN NNN Solid

160412S01225ME 160412ME 1.2 2.1 NNNNNN NNN


Id

Grooving
A T TNGA 160404T01215ME TNGA 160404ME 0.4 2.7 NN N
160408T01215ME 160408ME T01215 0.8 2.4 3 NN N

CBN & PCD


Multi Edge 160412T01215ME 160412ME 1.2 2.1 NN N
60°
rH

TNGA 160404S01730MET TNGA 160404ME-T 0.4 2.7 NNNNN N


S

160408S01730MET 160408ME-T S01730 0.8 2.4 3 N N N N N N


Id

160412S01730MET 160412ME-T 1.2 2.1 N NNN N


A T
Multi Edge / Tough D14
D15
1(: 60°
rH

TNGA 160404S04030MEH - 0.4 2.7 N F62


S

160408S04030MEH - S04030 0.8 2.4 3 N F72


F73
Id

160412S04030MEH - 1.2 2.1 N


A T
Multi Edge / Interruption

TNGA 160401S01225SE TNGA 160401SE 0.1 2.6 N N


60° 160402S01225SE 160402SE 0.2 2.9 NN NN
rH

S01225 1
160404S01225SE 160404SE 0.4 2.7 NN NN
S

160408S01225SE 160408SE 0.8 2.4 NN NN


Id

TNGA 160404T01215SE TNGA 160404SE 0.4 2.7 U


A T
160408T01215SE 160408SE T01215 0.8 2.4 1 U
Small Edge 160412T01215SE 160412SE 1.2 2.2 N
60°
rH
S

TNGA 160404S01730SET TNGA 160404SE-T 0.4 2.7 N N


S01730 1
160408S01730SET 160408SE-T 0.8 2.4 N N
Id

A T
Small Edge / Tough

TNGM 160404S00825BB1 TNGM 160404BB1 0.4 1.5 NN


160408S00825BB1 160408BB1 S00825 0.8 1.7 1 NN
60°
160412S00825BB1 160412BB1 1.2 1.9 N
T
rH
TNGM 160404S01225BB2 TNGM 160404BB2 0.4 1.9 N
S

160408S01225BB2 160408BB2 S01225 0.8 2.1 1 N


O
Id

160412S01225BB2 160412BB2 1.2 2.2


A TNGM 160404S01625BB3 TNGM 160404BB3 0.4 2.2 ON
160408S01625BB3 160408BB3 S01625 0.8 2.4 1 O
Chip Control 160412S01625BB3 160412BB3 1.2 2.6 O

CBN & PCD Inserts are


N : Std. Item (1 pc boxes) O : Check Availability U : Deleted from the next catalogue sold in 1 piece boxes. C11
C4-C17_edit.indd 11 15.10.2015 18:16:47
CBN Tools How to read pages of “Turning Inserts” B13

¢ 35° Rhombic / Negative (mm)


Description A T fd
VNGA 1604_ 9.525 4.76 3.81
Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge ST
C T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H
Hard Materials (Roughing)
Hard Materials (Finishing) NOQ OP
Chamfered and 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel PT Q
Dimension
(mm) MEGACOAT CBN CBN

No. of Edges
(Previous Edge

KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M

KBN65B
KBN510
KBN525
KBN475

KBN570
Insert Description
CBN Description) Prep. re S

PCD
1(: S rH

N
35°
Negative VNGA 160404S00545MEP - 0.4 2.0
S00545 2
Id

160408S00545MEP - 0.8 1.8 N


A T
Multi Edge / Finishing

1(: S rH

N N
35°
VNGA 160404MEF - 0.4 2.0
F 2
Id

160408MEF - 0.8 1.8 N N


A T
Multi Edge / Sharp Edge

VNGA 160401S01225ME VNGA 160401ME 0.1 2.6 NN


S rH
160402S01225ME 160402ME 0.2 2.3 NNN NN NN
S01225 2
NNNNNN NNN
35°
160404S01225ME 160404ME 0.4 2.0
Id

160408S01225ME 160408ME 0.8 1.8 NNNNNN N


A T
VNGA 160404T01215ME VNGA 160404ME 0.4 2.0 NN N
T01215 2
Multi Edge 160408T01215ME 160408ME 0.8 1.8 NN N
Solid S rH
35°
VNGA 160404S01730MET VNGA 160404ME-T 0.4 2.0 NNNNN N D16
S01730 2 D17
Id

Grooving 160408S01730MET 160408ME-T 0.8 1.8 NNNON N


Multi Edge / Tough
A T
D18
CBN & PCD

1(: S rH

N
35°
VNGA 160404S04030MEH - 0.4 2.0
S04030 2
Id

160408S04030MEH - 0.8 1.8 N


A T
Multi Edge / Interruption

VNGA 160401S01225SE VNGA 160401SE 0.1 2.6 N N


S rH
160402S01225SE 160402SE 0.2 2.3 NN NN
S01225 1
NN NN
35°
160404S01225SE 160404SE 0.4 1.9
Id

160408S01225SE 160408SE 0.8 2.7 NN NN


A T
VNGA 160404T01215SE VNGA 160404SE 0.4 1.9 N
T01215 1
Small Edge 160408T01215SE 160408SE 0.8 2.7 N
S rH

N N
35°
VNGA 160404S01730SET VNGA 160404SE-T 0.4 1.9
S01730 1
Id

160408S01730SET 160408SE-T 0.8 2.7 N N


A T
Small Edge / Tough

CBN & PCD Inserts are


C12 N : Std. Item (1 pc boxes) O : Check Availability U : Deleted from the next catalogue sold in 1 piece boxes.

C4-C17_edit.indd 12 15.10.2015 18:16:51


How to read pages of “Turning Inserts” B13

¢ 80°Trigon / Negative (mm)


Description A T fd
WNGA 0804_ 12.70 4.76 5.16
Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge ST
T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H
Hard Materials (Roughing)
Hard Materials (Finishing) NOQ OP
C
Chamfered and 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel PT
Dimension
(mm) MEGACOAT CBN CBN

No. of Edges
(Previous Edge

KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M

KBN65B
KBN510
KBN525
KBN475

KBN570
Insert Description
Description) Prep. re S CBN

PCD
80°
rH
S

WNGA 080404MEF - 0.4 2.0 N Negative


F 3
080408MEF - 0.8 2.6 N
Id

Multi Edge / Sharp Edge A T

WNGA 080404S01225ME WNGA 080404ME 0.4 2.0 NNNONN NNN


80°
080408S01225ME 080408ME S01225 0.8 2.6 3 N N N N N N NNN
rH
S

080412S01225ME 080412ME 1.2 2.5 N NON


WNGA 080404T01215ME WNGA 080404ME 0.4 2.0 NN N
Id

A T 080408T01215ME 080408ME T01215 0.8 2.6 3 NN N


Multi Edge 080412T01215ME 080412ME 1.2 2.5 N
80° D20
rH

WNGA 080404S01730MET WNGA 080404ME-T 0.4 2.0 NNNN


S

F75
080408S01730MET 080408ME-T S01730 0.8 2.6 3 NNNN
F76
Id

A T
080412S01730MET 080412ME-T 1.2 2.5 NNON Solid
Multi Edge / Tough

80°
rH

Grooving
S

WNGA 080404S01225SE WNGA 080404SE 0.4 2.0 N


S01225 1

CBN & PCD


080408S01225SE 080408SE 0.8 1.9 N
Id

A T
Small Edge

80°
rH
S

WNGA 080404S01730SET WNGA 080404SE-T S01730 0.4 2.0 1 N


Id

A T
Small Edge / Tough

CBN & PCD Inserts are


N : Std. Item (1 pc boxes) O : Check Availability U : Deleted from the next catalogue sold in 1 piece boxes. C13
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CBN Tools How to read pages of “Turning Inserts” B13

*Thickness of CC_0301_ and CC_0401_ are different (mm) (mm)


¢ 80° Rhombic / Positive Description A T fd a Description A T fd a
CCMW *0301_ 3.5 1.4 1.9 CPGB 0802_ 7.94 2.38 3.5
11°
*0401_ 4.3 1.8 2.3 0903_ 9.525 3.18 4.5

0602_ 6.35 2.38 2.8
09T3_ 9.525 3.97 4.4

Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


C Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing) ST
T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H Hard Materials (Finishing) NOQ OP
Chamfered and 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel PT Q
CBN Dimension
MEGACOAT CBN CBN
(mm)

No. of Edges
(Previous Edge

KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M

KBN65B
KBN510
KBN525
KBN475

KBN570
PCD Insert Description
Description) Prep. re S
Positive

1(: S
rH
80

D
°

CCMW 09T304MEF - 0.4 1.9 N N


F 2
Id
A

09T308MEF - 0.8 1.8 N N


T
Multi Edge / Sharp Edge

NNN N NN

Ref. to the table below C15


S
CCMW 060202T00815ME CCMW 060202ME 0.2 2.0
rH 060204T00815ME 060204ME T00815 0.4 1.9 2 N N N N N NNN
80

D
°

060208T00815ME 060208ME 0.8 1.8 NNN NN N N


Id
A

CCMW 09T302T00815ME CCMW 09T302ME 0.2 2.0 NNN NN NN


T 09T304T00815ME 09T304ME T00815 0.4 1.9 2 N N N N N N N N N N N
Multi Edge 09T308T00815ME 09T308ME 0.8 1.8 NNNNNNNNNNN
1(:
S
rH
CCMW 060204S01225MES - 0.4 1.9 N
80

S01225 2
D
°

Solid 060208S01225MES - 0.8 1.8 N


Id
A

CCMW 09T304S01225MES - 0.4 1.9 N N


Grooving S01225 2
Multi Edge / General Purpose T
09T308S01225MES - 0.8 1.8 N N
S
CBN & PCD

rH
80

D
°

CCMW 09T304S01035MET CCMW 09T304ME-T 0.4 1.9 NNN N N


S01035 2
Id
A

09T308S01035MET 09T308ME-T 0.8 1.8 NNN N


T
Multi Edge / Tough
*CCMW 030102T00815SE CCMW 030102SE 0.2 1.4 NN NN
T00815 1 F18
S
030104T00815SE 030104SE 0.4 1.4 NN NN
rH *CCMW 040102T00815SE CCMW 040102SE 0.2 1.4 NN NN
80

F37
D

T00815
°

1
040104T00815SE 040104SE 0.4 1.4 NN NN
Id
A

CCMW 060202T00815SE CCMW 060202SE 0.2 2.0 NN

table below C15


T00815 1

Ref. to the
T
060204T00815SE 060204SE 0.4 1.9 N NN
CCMW 09T302T00815SE CCMW 09T302SE 0.2 2.0 N NN
T00815 1
Small Edge 09T304T00815SE 09T304SE 0.4 1.9 N NN
*CCMW 030102S01035SET CCMW 030102SE-T 0.2 1.4 NN
S S01035 1 F18
rH 030104S01035SET 030104SE-T 0.4 1.4 NN N
80

D
°

*CCMW 040102S01035SET CCMW 040102SE-T 0.2 1.4 NN F37


S01035 1
Id

NN N
A

040104S01035SET 040104SE-T 0.4 1.4


CCMW 060204S01035SET CCMW 060204SE-T S01035 0.4 1.9 1 N
Ref. to the table
below C15

T
Small Edge / Tough CCMW 09T304S01035SET CCMW 09T304SE-T S01035 0.4 1.9 1 N
S
CPGB 080204T00815ME CPGB 080204ME T00815 0.4 1.9 2 N N N N NNN
80

rH
D
°

CPGB 090302T00815ME CPGB 090302ME 0.2 1.9 NNN NN


Id
A

090304T00815ME 090304ME T00815 0.4 1.9 2 N N N NN NNN


Multi Edge T 090308T00815ME - 0.8 2.5 N
S
1(:
80

rH
D
°

CPGB 090304S01225MES - 0.4 1.9 N


S01225 2
Id

090308S01225MES - N
A

0.8 2.5
Multi Edge / General Purpose T

S
CPGB 080204S01035MET CPGB 080204ME-T 0.4 1.9 NN O N
80

rH
S01035 2
D
°

080208S01035MET 080208ME-T 0.8 2.2 N


F39
Id

CPGB 090304S01035MET CPGB 090304ME-T NNN N N


A

0.4 1.9
S01035 2
Multi Edge / Tough T 090308S01035MET 090308ME-T 0.8 2.5 NNN N
S
CPGB 080202T00815SE CPGB 080202SE 0.2 1.9 NN
80

rH
T00815 1
D
°

080204T00815SE 080204SE 0.4 1.9 NN


Id

NN
A

CPGB 090302T00815SE CPGB 090302SE 0.2 1.9


T00815 1
Small Edge T 090304T00815SE 090304SE 0.4 1.9 N NN
S

N
80

rH CPGB 080204S01035SET CPGB 080204SE-T S01035 0.4 1.9 1


°

D
Id
A

T
CPGB 090304S01035SET CPGB 090304SE-T S01035 0.4 1.9 1 N
Small Edge / Tough

CBN & PCD Inserts are


C14 N : Std. Item (1 pc boxes) O : Check Availability U : Deleted from the next catalogue sold in 1 piece boxes.

C4-C17_edit.indd 14 15.10.2015 18:16:57


How to read pages of “Turning Inserts” B13
(mm)
¢ 55° Rhombic / Positive Description A T fd a
DCMW 0702_ 6.35 2.38 2.8

11T3_ 9.525 3.97 4.4
Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge ST
T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H
Hard Materials (Roughing)
Hard Materials (Finishing) NOQ OP
C
Chamfered and 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel PT Q
Dimension
(mm) MEGACOAT CBN CBN

No. of Edges
(Previous Edge

KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M

KBN65B
KBN510
KBN525
KBN475

KBN570
Insert Description
Description) Prep. re S CBN

PCD
1(:
S
55 °

rH D
DCMW 11T304MEF - 0.4 1.7 N N Positive
F 2
Id

11T308MEF - 0.8 1.9 N N


A T
Multi Edge / Sharp Edge

DCMW 070202T00815ME DCMW 070202ME 0.2 1.9 NNN NN NNN


070204T00815ME 070204ME T00815 0.4 1.7 2 N N N N N NNN
S
NNN N N
55 °

rH D 070208T00815ME 070208ME 0.8 1.9


DCMW 11T302T00815ME DCMW 11T302ME 0.2 1.9 NNN NN NN
Id

11T304T00815ME 11T304ME 0.4 1.7 NNNNNNNNNNN


A T T00815 2
11T308T00815ME 11T308ME 0.8 1.9 NNNNNNNNNNN
Multi Edge 11T312T00815ME 11T312ME 1.2 1.9 N NON N
1(: S
N
55 °

rH D DCMW 11T302S01225MES - 0.2 1.9

Ref. to the table below


11T304S01225MES - S01225 0.4 1.7 2 N N
Id

Solid
A T
11T308S01225MES - 0.8 1.9 N N
Multi Edge / General Purpose
Grooving
DCMW 070202S01035MET DCMW 070202ME-T 0.2 1.9 NN N
070204S01035MET 070204ME-T S01035 0.4 1.7 2 NN N

CBN & PCD


S
N N
55 °

rH D 070208S01035MET 070208ME-T 0.8 1.9


DCMW 11T302S01035MET DCMW 11T302ME-T 0.2 1.9 NNN N N
Id

11T304S01035MET 11T304ME-T 0.4 1.7 NNN N N


A T
S01035 2
11T308S01035MET 11T308ME-T 0.8 1.9 NN N N
Multi Edge / Tough 11T312S01035MET 11T312ME-T 1.2 1.9 NN N
DCMW 070202T00815SE DCMW 070202SE 0.2 1.9 NN NN
S T00815 1
NN NN
55 °

rH D 070204T00815SE 070204SE 0.4 1.7


DCMW 11T302T00815SE DCMW 11T302SE 0.2 1.9 NN
Id

A T
11T304T00815SE 11T304SE T00815 0.4 1.7 1 NN
Small Edge 11T308T00815SE 11T308SE 0.8 1.9 N N
S
DCMW 070204S01035SET DCMW 070204SE-T S01035 0.4 1.7 1 N
55 °

rH D
DCMW 11T302S01035SET DCMW 11T302SE-T 0.2 1.9 N
Id

11T304S01035SET 11T304SE-T S01035 0.4 1.7 1 N


N
A T
Small Edge / Tough
11T308S01035SET 11T308SE-T 0.8 1.9

Insert Description Ref. to Page for Applicable Toolholders


DC..07 type E24~E27,E35,F41~F43
DC..11 type E20,E24~E27,E35,F41~F43,F63

 CC type / TP type
Insert Description Ref. to Page for Applicable Toolholders
CC..0602 type E22,E23,E34,F37
CC..09T3 type E22,E23,E34,F37,F63

Insert Description Ref. to Page for Applicable Toolholders Insert Description Ref. to Page for Applicable Toolholders
TP..0802 type E29,F47,F49 TP..1103 type E29,F47,F48
TP..0902 type F47,F49 TP..1603 type F47,F48

CBN & PCD Inserts are


N : Std. Item (1 pc boxes) O : Check Availability U : Deleted from the next catalogue sold in 1 piece boxes. C15
C4-C17_edit.indd 15 15.10.2015 18:17:04
CBN Tools How to read pages of “Turning Inserts” B13 (mm)
(mm) Description A T fd a
¢ 60° Triangle / Positive Description A T fd a TPGB 1103_ 6.35
3.18
3.5
11°
TPGB 0802_ 4.76 2.5 1603_ 9.525 4.5
2.38 11°
0902_ 5.56 3.0 TPGW 1604_ 9.525 4.76 4.4 11°
Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge T
C T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H
Hard Materials (Roughing)
Hard Materials (Finishing) NOQ OP
Chamfered and 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel Q
Dimension
(mm) MEGACOAT CBN CBN

No. of Edges
(Previous Edge

KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M

KBN65B
KBN510
KBN525
KBN475

KBN570
Insert Description
CBN Description) Prep. re S

PCD
1(:
rH
S

Positive D
TPGB 110304MEF - 0.4 2.1 N N
F 3
110308MEF - 0.8 1.8 N N
Id

A T
Multi Edge / Sharp Edge

TPGB 110302T00815ME TPGB 110302ME 0.2 2.3 NNN N NNN


rH

2.1 3 N N N NN NNN
S

D
110304T00815ME 110304ME T00815 0.4
110308T00815ME 110308ME 0.8 1.8 NNN NN NNN
Id

TPGB 160304T00815ME TPGB 160304ME 0.4 1.8 NNN NN N


A T T00815 3
Multi Edge 160308T00815ME 160308ME 0.8 1.5 NON ON N
1(:
rH
S

D
TPGB 110304S01225MES - 0.4 2.1 N N
S01225 3
110308S01225MES - 0.8 1.8 N N
Id

Ref. to the table below C15


Multi Edge / General Purpose A T
Solid
TPGB 110302S01035MET TPGB 110302ME-T 0.2 2.3 NN N
rH

3 NNN N
S

D 110304S01035MET 110304ME-T S01035 0.4 2.1


Grooving
110308S01035MET 110308ME-T 0.8 1.8 NNN N
Id

TPGB 160304S01035MET TPGB 160304ME-T 0.4 1.8 NN N N


CBN & PCD

A T S01035 3
Multi Edge / Tough 160308S01035MET 160308ME-T 0.8 1.5 N N
TPGB 080202T00815SE TPGB 080202SE 0.2 1.8 NN NN
T00815 1
080204T00815SE 080204SE 0.4 1.6 NN NN
TPGB 090202T00815SE TPGB 090202SE 0.2 1.8 NN NN
T00815 1
rH
S

D
090204T00815SE 090204SE 0.4 1.6 NN NN
TPGB 110302T00815SE TPGB 110302SE 0.2 1.9 N NN
Id

110304T00815SE 110304SE T00815 0.4 1.8 1 N NN


A T
110308T00815SE 110308SE 0.8 1.5 N
TPGB 160302T00815SE TPGB 160302SE 0.2 1.9 N NN
T00815 1
Small Edge 160304T00815SE 160304SE 0.4 1.8 N NN
TPGB 080202S01035SET TPGB 080202SE-T 0.2 1.8 NN
S01035 1
080204S01035SET 080204SE-T 0.4 1.6 NN N
TPGB 090202S01035SET TPGB 090202SE-T 0.2 1.8 NN
rH
S

D
S01035 1
090204S01035SET 090204SE-T 0.4 1.6 NN N
TPGB 110304S01035SET TPGB 110304SE-T 0.4 1.8 N
Id

S01035 1
A T 110308S01035SET 110308SE-T 0.8 1.5 N
TPGB 160304S01035SET TPGB 160304SE-T 0.4 1.8 N
S01035 1
Small Edge / Tough 160308S01035SET 160308SE-T 0.8 1.5 N
rH
S

D
TPGW 160404T00815ME TPGW 160404ME 0.4 1.8 NN
T00815 3
160408T00815ME 160408ME 0.8 1.5 NN
Id

A T
Multi Edge
rH
S

D
TPGW 160404S01035MET TPGW 160404ME-T 0.4 1.8 NN N
S01035 3
160408S01035MET 160408ME-T 0.8 1.5 NN
Id

A T
Multi Edge / Tough
-
rH
S

TPGW 160404T00815SE TPGW 160404SE T00815 0.4 1.8 1 N


Id

A T
Small Edge
rH
S

TPGW 160404S01035SET TPGW 160404SE-T S01035 0.4 1.9 1 N


Id

A T
Small Edge / Tough

CBN & PCD Inserts are


C16 N : Std. Item (1 pc boxes) O : Check Availability U : Deleted from the next catalogue sold in 1 piece boxes.

C4-C17_edit.indd 16 15.10.2015 18:17:08


How to read pages of “Turning Inserts” B13
(mm)
¢ 35° Rhombic / Positive Description A T fd a
VBGW 1103_ 6.35 3.18 2.8

1604_ 9.525 4.76 4.4
VCGW 0802_ 4.76 2.38 2.3 7°
Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge
Nodular Cast Iron (With Scale)
Hard Materials (Roughing) T
C
T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H Hard Materials (Finishing) NOQ OP
Chamfered and 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel PT Q
Dimension
(mm) MEGACOAT CBN CBN

No. of Edges
(Previous Edge CBN

KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M

KBN65B
KBN510
KBN525
KBN475

KBN570
Insert Description
Description) Prep. re S
PCD

1(: S VBGW 110304MEF - 0.4 2.0 N N Positive


rH D 2
110308MEF - 0.8 1.7 N N
35°

F
Id

VBGW 160404MEF - 0.4 2.0 N N


A T 2
Multi Edge / Sharp Edge 160408MEF - 0.8 1.7 N N
VBGW 110302T00815ME VBGW 110302ME 0.2 2.4 NNN NN NNN
S 110304T00815ME 110304ME T00815 0.4 2.0 2 N N N O N N N N N N N
rH D
NNNO N NN
35°

110308T00815ME 110308ME 0.8 1.7


Id

VBGW 160402T00815ME VBGW 160402ME 0.2 2.4 NNN N NN


A T
160404T00815ME 160404ME T00815 0.4 2.0 2 N N N N N N N N N N N
Multi Edge 160408T00815ME 160408ME 0.8 1.7 NNNNNNNNNNN
1(:
S VBGW 110304S01225MES - 0.4 2.0 N N
rH S01225 2
D
110308S01225MES - 0.8 1.7 N
35°

Ref. to the table below


Id

VBGW 160404S01225MES - 0.4 2.0 N N Solid


S01225 2
Multi Edge / General Purpose
A T
160408S01225MES - 0.8 1.7 N
VBGW 110302S01035MET VBGW 110302ME-T 0.2 2.4 NN N Grooving

S 110304S01035MET 110304ME-T S01035 0.4 2.0 2 N N N N N

CBN & PCD


rH D
NN N
35°

110308S01035MET 110308ME-T 0.8 1.7


Id

VBGW 160402S01035MET VBGW 160402ME-T 0.2 2.4 NN N


A T
160404S01035MET 160404ME-T S01035 0.4 2.0 2 N N N N N
Multi Edge / Tough 160408S01035MET 160408ME-T 0.8 1.7 NN N
VBGW 110302T00815SE VBGW 110302SE 0.2 2.8 NN NN
S 110304T00815SE 110304SE T00815 0.4 2.4 1 NN NN
rH D
N N
35°

110308T00815SE 110308SE 0.8 1.7


Id

VBGW 160402T00815SE VBGW 160402SE 0.2 2.4 NN


A T
160404T00815SE 160404SE T00815 0.4 2.0 1 N NN
Small Edge 160408T00815SE 160408SE 0.8 1.7 NN
S VBGW 110304S01035SET VBGW 110304SE-T 0.4 2.0 N
rH D S01035 1
N
35°

110308S01035SET 110308SE-T 0.8 1.7


Id

VBGW 160404S01035SET VBGW 160404SE-T 0.4 2.0 N


A T S01035 1
Small Edge / Tough 160408S01035SET 160408SE-T 0.8 1.7 N
S
rH D VCGW 080202T00815ME VCGW 080202ME 0.2 2.0 NNN N NNN
35°

080204T00815ME 080204ME T00815 0.4 2.0 2 N N N ON NNN


Id

Multi Edge A T 080208T00815ME 080208ME 0.8 1.7 N N N


S
rH D VCGW 080202S01035MET VCGW 080202ME-T 0.2 2.0 NN
35°

080204S01035MET 080204ME-T S01035 0.4 2.0 2 NN


Id

A T 080208S01035MET 080208ME-T 0.8 1.7 N E36


Multi Edge / Tough
F53
S
rH D F57
NN NN
35°

VCGW 080202T00815SE VCGW 080202SE 0.2 2.4


T00815 1
Id

080204T00815SE 080204SE 0.4 2.0 N NN


A T
Small Edge

S
rH D
N
35°

VCGW 080204S01035SET VCGW 080204SE-T 0.4 2.0


S01035 1
Id

080208S01035SET 080208SE-T 0.8 1.8 N


A T
Small Edge / Tough

Insert Description Ref. to Page for Applicable Toolholders


VB..1103 type E30,E31,E36,F52,F55
VB..1604 type E30,E31,F52,F55

CBN & PCD Inserts are


N : Std. Item (1 pc boxes) O : Check Availability U : Deleted from the next catalogue sold in 1 piece boxes. C17
C4-C17_edit.indd 17 15.10.2015 18:17:12
CBN Tools How to read pages of “Turning Inserts” B13
(mm)
¢ 80° Trigon / Positive Description A T fd a
WBGW 0601_ 3.97 1.59
2.3 5°
0802_ 4.76 2.38
Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge
C T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H
Hard Materials (Roughing)
Hard Materials (Finishing) NQ OP
Chamfered and 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel
Dimension
(mm) MEGACOAT CBN CBN

No. of Edges
(Previous Edge

KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M

KBN65B
KBN510
KBN525
KBN475

KBN570
Insert Description
CBN Description) Prep. re S

PCD
80° WBGW 060102T00815L-SE WBGW 060102L-SE 0.2 1.9 LL LL
rH

D T00815 1
S

Positive
060104T00815L-SE 060104L-SE 0.4 1.9 LL LL
WBGW 080202T00815L-SE WBGW 080202L-SE 0.2 2.3 LL LL
Id

T00815 1
Small Edge
A T
080204T00815L-SE 080204L-SE 0.4 2.3 LL LL
F57
80° WBGW 060102S01035LSET WBGW 060102L-SE-T 0.2 1.9 LL
rH

D S01035 1
S

060104S01035LSET 060104L-SE-T 0.4 1.9 LL L


WBGW 080202S01035LSET WBGW 080202L-SE-T LL
Id

0.2 2.3
A T
S01035 1
Small Edge / Tough 080204S01035LSET 080204L-SE-T 0.4 2.3 LL L

(mm)
¢ 60° Triangle / Positive without Hole Description A T fd a
TBGN 0601_ 3.97 1.59 5°
Solid
TPGN 1103_ 6.35 -
3.18 11°
1603_ 9.525
Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Grooving
Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
CBN & PCD

E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing)
T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H Hard Materials (Finishing) N OP
Chamfered and 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel Q
Dimension
(mm) MEGACOAT CBN CBN
No. of Edges

(Previous Edge
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M

KBN65B
KBN510
KBN525
KBN475

KBN570
Insert Description
Description) Prep. re S

1(:
rH

TBGN 060104F - F 0.4 - 3 N


A T
CBN surface type/Sharp Edge
-
rH

D TBGN 060102T00815 TBGN 060102 0.2 - N N


060104T00815 060104 T00815 0.4 - 3 N NN
A T
060108T00815 060108 0.8 - N NO
CBN surface type
rH

TPGN 110302T00815ME TPGN 110302ME 0.2 2.6 N


S

110304T00815ME 110304ME T00815 0.4 2.5 3 N


A T
110308T00815ME 110308ME 0.8 2.4 N
Multi Edge

TPGN 110302T00815SE TPGN 110302SE 0.2 2.6 N


110304T00815SE 110304SE T00815 0.4 2.5 1 NN
rH
S

D
110308T00815SE 110308SE 0.8 2.4 N E43
TPGN 160302T00815SE TPGN 160302SE 0.2 2.6 NN F59
A T 160304T00815SE 160304SE T00815 0.4 2.4 1 NN
Small Edge 160308T00815SE 160308SE 0.8 2.1 N
TPGN 110304S01035SET TPGN 110304SE-T 0.4 2.5 N
S01035 1
rH

N
S

D 110308S01035SET 110308SE-T 0.8 2.4

TPGN 160304S01035SET TPGN 160304SE-T 0.4 2.4 N


A T S01035 1
Small Edge / Tough
160308S01035SET 160308SE-T 0.8 2.1 N

CBN & PCD Inserts are


C18 N : Std. Item (1 pc boxes) L : Std. Item (Left-hand Only) O : Check Availability sold in 1 piece boxes.

C18-25_edit.indd 18 15.10.2015 18:21:42


How to read pages of “Turning Inserts” B13
(mm) (mm)
¢ Negative (Solid) Description A T Description A T
CNMN 0903_ 9.525 3.18 SNMN 0903_ 9.525 3.18
1204_ 12.70 4.76 1203_ 3.18
12.70
RNMN 0903_ 9.525 3.18 1204_ 4.76
1203_ 3.18 TNMN 1103_ 6.35 3.18
12.70
1204_ 4.76 1604_ 9.525 4.76

Edge Prep. Gray Cast Iron (With Scale) T C

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) T
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing)
T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H Hard Materials (Finishing) Q
Chamfered and 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel
PVD CBN
Dimension

No. of Edges
Coated
(mm)
CBN PCD
Edge
Insert Description (Previous Description)

KBN900
Prep.
re Negative

CNMN 090308S02020 CNMN 090308 0.8 N D32


rH S02020
80

090312S02020 090312 1.2 N F79


°

CNMN 120408S02020 CNMN 120408 0.8 4 N


A

120412S02020 120412 S02020 1.2 N D22


T
Solid 120416S02020 120416 1.6 N

RNMN 090300S02020 RNMN 090300 S02020 N

Depends on ap
D33
N
A

RNMN 120300S02020 RNMN 120300 S02020 -

T
D27 Solid
RNMN 120400S02020 RNMN 120400 S02020 N
Solid D33
Grooving
SNMN 090308S02020 SNMN 090308 0.8 N
S02020
090312S02020 090312 1.2 N D34

CBN & PCD


rH SNMN 120308S02020 SNMN 120308 0.8 N D35
S02020
120312S02020 120312 1.2 N
8
SNMN 120408S02020 SNMN 120408 0.8 N D25
A T 120412S02020 120412 1.2 N D34
S02020
120416S02020 120416 1.6 N D35
Solid 120420S02020 120420 2.0 N F77
D36
60°
TNMN 110308S02020 TNMN 110308 S02020 0.8 N
rH

F79
TNMN 160408S02020 TNMN 160408 0.8 6 N
160412S02020 160412 S02020 1.2 N D26
A T
Solid 160416S02020 160416 1.6 N

CBN & PCD Inserts are


N : Std. Item (1 pc boxes) U : Deleted from the next catalogue sold in 1 piece boxes. C19
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CBN Tools How to read pages of “Turning Inserts” B13

¢ Grooving Inserts (1-edge)


Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing)
T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H Hard Materials (Finishing) O N
C S
Chamfered and
S01225
0.12mm x 25° Hard Materials (Chip Control)
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel

Dimension (mm) CBN

No. of Edges
(Previous Edge
Insert Description

KBN510
KBN525
Description) Prep.
CBN W B re A T fd S
Handed Insert shows Right-hand
PCD
A
W±0.03 GBA43& 125-020 GBA43& 125 E008 1.25 2.0 N N
rH rH
B 2°

Negative
150-020 150 E008 1.50 3.5 N N G9
200-020 200 E008 2.00 3.5 0.2 12.704.76 5.5 1.9 1 N N G11
S

Id

250-020 250 E008 2.50 4.0 N N G54


External / Internal Grooving
T 300-020 300 E008 3.00 4.0 N N

¢ Deep Grooving Inserts (1-edge)


Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing)
T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H Hard Materials (Finishing) O N
Chamfered and 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel
Solid

Dimension (mm) CBN

No. of Edges
Grooving
(Previous Edge
Insert Description

KBN510
KBN525
Description) Prep.
CBN & PCD

W re L H M S

S GMN 2 - E008 2.0 0.2 1.8 N N G32,G33


W±0.05

M

3 - E008 3.0 2.3 N N G32


N N G33

L
rH 4 - E008 4.0 20 4.3 3.3 2.9 1
0.4
5 - E008 5.0 4.2 N N G34
H

External Grooving
6 - E008 6.0 5.2 N N G32,G33

¢ Deep Grooving Inserts (1-edge)


Edge Prep. Gray Cast Iron (With Scale)
Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)
Ref. to Page for Applicable Toolholders
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing)
T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H Hard Materials (Finishing) N
Chamfered and 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel N
MEGA
Dimension (mm) COAT CBN
No. of Edges

CBN
Edge
Insert Description
KBN570
KBN05M

Prep. W
re M L H S
Tolerance

1(: E008 N
GDGS 2020N-020NB 2.0 0.2 1.8
E002 N
G19
E008 N
3020N-040NB 3.0 2.3
~

E002 N
2° W 2°
M

G23
S E008 N
L

4020N-040NB 4.0 ±0.03 3.3 20 4.3 2.9 1
0° E002 N
0.4
H

E008 N
5020N-040NB 5.0 4.2 G20
E002 N
~

E008 N
6020N-040NB 6.0 5.2 G23
External Grooving E002 N

CBN & PCD Inserts are


C20 N : Std. Item (1 pc boxes) U : Deleted from the next catalogue sold in 1 piece boxes.

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How to read pages of “Turning Inserts” B13

¢ EZ Bars (EZB-NB:CBN) 1(:

φA

F


φD

L2
L1

EZBR030 type L3
30°
C

H
l Right-hand shown EZBR040~EZBR070

CBN
l EZ Bars Dimensions
Edge Prep. Gray Cast Iron (With Scale)

Ref. to Page for Applicable Sleeves


PCD
Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale) Negative
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing)
T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H Hard Materials (Finishing) N
Chamfered and 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel

Min. MEGACOAT
Dimension (mm)

No. of Edges
Bore Dia. CBN
Edge
Description

KBN05M
Prep.
fA fD H L1 L2 L3 F S re

EZBR 030030-003NB T00815 3 3 2.6 38.8 13 6.8 1.25 0.3 N


040040-003NB T00815 4 4 3.6 48.8 20 9.8 1.75 0.5 N F20
±0.015
050050-003NB T00815 5 5 4.6 58.1 25 9.8 2.25 0.5 0.035 1 N Solid

~
060060-003NB T00815 6 6 5.6 66.1 30 11.8 2.75 0.5 N F25
Grooving
070070-003NB T00815 7 7 6.6 74.1 35 11.8 3.25 0.5 N

CBN & PCD


¢ Tip-Bars
Edge Prep.

Ref. to Page for Applicable Sleeves


Gray Cast Iron (With Scale)
Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing)
T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H Hard Materials (Finishing) O N
Chamfered and 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel
Min. Bore Dia.

Dimension (mm) CBN


No. of Edges

(Previous Edge
Insert Description
KBN510
KBN525

Description) Prep.
fA fD H L1 L2 L3 F S re
Handed Insert shows Right-hand

PSBR 0303-50NBS - T00815 3 2.8 - 50 25 7 1.4 0.15 O O
ID
F

The left figure shows


15° PSBR0303 type
L1
0404-60NBS - T00815 4 3.8 3.6 60 30 10 1.9 0.3 O O
S
rH

5° H
ID
IA

0505-70NBS - T00815 5 4.8 4.4 70 40 2.4 0.05 1 O O F82


F

15°
S

L2
O O
rH

L3
L1
0606-70NBS - T00815 6 5.8 5.2 70 45 12 2.9 0.5
0707-80NBS - T00815 7 6.8 6.2 80 50 3.4 O O

CBN & PCD Inserts are


N : Std. Item (1 pc boxes) O : Check Availability sold in 1 piece boxes. C21
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PCD Tools
¢ Application Map ¢ About Insert Grades
KPD230 Grades Applications Features
High speed machining of The world highest level micro-grain
Low!Wear resistance"High

non-ferrous metals and brass diamond


KPD001 H igh speed machining of H igh edge strength, and superior to
(Ave. Grain Size under 1mm)
glass fiber and plastics wear resistance, fracture resistance
C KPD001 Machining of carbide and edge sharpening performance

High speed machining of Good balance of wear


non-ferrous metals and brass resistance and flexural
KPD010 High speed machining of strength
(Ave. Grain Size 10mm)
glass fiber and plastics General purpose
Machining of carbide
CBN KPD010
High speed machining of High density PCD with mixture of
KPD230 non-ferrous metals and brass rough and fine grains features

( )
PCD Mixture of fine grain
Low!Fracture resistance (Toughness)"High with the Ave. grain High speed machining of excellent abrasive wear resistance
size 2~30 mm and glass fiber and plastics and fracture resistance
Continuous Light Interruption Interruption
CBN & PCD

rough grain

KPD250 High speed machining of high Rough grain PCD


silicon aluminium alloy
(Ave. Grain Size 25mm) (Ave. Grain Size 25mm)
(Made to order) Machining of carbide Superior to wear resistance

l Identification System (Turning Insert)

C N M M 12 04 02 M SE
C C G W 04 01 01 SE

Refer to Page B2 for “Turning Indexable Inserts Identification System”

Insert Type Description Manufacture’s Option 1 Manufacture’s Option 2 Series Name Length of cutting edge No. of Edges re-grinding
CNMM120402M-SE M SE Small Edge Short (Small Edge) 1 Not Recommended
Negative CNMM120402M-NE (Indicates the tool is for NE New Value Edge Long (85% length compared with no Indication’s cutting edge) 1
Possible
CNMM120402M negative inserts/toolholders) No Indication - Long 1
CCGW040101SE SE Small Edge Short (Small Edge) 1 Not Recommended
Positive CCGW040101NE - NE New Value Edge Long (85% length compared with no Indication’s cutting edge) 1
Possible
CCGW040101 No Indication - Long 1
Note) 1. No edge preparation symbols for PCD inserts. Most of the PCD inserts’ edge prep. are sharp edge.
2. “M” in manufacturer’s option 1 indicates the inserts are applicable to negative toolholders.
3. Ref. to page B3 for insert color.

lAbout re-grinding
1) Regrinding
‌ is possible with the inserts with “NE” and no symbol in manufacturer’s option 2.
Regrinding can not be available depending on the edge condition.
2) Regrinding is not recommended for inserts with “SE” in manufacturer’s option 2.

¢ Recommended Cutting Conditions (Turning)


Insert Grades Cutting Conditions
KPD001

KPD010

ap(mm)
Workpiece Material Vc f Remarks
(m/min) Small Edge and Negative (mm/rev)
Positive (Inserts) (Inserts)
Aluminum alloys
Zinc alloys « ✩ 300~1,500 ~1.0 ~2.0 0.03~0.5
Both Dry
Copper, Brass, Bronze « ✩ 300~1,000 ~1.0 ~2.0 0.03~0.5 and
Coolant
Magnesium Alloys « ✩ 400~1,200 ~1.0 ~2.0 0.03~0.5 Cutting
Available
Carbide « ✩ 10~30 ~0.3 ~0.3 0.03~0.1

Titanium Alloys « ✩ 100~200 ~1.0 ~2.0 0.05~0.2 Coolant


Glass fiber reinforced plastics
Carbon fiber « ✩ 100~600 ~1.0 ~2.0 0.05~0.5
Dry
Silica Filling Plastic
Particle Board « ✩ 400~800 ~1.0 ~2.0 0.05~0.5

«: 1st Recommendation ✩: 2nd Recommendation

C22
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How to read pages of “Turning Inserts” B13

¢ Negative Q

Ref. to Page for Applicable Toolholders


Non-ferrous Metals (With interruption)
N
Non-ferrous Metals (Without interruption) N
Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N
Angle
Dimension (mm) PCD

No. of Edges
(°)
Insert Description C

KPD001
KPD010
KPD230
KPD250
A T fd re S a

S 10
°
80

rH
N N

CNMM 120402M-SE 0.2 2.8
°

120404M-SE 12.70 4.76 5.16 0.4 2.8 - 1 N N CBN


Id
A

120408M-SE 0.8 2.7 N N


Small Edge T D8 PCD
CNMM 120402M-NE 0.2 5.1 N F61
Negative
S 10° 120404M-NE 0.4 5.0 N F65
80

rH
N

120408M-NE F66
°

0.8 4.9
CNMM 120402M 12.70 4.76 5.16 0.2 5.8 - 1 N N
Id
A

120404M 0.4 5.8 N N


T 120408M 0.8 5.7 N N
120412M 1.2 5.6 N
S
55° 10°
rH DNMM 150402M-SE 0.2 2.8 N N

150404M-SE 12.70 4.76 5.16 0.4 2.6 - 1 N N


Id
A

150408M-SE 0.8 2.2 N N


T D10
Small Edge
D11
DNMM 150402M-NE 0.2 5.2 N
F62
S
55° 10°
150404M-NE 0.4 5.0 N Solid
rH F68
150408M-NE 0.8 4.6 N

F69
DNMM 150402M 12.70 4.76 5.16 0.2 5.9 - 1 N N Grooving
Id
A

150404M 0.4 5.8 N N


T
N N

CBN & PCD


150408M 0.8 5.4
150412M 1.2 5.0 N
60° 10°
rH

TNMM 160402M-SE 0.2 2.7 N N



S

160404M-SE 9.525 4.76 3.81 0.4 2.6 - 1 N N


N N
Id

160408M-SE 0.8 2.3


A
D14
T
Small Edge
D15
TNMM 160402M-NE 0.2 3.2 N
F62
60° 10° 160404M-NE 0.4 3.1 N
rH

F72
160408M-NE 0.8 2.8 N

S

F73
TNMM 160402M 9.525 4.76 3.81 0.2 3.8 - 1 N N
N N
Id

160404M 0.4 3.6


A T 160408M 0.8 3.3 N N
160412M 1.2 3.0 N
10°
S rH
VNMM 160402M-SE 0.2 2.9 N N

N N
35°

160404M-SE 9.525 4.76 3.81 0.4 2.5 - 1


Id

A T
160408M-SE 0.8 1.6 N N
Small Edge
D16
VNMM 160402M-NE 0.2 4.7 N
D17
10°
160404M-NE 0.4 4.2 N
S rH D18
160408M-NE 0.8 3.4 N

35°
VNMM 160402M 9.525 4.76 3.81 0.2 5.3 - 1 N N
Id

A T
160404M 0.4 4.8 N N
160408M 0.8 4.0 N N
160412M 1.2 3.1 N
80° 10°
rH

WNMM 080402M-SE N N
S

0.2 2.8

080404M-SE 12.70 4.76 5.16 0.4 2.8 - 1 N N


Id

080408M-SE 0.8 2.7 N


A T D20
Small Edge
F75
80° 10° WNMM 080402M-NE 0.2 5.0 N
rH

F76

S

080404M-NE 0.4 5.0 N


12.70 4.76 5.16 - 1
WNMM 080402M 0.2 5.8 N
Id

A T 080404M 0.4 5.8 N


· SE: Small Edge / NE: New Value Edge
CBN & PCD Inserts are
N : Std. Item (1 pc boxes) U : Deleted from the next catalogue sold in 1 piece boxes. C23
C18-25_edit.indd 23 15.10.2015 18:21:56
PCD Tools How to read pages of “Turning Inserts” B13

¢ Positive Q

Ref. to Page for Applicable Toolholders


Non-ferrous Metals (With interruption)
N
*Thickness of CC_0301_ and CC_0401_ are different Non-ferrous Metals (Without interruption) N
Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N
Angle
Dimension (mm) PCD

No. of Edges
(°)
C Insert Description

KPD001
KPD010
KPD230
KPD250
A T fd re S a

CCGW 040101SE 0.1 1.3 N


F18
1(: 040102SE 4.3 1.8 2.3 0.2 1.3 N
F37
CBN S 040104SE 0.4 1.3 N
80


˚

α
CCGW 060201SE 0.1 2.3 N

Ref. to the table below


PCD 1(: 060202SE 6.35 2.38 2.8 0.2 2.3 7° 1 N
φd
A

060204SE 0.4 2.3 N N


Positive T CCGW 09T302SE 0.2 2.7 N
1(: 09T304SE 9.525 3.97 4.4 0.4 2.7 N
09T308SE 0.8 2.7 N N
*CCGW 040101NE 0.1 1.7 N
F18
040102NE 4.3 1.8 2.3 0.2 1.6 N
F37
040104NE 0.4 1.6 N
N

Ref. to the table below


CCGW 060201NE 0.1 3.1
060202NE 6.35 2.38 2.8 0.2 3.0 N
7° 1
060204NE 0.4 3.0 N
CCGW 09T301NE 0.1 3.4 N
09T302NE 0.2 3.4 N
S
rH
9.525 3.97 4.4
80

09T304NE 0.4 3.4 N


D
°

Solid 09T308NE 0.8 3.3 N


Id
A

Grooving
*CCGW 040101 0.1 1.9 N
F18
T
040102 4.3 1.8 2.3 0.2 1.9 N N
F37
040104 0.4 1.9 N N
CBN & PCD

CCGW 060201 0.1 3.5 N


060202 6.35 2.38 2.8 0.2 3.5 N
7° 1
060204 0.4 3.5 N
CCGW 09T301 0.1 3.8 N N
09T302 0.2 3.8 N N
9.525 3.97 4.4
09T304 0.4 3.7 N N
09T308 0.8 3.6 N
CCMT 060202SE 0.2 2.2 N
10 6.35 2.38 2.8
1(: N
80

S

˚ 060204SE 0.4 2.2
˚

CCMT 09T301SE 0.1 2.7 N


7° 1
1(: N
Ref. to the table below
φd
A

09T302SE 0.2 2.7


9.525 3.97 4.4
09T304SE 0.4 2.7 N N
T
09T308SE 0.8 2.7 N
CCMT 060201NE 0.1 2.8 N
060202NE 6.35 2.38 2.8 0.2 2.8 N
060204NE 0.4 2.8 N
CCMT 09T301NE 0.1 3.4 7° 1 N
09T302NE 0.2 3.4 N
S 10 9.525 3.97 4.4
N
80

° 09T304NE 0.4 3.4


rH
°

09T308NE 0.8 3.3 N


Id

CCMT 060201 0.1 3.3 N N


A

T
060202 6.35 2.38 2.8 0.2 3.3 N N
060204 0.4 3.2 N N
CCMT 09T301 0.1 3.9 7° 1 N N
09T302 0.2 3.9 N N
9.525 3.97 4.4
09T304 0.4 3.9 N N
09T308 0.8 3.8 N
· SE: Small Edge / NE: New Value Edge

Insert Description Ref. to Page for Applicable Toolholders


CC..0602 type E22,E23,E34,F37
CC..09T3 type E22,E23,E34,F37,F63

CBN & PCD Inserts are


C24 N : Std. Item (1 pc boxes) U : Deleted from the next catalogue sold in 1 piece boxes.

C18-25_edit.indd 24 15.10.2015 18:21:59


How to read pages of “Turning Inserts” B13

¢ Positive Q

Ref. to Page for Applicable Toolholders


Non-ferrous Metals (With interruption)
N
Non-ferrous Metals (Without interruption) N
Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N
Angle
Dimension (mm) PCD

No. of Edges
(°)
Insert Description C

KPD001
KPD010
KPD230
KPD250
A T fd re S a
Handed Insert shows Left-hand

S 10
rε °
80

α
°

CPMH 090302SE 0.2 2.7 N CBN


9.525 3.18 4.5 11° 1
φd 090304SE 0.4 2.7 N
A

1(:
PCD
T

CPMH 080202NE 0.2 3.2 N Positive


7.94 2.38 3.5
080204NE 0.4 3.2 N
CPMH 090301NE 0.1 3.4 N
11° 1
090302NE 0.2 3.4 N F39
9.525 3.18 4.5
S 10 090304NE 0.4 3.4 N
80

°
rH
°

N
D

090308NE 0.8 3.3


CPMH 080201 0.1 3.7 N N
Id
A

080202 7.94 2.38 3.5 0.2 3.7 N N


T 080204 0.4 3.7 N N
CPMH 090301 0.1 4.0 11° 1 N
090302 0.2 3.9 N N
9.525 3.18 4.5
090304 0.4 3.9 N N
090308 0.8 3.8 N Solid
DCMT 070201SE 0.1 2.7 N
10°
S 1(: 070202SE 6.35 2.38 2.8 0.2 2.7 N Grooving
55°

rε 070204SE 0.4 2.7 N


α

CBN & PCD


DCMT 11T301SE 0.1 2.7 7° 1 N
φd

1(: 11T302SE 0.2 2.7 N


9.525 3.97 4.4
A T 11T304SE 0.4 2.7 N
11T308SE 0.8 2.7 N
DCMT 070201NE 0.1 3.4 N
070202NE 6.35 2.38 2.8 0.2 3.4 N
070204NE 0.4 3.2 N

Ref. to the table below


DCMT 11T301NE 0.1 3.4 7° 1 N
10°
11T302NE 0.2 3.3 N
9.525 3.97 4.4
S
11T304NE 0.4 3.2 N
55°

rH
D

11T308NE 0.8 2.8 N


DCMT 070201 0.1 4.0 N N
Id

A T
070202 6.35 2.38 2.8 0.2 3.9 N N
070204 0.4 3.7 N N
DCMT 11T301 0.1 4.0 7° 1 N N
11T302 0.2 3.9 N N
9.525 3.97 4.4
11T304 0.4 3.7 N N
11T308 0.8 3.3 N N
10°
0.5xS DCMT 070202&-NE 0.2 3.3 N
6.35 2.38 2.8
55°

rH
070204&-NE N
D

0.4 3.2
7° 1
DCMT 11T302&-NE 0.2 3.3 N
S

9.525 3.97 4.4


Id

A T 11T304&-NE 0.4 3.2 N


· SE: Small Edge / NE: New Value Edge

Insert Description Ref. to Page for Applicable Toolholders


DC..07 type E24~E27,E35,F41~F43
DC..11 type E20,E24~E27,E35,F41~F43,F63

CBN & PCD Inserts are


N : Std. Item (1 pc boxes) U : Deleted from the next catalogue sold in 1 piece boxes. C25
C18-25_edit.indd 25 15.10.2015 18:22:02
PCD Tools How to read pages of “Turning Inserts” B13

¢ Positive Q

Ref. to Page for Applicable Toolholders


Non-ferrous Metals (With interruption)
N
Non-ferrous Metals (Without interruption) N
Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N
Angle
Dimension (mm) PCD

No. of Edges
(°)
C Insert Description

KPD001
KPD010
KPD230
KPD250
A T fd re S a

60° TBGW 060102NE 0.2 2.1 N


rH

D
060104NE 0.4 1.9 N
S

CBN 3.97 1.59 2.3 5° 1


TBGW 060102 0.2 2.4 N N
Id

PCD
A T 060104 0.4 2.2 N N
Positive TBMT 060101NE 0.1 2.2 N F47
60° 060102NE 0.2 2.1 N F49
rH


D
060104NE 0.4 2.0 N
S

060108NE 0.8 1.7 N


3.97 1.59 2.3 5° 1
TBMT 060101 0.1 2.6 N
Id

A T
060102 0.2 2.5 N N
060104 0.4 2.3 N
060108 0.8 2.0 N N
60°
rH

D
S

TCGW 110302SE 0.2 2.5 N


7° 1
110304SE 0.4 2.4 N
Id

A T
Solid
60° 6.35 3.18 2.8
TCGW 110302NE 0.2 3.3 N
rH

Grooving 7° 1
D 110304NE 0.4 3.2 N
S
CBN & PCD

Id

TCGW 110302 0.2 3.9 N


7° 1
A T 110304 0.4 3.7 N
60° E29
rH

10°
D TCMT 110301SE 0.1 2.6 N
S

110302SE 6.35 3.18 2.8 0.2 2.5 7° 1 N


Id

110304SE 0.4 2.4 N


A T

60°
TCMT 080202NE 4.76 2.38 2.3 0.2 2.1 N
N
rH

10° TCMT 110302NE 0.2 3.4 7° 1


D 6.35 3.18 2.8
S

110304NE 0.4 3.3 N


TCMT 080202 0.2 2.4 N
Id

4.76 2.38 2.3


080204 0.4 2.2 7° 1 N
A T
TCMT 110302 6.35 2.38 2.8 0.2 3.9 N
TPGB 090202SE 0.2 2.1 N
Ref. to the table below

60° 1(: 090204SE 5.56 2.38 3.0 0.4 2.1 N


rH

090208SE 0.8 2.1 N


S

D
TPGB 110301SE 0.1 2.7 N N
11° 1
110302SE 6.35 3.18 3.3 0.2 2.6 N N
Id

A T 110304SE 0.4 2.5 N N


TPGB 160302SE 0.2 2.6 N N
9.525 3.18 4.5
160304SE 0.4 2.4 N N
· SE: Small Edge / NE: New Value Edge

Insert Description Ref. to Page for Applicable Toolholders Insert Description Ref. to Page for Applicable Toolholders
TP..0802 type E29,F47,F49 TP..1103 type E29,F47,F48
TP..0902 type F47,F49 TP..1603 type F47,F48

CBN & PCD Inserts are


C26 N : Std. Item (1 pc boxes) U : Deleted from the next catalogue sold in 1 piece boxes.

C26-29_edit.indd 26 15.10.2015 18:22:53


How to read pages of “Turning Inserts” B13

¢ Positive Q

Ref. to Page for Applicable Toolholders


Non-ferrous Metals (With interruption)
N
Non-ferrous Metals (Without interruption) N
Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N
Angle
Dimension (mm) PCD

No. of Edges
(°)
Insert Description C

KPD001
KPD010
KPD230
KPD250
A T fd re S a

TPGB 080202NE 0.2 2.2 N


080204NE 4.76 2.38 2.5 0.4 2.1 N
080208NE 0.8 1.8 N CBN
TPGB 090202NE 0.2 2.7 N
090204NE 5.56 2.38 3.0 0.4 2.6 N PCD
090208NE 0.8 2.3 11° 1 N
TPGB 110302NE 0.2 3.4 N Positive

60° 110304NE 6.35 3.18 3.3 0.4 3.3 N


rH

D
110308NE 0.8 3.0 N
S

TPGB 160304NE 0.4 3.2 N


9.525 3.18 4.5
160308NE 0.8 2.9 N
Id

TPGB 080202 0.2 2.6 N N


A T 4.76 2.38 2.5
080204 0.4 2.4 N N
TPGB 090202 0.2 3.2 N N
5.56 2.38 3.0
090204 0.4 3.0 11° 1 N N
TPGB 110302 0.2 3.9 N N
110304 6.35 3.18 3.3 0.4 3.7 N N
110308 0.8 3.4 N
TPMH 080202SE 0.2 2.0 N Solid
4.76 2.38 2.5
1(: 080204SE 0.4 1.8 N
60° 11° 1 Grooving
TPMH 090202SE 0.2 2.4 N
rH

10°
D 5.56 2.38 3.0
S

1(: 090204SE 0.4 2.2 N

CBN & PCD


Ref. to the table below C26
TPMH 110301SE 0.1 2.7 N
Id

A T
110302SE 6.35 3.18 3.3 0.2 2.6 N N
110304SE 0.4 2.5 11° 1 N N
TPMH 160302SE 0.2 2.6 N N
9.525 3.18 4.5
160304SE 0.4 2.4 N N
TPMH 080201NE 0.1 2.3 N
080202NE 4.76 2.38 2.5 0.2 2.2 N
080204NE 0.4 2.1 N
TPMH 090201NE 0.1 2.7 N
090202NE 0.2 2.6 N
5.56 2.38 3.0
090204NE 0.4 2.5 N
090208NE 0.8 2.2 11° 1 N
TPMH 110301NE 0.1 3.4 N
110302NE 0.2 3.3 N
6.35 3.18 3.3
110304NE 0.4 3.2 N
110308NE 0.8 2.9 N
60°
TPMH 160304NE 0.4 3.3 N
rH

10°
D 9.525 3.18 4.5
160308NE 0.8 3.0 N
S

TPMH 080201 0.1 2.6 N


Id

080202 4.76 2.38 2.5 0.2 2.5 N N


A T 080204 0.4 2.3 N N
TPMH 090201 0.1 3.0 N N
090202 0.2 2.9 N N
5.56 2.38 3.0
090204 0.4 2.8 N N
090208 0.8 2.5 N
11° 1
TPMH 110301 0.1 3.9 N N
110302 0.2 3.9 N N
6.35 3.18 3.3
110304 0.4 3.7 N N
110308 0.8 3.4 N
TPMH 160302 0.2 4.0 N N
160304 9.525 3.18 4.5 0.4 3.8 N N
160308 0.8 3.6 N
· SE: Small Edge / NE: New Value Edge

CBN & PCD Inserts are


N : Std. Item (1 pc boxes) U : Deleted from the next catalogue sold in 1 piece boxes. C27
C26-29_edit.indd 27 15.10.2015 18:22:54
PCD Tools How to read pages of “Turning Inserts” B13

¢ Positive Q

Ref. to Page for Applicable Toolholders


Non-ferrous Metals (With interruption)
N
Non-ferrous Metals (Without interruption) N
Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N
Angle
Dimension (mm) PCD

No. of Edges
(°)
C Insert Description

KPD001
KPD010
KPD230
KPD250
A T fd re S a
Handed Insert shows Left-hand
60°

Ref. to the table below C26


rH

10°
Sx
0.5

D
S

TPMH 110302L-NE 0.2 3.8 L


CBN 6.35 3.18 3.3 11° 1
Id
110304L-NE 0.4 3.6 L
A T
PCD
VBMT 110301SE 0.1 2.5 N
Positive 1(: 110302SE 0.2 2.3 N
10° 6.35 3.18 2.8
S rH D 110304SE 0.4 1.9 N
35°
110308SE 0.8 1.9 N
5° 1
Id

VBMT 160401SE 0.1 2.7 N


A T
1(: 160402SE 0.2 2.5 N
9.525 4.76 4.4
160404SE 0.4 2.1 N
160408SE 0.8 2.0 N
VBMT 110301NE 0.1 2.6 N

Ref. to the table below


110302NE 0.2 2.4 N
6.35 3.18 2.8
110304NE 0.4 2.0 N
110308NE 0.8 3.1 N
5° 1
VBMT 160401NE 0.1 2.8 N
Solid 160402NE 0.2 2.6 N
9.525 4.76 4.4
10°
160404NE 0.4 2.2 N
S rε
Grooving α
160408NE 0.8 3.0 N
35°
VBMT 110301 0.1 3.0 N N
φd
CBN & PCD

A T
110302 0.2 2.8 N N
6.35 3.18 2.8
110304 0.4 2.4 N N
110308 0.8 3.5 N N
5° 1
VBMT 160401 0.1 3.2 N N
160402 0.2 3.0 N N
9.525 4.76 4.4
160404 0.4 2.6 N N
160408 0.8 3.5 N N
10°
S rH D VCMT 080202SE 0.2 1.4 N
35° 1(: 080204SE 0.4 1.4 7° 1 N
Id

080208SE 0.8 1.4 N


A T

VCMT 080201NE 0.1 1.7 N E36


080202NE 0.2 1.7 N F50
4.76 2.38 2.3 7° 1
10°
080204NE 0.4 1.8 N F52
S rε F55
α 080208NE 0.8 1.9 N
35°
VCMT 080201 0.1 2.0 N
φd

080202 0.2 2.0 N N


A T 7° 1
080204 0.4 2.1 N N
080208 0.8 2.2 N N
rε 80° 5°
α
S

WBMT 060102L-SE 3.97 1.59 2.3 0.2 1.3 5° 1 L


φd

1(:
A T

WBMT 060101L-NE 0.1 1.7 L F57


80° 5°
rH

060102L-NE 3.97 1.59 2.3 0.2 1.6 5° 1 L


D
S

060104L-NE 0.4 1.6 L


WBMT 060101L 0.1 1.9 L L
Id

A T
060102L 3.97 1.59 2.3 0.2 1.9 5° 1 L L
060104L 0.4 1.9 L L
· SE: Small Edge / NE: New Value Edge

Insert Description Ref. to Page for Applicable Toolholders


VB..1103 type E30,E31,E36,F52,F55
VB..1604 type E30,E31,F52,F55
CBN & PCD Inserts are
C28 N : Std. Item (1 pc boxes) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue sold in 1 piece boxes.

C26-29_edit.indd 28 15.10.2015 18:22:58


How to read pages of “Turning Inserts” B13

¢ Positive Q

Ref. to Page for Applicable Toolholders


Non-ferrous Metals (With interruption)
N
Non-ferrous Metals (Without interruption) N
Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N
Angle
Dimension (mm) PCD

No. of Edges
(°)
Insert Description C

KPD001
KPD010
KPD230
KPD250
A T fd re S a
Handed Insert shows Left-hand

rε 80° 10°

α
S

φd WBMT 080202L-SE 4.76 2.38 2.3 0.2 1.6 5° 1 L CBN


1(:
A T
PCD
80° 10° WBMT 080202L-NE 0.2 2.1 L
rH

4.76 2.38 2.3 5° 1 Positive


D
S

080204L-NE 0.4 2.1 L


F57
WBMT 080202L 0.2 2.4 L L
Id

4.76 2.38 2.3 5° 1


A T 080204L 0.4 2.3 L L
80° rH 10° WPMT 110202SE 0.2 2.1 N
S

WPMT 110202NE 6.35 2.38 2.8 0.2 2.7 11° 1 N


Id

A T WPMT 110202 0.2 3.1 N


S
rH
D

SEGN 120304NE 12.70 3.18 - 0.4 3.6 20° 1 N -

A T Solid

S Grooving
D
rH SPGN 120304NE 3.6 N
E42
12.70 3.18 - 0.4 11° 1

CBN & PCD


F58
A T
SPGN 120304 4.2 N

TPGN 110301SE 0.1 2.6 N


60°
110302SE 6.35 3.18 0.2 2.5 N N
rH
S

D
110304SE 0.4 2.4 N N
- 11° 1
TPGN 160301SE 0.1 2.6 N
A T 160302SE 9.525 3.18 0.2 2.6 N N
160304SE 0.4 2.4 N N
TPGN 160304NE 0.4 3.2 N E43
9.525 3.18
160308NE 0.8 2.9 N F59
60°
TPGN 110302 0.2 3.9 N N
rH

D
N N
S

110304 6.35 3.18 0.4 3.7


- 11° 1
110308 0.8 3.4 N
A T TPGN 160302 0.2 3.9 N N
160304 9.525 3.18 0.4 3.7 N N
160308 0.8 3.4 N
· SE: Small Edge / NE: New Value Edge

CBN & PCD Inserts are


N : Std. Item (1 pc boxes) L : Std. Item (Left-hand Only) U : Deleted from the next catalogue sold in 1 piece boxes. C29
C26-29_edit.indd 29 15.10.2015 18:23:00
PCD Tools How to read pages of “Turning Inserts” B13

¢ Grooving Inserts (1-edge) Non-ferrous Metals (With interruption) Q


N
N

Applicable Toolholders
Non-ferrous Metals (Without interruption)

Ref. to Page for


Edge Prep. Titanium Alloys (With interruption)
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N

Dimension (mm) PCD


C

No. of Edges

KPD001

KPD010
Insert Description (Previous Description)
W B re A T fd S
Handed Insert shows Right-hand R L R L
GBA32R 125-010 GBA32R 125 1.25 N
2.0 0.1 9.525 3.18 4.4 1.7
CBN
A
W±0.03
rH rH
150-010 150 1.50 N N
B 2°

GBA43& 125-010 GBA43& 125 1.25 2.0 N N G9


PCD 150-010 150 1.50 1 N N N N G11
S

3.5
Id

Positive
200-010 200 2.00 0.1 12.70 4.76 5.5 1.9 N N N N G54
T 250-010 250 2.50 N N N N
4.0
External / Internal Grooving 300-010 300 3.00 N N N N
A
W±0.03 GB43& 125 - 1.25 2.0
rH rH
B 2°

150 - 1.50
3.5
200 - 2.00 0.1 12.70 4.76 - 1.9 1 G11
S

250 - 2.50
4.0
External Grooving T 300 - 3.00

A
W±0.03
rH
TGF32R 125-010 - 1.25 N
rH

2.0 1.7
G12
B

150-010 - 1.50 0.1 9.525 3.18 4.5 1 N


S

G13
Id

Solid T 200-010 - 2.00 2.5 1.9 N


External Grooving

Applicable Toolholders
Grooving Dimension (mm) PCD

No. of Edges

Ref. to Page for


KPD001

KPD010
Insert
CBN & PCD

Description (Previous Description)


W B re A L H
Handed Insert shows Right-hand R L R L
GV& 145-020A GV& 145A 1.45 N MTO
B 2° 200-020A 200A 2.00 2.3 0.2 4.0 12 5.0 N MTO

300-020A 300A 3.00 MTO MTO
A


GV& 200-020B GV& 200B 2.00 N MTO
L
3.2 1 G53
W±0.03 250-020B 250B 2.50 0.2 4.5 15 5.5 N MTO
300-020B 300B 3.00 4.2 MTO MTO
H

GV& 300-020C GV& 300C 3.00 4.5 MTO MTO


0.2 5.8 21 6.5
Internal Grooving 400-020C 400C 4.00 5.5 MTO MTO
GVF& 250-020B GVF& 250B 2.50 4.8 N N

300-020B 300B 3.00 4.8 0.2 5.8 20 5.0 N N
rε G86
A

400-020B 400B 4.00 5.3 MTO MTO



~

B GVF& 350-020C - 3.50 6.8 1 MTO MTO


L
W±0.03 0.2 7.0 27 7.0 G89
400-020C - 4.00 6.8 MTO MTO
G96
GVF& 350-040C GVF& 350C 3.50 6.8 MTO MTO
H

0.4 7.0 27 7.0


Face Grooving 400-040C 400C 4.00 6.8 MTO MTO
Applicable Toolholders

Dimension (mm) PCD


No. of Edges

Ref. to Page for

Insert Description (Previous Description)


KPD001

KPD010

W re L H M S

S GMN 2 - 2.0 1.8 N N G32,G33


W±0.05

M

3 - 3.0 2.3 N N G32


L
rH 4 - 4.0 0.2 20 4.3 3.3 2.9 1 N N G33
5 - 5.0 4.2 N N G34
H

External Deep Grooving 6 - 6.0 5.2 N G32,G33

N : Std. Item (1 pc boxes) CBN & PCD Inserts are


MTO : Made to order
C30 : Will be switched to new item (Check Availability) sold in 1 piece boxes.

C30-33_edit.indd 30 15.10.2015 18:24:48


How to read pages of “Turning Inserts” B13

¢ Deep Grooving Inserts (1-edge) N


Non-ferrous Metals (With interruption) Q

Applicable Toolholders
Non-ferrous Metals (Without interruption) N

Ref. to Page for


Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N

Dimension (mm) PCD


C

No. of Edges
Insert Description

KPD001
W
re M L H S
Tolerance

1(: GDGS 2020N-020NB 2.0 0.2 1.8 N


G19
2° W 2°
M

3020N-020NB 3.0 0.2 2.3 N CBN

~
S G23
L rε
4020N-020NB 4.0 ±0.03 0.2 3.3 20 4.3 2.9 1 N
PCD
10° 5020N-020NB 5.0 0.2 4.2 N G20
H

~
External Deep Grooving 6020N-020NB 6.0 0.2 5.2 N G23 Positive

¢ For Aluminum Wheel (1-edge) N


Non-ferrous Metals (With interruption) Q

Applicable Toolholders
Non-ferrous Metals (Without interruption) N

Ref. to Page for


Edge Prep. Titanium Alloys (With interruption) Q
S
GMGW Honed Cutting Edge Titanium Alloys (Without interruption) N

Dimension (mm) PCD

No. of Edges
Insert Description

KPD001

KPD010
W re L H M S
Solid
M M

GMGW 6030-30R 6 3 5 4.5 N


W±0.03

Grooving
W±0.03

L
S
S
rH
rH
30 5.5
L

CBN & PCD


8030-40R 8 4 6 6 N
H H

1 G38
W±0.035° 5°
MM

5° 5°W±0.03

GMGW 8030-40R-HR N
S
L
L
S rH
rH 8 4 30 5.5 6 5
HH

CBN & PCD Inserts are


N : Std. Item (1 pc boxes) sold in 1 piece boxes. C31
C30-33_edit.indd 31 15.10.2015 18:24:49
PCD Tools How to read pages of “Turning Inserts” B13

¢ Turning / Grooving Inserts (1-edge) N


Non-ferrous Metals (With interruption) Q

Applicable Toolholders
Non-ferrous Metals (Without interruption) N

Ref. to Page for


Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N
Angle
C Dimension (mm) PCD

No. of Edges
(°)

KPD001
Insert Description
W B re T H h1 φd S θ
Handed Insert shows Right-hand R L
T B
N N
Id
rH TKF12& 200-AS 2.0 5
CBN
W±0.03

3 8.7 7.3 5.5


T
rH +0
S -0.05

PCD 250-AS 2.5 5 0.1 5 0° 1 N N

Positive
H
h1

TKF16& 250-AS 2.5 8 4 9.5 8.0 6.5 N N


rH
W±0.03

TKF12L 200-ASR 2.0 5 N


T
rH

S
Id
T B
+0
3 8.7 7.3 5.5
1(:
-0.05

250-ASR 2.5 5 0.1 5 0° 1 N


E12
H
h1

N Insert hand: Left-hand / TKF16L 250-ASR 2.5 8 4 9.5 8.0 6.5 N


Turning / Grooving PCD edge hand: Right-hand

TKF12& 150-NB 1.5 3.5 2.0 N N


T B
Id
rH
W±0.03

Solid
200-NB 2.0 4 N N
T

rH +0
S -0.05

Grooving
0.1 3 8.7 8.3 5 3.0 0° 1
250-NB 2.5 4 N
H
h1
CBN & PCD

External Grooving 250-NB4.5 2.5 5 4.5 N


(Turning is possible)

* Lead angle (Front cutting edge angle: θ) shows the angle when installed in toolholder.
* PCD Inserts of TKF type only for Turning and Grooving.
* Cut-off is not recommended.
* Dimension B: shows available grooving depth.

Inserts Identification System Applicable Range


TKF 12 R 200 - AS TKF12-AS/-ASR TKF16-AS/-ASR
TKF 12 L 200 - AS R
6 6

5 5
Insert Insert Width PCD insert hand
Type Size (Edge Width) Without Indication: 4 4
ap (mm)

ap (mm)

The edge hand is same as 3 3


Insert Hand Name of Chipbreaker the insert hand
R: Right-hand AS: AS Chipbreaker R: Right-hand 2 2

L: Left-hand NB: Without Chipbreaker 1 1

0.1 0.2 0.1 0.2


f (mm/rev) f (mm/rev)

* PCD Inserts of TKF type only for Turning and Grooving.


* Cut-off is not recommended.

Note 1) The cutting edge of the TKF-AS/-ASR will be 1mm lower KTKF toolholder
1

than the center line when attached to the KTKF toolholder


(Ref. to Fig.1). Adjust the height by making NC lathe
H1
h

parameter settings or inserting a plate.


2) If the 1mm adjustment is not possible on your automatic
lathe, use the TKF-NB. (Ref. to Fig.2.) Fig.1 When a TKF-AS/-ASR insert is attached
(The cutting edge is 1mm lower than the center line.)

KTKF toolholder
H1
h

Fig.2 When a TKF-NB insert is attached

CBN & PCD Inserts are


C32 N : Std. Item (1 pc boxes) sold in 1 piece boxes.

C30-33_edit.indd 32 15.10.2015 18:24:51


How to read pages of “Turning Inserts” B13

¢ EZ Bars (EZB-NB type: PCD) 1(:

φA

F


φD

L2
L1

EZBR030タイプ L3
C
30°

H
N Right-hand shown

 EZ Bars Dimensions Non-ferrous Metals (With interruption) Q CBN


N
Non-ferrous Metals (Without interruption) N

Applicable Sleeves
PCD

Ref. to Page for


Edge Prep. Titanium Alloys (With interruption) Q
S

CBN & PCD


PCD all items Sharp Edge Titanium Alloys (Without interruption) N
Min.
Dimension (mm) PCD

No. of Edges
Bore Dia.
Description

KPD001
φA φD H L1 L2 L3 F S rε

EZBR 040040-003NB 4 4 3.6 48.8 20 9.8 1.75 0.5 N


F20
050050-003NB 5 5 4.6 58.1 25 9.8 2.25 0.5 ±0.015 N
0.035 1

~
060060-003NB 6 6 5.6 66.1 30 11.8 2.75 0.5 N F25
070070-003NB 7 7 6.6 74.1 35 11.8 3.25 0.5 N

CBN & PCD Inserts are


N : Std. Item (1 pc boxes) sold in 1 piece boxes. C33
C30-33_edit.indd 33 15.10.2015 18:24:51
PCD Tools How to read pages of “Turning Inserts” B13

¢ System Tip-Bars N
Non-ferrous Metals (With interruption) Q

Applicable Toolholders
Non-ferrous Metals (Without interruption) N

Ref. to Page for


Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N
Min.
Dimension (mm) PCD
C

No. of Edges
Bore Dia.
Insert Description

KPD001

KPD010
φA H L1 L2 F S rε
Handed Insert shows Right-hand

VNBR 0411-02NB 30.8 11 N N


L2 1 4 3.9 3.5 0.5 0.2
CBN 0420-02NB 39.8 20 N N
IA

10°
VNBR 0511-02NB 30.8 11 N N
F

5 3.9 4.5 0.7 0.2


PCD 0520-02NB 39.8 20 N N F28
1
S
rH

VNBR 0620-02NB 39.8 20 N N F29


15°

L1
6 3.9 5.3 1.0 0.2
H
CBN & PCD

0630-02NB 49.8 30 N N
−NBタイプ(ブレーカなし) VNBR 0720-02NB 39.8 20 N N
7 3.9 6.2 1.0 0.2
Micro Boring 0730-02NB 49.8 30 N N

¢ System Tip-Bars Non-ferrous Metals (With interruption) Q


N

Applicable Toolholders
Non-ferrous Metals (Without interruption) N

Ref. to Page for


Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N
Min.
Dimension (mm) PCD

No. of Edges
Bore Dia.
Insert Description

KPD001

KPD010
φA W rε H L1 L2 L3 F T
Handed Insert shows Right-hand

VNGR 0410-11NB 1.0 0.05 MTO MTO


4 3.9 30.8 11 0.1 3.5 0.8
L2 1 0420-11NB 2.0 0.10 MTO MTO
IA

VNGR 0510-11NB 1.0 0.05 MTO MTO


F


2° 5 3.9 30.8 11 0.1 4.4 1.0
0520-11NB 2.0 0.10 MTO MTO
W 1
T

L1 VNGR 0610-20NB 1.0 0.05 MTO MTO


6 3.9 39.8 20 0.3 5.2 1.8
L3
rH
rH

0620-20NB 2.0 0.10 MTO MTO


H

W±0.03
VNGR 0710-20NB 1.0 0.05 MTO MTO
7 3.9 39.8 20 0.3 6.2 2.0
Micro Grooving 0720-20NB 2.0 0.10 MTO MTO F28
F29
L2 1
T VNFGR 0820-10NB 8 2.0 2.0 MTO MTO
IA

rH
F
rH W

0.05 3.9 39.8 10 - 7.3 1


L1

0830-10NB 8 3.0 3.0 MTO MTO


H

Micro Face Grooving

¢ Tip-Bars Non-ferrous Metals (With interruption) Q


N
Non-ferrous Metals (Without interruption) N
Applicable Sleeves
Ref. to Page for

Edge Prep. Titanium Alloys (With interruption) Q


S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N
Min.
Dimension (mm) PCD
No. of Edges

Bore Dia.
Insert Description
KPD001

KPD010

φA φD H L1 L2 L3 F S rε
Handed Insert shows Right-hand

5° H
PSB& 0404-60NBS 4 3.8 3.6 60 30 10 1.9 0.3 R R
ID
IA

15° 0505-70NBS 5 4.8 4.4 40 2.4 R O


S

L2           70 0.05 1 F82


rH

L1
L3 0606-70NBS 6 5.8 5.2 45 12 2.9 0.5 R R

Micro Boring
0707-80NBS 7 6.8 6.2 80 50 3.4 R R

N : Std. Item (1 pc boxes)


O : Check Availability CBN & PCD Inserts are
R : Right-hand Only (Check Availability)
C34 MTO : Made to order sold in 1 piece boxes.

C34-C35_edit.indd 34 15.10.2015 18:25:31


How to read pages of “Turning Inserts” B13

¢ Milling Inserts

P Q

Applicable Toolholders
Edge Prep. N Non-ferrous Metals (With interruption)

Ref. to Page for


PCD all items Sharp Edge S Titanium Alloys (With interruption) P Q
Dimension (mm) Angle (°) PCD C

No. of Edges
KPD001

KPD010

KPD230
Insert Description
A T X Z S α β γ

E X
Z X

J SDKN 1203AUFN-NE 3.1 N CBN


D
12.70 3.18 0.5 1.2 15° 23° 45° 1 M41
PCD
S

1203AUFN 3.6 N N
A T

CBN & PCD


β
X
SEEN 1203AFFN-NE 3.0 N M36
Z

γ α
X

12.70 3.18 0.5 1.4 20° 25° 45° 1 M37


1203AFFN 3.5 N N M38
S

A T

E
J
Z

D B=
SEEN 1203AFFR-W 12.50 3.18 - 3.5 1.7 20° 25° 45° 1 N M38
S

14.56
A

B T
00

With Wiper Edge


r H1

β
X
Z

γ α
X

SOKN 13T3AXFN-NE 13.494 3.97 0.4 1.1 3.0 27° 32° 45° 1 N M42
S

A T

E X Z TEEN 1603PTFR-NE 4.1 N N


D
9.525 3.18 0.6 1.4 20° 22° 30° 1 M111
1603PTFR 4.7 N N
S

J
TEKN 2204PTFR-NE 4.2 N N M66
12.70 4.76 0.7 1.8 20° 22° 30° 1
A T 2204PTFR 4.8 N N M67

Applicable Toolholders
Dimension (mm) Angle (°) PCD
No. of Edges

Ref. to Page for


KPD001

KPD010

KPD230
Insert Description
A T φd W rε S α β

BDMT 11T302FR 0.2 N N


6.7 3.8 2.8 11.0 3.6 18° 13° 1 M70
φd
W

α 11T304FR 0.4 N N
S

10°

M71
A T
M72
BDMT 170402FR 0.2 N N
9.6 4.9 4.4 17.0 4.4 18° 13° 1 M73
β 170404FR 0.4 N N

NDCW 150302FRX-NE 5.1 N N


Id
W

9.525 3.18 4.4 15.0 0.2 15° - 1 M109


S


A T
D
rH

10° 150302FRX 5.7 N N

CBN & PCD Inserts are


N : Std. Item (1 pc boxes) sold in 1 piece boxes. C35
C34-C35_edit.indd 35 15.10.2015 18:25:34
External
D1~D40
Turning Toolholders Identification System D3
Product Lineup D4~D5
Clamping System D6~D7
Toolholders for General Purpose D8~D21
CN££ Insert DCLN / PCLN D8
DN££ Insert DDJN / DDHN D10
PDJN / PDHN D11
SN££ Insert DSBN / PSBN / PSKN D12
PSSN / PSDN D13
TN££ Insert DTGN/ PTGN / PTFN D14
WTJN-N / WTKN-N / WTEN-N D15
VN££ Insert DVLN / DVPN/ DVVN D16
MVLN / MVVN D17
PVLN / PVPN / PVVN D18
RC££ Insert PRGC / PRXC D19
RN££ Insert PRGN D19
WN££ Insert DWLN / PWLN / WWLN D20

Toolholders for Ceramic Tools D22~D31


CN££ Insert CCLN D22
DN££ Insert CDJN D23
EN££ Insert CELN D23
SN££ Insert CSRN / CS-N / CSKN / CSYN D25
CSSN / CSDN D25
TN££ Insert CTJN / CTUN D26
RN££ Insert CRSN / CRDN D27
CNGX Insert CCLN-GX D28
DNGX Insert CDHN-GX / CDJN-GX D29
SNGX Insert CSRN-GX / CSDN-GX / CSSN-GX D30
CS-N-GX / CSKN-GX / CSYN-GX D31

Toolholders for Solid CBN Tools D32~D36


CNMN Insert CCRN-A / CCLN-A D32
RNMN Insert CRSN-A / CRDN-A D33
SNMN Insert CSRN-A / CSKN-A / CSYN-A D34
CSSN-A / CSDN-A D35
TNMN Insert CTJN-A / CTUN-A D36

Toolholders for Bearing Machining D37~D38


RCMT Insert PRGC-BE / PRGC-BF D37
SNMF Insert CBSN D38

Technical Information D39~D40


Recommended Cutting Conditions D39

Parts Compatibility of Lever Lock Toolholders R42


<= CAPA / ÍNDICE => D1
D1_edit.indd 1 05.10.2015 16:05:25
High rigidity toolholder

Double Clamp Series


D Securely clamps the insert with a single action
¢ Improved Clamping Rigidity
Firmly clamp the insert in two directions with one action
External

Tighten the screw

(2) Force to pin down insert


(1) Force to pull in insert

L E P O W E R
DOUB

¢ Achieving long Insert Life


By strongly clamping the insert in two directions, good contact between the shim and insert can be maintained, even with high feed rates.
Along with improving the accuracy of the insert position, long insert life can be achieved.

l Comparison of shim and insert contact


OK Coating material is applied to the shim side of the insert, which is installed on the
Double Clamp toolholder. Compare the shim contact surface after tightening.
OK Shim contact surface Shim contact surface
(DCLN) PS Chipbreaker
OK of double clamp of lever lock
Cutting edge side

Cutting edge side

OK
Lever Lock
(PCLN) 8 NG
4 NG

5 10 15 20 25 30 (Pass) The shape of insert Only a part of the


chipbreaker is shape of insert
<Cutting Conditions> transferred. chipbreaker is
SCM435, Vc=150m/min, ap=1mm, f=0.4mm/rev There is a high level transferred. There is a
CNMG120408PS, 30 Pass Interrupted Machining of contact. low level of contact.

¢ Convenient marking design


Tightening Torque
Screw (N•m)
CS-2D 1.7
CS-3D 3.9
CS-5D 3.0

Use the part-description for convenient


ordering. The screw tightening torque is
also indicated.

D2
D2-3_edit.indd 2 05.10.2015 16:06:25
Identification System for Turning Toolholders (Square Shank)
Identification System for Turning Toolholders (Square Shank)

A: Back Clamp C: 80° Rhombic


C: Top Clamp D: 55° Rhombic
D: Double Clamp R: Round
M: Multi Lock S: 90° Square
Manufacture's Option
P : Lock Pin Only T: 60° Triangle R : Right-hand
or Lever Lock Shank Height Shank Width
S : Screw Clamp V: 35° Rhombic L : Left-hand (mm) (mm) Optional Mark D
or Number
W : Wedge Lock W: 80° Trigon N : Neutral

Clamping System Insert Shape Hand of Tool Shank Height Shank Width Others

External
D C L N R 20 20 K 12

Cutting Edge Angle Insert Relief Angle Toolholder Length Insert Size

A B C D
90° 75° 90° 45°

L1 R S
α (mm)
L L
E F G H
B: 5° Positive A: 32 J: 110 R: 200
60° 90° 90° B: 40 JX: 120 S: 250
107.5° C: 7° Positive
C: 50 K: 125 T: 300
D: 15° Positive D: 60 L: 140 U: 350
J K L N E: 20° Positive E: 70 M: 150 V: 400 C
T
93° 75° 95° 63° F: 80 N: 160 W: 450
N: 0° Negative L L
95° G: 90 P: 170 Y: 500
P: 11°Positive H: 100 Q: 180 X: Special
P R S T L
75° 45° 60°
117.5° D
V

U V W Y
93° 60° 85°
72.5°

Specification may change without any prior notice.


Due to the installation size contrains on the machine, the toolholder length
of some products may not match with the symbol.

104

京セラ '99総合カタログ A4(297×210)
D3
D2-3_edit.indd 3 05.10.2015 16:06:25
Product Lineup
¢ Toolholders for General Purpose
CN.. WN.. TN.. DN.. RC.. RN.. VN..

Applicable
Insert
Shape

External / Facing /
Applications External / Facing External / Facing / Copying Copying / Undercutting

D Cutting Edge Angle 95° 105° 107.5° Special 117.5°

Lever Lock
(Pin Lock)

PVPN
External

PCLN PWLN PDHN PRGC PRXC PRGN (Pin Lock)


Ref. to Page D8 D20 D11 D19 D19 D19 D18

Wedge Lock
Multi Lock

WWLN WTKN-N
Ref. to Page D20 D15

Double
Clamp

DCLN DWLN DDHN DVPN


Ref. to Page D8 D20 D10 D16

¢ Toolholders for Ceramic Tools


Applications External / Facing External / Copying External / Chamfering External / Facing / Chamfering
Cutting Edge Angle 95° 97.5° Special 93° 107.5° Special 45° 45°

Top Clamp

CCLN CELN CRSN CDJN CRDN CSDN CSSN


Ref. to Page D22 D23 D27 D23 D27 D25 D25

Dimpled 93゜
30゜

107.5 ゜
45゜
95゜

Clamp
45゜ 45゜

CCLN-GX CDJN-GX CDHN-GX CSDN-GX CSSN-GX


Ref. to Page D28 D29 D29 D30 D30

¢ Toolholders for Solid CBN Tools


Applications External / Facing External / Copying External / Chamfering External / Facing / Chamfering External
Cutting Edge Angle 95° Special Special 45° 45° 75° 93°

Top Clamp

CCLN-A CRSN-A CRDN-A CSDN-A CSSN-A CCRN-A CSRN-A CTJN-A


Ref. to Page D32 D33 D33 D35 D35 D32 D34 D36

D4
D4-5_edit.indd 4 05.10.2015 16:13:49
VN.. DN.. SN.. TN.. SN.. SN.. TN.. SN.. TN..

TN..

External / Facing
External / Copying External / Chamfering / Chamfering External Facing
72.5° 95° 93° 45° 60° 45° 75° 91° 15° -1° D

PVVN PVLN

External
(Pin Lock) (Pin Lock) PDJN PSDN PSSN PSBN PTGN PSKN PTFN
D18 D18 D11 D13 D13 D12 D14 D12 D14

MVVN MVLN WTJN-N WTEN-N


D17 D17 D15 D15

DVVN DVLN DDJN DSBN DTGN


D16 D16 D10 D12 D14

External Facing
75° 85° 93° 5° 15° -3°

CSRN CS-N CTJN CSYN CSKN CTUN


D25 D25 D26 D25 D25 D26

85゜ 75゜

75゜ 85゜

CSRN-GX CS-N-GX CSYN-GX CSKN-GX


D30 D31 D31 D31

¢ Toolholders for Bearing Machining


Facing Applications External Facing Applications Round Chamfering
5° 15° -3° Cutting Edge Angle Special Special Cutting Edge Angle Special

Lever Lock Top Clamp

CSYN-A CSKN-A CTUN-A PRGC-BE PRGC-BF CBSN


D34 D34 D36 Ref. to Page D37 D37 Ref. to Page D38

D5
D4-5_edit.indd 5 05.10.2015 16:13:54
Clamping System
¢ Clamping System
Series Design Features Series Design Features

· Rigid Clamping
· Negative Insert : Medium · Combination of Top Clamp
Top Clamp to Heavy Machining Multi Lock and Pin Lock
(C) (Mainly for Ceramic Insert) (M) · Rigid Clamping
· Positive Insert : Low · Heavy Machining
Cutting Force
D

Double
· Firmly clamp the insert in two Lever Lock · Easy Insert Replacement
Clamp
directions with one action. (P) · General Use
(D)
External

Wedge
Pin Lock · Rigid Clamping
· Easy Insert Replacement Lock
(P) · Heavy Machining
(W)

· Simple Mechanism
Screw
· Fewer Parts
Clamp
· Finishing to Medium
(S)
Machining

l Lever Lock
PCLN
PWLN
Punch PTGN / PTFN / PTLN
(To install Shim Pin) PDJN / PDHN
PSBN / PSKN / PSSN / PSDN
PRGN
PRGC / PRXC

Insert

Shim Pin Insert

Shim
Lock Screw Lever
Lock Screw
Shim Pin

Lever

With Shim Without Shim

PTGN-11 / PTFN-11

D6
D6-7_edit.indd 6 05.10.2015 16:14:19
l Double Clamp

Screw

DCLN
Insert Clamp
DDJN / DDHN
DSBN
Shim Screw Spring DTGN
DVLN / DVPN / DVVN D
DWLN
Shim

External
DDJN

l Wedge Lock

Insert
Clamp Set Insert Spacer (To keep chips out)
Shim Pin
Shim Pin
Clamp
Set
Shim

Shim

WTJN-N
WWLN WTKN-N
WTEN-N
Shim Nut
Shim Nut

l Multi Lock l Top Clamp

Insert Clamp Set


Insert

Clamp Set
Clamp Screw
Lock Pin Shim
Chipbreaker

Shim

CCLN
CTJN / CTUN
CDHN / CDJN
MVLN CELN
MVVN CSRN / CS-N / CSKN
CSYN / CSSN / CSDN
* CRSN / * CRDN

* A chipbreaker is not included with CRSN / CRDN.

D7
D6-7_edit.indd 7 05.10.2015 16:14:26
Double Clamp / Lever Lock
Toolholders for General Purpose [CN££ Insert]
¢ DCLN (External / Facing)
Side Rake Angle: -6°
Angle of Inclination: -6°

B
F1
F2

°
95
L2
L1
5° l Applicable Inserts
Toolholder Description Insert Description
D

H1
CN£A

h

DCLN &...-12 CN£G 1204..
l Right-hand shown CN£M

l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Std. Dimension (mm)
External

Clamp Screw Spring Shim Shim Screw Wrench (soldWrench


separately)
Description
R L H1=h B L1 L2 F1 F2
ForClamp
For Clamp ForFor Shim
Shim

DCLN& 2020K -12 N N 20 20 125 33 25


20 0.8 CP-3D CS-3D SP-3D *DC-44 SB-4085TR LW-3 FT-15
2525M -12 N N 25 25 150 32 32
*When using inserts whose corner-R(re) is greater than 1.6mm, it will be necessary additional modifications of the shim in order to prevent workpiece and shim from interfering each other.

¢ PCLN (External / Facing)


Side Rake Angle: -6°
Angle of Inclination: -6°

B
F1

95° l Applicable Inserts


F2

95° Toolholder Description Insert Description


5° L2
L1 PCLN&...-09 CN£G 0904..

5° PCLN&...-12 CN£A 1204..


H1
h

CN£G
PCLN&...-16 CN£M 1606..
l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Lever Lock Screw Shim Shim Pin Punch Wrench
Description FH

R L H1=h B L1 L2 F1 F2
LW

PCLN& 1616H -09 N N 16 16 100 20 14


2020K -09 N N 20 20 125 22 25 15 0.8 LL-1N LS-1N LC-32N LSP-1 PC-1 FH-2.5
2525M-09 N N 25 25 150 32 18
2020H -12 N 100
20 20 25
2020K -12 N N 125 LC-42N
27 20 0.8 LL-2N LS-2N
*LC-42N-20
LSP-2 PC-2 LW-3
2525M-12 N N 25 150
25 32
3225P -12 N N 32 170
2525M-16 N N 25 25 150 32 25
32 0.8 LL-5N LS-4N LC-53N LSP-3 - LW-3
3232P -16 N N 32 32 170 40 27
mark indicates short shank type
· When using inserts whose corner-R(rε) is greater than 1.6mm, please purchase a shim with * mark and use it in order to prevent workpiece and shim from interfering each other.

N : Std. Item

D8
D8-9_edit.indd 8 05.10.2015 16:18:08
l Applicable Inserts
Applications Finishing Finishing-Medium Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing
WP(Wiper) WQ(Wiper) PP PQ CQ CJ GS PG
Insert

Size 12 12 12 12 12,16 12,16 09,12 12


Page B14 B14 B14 B14 B14 B14 B15 B15
Medium-Roughing / Single Sided /
Applications Medium-Roughing Medium-Roughing Roughing Roughing Finishing Medium
High Feed Rate Roughing / High Feed Rate
PS HS PT Standard PH PX &-S &
D
Insert

Size 12,16 12,16 12,16 12,16 12,16 12,16 09 09,12


Page B15 B15 B15 B16 B16 B16 B20 B20

External
Soft Steel / Soft Steel / Soft Steel / Soft Steel / Stainless Steel / Stainless Steel / Stainless Steel /
Applications Cast Iron
Small ap Finishing Medium Roughing Finishing Medium-Roughing Medium-Roughing
XF XP XQ XS MQ MS MU C
Insert

Size 12 12 12 12 12 12 12,16 12,16


Page B17 B17 B17 B17 B18 B18 B18 B19
Applications Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
ZS GC Without Chipbreaker Ceramic AH A3 PCD CBN
Insert

Size 12 12 12 12 12 12 12 12
Page B19 B19 B19 B86 B19 B19 C23 C6, C7
Recommended Cutting Conditions D39~D40
¢ Short Shank Toolholders for small lathes and turning mill
Length of 100mm for 20mm square shank

lOptimal toolholder length for small lathe,


conventionally for which shank was cut off
lAvailable also as toolholder for quick change Short shank PCLNR2020H-12
system of turning mill

Conventional toolholder PCLNR2020K-12

Conventional Toolholder Short Shank

Toolpost drum

Large overhang length due to contact of May be set to optional overhang length since
shank with toolpost drum. there is no interference with tool-post drum.

D9
D8-9_edit.indd 9 05.10.2015 16:18:11
Double Clamp
Toolholders for General Purpose [DN££ Insert]
¢ DDJN (External / Copying)
Side Rake Angle: -6°
Angle of Inclination: -7°

B
F1
F2
l Applicable Inserts

°
93
L2
L1
Toolholder Description Insert Description
D 3°
DDJN&...-1504 DN£A
1504..
(1506..)

H1
h
DN£G
DN£M 1506..
DDJN&...-1506
l Right-hand shown (1504..)
External

¢ DDHN (External / Face Grooving / Copying)


Side Rake Angle: -6°
Angle of Inclination: -6°

B
F1

F2

107.5°
L2
17.5° L1 l Applicable Inserts
17.5° Toolholder Description Insert Description
1504..
DDHN&...-1504 DN£A

H1
h

(1506..)
DN£G
DN£M 1506..
DDHN&...-1506
l Right-hand shown (1504..)

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm) Wrench


Clamp Screw Spring Shim Shim Screw Wrench (sold separately)
Description
R L H1=h B L1 L2 F1 F2
For Clamp For Shim

DDJN& 2020K -1504 N N 20 20 125 25 -


*DD-44
(DD-43)
2525M-1504 N N 25 25 150 32 25
39
DDJN& 2020K -1506 N N 20 20 125 25 -
DD-43
(*DD-44)
2525M-1506 N N 25 25 150 32 25
0.8 CP-3D CS-3D SP-3D SB-4085TR LW-3 FT-15
DDHN& 2020K -1504 N N 20 20 125 25
*DD-44
(DD-43)
2525M-1504 N N 25 25 150 32
37 22
DDHN& 2020K -1506 N N 20 20 125 25
DD-43
(*DD-44)
2525M-1506 N N 25 25 150 32
Shims indicated within brackets ( ) are not included with the toolholder. To change insert thickness, please purchase it separately.
*When using inserts whose corner-R(re) is greater than 1.6mm, it will be necessary additional modifications of the shim in order to prevent workpiece and shim from interfering each other.

N : Std. Item

D10
D10-11_edit.indd 10 05.10.2015 16:23:47
Lever Lock

¢ PDJN (External / Copying)


32° 横すくい角:− 6° Side Rake Angle: -6°
切刃傾き角:− 7° Angle of Inclination: -7°
l Applicable Inserts

B
F1
F2
Toolholder Description Insert Description
93° L2
L1 DN£A
PDJN&...-11 1104..
DN£G
PDJN&...-15 DN£A 1504..

H1
h
3° DN£G
l Right-hand shown PDJN&...-15U DN£M
1506..
(1504..)
D

¢ PDHN (External / Face Grooving / Copying)


17.5° 横すくい角:−6° Side Rake Angle: -6°

External
切刃傾き角:−6°
Angle of Inclination: -6°
l Applicable Inserts

B
F1
F2

17.5°
Toolholder Description Insert Description
17.5° L2 L1
DN£A
17.5° 1504..
PDHN&...15 DN£G

H1
h

(1506..)
DN£M
l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench

Description FH

R L H1=h B L1 L2 F1 F2
LW

PDJN& 1616H -11 N N 16 16 100 20


-
2020K -11 N N 20 20 125 28 25 0.4 LL-1DN LS-1N LD-32N LSP-1 PC-1 FH-2.5
2525M -11 N N 25 25 150 32 27
2020H -15 N 100
20 20 25 -
2020K -15 N N 125 LD-42
36 0.8 LL-3N LS-2N LSP-2 PC-2 LW-3
2525M -15 N N 25 150 *LD-42-20
25 32 25
3225P -15 N N 32 170
LD-42
2525M -15U N N 25 25 150 34 32 24 *LD-42-20
0.8 LL-4 LS-3 (LD-43) LSP-2 PC-2 LW-3
3232P -15U N N 32 32 170 36 40 28 (*LD-43-20)
LD-43
PDHN& 2020K -15 N N 20 20 125 35 25 22 *LD-43-20
0.8 LL-4 LS-3 (LD-42) LSP-2 PC-2 LW-3
2525M -15 N N 25 25 150 34 32 24 (*LD-42-20)
mark indicates short shank type
· Shim: PDJN&-15U...LD-42 is attached to PDJN&-15U. When using DN££1504 type insert, prepare LD-43 separately.
PDHN ...LD-43 is attached to PDHN. When using DN££1506 type Insert, prepare LD-42 separately.
· When using inserts whose corner-R(rε) is greater than 1.6mm, please purchase a shim with * mark and use it in order to prevent workpiece and shim from interfering each other.

l Applicable Inserts
Applications Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate Roughing Roughing
PP PQ CQ CJ GS PG PS PT Standard PH
Insert

Size 1504,1506 1504,1506 1504,1506 1504,1506 1104,1504,1506 1504,1506 1504,1506 1504,1506 1504,1506 1504,1506
Page B21 B21 B22 B22 B22 B22 B23 B23 B23 B24
Applications Single Sided / Roughing / High Feed Rate Finishing Medium Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing
PX &-S & XP XQ XS MQ MS MU
Insert

Size 1504,1506 1104 1104,1504 1504,1506 1504,1506 1504 1504,1506 1504,1506 1504,1506
Page B24 B27 B27 B24 B24 B24 B25 B25 B25
Applications Stainless Steel / Medium-Roughing Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
TK C ZS GC Ceramic AH &-A3 PCD CBN
Insert

Size 1504,1506 1504,1506 1504,1506 1504,1506 1504,1506 1504,1506 1504 1504 1504,1506
Page B25 B26 B26 B26 B87 B26 B26 C23 C8, C9
Recommended Cutting Conditions D39~D40

N : Std. Item

D11
D10-11_edit.indd 11 05.10.2015 16:23:51
Double Clamp / Lever Lock
Toolholders for General Purpose [SN££ Insert]
¢ DSBN (External)
Side Rake Angle: -6°

2.5

F1
Angle of Inclination: -6°

F2
2.5

F1
75°

F1
F2

F2
75° L2
F1

F2

2020K-12 type L1
L2
2020K-12 type L1
l Applicable Inserts

D Toolholder Description Insert Description

h
H1
15° SN£A

h
DSBN&...-12 SN£G 1204..
l Right-hand shown SN£M

l Toolholder Dimensions
External

Spare Parts

Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Spring Shim Shim Screw Wrench (soldWrench
separately)
Description
R L H1=h B L1 L2 F1 F2
For Clamp For Shim

DSBN& 2020K -12 N N 20 20 125 17


34 13 0.8 CP-3D CS-3D SP-3D DS-44 SB-4085TR LW-3 FT-15
2525M -12 N N 25 25 150 22

¢ PSBN (External)
Side Rake Angle: -6°
Angle of Inclination: -6°
F1

B
75°L2
L1

H1
h

15°
l Right-hand shown

¢ PSKN (Facing)
Side Rake Angle: -6°
Angle of Inclination: -6°
B
F1
F2

75°

L2
L1
75°
H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Lever Lock Screw Shim Shim Pin Punch Wrench
Description FH

R L H1=h B L1 L2 F1 F2
LW

PSBN& 1616H -09 N N 16 16 100 21 13 - 0.8 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
2020K -12 N N 20 20 125 27 17
- 0.8 LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
2525M -12 N N 25 25 150 24 22
PSKN& 1616H -09 N N 16 16 100 19 20 12.7 0.8 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
2020K -12 N N 20 20 125 25 17
22.5 0.8 LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
2525M -12 N N 25 25 150 32 19

· PSKN&: Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

N : Std. Item

D12
D12-13_edit.indd 12 05.10.2015 16:25:15
Lever Lock

¢ PSSN (External / Facing / Chamfering)


Side Rake Angle: -8°
Angle of Inclination: 0°

F2

B
F1
45° L2
L1

45°
D

H1
h
l Right-hand shown

¢ PSDN (External / Chamfering)

External
Back Rake Angle: -8.5°

F1

B
45°
L2
L1

45°

H1
h

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Lever Lock Screw Shim Shim Pin Punch Wrench
Description FH

R N L H1=h B L1 L2 F1 F2
LW

PSSN& 1616H -09 N N 16 16 100 22 20 13.6 0.8 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
2020K -12 N N 20 20 125 25 16.4
29 0.8 LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
2525M-12 N N 25 25 150 32 23.4
PSDNN 1616H -09 N 16 16 100 21 8 - 0.8 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
2020K -12 N 20 20 125 10
30 - 0.8 LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
2525M-12 N 25 25 150 12.5

l Applicable Inserts
Medium-Roughing / Single Sided /
Toolholder Description Insert Description Applications Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing High Feed Rate Roughing Roughing Roughing / High Feed
PQ PG PS HS PT Standard PH PX
PSBN&…-09
Insert

PSKN&…-09
SN£G 0903..
PSSN&…-09
Size 12 12 12 12 12 09, 12 12 12
PSDNN…-09
Page B29 B29 B29 B29 B29 B29 B30 B30
PSBN&…-12 Applications Finishing-Roughing Medium-Roughing /
Soft Steel / Finishing Soft Steel / Soft Steel / Stainless Steel / Stainless Steel /
Cast Iron
Low Cutting Force Medium Roughing Finishing Medium-Roughing
PSKN&…-12 SN£A &-£ &-25R XP XQ XS MQ MS C
SN£G 1204..
PSSN&…-12 SN£M
Insert

PSDNN…-12
Size 09, 12 12 12 12 12 12 12 12
Page B32 B32 B30 B30 B30 B31 B31 B31
Applications Cast Iron Cast Iron Cast Iron Cast Iron Hard Materials
ZS GC Without Chipbreaker Ceramic CBN
Insert

Size 12 12 12 12 12
Page B31 B31 B31 B89 C10

· PSSN&: For External Turning, Right-hand Insert for Right-hand Toolholder,


Left-hand Insert for Left-hand Toolholder
For Facing, Left-hand Insert for Right-hand Toolholder, 
Right-hand Insert for Left-hand Toolholder

Recommended Cutting Conditions D39~D40


N : Std. Item

D13
D12-13_edit.indd 13 05.10.2015 16:25:18
Double Clamp / Lever Lock
Toolholders for General Purpose [TN££ Insert]
¢ DTGN (External)
Side Rake Angle: -6°

BB
F1F1
Angle of Inclination: -6°

F2F2

° °
9191
L2
L2 L1 l Applicable Inserts
L1

91° Toolholder Description Insert Description


TN£A

H1
D

hh

H1
DTGN&...-16 TN£G 1604..
l Right-hand shown TN£M
Spare Parts

Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Spring Shim Shim Screw Wrench (soldWrench
separately)
Description
External

R L H1=h B L1 L2 F1 F2
For Clamp For Shim

DTGN& 2020K -16 N N 20 20 125 25


25 20 0.8 CP-2D CS-2D SP-2D *DT-32 SB-3080TR LW-2.5 FT-10
2525M -16 N N 25 25 150 32
*When using inserts whose corner-R(re) is greater than 1.6mm, it will be necessary additional modifications of the shim in order to prevent workpiece and shim from interfering each other.

¢ PTGN (External) ¢ PTFN (Facing)


Side Rake Angle: -6° Side Rake Angle: -6°
Angle of Inclination: -6° Angle of Inclination: -6°

91°

F1

B
B
F1

F2
91°
F2

91° L2
L2 L1
L1
91°
H1
h

H1
h

l Right-hand shown l Right-hand shown

Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Lever Lock Screw Shim Shim Pin Punch Wrench
P
Description FH
R L H1=h B L1 L2 F1 F2
LW
LSP
PTGN& 1212F -11 N N 12 12 80 18 16 12 0.8 LL-03N LS-03N - P-03 - FH-2
1616H -11 N N 16 16 100 20 14
2020K -11 N N 20 20 125 22 25 20 0.8 LL-03TN LS-03SN - P-03S - FH-2.5
2525M -11 N N 25 25 150 32 22
1616H -16 N N 16 16 20 17
100
2020H -16 N LT-32N
20 20 24 25 0.8 LL-1N LS-1N LSP-1 PC-1 FH-2.5
2020K -16 N N 125 20 *LT-32N-20
2525M -16 N N 25 25 150 32
LT-42N
2525M -22 N N 25 25 150 29 32 24 0.8 LL-2N LS-2N LSP-2 PC-2 LW-3
*LT-42N-20
PTFN& 1212F -11 N N 12 12 80 1516 12.5 0.8 LL-03N LS-03N - P-03 - FH-2
1616H -11 N N 16 16 100 20 15
2020K -11 N N 20 20 125 22.5 25 19 0.8 LL-03TN LS-03SN - P-03S - FH-2.5
2525M -11 N N 25 25 150 32 25
2020K -16 N N 20 20 125 22 25 21 LT-32N
0.8 LL-1N LS-1N LSP-1 PC-1 FH-2.5
2525M -16 N N 25 25 150 23 32 22 *LT-32N-20
LT-42N
2525M -22 N N 25 25 150 28 32 25 0.8 LL-2N LS-2N LSP-2 PC-2 LW-3
*LT-42N-20
mark indicates short shank type.
·When using inserts whose corner-R(rε) is greater than 1.6mm, please purchase a shim with * mark and use it in order to prevent workpiece and shim from interfering each other.

l Applicable Inserts
PTGN&1212F-11
Toolholder Description Insert Description Insert applicable for above
PTFN&1212F-11
PT£N&12...-11 1103..
TN££ TN££1103-type Insert is applicable.
PT£N&...-11 1104..
PT£N&...-16 TN£A 1604..
TN£G · PTFN&: Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
PT£N&...-22 TN£M 2204..
N : Std. Item

D14
D14-15_edit.indd 14 05.10.2015 16:29:04
Wedge Lock

¢ WTJN-N (External / Copying)


Side Rake Angle: -6°
Angle of Inclination: -6°

B
F1
F2
WTJN&2020K types,
Shim Nut sticks out as
93° L2 shown below.
L1

4.5 20
H1

h
l Right-hand shown D
¢ WTKN (External / Facing / Copying)
15° Side Rake Angle: -6°
Angle of Inclination: -6°

External
WTKN&2020K types,

B
F1
F2
15° Shim Nut sticks out as
15° shown below.
L2
L1

15°

4.5 20
H1
h

l Right-hand shown

¢ WTEN-N (External / Chamfering)


Back Rake Angle: -8.5°
30°
F1

WTENN2020K types,

B
Shim Nut sticks out as
L2 shown below.
L1

4.5 20
H1
h

30°

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Set Shim Shim Pin Shim Nut Wrench Spacer
Description
R N L H1=h B L1 L2 F1 F2

WTJN& 2020K -16N N N 20 20 125 25


32 24
2525M-16N N N 25 25 150 32
WTN-33
WTKN& 2020K -16N N N 20 20 125 25 -
32 0.8 WCS-1N *WTN WP-1S WN-1 LW-3 WSP-1
2525M-16N N N 25 25 150 32 30 -33-20
WTENN 2020K -16N N 20 20 125 10
32 -
2525M-16N N 25 25 150 12.5
· When using inserts whose corner-R (rε) is greater than 1.6mm, please purchase a shim (WTN-33-20) with * mark and use it in order to prevent workpiece and shim from interfering with each other.

l Applicable Inserts
Applications Finishing Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate Medium-Roughing / High Feed Rate Roughing
Toolholder Description Insert Description
PP PQ CQ GS PG PS PT GT PH
WTJN&...-16N
Insert

TN£A
WTKN&...-16N TN£G 1604..
Size 16 16 16,22 1104,16 16 16,22 16 16 16,22
TN£M Page B33 B33 B33 B33 B33 B33 B34 B34 B34
WTENN...-16N Applications Single Sided / Roughing / High Feed Roughing Finishing Finishing-Roughing Medium-Roughing / Low Cutting Force Soft Steel / Small ap Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing
PX Standard &-S &-£ &-25R XF XP XQ XS
Insert

Size 16,22 16,22 1104,16 1103,1104,16,22 16 16 16 16 16


Page B34 B34 B38 B38 B38 B35 B35 B35 B35
Applications Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
MQ MS MU C ZS GC Without Chipbreaker Ceramic AH &-A3 PCD CBN
Insert

Size 16 16 16 16 16 16 1103,16 16 16 16 16 16
Page B36 B36 B36 B37 B37 B37 B37 B91 B37 B37 C23 C11
· In wedge lock, use of ceramic insert other than silicon nitride insert is not recommended due to strong restrain force.
 Recommended Cutting Conditions D39~D40
N : Std. Item

D15
D14-15_edit.indd 15 05.10.2015 16:29:08
Double Clamp
Toolholders for General Purpose [VN££ Insert]
¢ DVLN (External / Copying)
Side Rake Angle: -6°
Angle of Inclination: -9°

B
F1

°
95
L2
L1
l Applicable Inserts

D 5°
Toolholder Description Insert Description

H1
h
VN£A
DVLN&...-16 VN£G 1604..
l Right-hand shown VN£M

¢ DVPN (External / Facing / Copying / Undercutting)


External

Side Rake Angle: -13°


Angle of Inclination: -10°

5
B
F1

F1
F2

F2
117.5° 2020K-16 type
L2
L1
27.5° l Applicable Inserts
Toolholder Description Insert Description

H1
h

VN£A
DVPN&...-16 VN£G 1604..
l Right-hand shown VN£M

¢ DVVN (External / Copying)


Back Rake Angle: -11°
F1

°
.5
72
L2
72.5° L1
l Applicable Inserts
Toolholder Description Insert Description
VN£A
H1
h

DVVNN...-16 VN£G 1604..


VN£M

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Screw Spring Shim Shim Screw Wrench (soldWrench
separately)
Description
R N L H1=h B L1 L2 F1 F2
For Clamp For Shim

DVLN& 2020K -16 N N 20 20 125 25


45 -
2525M-16 N N 25 25 150 32

DVPN& 2020K -16 N N 20 20 125 27


40 28 0.8 CP-5D CS-5D SP-5D DV-33 SB-4085TR LW-3 FT-15
2525M-16 N N 25 25 150 32

DVVNN 2020K -16 N 20 20 125 10


46 -
2525M-16 N 25 25 150 12.5

N : Std. Item

D16
D16-17_edit.indd 16 05.10.2015 16:31:44
Multi Lock

¢ MVLN (External / Copying)


横すくい角:−6°
切刃傾き角:− 9° -6°
Side Rake Angle:
50° Angle of Inclination: -9°

B
F1
95° L2
L1
50°

H1

h
D
l Right-hand shown

¢ MVVN (External / Copying)


バックレーキ角:− 11° -11°

External
Back Rake Angle:
72.5°
F1

B
72.5°
72.5° L2
L1

H1
h

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Set Wrench Shim Lock Pin Wrench

Description
R N L H1=h B L1 L2 F1

MVLN& 2020K -16 N N 20 20 125 25


38 0.8 CPS-5& FH-2.5 MVN-32 TS-3S FH-2
2525M-16 N N 25 25 150 32
MVVNN 2020K -16 N 20 20 125 10
39 0.8 CPS-5R FH-2.5 MVN-32 TS-3S FH-2
2525M-16 N 25 25 150 12.5
· Clamp Set: CPS-5R for Right-hand Toolholder, CPS-5L for Left-hand Toolholder.

l Applicable Inserts
Toolholder Description Insert Description Applications Finishing Finishing-Medium Finishing-Medium Medium Roughing Finishing-Medium Stainless Steel / Stainless Steel /
Finishing Medium-Roughing
VN£A PP VF PQ TN-V Standard & MQ MS
MVLN&...-16
VN£G 1604..
Insert

MVVNN...-16 VN£M

Size 16 16 16 16 16 16 16 16
Page B39 B39 B39 B39 B39 B40 B40 B40
Stainless Steel /
Applications Cast Iron Cast Iron Non-ferrous Metals Hard Materials
Medium-Roughing
MU Without Chipbreaker Ceramic PCD CBN
Insert

Size 16 16 16 16 16
Page B40 B40 B92 C23 C12

Recommended Cutting Conditions D39~D40


u Regarding rotation directions of the clamp set

MVVNN type MVLNR type MVLNL type


(Left-hand Toolholder)
(Neutral) (Right-hand Toolholder)

Clamp set: (CPS-5R) has Right-hand thread. Clamp set: (CPS-5L) has Left-hand thread.
When clamping the insert, turn the screw in the arrow direction (clockwise). When clamping the insert, turn the screw in the arrow direction (counterclockwise).
When removing the insert, turn the screw away from the arrow (counterclockwise). When removing the insert, turn the screw away from the arrow (clockwise).

N : Std. Item

D17
D16-17_edit.indd 17 05.10.2015 16:31:47
Pin Lock
Toolholders for General Purpose [VN££ Insert]
¢ PVLN (External / Copying)
Lock Screw can be operated from this direction. Side Rake Angle: -6°
Angle of Inclination: -9°
50°

B
F1
95°L2
L1


D

H1
h
l Right-hand shown

¢ PVPN (External / Facing / Copying / Undercutting)


External

27.5° Lock Screw can be operated from this direction. Side Rake Angle: -13°
Angle of Inclination: -10°

B
F1
F2

L2
27.5° L1

H1
h

l Right-hand shown

¢ PVVN (External / Copying)


72 Back Rake Angle: -11°
.5° Lock Screw can be operated from this direction.
F1

B
°
.5
72
L2
L1
72.5°
H1
h

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Lock Pin Lock Screw Shim Wrench

Description
R N L H1=h B L1 L2 F1 F2

PVLN& 2525M-16Q N N 25 25 150 37 32 - 0.8 LP-6S LS-15 KVN-32 LW-3


PVPN& 2020K -16Q N N 20 20 125 25 22 LP-2S
30 0.8 LS-11 KVN-32 LW-3
2525M-16Q N N 25 25 150 32 28 LP-6S
PVVNN 2020K -16Q N 20 20 125 35 10 LP-2S
- 0.8 LS-15 KVN-32 LW-3
2525M-16Q N 25 25 150 40 12.5 LP-6S

l Applicable Inserts
Finishing- Finishing- Finishing- Stainless Steel / Stainless Steel /
Toolholder Description Insert Description Applications Finishing Medium Medium Medium Roughing Medium Finishing Medium-Roughing
PP VF PQ TN-V Standard & MQ MS
PVLN&...-16Q VN£A
Insert

PVPN&...-16Q VN£G 1604..

PVVNN...-16Q VN£M Size 16 16 16 16 16 16 16 16


Page B39 B39 B39 B39 B39 B40 B40 B40
Stainless Steel /
Applications Medium-Roughing Cast Iron Cast Iron Non-ferrous Hard Materials
Metals
MU Without Chipbreaker Ceramic PCD CBN
Insert

Size 16 16 16 16 16
Page B40 B40 B92 C23 C12

Recommended Cutting Conditions D39~D40


N : Std. Item

D18
D18-19_edit.indd 18 05.10.2015 16:34:49
Lever Lock
Toolholders for General Purpose [RC££ / RN££ Insert]
¢ PRGC / PRXC / PRGN (External / Facing / Undercutting)
PRGC 60°
Side Rake Angle: 0°
Angle of Inclination: 0°

B
F1
L2
0° L1

H1
D

h
l Right-hand shown

PRXC L2
45°
Side Rake Angle: 0°
Angle of Inclination: 0°

F1

External
0° L1

H1
h

l Right-hand shown

PRGN Side Rake Angle: -6°


Angle of Inclination: -6°
45°

B
F1

L2
L1

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Lever Lock Screw Shim Shim Pin Punch Wrench
Description FH
R L H1=h B L1 L2 F1
LW
PRGC& 2020K -10 N N 20 20 125 25
15 - LL-05C LS-05 LR-10C LSP-1 PC-1 FH-2
2525M-10 N N 25 25 150 32
2020K -12 N N 20 20 125 14 25
- LL-1CN LS-1N LR-12C LSP-1 PC-1 FH-2.5
2525M-12 N N 25 25 150 17 32
PRXC& 2020K -10 N N 20 20 125 25 20.5
2525M-10 N N 150 - LL-05C LS-05 LR-10C LSP-1 PC-1 FH-2
25 25 30 25.5
2525Q -10 N N 180
2525M-12 N N 25 25 150 30 25.7 - LL-1CN LS-1N LR-12C LSP-1 PC-1 FH-2.5

PRGN& 2020K -09 N N 20 20 125 19 25 - LL-1N LS-1N LR-80 LSP-1 PC-1 FH-2.5

2525M-12 N N 25 25 150 26 32 - LL-2N LS-2N LR-81 LSP-2 PC-2 LW-3

l Applicable Inserts
Applications Medium Non-ferrous Metals
Toolholder Description Insert Description
Standard AQ
PRGC&…-10 1003M0
Insert

PRGC&…-12 RCGX 1204M0


PRXC&…-10 RCMX 1003M0
Size 10, 12 10
PRXC&…-12 1204M0 Page B62 B62
PRGN&…-09 090300 Applications Medium-Roughing
RNMG Standard
PRGN&…-12 120400
Insert

Size 09, 12
Page B28

Recommended Cutting Conditions D39~D40

N : Std. Item

D19
D18-19_edit.indd 19 05.10.2015 16:34:51
Toolholders for General Purpose [WN££ Insert]
¢ DWLN (External / Facing)
Side Rake Angle: -6°
Angle of Inclination: -6°

B B
F1F1
F2F2

° °
95 95
L2
L2 L1
L1
l Applicable Inserts

Toolholder Description Insert Description

D

H1H1
WN£A

h h
DWLN&...-08 WN£G 0804...
l Right-hand shown WN£M
Spare Parts

Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Spring Shim Shim Screw Wrench (soldWrench
separately)
External

Description
R L H1=h B L1 L2 F1 F2
For Clamp For Shim

DWLN& 2020K -08 N N 20 20 125 25


34 20 0.8 CP-3D CS-3D SP-3D DW-44 SB-4085TR LW-3 FT-15
2525M -08 N N 25 25 150 32

¢ PWLN (External / Facing)


Side Rake Angle: -6°
Angle of Inclination: -6°

B
F1
F2

95°

5° 95°L2
L1
5° l Applicable Inserts
Toolholder Description Insert Description
H1

PWLN&...-06 WN£A 0604..


h

WN£G
l Right-hand shown PWLN&...-08 WN£M 0804..
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Lever Lock Screw Shim Shim Pin Punch Wrench

Description FH

R L H1=h B L1 L2 F1 F2
LW

PWLN& 1616H -06 N N 16 16 100 20


2020K -06 N N 20 20 125 22 25 - 0.8 LL-1N LS-1N LW-32N LSP-1 PC-1 FH-2.5
2525M -06 N N 25 25 150 32
2020K -08 N N 20 20 125 25 -
26 0.8 LL-2N LS-2N LW-42N LSP-2 PC-2 LW-3
2525M -08 N N 25 25 150 32 23

¢ WWLN (External / Facing)


Side Rake Angle: -6°
Angle of Inclination: -6°
B
F1

95° WWLN&2020K types,


Shim Nut sticks out as
F2

shown below.
5° 95°L2
L1
l Applicable Inserts

Toolholder Description Insert Description


4.5 20
H1
h

WN£A
WWLN&...-08 WN£G 0804..
l Right-hand shown WN£M
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Set Shim Shim Pin Shim Nut Wrench

Description
R L H1=h B L1 L2 F1 F2

WWLN& 2020K -08 N N 20 20 125 25 -


30 1.2 WCS-8 WWN-42 WP5X15 WN-1 LW-3
2525M -08 N N 25 25 150 32 2.5

N : Std. Item

D20
D20-21_edit.indd 20 05.10.2015 16:36:53
Double Clamp / Lever Lock / Wedge Lock

l Applicable Inserts
Applications Finishing Finishing- Finishing Finishing- Finishing- Finishing- Medium- Medium- Medium-
Medium Medium Medium Medium Roughing Roughing Roughing
WP(Wiper) WQ(Wiper) PP PQ CQ CJ GS PG PS
Insert

Size 08 08 08 08 08 08 06,08 08 08
Page B41 B41 B41 B41 B41 B41 B42 B42 B42
Applications Medium-Roughing
High Feed Rate
/ Roughing Finishing Medium Soft Steel /
Finishing
Soft Steel /
Medium
Soft Steel /
Roughing
Stainless Steel /
Finishing
& MQ
PT Standard &-S XP XQ XS
D
Insert

Size 08 08 06 06 08 08 08 08
Page B42 B42 B44 B44 B43 B43 B43 B43
Stainless Steel / Stainless Steel / Non-ferrous Non-ferrous

External
Applications Medium-Roughing Medium-Roughing Cast Iron Cast Iron Cast Iron Metals Metals Hard Materials

MS MU C ZS GC AH PCD CBN
Insert

Size 08 08 08 08 08 08 08 08
Page B43 B43 B44 B44 B44 B44 C23 C13
· In wedge lock, use of ceramic insert other than Recommended Cutting Conditions D39~D40
silicon nitride insert is not recommended due to
strong restrain force.

D21
D20-21_edit.indd 21 05.10.2015 16:36:59
Top Clamp
Toolholders for Ceramic Tools [CN££ Insert]
¢ CCLN (External / Facing)
L2 Side Rake Angle: -6°

F2
Angle of Inclination: -6°

95°

F1

B
95°

95° 95°
L1

H3
D

H1
h
l Right-hand shown

l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Std. Dimension (mm)
Chipbreaker Clamp Set Wrench Shim Shim Screw
External

Description
R L H1=h H3 B L1 L2 F1 F2

CCLN& 2020K -12 N N 20 20 125 27 5 SP-441 M3X8


14 32 0.8 CB-16 CE-010 LW-4
(SP-443) (M3X12)
2525M-12 N N 25 25 150 32 -
3225P -16 N N 32 14 25 170 35 32 - 0.8 CB-17 CE-220 LW-4 SP-454 M4X10
· Shim & Shim Screw: When using CN££1204 Insert, purchase spare parts in ( ) separately.

l Applicable Inserts
Applications Cast Iron / Hard Materials Hard Materials / Cast Iron
Ref. to Page B86 C19
Ceramic CBN(KBN900)
Insert

Toolholder Description
CNGN1207..(CNGN1204..)
CCLN&…-12 CNMN1207 (CNMN1204)

CCLN&…-16 CNGN1607.. -

Recommended Cutting Conditions D39~D40


uSelection of Ceramic Insert
Select the suitable Ceramic Insert and specifications (Corner-R(rε), Feed Rate, Chamfer, etc.) from the table below.
(FC250, Cutting Edge Angle: 0°~15)

Corner-R f (mm/rev)
Insert Shape ap (mm)
(rε) 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.60

RN – 0.3~ 4

2.0

SN 1.6

1.2 0.3~ 4
EN
0.8
CN
0.4

1.6
TN
1.2 For Finishing 0.3~ 2
DN
0.8

Chamfer 0.05mm×20° (0.1~ 0.2)mm×(20°~ 25°) 0.3mm×30°



Insert Thickness 7.94mm

N : Std. Item

D22
D22-23_edit.indd 22 05.10.2015 17:01:33
Top Clamp
Toolholders for Ceramic Tools [DN££ / EN££ Insert]
¢ CDJN (External / Copying / Back Turning)
L2 Side Rake Angle: -5°
Angle of Inclination: -8°

B
F1
23°
93° L1
93°

H3
D

H1
h
l Right-hand shown

l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Std. Dimension (mm)
Chipbreaker Clamp Set Wrench Shim Shim Screw

External
Description
R L H1=h H3 B L1 L2 F1

CDJN& 2525M-15 N N 25 150


16 25 32 32 0.8 CB-14/15 CE-010 LW-4 556C& HH5X16
3225P -15 N N 32 170
· Chipbreaker: CB-14 for Right-hand Toolholder, and CB-15 for Left-hand Toolholder.
· Shim: 556CR for Right-hand Toolholder, and 556CL for Left-hand Toolholder.

l Applicable Inserts
Applications Cast Iron / Hard Materials
Ref. to Page B87
Ceramic
Insert

Toolholder Description

CDJN&…-15 DNGN1507..

Recommended Cutting Conditions D39~D40

¢ CELN (External / Facing)


L2 Side Rake Angle: -6°
Angle of Inclination: -6°

97.5°
B
F1

97.5°

97.5° 97.5° L1
H3

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Chipbreaker Clamp Set Wrench Shim Shim Screw
Description
R L H1=h H3 B L1 L2 F1

CELN& 2525M-13 N N 25 15 25 150 32 32 0.8 CB-16 CE-010 LW-4 SP-342 M3X8

l Applicable Inserts
Applications Cast Iron / Hard Materials
Ref. to Page B87
Ceramic
Insert

Toolholder Description

CELN&…-13 ENGN1307..

Recommended Cutting Conditions D39~D40

N : Std. Item

D23
D22-23_edit.indd 23 05.10.2015 17:01:34
Top Clamp
Toolholders for Ceramic Tools [SN££Insert]
¢ CSRN (External)
L2 Side Rake Angle: -6°

F2
Angle of Inclination: -4°

F1

B
75° L1
75°

H3
D

H1
h
l Right-hand shown

¢ CS-N (External)
External

L2 Side Rake Angle: -6°

F2
Angle of Inclination: -4°

B
F1
85° L1
85°
H3

H1
h

l Right-hand shown

¢ CSKN (Facing)
Side Rake Angle: -6°
Angle of Inclination: -4°

B
F1

75°
F2

75°
L2
L1
H3

H1
h

l Right-hand shown

¢ CSYN (Facing)
Side Rake Angle: -6°
Angle of Inclination: -4°
B

85°
F1
F2

85°

L2
L1
H3

H1
h

l Right-hand shown

¢ CSSN (External / Facing / Chamfering)


L2 Side Rake Angle: -6°
Angle of Inclination: 0°
F2
F1

45°
45° L1
H3

H1
h

l Right-hand shown

D24
D24-25_edit.indd 24 05.10.2015 17:19:12
Top Clamp

¢ CSDN (External / Chamfering)


L2 Back Rake Angle: -8.5°

F1

B
45° L1

H3
45° 45°

H1
h
l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Std. Dimension (mm)
Chipbreaker Clamp Set Wrench Shim Shim Screw

External
Description
R N L H1=h H3 B L1 L2 F1 F2
020 220 040

CSRN& 2020K -12 N N 20 20 125 22 2


SP-141 M3X8
2525M-12 N N 25 12 150 22 0.8 CB-11 CE-020 LW-4
(SP-143) (M3X12)
25 27 -
3225P -12 N N 32 170
3225P -15 N 32 25 170 32.4
15 30 - 0.8 CB-51 CE-220 LW-4 SP-162 M4X10
4040R -15 N N 40 40 200 43
SP-141 M3X8
CS-N& 2525M-12 N N 25 12 25 150 20 32 - 0.8 CB-11 CE-020 LW-4
(SP-143) (M3X12)
CSKN& 2020K -12 N N 20 20 125 25 SP-141 M3X8
12 27 18 0.8 CB-11 CE-020 LW-4
(SP-143) (M3X12)
2525M-12 N N 25 25 150 32
3225P -15 N 32 15 25 170 37 32 20 0.8 CB-51 CE-220 LW-4 SP-162 M4X10
CSYN& 2020K -12 N N 20 20 125 25 SP-141 M3X8
12 27 21 0.8 CB-11 CE-020 LW-4
(SP-143) (M3X12)
2525M-12 N N 25 25 150 32
CSSN& 2020K -12 N N 20 20 125 25 16 SP-141 M3X8
12 26 0.8 CB-11 CE-020 LW-4
(SP-143) (M3X12)
2525M-12 N N 25 25 150 32 23
CSDNN 2020K -12 N 20 20 125 10
SP-141 M3X8
2525M-12 N 25 13 150 32 - 0.8 - CE-040 LW-4
(SP-143) (M3X12)
25 12.5
3225P -12 N 32 170
· Shim & Shim Screw : When using SN££1204 Insert, purchase spare parts in ( ) separately.

l Applicable Inserts
Applications Cast Iron / Hard Materials Cast Iron Hard Materials / Cast Iron When using as toolholder for CBN tools (KBN900),
Ref. to Page B89,B90 B31 C19 prepare spare parts below separately.
Ceramic Coated Carbide CBN (KBN900) Clamp Set Shim Shim Screw
Insert

Toolholder Description
SNGN1207..(SNGN1204..)
CSRN& ...-12 SNMN1207..
(SNMN1204..) (SNMN1204..) CE-030A SP-143 M3X12

CSRN& ...-15 SNGN1507.. - - -


SNGN1207..(SNGN1204..)
CS-N& ...-12 SNMN1207..
(SNMN1204..) (SNMN1204..) CE-030A SP-143 M3X12
SNGN1207..(SNGN1204..)
CSKN& ...-12 SNMN1207..
(SNMN1204..) (SNMN1204..) CE-030A SP-143 M3X12

CSKN& ...-15 SNGN1507.. - - -


SNGN1207..(SNGN1204..)
CSYN& ...-12 SNMN1207..
(SNMN1204..) (SNMN1204..) CE-030A SP-143 M3X12
SNGN1207..(SNGN1204..)
CSSN& ...-12 SNMN1207..
(SNMN1204..) (SNMN1204..) CE-030A SP-143 M3X12
SNGN1207..(SNGN1204..)
CSDNN ...-12 SNMN1207..
(SNMN1204..) (SNMN1204..) *- SP-143 M3X12
*CSDNN...-12: Clamp Set CE-040 is used continuously.
Recommended Cutting Conditions D39~D40

N : Std. Item

D25
D24-25_edit.indd 25 05.10.2015 17:19:14
Top Clamp
Toolholders for Ceramic Tools [TN££Insert]
¢ CTJN (External)
L2 Side Rake Angle: -6°

F2
Angle of Inclination: -4°

B
F1
93° L1
93°

H3
D

H1
h
l Right-hand shown

¢ CTUN (Facing)
External

Side Rake Angle: -6°


Angle of Inclination: -4°

B
F1
93°
93°

L2
H3 L1

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Chipbreaker Clamp Set Wrench Shim Shim Screw
Description
R L H1=h H3 B L1 L2 F1 F2

CTJN& 2020K -16 N N 20 20 125 25 2 SP-221 M3X8


11 21 0.8 CB-12/13 CE-020 LW-4
(SP-223) (M3X12)
2525M-16 N N 25 25 150 32 -
CTUN& 2020K -16 N N 20 20 125 25 SP-221 M3X8
11 27 - 0.8 CB-13/12 CE-020 LW-4
(SP-223) (M3X12)
2525M-16 N N 25 25 150 32
· CTJN (Chipbreaker): CB-12 for Right-hand Toolholder, CB-13 for Left-hand Toolholder.
CTUN (Chipbreaker): CB-13 for Right-hand Toolholder, CB-12 for Left-hand Toolholder.
· Shim & Shim Screw: When using TN££1604 Insert, purchase spare parts in ( ) separately.

l Applicable Inserts
Applications Cast Iron / Hard Materials Hard Materials / Cast Iron
Ref. to Page B91 C19
Ceramic CBN (KBN900)
Insert

Toolholder Description

CTJN&…-16 TNGN1607.. (TNGN1604..)


(TNMN1604..)
(TNMN1604..)
CTUN&…-16
Recommended Cutting Conditions D39~D40

N : Std. Item

D26
D26-27_edit.indd 26 05.10.2015 17:23:45
Top Clamp
Toolholders for Ceramic Tools [RN££Insert]
¢ CRSN (External / Facing)
Side Rake Angle: -6°
Angle of Inclination: -6°

B
F1
L2
L1

H3
D

H1
h
l Right-hand shown

¢ CRDN (External / Copying)

External
Back Rake Angle: -8.5°

F1

B
L2
L1
H3

H1
h

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Set Wrench Shim Shim Screw
Description
R N L H1=h H3 B L1 L2 F1

CRSN& 2020K -12 N N 20 20 125 25


SP-841 M3X8
2525M-12 N N 25 11150 26 - CE-030 LW-4
(SP-843) (M3X12)
25 32
3225P -12 N N 32 170
CRDNN 2020K -12 N 20 20 125 10
SP-841 M3X8
2525M-12 N 25 11 150 28 - CE-030 LW-4
(SP-843) (M3X12)
25 12.5
3225P -12 N 32 170
3232P -15 N 32 32 170 16
13 35 - CE-040 LW-4 SP-861 M4X10
4040R -15 N 40 40 200 20
· Shim & Shim Screw: When using RN££1204 Insert, purchase spare parts in ( ) separately.

l Applicable Inserts
Applications Cast Iron / Hard Materials Hard Materials / Cast Iron When using as toolholder for CBN tools (KBN900),
Ref. to Page B88
B88 C19 prepare spare parts below separately.
Ceramic CBN(KBN900) Clamp Set Shim Shim Screw
Insert

Toolholder Description

CRSN& ...-12 RNGN120700(RNGN120400) (RNMN120400) CE-030A SP-843 M3X12

CRDNN ...-12 RNGN120700(RNGN120400) (RNMN120400) CE-030A SP-843 M3X12

CRDNN ...-15 RNGN150700 - -


Recommended Cutting Conditions D39~D40

N : Std. Item

D27
D26-27_edit.indd 27 05.10.2015 17:23:47
Dimpled-clamp (Top Clamp)
Toolholders for Ceramic Tools [CNGX Insert]
¢ CCLN-GX (External / Facing / Back Turning)
L2 Side Rake Angle: -6°
Angle of Inclination: -6°

B
F1
95°
95° L1

H3
D

H1
h
l Right-hand shown

l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Std. Dimension (mm)
External

Clamp Set Wrench Shim Shim Screw


Description
R L H1=h H3 B L1 L2 F1

CCLN& 2525M-12GX N N 25 13 25 150 30 32 1.2 CE-410 LW-4 SP-441 M3X8

l Applicable Inserts
Applications Cast Iron
Ref. to Page B86
Ceramic
Insert

Toolholder Description

CCLN&…12GX CNGX1207..

Recommended Cutting Conditions D39~D40

¢ Features
l Improved clamping stability due to
the dimple design
l Improve machine stability and
machinability

l Edge displacement l Cutting capability


25.0 1.00
Competitor with dimple (SNMX)
Edge malposition after machining (μm)

0.80
20.0
Without dimple (SNGN)
0.60
Wear (mm)

15.0
 ■Z direction 0.40

10.0
 ■X direction 0.20 With dimple (SNGX)

5.0 0.00
0 500 1000 1500 2000 2500 3000
Cutting length (m)
0.0 Vc=800m/min, ap=1.5~2.0 mm, f=0.6mm/rev
With dimple Without dimple Competitor with dimple FC250 with scale, Dry
(Internal evaluation)
(Internal evaluation)

N : Std. Item

D28
D28-29_edit.indd 28 05.10.2015 17:26:06
Dimpled-clamp (Top Clamp)
Toolholders for Ceramic Tools [DNGX Insert]
¢ CDHN-GX (External / Copying / Back Turning)
L2 Side Rake Angle: -5°
Angle of Inclination: -8°

B
F1
107.5°
107.5° L1

H3
D

H1
h
l Right-hand shown

¢ CDJN-GX (External / Copying / Back Turning)

External
L2 Side Rake Angle: -5°
Angle of Inclination: -8°

B
F1
30°
93°
93° L1
H3

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Set Wrench Shim Shim Screw
Description
R L H1=h H3 B L1 L2 F1

CDHN& 2525M-12GX N O 14 30 CE-410 SP-521


25 25 150 32 1.2 LW-4 M3X8
2525M-15GX N O 15 33 CE-430 SP-541

CDJN& 2525M-12GX N O 14 32 CE-410 SP-521


25 25 150 32 1.2 LW-4 M3X8
2525M-15GX N O 15 38 CE-430 SP-541

l Applicable Inserts
Applications Cast Iron
Ref. to Page B87
Ceramic
Insert

Toolholder Description
CDHN& 2525M-12GX DNGX1207 …
2525M-15GX DNGX1507 …
CDJN& 2525M-12GX DNGX1207 …
2525M-15GX DNGX1507 …
Recommended Cutting Conditions D39~D40

N : Std. Item
O : Check Availability
D29
D28-29_edit.indd 29 05.10.2015 17:26:07
Dimpled-clamp (Top Clamp)
Toolholders for Ceramic Tools [SNGX Insert]
¢ CSRN-GX (External)
L2 Side Rake Angle: -6°
Angle of Inclination: -4°

F1

B
75°
75° L1

H3
D

H1
h
l Right-hand shown

¢ CSDN-GX (External / Chamfering)


External

L2 Back Rake Angle: -8.5°

F1

B
45°
L1
H3

45° 45°

H1
h

¢ CSSN-GX (External / Facing / Chamfering)


L2 Side Rake Angle: -6°
Angle of Inclination: 0°
F2

B
F1

45°
45° L1
H3

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Set Wrench Shim Shim Screw
Description
R N L H1=h H3 B L1 L2 F1 F2

CSRN& 2525M-12GX O O 12 30 SP-141 M3X8


25 25 150 27 - 1.2 CE-410 LW-4
2525M-15GX O O 13 35 SP-162 M4X10
CSDNN 2525M-12GX N 13 35 SP-141 M3X8
25 25 150 12.5 - 1.2 CE-410 LW-4
2525M-15GX N 14 40 SP-162 M4X10
CSSN& 2525M-12GX N N 12 35 23.6 SP-141 M3X8
25 25 150 32 1.2 CE-410 LW-4
2525M-15GX N N 13 40 21.1 SP-162 M4X10
l Applicable Inserts
Applications Cast Iron
Ref. to Page B90
Ceramic
Insert

Toolholder Description
CSRN& 2525M-12GX SNGX1207 …
2525M-15GX SNGX1507 …
CSDNN 2525M-12GX SNGX1207 …
2525M-15GX SNGX1507 …
CSSN& 2525M-12GX SNGX1207 …
2525M-15GX SNGX1507 …
Recommended Cutting Conditions D39~D40

N : Std. Item
O : Check Availability
D30
D30-31_edit.indd 30 05.10.2015 17:28:48
Dimpled-clamp (Top Clamp)

¢ CS-N-GX (External)
L2 Side Rake Angle: -6°
Angle of Inclination: -4°

B
F1
85° 85° L1

H3
D

H1
h
l Right-hand shown

¢ CSKN-GX (Facing)

External
Side Rake Angle: -6°
Angle of Inclination: -4°
75°

B
F1
F2
75°
L2
L1
H3

H1
h

l Right-hand shown

¢ CSYN-GX (Facing)
Side Rake Angle: -6°
Angle of Inclination: -4°

85°

B
F1
F2

85°
L2
L1
F3

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Set Wrench Shim Shim Screw
Description
R L H1=h H3 B L1 L2 F1 F2

CS-N& 2525M -12GX O O 12 SP-141 M3X8


25 25 150 30 32 - 1.2 CE-410 LW-4
2525M -15GX O O 13 SP-162 M4X10
CSKN& 2525M -12GX O O 12 27 SP-141 M3X8
25 25 150 32 23 1.2 CE-410 LW-4
2525M -15GX O O 13 26 SP-162 M4X10
CSYN& 2525M -12GX O O 12 27 21 SP-141 M3X8
25 25 150 32 1.2 CE-410 LW-4
2525M -15GX O O 13 29 23 SP-162 M4X10
l Applicable Inserts
Applications Cast Iron
Ref. to Page B90
Ceramic
Insert

Toolholder Description
CS-N& 2525M-12GX SNGX1207 …
2525M-15GX SNGX1507 …
CSKN& 2525M-12GX SNGX1207 …
2525M-15GX SNGX1507 …
CSYN& 2525M-12GX SNGX1207 …
2525M-15GX SNGX1507 …
Recommended Cutting Conditions D39~D40

O : Check Availability

D31
D30-31_edit.indd 31 05.10.2015 17:28:49
Top Clamp
Toolholders for Solid CBN Tools [CNMN Insert]
¢ CCRN-A (External)
L2 Side Rake Angle: -6°
Angle of Inclination: -6°

F1

B
75° L1
75
°

H3
D

H1
h
l Right-hand shown

¢ CCLN-A (External / Facing)


External

L2 Side Rake Angle: -5°


Angle of Inclination: -5°

F1

B
95° 95°

95° L1
95°
H3

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Set Wrench Shim Shim Screw
Description
R L H1=h H3 B L1 L2 F1

CCRN& 2525M-09A O O 25 11 25 150 27 27 0.8 CE-030A LW-4 SP-429 HH3X12


CCLN& 2525M-09A N N 25 11 25 150 28 32 0.8 CE-030A LW-4 SP-429 HH3X12

l Applicable Inserts
Applications Hard Materials / Cast Iron
Ref. to Page C19
CBN (KBN900)
Insert

Toolholder Description
CCRN&...-09A
CNMN0903..
CCLN&...-09A
* For CNMN1204 Insert toolholder, ref. to page D22
Recommended Cutting Conditions D39~D40

N : Std. Item
O : Check Availability
D32
D32-33_edit.indd 32 05.10.2015 17:35:03
Top Clamp
Toolholders for Solid CBN Tools [RNMN Insert]
¢ CRSN-A (External / Facing)
Side Rake Angle: -6°
Angle of Inclination: -6°

B
F1
L2
L1

H3

H1
D

h
l Right-hand shown

¢ CRDN-A (External / Copying)

External
Back Rake Angle: -8.5°

F1

B
L2
H3 L1

H1
h

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Set Wrench Shim Shim Screw
Description
R N L H1=h H3 B L1 L2 F1
HH BH
CRSN& 2525M-09A N N 25 150
11 25 26 32 - SP-829 - HH3X12
3225P -09A N N 32 170
CE-030A LW-4
2525M-12A N N 25 150 SP-849
11 25 26 32 - -
(SP-843)
BH3X12
3225P -12A N N 32 170
CRDNN 2525M-09A N 25 150
11 25 29 12.5 - SP-829 - HH3X12
3225P -09A N 32 170
CE-030A LW-4
2525M-12A N 25 150 SP-849
11 25 28 12.5 - -
(SP-843)
BH3X12
3225P -12A N 32 170
· -12A toolholder Shim: When using RN££1204 Insert, purchase spare parts: SP-843 in ( ) separately.

l Applicable Inserts
Applications Hard Materials / Cast Iron Cast Iron / Hard Materials When using as toolholder for ceramic tools,
Ref. to Page C19 B88 prepare spare parts below separately.
CBN(KBN900) Ceramic Shim Shim Screw
Insert

Toolholder Description
CRSN&...-09A RNMN090300 (RNGN090400) SP-826 -
RNMN120300 (RNGN120400) SP-843 M3X12
CRSN&...-12A (RNMN120400) (RNGN120700) SP-841 M3X8
CRDNN...-09A RNMN090300 (RNGN090400) SP-826 -
RNMN120300 (RNGN120400) SP-843 M3X12
CRDNN...-12A (RNMN120400) (RNGN120700) SP-841 M3X8
Recommended Cutting Conditions D39~D40

N : Std. Item

D33
D32-33_edit.indd 33 05.10.2015 17:35:04
Top Clamp
Toolholders for Solid CBN Tools [SNMN Insert]
¢ CSRN-A (External)
L2
Side Rake Angle: -6°
Angle of Inclination: -4°

F1

B
75° L1
75°

H3

H1
h
D l Right-hand shown

¢ CSKN-A (Facing)
Side Rake Angle: -6°
Angle of Inclination: -4°
External

B
F1
75° 75°

L2
L1
H3

H1
h

l Right-hand shown

¢ CSYN-A (Facing)
Side Rake Angle: -6°
Angle of Inclination: -4°
F1

B
85°
85°
L2
L1
H3

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Set Wrench Shim Shim Screw
Description
R L H1=h H3 B L1 L2 F1
HH BH

CSRN& 2525M -09A N N SP-129 - HH3X12


25 11 25 150 22 27 0.8 CE-030A LW-4
SP-148
2525M -12A N N - (SP-143) BH3X12

CSKNR 2525M -09A O 27 SP-129 - HH3X12


25 11 25 150 32 0.8 CE-030A LW-4
SP-148
2525M -12A O 29 - (SP-143) BH3X12

CSYN& 2525M -09A N N SP-129 - HH3X12


25 11 25 150 27 32 0.8 CE-030A LW-4
SP-148
2525M -12A N N - (SP-143) BH3X12
· -12A toolholder Shim: When using SN££1204 Insert, purchase spare parts: SP-143 in ( ) separately.

l Applicable Inserts
Applications Hard Materials / Cast Iron Cast Iron Cast Iron / Hard Materials When using as toolholder for ceramic tools,
Ref. to Page C19 B31 B89,B90 prepare spare parts below separately.
CBN (KBN900) Coated Carbide Ceramic Chipbreaker Clamp Set Shim Shim Screw
Insert

Toolholder Description
CSRN&...-09A SNMN0903.. - - -
SNMN1203.. (SNGN1204..) (SNMN1204..) SP-143 M3X12
CSRN&...-12A (SNMN1204..) CB-11 CE-020
(SNMN1204..) (SNGN1207..) (SNMN1207..) SP-141 M3X8
CSKN&...-09A SNMN0903.. - - -
SNMN1203.. (SNGN1204..) (SNMN1204..) SP-143 M3X12
CSKN&...-12A (SNMN1204..) CB-11 CE-020
(SNMN1204..) (SNGN1207..) (SNMN1207..) SP-141 M3X8
CSYN&...-09A SNMN0903.. - - -
SNMN1203.. (SNGN1204..) (SNMN1204..) SP-143 M3X12
CSYN&...-12A (SNMN1204..) CB-11 CE-020
(SNMN1204..) (SNGN1207..) (SNMN1207..) SP-141 M3X8
Recommended Cutting Conditions D39~D40
N : Std. Item
O : Check Availability
D34
D34-35_edit.indd 34 05.10.2015 17:38:08
Top Clamp

¢ CSSN-A (External / Facing / Chamfering)


L2 Side Rake Angle: -6°
Angle of Inclination: 0°

F2

B
F1
45° 45°
L1

H3
D

H1
h
l Right-hand shown

¢ CSDN-A (External / Chamfering)

External
L2 Back Rake Angle: -8.5°

F1

B
45° L1
H3

45° 45°

H1
h

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Set Wrench Shim Shim Screw
Description
R N L H1=h H3 B L1 L2 F1 F2
030A 040 HH BH

CSSN& 2525M-09A N N 25 SP-129 - HH3X12


25 11 25 150 26 32 0.8 CE-030A LW-4
SP-148
2525M-12A N N 23 -
(SP-143)
BH3X12

CSDNN 2525M-09A N 25 150


SP-129 - HH3X12
3225P -09A N 32 170
13 25 32 12.5 - 0.8 CE-040 LW-4
SP-148
2525M-12A N 25 150 -
(SP-143)
BH3X12

· -12A toolholder Shim: When using SN££1204 Insert, purchase spare parts: SP-143 in ( ) separately.

l Applicable Inserts
Applications Hard Materials / Cast Iron Cast Iron Cast Iron / Hard Materials When using as toolholder for ceramic tools,
Ref. to Page C19 B31 B89,B90 prepare spare parts below separately.
CBN (KBN900) Coated Carbide Ceramic Chipbreaker Clamp Set Shim Shim Screw
Insert

Toolholder Description
CSSN&...-09A SNMN0903.. - - -
SNMN1203.. (SNGN1204..) (SNMN1204..) SP-143 M3X12
CSSN&...-12A (SNMN1204..)
(SNMN1204..) CB-11 CE-020
(SNGN1207..) (SNMN1207..) SP-141 M3X8
CSDNN...-09A SNMN0903.. - - -
SNMN1203.. (SNGN1204..) (SNMN1204..) SP-143 M3X12
CSDNN...-12A (SNMN1204..) (SNMN1204..)
- -
(SNGN1207..) (SNMN1207..) SP-141 M3X8
Recommended Cutting Conditions D39~D40

N : Std. Item

D35
D34-35_edit.indd 35 05.10.2015 17:38:09
Top Clamp
Toolholders for Solid CBN Tools [TNMN Insert]
¢ CTJN-A (External)
L2 Side Rake Angle: -6°
Angle of Inclination: -4°

F1

B
93° L1
93°

H3
D

H1
h
l Right-hand shown

¢ CTUN-A (Facing)
External

Side Rake Angle: -6°


Angle of Inclination: -4°

B
F1
93°
93°
L2
H3 L1

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Set Wrench Shim Shim Screw
Description
R L H1=h H3 B L1 L2 F1

CTJN& 2525M-11A N N 25 11 25 150 22 32 0.8 CE-030A LW-4 SP-219 HH3X12


CTUN& 2525M-11A N O 25 11 25 150 27 32 0.8 CE-030A LW-4 SP-219 HH3X12

l Applicable Inserts
Applications Hard Materials / Cast Iron Cast Iron / Hard Materials
Ref. to Page C19
C13 B91
B89
CBN (KBN900) Ceramic
Insert

Toolholder Description
CTJN&...-11A
TNMN1103.. TNGN1103..
CTUN&...-11A
* TNMN1604 Insert toolholder is described in D26.
Recommended Cutting Conditions D39~D40

N : Std. Item
O : Check Availability
D36
D36-37_edit.indd 36 05.10.2015 17:39:41
Lever Lock
Toolholders for Bearing Machining [RCMT Insert]
¢ PRGC-BE (External)

B
F1
F2
L2
L1

H1
h
L3
D

H2
l Right-hand shown

¢ PRGC-BF (Facing)

External
B
F1
F2
L2
L1

H1
h

H2
L3
l Right-hand shown

l Toolholder Dimensions
Spare Parts
Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
Applicable Inserts
Description Std.
B83
H1=h H2 B L1 L2 L3 F1 F2

PRGCR 2020K -12BE N 20 20 125 22 25 15 RCMT


- - LL-1CN LS-1N LR-12C LSP-1 PC-1
1204M0-BB
2525M-12BE N 25 25 150 25 32 17
FH-2.5
2020K -16BE N 20 5 20 125 27 29 RCMT
27 22 LL-2C LS-1T LR-16C LSP-2 PC-2
1606M0-BB
2525M-16BE N 25 - 25 150 - 32
PRGCR 2020K -12BF N 20 20 125 22 25 10 RCMT
- - LL-1CN LS-1N LR-12C LSP-1 PC-1
1204M0-BB
2525M-12BF N 25 25 150 25 32 11
FH-2.5
2020K -16BF N 20 5 20 125 27 25 RCMT
27 17 LL-2C LS-1T LR-16C LSP-2 PC-2
1606M0-BB
2525M-16BF N 25 - 25 150 - 32
Recommended Cutting Conditions D39~D40

N : Std. Item

D37
D36-37_edit.indd 37 05.10.2015 17:39:42
Top Clamp
Toolholders for Bearing Machining [SNMF Insert]
¢ CBSN (External Round Chamfering)

F1

B
12゜
L2

θ
L1

30゜

H1
h
l Right-hand shown

l Toolholder Dimensions
Spare Parts
Std. Dimension (mm)
Clamp Set Wrench Shim Shim Screw Applicable
External

Description θ Inserts
R L H1=h B L1 L2 F1 B83

CBSN& 2020K -12 N N 20 20 125 20


32 9° CP-RC& LW-5 SP-RC SP3X8 SNMF1204¡¡-21
2525M-12 N N 25 25 150 25
· Clamp Set: CP-RCR for Right-hand Toolholder, and CP-RCL for Left-hand Toolholder. Recommended Cutting Conditions D39~D40
u Tooling for Bearing Machining

Facing
PRGC-BF
(D37)

Internal Round-Chamfering
CBSN-B
(F60)
Boring
SRCP-B
(F60)

External
External Round-Chamfering PRGC-BE
CBSN (D37)
(D38)

N : Std. Item

D38
D38-39_edit.indd 38 05.10.2015 17:40:51
Recommended Cutting Conditions
¢ Recommended Cutting Conditions - External Turning (Negative Insert) [ap indicates radius]

Lower Limit - Recommendation - Upper Limit


ISO Workpiece Cutting Recommended Recommended Corner-R
Hardness Applications
Classification Material Range Chipbreaker Insert Grade (rε)
Vc (m/min) ap (mm) f (mm/rev)
Finishing Continuous PV7010 0.4 260 - 340 - 500 0.05 - 0.12 - 0.6 0.03 - 0.1 - 0.22
XF
(Small ap) Interruption PV720 0.8 240 - 320 - 480 0.05 - 0.15 - 0.6 0.04 - 0.12 - 0.25
Finishing Continuous TN6010 0.4 250 - 320 - 380 0.2 - 0.5 - 0.7 0.07 - 0.12 - 0.2
XP
(Gloss Oriented) Interruption TN620 0.8 240 - 310 - 370 0.2 - 0.5 - 0.7 0.07 - 0.12 - 0.2
Finishing Continuous PV7010 0.4 250 - 300 - 350 0.2 - 0.5 - 0.7 0.07 - 0.12 - 0.2
(Tool Life Oriented) Interruption
XP
PV720 0.8 240 - 290 - 340 0.2 - 0.5 - 0.7 0.07 - 0.12 - 0.2 D
Finishing-Medium Continuous TN6020 0.4 250 - 300 - 350 0.5 - 1.0 - 1.5 0.17 - 0.25 - 0.3
XQ
(Gloss Oriented) Interruption TN620 0.8 240 - 280 - 340 0.5 - 1.0 - 1.5 0.17 - 0.25 - 0.3
Low Carbon Finishing-Medium Continuous PV7010 0.8 250 - 300 - 350 0.5 - 1.0 - 1.5 0.17 - 0.25 - 0.3
Steel HB XQ

(Tool Life Oriented) Interruption PV720 0.8 240 - 280 - 340 0.5 - 1.0 - 1.5 0.17 - 0.25 - 0.3
Low Carbon 300 Medium- Continuous PV720 0.8 220 - 260 - 320 0.8 - 1.5 - 2.0 0.25 - 0.3 - 0.4
XS

External
Alloy Roughing Interruption CA515 0.8 160 - 210 - 260 0.8 - 1.5 - 2.0 0.25 - 0.3 - 0.4
Continuous CA515 0.8 180 - 220 - 260 1.0 - 2.5 - 3.5 0.2 - 0.3 - 0.4
Roughing PG
Interruption CA525 1.2 150 - 200 - 240 1.0 - 2.5 - 3.5 0.2 - 0.3 - 0.4
Medium-Roughing Continuous CA515 0.8 150 - 200 - 240 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
PT
High Feed Rate Interruption CA525 1.2 120 - 180 - 220 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
Roughing Continuous CA515 1.2 150 - 200 - 240 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
PH
High Feed Rate Interruption CA525 1.6 120 - 180 - 220 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Roughing Continuous PX CA515 1.2 150 - 200 - 240 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
(Low Cutting Force) Interruption (Single Side) CA525 1.6 120 - 180 - 220 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Finishing Continuous WP PV7010 0.8 200 - 250 - 300 0.3 - 0.5 - 1.0 0.2 - 0.3 - 0.4
(Time Oriented) Interruption (Wiper) CA515 0.8 160 - 220 - 280 0.3 - 0.5 - 1.0 0.2 - 0.3 - 0.4
Finishing-Medium Continuous WQ PV7010 0.8 180 - 220 - 260 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.4
(Time Oriented) Interruption (Wiper) CA525 0.8 130 - 180 - 240 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.4
Finishing Continuous TN6010 0.4 200 - 250 - 300 0.2 - 0.5 - 1.5 0.04 - 0.16 - 0.28
PP
(Gloss Oriented) Interruption TN6010 0.8 180 - 230 - 280 0.2 - 0.5 - 1.5 0.05 - 0.2 - 0.35

P Finishing
(Tool Life Oriented)
Continuous
Interruption
PP
PV7010
PV720
0.4
0.8
200 -
200 -
250
240
-
-
300
290
0.2
0.2
- 0.5 -
- 0.5 -
1.5
1.5
0.04 - 0.16
0.05 - 0.2
- 0.28
- 0.35
Medium Finishing-Medium Continuous TN6010 0.8 180 - 230 - 270 0.5 - 1.5 - 2.5 0.1 - 0.2 - 0.3
Carbon Steel HB PQ

(Gloss Oriented) Interruption TN620 1.2 160 - 220 - 260 0.5 - 1.5 - 2.5 0.1 - 0.17 - 0.25
Medium 300 Finishing-Medium Continuous PV7010 0.8 160 - 210 - 260 0.5 - 1.5 - 2.5 0.1 - 0.2 - 0.3
PQ
Carbon Alloy (Tool Life Oriented) Interruption CA525 0.8 140 - 200 - 240 0.5 - 1.5 - 2.5 0.1 - 0.17 - 0.25
Medium- Continuous CA515 0.8 150 - 200 - 240 1.0 - 2.5 - 3.5 0.2 - 0.3 - 0.4
PG
Roughing Interruption CA525 1.2 120 - 160 - 200 1.0 - 2.5 - 3.5 0.2 - 0.3 - 0.4
Medium-Roughing Continuous CA515 0.8 120 - 180 - 230 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
PT
High Feed Rate Interruption CA525 1.2 100 - 150 - 200 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
Roughing Continuous CA515 1.2 120 - 180 - 230 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
PH
High Feed Rate Interruption CA525 1.6 100 - 150 - 200 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Roughing Continuous PX CA515 1.2 120 - 180 - 230 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
(Low Cutting Force) Interruption (Single Side) CA525 1.6 100 - 150 - 200 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Finishing Continuous TN6010 0.4 150 - 200 - 250 0.2 - 0.5 - 1.5 0.04 - 0.16 - 0.28
PP
(Gloss Oriented) Interruption TN620 0.8 140 - 180 - 240 0.2 - 0.5 - 1.5 0.05 - 0.2 - 0.35
Finishing Continuous PV7010 0.4 120 - 180 - 240 0.2 - 0.5 - 1.5 0.04 - 0.16 - 0.28
PP
(Tool Life Oriented) Interruption CA515 0.8 100 - 150 - 200 0.2 - 0.5 - 1.5 0.05 - 0.2 - 0.35
Finishing- Continuous CA515 0.8 120 - 160 - 220 0.5 - 1.5 - 2.5 0.15 - 0.25 - 0.3
PQ
Medium Interruption CA525 0.8 100 - 140 - 180 0.5 - 1.5 - 2.5 0.15 - 0.2 - 0.25
HB
High Carbon Medium- Continuous CA515 0.8 120 - 150 - 200 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.5
≤ PG
Alloy 280 Roughing Interruption CA525 0.8 100 - 130 - 180 1.0 - 2.0 - 3.0 0.15 - 0.2 - 0.3
Medium-Roughing Continuous CA515 0.8 100 - 140 - 180 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
PT
High Feed Rate Interruption CA525 1.2 80 - 120 - 160 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
Roughing Continuous CA515 1.2 100 - 140 - 180 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
PH
High Feed Rate Interruption CA525 1.6 80 - 120 - 160 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Roughing Continuous PX CA515 1.2 100 - 140 - 180 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
(Low Cutting Force) Interruption (Single Side) CA525 1.6 80 - 120 - 160 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7

D39
D38-39_edit.indd 39 05.10.2015 17:40:51
Recommended Cutting Conditions
¢ Recommended Cutting Conditions - External Turning (Negative Insert) [ap indicates radius]

Lower Limit - Recommendation - Upper Limit


ISO Workpiece Cutting Recommended Recommended Corner-R
Hardness Applications
Classification Material Range Chipbreaker Insert Grade (rε)
Vc (m/min) ap (mm) f (mm/rev)
Finishing Continuous TN620 0.8 120 - 160 - 200 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2
PQ
(Gloss Oriented) Interruption TN620 0.8 100 - 120 - 150 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.15
Continuous CA6515 0.4 120 - 180 - 240 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2
Finishing MQ
Interruption CA6525 0.8 100 - 160 - 220 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.15
HB
Stainless Medium-Roughing Continuous CA6515 0.4 120 - 160 - 200 1.0 - 2.0 - 3.0 0.1 - 0.2 - 0.3
D Steel

220 (Chip Control Oriented) Interruption
MS
CA6525 0.8 80 - 140 - 180 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.4
Medium-Roughing Continuous CA6515 0.4 120 - 160 - 200 1.0 - 2.0 - 3.0 0.15 - 0.25 - 0.35
MU
(Sharpness Oriented) Interruption CA6525 0.8 80 - 140 - 180 1.0 - 2.0 - 3.0 0.15 - 0.25 - 0.3
Continuous CA6515 0.8 100 - 140 - 180 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4
Roughing Standard

M Finishing
Interruption
Continuous
PQ
CA6525 1.2
TN620 0.8
80
100
-
-
120
120
- 150
- 150
1.0
0.5
- 2.0 -
- 1.0 -
4.0
1.5
0.2
0.05
- 0.3 - 0.4
- 0.1 - 0.15
External

(Gloss Oriented) Interruption TN620 0.8 80 - 100 - 120 0.5 - 1.0 - 1.5 0.05 - 0.08 - 0.1
Continuous CA6515 0.4 100 - 120 - 150 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2
Finishing MQ
Interruption CA6525 0.8 80 - 100 - 120 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.15
HB
Stainless Medium-Roughing Continuous CA6515 0.4 100 - 120 - 150 1.0 - 1.5 - 2.0 0.1 - 0.15 - 0.25
≤ MS
Steel 300 (Chip Control Oriented) Interruption CA6525 0.8 80 - 100 - 120 1.0 - 2.0 - 3.0 0.1 - 0.15 - 0.2
Medium-Roughing Continuous CA6515 0.4 100 - 120 - 150 1.0 - 1.5 - 2.0 0.1 - 0.15 - 0.25
MU
(Sharpness Oriented) Interruption CA6525 0.8 80 - 100 - 120 1.0 - 2.0 - 3.0 0.1 - 0.15 - 0.2
Continuous CA6515 0.8 80 - 100 - 120 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.4
Roughing Standard
Interruption CA6525 1.2 60 - 80 - 100 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4
Continuous KBN475 0.8 400 - 800 -1200 0.05 - 0.2 - 0.5 0.1 - 0.2 - 0.3
High Speed Without
Continuous Chipbreaker KBN900 1.2 500 - 900 -1200 0.1 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Machining
Interruption KBN900 1.2 500 - 700 - 900 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.2
Finishing Continuous PV7005 0.8 300 - 350 - 400 0.5 - 1.0 - 1.5 0.1 - 0.2 - 0.3
Standard
(Gloss Oriented) Interruption PV720 0.8 150 - 200 - 300 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2
HB Finishing Continuous KA30 1.2 300 - 500 - 700 0.3 - 0.5 - 1.0 0.1 - 0.2 - 0.3
Gray Cast ≤ (Ceramic) Continuous Without PT600M 0.8 300 - 450 - 600 0.3 - 0.5 - 1.0 0.1 - 0.2 - 0.3
Iron 250 Medium Continuous Chipbreaker CS7050 1.2 300 - 450 - 550 1.0 - 2.0 - 3.0 0.15 - 0.25 - 0.35
(Ceramic) Interruption KS6050 1.2 250 - 400 - 500 1.0 - 2.0 - 3.0 0.15 - 0.2 - 0.3
Continuous CA4505 0.8 200 - 250 - 300 0.5 - 2.0 - 2.5 0.1 - 0.2 - 0.3
K Medium
Interruption
Continuous
Standard
CA4515 1.2
CA4505 0.8
150
200
-
-
200
250
- 250
- 300
0.5
1.0
- 2.0 -
- 2.0 -
2.5
4.0
0.08
0.2
- 0.15 - 0.2
- 0.3 - 0.4
Roughing ZS
Interruption CA4515 1.2 150 - 200 - 250 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4
High Speed Continuous Without KBN60M 0.4 200 - 300 - 400 0.1 - 0.3 - 0.5 0.1 - 0.15 - 0.2
Machining Continuous Chipbreaker PT600M 0.8 200 - 250 - 350 0.1 - 0.5 - 1.0 0.1 - 0.2 - 0.4
Finishing Continuous PV7005 0.8 150 - 250 - 300 0.5 - 1.0 - 1.5 0.1 - 0.2 - 0.3
HB Standard
Nodular Cast ≤
(Gloss Oriented) Interruption PV720 0.8 120 - 200 - 250 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2
Iron 270 Continuous CA4505 0.8 150 - 200 - 250 0.5 - 2.0 - 2.5 0.1 - 0.2 - 0.3
Medium Standard
Interruption CA4515 1.2 120 - 180 - 220 0.5 - 2.0 - 2.5 0.08 - 0.15 - 0.2
Continuous CA4505 0.8 150 - 200 - 250 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4
Roughing ZS
Interruption CA4515 1.2 120 - 180 - 220 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4
High Speed Machining Without
Non-ferrous Continuous Chipbreaker KPD001 0.4 300 - 800 -2000 0.05 - 0.5 - 1.0 0.05 - 0.1 - 0.15
(Rainbow Surface Gross)
Metals HB
N Copper Alloy
Aluminum

100
Finishing
Continuous
Interruption
A3
KW10
KW10
0.8
0.8
400
400
-
-
500
500
-
-
700
700
0.5
0.5
- 1.0 -
- 1.0 -
2.0
2.0
0.1
0.1
- 0.2 - 0.25
- 0.2 - 0.25
Aluminum Alloys
Continuous KW10 0.8 200 - 300 - 500 1.0 - 2.0 - 3.5 0.1 - 0.3 - 0.4
Medium AH
Interruption KW10 0.8 200 - 300 - 500 1.0 - 2.0 - 3.5 0.1 - 0.3 - 0.4
Precision Finishing Continuous Without KPD001 0.4 100 - 150 - 180 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
(Rainbow Surface Gross) Interruption Chipbreaker KPD001 0.4 70 - 120 - 150 0.05 - 0.3 - 0.5 0.03 - 0.07 - 0.1
HB
Titanium Continuous SW05 0.4 40 - 70 - 100 0.2 - 0.5 - 1.0 0.05 - 0.2 - 0.3
≤ Finishing MQ
Alloys 400 Interruption SW05 0.4 40 - 70 - 100 0.2 - 0.5 - 1.0 0.05 - 0.15 - 0.2

S Medium
Continuous
Interruption
MU
SW05
SW05
0.8
0.8
40
40
-
-
60
60
-
-
80
80
0.5
0.5
- 1.0 -
- 1.0 -
3.0
3.0
0.1
0.1
- 0.25 - 0.35
- 0.2 - 0.3
Continuous PR1310 0.4 40 - 60 - 80 0.2 - 0.5 - 1.5 0.03 - 0.08 - 0.12
HB Finishing MQ
Heat-resistant Interruption PR1310 0.8 40 - 60 - 80 0.2 - 0.5 - 1.5 0.05 - 0.1 - 0.15

Alloys 350 Continuous PR1310 0.8 40 - 60 - 80 0.5 - 1.0 - 2.0 0.05 - 0.1 - 0.15
Medium MS
Interruption PR1310 1.2 40 - 60 - 80 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.2
40~50 Continuous PQ CA515 0.8 60 - 100 - 120 0.1 - 0.3 - 0.5 0.05 - 0.08 - 0.1
Finishing
HRC Interruption Standard CA515 0.8 30 - 50 - 70 0.1 - 0.3 - 0.5 0.05 - 0.08 - 0.1
40~50 HRC Continuous Without PT600M 0.8 60 - 80 - 100 0.2 - 0.5 - 0.7 0.05 - 0.1 - 0.15
Hardened Steel Finishing
H Hard Materials
50~65 HRC

Finishing
Continuous Chipbreaker PT600M 1.2
Continuous ME KBN05M 0.8
30
100
-
-
40
150
-
-
60
200
0.2
0.05
- 0.5 -
- 0.3 -
0.7
0.5
0.05
0.05
- 0.1 - 0.15
- 0.08 - 0.1
50~68 Interruption MET KBN05M 1.2 90 - 140 - 180 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
HRC Continuous Without KBN900 1.2 80 - 100 - 120 0.5 - 1.0 - 2.0 0.05 - 0.1 - 0.2
Medium
Interruption Chipbreaker KBN900 Radius 70 - 90 - 110 0.3 - 0.7 - 1.0 0.05 - 0.1 - 0.15

D40
D40_edit.indd 40 05.10.2015 17:41:28
Small Tools
E1~E48
Summary of Turning / Advice on one point E2~E10
Small Tools Identification System E11
Toolholders for Back Turning E12~E19 E
TKFB Insert (Back Turning, Goose-neck Holder) E12
TKF-AS Insert (Back Turning, Goose-neck Holder) E16
ABS Insert (Back Turning) E17
ABW Insert (Back Turning) E18

Small Tools
Goose-neck Holder E20~E21
DC££Insert (Goose-neck Holder) E20
VP££Insert (Goose-neck Holder) E21

Toolholders for External Turning (Back Clamp / Screw Clamp) E22~E33


CC££Insert (Without Offset / With Offset) E22
DC££Insert (Without Offset / With Offset) E24
DP££Insert (Without Offset) E28
TC/TP££Insert E29
VB/VC££Insert (Without Offset / With Offset) E30
VP££Insert (Without Offset / With Offset) E32

External Sleeve Holder E34~E36


CC££Insert E34
DC££Insert E35
VB/VC££Insert E36

Toolholders for Small Double Sided Tooling (Screw Clamp) E37~E39


CN£U Insert (Without Offset) E38
DN£U Insert (Without Offset) E38
TN£U Insert (Without Offset) E39

Toolholder for Double Sided Tooling for Automatic Lathe (Lever Lock) E40~E41
CN££Insert (Without Offset) E40
TN££Insert (Without Offset) E41

External Toolholder (Top Clamp) E42~E43


SP£R/SP£N Insert E42
TP£R/TP£N Insert E43

Technical Information E44~E45


Recommended Cutting Conditions E44

Alternative Toolholder Reference Table for Small Tools E46~E48

<= CAPA / ÍNDICE => E1


E1 edit.indd 1 06.10.2015 10:35:06
Summary of Turning
¢ External / Copying
93° 93° 93° 95° 95° 62.5° 62.5°

SDLC-FF
ADJC-FF SDJC-FF SDJC SDLP-FF SDLN-FF SDNC-F SDNC
Back Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp
Without Offset Without Offset Without Offset Without Offset
E24 E25 E25 E26,E28 E38 E27 E27

E
Small Tools

¢ External
¢ External / Facing ¢ External Sleeve Holder
95° 95° 95° 95° 91° 95°

S...SDLC
ACLC-FF SCLC-FF SCLC SCLN-FF STGC(P) STLN-FF Screw Clamp
Back Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Shank Dia.
Without Offset Without Offset Without Offset Without Offset f12~f25.4
E22 E23 E23 E38 E29 E39 E35

¢ Tooling example (1) CNC Automatic lathe (Gang Type)

Cut-Off Back Grooving External Threading Boring


(Chapter H) Turning (Chapter G) (Chapter J) (Chapter F)

Tools installed on Gang Type Automatic Lathe

E2
E 2-3 edit.indd 2 06.10.2015 10:36:52
¢ Back Turning
4.7 4.7
2.8 2.8 4.7 4.7

8.2

8.2
4.2

4.2

4.2
4.2

AABS-40F SABS-40F AABW-40F SABW-40F AABW-50F SABW-50F KTKF


Back Clamp Screw Clamp Back Clamp Screw Clamp Back Clamp Screw Clamp Screw Clamp
Edge Width: 2.8 Edge Width: 2.8 Edge Width: 4.7 Edge Width: 4.7 Edge Width: 4.7 Edge Width: 4.7 Edge Width: 1.5~3.8
ap: ~4.0 ap: ~4.0 ap: ~4.0 ap: ~4.0 ap: ~5.0 ap: ~5.0 Max. ap: 1.8~5.5 E
E17 E17 E18 E18 E19 E19 E12

¢ External / Facing / Copying / Undercutting

Small Tools
117.5° 117.5°

SVPB SVPP-FF
Screw Clamp Screw Clamp
Without Offset
E31 E33

¢ Tooling example (2) CNC Automatic lathe (Gang Type)

Solid End Mill


(Chapter L)

Boring
(Chapter F)

Drilling
(Chapter K)

Tools installed on gang tool post + milling toolholder


Cut-Off Back Grooving External External Threading
(Chapter H) Turning (Chapter G) (Chapter J)

E3
E 2-3 edit.indd 3 06.10.2015 10:36:54
Summary of Turning

For Swiss tool automatic lathe (Gang type tool post)

How to use
Goose-neck holder
¢ Swiss tool automatic lathe (Guide bush system)

Goose-neck holder is applicable to automatic lathes whose toolholder does not move to longitudinal direction (Z-axis direction).
E l In case of machining with the conventional toolholder

Guide bush
Bar material (Workpiece) Goose-neck Holder is applicable to automatic
lathe that toolholder does not move to longitudinal
(X-axis direction)

direction (Z-axis direction)


Small Tools

(Z-axis direction) Toolholder motion


Movement of
the workpiece
Short distance (Close to guide bush)

l Problems of machining with the conventional toolholder

Problems of machining with a conventional toolholder Problems of Toolholder Installation

<Case 1> When using a conventional toolholder,


During multiple passes,
when bar material returns 1) Additional space is required for an
into guide bush, the burr adapter.
contacts and breaks
guide bush. 2) Toolholder’s handling is difficult
due to limited space.
<Case 2> 3) Necessary to buy an adapter.
The workpiece burr
contacts the guide bush 4) An adapter may interfere with the
and causes dimensional next toolpost.
variation.

<Case 3>
Adapter Tool post
During multiple passes,
when bar material
returns into guide bush,
the chips contacts and
breaks guide bush.

<Case 4>
Bar material deviation
from the guide bush
disables machining.

E4
E 4-5 edit.indd 4 06.10.2015 10:37:35
¢ Advantages of Goose-neck Holder

Advantages of Using Goose-neck Holder

When using Goose-neck Holder

1) Machining precision improves by additional finishing process.


2) Chips do not come into the guide bush.
3) Better chip control due to large chip evacuation space. E

Available for machining after Available for roughing and finishing


roughing without returning with one Goose-neck Holder.

Small Tools
Pattern 2
bar material into guide bush,
preventing damages and
improving precision.

Pattern 1
Roughing-Finishing

For better chip control

Roughing
Optimum cutting edge
position and large
space for efficient chip
evacuation.

* With conventional
threading toolholders,
chip biting into guide
bush can cause
Finishing
damages on threads.
Threading

Advantages of Toolholder installation Goose-neck Holder Tool post

When using a Goose-neck holder

1) Maximum number of toolholders can be


attached.

2) No interference with next toolpost.

E5
E 4-5 edit.indd 5 06.10.2015 10:37:40
Summary of Turning
¢ External Sleeve Holder

More tools attachable to CNC Automatic Lathe!


Limit to attachable tools at intricate part machining Use External Sleeve Holder Tools

p
p
p
5r 3r 5r 3r

E S...SCLC S...SDUC S...SDLC S...SVUB(C)


Screw Clamp Screw Clamp Screw Clamp Screw Clamp
Shank Dia. Shank Dia Shank Dia Shank Dia
f12~f25.4 f14~f25.4 f12~f25.4 f12~f25.4

E34 E35 E35 E36


Ref. to Page R34~R41 for Tooling Layout and Automatic Lathe List by Manufacturer.
Small Tools

l Finishing by Sleeve Holder

1) Roughing by grooving toolholder


2) Finishing by Sleeve Holder improves chip control
and reduces cutting time

¢ Tooling Example (3) CNC Automatic Lathe (Opposed Gang Type)


■External / Facing

■External / Copying

■Grooving

(Chapter G)

■Threading

(Chapter J)

■Boring

(Chapter F)

Ref. to Page R34~R41 for Tooling Layout and Automatic Lathe List by Manufacturer.

E6
E 6-7 edit.indd 6 06.10.2015 10:40:37
¢ Toolholders for Small Double Sided Tooling (Screw Clamp)
Applications External / Facing External / Up Facing External / Copying
Cutting Edge Angle 95° 95° 95°

Screw Clamp 5°

5° 5°
(Without Offset)

SCLN STLN SDLN


Ref. to Page E38 E39 E38

Newly designed negative inserts (double-sided) enable high productivity and stability E
by economical doubled insert edge numbers
Sharp cutting equivalent to positive inserts (single-sided)
¢ Toolholder for Double Sided Tooling for Automatic Lathe
(Lever Lock, Without Offset)

Small Tools
Applications External / Facing External / Up Facing
Cutting Edge Angle 95° PCLNR1620JX-12FF 95° PTLNR1620JX-16FF

F1

F1

B
Lever Lock 5°
95° 95°

S
5° L2 5° L2

(Without Offset) L1

H1
PCLN-FF PTLN-FF
Ref. to Page E40 E41

The Lever lock type is available for small tools for external machining.

¢ Top Clamp (For Insert without Hole)


External / Facing /
Applications External / Chamfering External Facing
Chamfering
Cutting Edge Angle 45° 60° 45° 75° 91° 15° -1°

Top Clamp

CSDP CTTP CSSP CSBP CTGP CSKP CTFP


Ref. to Page E42 E43 E42 E42 E43 E42 E43

¢ Tooling Example (4)

Boring
(Chapter F)

Drilling
(Chapter K)

Cut-Off Back External External Grooving Threading


(Chapter H) Turning (Chapter G) (Chapter J)

Ref. to Page R34~R41 for Tooling Layout and Automatic Lathe List by Manufacturer.

E7
E 6-7 edit.indd 7 06.10.2015 10:40:40
Advice on one point
¢ Chip control improvement at external machining · Chip Control Oriented

5
Steel
5
Stainless Steel
1) Choose a chipbreaker applicable for varying ap
4 4

3 3

ap(mm)

ap(mm)
GQ GQ
l Applicable to high precision cutting, sharp cutting due to 2 2

periphery ground edge 1


GF 1 GF
CF CF
l Superior surface finish due to anti-adhesion polished edge 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f(mm/rev) f(mm/rev)

· Low Cutting Force

5
Steel 5
Stainless Steel
4 4 CK
CK General purpose
General purpose

ap(mm)

ap(mm)
3 3

2 2 SK
Finishing

1 1
SK
Finishing
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f(mm/rev) f(mm/rev)

2) Improve chip control dividing tool passes into 2; roughing and finishing
Small Tools

l When chip control is not good in 1 pass machining,


_ Use Goose-neck Holders or Sleeve Holders
Countermeasures (1)
Finishing by Goose-neck Holder

Roughing and finishing at one time


by conventional toolholder
<Case>
Bad chip control

After roughing

Countermeasures (2)
Finishing: Move Sleeve Holder forward

¢ How to choose toolholders to improve productivity in external turning


Medium-roughing of steel
Applications Tooling Example Toolholder Advantages Workpiece Dia.
(Radial ap: mm)
SCLN-FF
Small Double Sided Tooling
SDLN-FF Cost reduction Over f6 ap=~2.5mm
(Screw Clamp)
STLN-FF
Medium-roughing
Toolholder for Double Sided Tooling
PCLN-FF
for Automatic Lathe (Lever Lock) Cost reduction Over f16 ap=1.5~5mm
PTLN-FF
+ FP-TK Chipbreaker
Small Double Sided Tooling
Cost reduction Under f16 ap=~2.5mm
Ref. to Page E9 (Screw Clamp)
Fig.1 Goose-neck Holder
Chip Control - -
(External Sleeve Holder)
Toolholder for Double Sided Tooling
for Automatic Lathe (Lever Lock) Cost reduction f16~f32 ap=1.5~5mm
Medium-roughing Ref. to Page E9 + FP-TK Chipbreaker
+ Fig.2
Goose-neck Holder
Finishing Chip Control - -
(External Sleeve Holder)
Long curled chips are
Toolholder for Grooving evacuated toward a f16~f32 ap=over 4mm
Ref. to Page E9 fixed direction.
Fig.3
Goose-neck Holder
Chip Control - -
(External Sleeve Holder)

E8
E 8-9 edit.indd 8 06.10.2015 10:41:02
l External toolholder selection for productivity improvement

Guideline for roughing: ap=~2.5mm Improvement of Finishing (1)


Use Goose-neck Holder

<Roughing>
Use Small Double Sided Tooling

E
Improvement of Finishing (2)
Use External Sleeve Holder

Small Tools
Fig.1

Guideline for roughing: ap=1.5~5mm Improvement of Finishing (1)


Use Goose-neck Holder

<Roughing>
Use FP-TK Chipbreaker (G-class negative insert)

Improvement of Finishing (2)


Use External Sleeve Holder

Fig.2

Guideline for roughing: ap= over 4mm Improvement of Finishing (1)


Use Goose-neck Holder

<Roughing>
Use grooving toolholder

Improvement of Finishing (2)


Use External Sleeve Holder

Fig.3

E9
E 8-9 edit.indd 9 06.10.2015 10:41:03
Summary of Turning
Cutting tool for small workpiece Inserts for back turning

KTKF Ref. to Page E12 TKFB Ref. to Page E12

 Molded Chipbreaker
(GQ Chipbreaker)
Improved chip control
GQ Chipbreaker
 Insert Grades for Steel Machining
E PR1425
 Insert Grades for
Inserts and toolholders are compatible
Stainless Steel Machining TKF-AS

Small Dia. Cut-Off Back Turning Threading


PR1535 NEW
Small Tools

 "TKF..L-ASR" type is

added in "TKF-AS" PCD inserts

KTKF is applicable to back turning, threading and cut-off with one toolholder

l Tooling example of KTKF toolholder

Solid End Mill


(Chapter L)

Boring
(Chapter F) Boring
(Chapter F)

Drilling Drilling
(Chapter K) (Chapter K)

Cut-Off Back External External Grooving Threading


Cut-Off Back Grooving External External Threading (Chapter H) Turning (Chapter G) (Chapter J)
(Chapter H) Turning (Chapter G) (Chapter J)

l Details of cutting edge


Small machining General purpose Large machining

3.8

1.5 2.8
(6.3)
S
(2.6)
S

(4.6)
S

Cutting Edge Length Cutting Edge Length Cutting Edge Length


Description Description Description
S S S
TKFB12R15.. 2.1 TKFB12R28.. 4.2 TKFB16R38.. 5.8
- - TKFB12L28.. 4.4 TKFB16L38.. 6.2
For small diameter and short length For general purpose Large ap at one pass
workpiece Good chip control
Stable machining with minimum
overhang

E10
E 10-11 edit.indd 10 06.10.2015 10:41:51
Small Tools Identification System
¢ Square Shank Identification System
Manufacture's Option
A: Back Clamp C: 80° Rhombic R: Right-hand
C: Top Clamp D: 55° Rhombic Shank Height Shank Width Optional Mark
S : 90° Square L : Left-hand (mm) (mm) or Number
P : Lever Lock T : 60° Triangle e.g.)
N: Neutral
S : Screw Clamp V : 35° Rhombic FF: Without Offset

Clamping System Insert Shape Hand of Tool Shank Height Shank Width Others

E
S C L C R 12 12 JX 09 FF

Small Tools
Cutting Edge Angle Insert Relief Angle Toolholder Length Insert Size

A B D F G
45° 90° 90° C
90° 75° T
L1
L L
D (mm)
L
J K L N P B: 5° Positive F : 80 JX: 120
93° 75° 95° 63° (85) K : 125 D
C: 7° Positive V
95°
117.5°
H: 100 M: 150
L
N: 0° Negative
S T V P : 11° Positive
S
45° 60°
72.5°
L

l Some back turning toolholders are Kyocera's original products, therefore their descriptions are not accordant with international standards.

¢ External Sleeve Holder Identification System


C: 80° Rhombic
F: 80 H: 100
(85) K: 125 D: 55° Rhombic
S Steel G: 90 (120) S: Screw Clamp L: Left-hand
V: 35° Rhombic

Shank Toolholder Length Clamping System Insert Shape Hand of Tool

S 20 K − S C L C L 09

Bar Diameter Cutting Edge Angle Insert Relief Angle Insert Size

L U
95° C D
93°
95°
α L L

B: 5° Positive V
C: 7° Positive L

l Specification may change without any prior notice.


l Due to the installation size contrains on the machine, the toolholder length of some products
may not match with the symbol.
E11
E 10-11 edit.indd 11 06.10.2015 10:41:52
Screw Clamp
Toolholders for Back Turning (TKFB Insert)
¢ KTKF / KTKF Goose-neck Holder
T

F1

F1

B
F2

KTKF&1616JX-..(F2=10mm) °
60
KTKF&2020JX-..(F2=12mm) Fig.1
shows above figure

H1
h

h
L2
KTKF&2020..

2
shows above figure KTKF&1010JX-..
L1
shows above figure

l Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
E
<Goose-neck Holder>
T

8
F1
B

F1
8
T
L1


F1
B

T
Fig.2

F1


Small Tools

KTKFL1620JX-12


L1
shows above figure


H1

h
H1

h
l Left-hand shown Left-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Spare Parts
Std. Dimension (mm)
Clamp Screw Wrench

Drawing
Applicable
Description
Inserts
R L H1=h B L1 L2 F1 T

KTKF& 1010JX-12 N N 10 10 15 10
1212JX-12 N N 12 12 12
120 6 SB-4590TRWN LTW-10S TKFB12& …
1616JX-12 N N 16 16 - 16
2020JX-12 N N 20 20 20
KTKF& 1010JX-16 N N 10 10 20 10
Fig.1
1212JX-16 N N 12 12 12
120 8 SB-4590TRWN LTW-10S TKFB16& …
1616JX-16 N N 16 16 - 16
2020JX-16 N N 20 20 20
KTKF& 1212F-12 N N 6 TKFB12& …
12 12 85 - 12 SB-4590TRWN LTW-10S
1212F-16 N N 8 TKFB16& …
KTKFL 1216JX-12 N 12 16 16
120 - 6 Fig.2 SB-4590TRWN LTW-10S TKFB12L …
1620JX-12 N 16 20 20
· Dimension T shows the distance from the Toolholder to the cutting edge.

l Applicable Inserts (Ref. to Page B80) l Applicable Inserts (Molded Chipbreaker, Ref. to Page B81)

Insert Corner-R (rε) Corner-R (rε)


Description Insert Description
Photo shows Right-hand (mm) (mm)
B φd
TKFB 12R15005M < 0.05 TKFB 12R28005-GQ 0.05

0.4
a
W


Id
a rH

B
12R28005M < 0.05 15° θ
12R28015-GQ 0.15
W

4° 0°
12R28010M < 0.1 TKFB 16R38005-GQ 0.05
H

TKFB 16R38005M < 0.05 16R38015-GQ 0.15


H

l Right-hand shown

l Right-hand shown 16R38010M < 0.1 Recommended Cutting Conditions E45


Id B
u Combination of Toolholders and Inserts
a rH

TKFB 12L28005MR < 0.05


rH
a
W

W
T


60°

60
°
Id
12L28010MR < 0.1 Toolholder Right-hand(R) Toolholder Left-hand(L)
Insert Right-hand(R) Insert Left-hand(L)
TKFB 16L38005MR < 0.05
H
H

l Left-hand shown 16L38010MR < 0.1


TKFB12L
TKFB12R
Recommended Cutting Conditions E45

N : Std. Item

E12
E 12-13 edit.indd 12 06.10.2015 10:45:31
TKFB type GQ Chipbreaker for back Turning
Solution for problems in the conventional back-turning tools
Original 3D molded chipbreaker realizes excellent surface finish by smooth chip control

Point 1 Original double-function chipbreaker


for improved chip control E

Function 1: Turning
Preventing chip

Small Tools
entanglement
Stable chip
control
GQ Chipbreaker

Function 2: Grooving
Competitor A (Ground Chipbreaker)
Preventing chip
biting Good surface
roughness

Competitor A
GQ Chipbreaker (Ground Chipbreaker)

Point 2 Excellent surface finish by preventing chip biting and clogging


Cutting Conditions : Vc=100m/min ap=3.0mm f=0.02mm/rev (Grooving), 0.05mm/rev (Turning)
 Surface finish comparison Workpiece material : S45C Wet

TKFB GQ Chipbreaker Competitor B (Ground Chipbreaker)

Facing External Facing External

Workpiece
surface
Excellent surface Chip biting
Rz=2.92µm Rz=3.85µm Rz=31.23µm Rz=7.67µm

GQ Chipbreaker realizes excellent surface finish with single pass. Suitable for cycle time reduction.

E13
E 12-13 edit.indd 13 06.10.2015 10:45:34
Toolholders for Back Turning (TKFB Insert)
¢ Details of cutting edge and how to select
l Details of cutting edge l Selection
Small machining General purpose Large machining

3.8

1.5 2.8
Small machining
TKFB12R15..

(6.3)
S
(2.6)
S

(4.6)
S

E Cutting Edge Length Cutting Edge Length Cutting Edge Length


Description Description Description
S S S
General purpose
TKFB12R15.. 2.1 TKFB12R28.. 4.2 TKFB16R38.. 5.8 TKFB12R28..
- - TKFB12L28.. 4.4 TKFB16L38.. 6.2
For small diameter and short For general purpose Large ap at one pass In case ap is same, if the insert with narrower
length workpiece Good chip control edge width is used, overhang length from the
Small Tools

Stable machining with minimum overhang guide bush is shorter, which enables better
stability due to less workpiece deflection.
¢ How to select back turning toolholder hand _High precision machining

Machining near the guide bush is possible


Right-hand Narrow cutting edge width of TKFB12R15005M
Guide bush "Optimum for small parts and high precision machining

The workpiece burr does not


contact the guide bush.
burrs
Machining with a distance from guide bush
Good chip control due to large space between the guide bush and the tool.
"Excellent chip control in roughing and finishing (plural passes)
Left-hand Stable accuracy of external diameter dimension:
When burrs occur, if a Left-hand toolholder is used, it is not necessary to return
Guide bush workpiece into guide bush in finishing.
Also, Left-hand toolholders prevent guide bush wear caused by chip biting.

¢ Workpiece movement and tool hand selection


l In roughing and finishing

Roughing Workpiece position after roughing Finishing

burrs burrs

Right-hand

Guide bush

burrs burrs

Left-hand

Guide bush

* Good dimension accuracy: If a Left-hand toolholder is used, burrs on workpiece generated in roughing do not damage the guide bush in finishing.

E14
E 14-15 edit.indd 14 06.10.2015 10:46:07
¢ Chip control improvement in back turning
Chip control improvement by tool pass changes I Chip control improvement by tool pass changes II
l Roughing with grooving tools l Pre-Stage machining is processed with solid end mill
(1) GMM2420-020MW (Grooving) (1) 2FESW040-040-04(Solid End Mill)

Roughing

(1) When using TKFB12R28010M (for back turning / right hand) (1) When using TKFB12R28010M (for back turning / right hand)

Small Tools
Finishing
(Countermeasures 1)
Use Right-hand
toolholder
Advantages : Good surface roughness Advantages: ‌1. Minimal deflection in long machining passes
Disadvantages : ‌If a machining pass is long, the guide 2. ‌Chips are broken into small pieces, though the
workpiece material is sticky.
bush can not support the workpiece. Disadvantages: ‌The pre-stage machining may cause fractures,
because of interrupted machining.
(2) When using TKFB12L28010M (for back turning / left hand) (2) When using TKFB12L28010M (for back turning / left hand)

Finishing
(Countermeasures 2)
Use Left-hand
toolholder
Advantages: ‌1. Good surface roughness Advantages: ‌1. Minimal deflection in long machining passes
2. ‌Chips are broken into small pieces, though
2. ‌High precision machining if the machined the workpiece material is sticky.
portion does not contact the guide bush. 3. ‌High precision machining if the machined
Disadvantages: ‌If a machining pass is long, the guide bush portion does not contact the guide bush.
can not support the workpiece. Disadvantages: ‌The pre-stage machining may cause
fractures, because of interrupted machining.

¢ Countermeasure against peeled surface in face back turning


When peeled surface occurs on the workpiece face, please apply the countermeasures below.

l Countermeasures 1 l Countermeasures 2
Face finishing Face finishing after grooving

External External

(1) (2) (1) (2)


Face finishing
Machining by grooving toolholder
Plunging

Face finishing

E15
E 14-15 edit.indd 15 06.10.2015 10:46:08
External Inserts [For KTKF Toolholder]
¢ When using TKF-AS type Inserts
The KTKF toolholder can be used as a multi-functional tooling for non-ferrous metals and non-metals when combined with a TKF-AS insert. (Fig.1)

Example of spool machining

E
Small Tools

Fig.1 Example of the pass of KTKF toolholder + TKF-AS insert

l Applicable Inserts (Ref. to Page C32) l Applicable Range

Insert Description
TKF12-AS/-ASR TKF16-AS/-ASR
Photo shows Right-hand
6 6
θ B Id
rH
TKF12& 200-AS 5 5
±0.03
W

rH 4 4
S
ap (mm)

ap (mm)
3 3
250-AS
2 2
H
h1

1 1
TKF16& 250-AS
0 0
l Right-hand shown 0.1 0.2 0.1 0.2
rH
f (mm/rev) f (mm/rev)
±0.03

TKF12L 200-ASR
W

T
rH

S
θ B Id
*PCD Inserts for turning and Grooving
250-ASR *Not recommended for cut-off
H
h1

l Insert hand: Left-hand / TKF16L 250-ASR u Inserts Identification System


Turning / Grooving PCD edge hand: Right-hand
TKF 12 R 200 - AS
θ B
TKF12& 150-NB TKF 12 L 200 - AS R
Id
rH
±0.03
W

Insert Insert Width PCD insert hand


T

rH
S 200-NB Type Size (Edge Width) Without Indication:
The edge hand is same
Insert Hand Name of Chipbreaker as the insert hand.
R: Right-hand AS: AS Chipbreaker R: Right-hand
250-NB
H
h1

L: Left-hand NB: Without Chipbreaker

Grooving 250-NB4.5 Applicable Toolholders E12


(Turning is possible) l Right-hand shown Recommended Cutting Conditions E45

KTKF toolholder
Note 1) The cutting edge of the TKF-AS / -ASR will be 1 mm lower
1

than the center line when attached to the KTKF toolholder


(Ref. to Fig.2). Adjust the height by making NC lathe
H1
h

parameter settings or inserting a plate.


2) If the 1 mm adjustment is not possible, use the TKF..-NB. Fig.2 When a TKF-AS / -ASR insert is attached
(Ref. to Fig.3)
(The cutting edge is 1mm lower than the center line)

KTKF toolholder
H1
h

Fig.3 When a TKF-NB inserts is attached

E16
E 16-17 edit.indd 16 06.10.2015 10:47:05
Back Clamp / Screw Clamp
Toolholders for Back Turning [ABS15 Insert]
¢ AABS-40F (Edge Width: 2.8mm, MAX. Depth: 4mm)
4.2 * Lock Screw is operated from this direction.

F1

B
30˚ L1

H1
h

H2
L2
l Right-hand shown

¢ SABS-40F (Edge Width: 2.8mm, MAX. Depth: 4mm) E

4.2

F1

Small Tools
30˚
L2

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Dimension (mm)
Anchor Pin Lock Screw Clamp Screw Wrench
Description Std.
H1=h H2 B L1 L2 F1

AABSR 1010JX-40F N 10 10 10.2 LPA-11


1212JX-40F N 12 - 12 120 - 12.2 0.15 LPA-13 HSB4X8R - FH-2
1616JX-40F N 16 16 16.2 LPA-17
SABSR 1010JX-40F N 10 10 10.2
1212JX-40F N 12 - 12 120 - 12.2 0.15 - - SB-3080TR FT-10
1616JX-40F N 16 16 16.2
SABSR 1212F -40F N 12 12 85 12.2
- - 0.15 - - SB-3080TR FT-10
2020K -40F N 20 20 125 20.2

l Applicable Inserts

Insert Corner-R (re) Ref. to Applicable Range


Description
(mm) Page (Steel)
6

7.0 5
2.8 ABS15R4005 0.05
4
15˚
0.4 15R4015 0.15
ap (mm)

3
4.2

4.2

B82 ABS15
15.4

2
30˚
ABS15R4005M < 0.05 1

rH 3.97 15R4015M < 0.15 0


0.1 0.2
f (mm/rev)

Recommended Cutting Conditions E45

N : Std. Item

E17
E 16-17 edit.indd 17 06.10.2015 10:47:06
Back Clamp / Screw Clamp
Toolholders for Back Turning [ABW15 Insert]
¢ AABW-40F (Edge Width: 4.7mm, MAX. Depth: 4mm)
4.2 * Lock Screw is operated from this direction.

F1

B
45˚ L1

H1
h

H2
L2
l Right-hand shown

E ¢ SABW-40F (Edge Width: 4.7mm, MAX. Depth: 4mm)


4.2

F1

B
Small Tools

45˚ L1

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Dimension (mm)
Anchor Pin Lock Screw Clamp Screw Wrench
Description Std.
H1=h H2 B L1 L2 F1

AABWR 1010JX-40F N 10 10 10.2 LPA-11


1212JX-40F N 12 - 12 120 - 12.2 0.15 LPA-13 HSB4X8R - FH-2
1616JX-40F N 16 16 16.2 LPA-17
SABWR 1010JX-40F N 10 10 10.2
1212JX-40F N 12 - 12 120 - 12.2 0.15 - - SB-3080TR FT-10
1616JX-40F N 16 16 16.2
SABWR 2020K -40F N 20 - 20 125 - 20.2 0.15 - - SB-3080TR FT-10
l Applicable Inserts

Insert Corner-R (re) Ref. to Applicable Range


Description
(mm) Page (Steel)
6

5
7.0
4.7 ABW15R4005 0.05
0.6 4
15° 15R4015 0.15
ap (mm)
4.2

4.2

3
ABS15
B82
15.4

2
45°
ABW15R4005M < 0.05 1

rε 3.97 15R4015M < 0.15 0


0.1 0.2
f (mm/rev)

Recommended Cutting Conditions E45

N : Std. Item

E18
E 18-19 edit.indd 18 06.10.2015 10:47:48
Back Clamp / Screw Clamp
Toolholders for Back Turning [ABW23 Insert]
¢ AABW-50F (Edge Width: 4.7mm, MAX. Depth: 5mm)
8.2 * Lock Screw is operated from this direction.

F1

B
40˚ L1

H1
h

H2
L2
l Right-hand shown

¢ SABW-50F (Edge Width: 4.7mm, MAX. Depth: 5mm) E


8.2

F1

Small Tools
40˚ L1

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Dimension (mm)
Anchor Pin Lock Screw Clamp Screw Wrench
Description Std.
H1=h H2 B L1 L2 F1

AABWR 1010JX-50F N 10 10 10.2 LPA-11


1212JX-50F N 12 - 12 120 - 12.2 0.15 LPA-13 HSB4X8R - FH-2
1616JX-50F N 16 16 16.2 LPA-17
SABWR 1010JX-50F N 10 10 10.2
1212JX-50F N 12 - 12 120 - 12.2 0.15 - - SB-3080TR FT-10
1616JX-50F N 16 16 16.2
SABWR 2020K -50F N 20 - 20 125 - 20.2 0.15 - - SB-3080TR FT-10

l Applicable Inserts

Insert Corner-R (re) Ref. to Applicable Range


Description
(mm) Page (Steel)
6

7.0
4.7 5
15° 0.5 ABW23R5005 0.05
4
ABW23R5015 0.15
5.1

8.2

ap (mm)

3
ABW23
B82
23.4

40° 2

ABW23R5005M < 0.05 1

ABW23R5015M < 0.15 0


rε 3.97 0.1 0.2
f (mm/rev)

Recommended Cutting Conditions E45

N : Std. Item

E19
E 18-19 edit.indd 19 06.10.2015 10:47:50
Screw Clamp
Goose-neck Holder [DC££Insert]
¢ SDJC (External / Copying)

27
32° 32° 27
32° 32°

F2
F2
F1
F1

F1
F1
SS

°°
9393
°

SS
93

BB
°
93
SDJCR1620JX-11-F05

707°0°
shows above figure L2
L2 L1
L1


E

H1
hh

H1
l Right-hand shown

l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Small Tools

Dimension (mm)
Clamp Screw Wrench
Description Std.
H1=h B L1 L2 F1 F2 S

SDJCR 1216JX-11-F05 N 18 2 5
12 16
1216JX-11-F15 N 28 12 15
120 12.6 0.2 SB-4085TR FT-15
1620JX-11-F05 N 20 - 5
16 20
1620JX-11-F15 N 28 8 15

l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing-Medium Finishing-Medium Finishing Finishing / Precision Low Feed Low Feed / Precision Low Feed
Ref. to Page B55 B55 B56 B56 B56 B58 B58 B59 B59 B60
CF GF PP GK GQ R-F R-FSF (E/F) R-U FR-USF (E/F)R-J
Insert

Toolholder Description
SDJCR..-11-F.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3.. DCET11T3.. DCGT11T3..
Applications Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B60 B57 B57 B57 B61 B61 B61 C25 C15
FR-JSF XP XQ MQ Without Chipbreaker AH R-A3 PCD CBN
Insert

Toolholder Description
SDJCR..-11-F.. DCET11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..

Recommended Cutting Conditions E44

l Goose-neck holder is available for multiple passes at roughing and finishing!


<Solution 1>
The workpiece burr
does not contact
the guide bush and
no breakage will be
caused!

<Solution 2>
Longitudinal dimension <Solution 3>
will be stable. Large space for chip
External diameter evacuation!
will be stable owing Better and smooth chip
to multiple pass control.
machining (roughing
and finishing).

N : Std. Item

E20
E 20-21 edit.indd 20 06.10.2015 10:48:58
Screw Clamp
Goose-neck Holder [VP££Insert]
¢ SVLP (External / Copying)

27
50°

F2
F1

°
95

B
S
L2

°
70
L1


E

H1
h1
l Right-hand shown

l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)

Small Tools
Dimension (mm)
Clamp Screw Wrench
Description Std.
H1=h B L1 L2 F1 F2 S

SVLPR 1216JX-11-F15 N 12 16 10
120 12 26 15 0.2 SB-2570TR FT-8
1620JX-11-F15 N 16 20 6

l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing / Precision Low Feed Low Feed / Precision
Ref. to Page B76 B76 B76 B77 B77 B77
CF CK GF R-FSF FR-U FR-USF
Insert

Toolholder Description
SVLPR...-11-F.. VPGT1103.. VPGT1103.. VPGT1103.. VPET1103.. VPET1103.. VPET1103..

Recommended Cutting Conditions E44

l One toolholder for complex shape workpiece

Toolholder for VP type insert is available!


Complex shape workpiece can be processed with one
toolholder.
It can be used for undercutting and external / face finishing.

N : Std. Item

E21
E 20-21 edit.indd 21 06.10.2015 10:49:00
Back Clamp
External Toolholders [CC££Insert]
¢ ACLC-FF (Without Offset) (External / Facing)
5˚ 5˚
* Lock Screw is operated from this direction.

2
16

F1

B
F1
95˚
95˚
95˚ 0˚ L1

S
ACLC&1010JX-09FF

H1
h
shows above figure
L2
l Right-hand shown

H2
l Toolholder Dimensions
E Spare Parts

Standard Corner-R(rε)
Std. Dimension (mm)
Anchor Pin Lock Screw Wrench
Description
R L H1=h H2 B L1 L2 F1 S

ACLC& 1010JX-06FF N N 10 - 10 120 - 10 LPF-11


Small Tools

1010JX-09FF N N 10 2 10 16 10
0 0.2 LPF-13 HSB4X8& FH-2
1212JX-09FF N N 12 12 120 12
- -
1616JX-09FF N N 16 16 16 LPF-17
· Lock Screw: HSB4×8R for Right-hand Toolholder, HSB4×8L for Left-hand Toolholder.

l Applicable Inserts
Applications Finishing Finishing-Medium Finishing-Medium Low Feed Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B48 B49 B48, B49 B52 B50 B53 B52 B53 C24 C14
GF GK GQ (E/F)&-U MQ Without Chipbreaker AH &-A3 PCD CBN
Insert

Toolholder Description
CCMT0602..
ACLC&...-06FF CCGT0602.. CCMT0602.. CCGT0602.. CCGT0602.. - CCGW0602..
CCGW0602.. CCMW0602..
- -

ACLC&...-09FF CCGT09T3.. CCMT09T3.. CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3.. CCMT09T3.. CCMW09T3..
CCGW09T3..
Recommended Cutting Conditions E44
l Back Clamp Holders

Easy insert replacement,


including with gang-tooling

1. The lock screw can be operated from the back side and
allows simple insert replacement on Swiss type automatic
lathes. (Fig.1)
2. Simple insert replacement by slightly turning the wrench. The lock screw can be
3. Rigid clamping with anchor pin and lock screw. (Fig.2) operated from the
back side.

Insert Conventional tool is not


available for gang-tooling.

Anchor Pin

Lock Screw

(Fig.1) (Fig.2)

N : Std. Item

E22
E 22-23 edit.indd 22 06.10.2015 10:50:33
Screw Clamp
External Toolholders [CC££Insert]
¢ SCLC-FF (Without Offset) (External / Facing)
L2

2.5

95

F1

F1

B
˚

95˚ 95˚

S
L1
SCLC&1010JX-09FF 0˚
shows above figure

H1
h
l Right-hand shown

l Toolholder Dimensions
Spare Parts
E

Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Wrench
Description
R L H1=h B L1 L2 F1 S

SCLC& 0808F-06FF N N 8 8 8 SB-2570TR FT-8

Small Tools
85 - 0 0.2
1212F-09FF N N 12 12 12 SB-4085TR FT-15
SCLC& 1010JX-06FF N N 10 10 - 10 SB-2570TR FT-8
1010JX-09FF N N 10 10 15 10
120 0 0.2
1212JX-09FF N N 12 12 12 SB-4085TR FT-15
-
1616JX-09FF N N 16 16 16

¢ SCLC (External / Facing)




16
2

B
F1
F1

95˚ 95˚
95˚ L2
L1
SCLC&1010F-09 0˚
shows above figure

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Screw Wrench Wrench
Description
R L H1=h B L1 L2 F1

SCLC& 1010F -06 N N 10 10 80 9 12 0.2 SB-2570TR FT-8 -


1010F -09 N N 10 10 80 14
14
1212H -09 N N 12 12 16
100
1616H -09 N N 16 16 15 20 0.2 SB-4085TR FT-15 -
2020K -09 N N 20 20 125 20 25
2525M -09 N N 25 25 150 22 32
1616H -12 N N 16 16 100 20 20
2020K -12 N N 20 20 125 25 0.4 SB-5090TR - LTW-20
22
2525M -12 N N 25 25 150 32

l Applicable Inserts (SCLC-FF / SCLC)


Applications Finishing Finishing-Medium Finishing-Medium Low Feed Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B48 B49 B48, B49 B52 B50 B53 B52 B53 C24 C14
GF GK GQ (E/F) &-U MQ Without Chipbreaker AH &-A3 PCD CBN
Insert

Toolholder Description
CCMT0602..
SCLC&...-06FF/-06 CCGT0602.. CCMT0602.. CCGT0602.. CCGT0602..
CCGW0602..
-
CCMW0602.. CCGW0602.. - -
CCMT09T3..
SCLC&...-09FF/-09 CCGT09T3.. CCMT09T3.. CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3..
CCGW09T3..
CCMW09T3..

SCLC&...-12 - CCMT1204.. - - - - - CCGT1204.. - -

Recommended Cutting Conditions E44

N : Std. Item

E23
E 22-23 edit.indd 23 06.10.2015 10:50:37
Back Clamp
External Toolholders [DC££Insert]
¢ ADJC-FF (Without Offset) (External / Copying)
* Lock
* Lock Screw is Screw is operated
operated from this direction.
from this direction.
L2 L2
32˚ 32˚
32˚ 32˚

F2

F2

F1

F1

B
32˚ 32˚
93 9 L1 L1

F1

F1
˚ 3˚

S
0˚ 0˚
ADJC&1010JX-11FF

S
ADJC&1010JX-11FF

S
ADJC&1212JX-11FF

H1
ADJC&1212JX-11FF

H1
h

h
showsshows
aboveabove
figure figure

H2

H2
L2
l Right-hand shown L2

l Toolholder Dimensions
E Spare Parts

Standard Corner-R(rε)
Std. Dimension (mm)
Anchor Pin Lock Screw Wrench
Description
R L H1=h H2 B L1 L2 F1 F2 S

ADJC& 1010JX-07FF N N 10 - 10 - 10 - 0.2 LPF-11


Small Tools

1010JX-11FF N N 10 2 10 10 3
120 20 0 LPF-13 HSB4X8& FH-2
1212JX-11FF N N 12 12 12 1 0.2
-
1616JX-11FF N N 16 16 - 16 - LPF-17
· Lock Screw: HSB4×8R for Right-hand Toolholder, HSB4×8L for Left-hand Toolholder.

l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing-Medium Finishing-Medium Finishing Finishing / Precision Low Feed Low Feed / Precision
Ref. to Page B55 B55 B55,B56 B56 B56 B56 B58 B58 B59 B59
CF GF CK PP GK GQ &-F &-FSF (E/F) &-U F&-USF
Insert

Toolholder Description

ADJC&...-07FF DCGT0702.. DCGT0702.. DCGT0702.. DCMT0702.. DCMT0702.. DCGT0702.. DCGT0702.. DCET0702.. DCGT0702.. DCET0702..

ADJC&...-11FF DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3.. DCET11T3..
Applications Low Feed Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B60 B60 B57 B57 B57 B61 B61 B61 C25 C15
(E/F)&-J F&-JSF XP XQ MQ Without Chipbreaker AH &-A3 PCD CBN
Insert

Toolholder Description

ADJC&...-07FF DCET0702.. - DCMT0702.. - DCMT0702.. DCGW0702.. - - DCMT0702.. DCMW0702..

ADJC&...-11FF DC_T11T3.. DCET11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..

Recommended Cutting Conditions E44

N : Std. Item

E24
E 24-25 edit.indd 24 06.10.2015 10:51:44
Screw Clamp
External Toolholders [DC££Insert]
¢ SDJC-FF (Without Offset) (External / Copying)
L2
32° 32°

F2

F1

B
32˚
93
˚

S
F1
L1

SDJC&0808F-07FF 0°

S
SDJC&1010JX-11FF
SDJC&1212..-11FF

H1
h
shows above figure

l Right-hand shown

l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Wrench
E
Description
R L H1=h B L1 L2 F1 F2 S

SDJC& 0808F -07FF N N 8 8 14 8 0.5 SB-2570TR FT-8


85 0 0.2
1212F -11FF N N 12 12 20 12 1 SB-4085TR FT-15

Small Tools
SDJC& 1010JX-07FF N N 10 10 - 10 - 0.2 SB-2570TR FT-8
1010JX-11FF N N 10 10 10 3
120 20 0
1212JX-11FF N N 12 12 12 1 0.2 SB-4085TR FT-15
1616JX-11FF N N 16 16 - 16 -

¢ SDJC (External / Copying)


32°

B
F1

32°
L2
93°
93°
L1

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Screw Wrench
Description
R L H1=h B L1 L2 F1

SDJC& 1010F -07 N N 10 10 80 12 12 0.2 SB-2570TR FT-8


SDJC& 1010F -11 N N 10 10 80 12
1212H -11 N N 12 12 16
100 18
1616H -11 N N 16 16 20 0.2 SB-4085TR FT-15
2020K -11 N N 20 20 125 25
2525M -11 N N 25 25 150 23 32
l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing-Medium Finishing-Medium Finishing Finishing / Precision Low Feed Low Feed / Precision
Ref. to Page B55 B55 B55,B56 B56 B56 B56 B58 B58 B59 B59
CF GF CK PP GK GQ &-F &-FSF (E/F)&-U F&-USF
Insert

Toolholder Description

SDJC&...-07FF/-07 DCGT0702.. DCGT0702.. DCGT0702.. DCMT0702.. DCMT0702.. DCGT0702.. DCGT0702.. DCET0702.. DCGT0702.. DCET0702..

SDJC&...-11FF/-11 DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3.. DCET11T3..
Applications Low Feed Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B60 B60 B57 B57 B57 B61 B61 B61 C25 C15
(E/F) &-J F&-JSF XP XQ MQ Without Chipbreaker AH &-A3 PCD CBN
Insert

Toolholder Description

SDJC&...-07FF/-07 DCET0702.. - DCMT0702.. - DCMT0702.. DCGW0702.. - - DCMT0702.. DCMW0702..

SDJC&...-11FF/-11 DC_T11T3.. DCET11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..

Recommended Cutting Conditions E44


N : Std. Item

E25
E 24-25 edit.indd 25 06.10.2015 10:51:50
Screw Clamp
External Toolholders [DC££Insert]
¢ SDLC-FF (Without Offset) (External / Copying)
30˚ 30˚

F2
20

F1

B
30˚

F1

S
95˚

S
95˚
0˚ 95˚ L1
SDLC&1010..-11FF
SDLC&1212..-11FF
shows above figure

H1
h
l Right-hand shown

l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
E Std. Dimension (mm)
Clamp Screw Wrench
Description
R L H1=h B L1 F1 F2 S

SDLC& 1010JX-07FF N N 10 10 10
1212JX-07FF N N 12 12 120 12 - 0 0.2 SB-2570TR FT-8
Small Tools

1616JX-07FF N N 16 16 16
SDLC& 1010JX-11FF N N 10 10 10 4
1212JX-11FF N N 12 12 120 12 2 0 0.2 SB-4085TR FT-15
1616JX-11FF N N 16 16 16 -
SDLC& 1212F -07FF N N 12 12 85 12 - 0 0.2 SB-2570TR FT-8
SDLC& 1010F -11FF N N 10 10 80 10 4
1212F -11FF N N 12 12 85 12 2 0 0.2 SB-4085TR FT-15
1616H -11FF N 16 16 100 16 -

¢ SDXC (External / Facing / Copying)


20 20°

B
4

F1
F1
20°

10

10

0° L1
SDXC&1010JX-11
shows above figure

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Screw Wrench
Description
R L H1=h B L1 F1

SDXC& 1010JX-07 N N 10 10 12 0.2 SB-2570TR FT-8


1010JX-11 N N 10 10 12
120
1212JX-11 N N 12 12 16 0.2 SB-4085TR FT-15
1616JX-11 N N 16 16 20
l Applicable Inserts (SDLC-FF / SDXC)
Applications Minute ap Finishing Finishing Finishing Finishing-Medium Finishing-Medium Finishing Finishing / Precision Low Feed Low Feed / Precision
Ref. to Page B55 B55 B55, B56 B56 B56 B56 B58 B58 B59 B59
CF GF CK PP GK GQ &-F &-FSF (E/F) &-U F&-USF
Insert
Toolholder Description
SDLC&...-07FF
DCGT0702.. DCGT0702.. DCGT0702.. DCMT0702.. DCMT0702.. DCGT0702.. DCGT0702.. DCET0702.. DCGT0702.. DCET0702..
SDXC&...-07
SDLC&...-11FF
DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3.. DCET11T3..
SDXC&...-11
Applications Low Feed Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B60 B60 B57 B57 B57 B61 B61 B61 C25 C15
(E/F)&-J F&-JSF XP XQ MQ Without Chipbreaker AH &-A3 PCD CBN
Insert
Toolholder Description
SDLC&...-07FF
DCET0702.. - DCMT0702.. - DCMT0702.. DCGW0702.. - - DCMT0702.. DCMW0702..
SDXC&...-07
SDLC&...-11FF
DC_T11T3.. DCET11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..
SDXC&...-11
Recommended Cutting Conditions E44
E26 N : Std. Item

E 26-27 edit.indd 26 06.10.2015 10:52:58


Screw Clamp
External Toolholders [DC££Insert]
¢ SDNC-F (External / Copying)

2.5
25

F1
F1

F2

B
F2
62.5°
62.5° 62.5°
L1

SDNC&1010F-11F
のみ上記形状となります

H1
h
l Right-hand shown

¢ SDNC (External / Copying) E


62.5°

F1

B
62.5°
62.5° L1

Small Tools
H1
h

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Wrench
Description
R N L H1=h B L1 F1 F2

SDNC& 1010JX-07F N N 10 10 120 7 10.5 0.2 SB-2570TR FT-8


SDNCN 1010JX-07 N 10 10 5
- 0.2 SB-2570TR FT-8
1212JX-07 N 12 12 6
1010JX-11 N 10 10 120 5
1212JX-11 N 12 12 6 - 0.2 SB-4085TR FT-15
1616JX-11 N 16 16 8
SDNCN 0808F -07 N 8 8 85 4 - 0.2 SB-2570TR FT-8
SDNCN 1010F -11 N 10 10 80 5
1212F -11 N 12 12 85 6 - 0.2 SB-4085TR FT-15
1616H -11 N 16 16 100 8

l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing-Medium Finishing-Medium Finishing Finishing / Precision Low Feed Low Feed / Precision
Ref. to Page B55 B55 B55, B56 B56 B56 B56 B58 B58 B59 B59
CF GF CK PP GK GQ &-F &-FSF (E/F) &-U F&-USF
Insert

Toolholder Description
SDNC&...-07F
DCGT0702.. DCGT0702.. DCGT0702.. DCMT0702.. DCMT0702.. DCGT0702.. DCGT0702.. DCET0702.. DCGT0702.. DCET0702..
SDNCN...-07
SDNCN...-11 DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3.. DCET11T3..
Applications Low Feed Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B60 B60 B57 B57 B57 B61 B61 B61 C25 C15
(E/F)&-J F&-JSF XP XQ MQ Without Chipbreaker AH &-A3 PCD CBN
Insert

Toolholder Description
SDNC&...-07F
DCET0702.. - DCMT0702.. - DCMT0702.. DCGW0702.. - - DCMT0702.. DCMW0702..
SDNCN...-07
SDNCN...-11 DC_T11T3.. DCET11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..

Recommended Cutting Conditions E44

N : Std. Item

E27
E 26-27 edit.indd 27 06.10.2015 10:53:04
Screw Clamp
External Toolholders [DP££Insert]
¢ SDLP-FF (Without Offset) (External / Copying)
30˚ 30˚

F2
L2

F1

B
30˚

F1

S
95˚

S
95˚
0˚ 95˚ L1
SDLP&0808F-07FF
SDLP&1212F-11FF
SDLP&1010JX-11FF

H1
SDLP&1212JX-11FF

h
shows above figure

l Right-hand shown

E l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Wrench
Description
R L H1=h B L1 L2 F1 F2 S
Small Tools

SDLP& 0808F -07FF N N 8 8 14 8 0.5 SB-2570TR FT-8


85 0 0.2
1212F -11FF N N 12 12 20 12 2 SB-4085TR FT-15
SDLP& 1010JX-07FF N N 10 10 - 10 - 0.2 SB-2570TR FT-8
1010JX-11FF N N 10 10 10 4
120 20 0
1212JX-11FF N N 12 12 12 2 0.2 SB-4085TR FT-15
1616JX-11FF N N 16 16 - 16 -

l Applicable Inserts
Applications Finishing / Precision Low Feed / Precision
Ref. to Page B61 B61
&-FSF F&-USF
Insert

Toolholder Description
SDLP&...-07FF DPET0702.. DPET0702..
SDLP&...-11FF DPET11T3.. DPET11T3..

Recommended Cutting Conditions E44

N : Std. Item

E28
E 28-29 edit.indd 28 06.10.2015 10:54:14
Screw Clamp
External Toolholders [TC££ / TP££Insert]
¢ STGC(P) (External)

2.5
15

B
F1
F1
91°
91° 91°
L2
L1
STGC(P)&1010F-11 0°
shows above figure

H1
h
l Right-hand shown

l Toolholder Dimensions
Spare Parts
E

Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Wrench
Description
R L H1=h B L1 L2 F1

STGC& 0808E -08 N N 8 8 70 10

Small Tools
12 0.2 SB-2050TR FT-6
1010F -08 N N 10 10 80 12
STGC& 1010F -11 N N 10 10 80 14
1212H -11 N N 12 12 16
100 15
1616H -11 N N 16 16 20 0.4 SB-2570TR FT-8
2020K -11 N N 20 20 125 25
2525M -11 N N 25 25 150 20 32
STGP& 0808E -08 N 8 8 70 10
12 0.2 SB-2050TR FT-6
1010F -08 N N 10 10 80 12
STGP& 1010F -11 N N 10 10 80 14
1212H -11 N N 12 12 15 16 0.2 SB-3080TR FT-10
100
1616H -11 N N 16 16 20

l Applicable Inserts (STGC)


Applications Low Feed Low Feed / Precision Cast Iron Non-ferrous Metals Non-ferrous Metals
Ref. to Page B65 B65 B66 B65 C26
(E/F) &-U F&-USF Without Chipbreaker &-A3 PCD
Insert

Toolholder Description

STGC&...-08 TCGT0802.. TCET0802.. TCGW0802.. - TCMT0802..

STGC&...-11 TCGT1103.. TCET1103.. TCGW1103.. TCGT1103.. TCMT1103..


TCGW1103..

l Applicable Inserts (STGP)


Applications Minute ap Finishing Finishing-Medium Finishing Finishing / Precision Low Feed / Precision Medium Soft Steel / Finishing Soft Steel / Finishing-Medium Cast Iron
Ref. to Page B67 B67 B67 B68 B69 B69 B69 B67 B68 B70
CF PP HQ & &-FSF F&-USF &-H XP XQ Without Chipbreaker
Insert

Toolholder Description

STGP&...-08 TPGT0802.. - - TPGH0802.. TPET0802.. TPET0802.. - - - TPGB0802..

STGP&...-11 - TPMT1103.. TPMT1103.. TPGH1103.. TPET1103.. TPET1103.. TPGH1103.. TPMT1103.. TPMT1103.. TPGB1103..
Applications Non-ferrous Metals Hard Materials
Ref. to Page C26 ~ C28 C16
PCD CBN
Insert

Toolholder Description
TPMH0802..
STGP&...-08 TPGB0802..
TPGB0802..
TPMH1103..
STGP&...-11 TPGB1103..
TPGB1103..

Recommended Cutting Conditions E44

N : Std. Item

E29
E 28-29 edit.indd 29 06.10.2015 10:54:18
Back Clamp / Screw Clamp
External Toolholders [VB / VC££Insert]
¢ AVJB-FF (Without Offset) (External / Copying)
* Lock Screw is operated from this direction.
52°

F1

B
93°

S
L1
3° 52°

H1
h
l Right-hand shown

¢ SVJB-FF (Without Offset) (External / Copying)


E 52°

F1

B
93°

S
L1
3° 52°

Small Tools

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Std. Dimension (mm)
Anchor Pin Lock Screw Clamp Screw Wrench
Description
R L H1=h B L1 L2 F1 S

AVJB& 1010JX-11FF N N 10 10 10 LPF-11


1212JX-11FF N N 12 12 120 - 12 0 0.4 LPF-1113 HSB4X8& - FH-2
1616JX-11FF N N 16 16 16 LPF-1117
SVJB& 1010JX-11FF N N 10 10 10
1212JX-11FF N N 12 12 120 - 12 0 0.4 - - SB-2570TR FT-8
1616JX-11FF N N 16 16 16
· Lock Screw: HSB4×8R for Right-hand Toolholder, HSB4×8L for Left-hand Toolholder.

¢ SVJB (External / Copying)

52°
B
F1

93°
L2
52° 0° L1


H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Screw Wrench Shim Shim Screw Wrench
Description
R L H1=h B L1 L2 F1

SVJB& 2020K-11 N N 20 20 125 30 25


0.4 SB-2570TR FT-8 - - -
2525M-11 N N 25 25 150 35 32
SVJB& 2020K-16N N N 20 20 125 25
30 0.8 SB-40125TRN FT-15 SVN-32N SS-4N LW-4
2525M-16N N N 25 25 150 32
l Applicable Inserts (AVJB-FF / SVJB-FF / SVJB)
Applications Finishing Finishing Finishing-Medium Finishing Finishing / Precision Finishing-Medium Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B73 B73 B73 B74 B73 B74 B75 B75 C28 C17
GP VF HQ &-F &-FSF &-Y AH &-A3 PCD CBN
Insert

Toolholder Description
 VJB& ...-11FF/-11 VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. VBGT1103.. - - VBMT1103.. VBGW1103..

SVJB& ...-16 N VBMT1604.. VBMT1604.. VBMT1604.. - - VBGT1604.. VCGT1604.. VCGT1604.. VBMT1604.. VBGW1604..

Recommended Cutting Conditions E44

N : Std. Item

E30
E 30-31 edit.indd 30 06.10.2015 10:56:12
Screw Clamp
External Toolholders [VB / VC££Insert]
¢ SVPB (External / Facing / Copying / Undercutting) l Undercutting diameter of SVPB

(MIN.)
ID
27.5˚

F1

ap
Corner-R(rH) Corner-R ϕD
ap
(re) (MIN.)
117.5˚ L1 ap
0˚ ϕ25
27.5˚ 0.5
0.4
1 ϕ30

H1
h
0.5 ϕ45
0.8
l Right-hand shown 1 ϕ55

l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Wrench Shim Shim Screw Wrench E
Description
R L H1=h B L1 L2 F1

SVPB& 1010JX-11 N N 10 10 14.5


1212JX-11 N N 12 12 120 - 16.5 0.4 SB-2570TR FT-8 - - -

Small Tools
1616JX-11 N N 16 16 20.5
SVPB& 2020K-11 N N 20 20 125 25
- 0.4 SB-2570TR FT-8 - - -
2525M-11 N N 25 25 150 32
SVPB& 2020K-16N N N 20 20 125 25
- 0.8 SB-40125TRN FT-15 SVN-32N SS-4N LW-4
2525M-16N N N 25 25 150 32

¢ SVVB (External / Copying)

72.5˚
F1

B
72.5˚
L1
72.5˚ 0˚

H1
h

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Dimension (mm)
Clamp Screw Wrench Shim Shim Screw Wrench
Description Std.
H1=h B L1 F1

ÍSVVBN 1212F-11 N 12 12 85 6
SVVBN 1010JX-11 N 10 10 5
0.4 SB-2570TR FT-8 - - -
1212JX-11 N 12 12 120 6
1616JX-11 N 16 16 8
SVVBN 1010F-11 N 10 10 80 5
1616H-11 N 16 16 100 8
0.4 SB-2570TR FT-8 - - -
2020K-11 N 20 20 125 10
2525M-11 N 25 25 150 12.5
SVVBN 2020K-16N N 20 20 125 10
0.8 SB-40125TRN FT-15 SVN-32N SS-4N LW-4
2525M-16N N 25 25 150 12.5
l Applicable Inserts (SVPB / SVVB)
Applications Finishing Finishing Finishing-Medium Finishing Finishing / Precision Finishing-Medium Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B73 B73 B73 B74 B73 B74 B75 B75 C28 C17
GP VF HQ &-F &-FSF &-Y AH &-A3 PCD CBN
Insert

Toolholder Description
SVPB& ...-11
VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. VBGT1103.. - - VBMT1103.. VBGW1103..
SVVBN...-11
SVPB& ...-16N
VBMT1604.. VBMT1604.. VBMT1604.. - - VBGT1604.. VCGT1604.. VCGT1604.. VBMT1604.. VBGW1604..
SVVBN...-16N
Recommended Cutting Conditions E44

N : Std. Item

E31
E 30-31 edit.indd 31 06.10.2015 10:56:16
Screw Clamp
External Toolholders [VP££Insert]
¢ SVJP-FF (Without Offset) (External / Copying)
52
˚

F1

B
S
93˚
52° L1
3° 0˚

H1
h
l Right-hand shown

¢ SVLP-FF (Without Offset) (External / Copying)


E 50
˚

F1

B
S
95˚
50˚ L1
Small Tools

5˚ 0˚

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Wrench
Description
R L H1=h B L1 L2 L3 F1 S

SVJP& 1212F -11FF N N 12 12 85 12


1212JX -11FF N N 12 12 - - 12 0 0.2 SB-2570TR FT-8
120
1616JX -11FF N N 16 16 16
SVLP& 1010JX -08FF N N 10 10 10
1212JX -08FF N N 12 12 120 - - 12 0 0.1 SB-2050TR FT-6
1616JX -08FF N N 16 16 16
SVLP& 1212JX -11FF N N 12 12 12
120 - - 0 0.2 SB-2570TR FT-8
1616JX -11FF N N 16 16 16
SVLP& 1212F -08FF N N 12 12 85 - - 12 0 0.1 SB-2050TR FT-6
1212F -11FF N N 12 12 85 - - 12 0 0.2 SB-2570TR FT-8

l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing / Precision Low Feed Low Feed / Precision
Ref. to Page B76 B76 B76 B77 B77 B77
CF CK GF &-FSF F&-U F&-USF
Insert

Toolholder Description
SVLP&...-08FF - VPGT0802.. - VPET0802.. - VPET0802..
SVP&...-11FF VPGT1103.. VPGT1103.. VPGT1103.. VPET1103.. VPET1103.. VPET1103..

Recommended Cutting Conditions E44

N : Std. Item

E32
E 32-33 edit.indd 32 06.10.2015 11:19:39
Screw Clamp

¢ SVPP-FF (Without Offset) (External / Facing / Copying / Undercutting)


L3
27.5˚

F2
F1
27.5˚

B
117.5˚

45˚
S
L2
L1
SVPPR1616..-08FF 0˚
shows above figure

H1
h
l Right-hand shown E
l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Dimension (mm)
Clamp Screw Wrench
Description Std.

Small Tools
H1=h B L1 L2 L3 F1 F2 S

SVPPR 1010JX-08FF N 10 10 10 4
16
1212JX-08FF N 12 12 120 12 12 2 0 0.1 SB-2050TR FT-6
1616JX-08FF N 16 16 - 16 -
SVPPR 1010JX-11FF N 10 10 10 8
1212JX-11FF N 12 12 120 16 20 12 6 0 0.2 SB-2570TR FT-8
1616JX-11FF N 16 16 16 2
SVPPR 1212F -08FF N 12 12 85 12 16 12 2 0 0.1 SB-2050TR FT-6
1212F -11FF N 12 12 85 16 20 12 6 0 0.2 SB-2570TR FT-8

l Applicable Inserts l Undercutting diameter of


Applications Minute ap Finishing Finishing Finishing / Precision Low Feed Low Feed / Precision SVPP-FF
Ref. to Page B76 B76 B76 B77 B77 B77

(MIN.)
CF CK GF &-FSF F&-U F&-USF

φD
Insert

ap
Corner-R(rε)
Toolholder Description ap
SVPPR...-08FF - VPGT0802.. - VPET0802.. - VPET0802..

SVPPR...-11FF VPGT1103.. VPGT1103.. VPGT1103.. VPET1103.. VPET1103.. VPET1103..

Recommended Cutting Conditions E44

Corner-R fD
ap
(rε) (MIN.)
0.5 f20
0.2
1 f25

N : Std. Item

E33
E 32-33 edit.indd 33 06.10.2015 11:19:40
Screw Clamp
External Sleeve Holders [CC££Insert]
¢ S...SCLC (External / Facing)

16 H2
L1
20
95˚
0˚ 80˚ H1

F1

E

ID
Id1
l Left-hand shown Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Dimension (mm)
Clamp Screw Wrench
Description Std.
Small Tools

φD L1 F1 φd1 H1=H2

S12F -SCLCL06 N 12 80 11
13.4 SB-2560TR
S14H -SCLCL06 N 14 100 13
S15F -SCLCL06 N 15.875
85 15.4 15
S16F -SCLCL06 N 16
6 0.4 FT-8
S19G -SCLCL06 N 90
19.05 18.4 17 SB-2570TR
S19K -SCLCL06 N 120
S20G -SCLCL06 N 90
20 19.4 18
S20K -SCLCL06 N 120
S19G -SCLCL09 N 90
19.05 18.4 17
S19K -SCLCL09 N 120
S20G -SCLCL09 N 90
20 10 19.4 18 0.4 SB-4065TR FT-15
S20K -SCLCL09 N 120
S25.0H-SCLCL09 N 25 100 24.4
23
S25K -SCLCL09 N 25.4 120 24.8

l Applicable Inserts
Applications Finishing Finishing-Medium Finishing-Medium Low Feed Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B48 B49 B48, B49 B52 B50 B53 B52 B53 C24 C14
GF GK GQ (E/F)R-U MQ Without Chipbreaker AH R-A3 PCD CBN
Insert

Toolholder Description
CCMT0602..
S...SCLCL06 CCGT0602.. CCMT0602.. CCGT0602.. CCGT0602.. - CCGW0602..
CCGW0602..
CCMW0602.. - -
CCMT09T3..
S...SCLCL09 CCGT09T3.. CCMT09T3.. CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3..
CCGW09T3..
CCMW09T3..

Recommended Cutting Conditions E44

l Finishing by Sleeve Holder

1) Roughing by grooving toolholder


2) Finishing by Sleeve Holder improves chip control and
reduces cutting time

N : Std. Item

E34
E 34-35 edit.indd 34 06.10.2015 11:23:39
Screw Clamp
External Sleeve Holder [DC££Insert]
¢ S...SDUC (External / Copying) / S...SDLC (External / Copying)

16 H2
L1
20
θ 0˚ 55˚ H1

S
F1
θ=93° (S...SDUC) (S...SDUC) 3˚
E

ID
Id1
θ=95° (S...SDLC) (S...SDLC) 5˚
l Left-hand shown Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Dimension (mm)
Clamp Screw Wrench
Description Std.

Small Tools
φD L1 F1 φd1 H1=H2 S

S14H -SDUCL07 N 14 100 13.4 13


S15F -SDUCL07 N 15.875 85 15.4 15
S19G -SDUCL07 N 90
19.05 6 18.4 17 3.8 0.4 SB-2560TR FT-8
S19K -SDUCL07 N 120
S20G -SDUCL07 N 90
20 19.4 18
S20K -SDUCL07 N 120
S19G -SDUCL11 N 90
19.05 18.4 17
S19K -SDUCL11 N 120
S20G -SDUCL11 N 90
20 19.4 18
S20K -SDUCL11 N 120 10 5.8 0.4 SB-4085TR FT-15
S22K -SDUCL11 N 22 120 21.4 20
S25.0H-SDUCL11 N 25 100 24.4
23
S25K -SDUCL11 N 25.4 120 24.8
S12F -SDLCL07 N 12 80 11
13.4
S14H -SDLCL07 N 14 100 13
S15F -SDLCL07 N 15.875
85 15.4 15
S16F -SDLCL07 N 16
6 3.8 0.4 SB-2560TR FT-8
S19G -SDLCL07 N 90
19.05 18.4 17
S19K -SDLCL07 N 120
S20G -SDLCL07 N 90
20 19.4 18
S20K -SDLCL07 N 120
S19G -SDLCL11 N 90
19.05 18.4 17
S19K -SDLCL11 N 120
S20G -SDLCL11 N 90
20 19.4 18
S20K -SDLCL11 N 120 10 5.8 0.4 SB-4085TR FT-15
S22K -SDLCL11 N 22 120 21.4 20
S25.0H-SDLCL11 N 25 100 24.4
23
S25K -SDLCL11 N 25.4 120 24.8
l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing-Medium Finishing-Medium Finishing Finishing / Precision Low Feed Low Feed / Precision
Ref. to Page B55 B55 B55, B56 B56 B56 B56 B58 B58 B59 B59
CF GF CK PP GK GQ R-F R-FSF (E/F) R-U FR-USF
Insert

Toolholder Description

S...SDCL07 DCGT0702.. DCGT0702.. DCGT0702.. DCMT0702.. DCMT0702.. DCGT0702.. DCGT0702.. DCET0702.. DCGT0702.. DCET0702..

S...SDCL11 DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3.. DCET11T3..
Applications Low Feed Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B60 B60 B57 B57 B57 B61 B61 B61 C25 C15
(E/F)R-J FR-JSF XP XQ MQ Without Chipbreaker AH R-A3 PCD CBN
Insert

Toolholder Description

S...SDCL07 DCET0702.. - DCMT0702.. - DCMT0702.. DCGW0702.. - - DCMT0702.. DCMW0702..

S...SDCL11 DC_T11T3.. DCET11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..

Recommended Cutting Conditions E44


N : Std. Item E35
E 34-35 edit.indd 35 06.10.2015 11:23:42
Screw Clamp
External Sleeve Holder [VB / VC££Insert]
¢ S...SVUB(C) (External / Copying)

16 H2
L1
93˚ 35˚ 20
0˚ H1

S
F1

ID
Id1
E
l Left-hand shown Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Dimension (mm)
Clamp Screw Wrench
Small Tools

Description Std.
φD L1 F1 φd1 H1=H2 S

S12F -SVUCL08 N 12 80 11
7.5 13.4
S14H -SVUCL08 N 14 100 13
5.5 0.4 SB-2050TR FT-6
S15F -SVUCL08 N 15.875
85 8 15.4 15
S16F -SVUCL08 N 16
S19G -SVUBL11 N 90
19.05 18.4 17
S19K -SVUBL11 N 120
S20G -SVUBL11 N 90
20 10.5 19.4 18 8 0.4 SB-2570TR FT-8
S20K -SVUBL11 N 120
S25.0H-SVUBL11 N 25 100 24.4
23
S25K -SVUBL11 N 25.4 120 24.8

l Applicable Inserts
Applications Finishing Finishing Finishing-Medium Finishing Finishing / Precision Finishing-Medium Non-ferrous Metals Hard Materials
Ref. to Page B73 B73, B75 B73, B75 B73 B73 B74 C28 C17
GP VF HQ R-F R-FSF R-Y PCD CBN
Insert

Toolholder
Description
S...SVUCL08 – VCMT0802.. VCMT0802.. - - - VCMT0802.. VCGW0802..
S...SVUBL11 VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. VBGT1103.. VBMT1103.. VBGW1103..
Recommended Cutting Conditions E44

N : Std. Item

E36
E 36-37 edit.indd 36 06.10.2015 11:24:33
Toolholders for Automatic Lathe

Small Double Sided Tooling for Automatic Lathe


(Screw Clamp, Without off-set)

Specially designed negative inserts (double-sided) for small workpieces enables sharp cutting equivalent to
positive inserts, achieving high productivity due to economical doubled insert edge numbers.

No constraint of tool position

Small Tools
against tool post into the newly designed small negative insert.
Designed small negative insert The conventional toolholders for negative insert possibly interferes with sub spindle.

TNGU09 Type TNGG16 Type


Main
Spindle

Sub
Spindle
Small Negative Insert Negative Insert No interference with sub spindle

Toolholder for Double Sided Tooling for Automatic Lathe


(Without off-set, Lever Lock)

For medium to large ap in automatic lathes (When machining workpieces of medium to large dia.)

l Lever Lock Punch


(To install Shim Pin)

Insert

Shim Pin

Shim
Lock Screw
Lever

Sharp cutting oriented FP-SK/TK Chipbreaker with


polished and sharp edge preparation.

l Applicable Chipbreaker Range

5 5 Design Advantages
Steel Stainless Steel FP-SK
4 4 14˚
2-step dot
design provides
ap (mm)

ap (mm)

3 3 reliable chip
FP FP 13˚ control at
2 -TK 2
-TK various ap.

1 1 FP-TK 13˚ Polished


13˚
FP-SK FP-SK chipbreaker.
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25
Smooth chip

f (mm/rev) f (mm/rev)
9˚ control and
less adhesion.

E37
E 36-37 edit.indd 37 06.10.2015 11:24:36
Screw Clamp
Toolholders for Small Double Sided Tooling
¢ SCLN (Without Offset) (External / Facing)
5° Side Rake Angle: -6°
Angle of Inclination: -6°

F1

B
5° 95°

S
5° L2
L1

90°

H1
h
l Right-hand shown

l Toolholder Dimensions

Standard Corner-R(rε)
Spare Parts
E Dimension (mm)
Clamp Screw Wrench Applicable
Description Std.
Inserts
H1=h B L1 L2 F1 S

SCLNR 1010K-07FF N 10 10 120 10


1212F-07FF N 85 CNGU0703..
12 12 15 12 0 0.2 SB-3080TR LTW-10SS
Small Tools

1212K-07FF N CNMU0703..
120
1616K-07FF N 16 16 16

l Applicable Inserts
Applications Finishing-Medium Medium-Roughing Finishing Low Feed

Ref. to Page B45 B45 B45 B45


SK GK FR-F (F/E)R-U
Insert

Toolholder Description

SCLNR...-07FF CNGU0703.. CNMU0703.. CNGU0703.. CNGU0703..

¢ SDLN (Without Offset) (External / Copying)


30° Side Rake Angle: -6°
Angle of Inclination: -7°
F1

95°

S

L2
L1

90°
H1
h

l Right-hand shown

l Toolholder Dimensions
Standard Corner-R(rε)

Spare Parts
Dimension (mm)
Clamp Screw Wrench Applicable
Description Std.
Inserts
H1=h B L1 L2 F1 S

SDLNR 1010K-08FF N 10 10 120 10


1212F-08FF N 85 DNGU0803..
12 12 18 12 0 0.2 SB-3080TR LTW-10SS
1212K-08FF N DNMU0803..
120
1616K-08FF N 16 16 16

l Applicable Inserts
Applications Finishing-Medium Medium-Roughing Finishing Low Feed

Ref. to Page B46 B46 B46 B46


SK GK FR-F (F/E)R-U
Insert

Toolholder Description

SDLNR...-08FF DNGU0803.. DNMU0803.. DNGU0803.. DNGU0803..

N : Std. Item

E38
E 38-39 edit.indd 38 06.10.2015 11:25:24
Screw Clamp

¢ STLN (Without Off-set) (External / Up Facing)


5° Side Rake Angle: -6°
Angle of Inclination: -7°

F1

B
95°

S
5° L2
L1

90°

H1
h
l Right-hand shown

l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Dimension (mm)
Clamp Screw Wrench E
Applicable
Description Std.
Inserts
H1=h B L1 L2 F1 S

STLNR 1010K-09FF N 10 10 120 10


1212F-09FF N 85
12 12 15 12 0 0.2 SB-2570TR LTW-8SS TNGU0903..

Small Tools
1212K-09FF N
120
1616K-09FF N 16 16 16

l Applicable Inserts
Applications Finishing Low Feed

Ref. to Page B47 B47


FR-F (E/F)R-U
Insert

Toolholder Description

STLNR...-09FF TNGU0903.. TNGU0903..

Double-sided design allows all edges to be used. Compared to the positive ¢ Case Studies
type, the double-sided design offers less cost per insert and more stability.
SUS303
l Comparison of surface finish (Sharp edge) · Spool
<Dia. 6mm portion>
2.0 · Vc=66m/min
Surface Roughness Ra(μm)

Negative Insert
· ap=1.25mm

φ6
DNGU080302MFR-U (PR1025)
1.5 · f=0.025mm/rev
· WET
φ8

<Dia. 8mm portion>


1.0
· Vc=130m/min 48
Positive Insert
· ap=0.25mm
0.5
DCGT11T302MFR-U (PR1025)
· f=0.025mm/rev Required Surface Roughness 0.8μmRa
· WET
0.0
0
Cutting Time (min)
10 20 30 40 50 DNGU080302MF-SK (PR1025) 60,000pcs/insert (4 edges)
<Cutting Conditions>
Workpiece Material: S45C Vc=100m/min, ap=1.5mm, f=0.03mm/rev, WET Competitor D (DCGT type) 20,000 pcs/insert (2 edges)

Competitor D (DCGT type) machined 10,000 pcs/edge. PR1025 machined 15,000 pcs./edge
(Internal evaluation) resulting in 3 times longer tool life per insert.
(Evaluation by the user)

Recommended Cutting Conditions

Insert Grades
Workpiece
Material
PR1005 PR1025 PR1225 PR1425
Free-cutting
Vc=100m/min - - -
steel
(60~150)

Carbon steel /
Alloy steel Vc=100m/min Vc=100m/min Vc=100m/min Vc=120m/min
(60~150) (60~150) (60~150) (60~200)
:Continuous to Light interruption / 1st Recommendation
:Continuous to Light interruption / 2nd Recommendation
Stainless Steel - Vc=100m/min Vc=80m/min Vc=100m/min :Continuous / 1st Recommendation
(60~150) (50~150) (80~150) :Continuous / 2nd Recommendation

N : Std. Item

E39
E 38-39 edit.indd 39 06.10.2015 11:25:26
Lever Lock
Toolholder for Double Sided Tooling for Automatic Lathe
PCLNR1620JX-12FF
¢ PCLN-FF (Without Offset)(External / Facing)
PCLNR1620JX-12FF
Side Rake Angle: -6°

5° Angle of Inclination: -6°

F1
F1

B
B


95°

S
95°

S

5° L2
L1 L2
L1

H1
h

H1
h
l Right-hand shown

l Toolholder Dimensions
E Spare Parts

Standard Corner-R(rε)
Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
Description Std.
H1=h B L1 L2 F1 S
Small Tools

PCLNR 1620JX-12FF N 16
20 120 26 20 0 0.8 LL-2N LS-2N LC-42N LSP-2 PC-2 LW-3
2020JX-12FF N 20

l Applicable Inserts (1st Choice)


Applications Finishing-Medium Medium-Roughing
Ref. to Page B17 B17
FP-SK FP-TK

Insert

Toolholder Description

PCLNR...-12FF CNGG1204..FP-SK CNGG1204..FP-TK

Recommended Cutting Conditions E39

l Applicable Inserts (Optional)


Applications Finishing Finishing-Medium Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing
WP (Wiper) WQ (Wiper) PP PQ CQ CJ GS PG
Insert

Size 12 12 12 12 12 12 12 12
Page B14 B14 B14 B14 B14 B14 B15 B15
Applications Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate Roughing Roughing Single Sided / Roughing / High Feed Rate Medium Medium-Roughing / Low Cutting Force
PS HS PT Standard PH PX R R-25R
Insert

Size 12 12 12 12 12 12 12 12
Page B15 B15 B15 B16 B16 B16 B20 B20
Applications Soft Steel / Small ap Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing Cast Iron
XF XP XQ XS MQ MS MU C
Insert

Size 12 12 12 12 12 12 12 12
Page B17 B17 B17 B17 B18 B18 B18 B19
Applications Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
ZS GC Without Chipbreaker Ceramic AH A3 PCD CBN
Insert

Size 12 12 12 12 12 12 12 12
Page B19 B19 B19 B86 B19 B19 C23 C6, C7

N : Std. Item

E40
E 40-41 edit.indd 40 06.10.2015 11:26:46
Lever Lock
Toolholder for Double Sided Tooling for Automatic Lathe
PTLNR1620JX-16FF

¢ PTLN-FF (WithoutPTLNR1620JX-16FF
Offset)(External / Up Facing)
Side Rake Angle: -6°
Angle of Inclination: -6°

F1

B
F1

B
95°

S
95°

S
5° 5°
L2 L2
L1 L1

H1
h

H1
h
l Right-hand shown

l Toolholder Dimensions
Spare Parts
E

Standard Corner-R(rε)
Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
Description Std.
H1=h B L1 L2 F1 S

Small Tools
PTLNR 1620JX-16FF N 16 LT-32N
20 120 24 20 0 0.8 LL-1N LS-1N LSP-1 PC-1 FH-2.5
2020JX-16FF N 20 *LT-32N-20

· When using inserts whose corner-R(re) is greater than 1.6mm, please purchase a shim with * mark and use it in order to prevent workpiece and shim from interfering each other.

l Applicable Inserts (1st Choice)


Applications Finishing-Medium Medium-Roughing
Ref. to Page B35 B35
FP-SK FP-TK
Insert

Toolholder Description
PTLNR...-16FF TNGG1604..FP-SK TNGG1604..FP-TK

Recommended Cutting Conditions E39

l Applicable Inserts (Optional)


Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing / Medium-Roughing /
Applications Finishing Roughing
High Feed Rate High Feed Rate

PP PQ CQ GS PG PS PT GT PH
Insert

Size 16 16 16 16 16 16 16 16 16
Page B33 B33 B33 B33 B33 B33 B34 B34 B34
Applications SingleHigh
Sided / Roughing / Finishing-Roughing Medium-Roughing / Soft Steel / Soft Steel / Soft Steel / Soft Steel /
Roughing Finishing
Feed Rate Low Cutting Force Small ap Finishing Medium Roughing

PX Standard R-S R- U R-25R XF XP XQ XS


Insert

Size 16 16 16 16 16 16 16 16 16
Page B34 B34 B38 B38 B38 B35 B35 B35 B35
Applications Stainless Steel / Stainless Steel / Stainless Steel / Non-ferrous
Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron
Finishing Medium-Roughing Medium-Roughing Metals

MQ MS MU C ZS GC Without Chipbreaker Ceramic AH


Insert

Size 16 16 16 16 16 16 16 16 16
Page B36 B36 B36 B37 B37 B37 B37 B91 B37
Applications Non-ferrous Non-ferrous Hard Materials
Metals Metals

R-A3 PCD CBN


Insert

Size 16 16 16
Page B37 C23 C11

N : Std. Item

E41
E 40-41 edit.indd 41 06.10.2015 11:26:49
Top Clamp
External Toolholders [SP£R / SP£N Insert]
¢ CSBP (External) ¢ CSKP (Facing)
Side Rake Angle: +6° Side Rake Angle: +6°
Angle of Inclination: 0° Angle of Inclination: 0°
横すくい角:+6°
切刃傾き角:+0°
75˚

B
F2

F1
B
F1
75˚

75˚
L2

H3
L2 L1
H3 L1
75˚

H1
h
H1
h

l Right-hand shown l Right-hand shown


E
¢ CSSP (External / Facing / Chamfering) ¢ CSDP (External / Chamfering)
Side Rake Angle: -09 type +5° Side rake Angle: +4°15’
Side Rake Angle: -12 type +6° Angle of Inclination: +4°15’
Angle of Inclination: 0°
横すくい角:-09タイプ+5° 横すくい角:
Small Tools

:-12タイプ+6° 切刃傾き角:

F1
F2

切刃傾き角:0°  

B
B
F1

45˚
45˚

L2 L2
L1
H3

H3
L1

45˚ 45˚
45˚

H1
H1

h
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Set Wrench Shim Shim Screw *Chipbreaker
Description
R N L H1=h H3 B L1 L2 F1 F2

CSBPR 1212F -09N N 12 7.5 12 80 23 15.7 13 0.4 CPS-2P LW-2.5 - - CB-S3220


CSKPR 1616H -09N N 16 7.5 16 100 21 20 - 0.4 CPS-2P LW-2.5 - - CB-S3220
CSKPR 2020K -12N N 20 20 125 25
8.5 28 - 0.8 CPS-3 LW-3 KPS-42 SP3X8 CB-S4220
2525M -12N N 25 25 150 32
CSSP& 1212F -09N N N 12 12 80 15 16 9
7.5 0.4 CPS-2P LW-2.5 - - CB-S3220
1616H -09N N N 16 16 100 16 20 13
CSSP& 2020K -12N N N 20 20 125 25 16
8.5 19 0.8 CPS-3 LW-3 KPS-42 SP3X8 CB-S4220
2525M -12N N N 25 25 150 32 23
CSDPN 2020K -12N N 20 20 125 10
8.5 32 - 0.8 CPS-3 LW-3 KPS-42 SP3X8 CB-S4220
2525M -12N N 25 25 150 12.5
* Chipbreaker is not included. Purchase separately.

l Applicable Inserts
Applications Medium Medium Finishing-Medium Cast Iron Cast Iron Non-ferrous Metals
Ref. to Page B63 B63 B63 B63 B93 C29
G Standard & Without Chipbreaker Ceramic PCD
Insert

Toolholder Description
SPMN0903..
CSBPR...-09N SPMR0903.. SPMR0903.. SPGR0903..
SPGN0903..
SPGN0903.. -
SPMN0903..
CSKPR...-09N SPMR0903.. SPMR0903.. SPGR0903..
SPGN0903..
SPGN0903.. -
SPMN1203..
CSKPR...-12N SPMR1203.. SPMR1203.. SPGR1203..
SPGN1203..
SPGN1203.. SPGN1203..
SPMN0903..
CSSP&...-09N SPMR0903.. SPMR0903.. SPGR0903..
SPGN0903..
SPGN0903.. -
SPMN1203..
CSSP&...-12N SPMR1203.. SPMR1203.. ­SPGR1203..
SPGN1203..
SPGN1203.. SPGN1203..
SPMN1203..
CSDPN...-12N SPMR1203.. SPMR1203.. SPGR1203..
SPGN1203..
SPGN1203.. SPGN1203..


CSKPR: Left-hand Insert for Right-hand Toolholder. Recommended Cutting Conditions E44
· CSSP&: For External Turning, R
 ight-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
For Facing,Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

N : Std. Item

E42
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Top Clamp
External Toolholders [TP£R / TP£N Insert]
¢ CTGP (External)
横すくい角:+
Side Rake Angle:6˚ +6°
切刃傾き角: 
Angle of Inclination:0˚0°

B
F1
91˚
L2

H3
L1
91˚

H1
h
l Right-hand shown

¢ CTFP (Facing)
横すくい角:+
Side Rake Angle:6+6°° E
切刃傾き角: 
Angle of Inclination:0°

B
F1
91˚ 91˚

L2

H3
L1

Small Tools
H1
h

l Right-hand shown

¢ CTTP (External / Chamfering)


横すくい角:+
Side Rake Angle:6+6°°
切刃傾き角: 
of Inclination:0°0°
F1

Angle

B
60˚
L2
H3

L1
60˚

H1
h

l Right-hand shown

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Dimension (mm)


Clamp Set Wrench Shim Shim Screw *Chipbreaker
Description
R L H1=h H3 B L1 L2 F1

CTGP& 1212F -11N N N 12 12 80 16


8 18 0.4 CPS-2P LW-2.5 - - CB-T2212
1616H -11N N N 16 16 100 20
CTGP& 2020K -16N N N 20 20 125 25
8.5 26 0.8 CPS-3 LW-3 KPT-32 SP3X8 CB-T3220
2525M -16N N N 25 25 150 32
CTFP& 1212F -11N N N 12 12 80 16
8 18 0.4 CPS-2P LW-2.5 - - CB-T2212
1616H -11N N N 16 16 100 20
CTFP& 2020K -16N N N 20 20 125 25
8.5 22 0.8 CPS-3 LW-3 KPT-32 SP3X8 CB-T3220
2525M -16N N N 25 25 150 32
CTTP& 1212F -11N N N 12 12 80 9
8 22.5 0.4 CPS-2P LW-2.5 - - CB-T2212
1616H -11N N 16 16 100 13
CTTP& 2020K -16N N 20 20 125 17
8.5 28 0.8 CPS-3 LW-3 KPT-32 SP3X8 CB-T3220
2525M -16N N N 25 25 150 22
* Chipbreaker is not included. Purchase separately.
l Applicable Inserts
Applications Finishing Finishing Finishing-Medium Medium Medium Finishing-Medium Cast Iron Cast Iron Non-ferrous Metals Hard Materials
Ref. to Page B71 B71 B71 B71 B71 B72 B72 B93 C29 C18
GP DP HQ G Standard &-£ Without Chipbreaker Ceramic PCD CBN
Insert

Toolholder Description
CTGP&...-11N TPMR1103.. TPMR1103.. TPMR1103.. TPMR1103.. TPMR1103.. TPGR1103.. TPMN1103..
TPGN1103.. TPGN1103.. TPGN1103.. TPGN1103..

CTGP&...-16N TPMR1603.. TPMR1603.. TPMR1603.. TPMR1603.. TPMR1603.. TPGR1603.. TPMN1603..


TPGN1603.. TPGN1603.. TPGN1603.. TPGN1603..

CTFP&...-11N TPMR1103.. TPMR1103.. TPMR1103.. TPMR1103.. TPMR1103.. TPGR1103.. TPMN1103..


TPGN1103.. TPGN1103.. TPGN1103.. TPGN1103..

CTFP&...-16N TPMR1603.. TPMR1603.. TPMR1603.. TPMR1603.. TPMR1603.. TPGR1603.. TPMN1603..


TPGN1603.. TPGN1603.. TPGN1603.. TPGN1603..

CTTP&...-11N TPMR1103.. TPMR1103.. TPMR1103.. TPMR1103.. TPMR1103.. TPGR1103.. TPMN1103..


TPGN1103.. TPGN1103.. TPGN1103.. TPGN1103..
TPMN1603..
CTTP&...-16N TPMR1603.. TPMR1603.. TPMR1603.. TPMR1603.. TPMR1603.. TPGR1603.. TPGN1603.. TPGN1603.. TPGN1603.. TPGN1603..

· CTFP&: Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder. Recommended Cutting Conditions E44

N : Std. Item

E43
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Cutting Dia. under f16mm
Recommended Cutting Conditions
¢ Recommended Cutting Conditions - External Turning (Positive Insert) [ap indicates radius]

ISO Workpiece Cutting Recommended Recommended Corner-R Lower Limit - Recommendation - Upper Limit
Classification Hardness Applications
Material Range Chipbreaker Insert Grade (rε) Vc (m/min) ap (mm) f (mm/rev)
Continuous PR1425 0.05 100 - 150 - 200 0.05 - 0.07 - 0.15 0.03 - 0.05 - 0.1
Precision Finishing F
Interruption PR1425 0.2 80 - 120 - 160 0.05 - 0.1 - 0.2 0.03 - 0.1 - 0.15
Precision Finishing
Continuous CF PR1425 0.2 100 - 150 - 200 0.02 - 0.05 - 0.1 0.02 - 0.05 - 0.12
Low Carbon (Molded Chipbreaker)
Steel HB Continuous PR1425 0.2 100 - 140 - 180 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
≤ Finishing GF
Low Carbon 300 Interruption PR1425 0.4 80 - 120 - 160 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Alloy Continuous PR1425 0.2 80 - 120 - 160 0.8 - 3.0 - 5.0 0.03 - 0.05 - 0.1
Finishing-Medium GQ
Interruption PR1425 0.4 60 - 100 - 140 0.8 - 2.0 - 3.0 0.03 - 0.05 - 0.1
Low Feed & Large ap Continuous J, U PR1425 0.2 80 - 100 - 140 0.5 - 2.0 - 3.5 0.02 - 0.05 - 0.1
E
Continuous PR1425 0.05 100 - 150 - 200 0.05 - 0.07 - 0.15 0.03 - 0.05 - 0.1
Precision Finishing F
Interruption PR1425 0.2 80 - 120 - 160 0.05 - 0.1 - 0.2 0.03 - 0.1 - 0.15
Precision Finishing
Continuous CF PR1425 0.2 100 - 150 - 200 0.02 - 0.05 - 0.1 0.02 - 0.05 - 0.12
Medium (Molded Chipbreaker)
*
P Carbon Steel HB Continuous PR1425 0.2 100 - 140 - 180 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
≤ Finishing GF
Medium 330 Interruption PR1425 0.4 80 - 120 - 160 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Carbon Alloy Continuous PR1425 0.2 80 - 120 - 160 0.8 - 3.0 - 5.0 0.03 - 0.05 - 0.1
Small Tools

Finishing-Medium GQ
Interruption PR1425 0.4 60 - 100 - 140 0.8 - 2.0 - 3.0 0.03 - 0.05 - 0.1
Low Feed & Large ap Continuous J, U PR1425 0.2 80 - 100 - 140 0.5 - 2.0 - 3.5 0.02 - 0.05 - 0.1
Continuous PR1425 0.05 100 - 150 - 200 0.05 - 0.07 - 0.15 0.03 - 0.05 - 0.1
Precision Finishing F
Interruption PR1425 0.2 80 - 120 - 160 0.05 - 0.1 - 0.2 0.03 - 0.1 - 0.15
Precision Finishing
Continuous CF PR1425 0.2 100 - 150 - 200 0.02 - 0.05 - 0.1 0.02 - 0.05 - 0.12
(Molded Chipbreaker)
High Carbon HB Continuous PR1425 0.2 100 - 140 - 180 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
≤ Finishing GF
Alloy 280 Interruption PR1425 0.4 80 - 120 - 160 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Continuous PR1425 0.2 80 - 120 - 160 0.3 - 1.5 - 3.0 0.03 - 0.05 - 0.1
Finishing-Medium GQ
Interruption PR1425 0.4 60 - 100 - 140 0.3 - 1.0 - 2.0 0.03 - 0.05 - 0.1
Low Feed & Large ap Continuous J, U PR1425 0.2 80 - 100 - 140 0.5 - 2.0 - 3.5 0.02 - 0.05 - 0.1
Continuous PR1225 0.2 80 - 100 - 120 0.1 - 0.3 - 0.5 0.03 - 0.05 - 0.1
HB Finishing GF
Interruption PR1225 0.4 60 - 80 - 100 0.3 - 0.5 - 1.0 0.05 - 0.1 - 0.15
Stainless Steel ≤
220 Continuous PR1225 0.2 80 - 100 - 120 0.5 - 1.5 - 3.0 0.03 - 0.08 - 0.12
Medium GQ
M HB Finishing
Interruption
Continuous
GF
PR1225
PR1225
0.4
0.2
60
40
-
-
80
60
-
-
100
80
0.5
0.1
-
-
1.0
0.3
-
-
2.0
0.5
0.05 - 0.1
0.03 - 0.05
- 0.15
- 0.1
Interruption PR1225 0.4 30 - 50 - 70 0.3 - 0.5 - 1.0 0.05 - 0.1 - 0.15
Stainless Steel ≤
300 Continuous PR1225 0.2 40 - 60 - 80 0.5 - 1.0 - 2.0 0.03 - 0.08 - 0.12
Medium GQ
Interruption PR1225 0.4 30 - 50 - 70 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.15
Continuous CA4505 0.4 100 - 120 - 150 0.2 - 0.5 - 1.0 0.1 - 0.15 - 0.2
HB Finishing Standard
Interruption CA4505 0.4 80 - 100 - 120 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.15
Gray Cast Iron ≤
250 Continuous CA4505 0.4 100 - 120 - 150 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.2
Medium Standard
K HB Finishing
Interruption
Continuous
Standard
CA4505
CA4515
0.8
0.4
80
80
-
-
100
100
-
-
120
120
0.5
0.2
-
-
1.0
0.5
-
-
2.0
1.0
0.05 - 0.1
0.1 - 0.15
- 0.15
- 0.2
Nodular ≤
Interruption CA4515 0.4 60 - 80 - 100 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.15
Cast Iron 270 Continuous CA4515 0.4 80 - 100 - 120 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.2
Medium Standard
Interruption CA4515 0.8 60 - 80 - 100 0.5 - 1.0 - 2.0 0.05 - 0.1 - 0.15
Non-ferrous High Speed Machining
Continuous
Without
KPD001 0.2 150 - 250 - 350 0.05 - 0.1 - 0.3 0.05 - 0.1 - 0.15
Metals (Rainbow Surface Gloss) Chipbreaker

N
HB KW10 0.2 100 - 150 - 200 0.05 - 0.3 - 0.5 0.02 - 0.07 - 0.1
Copper Alloy ≤ Finishing
Continuous
F, FSF
Aluminum 100 Interruption KW10 0.4 100 - 150 - 200 0.05 - 0.3 - 0.5 0.02 - 0.07 - 0.1
Aluminum Alloys Continuous KW10 0.2 100 - 150 - 200 0.2 - 0.5 - 1.5 0.03 - 0.1 - 0.2
Medium U, USF
(Si10% or less) etc. Interruption KW10 0.4 100 - 150 - 200 0.2 - 0.5 - 1.5 0.03 - 0.1 - 0.2
Precision Finishing Continuous Without KPD001 0.2 100 - 120 - 150 0.05 - 0.1 - 0.3 0.03 - 0.07 - 0.1
Titanium HB (Rainbow Surface Gloss) Interruption Chipbreaker KPD001 0.4 70 - 100 - 120 0.05 - 0.1 - 0.3 0.03 - 0.07 - 0.1

Alloys 400 Continuous KW10 0.4 30 - 50 - 70 0.1 - 0.5 - 1.0 0.03 - 0.1 - 0.2
Medium FSF, USF
S HB Finishing
Interruption
Continuous F, U
KW10
KW10
0.4
0.4
30
10
-
-
50
30
-
-
70
50
0.1 -
0.1 -
0.5
0.3
-
-
1.0
0.5
0.03 - 0.1
0.03 - 0.05
-
-
0.2
0.1
Heat-resistant ≤
Interruption Without Chipbreaker KW10 0.8 10 - 30 - 50 0.2 - 0.5 - 0.7 0.03 - 0.05 - 0.1
Alloys 350 Continuous PR1310 0.4 40 - 60 - 80 0.1 - 0.3 - 0.5 0.03 - 0.05 - 0.1
Finishing MQ
Interruption PR1310 0.8 40 - 60 - 80 0.1 - 0.3 - 0.5 0.03 - 0.05 - 0.1
40~50 Continuous PR1425 0.2 40 - 60 - 80 0.1 - 0.3 - 0.5 0.02 - 0.07 - 0.1
Hardened Finishing GK
H Steel
Hard Materials
HRC
50~68
Finishing
Interruption
Continuous ME
PR1425
KBN05M
0.4
0.2
40
80
-
-
60
120
-
-
80
150
0.1 -
0.1 -
0.3
0.3
-
-
0.5
0.5
0.02 - 0.07
0.02 - 0.07
-
-
0.1
0.1
HRC Interruption MET KBN05M 0.4 60 - 100 - 120 0.1 - 0.3 - 0.5 0.02 - 0.07 - 0.1
* For machining free-cutting steels, such as SUM, etc., use PR1005 at Vc=200m/min or less. For ap and f, refer to specs for low carbon steels.

E44
E 44-45 edit.indd 44 06.10.2015 11:28:25
Cutting Dia. under f16mm

¢ Recommended Cutting Conditions - Back Turning


l KTKF E12
MEGACOAT NANO MEGACOAT
Workpiece Material PR1535 PR1425 PR1225 Remarks
Grooving Turning Grooving Turning Grooving Turning
Carbon steel / Vc (m/min) ✩60~150 «80~200 ✩60~150
Alloy steel f (mm/rev) 0.01~0.03 0.02~0.15 0.01~0.03 0.02~0.15 0.01~0.03 0.02~0.15
Coolant
Vc (m/min) «60~130 ✩60~150 ✩60~130
Stainless Steel
f (mm/rev) 0.01~0.02 0.02~0.1 0.01~0.02 0.02~0.1 0.01~0.02 0.02~0.1

PVD Coated Carbide Carbide PCD


Workpiece Material PR1025 KW10 KPD001 Remarks E
Grooving Turning Grooving Turning Grooving Turning
Carbon steel / Vc (m/min) ✩60~150 - -
Alloy steel f (mm/rev) 0.01~0.03 0.02~0.15 - -
Vc (m/min) ✩50~120 - -
Stainless Steel
f (mm/rev) 0.01~0.02 0.02~0.1 - -

Small Tools
Vc (m/min) - 50~100 -
Cast Iron Coolant
f (mm/rev) - 0.01~0.02 0.02~0.15 -
Vc (m/min) - 200~450 200~500
Aluminum
f (mm/rev) - 0.01~0.03 0.02~0.15 0.01~0.03 0.02~0.12
Vc (m/min) - 100~200 100~350
Brass
f (mm/rev) - 0.01~0.05 0.02~0.2 0.01~0.05 0.02~0.15
«: 1 st Recommendation
✩: 2nd Recommendation

l KTKF (GQ Chipbreaker) E12


MEGACOAT NANO MEGACOAT
Workpiece Material PR1535 PR1425 PR1225 Remarks
Grooving Turning Grooving Turning Grooving Turning
Carbon steel / Vc (m/min) ✩60~150 «80~200 ✩60~150
Alloy steel f (mm/rev) 0.01~0.04 0.02~0.15 0.01~0.04 0.02~0.15 0.01~0.04 0.02~0.15
Coolant
Vc (m/min) «60~130 ✩60~150 ✩60~130
Stainless Steel
f (mm/rev) 0.01~0.03 0.02~0.1 0.01~0.03 0.02~0.1 0.01~0.03 0.02~0.1
«: 1 st Recommendation
✩: 2nd Recommendation

l ABS15,ABW15,ABW23 E17~E19
MEGACOAT NANO MEGACOAT PVD Coated Carbide
Workpiece Material PR1425 PR1225 PR1025 (PR930) Remarks
Grooving Turning Grooving Turning Grooving Turning
Carbon steel / Vc (m/min) «80~180 ✩60~150 ✩80~100
Alloy steel f (mm/rev) 0.02 0.02~0.07 0.02 0.02~0.07 0.02 0.02 ~0.07
Coolant
Vc (m/min) ✩40~130 «40~120 ✩30~50
Stainless Steel
f (mm/rev) 0.02 0.02~0.05 0.02 0.02~0.05 0.02 0.02 ~0.05
«: 1 st Recommendation
✩: 2nd Recommendation

Carbide
Workpiece Material KW10 Remarks
Grooving Turning
Vc (m/min) 150~200
Aluminum
f (mm/rev) 0.02 0.02~0.10
Coolant
Vc (m/min) 100~160
Brass
f (mm/rev) 0.03 0.02~0.15

E45
E 44-45 edit.indd 45 06.10.2015 11:28:25
Back Clamp
Alternative Toolholder Reference Table for Small Tools
¢ Alternative Toolholder Reference Table for Small Tools (Back Clamp)
Conventional Toolholder Alternative Toolholder
Spare Parts

Overall length

Overall length
Insert Shape

Ref. to Page
Anchor Pin Lock Screw Wrench

(mm)

(mm)
Description Description Remarks

AABSR0810K-40F 125 - - No Alternative -


LPA-11
ABS.. AABSR1010K-40F 125 AABSR1010JX-40F 120
HSB4x8R FH-2
40 AABSR1212M-40F 150 LPA-13 AABSR1212JX-40F 120 E17
AABSR1616M-40F 150 LPA-17 AABSR1616JX-40F 120
E AABWR0810K-40F 125 - - No Alternative -
LPA-11
ABW.. AABWR1010K-40F 125 AABWR1010JX-40F 120
HSB4x8R FH-2
40 AABWR1212M-40F 150 LPA-13 AABWR1212JX-40F 120 E18
AABWR1616M-40F 150 LPA-17 AABWR1616JX-40F 120
AABWR0810K-50F 125 - - No Alternative -
LPA-11
ABW.. AABWR1010K-50F 125 AABWR1010JX-50F 120
HSB4x8R FH-2
Small Tools

50 AABWR1212M-50F 150 LPA-13 AABWR1212JX-50F 120 E19


AABWR1616M-50F 150 LPA-17 AABWR1616JX-50F 120
ACLC&0810K-06F 125 SCLC&0808F-06FF 120 Clamping system is different. E23
LPF-11 HSB4x8R
ACLC&1010K-06F 125 ACLC&1010JX-06FF 120
(Right-hand toolholder)
CC.. ACLC&1010K-09F 125 FH-2 ACLC&1010JX-09FF 120
LPF-13 HSB4x8L E22
ACLC&1212M-09F 150 (Left-hand toolholder) ACLC&1212JX-09FF 120
ACLC&1616M-09F 150 LPF-17 ACLC&1616JX-09FF 120
ADJC&0810K-07F 125 SDJC&0808F-07FF 120 Clamping system is different. E25
LPF-11 HSB4x8R
ADJC&1010K-07F 125 (Right-hand toolholder) ADJC&1010JX-07FF 120
ADJC&1010K-11F 125 FH-2 ADJC&1010JX-11FF 120
LPF-13 HSB4x8L E24
ADJC&1212M-11F 150 ADJC&1212JX-11FF 120
(Left-hand toolholder)
ADJC&1616M-11F 150 LPF-17 ADJC&1616JX-11FF 120
DC..
ADNCR0810K-07F 125 - - No Alternative -
LPF-11
ADNCR1010K-07F 125 SDNCN1010JX-07 120
ADNCR1010K-11F 125 HSB4x8R FH-2 SDNCN1010JX-11 120 Clamping system is different.
LPF-13 E27
ADNCR1212M-11F 150 SDNCN1212JX-11 120 Neutral
ADNCR1616M-11F 150 LPF-17 SDNCN1616JX-11 120
AVJB&1010K-11F 125 LPF-11 HSB4x8R AVJB&1010JX-11FF 120
(Right-hand toolholder)
AVJB&1212M-11F 150 LPF-1113 FH-2 AVJB&1212JX-11FF 120 E30
HSB4x8L
AVJB&1616M-11F 150 LPF-1117 (Left-hand toolholder) AVJB&1616JX-11FF 120
VB..
AVVB&1010K-11F 125 LPF-11 HSB4x8R SVVBN1010JX-11 120
(Right-hand toolholder) Clamping system is different.
AVVB&1212M-11F 150 LPF-1113 FH-2 SVVBN1212JX-11 120 E31
HSB4x8L Neutral
AVVB&1616M-11F 150 LPF-1117 (Left-hand toolholder) SVVBN1616JX-11 120
Note) The corresponding alternative toolholder may be different from the conventional toolholder in insert clamping system or insert size.
Make sure of their specifications by referring to the catalog or other documents.

E46
E 46-47 edit.indd 46 06.10.2015 11:30:21
Screw Clamp
Alternative Toolholder Reference Table for Small Tools
¢ Alternative Toolholder Reference Table for Small Tools (Screw Clamp)
Conventional Toolholder Alternative Toolholder
Spare Parts

Overall length

Overall length
Insert Shape

Ref. to Page
Clamp Screw Wrench

(mm)

(mm)
Description Description Remarks

SABSR0810K-40F 125 - - No Alternative -


ABS.. SABSR1010K-40F 125 SABSR1010JX-40F 120
SB-3080TR FT-10
40 SABSR1212M-40F 150 SABSR1212JX-40F 120 E17
SABSR1616M-40F 150 SABSR1616JX-40F 120
SABWR0810K-40F 125 - - No Alternative - E
ABW.. SABWR1010K-40F 125 SABWR1010JX-40F 120
SB-3080TR FT-10
40 SABWR1212M-40F 150 SABWR1212JX-40F 120 E18
SABWR1616M-40F 150 SABWR1616JX-40F 120
SABWR0810K-50F 125 - - No Alternative -
ABW.. SABWR1010K-50F 125 SABWR1010JX-50F 120
SB-3080TR FT-10

Small Tools
50 SABWR1212M-50F 150 SABWR1212JX-50F 120 E19
SABWR1616M-50F 150 SABWR1616JX-50F 120
SCAC&0808K-06 125 SCLC&0808F-06FF 85
SB-2570TR FT-8
SCAC&1010K-06 125 SCLC&1010JX-06FF 120
SCAC&1010K-09 125 SCLC&1010JX-09FF 120 Cutting edge angle is
E23
CC.. SCAC&1212M-09 150 SB-4085TR FT-15 SCLC&1212JX-09FF 120 different.
SCAC&1616M-09 150 SCLC&1616JX-09FF 120
SCACR1212F-09FF 85 SB-4085TR FT-15 SCLCR1212JX-09FF 120
SCLC&0808E-06 70 SB-2570TR FT-8 SCLC&0808F-06FF 85
SDJC&0808F-07F 80 SDJC&0808F-07FF 85
SB-2570TR FT-8
SDJC&1010F-07F 80 SDJC&1010JX-07FF 120
SDJC&1010F-11F 80 SDJC&1010JX-11FF 120 E25
SDJC&1212H-11F 100 SB-4085TR FT-15 SDJC&1212JX-11FF 120
SDJC&1616H-11F 100 SDJC&1616JX-11FF 120
SDLC&1010F-07FF 80 SDLC&1010JX-07FF 120
SDLC&1212F-07FF 85 Short length type
SDLC&1212H-07FF 100 SB-2570TR FT-8
SDLC&1212JX-07FF 120
E26
SDLC&1616H-07FF 100 SDLC&1616JX-07FF 120
SDLC&1212H-11FF 100 SDLC&1212JX-11FF 120
SB-4085TR FT-15
SDLCL1616H-11FF 100 SDLCL1616JX-11FF 120
SDNC&1010F-07F 80 SB-2570TR FT-8 SDNC&1010JX-07F 120
SDNC&1010JX-07F 120 Insert size is different.
SDNC&1010F-11F 80 SB-4085TR FT-15
DC.. SDNCN1010JX-11 120 Neutral
Neutral
SDNCN1212F-11 85
SDNC&1212H-11F 100 SB-4085TR FT-15 Short length type
SDNCN1212JX-11 120 Neutral
E27
SDNC&1616H-11F 100 SB-4085TR FT-15 SDNCN1616JX-11 120 Neutral
SDNCN0808E-07 70 SDNCN0808F-07 85
SDNCN1010F-07 80 SB-2570TR FT-8 SDNCN1010JX-07 120
SDNCN1212H-07 100 SDNCN1212JX-07 120
SDNCN1212F-11 85 Short length type
SDNCN1212H-11 100 SB-4085TR FT-15
SDNCN1212JX-11 120
SDXC&1010F-07 80 SB-2570TR FT-8 SDXC&1010JX-07 120
SDXC&1010F-11 80 SDXC&1010JX-11 120
E26
SDXC&1212H-11 100 SB-4085TR FT-15 SDXC&1212JX-11 120
SDXC&1616H-11 100 SDXC&1616JX-11 120
SDLP&0808F-07F 80 SDLP&0808F-07FF 85
SB-2570TR FT-8
SDLP&1010F-07F 80 SDLP&1010JX-07FF 120
DP.. SDLP&1010F-11F 80 SDLP&1010JX-11FF 120 E28
SDLP&1212H-11F 100 SB-4085TR FT-15 SDLP&1212JX-11FF 120
SDLP&1616H-11F 100 SDLP&1616JX-11FF 120
Note) The corresponding alternative toolholder may be different from the conventional toolholder in insert clamping system or insert size.
Make sure of their specifications by referring to the catalog or other documents.

E47
E 46-47 edit.indd 47 06.10.2015 11:30:22
Screw Clamp
Alternative Toolholder Reference Table for Small Tools
¢ Alternative Toolholder Reference Table for Small Tools (Screw Clamp)
Conventional Toolholder Alternative Toolholder
Spare Parts

Overall length

Overall length
Insert Shape

Ref. to Page
Clamp Screw Wrench

(mm)

(mm)
Description Description Remarks

SVJB&1010F-11F 80 SVJB&1010JX-11FF 120


SVJB&1212H-11F 100 SB-2570TR FT-8 SVJB&1212JX-11FF 120 E30
SVJB&1616H-11F 100 SVJB&1616JX-11FF 120
VB.. SVPB&1010F-11 80 SVPB&1010JX-11 120
E SVPB&1212H-11 100 SB-2570TR FT-8 SVPB&1212JX-11 120
E31
SVPB&1616H-11 100 SVPB&1616JX-11 120
SVVBN1212H-11 100 SB-2570TR FT-8 SVVBN1212JX-11 120
SVLP&1010F-08FF 80 SVLP&1010JX-08FF 120
SVLP&1212F-08FF 85 Short length type
SVLP&1212H-08FF 100 SB-2050TR FT-6
SVLP&1212JX-08FF 120
Small Tools

SVLP&1616H-08FF 100 SVLP&1616JX-08FF 120


E32
SVLP&1010F-11F 80 SVLP&1010JX-08FF 120 Insert size is different.
SVLP&1212F-11FF 85 Short length type
SVLP&1212H-11F 100 SB-2570TR FT-8
SVLP&1212JX-11FF 120
VP.. SVLP&1616H-11F 100 SVLP&1616JX-11FF 120
SVPBR1010JX-11 Insert relief angle is different. E31
SVPPR1010F-11 80 120
SVPPR1010JX-11FF Without Offset E33
SVPBR1212JX-11 Insert relief angle is different. E31
SVPPR1212H-11 100 SB-2570TR FT-8 120
SVPPR1212JX-11FF Without Offset E33
SVPBR1616JX-11 Insert relief angle is different. E31
SVPPR1616H-11 100 120
SVPPR1616JX-11FF Without Offset E33
SVPPL1616H-11 100 SB-2570TR FT-8 SVPBL1616JX-11 120 Insert relief angle is different. E31
Note) The corresponding alternative toolholder may be different from the conventional toolholder in insert clamping system or insert size.
Make sure of their specifications by referring to the catalog or other documents.

¢ Alternative Toolholder Reference Table for Small Tools (Screw Clamp)


Toolholders for Back Turning
Conventional Toolholder Alternative Toolholder
Spare Parts
Overall length

Overall length
Insert Shape

Ref. to Page
Clamp Screw Wrench
(mm)

(mm)

Description Description Remarks

KTKF&1010K-12 125 KTKF&1010JX-12 120


KTKF&1212M-12 150 KTKF&1212JX-12 120
KTKF&1616M-12 150 KTKF&1616JX-12 120
TKFB.. SB-4590TRWN LTW-10S E12
KTKF&1010K-16 125 KTKF&1010JX-16 120
KTKF&1212M-16 150 KTKF&1212JX-16 120
KTKF&1616M-16 150 KTKF&1616JX-16 120
Note) The corresponding alternative toolholder may be different from the conventional toolholder in insert clamping system or insert size.
Make sure of their specifications by referring to the catalog or other documents.

E48
E 48 edit.indd 48 06.10.2015 11:31:37
Boring
F1~F92
Product Introduction F2~F5
Identification System / Product Lineup F6~F11
Solid Tip-Bars for Micro Boring F12~F35
EZ Bars EZB-HP / EZB-ST / EZB-NB F14
EZ Bar PLUS S-SCLC / C-SCLC F18
EZ Bars (Copying) EZVB F19
System Tip-Bars VNB-S / VNB / VNBT / VNBX-S F26
Twin-Bars TWB / TWBT F32
2-Edge Tip-Bars HPB / HPBT F34
Tip-Bars PSB-S / PSBT-S
" will be switched to EZB / HPBT
F35

Dynamic Bar / Boring Bars for General Purpose F36~F51


CC ££Insert Dynamic Bar F36
CP ££Insert Dynamic Bar F38
DC ££Insert Dynamic Bar F40
JC ££Insert Boring Bars for General Purpose F44
TC ££Insert Dynamic Bar F45
TB / TP££ Insert Dynamic Bar / Boring Bars for General Purpose F46
VB / VC / VP££ Insert Dynamic Bar F50
WB / WP££ Insert Dynamic Bar F56
SP ££Insert Boring Bars for General Purpose F58
TP ££Insert (without Hole) Boring Bars for General Purpose F59

Boring Toolholders for Bearing Machining (Square Shank) F60


AD Bars F61~F64
CN ££Insert F61
DN ££Insert F62
TN ££Insert F62
CC ££Insert F63
DC ££Insert F63
Boring Adapter (with coolant hole / anti-vibration damper system) F64

Boring Bars for Negative Inserts F65~F76


CN ££Insert F65
DN ££Insert F67
SN ££Insert F71
TN ££Insert F72
WN ££Insert F74

Boring Bars for Ceramic Tools F77~F78


Boring Bars for Solid CBN Tools F79
Sleeves F80~F84
EZH-CT / EZH-HP / EZH-ST F80
PH F82
SHA / SH / SHC / SJS F82

Assembly (AS) List / Former Parts List F85


Alternative Toolholder Reference Table for Boring Bar F86~F89
Recommended Cutting Conditions F90~F92
Parts Compatibility of Lever Lock Toolholders R42

<= CAPA / ÍNDICE => F1


F edit.indb 1 15.01.2016 10:53:59
Dynamic Bar
¢ Superior chip evacuation
(External coolant)
Dynamic Bar Competitor A Competitor B

Inside the workpiece


Toolholder design developed by using stress analysis technology
Maximum structural thickness for high toolholder rigidity
Controls chattering to achieve stable machining

In the products of competitor A and B chips remain


inside the workpiece, but chips from the Dynamic Bar
Large chip pocket produces are all evacuated from the workpiece.
superior chip evacuation

F
Boring

Chip evacuation direction


Dynamic design by using the latest computer simulation technology

¢ Comparison of pocket length ¢ Chip evacuation direction


Pocket length
SCLC(P) type STLB(P) type

Pocket length (mm)


Description
Dynamic Bar Competitor A

A16-SCLPR09-18 type 37 29

A20-SCLCR09-22 type 48 32 Better evacuation by backward chip flow

The Dynamic Bar achieves superior chip evacuation


High rigidity and chattering resistance are ensured by using a special alloy
and with help of stress analysis technology.
Previously unattained surface finish and dimensional accuracy are now achieved.
¢ Comparison of vibration tendency ¢ Comparison of surface finish
Vibration of the Dynamic Bar was minimal even at high cutting speeds,
Good <Cutting Conditions>
enabling stable machining.
15CrMo4 Dynamic Bar Competitor A Competitor B <Cutting Conditions>
5.5 5.0 Vc=150m/min 15CrMo4
5 4.5 ap=0.5mm Vc=210m/min
Surface wall

f=0.1mm/rev ap=0.5mm
4 S16-SCLPR09 type f=0.1mm/rev
CPMH090304L-Y A16Q-SCLPR09-18 type
3 CPMT090304XP(PV7020)
L/D=4
2 External Coolant
Roughness
Surface

1
Direction of vibration
Ra=0.4µm Ra=0.6µm Ra=3.4µm measurement
Dynamic Bar Rz=2.3µm Rz=3.6µm Rz=14.0µm
Competitor A Competitor B
AE type
Oscillatory
waveform

Maximum toolholder overhang (L/D)

F2
F edit.indb 2 15.01.2016 10:54:02
¢ Cutting Point Precision u Toolholder Lineup
The AE Dynamic Bar maintains precise cutting edge positional accuracy · Excellent Bar (AE Type)
through the use of a special alloy, thereby achieving high precision machining.
Excellent Bar with coolant
0.03
<Cutting Conditions> hole (internal coolant) (A···AE)
AE type 34CrMo4 enables better chip evacuation.
X-axis displacement (mm)

0.02
Competitor B Vc=180m/min
ap=2mm
0.01 f=0.2mm/rev
S/A16Q-SCLPR09-18 type
0.00 CPMH090308(CA5525)
0 500 1,000 1,500 2,000 L/D=4 · Steel Bar
-0.01 External Coolant
The steel shank bar (without
Dynamic Bar (AE type) coolant hole) provides superior
-0.02 Direction of
measurement
cost performance
-0.03

-0.04 X-axis
Amount of cuts

F
¢ Advantages of Dynamic Bar SDUC
New design and concept focusing on chip evacuation
New Streamlined pocket enables an New Coolant flows toward the workpiece’s

Boring
design effective chip evacuation concept inner surface

Large chip pocket allows


chips to flow through the Coolant flow
backside of the bar

Chip flow

Coolant flows towards


the inner surface of the
Side chip pocket directs chips workpiece enabling smooth
outside of workpiece chip evacuation
conventional model
conventional model

AD Bars Interchangeable Head Boring Bars with Anti-vibration Dampener System

lThe AD (Advanced Dampener) system enables a maximum


overhang of 6 times L/D.
lHighly efficient machining: The anti-vibration dampener
effect enables large cutting-depths and high feed rates.
lApplicable for a variety of machining conditions
due to the interchangeable Special dampener system
head design. made from heavy metal

Double Clamp Boring Bars for Negative Inserts


Stable machining is realized in Double Clamp and Direction adjustment mechanism coolant hole.

 Improved Clamping  Direction adjustment


 Nozzle setting
Rigidity mechanism coolant hole
Discharge direction of coolant is Wrench etc. that enters
Firmly clamp the insert in two adjustment flexible focusing on 2.5 or less holes are
directions with one action. Coolant to Edge reliably builds up used, and adjust.
Along with improving the *Not applicable to
accuracy of the insert position,
high-pressure coolant
long tool life can be achieved.

F3
F edit.indb 3 15.01.2016 10:54:05
Easy adjustment and high precision EZ Bars

Kyocera’s original EZ adjust structure


l Easy adjustment and high precision
l EZ Bars prevent deviation with high-rigidity clamping

Wide range of items applicable to various applications


MEGACOAT PR1225 for stable machining
and extended tool life

Kyocera’s original
F
EZ adjust structure
Boring

Overhang length is adjustable

Replaceable adjustment pin

Bar overhang is adjustable by replacing adjustment pin.


EZ adjust structure Internal coolant sleeve (EZH-CT) is available.
Excellent clamping force
1 Easy adjustment and high precision

Bar end (Slant)


Adjustment Pin

Overhang length
Replaceable adjustment pin Bar is firmly clamped on the slanted end by the Adjustment Pin

2 2 types of bars
Precision-o
riented HP type (High precision) Cost-ori
ented ST type (standard)

Chip pocket Chip pocket

Flat portion of the shank Flat portion of the shank


12°
F14 F15
* Chip pocket angles are different.

3 2 Chipbreakers for various applications * Even when using a same sleeve, the Min, Bore
Dia. can be different depending on which bar to
attach.

H Chipbreaker (Without lead angle) F Chipbreaker (With lead angle)


· 2 types of corner-R for each chipbreaker
H Chipbreaker: 0.08mm, 0.15mm
F Chipbreaker: 0.05mm, 0.15mm
* Lineup depend on description

Tough edge (General purpose) Sharp cutting (For finishing)

Along with the solid type, EZVB (for Boring ,


Internal Facing and Copying) and indexable
type “EZ Bar PLUS” are added to the lineup
F4
F edit.indb 4 15.01.2016 10:54:08
[Solid Type]

HP Type 2-Edge Tip-Bars for Micro Boring

lEconomically excellent 2-Edge


lMin. Bore Dia. Line Up from ϕ2.0 to Up
lEasy-to-Use Adjustable Overhang Length
lIntegrated shank enables installation with standard sleeves
lSpecial sleeves for various machine types

Boring Back boring Grooving Face Grooving Threading

HPB F34 HPBT F34 HPG G44 HPFG G67 HPT J28

Boring
Min. Pilot Hole Dia.: ϕ4.5~ϕ8
Min. Bore Dia.: ϕ4~ϕ7 Min. Face Groove Dia.: ϕ8 M : 0.75~1.5mm
Min. Bore Dia.: ϕ2~ϕ7 Min. Bore Dia.: ϕ4~ϕ5
Edge Width: 1.0~2.0mm Edge Width: 1.0~3.0mm UN : 28~16 TPI
Corner-R (rε): 0.05 Corner-R (rε): 0.05
Depth: 1.0~2.0mm Depth: 2.0~3.0mm W : 24~18 TPI
Rc : 28~19 TPI

l Guide for usage (Adjustable overhang type)


Solid Bars Type: Min. Bore Dia. f1~
40
Easy adjustment and high precision
35
EZ Bars
Max. Overhang Length (mm)

30

25

20

15

10 F12

0
I1 I2 I3 I4 I5 I6 I7 I8
Cutting Dia. (mm)

SVN F28
Square Shank (Straight)

S…SVN F29  SVNS


Round Shank (Standard)  F28
Twin-Bars F32~F33 System Tip-Bars F26

F5
F edit.indb 5 15.01.2016 10:54:11
Product Lineup
¢ Boring Bar Identification System (Round Shank)
F : 80 Q : 180 Manufacture’s Option
C : Top Clamp C : 80˚ Rhombic
G : 90 R : 200 Optional Mark or
D : 55˚ Rhombic
S Steel H :100 S : 250 M : Multi Lock Number
J : 70˚ Rhombic
J :110 T : 300 Example
Steel P : ‌Lock Pin Only R : Round
A
(with Coolant Hole)
K :125 U : 350 or Lever Lock A : Dynamic Bar
S : 90˚ Square
L :140 V : 400 R: Right-hand
T : 60˚ Triangle AE : ‌Excellent Bar which
C Carbide M:150 W : 450 S : Screw Clamp L: Left-hand is Dynamic Bar type
N :160 Y : 500 V : 35˚ Rhombic
Carbide W : Wedge Lock
E
(with Coolant Hole) P :170 X : Special W : 80˚ Trigon E : Excellent Bar

Shank Type Bar Length Clamping System Insert Shape Hand of Tool Others

S 12 M − S C L P R 09 − 16
Boring

Bar Diameter Cutting Edge Angle Insert Relief Angle Insert Size Min. Bore Dia.

F K L P
90˚
75˚
95˚ C D,J,Y
117.5˚
95˚ α L L

B : 5° Positive
Q S U W
107.5˚ 93˚
C : 7° Positive S
T
60˚
45˚ D :15° Positive L
L

E : 20° Positive
Y X Z
R
N : 0° Negative V
110˚ 93˚(95˚)
85˚
P : 11° Positive L L

l ‌Anti-vibration interchangeable head mechanism Boring Bar “AD Bar”


For the identification system for boring bars with interchangeable head, Ref. to page F61
¢ Guide Line for Overhang Length of Boring Bar (Workpiece material : S45C)
Overhang Length (L / D) Shank Material
3 Steel
D

4 Steel (Dynamic Bar)

5 Excellent

5.5 Excellent (Dynamic Bar)


L
6 AD Bars (with Anti-vibration Dampener System)

7 Carbide

¢ Carbide Shank Boring Bar


Standard Size
l Short Shank Series ID

Short Shank Types with length of 1/2 and 2/3 of standard


type are available. (-1/2 or -2/3 is shown at the end of the 2/3 Size
description)
When installing on machines, no additional machining (to
change toolholder length) is required. 1/2 Size

F6
F edit.indb 6 15.01.2016 10:54:13
¢ Solid Tip-Bars for Micro Boring
Shank Type Ref. to Page
Applications

Solid Tip-Bars Min. Bore Dia. ϕA


Shape Max. Overhang Length for Summary
Type 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 Toolholders
(L/D)

EZB-HP NNNNN N N
EZ Bars Solid
 F14 L/D=~5

EZB-ST NNNNNN N N N
EZ Bars Solid
 F15 L/D=~5 F20~
F25
EZB-NB
EZ Bars NNNNNN N N N
(MEGACOAT) Solid
 F16 L/D=~5
 CBN
N N N N N
F
EZB-NB
EZ
 Bars PCD Solid
N N N N
 F16 L/D=~5
Boring

TWB Solid NNNNN

Boring
F32
Twin-Bars
 F32

TWBT Solid NNNNN F33


Twin-Bars
 F33
VNB-S
System Tip-Bars Solid NNNNN NN
 F26 F28
VNB F29
System Tip-Bars Solid N N N N N N
 F26
VNBX-S
System Tip-Bars Solid NNN N NN F31
 F30
HPB F24
2-Edge Tip-Bars Solid N N N N N N
F25
 F34 L/D=~5

PSB-S Solid N N N N N N F82


Tip-Bars
 F35 L/D=~5

VNBT F28
Solid N N
System Tip-Bars F29
Back Boring

 F26

HPBT F24
2-Edge Tip-Bars N N
F25
Solid
 F34 L/D=~5 ファイル名:EZVB(F7)_2.eps

PSBT-S
Tip-Bars N N F82
Solid
 F35 L/D=~5
1(:
Copying

EZVB F21~
EZ Bars
Solid N N N N
F25

 F19

F7
F edit.indb 7 15.01.2016 10:54:18
Product Lineup
¢ Dynamic Bar / EZ Bar PLUS
Shank Type Coolant

for Toolholders
Applications

Min. Bore Dia. ϕA

Ref. to Page
Hole
Overview Shape Boring Bar Type Max. Overhang Length
(L/D) Yes No 5 6 7 8 10 12 13 14 16 18 20 22 23 25 26 27 30 31 32 34 40 50

A…SCLC-AE Excellent N N N N N N N
L/D = ~5.5

S…SCLC-AE Excellent O N N N N
L/D = ~5.5

S…SCLC-A Steel O N N N N N N F37


L/D = ~4

C…SCLC-A Carbide O N N N N
L/D = ~7

F E…SCLC-A Carbide N N N N N N N
L/D = ~7

A…SCLP-AE Excellent N N N N N N N
L/D = ~5.5

S…SCLP-A Steel O N N N N N N F39


Boring

Boring / Internal Facing

L/D = ~4

E…SCLP-A Carbide N N N N N N N
L/D = ~7
EZ Bar PLUS
S…SCLC-EZ Steel O N N

L/D = ~3
F18
C…SCLC-EZ Carbide O N N
L/D = ~5

A…STLP-AE N N N N N N N N N
Excellent
S…STLB-AE O N
L/D = ~5.5

S…STLB(P)-A Steel O N N N N N N N N F47


5° L/D = ~4

E…STLP-A N N N N N N N N N
Carbide
C…STLB-A O N
L/D = ~7

A…STLC-AE Excellent N N N N N N
L/D = ~5.5
F45
S…STLC-A Steel O N N N N N
L/D = ~4

S…SWUB-AE Excellent O N N N
L/D = ~5.5
A-SWUP-AE型 F40 
A…SWUB(P)-AE Excellent N N N N N N
L/D = ~5.5
Boring


S…SWUB(P)-A Steel O N N N N N N N N F57
L/D = ~4

C…SWUB-A Carbide O N N N
L/D = ~7

E…SWUB(P)-A Carbide N N N N N N
L/D = ~7

F8
F edit.indb 8 15.01.2016 10:54:19
¢ Dynamic Bar
Shank Type Coolant

for Toolholders
Applications

Min. Bore Dia. ϕA

Ref. to Page
Hole
Overview Shape Boring Bar Type Max. Overhang Length
(L/D) Yes No 5 6 7 8 10 12 13 14 16 18 20 22 23 25 26 27 30 31 32 34 40 50

A…SDUC-AE Excellent N N N N N N N
L/D = ~5.5

S…SDUC-A Steel O N N N N N N F41


L/D = ~4
30°

E…SDUC-A Carbide N N N N N N N
L/D = ~7

A…SDQC-AE Excellent N N N N N N
L/D = ~5.5
17.5˚

S…SDQC-A Steel O N N N N N F42 F


L/D = ~4

A-SVJB-AE型  F36  E…SDQC-A Carbide N N N N N N


L/D = ~7

A…SVJB(C)-AE N N N N N N N

Boring
Excellent
N N
Copying

A…SVJP-AE
52°
L/D = ~5.5
F50
S…SVJB(C)-A O N N N N N N
Steel
S…SVJP-A O N
L/D = ~4
A-SVPC-AE型 F36
A…SVPB(C)-AE Excellent N N N N N N N
27.5° L/D = ~5.5

S…SVPB(C)-A Steel O N N N N N N F52


L/D = ~4

E…SVPB(C)-A Carbide N N N N N N
A-SVUB-AE型 F38 L/D = ~7

3° A…SVUB(C)-AE Excellent N N N N N N
L/D = ~5.5
38°

S…SVUB(C)-A Steel O N N N N N F55


L/D = ~4

E…SVUB(C)-A Carbide N N N N N
L/D = ~7 29
A-SDZC-AE型 F31 左
A…SDZC-AE Excellent N N N N N N N

L/D = ~5.5

30˚
S…SDZC-A Steel O N N N N N N F43
Back Copying

L/D = ~4

E…SDZC-A Carbide N N N N N N
L/D = ~7

A…SVZB(C)-AE Excellent N N N N N N
L/D = ~5.5
F55
50°

S…SVZB(C)-A Steel O N N N N N
L/D = ~4
For Min. Bore Dia. ϕA, the figure under N may be applied depending on the toolholder type.

F9
F edit.indb 9 15.01.2016 10:54:22
Product Lineup
¢ Boring Bars for General Purpose
Shank Type Coolant
Min. Bore Dia. ϕA

Ref. to Page for


Applications

Toolholders
Hole Insert
Boring Bar Type Shape Max. Overhang Length
(L/D) Yes No Type 5 6 7 8 10 12 14 16 18 20 25 30 32 40 50 63
1(:
A…DCLN12 Steel N Negative N N N F65
L/D=~3

S…PCLNOO Steel O Negative N N N N N


L/D=~3 27
F66
A…PCLN09 Steel N Negative N N N
L/D=~3
Boring / Internal Facing

27
1(:
A…DWLN08 Steel N Negative N N N F75
L/D=~3
F74
S…PWLNOO Steel O Negative N N N N N
L/D=~3 F76
27
F
A…PWLN06 Steel N Negative N N N F74
L/D=~3 27

S…WWLN08-E Excellent O Negative N N N F76


L/D=~5 28 34
Boring

C…STXP(B) Carbide O Positive N N N F49


L/D=~7 7.5 9 11

C…SJLC Carbide O Positive N F44


L/D=~7 5.5

S…STWP-E Excellent O Positive N N N N N


L/D=~5
F48
S…STWP Steel O Positive N N N N
L/D=~3
1(:
A…DDUN15 Steel N Negative N N N F68
L/D=~3
Copying

S…PDUN11 Steel O Negative N N N


L/D=~3 27
F67
A…PDUN11 Steel N Negative N N N
L/D=~3 27

S…PDUN15 Steel O Negative N N N F69


L/D=~3 44 54

S…PDQN15 Steel O Negative N N N F69


L/D=~3 44 54

C…STZB Carbide O Positive N F49


Back Copying

L/D=~7 8.5

C…SJZC Carbide O Positive N F44


L/D=~7 6.5

S…PDZN15 Steel O Negative N N N F69


L/D=~3 44 54

S…CTUP Steel O Positive N N N N N N F59


L/D=~3 27 34 43
1(:
A…DTFNOO Steel N Negative N N N F72
L/D=~3

S…PTUN OO Steel O Negative N N N N N N


L/D=~3
F73
Boring

A…PTUN11 Steel N Negative N N N


L/D=~3
1(:
A…DSKN12 Steel N Negative N N N F71
L/D=~3

S…SSKP Steel O Positive N N


L/D=~3
F58
S…CSKP Steel O Positive N N N N
L/D=~3 27 34 43
For Min. Bore Dia. ϕA, the figure under N may be applied depending on the toolholder type.
F10
F edit.indb 10 15.01.2016 10:54:26
¢ AD Bars Interchangeable Head Boring Bars with Anti-vibration Dampener System
Shank Type Coolant

for Toolholders
Min. Bore Dia. ϕA
Applications

Ref. to Page
Hole Insert
Boring Bar Type Shape Max. Overhang Length
(L/D) Yes No Type 7 8 10 12 14 16 18 20 25 30 32 40 43 50 63


Boring / Internal Facing

HA…PCLN12 Anti-Vibration Dampener N Negative N N N F61

L/D=~5.5

HA…SCLC09 Anti-Vibration Dampener N Positive N F63

L/D=~6 F

HA…PDUN15 Anti-Vibration Dampener N Negative N N N F62


30˚

Boring
Copying

L/D=~6

HA…SDUC11 Anti-Vibration Dampener N Positive N F63


32˚

L/D=~6
Boring

HA…PTFN16 Anti-Vibration Dampener N Negative N N N F62


˚
90

L/D=~6

¢ Toolholders for Bearing Machining (Square Shank)


Min. Bore Dia.ϕA Ref. to Page Min. Bore Dia. ϕA Ref. to Page
Applications

Applications

Boring Bar Type Shape for Boring Bar Type Shape for
20 25 30 32 40 50 Toolholders 20 25 30 32 40 50 Toolholders

Round-
Boring SRCP-B N N F60 Chamfering CBSN-B N F60

¢ Boring Bars for Ceramic / Solid CBN Tools (L/D=~3)


Min. Bore Dia. ϕA Ref. to Page Min. Bore Dia. ϕA Ref. to Page
Applications

Applications

Boring Bar Type Shape for Boring Bar Type Shape for
16 18 20 25 30 32 40 50 Toolholders 20 25 30 32 40 50 Toolholders
Boring / Boring /
Internal S…CELN N F77 Internal S···CCLN-GX N N F78
Facing Facing

S…CTUP N NN N N N F59 Boring /


Copying S···CDUN-GX N N F78
27 34 43
Boring

S…CSKP NN N N F58 Boring S···CSKN-GX N N F78


27 34 43
Boring /
S…CSKN N F77 Internal S···CCLN-A N F79
Facing

For Min. Bore Dia. ϕA, the figure under N may be applied depending on
the toolholder type. Boring S···CTUN-A N F79

F11
F edit.indb 11 15.01.2016 10:54:28
Easy adjustment and high precision EZ Bars

Kyocera’s original EZ adjust structure Kyocera’s original


lEasy adjustment and high precision EZ adjust structure
‌
l EZ Bars prevent deviation with high-rigidity
clamping
Wide range of items applicable to various
applications
Overhang length
is adjustable
¢ 2 types of bars Replaceable adjustment pin

Precision-o
riented HP type (High precision) Cost-orie
nted ST type (standard)
F
Chip pocket Chip pocket

Flat portion of the shank Flat portion of the shank


Boring

12°
F14 F15

l Insert Tolerance

Insert setting image Insert Tolerance Offset (F) Overall length (Z) Edge Height (Y) Min. Bore Dia.

Precision-oriented HP type Same as


Y

±0.025mm ±0.05mm +0.05/0mm


F

(High precision) Shank Dia.


Z

Cost-oriented ST type Not same as


Y = Edge Height F = Offset ±0.06mm ±0.1mm +0.06/0mm
Z = Insert length (standard) Shank Dia.
* Ref. to page of “Dimension” for details.

¢ Lineup expansion Along with


the solid type, indexable type
"EZ Bar PLUS" is newly added

¢ 3 types of sleeve (EZH-CT , EZH-HP , EZH-ST)


1(: EZH-CT EZH-HP EZH-ST

High precision , with coolant hole Overhang length is adjustable Not-adjustable


(Adjustable) (Adjustable)

F12
F edit.indb 12 15.01.2016 10:54:30
EZ Bars

¢ How to select bars and sleeves for each application


· ‌Excellent repeat accuracy by the
High Not- Cost combination of HP bar + CT / HP
Easy adjustment of bar
precision adjustable reduction sleeve


Y = Edge Height

Internal Precision-
Overhang Length of the Bar :16.5mm (L/D|4)

Improved repetitive accuracy (μm)


25
Cost-oriented
coolant oriented 20

15
Yes No Indexable type
10

0
EZ Bars Competitor A Competitor B
F
HP type bar HP type bar ST type bar EZ Bar PLUS ST type bar
+ + + + +
CT type sleeve HP type sleeve HP type sleeve HP type sleeve ST type sleeve

EZH-CT type (high precision / with coolant hole) is added in

Boring
the EZH sleeve lineup!
Kyocera’s unique EZ adjust structure and internal coolant system improve
dimensional accuracy and surface roughness

¢ Coolant discharge system of EZH-CT ¢ Structure of EZH-CT


Adjustment pin
Bar end (Slant)
Coolant

Clamp Screw (For Bar)

Coolant

EZ bar

Coolant hole (outlet)

Clamp Screw (For liquid leak prevention)


Coolant hole (outlet) Coolant path

Clamp Screw (For Adjustment Pin)

¢ How to fix EZ-Bars (EZH-CT sleeve)


How to use adjustment pin and prevent liquid leak (Fig.1)
(1) Put the adjustment pin into the hole according to the overhang length. Push it into the sleeve, using the wrench (LW-1.5).
(2) Tighten the clamp screw for the adjustment pin "HS3x4P" using the wrench "LW-1.5" from the both sides of the sleeve.
(3) Put the clamp screws "HS3x4P" into the holes for liquid leak prevention, using the wrench "LW-1.5" and fix them from the both sides of the sleeve.

How to fix bar (Fig.2)


(1) With the chip pocket upward, set the bar into the sleeve.
Press the slant of the end of the bar with the adjustment pin.
Make sure that the bar does not move (Fig.3) Adjustment Pin

(2) Tighten the clamp screw with wrench (LW-2) and fix the bar.
(Use LW-1.5 if shank dia. is 3mm or less) Bar end (Slant)

(1) Clamp Screw


(For liquid leak prevention)

(2) Clamp Screw


(For Adjustment Pin)
(2)
(2) (1)
Chip pocket

Fig.1 How to use adjustment pin Fig.2 How to fix bar


Fig.3 Fixed bar

F13
F edit.indb 13 15.01.2016 10:54:31
EZ Bars
¢ EZB-HP (Boring)
H Chipbreaker 5˚

φA

F

l Without lead angle
l Tough edge (General purpose) 11˚ 7˚ 0˚

φD

S
L2
rε 1 L1
14˚
L3
30˚

H
l Right-hand shown Chipbreaker in detail

F Chipbreaker 5˚

φA

F
l With lead angle 7˚

l Sharp cutting (For finishing)

φD
S

31˚ L2
L1

1

L3

F
30˚

H
18˚
l Right-hand shown Chipbreaker in detail

l EZ Bars Dimensions
Min. Grades
Bore Dimension (mm)
Boring

Applicable
Dia. MEGACOAT Carbide Sleeves
Description
1(: F20~F25
ϕA ϕD H L1 L2 L3 F S rε PR1225 GW05

EZBR 020020HP-008H 2 2 1.8 32 8 4.9 0.85 0.25 0.08 ±0.015 N N EZH020…


025025HP-008H 0.08 ±0.015 N
2.5 2.5 2.3 35 10.5 4.9 1.1 0.25 EZH025…
025025HP-015H 0.15 ±0.02 N
030030HP-008H 0.08 ±0.015 N N
3 3 2.7 38.9 13 6.9 1.35 0.3 EZH030…
030030HP-015H 0.15 ±0.02 N
035035HP-008H 0.08 ±0.015 N
3.5 3.5 3.2 41.9 15 6.9 1.6 0.4 EZH035…
035035HP-015H 0.15 ±0.02 N
040040HP-008H 0.08 ±0.015 N N
4 4 3.6 48.8 20 9.8 1.85 0.4 EZH040…
040040HP-015H 0.15 ±0.02 N
050050HP-008H 0.08 ±0.015 N N
5 5 4.6 58.1 25 9.8 2.35 0.5 EZH050…
050050HP-015H 0.15 ±0.02 N
060060HP-008H 0.08 ±0.015 N N
6 6 5.6 66.1 30 11.8 2.85 0.6 EZH060…
060060HP-015H 0.15 ±0.02 N
EZBR 020020HP-005F 2 2 1.8 32 8 4.9 0.85 0.25 0.05 ±0.01 N EZH020…
025025HP-005F 0.05 ±0.01 N
2.5 2.5 2.3 35 10.5 4.9 1.1 0.3 EZH025…
025025HP-015F 0.15 ±0.02 N
030030HP-005F 0.05 ±0.01 N
3 3 2.7 38.9 13 6.9 1.35 0.4 EZH030…
030030HP-015F 0.15 ±0.02 N
035035HP-005F 0.05 ±0.01 N
3.5 3.5 3.2 41.9 15 6.9 1.6 0.5 EZH035…
035035HP-015F 0.15 ±0.02 N
040040HP-005F 0.05 ±0.01 N
4 4 3.6 48.8 20 9.8 1.85 0.5 EZH040…
040040HP-015F 0.15 ±0.02 N
050050HP-005F 0.05 ±0.01 N
5 5 4.6 58.1 25 9.8 2.35 0.7 EZH050…
050050HP-015F 0.15 ±0.02 N
060060HP-005F 0.05 ±0.01 N
6 6 5.6 66.1 30 11.8 2.85 0.9 EZH060…
060060HP-015F 0.15 ±0.02 N
Tolerance: Offset ±0.025mm (of the reference pin), overall length ±0.05mm, edge height +0.05/0mm Recommended Cutting Conditions F17

u EZ Bars Identification System


EZ B R 020 020 HP - 008 H

Symbol of EZ Bars Applications Insert Hand Min. Bore Dia. Shank Dia. Symbol of Precision Corner-R(rε) Name of Chipbreaker

B: Boring Bar R: Right-hand 020: 2mm 020: 2mm HP: High Precision 008: 0.08mm H: Without lead angle
025: 2.5mm 025: 2.5mm 015: 0.15mm
ST: Standard F: With lead angle
···
···

···

NB: Without chipbreaker

N : Std. Item
EZ Bars are
F14 sold in 1 piece boxes

F edit.indb 14 15.01.2016 10:54:33


EZ Bars

¢ EZB-ST (Boring)
H Chipbreaker 5˚
φA 5˚

F

l Without lead angle
l Tough edge (General purpose) 11˚ 12˚

φD

S
L2
rε 1 L1
14˚
L3
30˚

H
l Right-hand shown Chipbreaker in detail

F Chipbreaker 5˚

φA

F
l With lead angle 9˚

l Sharp cutting (For finishing)
12˚

φD
S

31˚ L2
L1

1.1

L3

F
30˚

H
18˚(Rake angle after installment)
l Right-hand shown Chipbreaker in detail

l EZ Bars Dimensions
Min. Grades
Bore Dimension (mm) Applicable

Boring
Dia. MEGACOAT Sleeves
Description
F20~F25
ϕA ϕD H L1 L2 L3 F S rε PR1225

EZBR 020017ST-008H 2 1.7 1.5 27.3 7 4.7 0.79 0.19 0.08 ±0.015 N EZH017…
025020ST-008H 0.08 ±0.015 N
2.5 2 1.82 32 8 4.8 0.94 0.16 EZH020…
025020ST-015H 0.15 ±0.02 N
030025ST-008H 0.08 ±0.015 N
3 2.5 2.3 35 10.5 4.8 1.19 0.15 EZH025…
030025ST-015H 0.15 ±0.02 N
035030ST-008H 0.08 ±0.015 N
3.5 3 2.8 39 13 6.8 1.44 0.18 EZH030…
035030ST-015H 0.15 ±0.02 N
040035ST-008H 0.08 ±0.015 N
4 3.5 3.3 42 15 6.7 1.69 0.24 EZH035…
040035ST-015H 0.15 ±0.02 N
045040ST-008H 0.08 ±0.015 N
4.5 4 3.8 49 20 9.7 1.94 0.27 EZH040…
045040ST-015H 0.15 ±0.02 N
055050ST-008H 0.08 ±0.015 N
5.5 5 4.8 58.2 25 9.7 2.44 0.33 EZH050…
055050ST-015H 0.15 ±0.02 N
065060ST-008H 0.08 ±0.015 N
6.5 6 5.8 66.2 30 11.8 2.94 0.38 EZH060…
065060ST-015H 0.15 ±0.02 N
075070ST-008H 0.08 ±0.015 N
7.5 7 6.8 74.2 35 11.7 3.44 0.44 EZH070…
075070ST-015H 0.15 ±0.02 N
EZBR 020017ST-005F 2 1.7 1.5 27.3 7 4.7 0.79 0.2 0.05 ±0.01 N EZH017…
025020ST-005F 0.05 ±0.01 N
2.5 2 1.82 32 8 4.8 0.94 0.16 EZH020…
025020ST-015F 0.15 ±0.02 N
030025ST-005F 0.05 ±0.01 N
3 2.5 2.3 35 10.5 4.8 1.19 0.2 EZH025…
030025ST-015F 0.15 ±0.02 N
035030ST-005F 0.05 ±0.01 N
3.5 3 2.8 39 13 6.8 1.44 0.26 EZH030…
035030ST-015F 0.15 ±0.02 N
040035ST-005F 0.05 ±0.01 N
4 3.5 3.3 42 15 6.7 1.69 0.33 EZH035…
040035ST-015F 0.15 ±0.02 N
045040ST-005F 0.05 ±0.01 N
4.5 4 3.8 49 20 9.7 1.94 0.31 EZH040…
045040ST-015F 0.15 ±0.02 N
055050ST-005F 0.05 ±0.01 N
5.5 5 4.8 58.2 25 9.7 2.44 0.45 EZH050…
055050ST-015F 0.15 ±0.02 N
065060ST-005F 0.05 ±0.01 N
6.5 6 5.8 66.2 30 11.7 2.94 0.59 EZH060…
065060ST-015F 0.15 ±0.02 N
075070ST-005F 0.05 ±0.01 N
7.5 7 6.8 74.2 35 11.7 3.44 0.65 EZH070…
075070ST-015F 0.15 ±0.02 N
Tolerance: Offset ±0.06mm, overall length ±0.1mm, edge height +0.06/0mm Recommended Cutting Conditions F17

N : Std. Item
EZ Bars are
sold in 1 piece boxes F15
F edit.indb 15 15.01.2016 10:54:34
EZ Bars
¢ EZB-NB (Boring)
<PR1225> IA 5°
5° 5°

F

12°

ID
S
rH
L2
L1

L3
30°

H
Fig.1
l Right-hand shown

<KBN,KPD> 5°

φA

F

φD

L2
L1

Fig.2 EZBR030 type L3

F
30°

H
l Right-hand shown Fig.3 EZBR040~EZBR070 type

l EZ Bars Dimensions
Min. Grades
Boring

Bore Dimension (mm) MEGA MEGA


COAT CBN PCD Applicable
COAT

Drawing
Dia.
Description Sleeves

KBN05M

KPD001
PR1225
ϕA ϕD H L1 L2 L3 F S rε F20~F25

EZBR 020017-005NB 2 1.7 1.5 27.3 7 4.7 0.79 0.2 N EZH017…


025020-005NB 2.5 2 1.82 32 8 4.8 0.94 0.16 N EZH020…
030025-005NB 3 2.5 2.3 35 10.5 4.8 1.19 0.16 N EZH025…
035030-005NB 3.5 3 2.8 39 13 6.8 1.44 0.19 N EZH030…
±0.015
040035-005NB 4 3.5 3.3 42 15 6.7 1.69 0.25
0.05
Fig.1 N EZH035…
045040-005NB 4.5 4 3.8 49 20 9.7 1.94 0.28 N EZH040…
055050-005NB 5.5 5 4.8 58.2 25 9.7 2.44 0.33 N EZH050…
065060-005NB 6.5 6 5.8 66.2 30 11.7 2.94 0.39 N EZH060…
075070-005NB 7.5 7 6.8 74.2 35 11.7 3.44 0.45 N EZH070…
EZBR 030030-003NB 3 3 2.6 38.8 13 6.8 1.25 0.3 Fig.2 N EZH030…
040040-003NB 4 4 3.6 48.8 20 9.8 1.75 N EZH040…
±0.015
050050-003NB 5 5 4.6 58.1 25 9.8 2.25
0.035
N EZH050…
0.5 Fig.3
060060-003NB 6 6 5.6 66.1 30 11.8 2.75 N EZH060…
070070-003NB 7 7 6.6 74.1 35 11.8 3.25 N EZH070…
EZBR 040040-003NB 4 4 3.6 48.8 20 9.8 1.75 N EZH040…
050050-003NB 5 5 4.6 58.1 25 9.8 2.25 ±0.015 N EZH050…
0.5 Fig.3
060060-003NB 6 6 5.6 66.1 30 11.8 2.75 0.035 N EZH060…
070070-003NB 7 7 6.6 74.1 35 11.8 3.25 N EZH070…
 Recommended Cutting Conditions F17
l Edge Preparation
Grades Edge Prep. Remarks
PR1225 Sharp Edge -
KBN05M T00815 0.08mm x 15°Chamfered Cutting Edge
KPD001 Sharp Edge -

N : Std. Item
EZ Bars are
F16 sold in 1 piece boxes

F edit.indb 16 15.01.2016 10:54:35


EZ Bars

uRecommended Cutting Conditions


l H Chipbreaker (EZB-HP··H type EZB-ST··H type)

Insert Grades EZB050/055/


EZB020/025 type EZB030/035 type EZB040/045 type
(Cutting Speed Vc: m/min) 060/065/075 type
Workpiece Material Remarks
MEGACOAT Carbide ap (mm), f (mm/rev)
PR1225 GW05 ap f ap f ap f ap f

Carbon steel / Alloy steel 30~100 - ~0.3 ~0.03 ~0.4 ~0.04 ~0.45 ~0.07 ~0.5 ~0.1

Stainless Steel 30~80 - ~0.2 ~0.02 ~0.3 ~0.03 ~0.35 ~0.05 ~0.4 ~0.07 Coolant

Non-ferrous Metals - ~100 ~0.3 ~0.05 ~0.4 ~0.06 ~0.45 ~0.1 ~0.5 ~0.15

l F Chipbreaker (EZB-HP··F type EZB-ST··F type) F


Insert Grades EZB050/055/
EZB020/025 type EZB030/035 type EZB040/045 type
(Cutting Speed Vc: m/min) 060/065/075 type
Workpiece Material Remarks
MEGACOAT ap (mm), f (mm/rev)

Boring
PR1225 ap f ap f ap f ap f

Carbon steel / Alloy steel 30~100 ~0.2 ~0.03 ~0.2 ~0.05 ~0.3 ~0.07 ~0.3 ~0.07
Coolant
Stainless Steel 30~80 ~0.2 ~0.02 ~0.2 ~0.03 ~0.25 ~0.05 ~0.25 ~0.05

l NB (Without chipbreaker)

Insert Grades EZB050/055/


EZB020/025 type EZB030/035 type EZB040/045 type
(Cutting Speed Vc: m/min) 060/065/075 type
Workpiece Material Remarks
MEGACOAT ap (mm), f (mm/rev)
PR1225 ap f ap f ap f ap f

Carbon steel / Alloy steel 30~100 ~0.3 ~0.03 ~0.4 ~0.04 ~0.45 ~0.07 ~0.5 ~0.1

Stainless Steel 30~80 ~0.2 ~0.02 ~0.3 ~0.03 ~0.35 ~0.05 ~0.4 ~0.07 Coolant

Non-ferrous Metals 60~100 ~0.3 ~0.05 ~0.4 ~0.06 ~0.45 ~0.07 ~0.5 ~0.1

Insert Grades EZB050/060/070


EZB030 type EZB040/045 type
(Cutting Speed Vc: m/min) type
Workpiece Material Remarks
MEGACOAT CBN PCD ap (mm), f (mm/rev)
KBN05M KPD001 ap f ap f ap f

Non-ferrous Metals - ~300 - - ~0.45 ~0.1 ~0.5 ~0.15


Coolant
Hard Materials ~100 - ~0.07 ~0.03 ~0.10 ~0.05 ~0.15 ~0.07

¢ Compatibility of EZ Bars
EZ Bars are compatible with conventional Tip-Bars.
Insert
EZB···HP EZB···ST/NB HPB···(Conventional)
Sleeve
*1 *2
EZH···CT/HP  
 (Compatible)
*1
EZH···ST  
 (Compatible)
*1 *1
PSH··· (Discontinued Description) 
 (Compatible)  (Compatible)
*1 Some diameter types of conventional Tip-Bars are incompatible.
*2 Use them without Adjustment Pins. Overhang length of bar is not adjustable.

F17
F edit.indb 17 15.01.2016 10:54:35
EZ Bars
EZ Bar PLUS (Indexable boring bar)
¢ S-SCLC-EZ Max. Overhang Length L/D=~3
5° 5°

φA

φD
φA
φD
F

F
θ H
5˚ L1 θ L2 H
L1
L4 30°
2° L4
30°

Fig.1 Fig.2
l Right-hand shown Left-hand Insert for Right-hand Toolholder.

F ¢ C-SCLC-EZ Max. Overhang Length L/D=~5


5° 5°
φA

φD
φA
φD
F

F
θ H
5˚ L1 θ L2 H
L1
Boring

L4 30°
2° L4
30°

Fig.3 Fig.4
l Right-hand shown Left-hand Insert for Right-hand Toolholder.

l Toolholder Dimensions
Min. Spare Parts
Std. Bore Dimension (mm)
Corner-R(re)

Clamp Screw Wrench Applicable


Standard

Dia.
Coolant
Description θ Drawing Sleeves
Hole
R ϕA ϕD H L1 L2 L3 L4 F F23

S045X-SCLCR03-050EZ N 5 4.5 4.3 42.4 - 8.5 2.5 15° Fig.1 SB-1635TR EZH045…
Carbide Steel

S060X-SCLCR04-070EZ N 7 6 5.4 53.9 11.8 11.5 3.5 13° Fig.2 SB-2035TR EZH060…
- 0.2 No FT-6
C045X-SCLCR03-050EZ N 5 4.5 4.3 51.4 - 8.5 2.5 15° Fig.3 SB-1635TR EZH045…
C060X-SCLCR04-070EZ N 7 6 5.4 65.9 11.8 11.5 3.5 13° Fig.4 SB-2035TR EZH060…

l Applicable Inserts
Applications Minute ap Finishing Finishing / Precision Non-ferrous Metals Hard Materials
Ref. to Page B48 B50, B51 B50 C24 C14
CF L-F L-FSF PCD CBN
Insert

Toolholder Description
...-SCLCR03-... CCGT0301.. CCGT0301.. CCET0301.. - CCMW0301..
...-SCLCR04-... CCGT0401.. CCGT0401.. CCET0401.. CCGW0401.. CCMW0401..

Recommended Cutting Conditions F91~F92

N : Std. Item

F18
F edit.indb 18 15.01.2016 10:54:37
EZ Bars

1(:
¢ EZVB (Boring / Internal Facing / Copying)

φA
52 52
° °

F

φD
0° L2
rε L1

1.4
L3
14°

30°
Chipbreaker in detail

H
l Right-hand shown

l EZ Bars Dimensions F
Min. Grades
Bore Dia.
Dimension (mm) Applicable Sleeves
Description MEGACOAT
F21~F25
ϕA ϕD H L1 L2 L3 F S rε PR1225
EZVBR 035030-010 3.5 3 2.8 38 8 5.8 0.17 0.22 0.1 ±0.015 N EZH030…
045040-010 4.5 4 3.8 43 10 6.8 0.17 0.26 0.1 ±0.015 N EZH040…

Boring
055050-010 5.5 5 4.8 50.2 12 7.7 0.17 0.29 0.1 ±0.015 N EZH050…
065060-010 6.5 6 5.8 55.2 14 8.6 0.17 0.32 0.1 ±0.015 N EZH060…

uRecommended Cutting Conditions


Insert Grades
EZVB035 type EZVB045 type EZVB055/065 type
(Cutting Speed Vc: m/min)
Workpiece Material Remarks
MEGACOAT ap (mm), f (mm/rev)
PR1225 ap f ap f ap f

Carbon steel / Alloy steel 30~100 ~0.05 ~0.04 ~0.07 ~0.07 ~0.1 ~0.07
Coolant
Stainless Steel 30~80 ~0.03 ~0.03 ~0.05 ~0.05 ~0.07 ~0.05

¢ EZVB Spherical Machining Comparison of Chip Control


Stable machining with chip control-oriented chipbreaker
Spherical
Machining

EZVBR045040-010 Competitor
f 0.01 0.03 0.05 f 0.01 0.03 0.05
ap [mm/rev] [mm/rev] [mm/rev] ap [mm/rev] [mm/rev] [mm/rev]

0.07 0.07
[mm] [mm]

0.05 0.05
[mm] [mm]
Poor chip control

0.03 0.03
[mm] [mm]
Poor chip control

Cutting Conditions: Vc=100m/min Workpiece Material: SUS304 Wet

N : Std. Item

F19
F edit.indb 19 15.01.2016 10:54:42
EZ Bars
¢ EZH-CT sleeve 1(: Adjustable with Coolant Hole

L1
L2
L3
1
φD

φD2

φ8.2
T L4 No.1 40
2 coolant holes No.2 (φ8.2 hole depth)

L5 φ2.5 hole (for Adjustment Pin) and M3 screw

φd2
φd1
(EZ Bars installation side)

H
H

F Fig.1

l Sleeve Dimensions
Dimension (mm) Overhang Length of the Bar *2T (mm)
Adjustment Pin Setting Position Applicable EZ Bars
Boring

Description Std. Drawing F14~F16‌


ϕd1 ϕD1 ϕD2 ϕd2 H L1 L2 L3 *1
L4 L5
No.1 No.2 No.3 No.4 J24

EZH 01719CT-120 N 19.05 18 120


30.5
01720CT-120 N 20 19 120
01722CT-135 N 1.7 22 13 6 21 135 16 8 16 41.5 7.5 3.5 - - Fig.1 EZBR…017…
01725.0CT-135 N 25 24 135
30.5
01725.4CT-120 N 25.4 24.4 120
EZH 02019CT-120 N 19.05 18 120
30.5
02020CT-120 N 20 19 120
EZBR…020…
02022CT-135 N 2 22 13 6 21 135 16 8 20 41.5 8.5 4.5 - - Fig.1 *3
HPB&0202-…
02025.0CT-135 N 25 24 135
30.5
02025.4CT-120 N 25.4 24.4 120
EZH 02519CT-120 N 19.05 18 120
30.5
02520CT-120 N 20 19 120
EZBR…025…
02522CT-135 N 2.5 22 13 6 21 135 16 8 20 41.5 11 7 - - Fig.1
EZTR…025-…
02525.0CT-135 N 25 24 135
30.5
02525.4CT-120 N 25.4 24.4 120
*1. L4 shows ϕd1 length.
*2. Dimension T shows Overhang length of the EZB Bar when attached to sleeve.
*3. Use them without Adjustment Pins. Overhang length of bar is not adjustable.
· Choose sleeves (ϕd1) to meet with ϕD dimension of bar.
· ϕ8.2 hole on the sleeve end is prepared hole for Rc1/8 threading. Please modify by additional processing if necessary. The body hardness is 42HRC.

l Spare Parts Description (for EZH-CT Sleeves)


Spare Parts For EZ Bar clamping

Wrench
Clamp Screw Wrench Clamp Screw Wrench Adjustment Pin Clamp Screw LW-2
Description HS4x4P
2 *For diameters under φ3,
use LW-1.5 and HS3x4P
(same part of adjustment pin)

EZH 017...CT-..
HS3×4P LW-1.5
020...CT-.. EZ Bar
(for adjustment pin, liquid leak Tightening Torque - - LCP025097
025...CT-.. Sleeve
prevention and bar) 1N·m
030...CT-..
For adjustment pin clamping Adjustment pin hole
EZH 035...CT-.. For liquid leak prevention

040...CT-.. HS3×4P LW-1.5 LW-2 Wrench Adjustment Pin


HS4×4P
050...CT-.. (for adjustment pin and liquid Tightening Torque Tightening Torque LCP025097 LW-1.5 LCP025097
(for bar)
060...CT-.. leak prevention) 1N·m 2N·m 1.5 Clamp Screw Changeable overhang length
HS3x4P
070...CT-..
‌ shank dia. is φ2.5mm or less, Use clamp screw (HS3x4P)
1) If 2) ‌If shank dia. is φ3mm, Use clamp screw (HS3x4P)
For adjustment pin 2 pcs For adjustment pin 2 pcs
For liquid leak prevention 2 pcs For liquid leak prevention 4 pcs
For bar 2 pcs For bar 3 pcs

N : Std. Item

F20
F edit.indb 20 15.01.2016 10:54:44
EZ
EZBars
Bar

¢ EZH-CT sleeve 1(: Adjustable with Coolant Hole

L1
L1
L2 L2
L3 L3
1 1
φD φD

φD2
φD2

φ8.2
φ8.2
T L4 No.1 No.3 40
T L4 No.1 No.3 40 No.2 No.4
No.2 2 coolant holes (φ8.2 hole depth)
2 coolant holes (φ8.2 hole depth)

φ2.5 hole (for Adjustment Pin) and M3 screw


φ2.5 hole (for Adjustment Pin) and M3 screw
L5

2
φd
L5

2
φd

φd1
φd1

H
H
(EZ Bars installation side)

2 coolant holes (EZ Bars installation side) H

H EZH07..CT coolant hole shape is as

Fig.2
shown on the figure above.
Fig.3 F

l Sleeve Dimensions
Dimension (mm) Overhang Length of the Bar *2T (mm) Applicable EZ Bars /
Adjustment Pin Setting Position EZ Bar PLUS

Boring
F14~F16
Description Std. Drawing
ϕd1 ϕD1 ϕD2 ϕd2 H L1 L2 L3 *1
L4 L5 F18, F19
No.1 No.2 No.3 No.4 G41, G64
J24
EZH 03019CT-120 N 19.05 18 120
30.5 EZBR…030…
03020CT-120 N 20 19 120 EZVBR035030-…
03022CT-135 N 3 22 13 6 21 135 16 8 21 41.5 13.5 9.5 5.5 - Fig.2 EZGR…030-…
03025.0CT-135 N 25 24 135 EZTR…030-…
30.5 *3
HPB&0303-…
03025.4CT-120 N 25.4 24.4 120
EZH 03519CT-120 N 19.05 18 120
31.1
03520CT-120 N 20 19 120
EZBR…035…
03522CT-135 N 3.5 22 13 6 21 135 16 8 21 41.5 15.5 11.5 7.5 - Fig.2
EZTR…035-…
03525.0CT-135 N 25 24 135
31.1
03525.4CT-120 N 25.4 24.4 120
EZH 04019CT-120 N 19.05 18 120 EZBR…040…
32.7
04020CT-120 N 20 19 120 EZVBR045040-…
EZGR…040-…
04022CT-135 N 4 22 13 6 21 135 16 8 22 41.5 20.5 16.5 12.5 8.5 Fig.3
EZFGR…040-…
04025.0CT-135 N 25 24 135 EZTR…040-…
32.7
04025.4CT-120 N 25.4 24.4 120 *3
HP…04-…
EZH 05019CT-120 N 19.05 18 120 EZBR…050…
30.0
05020CT-120 N 20 19 120 EZVBR055050-…
EZGR…050-…
05022CT-135 N 5 22 16 6 21 135 18 9 26 44.0 25.5 20.5 15.5 10.5 Fig.3
EZFGR…050-…
05025.0CT-135 N 25 24 135 EZTR…050-…
30.0
05025.4CT-120 N 25.4 24.4 120 *3
HP…05-…
EZH 06019CT-120 N 19.05 18 120 EZBR…060…
30.0
06020CT-120 N 20 19 120 EZVBR065060-…
30.5 25.5 20.5 15.5 EZGR…060-…
06022CT-135 N 6 22 16 7.4 21 135 18 9 28 41.5
(18.5) (13.5) (−) (−)
Fig.3
EZTR…060-…
06025.0CT-135 N 25 24 135 _060X-…-070EZ
30.0
06025.4CT-120 N 25.4 24.4 120 *3
HP…0606-…
EZH 07019CT-120 N 19.05 18 120
30.0 EZBR…070…
07020CT-120 N 20 19 120 EZGR…070-…
07022CT-135 N 7 22 16 7.4 21 135 18 9 29 44.0 35.5 30.5 25.5 20.5 Fig.3 EZFGR…070-…
07025.0CT-135 N 25 24 135 EZTR…070-…
30.0 *3
HP…07-…
07025.4CT-120 N 25.4 24.4 120
*1. L4 shows ϕd1 length.
*2. Dimension T shows Overhang length of the EZB Bar when attached to sleeve. ( ) value indicates the overhang length when installed the steel boring bar (EZ Bar PLUS).
*3. Use them without Adjustment Pins. Overhang length of bar is not adjustable.
· Choose sleeves (ϕd1) to meet with ϕD dimension of bar.
· ϕ8.2 hole on the sleeve end is prepared hole for Rc1/8 threading. Please modify by additional processing if necessary. The body hardness is 42HRC.

u For how to fix EZ Bars (EZH-CT sleeve), please refer to F13.


N : Std. Item

F21
F edit.indb 21 15.01.2016 10:54:44
EZ Bars
¢ EZH-HP sleeve Adjustable

L1 L1
L2 L2
L3 L3
1 1
φD φD

φD2

φD2
T L4 No.1 T L4 No.1 No.3
No.2 No.2
H H
(Adjustment Pin entry point: both sides) (Adjustment Pin entry point: both sides)

φ2.5
φ2.5

φd1
φd1

H
(EZ Bars installation side) (EZ Bars installation side)

φd

φd
2

2
Fig.1 Fig.2

Overhang Length of the Bar *2T (mm) Applicable EZ Bars /


Dimension (mm) EZ Bar PLUS
Adjustment Pin Setting Position
Description Std. Drawing F14~F16, F19
ϕd1 ϕD1 ϕD2 ϕd2 H L1 L2 L3 *1
L4 No.1 No.2 No.3 No.4 G41, G64
J24
F EZH 01716HP-100 N 16 15 100
01719HP-120 N 19.05 18 120
01720HP-120 N 20 19 120
1.7 13 6 16 8 16 7.5 3.5 - - Fig.1 EZBR…017…
01722HP-135 N 22 21 135
01725.0HP-135 N 25 24 135
01725.4HP-120 N 25.4 24.4 120
Boring

EZH 02016HP-100 N 16 15 100


02019HP-120 N 19.05 18 120
02020HP-120 N 20 19 120 EZBR…020…
2 13 6 16 8 20 8.5 4.5 - - Fig.1 *3
02022HP-135 N 22 21 135 HPB&0202-…
02025.0HP-135 N 25 24 135
02025.4HP-120 N 25.4 24.4 120
EZH 02516HP-100 N 16 15 100
02519HP-120 N 19.05 18 120
02520HP-120 N 20 19 120 EZBR…025…
2.5 13 6 16 8 20 11 7 - - Fig.1
02522HP-135 N 22 21 135 EZTR…025-…
02525.0HP-135 N 25 24 135
02525.4HP-120 N 25.4 24.4 120
EZH 03016HP-100 N 16 15 100 EZBR…030…
03019HP-120 N 19.05 18 120 EZVBR035030-…
03020HP-120 N 20 19 120 EZGR…030-…
3 13 6 16 8 21 13.5 9.5 5.5 - Fig.2
03022HP-135 N 22 21 135 EZTR…030-…
03025.0HP-135 N 25 24 135 *3

03025.4HP-120 N 25.4 24.4 120 HPB&0303-…


EZH 03516HP-100 N 16 15 100
03519HP-120 N 19.05 18 120
03520HP-120 N 20 19 120 EZBR…035…
3.5 13 6 16 8 22 15.5 11.5 7.5 - Fig.2
03522HP-135 N 22 21 135 EZTR…035-…
03525.0HP-135 N 25 24 135
03525.4HP-120 N 25.4 24.4 120
EZH 04016HP-100 N 16 15 100 EZBR…040…
04019HP-120 N 19.05 18 120 EZVBR045040-…
04020HP-120 N 20 19 120 EZGR…040-…
4 13 6 16 8 24 20.5 16.5 12.5 8.5 Fig.4 EZFGR…040-…
04022HP-135 N 22 21 135
EZTR…040-…
04025.0HP-135 N 25 24 135 *3
04025.4HP-120 N 25.4 24.4 120 HP…04-…
*1. L4 shows ϕd1 length.
*2. Dimension T shows Overhang length of the EZB Bar when attached to sleeve.
*3. Use them without Adjustment Pins. Overhang length of bar is not adjustable.
· Choose sleeves (ϕd1) to meet with ϕD dimension of bar.

l Spare Parts Description (for EZH-HP Sleeves)


Spare Parts

Clamp Screw Wrench Clamp Screw Wrench Adjustment Pin Applicable EZ Bars
Description
EZ Bar PLUS

EZH 017...HP-.. LW-1.5 EZBR…017…


020...HP-.. HS3×4P EZBR…020…
Tightening Torque - - LCP025140
025...HP-.. (for both Adjustment Pin and Bar) EZBR…025… EZ_R…025-…
1N·m
030...HP-.. EZBR…030… EZ_R…030-…
EZH 035...HP-.. EZBR…035… EZ_R…035-…
040...HP-.. EZBR…040… EZ_R…040-…
045...HP-.. LW-1.5 LW-2 _045X-…-050EZ
HS3×4P HS4×4P
050...HP-.. Tightening Torque Tightening Torque LCP025140 EZBR…050… EZ_R…050-…
(only for Adjustment Pin) (for bar)
1N·m 2N·m EZBR…060… EZ_R…060-…
060...HP-..
_060X-…-070EZ
070...HP-.. EZBR…070… EZ_R…070-…
N : Std. Item

F22
F edit.indb 22 15.01.2016 10:54:46
EZ Bars

¢ EZH-HP sleeve Adjustable

L1 L1
L2
L2 L3
1
2 φD
φD

φD2
T L4 No.1 No.3
T L4 No.1 No.3
No.2 No.4
No.2 No.4
(Adjustment Pin entry point: both sides) H (Adjustment Pin entry point: both sides) H

φ2.5

φ2.5
φd1

φd1
H

H
(EZ Bars installation side) 1 (EZ Bars installation side)
φD

φd
2

φd
2
Fig.3 Fig.4

Overhang Length of the Bar *2T (mm) Applicable EZ Bars /


Dimension (mm) EZ Bar PLUS
Adjustment Pin Setting Position
F14~F16
Description Std. Drawing
F18, F19
ϕd1 ϕD1 ϕD2 ϕd2 H L1 L2 L3 L4 No.1 No.2 No.3 No.4
F
*1
G41, G64
J24
EZH 04516HP-100 N 16 15 100 4 - Fig.3
04519HP-120 N 19.05 18 120
04520HP-120 N 20 19 120 23 18.5 14 9.5
4.5 16 6 25.3 _045X-...050EZ
04522HP-135 N 22 21 135 18 9 (14) (9.5) (-) (-) Fig.4
04525.0HP-135 N 25 24 135

Boring
04525.4HP-120 N 25.4 24.4 120
EZH 05016HP-100 N 16 15 100 4 - Fig.3 EZBR…050…
05019HP-120 N 19.05 18 120 EZVBR055050-…
05020HP-120 N 20 19 120 EZGR…050-…
5 16 6 29 25.5 20.5 15.5 10.5
05022HP-135 N 22 21 135 18 9 Fig.4 EZFGR…050-…
05025.0HP-135 N 25 24 135 EZTR…050-…
05025.4HP-120 N 25.4 24.4 120 *3
HP…05-…
EZH 06016HP-100 N 16 15 100 4 - Fig.3 EZBR…060…
06019HP-120 N 19.05 18 120 EZVBR065060-…
06020HP-120 N 20 19 120 30.5 25.5 20.5 15.5 EZGR…060-…
6 16 8 31
06022HP-135 N 22 21 135 18 9 (18.5) (13.5) (-) (-) Fig.4 EZTR…060-…
06025.0HP-135 N 25 24 135 _060X-…-070EZ
06025.4HP-120 N 25.4 24.4 120 *3
HP…0606-…
EZH 07016HP-100 N 16 15 100 4 - Fig.3 EZBR…070…
07019HP-120 N 19.05 18 120 EZGR…070-…
07020HP-120 N 20 19 120
7 16 8 33 35.5 30.5 25.5 20.5 EZFGR…070-…
07022HP-135 N 22 21 135 18 9 Fig.4
07025.0HP-135 N 25 24 135 EZTR…070-…
07025.4HP-120 N 25.4 24.4 120
*3
HP…07-…
*1. L4 shows ϕd1 length.
*2. Dimension T shows Overhang length of the EZB Bar when attached to sleeve. ( ) value indicates the overhang length when installed the steel boring bar (EZ Bar PLUS).
*3. Use them without Adjustment Pins. Overhang length of bar is not adjustable.
· Choose sleeves (ϕd1) to meet withϕD dimension of bar.

u Sleeve Identification System


EZ H 017 16 HP - 100

Symbol of EZ Bars Applications Shank Dia. of EZ Bars Sleeve Shank Dia. Symbol of Precision Overall length of sleeve

H: Sleeve 017: 1.7mm, 025: 2.5mm··· 16: 16mm, 25.4: 25.4mm··· CT: High precision, with coolant hole 100: 100mm, 120: 120mm···

HP: High Precision ST: Standard

u How to attach bar to sleeve Bar end (Slant)


Adjustment pin
¢ How to use adjustment pin (Fig.5)
(1) Put the adjustment pin into the hole.
Fig.5
(2) Push it into the sleeve, using the wrench (LW-1.5). How to use adjustment pin
(3) Tightening the clamp screw (HS3X4P) with wrench (LW-1.5) to fix the adjustment screw.
¢ How to fix bar (Fig.6)
(1) ‌With the chip pocket upward, set the bar in sleeve. Press the slant of the end of
the bar with the adjustment pin. Make sure that the bar does not move (Fig.7)
(2) Tighten the clamp screw with wrench (LW-2) and fix the bar. Fig.6
(Use LW-1.5 if shank dia. is 3mm or less) How to fix bar
Chip pocket

Fig.7: Fixed bar


N : Std. Item

F23
F edit.indb 23 15.01.2016 10:54:50
EZ Bars
¢ EZH-ST sleeve Not-adjustable

L1
L2 L1
L4 L2
L3 L3
3
φD

φD2

φD2
L5 L5
H H

φd2
φd1

φd2
φd1
H

H
1
φD
(EZ Bars installation side) (EZ Bars installation side) 1
φD

Fig.1 Fig.2

Dimension (mm) Applicable Bars


F ‌ ~F16, F19, F34
F14
Description Std. Drawing
ϕd1 ϕD1 ϕD2 ϕD3 ϕd2 H L1 L2 L3 L4 *
L5 ‌G41, G44, G64, G67
J24, J28
EZH 01712ST-80 N 12 16 11 80 20 16 Fig.1
01716ST-100 N 16 15 100
01719ST-120 N
Boring

19.05 18 120
01720ST-120 N 1.7 20 13 6 19 120 8 16 EZBR…017…
- 16 - Fig.2
01722ST-135 N 22 21 135
01725.0ST-135 N 25 24 135
01725.4ST-120 N 25.4 24.4 120
EZH 02012ST-80 N 12 16 11 80 20 16 Fig.1
02016ST-100 N 16 15 100
02019ST-120 N 19.05 18 120
EZBR…020…
02020ST-120 N 2 20 13 6 19 120 8 20
- 16 - Fig.2 HPB&0202-…
02022ST-135 N 22 21 135
02025.0ST-135 N 25 24 135
02025.4ST-120 N 25.4 24.4 120
EZH 02512ST-80 N 12 16 11 80 20 16 Fig.1
02516ST-100 N 16 15 100
02519ST-120 N 19.05 18 120
EZBR…025…
02520ST-120 N 2.5 20 13 6 19 120 8 20
- 16 - Fig.2 EZTR…025-…
02522ST-135 N 22 21 135
02525.0ST-135 N 25 24 135
02525.4ST-120 N 25.4 24.4 120
EZH 03012ST-80 N 12 16 11 80 20 16 Fig.1
03016ST-100 N 16 15 100 EZBR…030…
03019ST-120 N 19.05 18 120 EZVBR035030-…
03020ST-120 N 3 20 13 6 19 120 8 21 EZGR…030-…
- 16 - Fig.2
03022ST-135 N 22 21 135 EZTR…030-…
03025.0ST-135 N 25 24 135 HPB&0303-…
03025.4ST-120 N 25.4 24.4 120
EZH 03512ST-80 N 12 16 11 80 20 16 Fig.1
03516ST-100 N 16 15 100
03519ST-120 N 19.05 18 120
EZBR…035…
03520ST-120 N 3.5 20 13 6 19 120 8 22
- 16 - Fig.2 EZTR…035-…
03522ST-135 N 22 21 135
03525.0ST-135 N 25 24 135
03525.4ST-120 N 25.4 24.4 120
EZH 04012ST-80 N 12 16 11 80 20 16 Fig.1
EZBR…040…
04016ST-100 N 16 15 100
EZVBR045040-…
04019ST-120 N 19.05 18 120
EZGR…040-…
04020ST-120 N 4 20 13 6 19 120 8 24
- 16 - Fig.2 EZFGR…040-…
04022ST-135 N 22 21 135
EZTR…040-…
04025.0ST-135 N 25 24 135
HP…04-…
04025.4ST-120 N 25.4 24.4 120
*L5 shows ϕd1 length
· Choose sleeves (ϕd1) to meet with ϕD dimension of bar.
· Adjustment Pin cannot be installed to EZH-ST sleeves. To adjust overhang of the bar, please use EZH-CT / HP sleeves.

N : Std. Item

F24
F edit.indb 24 15.01.2016 10:54:52
EZ Bars

¢ EZH-ST sleeve Not-adjustable

L1
L2 L1

φD2

φD2
L5 L5
H H

φd2
φd2

φd1
φd1

H
H
1 1
φD φD
(EZ Bars installation side) (EZ Bars installation side)

Fig.3 Fig.4

Dimension (mm) Applicable Bars


‌ ~F16, F18, F19, F34
F14 F
Description Std. Drawing
ϕd1 ϕD1 ϕD2 ϕD3 ϕd2 H L1 L2 L3 L4 *
L5 ‌G41, G44, G64, G67
J24, J28
EZH 05012ST-80 N 12 11 80 20 Fig.3
- EZBR…050…
05016ST-100 N 16 15 100 - Fig.4
EZVBR055050-…
05019ST-120 N

Boring
19.05 18 120
EZGR…050-…
05020ST-120 N 5 20 16 - 6 19 120 - 29
EZFGR…050-…
05022ST-135 N 22 21 135 18 9 Fig.2
EZTR…050-…
05025.0ST-135 N 25 24 135
HP…05-…
05025.4ST-120 N 25.4 24.4 120
EZH 06012ST-80 N 12 11 80 20 Fig.3
- EZBR…060…
06016ST-100 N 16 15 100 - Fig.4
EZVBR065060-…
06019ST-120 N 19.05 18 120
EZGR…060-…
06020ST-120 N 6 20 16 - 8 19 120 - 31
EZTR…060-…
06022ST-135 N 22 21 135 18 9 Fig.2
_060X-…-070EZ
06025.0ST-135 N 25 24 135
HP…0606-…
06025.4ST-120 N 25.4 24.4 120
EZH 07012ST-80 N 12 11 80 20 Fig.3
-
07016ST-100 N 16 15 100 - Fig.4 EZBR…070…
07019ST-120 N 19.05 18 120 EZGR…070-…
07020ST-120 N 7 20 16 - 8 19 120 - 33 EZFGR…070-…
07022ST-135 N 22 21 135 18 9 Fig.2 EZTR…070-…
07025.0ST-135 N 25 24 135 HP…07-…
07025.4ST-120 N 25.4 24.4 120
*L5 shows ϕd1 length
· Choose sleeves (ϕd1) to meet with ϕD dimension of bar.
· Adjustment Pin cannot be installed to EZH-ST sleeves. To adjust overhang of the bar, please use EZH-CT / HP sleeves.

l Spare Parts Description (for EZH-ST Sleeves)


Spare Parts Applicable EZ Bars EZ Bar PLUS 2-Edge Tip-Bars

Clamp Screw Wrench EZG


EZB-HP
Description EZFG S-SCLC
EZB-ST HP
EZT C-SCLC
EZB-NB
EZVB
EZH 017...ST-.. EZBR…017… -
LW-1.5 - -
020...ST-.. EZBR…020… HPB&0202-…
HS3×4P Tightening Torque
025...ST-.. EZBR…025… EZTR…025-… - -
1N·m
030...ST-.. EZBR…030… EZ_R…030-… - HPB&0303-…
EZH 035...ST-.. EZBR…035… EZTR…035-… - -
040...ST-.. LW-2 EZBR…040… EZ_R…040-… - HP…04-…
050...ST-.. HS4×4P Tightening Torque EZBR…050… EZ_R…050-… - HP…05-…
060...ST-.. 2N·m EZBR…060… EZ_R…060-… _060X-…-070EZ HP…0606-…
070...ST-.. EZBR…070… EZ_R…070-… - HP…07-…

N : Std. Item

F25
F edit.indb 25 15.01.2016 10:54:53
System Tip-Bars
¢ VNB-S (Boring) [Corner-R(rε) :Minus tolerance]
7° VNBR01{{-005S 7° L2 1
10° VNBR015{{-005S
10° VNBR015{{-01S 10°
are below shape.
IA
30° L3 30°

F
L2

W
rH

rH

S
rH
L1

15° 18°

H
Chipbreaker in detail Chipbreaker in detail
l Right-hand shown

¢ VNB (Boring)
7° L2 1 −NB Type (without Chipbreaker) Top Shape
10 °
10° Top Shape Grades
F
IA

F
T
Coated Carbide
W

S
Carbide
rH

rH
L1

H
18°

Chipbreaker in detail
Boring

PCD
l Right-hand shown

¢ VNBT (Back Boring)


L2 1

IA


15°

2.0 rH
L1 H

l Right-hand shown

l Insert Dimensions (VNB-S)


Min. Grades
Bore Dimension (mm) MEGA
Dia. PVD Carbide PCD
COAT
Description KPD001

KPD010
PR1225

PR930

KW10

ϕA H L1 L2 L3 F S rε W

VNBR 0103-005S 3 N N
1.0 0.85
0105-005S 5 N N
7 0.2 0.7
01503-005S 26.5 3 N N
1.5 1.3
01505-005S 5 N N
0206-005S 2.0 6 1.8 0.25 +0
N N
3.9 -0.02
025075-005S 2.5 28.1 7.5 2.1 0.4 0.05 N N
0311-005S 3.0 30.8 11 2.6 0.4 N N
- 0.8
03515-005S 3.5 34.8 15 3.0 0.5 N N
0411-005S 30.8 11 N N
4.0 3.5 0.5
0420-005S 39.8 20 N N
VNBR 01503-01S 3 N N
1.5 7 1.3 0.2 0.7
01505-01S 26.5 5 N N
0206-01S 2.0 6 1.8 0.25 N N
025075-01S 2.5 28.1 7.5 2.1 0.4 +0
N N
3.9 -0.03
0311-01S 3.0 30.8 11 2.6 0.4 0.1 N N
- 0.8
03515-01S 3.5 34.8 15 3.0 0.5 N N
0411-01S 30.8 11 N N
4.0 3.5 0.5
0420-01S 39.8 20 N N
VNBR 0411-02S 4.0 3.9
30.8 11
- 3.5 0.5
+0
-0.04 0.8
N N
0420-02S 39.8 20 0.2 N N
Recommended Cutting Conditions F90

N : Std. Item
System Tip-Bars are
F26 sold in 5 piece boxes

F edit.indb 26 15.01.2016 10:54:54


[Solid Type]

l Insert Dimensions (VNB / VNB-NB / VNBT)


Grades
Min.
Dimension (mm) MEGA
Bore Dia. COAT PVD Carbide PCD
Description

KPD001

KPD010
PR1225

PR930

KW10
ϕA H L1 L2 F S re W θ

VNBR 0206-003 2 26.5 6 1.8 0.25 1.2


24°
N N N
0311-003 3
30.8 11
2.6 0.4 1.8 N N N
0411-003 4 3.5 0.5 2.7
N N N
0420-003 39.8 20
23°
N N N
0511-003 5
30.8 11
4.5 0.7
N N N
3.9 0.03
0520-003 39.8 20
N N N
0620-003 6 5.3 1.0 3.0
N N N
0630-003 49.8 30
24°
N N N
0720-003 7
39.8 20
6.2 1.0
N N
0730-003 49.8 30 N N
VNBR 0206-01 2 26.5 6 1.8 0.25 1.2 N N N F
24°
0311-01 3
30.8 11
2.6 0.4 1.8 N N N
0411-01 4 3.5 0.5 2.7
N N N
0420-01 39.8 20
23°
N N N
0511-01 5 3.9
30.8 11
4.5 0.7 0.1
N N N
0520-01 39.8 20
N N N

Boring
0620-01 6 5.3 1.0 3.0
N N N
0630-01 49.8 30
24°
N N
0720-01 7
39.8 20
6.2 1.0
N N
0730-01 49.8 30 N
VNBR 0206-02 2 26.5 6 1.8 0.25 1.2
24°
N N N
0311-02 3
30.8 11
2.6 0.4 1.8 N N N
0411-02 4 3.5 0.5 2.7
N N N
0420-02 39.8 20
23°
N N N
0511-02 5 3.9
30.8 11
4.5 0.7 0.2
N N N
0520-02 39.8 20
N N N
0620-02 6 5.3 1.0 3.0
N N N
0630-02 49.8 30
24°
N N N
0720-02 7
39.8 20
6.2 1.0
N N N
0730-02 49.8 30 N N N
VNBR 0206-003NB 2 26.5 6 1.8 0.25 N N
0311-003NB 3
30.8 11
2.6 0.4 N N
0411-003NB 4 3.5 0.5
N N
0420-003NB 39.8 20 N N
0511-003NB 5 3.9
30.8 11
4.5 0.7 0.03 - 15°
N N
0520-003NB 39.8 20
N N
0620-003NB 6 5.3 1.0
N N
0630-003NB 49.8 30 N N
0720-003NB 7
39.8 20
6.2 1.0
N N
0730-003NB 49.8 30 N N
VNBR 0206-02NB 2 26.5 6 1.8 0.25 N
0311-02NB 3
30.8 11
2.6 0.4 N
0411-02NB 4 3.5 0.5
N N N
0420-02NB 39.8 20 N N N
0511-02NB 5 3.9
30.8 11
4.5 0.7 0.2 - 15°
N N N
0520-02NB 39.8 20
N N N
0620-02NB 6 5.3 1.0
N N N
0630-02NB 49.8 30 N N N
0720-02NB 7
39.8 20
6.2 1.0
N N N
0730-02NB 49.8 30 N N N
VNBTR 0411-003 4
30.8 11
3.6 1.0
N N
0420-003 3.9
39.8 20
0.03 - -
N
0511-003 5
30.8 11
4.6 1.3
N N
0520-003 39.8 20 N
VNBTR 0411-01 4
30.8 11
3.6 1.0
N N N
0420-01 3.9
39.8 20
0.1 - -
N N
0511-01 5
30.8 11
4.6 1.3
N N N
0520-01 39.8 20 N N
Recommended Cutting Conditions F90

N : Std. Item
System Tip-Bars are
sold in 5 piece boxes F27
F edit.indb 27 15.01.2016 10:54:55
System Tip-Bars
¢ SVN-N (without side stopper) ¢ SVNS-N (without side stopper / without setscrew)
L2

Note 2 F1

1
F2
L2

F1

B
Note 1 L1

F3
Setscrew (SP3×4) L4 L3
L1

H1
h

H1
h
Fig.1 (SVN-N) Fig.2 (SVNS-N)
l Right-hand shown Right-hand Insert for Right-hand Toolholder.
Note 1 & Note 2: For insert dimensions, ref. to page F26~F27

l Toolholder Dimensions
Dimension (mm) Spare Parts Applicable Inserts
Clamp
F Screw Wrench Setscrew F26~F27
Description Std. Drawing FT G43
H1=h B L1 L2 L3 L4 F1 F2 F3
G66
LTW J30
SVNR 1010H-12N N 10 10 100 10 VNBR.... - ...
1212K-12N N 12 12 12
Boring

VNBTR.... - ...
1616K-12N N 16 16 125 22 - - 16 - - Fig.1 SB-3080TR FT-10 SP3×4 VNGR.... - ..
2020K-12N N 20 20 20 VNFGR.... - ..
2525M-12N N 25 25 150 25 VNTR... - ..
SVNSR 1010K-12-06N N 10 10 125 10 12 10 29 6 (VNBR..06 - ...)*
(VNBR..11 - ...)*
(VNBTR..11 - ...)*
1010K-12-11N N 10 10 125 10 12 10 33 11
(VNGR.... - 11)*
(VNTR... - 11)*
1212M-12-06N N 12 12 150 10 12 12 29 6 (VNBR..06 - ...)*
(VNBR..11 - ...)*
(VNBTR..11 - ...)*
1212M-12-11N N 12 12 150 10 12 12 33 11
(VNGR.... - 11)*
(VNTR... - 11)*
45 Fig.2 SB-3080TR LTW-10S - (VNBR..20 - ...)*
1212M-12-20N N 12 12 150 10 13 12 42 20 (VNBTR..20 - ...)*
(VNGR.... - 20)*
1616M-12-06N N 16 16 150 16 12 16 29 6 (VNBR..06 - ...)*
(VNBR..11 - ...)*
(VNBTR..11 - ...)*
1616M-12-11N N 16 16 150 16 12 16 33 11
(VNGR.... - 11)*
(VNTR... - 11)*
(VNBR..20 - ...)*
1616M-12-20N N 16 16 150 16 13 16 42 20 (VNBTR..20 - ...)*
(VNGR.... - 20)*

1. SVN-N / S···SVN-N / S···SVN-SN (without side stopper) retains high index accuracy by simple restraint.
2. SVN-N (without side stopper) has a setscrew SP3X4. Changing the setscrew SP3X4 to a screw HS3x4 (sold separately) enables the toolholder
to be used as a binding effect toolholder similar to the side stopper toolholder.

* All system Tip-Bars Inserts are used with a SVNSR-N Toolholders. However, when setting the cutting edge at the face level of the toolholder as shown in Fig. 2, use the insert shown in ( ).
In these cases, the F3 dimension of the toolholders corresponds to the L2 dimension of the insert.

l Spare Parts (Optional)


Screw
( Side
) Wrench
Stopper

HS3×4 LW-1.5

N : Std. Item

F28
F edit.indb 28 15.01.2016 10:54:56
¢ S···SVN-N Round Shank (Standard, without side stopper) ¢ S···SVN-SN Round Shank (Straight, without side stopper)
H H

ID2

ID2
ID1

ID1
Note 2 F1
Note 2 F1
L2 L2
Note 1 L1 Note 1 L1

Setscrew (SP3×4) Setscrew (SP3×4)

Fig.1 (S···SVN-N) Fig.2 (S···SVN-SN)


l Right-hand shown Right-hand Insert for Right-hand Toolholder.
Note 1 & Note 2: For insert dimensions, ref. to page F26~F27

l Toolholder Dimensions
Dimension (mm) Spare Parts Applicable Inserts
Clamp Screw F
Screw Wrench ( Side
Stopper ) Setscrew Wrench F26~F27
Description Std. Drawing G43
ϕD1 ϕD2 H L1 L2 F1
G66
J30
S12F-SVNR12N N

Boring
12 20 11 80
4
S14G-SVNR12N N 14 20 13 90 23
S16H-SVNR12N N 16 24 15 100
S19H-SVNR12N N 100
19.05 24 17 Fig.1 SB-3080TR FT-10 - SP3×4 - VNBR.... - ..
S19N-SVNR12N N 160
6 VNBTR.... - ...
S20H-SVNR12N N 20 24 18 100 24
VNGR.... - ..
S25H-SVNR12N N 100
25.4 30 23 VNFGR.... - ..
S25Q-SVNR12N N 180
VNTR.... - ..
S19H-SVNR12SN N 19.05 18.5 17
100
S20H-SVNR12SN N 20 19.5 18
23 4 Fig.2 SB-3080TR FT-10 - SP3×4 -
S22K-SVNR12SN N 22 21.5 20 125
S25.0G-SVNR12SN N 25 24.5 23 90

¢ Selection of System Tip-Bars


Gang-Type Gang-Type Q: There are standard types (head dia. is larger than
Gang-Type (Horizontal) Gang-Type
(Front Loading Sleeve Type) (Back Loading Sleeve Type) shank) and straight types for round shanks.
What is each one used for?
A: The straight type is used when it cannot be
inserted from the face side of the sleeve holder
and can be inserted only from the back side
due to space limitation (Refer to Fig. below).
On the other hand, the standard type should be
Square Shank (Straight) Square Shank (L-shape) Square Shank £££££ Square Shank £££££
installed when it can be inserted from the face
side, and the head end is used for positioning as
stopper.
Round Shank (Standard) Round Shank (Standard) Round Shank (Standard)

Sleeve Holder

Face side Back side

Round Shank (Straight) Round Shank (Straight) Round Shank (Straight) Main
Spindle

Unable to insert a holder from face


side because of too narrow space.

N : Std. Item

F29
F edit.indb 29 15.01.2016 10:54:58
System Tip-Bars
¢ VNBX-S (Boring) [Corner-R (re): Minus tolerance]
VNBXR0103 type θ1

(Center of IA)
L2 1
10° VNBXR0105 type 10° 10°
VNBXR01503 type
VNBXR01505 type

2
IA
VNBXR03516 type
30°

F2
are below shape

F1
L2

S
rH
30°

rH
L1
α
L3

H
Chipbreaker in detail
l Right-hand shown

l Insert Dimensions (VNBX-S)


Min. Grades
Bore Dimension (mm) PVD
Dia. Coated Carbide
F Description

PR930
ϕA H L1 L2 L3 F1 F2 S re W θ1 α

VNBXR 0103-005S 3 N
1.0 0.85
0105-005S 5 N
Boring

7 2.95 0.2 0.7 7° 15°


01503-005S 26.5 3 N
1.5 1.3
01505-005S 5 N
0206-005S 2.0 6 1.8 3 0.25 +0
N
3.9 -0.02
0311-005S 3.0 - 2.6 3.5 0.4 0.05 N
30.8 11
03511-005S N
3.5 3.1 3.75 0.45 0.8 8° 18°
03516-005S 39.8 16 21 N
0411-005S 30.8 11 N
4.0 - 3.5 4 0.5
0420-005S 39.8 20 N
VNBXR 01503-01S 3 N
1.5 7 1.3 2.95 0.2 0.7 7° 15°
01505-01S 26.5 5 N
0206-01S 2.0 6 1.8 3 0.25 N
0311-01S 3.0 - 2.6 3.5 0.4 +0
N
3.9 30.8 11 -0.03
03511-01S 0.1 N
3.5 3.1 3.75 0.45
03516-01S 39.8 16 21 N
0.8 8° 18°
0411-01S 30.8 11 N
4.0 - 3.5 4 0.5
0420-01S 39.8 20 N
VNBXR 0411-02S 30.8 11 +0
-0.04 N
4.0 3.9 - 3.5 4 0.5
0420-02S 39.8 20 0.2 N
Recommended Cutting Conditions F90
l Attachment toolholder for VNBX-S System Tip-Bars
1. There are three different types of attachment toolholder for the VNBX-S System Tip-Bars (Ref. to Page F31).
(1) SVNS-XN Type (without Side Stopper)
(2) S···SVN-XN Type (without Side Stopper)
(3) S···SVN-SXN Type (without Side Stopper)
2. Above toolholders assure high index accuracy by easy restraint.
3. Setscrews (SP3x4) are attached. Toolholders without Side Stopper can be used as a binding effect toolholder when removing the
clamp screws and inserting screws (HS3x4: sold separately) with a wrench (LW-1.5: sold separately).

l Spare Parts (Optional)


Screw
( Side
) Wrench
Stopper

HS3×4 LW-1.5

N : Std. Item
System Tip-Bars are
F30 sold in 5 piece boxes

F edit.indb 30 15.01.2016 10:54:59


¢ SVNS-XN (Square Shank: L-shape)
Setscrew (SP3×4) L2

F2

1
F1

F3

B
Note 1 L3
L1

H1
h
l Right-hand shown Right-hand Insert for Right-hand Toolholder.
Note 1: The dimension of Note 1 is same size as the applicable insert (VNBX) F2 dimension.

l Toolholder Dimensions (L-shape square shank applicable to gang tool post)


Dimension (mm) Spare Parts
Clamp
Screw Wrench Setscrew *Applicable Inserts F
Description Std.
H1=h B L1 L2 L3 F1 F2 F3 F30

SVNSR 1010K-12-06XN N 29 6 (VNBXR02..)


10 10 125 10
1010K-12-11XN N 33 11 (VNBXR..11..)

Boring
1212M-12-06XN N 10 29 6 (VNBXR02..)
1212M-12-11XN N 12 12 12 33 11 (VNBXR..11..)
45 SB-3080TR LTW-10S SP3×4
1212M-12-20XN N 42 20 (VNBXR0420..)
150
1616M-12-06XN N 29 6 (VNBXR02..)
1616M-12-11XN N 16 16 16 16 33 11 (VNBXR..11..)
1616M-12-20XN N 42 20 (VNBXR0420..)
* All VNBXR Inserts can be attached to a SVNS-XN Toolholder. However, when setting the cutting edge at the face level of the toolholder as shown in Fig., use the insert shown in ( ).

¢ S···SVN-XN (Round Shank: Standard type) ¢ S···SVN-SXN (Round Shank: Straight type)

The total length Setscrew The total length Setscrew


between the center and (SP3×4) between the center and (SP3×4)
the side of an insert the side of an insert L1
L1 Note 1
Note 1 L2 L2
Note 2
Note 2

2
ID2
ID1

ID1
ID2

H H

Fig.1 (S···SVN-XN) Fig.2 (S···SVN-SXN)


l Right-hand shown Right-hand Insert for Right-hand Toolholder.
Note 1: The dimension of Note 1 shows the applicable insert (VNBX) L2 dimension +1 mm.
Note 2: The dimension of Note 1 is same size as the applicable insert (VNBX) F2 dimension.

l Toolholder Dimensions (Holder center axis core and insert center are coaxial type)
Dimension (mm) Spare Parts
Clamp
Screw Wrench Setscrew Applicable Inserts
Description Std. Drawing
ϕD1 ϕD2 H L1 L2 F30

S12F -SVNR12XN N 12 11 80
20
S14G -SVNR12XN N 14 13 90 23
S16H -SVNR12XN N 16 15
100
S19H -SVNR12XN N
19.05 24 17 Fig.1 SB-3080TR FT-10 SP3×4 VNBXR...
S19N -SVNR12XN O 160
S20H -SVNR12XN N 20 18 24
100
S25H -SVNR12XN N
25.4 30 23
S25Q -SVNR12XN N 180
S19H -SVNR12SXN N 19.05 18.5 17
100
S20H -SVNR12SXN N 20 19.5 18
23 Fig.2 SB-3080TR FT-10 SP3×4 VNBXR...
S22K -SVNR12SXN N 22 21.5 20 125
S25.0G -SVNR12SXN N 25 24.5 23 90
*Reminder of applicable insert.

N : Std. Item O : Check Availability

F31
F edit.indb 31 15.01.2016 10:55:00
Twin-Bars
¢ TWB (Micro Boring: Horizontal type) [Corner-R (rε) Tolerance: +0/−0.02mm, +0/−0.03mm]

Min. Grades
Bore Dimension (mm) PVD
Dia. Coated Carbide
16 Description

PR1025
5° 10°
10°
ϕA F S rε

IA

F
TWBR 01003-005 1.0 0.85 N
5° 0.2
01503-005 1.5 1.30 N

S
30°

rH
+0
3
02003-005 2.0 1.75 0.25 -0.02
N

2.38(Edge Height)
0.05
02503-005 2.5 2.10 0.3 N
03003-005 3.0 2.40 0.4 N
TWBR 01503-010 1.5 1.30 0.2 N
02003-010 2.0 1.75 0.25 +0
-0.03 N
02503-010 2.5 2.10 0.3 0.1 N
l Right-hand shown 03003-010 3.0 2.40 0.4 N
F
¢ STW (Square Shank for Horizontal type insert) (For Left-hand toolholders for grooving,please ref. to page G68.)

T T
F1

F1

B
B
Boring

L3
L1 L1

H1
H1

h
h

Fig.1 Fig.2

l Right-hand shown Right-hand Insert for Right-hand Toolholder, (Left-hand Insert for Left-hand Toolholder.)

l Toolholder Dimensions
Dimension (mm) Spare Parts Applicable Inserts
Drawing

Clamp Screw Wrench


Description Std.
H1=h B L1 L2 L3 F1 F2 T F32

STWR 1212F-15 N 12 12 85 12
1212K-15 N 12 12 - 12 Fig.1
1616K-15 N 16 16 125 - 16 - 3 SB-3080TR LTW-10S TWBR¡¡¡¡¡-¡¡¡
2020K-15 N 20 20 25
25 Fig.2
2525M-15 N 25 25 150 32

¢ S..-STW (Round Shank for Horizontal type insert) (For Left-hand toolholders for grooving,please ref. to page G68.)
L3
T T
1
1

ID
ID

ID2
ID2
1

Offset length from the center L2 H Offset length from the center L2 H
of toolholder to the tip of edge L1 of toolholder to the tip of edge L1

Fig.1 Fig.2

l Right-hand shown Right-hand Insert for Right-hand Toolholder, (Left-hand Insert for Left-hand Toolholder.)

l Toolholder Dimensions
Dimension (mm) Spare Parts Applicable Inserts
Drawing

Clamp Screw Wrench


Description Std.
ϕD1 ϕD2 H L1 L2 L3 T F32

S12F- STWR15 N 12 11 80
S14H- STWR15 N 14 13 100
20 22 3 Fig.1
S15F- STWR15 N 15.875
15 85
S16F- STWR15 N 16
18
S19G- STWR15 N 90
19.05 18.5 17
S19K- STWR15 N 120 SB-3080TR LTW-10S TWBR¡¡¡¡¡-¡¡¡
S20G- STWR15 N 90
20 19.5 18
S20K- STWR15 N 120 - 3 Fig.2
S22K- STWR15 N 22 21.5 20 125
S25.0J- STWR15 N 25 24.5 23 110 22
S25K- STWR15 N 25.4 25 23 120

N : Std. Item
Twin-Bars are
F32 sold in 5 piece boxes

F edit.indb 32 15.01.2016 10:55:01


¢ TWBT (Micro Boring: Vertical type) [Corner-R (rε) Tolerance: +0/−0.02mm, +0/−0.03mm]
Min. Grades
Bore Dimension (mm) PVD Coated
Dia. Carbide
10° Description

PR1025
IA

F
10° ϕA F S rε

S
rH
30°
3
TWBTR 01003-005 1.0 0.85 N
16 0.2
01503-005 1.5 1.30 +0
-0.02
N
02003-005 2.0 1.75 0.25 0.05 N

(Edge Height)
02503-005 2.5 2.10 0.3 N

6.4
03003-005 3.0 2.30 0.4 N
TWBTR 01503-010 1.5 1.30 0.2
+0
N
02003-010 2.0 1.75 0.25 -0.03 N
0.1
02503-010 2.5 2.10 0.3 N
l Right-hand shown 03003-010 3.0 2.30 0.4 N
F
¢ STWS (Square shank for Vertical type insert: L-shape type)

20

F2

Boring
F1

B
T
L2
L1

H
h

l Right-hand shown

l Toolholder Dimensions
Dimension (mm) Spare Parts Applicable Inserts
Drawing

Clamp Screw Wrench


Description Std. F33
H1=h B L1 L2 L3 F1 F2 T
G69

STWSR 1010JX-15T N 10 10 10 9
16
1212JX-15T N 12 12 120 - 12 7
TWBTR¡¡¡¡¡-¡¡¡
1616JX-15T N 16 16 20 16 3 3 - SB-3080TR LTW-10S
TWFGTR¡¡¡
STWSR 1010F-15T N 10 10 10 9
85 16 -
1212F-15T N 12 12 12 7

u Recommended Cutting Conditions (TWB / TWBT)


Recommended Insert Grades TWBR02003 type
(Cutting Speed Vc: m/min) TWBR01003 type TWBR02503 type
TWBR01503 type TWBR03003 type
TWBTR01003 type TWBTR02003 type
Workpiece PVD Coated Carbide
TWBTR01503 type TWBTR02503 type Remarks
Material TWBTR03003 type
ap (mm), f (mm/rev)
PR1025
ap f ap f
Carbon steel « ~0.1 ~0.01 ~0.2 ~0.03
Alloy steel 30~100
Coolant
Stainless Steel « ~0.1 ~0.01 ~0.2 ~0.02
30~80

«: 1st Recommendation

N : Std. Item
Twin-Bars are
sold in 5 piece boxes F33
F edit.indb 33 15.01.2016 10:55:02
2-Edge Tip-Bars HPB / HPBT
¢ HPB (Boring)
Ref. to Page for Applicable Sleeve F24, F25 NB Type Top Shape
5° H
(without Chipbreaker)

φD

φA

F
15°

S

L2

°
14
L1

L3 0°

Chipbreaker in detail

l Right-hand shown

¢ HPBT (Back Boring)


Ref. to Page for Applicable Sleeve F24, F25
5˚ 5° H
L4 IA ID

°
15
F
14
°

S
1.5

rH
L2
L1
Chipbreaker in detail
L3

l Right-hand shown
Boring

l Tip-Bars Dimensions
Min. Bore Grades
Dimension (mm)
Dia. PVD Coated Carbide Carbide
Description
PR930 KW10
ϕA ϕD H L1 L2 L3 F S rε
R L R L
HPB& 0202-005 2 2 1.7 10 5 1.75 0.25 N N N
50
0303-005 3 3 2.5 15 7 2.7 0.3 N N N
0404-005 4 4 3.35 60 20 10 3.65 +0
-0.02
N N N
0505-005 5 5 4.3 4.55 0.05 N N N
70 0.5
0606-005 6 6 5.2 25 12 5.5 N N N
0707-005 7 7 6.2 80 6.45 N N N
HPBR 0202-005NB 2 2 1.7 10 5 1.75 0.25 N N
50
0303-005NB 3 3 2.5 15 7 2.7 0.3 N N
0404-005NB 4 4 3.35 60 20 10 3.65 +0
-0.02
N N
0505-005NB 5 5 4.3 4.55 0.05 N N
70 0.5
0606-005NB 6 6 5.2 25 12 5.5 N N
0707-005NB 7 7 6.2 80 6.45 N N
HPBT& 0404-005 4 4 3.35 60 21 3.65 1.0 +0 N O N
8 -0.02
0505-005 5 5 4.3 70 26 4.55 1.3 0.05 N N N

u Description Table for Tip-Bars and Applicable Sleeves


Applicable Sleeves
Tip-Bars Description
F24,F25
HPB& 0202-··· EZH 02…
0303-··· 03…
0404-··· 04…
0505-··· 05…
0606-··· 06…
0707-··· 07…
HPBT& 0404-··· EZH 04…
0505-··· 05…

uRecommended Cutting Conditions


Recommended Insert Grades HPB04 type HPB05/06/07 type
HPB02 type HPB03 type
(Cutting Speed Vc: m/min) HPBT04 type HPBT05 type
Workpiece Material Remarks
PVD Coated Carbide Carbide ap (mm), f (mm/rev)
PR930 KW10 ap f ap f ap f ap f

Carbon steel / Alloy steel « - ~0.3 ~0.03 ~0.4 ~0.04 ~0.45 ~0.07 ~0.5 ~0.1
30~100

Stainless Steel « - ~0.3 ~0.02 ~0.4 ~0.03 ~0.45 ~0.05 ~0.5 ~0.07 Coolant
30~80

Non-ferrous Metals - « ~0.3 ~0.05 ~0.4 ~0.06 ~0.45 ~0.1 ~0.5 ~0.15
30~100

«: 1st Recommendation

N : Std. Item O : Check Availability


Tip-Bars are
F34 sold in 1 piece boxes.

F edit.indb 34 15.01.2016 10:55:03


Tip-Bars for Micro Boring
¢ PSB-S (Boring) <Adjustable Overhang Length> This insert will be switched to EZB type (EZ Bars, ref. to page F14)

Ref. to Page for Applicable Sleeve F82

ID
5° PSB&0202 type
PSB&0303 type

F
15˚ shown in left figure

S
L1

rH
H

ID
IA
−NBS Type Top Shape (without Chipbreaker)
Top Shape Grades

F
15˚
L2 Coated Carbide

S
Carbide

rH
L1

L3

CBN

l Right-hand shown
PCD F

¢ PSBT-S (Back Boring) <Adjustable Overhang Length> This insert will be switched to HPBT type (2-Edge, ref. to page F34).
H Ref. to Page for Applicable Sleeve F82

ID
IA

Boring

15˚
S
F

1.5 L2

rH L1

L3

l Right-hand shown

l Tip-Bars Dimensions
Min. Grades
Bore Dimension (mm) PVD
Dia. Carbide CBN PCD
Coated Carbide
Description

KBN525
KBN510

KPD001

KPD010
PR930
PR915

KW10
ϕA ϕD H L1 L2 L3 F S rε

PSB& 0202-50S 2 1.8 5 0.9 0.25


- 50 -
0303-50S 3 2.8 7 1.4 0.3
0404-60S 4 3.8 3.6 60 30 10 1.9
0.05
0505-70S 5 4.8 4.4 40 2.4
70 0.5
0606-70S 6 5.8 5.2 45 12 2.9
0707-80S 7 6.8 6.2 80 50 3.4
PSB& 0202-50NBS 2 1.8 5 0.9 0.25
- 50 -
0303-50NBS 3 2.8 7 1.4 0.3 R R
0404-60NBS 4 3.8 3.6 60 30 10 1.9 R R R R
0.05
0505-70NBS 5 4.8 4.4 40 2.4 R R R N
70 0.5
0606-70NBS 6 5.8 5.2 45 12 2.9 R R R R
0707-80NBS 7 6.8 6.2 80 50 3.4 R R R R
PSBT& 0415-60S 4 3.8 3.6 60 1.9 1.0
20 8 0.05
0515-70S 5 4.8 4.6 70 2.4 1.3

uRecommended Cutting Conditions


Recommended Insert Grades (Cutting Speed Vc: m/min) PSB05
PVD Coated Carbide Carbide CBN PCD PSB04 PSB06
PSB02 type PSB03 type type PSB07 type
Workpiece PSBT04
Remarks
KBN525
KBN510

KPD001

KPD010

PSBT05
PR930
PR915

Material
KW10

ap (mm), f (mm/rev)
ap f ap f ap f ap f
Carbon Steel / Alloy Steel « ~0.3 ~0.03 ~0.4 ~0.04 ~0.45 ~0.07 ~0.5 ~0.1
30~100

Stainless Steel « ~0.3 ~0.02 ~0.4 ~0.03 ~0.45 ~0.05 ~0.5 ~0.07
30~80
Coolant
Non-ferrous Metals ✩ « ✩ ~0.3 ~0.05 ~0.4 ~0.06 ~0.45 ~0.1 ~0.5 ~0.15
~100 ~300 ~300

Hard Materials « - - ~0.07 ~0.03 ~0.10 ~0.05 ~0.15 ~0.07


~100
«: 1st Recommendation ✩: 2nd Recommendation
N : Std. Item
Tip-Bars are
R : Std. Item (R-hand Only)
: Will be switched to new item (Check Availability)
sold in 1 piece boxes.
F35
F edit.indb 35 15.01.2016 10:55:05
Screw Clamp
Dynamic Bar [CC££Insert]
¢ A / S-SCLC-AE Excellent Bar (Boring / Internal Facing) Max. Overhang Length L/D=~5.5

Straight hole (φd)



φA
φA

φD
φD
5˚ θ

F
L4

F
L2 θ L2 H
L1
H L3
L1
Shank Dia. Straight hole Dia.
ϕD ϕd
0° 0°
ϕ8 ϕ2.5
L4
ϕ10 ϕ3
ϕ12 ϕ4
Fig.1 Fig.2 ϕ16

ϕ20 ϕ5

φA
ϕ25

φD
F
θ L2
l Right-hand shown Left-hand
L5
Insert for Right-hand
H Toolholder, Right-hand Insert for Left-hand Toolholder.
L1

¢ S-SCLC-A Steel Bar (Boring / Internal Facing) L6 Max. Overhang Length L/D=~4

F 5˚ 5˚

φA
φA

φD

F
F
θ L2 θ L2 H
H
L3 L5
L1 L1
0˚ 5˚
Boring

L4 L6
Fig.3

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ C / E-SCLC-A Carbide Shank Bar (Boring / Internal Facing) Max. Overhang Length L/D=~7



φA

ID
φD

IA
F

θ L2 θ
H L2 H
L1 L1

C/E-SCLC-A型 F24

5° L4 L4
Fig.4 Fig.5
C04G-SCLC&03-05Aのみ2°

L3 Straight hole (Id)



ID
IA
F

θ
L2 H
Shank Dia. Straight hole Dia.
L1 ϕD ϕd
ϕ8
0° ϕ3
ϕ10
ϕ12
ϕ4
L4 ϕ16
ϕ20
Fig.6 ϕ6
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

F36
F edit.indb 36 15.01.2016 10:55:07
Screw Clamp

l Toolholder Dimensions
Min. Spare Parts

Standard Corner-R(rε)
Std. Bore Dimension (mm)

Coolant Hole
Dia. Clamp Screw Wrench

Drawing
Description θ
R L ϕA ϕD H L1 L2 L3 L4 F

S10H-SCLC&03-05AE N N 5 24 11 2.5 15°


SB-1635TR
S10H-SCLC&03-06AE N N 6 28 13 3
10 9 100 - 13° 0.2 No Fig.1 FT-6
S10H-SCLC&04-07AE N N 7 32 15 3.5
SB-2035TR
Excellent Bar

S10H-SCLC&04-08AE N N 8 37 15 4 11°
A08X-SCLC&06-10AE N N 10 8 7 120 16 20 17 5 14°
A10L-SCLC&06-12AE N N 12 10 9 140 20 25 21 6 12° SB-2545TR FT-8
A12M-SCLC&06-14AE N N 14 12 11 150 24 30 25 7
10° 0.4 Yes Fig.2
A16Q-SCLC&09-18AE N N 18 16 15 180 30 34 31 9
A20R-SCLC&09-22AE N N 22 20 19 200 36 49 37 11 8° SB-4065TR FT-15
F
A25S-SCLC&09-27AE N N 27 25 24 250 46 55 46 13.5 6°
S08X-SCLC&06-10A N N 10 8 7 120 16 20 17 5 14°
S10L-SCLC&06-12A N N 12 10 9 140 20 25 21 6 12° SB-2545TR FT-8
S12M-SCLC&06-14A N N 14 12 11 150 24 30 25 7
Steel

10° 0.4 No Fig.3

Boring
S16Q-SCLC&09-18A N N 18 16 15 180 30 34 31 9
S20R-SCLC&09-22A N N 22 20 19 200 36 49 37 11 8° SB-4065TR FT-15
S25S-SCLC&09-27A N N 27 25 24 250 46 55 46 13.5 6°
C04G-SCLC&03-05A N N 5 4 3.8 90 9 8 2.5 15° Fig.4
SB-1635TR
C05H-SCLC&03-06A N N 6 5 4.4 100 11 11 3
- 13° 0.2 No FT-6
C06J-SCLC&04-07A N N 7 6 5.4 110 12 12 3.5 Fig.5
SB-2035TR
C07K-SCLC&04-08A N N 8 7 6.4 125 13 13 4 11°
E08L-SCLC& 06-10A N N 140
10 8 7 16 15 15 5 14°
E08L-SCLCR 06-10A-2/3 N 90
E10N-SCLC& 06-12A N N 160
12 10 9 20 19 19 6 12° SB-2545TR FT-8
Carbide

E10N-SCLCR 06-12A-2/3 N 105


E12Q-SCLC& 06-14A N N 180
14 12 11 23 22 22 7
E12Q-SCLCR 06-14A-2/3 N 120
10° 0.4 Yes Fig.6
E16X-SCLC& 09-18A N N 220
18 16 15 28 27 27 9
E16X-SCLCR 09-18A-2/3 N 145
E20S-SCLC& 09-22A N N 250
22 20 19 32 31 31 11 8° SB-4065TR FT-15
E20S-SCLCR 09-22A-2/3 N 165
E25T-SCLC& 09-27A N N 300
27 25 24 38 37 37 13.5 6°
E25T-SCLCR 09-27A-2/3 N 200

l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing-Medium Finishing-Medium Medium Finishing-Medium Finishing Finishing / Precision Low Feed
Ref. to Page B48 B48 B49 B49 B49 B49, B50 B48, B49 B50, B51 B50 B51, B52
CF GF PP GK HQ Standard GQ &-F &-FSF (E/F) &-U
Insert

Toolholder Description
...-SCLC&03-... CCGT0301.. - - - - - - CCGT0301.. CCET0301.. -
...-SCLC&04-... CCGT0401.. - - - - - - CCGT0401.. CCET0401.. -
...-SCLC&06-... - CCGT0602.. CCMT0602.. CCMT0602.. CCMT0602.. CCGT0602.. CCGT0602.. - - CCGT0602..
...-SCLC&09-... CCGT09T3..
- CCGT09T3.. CCMT09T3.. CCMT09T3.. CCMT09T3.. CCGT09T3.. - - CCGT09T3..
CCMT09T3..
Applications Low Feed / Precision Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B51 B50 B53 B52 B53 C24 C14
F&-USF MQ Without Chipbreaker AH A3 PCD CBN
Insert

Toolholder Description
...-SCLC&03-... - - - - - - CCMW0301..
...-SCLC&04-... - - - -
CCGW0401.. CCMW0401.. -
...-SCLC&06-... CCMT0602..
CCET0602.. - CCGW0602.. - - CCMW0602..
CCGW0602..
...-SCLC&09-... CCMT09T3..
CCET09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3.. CCMW09T3..
CCGW09T3..
Recommended Cutting Conditions F91~F92
Applicable Sleeve F81~F84

N : Std. Item

F37
F edit.indb 37 15.01.2016 10:55:12
Screw Clamp
Dynamic Bar [CP££Insert]
¢ A-SCLP-AE Excellent Bar (Boring / Internal Facing) Max. Overhang Length L/D=~5.5

5˚ Straight hole (φd)

φA

φD
F
θ L2 H
L3 Shank Dia. Straight hole Dia.
L1
ϕD ϕd

ϕ10 ϕ3
ϕ12 ϕ4
L4 ϕ16
Fig.1 ϕ20 ϕ5
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ S-SCLP-A Steel Bar (Boring / Internal Facing) Max. Overhang Length L/D=~4

F

5° φA

φD
F
θ L2 H
L3
L1
Boring

L4
Fig.2

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ E-SCLP-A Carbide Shank Bar (Boring / Internal Facing) Max. Overhang Length L/D=~7
E-SCLP-AE (E12Q-SCLPR08-14A) F26 fig3

L3
5˚ Straight hole (Id)

5° ID
IA
F

θ L2 H
L1 Shank Dia. Straight hole Dia.
ϕD ϕd
5˚ ϕ10 ϕ3
ϕ12
ϕ4
L4 ϕ16
Fig.3 ϕ20
ϕ6
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

F38
F edit.indb 38 15.01.2016 10:55:13
Screw Clamp

l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Std. Min. Bore Dimension (mm)

Coolant Hole
Dia. Clamp Screw Wrench

Drawing
Description θ
R L ϕA ϕD H L1 L2 L3 L4 F

A10L-SCLP&08-12AE N N 12 10 9 140 20 25 20 6 5°
Excellent Bar

SB-3060TR FT-10
A12M-SCLP&08-14AE N N 14 29 7
12 11 150 24 24 4°
A12M-SCLP&09-16AE N N 16 31 8
0.4 Yes Fig.1
A16Q-SCLP&09-18AE N N 18 16 15 180 30 37 30 9 3.5°
SB-4065TR FT-15
A20R-SCLP&09-22AE N N 22 20 19 200 36 47 37 11 2°
A25S-SCLP&09-27AE N N 27 25 24 250 46 55 46 13.5 0°
S10L-SCLP&08-12A N N 12 10 9 140 20 25 20 6 5°
SB-3060TR FT-10
S12M-SCLP&08-14A N N 14 29 7
12 11 150 24 24 4°
S12M-SCLP&09-16A N N
Steel

16 31 8
S16Q-SCLP&09-18A N N 18 16 15 180 30 37 30 9 3.5°
0.4 No Fig.2 F
SB-4065TR FT-15
S20R-SCLP&09-22A N N 22 20 19 200 36 47 37 11 2°
S25S-SCLP&09-27A N N 27 25 24 250 46 55 46 13.5 0°
E10N-SCLP& 08-12A N N 160
E10N-SCLPR 08-12A-2/3 N 12 10 9 105 20 19 19 6 5°

Boring
E10N-SCLPR 08-12A-1/2 N 80
SB-3060TR FT-10
E12Q-SCLP& 08-14A N N 180
E12Q-SCLPR 08-14A-2/3 N 14 12 11 120 23 22 22 7 4°
E12Q-SCLPR 08-14A-1/2 N 90
NEW
E12Q-SCLP& 09-16A N N 180
E12Q-SCLPR 09-16A-2/3 N
Carbide

16 12 11 120 23 22 22 8 5°
E12Q-SCLPR 09-16A-1/2 N 90 0.4 Yes Fig.3
E16X-SCLP& 09-18A N N 220
E16X-SCLPR 09-18A-2/3 N 18 16 15 145 28 27 27 9 3.5°
E16X-SCLPR 09-18A-1/2 N 110 SB-4065TR FT-15
E20S-SCLP& 09-22A N N 250
E20S-SCLPR 09-22A-2/3 N 22 20 19 165 32 31 31 11 2°
E20S-SCLPR 09-22A-1/2 N 125
E25T-SCLP& 09-27A N N 300
27 25 24 38 37 37 13.5 0°
E25T-SCLPR 09-27A-2/3 N 200

l Applicable Inserts
Applications Finishing Finishing Finishing-Medium Medium Finishing-Medium Soft Steel / Finishing Soft Steel / Finishing-Medium Cast Iron Non-ferrous Metals Hard Materials
Ref. to Page B54 B54 B54 B54 B54 B54 B54 B54 C25 C14
PP GP HQ Standard &-Y XP XQ Without Chipbreaker PCD CBN
Insert

Toolholder Description
...-SCLP&08-... CPMT0802.. CPMT0802.. CPMH0802.. CPMH0802.. CPMH0802.. CPMT0802.. - CPMB0802.. CPMH0802.. CPGB0802..
...-SCLP&09-... CPMT0903.. CPMT0903.. CPMH0903.. CPMH0903.. CPMH0903.. CPMT0903.. CPMT0903.. CPMB0903.. CPMH0903.. CPGB0903..

Recommended Cutting Conditions F91~F92


Applicable Sleeve F82~F84

N : Std. Item

F39
F edit.indb 39 15.01.2016 10:55:17
Screw Clamp
Dynamic Bar [DC££Insert]
¢ A-SDUC-AE Excellent Bar (Copying) Max. Overhang Length L/D=~5.5

inner hole dia. (φ2.5) for A16Q-SDUC&07-14AE


inner hole dia. (φ3) for A20R-SDUC&11-20AE outer hole dia. (φ5)
L2
L2 Straight hole (φd)

φA

φD

φD
φA
F

F
H 20 Shank Dia. Straight hole Dia.

S
θ H
θ ϕD ϕd

S
L1 L1
ϕ10 ϕ3

3˚ ϕ12 ϕ4
30°
L4
ϕ16
L4 ϕ20 ϕ5
Fig.1 Fig.2
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ S-SDUC-A Steel Bar (Copying) Max. Overhang Length L/D=~4

F L2 L2


φA

φD

φA

φD
F
F

H θ
θ H

S
S

L1 L1
Boring

3˚ 3˚

30° L4 L4
Fig.3 Fig.4

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ E-SDUC-A Carbide Shank Bar (Copying)


E-SDUC-A(E16X-SDUCR07-20A) F28 fig5
Max. Overhang Length L/D=~7

L2
Straight hole (φd)

φD
φA
F

H
θ
L1 Shank Dia. Straight hole Dia.
L3 ϕD ϕd
3° ϕ10 ϕ3
ϕ12
ϕ4
ϕ16
30° L4
Fig.5 ϕ20
ϕ6
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

F40
F edit.indb 40 15.01.2016 10:55:21
Screw Clamp

l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Min. Bore
Std. Dimension (mm)

Coolant Hole
Dia. Clamp Screw Wrench

Drawing
Description θ
R L ϕA ϕD H L1 L2 L3 L4 F S

A10L-SDUC&07-14AE N N 10 9 140 19 20 8.7 3.3 Fig.2


14
A16Q-SDUC&07-14AE N N 16 15 180 28 23 10.8 4.4 Fig.1
Excellent Bar

SB-2560TR FT-8
A12M-SDUC&07-16AE N N 16 12 11 150 24 9.7
21 3.3 Fig.2
A16Q-SDUC&07-20AE N N 16 15 180 26 11.7
20 - 5° 0.4 Yes
A20R-SDUC&11-20AE N N 20 19 200 48 30 15.6 Fig.1
A16Q-SDUC&11-23AE N N 23 16 15 180 21 31 14.5
6.1 SB-4065TR FT-15
A20R-SDUC&11-27AE N N 27 20 19 200 23 36 16.5 Fig.2
A25S-SDUC&11-32AE N N 32 25 24 250 24 39 19
S10L-SDUC&07-14A N N 10 9 140 19 20 8.7 3.3 Fig.4
F
14
S16Q-SDUC&07-14A N N 16 15 180 28 23 10.8 4.4 Fig.3
SB-2560TR FT-8
S12M-SDUC&07-16A N N 16 12 11 150 24 9.7
21 3.3 Fig.4
S16Q-SDUC&07-20A N N
Steel

16 15 180 26 11.7
20 - 5° 0.4 No
S20R-SDUC&11-20A N N 20 19 200 48 30 15.6 Fig.3
S16Q-SDUC&11-23A N N 23 16 15 180 21 31 14.5
6.1 SB-4065TR FT-15

Boring
S20R-SDUC&11-27A N N 27 20 19 200 23 36 16.5 Fig.4
S25S-SDUC&11-32A N N 32 25 24 250 24 39 19
E10N-SDUC& 07-14A N N 160
14 10 9 20 19 8.7
E10N-SDUCR 07-14A-2/3 N 105
E12Q-SDUC& 07-16A N N 180
16 12 11 23 22 9.7 3.3 SB-2560TR FT-8
E12Q-SDUCR 07-16A-2/3 N 120
E16X-SDUC& 07-20A N N 220
Carbide

20 26 11.7
E16X-SDUCR 07-20A-2/3 N 145
16 15 28 - 5° 0.4 Yes Fig.5
E16X-SDUC& 11-23A N N 220
23 27 14.5
E16X-SDUCR 11-23A-2/3 N 145
E20S-SDUC& 11-27A N N 250
27 20 19 32 31 16.5 6.1 SB-4065TR FT-15
E20S-SDUCR 11-27A-2/3 N 165
E25T-SDUC& 11-32A N N 300
32 25 24 38 37 19
E25T-SDUCR 11-32A-2/3 N 200

l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing-Medium Finishing-Medium Medium - Roughing Finishing Finishing / Precision Low Feed Low Feed / Precision
Ref. to Page B55 B55, B56 B56 B56 B56 B57 B58 B58 B59, B60 B59
CF CK PP GK HQ Standard & -F &-FSF (E/F)&-U F&-USF
Insert
Toolholder Description
...-SDUC&07-...
...-SDQC&07-... DCGT0702.. DCGT0702.. DCMT0702.. DCMT0702.. DCMT0702.. DCGT0702.. DCGT0702.. DCET0702.. DCGT0702.. DCET0702..
...-SDZC&07-...
...-SDUC&11-...
...-SDQC&11-... DCMT11T3..
DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3.. DCET11T3..
DCGT11T3..
...-SDZC&11-...
Applications Low Feed Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B60 B60 B57 B57 B57 B61 B61 B61 C25 C15
(E/F)&-J F&-JSF XP XQ MQ Without Chipbreaker AH &-A3 PCD CBN
Insert
Toolholder Description
...-SDUC&07-...
...-SDQC&07-... DCET0702.. - DCMT0702.. - DCMT0702.. DCGW0702.. - - DCMT0702.. DCMW0702..
...-SDZC&07-...
...-SDUC&11-...
...-SDQC&11-... DC_T11T3.. DCET11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..
...-SDZC&11-...
Recommended Cutting Conditions F91~F92
Applicable Sleeve F82~F84

N : Std. Item

F41
F edit.indb 41 15.01.2016 10:55:25
Screw Clamp
Dynamic Bar [DC££Insert]
¢ A-SDQC-AE Excellent Bar (Copying) Max. Overhang Length L/D=~5.5
A-SDQC-AE型 F30 A-SDQC-AE型(A16Q-SDQCR07-20AE) F30 fig1

17.5˚ Straight hole (φd)

φD
φA
F
17.5˚ θ L2 H
Shank Dia. Straight hole Dia.

S
L1
ϕD ϕd
0˚ ϕ10 ϕ3
ϕ12 ϕ4
L4
ϕ16
Fig.1 ϕ20 ϕ5
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ S-SDQC-A Steel Bar (Copying) Max. Overhang Length L/D=~4


S-SDQC-A型 F30
17.5˚

φD
φA
F
θ L2 H
17.5˚

S
L1


Boring

L4
Fig.2

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ E-SDQC-A Carbide Shank Bar (Copying) Max. Overhang Length L/D=~7


E-SDQC-A型 F30
17.5° Straight hole (φd)

φD
φA
F

17.5˚ θ L2 H Shank Dia. Straight hole Dia.


S

L1 ϕD ϕd
ϕ10 ϕ3
0° ϕ12
ϕ4
ϕ16
L4 Fig.3 ϕ20
ϕ6
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Standard Corner-R(rε)

Min. Bore Spare Parts


Std. Dimension (mm)
Coolant Hole

Dia. Clamp Screw Wrench


Drawing

Description θ
R L ϕA ϕD H L1 L2 L3 L4 F S

A10L -SDQC&07-13AE N N 13 10 9 140 19 21 7.5 2.1 10°


Excellent Bar

A12M-SDQC&07-16AE N N 16 12 11 150 22 25 9.25 8° SB-2560TR FT-8


2.6
A16Q-SDQC&07-20AE N N 20 16 15 180 25 - 32 11.3 6° 0.4 Yes Fig.1
A20R-SDQC&11-25AE N N 25 20 19 200 31 37 14.4 5°
3.7 SB-4065TR FT-15
A25S-SDQC&11-30AE N N 30 25 24 250 38 45 16.9 4°
S10L-SDQC&07-13A N N 13 10 9 140 19 21 7.5 2.1 10°
S12M-SDQC&07-16A N N 16 12 11 150 22 25 9.25 8° SB-2560TR FT-8
2.6
Steel

S16Q-SDQC&07-20A N N 20 16 15 180 25 - 32 11.3 6° 0.4 No Fig.2


S20R-SDQC&11-25A N N 25 20 19 200 31 37 14.4 5°
3.7 SB-4065TR FT-15
S25S-SDQC&11-30A N N 30 25 24 250 38 45 16.9 4°
E10N-SDQC& 07-13A N N 160
13 10 9 20 - 19 7.5 2.1 10°
E10N-SDQCR 07-13A-2/3 N 105
E12Q-SDQC& 07-16A N N 180
16 12 11 23 - 22 9.25 2.6 8° SB-2560TR FT-8
E12Q-SDQCR 07-16A-2/3 N 120
Carbide

E16X-SDQC& 07-20A N N 220


20 16 15 28 - 27 11.3 2.6 6° 0.4 Yes Fig.3
E16X-SDQCR 07-20A-2/3 N 145
E20S-SDQC& 11-25A N N 250
25 20 19 32 - 31 14.4 3.7 5°
E20S-SDQCR 11-25A-2/3 N 165
SB-4065TR FT-15
E25T-SDQC& 11-30A N N 300
30 25 24 38 - 37 16.9 3.7 4°
E25T-SDQCR 11-30A-2/3 N 200

N : Std. Item

F42
F edit.indb 42 15.01.2016 10:55:29
Screw Clamp

¢ A-SDZC-AE Excellent Bar (Back Boring)


A-SDZC-AE型(A16Q-SDZCRL07-20AE) F31 fig2
Max. Overhang Length L/D=~5.5
A-SDZC-AE型 F31 左 A-SDZC-AE型(A20R-SDZCRL11-20AE) F31 fig1

inner hole dia. (φ2.5) for A16Q-SDZC&07-14AE


3° φA
inner hole dia. (φ3) for A20R-SDZC&11-20AE outer hole dia. (φ5) 3˚ Straight hole (φd)

φD

φD
φA
F
F
Shank Dia. Straight hole Dia.

S
H 20 L5 L2 H
θ L5 L2 θ L1 ϕD ϕd
30° L1

L4 3˚ ϕ10 ϕ3
3˚ ϕ12 ϕ4
L4 ϕ16
ϕ20 ϕ5
Fig.1 Fig.2 ϕ25
l Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.

¢ S-SDZC-A Steel Bar (Back Boring) Max. Overhang Length L/D=~4


S-SDZC-A型(S16Q-SDZCRL07-20A) F31 fig4

S-SDZC-A型 F31 左
S-SDZC-A型(S20R-SDZCRL11-20A) F31 fig3



3˚ φA

φD

φD
φA
F

F
S

S
L5 L2 H
θ θ L5 L2 H
L1 L1
30˚ L4 L4
3˚ 3°

Boring
Fig.4
Fig.3
l Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
E-SDZC-A型(E16X-SDZCRL07-20A) F31 fig5

¢ E-SDZC-A Carbide Shank Bar (Back Boring) Max. Overhang Length L/D=~7

E-SDZC-A型 F31  3° Straight hole (φd)

φD
φA
F

L5 L2 H
θ L1 Shank Dia. Straight hole Dia.
30° ϕD ϕd
L4
ϕ10 ϕ3

ϕ12
ϕ4
ϕ16
Fig.5 ϕ20 ϕ6
l Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)

Std. Min. Bore Dimension (mm)


Coolant Hole

Dia. Clamp Screw Wrench


Drawing

Description θ
R L ϕA ϕD H L1 L2 L4 L5 F S

A10L-SDZC&07-14AE N N 10 9 140 14 16 9.5 8.7 3.3 Fig.2


14 SB-2545TR
A16Q-SDZC&07-14AE N N 16 15 180 30 17 10 10.8 4.4 Fig.1
FT-8
Excellent Bar

A12M-SDZC&07-16AE N N 16 12 11 150 20 9.7


14 10.5 3.3 Fig.2 SB-2560TR
A16Q-SDZC&07-20AE N N 16 15 180 22 11.7
20 5° 0.4 Yes
A20R-SDZC&11-20AE N N 20 19 200 40 24 15.6 Fig.1
A16Q-SDZC&11-23AE N N 23 16 15 180 22 14.5
15 6.1 SB-4065TR FT-15
A20R-SDZC&11-27AE N N 27 20 19 200 15 25 16.5 Fig.2
A25S-SDZC&11-32AE N N 32 25 24 250 26 19
S10L-SDZC&07-14A N N 10 9 140 14 16 9.5 8.7 3.3 Fig.4
14 SB-2545TR
S16Q-SDZC&07-14A N N 16 15 180 30 17 10 10.8 4.4 Fig.3
FT-8
S12M-SDZC&07-16A N N 16 12 11 150 20 9.7
14 10.5 3.3 Fig.4 SB-2560TR
S16Q-SDZC&07-20A N N 16 15 180 22 11.7
Steel

20 5° 0.4 No
S20R-SDZC&11-20A N N 20 19 200 40 24 15.6 Fig.3
S16Q-SDZC&11-23A N N 23 16 15 180 22 14.5
15 6.1 SB-4065TR FT-15
S20R-SDZC&11-27A N N 27 20 19 200 15 25 16.5 Fig.4
S25S-SDZC&11-32A N N 32 25 24 250 26 19
E10N-SDZCR07-14A N 14 10 9 160 10.5 16 9.5 8.7 SB-2545TR
E12Q-SDZCR07-16A N 16 12 11 180 12.5 20 9.7 3.3 FT-8
Carbide

10.5 SB-2560TR
E16X-SDZCR07-20A N 20 17.5 11.7 5° 0.4 Yes Fig.5
16 15 220 22
E16X-SDZCR11-23A N 23 13 14.5
15 6.1 SB-4065TR FT-15
E20S-SDZCR11-27A N 27 20 19 250 17 25 16.5

N : Std. Item

F43
F edit.indb 43 15.01.2016 10:55:35
Screw Clamp
Boring Bar [JC ££Insert]
¢ C···SJLC Carbide Shank Bar (Boring / Internal Facing) Max. Overhang Length L/D=~7

øA

øD

F
L2 H

S
θ L1


l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ C···SJZC Carbide Shank Bar (Back Boring) Max. Overhang Length L/D=~7


F φA

φD

F

S
L3 L2 H
θ L1

Boring

( )

l Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
* When using Right-hand Toolholder, use Right-hand insert if machining from back to front in this direction (").
Use Left-hand insert if machining from front to back in this direction (!).

l Toolholder Dimensions
Min. Bore Spare Parts

Standard Corner-R(rε)
Std. Dimension (mm)
Dia. Clamp Screw Wrench
Description (Previous Description) θ
R L ϕA ϕD H L1 L2 L3 F S

C04X-SJLC&03-055 SJLC& 05504B-03W N N 5.5 91 7 - 2.95 0.65


4 3.8 15° 0.03 SB-1635TR FT-6
C04X-SJZC&03-065 SJZC& 06504B-03W N N 6.5 93 4 4.8 4.0 1.8

l Applicable Inserts
Applications Finishing Finishing / Precision
Ref. to Page B62 B62
&-F &-FSF
Insert

Toolholder Description
...-SJLC&03-... JCGT0301.. JCET0301..
...-SJZC&03-... JCGT0301.. JCET0301..

Recommended Cutting Conditions F91~F92


l Features of C···SJLC Applicable Sleeve F81,F83,F84
1. Specially designed for minimized bore dia.
2. A relief angle of 15°ensures high flexibility of the tool pass during necking.
3. Retaining front relief angle 5° and good surface roughness during internal facing.

l Features of C···SJZC
1. Back boring bars for workpiece that require high concentric circle accuracy and when a change of chuck is not possible.
2. Available for back boring and necking.
3. Despite the small size of minimum boring dia. as ϕ6.5, the edge gap is retained as large as 1.8 mm.

N : Std. Item

F44
F edit.indb 44 15.01.2016 10:55:37
Screw Clamp
Dynamic Bar [TC££Insert]
¢ A-STLC-AE Excellent Bar (Boring / Internal Facing) Max. Overhang Length L/D=~5.5

Straight hole (φd)


φA

φD

F
θ L2 H

S
Shank Dia. Straight hole Dia.
L3 L1 ϕD ϕd
ϕ8 ϕ2.5
0˚ ϕ10 ϕ3
ϕ12 ϕ4
Fig.1 ϕ16
L4 ϕ5
ϕ20
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ S-STLC-A Steel Bar (Boring / Internal Facing) Max. Overhang Length L/D=~4


F

φA

φD

F
θ L2 H

S
L3 L1

Boring
Fig.2
L4

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions

Standard Corner-R(rε)
Spare Parts
Std. Min.Dia.
Bore Dimension (mm)

Coolant Hole
Clamp Screw Wrench

Drawing
Description θ
R L ϕA ϕD H L1 L2 L3 L4 F S

A08X-STLC&09-10AE N N 10 8 7 120 16 22 16 5 0.5 14°


SB-2250TR FT-7
Excellent Bar

A10L-STLC&09-12AE N N
12 10 9 140 20 26 20 6.2 0.9 12°
A10L-STLC&11-12AE N N
0.4 Yes Fig.1
A12M-STLC&11-14AE N N 14 12 11 150 24 30 25 7.2 10°
SB-2560TR FT-8
A16Q-STLC&11-18AE N N 18 16 15 180 30 39 31 9.2 0.7 8°
A20R-STLC&11-22AE N N 22 20 19 200 36 44 36 11.2 6°
S08X-STLC&09-10A N N 10 8 7 120 16 22 16 5 0.5 14°
SB-2250TR FT-7
S10L-STLC&09-12A N N
12 10 9 140 20 26 20 6.2 0.9 12°
S10L-STLC&11-12A N N
Steel

0.4 No Fig.2
S12M-STLC&11-14A N N 14 12 11 150 24 30 25 7.2 10°
SB-2560TR FT-8
S16Q-STLC&11-18A N N 18 16 15 180 30 39 31 9.2 0.7 8°
S20R-STLC&11-22A N N 22 20 19 200 36 44 36 11.2 6°

l Applicable Inserts
Applications Finishing-Medium
Ref. to Page B64
HQ
Insert

Toolholder Description
...-STLC&09-... TCMT0902..
...-STLC&11-... TCMT1102..

Recommended Cutting Conditions F91~F92


Applicable Sleeve F82~F84

N : Std. Item

F45
F edit.indb 45 15.01.2016 10:55:38
Screw Clamp
Dynamic Bar [TB££, TP££Insert]
¢ A / S-STLB(P)-AE Excellent Bar (Boring / Internal Facing) Max. Overhang Length L/D=~5.5

5˚ 5˚ Straight hole (φd)

φA

φA
φD

φD
F
F
H L2

S
L2 θ H
θ L1 L3
L1 Shank Dia. Straight hole Dia.
0˚ ϕD ϕd

ϕ8 ϕ2.5
L4 ϕ10 ϕ3
L4
ϕ12 ϕ4
Fig.1 Fig.2
ϕ16
ϕ20 ϕ5
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ S-STLB(P)-A Steel Bar (Boring / Internal Facing) Max. Overhang Length L/D=~4
F
5˚ 5˚
φA

φD

φD
φA

F
F

H L2

S
θ H
S
Boring

L2
θ L1 L3
L1
0˚ 5˚

L4 L4
Fig.3 Fig.4

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ E(C)-STLB(P)-A Carbide Shank Bar (Boring / Internal Facing) Max. Overhang Length L/D=~7
E-STLB-A型(E16X-STLPR11-18A) F32 fig6
C-STLB-A型(C06J-STLBR06-08A) F32 fig5

L3 Straight hole (φd)




φD

φD
φA

φA
F

H
S

θ L2 θ L2 H
S

L1
L1
Shank Dia. Straight hole Dia.
0˚ 5˚ ϕD ϕd
L4
ϕ8
ϕ3
L4 ϕ10
Fig.5 Fig.6 ϕ12
ϕ4
ϕ16
ϕ20
ϕ6
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing-Medium Finishing Finishing / Precision Medium Low Feed / Precision Soft Steel / Finishing
Ref. to Page B64, B67 B67 B67 B64 B67 B64, B68 B69 B69 B69 B67
CF PP GP DP HQ & &-FSF &-H F&-USF XP
Insert

Toolholder Description
...-STLB&06-... TBGT0601.. – – TBMT0601.. – TBGT0601.. – – – –
...-STLP&08-... TPGT0802.. – – – – TPGH0802.. TPET0802.. – TPET0802.. –
...-STLP&09-... TPGT0902.. TPMT0902.. TPMT0902.. – TPMT0902.. TPGH0902.. – – – TPMT0902..
...-STLP&11-... – TPMT1103.. TPMT1103.. – TPMT1103.. TPGH1103.. TPET1103.. TPGH1103.. TPET1103.. TPMT1103..
...-STLP&16-... – – TPMT1603.. – TPMT1603.. TPGH1603.. – TPGH1603.. – TPMT1603..
Applications Soft Steel / Finishing-Medium Cast Iron Non-ferrous Metals Hard Materials
Ref. to Page B68 B64, B70 C26~C28 C16
XQ Without Chipbreaker PCD CBN
Insert

Toolholder Description
TBMT0601..
...-STLB&06-... –
TBGW0601.. TBGW0601.. –

...-STLP&08-... – TPGB0802.. TPMH0802.. TPGB0802..


TPGB0802..
...-STLP&09-... – TPGB0902.. TPMH0902.. TPGB0902..
TPGB0902..
...-STLP&11-... TPMT1103.. TPGB1103.. TPMH1103.. TPGB1103..
TPGB1103..
...-STLP&16-... TPMT1603.. TPGB1603.. TPMH1603.. TPGB1603..
TPGB1603..
Recommended Cutting Conditions F91~F92
F46 Applicable Sleeve F82~F84

F edit.indb 46 15.01.2016 10:55:44


Screw Clamp

l Toolholder Dimensions
Min. Bore Spare Parts

Standard Corner-R(rε)
Std. Dimension (mm)

Coolant Hole
Dia. Clamp Screw Wrench

Drawing
Description θ
R L ϕA ϕD H L1 L2 L3 L4 F S

S06H-STLB&06-08AE N N 8 6 5 100 12 - 12 3.8 0.5 12° 0.2 No Fig.1 SB-2035TR


FT-6
NEW
A08X-STLP&08-10AE N N SB-1TR
10 8 7 120 16 22 16 5 0.5 10°
A08X-STLP&09-10AE N N
SB-2545TR FT-8
A10L-STLP&09-12AE N N
Excellent Bar

25 6.2 0.9 8°
12 10 9 140 20 20
A10L-STLP&11-12AE N N 26 6 0.7 10°
SB-3060TR FT-10
A12M-STLP&11-14AE N N 14 7.2 0.8 7°
12 11 150 24 30 24 0.4 Yes Fig.2
NEW
A12M-STLP&09-16AE N N 16 8 0.6 5° SB-2545TR FT-8
A16Q-STLP&11-18AE N N 18 16 15 180 30 36 30 9.2 3.5°
SB-3060TR FT-10
A20R-STLP&11-22AE N N 22 11.2 2°
NEW
A20R-STLP&16-25AE N N 25
20 19 200 36 46 37
13
0.7 F
0° SB-4065TR FT-15
A25S-STLP&16-27AE N N 27 25 24 250 46 55 46 13.7
S06H-STLB&06-08A N N 8 6 5 100 12 - 12 3.8 0.5 12° 0.2 Fig.3 SB-2035TR
FT-6
NEW
S08X-STLP&08-10A N N SB-1TR
10 8 7 120 16 22 16 5 0.5 10°
S08X-STLP&09-10A N N
SB-2545TR FT-8
S10L-STLP&09-12A N N

Boring
25 6.2 0.9 8°
12 10 9 140 20 20
S10L-STLP&11-12A N N
Steel

26 6 0.7 10°
No SB-3060TR FT-10
S12M-STLP&11-14A N N 14 7.2 0.8 7° 0.4 Fig.4
12 11 150 24 30 24
NEW
S12M-STLP&09-16A N N 16 8 0.6 5° SB-2545TR FT-8
S16Q-STLP&11-18A N N 18 16 15 180 30 36 30 9.2 3.5°
SB-3060TR FT-10
S20R-STLP&11-22A N N 22 20 19 200 36 46 37 11.2 0.7 2°
S25S-STLP&16-27A N N 27 25 24 250 46 55 46 13.7 0° SB-4065TR FT-15
C06J-STLB& 06-08A N N 8 6 5.4 110 12 - 12 3.8 0.5 12° 0.2 No Fig.5 SB-2035TR
FT-6
NEW
E08L-STLP& 08-10A N N SB-1TR
10 8 7 140 16 15 15 5 0.5 10°
E08L-STLP& 09-10A N N
E10N-STLP& 09-12A N N 160
SB-2545TR FT-8
E10N-STLPR 09-12A-2/3 N 105 6.2 0.9 8°
E10N-STLPR 09-12A-1/2 N 80
12 10 9 20 19 19
E10N-STLP& 11-12A N N 160
E10N-STLPR 11-12A-2/3 N 105 6 0.7 10°
E10N-STLPR 11-12A-1/2 N 80
SB-3060TR FT-10
E12Q-STLP& 11-14A N N 180
E12Q-STLPR 11-14A-2/3 N 14 120 7.2 0.8 7°
E12Q-STLPR 11-14A-1/2 N 90
Carbide

12 11 23 22 22
NEW
E12Q-STLP& 09-16A N N 180
E12Q-STLPR 09-16A-2/3 N 16 120 8 0.6 5° 0.4 Yes Fig.6 SB-2545TR FT-8
E12Q-STLPR 09-16A-1/2 N 90
E16X-STLP& 11-18A N N 220
E16X-STLPR 11-18A-2/3 N 18 16 15 145 28 27 27 9.2 3.5°
E16X-STLPR 11-18A-1/2 N 110
SB-3060TR FT-10
E20S-STLP& 11-22A N N 250
E20S-STLPR 11-22A-2/3 N 22 165 11.2 2°
E20S-STLPR 11-22A-1/2 N 125 0.7
20 19 32 31 31
NEW
E20S-STLP& 16-25A N N 250
E20S-STLPR 16-25A-2/3 N 25 165 13
E20S-STLPR 16-25A-1/2 N 125 0° SB-4065TR FT-15
E25T-STLP& 16-27A N N 300
27 25 24 38 37 37 13.7
E25T-STLPR 16-27A-2/3 N 200

N : Std. Item

F47
F edit.indb 47 15.01.2016 10:55:45
Screw Clamp
Boring Bar [TB££, TP££Insert]
¢ S···STWP-E Excellent Bar (Copying) Max. Overhang Length L/D=~5
L2
IA

ID
F
L3

S

H
L1
60˚

0° ( J31)
This toolholder is also available for threading.
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ S···STWP Steel Bar (Copying) Max. Overhang Length L/D=~3

L2
IA
F

ID
F
L3

S

H
60˚ L1
Boring

( J31)

This toolholder is also available for threading.
l Right-hand shown Left-hand Insert for Right-hand Toolholder.

l Toolholder Dimensions
Spare Parts
Std. Min.Dia.
Bore

Standard Corner-R(rε)
Dimension (mm)
Clamp Screw Wrench
(Previous
Description θ
Description)
R L ϕA ϕD H L1 L2 L3 F S

S10M -STWP&11 -12E N N 12 10 9.2 150 23 6 1.0


SB-3STR
S12M -STWP&11 -16E N N 16 12 11 150 30 8 1.5
5.5 0° 0.1 FT-10
S16R -STWP&11 -20E N N 20 16 15 200 35 10 2.0
- SB-3TR
S20X -STWP&11 -25E N N 25 20 19 220 40 12.5 2.5
S20X -STWP&16 -25E N N 25 20 19 220 40 14
7.7 4.0 0° 0.8 SB-4TR FT-15
S25X -STWP&16 -32E N N 32 25 23 270 42 16.5
S10M -STWPR11 -12 SITR 1210-11 N 12 10 9.2 150 23 6 1.0
SB-3STR
S12M -STWPR11 -16 SITR 1612-11 N 16 12 11 150 30 8 1.5
5.5 0° 0.1 FT-10
S16Q -STWPR11 -20 2016-11 N 20 16 15 180 35 10 2.0
SB-3TR
S20R -STWPR11 -25 2520-11 N 25 20 19 200 40 12.5 2.5

l Applicable Inserts
Applications Finishing Finishing Finishing-Medium Finishing Finishing / Precision Medium Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing-Medium
Ref. to Page B67 B67 B67 B68 B69 B69 B69 B67 B68
PP GP HQ & &-FSF &-H F&-USF XP XQ
Insert

Toolholder Description
S10M-STWP&11-12(E) - - - TPGH1102.. - - - - -
...-STWP&11-16~25(E) TPMT1103.. TPMT1103.. TPMT1103.. TPGH1103.. TPET1103.. TPGH1103.. TPET1103.. TPMT1103.. TPMT1103..
...-STWP&16-... - TPMT1603.. TPMT1603.. TPGH1603.. - TPGH1603.. - TPMT1603.. TPMT1603..
Applications Cast Iron Non-ferrous Metals Hard Materials
Ref. to Page B70 C26~C28 C16
Without Chipbreaker PCD CBN
Insert

Toolholder Description
S10M-STWP&11-12(E) TPGB1102.. - -
...-STWP&11-16~25(E) TPGB1103.. TPMH1103..
TPGB1103.. TPGB1103..
TPMH1603.. TPGB1603..
...-STWP&16-... TPGB1603.. TPGB1603..

Recommended Cutting Conditions F91~F92


Applicable Sleeve F82~F84

N : Std. Item

F48
F edit.indb 48 15.01.2016 10:55:49
Screw Clamp

¢ C···STXP(B) Carbide Shank Bar (Boring / Internal Facing) Max. Overhang Length L/D=~7
20°
L3

φA

φD
20˚

F
L2 H

S
θ L1

α
C···STXB& type···α=0°
C···STXP& type···α=5°

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ C···STZB Carbide Shank Bar (Back Boring) Max. Overhang Length L/D=~7
5° F
5˚ φA

φD
F

S
L3 L2 H
θ L1

Boring

( )

l Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.

* When using Right-hand Toolholder, use Right-hand insert if machining from back to front in this direction ().
Use Left-hand insert if machining from front to back in this direction (!).

l Toolholder Dimensions
Spare Parts
Std. Min.Dia.
Bore

Standard Corner-R(rε)
Dimension (mm)
Clamp Screw Wrench
(Previous
Description θ
Description)
R L ϕA ϕD H L1 L2 L3 F S

C06J -STXB&06 -075 STXB& 07506B-06W N N 7.5 6 5.4 110 11 0.5 3.75 SB-1STR
FT-6
C08X-STXP&08 -09 STXP& 09008B-08W N N 9.0 8 7.0 143 14 4.6 0.5 SB-1TR
0.6 10° 0.03
C10X-STXP&09 -11 11010B-09W N N 11.0 10 9.0 164 17 5.6 SB-2TR FT-8
C06J -STZB&06 -085 STZB& 08506B-06W N N 8.5 6 5.4 110 5 5.7 5.1 2.0 SB-1STR FT-6

l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing-Medium Finishing Finishing / Precision Low Feed / Precision Soft Steel / Finishing Cast Iron
Ref. to Page B64, B67 B67 B67 B64 B67 B64, B68 B69 B69 B67 B64, B70
CF PP GP DP HQ & &-FSF F&-USF XP Without Chipbreaker
Insert

Toolholder Description
...-STXB&06-... TBGT0601.. - - TBMT0601.. - TBGT0601.. - - - TBGW0601..
...-STXP&08-... TPGT0802.. - - - - TPGH0802.. TPET0802.. TPET0802.. - TPGB0802..
...-STXP&09-... TPGT0902.. TPMT0902.. TPMT0902.. - TPMT0902.. TPGH0902.. - - TPMT0902.. TPGB0902..
...-STZB&06-... TBGT0601.. - - TBMT0601.. - TBGT0601.. - - - TBGW0601..
Applications Non-ferrous Metals Hard Materials
Ref. to Page C26, C27 C16
PCD CBN
Insert

Toolholder Description
...-STXB&06-... TBMT0601.. -
TPMH0802..
...-STXP&08-... TPGB0802.. TPGB0802..

TPMH0902..
...-STXP&09-... TPGB0902.. TPGB0902..

...-STZB&06-... TBMT0601.. -

u C···STXP(B) Type Boring Bar Cutting Conditions Recommended Cutting Conditions F91~F92
Toolholder Description Insert Description (Grades) Vc (m/min) ap (mm) f (mm/rev) Coolant Applicable Sleeve F81~F84
C06J-STXB&06-075 TBGT0601003 L/R (PR930) 30~100 0.02~0.1 0.02~0.04 Yes
C08X-STXP&08-09 TPGH080201 L/R (PR930) 30~100 0.05~0.15 0.03~0.08 Yes
C10X -STXP&09-11 TPGH090201 L/R (PR930) 30~100 0.05~0.15 0.03~0.08 Yes (Workpiece Material: Alloy Steel)

N : Std. Item

F49
F edit.indb 49 15.01.2016 10:55:52
Screw Clamp
Dynamic Bar [VB££, VC££, VP££Insert]
¢ A-SVJP(C)(B)-AE Excellent Bar (Internal Spherical Machining / Internal Facing / Copying) A-SVJB-AE(A32S-SVJBRL16-40AE) F36 fig2
Max. Overhang Length L/D=~5.5
A-SVJB-AE (A20R-SVJBRL11-25AE) F36 fig1
φA
52° Straight hole (φd) 52°
φA
Straight hole (φd)

φD

φD
F

F
L2 L2
θ L3 θ L3
52° H
L1
H Shank Dia. Straight hole Dia.
L1
L4 ϕD ϕd
5° ϕ12
5° ϕ4
ϕ16
L4 ϕ20
ϕ5
Fig.1 Fig.2 ϕ25
ϕ32 ϕ7
* No shim for SVJP(C)&08 / SVJB&11. ϕ40 ϕ9

For applications, ref. to page F51 l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ S-SVJP(C)(B)-A
S-SVJB-A型  F36  Steel Bar(Internal Spherical Machining / Internal Facing / Copying) Max. Overhang Length L/D=~4
S20R-SVJB-A型(S20R-SVJBL11-25A) F36 fig3
S-SVJB-A型(S32S-SVJBL16-40A) F36 fig4
φA φA

F 52° 52°

φD

φD
F
F

L2 L2
θ θ L3 H
52° L3 H
L1
L4

5° 3°
Boring

L4
Fig.3 Fig.4
* No shim for SVJP(C)&08 / SVJB&11.

For applications, ref. to page F51 l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Min. Spare Parts

Standard Corner-R(rε)

Coolant Hole
Std. Dimension (mm)
Bore Dia.

Drawing
Clamp Screw Wrench
Description θ
R L ϕA ϕD H L1 L2 L3 L4 F S

A12M-SVJP&08-16AE N N 21 0.2
16 12 11 150 26 33
N N
Excellent Bar

A12M-SVJC&08-16AE 20 SB-2050TR FT-6


2
A16Q-SVJC&08-20AE N N 20 16 15 180 36 43 22 5° Fig.1
A20R-SVJB&11-25AE N N 25 20 19 200 37.5 48 30 - Yes
0.4 SB-2570TR FT-8
A25S-SVJB&11-30AE N N 30 25 24 45 58 33
250 3.5
A32S-SVJB&16-40AE N N 40 32 31 60 74 45 8°
Fig.2 SB-40125TRN FT-15
A40T-SVJB&16-50AE N N 50 40 39 300 75 91 49 4.5 7°
S12M-SVJP&08-16A N N 21 0.2
16 12 11 150 26 33
S12M-SVJC&08-16A N N 20 SB-2050TR FT-6
2
S16Q-SVJC&08-20A N N 20 16 15 180 36 43 22 5° Fig.3
Steel

S20R-SVJB&11-25A N N 25 20 19 200 37.5 48 30 - No


0.4 SB-2570TR FT-8
S25S-SVJB&11-30A N N 30 25 24 45 58 33
250 3.5
S32S-SVJB&16-40A N N 40 32 31 60 74 45 8°
Fig.4 SB-40125TRN FT-15
S40T-SVJB&16-50A N N 50 40 39 300 75 91 49 4.5 7°

l Applicable Inserts
Applications Finishing Finishing Finishing Finishing Finishing-Medium Finishing Finishing / Precision Low Feed / Precision Non-ferrous Metals Non-ferrous Metals
Ref. to Page B76 B73,B75 B73,B75 B73 B73,B75 B74 B73,B77 B77 B75 B75
CK VF PP GP HQ &-F &-FSF F&-USF AH &-A3
Insert

Toolholder Description
...-SVJP&08-... VPGT0802.. - - - - - VPET0802.. VPET0802.. - -
...-SVJC&08-... - VCMT0802.. VCMT0802.. - VCMT0802.. - - - - -
...-SVJB&11-... - VBMT1103.. VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. - - -
...-SVJB&16-... - VBMT1604.. VBMT1604.. VBMT1604.. VBMT1604.. - - - VCGT1604.. VCGT1604..
Applications Non-ferrous Metals Hard Materials
l Spare Parts
Ref. to Page C28 C17
PCD CBN Spare Parts
Insert Shim Shim Screw Wrench (for Shim Screw)
Toolholder Description Description
...-SVJP&08-... - -
...-SVJC&08-... VCMT0802.. VCGW0802..
...-SVJB&11-... VBMT1103.. VBGW1103.. 32S-SVJB&16-40A
...-SVJB&16-... SVN-32N SS-4N LW-4
VBMT1604.. VBGW1604.. 40T-SVJB&16-50A
*Use of VBGT1103..-Y / VBGT1604..-Y with * See P24 for spare parts of old products.
 A-SVJB-AE / S-SVJB-A is not recommended. Recommended Cutting Conditions F91~F92
 Applicable Sleeves F82~F84

N : Std. Item

F50
F edit.indb 50 15.01.2016 10:56:00
Application of Internal Spherical Machining , Internal Facing , Copying
¢ Application of ···SVJB(C)-, S···SVJP-
Ref. to Page for Toolholders F50
1. Application Range
U40T-SVJB&16-50U

U32S-SVJB&16-40U

U25S-SVJB&11-30U

IA
U20R-SVJB&11-25U
R (A/2)

U16Q-SVJC&08-20U
I 50 L2
U12M-SVJC&08-16U
I 40
I 30 U12M-SVJP&08-16U
I 25
VBUU L2
1604 type VBUU I 20
1103 type I 16

VC (P) UU
0802 type
F

2. Machining method
Case with No Existing Hole Finishing
d=0.5mm d=0.5mm

Boring
(Corner-R (rH)=0.4mm) (Corner-R (rH)=0.4mm)
Spherical Machining

Spherical
Internal Facing
Machining

(Note) f shall be under 0.05mm/rev at internal facing.

Case with Drilled Hole

Internal Facing
Spherical
Machining

(1)

(2)

Internal Facing
Drilled Hole
Machining Process
(1) Finish the internal face first.
(2) Next, finish the internal diameter.
(Note) f shall be under 0.05mm/rev at internal facing.

3. Caution

I16 Spherical Machining

When machining past the center of the workpiece,


insert may break. R8
R7.6
(Corner-R (rH)=0.4mm)

Fix the insert edge


at the center of the workpiece.
Adjust the machining program to
radius minus the value of Corner-R (rH).

For internal profiling, ap should be


less than the value of Corner-R (rH).
ap

Less than Corner-R (rH)


This type of machining is possible,
but the chips might scratch the surface.

[Burrs may occur, if ap is bigger than Corner-R (rH)]


Poor finish

F51
F edit.indb 51 15.01.2016 10:56:01
Screw Clamp
Dynamic Bar [VB££, VC££Insert]
¢ A-SVPC(B)-AE Excellent Bar (Copying / Undercutting) Max. Overhang Length L/D=~5.5
A-SVPC-AE型 F36 A-SVPC-AE型(A10L-SVPCR08-14AE)F36 f
ig5  A-SVPB-AE型(A25S-SVPBR16-31AE) F36 fig6

27.5° Straight hole (φd) 27.5° Straight hole (φd)


27.5°

φD
φD

φA
φA

F
F
Shank Dia. Straight hole Dia.

S
θ L2 H
L2 H
θ L1 L1 ϕD ϕd
5° ϕ10 ϕ3
5° ϕ12 ϕ4
L4
L4
ϕ16
Fig.1 Fig.2 ϕ20
ϕ5
ϕ25
* No shim for SVPC&08 / SVPB&11. ϕ32
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ S-SVPC(B)-A Steel Bar (Copying / Undercutting) Max. Overhang Length L/D=~4


S-SVPC-A型 F36 S-SVPC-A型(S10L-SVPCR08-14A) F36 fig7
S-SVPB-A型(S25S-SVPBR16-31A) F36 fig8

F 27.5°
27.5°

27.5°

φD

φD
φA
φA

F
F

S
H θ L2 H
θ L2 L1
L1

5° 5°
Boring

L4
L4
Fig.3 Fig.4

* No shim for SVPC&08 / SVPB&11.


l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ E-SVPC(B)-A Carbide Shank Bar (Copying / Undercutting) Max. Overhang Length L/D=~7
E-SVPB-A型 F36
E-SVPB-A型(E16X-SVPBR11-22A) F36 fig9
E-SVPB-A型(E25T-SVPBR16-31A) F36 fig10
27.5° Straight hole (φd) 27.5°
Straight hole (φd)
27.5°
φD

φD
φA
φA

F
F

S
S

L2 H θ L2 H
θ L1 L1
Shank Dia. Straight hole Dia.
5° ϕD ϕd

ϕ10 ϕ3
L4
L4 ϕ12
ϕ4
Fig.5 Fig.6 ϕ16
ϕ20
* No shim for SVPC&08 / SVPB&11. ϕ6
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)

Coolant Hole

Std. Dimension (mm)


Bore Dia.
Drawing

Clamp Screw Wrench


Description θ
R L ϕA ϕD H L1 L2 L3 L4 F S

A10L-SVPC&08-14AE N N 14 10 9 140 24 21 8.5 3 SB-2050TR FT-6


Excellent Bar


A12M-SVPB&11-18AE N N 18 12 11 150 29 26 11 4.5
Fig.1
A16Q-SVPB&11-22AE N N 22 16 15 180 35 33 13.5 SB-2570TR FT-8
- 5° 0.4 Yes
A20R-SVPB&11-26AE N N 26 20 19 200 41 39 15.5 5
A25S-SVPB&16-31AE N N 31 25 24 51 49 18 13°
250 Fig.2 SB-40125TRN FT-15
A32S-SVPB&16-40AE N N 40 32 31 54 53 23 6.5 9°
S10L-SVPC&08-14A N N 14 10 9 140 24 21 8.5 3 SB-2050TR FT-6

S12M-SVPB&11-18A N N 18 12 11 150 29 26 11 4.5
Fig.3
S16Q-SVPB&11-22A N N 22 16 15 180 35 33 13.5 SB-2570TR FT-8
Steel

- 5° 0.4 No
S20R-SVPB&11-26A N N 26 20 19 200 41 39 15.5 5
S25S-SVPB&16-31A N N 31 25 24 51 49 18 13°
250 Fig.4 SB-40125TRN FT-15
S32S-SVPB&16-40A N N 40 32 31 54 53 23 6.5 9°
E10N-SVPCR 08-14A N 14 10 9 160 20 18.5 8.5 3 SB-2050TR FT-6

E12Q-SVPBR 11-18A N
Carbide

18 12 11 180 23 22 11 4.5
Fig.5
E16X-SVPBR 11-22A N 22 16 15 220 28 - 27 13.5 0.4 Yes SB-2570TR FT-8

E20S-SVPBR 11-26A N 26 20 19 250 32 31 15.5 5
E25T-SVPBR 16-31A N 31 25 24 300 38 37 18 13° Fig.6 SB-40125TRN FT-15

N : Std. Item

F52
F edit.indb 52 15.01.2016 10:56:10
Screw Clamp

l Spare Parts
* See P24 for spare parts of old products.
Spare Parts
Shim Shim Screw Wrench (for Shim Screw)
Description

25-SVPB&16-31A
SVN-32N SS-4N LW-4
32S-SVPB&16-40A

l Applicable Inserts
Applications Finishing Finishing Finishing Finishing Finishing-Medium Finishing Finishing / Precision Finishing-Medium Low Feed / Precision Non-ferrous Metals
Ref. to Page - B73, B75 B73, B75 B73 B73, B75 B74 B73, B77 B74 - B75
CK VF PP GP HQ &-F &-FSF &-Y F&-USF AH
Insert

Toolholder Description
...-SVPC&08-... - VCMT0802.. VCMT0802.. - VCMT0802.. - - - - - F
...-SVPB&11-... - VBMT1103.. VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. VBGT1103.. - -
...-SVPB&16-... - VBMT1604.. VBMT1604.. VBMT1604.. VBMT1604.. - - VBGT1604.. - VCGT1604..
Applications Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B75 C28 C17
&-A3 PCD CBN
Insert

Boring
Toolholder Description
...-SVPC&08-... - VCMT0802.. VCGW0802..
...-SVPB&11-... - VBMT1103.. VBGW1103..
...-SVPB&16-... VCGT1604.. VBMT1604.. VBGW1604..
 Recommended Cutting Conditions F91~F92
Applicable Sleeves F82~F84

F53
F edit.indb 53 15.01.2016 10:56:13
Screw Clamp
Dynamic Bar [VB££, VC££Insert]
¢ A-SVUC(B)-AE Excellent Bar (Copying) A-SVUB-AE型(A20R-SVUBR11-25AE) F38 fig1
Max. Overhang Length L/D=~5.5
A-SVUB-AE型 F38 Inner hole dia. (φ3) of A12M-SVUC&08-16AE
Inner hole dia. (φ3) of A16Q-SVUB&11-20AE
Inner hole dia. (φ3) for A20R-SVUB&11-25AE A-SVUB-AE型(A25S-SVUBR16-34AE) F38 fig2
Straight hole dia. (φ5) of A32S-SVUB&16-40AE

L2 Outer hole dia. 3° Straight hole (φd)


φA 3°

φD

φD
φA
F

38°

S
S
H 20 θ L2 H Shank Dia. Outer Straight hole
θ L1
L1 ϕD hole dia. Dia. ϕd
0° ϕ12 ϕ4

ϕ16 -
L4 ϕ5
L4 ϕ20
Fig.1 Fig.2 ϕ25
- ϕ5
* No shim for SVUC&08 / SVUB&11. ϕ32

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ S-SVUC(B)-A Steel Bar (Copying) Max. Overhang Length L/D=~4


S-SVUB-A型(S25S-SVUBR16-34A) F38 fig4
S-SVUC-A型(S12M-SVUCR08-16A) F38 fig3

S-SVUC-A型 F38
F
L2 3°
φA

φD
φA
φD

F
F

S
S

θ H θ L2 H
L1 L1
38°
0° 0°
Boring

L4 L4
Fig.3 Fig.4
* No shim for SVUC&08 / SVUB&11.
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ E-SVUC(B)-A Carbide Shank Bar (Copying) E-SVUB-A型(E16X-SVUBR11-25A) F38 fig5 Max. Overhang Length L/D=~7

E-SVUB-A型 F38 3°
Straight hole (φd)

φD

φA
F

H
38° L2
θ L1
Shank Dia. Straight hole Dia.
0° ϕD ϕd
ϕ12
ϕ4
L4 ϕ16
Fig.5 ϕ20
ϕ6
* Shim is attached only for SVUBR16 ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ A-SVZC(B)-AE Excellent Bar (Back Boring) A-SVZB-AE(A16Q-SVZBRL11-20AE) F38 fig6


Max. Overhang Length L/D=~5.5
Inner hole dia. (φ3) of A12M-SVZC&08-16AE
A-SVZB-AE F38 Inner hole dia. (φ3) of A16Q-SVZB&11-20AE
Inner hole dia. (φ3) for A20R-SVZB&11-25AE A-SVZB-AE型(A25S-SVZBRL16-34AE) F38 fig7
Straight hole dia. (φ5) of A32S-SVZB&16-40AE
3° 3° Straight hole (φd)
φA 3˚ Outer hole dia.
φD

φD
φA
F

Shank Dia. Outer Straight hole


S

H 20 H
50°

θ L5 L2 θ L5 L2
L1 L1 ϕD hole dia. Dia. ϕd
L4 L4 ϕ12 ϕ4
0˚ 0° ϕ16 -
ϕ5
ϕ20
Fig.6 Fig.7 ϕ25
- ϕ5
* No shim for SVZC&08 / SVZB&11 ϕ32
l Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.

¢ S-SVZC(B)-A Steel Bar (Back S-SVZB-A型


Boring) 
(S16Q-SVZBRL11-20A) F38 fig8
Max. Overhang Length L/D=~4
S-SVZC-A型(S25S-SVZBRL16-34A) F38 fig9

S-SVZB-A F38

φA


φD
φD

φA
F
F

S
S

H H
L5 L2
L5 L2 L1
θ L1 θ
50°

0° 0°

L4

Fig.8 Fig.9

* No shim for SVZC&08 / SVZB&11


l Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.

F54
F edit.indb 54 15.01.2016 10:56:25
Screw Clamp

l Toolholder Dimensions
Min. Spare Parts

Standard Corner-R(rε)
Std. Dimension (mm)
Bore Dia. Clamp Screw Wrench

Coolant Hole

Drawing
Description θ
R L ϕA ϕD H L1 L2 L4 L5 F S

A12M-SVUC&08-16AE N N 16 12 11 150 25.5 23 11.5 5.5 SB-2050TR FT-6


Excellent Bar


A16Q-SVUB&11-20AE N N 20 16 15 180 32.5 27 16 Fig.1
8 SB-2570TR FT-8
A20R-SVUB&11-25AE N N 25 20 19 200 40.5 31 - 18 7° 0.4 Yes
A25S-SVUB&16-34AE N N 34 25 24 40 37 20.5 8.5 13° Fig.2
250 SB-40125TRN FT-15
A32S-SVUB&16-40AE N N 40 32 31 84 47 28 12 9° Fig.1
S12M-SVUC&08-16A N N 16 12 11 150 25.5 23 11.5 5.5 SB-2050TR FT-6

S16Q-SVUB&11-20A N N 20 16 15 180 32.5 27 16 Fig.3
8 SB-2570TR FT-8
Steel

S20R-SVUB&11-25A N N 25 20 19 200 40.5 31 - 18 7° 0.4 No


S25S-SVUB&16-34A N N 34 25 24 40 37 20.5 8.5 13° Fig.4
S32S-SVUB&16-40A N N 40 32 31
250
84 47 28 12 9° Fig.3
SB-40125TRN FT-15 F
E12Q-SVUCR08-18A N 18 12 11 180 23 22 11.5 5.5 SB-2050TR FT-6

Carbide

E16X-SVUBR11-25A N 25 16 15 220 28 27 16
- 8 0.4 Yes Fig.5 SB-2570TR FT-8
E20S-SVUBR11-29A N 29 20 19 250 32 30 18 7°
E25T-SVUBR16-34A N 34 25 24 300 38 37 21 8.5 13° SB-40125TRN FT-15

Boring
A12M-SVZC&08-16AE N N 16 12 11 150 25.5 14 7.5 11.5 5.5 SB-2050TR FT-6
Excellent Bar


A16Q-SVZB&11-20AE N N 20 16 15 180 32.5 20 16 Fig.6
10 8 SB-2570TR FT-8
A20R-SVZB&11-25AE N N 25 20 19 200 40.5 23 18 7° 0.4 Yes
A25S-SVZB&16-34AE N N 34 25 24 30 34 20.5 8.5 13° Fig.7
250 17.5 SB-40125TRN FT-15
A32S-SVZB&16-40AE N N 40 32 31 72.5 36 28 12 9° Fig.6
S12M-SVZC&08-16A N N 16 12 11 150 25.5 14 7.5 11.5 5.5 SB-2050TR FT-6

S16Q-SVZB&11-20A N N 20 16 15 180 32.5 20 16 Fig.8
10 8 SB-2570TR FT-8
Steel

S20R-SVZB&11-25A N N 25 20 19 200 40.5 23 18 7° 0.4 No


S25S-SVZB&16-34A N N 34 25 24 30 34 20.5 8.5 13° Fig.9
250 17.5 SB-40125TRN FT-15
S32S-SVZB&16-40A N N 40 32 31 72.5 36 28 12 9° Fig.8

l Spare Parts
* See P24 for spare parts of old products.
Spare Parts
Shim Shim Screw Wrench (for Shim Screw)
Description

25-SVUB&16-34A
32S-SVUB&16-40A
SVN-32N SS-4N LW-4
25S-SVZB&16-34A
32S-SVZB&16-40A
l Applicable Inserts
Applications Finishing Finishing Finishing Finishing Finishing-Medium Finishing Finishing / Precision Finishing-Medium Low Feed / Precision Non-ferrous Metals
Ref. to Page - B73, B75 B73, B75 B73 B73, B75 B74 B73 B74 - B75
CK VF PP GP HQ &-F &-FSF &-Y F&-USF AH
Insert

Toolholder Description
...-SVUC&08-... - VCMT0802.. VCMT0802.. - VCMT0802.. - - - - -
...-SVUB&11-... - VBMT1103.. VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. VBGT1103.. - -
...-SVUB&16-... - VBMT1604.. VBMT1604.. VBMT1604.. VBMT1604.. - - VBGT1604.. - VCGT1604..
...-SVZC&08-... - VCMT0802.. VCMT0802.. - VCMT0802.. - - - - -
...-SVZB&11-... - VBMT1103.. VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. VBGT1103.. - -
...-SVZB&16-... - VBMT1604.. VBMT1604.. VBMT1604.. VBMT1604.. - - VBGT1604.. - VCGT1604..
Applications Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B75 C28 C17
&-A3 PCD CBN
Insert

Toolholder Description
...-SVUC&08-... - VCMT0802.. VCGW0802..
...-SVUB&11-... - VBMT1103.. VBGW1103..
...-SVUB&16-... VCGT1604.. VBMT1604.. VBGW1604..
...-SVZC&08-... - VCMT0802.. VCGW0802..
...-SVZB&11-... - VBMT1103.. VBGW1103..
...-SVZB&16-... VCGT1604.. VBMT1604.. VBGW1604..
Recommended Cutting Conditions F91~F92
Applicable Sleeves F82~F84

N : Std. Item

F55
F edit.indb 55 15.01.2016 10:56:29
Screw Clamp
Dynamic Bar [WB££, WP££Insert]
¢ S / A-SWUB(P)-AE Excellent Bar (Boring) Max. Overhang Length L/D=~5.5

F40 fig1 A-SWUP-AE型(A16Q-SWUPR16-18AE) F40 fig2


S-SWUB-AE型(S10H-SWUBR08-08AE)

L3 Straight hole(φd)
3° 3°

φD
φA

φD
φA
F

F
θ θ
L2 H L2 H
L1 L1
L4
3° L4

0° for A08X-SWUB&08-10AE, A10L-SWUB&08-12AE Shank Dia. Straight hole Dia.


ϕD ϕd
Fig.1 Fig.2 ϕ8 ϕ2.5
ϕ10 ϕ3
ϕ12 ϕ4
ϕ16
ϕ5
ϕ20

F l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ S-SWUB(P)-A Steel Bar (Boring) Max. Overhang Length L/D=~4

S-SWUB-A型(S10H-SWUBR06-06A) F40 fig3 S-SWUP-A型(S16Q-SWUPR11-18A) F40 fig4


Boring

L3
3° 3°

φA

φD
φA

φD
F

F
θ θ
L2 H L2 H
L1
L1

3° L4
L4

0° for S08X-SWUB&08-10A, S10L-SWUB&08-12A

Fig.3 Fig.4

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ E(C)-SWUB(P)-A Carbide Shank Bar (Boring) Max. Overhang Length L/D=~7

C-SWUB-A型(C06J-SWUBR06-07A)F40 fig5
(E16X-SWUPR11-18A)
E-SWUP-A型 F40 fig6

Straight hole (φd)


3° L3

φD
φD

φA
φA

F
F

L2 H θ L2 H
θ L1
L1
3° Shank Dia. Straight hole Dia.

0° ϕD ϕd
ϕ5
L4
L4 ϕ6 -
0° for E08L-SWUB&08-10A,E10N-SWUB&08-12A, ϕ7
E10N-SWUB&08-12A-2/3, E10N-SWUB&08-12A-1/2
ϕ8
ϕ3
Fig.5 Fig.6 ϕ10
ϕ12
ϕ4
ϕ16
ϕ20 ϕ6
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

F56
F edit.indb 56 15.01.2016 10:56:34
Screw Clamp

l Toolholder Dimensions

Standard Corner-R (rε)


Min. Spare Parts

Coolant Hole
Std. Dimension (mm)
Bore Dia.

Drawing
Clamp Screw Wrench
Description θ
R L ϕA ϕD H L1 L2 L3 L4 F S

S10H-SWUB&06-06AE N N 6 21 13 3 15°
S10H-SWUB&06-07AE N N 7 10 9 100 25 - 3.5 13° No Fig.1 SB-2035TR
15
S10H-SWUB&08-08AE N N 8 28 4 15° 0.2 FT-6
Excellent Bar

A08X-SWUB&08-10AE N N 10 8 7 120 16 21 16 5 13°


SB-2050TR
A10L-SWUB&08-12AE N N 12 10 9 140 20 25 20 6 - 10°
A12M-SWUP&11-14AE N N 14 12 11 150 24 30 24 7 4°
0.4 Yes Fig.2 SB-2545TR FT-8
A16Q-SWUP&11-18AE N N 1°
18 16 15 180 30 37 30 9
A16Q-SWUP&16-18AE N N 3.5°
0.8 SB-4065TR FT-15
F
A20R-SWUP&16-22AE N N 22 20 19 200 36 46 37 11 2°
S10H-SWUB&06-06A N N 6 21 13 3 15°
S10H-SWUB&06-07A N N 7 10 9 100 25 - 3.5 13° Fig.3 SB-2035TR
15
S10H-SWUB&08-08A N N 8 28 4 15° 0.2 FT-6

Boring
S08X-SWUB&08-10A N N 10 8 7 120 16 21 16 5 13°
SB-2050TR
Steel

S10L-SWUB&08-12A N N 12 10 9 140 20 25 20 6 - 10° No


S12M-SWUP&11-14A N N 14 12 11 150 24 30 24 7 4°
0.4 Fig.4 SB-2545TR FT-8
S16Q-SWUP&11-18A N N 1°
18 16 15 180 30 37 30 9
S16Q-SWUP&16-18A N N 3.5°
0.8 SB-4065TR FT-15
S20R-SWUP&16-22A N N 22 20 19 200 36 46 37 11 2°
C05H-SWUB& 06-06A N N 6 5 4.4 100 11 11 3 15°
C06J-SWUB& 06-07A N N 7 6 5.4 110 12 - 12 3.5 13° No Fig.5 SB-2035TR
C07K-SWUB& 08-08A N N 8 7 6.4 125 13 13 4 15°
E08L-SWUB& 08-10A N N 10 8 7 140 16 15 15 5 13° 0.2 FT-6
E10N-SWUB& 08-12A N N 160
SB-2050TR
E10N-SWUBR 08-12A-2/3 N 12 10 9 105 20 19 19 6 10°
E10N-SWUBR 08-12A-1/2 N 80
E12Q-SWUP& 11-14A N N 180
E12Q-SWUPR 11-14A-2/3 N 14 12 11 120 23 22 22 7 4°
Carbide

E12Q-SWUPR 11-14A-1/2 N 90 -
0.4 SB-2545TR FT-8
E16X-SWUP& 11-18A N N 220
Yes Fig.6
E16X-SWUPR 11-18A-2/3 N 145 1°
E16X-SWUPR 11-18A-1/2 N 110
18 16 15 28 27 27 9
E16X-SWUP& 16-18A N N 220
E16X-SWUPR 16-18A-2/3 N 145 3.5°
E16X-SWUPR 16-18A-1/2 N 110
0.8 SB-4065TR FT-15
E20S-SWUP& 16-22A N N 250
E20S-SWUPR 16-22A-2/3 N 22 20 19 165 32 31 31 11 2°
E20S-SWUPR 16-22A-1/2 N 125

l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing-Medium Finishing Finishing-Medium Cast Iron Non-ferrous Metals Hard Materials
Ref. to Page B78 B79 B78 B79 B78 B79 B78, B79 C28, C29 C18
CF GP &-DP HQ &-F &-Y Without Chipbreaker PCD CBN
Insert

Toolholder Description

...-SWUB&06-... WBGT0601.. - WBMT0601.. - WBGT0601.. - WBGW0601.. WBMT0601.. WBGW0601..

...-SWUB&08-... - - WBMT0802.. - WBGT0802.. - WBGW0802.. WBMT0802.. WBGW0802..

...-SWUP&11-... - WPMT1102.. - WPMT1102.. - WPGT1102.. WPGW1102.. WPMT1102.. -

...-SWUP&16-... - WPMT1603.. - WPMT1603.. - WPGT1603.. WPGW1603.. - -

Recommended Cutting Conditions F91~F92


Applicable Sleeves F81~F84
N : Std. Item

F57
F edit.indb 57 15.01.2016 10:56:37
Screw Clamp / Top Clamp
Boring Bar [SP££ Insert]
¢ S-SSKP (Boring) Max. Overhang Length L/D=~3

75˚

ID
IA

S
75˚ L2 H
θ L1

l Right-hand shown Left-hand Insert for Right-hand Toolholder.

l Toolholder Dimensions
Min. Bore Spare Parts

Standard Corner-R(rε)
Std. Dia. Dimension (mm)
Clamp Screw Wrench
(Previous
Description θ
F Description)
R L ϕA ϕD H L1 L2 F S

S16Q-SSKPR09 -20 SSKPR 2016B-09 N 20 16 14 180 30 10 2.0 -3°


0.8 SB-4TR FT-15
S20R-SSKPR09 -25 2520B-09 N 25 20 18 200 35 12.5 2.5 0°
Boring

l Applicable Inserts
Applications Finishing
Ref. to Page B63
&
Insert

Toolholder Description
...-SSKP&09... SPGH0903..

¢ S-CSKP (Boring) Max. Overhang Length L/D=~3

75˚

ID
IA

H
S

L2
θ 5˚ L1
75˚

l Right-hand shown Left-hand Insert for Right-hand Toolholder.

l Toolholder Dimensions
Min. Bore Spare Parts
Standard Corner-R(rε)

Std. Dia. Dimension (mm)


Clamp Set Wrench Shim Shim Screw
(Previous
Description θ
Description) ϕA ϕD H L1 L2 F S
RL

S16N -CSKPR09 -20 CSKPR 2016B-09 N 20 16 14 160 40 10 2.0


0° 0.8 CPS-2 FH-2.5 - - -
S20Q -CSKPR09 -27 2720B-09 N 27 20 18 180 45 13.5 3.5
S25X -CSKPR12 -34 3425B-12 N 34 25 23 220 60 17 4.5 - -
0° 0.8 CPS-3 - LW-3
S32S -CSKPR12 -43 4332B-12 N 43 32 30 250 75 21.5 5.5 KPS-42 SP3X10

l Applicable Inserts
Applications Medium Medium Finishing-Medium Cast Iron Cast Iron Non-ferrous Metals
Ref. to Page B63 B63 B63 B63 B93 C29
G Standard & Without Chipbreaker Ceramic PCD
Insert

Toolholder Description
...-CSKPR09... SPMN0903..
SPMR0903.. SPMR0903.. SPGR0903.. SPGN0903.. -
SPGN0903..
...-CSKPR12... SPMN1203..
SPMR1203.. SPMR1203.. SPGR1203.. SPGN1203.. SPGN1203..
SPGN1203..
Recommended Cutting Conditions F91~F92
Applicable Sleeves F83~F84

N : Std. Item

F58
F edit.indb 58 15.01.2016 10:56:39
Top Clamp
Boring Bar [TP££ Insert]
¢ S-CTUP (Boring) Max. Overhang Length L/D=~3

ID

IA

S
θ L2 H
L1

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Min. Spare Parts

Standard Corner-R(rε)
Std. Bore Dimension (mm)
Dia. Clamp Set Wrench Shim Shim Screw
(Previous
Description θ
Description) F
R L ϕA ϕD H L1 L2 F S

S12L -CTUPR 09-16 CTUP& 1612B-09 N 16 12 11 140 32 8 0.5 0° 0.4 CPS-1 - FH-2 - - -
S16N-CTUP& 11-20 2016B-11 N N 20 16 14 160 30 10 0.5
0° 0.4 - CPS-2 FH-2.5 - - -
S20Q-CTUP& 11-27 2720B-11 N N 27 20 18 180 40 13.5 1.3

Boring
S25X -CTUP& 16-34 3425B-16 N N 34 25 23 220 60 17 - -
S32S -CTUP& 16-43 4332B-16 N N 43 32 30 250 70 21.5 1.0 0° 0.8 - CPS-3 - LW-3
KPT-32 SP3X10
S40X -CTUP& 16-50 5040B-16 N N 50 40 37 315 80 25

l Applicable Inserts
Applications Finishing Finishing-Medium Medium Medium Finishing Finishing-Medium Cast Iron Cast Iron Non-ferrous Metals Hard Materials
Ref. to Page B71 B71 B71 B71 B71 B72 B72 B93 C29 C18
GP HQ G Standard &-F &- Without Chipbreaker Ceramic PCD CBN
Insert

Toolholder Description
...-CTUPR09-... - - TPMR0902.. - TPGR0902.. - TPGN0902.. - - -
...-CTUP&11-... TPMR1103.. TPMR1103.. TPMR1103.. TPMR1103.. - TPGR1103.. TPMN1103..
TPGN1103.. TPGN1103.. TPGN1103.. TPGN1103..
...-CTUP&16-... TPMN1603..
TPMR1603.. TPMR1603.. TPMR1603.. TPMR1603.. - TPGR1603.. TPGN1603.. TPGN1603.. TPGN1603.. TPGN1603..

Recommended Cutting Conditions F91~F92


Applicable Sleeves F82~F84

N : Std. Item

F59
F edit.indb 59 15.01.2016 10:56:42
Screw Clamp / Top Clamp
Boring Toolholders for Bearing Machining (Square Shank)
¢ SRCP-B (Boring)
L1
IA
L2

B
F1

H1
h
l Right-hand shown

l Toolholder Dimensions
Min. Spare Parts
Std. Bore Dimension (mm)
Dia. Clamp Screw Wrench
Description Applicable Inserts
R L ϕA H1 h B L1 L2 F1 B83
F
SRCP& 2020B-12-A20 N N 20 20 15.5 20 125 25 22 SB-4TR FT-15 - RPMT1203M0-BB
2525B-16-A32 N N 32 25 20 25 150 31 27 SB-5090TR - LTW-20 RPMT1604M0-BB
l Applicable Inserts
Angle
Boring

Dimension (mm)
(˚)
Insert Description
A T ϕd α

RPMT 1203M0-BB 12.0 3.18 4.4


Id

11°
A

1604M0-BB 16.0 4.76 5.5


T

¢ CBSN-B (Internal Round Chamfering)


IA
F1

B
12˚
L2
L1
θ

30˚
H1
h

l Right-hand shown

l Toolholder Dimensions
Min. Spare Parts
Std. Bore Dimension (mm)
Dia. Clamp Set Wrench

Description θ Applicable Inserts


R L ϕA H1 h B L1 L2 F1 B83

CBSN& 2020B-12-A20 N N 20 21 20 125 20


20 32 9° CP-RC& LW-5 SNMF1204¡¡-21
2525B-12-A20 N N 25 26 25 150 25
· Clamp Set: CP-RCR for Right-hand Toolholder, and CP-RCL for Left-hand Toolholder.

l Applicable Inserts
Angle
Dimension (mm)
(˚)
Insert Description
A T B rε θ
B SNMF 120406-21 1.5 0.6
θ˚ 120410-21 3.0 1.0
A

rH
120416-21 12.70 4.76 3.1 1.6 21°
B

120421-21 3.2 2.1


T
θ˚ 120426-21 3.3 2.6

N : Std. Item

F60
F edit.indb 60 15.01.2016 10:56:45
AD Bars Interchangeable Head Boring Bars
with Anti-vibration Dampener System
¢ Identification System for Interchangeable Heads
C : 80˚ Rhombic
P : Pin Lock R: Right-hand
(Lever Lock)
D : 55˚ Rhombic
L : Left-hand
S : Screw Clamp T : Triangle

Interchangeable Head Clamping System Insert Shape Hand of Tool Min. Bore Dia.

H A 32 P C L N R 12 --- 40
F
Type of Head Applicable Adapter Diameter Cutting Edge Angle Insert Relief Angle Insert Size

FF LL
Steel head
A
with coolant hole C
90° 95° T

Boring
95° L L
α

U D
C: 7˚ Positive
L
93°
N: 0˚ Negative

¢ HA···PCLN12 (Boring / Internal Facing, with Coolant Hole)

Locating Pin 5°


ID
IA
F

θ Coolant Hole L1

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)

Std. Bore Dimension (mm) Lock


Dia. Lever Shim Shim Pin *Punch Wrench Applicable
Screw
Description θ Boring Adapter
R L ϕA ϕD L1 F F64

HA32PCLN&12-40 N N 40 32 22 AD32U
HA40PCLN&12-50 N N 50 40 41 27 10˚ 0.8 LL-2K LS-2P LC-4K LSP-3K *PC-2K LTP-15 AD40V
HA50PCLN&12-63 N N 63 50 35 AD50W
* Punch (*PC-2K): Not included. Purchase separately.

l Applicable Inserts
Toolholder Ref. to Page
Insert Description Cermet / Coated Carbide
Description Ceramic PCD CBN
/ Carbide
HA32PCLN&12-40 CNA
HA40PCLN&12-50 CNG 1204.. B14~B20 B86 C23 C6,C7
HA50PCLN&12-63 CNM
Recommended Cutting Conditions F91~F92

N : Std. Item

F61
F edit.indb 61 15.01.2016 10:56:47
AD Bars Interchangeable Head Boring Bars
with Anti-vibration Dampener System
¢ HA···PDUN15 (Copying, with Coolant Hole)

Locating Pin

ID
IA

F
30˚

S
θ Coolant Hole
L1

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Min. Spare Parts

Standard Corner-R(rε)
Std. Bore Dimension (mm) Lock
Dia. Lever Shim Shim Pin *Punch Wrench Applicable
Screw
Description θ Boring Adapter
F R L ϕA ϕD L1 F S F64

HA32PDUN&15-43 N N 43 32 25 9 12˚ AD32U


LD-4K43 LSP-3K *PC-2K
HA40PDUN&15-50 N N 50 40 41 27 7 0.8 LL-3K LS-3P (LD-4K) LTP-15 AD40V
10˚
HA50PDUN&15-63 N N 63 50 35 10 AD50W
Boring

* Punch (*PC-2K): Not included. Purchase separately.


* Shim:LD-4K43 is attached to Toolholder. When using DN1506 Insert, purchase LD-4K separately.

l Applicable Inserts
Toolholder Insert Description Ref. to Page
Description Shim: LD-4K43 Shim: LD-4K Cermet / Coated Carbide Ceramic PCD CBN
/ Carbide
HA32PDUN&15-43 DNA DNA
HA40PDUN&15-50 DNG 1504.. DNG 1506.. B21~B27 B87 C23 C8,C9
HA50PDUN&15-63 DNM DNM
Recommended Cutting Conditions F91~F92
¢ HA···PTFN16 (Internal, with Coolant Hole)

Locating Pin
ID
IA

˚
F
90
˚
90

θ Coolant Hole L1

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)

Std. Bore Dimension (mm) Lock


Dia. Lever Shim Shim Pin *Punch Wrench Applicable
Screw
Description θ Boring Adapter
R L ϕA ϕD L1 F F64

HA32PTFN&16-40 N N 40 32 22 AD32U
10˚
HA40PTFN&16-50 N N 50 40 41 27 0.8 LL-1K LS-1P LT-3K LSP-2K *PC-2K LTP-10 AD40V
HA50PTFN&16-63 N N 63 50 35 8˚ AD50W
* Punch (*PC-2K): Not included. Purchase separately.

l Applicable Inserts
Toolholder Ref. to Page
Insert Description Cermet / Coated Carbide
Description Ceramic PCD CBN
/ Carbide
HA32PTFN&16-40 TNA Recommended
HA40PTFN&16-50 TNG 1604.. B33~B38 B91 C23 C11 Cutting Conditions
HA50PTFN&16-63 TNM F91~F92

¢ Reference Wrench
LTP-10 LTP-15
Wrenches (LTP-10, LTP-15) are Torx Plus. Description
The size of Torx Plus is engraved on the long shaft. Engraved
10IP 15IP
Size

N : Std. Item

F62
F edit.indb 62 15.01.2016 10:56:50
¢ HA···SCLC09 (Boring / Internal Facing, with Coolant Hole)
Locating Pin 5˚

ID
IA
F
θ Coolant Hole L1

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Min. Spare Parts

Standard Corner-R(rε)
Std. Bore Dimension (mm)
Dia. Clamp Screw Wrench Applicable
Applicable
Description θ Boring Adapter
Inserts
R L ϕA ϕD L1 F S F64 F

HA32SCLC&09-40 N N 40 32 25 22 - 3˚ 0.8 SB-3580TR FTS-15 AD32U CC..09T3..

l Applicable Inserts
Ref. to Page

Boring
Insert Description Cermet / Coated Carbide
PCD
/ Carbide CBN
CC..09T3.. B48~B53 C24 C14 Recommended Cutting Conditions F91~F92

¢ HA···SDUC11 (Copying, with Coolant Hole)

Locating Pin

ID
IA
F

30˚
L1
θ Coolant Hole S

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)

Std. Bore Dimension (mm)


Dia. Clamp Screw Wrench Applicable
Applicable
Description θ Boring Adapter
Inserts
R L ϕA ϕD L1 F S F64

HA32SDUC&11-40 N N 40 32 25 22 6 3˚ 0.8 SB-3580TR FTS-15 AD32U DC..11T3..

l Applicable Inserts
Ref. to Page
Insert Description Cermet / Coated Carbide
PCD
/ Carbide CBN
DC..11T3.. B55~B61 C25 C15 Recommended Cutting Conditions F91~F92

¢ Possible machining area (Guide-Line for Overhang Length of AD Bars)


(SCM435 Vc=150m/min ap=0.5~3mm f=0.1~0.3mm/rev TNMG160408)

3.0
ap (mm)

2.0

L/D=6
1.0

0
0.1 0.2 0.3
f (mm/rev)

N : Std. Item

F63
F edit.indb 63 15.01.2016 10:56:53
AD Bars Interchangeable Head Boring Bars
with Anti-vibration Dampener System
¢ Boring Adapter (with Coolant Hole / Anti-Vibration Dampener System)
Coolant Hole (2 holes)
Special dampener system made from heavy metal
Locating Pin Hole G
L3 (MIN.)

ID1

B
L2
L1 H

l Dimensions
Spare Parts
Dimension (mm)
Clamp Bolt Wrench
Description Std.
F ϕD1 H B L1 L2
L3
G
(MIN.)

AD 32U N 32 31 29 310 200 200 HH5×20 HH5×30


LW-4
AD 40V N 40 39 37 360 248 228 (3 pcs) (1 pcs)
Rp3/8
HH6×20 HH6×30
AD 50W N 50 47 47 410 280 276 LW-5
Boring

(3 pcs) (1 pcs)
Note) ‌L3 (MIN.) dimension indicates the minimum length in case of the back end of boring adapter is cut for use.
Do not shorten it to less than L3 (MIN.).

¢ Combination of Boring Adapter and Interchangeable Head


Boring Adapter
Interchangeable Head
Description Base Clamp Bolt Wrench
Description
HA32 PCLN& 12-40
PDUN&15-43 HH5×20 HH5×30
PTFN& 16-40 AD32U
SCLC& 09-40
HH5×20 LW-4
SDUC&11-40
HA40 PCLN& 12-50
PDUN&15-50 AD40V HH5×20 HH5×30
PTFN& 16-50
HA50 PCLN& 12-63
PDUN&15-63 AD50W HH6×20 HH6×30 LW-5
PTFN& 16-63

¢ How to exchange heads

1. No head attached 2. Align hole positions 3. Tighten 3 bolts to attach the head

For lever lock type Interchangeable


head, use 2 short bolts for upper
side and 1 long bolt for lower side.
HA32 SCLC&09-40 and
HA32 SDUC&11-40
use HH5 X 20 for all 3 bolts.

N : Std. Item

F64
F edit.indb 64 15.01.2016 10:56:54
Double Clamp
Boring Bar [CN££ Negative Insert]
¢ A-DCLN (Boring / Internal Facing) Max. Overhang Length L/D=~3

5˚ Rc 1/8

φD
φA
F
L2 H
5° L1
θ

5° 6˚

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Spare Parts

Standard Corner-R(rε)
Min.
Std. Bore Dimension (mm)
Dia. Clamp Screw Spring Shim Shim Wrench
Screw Nozzle Wrench (sold separately) F
Description θ
R L ϕA ϕD H L1 L2 F S
for Clamp for Shim

A25R -DCLN&12 -32 N N 32 25 23 200 42 17 - 11°


DN10

Boring
SB-
A32S -DCLN&12 -40 N N 40 32 30 250 50 22 - 11° 0.8 CP-3D CS-3D SP-3D DC-42
4085TR
LW-3 FT-15
A40T -DCLN&12 -50 N N 50 40 37 300 60 27 - 11° DN20
*When using inserts whose corner-R(re) is greater than 1.6mm, it will be necessary additional modifications of the shim in order to prevent workpiece and shim from interfering each other.
*Not applicable to high-pressure coolant.

l Applicable Inserts
Applications Finishing Finishing-Medium Finishing Finishing Finishing-Medium Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing
Ref. to Page B14 B14 B14 B14 B14 B14 B14 B14 B15 B15
WP (Wiper) WQ (Wiper) PP GP PQ HQ CQ CJ GS PG
Insert

Toolholder Description
...-DCLN&12-... CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204..
Applications Medium-Roughing Medium-Roughing / High Feed Rate Roughing Single Sided / Roughing / High Feed Rate Medium Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing
Ref. to Page B15 B15 B16 B17 B20 B17 B17 B17 B18 B18
PS PT Standard PX & XP XQ XS MQ MS
Insert

Toolholder Description
...-DCLN&12-... CNMG1204.. CNMG1204.. CNMG1204.. CNMM1204.. CNGG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204..
Applications Stainless Steel / Medium-Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B18 B19 B19 B19 B19 B86 B19 B19 C23 C6,C7
MU C ZS GC Without Chipbreaker Ceramic AH &-A3 PCD CBN
Insert

Toolholder Description
CNMA1204.. CNMA1204..
...-DCLN&12-... CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204..
CNGA1204.. CNGA1204..
CN_G1204.. CNGG1204.. CNMM1204.. CNGA1204..

Recommended Cutting Conditions F91~F92

N : Std. Item

F65
F edit.indb 65 15.01.2016 10:57:00
Lever Lock
Boring Bar [CN££ Negative Insert]
(Boring / Internal Facing, with Coolant Hole)
¢ S-PCLN¡¡ (Boring / Internal Facing) ¢ A-PCLN09 Twin-Hole Bar

ID
IA

ID
F

IA
F
L2 H
θ L2
L1 θ L1 H
5˚ 5˚
6˚ 6˚

5˚ 5˚
Left-hand Insert for Right-hand Toolholder,
Right-hand Insert for Left-hand Toolholder. Left-hand Insert for Right-hand Toolholder.
l Right-hand shown Max. Overhang Length L/D=~3 l Right-hand shown Max. Overhang Length L/D=~3

l Toolholder Dimensions
Min. Spare Parts

Standard Corner-R(rε)
Std. Bore Dimension (mm)
Dia. Lever Lock Screw Shim Shim Pin Punch Wrench
(Previous
Description θ LW
F Description)
R L ϕA ϕD H L1 L2 F
LSP

P FH
S16M -PCLN&09 -20 PCLN& 2016B-09 N N 20 16 15 150 34 11 16° LL-03SN LS-03SN P-03S - -
S20Q -PCLN&09 -27 PCLN& 2720B-09 N N 27 20 19 180 37 14.2 17° 0.8 FH-2.5
LL-1N LS-1SN LC-32N LSP-1 PC-1
S25R -PCLN&09 -32 3225B-09 N N 32 25 24 200 42 15.7 15°
Boring

1(: S25R -PCLN&12 -32 - N N 32 25 24 200 42 16.3 16°


S32S -PCLN&12 -40 PCLN& 4032B-12 N N 40 32 30 250 50 21 0.8 LL-2N LS-2N LC-42N& LSP-2 PC-2 LW-3
10°
S40T -PCLN&12 -50 5040B-12 N N 50 40 37 300 60 25
A16M-PCLN&09 -20 PCLN& 2016B-09H N 20 16 15 150 34 11 16° LL-03SN LS-03SN - P-03S -
A20Q-PCLN&09 -27 PCLN& 2720B-09H N 27 20 19 180 37 14.2 17° 0.8 FH-2.5
LL-1N LS-1SN LC-32N LSP-1 PC-1
A25R -PCLN&09 -32 3225B-09H N 32 25 24 200 42 15.7 15°
· LC-42NR for Right-hand Toolholder, LC-42NL for Left-hand Toolholder.

l Applicable Inserts
Applications Finishing Finishing-Medium Finishing Finishing Finishing-Medium Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing
Ref. to Page B14 B14 B14 B14 B14 B14 B14 B14 B15 B15
WP (Wiper) WQ (Wiper) PP GP PQ HQ CQ CJ GS PG
Insert

Toolholder Description
...-PCLN&09-... - - - CNMG0904.. - CNMG0904.. - - CNMG0904.. -
...-PCLN&12-... CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204..
Applications Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate Roughing Single Sided / Roughing / High Feed Rate Finishing Medium Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing
Ref. to Page B15 B15 B15 B16 B17 B20 B20 B17 B17 B17
PS HS PT Standard PX &-S & XP XQ XS
Insert

Toolholder Description
...-PCLN&09-... - - - - - CNGG0904.. CNGG0904.. - - -
...-PCLN&12-... CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMM1204.. - CNGG1204.. CNMG1204.. CNMG1204.. CNMG1204..
Applications Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals
Ref. to Page B18 B18 B18 B19 B19 B19 B19 B86 B19 B19
MQ MS MU C ZS GC Without Chipbreaker Ceramic AH &-A3
Insert

Toolholder Description
...-PCLN&09-... - - - - - - - - - -
CNMA1204.. CNMA1204..
...-PCLN&12-... CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204..
CNGA1204.. CNGA1204..
CN_G1204.. CNGG1204..

Applications Non-ferrous Metals Hard Materials


Ref. to Page C23 C6,C7
PCD CBN
Insert

Toolholder Description
...-PCLN&09-... - -
...-PCLN&12-... CNMM1204.. CNGA1204..

Recommended Cutting Conditions F91~F92


l Applicable Coolant Sleeve / Joint
Toolholder Description Applicable Coolant Sleeve Applicable Coolant Joint
A16M-PCLN&09-20 SHC1640-70, SHC1650-95
A20Q-PCLN&09-27 SHC2040-70, SHC2050-95 SJS-8
A25R-PCLN&09-32 SHC2540-70, SHC2550-95
· For Coolant Sleeve, Coolant Joint, ref. to page F83~F84.

N : Std. Item

F66
F edit.indb 66 15.01.2016 10:57:07
Lever Lock
Boring Bar [DN11 Small Negative Insert]
¢ S-PDUN11 (Copying) Max. Overhang Length L/D=~3

ID
IA
F

S
θ L2 H
L1
27˚

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ A-PDUN11 Twin-Hole Bar (Copying, with Coolant Hole) Max. Overhang Length L/D=~3

ID
IA
F

S
θ L2 H
L1

27˚

Boring

l Right-hand shown Left-hand Insert for Right-hand Toolholder.

l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Min.
Std. Bore Dimension (mm)
Dia. Lever Lock Screw Shim Shim Pin Punch Wrench
(Previous
Description θ
Description) R L ϕA ϕD H L1 L2 F S

S20Q -PDUN&11-27 PDUN& 2720B-11 N N 27 20 19 180 35 16 7.6 17°


S25R -PDUN&11-32 3225B-11 N N 32 25 24 200 40 17 7.6 15° 0.4 LL-1DN LS-1SN LD-32N LSP-1 PC-1 FH-2.5
S32S -PDUN&11-40 4032B-11 N N 40 32 31 250 45 22 8.5 12°
A20Q -PDUNR11-27 PDUNR 2720B-11H N 27 20 19 180 35 16 7.6 17°
A25R -PDUNR11-32 3225B-11H N 32 25 24 200 40 17 7.6 15° 0.4 LL-1DN LS-1SN LD-32N LSP-1 PC-1 FH-2.5
A32S -PDUNR11-40 4032B-11H N 40 32 31 250 45 22 8.5 12°

l Applicable Inserts
Applications Finishing Finishing-Medium Medium-Roughing Finishing Medium
Ref. to Page B21 B21 B22 B27 B27
GP HQ GS &-S &
Insert

Toolholder Description
...-PDUN&11-... DNMG1104.. DNMG1104.. DNMG1104.. DNGG1104.. DNGG1104..

Recommended Cutting Conditions F91~F92


l Applicable Coolant Sleeve / Joint
Toolholder Description Applicable Coolant Sleeve Applicable Coolant Joint
A20Q -PDUNR11-27 SHC2040-70, SHC2050-95
A25R -PDUNR11-32 SHC2540-70, SHC2550-95 SJS-8
A32S -PDUNR11-40 -
· For Coolant Sleeve, Coolant Joint, ref. to page F83~F84.

N : Std. Item

F67
F edit.indb 67 15.01.2016 10:57:09
Double Clamp
Boring Bar [DN15 Negative Insert]
¢ A-DDUN (Boring / Copying) Max. Overhang Length L/D=~3

3˚ Rc 1/8

φD
φA
F

S
3° L2 H
θ L1

27° 6˚

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Min. Spare Parts

Standard Corner-R(rε)
F Std. Bore
Dia.
Dimension (mm)
Clamp Screw Spring Shim
Shim
Screw
Nozzle Wrench
Wrench
(sold separately)
Description θ
R L ϕA ϕD H L1 L2 F S
for Clamp for Shim

A32S- DDUN&15-40 N N 40 32 30 250 45 22 8


Boring

DD-42 SB- DN10


A40T- DDUN&15-50 N N 50 40 37 300 55 27 8.5 12° 0.8 CP-3D CS-3D SP-3D *DD-42-16
4085TR
LW-3 FT-15
A50U-DDUN&15-63 N N 63 50 47 350 65 35 10.5 DN20
When using inserts whose corner-R(re) is greater than 1.6mm, please purchase a shim (DD-42-16) with * mark and use it in order to prevent workpiece and shim from interfering each other.
*Not applicable to high-pressure coolant.

l Applicable Inserts
Applications Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate Roughing
Ref. to Page B21 B21 B22 B22 B22 B22 B23 B23 B23
PP PQ CQ CJ GS PG PS PT Standard
Insert

Toolholder Description
...-DDUN&15-... DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504..
Applications Roughing Single Sided / Roughing / High Feed Rate Medium Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing
Ref. to Page B24 B24 B27 B24 B24 B24 B25 B25 B25
PH PX & XP XQ XS MQ MS MU
Insert

Toolholder Description
...-DDUN&15-... DNMG1504.. DNMM1504.. DNGG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504..
Applications Stainless Steel / Medium-Roughing Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B25 B26 B26 B26 B87 B26 B26 C23 C8,C9
TK C ZS GC Ceramic AH &-A3 PCD CBN
Insert

Toolholder Description
...-DDUN&15-... DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNGA1504.. DN_G1504.. DNGG1504.. DNMM1504.. DNGA1504..

Recommended Cutting Conditions F91~F92

N : Std. Item

F68
F edit.indb 68 15.01.2016 10:57:14
Pin Lock / Lever Lock
Boring Bar [DN15 Negative Insert]
¢ S-PDUN15 (Copying) Max. Overhang Length L/D=~3
The arrow shows clamping direction

(Please clamp from back side)

ID
IA
ID

F
IA
F

S1
θ H
L2

S1
θ H L1
L2
L1

27° Fig.1 6° Fig.2 6°

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ S-PDQN15 (Copying) Max. Overhang Length L/D=~3


The arrow shows clamping direction 17.5 °
(Please clamp from back side)
17.5 °
F

ID
IA
ID

F
IA

17.5°

S1
F

H
S1

θ L2
θ H
L2 L1
L1

Fig.3 Fig.4

Boring
6° 6°

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ S-PDZN15 (Back Boring) Max. Overhang Length L/D=~3

The arrow shows clamping direction


(Please clamp from back side)

ID
IA

S2
ID
IA


F

S2

L3 H

S1
θ
θ L3 H L4 L2
S1

L4 L2 L1
27° L1


Fig.5 6° Fig.6

l Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Min.
Standard Corner-R(rε)

Std. Bore Dia. Dimension (mm)


Drawing

Description θ Applicable Inserts


R L ϕA ϕD H L1 L2 L3 L4 F S1 S2

S25R -PDUN&15-32 N N 32 25 24 200 40 17 Fig.1 DNA


6.5 13°
S32S -PDUN&15-44 N N 44 32 31 250 50 - - 22 - 0.8 DNG 1504..
Fig.2
S40T -PDUN&15-54 N N 54 40 39 300 65 27 7.5 12° DNM
S25R -PDQN&15-32 N N 32 25 24 200 40 17 Fig.3 DNA
6.5 13°
S32S -PDQN&15-44 N N 44 32 31 250 50 - - 22 - 0.8 DNG 1504..
Fig.4
S40T -PDQN&15-54 N N 54 40 39 300 65 27 7.5 12° DNM
S25R -PDZN&15-32 N N 32 25 24 225 40 17 13 Fig.5 DNA
30 6.5 13°
S32S -PDZN&15-44 N N 44 32 31 275 50 25 22 0.8 DNG 1504..
16 Fig.6
S40T -PDZN&15-54 N N 54 40 39 325 65 50 27 7.5 12° DNM

N : Std. Item

F69
F edit.indb 69 15.01.2016 10:57:16
Pin Lock / Lever Lock
Boring Bar [DN15 Negative Insert]

l Spare Parts (Common)


Spare Parts
Lever Lock Screw Shim Shim Pin Punch Wrench Lock Pin Shim Shim Screw Wrench
(for Shim Screw)

Toolholder Description

S25R - PDN&15-32 - - - - - PP-4 PD-42 SB-2050TR FT-6


S32S - PDN&15-44 LD-42 LW-3
LL-3N LS-2N LSP-2 PC-2 - - - -
S40T - PDN&15-54 *LD-42-20
· Shim When using inserts whose corner-R(rε) = 1.6mm or larger for S25R-PDN&15-32, use shim modified by additional processing to prevent interference between workpiece and shim.
When using inserts whose corner-R(rε) = 1.6mm or larger for S32S-PDN&15-44 and S40T-PDN&15-54, purchase and use shim with * mark separately to prevent interference
between workpiece and shim.

F
l How to change S25R-PDN&15-32 inserts l How to assemble spare parts
· Please replace S25R-PDN&15-32 insert from · S25R-PDN&15-32 (Pin Lock) · S32S-PDN&15-44 (Lever Lock)
the back side · S40T-PDN&15-54 (Lever Lock)
Insert
Punch
(To install Shim Pin)
Boring

Shim Screw

Shim Insert

Lock
Lock Pin Screw
Shim Pin

Shim

Lever
The arrow shows clamping
direction
Recommended torque for insert clamp
3.5N·m (for LW-3) Wrench
(Please clamp from back side)
Back side of toolholder

l Applicable Inserts
Applications Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate Roughing
Ref. to Page B21 B21 B22 B22 B22 B22 B23 B23 B23
Insert PP PQ CQ CJ GS PG PS PT Standard

Toolholder Description
...-PDN&15-... DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504..
Applications Roughing Single Sided / Roughing / High Feed Rate Medium Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing
Ref. to Page B24 B24 B27 B24 B24 B24 B25 B25 B25
Insert PH PX & XP XQ XS MQ MS MU

Toolholder Description
...-PDN&15-... DNMG1504.. DNMM1504.. DNGG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504..
Applications Stainless Steel / Medium-Roughing Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B25 B26 B26 B26 B87 B26 B26 C23 C8,C9
Insert TK C ZS GC Ceramic AH &-A3 PCD CBN

Toolholder Description
...-PDN&15-... DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNGA1504.. DN_G1504.. DNGG1504.. DNMM1504.. DNGA1504..

Recommended Cutting Conditions F91~F92

F70
F edit.indb 70 15.01.2016 10:57:21
Double Clamp
Boring Bar [SN12 Negative Insert]
¢ A-DSKN (Boring) Max. Overhang Length L/D=~3

Rc 1/8

φD
φA
75°

F
L2 H
θ (3) L1

75°

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Min. Spare Parts

Standard Corner-R(rε)
Std. Bore
Dia.
Dimension (mm)
Clamp Screw Spring Shim
Shim
Screw
Nozzle Wrench
Wrench
(sold separately)
F
Description θ
R L ϕA ϕD H L1 L2 F S
for Clamp for Shim

A25R-DSKN&12-32 N N 32 25 23 200 43 17 - 11°

Boring
SB- DN10
A32S- DSKN&12-40 N N 40 32 30 250 43 22 - 11° 0.8 CP-3D CS-3D SP-3D DS-42
4085TR
LW-3 FT-15
A40T- DSKN&12-50 N N 50 40 37 300 53 27 - 11° DN20
*Not applicable to high-pressure coolant.

l Applicable Inserts
Applications Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate Roughing Roughing Single Sided / Roughing / High Feed Rate
Ref. to Page B29 B29 B29 B29 B29 B29 B30 B30
PQ PG PS HS PT Standard PH PX
Insert

Toolholder Description
...DSKN&12... SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMM1204..
Medium-Roughing /
Applications Finishing-Roughing Low Cutting Force Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Cast Iron
Ref. to Page B32 B32 B30 B30 B30 B31 B31 B31
&- &-25R XP XQ XS MQ MS C
Insert

Toolholder Description
...DSKN&12... SNGG1204.. SNGG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204..
Applications Cast Iron Cast Iron Cast Iron Cast Iron Hard Materials
Ref. to Page B31 B31 B31 B89 C10
ZS GC Without Chipbreaker Ceramic CBN
Insert

Toolholder Description
...DSKN&12... SNMG1204.. SNMG1204.. SNA1204.. SNA1204.. SNGA1204..
 Recommended Cutting Conditions F91~F92

N : Std. Item

F71
F edit.indb 71 15.01.2016 10:57:26
Double Clamp
Boring Bar [TN16 Negative Insert]
¢ A-DTFN (Boring) Max. Overhang Length L/D=~3

Rc 1/8

φD
φA
F
1° L2 H

S
θ L1

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Min. Spare Parts

Standard Corner-R(rε)
F Std. Bore
Dia.
Dimension (mm)
Clamp Screw Spring Shim
Shim
Screw
Nozzle Wrench
Wrench
(sold separately)
Description θ
R L ϕA ϕD H L1 L2 F S
for Clamp for Shim

A25R-DTFN&16-32
Boring

N N 32 25 23 200 42 17 0.8 12°


SB-
CP-2D CS-2D SP-3D DT-32 DN10 LW-2.5 FT-10
3080TR
A32S- DTFN&16-40 N N 40 32 30 250 50 22 1.2 12° 0.8
SB-
A40T- DTFN&22-50 N N 50 40 37 300 60 27 1.5 12° CP-3D CS-3D SP-3D DT-42
4085TR
DN20 LW-3 FT-15
*Not applicable to high-pressure coolant.

l Applicable Inserts
Applications Finishing Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate
Ref. to Page B33 B33 B33 B33 B33 B33 B33 B33 B34 B34
PP GP PQ HQ CQ GS PG PS HS PT
Insert

Toolholder Description
...-DTFN&16-... TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604..
...-DTFN&22-... - - - - TNMG2204.. - - TNMG2204.. TNMG2204.. -
Applications Medium-Roughing / High Feed Rate Roughing Finishing Medium-Roughing Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing
Ref. to Page B34 B34 B38 B38 B35 B35 B35 B36 B36 B36
GT Standard &-S &- XP XQ XS MQ MS MU
Insert

Toolholder Description
...-DTFN&16-... TNMG1604.. TNMG1604.. TNGG1604.. TNGG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604..
...-DTFN&22-... - TNMG2204.. - TNGG2204.. - - - - - -
Applications Stainless Steel / Medium-Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B36 B37 B37 B37 B37 B91 B37 B37 C23 C11
&-ST C ZS GC Without Chipbreaker Ceramic AH &-A3 PCD CBN
Insert

Toolholder Description
...-DTFN&16-... TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMA1604..
TNGA1604.. TNGA1604.. TN_G1604.. TNGG1604.. TNMM1604.. TNGA1604..
...-DTFN&22-... - - - - - - - - - -

Recommended Cutting Conditions F91~F92

N : Std. Item

F72
F edit.indb 72 15.01.2016 10:57:31
Lever Lock
Boring Bar [TN££Negative Insert]
(Internal, with Coolant Hole)
¢ S-PTUN¡¡ (Boring) ¢ A-PTUN11 Twin-Hole Bar
3° 3°

ID
IA

ID
IA
F

F
L2 H

S
L2 H

S
T
L1 T L1
3° 3°


Left-hand Insert for Right-hand Toolholder,


Right-hand Insert for Left-hand Toolholder. Left-hand Insert for Right-hand Toolholder.
l Right-hand shown Max. Overhang Length L/D=~3 l Right-hand shown Max. Overhang Length L/D=~3

l Toolholder Dimensions
Min. Spare Parts

Standard Corner-R(rε)
Std. Bore Dimension (mm)
Dia. Lever Lock Screw Shim Shim Pin Punch Wrench
Description
(Previous
θ LSP F
Description) R L ϕA ϕD H L1 L2 F S
P
S16M-PTUN&11-20 PTUN&2016B-11 N N 20 16 15 150 34 11 0.3 18°
S20Q-PTUN&11-25 2520B-11 N N 25 20 19 180 37 13.2 0.2 17° 0.8 LL-03TN LS-03SN - P-03S - FH-2.5

Boring
S25R-PTUN&11-32 3225B-11 N N 32 25 24 200 42 15.7 0.3 16°
S16M-PTUN&16-20 (: N N 20 16 15 150 34 11 1.3 18°
1
S20Q-PTUN&16-25 N N 25 20 19 180 37 13.2 1.3 17° LL-03SN LS-03SN - P-03S - FH-2.5
S25R-PTUN&16-30 - N N 30 25 24 200 42 15.5 1.3 13° 0.8
S32S-PTUN&16-40 N N 40 32 30 250 50 22 0.7 13° LT-32N
LL-1N LS-1N LSP-1 PC-1 FH-2.5
S40T-PTUN&16-50 N N 50 40 37 300 60 27 0.6 11° *LT-32N-20
A16M-PTUNR11-20 PTUNR2016B-11H N 20 16 15 150 34 11 0.3 18°
A20Q-PTUNR11-25 2520B-11H N 25 20 19 180 37 13.2 0.2 17° 0.8 LL-03TN LS-03SN - P-03S - FH-2.5
A25R-PTUNR11-32 3225B-11H N 32 25 24 200 42 15.7 0.3 16°
· When using inserts whose corner-R(rε) = 1.6mm or larger, purchase and use shim with * mark separately to prevent interference between workpiece and shim.

l Applicable Inserts
Applications Finishing Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate
Ref. to Page B33 B33 B33 B33 B33 B33 B33 B33 B34 B34
PP GP PQ HQ CQ GS PG PS HS PT
Insert

Toolholder Description
...-PTUN&11-... - TNMG1104.. - TNMG1104.. - TNMG1104.. - - - -
...-PTUN&16-... TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604..
Applications Medium-Roughing / High Feed Rate Roughing Finishing Medium-Roughing Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing
Ref. to Page B34 B34 B38 B38 B35 B35 B35 B36 B36 B36
GT Standard &-S &- XP XQ XS MQ MS MU
Insert

Toolholder Description
...-PTUN&11-... - - TNGG1104.. TNGG1104.. - - - - - -
...-PTUN&16-... TNMG1604.. TNMG1604.. TNGG1604.. TNGG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604..
Applications Stainless Steel / Medium-Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B36 B37 B37 B37 B37 B91 B37 B37 C23 C11
&-ST C ZS GC Without Chipbreaker Ceramic AH &-A3 PCD CBN
Insert

Toolholder Description
...-PTUN&11-... - - - - - - - - - -
...-PTUN&16-... TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMA1604..
TNGA1604.. TNGA1604.. TN_G1604.. TNGG1604.. TNMM1604.. TNGA1604..
Recommended Cutting Conditions F91~F92
l Applicable Coolant Sleeve / Joint
Toolholder Description Applicable Coolant Sleeve Applicable Coolant Joint
A16M-PTUN&11-20 SHC1640-70, SHC1650-95
A20Q-PTUN&11-25 SHC2040-70, SHC2050-95 SJS-8
A25R-PTUN&11-32 SHC2540-70, SHC2550-95
· For Coolant Sleeve, Coolant Joint, ref. to page F83~F84.

N : Std. Item

F73
F edit.indb 73 15.01.2016 10:57:37
Lever Lock
Boring Bar [WN06 Small Negative Insert]
¢ S-PWLN06 (Boring / Internal Facing) Max. Overhang Length L/D=~3

ID
IA
F
5˚ L2 H
T
L1

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

¢ A-PWLN06 Twin-Hole Bar (Boring / Internal Facing, with Coolant Hole) Max. Overhang Length L/D=~3

ID
IA
F
5˚ L2 H
T L1


Boring

l Right-hand shown Left-hand Insert for Right-hand Toolholder.

l Toolholder Dimensions
Min. Spare Parts
Std. Bore Dimension (mm) Standard Corner-R(rε)
Dia. Lever Lock Screw Shim Shim Pin Punch Wrench
(Previous LSP
Description θ
Description) R L ϕA ϕD H L1 L2 F
P
S16M -PWLN&06 -20 PWLN& 2016B-06 N N 20 16 15 150 34 11 16° LL-03SN LS-03SN - P-03S -
S20Q -PWLN&06 -27 PWLN& 2720B-06 N N 27 20 19 180 37 14.2 17° 0.8 FH-2.5
LL-1N LS-1SN LW-32N LSP-1 PC-1
S25R -PWLN&06 -32 3225B-06 N N 32 25 24 200 42 15.7 15°
A16M -PWLNR06 -20 PWLNR 2016B-06H N 20 16 15 150 34 11 16° LL-03SN LS-03SN - P-03S -
A20Q -PWLNR06 -27 PWLNR 2720B-06H N 27 20 19 180 37 14.2 17° 0.8 FH-2.5
LL-1N LS-1SN LW-32N LSP-1 PC-1
A25R -PWLNR06 -32 3225B-06H N 32 25 24 200 42 15.7 15°

l Applicable Inserts
Applications Finishing Finishing-Medium Medium-Roughing Finishing Medium
Ref. to Page B41 B41 B42 B44 B44
GP HQ GS &-S &
Insert

Toolholder Description
...-PWLN&06-... WNMG0604.. WNMG0604.. WNMG0604.. WNGG0604.. WNGG0604..
Recommended Cutting Conditions F91~F92
l Applicable Coolant Sleeve / Joint
Toolholder Description Applicable Coolant Sleeve Applicable Coolant Joint
A16M-PWLNR06-20 SHC1640-70, SHC1650-95
A20M-PWLNR06-27 SHC2040-70, SHC2050-95 SJS-8
A25R-PWLNR06-32 SHC2540-70, SHC2550-95
· For Coolant Sleeve, Coolant Joint, ref. to page F83~F84.

N : Std. Item

F74
F edit.indb 74 15.01.2016 10:57:39
Double Clamp
Boring Bar [WN08 Negative Insert]
¢ A-DWLN (Boring / Internal Facing) Max. Overhang Length L/D=~3

5° Rc 1/8

φD
φA
F
L2 H
5˚ θ L1

5˚ 6°

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Min. Spare Parts

Standard Corner-R(rε)
Std. Bore
Dia.
Dimension (mm)
Clamp Screw Spring Shim Shim Screw Nozzle Wrench
Wrench
(sold separately)
F
Description θ
R L ϕA ϕD H L1 L2 F S
for Clamp for Shim

A25R-DWLN&08-32 N N 32 25 23 200 50 17 - 13°

Boring
SB- DN10
A32S- DWLN&08-40 N N 40 32 30 250 50 22 - 13° 0.8 CP-3D CS-3D SP-3D DW-42
4085TR
LW-3 FT-15
A40T- DWLN&08-50 N N 50 40 37 300 60 27 - 13° DN20
*Not applicable to high-pressure coolant.

l Applicable Inserts
Applications Finishing Finishing-Medium Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium - Roughing Medium - Roughing Medium - Roughing / High Feed Rate Roughing
Ref. to Page B41 B41 B41 B41 B41 B41 B42 B42 B42 B42 B42
Insert WP (Wiper) WQ (Wiper) PP PQ CQ CJ GS PG PS PT Standard

Toolholder Description
...-DWLN&08 -... WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804..
Applications Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B43 B43 B43 B43 B43 B43 B44 B44 B44 C23 C13
Insert XP XQ XS MQ MS MU C(GC) ZS AH PCD CBN

Toolholder Description
...-DWLN&08 -... WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNGG0804.. WNMM0804.. WNGA0804..

 Recommended Cutting Conditions F91~F92

N : Std. Item

F75
F edit.indb 75 15.01.2016 10:57:44
Lever Lock / Wedge Lock
Boring Bar [WN08 Negative Insert]
¢ S-PWLN08 (Boring / Internal Facing) Max. Overhang Length L/D=~3

ID
IA
F
5˚ L2 H
T L1

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Min. Spare Parts

Standard Corner-R(rε)
Std. Bore Dia. Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
(Previous
Description θ
F Description) R L ϕA ϕD H L1 L2 F

S32S -PWLN&08 -40 N N 40 32 30 250 50 22


- 10° 0.8 LL-2N LS-2N LW-42N& LSP-2 PC-2 LW-3
S40T -PWLN&08 -50 N N 50 40 37 300 60 27
· Shim: LW-42NR for Right-hand Toolholder, LW-42NL for Left-hand Toolholder.
Boring

¢ S-WWLN08-E Excellent Bar (Boring / Internal Facing) Max. Overhang Length L/D=~5

ID
IA
F

5゜ 5° H
L2
T L1

5゜ 6°

l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.

l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)

Std. Bore Dia. Dimension (mm)


Clamp Set Wrench Shim Shim Pin Wrench
(Previous
Description θ
Description) R L ϕA ϕD H L1 L2 F

S25S-WWLN&08 -28E WWLN& 2825B-08E N N 28 25 24 36 14 13° WWP-42


S25S-WWLN&08 -34E 3425B-08E N N 34 25 24 250 40 17 11° 1.2 WCS-8 LW-3 *WWP WP5X11 LW-2
S32S-WWLN&08 -40E 4032B-08E N N 40 32 30 50 20 10° -42-16
· When using inserts whose corner-R(rε) = 1.6mm or larger, purchase and use shim with * mark separately to prevent interference between workpiece and shim.

l Applicable Inserts
Applications Finishing Finishing-Medium Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate Roughing
Ref. to Page B41 B41 B41 B41 B41 B41 B42 B42 B42 B42 B42
WP (Wiper) WQ (Wiper) PP PQ CQ CJ GS PG PS PT Standard
Insert

Toolholder Description
...-PWLN&08 -...
WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804..
...-WWLN&08 -...
Applications Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B43 B43 B43 B43 B43 B43 B44 B44 B44 C23 C13
XP XQ XS MQ MS MU C(GC) ZS AH PCD CBN
Insert

Toolholder Description
...-PWLN&08 -...
WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNGG0804.. WNMM0804.. WNGA0804..
...-WWLN&08 -...
· In wedge lock, use of ceramic insert other than silicon nitride insert is not recommended due to strong restraint force. Recommended Cutting Conditions F91~F92

N : Std. Item

F76
F edit.indb 76 15.01.2016 10:57:50
Top Clamp
Boring Bars for Ceramic Tools [EN££, SN££ Insert]
¢ S-CELN (Boring / Internal Facing) Max. Overhang Length L/D=~3

IA ID

l Applicable Inserts
7.5˚ Cast Iron / Hard Materials

97.5° B87

F
Ceramic
T L2
H L1

l Right-hand shown ENGN1307..

l Toolholder Dimensions Recommended Cutting Conditions F91~F92


Min. Spare Parts

Standard Corner-R(rε)
Std. Bore Dia. Dimension (mm)
Chipbreaker Clamp Set Wrench Shim Shim Screw
(Previous
Description θ
Description) R L ϕA ϕD H L1 L2 F
F

S40T-CELNR13-50 CELNR 5040B-13 N 50 40 37 300 32 27 12° 0.8 CB-16 CE-010 LW-4 SP-341P M3X8

¢ S-CSKN (Boring) Max. Overhang Length L/D=~3

Boring
IA ID

l Applicable Inserts
Cast Iron / Hard Materials Cast Iron Cast Iron / Hard Materials
75° B89 B31 C19
75˚
F

Ceramic Coated Carbide CBN (KBN900)

T L2
H L1
SNGN1207..(1204..)
Right-hand shown (SNMN1204..) (SNMN1204..)
l
SNMN1207..

l Toolholder Dimensions Recommended Cutting Conditions F91~F92


Min. Spare Parts
Standard Corner-R(rε)

Std. Bore Dia. Dimension (mm)


Chipbreaker Clamp Set Wrench Shim Shim Screw
(Previous
Description θ
Description) R L ϕA ϕD H L1 L2 F

SP-141P M3X8
S40T-CSKN&12-50 CSKN& 5040B-12 N N 50 40 37 300 26 27 10.5° 0.8 CB-13/12 CE-320 LW-4 (SP-143P) (M3X12)
· Chipbreaker: CB-13 for Right-hand Toolholder, CB-12 for Left-hand Toolholder.
· Shim & Shim Screw : When using SN££1204 Insert, purchase spare parts in ( ) separately.

N : Std. Item

F77
F edit.indb 77 15.01.2016 10:57:52
Dimpled-clamp (Top Clamp)
Boring Bars for Ceramic Tools [CNGX, DNGX, SNGX Insert]
¢ S-CCLN-GX (Boring / Internal Facing) Max. Overhang Length L/D=~3

ID
IA

l Applicable Inserts
Cast Iron

°
B86

F
95
Ceramic

L2 H
T
L1
l Right-hand shown CNGX1207..

l Toolholder Dimensions
Spare Parts

Std. Corner-R(rε)
Min.
Std. Bore Dimension (mm)
Dia. Clamp Set Wrench Shim Shim Screw Recommended
Description θ Cutting
F Conditions
R L ϕA ϕD H L1 L2 F

S32S- CCLN& 12-40GX N N 40 32 30 250 32 22 14° 1.2 CE-410 LW-4 - -


F91~F92
S40T- CCLN& 12-50GX N N 50 40 37 300 32 27 12° 1.2 CE-410 LW-4 SP-441P M3X8
Boring

¢ S-CDUN-GX (Boring / Copying) Max. Overhang Length L/D=~3

ID
IA

l Applicable Inserts
Cast Iron
B87
°
F
93

Ceramic
S

T
H

L1
l Right-hand shown DNGX1207..

l Toolholder Dimensions
Spare Parts
Std. Corner-R(rε)

Min.
Std. Bore Dimension (mm)
Dia. Clamp Set Wrench Shim Shim Screw Recommended
Description θ Cutting
R L ϕA ϕD H L1 L2 F Conditions

S32S- CDUN& 12-40GX N O 40 32 30 250 7.5 22 14° 1.2 CE-410 LW-4 - -


F91~F92
S40T- CDUN& 12-50GX N O 50 40 37 300 7.5 27 12° 1.2 CE-410 LW-4 SP-521P M3X8

¢ S-CSKN-GX (Boring) Max. Overhang Length L/D=~3

IA ID

l Applicable Inserts
Cast Iron
°

B90
F
75
°
75

Ceramic
T L2 H

L1
l Right-hand shown SNGX1207..

l Toolholder Dimensions
Spare Parts
Std. Corner-R(rε)

Min.
Std. Bore Dimension (mm)
Dia. Clamp Set Wrench Shim Shim Screw Recommended
Description θ Cutting
R L ϕA ϕD H L1 L2 F Conditions

S32S- CSKN& 12-40GX N O 40 32 30 250 22.5 22 14° 1.2 CE-410 LW-4 - -


F91~F92
S40T- CSKN& 12-50GX N O 50 40 37 300 22.5 27 12° 1.2 CE-410 LW-4 SP-141P M3X8

N : Std. Item O : Check Availability

F78
F edit.indb 78 15.01.2016 10:57:55
Top Clamp
Boring Bars for CBN Tools [CNMN,TNMN Insert]
¢ S-CCLN-A (Boring / Internal Facing)

ID

IA 5° l Applicable Inserts
Hard Materials /Cast Iron
C19

F
CBN(KBN900)

95˚ L2 H
T L1

l Right-hand shown CNMN0903..

Recommended Cutting Conditions F91~F92


l Toolholder Dimensions
Min. Spare Parts

Std. Corner-R(rε)
Std. Bore Dimension (mm)
Dia. Clamp Set Wrench Shim Shim Screw
(Previous
Description
Description)
θ F
R L ϕA ϕD H L1 L2 F

S32S-CCLN&09-40A CCLN& 4032B-09A N N 40 32 30 250 50 22 8° 0.8 CE-360S LW-4 SP-420A BH3X6

Boring
¢ S-CTUN-A (Boring)

3° ID

IA l Applicable Inserts
Hard Materials /Cast Iron Cast Iron / Hard Materials
3˚ C19 B91
F

CBN(KBN900) Ceramic

L2 H
T
L1

l Right-hand shown TNMN1103.. TNGN1103..

Recommended Cutting Conditions F91~F92


l Toolholder Dimensions
Min. Spare Parts
Std. Corner-R(rε)

Std. Bore Dimension (mm)


Dia. Clamp Set Wrench Shim Shim Screw
(Previous
Description θ
Description) R L ϕA ϕD H L1 L2 F

S25X-CTUNR11-30A CTUNR3025B-11A N 30 25 24 220 40 15 10° 0.8 CE-360S LW-4 SP-210A BH3X6

N : Std. Item

F79
F edit.indb 79 15.01.2016 10:57:57
Sleeves for Boring Bars
¢ EZH Sleeves
Sleeve Description Applicable Inserts
Applicable
Sleeve Shank EZG Shank
EZH-CT Machine
EZH-HP Dia. EZFG Dia.
(Adjustable overhang length EZH-ST EZB EZ Bar PLUS HP
(Adjustable overhang length) ϕD1 EZT ϕD Manufacturer
with coolant hole) EZVB
(mm) (mm)
EZH 01712ST-80 EZBR ...017... - 1.7
-
02012ST-80 EZBR ...020... HPB& 0202-... 2
02512ST-80 EZBR ...025... EZ _ _ ...025-... - 2.5
03012ST-80 EZBR ...030... EZ _ _ ...030-... HPB& 0303-... 3
- - 03512ST-80 12 EZBR ...035... EZ _ _ ...035-... - - 3.5 (General purpose)
04012ST-80 EZBR ...040... EZ _ _ ...040-... HP _ _ ..04-... 4
05012ST-80 EZBR ...050... EZ _ _ ...050-... HP _ _ ..05-... 5
06012ST-80 EZBR ...060... EZ _ _ ...060-... HP _ _ 0606-... 6
07012ST-80 EZBR ...070... EZ _ _ ...070-... HP _ _ ..07-... 7
EZH 01716HP-100 EZH 01716ST-100 EZBR ...017... - 1.7
-
F 02016HP-100
02516HP-100
02016ST-100
02516ST-100
EZBR
EZBR
...020...
...025... EZ _ _ ...025-...
HPB& 0202-...
-
2
2.5
-
03016HP-100 03016ST-100 EZBR ...030... EZ _ _ ...030-... HPB& 0303-... 3
03516HP-100 03516ST-100 EZBR ...035... EZ _ _ ...035-... - 3.5
- 16 (General purpose)
04016HP-100 04016ST-100 EZBR ...040... EZ _ _ ...040-... HP _ _ ..04-... 4
04516HP-100 - - - _045X- ...-050EZ - 4.5
05016HP-100 05016ST-100 EZBR ...050... EZ _ _ ...050-... - HP _ _ ..05-... 5
Boring

06016HP-100 06016ST-100 EZBR ...060... EZ _ _ ...060-... _060X- ...-070EZ HP _ _ 0606-... 6


07016HP-100 07016ST-100 EZBR ...070... EZ _ _ ...070-... - HP _ _ ..07-... 7
EZH 01719CT-120 EZH 01719HP-120 EZH 01719ST-120 EZBR ...017... - 1.7
-
02019CT-120 02019HP-120 02019ST-120 EZBR ...020... HPB& 0202-... 2
02519CT-120 02519HP-120 02519ST-120 EZBR ...025... EZ _ _ ...025-... - 2.5
-
03019CT-120 03019HP-120 03019ST-120 EZBR ...030... EZ _ _ ...030-... HPB& 0303-... 3
03519CT-120 03519HP-120 03519ST-120 EZBR ...035... EZ _ _ ...035-... - 3.5
19.05 Citizen Machinery
04019CT-120 04019HP-120 04019ST-120 EZBR ...040... EZ _ _ ...040-... HP _ _ ..04-... 4
- 04519HP-120 - - - _045X- ...-050EZ - 4.5
05019CT-120 05019HP-120 05019ST-120 EZBR ...050... EZ _ _ ...050-... - HP _ _ ..05-... 5
06019CT-120 06019HP-120 06019ST-120 EZBR ...060... EZ _ _ ...060-... _060X- ...-070EZ HP _ _ 0606-... 6
07019CT-120 07019HP-120 07019ST-120 EZBR ...070... EZ _ _ ...070-... - HP _ _ ..07-... 7
EZH 01720CT-120 EZH 01720HP-120 EZH 01720ST-120 EZBR ...017... - 1.7
-
02020CT-120 02020HP-120 02020ST-120 EZBR ...020... HPB& 0202-... 2
02520CT-120 02520HP-120 02520ST-120 EZBR ...025... EZ _ _ ...025-... - 2.5 Amada Machine Tools
-
03020CT-120 03020HP-120 03020ST-120 EZBR ...030... EZ _ _ ...030-... HPB& 0303-... 3 Eguro
03520CT-120 03520HP-120 03520ST-120 EZBR ...035... EZ _ _ ...035-... - 3.5
20 Tsugami
04020CT-120 04020HP-120 04020ST-120 EZBR ...040... EZ _ _ ...040-... HP _ _ ..04-... 4
Citizen Machinery
- 04520HP-120 - - - _045X- ...-050EZ - 4.5
05020CT-120 05020HP-120 05020ST-120 EZBR ...050... EZ _ _ ...050-... - HP _ _ ..05-... 5 (General purpose)
06020CT-120 06020HP-120 06020ST-120 EZBR ...060... EZ _ _ ...060-... _060X- ...-070EZ HP _ _ 0606-... 6
07020CT-120 07020HP-120 07020ST-120 EZBR ...070... EZ _ _ ...070-... - HP _ _ ..07-... 7
EZH 01722CT-135 EZH 01722HP-135 EZH 01722ST-135 EZBR ...017... - 1.7
-
02022CT-135 02022HP-135 02022ST-135 EZBR ...020... HPB& 0202-... 2
02522CT-135 02522HP-135 02522ST-135 EZBR ...025... EZ _ _ ...025-... - 2.5
-
03022CT-135 03022HP-135 03022ST-135 EZBR ...030... EZ _ _ ...030-... HPB& 0303-... 3 Star Micronics
03522CT-135 03522HP-135 03522ST-135 EZBR ...035... EZ _ _ ...035-... - 3.5
22 Nomura DS
04022CT-135 04022HP-135 04022ST-135 EZBR ...040... EZ _ _ ...040-... HP _ _ ..04-... 4
Tsugami
- 04522HP-135 - - - _045X- ...-050EZ - 4.5
05022CT-135 05022HP-135 05022ST-135 EZBR ...050... EZ _ _ ...050-... - HP _ _ ..05-... 5
06022CT-135 06022HP-135 06022ST-135 EZBR ...060... EZ _ _ ...060-... _060X- ...-070EZ HP _ _ 0606-... 6
07022CT-135 07022HP-135 07022ST-135 EZBR ...070... EZ _ _ ...070-... - HP _ _ ..07-... 7
EZH 01725.0CT-135 EZH 01725.0HP-135 EZH 01725.0ST-135 EZBR ...017... - 1.7
-
02025.0CT-135 02025.0HP-135 02025.0ST-135 EZBR ...020... HPB& 0202-... 2
02525.0CT-135 02525.0HP-135 02525.0ST-135 EZBR ...025... EZ _ _ ...025-... - 2.5 Amada Machine Tools
-
03025.0CT-135 03025.0HP-135 03025.0ST-135 EZBR ...030... EZ _ _ ...030-... HPB& 0303-... 3 Eguro
03525.0CT-135 03525.0HP-135 03525.0ST-135 EZBR ...035... EZ _ _ ...035-... - 3.5
25 Tsugami
04025.0CT-135 04025.0HP-135 04025.0ST-135 EZBR ...040... EZ _ _ ...040-... HP _ _ ..04-... 4
- 04525.0HP-135 - - - _045X- ...-050EZ - 4.5 Citizen Machinery
05025.0CT-135 05025.0HP-135 05025.0ST-135 EZBR ...050... EZ _ _ ...050-... - HP _ _ ..05-... 5 (General purpose)
06025.0CT-135 06025.0HP-135 06025.0ST-135 EZBR ...060... EZ _ _ ...060-... _060X- ...-070EZ HP _ _ 0606-... 6
07025.0CT-135 07025.0HP-135 07025.0ST-135 EZBR ...070... EZ _ _ ...070-... - HP _ _ ..07-... 7
EZH 01725.4CT-120 EZH 01725.4HP-120 EZH 01725.4ST-120 EZBR ...017... - 1.7
-
02025.4CT-120 02025.4HP-120 02025.4ST-120 EZBR ...020... HPB& 0202-... 2
02525.4CT-120 02525.4HP-120 02525.4ST-120 EZBR ...025... EZ _ _ ...025-... - 2.5
-
03025.4CT-120 03025.4HP-120 03025.4ST-120 EZBR ...030... EZ _ _ ...030-... HPB& 0303-... 3
03525.4CT-120 03525.4HP-120 03525.4ST-120 EZBR ...035... EZ _ _ ...035-... - 3.5
25.4 Citizen Machinery
04025.4CT-120 04025.4HP-120 04025.4ST-120 EZBR ...040... EZ _ _ ...040-... HP _ _ ..04-... 4
- 04525.4HP-120 - - - _045X- ...-050EZ - 4.5
05025.4CT-120 05025.4HP-120 05025.4ST-120 EZBR ...050... EZ _ _ ...050-... - HP _ _ ..05-... 5
06025.4CT-120 06025.4HP-120 06025.4ST-120 EZBR ...060... EZ _ _ ...060-... _060X- ...-070EZ HP _ _ 0606-... 6
07025.4CT-120 07025.4HP-120 07025.4ST-120 EZBR ...070... EZ _ _ ...070-... - HP _ _ ..07-... 7
· Choose sleeves (ϕd1) to meet with ϕD dimension of bar.
· Adjustment Pin cannot be installed to EZH-ST sleeves. To adjust overhang of the bar, please use EZH-CT/HP sleeves.

F80
F edit.indb 80 15.01.2016 10:57:58
Sleeve

¢ EZH Sleeves and Applicable Inserts / Toolholders


Shank Size 017 020 025 03 035
(Hole Dia.: mm) (1.7mm) (2mm) (2.5mm) (3mm) (3.5mm)
EZH 01716HP-100 EZH 02016HP-100 EZH 02516HP-100 EZH 03016HP-100 EZH 03516HP-100
EZH-CT sleeve
01719CT/HP-120 02019CT/HP-120 02519CT/HP-120 03019CT/HP-120 03519CT/HP-120
(Internal coolant)
01720CT/HP-120 02020CT/HP-120 02520CT/HP-120 03020CT/HP-120 03520CT/HP-120
EZH-HP
01722CT/HP-135 02022CT/HP-135 02522CT/HP-135 03022CT/HP-135 03522CT/HP-135
sleeve description
01725.0CT/HP-135 02025.0CT/HP-135 02525.0CT/HP-135 03025.0CT/HP-135 03525.0CT/HP-135
(Adjustable overhang length)
01725.4CT/HP-120 02025.4CT/HP-120 02525.4CT/HP-120 03025.4CT/HP-120 03525.4CT/HP-120
EZH 01712ST-80 EZH 02012ST-80 EZH 02512ST-80 EZH 03012ST-80 EZH 03512ST-80
01716ST-100 02016ST-100 02516ST-100 03016ST-100 03516ST-100
01719ST-120 02019ST-120 02519ST-120 03019ST-120 03519ST-120
EZH-ST sleeve
01720ST-120 02020ST-120 02520ST-120 03020ST-120 03520ST-120
description
01722ST-135 02022ST-135 02522ST-135 03022ST-135 03522ST-135
01725.0ST-135 02025.0ST-135 02525.0ST-135 03025.0ST-135 03525.0ST-135
01725.4ST-120 02025.4ST-120 02525.4ST-120 03025.4ST-120 03525.4ST-120
EZBR 020020HP- EZBR 025025HP- EZBR 030030HP- EZBR 035035HP- F
EZBR 020017ST- EZBR 025020ST- EZBR 030025ST- EZBR 035030ST- EZBR 040035ST-
Boring Bars
EZBR 020017-···NB EZBR 025020-···NB EZBR 030025-···NB EZBR ···030-···NB EZBR 040035-···NB
EZ Bars

EZVBR035030-
Internal Grooving EZGR 030030-
Face Grooving

Boring
Internal Threading EZTR 030025- EZTR 035030- EZTR 040035-
EZ Bar PLUS

HPB&0202- HPB&0303-
Boring Bars
Tip-Bars
2-Edge

Internal Grooving
Face Grooving
Internal Threading

Boring Bars

Shank Size 04 045 05 06 07


(Hole Dia.: mm) (4mm) (4.5mm) (5mm) (6mm) (7mm)
EZH 04016HP-100 EZH 04516HP-100 EZH 05016HP-100 EZH 06016HP-100 EZH 07016HP-100
EZH-CT sleeve
04019CT/HP-120 04519HP-120 05019CT/HP-120 06019CT/HP-120 07019CT/HP-120
(Internal coolant)
04020CT/HP-120 04520HP-120 05020CT/HP-120 06020CT/HP-120 07020CT/HP-120
EZH-HP
04022CT/HP-135 04522HP-135 05022CT/HP-135 06022CT/HP-135 07022CT/HP-135
sleeve description
04025.0CT/HP-135 04525.0HP-135 05025.0CT/HP-135 06025.0CT/HP-135 07025.0CT/HP-135
(Adjustable overhang length)
04025.4CT/HP-120 04525.4HP-120 05025.4CT/HP-120 06025.4CT/HP-120 07025.4CT/HP-120
EZH 04012ST-80 EZH 05012ST-80 EZH 06012ST-80 EZH 07012ST-80
04016ST-100 05016ST-100 06016ST-100 07016ST-100
04019ST-120 05019ST-120 06019ST-120 07019ST-120
EZH-ST sleeve
04020ST-120 05020ST-120 06020ST-120 07020ST-120
description
04022ST-135 05022ST-135 06022ST-135 07022ST-135
04025.0ST-135 05025.0ST-135 06025.0ST-135 07025.0ST-135
04025.4ST-120 05025.4ST-120 06025.4ST-120 07025.4ST-120
EZBR 040040HP- EZBR 050050HP- EZBR 060060HP-
EZBR 045040ST- EZBR 055050ST- EZBR 065060ST- EZBR 075070ST-
Boring Bars
EZBR ···040-···NB EZBR ···050-···NB EZBR ···060-···NB EZBR ···070-···NB
EZ Bars

EZVBR045040- EZVBR055050- EZVBR065060-


Internal Grooving EZGR 040040- EZGR 050050- EZGR 060060- EZGR ···070-···
Face Grooving EZFGR050040- EZFGR060050- EZFGR080070-
Internal Threading EZTR 050040- EZTR 060050- EZTR 070060- EZTR 080070-
S045X- SCLCR03-050EZ S060X- SCLCR04-070EZ
EZ Bar PLUS
C045X- SCLCR03-050EZ C060X- SCLCR04-070EZ
HPB&0404- HPB&0505- HPB&0606- HPB&0707-
Boring Bars
HPBT&0404- HPBT&0505-
Tip-Bars
2-Edge

Internal Grooving HPG&0404- HPG&0505- HPG&0606- HPG&0707-


Face Grooving HPFG&0807-
Internal Threading HPT&04504- HPT&06005- HPT&07507-
C04-···· C05-···· C06-···· C07-····
Boring Bars
S06-····
Note 1) When attaching 2-Edge Tip-Bars to EZH-CT/HP Sleeve (Adjustable overhang length), detach Adjustable Pin.
Overhang length of bar is not adjustable.

F81
F edit.indb 81 15.01.2016 10:57:58
Sleeve
Sleeves for Boring Bars
¢ Sleeves for Tip-Bars
Spare Parts
Dimension (mm)
Screw Wrench
(Previous

Std.
Shape Description
Description)
ϕD1 ϕD2 ϕd1 ϕd2 H L1 L2

PH 0212-60 PH -0212 O 1.8


HS3X4 LW-1.5
0312-60 -0312 O 2.8
6
0412-60 -0412 O 3.8
12 19 11 60 20
H

0512-60 -0512 O 4.8


HS4X4 LW-2
ID1
ID2

0612-60 -0612 O 5.8


8
L2 L1
0712-60 -0712 O 6.8
PH 0216-80 PH -0216 O 1.8
HS3X4 LW-1.5
0316-80 -0316
Id2

O 2.8
Id1

(Tip-Bar installation side) 0416-80 -0416 O


16 22
3.8 Rp¼
15 80 20
0516-80 -0516 O 4.8 (PS¼)
HS4X4 LW-2
F 0616-80 -0616 O 5.8
0716-80 -0716 O 6.8

¢ Description Table for PH Sleeves and Applicable Toolholders


Shank Size 02 03 04 05 06 07
Boring

(Hole Dia.: mm) (1.8mm) (2.8mm) (3.8mm) (4.8mm) (5.8mm) (6.8mm)


PH type sleeve PH0212-60 PH0312-60 PH0412-60 PH0512-60 PH0612-60 PH0712-60
Description PH0216-80 PH0316-80 PH0416-80 PH0516-80 PH0616-80 PH0716-80
PSB&0202- PSB&0303- PSB&0404- PSB&0505- PSB&0606- PSB&0707-
Boring Bars
PSBT&0415- PSBT&0515-
1-Edge Tip-Bars

PSG&0510- PSG&0610- PSG&0710- PSG&0810-


Internal Grooving
PSG&0520- PSG&0620- PSG&0720- PSG&0820-
PSFG&0810-
Face Grooving PSFG&0820-
PSFG&0830-
Internal Threading PSTR0604- PSTR0805-

¢ SHA sleeves (Applicable Toolholders F84)


L1
L1 H/2 H1 10 25

1
φD
H/2 H1 10 25
1
φD

φD2
H
φD2
H

10 25°
25°
45 45
L2
φd1

φd2

φd1

φd2

(Toolholder installation side) (Toolholder installation side)


Fig.1 Fig.2

Spare Parts
Dimension (mm)
Drawing

Screw Wrench
Applicable Machine
Description Std.
Manufacturer
ϕd1 ϕD1 ϕD2 ϕd2 H H1 L1 L2

SHA 0820-120 N 8
20 14 12 19 9.25 120 - Fig.1 Amada Machine Tools
1020-120 N 10
Eguro
SHA 0825.0-135 N 8
14
HS6x4P LW-3
Tsugami
1025.0-135 N 10 25 14 24 11.5 135 17 Fig.2
Citizen Machinery
1225.0-135 N 12 16
SHA 0819-120 N 8
19.05 14 12 18 8.75 120 - Fig.1
1019-120 N 10
SHA 0820-120 N 8
20 14 12 19 9.25 120 - Fig.1
1020-120 N 10 HS6x4P LW-3 Citizen Machinery
SHA 0825.4-120 N 8
14
1025.4-120 N 10 25.4 14 24.4 12 120 17 Fig.2
1225.4-120 N 12 16
SHA 0822-125 N 8
14 Star Micronics
1022-125 N 10 22 14 21 10 125 - Fig.1 HS6x4P LW-3
Nomura DS
1222-125 N 12 16
SHA 0823-120 N 8
14
1023-120 N 10 23 14 22 10.5 120 16 Fig.2 HS6x4P LW-3 Nomura DS
1223-120 N 12 16
* Length of ϕd1···45mm (All of SHA sleeves)
· Choose sleeves(ϕd1) to meet with ϕD dimension of toolholder.
· Machine manufacturers in random order. N : Std. Item
O : Check Availability
F82
F edit.indb 82 15.01.2016 10:57:59
Sleeve / Joint
Sleeves for Boring Bars
¢ Sleeves for Boring Bars
Spare Parts
Dimension (mm)
Screw Wrench
(Previous

Std.
Shape Description
Description) ϕD ϕd1 ϕd2 H L1

SH 0416-100 SH -0516 N 4 5
0516-100 -0616 N 5 6
16 14 100 HS4X4 LW-2
0616-100 -0716 N 6 7

φD
0716-100 -0816 N 7 8
H L1
SH 0820-120 SH -1020 N 8 9
20 18 120 HS4X4 LW-2
1020-120 -1220 N 10 11
φd2
Id1

1225-150 -1625 N 25 12 13 23 150


(Toolholder installation side)
1632-180 -2032 N 16 18 HS5X5 LW-2.5
32 30 180
2032-180 -2532 N 20 22

l Coolant Sleeve Dimensions


F
Accessories
H L2 L1 H L2 L1 z Back Cover / SHL-4···SHC{{40-70
SHL-5···SHC{{50-95
Id Id z Back Cover Screw

Boring
z Shank Clamp Screw
ID1

ID1
45˚
45˚

(Note) To stabilize the Toolholder and to prevent coolant leaks,


A

(Fig.1) (Fig.2)
A

tighten all 4 screws of coolant sleeve securely.


ID2 ID2

Spare Parts
Dimension (mm)
Front Screw Wrench Back Screw Wrench Back Cover Back Cover Screw Wrench
Drawing

(Previous
Std.

Description
Description) ϕD1 ϕD2 ϕd L1 L2 H A

SHC 0840-70 SHC -084070 N 8


Fig.1 HS6X22 LW-3 HS6X14 LW-3
1040-70 -104070 N 10
1240-70 -124070 N 12
40 56 70 16 38 27 Fig.2 HS10X10 LW-5 HS10X10 LW-5 SHL-4 HH3X6 LW-2.5
1640-70 -164070 N 16
2040-70 -204070 N 20
Fig.1 HS10X10 LW-5 HS6X6 LW-3
2540-70 -254070 N 25
SHC 0850-95 SHC -085095 N 8
Fig.1 HS6X22 LW-3 HS6X14 LW-3
1050-95 -105095 N 10
1250-95 -125095 N 12
50 65 95 16 47 30.5 SHL-5 HH3X12 LW-2.5
1650-95 -165095 N 16
Fig.2 HS10X10 LW-5 HS10X10 LW-5
2050-95 -205095 N 20
2550-95 -255095 N 25

l How to Install
1 For Turret Type Tool Post
… Back Cover Back Cover Screw
Coolant Sleeve
(SHC{{{{-{{)

Clamp Screw
Boring Bar with Coolant Hole (Front Screw and Back Screw)

Joint (R1/8)
Rc1/8
Pipe

N : Std. Item

F83
F edit.indb 83 15.01.2016 10:58:01
Sleeve / Joint
Sleeves for Boring Bars
l Coolant Joint Dimensions *This Coolant Joint is not applicable for Dynamic Bar
Spare Parts
Dimension (mm)
Thread (Toolholder Side) Washer (Accessory) Washer
Thread Thread

Std.
Description
D L1 L2 H (Toolholder Side) (Joint Side)
Thread (Joint Side)
D

SJS-5 7 M5XP0.8 WB-5

N N N
H L2 L1
SJS-6 15 15 9 13 M6XP1.0 Rc1/8 (PT1/8) WB-6
SJS-8 13 M8XP1.25 WB-8

l List of toolholders and applicable joints


2 For Gang Type Toolpost
… Toolholder Description Applicable Coolant Joint
Joint
(R1/8)
Pipe A08-···-OOE
SJS-5
Coolant Joint A10-···-OOE
(SJS-{)
A12-···-OOE SJS-6
A16-···-OOE
F A20-···-OOE SJS-8
Boring Bar with Coolant Hole
Washer (WB-{) A25-···-OOE
* Washer attached to Coolant Joint
E08-···-OO
SJS-5
E10-···-OO
E12-···-OO SJS-6
Boring

E16-···-OO
SJS-8
E20-···-OO
* This Coolant Joint is not applicable for Dynamic Bar
¢ SHA / SH / SHC Sleeves and Applicable Toolholders

Shank Size 04 05 06 07 08 10 12 16 20 25
(Hole Dia.: mm) (4mm) (5mm) (6mm) (7mm) (8mm) (10mm) (12mm) (16mm) (20mm) (25mm)

SH0416-100 SH0516-100 SH0616-100 SH0716-100 SH0820-120 SH1020-120 SH1225-150 SH1632-180 SH2032-180


SHA0819-120 SHA1019-120
SHA0820-120 SHA1020-120
SHA0822-125 SHA1022-125 SHA1222-125
Sleeve
SHA0823-120 SHA1023-120 SHA1223-120
Description
SHA0825.0-135 SHA1025.0-135 SHA1225.0-135
SHA0825.4-120 SHA1025.4-120 SHA1225.4-120
SHC0840-70 SHC1040-70 SHC1240-70 SHC1640-70 SHC2040-70 SHC2540-70
SHC0850-95 SHC1050-95 SHC1250-95 SHC1650-95 SHC2050-95 SHC2550-95
A08 · - · · · A10 · - · · · A12 · - · · · A16 · - · · · A20 · - · · · A25 · - · · ·

Boring Bar C04 · - · · · C05 · - · · · C06 · - · · · C07 · - · · · C08 · - · · · C10 · - · · · C12 · - · · · C16 · - · · · C20 · - · · · C25 · - · · ·
Description E08 · - · · · E10 · - · · · E12 · - · · · E16 · - · · · E20 · - · · · E25 · - · · ·
S06 · - · · · S08 · - · · · S10 · - · · · S12 · - · · · S16 · - · · · S20 · - · · · S25 · - · · ·
SIGE&0808A-EH SIGE&1010B-EH SIGE&1412C-EH SIGE&1616C-EH SIGE&2020D-EH SIGE&2525E-EH
SIGE&1210B-EH SIGE&1612C-EH KIGBA&3525-16
SIGE&0808A-WH SIGE&1010B-WH SIGE&1412C-WH KIGM&2016B-3V KIGM&2520B-3V KIGM&3225B-4V
SIGE&1210B-WH SIGE&1612C-WH KITG&3525T-16
Internal SIGER1008B-WH-90 SIGER1210B-WH-90 SIGER1412C-WH-90
Grooving
GIV&1412-1SE GIV&1216-1SS GIV&1420-1S GIV&2025-1B
Toolholder
Description GIV&1612-1AE GIV&2016-1BE GIV&1620-1A GIV&2025-2B
GIV&2016-2BE GIV&2520-1CE GIV&3225-1CE
GIV&1616-1AW GIV&2720-2CE GIV&3225-2CE
GIV&2020-1BW GIV&2525-1CW
GIV&2020-2BW GIV&2525-2CW
SINR0612S-06E SINR0816S-08E SIN&2420S-16 CIN&3025S-16
Internal SIN&1216S-11E SINR2420S-22 CINR3025S-22
Threading
SIN&1516S-11
Toolholder
Description SIN&1616S-16
SIN&2016S-16
* For SHA sleeves, please ref. to page F82.
For SH / SHC sleeves, please ref. to page F83.

N : Std. Item

F84
F edit.indb 84 15.01.2016 10:58:02
C...-AS (Assembly List)
¢ C...-AS (Assembly List)
Toolholder
Sleeve

Assembly configuration

Assembly Toolholder Alternative Toolholder Sleeve


Remarks
(Discontinued Description) (Discontinued Description) (Dynamic Bar) Description
C04G- SCLCR03-05-AS C04G- SCLCR03-05 C04G- SCLCR03-05A
SH0416-100
SCLCL03-05-AS SCLCL03-05 SCLCL03-05A
C05H- SCLCR03-06-AS C05H- SCLCR03-06 C05H- SCLCR03-06A
SH0516-100
SCLCL03-06-AS SCLCL03-06 SCLCL03-06A
C05H- SWUBR06-06-AS C05H- SWUBR06-06 C05H- SWUBR06-06A
F
SH0516-100
SWUBL06-06-AS SWUBL06-06 SWUBL06-06A
C06J- SCLCR04-07-AS C06J- SCLCR04-07 C06J- SCLCR04-07A
SH0616-100 -
SCLCL04-07-AS SCLCL04-07 SCLCL04-07A

Boring
C06J- SWUBR06-07-AS C06J- SWUBR06-07 C06J- SWUBR06-07A
SH0616-100
SWUBL06-07-AS SWUBL06-07 SWUBL06-07A
C07K- SCLCR04-08-AS C07K- SCLCR04-08 C07K- SCLCR04-08A
SH0716-100
SCLCL04-08-AS SCLCL04-08 SCLCL04-08A
C07K- SWUBR08-08-AS C07K- SWUBR08-08 C07K- SWUBR08-08A
SH0716-100
SWUBL08-08-AS SWUBL08-08 SWUBL08-08A
C08L- STUPR08-10-AS C08L- STUPR08-10 E08L- STLPR08-10A SH0820-120
C10N- STUPR09-12-AS C10N- STUPR09-12 E10N- STLPR09-12A
SH1020-120 Difference of
C10N- STUPR11-12-AS C10N- STUPR11-12 E10N- STLPR11-12A alternative toolholder
C12Q- STUPR09-16-AS C12Q- STUPR09-16 E12Q- STLPR09-16A
C12Q- STUPR11-14-AS C12Q- STUPR11-14 SH1225-150 No With
E12Q- STLPR11-14A "
coolant hole coolant hole
C12Q- STUPR11-16-AS C12Q- STUPR11-16
C16X- STUPR11-18-AS C16X- STUPR11-18
E16X- STLPR11-18A SH1632-180 Front cutting edge angle
C16X- STUPR11-20-AS C16X- STUPR11-20
3° " 5°
C20S- STUPR11-25-AS C20S- STUPR11-25 E20S- STLPR11-22A
SH2032-180
C20S- STUPR16-25-AS C20S- STUPR16-25 E20S- STLPR16-25A
* "AS" indicates an assembly of toolholder and sleeve.
You can purchase the toolholder and sleeve and assemble them to make the corresponding assembly part.

¢ Former Parts List (Boring Bar)


Spare Parts
Clamp Screw Wrench Shim Shim Screw Wrench
Description
(Previous Description)

S32S-SVJB&16-40E
S40T-SVJB&16-50E
S25X-SVPB&16-34E
S32S-SVPB&16-40E
SB-40115TR FT-15 SVN-32 SB-2050TR FT-6
S25X-SVUB&16-34E
S32S-SVUB&16-40E
S25X-SVZB&16-34E
S32S-SVZB&16-40E
· S32S-SVJB&16-40E and S40T-SVJB&16-50E have been shifted to A32S-SVJB&16-40AE and A40T-SVJB&16-50AE respectively. Ref. to page F50
· S25X-SVPB&16-34E and S32S-SVPB&16-40E have been shifted to A25S-SVPB&16-31AE and A32S-SVPB&16-40AE respectively. Ref. to page F52
· S25X-SVUB&16-34E and S32S-SVUB&16-40E have been shifted to A25S-SVUB&16-34AE and A32S-SVUB&16-40AE respectively. Ref. to page F55
· S25X-SVZB&16-34E and S32S-SVZB&16-40E have been shifted to A25S-SVZB&16-34AE and A32S-SVZB&16-40AE respectively. Ref. to page F55

F85
F edit.indb 85 15.01.2016 10:58:03
Alternative Toolholder Reference Table for Boring Bar
¢ Alternative Toolholder Reference Table for Boring Bar
Alternative Toolholder
Boring Bar (Discontinued Description)
Dynamic Bar (1st Recommendation) Dynamic Bar (2nd Recommendation)

Coolant hole

Coolant hole

Coolant hole
Insert Shape

Ref. to Page

Ref. to Page
Shank type

Description Description Description

S08X-SCLC&06-10E Yes A08X-SCLC&06-10AE No S08X-SCLC&06-10A F37


S10H-SCLC&03-05E S10H-SCLC&03-05AE
No S10H-SCLC&03-06E S10H-SCLC&03-06AE
CC.. No F37 - - -
S10J-SCLC&04-07E S10H-SCLC&04-07AE
S10J-SCLC&04-08E S10H-SCLC&04-08AE
Yes A08H-SCLC&06-10E Yes A08X-SCLC&06-10AE No S08X-SCLC&06-10A F37
S10M-SCLP&08-12E A10L-SCLP&08-12AE S10L-SCLP&08-12A
F S12M-SCLP&08-14E A12M-SCLP&08-14AE S12M-SCLP&08-14A
S12M-SCLP&09-16E A12M-SCLP&09-16AE S12M-SCLP&09-16A
No Yes F39 No F39
S16Q-SCLP&09-18E
A16Q-SCLP&09-18AE S16Q-SCLP&09-18A
S16R-SCLP&09-20E
S20X-SCLP&09-25E A20R-SCLP&09-22AE S20R-SCLP&09-22A
CP..
A10X-SCLP&08-12E A10L-SCLP&08-12AE S10L-SCLP&08-12A
Boring

A12X-SCLP&08-14E A12M-SCLP&08-14AE S12M-SCLP&08-14A


A12X-SCLP&09-16E A12M-SCLP&09-16AE S12M-SCLP&09-16A
Yes Yes F39 No F39
A16M-SCLP&09-18E
A16Q-SCLP&09-18AE S16Q-SCLP&09-18A
A16M-SCLP&09-20E
A20Q-SCLP&09-25E A20R-SCLP&09-22AE S20R-SCLP&09-22A
S10M-SDUC&07-14E A10L-SDUC&07-14AE S10L-SDUC&07-14A
S12M-SDUC&07-16E A12M-SDUC&07-16AE S12M-SDUC&07-16A
No S16Q-SDUC&07-20E Yes A16Q-SDUC&07-20AE F41 No S16Q-SDUC&07-20A F41
S16Q-SDUC&11-25E A16Q-SDUC&11-23AE S16Q-SDUC&11-23A
S20Q-SDUC&11-32E A20R-SDUC&11-27AE S20R-SDUC&11-27A
DC..
S10M-SDZC&07-14E A10L-SDZC&07-14AE S10L-SDZC&07-14A
S12M-SDZC&07-16E A12M-SDZC&07-16AE S12M-SDZC&07-16A
No S16Q-SDZC&07-20E Yes A16Q-SDZC&07-20AE F43 No S16Q-SDZC&07-20A F43
Excellent Bar

S16Q-SDZC&11-25E A16Q-SDZC&11-23AE S16Q-SDZC&11-23A


S20Q-SDZC&11-32E A20R-SDZC&11-27AE S20R-SDZC&11-27A
TB.. No S06H-STUB&06-08E No S06H-STLB&06-08AE F47 No S06H-STLB&06-08A F47
S08K-STUP&08-10E A08X-STLP&08-10AE S08X-STLP&08-10A
S10M-STUP&09-12E A10L-STLP&09-12AE S10L-STLP&09-12A
S10M-STUP&11-12E A10L-STLP&11-12AE S10L-STLP&11-12A
S12M-STUP&09-16E A12M-STLP&09-16AE S12M-STLP&09-16A
S12M-STUP&11-14E No F47
A12M-STLP&11-14AE S12M-STLP&11-14A
No S12M-STUP&11-16E Yes F47
S16R-STUP&11-18E
A16Q-STLP&11-18AE S16Q-STLP&11-18A
S16R-STUP&11-20E
S20X-STUP&11-25E A20R-STLP&11-22AE S20R-STLP&11-22A
S20X-STUP&16-25E A20R-STLP&16-25AE - - -
S25X-STUP&16-32E A25S-STLP&16-27AE No S25S-STLP&16-27A F47
TP..
A08H-STUP&08-10E A08X-STLP&08-10AE S08X-STLP&08-10A
A10X-STUP&09-12E A10L-STLP&09-12AE S10L-STLP&09-12A
A10X-STUP&11-12E A10L-STLP&11-12AE S10L-STLP&11-12A
A12X-STUPR09-16E A12M-STLPR09-16AE S12M-STLPR09-16A
A12X-STUP&11-14E A12M-STLP&11-14AE No S12M-STLP&11-14A F47
Yes A12X-STUPR11-16E Yes A12M-STLPR11-14AE F47 S12M-STLPR11-14A
A16M-STUP&11-18E
A16Q-STLP&11-18AE S16Q-STLP&11-18A
A16M-STUP&11-20E
A20Q-STUP&11-25E A20R-STLP&11-22AE S20R-STLP&11-22A
A20Q-STUP&16-25E A20R-STLP&16-25AE - - -
A25R-STUP&16-32E A25S-STLP&16-27AE No S25S-STLP&16-27A F47
S20R-SVJB&11-25E A20R-SVJB&11-25AE S20R-SVJB&11-25A
S25S-SVJB&11-30E A25S-SVJB&11-30AE S25S-SVJB&11-30A
VB.. No Yes F50 No F50
S32S-SVJB&16-40EN A32S-SVJB&16-40AE S32S-SVJB&16-40A
S40T-SVJB&16-50EN A40T-SVJB&16-50AE S40T-SVJB&16-50A
Note) The corresponding replacements may be different from the conventional parts in minimum processing diameter or applicable
insert size. Make sure of their specifications by referring to the catalog or other documents.

F86
F edit.indb 86 15.01.2016 10:58:04
Alternative Toolholder Reference Table for Boring Bar
¢ Alternative Toolholder Reference Table for Boring Bar
Alternative Toolholder
Boring Bar (Discontinued Description)
Dynamic Bar (1st Recommendation) Dynamic Bar (2nd Recommendation)

Coolant hole

Coolant hole

Coolant hole
Insert Shape

Ref. to Page

Ref. to Page
Shank type

Description Description Description

S12M-SVPB&11-20E A12M-SVPB&11-18AE S12M-SVPB&11-18A


S16Q-SVPB&11-25E A16Q-SVPB&11-22AE S16Q-SVPB&11-22A
No Yes F52 No F52
S25X-SVPB&16-34EN A25S-SVPB&16-31AE S25S-SVPB&16-31A
S32S-SVPB&16-40EN A32S-SVPB&16-40AE S32S-SVPB&16-40A
S16Q-SVUB&11-20E A16Q-SVUB&11-20AE S16Q-SVUB&11-20A
S20R-SVUB&11-25E A20R-SVUB&11-25AE S20R-SVUB&11-25A
VB.. No Yes F55 No F55
S25X-SVUB&16-34EN A25S-SVUB&16-34AE S25S-SVUB&16-34A
S32S-SVUB&16-40EN A32S-SVUB&16-40AE S32S-SVUB&16-40A
S16Q-SVZB&11-20E A16Q-SVZB&11-20AE S16Q-SVZB&11-20A
F
S20R-SVZB&11-25E A20R-SVZB&11-25AE S20R-SVZB&11-25A
No Yes F55 No F55
S25X-SVZB&16-34EN A25S-SVZB&16-34AE S25S-SVZB&16-34A
S32S-SVZB&16-40EN A32S-SVZB&16-40AE S32S-SVZB&16-40A
Excellent Bar

S12M-SVJC&08-16E A12M-SVJC&08-16AE S12M-SVJC&08-16A


No Yes F50 No F50

Boring
S16Q-SVJC&08-20E A16Q-SVJC&08-20AE S16Q-SVJC&08-20A
VC.. No S10M-SVPC&08-16E Yes A10L-SVPC&08-14AE F52 No S10L-SVPC&08-14A F52
No S12M-SVUC&08-16E Yes A12M-SVUC&08-16AE F55 No S12M-SVUC&08-16A F55
No S12M-SVZC&08-16E Yes A12M-SVZC&08-16AE F55 No S12M-SVZC&08-16A F55
VP.. No S12M-SVJP&08-16E Yes A12M-SVJP&08-16AE F50 No S12M-SVJP&08-16A F50
S08K-SWUB&08-10E A08X-SWUB&08-10AE S08X-SWUB&08-10A
Yes
S10M-SWUB&08-12E A10L-SWUB&08-12AE S10L-SWUB&08-12A
WB.. No S10H-SWUB&06-06E S10H-SWUB&06-06AE F57 No S10H-SWUB&06-06A F57
S10H-SWUB&06-07E No S10H-SWUB&06-07AE S10H-SWUB&06-07A
S10J-SWUB&08-08E S10H-SWUB&08-08AE S10H-SWUB&08-08A
S12M-SWUP&11-14E
A12M-SWUP&11-14AE S12M-SWUP&11-14A
S12M-SWUP&11-16E
WP.. No S16N-SWUP&11-18E Yes A16Q-SWUP&11-18AE F57 No S16Q-SWUP&11-18A F57
S16Q-SWUP&16-20E A16Q-SWUP&16-18AE S16Q-SWUP&16-18A
S20R-SWUP&16-25E A20R-SWUP&16-22AE S20R-SWUP&16-22A
CC.. No S08X-SCLC&06-10 No S08X-SCLC&06-10A F37 - - -
S10M-SCLP&08-12 S10L-SCLP&08-12A
S12M-SCLP&08-14 S12M-SCLP&08-14A
S12M-SCLP&09-16 S12M-SCLP&09-16A
CP.. No S16N-SCLP&09-18 No F39 - - -
S16Q-SCLP&09-18A
S16Q-SCLP&09-20
S20R-SCLP&09-25 S20R-SCLP&09-22A
Steel Bar

S25S-SCLP&09-30 S25S-SCLP&09-27A
S16Q-SDUC&07-14
S16Q-SDUC&07-14A
S16Q-SDUC&07-16 - - -
No No F41
S20R-SDUC&11-20 S20R-SDUC&11-20A
S25X-SDUC&11-25 S16Q-SDUC&11-23A No S25S-SDUC&11-32A F41
DC..
S16Q-SDZC&07-14
S16Q-SDZC&07-14A
S16Q-SDZC&07-16 - - -
No No F43
S20R-SDZC&11-20 S20R-SDZC&11-20A
S25X-SDZC&11-25 S16Q-SDZC&11-23A No S25S-SDZC&11-32A F43
Note) The corresponding replacements may be different from the conventional parts in minimum processing diameter or applicable
insert size. Make sure of their specifications by referring to the catalog or other documents.

F87
F edit.indb 87 15.01.2016 10:58:05
Alternative Toolholder Reference Table for Boring Bar
¢ Alternative Toolholder Reference Table for Boring Bar
Alternative Toolholder
Boring Bar (Discontinued Description)
Dynamic Bar (1st Recommendation) Dynamic Bar (2nd Recommendation)

Coolant hole

Coolant hole

Coolant hole
Insert Shape

Ref. to Page

Ref. to Page
Shank type

Description Description Description

TB.. No S06H-STUB&06-08 No S06H-STLB&06-08A F47 - - -


S08K-STUP&08-10 S08X-STLP&08-10A
S10M-STUP&09-12 S10L-STLP&09-12A
S12M-STUP&09-16 S12M-STLP&09-16A
TP.. No No F47 - - -
S16Q-STUP&11-20 S16Q-STLP&11-18A
Steel Bar

S20R-STUP&11-25 S20R-STLP&11-22A
S25X-STUP&16-32 S25S-STLP&16-27A
S10H-SWUB&06-06
F S10H-SWUB&06-06-15
S10H-SWUB&06-06A

WB.. No S10H-SWUB&06-07 No S10H-SWUB&06-07A F57 - - -


S10J-SWUB&08-08
S10H-SWUB&08-08A
S10J-SWUB&08-08-20
C04G-SCLC&03-05 C04G-SCLC&03-05A
Boring

C05H-SCLC&03-06 C05H-SCLC&03-06A
No
No C06J-SCLC&04-07 C06J-SCLC&04-07A
CC.. F37 - - -
C07K-SCLC&04-08 C07K-SCLC&04-08A
C08L-SCLC&06-10
Yes E08L-SCLC&06-10A
Yes E08L-SCLC&06-10
C10N-SCLP&08-12 E10N-SCLP&08-12A
C10N-SCLPR08-12-1/2 E10N-SCLPR08-12A-1/2
C10N-SCLPR08-12-2/3 E10N-SCLPR08-12A-2/3
C12Q-SCLP&09-16 E12Q-SCLP&09-16A
C12Q-SCLPR09-16-1/2 E12Q-SCLPR09-16A-1/2
C12Q-SCLPR09-16-2/3 E12Q-SCLPR09-16A-2/3
No Yes F39 - - -
C16X-SCLP&09-20 E16X-SCLP&09-18A
C16X-SCLPR09-20-1/2 E16X-SCLPR09-18A-1/2
CP..
C16X-SCLPR09-20-2/3 E16X-SCLPR09-18A-2/3
C20S-SCLP&09-25 E20S-SCLP&09-22A
C20S-SCLPR09-25-1/2 E20S-SCLPR09-22A-1/2
C20S-SCLPR09-25-2/3 E20S-SCLPR09-22A-2/3
Carbide Shank Boring Bar

E10N-SCLP&08-12 E10N-SCLP&08-12A
E12Q-SCLP&09-16 E12Q-SCLP&09-16A
Yes Yes F39 - - -
E16X-SCLP&09-20 E16X-SCLP&09-18A
E20S-SCLP&09-25 E20S-SCLP&09-22A
C10N-SDUC&07-14 E10N-SDUC&07-14A
C12Q-SDUC&07-16
E12Q-SDUC&07-16A
DC.. No C12Q-SDUC&11-20 Yes F41 - - -
C16X-SDUC&11-25 E16X-SDUC&11-23A
C20S-SDUC&11-32 E20S-SDUC&11-27A
TB.. No C10L-STUB&06-08 No C06J-STLB&06-08A
C08L-STUP&08-10 E08L-STLP&08-10A
C10N-STUP&09-12 E10N-STLP&09-12A
C10N-STUPR09-12-1/2 E10N-STLPR09-12A-1/2
C10N-STUPR09-12-2/3 E10N-STLPR09-12A-2/3
C10N-STUP&11-12 E10N-STLP&11-12A
C10N-STUPR11-12-1/2 E10N-STLPR11-12A-1/2
C10N-STUPR11-12-2/3 E10N-STLPR11-12A-2/3
C12Q-STUP&09-16 E12Q-STLP&09-16A F47 - - -
TP.. No Yes
C12Q-STUPR09-16-1/2 E12Q-STLPR09-16A-1/2
C12Q-STUPR09-16-2/3 E12Q-STLPR09-16A-2/3
C12Q-STUP&11-14 E12Q-STLP&11-14A
C12Q-STUPR11-14-1/2 E12Q-STLPR11-14A-1/2
C12Q-STUPR11-14-2/3 E12Q-STLPR11-14A-2/3
C12Q-STUP&11-16 E12Q-STLP&11-14A
C12Q-STUPR11-16-1/2 E12Q-STLPR11-14A-1/2
C12Q-STUPR11-16-2/3 E12Q-STLPR11-14A-2/3
Note) The corresponding replacements may be different from the conventional parts in minimum processing diameter or applicable
insert size. Make sure of their specifications by referring to the catalog or other documents.

F88
F edit.indb 88 15.01.2016 10:58:05
Alternative Toolholder Reference Table for Boring Bar
¢ Alternative Toolholder Reference Table for Boring Bar
Alternative Toolholder
Boring Bar (Discontinued Description)
Dynamic Bar (1st Recommendation) Dynamic Bar (2nd Recommendation)

Coolant hole

Coolant hole

Coolant hole
Insert Shape

Ref. to Page

Ref. to Page
Shank type

Description Description Description

C16X-STUP&11-18 E16X-STLP&11-18A
C16X-STUPR11-18-1/2 E16X-STLPR11-18A-1/2
C16X-STUPR11-18-2/3 E16X-STLPR11-18A-2/3
C16X-STUP&11-20 E16X-STLP&11-18A
C16X-STUPR11-20-1/2 E16X-STLPR11-18A-1/2
C16X-STUPR11-20-2/3 E16X-STLPR11-18A-2/3
No Yes F47 - - -
C20S-STUP&11-25 E20S-STLP&11-22A
C20S-STUPR11-25-1/2 E20S-STLPR11-22A-1/2
C20S-STUPR11-25-2/3 E20S-STLPR11-22A-2/3
F
C20S-STUP&16-25 E20S-STLP&16-25A
C20S-STUPR16-25-1/2 E20S-STLPR16-25A-1/2
TP..
C20S-STUPR16-25-2/3 E20S-STLPR16-25A-2/3
E08L-STUP&08-10 E08L-STLP&08-10A

Boring
E10N-STUP&09-12 E10N-STLP&09-12A
E10N-STUP&11-12 E10N-STLP&11-12A
E12Q-STUP&09-16 E12Q-STLP&09-16A
E12Q-STUP&11-14
Yes Yes E12Q-STLP&11-14A F47 - - -
E12Q-STUP&11-16
Carbide Shank Boring Bar

E16X-STUP&11-18
E16X-STLP&11-18A
E16X-STUP&11-20
E20S-STUPR11-25 E20S-STLPR11-22A
E20S-STUPR16-25 E20S-STLPR16-25A
C05H-SWUB&06-06 C05H-SWUB&06-06A
C06J-SWUB&06-07 No C06J-SWUB&06-07A
C07K-SWUB&08-08 C07K-SWUB&08-08A
WB.. No C08L-SWUB&08-10 E08L-SWUB&08-10A F57 - - -
C10N-SWUB&08-12 E10N-SWUB&08-12A
Yes
C10N-SWUBR08-12-1/2 E10N-SWUBR08-12A-1/2
C10N-SWUBR08-12-2/3 E10N-SWUBR08-12A-2/3
C12Q-SWUP&11-14 E12Q-SWUP&11-14A
C12Q-SWUPR11-14-1/2 E12Q-SWUPR11-14A-1/2
C12Q-SWUPR11-14-2/3 E12Q-SWUPR11-14A-2/3
C12Q-SWUP&11-16 E12Q-SWUP&11-14A
C12Q-SWUPR11-16-1/2 E12Q-SWUPR11-14A-1/2
C12Q-SWUPR11-16-2/3 E12Q-SWUPR11-14A-2/3
C16X-SWUP&11-18 E16X-SWUP&11-18A
WP.. No C16X-SWUPR11-18-1/2 Yes E16X-SWUPR11-18A-1/2 F57 - - -
C16X-SWUPR11-18-2/3 E16X-SWUPR11-18A-2/3
C16X-SWUP&16-20 E16X-SWUP&16-18A
C16X-SWUPR16-20-1/2 E16X-SWUPR16-18A-1/2
C16X-SWUPR16-20-2/3 E16X-SWUPR16-18A-2/3
C20S-SWUP&16-25 E20S-SWUP&16-22A
C20S-SWUPR16-25-1/2 E20S-SWUPR16-22A-1/2
C20S-SWUPR16-25-2/3 E20S-SWUPR16-22A-2/3
Note) The corresponding replacements may be different from the conventional parts in minimum processing diameter or applicable
insert size. Make sure of their specifications by referring to the catalog or other documents.

F89
F edit.indb 89 15.01.2016 10:58:05
System Tip-Bars Recommended Cutting Conditions
u Recommended Cutting Conditions (VNB-S)
Recommended Insert Grades (Cutting Speed Vc: m/min) VNB02-S type
MEGA PVD Carbide CBN PCD VNB01-S type
COAT

~
Workpiece VNB015-S type
VNB04-S type Remarks

KBN510

KPD001

KPD010
PR1225

PR930
Material

KW10
ap (mm), f (mm/rev)
ap f ap f
Carbon Steel / Alloy Steel « ✩ ~0.1 ~0.01 ~0.2 ~0.03
30~120 30~100
Coolant
Stainless Steel « ✩ ~0.1 ~0.01 ~0.2 ~0.02
30~100 30~80
«: 1st Recommendation ✩: 2nd Recommendation

u Recommended Cutting Conditions (VNB / VNB-NB / VNBT)


Recommended Insert Grades (Cutting Speed Vc: m/min) VNB05
MEGA VNB04 type VNB06
PVD Carbide CBN PCD VNB02 type VNB03 type type
Workpiece COAT VNBT04 VNB07
VNBT05 Remarks
PR1225

KW10

KBN510

Material KPD001

KPD010
PR930

F ap (mm), f (mm/rev)
ap f ap f ap f ap f
Carbon Steel / Alloy Steel « ✩ ~0.3 ~0.03 ~0.4 ~0.04 ~0.45 ~0.07 ~0.5 ~0.1
30~120 30~100

Stainless Steel « ✩ ~0.3 ~0.02 ~0.4 ~0.03 ~0.45 ~0.05 ~0.5 ~0.07 Coolant
30~100 30~80

Non-ferrous Metals ✩ « ✩ ~0.3 ~0.05 ~0.4 ~0.06 ~0.45 ~0.1 ~0.5 ~0.15
Boring

~100 ~300 ~300


«: 1st Recommendation ✩: 2nd Recommendation

u Recommended Cutting Conditions (VNBX-S)


Recommended Insert Grades (Cutting Speed Vc: m/min) VNBX02-S type
PVD Coated Carbide Carbide CBN PCD VNBX01-S type

~
Workpiece VNBX015-S type
KBN510

KPD001

KPD010

VNBX04-S type Remarks


PR630

PR915

PR930

KW10

Material
ap (mm), f (mm/rev)
ap f ap f
Carbon Steel / Alloy Steel « ~0.1 ~0.01 ~0.2 ~0.03
30~100
Coolant
Stainless Steel « ~0.1 ~0.01 ~0.2 ~0.02
30~80
«: 1st Recommendation

F90
F edit.indb 90 15.01.2016 10:58:06
Recommended Cutting Conditions
¢ Recommended Cutting Conditions - Boring (Positive Insert: Cutting Dia. under 10mm) [ap indicates radius]

ISO Workpiece Cutting Recommended Recommended Corner- Lower Limit - Recommendation - Upper Limit
Hardness Applications
Classification Material Range Chipbreaker Insert Grade R(rε) Vc (m/min) ap (mm) f (mm/rev)
Finishing Continuous EZB-F
PR1225
0.05 30 - 70 - 110 0.05 - 0.1 - 0.2 0.01 - 0.04 - 0.07
(Solid type) Interruption EZB-H 0.15 30 - 60 - 90 0.05 - 0.1 - 0.2 0.03 - 0.07 - 0.1
Low-carbon Steel HB
≤ Finishing
Continuous
F PR1425
0.1 40 - 80 - 120 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
Low-carbon Alloy 300 Interruption 0.2 40 - 70 - 100 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
Finishing-Medium
Continuous
CF PR1425
0.1 40 - 80 - 120 0.05 - 0.15 - 0.25 0.03 - 0.05 - 0.07
Interruption 0.2 40 - 70 - 100 0.05 - 0.15 - 0.25 0.03 - 0.07 - 0.1
Finishing Continuous EZB-F
PR1225
0.05 30 - 70 - 110 0.05 - 0.1 - 0.2 0.01 - 0.04 - 0.07
(Solid type) Interruption EZB-H 0.15 30 - 60 - 90 0.05 - 0.1 - 0.2 0.03 - 0.07 - 0.1
*P Medium-carbon Steel HB
≤ Finishing
Continuous
F PR1425
0.1 40 - 80 - 120 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
Medium-carbon Alloy 300 Interruption 0.2 40 - 70 - 120 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
Finishing-Medium
Continuous
CF PR1425
0.1 40 - 80 - 120 0.05 - 0.15 - 0.25 0.03 - 0.05 - 0.07
Interruption 0.2 40 - 70 - 100 0.05 - 0.15 - 0.25 0.03 - 0.07 - 0.1
Finishing Continuous EZB-F
PR1225
0.05 30 - 70 - 110 0.05 - 0.1 - 0.2 0.01 - 0.04 - 0.07
(Solid type) Interruption EZB-H 0.15 30 - 60 - 90 0.05 - 0.1 - 0.2 0.03 - 0.07 - 0.1
High-carbon Alloy
HB
≤ Finishing
Continuous
F PR1425
0.1 40 - 80 - 120 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07 F
280 Interruption 0.2 40 - 70 - 100 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
Finishing-Medium
Continuous
CF PR1425
0.1 40 - 80 - 120 0.05 - 0.15 - 0.25 0.03 - 0.05 - 0.07
Interruption 0.2 40 - 70 - 100 0.05 - 0.15 - 0.25 0.03 - 0.07 - 0.1
Finishing Continuous EZB-F
PR1225
0.05 30 - 60 - 80 0.05 - 0.1 - 0.2 0.01 - 0.03 - 0.05
(Solid type) Interruption EZB-H 0.15 30 - 60 - 80 0.05 - 0.1 - 0.2 0.02 - 0.05 - 0.07
HB
Continuous 0.1 30 - 60 - 80 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07

Boring
Stainless Steel ≤ Finishing
Interruption
F PR1225
0.2 30 - 60 - 80 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
220
Finishing-Medium
Continuous
CF PR1225
0.1 30 - 60 - 80 0.05 - 0.15 - 0.25 0.03 - 0.05 - 0.07
M Interruption
Finishing Continuous EZB-F
PR1225
0.2
0.05
30 - 60 - 80
30 - 60 - 80
0.05 - 0.15 - 0.25
0.05 - 0.1 - 0.2
0.03 - 0.07 - 0.1
0.01 - 0.03 - 0.05
(Solid type) Interruption EZB-H 0.15 30 - 60 - 80 0.05 - 0.1 - 0.2 0.02 - 0.05 - 0.07
HB
Stainless Steel ≤ Finishing
Continuous
F PR1225
0.1 30 - 60 - 80 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
300 Interruption 0.2 30 - 60 - 80 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
Finishing-Medium
Continuous
CF PR1225
0.1 30 - 60 - 80 0.05 - 0.15 - 0.25 0.03 - 0.05 - 0.07
Interruption 0.2 30 - 60 - 80 0.05 - 0.15 - 0.25 0.03 - 0.07 - 0.1
Finishing Continuous (VNB)
KW10
0.03 30 - 60 - 100 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
(Solid type) Interruption (VNB-NB) 0.2 30 - 60 - 100 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
HB
Continuous 0.1 30 - 60 - 100 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
Gray Cast Iron ≤ Finishing
Interruption
F KW10
0.2 30 - 60 - 80 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
250
Finishing-Medium
Continuous
Without Chipbreaker KW10
0.2 30 - 60 - 100 0.1 - 0.2 - 0.3 0.03 - 0.05 - 0.07

K Interruption
Finishing Continuous (VNB)
KW10
0.4
0.03
30 - 60 - 80
30 - 60 - 80
0.1 - 0.2 - 0.3
0.05 - 0.08 - 0.1
0.03 - 0.07 - 0.1
0.03 - 0.05 - 0.07
(Solid type) Interruption (VNB-NB) 0.2 30 - 60 - 80 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
HB
Nodular Cast Iron ≤ Finishing
Continuous
F, U KW10
0.1 30 - 60 - 80 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
270 Interruption 0.2 30 - 60 - 80 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
Finishing-Medium
Continuous
Without Chipbreaker KW10
0.2 30 - 60 - 100 0.1 - 0.2 - 0.3 0.03 - 0.05 - 0.07
Interruption 0.4 30 - 60 - 80 0.1 - 0.2 - 0.3 0.03 - 0.07 - 0.1

Non-ferrous Metals High Speed Machining


Continuous Without Chipbreaker KPD001 0.05 150 - 200 - 300 0.05 - 0.1 - 0.3 0.05 - 0.1 - 0.15
HB (Rainbow Surface Gloss)
N Copper Alloy
Aluminum

100 Continuous 0.1 100 - 150 - 200 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.2
Aluminum Alloys Finishing F, U KW10
Interruption 0.2 100 - 150 - 200 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.2

Precision Finishing Continuous


Without Chipbreaker KPD001
0.1 100 - 120 - 150 0.05 - 0.1 - 0.3 0.03 - 0.07 - 0.1
HB (Rainbow Surface Gloss) Interruption 0.2 70 - 100 - 120 0.05 - 0.1 - 0.3 0.03 - 0.07 - 0.1
Titanium Alloy ≤
400
Finishing
Continuous
F, U KW10
0.1 20 - 40 - 60 0.05 - 0.2 - 0.5 0.03 - 0.1 - 0.2
Interruption 0.2 20 - 40 - 60 0.05 - 0.2 - 0.5 0.03 - 0.1 - 0.2
S Finishing Continuous 0.2 10 - 30 - 50 0.05 - 0.1 - 0.3 0.03 - 0.05 - 0.1
(VNB) KW10
HB (Solid type) Interruption 0.2 10 - 30 - 50 0.05 - 0.1 - 0.3 0.03 - 0.05 - 0.08
Heat-resistant ≤
Alloys 350
Finishing
Continuous
F, U KW10
0.2 10 - 30 - 50 0.05 - 0.2 - 0.4 0.03 - 0.05 - 0.1
Interruption 0.2 10 - 30 - 50 0.05 - 0.2 - 0.4 0.03 - 0.05 - 0.1

40~50
Finishing
Continuous
(VNB) PR930
0.2 30 - 50 - 70 0.05 - 0.1 - 0.4 0.01 - 0.02 - 0.05
HRC Interruption 0.2 30 - 50 - 70 0.05 - 0.1 - 0.2 0.01 - 0.02 - 0.03
H Hardened Steel
Hard Materials
45~68 Continuous ME 0.2 60 - 100 - 140 0.05 - 0.1 - 0.2 0.02 - 0.05 - 0.1
Finishing KBN05M
HRC Interruption MES 0.4 60 - 80 - 120 0.05 - 0.1 - 0.2 0.02 - 0.05 - 0.1
* Please use it with PR1005 set to Vc=150m/min or below, for machining of free-cutting steel such as small size SUM. For ap and f, refer to specs for low carbon steels.

F91
F edit.indb 91 15.01.2016 10:58:06
Recommended Cutting Conditioans
¢ Recommended Cutting Conditions - Boring (Positive Insert: Cutting Dia. over 10mm) [ap indicates radius]

ISO Workpiece Cutting Recommended Recommended Corner- Lower Limit - Recommendation - Upper Limit
Hardness Applications
Classification Material Range Chipbreaker Insert Grade R(rε) Vc (m/min) ap (mm) f (mm/rev)
Precision Finishing
Continuous
F, U
TN620 0.1 250 - 300 - 350 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
Interruption PR1425 0.2 120 - 170 - 220 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
Finishing
Continuous
XP
PV7010 0.4 200 - 250 - 300 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Low-carbon Steel HB
Interruption CA525 0.4 150 - 200 - 250 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2

Low-carbon Alloy 300 Finishing-Medium
Continuous
XQ
PV7010 0.4 150 - 200 - 250 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.25
Interruption CA525 0.4 100 - 150 - 200 0.5 - 1.0 - 1.5 0.1 - 0.15 - 0.2
Medium
Continuous
Standard
PV720 0.8 100 - 150 - 200 1.0 - 1.5 - 2.5 0.1 - 0.15 - 0.3
Interruption CA525 0.8 80 - 120 - 150 1.0 - 1.5 - 2.0 0.1 - 0.15 - 0.2
Precision Finishing
Continuous
F, U
TN620 0.2 150 - 200 - 250 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
Interruption PR1425 0.4 120 - 140 - 170 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
Continuous PV7010 0.4 150 - 200 - 250 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
*P Medium-carbon Steel
Medium-carbon Alloy
HB

300
Finishing

Finishing-Medium
Interruption
Continuous
PP

HQ
CA525
PV7010
0.4
0.4
120 - 180 - 200
120 - 180 - 220
0.2 - 0.5 - 1.0
0.5 - 1.0 - 2.0
0.05 - 0.1 - 0.2
0.1 - 0.15 - 0.25
CA525 0.4 100 - 150 - 200 0.5 - 1.0 - 1.5 0.1 - 0.15 - 0.2
F Interruption
Continuous PV720 0.8 100 - 150 - 200 1.0 - 1.5 - 2.5 0.1 - 0.15 - 0.3
Medium Standard
Interruption CA525 0.8 80 - 120 - 150 1.0 - 1.5 - 2.0 0.1 - 0.15 - 0.2
Precision Finishing
Continuous
F, U
TN620 0.2 120 - 150 - 180 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
Interruption PR1425 0.4 110 - 130 - 160 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
Finishing
Continuous
PP
PV7010 0.4 120 - 150 - 180 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
HB
Interruption CA525 0.4 100 - 120 - 150 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Boring

High-carbon Alloy ≤
280 Finishing-Medium
Continuous
HQ
PV7010 0.4 120 - 150 - 180 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.25
Interruption CA525 0.4 100 - 120 - 150 0.5 - 1.0 - 1.5 0.1 - 0.15 - 0.2
Medium
Continuous
Standard
CA515 0.8 100 - 120 - 150 1.0 - 1.5 - 2.5 0.1 - 0.15 - 0.3
Interruption CA525 0.8 80 - 100 - 120 1.0 - 1.5 - 2.0 0.1 - 0.15 - 0.2
Finishing
Continuous
MQ CA6525
0.4 120 - 150 - 180 0.2 - 0.5 - 0.8 0.05 - 0.08 - 0.1
HB
Interruption 0.8 100 - 120 - 150 0.2 - 0.5 - 0.8 0.05 - 0.08 - 0.1
Stainless Steel ≤
220 Medium
Continuous
Standard CA6525
0.4 120 - 150 - 180 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.2

M HB Finishing
Interruption
Continuous
MQ CA6525
0.8
0.4
100 - 120 - 150
80 - 100 - 120
0.5 - 1.0 - 1.5
0.2 - 0.7 - 1.0
0.05 - 0.1 - 0.2
0.05 - 0.1 - 0.15
Interruption 0.8 60 - 80 - 100 0.2 - 0.7 - 1.0 0.05 - 0.1 - 0.15
Stainless Steel ≤
300 Medium
Continuous
Standard CA6525
0.4 80 - 100 - 120 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.2
Interruption 0.8 60 - 80 - 100 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.2
High Speed Machining
Continuous
Without Chipbreaker
KBN475 0.4 400 - 500 - 600 0.05 - 0.2 - 0.5 0.05 - 0.1 - 0.15
Interruption PT600M 0.8 200 - 250 - 350 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.15
Finishing Continuous
Standard
PV7005 0.8 200 - 250 - 300 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
HB
(Gloss Oriented) Interruption TN620 0.8 120 - 180 - 230 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Gray Cast Iron ≤
250 Finishing
Continuous
Standard
CA4505 0.4 150 - 180 - 200 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Interruption CA4515 0.8 100 - 150 - 180 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Medium
Continuous Standard CA4505 0.8 100 - 150 - 200 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.2

K High Speed Machining


Interruption
Continuous
Without Chipbreaker
Without Chipbreaker
CA4515
KBN475
0.8
0.4
80 - 120 - 150
200 - 300 - 400
0.5 - 1.0 - 2.0
0.05 - 0.2 - 0.5
0.05 - 0.1 - 0.15
0.03 - 0.05 - 0.1
Interruption PT600M 0.8 150 - 200 - 250 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.15
Finishing Continuous
Standard
PV7005 0.8 150 - 200 - 250 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
HB
(Gloss Oriented) Interruption TN620 0.8 120 - 150 - 200 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Nodular Cast Iron ≤
270 Finishing
Continuous
Standard
CA4505 0.4 120 - 150 - 180 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Interruption CA4515 0.8 100 - 120 - 150 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Medium
Continuous
Standard
CA4505 0.8 100 - 120 - 150 0.5 - 1.0 - 2.0 0.05 - 0.1 - 0.2
Interruption CA4515 0.8 80 - 100 - 120 0.5 - 1.0 - 2.0 0.05 - 0.1 - 0.15

Non-ferrous Metals High Speed Machining


Continuous Without Chipbreaker KPD001 0.2 200 - 400-1,000 0.05 - 0.1 - 0.3 0.05 - 0.1 - 0.15
HB (Rainbow Surface Gloss)
N Copper Alloy
Aluminum

100 Continuous 0.4 100 - 200 - 400 0.05 - 0.5 - 1.0 0.03 - 0.1 - 0.2
Aluminum Alloys Finishing FSF, USF KW10
Interruption 0.4 100 - 200 - 400 0.05 - 0.5 - 1.0 0.03 - 0.1 - 0.2
Precision Finishing Continuous
Without Chipbreaker KPD001
0.2 100 - 120 - 150 0.05 - 0.1 - 0.3 0.03 - 0.07 - 0.1
HB
(Rainbow Surface Gloss) Interruption 0.4 70 - 100 - 120 0.05 - 0.1 - 0.3 0.03 - 0.07 - 0.1
Titanium Alloy ≤
400 Finishing
Continuous
F, U KW10
0.2 30 - 50 - 70 0.05 - 0.5 - 1.0 0.03 - 0.1 - 0.2

S HB Finishing
Interruption
Continuous
F, U KW10
0.4
0.4
30 - 50 - 70
10 - 30 - 50
0.05 - 0.5
0.05 - 0.5
- 1.0
- 1.0

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