Kyocera - Catalog Geral - 2015-2016 PDF
Kyocera - Catalog Geral - 2015-2016 PDF
Kyocera - Catalog Geral - 2015-2016 PDF
External D
Boring F
Grooving G
Cut-Off H
Threading J
Drilling K
Milling M
Tools for
Turning Mill N
Spare Parts P
Technical
Information R
Index T
ÍNDICE
TZE01004
Safety Notes
Drilling
Milling
Insert Grades
Cermet
PVD Coated Cermet
CVD Coated Carbide
of Cutting Tools
PVD Coated Carbide (Super Micro-grain Carbide / Micro-grai
PVD/CVD Coated Carbide (Milling, Drilling)
Carbide
Ceramic
CBN (Cubic Boron Nitride)
PCD (Polycrystalline Diamond)
Honeycomb structure CBN / Ceramic
Grade Properties
Insert Material Selection Table
2 4 A1 B4 B14
NEW
F2 F4 F61 F32 G6
Small Tools External Grooving External Grooving Small Tools Internal Grooving
Grooving (KGD) (KGD-S) Internal SIGE
(Integral Type) (Separate type) Grooving
System
Tip-Bars
G74 H8 H12 J4 J5
MagicDrill MagicDrill Solid End Mill Milling Inserts High Efficiency Mill
DRC DRX MFPN
Double-Side 4-Edge Insert, Double-Side 6-Edge Insert, Helical End Mill MFH High Feed Cutter Multi-Function End Mill
Newly Developed End Mill 90° Cutter MEWH MEY
MEW MFWN NEW
Slot Mill High Efficiency Radius Low Cutting force End Mill Tools for Turning Mill
MST Cutter with Radius Cutter Ball-Nose HSK Shank
NEW Multiple-edge NEW MRX Chamfering
Bolt Countersink
T-Slot
NEW
P1 R1 T1 Last Page
Introduction 2~6
Turning
Insert (Turning) B1~B95
External D1~D40
Boring F1~F92
Grooving G1~G104
Cut-off H1~H30
Threading J1~J48
Drilling K1~K62
Milling M1~M187
Index T1~T18
CAPA
1
Kyocera has put a “caution” or a “warning” label on the package of the cutting tool products, but it is not on the tool itself.
Before using and handling any cutting tool products and cutting tool materials, be sure to read this guideline so they are used
correctly.
Also, as part of your safety education, please make sure to familiarize all of your actual operators with the contents of this guideline.
2. Basic Information
for Cutting Tool Materials
3. Notes for Handling Cutting Tool Materials
• These cutting tool materials are very hard, but also brittle. Therefore, they may brake by shock or excessive clamp force.
• Carbide base material, in particular, can be very heavy. Handle with care when transferring and storing large size products or
large quantities as heavy load.
• Carbide base material has a different rate of thermal expansion to that of normal metals. When brazing the cutting tool
material, use the proper temperature to prevent the tool from breaking.
2
<= CAPA / ÍNDICE =>
sera_mokuji.indd 2 16.10.2015 10:01:33
! CAUTION
0 Sparks, generation of heat or chips in high temperature during * Please do not operate around Hazardous zone, in which there
operation may cause fire. is some possibility of fire or explosion.
* In case of using oil-coolant, please make sure there is sufficient
fire-protection equipment.
0 Lack of dynamic balance during high-speed revolutions leads to * Please use safety items, such as safety glasses and protective
vibrations which can make the tool break. gloves.
* Please conduct test-operation before cutting, and confirm that
there is no vibration or unusual sound.
0 Direct touch to burrs which were generated on the rough sur- * Do not touch workpiece with bare hand.
face of the workpiece may cause injury.
Indexable Cutting 0 If the inserts or other tool parts are not installed properly, they * Please clean up insert pockets or clamping parts before setting
Tools can fall down or break which may cause injuries. insert.
* Please set up inserts with supplied wrench only, and confirm
that the inserts or parts are clamped completely. Never use
inserts or parts other than those prescribed.
0 If inserts are clamped too tightly by supplementary tools like * Do not use aids such as pipes. Please set up using supplied
pipe etc, inserts or body may brake. wrench only.
0 When tools are used in high-speed revolution, inserts or parts * Please use in the range of our recommended cutting conditions.
may burst out of the body due to centrifugal force. See our catalog or instruction manuals.
When handling, please pay special attention to safety.
Milling Cutters 0 Since milling cutters have sharp edges, direct contact with bare * Please use safety items, such as safety glasses and protective
and other Milling hands may cause injury. gloves.
Tools 0 If a cutter lacks balance, the tool can start to vibrate. * Please use in the range of our recommended cutting condition.
The dispersion of broken pieces can cause injuries. * Accuracy and balance of machine spindle should be checked
and adjusted regularly to prevent wear of the bearings due to
eccentric rotation.
Drilling 0 When drilling a through-bore, it is possible that a disc is created * Please use safety items, such as safety glasses and protective
during the drilling procedure that can fly out of the workpiece at gloves.
a high speed. Also attach a cover on a chuck part.
This is very dangerous since the disc has sharp edges.
Brazed Tools 0 Dispersion or falling down of broken inserts may cause injury. * Please check that the cutting inserts are brazed firmly before
use.
* Please do not use brazed tools in the condition that requires
high cutting temperature.
Others 0 If brazing is carried out many times, the strength of carbide insert * Please do not use tools that have been brazed several times.
is deteriorated and can break easily during cutting. The quality of the tool deteriorates.
0 The tools can only be used for the appropriate application. It * Please follow our recommended usage for the tools.
may damage tools and machines.
Cutting Speed
For 1st Recommendation materials, round
mark and down-arrow are shown and Depth of Cut
recommended cutting conditions are indicated
Feed
* Upper is Metric (meter)
For Continuous Cutting= Cont. Lower is Inch
For Light Interruption= Light Int.
For Interruption= Heavy Int.
Rough=For Heavy Cutting
Upper and Lower limits of Middle=For Medium Cutting
Center Values of Recommended Cutting Conditions Recommended Cutting Conditions Finish=For Light Cutting
Description Key
Ceramic / CBN description that includes Edge specification (2 types of Tools for Turning Mill (HSK Tooling)
descriptions shown on the side and 3 types shown at the bottom)
ANSI Standard
Preface
Thank you very much for using “2015-2016 Kyocera Cutting Tools”.
A1~A20
Insert Grades
Summary of Insert Grades A2~A5
Turning A2~A3
Small Tools A3
Grooving A4
Cut-Off A4
Drilling A5
Milling A5
¢ Turning
Workpiece Steel Cast Iron
Stainless steel / Cast steel
Insert Grades
Material (Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
TN6010 TN6010
TN620 TN620
TN Series TN6020 TN6020
TN60 TN60 TN60
TN90 TN90
PV7020 PV7020
PV Series
PV90 PV90
MEGACOAT PV7010 PV7010 PV7005
(PV Series) PV7025 PV7025
MEGACOAT
NANO PV720 PV720
(PV Series)
CA510
CA515 CA6515
CA525 CA6525 CA4010
CA530 CA4115
CA Series CA5505 CA4120
CA5515 CA4505
CA4515
Coated Carbide
CA5525
CA5535
PR930 PR930
PR1005 PR1025
PR Series
PR1025 PR1125
PR1115
MEGACOAT PR1225 PR1225
(PR Series)
MEGACOAT PR1425 PR1425
NANO
(PR Series) PR1535 PR1535
KA30
KT66
A66N
Ceramic
PT600M
KS6050
CS7050
KW10
Carbide
GW15
KBN475
CBN KBN60M
KBN900
A2
A_edit.indd 2 05.10.2015 11:39:30
A
¢ Turning
Workpiece Non-ferrous Metals Difficult-to-cut Materials Hard Materials
Sintered Steel
Material (Aluminum / Non-ferrous metals / Non-metals) (Heat-resistant alloys / Ni-base heat-resistant alloys) (Hardened steel / Chilled cast Iron)
Insert Grades
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30
CA6515
CA Series
CA6525
Coated Carbide
PR Series PR1125
PR1305
MEGACOAT PR1310
(PR Series)
PR1325
MEGACOAT
NANO PR1535
(PR Series)
TN6010
Cermet
TN60
CF1 KT66
Ceramic KS6030 A66N
KS6040 PT600M
KBN510
CBN KBN525
KBN900
KBN05M
KBN10M KBN65M
MEGACOAT KBN25M KBN70M
KBN30M KBN570
KBN35M
NANO PR1535
(PR Series)
SW05
SW10
Carbide SW25
KW10 KW10
GW15 GW15
KPD001 KPD001
KPD010 KPD010
PCD
KPD230
KPD250
PR1025 PR1125
PR1115 PR1115
MEGACOAT PR1225 PR1225
(PR Series)
MEGACOAT
NANO PR1425 PR1425
(PR Series)
A3
A_edit.indd 3 05.10.2015 11:39:31
Summary of Insert Grades
A
¢ Grooving / Cut-Off
Workpiece Steel Cast Iron
Stainless steel / Cast steel
Material (Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
Insert Grades
MEGACOAT
PV7040 PV7040
(PV Series)
Cermet
TN6020 TN6020
TN Series TN60 TN60 TN60
TN90 TN90
TC40N TC40N
TC Series
TC60M TC60M
CR Series CR9025 CR9025
PR630 PR630
PR660 PR660
PR915 PR915 PR905
Coated Carbide
PR Series
PR930 PR930
PR1025 PR1025
PR1115
MEGACOAT PR1215 PR1215 PR1215
(PR Series) PR1225 PR1225
MEGACOAT
NANO PR1535 PR1535
(PR Series)
A65
Ceramic A66N
PT600M
KW10
Carbide
GW15
MEGACOAT PR1215
(PR Series) PR1225
Cermet TN60
A65
Ceramic A66N
PT600M
KW10 KW10
Carbide
GW15 GW15
KBN510
CBN KBN570
KBN525
KPD001 KPD001
PCD
KPD010 KPD010
A4
A_edit.indd 4 05.10.2015 11:39:33
A
¢ Drilling
Workpiece Steel Cast Iron
Stainless steel / Cast steel
Material (Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
Insert Grades
CA Series CA6535
PR660 PR660
Coated Carbide
PR Series
PR830 PR830
MEGACOAT PR1225 PR1225
PR1210
(PR Series) PR1230
MEGACOAT
NANO PR1535 PR1535
(PR Series)
KW10
Carbide
GW15
MEGACOAT PR1230
(PR Series)
KW10 KW10
Carbide
GW15 GW15
¢ Milling
Workpiece Steel Cast Iron
Stainless steel / Cast steel
Material (Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
TN60 TN60
Cermet
TN Series
TN100M TN100M
TC Series TC60M TC60M
CA Series CA6535 CA420M
Coated Carbide
PR Series PR905
MEGACOAT PR1210
(PR Series)
MEGACOAT
NANO PR1535 PR1535
(PR Series)
KW10 KW10
Carbide
GW25 GW25
CBN KBN525
KPD001 KPD001
KPD010 KPD010
PCD
KPD230
KPD250
A5
A_edit.indd 5 05.10.2015 11:39:34
Insert Grades
A
Cermet
Cermet
Insert Grades
· Superior wear and adhesion resistance MEGACOAT NANO on the special reinforcement cermet
MEGACOAT
TiCN
PV720 Gold · Application: First choice PVD coated cermet for steel machining, high efficient machining and high
(MEGACOAT NANO)
quality surface finish
PV7010 Blackish TiCN · Heat-resistant MEGACOAT on improved surface cermet with excellent wear resistance and toughness
(Super Micro-Grain) red (MEGACOAT) · Application: Stable and improved tool life in steel machining, excellent surface finish
MEGACOAT Cermet
K PV7005
Blackish
red
TiC+TiN · Heat-resistant MEGACOAT on cermet with excellent wear resistance
(MEGACOAT) · Application: High speed finishing of gray and nodular cast iron
Cast Iron
PV7010
PV720
High efficient machining and high quality surface finish
TN6010 (First choice)
PV7010 : Improved Surface Cermet + MEGACOAT
Stable and long tool life continuous machining of steel
PV7025
TN6020 ¢TN Series (Uncoated Cermet)
TN620 Coated Carbide
TN620 : Three types of special reinforcement technology realized
Low!Fracture resistance (Toughness)High the superior fracture resistance and wear resistance
Continuous Light Interruption Interruption TN6010 : Improved Surface Cermet
Insert Grades
Excellent fracture resistance with the surface-hardened layer using the gradient composition technology.
Good balance of stable wear resistance and fracture resistance by continuously-varied hardness.
TN620's inner structure has high toughness and
chipping resistance as well as thermal shock
resistance. And surface area has higher hardness
and wear resistance compared to the conventional
micro grain cermet A. (see attached chart)
0.20
PV720 Competitor C
0.15
0.10
Competitor D
0.05
0.00
0 10 20 30 40 50 60 70
Competitor E
Cutting time (min)
Cutting Conditions
SCM435 V=250m/min ap=1.0 mm f = 0.20mm/rev Wet CNMG120408PQ
0 500 1000 1500 2000 2500 3000 3500
Number of impacts
Cutting Conditions
PV720 Competitor C S45C V=250m/min ap=1.0mm
f = 0.20mm/rev Wet CNMG120408PQ (Internal evaluation)
Competitor D Competitor E
φ49 φ0
High melting point“ hybrid bonded phase” Surface finish comparison High speed
Low speed
Cutting Conditions
Combining the conventional cermet bonded phase (nickel, Workpiece Material : S10C
Vc=180~0m/min (Constant late)
cobalt) and the special high melting point metallic bonded phase. ap=0.5mm f=0.1mm/rev Wet CNMG120404 type
Improved adhesion resistance and better surface finish are
PV720 Competitor C Competitor D Competitor E
realized by higher thermal resistance of the bonded phase.
Surface Finish
Conventional bonded phase
A7
A_edit.indd 7 05.10.2015 11:39:39
Insert Grades
A
CVD Coated Carbide (Turning)
CVD Coated Carbide CVD (Chemical Vapor Deposition)
Insert Grades
Heater
carbide grades provide stable, efficient machining at high speeds or Product (Inserts)
CH4
Vacuum pump
H2
TiCl4
Features Trap
· Applicable from low to high speed machining and from finishing to roughing Features
1) Equally deposited on face
· Stable machining is achieved due to the superior toughness and crack resistance
2) Easy application for multilayer deposition
· Cutting times are reduced due to good chip control from effective chipbreakers 3) Enabling thick coating
Processing temperature:900~1100°C
¢ Application Map
l Steel l Stainless Steel
NEW CA6515
High
CA510
Cutting speed
Wear Resistance
Conve. P05
CA515
Grade CA6525
CA525 (First choice grade)
Conve. P15
Grade NEW PR1125
Low
Conve. P25
CA530
Grade
Conve. P35
Grade Continuous Light Interruption Interruption
Applications
Stability
A8
A_edit.indd 8 05.10.2015 11:39:42
A
CVD coated carbide grades for steel
CA5 Series
Insert Grades
Productivity Innovation Coating
New coating technology to provide longer tool life and stable machining
«
1 High Adhesion Strength of Coating Layer Ultra fine interface
«
2 High Hardness with Tougher a-Al O coating layer
2 3
Longer
tool life and stable machining by improved Special crystal control technology
adhesion strength Longer tool life due to high-aspect ratio of micro
40% improved adhesion strength columnar a-Al2O3 coating layer
«
3 Smooth and Flat Surface
«
4 New Carbide Substrate
Generates low cutting force and stable machining Special carbide substrate with deformation
Prevents adhesion (edge build-up) and sudden fracturing resistance at high temperature
10% improved hardness at high temperature
CA510
Good for high efficient machining
Special substrate with thermal deformation resistance along with a thick and tough coating layer
providing high wear resistance
Application: High speed and high efficiency steel machining
CA515 CA525
S
pecial substrate and tough coating layer providing S
pecial substrate and tough coating layer provides
thermal deformation and high wear resistance high wear and fracture resistance
Application: F or continuous to light interrupted Application: First choice for steel machining
steel machining (general use)
For high speed machining For stable and general machining
0.25
1
Competitor A 2
0.2
CA525 3
4
Conve. B 5
Nose wear (mm)
0.15 1
2
CA515 Conve. C
3
0.1 4
5
1
2
0.05 Competitor D
3
4
5
0 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000
0.0 6.0 12.0 18.0
Cutting Time (min) Number of shocks before chipping
CA530
Special tough substrate and tough coating layer providing high stability and wear resistance
Application: General to heavy interrupted machining (stability oriented)
A9
A_edit.indd 9 05.10.2015 11:39:43
Insert Grades
A
PVD Coated Carbide (for Turning)
PVD Coated Carbide (MEGACOAT / MEGACOAT NANO)
Insert Grades
Using a Physical Vapor Deposition coating technology, PVD coated carbide grades are
coated on a very tough carbide substrate and suitable for turning.
PR915 Bluish
TiAlN · Application: Stable and reliable high precision machining of steel
(Super Micro-Grain) violet
PR930 Reddish
TiCN · Application: Low machining speed, precise machining with sharp edge
(Super Micro-Grain) gray
Reddish · TiCN base PVD coated hard micro-grain carbide
PR1005 TiCN
gray · Application: Turning of free-cutting steel, longer tool life achieved through anti-adhesion performance
P PR1025
Reddish
TiCN · Application: General machining of steel and stainless steel, stable and longer tool life
gray
Steel
Purple · Superior anti-oxidation performance with well balanced wear resistance and toughness
PR1115 TiAlN
red · Application: Machining of steel and stainless steel, for grooving, cut-off and threading
Blackish · Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate
PR1215 MEGACOAT
red · Application: Superior adhesion resistance and longer tool life for steel and stainless steel machining
Blackish MEGACOAT · New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs superior wear resistance and high oxidation resistance
PR1425
red NANO · Application: Various applications of machining steel, High speed machining of stainless steel, extended tool life
Purple · Hard TiAlN base PVD coated super micro-grain carbide, superior toughness and heat resistance
PR1125 TiAlN
M red · Application: Finishing and light interrupted machining of stainless steel
Blackish · Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate
Stainless Steel PR1225 MEGACOAT
red · Application: Light interrupted to interrupted machining of stainless steel
K PR905
Bluish
violet
TiAlN
· Smooth fine surface PVD coated hard carbide with plastic deformation resistance
· Application: Suitable for machining gray and nodular cast iron
Cast Iron
0.3
Competitor A Competitor B
Competitor A
65 min.
0.2
Competitor B
PR1215 86 min.
0.1
PR1215
138 min.
0
0 20 40 60 80 100 120 140
<Cutting Conditions> Vc=150m/min, ae=1.5mm, f=0.1mm/rev,
Cutting Time (min) Wet, SNCM439, φ198φ48
A10
A_edit.indd 10 05.10.2015 11:39:45
A
¢ Properties of MEGACOAT NANO
40
Multi-layer composition of MEGACOAT MEGACOAT NANO
35
Hardness (GPa)
Insert Grades
30
TiCN MEGACOAT
25
TiAIN
20
TiN
15
10
400 600 800 1,000 1,200 1,400
Oxidation temperature (°C)
Prevents wear and fracture with high hardness (35GPa) and superior oxidation resistance (oxidation temperature: 1,150°C)
¢ Application Map
· Steel · Stainless Steel
High
[Vc=200m/min]
PR1425 High
PR1425
[Vc=150m/min]
Medium Medium
[Vc=150m/min] [Vc=100m/min]
Low Low
[Vc=50m/min] PR930 PR1225 [Vc=50m/min] PR930 PR1225
Continuous Light Interruption Heavy interruption Continuous Light Interruption Heavy interruption
Applications Applications
X300 X300
<Superior edge-sharpening performance and Smooth surface> <Delamination (coating peeling) and rough surface>
MEGACOAT Series (PR1225/PR1425) shows high edge sharpening performance and adhesion resistance.
2) New edge preparation technology (FET: Fine Edge Treatment) controls and 35
minimizes R horning and provides large tip rake angle, and thus prevents burrs
and notching.
35
A11
A_edit.indd 11 05.10.2015 11:39:47
Insert Grades
A
PVD / CVD Coated Carbide for Milling and Drilling
PVD Coated Carbide (MEGACOAT/MEGACOAT NANO)
Insert Grades
PVD coated carbide grades for milling and drilling are coated
on a very tough carbide substrate.
Because of the low process temperature compared with
CVD, it features no erosion of bending strength and less
deterioration of substrate.
· Improved high temperature stability and wear resistance by TiAlN base PVD coating
PR830 Gold TiAlN+TiN
· Application: Milling of steel
· Superior wear and oxidation resistant MEGACOAT coated on special carbide substrate
PR1210 Blackish red MEGACOAT
· Application: Highly efficient stable milling and drilling of gray and nodular cast iron
· New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs
Reddish MEGACOAT
PR1510
K
superior wear resistance and high oxidation resistance
green NANO
· Application: Highly fracture resistance and wear resistance for gray and nodular cast iron
Cast Iron
Micro columnar · Kyocera's unique crystal control technology and advanced layer adhesion CVD coating with superior
CA420M Gold TiCN+Al2O3+TiN wear resistance and toughness
(CVD) · Application: Milling of gray and nodular cast iron
S PR1535
Reddish
green
MEGACOAT
NANO
· Nano thin multi-layer coating [MEGACOAT NANO] improved wear resistance and stability
· Application: For milling of Ni-base heat-resistant alloys, titanium alloys and precipitation hardened
Heat-resistant Alloys
Titanium Alloys
stainless steel
S CA6535 Gold
Micro columnar
TiCN+Al2O3+TiN
· High heat-resistance and wear resistance with CVD coating
· Application: For milling of Ni-base heat-resistant alloys and martensitic stainless steel
Heat-resistant Alloys (CVD)
0.15 0.20
CompetitorA
0.12 0.16
Flank wear (mm)
Flank wear (mm)
Competitor A
CompetitorB
0.09 0.12
Competitor B
PR1525
0.06 0.08
PR1525
0.03 0.04
0 0
0 20 40 60 80 100 0 10 20 30 40
A12
A_edit.indd 12 05.10.2015 11:39:50
A
lN
ew grade for heat-resistant alloys and
difficult-to-cut materials
Insert Grades
CA6535 (CVD) For martensitic stainless steel and Ni-base heat-resistant alloys
1(:
PR1535 (PVD) For Ni-base heat-resistant alloys, titanium alloys and precipitation
hardened stainless steel
Suitable for variety of workpiece materials New Development
High Toughness
Stable machining by preventing sudden insert fracture Substrate
Suitable for high-efficiency machining
Competitor B(CVD)
0.25 0.25
0.20 0.20
Competitor A(CVD) KYOCERA
CA6535
0.15 0.15
KYOCERA
0.10 CA6535
0.10
0.05 0.05
0.00 0.00
0 5 10 15 20 25 0 5 10 15 20 25
Cutting Time [min] Cutting Time [min]
<Cutting Conditions> Vc=50m/min,ap=1.0mm,fz=0.15mm/t,WET <Cutting Conditions> Vc=300m/min,ap=2.0mm,fz=0.2mm/t,WET
A13
A_edit.indd 13 05.10.2015 11:39:58
Insert Grades
A
Carbide
Carbide
Insert Grades
Uncoated tungsten carbide grade is used in a variety of applications due to its superior
mechanical properties.
Features
· KW10: Suitable for machining cast iron with high hardness and toughness
· GW15,GW25 : Suitable for machining non-ferrous metals and non-metals
· SW series : Suitable for machining of titanium and titanium alloy
¢ Features of Carbide
Classification Symbol Color Main Component Advantages and Applications
A14
A_edit.indd 14 05.10.2015 11:39:59
A
Ceramic
Ceramic
Insert Grades
Ceramics inserts are capable of machining at high speeds. Recommended for
hard turning of hardened steel or rough to finish turning of cast iron and heat-
resistant alloys.
Features
· Excellent wear resistance enables high speeds machining of cast iron
· Ceramic maintains good surface finishes due to the low affinity to workpiece
materials
· Silicon nitride ceramic can machine cast iron with coolant due to its superior
thermal shock resistance
¢ Features of Ceramic
Main Component Coating Hardness of Fracture Toughness Transverse
Classification Symbol Color Advantages and Applications
(Coated Composition) Layer Substrate (GPa) (MPa·m1/2) Strength (MPa)
· Aluminum Oxide ceramic (Al2O3)
KA30 White Al2O3 - 17.5 4.0 750
· Application: Finishing of cast iron at high cutting speeds without coolant
K KS6050 Gray Si3N4 - 15.6 8.0 1,200
· Silicon nitride ceramic (Si3N4)
· Application: Roughing and interrupted machining of cast iron. Focusing on stability. (with or without coolant)
Cast Iron
Grayish Si3N4 · Silicon nitride ceramic (Si3N4) + CVD Coated Carbide (Special Al2O3 COAT)
CS7050 Thin coating 15.6 8.0 1,200
white (Special Al2O3 COAT) · Application: Finishing and continuous machining, and high speed and high efficient machining. (with or without coolant)
· Aluminum Oxide and Titanium Carbide ceramic (Al2O3+TiC)
K KT66 Black Al2O3+TiC - 20.1 4.1 980
· Application: Semi-roughing to finishing of cast iron, and hard materials
Cast Iron
Al2O3+TiC · TiN PVD coated Aluminum Oxide and Titanium Carbide ceramic (TiN coated Al2O3+TiC)
A66N Gold Thin coating 20.1 4.1 980
(TiN COAT) · Application: Semi-roughing to finishing of hard materials
H Blackish Al2O3+TiC · Heat-resistant MEGACOAT on Aluminum Oxide and Titanium Carbide ceramic (MEGACOAT Al2O3+TiC)
Hard Materials PT600M Thin coating 20.1 4.1 980
red (MEGACOAT) · Application: Semi-roughing to finishing of cast iron, hard materials and hardened roll materials
· SiAlON Ceramic with superior wear resistance and high resistance against boundary wear
KS6030 Gray SiAlON - 15.2 6.0 600
S · Application: Finishing to medium machining of heat-resistant alloys
· High stability SiAlON ceramic with wear resistance and fracture resistance
Heat-resistant Alloys KS6040 Brown SiAlON - 16.7 7.0 900
· Application: Roughing of heat-resistant alloys
¢ Application Map
l Cast Iron l Hard Materials l Heat-resistant alloys
KA30
CS7050 CF1
Low!Cutting speed"High
Low!Cutting speed"High
Low!Cutting speed"High
PT600M
PT600M A66N
1(:
KS6030
KT66 KS6050
KT66
KS6040
Low!Fracture resistance (Toughness)"High Low!Fracture resistance (Toughness)High Low!Fracture resistance (Toughness)High
Continuous Light Interruption Interruption Continuous Light Interruption Interruption Continuous Light Interruption Interruption
2000
Al2O3 Ceramic 30 TiCN
1600
20 TiN TiAIN
Carbide
1200
High Speed Steel Cermet
800 10
400
0 200 400 600 800 1,000 1,200 1,400
0
200 600 1,000 1,400 Oxidation temperature (°C)
Temperature (°C)
A15
A_edit.indd 15 05.10.2015 11:40:01
Insert Grades
A
CBN
CBN
Insert Grades
CBN (Cubic Boron Nitride) is second only to diamond in hardness, and is a synthetically
produced material with high thermal conductivity.
Features
· Superior wear resistance when machining hard materials
· Suitable for high speed machining of cast iron and sintered steel
· High thermal conductivity provides stable machining
¢ Features of CBN
Ave. grain size Hardness of Transverse
Classification Symbol Color Advantages and Applications
(μm) Substrate (GPa) Strength (MPa)
· Excellent wear resistance and crack resistance, non-coated CBN
KBN510 Black 2 28 1,000 · Application: Finishing and continuous machining of hardened die steel
KBN525 Black 1and under 25 1,250 · Application: General purpose for hardened steel
¢ MEGACOAT CBN
l Properties of PVD Coating l Advantages of MEGACOAT
40
Improved MEGACOAT
TiC MEGACOAT
Stability
Hardness (GPa)
30 TiCN
20 TiN TiAIN
Extended High Speed
Tool Life Machining
10
· Longer tool life and stable machining due to superior heat resistance and hardness.
0 200 400 600 800 1,000 1,200 1,400 · Stability improvement through prevention of crater wear (oxidation, diffusional wear)
Oxidation temperature (°C) · High thermal stability and surface smoothness provide excellent surface finish
¢ Application Map
l Hard Materials l Sintered Steel l Cast Iron
1(:
Low!Cutting speed"High
Low!Cutting speed"High
Low!Cutting speed"High
KBN900
KBN25M
1(:KBN570 KBN60M
KBN10M KBN30M KBN65B
KBN35M
Finishing Medium Roughing Finishing Medium Roughing Finishing Medium Roughing
Continuous Light Interruption Interruption Heavy interruption Continuous Light Interruption Interruption Continuous Light Interruption Interruption
A16
A_edit.indd 16 05.10.2015 11:40:03
A
PCD (Polycrystalline Diamond)
PCD (Polycrystalline Diamond)
Insert Grades
PCD (Polycrystalline Diamond) is a synthetic diamond sintered under high
temperatures and pressures.
Features
· Applicable for machining non-ferrous metals and non-metals
· No edge build-up provides high precision machining
· Diversified applications for machining of non-ferrous metals and non-metals
· Finished surface will be rainbow colored
(Because of polycrystalline diamond, a mirror-like finished surface will not be
obtained)
¢ Features of PCD
Ave. grain size
Classification Symbol Advantages and Applications
(μm)
· Super Micro-Grain PCD features cutting edge strength, wear resistance, fracture resistance, good edge-sharpening performance and longer, stable tool life
KPD001 0.5
· Application: High speed machining of aluminum alloys, brass, non-ferrous metals and non-metals including plastics, fiberglass and carbide
· Good wear resistance and toughness, good grindability
KPD010 10
N · Application: High speed machining of aluminum alloys, brass, non-ferrous metals and non-metals including plastics, fiberglass and carbide
· Superior abrasive wear resistance and toughness due to high density PCD with mixed rough and fine grains
Non-ferrous Metals KPD230 2-30
· Application: High speed machining of aluminum alloys, brass, non-ferrous metals and non-metals including plastics and fiberglass
¢ Applications
Non-ferrous Metals Difficult-to-cut Materials
Workpiece Material
(Aluminum / Non-ferrous metals / Non-metals) (Titanium / Titanium alloys)
Cutting Range Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30
KPD001 KPD001
KPD010 KPD010
Turning
PCD
Milling
KPD230
KPD250
KPD001
Ra (Pm)
1
Surface finish of conventional PCD
A17
A_edit.indd 17 05.10.2015 11:40:05
Insert Grades
A
Honeycomb structure CBN / Ceramic
Honeycomb structure CBN / Ceramic
Insert Grades
Features
· Honeycomb structure CBN / Ceramic combine a hard,
wear-resistant core and a tough shell into one insert.
· The tough shell stops cracks that form in the core.
· CBN is suitable for interrupted machining of
exceptionally hard material and ceramic is suitable Shell
for heat-resistant alloys
Conventional CBN A
Conventional CBN B
Conventional CBN A
Conventional CBN C
¢ Application Map
l Hard Materials l Heat-resistant Alloys
KBN05M CF1
Low!Cutting speed"High
Low!Cutting speed"High
1(:
KBN25M
KS6030
A18
A_edit.indd 18 05.10.2015 11:40:08
Grade Properties
A
¢ Cermet
Coating Hardness of Substrate Fracture Toughness Transverse Strength
Symbol Color Main Component Ratio
Layer (HV) (GPa) (MPa·m1/2) (MPa)
TN620 Gray TiCN - 6.9 1,550 15.2 9.0 2,500
TN6010 Gray TiCN - 6.5 1,700 16.7 7.0 2,000
Insert Grades
TN6020 Gray TiCN - 6.4 1,500 14.7 10.0 2,500
TN60 Gray TiCN+NbC - 6.6 1,600 15.7 9.0 1,760
TN90 Gray TiCN+NbC - 6.4 1,450 14.2 10.0 1,960
TN100M Gray TiCN+NbC - 6.7 1,520 14.9 10.5 1,860
TC40N Gray TiC+TiN - 6.0 1,650 16.2 9.0 1,570
TC60M Gray NbC - 8.1 1,500 14.7 10.5 1,670
¢ Carbide
Hardness of Substrate Fracture Toughness Transverse Strength
Symbol Color Main Component Ratio
(HV) (GPa) (MPa·m1/2) (MPa)
KW10 Gray WC+Co 15.0 1,650 16.2 10.0 1,470
GW15 Gray WC+Co 14.7 1,700 16.7 11.0 3,000
GW25 Gray WC+Co 14.5 1,600 15.8 13.0 3,400
SW05 Gray WC+Co 15.0 1,790 17.5 9.5 2,350
SW10 Gray WC+Co 14.8 1,720 16.8 9.0 2,450
SW25 Gray WC+Co 14.7 1,370 13.4 16.0 3,100
A19
A_edit.indd 19 05.10.2015 11:40:08
Insert Grades
A
¢ Insert Material Selection Table
Cutting P M K N S H Sintered
Applications
Range Steel Stainless steel Gray Cast Iron Nodular Cast Iron Non-ferrous Metals Heat-resistant Alloys Titanium Alloys Hard Materials Steel
Finishing TN6010
TN620 TN620 KBN475
Insert Grades
A20
A_edit.indd 20 05.10.2015 11:40:15
Turning Indexable
Inserts
B1~B95
Turning Indexable Inserts Identification System B2
Insert Color B3
Chipbreaker Selection B4~B12
Negative Inserts B4
Positive Inserts B10
H Hexagon
B O Octagon
P Pentagon Symbol Tolerance (mm)
S Square (Class) Corner Height Thickness I.C. Size
Insert
T Triangle A ±0.025 Symbol Hole Hole Shape Shape
Chipbreaker
±0.005
C 80° Rhombic F ±0.013 N No
D 55° Rhombic Symbol Relief Angle C ±0.025 ±0.025
±0.013 R No - One Sides
E 75° Rhombic
Insert (Turning)
ISO
(metric)
C N M G 12 04 08 PG
(1) (2) (3) (4) (5) (6) (7) (8)
ANSI (inch)
C N M G 4 3 2 PG
(1) (2) (3) (4) (5) (6) (7) (8)
(5) Edge Length Symbol (5) I.C. Size (6) Thickness Symbol (7) Corner-R(rH) Symbol (8) Manufacturer’s Option
(ISO) I.C. (ANSI) ISO ANSI ISO ANSI
Size Hand Symbol
C D R S T V W (mm) IC Size Symbol Thickness Symbol Thickness Symbol Corner-R (rH) Symbol Corner-R (rH) Symbol Chipbreaker
(inch) (mm) (inch) (mm) (inch) Symbol, etc.
03 04 03 06 3.97 5/32 12 1.59 01 1/16 1 Sharp Corner 00 .000 00
04 05 04 08 08 4.76 3/16 15 1.98 T1 5/64 12 0.03 003 .001 01
05 5 2.38 02 3/32 15 0.05 005 .002 013
05 06 05 09 03 5.56 7/32 18 2.78 T2 - - 0.1 01 .004 02
06 6 3.18 03 1/8 2 0.2 02 .008 05
06 07 06 11 11 04 6.35 1/4 2 3.97 T3 5/32 25 0.4 04 1/64 1
08 09 07 13 05 7.94 5/16 25 4.76 04 3/16 3 0.8 08 1/32 2
08 8 5.56 05 7/32 35 1.2 12 3/64 3
09 11 09 09 16 16 06 9.525 3/8 3 6.35 06 1/4 4 1.6 16 1/16 4
12 10 10 7.94 07 5/16 5 2.0 20 5/64 5
12 12 9.525 09 3/8 6 2.4 24 3/32 6
12 15 12 12 22 22 08 12.7 1/2 4 2.8 28 7/64 7
16 19 15 15 27 27 10 15.875 5/8 5 T 3.2 32 1/8 8
16 16 00
19 23 19 19 33 33 13 19.05 3/4 6 Round insert
(inch)
Round insert 0
or
20 20 MO
T
22 27 22 38 22.225 7/8 7 (metric)
25 25 Thickness displayed as the distance between
25 31 25 25 44 44 17 25.4 1 8 bottom surface and highest point on cutting edge.
32 38 31 31 54 54 21 31.75 1-1/4 10
32 32
· Expressed as edge length for ISO.
· ANSI expresses the inscribed circle diameter in inches.
l Positive Insert Identification System l When a minus tolerance is specified for the corner-R(rε)
If a minus tolerance is specified for the corner-R(rε) as
CCGT060201M E R - U CCGT060201M F P - GF shown in the Fig.1, using an insert with corner-R(rε)=0.2 mm
Minus tolerance Minus tolerance may result in larger radius than specified.
for Corner-R(rε) for Corner-R(rε) Use an insert the corner of which R(rε) has a minus
With Honing Sharp edge
tolerance.
R0.2 or less
B2
B2-3-2_edit.indd 2 15.10.2015 11:42:50
lFeatures of insert with tolerance symbol of “E” Class lHigh Quality Ground Insert “Super Fine”
· Applicable for mechatronics, electronics and high precision machined parts
nsert “E” Class Turning Insert · Sub-micron accuracy possible
B
grounding · Accuracy of index position after insert replacement
Thickness Tolerance
High Quality Ground Insert “E” Class Turning
· Reduced micro chipping during edge grounding · Accuracy of index position after in
±0.13mm ±0.025mm · Less adhesion
Thicknes
· Long tool life
Insert (Turning)
(Conventional) ±0.13mm
(Conventional)
Corner-R (rH) Tolerance
Corner-R (
R ±0.1mm ±0.02mm
R
(rH) ±0.1mm
(rH)
(Conventional) (Conventional)
¢ Insert Color
lCermet, MEGACOAT NANO Cermet, MEGACOAT Cermet and PVD Coated Cermet lMEGACOAT (PVD Coated Carbide)
MEGACOAT NANO PVD Coated
Cermet MEGACOAT Cermet MEGACOAT
Cermet Cermet
1(:
Grades
Grades
1(:
TN100M
PR1210
PR1215
PR1225
PR1230
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PV7040
PV7020
TC60M
TC40N
TN620
PV720
TN60
PV90
Insert Color
Insert Color
lCVD Coated Carbide and PVD Coated Carbide lMEGACOAT NANO (PVD Coated Carbide)
MEGACOAT
CVD Coated Carbide PVD Coated Carbide
NANO
1(: 1(:
Grades
Grades
CA55 series
CA40/CA41 series
CA420M
PR1005
PR1025
PR1115
PR1125
PR1425
PR1510
PR1525
PR1535
CA510
CA515
CA525
CA530
PR660
PR830
PR905
PR915
PR930
series
series
CA65
CA45
Insert Color
Insert Color
1(:
lCeramic
Silicon Nitride CVD Coated Silicon SiAlON Honeycomb
Aluminum Oxide Ceramic PVD Coated Ceramic MEGACOAT Ceramic
Ceramic Nitride Ceramic Ceramic structure Ceramic
Grades
1(:
PT600M
KS6050
CS7050
KS6030
KS6040
KA30
A66N
KT66
CF1
A65
Insert Color
KBN65B
KBN475
KBN510
KBN525
KBN570
KBN900
KPD001
KPD010
KPD230
KBN..M
GW15
GW25
KW10
SW05
Insert Color
Insert Color
B3
B2-3-2_edit.indd 3 15.10.2015 11:42:53
Chipbreaker Selection (Negative Inserts)
¢ Steel
1 Molded Chipbreaker
B Cutting
Range
Name Design Advantages
Cutting
Range
Name Design Advantages
Finishing
Finishing (With Wiper Edge)
Wiper Insert.
Finishing
to light
Double 10°
GP machining.
feed rate Good chip
is available
Insert (Turning)
0.09 control.
for finishing
WP 5°
to light
20° Sharp cutting
Finishing-Medium
machining, 0.1 performance
while with 3-D rake
maintaining a HQ 15°
angle and
smooth finish. double projection
design.
Finishing-Medium (With Wiper Edge)
Wiper Insert.
0.16 Double 0.1
Good chip
Finishing-Medium
feed rate
8° 7° control for
possible while
varied ap
maintaining a
WQ CQ such as
0.3 smooth finish. 0.12
copying.
High efficiency
4° 12° Applicable for
and good chip
up facing.
control.
3-step dot
Finishing-Medium (Up Facing)
structure
Improved chip
realizes stable 0.1
curing at small
chip control at
7° machining and
a wide range
Finishing
(Steel) (Steel / Edge Length=12, 16) (Steel / Edge Length=12) (Steel / Edge Length=16)
5 5 5 10
Standard
WQ 4 4 PG GT 8 PS(HS)
4
Corner-R(rH)=1.2 GP(Including DP) PS
ap (mm)
ap (mm)
CQ
ap (mm)
3 3 (HS) 6
ap (mm)
3
PQ
CJ Standard
2 2 2 4
PP
1 WQ 1 1 2
GS PT CQ
WP HQ
0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
B4
B4-5-2_edit.indd 4 15.10.2015 11:43:39
Cutting
Range
Name Design Advantages
Cutting
Range
Name Design Advantages B
Insert (Turning)
continuous design and
GS 0.12 machining
GT smooth chip
0.1
and light 20° control even at
27° 8° 12°
interrupted 5° high feed rate
machining. machining.
General
15°
5° purpose 0.25 Low cutting
Roughing
chipbreaker. force and
More stable 14° suitable for
PS 5°
0.25 due to large large ap
15°
5° contact roughing.
surface.
For roughing
0.2 of steel.
Medium - Roughing
15° Suitable
5° General
0.4 for heavy
Roughing
purpose 20°
interrupted
HS chipbreaker. PH
0.2
machining and
Applicable to
15° for workpieces
5° copying.
with scale
due to strong
cutting edge.
Single Sided Roughing (High Feed Rate)
Medium-Roughing (High Feed Rate)
0.37
0.28
5° 22° Roughing and
21° Low cutting
high feed rate
force at high
operation.
PT 0.36 feed machining. PX Low cutting
Land support 0.34
13° 22° force
structure. 0°
chipbreaker.
(Steel / Edge Length=12) (Steel / Edge Length=16) (Steel / Edge Length=12,16,19) (Steel)
5 10 12 12
Standard PH(19)
4 PG GT 8 10 10 PX(19)
PS(HS)
PH(16)
PS 8 8 PX(16)
ap (mm)
ap (mm)
3 (HS) 6
ap (mm)
ap (mm)
Standard 6 6
2 4
4 4
PH(12)
1 2
CQ 2 2 PX(12)
GS PT
0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
B5
B4-5-2_edit.indd 5 15.10.2015 11:43:43
Chipbreaker Selection (Negative Inserts)
¢ Stainless Steel / Heat-Resistant Alloy / Titanium Alloy
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
B Large rake
23° Sharp cutting
angle and
0.15 performance
Finishing
Finishing
circular edge
and low
MQ line. GU 20°
cutting force
Low cutting 5°
15° due to 3-D
force and good
Insert (Turning)
rake angle.
chip control.
0.25
Medium - Roughing Medium - Roughing Medium - Roughing
13° Smooth
chipbreaker
geometry
TK
improves chip flow
9° with less adhesion.
Large curled chips.
lStainless Steel
lApplicable Chipbreaker Range (ap indicates radius) lApplicable Chipbreaker Range (ap indicates radius)
MU 3
ap (mm)
3
2
2
1 GU
1
MQ MS
0.1 0.2 0.3 0.4 0.5
0.1 0.2 0.3 0.4 0.5
f (mm/rev)
f (mm/rev)
ap (mm)
MU
2 2 MQ
MQ MS
MS
1 1
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)
B6
B6-7_edit.indd 6 15.10.2015 11:44:20
¢ Steel (Copying / Undercutting , Varied ap)
Cutting
Range
Name Design Advantages lApplicable Chipbreaker Range (ap indicates radius)
(Steel) B
Finishing-Medium
4
13° Good chip control
3
ap (mm)
for varied ap such
VF
as copying and 2
undercutting. VF
3°
Insert (Turning)
1
ap (mm)
ap (mm)
Sharp cutting performance 3 3
SK
equivalent to positive inserts. FP-TK
13° 2-step dot design provides 2 2 FP-TK
FP-SK : Polished reliable chip control at various ap.
Sharp Edge 1 1
-SK : Honed FP-SK,SK FP-SK,SK
For medium to high feed 0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25
f (mm/rev) f (mm/rev)
rate in automatic lathes
(When machining workpieces
Medium-Roughing
13°
of medium to large dia.)
Superior cutting performance
FP-TK achieved by sharp edge and
9° polished surface.
Smooth chipbreaker
geometry improves chip
flow with less adhesion.
Large curled chips.
Medium
0.18
0.2 Consistent
Short chips
4° chip breaking
when finishing 7°
Roughing
Finishing
when
due to sharp
XP 0.11 XS roughing due
cutting and
to special rake
special 3°
8° face and rake
design.
angle design.
XP-T
1 XF XP
XQ
B7
B6-7_edit.indd 7 15.10.2015 11:44:25
Chipbreaker Selection (Negative Inserts)
¢ Cast Iron
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
B
Standard (without Symbol)
Standard
Chipbreaker
chipbreaker for
0.25 for heavy
continuous to 0.3
interrupted
14° light interrupted
5° GC 14° machining
machining of
of cast iron.
Insert (Turning)
cast iron.
Stability Oriented
chipbreaker)
force)
Chipbreaker for
roughing of cast
High feed rate
0.18 iron.
chipbreaker for 0.4
20° Suitable for
continuous to
C 15° PH heavy interrupted
light interrupted
Sharp Cutting Oriented
workpieces with
cast iron.
scale due to strong
cutting edge.
0.42
Standard ¢ Chipbreaker Selection (Negative Inserts)
chipbreaker for
15°
light interrupted
LowHigh
stability)
C
ZS
Without Chipbreaker
¢ Non-ferrous Metals
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
Medium - Roughing
5
(Non-ferrous Metals)
A3 Chipbreaker AH Chipbreaker
4 d=2mm
ap=2mm d=3mm
ap=2mm
ap (mm)
3 f=0.2mm/rev f=0.2mm/rev
2
AH
d=2mm
ap=2mm d=3mm
ap=2mm
A3
1
f=0.3mm/rev f=0.3mm/rev
0.1 0.2 0.3 0.4 0.5
f (mm/rev)
B8
B8-9-2_edit.indd 8 15.10.2015 11:45:04
¢ Steel
2 Ground Chipbreaker
Cutting
Range
Name Design Advantages
Cutting
Range
Name Design Advantages B
Sharp edge
Suitable
and less 2.8 for general
Insert (Turning)
Roughing
Finishing
R2.5
14° machining at Large rake
feed rate 0.15 angle and
to 0.25mm/rev. suitable for
stainless steel.
4 4 8
C
B(Y)
ap (mm)
ap (mm)
ap (mm)
3 3 6
2 2 4 D
B S
C
1 S 1 2
25R
0.1 0.2 0.3 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8
f (mm/rev) f (mm/rev) f (mm/rev)
B9
B8-9-2_edit.indd 9 15.10.2015 11:45:06
Chipbreaker Selection (Positive Inserts)
¢ Steel
1 Molded Chipbreaker
B Cutting
Range
Name Design Advantages
Cutting
Range
Name Design Advantages
Available
Consistent
Minute ap
Finishing
20° for minute 14° chip breaking
CF ap (0.02 DP performance
to 0.2mm)
for finishing.
Insert (Turning)
finishing.
Chips
Finishing
Finishing
fragmented in 20°
7.5° Good chip
GF small pieces GP control.
in machining of
small ap.
Enables machining
Finishing-Medium
Finishing
GQ optimum chipbreaker varied ap
VF such as
width according to the
cutting depth. 3° copying and
undercutting.
Sharp cutting
performance due to
Finishing
Applicable
CK without hand
20° for two direction
0.15
machining on Chipbreaker
Medium
Good chip
17° evacuation at
wide range by
GK
Standard (without Symbol)
chipbreaker
17° 6°
pocket. for medium
machining
range.
1st. Recommendation at
0.05
steel finishing.
10°
Finishing
ap (mm)
General purpose 3
ap (mm)
ap (mm)
3 3
GQ 2 2
GK 2
ap (mm)
2 2
SK 1 1 1
1 GF 1 Finishing
PP PP
CF 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4 0 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
ap (mm)
XQ
ap (mm)
0.2 2 2 2 2
ap (mm)
ap (mm)
HQ
HQ
0.1 CF 1 1 VF 1 1
VF
XP (DP)
GP
0.05 0.1 0.15 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
B10
B10-11-2_edit.indd 10 15.10.2015 11:46:45
¢ Steel
2 Ground Chipbreaker
Cutting
Range
Name Design Advantages
Cutting
Range
Name Design Advantages B
Lead (Without Indication)
Finishing
14° force. Narrow
finishing to
A 17° chipbreaker
light machining
width and
Insert (Turning)
with low cutting
consistent chip
force.
control.
Finishing-Medium
1.5 chipbreaker for
control at
Finishing
Applicable
Sharp cutting 2.2
Medium
Medium
Y machining.
and good C 14° Good chip
surface finish.
flow and less
resistance.
Slant
chipbreaker
Low Feed
Sharp cutting
Medium
14°
width and chip 3° performance
J control at various H
and small
ap. Suitable for curled chips.
automatic lathes.
30°
feed rate and W
U varied ap with ~ R
low cutting
D
force.
(Steel / Edge Length=07) (Steel / Edge Length=11) (Steel) (Steel / Edge Length=11,16)
4 4 4 4
H (11)
3 3 U / USF 3 3
H (16)
ap (mm)
ap (mm)
ap (mm)
ap (mm)
U / USF
2 2 2 2
J J / JSF B
A C
1 1 1 1
F / FSF
F / FSF
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
B11
B10-11-2_edit.indd 11 15.10.2015 11:46:48
Chipbreaker Selection (Positive Inserts)
¢ Low Carbon Steel (Pipe / Rolled Plate / Rolled Steel)
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
B
Wide chip
0.05 control
Consistent
Finishing-Medium
range and
chip breaking 20°
sharp cutting
Finishing
20° performance
performance.
XP even for low XQ
Suitable
Insert (Turning)
4
(Low Carbon Steel) XP Chipbreaker XQ Chipbreaker
3
1.0 2.5
ap (mm)
2
0.75
ap (mm)
2.0
XQ
1
ap (mm)
XP 0.5 1.5
¢ Stainless Steel
Cutting
Name Design Advantages lApplicable
Chipbreaker Range (ap indicates radius)
Range
at internal
turning. Small 1
Finishing
curled chips. MQ
MQ 0.2 Prevents chip
entanglement 0.1 0.2 0.3 0.4
7° with toolholder
f (mm/rev)
and stabilizes
surface
roughness.
¢ Non-ferrous Metals
Cutting
Name Design Advantages lApplicable
Chipbreaker Range (ap indicates radius)
Range
Positive chip
AH Chipbreaker
Finishing-Medium
AH
force.Polished
surface reduces 2
adhesion. A3
1
Large rake
Finishing-Medium
angle, smooth
0.1 0.2 0.3 0.4
30° chip flow and
f (mm/rev)
A3 less adhesion.
Sharp edge
and good
surface finish.
B12
B12-13-2_edit.indd 12 15.10.2015 11:47:33
How to read pages of “Turning Inserts”
¢ How to read pages of “Turning Inserts”
· Ref. to below for page contents of “Turning Inserts” Recommended grades
Classification of usage
T:Interruption / 1st Choice for each applications B
· Some contents are same in Chapter C are shown here.
S:Interruption / 2nd Choice
Q:Light Interruption / 1st Choice
P:Light Interruption / 2nd Choice
N:Continuous / 1st Choice
O:Continuous / 2nd Choice
Insert (Turning)
(In case hardness is under 45HRC)
Alloy Steel
M NQ P Stainless
Steel
S NT Gray Cast
Iron
K
ϕd
Insert Shape
A
P NT Nodular
Cast Iron
Non-ferrous
Negative N Metals
T OP P Heat-resistant
Alloys
S
80
Titanium
°
Alloys
Hard
H Materials
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
rε PV90
Explanation for inserts
With Wiper Edge
F66
Finishing-Medium
GP
4 WQ
ap (mm)
Corner-R(rH)=1.2 3 PQ 3
ap (mm)
3
CJ GS
2 2
ap (mm)
2 PP
GP HQ
1 1 1
WQ
WP HQ
0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)
Applicable Toolholder
B13
B12-13-2_edit.indd 13 15.10.2015 11:47:34
Turning Indexable Inserts How to read pages of “Turning Inserts” B13
(mm) (mm)
¢80° Rhombic / Negative with Hole Description A T ϕd Description A T ϕd
CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35 6.35
CN_1204_ 12.70 4.76 5.16 CN_1906_ 19.05 6.35 7.94
B Free-cutting
steel
P
QNP QNP ONQT PS Carbon Steel /
rH
Alloy Steel
M NQ P Stainless
Steel
S NT Gray Cast
Iron
K
ϕd
A P NT Nodular
Cast Iron
Non-ferrous
Negative N Metals
T OP P Heat-resistant
Alloys
S
80
Titanium
°
Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
rε
With Wiper Edge
F66
Finishing-Medium
1 2 3
Applicable Chipbreaker
GP
4 WQ
ap (mm)
Corner-R(rH)=1.2 3 PQ 3
ap (mm)
3
CJ GS
2 2
ap (mm)
2 PP
GP HQ
1 1 1
WQ
WP HQ
0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)
rH
Alloy Steel
M NQ Q P Stainless
Steel
S Gray Cast
Iron
K
ϕd
A P Nodular
Cast Iron
Non-ferrous
N Metals Negative
T OP Q P Heat-resistant
Alloys
S
80
Q Titanium
°
Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
rε
D8
CNMG 120404TN-V 0.4 N
Medium
F61
1
120408TN-V 0.8 N F65
F66
Insert (Turning)
120408GS 0.8 N NN NNNN NN
120412GS 1.2 N NNNN NN
Medium - Roughing
D8
CNMG 120408PT 0.8 NNNNNNNNNN F61
120412PT 1.2 NNNNNNNN N F65
F66
CNMG 160608PT 0.8 NNNNNNNNNN
160612PT 1.2 NNNNNNNN N D8
160616PT 1.6 NNNNNNNN N
D8
CNMG 120408GT 0.8 N NN NNNN NN F61
120412GT 1.2 NN NNNN NN F65
F66
1 2
Applicable Chipbreaker
4 PG
(Steel)
3 PS PS(HS)
ap (mm)
Range
TN-V 3 (HS) 6
ap (mm)
ap (mm)
2 Standard
2 4
1
1 GS 2
PT CQ
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
0.2 0.4 0.6 0.8 1.0
f (mm/rev)
f (mm/rev)
f (mm/rev)
rH
Alloy Steel
M NQ P Stainless
Steel
N S NT Gray Cast
Iron
K
ϕd
A
O P NT Nodular
Cast Iron
Non-ferrous
Negative N Metals
T OP P Heat-resistant
Alloys
S
80
Titanium
°
Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
rε
2
CNMG 190608 0.8 NN NN UU
190612 1.2 NNNN NNN NN UU -
190616 1.6 NNNN NNN NN U
D8
CNMG 120408PH 0.8 NNNN NNN NN
F61
120412PH 1.2 NNNN NNN NN
F65
120416PH 1.6 NNNN NNN NN F66
D8
CNMM 120408PX 0.8 NNNN NNN
F61
120412PX 1.2 NNNN NNN
Single Sided / Roughing / High Feed Rate
F65
120416PX 1.6 NN NNN F66
1 2 3 4
Applicable Chipbreaker
8
4 PG PH(16) PX(16)
8 8
PS
ap (mm)
Range
6
ap (mm)
ap (mm)
3 (HS)
ap (mm)
6 6
4
2 4 4
2 PH(12)
1 GS 2 2 PX(12)
Standard (16)
PT
0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev)
f (mm/rev)
rH
Alloy Steel
M PQ Stainless
Steel
S Gray Cast
Iron
K
ϕd
A P Nodular
Cast Iron
Non-ferrous
N Metals Negative
Heat-resistant
T S
Alloys
80
Titanium
°
Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
rε
1(:
Low Carbon Steel
Finishing / Small ap
Ceramic
Low Carbon Steel
Insert (Turning)
120408XP 0.8 N N N N N N N NN NNNN NN
D8
Finishing F61
1
F65
Low Carbon Steel
F66
CNMG 120404XQ 0.4 N N N N N N N NN NNNNNNN
120408XQ 0.8 N N N N N N N NN NNNNNNN
Medium
Low Carbon Steel
Roughing
1(:
Finishing-Medium
F65
CNGG 120404FP-TK 0.4 NN F66
120408FP-TK 0.8 NN
Sharp Edge / Polished
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1 2
Applicable Chipbreaker
4 4 4
ap (mm)
Range
3
ap (mm)
ap (mm)
3 3
FP-TK
2 2 2 FP-TK
XP XS
XP-T 1 1
1 XF XQ FP-SK FP-SK
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25
0.1 0.2 0.3 0.4 0.5 f (mm/rev) f (mm/rev)
f (mm/rev)
rH
Alloy Steel
M NQ Q P Stainless
Steel
Gray Cast
Iron
K
ϕd
A Nodular
Cast Iron
Non-ferrous
Negative N Metals
T OP NPSQ P Heat-resistant
Alloys
S
80
Q P Titanium
°
Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
rε
Stainless Steel / Heat-Resistant Alloys
Ceramic
CNMG 120404TK 0.4 NN NNN N
120408TK 0.8 NN NNN N
Insert (Turning)
D8
Medium - Roughing F61
F65
Stainless Steel / Heat-Resistant Alloys
F66
CNMG 120404MQ 0.4 NN NNNN N N
120408MQ 0.8 NN NNNN N N
1
Finishing-Medium
F61
120408MU 0.8 NN NNNN N N F65
120412MU 1.2 NN NNN N F66
CNMG 160608MU 0.8 NN NN N
160612MU 1.2 NN NN N D8
160616MU 1.6 NN NN N
CNMG 190612MU 1.2 NN
-
Medium-Roughing 190616MU 1.6 NN
1
Applicable Chipbreaker
4 4
4
HU MU
ap (mm)
ap (mm)
Range
3
ap (mm)
3 3
2 MU(19)
2 2
MU 1
1 1
MQ MS
GU MS
Heat-Resistant Alloys 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
0.1 0.2 0.3 0.4 0.5
Titanium Alloys f (mm/rev)
f (mm/rev) f (mm/rev)
B6
rH
Alloy Steel
Stainless
M Steel
N S NT S Gray Cast
Iron
K
ϕd
A O P NT Nodular
Cast Iron
N T Non-ferrous
Metals Negative
Heat-resistant
T S
Alloys
80
S Titanium
°
Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Right-hand
CNMG 120404C 0.4 N NN UU D8
120408C 0.8 N NN UU F61
Cast Iron
Ceramic
Cast Iron
Insert (Turning)
120412ZS 1.2 N NNUUU
Roughing
Cast Iron
Roughing
Medium-Roughing
1 2
Applicable Chipbreaker
8 4
C (Standard) AH
PH
Range
GC
ap (mm)
ap (mm)
6 3
(Interruption /
heavy Interruption)
4 ZS 2
2 1 A3
0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)
rH
Alloy Steel
Stainless
M Steel
S Gray Cast
Iron
K
ϕd
A Nodular
Cast Iron
Negative N T Non-ferrous
Metals
Heat-resistant
T S
Alloys
80
S Titanium
°
Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Right-hand
090404&-S 0.4 N N R L
090408&-S 0.8 N
Surface Roughness Oriented D8
F66
Ceramic
CNGG 090404& 0.4 L
Insert (Turning)
090408& 0.8 L
Medium
D8
CNGG 120404&-25R 0.4 N N N F61
120408&-25R 0.8 N N N F65
Low Cutting Force F66
Medium - Roughing
1
Applicable Chipbreaker
4 & 4
(Without Indication)
Range
ap (mm)
ap (mm)
3 3
Z
2 2
1 S 1
25R
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)
rH
Alloy Steel
M NQ P Stainless
Steel
S Gray Cast
Iron
K
Id
A
P Nodular
Cast Iron
Non-ferrous
N Metals Negative
OP P Heat-resistant
T S
Alloys
Titanium
55° Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
rε
Insert (Turning)
150612PP 1.2 NNN NNN NNNN
D10
DNMG 150402GP 0.2 N N N N N N N NN NNNN NN D11
Finishing
1(: D10
DNMG 150404PQ 0.4 N N N NNN NNNN NN D11
150408PQ 0.8 N N N NNN NNNN NN F62
Finishing-Medium
D10
Finishing-Medium
1
Applicable Chipbreaker
4 GP
(Steel / Edge Length=11) PQ
Range
CQ
ap (mm)
3 3
HQ CJ
ap (mm)
2 2
PP
HQ
1 1
GP
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)
rH
Alloy Steel
M Q Stainless
Steel
S Gray Cast
Iron
K
Id
A
P Nodular
Cast Iron
Non-ferrous
Negative N Metals
Q Heat-resistant
T S
Alloys
55° Q Titanium
Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
rε
D10
DNMG 150404CQ 0.4 N N N N N N N NN NNNNNNNN D11
Finishing-Medium / Up Facing
D10
D11
Finishing-Medium / Up Facing
D10
DNMG 150404TN-V 0.4 N D11
Medium
F62 2
150408TN-V 0.8 N F68
F69
D10
Medium - Roughing
1(: D10
DNMG 150404PG 0.4 N N NNNN N
D11
150408PG 0.8 N N NNNN N
F62
150412PG 1.2 N N NNNN N
Medium - Roughing
F68
150416PG 1.6 NNNN F69
1 2 3
Applicable Chipbreaker
4 4 PG
GP
PQ PS
(Steel)
Range
(HS)
ap (mm)
3
ap (mm)
3 CQ 3
TN-V
HQ CJ
2
ap (mm)
2 2
PP GS
1 1 1
GS(11) PT
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)
rH
Alloy Steel
M NQ P Stainless
Steel
N S NT Gray Cast
Iron
K
Id
A
O P NT Nodular
Cast Iron
Non-ferrous
N Metals Negative
OP P Heat-resistant
T S
Alloys
Titanium
55° Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
rε
1.2 F68
150416PS 1.6 NN F69
DNMG 150604PS 0.4 N NN NNNN NN UN N D10
150608PS 0.8 N NN NNNNNNNNNN N Ceramic
D11
150612PS 1.2 O NN NNNNNNNNNN
F62
150616PS 1.6 NNNN NN
Insert (Turning)
D10
DNMG 150404HS 0.4 NN NN NN D11
150408HS 0.8 NN NN NN F62
Medium - Roughing
D10
Medium-Roughing / High Feed Rate
D11
DNMG 150408PT 0.8 NNNNNNNN N
F62
150412PT 1.2 NNNNNNNN N F68
F69
1
D10
DNMG 150608PT 0.8 NNNNNNNN U
D11
150612PT 1.2 NNNNNNNNN
F62
D10
Medium-Roughing / High Feed Rate
D11
DNMG 150408GT 0.8 N NNNN NN
F62
150412GT 1.2 N NNNN NN F68
F69
D10
DNMG 150608GT 0.8 U NNNN NN
D11
150612GT 1.2 NNNN NN
F62
D10
DNMG 150404 0.4 N N N N N N N N NNNNNNN NNUUU D11
150408 0.8 N N N N N N N N N NNNNNNNN NNUUU F62
150412 1.2 N NNUUU F68
Roughing
F69
1
Applicable Chipbreaker
(Steel)
5
Standard GT
ap indicates radius
4 PG
PS
Range
(HS)
ap (mm)
2
GS
1
GS(11) PT
rH
Alloy Steel
Stainless
M PQ Steel
Gray Cast
NT Iron
K
Id
Nodular
NT
A
Cast Iron
Non-ferrous
Negative N Metals
Heat-resistant
T S
Alloys
Titanium
55° Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
re
D10
DNMG 150408PH 0.8 NNNN NN NN D11
150412PH 1.2 NNNN NN NN F62
150416PH 1.6 NN NN F68
Roughing
F69
DNMG 150608PH 0.8 NNNN NNN NN D10
150612PH 1.2 NNNN NNN NN D11
Ceramic 150616PH 1.6 NNNN NN F62
D10
1
Single Sided / Roughing / High Feed Rate
1(:
Low Carbon Steel
D10
DNMG 150604XP 0.4 N N
D11
Finishing
150608XP 0.8 N N F62
2
D10
DNMG 150404XQ 0.4 N N N N N N N NN NNNN NN D11
Low Carbon Steel
F62
150408XQ 0.8 N N N N N N N NN NNNN NN F68
F69
D10
DNMG 150604XQ 0.4 N N
D11
150608XQ 0.8 N NN
Medium F62
Finishing-Medium Low Carbon Steel
· Insert whose corner-R (re) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (re).
1 2 3
Applicable Chipbreaker
8 4 4 4
ap (mm)
Range
ap (mm)
ap (mm)
ap (mm)
6 3 3 3
PH
FP-TK
4 2 2 2 FP-TK
PX XP XS
2 XP-T
1 XF XQ 1 1
FP-SK FP-SK
0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5 0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
rH
Alloy Steel
Stainless
M NQ PQ Q P Steel
Gray Cast
Iron
K
Id
Nodular
A
Cast Iron
Non-ferrous
N Metals Negative
Heat-resistant
OP NPSQ P
T S
Alloys
Titanium
55° Q P Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
re
Medium - Roughing
Insert (Turning)
D10
DNGG 150604TK 0.4 NN N
D11
Medium-Roughing 150608TK 0.8 NN N F62
Sharp Edge
D10 2
DNMG 150404TK 0.4 NN NNN N D11
F62
150408TK 0.8 NN NNN N F68
F69
D10
DNMG 150604TK 0.4 NN NNN N
D11
150608TK 0.8 NN NNN N F62
Medium-Roughing
D10
Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys
1 2 3
Applicable Chipbreaker
4 4 4
4 HU 4
Range
MU MU
ap (mm)
ap (mm)
ap (mm)
3 3 3
ap (mm)
ap (mm)
3 3
FP-TK
2 2 FP-TK 2 2 2
MU
1 1 1 1 1
FP-SK FP-SK MQ MS GU MS MQ MS
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25 Heat-Resistant Alloys f (mm/rev)
Heat-Resistant Alloys f (mm/rev)
f (mm/rev) f (mm/rev) f (mm/rev)
Titanium Alloys Titanium Alloys
B6 B6
rH
Alloy Steel
Stainless
M Steel
Gray Cast
N S NN S Iron
K
Id
Nodular
O P TT
A
Cast Iron
Non-ferrous
Negative N T Metals
Heat-resistant
T S
Alloys
Titanium
55° T Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
re
shows Right-hand
F69
DNMG 150604C 0.4 NN D10
150608C 0.8 NN U D11
Roughing 150612C 1.2 N U F62
Ceramic
D10
DNMG 150408ZS 0.8 N NNUUU D11
F62
Insert (Turning)
F69
1
D10
DNMG 150608ZS 0.8 NN UU
D11
150612ZS 1.2 NN U F62
Roughing
D10
DNMG 150408GC 0.8 N NNU U D11
F62
150412GC 1.2 N U F68
Cast Iron
F69
D10
DNMG 150608GC 0.8 U NN U
D11
150612GC 1.2 N F62
Roughing
D10
DNMA 150404 0.4 N NN UU N D11
F62
150408 0.8 N N NNUUU N F68
Cast Iron
F69
-
D10
DNMA 150604 0.4 NN
D11
150608 0.8 NN F62
Without Chipbreaker
Non-ferrous Metals
150408AH 0.8 N
2
D10
DNGG 150604AH 0.4 U
D11
Medium-Roughing / Sharp Edge
150608AH 0.8 U F62
Non-ferrous Metals
D10
D11
DNMG 150404AH 0.4 N
F62
150408AH 0.8 N F68
F69
Medium-Roughing
1 2
Applicable Chipbreaker
8 4
GC PH(Interruption /
Range
ap (mm)
ap (mm)
6 heavy Interruption) 3 AH
ZS
4 2
2 1
A3
C (Standard)
0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)
rH
Alloy Steel
Stainless
M Steel
Gray Cast
N S Iron
K
Id
Nodular
O
A
Cast Iron
Non-ferrous
N T Metals Negative
Heat-resistant
T S
Alloys
Titanium
55° T Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
re
shows Right-hand
110404&-S 0.4 N N N
D11
110408&-S 0.8 N N R
Surface Roughness Oriented
F67
D10
Insert (Turning)
DNGG 150404& 0.4 N N N N N NN NN N N D11
F62
150408& 0.8 N N N N N NN NN N N F68
F69
1
Applicable Chipbreaker
(Steel)
5
&
(15)
ap indicates radius
4
&
(11)
Range
ap (mm)
1 S
¢5
5° Parallelogram / Negative with Hole (mm)
Description A T fd
KNMX1604_ 9.525 4.76 -
B Free-cutting
steel
P Carbon Steel /
NT Alloy Steel
rH
Stainless
M Steel
Gray Cast
Iron
K
A
Nodular
Cast Iron
Non-ferrous
Negative N Metals
Heat-resistant
T Alloys
55° S Titanium
Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
re
shows Right-hand
Medium-Roughing
Ceramic
Insert (Turning)
(mm) (mm)
¢R
ound / Negative with Hole Description A T fd Description A T fd
RN_0903_ 9.525 3.18 3.81 RN_1506_ 15.875 6.35 6.35
RN_1204_ 12.70 4.76 5.16
Free-cutting
steel
P Carbon Steel /
ONQT P Alloy Steel
Stainless
M Steel
Gray Cast
N T
Id
A
Iron
K Nodular
O T Cast Iron
Non-ferrous
N Metals
T Heat-resistant
Alloys
S Titanium
Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
re
D19
RNMG 150600 - NN NN N U -
1 2
Applicable Chipbreaker
(Steel) (Steel)
4 4
ap indicates radius
3 3
Range
(12)
ap (mm)
ap (mm)
2 (15)
2
1 1
(09)
0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev)
Id
A K
Iron
Nodular
O P NT Cast Iron
rH N Non-ferrous
Metals Negative
T OP Q P
Heat-resistant
Alloys
S Titanium
Q Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
re
1(:
Finishing-Medium
Insert (Turning)
120412HQ 1.2 NNN N NN NNNN NNN
1(:
Medium - Roughing
F71
SNMG 120408HS 0.8 NN NN NN
120412HS 1.2 NN NN NN
120416HS 1.6 NN N N
1 2
Applicable Chipbreaker
(Steel / Edge Length=09, 12) (Steel / Edge Length=12) (Steel / Edge Length=19)
5 5 10
Standard
Standard
ap indicates radius
4 4 PG 8
PS
Range
ap (mm)
ap (mm)
ap (mm)
3 Standard(09) 3 (HS) 6
2 PQ 2 4
HQ
1 1 HK 2
PT
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev)
Id
A K
Iron
Nodular
NT Cast Iron
Negative rH N Non-ferrous
Metals
T Heat-resistant
Alloys
S Titanium
Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
re
190624PH 2.4 NN
1
Single Sided / Roughing / High Feed Rate
Finishing
Low Carbon Steel
D12
SNMG 120408XQ 0.8 N N N N N N N NN NNNN NN D13 2
F71
Medium
Low Carbon Steel
Roughing
1 2
Applicable Chipbreaker
4
8 PH(15) 8 PX(15)
Range
ap (mm)
ap (mm)
3
ap (mm)
6 6
2 XQ
4 4 XS
PH(12) 1
2 2 PX(12) XP
Id
A K
Iron
Nodular
O P N Cast Iron
rH N Non-ferrous
Metals Negative
T OP NPSQ P
Heat-resistant
Alloys
S Titanium
Q P Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
re
Finishing-Medium D12
D13 Ceramic
SNMG 120404MS 0.4 NN NNN N N
F71
120408MS 0.8 NN NNNN N N
1
Insert (Turning)
120412MS 1.2 NN NNNN N N
120416MS 1.6 NN NNN N
Medium-Roughing
190612MU 1.2 NN
SNMG -
Medium-Roughing 190616MU 1.6 NN NN
Cast Iron
Roughing
Cast Iron
Roughing
D12
D13
F71
Cast Iron
Roughing
D25
D34
Cast Iron
Without Chipbreaker
F77
1 2
Applicable Chipbreaker
(Stainless Steel)
(Cast Iron)
MU(19) 10
5
ap indicates radius
8 PH(Interruption /
4
MS heavy Interruption)
Range
ap (mm)
6
ap (mm)
3 ZS
2 4
GC
1 2
Heat-Resistant Alloys MQ C (Standard)
Titanium Alloys 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev)
B6
Id
A K
Iron
Nodular
O Cast Iron
Negative rH N T
Non-ferrous
Metals
T Heat-resistant
Alloys
S Titanium
S Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
re
shows Right-hand
Medium - Roughing
F71
SNGG 120404&-25R 0.4 N N
120408&-25R 0.8 N N
1
Applicable Chipbreaker
4
ap (mm)
Range
3 C
2 B
1
25R
¢6
0° Triangle / Negative with Hole Description A T
(mm)
φd
Description
TN_1603_
A
9.525
T
3.18
φd
3.81
TN_1103_ 6.35 3.18 2.26 TN_1604_ 9.525 4.76 3.81
TN_1104_ 6.35 4.76 2.26 TN_2204_ 12.70 4.76 5.16 B
Free-cutting
steel
60° P Carbon Steel /
QNP QNP ONQT PS Alloy Steel
Stainless
M NQ Q P Steel
Gray Cast
S Iron
K Nodular
P Cast Iron Negative
Non-ferrous
Id
N
A
Metals
Heat-resistant
OP Q P
rH S
Alloys
Titanium
T Q Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
re
1(:
D14
TNMG 160402PP 0.2 NNN NNN NNNN NN
D15
Finishing
Insert (Turning)
TNMG 160402GP 0.2 N N N N N N N NN NNNNNNN
160404GP 0.4 N N N N N N N NN NNNNNNN D14
160408GP 0.8 N N N N N N N NN NNNNNNN
D15
1(: F62
Finishing-Medium
F72
160408CQ 0.8 NNNNNNN NN NNNNNNNN
160412CQ 1.2 N NNN N NN NNNNNNNN F73
TNMG 220408CQ 0.8 NNNN NN D14
220412CQ 1.2 NNNN NN F72
TNMG 110404GS 0.4 N NN NN N D14
Medium - Roughing
1(: D15
TNMG 160404PG 0.4 N N NNNN N
160408PG 0.8 N N NNNN N F62
160412PG 1.2 N N NNNN N F72 2
F73
TNMG 160404PS 0.4 N NN NNNNNNNNNN N
160408PS 0.8 N NN NNNNNNNNNN N
Medium - Roughing
1 2
Applicable Chipbreaker
4 4 PG GT 8 Standard
(Steel / Edge Length=11) PS
CQ
Range
PS(HS)
ap (mm)
ap (mm)
(HS)
ap (mm)
3 3 3 6
HQ
GS CJ
2 2 PQ 2 4
ap (mm)
PP
GP HQ GS
1 1 1 2
GP PT
CQ
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
Id
N
A
Metals
Heat-resistant
OP P
rH S
Alloys
Titanium
T Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
re
D14
TNMG 160404HS 0.4 NN NN NN D15
160408HS 0.8 NN NN NN
Medium - Roughing
F62
160412HS 1.2 NN N NN F72
F73
TNMG 220404HS 0.4 N
Ceramic D14
220408HS 0.8 N N
F72
220412HS 1.2 N
Insert (Turning)
D14
1
D15
TNMG 160408GT 0.8 N NN NNNN NN
F62
160412GT 1.2 NN NNNN NN
F72
F73
TNMG 160404 0.4 N NNNNNNN NNNNNNN NNNNUUU N
160408 0.8 N NNNNNNN NNNNNNN NNNNUUU N
160412 1.2 N N N NNNNNNN N NUUU
160416 1.6 N N U
Roughing
160420 2.0 N N U
F62
160412PH 1.2 NNNN NN NN F72
F73
2
TNMG 220408PH 0.8 NNNN NN
D14
220412PH 1.2 NNNN NNN
F72
220416PH 1.6 NNNN NN
D14
Single Sided / Roughing / High Feed Rate
1 2 3
Applicable Chipbreaker
4 PG GT 8 Standard 8 8
PH(16)
PS
ap (mm)
Range
PS(HS) 6
ap (mm)
ap (mm)
ap (mm)
3 (HS) 6 6 PX(22)
2 4 4 4
GS
1 2 2 2 PX(16)
PT
CQ
0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev)
f (mm/rev)
Id
N
A
Metals
Heat-resistant
rH S
Alloys
Titanium
T Alloys
Hard
H Materials
MEGACOAT PVD
Applicable Toolholders
Dimension MEGACOAT PVD Coated
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
re
1(:
Low Carbon Steel
Finishing / Small ap
Ceramic
Low Carbon Steel
Insert (Turning)
TNMG 160404XP 0.4 N NNNNN NN NNNNNNN
160408XP 0.8 N NNNNN NN NNNNNNN D14
D15
Finishing
F62 1
F72
Low Carbon Steel
Medium
Low Carbon Steel
Roughing
1(:
Finishing-Medium
F72
TNGG 160404FP-TK 0.4 NN F73
160408FP-TK 0.8 NN
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1 2
Applicable Chipbreaker
4 4 4
Range
ap (mm)
ap (mm)
3 3
ap (mm)
3
FP-TK
2 2 2 FP-TK
XS
XP 1 1
1 XF XQ
FP-SK FP-SK
0.1 0.2 0.3 0.4 0.5 0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25
f (mm/rev) f (mm/rev) f (mm/rev)
M NQ Q P Stainless
Steel
Gray Cast
Iron
K Nodular
Negative Cast Iron
Id
Non-ferrous
N
A
Metals
OP NPSQ P Heat-resistant
rH S
Alloys
T Q P Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Right-hand
160408TK 0.8 NN N
Stainless Steel / Heat-Resistant Alloys
Medium-Roughing
Medium-Roughing
Stainless Steel
Medium-Roughing
Applicable Chipbreaker
1 (Stainless Steel)
5 (Stainless Steel)
TK 5
ap indicates radius
HU
4 4 ST
Range
ap (mm)
MU
ap (mm)
3 3
2 2
Heat-Resistant Alloys 1 1 GU
Titanium Alloys MQ MS
B6 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)
N S NT S Gray Cast
Iron
K
O P NT Nodular
Cast Iron Negative
T
Id
Non-ferrous
N
A
Metals
Heat-resistant
rH S
Alloys
T S Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Right-hand
160408C 0.8 N NN UU
160412C 1.2 N U
Roughing
D14 Ceramic
D15
Insert (Turning)
Cast Iron
Roughing
F73
TNGG 160404AH 0.4 N 2
160408AH 0.8 N
1 2
Applicable Chipbreaker
(Cast Iron)
10
(Non-ferrous Metals)
ap indicates radius
8 4
C (Standard) AH
ap (mm)
Range
PH(Interruption /
ap (mm)
6 GC 3
heavy Interruption)
ZS
4 2
1 A3
2
0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)
M P P P Stainless
Steel
N S Gray Cast
Iron
K
Negative O Nodular
Cast Iron
Id
Non-ferrous
N
A
Metals
P Heat-resistant
rH S
Alloys
T S Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Right-hand
F72
TNGG 160404&-25R 0.4 N N N N N N N N NN
160408&-25R 0.8 N N N N N N N N NN F73
1
Applicable Chipbreaker
4 4 8
C
ap (mm)
ap (mm)
ap (mm)
Range
B(Y)
3 3 6
2 2 4
B S
C
1 S 1 2
25R
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev)
¢3
5° Rhombic / Negative with Hole (mm)
Description A T φd
VN_1604_ 9.525 4.76 3.81
Free-cutting
steel
B
P
QNP QNP ONQT PS Carbon Steel /
Alloy Steel
rH M NQ Stainless
Steel
N S NT Gray Cast
Iron
K
O P NT Nodular
Id
A
Cast Iron
Non-ferrous
N Metals Negative
35° T OP Heat-resistant
Alloys
S Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
rε
Ceramic
VNMG 160402GP 0.2 N N N N N N N NN NNNN NN
Finishing
Insert (Turning)
160408GP 0.8 N N N N N N N NN NNNN NN
Finishing-Medium
1(:
Finishing-Medium
160408TN-V 0.8 N
160412TN-V 1.2 N
Roughing
1
Applicable Chipbreaker
(Steel) (Steel)
5 5
ap indicates radius
4 4
ap (mm)
ap (mm)
Standard
Range
3 3
GP
2 2
PQ HQ
1 PP 1
VF
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)
¢3
5° Rhombic / Negative with Hole (mm)
Description A T φd
VN_1604_ 9.525 4.76 3.81
B Free-cutting
steel
P
QNP QNP P Carbon Steel /
rH
Alloy Steel
M NQ P P Stainless
Steel
N S Gray Cast
Iron
K
O Nodular
Id
A
Cast Iron
Negative N T Non-ferrous
Metals
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Right-hand
1(:
VNGG 160402MFP-SK <0.2 NN
160404MFP-SK <0.4 NN
Finishing-Medium
160404M-SK <0.4 N N NN
Finishing-Medium
Medium-Roughing
Cast Iron
Without Chipbreaker
160404& 0.4 N N N N N N N NN N N 3
160408& 0.8 N N N N N N N
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1 2 3
Applicable Chipbreaker
4 4 (Stainless Steel)
ap indicates radius
4 4
ap(mm)
ap(mm)
&(Without Indication)
ap (mm)
3 3
Range
3
ap (mm)
3
MU
2 2 MQ
2 (GU) 2
1 1 1 1
FP-SK,SK FP-SK,SK
MS
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
80°
Free-cutting
steel
B
P
QNP QNP ONQT PS Carbon Steel /
Alloy Steel
M NQ P Stainless
Steel
S Gray Cast
Iron
K
P Nodular
Cast Iron
Id
A
Non-ferrous
N Metals Negative
rH OP P Heat-resistant
Alloys
S Titanium
T Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
rε
With Wiper Edge
Insert (Turning)
080412WQ 1.2 N N N N NNNNNNNN F76
Finishing-Medium
1(: F75
WNMG 080404PQ 0.4 N N N NNN NNNN NN
080408PQ 0.8 N N N NNN NNNN NN F76
080412PQ 1.2 NNNN NN
1 2
Applicable Chipbreaker
(Steel)
5 (Steel / Edge Length=08)
4
ap indicates radius
4
WQ (Steel / Edge Length=06)
3 3 CQ
Range
Corner-R(rH)=1.2
ap (mm)
3 PQ
ap (mm)
GP HQ CJ
ap (mm)
2
2 2 PP
HQ
1 WQ 1 1
GP
WP
0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)
M NQ Q P Stainless
Steel
N S NT Gray Cast
Iron
K
O P NT Nodular
Cast Iron
Id
A
Non-ferrous
Negative N Metals
rH OP Q P Heat-resistant
Alloys
S
Q Titanium
T Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
rε
F74
1(:
Medium - Roughing
F76
WNMG 080408PT 0.8 NNNNNNNNNN
080412PT 1.2 NNNNNNNNN
1(:
2
Roughing
1 2 3
Applicable Chipbreaker
4 PG 8 8 8
C(Standard)
PS
ap (mm)
ap (mm)
ap (mm)
ap (mm)
Range
(HS) GC PH
3 6 Standard 6 6 (Interruption / heavy Interruption)
ZS
2 4 4 4
PH
GS
1 2 2 2
PT GT
PS
0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
80°
Free-cutting
steel
B
P
Q P QNP ONQT P Carbon Steel /
Alloy Steel
M NQ Q P Stainless
Steel
S Gray Cast
Iron
K
P Nodular
Cast Iron
Id
A
Non-ferrous
N Metals Negative
rH OP NPSQ P Heat-resistant
Alloys
S
Q P Titanium
T Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
rε
Low Carbon Steel
Finishing
Ceramic
Low Carbon Steel
Insert (Turning)
1
080408XQ 0.8 N NNNNN NN NNNN NN
Medium
Low Carbon Steel
Roughing
Medium-Roughing
Finishing-Medium
Medium-Roughing
1 2
Applicable Chipbreaker
4
4
ap (mm)
MU
Range
3
ap (mm)
3
2
XS 2
XP
1 XQ 1
Heat-Resistant Alloys MQ MS
0.1 0.2 0.3 0.4 0.5 Titanium Alloys 0.1 0.2 0.3 0.4 0.5
f (mm/rev)
B6 f (mm/rev)
N S NT S Gray Cast
Iron
K
O P NT Nodular
Cast Iron
Id
A
Negative N T Non-ferrous
Metals
rH Heat-resistant
Alloys
S
S Titanium
T Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Right-hand
080408C 0.8 N NN UU
080412C 1.2 N N UU
Roughing
Ceramic
Cast Iron
Roughing
D20
Cast Iron
060404&-S 0.4 N N N
060408&-S 0.8 N N
Surface Roughness Oriented D20
3
F74
Medium
1 2 3
Applicable Chipbreaker
4
8 4
C(Standard)
ap (mm)
Range
ap (mm)
GC PH 3
ap (mm)
0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)
¢S
mall Double Sided Tools (mm)
Description A T φd
CN_U0703_ 7.5 3.18 3.6
Q Free-cutting
steel
B
P
rH QP P Carbon Steel /
Alloy Steel
M PQ P Stainless
Steel
Gray Cast
Iron
K
Id
A
Nodular
Cast Iron
Non-ferrous
N Metals Negative
Heat-resistant
Alloys
T
80
S Titanium
°
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Right-hand
Finishing-Medium
Sharp Edge
Ceramic
Finishing-Medium
Insert (Turning)
070302MFP-SK <0.2 NN
070301MF&-F <0.1 RR R R
070302MF&-F <0.2 RR R R
070304MF&-F <0.4 RR R R
Sharp Edge
070301MF&-U <0.1 RR R R
070302MF&-U <0.2 RR R R
070304MF&-U <0.4 RR R R
Sharp Edge
070302ME&-U <0.2 R
070304ME&-U <0.4 R
With Honing
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
lSmall Double Sided Tools Identification System lWhen a minus tolerance is specified for the corner-R(re)
If a minus tolerance is specified for the corner-R(rε) as
CNGU070301M F P - SK shown in the Fig.1, using an insert with corner-R(rε)=0.2 mm
Minus tolerance for may result in larger radius than specified.
Corner-R(rε)
Use an insert the corner of which R(rε) has a minus
Sharp edge tolerance.
Polished Chipbreakers
CNGU070301M F R - U CNGU070301M E R - U
Minus tolerance Minus tolerance
for Corner-R(rε) for Corner-R(rε)
R0.2 or less
Sharp edge With Honing
¢S
mall Double Sided Tools (mm)
Description A T φd
DN_U0803_ 7.0 3.18 3.6
B Q Free-cutting
steel
P
QP P Carbon Steel /
Alloy Steel
rH
M PQ P Stainless
Steel
Gray Cast
Iron
K Nodular
Id
A
Cast Iron
Non-ferrous
Negative N Metals
Heat-resistant
Alloys
55° T S Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Right-hand
Finishing-Medium
Ceramic
Finishing-Medium
080304MFP-SK <0.4 NN
Sharp Edge / Polished
Medium - Roughing
080301MF&-F <0.1 RR RR
080302MF&-F <0.2 RR RR
080304MF&-F <0.4 RR RR
Sharp Edge
080301MF&-U <0.1 RR RR
080302MF&-U <0.2 RR RR
080304MF&-U <0.4 RR RR
Sharp Edge
080302ME&-U <0.2 RR
080304ME&-U <0.4 RR
With Honing
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
¢C
hipbreaker Selection (Negative Inserts)
Cutting Range Name Cross-section Advantages
16°
A low cutting force chipbreaker designed for chip control in steel and stainless steel.
Finishing-Medium SK
13° Cutting performance is similar to comparable sized positive inserts.
0.06
17°
Chipbreaker “dot” and pocket design provide chip control at multiple ap and feed
Medium-Roughing GK 0.06
rates.
17°
18°
Finishing F Control chip evacuation direction with low cutting force.
35°
Low Feed U Good chip control at low feed rate and varied ap with low cutting force.
¢S
mall Double Sided Tools (mm)
Description A T φd
TN_U0903_ 5.56 3.18 3.0
Q Free-cutting B
°
steel
P
QP P Carbon Steel /
Alloy Steel
M PQ P Stainless
Steel
Gray Cast
Iron
K Nodular
Cast Iron
IG
Non-ferrous
N
$
Metals Negative
Heat-resistant
UH S
Alloys
7 Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Right-hand
090301MF&-F <0.1 RR RR
090302MF&-F <0.2 RR RR
090304MF&-F <0.4 RR RR
Sharp Edge
090301MF&-U <0.1 RR R
E39 3
Insert (Turning)
090302MF&-U <0.2 RR RR
090304MF&-U <0.4 RR RR
Sharp Edge
090302ME&-U <0.2 RR
090304ME&-U <0.4 RR
With Honing
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1 2 3
Applicable Chipbreaker
U U U
3 3 3
Range
ap (mm)
ap (mm)
ap (mm)
2 2 2
SK GK SK GK
1 1 1
F F F
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev)
M PQ P Stainless
Steel
Gray Cast
Iron
K
Id
A
Nodular
Cast Iron
Non-ferrous
Positive N Metals
D P Heat-resistant
Alloys
T
80
S Titanium
°
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
060202MF-GQ <0.2 N
060204MF-GQ <0.4 N
CCGT 09T301MF-GQ <0.1 N
09T302MF-GQ <0.2 N
Sharp Edge 09T304MF-GQ <0.4 N
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
CK
ap (mm)
ap (mm)
ap (mm)
ap (mm)
General purpose
3 3 3 3 General purpose
0.2 GQ
GQ
ap (mm)
2 2 2 2 SK
Finishing
0.1 CF SK
1 GF 1 GF 1 Finishing 1
CF CF
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
M NQ PQ P PP Stainless
Steel
N S NT Gray Cast
Iron
K
Id
A
O P NT Nodular
Cast Iron
Non-ferrous
N Metals Positive
D OP PP Heat-resistant
Alloys
T
80
S Titanium
°
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
CCGT 060201MFP-GQ <0.1 NN N
Finishing-Medium
060202MFP-GQ <0.2 NN N
060204MFP-GQ <0.4 NN N B48
CCGT 09T301MFP-GQ <0.1 NN N 1
09T302MFP-GQ <0.2 NN N
Insert (Turning)
CCMT 09T302PP 0.2 N N N NNN NNNN NN
09T304PP 0.4 N N N NNN NNNN NN
09T308PP 0.8 N N N NNN NNNN NN
CCMT 060202GK 0.2 N N N NNN NNNNN NNNNN N N NN
060204GK 0.4 N N N NNN NNNNN NNNNN N N N NN
Finishing-Medium
1
Applicable Chipbreaker
3
GK
ap (mm)
Range
HQ
1
PP
0.1 0.2 0.3 0.4
f (mm/rev)
M NQ PQ P PP Stainless
Steel
Gray Cast
Iron
K
Id
A
Nodular
Cast Iron
Non-ferrous
Positive N Metals
D OP NQT PP Heat-resistant
Alloys
T
80
S
Q Titanium
°
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
Finishing-Medium
Super Fine
*CCET 0301003&-FSF 0.03 N
030101&-FSF 0.1 N L N
030102&-FSF 0.2 N N N
030104&-FSF 0.4 N N N
*CCET 0401003&-FSF 0.03 N
040101&-FSF 0.1 N L N
040102&-FSF 0.2 N N N
040104&-FSF 0.4 N L N
Finishing
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1 2
Applicable Chipbreaker
ap indicates radius
Range
(Stainless Steel)
2
ap (mm)
MQ
F / FSF F / FSF
0 0
0.1 0.2 0.3 0.4 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev)
M PQ P P Stainless
Steel
S Gray Cast
Iron
K
Id
A
Nodular
Cast Iron
N Q Non-ferrous
Metals Positive
D P Heat-resistant
Alloys
T
80
S
Q Titanium
°
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
Insert (Turning)
*CCGT 0301005M&-F <0.05 N L F37 2
030101M&-F <0.1 N L
030102M&-F <0.2 N LN
030104M&-F <0.4 N LN
*CCGT 0401005M&-F <0.05 N L
040101M&-F <0.1 N L
040102M&-F <0.2 N NN
Sharp Edge 040104M&-F <0.4 N LN
Super Fine
CCET 0602003F&-USF 0.03 N
060201F&-USF 0.1 N N N
060202F&-USF 0.2 N N N
1
Applicable Chipbreaker
U / USF
2 2
ap (mm)
U / USF
1 1
M PQ P P Stainless
Steel
S Gray Cast
Iron
K
Id
A
Nodular
Cast Iron
Positive N Q Non-ferrous
Metals
D P Heat-resistant
Alloys
T
80
S
Q Titanium
°
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
060201MF&-U <0.1 N NN
060202MF&-U <0.2 N NN
060204MF&-U <0.4 N N
CCGT 09T3005MF&-U <0.05 N RN
09T301MF&-U <0.1 N NN
09T302MF&-U <0.2 N NN
Sharp Edge 09T304MF&-U <0.4 N N 1
CCGT 060201E&-U 0.1 N N N N
060202E&-U 0.2 N N N N N N L N
2
CCET 09T301MF&-J <0.1 NN
09T302MF&-J <0.2 NN
Sharp Edge 09T304MF&-J <0.4 NN
Non-ferrous Metals
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1 2 3
Applicable Chipbreaker
AH
ap (mm)
U / USF
2 2 2 2
ap (mm)
U / USF
J(06) A3
1 1 1
1
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
S Gray Cast
Iron
K
Id
A
Nodular
Cast Iron
N Q Non-ferrous
Metals Positive
Heat-resistant
T D Alloys
80
S
Q Titanium
°
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
below B48
09T304&-A3 0.4 N
Non-ferrous Metals
09T308&-A3 0.8 N
1
CCGT 120402&-A3 0.2 N
120404&-A3 0.4 N E23
Finishing-Medium / Sharp Edge 120408&-A3 0.8 N Ceramic
Insert (Turning)
CCGW 060201 0.1 N
060202 0.2 N
Cast Iron
-
CCGW 09T300 0.0 N
09T301 0.1 N
09T302 0.2 N
Without Chipbreaker 09T304 0.4 N
1
Applicable Chipbreaker
(Non-ferrous Metals)
4
ap indicates radius
3
ap (mm)
Range
AH
2
A3
1
M NQ PQ P PP Stainless
Steel
N S NT S Gray Cast
Iron
K
Id
A
O P NT Nodular
Cast Iron
Positive N Q Non-ferrous
Metals
D OP PP Heat-resistant
Alloys
T
80
S
Q Titanium
°
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
Finishing-Medium
080208&-Y 0.8 L
2
CPMH 090304&-Y 0.4 NLN NL N N N
090308&-Y 0.8 L L L N
CPMB 080202 0.2 N
080204 0.4 N
080208 0.8 N
Cast Iron
-
CPMB 090302 0.2 N
090304 0.4 N
Without Chipbreaker 090308 0.8 N
1 2
Applicable Chipbreaker
3 3 3
XQ XQ
ap (mm)
ap (mm)
ap (mm)
Range
2 HQ 2 2
Y
1 1 1
XP
PP (GP) XP
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)
rH
M PQ P P Stainless
Steel
Gray Cast
Iron
K Nodular
Id
A
Cast Iron
Non-ferrous
N Metals Positive
Heat-resistant
T D S
Alloys
55° Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
Insert (Turning)
DCGT 070201MP-CF <0.1 NN N
070202MP-CF <0.2 NN N
Minute ap
070202MFP-SK <0.2 NN
070204MFP-SK <0.4 NN
DCGT 11T301MFP-SK <0.1 NN
11T302MFP-SK <0.2 NN
Sharp Edge / Polished 11T304MFP-SK <0.4 NN
DCGT 070201CK 0.1 N
070202CK 0.2 N
DCGT 11T301CK 0.1 N
11T302CK 0.2 N
Finishing
4 4 4 4
Range
ap (mm)
ap (mm)
ap (mm)
ap (mm)
CK
3 3 3 General purpose 3 CK
GQ General purpose
GQ
2 2 2 2 SK
Finishing
SK
1 GF 1 GF 1 Finishing 1
CF CF
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
rH
M NQ PQ P PP Stainless
Steel
N NT Gray Cast
Iron
K
O NT Nodular
Id
A
Cast Iron
Positive N Q Non-ferrous
Metals
D OP P Heat-resistant
Alloys
55° T S
Q Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
070204MFP-GQ <0.4 NN N
DCGT 11T301MFP-GQ <0.1 NN N
11T302MFP-GQ <0.2 NN N
Sharp Edge / Polished 11T304MFP-GQ <0.4 NN N
1
Applicable Chipbreaker
(Steel)
(Steel / Edge Length=11) 4
4 (Steel / Edge Length=11)
4
ap indicates radius
3
Range
ap (mm)
Standard
ap (mm)
2 2 2
ap (mm)
2
ap (mm)
GK 2 HQ
1 1 1 1
1
PP PP HQ XQ
XP(GP) XP(GP)
0
0 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
rH
M NQ PQ P PP Stainless
Steel
N S NT Gray Cast
Iron
K
O O NT Nodular
Id
A
Cast Iron
Non-ferrous
N Metals Positive
D OP NQT P Heat-resistant
Alloys
55° T S
Q Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
Insert (Turning)
DCGT 0702005M <0.05 N
070201M <0.1 N
070202M <0.2 N
070204M <0.4 N
1
DCGT 11T3005M <0.05 N
11T301M <0.1 N
11T302M <0.2 N
11T304M <0.4 N
DCGT 0702005MF <0.05 NN N
070201MF <0.1 NN NN
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1 2 3
Applicable Chipbreaker
3 Standard(11) 3
XQ (11)
ap (mm)
ap (mm)
Range
Standard
1 (07) 1 1
MQ
XP(11)
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)
rH
M PQ P P Stainless
Steel
S Gray Cast
Iron
K Nodular
Id
A
Cast Iron
Positive N Q Non-ferrous
Metals
Heat-resistant
T D S
Alloys
55q Q Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
Super Fine DCET 0702003&-FSF 0.03 N
070201&-FSF 0.1 N
070202&-FSF 0.2 N N
070204&-FSF 0.4 N N
DCET 11T3003&-FSF 0.03 N
11T301&-FSF 0.1 N N
Ceramic 11T302&-FSF 0.2 N N
11T304&-FSF 0.4 N N
Finishing
Insert (Turning)
1
DCET 11T3005M&-F <0.05 R
11T301M&-F <0.1 N
11T302M&-F <0.2 N
Sharp Edge 11T304M&-F <0.4 N
DCGT 0702003&-F 0.03 R N
070201&-F 0.1 N R N N
070202&-F 0.2 N N N N
070204&-F 0.4 N N N N
DCGT 11T3003&-F 0.03 N R
11T301&-F 0.1 N R N N
11T302&-F 0.2 N N N N
11T304&-F 0.4 N N N N
Finishing
1
Applicable Chipbreaker
3 3 U / USF
ap (mm)
ap (mm)
U / USF
Range
2 2
J J / JSF
1 1
F / FSF
F / FSF
rH
M PQ P P Stainless
Steel
S Gray Cast
Iron
K Nodular
Id
A
Cast Iron
N Q Non-ferrous
Metals Positive
Heat-resistant
T D S
Alloys
55q Q Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
Super Fine
DCET 0702003F&-USF 0.03 N
070201F&-USF 0.1 R N
070202F&-USF 0.2 N N
Insert (Turning)
070201MF&-USF <0.1 N N
070202MF&-USF <0.2 N N
1
Applicable Chipbreaker
3 3 U / USF
ap (mm)
ap (mm)
U / USF
Range
2 2
J J / JSF
1 1
F / FSF
F / FSF
rH
M PQ P P Stainless
Steel
S Gray Cast
Iron
K Nodular
Id
A
Cast Iron
Positive N Q Non-ferrous
Metals
Heat-resistant
T D S
Alloys
55q Q Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
070202ME&-U <0.2 N
070204ME&-U <0.4 N
1
Applicable Chipbreaker
3 3 U / USF
ap (mm)
ap (mm)
U / USF
Range
2 2
J
J / JSF
1 1
F / FSF
F / FSF
rH
M P Q Stainless
Steel
S Gray Cast
Iron
K Nodular
Id
A
Cast Iron
N Q Non-ferrous
Metals Positive
Heat-resistant
T D S
Alloys
55q Q Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
Non-ferrous Metals Non-ferrous Metals
Insert (Turning)
Finishing-Medium / Sharp Edge
-
DCGW 11T301 0.1 N
11T302 0.2 N
Without Chipbreaker 11T304 0.4 N
Super Fine DPET 0702003&-FSF 0.03 R
070201&-FSF 0.1 R
070202&-FSF 0.2 N N
DPET 11T3003&-FSF 0.03 R
11T301&-FSF 0.1 R
11T302&-FSF 0.2 N N
Finishing
11T302F&-USF 0.2 N N
DPET 0702005MF&-USF <0.05 R
070201MF&-USF <0.1 R
070202MF&-USF <0.2 R
DPET 11T3005MF&-USF <0.05 R
11T301MF&-USF <0.1 R
Sharp Edge / Precision 11T302MF&-USF <0.2 R
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1 2
Applicable Chipbreaker
3 3 3 U / USF
ap (mm)
ap (mm)
ap (mm)
AH
Range
2 2 2
U / USF
A3
1 1 1
F / FSF
F / FSF
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)
¢7
0° Rhombic / Positive with Hole Description
JC_0301_
A
3.5
T
1.4
φd
1.9
α
7°
Free-cutting
steel
B rH
P
Q P P Carbon Steel /
Alloy Steel
M Q P P Stainless
Steel
S Gray Cast
Iron
K
Id
Nodular
A
Cast Iron
N Q Non-ferrous
Metals
Positive D Heat-resistant
70°
Alloys
T S
Q Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
Super Fine JCET 030101&-FSF 0.1 L N
030102&-FSF 0.2 N N
030104&-FSF L
Finishing
0.4
JCET 030101M&-FSF <0.1 N
Sharp Edge / Precision
030102M&-FSF <0.2 N
1(:
Ceramic
Finishing
Sharp Edge
M Q Stainless
Steel
S NT Gray Cast
Id
A
Iron
K
P NT Nodular
Cast Iron
D N Q Non-ferrous
Metals
T S P Heat-resistant
Alloys
Q Titanium
Alloys
H Hard
Materials
Chipbreaker Range
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
rε
2
RCMX 1204M0 - N NNN NNNNNNNN NNN UU
D19
Non-ferrous Metals
RCGX 1003M0-AQ - N 3
Finishing-Medium
4
Applicable
1.5
10 type
ap (mm)
ap (mm)
3 (Non-ferrous Metals)
3
1
2 2
ap (mm)
F / FSF AQ
0.5 1 1
0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)
Id
A
Alloy Steel
rH
M Q P Stainless
Steel
D
T
N S NT S Gray Cast
Iron
K
O P NT Nodular
Cast Iron Positive
N Q Non-ferrous
Metals
P P Heat-resistant
Alloys
$
S
Q Titanium
Alloys
UH D
7 H Hard
Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
Finishing-Medium
Insert (Turning)
SPGR 090304& 0.4 N N N
090308& 0.8 N N
Finishing
2
SPMR 120304G 0.4 N NNN
120308G 0.8 N NNN
1 2
Applicable Chipbreaker
3 3 3 Standard
ap (mm)
G
Standard
Range
G
2 2 2
ap (mm)
ap (mm)
&
1 HQ 1 1
&
(Without Indication) &(Without Indication)
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)
M PQ P P Stainless
Steel
T S Gray Cast
Iron
K
T Nodular
Cast Iron
Id
Non-ferrous
Positive N
A
Metals
Heat-resistant
rH S
Alloys
T D Q Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
F47
TBET 0601005M& <0.05 N
F49
060101M& <0.1 N
060102M& <0.2 N
060104M& <0.4 N 2
TBGT 0601003& 0.03 L
Finishing
060101& 0.1 N N N
060102& 0.2 L N L N L L L LL N N
060104& 0.4 L N L N L L L LL N N
TBGT 0601005M& <0.05 LN
060101M& <0.1 LN
060102M& <0.2 LN
060104M& <0.4 NN
Cast Iron
Without Chipbreaker
F45
TCMT 110202HQ 0.2 NN N NNN N
110204HQ 0.4 NNNN NNN NNNN NNN N 3
110208HQ 0.8 NNNN NNN NNNN NNN N
TCMT 16T304HQ 0.4 N N N N
16T308HQ 0.8 N N N N N -
16T312HQ 1.2 N N
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1 2 3
Applicable Chipbreaker
U/USF(11)
ap indicates radius
0.3 1.5 3
ap (mm)
ap (mm)
ap (mm)
Range
U/USF(08)
0.2 1 2
DP (&) HQ
0.1 CF 0.5 1
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)
M Q P P Stainless
Steel
S Gray Cast
Iron
K Nodular
Cast Iron
Id
Non-ferrous
N
A
Metals Positive
Heat-resistant
rH S
Alloys
T D Q Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
Super Fine TCET 0802003F&-USF 0.03 N
080201F&-USF 0.1 R
080202F&-USF 0.2 R
TCET 1103003F&-USF 0.03 N
Low Feed
110301F&-USF 0.1 R N
110302F&-USF 0.2 R N
Ceramic
TCET 1103005MF&-USF <0.05 R
110301MF&-USF <0.1 R
Insert (Turning)
Sharp Edge / Precision 110302MF&-USF <0.2 R
TCGT 0802003F&-U 0.03 R
080201F&-U 0.1 N R R
080202F&-U 0.2 RN N N
TCGT 1103003F&-U 0.03 R R
110301F&-U 0.1 N R N
110302F&-U 0.2 RN N N
Low Feed
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1 2
Applicable Chipbreaker
U/USF(11)
ap indicates radius
3
(Non-ferrous Metals)
ap (mm)
Range
U/USF(08)
2 2
ap (mm)
HQ A3
1 1
S Gray Cast
Iron
K Nodular
Cast Iron
Id
Non-ferrous
Positive N
A
Metals
Heat-resistant
rH S
Alloys
T D Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
rε
E29 -
Ceramic
TCGW 110301 0.1 N
110302 0.2 N
Insert (Turning)
110304 0.4 N
Without Chipbreaker
Finishing
Sharp Edge
Cast Iron
Without Chipbreaker
1
Applicable Chipbreaker
ap indicates radius
(Steel)
1
Range
ap (mm)
0.5
F
M NQ PQ P PP Stainless
Steel
N NT Gray Cast
Iron
K
O NT Nodular
Cast Iron
Id
Non-ferrous
N
A
Metals Positive
OP P Heat-resistant
rH S
Alloys
T D Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
Insert (Turning)
TPGT 080201MP-CF <0.1 NN N
080202MP-CF <0.2 NN N
Minute ap
Insert Description Ref. to Page for Applicable Toolholders Insert Description Ref. to Page for Applicable Toolholders
TP..0802 type E29,F47,F49 TP..1103 type E29,F47,F48
TP..0902 type F47,F49 TP..1603 type F47,F48
1
Applicable Chipbreaker
(Steel / Edge Length=08,09) (Steel / Edge Length=08,09) (Steel / Edge Length=11) (Steel / Edge Length=16)
0.3 3 3 3
ap indicates radius
XP
(GP) XQ XQ
Range
0.2 2 2 2
XP
ap (mm)
ap (mm)
ap (mm)
ap (mm)
XP
(GP) HQ (GP) HQ
HQ
0.1 CF 1 1 1
XP
PP PP (GP)
0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
M P P P Stainless
Steel
N S Gray Cast
Iron
K Nodular
Positive Cast Iron
Id
N Q Non-ferrous
A
Metals
Heat-resistant
rH S
Alloys
T D Q Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
2
TPGH 080201M& <0.1 L
080202M& <0.2 NN
080204M& <0.4 NN
TPGH 090201M& <0.1 L
090202M& <0.2 NN
090204M& <0.4 NN
TPGH 110202M& <0.2 L L
F48
110204M& <0.4 LN
TPGH 110302M& <0.2 NN
110304M& <0.4 NN
Ref. to the table
below B67
110308M& <0.8 L L
TPGH 160302M& <0.2 L
160304M& <0.4 LN
160308M& <0.8 L
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1 2
Applicable Chipbreaker
2 2
ap (mm)
ap (mm)
ap (mm)
XP
(GP) HQ &(16)
ap (mm)
HQ
1 1 1 & 1
XP
PP (GP)
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
M P P P Stainless
Steel
S Gray Cast
Iron
K Nodular
Cast Iron Positive
Id
N Q Non-ferrous
A
Metals
Heat-resistant
rH S
Alloys
T D Q Titanium
Alloys
Hard
H Materials
Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
Ref. to the table below B67 Applicable
TN60
PV90
Handed Insert
rε
shows Left-hand
TPGH 090201&-H 0.1 L L L
090202&-H 0.2 L L L
090204&-H 0.4 L L L
TPGH 110302&-H 0.2 L L LNL L LL N N L
110304&-H 0.4 N L NNN N LN N N N
110308&-H 0.8 L L LNL L L N N N Ceramic
TPGH 160304&-H 0.4 L L LNL L LL N N L
Medium
Insert (Turning)
160308&-H 0.8 N L N N L 1
TPGT 160402&-H 0.2 L L
160404&-H 0.4 L L -
160408&-H 0.8 L
TPGH 110302M&-H <0.2 L
110304M&-H <0.4 N
TPGH 160304M&-H <0.4 L
160308M&-H <0.8 N
Super Fine TPET 0802003&-FSF 0.03 L
080201&-FSF 0.1 L N
080202&-FSF 0.2 N N
TPET 1103003&-FSF 0.03 N
110302&-FSF 0.2 N N
TPET 080202M&-FSF <0.2 L
TPET 1103005M&-FSF <0.05 L
110301M&-FSF <0.1 N
Sharp Edge / Precision 110302M&-FSF <0.2 N 2
Super Fine TPET 080201F&-USF 0.1 L
080202F&-USF 0.2 N N
TPET 1103003F&-USF 0.03 N
110301F&-USF 0.1 N N
Low Feed
110302F&-USF 0.2 N N
TPET 080202MF&-USF <0.2 N
TPET 1103005MF&-USF <0.05 L
110301MF&-USF <0.1 L
Sharp Edge / Precision 110302MF&-USF <0.2 N
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1 2
Applicable Chipbreaker
USF
ap (mm)
2 2 2
USF
ap (mm)
ap (mm)
1 1 1
H FSF
(09/11) FSF
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)
¢6
0° Triangle / Positive with Hole Description A T φd
(mm)
α
Description
TP_1102_
A T
6.35 2.38
φd
3.5
α
11°
TP_0802_ 4.76 2.38 2.3 11° TP_1103_ 6.35 3.18 3.3 11°
B TP_0902_ 5.56 2.38 3.0 11° TP_1603_ 9.525 3.18 4.5 11°
Free-cutting
60° P
steel
N S Gray Cast
Iron
K
O Nodular
Cast Iron
Positive
Id
Non-ferrous
N
A
Metals
Heat-resistant
rH S
Alloys
T D Titanium
Alloys
Hard
H Materials
Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
Ref. to the table below B67 Applicable
TN60
PV90
rε
N N
Insert (Turning)
110202 0.2
-
110204 0.4 N N N
TPGB 1103005 0.05 N N
¢6
0° Triangle / Positive without Hole Description
TP_0902_
A T
5.56 2.38
φd
-
α
11°
TP_1103_ 6.35 3.18 - 11°
TP_1603_ 9.525 3.18 - 11° B
Free-cutting
60° P
steel
M Q P Stainless
Steel
N S NT Gray Cast
Iron
K
O P NT Nodular
Cast Iron
Non-ferrous
Positive
A
N Metals
P P Heat-resistant
rH D S
Alloys
Titanium
T Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
Insert (Turning)
TPMR 110304GP 0.4 N NNN NN
E43
Finishing
F59
TPMR 160304GP 0.4 N NNN NN NNNN NN
110308G 0.8 N N
Sharp Edge
1
Applicable Chipbreaker
3 3 Standard 3
Standard
ap (mm)
ap (mm)
ap (mm)
Range
G G
2
2
HQ
2
HQ
1 G 1 1
F (DP) (DP)
GP GP
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)
¢6
0° Triangle / Positive without Hole Description
TP_0902_
A T
5.56 2.38
φd
-
α
11°
TP_1103_ 6.35 3.18 - 11°
B TP_1603_ 9.525 3.18 - 11°
Free-cutting
60° P
steel
N S NT S Gray Cast
Iron
K
O P NT Nodular
Cast Iron
Positive
Q Non-ferrous
A
N Metals
Heat-resistant
rH D S
Alloys
T Q Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
160308 0.8 N N N N -
160312 1.2 N E43
F59
TPMN 110304 0.4 N N U N
110308 0.8 N NN UU N
1
Applicable Chipbreaker
2 2
ap (mm)
A
B
B
ap (mm)
1 1
M NQ PQ P PP Stainless
Steel
N S Gray Cast
Iron
K
Id
O P Nodular
Cast Iron
Non-ferrous
N Positive
35° D Metals
OP P Heat-resistant
T S
Alloys
Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
Insert (Turning)
VBMT 110304GP 0.4 N N N N N N N NN NNNN NN N N N
Finishing
2
VBET 1103005M&-FSF <0.05 N N
110301M&-FSF <0.1 N N
Sharp Edge / Precision 110302M&-FSF <0.2 N N
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1 2
Applicable Chipbreaker
ap (mm)
HQ Y(16)
2 2 2
ap (mm)
ap (mm)
HQ
PP VF
VF
1 1 PP 1 Y (11)
GP GP F / FSF
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)
M PQ P P Stainless
Steel
S Gray Cast
Iron
K
Id
Nodular
Cast Iron
Positive N Q Non-ferrous
35° D Metals
Heat-resistant
T S
Alloys
Q Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
110301M&-F <0.1 N RN
Sharp Edge 110302M&-F <0.2 N NN
Finishing-Medium
160408&-Y 0.8 N N N
VBGT 1103005M&-Y <0.05 N RN
110301M&-Y <0.1 N RN
110302M&-Y <0.2 N NN
110304M&-Y <0.4 N NN
110308M&-Y <0.8 N
VBGT 160402M&-Y <0.2 N RN
160404M&-Y <0.4 N RN
160408M&-Y <0.8 N N
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1
Applicable Chipbreaker
3
ap (mm)
Range
Y(16)
2
1 Y (11)
F / FSF
0.1 0.2 0.3 0.4
f (mm/rev)
M NQ PQ P PP Stainless
Steel
S S Gray Cast
Iron
K
Id
P Nodular
Cast Iron
N Q Non-ferrous
Positive
35° D Metals
OP P Heat-resistant
T S
Alloys
Q Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
1(: E36
VCMT 080202PP 0.2 N N NN NNNN NN F50
080204PP 0.4 N N NN NNNN NN F52
F55
Finishing
E30
0.4 N N E31
VCMT 160404PP NN NNNN NN Ceramic
F50
160408PP 0.8 N N NN NNNN NN F52
F55
Insert (Turning)
1
Finishing
F52
VCGT 160404&-A3 0.4 N
F55
160408&-A3 0.8 N
Finishing-Medium / Sharp Edge
1 2
Applicable Chipbreaker
3 3
ap (mm)
Range
ap (mm)
AH
2 PP(16) 2
VF HQ
1 1 A3
PP(08)
M PQ P P Stainless
Steel
Gray Cast
Iron
K
Id
Nodular
Cast Iron
Non-ferrous
Positive N
35° D Metals
Heat-resistant
T S
Alloys
Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
110302MP-CF <0.2 NN N
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1 2 3
Applicable Chipbreaker
(Steel)
(Steel) (Steel / Edge Length=08, 11)
ap indicates radius
0.3 3 3
Range
ap (mm)
0.2 2 2
ap (mm)
ap (mm)
CF
0.1 1 1
GF CK
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)
M PQ P P Stainless
Steel
Gray Cast
Iron
K
Id
Nodular
Cast Iron
Non-ferrous
N Positive
35° D Metals
Heat-resistant
T S
Alloys
Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
Super Fine
VPET 080201&-FSF 0.1 N N
080202&-FSF 0.2 N N
VPET 1103003&-FSF 0.03 N
110301&-FSF 0.1 N N
110302&-FSF 0.2 N N
Finishing
Ceramic
VPET 080201M&-FSF <0.1 N N
080202M&-FSF <0.2 N N
Insert (Turning)
VPET 1103005M&-FSF <0.05 N N
110301M&-FSF <0.1 N N
Sharp Edge / Precision 110302M&-FSF <0.2 N N
1(:
VPET 1103005MF&-J <0.05 RR
Low Feed
110301MF&-J <0.1 NN
110302MF&-J <0.2 NN
Sharp Edge
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1
Applicable Chipbreaker
3 3
Range
2 2 U/USF
ap (mm)
ap (mm)
U/USF J
1 1
F/FSF F/FSF
M PQ P P Stainless
Steel
S Gray Cast
Iron
K Nodular
Cast Iron
Id
Q
A
Non-ferrous
Positive N Metals
Heat-resistant
rH D S
Alloys
T Q Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
Minute ap
Sharp Edge
1
Ceramic
Minute ap
060102MP&-CF <0.2 NN N
060104M&-F <0.4 L L N
WBET 080201M&-F <0.1 L
F57
080202M&-F <0.2 L L L
Sharp Edge 080204M&-F <0.4 L L N
WBGT 0601003&-F 0.03 L L L 2
060101&-F 0.1 L N L
060102&-F 0.2 NLN NL LL N N
060104&-F 0.4 NNN NL LN N N
WBGT 0802003&-F 0.03 L
080201&-F 0.1 N L N L
080202&-F 0.2 NLN NL LL N N
Finishing
-
WBGW 080202& 0.2 L L
080204& 0.4 L
Without Chipbreaker
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1 2
Applicable Chipbreaker
0.2 2
ap (mm)
F
0.1 CF 1 DP
M NQ P PP Stainless
Steel
S Gray Cast
Iron
K Nodular
Cast Iron
Id
A
N Q Non-ferrous
Metals Positive
rH P Heat-resistant
Alloys
D S
T Q Titanium
Alloys
Hard
H Materials
Applicable Toolholders
Chipbreaker Range
Cermet Coated CVD Coated Carbide Carbide
(mm) Cermet Cermet MEGACOAT NANO Carbide
Applicable
Insert Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1425
PR1225
PR1305
PR1310
PR1325
PR1535
PR1005
PR1025
PR1125
TN6010
TN6020
PV7010
PV7025
PV7005
PV7020
CA4010
CA4115
CA4120
CA510
CA515
CA525
CA530
PR930
TN620
PV720
KW10
SW05
TN60
PV90
Handed Insert
rε
shows Left-hand
Insert (Turning)
WPMT 160304HQ 0.4 N N N N N N N NN NNNN NNNNN N NN
160308HQ 0.8 N N N N N N N NN NNNN NNNNN N NN
1
WPGT 110202&-Y 0.2 L L L
110204&-Y 0.4 LL L N L
F57
WPGT 160304&-Y 0.4 LN N L
Finishing-Medium
160308&-Y 0.8 L L L
-
WPGW 160304 0.4 N
160308 0.8 N
Without Chipbreaker
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
1
Applicable Chipbreaker
2 HQ 2
ap (mm)
Y
1 GP 1
HQ
GP
Non-ferrous Metals
Heat-resistant Alloys P Q P P
S
Titanium Alloys Q P
lFor KTKF toolholder H Hard Materials
MEGACOAT PVD
Dimension (mm) Carbide
MEGACOAT NANO Coated Carbide
Insert Description
PR1425
PR1535
PR1225
PR1025
KW10
W a B rε T H φd
Photo shows Right-hand
Id
TKFB 12R15005M 1.5 0.25 2.6 <0.05 N N N N N
a rH
4° 60
° 2.8 0.3 4.6
12R28010M <0.1 N N N N N
TKFB 16R38005M <0.05 N N N N N
H
4° °
60 Id 12L28010MR <0.1 N N
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
Table1
lInsert Identification System (Ref. to Tables 1 and 2)
Small machining General purpose Large machining
6.3
Table 2
Toolholder Right-hand (R) Toolholder Left-hand (L)
Insert Right-hand (R) Insert Left-hand (L)
Lead angle Right-hand (R) Lead angle Right-hand (R)
Free-cutting steel
P
Insert (Turning)
H Hard Materials
MEGACOAT
Dimension (mm)
MEGACOAT NANO
Insert Description
PR1425
PR1535
PR1225
W a B rε T H φd θ
Handed Insert shows Right-hand
B φd
2.8 1.5 4.6 3.0 8.7 5.2 74°
rε
0.4
12R28015-GQ 0.15 N N N
a
W
4°
15° θ
E12
TKFB 16R38005-GQ 0.05 N N N
H
TKFB 12 R 28 005-GQ
Insert Type Insert Size Corner-R (rH)
lA
pplicable Chipbreaker Range
TKFB12R28...GQ TKFB16R38...GQ
6 6
5 5
4 4
ap (mm)
ap (mm)
3 3
2 2
1 1
Non-ferrous Metals
Heat-resistant Alloys P Q
S
Titanium Alloys Q
l For AABS / SABS / AABW / SABW toolholders H Hard Materials
PR1425
PR1225
PR1005
PR1025
TC60M
PR930
KW10
rε
Handed Insert shows Right-hand
7.0
2.8
ABS 15R4005 0.05 N N N
0.4
15° 15R4015 0.15 N N N
4.2
4.2
E17
15.4
7.0
4.7 ABW 15R4005 0.05 N N N
15° 0.6
15R4015 0.15 N N N
4.2
4.2
E18
15.4
45°
ABW 15R4005M <0.05 N N N N
15R4015M <0.15 N N N N
rH 3.97
7.0
4.7
15° 0.5 ABW 23R5005 0.05 N N N
23R5015 0.15 N N N
5.1
8.2
E19
23.4
40°
· Insert whose corner-R (rε) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance for corner-R (rε).
¢ Bearing Machining
Applicable Toolholders
Relief Angle
Cermet
Dimension (mm) B
TN90
A T φd rε α
Insert (Turning)
External/Boring/Facing
RCMT 1204M0-BB 12.0 4.76 4.2 N
- 7° D37
1606M0-BB 16.0 6.35 5.5 N
Id
A
D RPMT 1203M0-BB 12.0 3.18 4.4 N
T - 11° F60
1604M0-BB 16.0 4.76 5.5 N
Round Chamfering B rε
B
21°
SNMF 120406-21 1.5 0.6 N
rH 120410-21 3.0 1.0 N D38
A
Facing
PRGC-BF
(D37)
Internal
Round-Chamfering
CBSN-B
(F60)
Boring
SRCP-B
(F60)
External
External PRGC-BE
Round-Chamfering (D37)
CBSN
(D38)
VNB-S / VNB System Tip-Bars F26 VNBX-S System Tip-Bars F30 VNBT System Tip-Bars F27
¢S
olid Tip-Bars [Grooving / Threading]
Micro Grooving Micro Face Grooving Micro Internal Threading
EZG EZ Bars G41 EZFG EZ Bars G64 EZT EZ Bars J24
1(: 1(: 1(:
VNG System Tip-Bars G43 VNFG System Tip-Bars G66 VNT System Tip-Bars J30
HPG 2-Edge Tip-Bars G44 HPFG 2-Edge Tip-Bars G67 HPT 2-Edge Tip-Bars J28
B84
B84-85_edit.indd 84 15.10.2015 16:36:59
[Ceramic]
High Speed Machining for Cast Iron KS6050 / CS7050
lImproved fracture resistance by high aspect ratio constituents ¢ Application Map
lAnti-chipping in scale processing and interrupted machining
High
lHigh speed machining of cast iron by controlling grain boundary phase (good wear resistance) B
¢ KS6050 High speed
Bridging Deflected crack
finishing
Cutting speed
L
d
Crack
CS7050 General
Conventional product A KS6050
Large aspect ratio= L/d
KS6050 has a higher aspect Propagation of cracks interruption machining
Insert (Turning)
ratio compared with Large aspect ratio restrains propagation of cracks
the conventional product A. Superior fracture resistance
KS6050
¢ CS7050 (Coated Si3N4)
Low
High wear resistant layer (TiC base)
Finishing Medium Roughing
Superior wear resistance attained Special Al2O3 layer Continuous Light Interruption Interruption
with strong coating adherence Strong adhesion layer (TiN base)
Applicable to high speed machining Si3N4 Sub strate
Low!Cutting speed"High
Hard Particle resistance.
(Wear resistance
improvement)
KS6030
Acicular Particle
(Fracture resistance
improvement) KS6040
and acceleration of machining of heat Notching Flank wear Notching Flank wear
resistant alloy such as Ni-base 0.2
heat resistant alloys
Core
Competitor C CF1
0.1 <Cutting Conditions>
Workpiece Material: Ni-base heat-resistant alloys
0 Tool geometry: RNGN120400
Competitor C CF1 Competitor C CF1 Vc =150m/min, ap =1mm
Shell Notching Flank wear Feed Rate f =0.15mm/rev Wet
C N G A 12 04 04 S01525
“Turning Indexable Inserts Identification System” Refer to Page B2 Edge Prep.
(Ref. to the Table1)
0.20
MEGACOAT
Silicon Nitride
structure Ceramic
PVD Coated
Dimension
Silicon Nitride
CVD Coated
Ceramic
Oxide
Ceramic
SiAlON
Honeycomb
Ceramic
Ceramic
(mm)
Ceramic
Edge Ceramic
Insert Description (Previous Description)
PT600M
KS6050
CS7050
KS6030
KS6040
Prep.
KA30
A66N
KT66
CF1
A65
rε
T
°
T01020
120712T01020 120712 1.2 N
CNGN 120704T02025 CNGN 120704 0.4 N
80
T
°
T
°
MEGACOAT
Silicon Nitride
structure Ceramic
PVD Coated
Dimension
Silicon Nitride
CVD Coated
Ceramic
Oxide
Ceramic
SiAlON
Honeycomb
Ceramic
Ceramic
(mm)
Ceramic
Edge Ceramic
Insert Description (Previous Description)
PT600M
KS6050
CS7050
KS6030
KS6040
Prep.
KA30
A66N
KT66
CF1
A65
rε
Ceramic
DNGA 150404T02025 DNGA 150404 0.4 N N F69
55° T
150408T02025 150408 T02025 0.8 N N N
Insert (Turning)
150412T02025 - 1.2 N N
DNGA 150604T02025 - 0.4 N N D10
150608T02025 - T02025 0.8 N N D11
150612T02025 - 1.2 O N F62
DNGN 150408T02025 - T02025 0.8 N -
DNGN 150704S01525 DNGN 150704 0.4 N
150708S01525 150708 S01525 0.8 N
rH 150712S01525 150712 1.2 N
DNGN 150704S02025 - 0.4 N
150708S02025 - S02025 0.8 N
A
D23
150712S02025 - 1.2 N
55° T DNGN 150704T02025 DNGN 150704 0.4 N
150708T02025 150708 0.8 N
T02025
150712T02025 150712 1.2 N
150716T02025 150716 1.6 N
DNGX 120708T02025 - 0.8 N D29
rH
T02025
120712T02025 - 1.2 N F78
A
T
130716T02025 130716 1.6 N N
°
MEGACOAT
Silicon Nitride
structure Ceramic
PVD Coated
Dimension
Silicon Nitride
CVD Coated
Ceramic
Oxide
Ceramic
SiAlON
Honeycomb
Ceramic
Ceramic
(mm)
Ceramic
*Edge Ceramic
Insert Description (Previous Description)
PT600M
KS6050
CS7050
KS6030
KS6040
Prep.
KA30
A66N
KT66
CF1
A65
rε
D33
120700E005 - E005 - N
T
120700K15015 RNGN 120700K K15015 - N
120700S01525 RNGN 120700 S01525 - N
120700S02025 - S02025 - N
120700T01020 - T01020 - N N N
120700T02025 RNGN 120700 T02025 - N N N N N
RNGN 150700S01525 RNGN 150700 S01525 - N
150700S02025 - S02025 - N D27
150700T02025 RNGN 150700 T02025 - N
RNGN 190700E003 - E003 - N
190700E005 - E005 - N
190700T01020 - T01020 - N N
-
RNGN 250700E003 - E003 - MTO
250700E005 - E005 - N
250700T01020 - T01020 - MTO N
*For cutting edge “E” and “K”, please refer to the table below.
Edge Prep.
Symbol Cutting Edge Spec. Example
E R-honed Cutting Edge E005 R0.05mm Honed
K Double Chamfered Cutting Edges K15015 1.5mm X 15°Chamfered Cutting Edge
· Note: Symbol “K” describe only the largest chamfer width and its angle.
MEGACOAT
Silicon Nitride
structure Ceramic
PVD Coated
Dimension
Silicon Nitride
CVD Coated
Ceramic
Oxide
Ceramic
SiAlON
Honeycomb
Ceramic
Ceramic
(mm)
Ceramic
Edge Ceramic
Insert Description (Previous Description)
PT600M
KS6050
CS7050
KS6030
KS6040
Prep.
KA30
A66N
KT66
CF1
A65
rε
D13
A
rH
T
SNGA 120408T02025 SNGA 120408 0.8 N N N N N F77
120412T02025 120412 T02025 1.2 N N N N N Ceramic
120416T02025 120416 1.6 N N N
Insert (Turning)
SNMA 120408S03030 SNMA 120408-T30 S03030 0.8 N
¢9
0° Square / Negative (mm) (mm)
Description A T φd Description A T φd
SN_N1207_ 12.70 7.94 SNGX1207_ 12.70 7.94
- -
B SNGN1507_ 15.875 7.94 SNGX1507_ 15.875 7.94
MEGACOAT
Silicon Nitride
structure Ceramic
PVD Coated
Dimension
Silicon Nitride
CVD Coated
Ceramic
Oxide
Ceramic
SiAlON
Honeycomb
Ceramic
Ceramic
(mm)
Ceramic
Edge Ceramic
Insert Description (Previous Description)
PT600M
KS6050
CS7050
KS6030
KS6040
Prep.
KA30
A66N
KT66
CF1
A65
rε
F77
rH
T SNMN 120716T02025 SNMN 120716 T02025 1.6 N
Ceramic
SNGN 150712T02025 SNGN 150712 1.2 N N
T02025 D25
150716T02025 150716 1.6 N
Insert (Turning)
¢6
0° Triangle / Negative (mm) (mm)
Description A T φd Description A T φd
TNGA 1604_ 9.525 4.76 3.81 TNGN 1604_ 4.76
9.525 -
TNGN 1103_ 6.35 3.18 - 1607_ 7.94 B
Edge Prep. Gray Cast Iron (With Scale) T P
MEGACOAT
Silicon Nitride
structure Ceramic
PVD Coated
Dimension
Silicon Nitride
CVD Coated
Ceramic
Oxide
Ceramic
SiAlON
Honeycomb
Ceramic
Ceramic
(mm)
Ceramic
Edge Ceramic
Insert Description (Previous Description)
PT600M
KS6050
CS7050
KS6030
KS6040
Prep.
KA30
A66N
KT66
CF1
A65
rε
Insert (Turning)
TNGA 160408S03030 TNGA 160408-T30 0.8 N F72
A T S03030
160412S03030 160412-T30 1.2 N F73
¢3
5° Rhombic / Negative (mm)
Description A T φd
B VN_A1604_ 9.525 4.76 3.81
MEGACOAT
Silicon Nitride
structure Ceramic
PVD Coated
Dimension
Silicon Nitride
CVD Coated
Ceramic
Oxide
Ceramic
SiAlON
Honeycomb
Ceramic
Ceramic
(mm)
Ceramic
Edge Ceramic
Insert Description (Previous Description)
PT600M
KS6050
CS7050
KS6030
KS6040
Prep.
KA30
A66N
KT66
CF1
A65
rε
T
VNGA 160404T02025 VNGA 160404 0.4 N N N D18
Ceramic
35° 160408T02025 160408 T02025 0.8 N N N
160412T02025 - 1.2 N
Insert (Turning)
MEGACOAT
Silicon Nitride
structure Ceramic
PVD Coated
Dimension
Silicon Nitride
CVD Coated
Ceramic
Oxide
Ceramic
SiAlON
Honeycomb
Ceramic
Ceramic
(mm)
Ceramic
Edge Ceramic
Insert Description (Previous Description)
PT600M
KS6050
CS7050
KS6030
KS6040
Prep.
KA30
A66N
KT66
CF1
A65
rε
090300E005 - E005 - N
090300T01020 - T01020 - N N
A
- Ceramic
11°
RPGN 120400E003 - E003 - N
T
Insert (Turning)
120400E005 - E005 - N
120400T01020 - T01020 - N N
rH α F58
T SPGN 120308T00820 SPGN 120308 0.8 N N
T00820
120312T00820 120312 1.2 N N
Chamfered and Honed 0.15mm X 25° Nodular Cast Iron (With Scale)
S S01525
Cutting Edge Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale)
MEGACOAT
Silicon Nitride
structure Ceramic
PVD Coated
Silicon Nitride
Positive
CVD Coated
Ceramic
Dimension (mm) Oxide
Ceramic
SiAlON
Honeycomb
Ceramic
Ceramic
Ceramic
(Previous *Edge Ceramic
Insert Description
PT600M
KS6050
CS7050
KS6030
KS6040
Description) Prep.
KA30
A66N
KT66
CF1
A65
φD φd A B F
2
O
F
RBG 12K20003 - K20003 12 6 6 3 0.2
ID
5°
B
Id h7
20K20003 RBG 20W K20003 20 10 10 5 0.3 N O
090700E005 E005 N
Insert (Turning)
120°
N N
ID
120700E003 E003 N
0.15
15°
25° e.g.)P20015
120700E005 E005 N
120700P20015 P20015 12.7 - 8 - - N
120700S01020 S01020 N
120700T01020 T01020 N N
RPGX 060600E003 E003 N
060600E005 E005 6.35 - 6.35 - - N
060600T01020 T01020 N N
11°
090700E003 E003 N
120°
090700T01020 T01020 N N
A
120700E003 E003 N
120700E005 E005 12.7 - 8 - - N
120700T01020 T01020 N N
*For cutting edge “E”, “K” and “P” please refer to the table below.
Edge Prep.
Symbol Cutting Edge Spec. Example
E R-honed Cutting Edge E005 R0.05mm Honed
K Double Chamfered Cutting Edges K20003 2.00mm X 3°Chamfered Cutting Edge
P Double Chamfered + Honed Cutting Edge P20015 2.00mm X 15°Chamfered + Honed Cutting Edge
· Note: Symbol “K” and “P” describe only the largest chamfer width and its angle.
RBG Inserts are sold in 1 piece boxes Inserts are sold in 10 piece boxes
B94 N : Std. Item O : Check Availability
¢G
rooving Inserts
Edge Prep. Gray Cast Iron (With Scale)
MEGACOAT
Silicon Nitride
structure Ceramic
PVD Coated
Positive
Silicon Nitride
CVD Coated
Ceramic
Dimension (mm) Oxide
Ceramic
SiAlON
Honeycomb
Ceramic
Ceramic
Ceramic
(Previous Edge Ceramic
Insert Description
PT600M
KS6050
CS7050
KS6030
KS6040
Description) Prep.
KA30
A66N
KT66
CF1
A65
W rε L H
GH 4020-05 S01020 N
4.0
3°
±0.05
4020-05 T01020 N N
3° W
5°
6020-05 T01020 6.0 N N
120°
7020-05 T01020 7.0 N N
Ceramic
Insert (Turning)
PCD
Various edge preparations are added in high performance MEGACOAT CBN inserts.
CBN & PCD
Insert Type Description Edge Prep. Manufacture's Option Length of cutting edge No. of Edges re-grinding About re-grinding
CNGA120404MEF F MEF 2 1) Regrinding is possible for inserts
CNGA120404S01225ME S01225 ME Short 2 without any indication in
Not Recommended
Negative CNGA120404S00545MEP S00545 MEP (Small Edge) 2 manufacturer’s option.
CNGA120404S01225SE S01225 SE 1 Regrinding can not be available
depending on the edge condition.
CNMN120404S02020 S02020 No Indication (Only KBN900) Long Plural edge Possible
2) Regrinding is not recommended for
CCMW09T304MEF F MEF 2
inserts with manufacturer’s symbol
CCMW09T304T00815ME T00815 ME Short 2
Positive Not Recommended like “ME” or “SE”.
CCMW09T304S01225MES S01225 MES (Small Edge) 2
CCMW09T304T00815SE T00815 SE 1
Note 1) Ref. to Page B3 for insert color.
(1) Standard cutting edge prep. of negative inserts (Machining of hard materials) (2) Standard cutting edge prep. of positive inserts (Machining of hard materials)
Good
Good
Honed
MEP
Cutting Edge
S00545
Cutting force / Sharp-cutting
C2
C2-3_edit.indd 2 16.10.2015 10:13:49
Negative Inserts, Features of new edge prep. (Machining of hard materials)
(1) MEP (High speed / continuous machining)
Cutting Force comparison Wear comparison
300
DCLNR2525M-12 SCM415H Carburizing hardened (55~60HRC)
(1)0.12mm×25° (2)0.05mm×45°
CNGA120408type (KBN05M) Vc = 150m/min, ap=0.2mm
ME MEP
250 SCM415H Carburizing hardened (55~60HRC)
Vc=150m/min, ap=0.2mm
f = 0.15mm/rev, DRY
Rake face C
Width: Standard Width: Narrow 0.1
f=0.15mm/rev, DRY
200 Angle: Standard Angle: Large (1)0.12mm×25°(ME)
Cutting force (N)
0.08
(2)0.05mm×45°(MEP)
PCD
Back force
50
Feed force
0
0 2 4 6 8 10
MEP performs lower cutting force than ME MEP prevents the Flank wear, compared to ME
Sharp cutting! Prevents crater wear!
(2) MEH (Interruption / High feed machining)
Toughness and Controls flaking
200 200
100 100
0 0
0 10 20 30 40 50 60 0 0.1 0.2 0.3 0.4 0.5
Chamfered angle (°) Chamfered width (mm)
MEGACOAT CBN
Properties of PVD Coating Advantages of MEGACOAT
40 Improved
MEGACOAT
TiC MEGACOAT Stability
Hardness (GPa)
30 TiCN
Extended High Speed
TiAIN
20 TiN Tool Life Machining
10
· Long tool life and stable machining due to superior heat-resistance and hardness
· Stability improvement through prevention of crater wear (oxidation, diffusional wear)
0 200 400 600 800 1000 1,200 · High thermal stability and surface smoothness provide excellent surface finish
Oxidation temperature (°C)
C3
C2-3_edit.indd 3 16.10.2015 10:13:50
CBN Tools
Application Map
Hard materials Hybrid Grain Structure (KBN05M)
Mixed structure of micro grain CBN and coarse grain CBN
LowCutting speed"High
KBN05M CBN that possess High hardness, toughness and thermal resistance characteristics
C CBN structure
Heat
KBN25M
KBN10M KBN30M
KBN35M
Coarse grain
CBN CBN
Finishing Medium Roughing Heat diffusion is promoted by coarse grain
Continuous Light Interruption Interruption Heavy interruption Micro grain CBN _ High thermal conductivity
PCD
CBN
CBN & PCD
LowCutting speed"High
KBN70M
KBN25M KBN475
KBN900
KBN900
1(: KBN570 KBN60M
KBN65B
General Finishing Continuous~Interruption KBN05M 100 - 150 - 200 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
High Efficient Stable Machining Light Interruption~Interruption KBN25M 80 - 120 - 160 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
Over 55HRC
Heat Treated Steel Interruption (Small ap) Interruption~Heavy interruption KBN35M 60 - 100 - 150 0.05 - 0.2 - 0.4 0.05 - 0.08 - 0.1
Heavy Machining Continuous~Interruption KBN900 70 - 90 - 110 0.5 - 1.0 - 2.0 0.05 - 0.1 - 0.2
Under 55HRC Finishing Continuous *PT600M 60 - 80 - 120 0.2 - 0.5 - 0.7 0.05 - 0.1 - 0.15
Finishing Continuous~Light interruption KBN475 400 - 800 -1200 0.05 - 0.2 - 0.5 0.1 - 0.2 - 0.3
Finishing Continuous~Light interruption KBN60M 300 - 500 - 700 0.05 - 0.2 - 0.5 0.1 - 0.2 - 0.3
Gray Cast Iron Under 250HB
High Efficient Finishing Continuous~Light interruption KBN900 500 - 900 -1200 0.1 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Heavy Machining Continuous~Interruption KBN900 500 - 700 - 900 0.5 - 1.5 - 3.0 0.1 - 0.3 - 0.5
Roll Materials Finishing Continuous~Interruption KBN25M 80 - 120 - 160 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
Over 55HRC
(Chilled Cast Iron) Heavy Machining Continuous~Interruption KBN900 70 - 90 - 110 0.3 - 0.7 - 1.0 0.05 - 0.1 - 0.15
- Finishing Continuous~Light interruption KBN570 50 - 150 - 250 0.05 - 0.15 - 0.25 0.03 - 0.1 - 0.2
Sintered Steel
- Finishing Continuous~Interruption KBN70M 100 - 200 - 250 0.05 - 0.2 - 0.3 0.05 - 0.15 - 0.25
*PT600M : MEGACOAT on Al2O3+TiC ceramic
C4
C4-C17_edit.indd 4 15.10.2015 18:16:14
¢ Case Studies
17Cr3 (58HRC) 15CrMo4 (55HRC)
4 2
· Gear 50 · Stator
· External and Face
· Boring
machining and Chamfering
· Vc=170 m/min
· Vc=130 m/min
· ap=0.6 mm
· ap=0.4 mm
· f=0.1mm/rev
C
φ76
· f=0.12mm/rev
φ68
· WET
· WET
· CNGA120408S01225ME
· CNGA120408S01225ME
φ72
φ76
φ80
(KBN05M)
(KBN05M)
· Gear
· Pulley
· External and Face machining
· Face machining (Continuous)
(Interrupted)
· Vc=120 m/min
· Vc=120 m/min
· ap=0.15~0.2 mm
· ap=0.15 mm
· f=0.24mm/rev
· f=0.1~0.15mm/rev (External)
· WET
· WET
· DNGA120408S00545MEP
φ60
· CNGA120408S04030MEH
(KBN05M)
(KBN05M)
φ20
· f=0.12mm/rev · f=0.1mm/rev
· WET_DRY · WET
· CNGA120412S01225ME · TPGB110308S01035MET
(KBN25M) (KBN35M)
KBN25M improved tool life up to 70 pieces/edge than is two times more than competitor's · KBN35M achieved 15% Longer tool life in heavy interrupted machining compared with competitor H.
G (CBN tool). Also, KBN25M has increased its tool life up to 250 pieces/edge by hanging · Furthermore it still keeps the insert in a good condition and so provides stable machining result.
from wet machining to dry machining. Its longer tool life and capability of providing stable result can contribute to cost-cutting
_
and improved efficiency in machining.
(Evaluation by the user) (Evaluation by the user)
C5
C4-C17_edit.indd 5 15.10.2015 18:16:16
CBN Tools How to read pages of “Turning Inserts” B13
(mm)
¢ 80° Rhombic / Negative Description A T fd
CNGA 1204_
12.70 4.76 5.16
CNGM 1204_
Edge Prep. Gray Cast Iron (With Scale)
No. of Edges
(Previous Edge
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN65B
KBN510
KBN525
KBN475
KBN570
CBN Insert Description
Description) Prep. re S
PCD
S
80
1(:
CNGA 120404S00545MEP - 0.4 2.6 N
S
120408S00545MEP - 0.8 2.6 N
80
rH
°
1.6 3.4
A
rH
°
rH
°
1.6 3.4
A
rH
°
rH
°
T
Small Edge / Tough
No. of Edges
(Previous Edge
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN65B
KBN510
KBN525
KBN475
KBN570
Insert Description CBN
Description) Prep. re S
PCD
CNGM 120404S00825BB1 CNGM 120404BB1 0.4 1.8 N
120408S00825BB1 120408BB1 S00825 0.8 2.0 1 N Negative
rH
F61
°
Id
Solid
Grooving
No. of Edges
CBN (Previous Edge
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN65B
KBN510
KBN525
KBN475
KBN570
Insert Description
Description) Prep. re S
PCD
rH
150412S00545MEP - 1.2 1.9 N
S00545 2
N
Id
150416S00545MEP -
A
1.6 3.8
T
150420S00545MEP - 2.0 3.5 N
Multi Edge / Finishing 150424S00545MEP - 2.4 3.1 N
1(: S
DNGA 150404MEF 0.4 2.6 N N
55 °
rH
-
150408MEF F 0.8 2.2 2 N N
Id
D10
A
-
150412MEF 1.2 1.9 N
T
D11
Multi Edge / Sharp Edge
F62
DNGA 150401S01225ME DNGA 150401ME 0.1 2.8 NNN F68
150402S01225ME 150402ME 0.2 2.7 NNN N NN
Solid F69
150404S01225ME 150404ME 0.4 2.6 NNNNNN NNN
150408S01225ME 150408ME 0.8 2.2 NNNNNN NNN
Grooving S01225 2
150412S01225ME 150412ME 1.2 1.9 NNNON N
1(: 150416S01225ME - 1.6 3.8 N
CBN & PCD
rH
150424S01225ME - 2.4 3.1 N
Id
NN N
A
rH
F68
150420S01730MET - 2.0 3.5 N
Id
A
F69
T 150424S01730MET - 2.4 3.1 N
DNGA 150604S01730MET DNGA 150604ME-T 0.4 2.6 NNNON N D10
150608S01730MET 150608ME-T S01730 0.8 1.9 2 NNNNN N D11
Multi Edge / Tough 150612S01730MET 150612ME-T 1.2 1.9 NNNOO F62
DNGA 150404S04030MEH - 0.4 2.6 N
1(:
S 150408S04030MEH - 0.8 2.2 N
55 °
rH
150412S04030MEH - 1.2 1.9 N
S04030 2
N
Id
150416S04030MEH -
A
1.6 3.8
T
150420S04030MEH - 2.0 3.5 N D10
Multi Edge / Interruption 150424S04030MEH - 2.4 3.1 N D11
DNGA 150401S01225SE DNGA 150401SE 0.1 2.2 N F62
150402S01225SE 150402SE 0.2 2.5 N NN F68
150404S01225SE 150404SE S01225 0.4 2.3 1 NN NN F69
S 150408S01225SE 150408SE 0.8 1.9 NN N
55 °
rH
150412S01225SE 150412SE 1.2 1.9 N
N
Id
0.4 2.3
T01215 1
T
150408T01215SE 150408SE 0.8 1.9 N
DNGA 150604S01225SE DNGA 150604SE 0.4 2.3 NN D10
150608S01225SE 150608SE S01225 0.8 1.9 1 NN N D11
Small Edge 150612S01225SE 150612SE 1.2 1.9 O F62
No. of Edges
(Previous Edge CBN
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN65B
KBN510
KBN525
KBN475
KBN570
Insert Description
Description) Prep. re S
PCD
S
Negative
55 °
rH
DNGA 150404S01730SET DNGA 150404SE-T 0.4 2.3 N
S01730 1
Id
N
A
Id
Grooving
No. of Edges
(Previous Edge
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN65B
KBN510
KBN525
KBN475
KBN570
Insert Description
CBN Description) Prep. re S
PCD
1(: S ●
rH
Negative
SNGA 120408S00545MEP - 0.8 1.8 N
S00545 2
Id
1(: S ●
rH
Solid
SNGA 120404T01215ME SNGA 120404ME 0.4 1.8 N
F71
Grooving A T 120408T01215ME 120408ME T01215 0.8 1.8 2 NN N
Multi Edge 120412T01215ME 120412ME 1.2 1.8 O N
CBN & PCD
S ●
rH
SNGA 120404S01730MET SNGA 120404ME-T 0.4 1.8 N N
120408S01730MET 120408ME-T S01730 0.8 1.8 2 N NNN N
Id
1(: S ●
rH
No. of Edges
(Previous Edge
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN65B
KBN510
KBN525
KBN475
KBN570
Insert Description
Description) Prep. re S CBN
PCD
1(: 60°
rH
A T
160412S00545MEP - 1.2 2.1 N
Multi Edge / Finishing
1(: 60°
rH
Grooving
A T TNGA 160404T01215ME TNGA 160404ME 0.4 2.7 NN N
160408T01215ME 160408ME T01215 0.8 2.4 3 NN N
S01225 1
160404S01225SE 160404SE 0.4 2.7 NN NN
S
A T
Small Edge / Tough
No. of Edges
(Previous Edge
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN65B
KBN510
KBN525
KBN475
KBN570
Insert Description
CBN Description) Prep. re S
PCD
1(: S rH
N
35°
Negative VNGA 160404S00545MEP - 0.4 2.0
S00545 2
Id
1(: S rH
N N
35°
VNGA 160404MEF - 0.4 2.0
F 2
Id
1(: S rH
N
35°
VNGA 160404S04030MEH - 0.4 2.0
S04030 2
Id
N N
35°
VNGA 160404S01730SET VNGA 160404SE-T 0.4 1.9
S01730 1
Id
No. of Edges
(Previous Edge
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN65B
KBN510
KBN525
KBN475
KBN570
Insert Description
Description) Prep. re S CBN
PCD
80°
rH
S
F75
080408S01730MET 080408ME-T S01730 0.8 2.6 3 NNNN
F76
Id
A T
080412S01730MET 080412ME-T 1.2 2.5 NNON Solid
Multi Edge / Tough
80°
rH
Grooving
S
A T
Small Edge
80°
rH
S
A T
Small Edge / Tough
No. of Edges
(Previous Edge
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN65B
KBN510
KBN525
KBN475
KBN570
PCD Insert Description
Description) Prep. re S
Positive
1(: S
rH
80
D
°
NNN N NN
D
°
S01225 2
D
°
rH
80
D
°
F37
D
T00815
°
1
040104T00815SE 040104SE 0.4 1.4 NN NN
Id
A
Ref. to the
T
060204T00815SE 060204SE 0.4 1.9 N NN
CCMW 09T302T00815SE CCMW 09T302SE 0.2 2.0 N NN
T00815 1
Small Edge 09T304T00815SE 09T304SE 0.4 1.9 N NN
*CCMW 030102S01035SET CCMW 030102SE-T 0.2 1.4 NN
S S01035 1 F18
rH 030104S01035SET 030104SE-T 0.4 1.4 NN N
80
D
°
NN N
A
T
Small Edge / Tough CCMW 09T304S01035SET CCMW 09T304SE-T S01035 0.4 1.9 1 N
S
CPGB 080204T00815ME CPGB 080204ME T00815 0.4 1.9 2 N N N N NNN
80
rH
D
°
rH
D
°
090308S01225MES - N
A
0.8 2.5
Multi Edge / General Purpose T
S
CPGB 080204S01035MET CPGB 080204ME-T 0.4 1.9 NN O N
80
rH
S01035 2
D
°
0.4 1.9
S01035 2
Multi Edge / Tough T 090308S01035MET 090308ME-T 0.8 2.5 NNN N
S
CPGB 080202T00815SE CPGB 080202SE 0.2 1.9 NN
80
rH
T00815 1
D
°
NN
A
N
80
D
Id
A
T
CPGB 090304S01035SET CPGB 090304SE-T S01035 0.4 1.9 1 N
Small Edge / Tough
No. of Edges
(Previous Edge
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN65B
KBN510
KBN525
KBN475
KBN570
Insert Description
Description) Prep. re S CBN
PCD
1(:
S
55 °
rH D
DCMW 11T304MEF - 0.4 1.7 N N Positive
F 2
Id
Solid
A T
11T308S01225MES - 0.8 1.9 N N
Multi Edge / General Purpose
Grooving
DCMW 070202S01035MET DCMW 070202ME-T 0.2 1.9 NN N
070204S01035MET 070204ME-T S01035 0.4 1.7 2 NN N
A T
11T304T00815SE 11T304SE T00815 0.4 1.7 1 NN
Small Edge 11T308T00815SE 11T308SE 0.8 1.9 N N
S
DCMW 070204S01035SET DCMW 070204SE-T S01035 0.4 1.7 1 N
55 °
rH D
DCMW 11T302S01035SET DCMW 11T302SE-T 0.2 1.9 N
Id
CC type / TP type
Insert Description Ref. to Page for Applicable Toolholders
CC..0602 type E22,E23,E34,F37
CC..09T3 type E22,E23,E34,F37,F63
Insert Description Ref. to Page for Applicable Toolholders Insert Description Ref. to Page for Applicable Toolholders
TP..0802 type E29,F47,F49 TP..1103 type E29,F47,F48
TP..0902 type F47,F49 TP..1603 type F47,F48
No. of Edges
(Previous Edge
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN65B
KBN510
KBN525
KBN475
KBN570
Insert Description
CBN Description) Prep. re S
PCD
1(:
rH
S
Positive D
TPGB 110304MEF - 0.4 2.1 N N
F 3
110308MEF - 0.8 1.8 N N
Id
A T
Multi Edge / Sharp Edge
2.1 3 N N N NN NNN
S
D
110304T00815ME 110304ME T00815 0.4
110308T00815ME 110308ME 0.8 1.8 NNN NN NNN
Id
D
TPGB 110304S01225MES - 0.4 2.1 N N
S01225 3
110308S01225MES - 0.8 1.8 N N
Id
3 NNN N
S
A T S01035 3
Multi Edge / Tough 160308S01035MET 160308ME-T 0.8 1.5 N N
TPGB 080202T00815SE TPGB 080202SE 0.2 1.8 NN NN
T00815 1
080204T00815SE 080204SE 0.4 1.6 NN NN
TPGB 090202T00815SE TPGB 090202SE 0.2 1.8 NN NN
T00815 1
rH
S
D
090204T00815SE 090204SE 0.4 1.6 NN NN
TPGB 110302T00815SE TPGB 110302SE 0.2 1.9 N NN
Id
D
S01035 1
090204S01035SET 090204SE-T 0.4 1.6 NN N
TPGB 110304S01035SET TPGB 110304SE-T 0.4 1.8 N
Id
S01035 1
A T 110308S01035SET 110308SE-T 0.8 1.5 N
TPGB 160304S01035SET TPGB 160304SE-T 0.4 1.8 N
S01035 1
Small Edge / Tough 160308S01035SET 160308SE-T 0.8 1.5 N
rH
S
D
TPGW 160404T00815ME TPGW 160404ME 0.4 1.8 NN
T00815 3
160408T00815ME 160408ME 0.8 1.5 NN
Id
A T
Multi Edge
rH
S
D
TPGW 160404S01035MET TPGW 160404ME-T 0.4 1.8 NN N
S01035 3
160408S01035MET 160408ME-T 0.8 1.5 NN
Id
A T
Multi Edge / Tough
-
rH
S
A T
Small Edge
rH
S
A T
Small Edge / Tough
No. of Edges
(Previous Edge CBN
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN65B
KBN510
KBN525
KBN475
KBN570
Insert Description
Description) Prep. re S
PCD
F
Id
S
rH D
N
35°
No. of Edges
(Previous Edge
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN65B
KBN510
KBN525
KBN475
KBN570
Insert Description
CBN Description) Prep. re S
PCD
80° WBGW 060102T00815L-SE WBGW 060102L-SE 0.2 1.9 LL LL
rH
D T00815 1
S
Positive
060104T00815L-SE 060104L-SE 0.4 1.9 LL LL
WBGW 080202T00815L-SE WBGW 080202L-SE 0.2 2.3 LL LL
Id
T00815 1
Small Edge
A T
080204T00815L-SE 080204L-SE 0.4 2.3 LL LL
F57
80° WBGW 060102S01035LSET WBGW 060102L-SE-T 0.2 1.9 LL
rH
D S01035 1
S
0.2 2.3
A T
S01035 1
Small Edge / Tough 080204S01035LSET 080204L-SE-T 0.4 2.3 LL L
(mm)
¢ 60° Triangle / Positive without Hole Description A T fd a
TBGN 0601_ 3.97 1.59 5°
Solid
TPGN 1103_ 6.35 -
3.18 11°
1603_ 9.525
Edge Prep. Gray Cast Iron (With Scale)
E Honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing)
T Chamfered Cutting Edge T01215 0.12mm x 15° Chamfered Cutting Edge H Hard Materials (Finishing) N OP
Chamfered and 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Honed Cutting Edge Chamfered and Honed Cutting Edge Sintered Steel Q
Dimension
(mm) MEGACOAT CBN CBN
No. of Edges
(Previous Edge
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN65B
KBN510
KBN525
KBN475
KBN570
Insert Description
Description) Prep. re S
1(:
rH
D
110308T00815SE 110308SE 0.8 2.4 N E43
TPGN 160302T00815SE TPGN 160302SE 0.2 2.6 NN F59
A T 160304T00815SE 160304SE T00815 0.4 2.4 1 NN
Small Edge 160308T00815SE 160308SE 0.8 2.1 N
TPGN 110304S01035SET TPGN 110304SE-T 0.4 2.5 N
S01035 1
rH
N
S
No. of Edges
Coated
(mm)
CBN PCD
Edge
Insert Description (Previous Description)
KBN900
Prep.
re Negative
Depends on ap
D33
N
A
T
D27 Solid
RNMN 120400S02020 RNMN 120400 S02020 N
Solid D33
Grooving
SNMN 090308S02020 SNMN 090308 0.8 N
S02020
090312S02020 090312 1.2 N D34
F79
TNMN 160408S02020 TNMN 160408 0.8 6 N
160412S02020 160412 S02020 1.2 N D26
A T
Solid 160416S02020 160416 1.6 N
No. of Edges
(Previous Edge
Insert Description
KBN510
KBN525
Description) Prep.
CBN W B re A T fd S
Handed Insert shows Right-hand
PCD
A
W±0.03 GBA43& 125-020 GBA43& 125 E008 1.25 2.0 N N
rH rH
B 2°
Negative
150-020 150 E008 1.50 3.5 N N G9
200-020 200 E008 2.00 3.5 0.2 12.704.76 5.5 1.9 1 N N G11
S
Id
No. of Edges
Grooving
(Previous Edge
Insert Description
KBN510
KBN525
Description) Prep.
CBN & PCD
W re L H M S
L
rH 4 - E008 4.0 20 4.3 3.3 2.9 1
0.4
5 - E008 5.0 4.2 N N G34
H
External Grooving
6 - E008 6.0 5.2 N N G32,G33
CBN
Edge
Insert Description
KBN570
KBN05M
Prep. W
re M L H S
Tolerance
1(: E008 N
GDGS 2020N-020NB 2.0 0.2 1.8
E002 N
G19
E008 N
3020N-040NB 3.0 2.3
~
E002 N
2° W 2°
M
G23
S E008 N
L
rε
4020N-040NB 4.0 ±0.03 3.3 20 4.3 2.9 1
0° E002 N
0.4
H
E008 N
5020N-040NB 5.0 4.2 G20
E002 N
~
E008 N
6020N-040NB 6.0 5.2 G23
External Grooving E002 N
5°
φA
F
5°
7°
0°
φD
rε
L2
L1
EZBR030 type L3
30°
C
H
l Right-hand shown EZBR040~EZBR070
CBN
l EZ Bars Dimensions
Edge Prep. Gray Cast Iron (With Scale)
Min. MEGACOAT
Dimension (mm)
No. of Edges
Bore Dia. CBN
Edge
Description
KBN05M
Prep.
fA fD H L1 L2 L3 F S re
~
060060-003NB T00815 6 6 5.6 66.1 30 11.8 2.75 0.5 N F25
Grooving
070070-003NB T00815 7 7 6.6 74.1 35 11.8 3.25 0.5 N
(Previous Edge
Insert Description
KBN510
KBN525
Description) Prep.
fA fD H L1 L2 L3 F S re
Handed Insert shows Right-hand
5°
PSBR 0303-50NBS - T00815 3 2.8 - 50 25 7 1.4 0.15 O O
ID
F
5° H
ID
IA
15°
S
L2
O O
rH
L3
L1
0606-70NBS - T00815 6 5.8 5.2 70 45 12 2.9 0.5
0707-80NBS - T00815 7 6.8 6.2 80 50 3.4 O O
( )
PCD Mixture of fine grain
Low!Fracture resistance (Toughness)"High with the Ave. grain High speed machining of excellent abrasive wear resistance
size 2~30 mm and glass fiber and plastics and fracture resistance
Continuous Light Interruption Interruption
CBN & PCD
rough grain
C N M M 12 04 02 M SE
C C G W 04 01 01 SE
Insert Type Description Manufacture’s Option 1 Manufacture’s Option 2 Series Name Length of cutting edge No. of Edges re-grinding
CNMM120402M-SE M SE Small Edge Short (Small Edge) 1 Not Recommended
Negative CNMM120402M-NE (Indicates the tool is for NE New Value Edge Long (85% length compared with no Indication’s cutting edge) 1
Possible
CNMM120402M negative inserts/toolholders) No Indication - Long 1
CCGW040101SE SE Small Edge Short (Small Edge) 1 Not Recommended
Positive CCGW040101NE - NE New Value Edge Long (85% length compared with no Indication’s cutting edge) 1
Possible
CCGW040101 No Indication - Long 1
Note) 1. No edge preparation symbols for PCD inserts. Most of the PCD inserts’ edge prep. are sharp edge.
2. “M” in manufacturer’s option 1 indicates the inserts are applicable to negative toolholders.
3. Ref. to page B3 for insert color.
lAbout re-grinding
1) Regrinding
is possible with the inserts with “NE” and no symbol in manufacturer’s option 2.
Regrinding can not be available depending on the edge condition.
2) Regrinding is not recommended for inserts with “SE” in manufacturer’s option 2.
KPD010
ap(mm)
Workpiece Material Vc f Remarks
(m/min) Small Edge and Negative (mm/rev)
Positive (Inserts) (Inserts)
Aluminum alloys
Zinc alloys « ✩ 300~1,500 ~1.0 ~2.0 0.03~0.5
Both Dry
Copper, Brass, Bronze « ✩ 300~1,000 ~1.0 ~2.0 0.03~0.5 and
Coolant
Magnesium Alloys « ✩ 400~1,200 ~1.0 ~2.0 0.03~0.5 Cutting
Available
Carbide « ✩ 10~30 ~0.3 ~0.3 0.03~0.1
C22
C18-25_edit.indd 22 15.10.2015 18:21:51
How to read pages of “Turning Inserts” B13
¢ Negative Q
No. of Edges
(°)
Insert Description C
KPD001
KPD010
KPD230
KPD250
A T fd re S a
S 10
°
80
rH
N N
5°
CNMM 120402M-SE 0.2 2.8
°
rH
N
5°
120408M-NE F66
°
0.8 4.9
CNMM 120402M 12.70 4.76 5.16 0.2 5.8 - 1 N N
Id
A
F69
DNMM 150402M 12.70 4.76 5.16 0.2 5.9 - 1 N N Grooving
Id
A
F72
160408M-NE 0.8 2.8 N
5°
S
F73
TNMM 160402M 9.525 4.76 3.81 0.2 3.8 - 1 N N
N N
Id
N N
35°
A T
160408M-SE 0.8 1.6 N N
Small Edge
D16
VNMM 160402M-NE 0.2 4.7 N
D17
10°
160404M-NE 0.4 4.2 N
S rH D18
160408M-NE 0.8 3.4 N
5°
35°
VNMM 160402M 9.525 4.76 3.81 0.2 5.3 - 1 N N
Id
A T
160404M 0.4 4.8 N N
160408M 0.8 4.0 N N
160412M 1.2 3.1 N
80° 10°
rH
WNMM 080402M-SE N N
S
0.2 2.8
5°
F76
5°
S
¢ Positive Q
No. of Edges
(°)
C Insert Description
KPD001
KPD010
KPD230
KPD250
A T fd re S a
rε
˚
α
CCGW 060201SE 0.1 2.3 N
Grooving
*CCGW 040101 0.1 1.9 N
F18
T
040102 4.3 1.8 2.3 0.2 1.9 N N
F37
040104 0.4 1.9 N N
CBN & PCD
S
rε
˚ 060204SE 0.4 2.2
˚
T
060202 6.35 2.38 2.8 0.2 3.3 N N
060204 0.4 3.2 N N
CCMT 09T301 0.1 3.9 7° 1 N N
09T302 0.2 3.9 N N
9.525 3.97 4.4
09T304 0.4 3.9 N N
09T308 0.8 3.8 N
· SE: Small Edge / NE: New Value Edge
¢ Positive Q
No. of Edges
(°)
Insert Description C
KPD001
KPD010
KPD230
KPD250
A T fd re S a
Handed Insert shows Left-hand
S 10
rε °
80
α
°
1(:
PCD
T
°
rH
°
N
D
rH
D
A T
070202 6.35 2.38 2.8 0.2 3.9 N N
070204 0.4 3.7 N N
DCMT 11T301 0.1 4.0 7° 1 N N
11T302 0.2 3.9 N N
9.525 3.97 4.4
11T304 0.4 3.7 N N
11T308 0.8 3.3 N N
10°
0.5xS DCMT 070202&-NE 0.2 3.3 N
6.35 2.38 2.8
55°
rH
070204&-NE N
D
0.4 3.2
7° 1
DCMT 11T302&-NE 0.2 3.3 N
S
¢ Positive Q
No. of Edges
(°)
C Insert Description
KPD001
KPD010
KPD230
KPD250
A T fd re S a
D
060104NE 0.4 1.9 N
S
PCD
A T 060104 0.4 2.2 N N
Positive TBMT 060101NE 0.1 2.2 N F47
60° 060102NE 0.2 2.1 N F49
rH
5°
D
060104NE 0.4 2.0 N
S
A T
060102 0.2 2.5 N N
060104 0.4 2.3 N
060108 0.8 2.0 N N
60°
rH
D
S
A T
Solid
60° 6.35 3.18 2.8
TCGW 110302NE 0.2 3.3 N
rH
Grooving 7° 1
D 110304NE 0.4 3.2 N
S
CBN & PCD
Id
10°
D TCMT 110301SE 0.1 2.6 N
S
60°
TCMT 080202NE 4.76 2.38 2.3 0.2 2.1 N
N
rH
D
TPGB 110301SE 0.1 2.7 N N
11° 1
110302SE 6.35 3.18 3.3 0.2 2.6 N N
Id
Insert Description Ref. to Page for Applicable Toolholders Insert Description Ref. to Page for Applicable Toolholders
TP..0802 type E29,F47,F49 TP..1103 type E29,F47,F48
TP..0902 type F47,F49 TP..1603 type F47,F48
¢ Positive Q
No. of Edges
(°)
Insert Description C
KPD001
KPD010
KPD230
KPD250
A T fd re S a
D
110308NE 0.8 3.0 N
S
10°
D 5.56 2.38 3.0
S
A T
110302SE 6.35 3.18 3.3 0.2 2.6 N N
110304SE 0.4 2.5 11° 1 N N
TPMH 160302SE 0.2 2.6 N N
9.525 3.18 4.5
160304SE 0.4 2.4 N N
TPMH 080201NE 0.1 2.3 N
080202NE 4.76 2.38 2.5 0.2 2.2 N
080204NE 0.4 2.1 N
TPMH 090201NE 0.1 2.7 N
090202NE 0.2 2.6 N
5.56 2.38 3.0
090204NE 0.4 2.5 N
090208NE 0.8 2.2 11° 1 N
TPMH 110301NE 0.1 3.4 N
110302NE 0.2 3.3 N
6.35 3.18 3.3
110304NE 0.4 3.2 N
110308NE 0.8 2.9 N
60°
TPMH 160304NE 0.4 3.3 N
rH
10°
D 9.525 3.18 4.5
160308NE 0.8 3.0 N
S
¢ Positive Q
No. of Edges
(°)
C Insert Description
KPD001
KPD010
KPD230
KPD250
A T fd re S a
Handed Insert shows Left-hand
60°
10°
Sx
0.5
D
S
A T
110302 0.2 2.8 N N
6.35 3.18 2.8
110304 0.4 2.4 N N
110308 0.8 3.5 N N
5° 1
VBMT 160401 0.1 3.2 N N
160402 0.2 3.0 N N
9.525 4.76 4.4
160404 0.4 2.6 N N
160408 0.8 3.5 N N
10°
S rH D VCMT 080202SE 0.2 1.4 N
35° 1(: 080204SE 0.4 1.4 7° 1 N
Id
1(:
A T
A T
060102L 3.97 1.59 2.3 0.2 1.9 5° 1 L L
060104L 0.4 1.9 L L
· SE: Small Edge / NE: New Value Edge
¢ Positive Q
No. of Edges
(°)
Insert Description C
KPD001
KPD010
KPD230
KPD250
A T fd re S a
Handed Insert shows Left-hand
rε 80° 10°
α
S
A T Solid
S Grooving
D
rH SPGN 120304NE 3.6 N
E42
12.70 3.18 - 0.4 11° 1
D
110304SE 0.4 2.4 N N
- 11° 1
TPGN 160301SE 0.1 2.6 N
A T 160302SE 9.525 3.18 0.2 2.6 N N
160304SE 0.4 2.4 N N
TPGN 160304NE 0.4 3.2 N E43
9.525 3.18
160308NE 0.8 2.9 N F59
60°
TPGN 110302 0.2 3.9 N N
rH
D
N N
S
Applicable Toolholders
Non-ferrous Metals (Without interruption)
No. of Edges
KPD001
KPD010
Insert Description (Previous Description)
W B re A T fd S
Handed Insert shows Right-hand R L R L
GBA32R 125-010 GBA32R 125 1.25 N
2.0 0.1 9.525 3.18 4.4 1.7
CBN
A
W±0.03
rH rH
150-010 150 1.50 N N
B 2°
3.5
Id
Positive
200-010 200 2.00 0.1 12.70 4.76 5.5 1.9 N N N N G54
T 250-010 250 2.50 N N N N
4.0
External / Internal Grooving 300-010 300 3.00 N N N N
A
W±0.03 GB43& 125 - 1.25 2.0
rH rH
B 2°
150 - 1.50
3.5
200 - 2.00 0.1 12.70 4.76 - 1.9 1 G11
S
250 - 2.50
4.0
External Grooving T 300 - 3.00
A
W±0.03
rH
TGF32R 125-010 - 1.25 N
rH
2°
2.0 1.7
G12
B
G13
Id
Applicable Toolholders
Grooving Dimension (mm) PCD
No. of Edges
KPD010
Insert
CBN & PCD
rε
GV& 200-020B GV& 200B 2.00 N MTO
L
3.2 1 G53
W±0.03 250-020B 250B 2.50 0.2 4.5 15 5.5 N MTO
300-020B 300B 3.00 4.2 MTO MTO
H
KPD010
W re L H M S
L
rH 4 - 4.0 0.2 20 4.3 3.3 2.9 1 N N G33
5 - 5.0 4.2 N N G34
H
Applicable Toolholders
Non-ferrous Metals (Without interruption) N
No. of Edges
Insert Description
KPD001
W
re M L H S
Tolerance
~
S G23
L rε
4020N-020NB 4.0 ±0.03 0.2 3.3 20 4.3 2.9 1 N
PCD
10° 5020N-020NB 5.0 0.2 4.2 N G20
H
~
External Deep Grooving 6020N-020NB 6.0 0.2 5.2 N G23 Positive
Applicable Toolholders
Non-ferrous Metals (Without interruption) N
No. of Edges
Insert Description
KPD001
KPD010
W re L H M S
Solid
M M
Grooving
W±0.03
L
S
S
rH
rH
30 5.5
L
1 G38
W±0.035° 5°
MM
5° 5°W±0.03
GMGW 8030-40R-HR N
S
L
L
S rH
rH 8 4 30 5.5 6 5
HH
Applicable Toolholders
Non-ferrous Metals (Without interruption) N
No. of Edges
(°)
KPD001
Insert Description
W B re T H h1 φd S θ
Handed Insert shows Right-hand R L
T B
N N
Id
rH TKF12& 200-AS 2.0 5
CBN
W±0.03
Positive
H
h1
S
Id
T B
+0
3 8.7 7.3 5.5
1(:
-0.05
Solid
200-NB 2.0 4 N N
T
rH +0
S -0.05
Grooving
0.1 3 8.7 8.3 5 3.0 0° 1
250-NB 2.5 4 N
H
h1
CBN & PCD
* Lead angle (Front cutting edge angle: θ) shows the angle when installed in toolholder.
* PCD Inserts of TKF type only for Turning and Grooving.
* Cut-off is not recommended.
* Dimension B: shows available grooving depth.
5 5
Insert Insert Width PCD insert hand
Type Size (Edge Width) Without Indication: 4 4
ap (mm)
ap (mm)
Note 1) The cutting edge of the TKF-AS/-ASR will be 1mm lower KTKF toolholder
1
KTKF toolholder
H1
h
5°
φA
F
5°
7°
0°
φD
rε
L2
L1
EZBR030タイプ L3
C
30°
H
N Right-hand shown
Applicable Sleeves
PCD
No. of Edges
Bore Dia.
Description
KPD001
φA φD H L1 L2 L3 F S rε
~
060060-003NB 6 6 5.6 66.1 30 11.8 2.75 0.5 N F25
070070-003NB 7 7 6.6 74.1 35 11.8 3.25 0.5 N
¢ System Tip-Bars N
Non-ferrous Metals (With interruption) Q
Applicable Toolholders
Non-ferrous Metals (Without interruption) N
No. of Edges
Bore Dia.
Insert Description
KPD001
KPD010
φA H L1 L2 F S rε
Handed Insert shows Right-hand
10°
VNBR 0511-02NB 30.8 11 N N
F
L1
6 3.9 5.3 1.0 0.2
H
CBN & PCD
0630-02NB 49.8 30 N N
−NBタイプ(ブレーカなし) VNBR 0720-02NB 39.8 20 N N
7 3.9 6.2 1.0 0.2
Micro Boring 0730-02NB 49.8 30 N N
Applicable Toolholders
Non-ferrous Metals (Without interruption) N
No. of Edges
Bore Dia.
Insert Description
KPD001
KPD010
φA W rε H L1 L2 L3 F T
Handed Insert shows Right-hand
2°
2° 5 3.9 30.8 11 0.1 4.4 1.0
0520-11NB 2.0 0.10 MTO MTO
W 1
T
W±0.03
VNGR 0710-20NB 1.0 0.05 MTO MTO
7 3.9 39.8 20 0.3 6.2 2.0
Micro Grooving 0720-20NB 2.0 0.10 MTO MTO F28
F29
L2 1
T VNFGR 0820-10NB 8 2.0 2.0 MTO MTO
IA
rH
F
rH W
Bore Dia.
Insert Description
KPD001
KPD010
φA φD H L1 L2 L3 F S rε
Handed Insert shows Right-hand
5° H
PSB& 0404-60NBS 4 3.8 3.6 60 30 10 1.9 0.3 R R
ID
IA
L1
L3 0606-70NBS 6 5.8 5.2 45 12 2.9 0.5 R R
Micro Boring
0707-80NBS 7 6.8 6.2 80 50 3.4 R R
¢ Milling Inserts
P Q
Applicable Toolholders
Edge Prep. N Non-ferrous Metals (With interruption)
No. of Edges
KPD001
KPD010
KPD230
Insert Description
A T X Z S α β γ
E X
Z X
1203AUFN 3.6 N N
A T
γ α
X
A T
E
J
Z
D B=
SEEN 1203AFFR-W 12.50 3.18 - 3.5 1.7 20° 25° 45° 1 N M38
S
14.56
A
B T
00
β
X
Z
γ α
X
SOKN 13T3AXFN-NE 13.494 3.97 0.4 1.1 3.0 27° 32° 45° 1 N M42
S
A T
J
TEKN 2204PTFR-NE 4.2 N N M66
12.70 4.76 0.7 1.8 20° 22° 30° 1
A T 2204PTFR 4.8 N N M67
Applicable Toolholders
Dimension (mm) Angle (°) PCD
No. of Edges
KPD010
KPD230
Insert Description
A T φd W rε S α β
α 11T304FR 0.4 N N
S
10°
rε
M71
A T
M72
BDMT 170402FR 0.2 N N
9.6 4.9 4.4 17.0 4.4 18° 13° 1 M73
β 170404FR 0.4 N N
0°
A T
D
rH
L E P O W E R
DOUB
OK
Lever Lock
(PCLN) 8 NG
4 NG
D2
D2-3_edit.indd 2 05.10.2015 16:06:25
Identification System for Turning Toolholders (Square Shank)
Identification System for Turning Toolholders (Square Shank)
Clamping System Insert Shape Hand of Tool Shank Height Shank Width Others
External
D C L N R 20 20 K 12
Cutting Edge Angle Insert Relief Angle Toolholder Length Insert Size
A B C D
90° 75° 90° 45°
L1 R S
α (mm)
L L
E F G H
B: 5° Positive A: 32 J: 110 R: 200
60° 90° 90° B: 40 JX: 120 S: 250
107.5° C: 7° Positive
C: 50 K: 125 T: 300
D: 15° Positive D: 60 L: 140 U: 350
J K L N E: 20° Positive E: 70 M: 150 V: 400 C
T
93° 75° 95° 63° F: 80 N: 160 W: 450
N: 0° Negative L L
95° G: 90 P: 170 Y: 500
P: 11°Positive H: 100 Q: 180 X: Special
P R S T L
75° 45° 60°
117.5° D
V
U V W Y
93° 60° 85°
72.5°
104
京セラ '99総合カタログ A4(297×210)
D3
D2-3_edit.indd 3 05.10.2015 16:06:25
Product Lineup
¢ Toolholders for General Purpose
CN.. WN.. TN.. DN.. RC.. RN.. VN..
Applicable
Insert
Shape
External / Facing /
Applications External / Facing External / Facing / Copying Copying / Undercutting
Lever Lock
(Pin Lock)
PVPN
External
Wedge Lock
Multi Lock
WWLN WTKN-N
Ref. to Page D20 D15
Double
Clamp
Top Clamp
Dimpled 93゜
30゜
107.5 ゜
45゜
95゜
Clamp
45゜ 45゜
Top Clamp
D4
D4-5_edit.indd 4 05.10.2015 16:13:49
VN.. DN.. SN.. TN.. SN.. SN.. TN.. SN.. TN..
TN..
External / Facing
External / Copying External / Chamfering / Chamfering External Facing
72.5° 95° 93° 45° 60° 45° 75° 91° 15° -1° D
PVVN PVLN
External
(Pin Lock) (Pin Lock) PDJN PSDN PSSN PSBN PTGN PSKN PTFN
D18 D18 D11 D13 D13 D12 D14 D12 D14
External Facing
75° 85° 93° 5° 15° -3°
85゜ 75゜
75゜ 85゜
D5
D4-5_edit.indd 5 05.10.2015 16:13:54
Clamping System
¢ Clamping System
Series Design Features Series Design Features
· Rigid Clamping
· Negative Insert : Medium · Combination of Top Clamp
Top Clamp to Heavy Machining Multi Lock and Pin Lock
(C) (Mainly for Ceramic Insert) (M) · Rigid Clamping
· Positive Insert : Low · Heavy Machining
Cutting Force
D
Double
· Firmly clamp the insert in two Lever Lock · Easy Insert Replacement
Clamp
directions with one action. (P) · General Use
(D)
External
Wedge
Pin Lock · Rigid Clamping
· Easy Insert Replacement Lock
(P) · Heavy Machining
(W)
· Simple Mechanism
Screw
· Fewer Parts
Clamp
· Finishing to Medium
(S)
Machining
l Lever Lock
PCLN
PWLN
Punch PTGN / PTFN / PTLN
(To install Shim Pin) PDJN / PDHN
PSBN / PSKN / PSSN / PSDN
PRGN
PRGC / PRXC
Insert
Shim
Lock Screw Lever
Lock Screw
Shim Pin
Lever
PTGN-11 / PTFN-11
D6
D6-7_edit.indd 6 05.10.2015 16:14:19
l Double Clamp
Screw
DCLN
Insert Clamp
DDJN / DDHN
DSBN
Shim Screw Spring DTGN
DVLN / DVPN / DVVN D
DWLN
Shim
External
DDJN
l Wedge Lock
Insert
Clamp Set Insert Spacer (To keep chips out)
Shim Pin
Shim Pin
Clamp
Set
Shim
Shim
WTJN-N
WWLN WTKN-N
WTEN-N
Shim Nut
Shim Nut
Clamp Set
Clamp Screw
Lock Pin Shim
Chipbreaker
Shim
CCLN
CTJN / CTUN
CDHN / CDJN
MVLN CELN
MVVN CSRN / CS-N / CSKN
CSYN / CSSN / CSDN
* CRSN / * CRDN
D7
D6-7_edit.indd 7 05.10.2015 16:14:26
Double Clamp / Lever Lock
Toolholders for General Purpose [CN££ Insert]
¢ DCLN (External / Facing)
Side Rake Angle: -6°
Angle of Inclination: -6°
B
F1
F2
°
95
L2
L1
5° l Applicable Inserts
Toolholder Description Insert Description
D
H1
CN£A
h
5°
DCLN &...-12 CN£G 1204..
l Right-hand shown CN£M
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
External
B
F1
CN£G
PCLN&...-16 CN£M 1606..
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
R L H1=h B L1 L2 F1 F2
LW
N : Std. Item
D8
D8-9_edit.indd 8 05.10.2015 16:18:08
l Applicable Inserts
Applications Finishing Finishing-Medium Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing
WP(Wiper) WQ(Wiper) PP PQ CQ CJ GS PG
Insert
External
Soft Steel / Soft Steel / Soft Steel / Soft Steel / Stainless Steel / Stainless Steel / Stainless Steel /
Applications Cast Iron
Small ap Finishing Medium Roughing Finishing Medium-Roughing Medium-Roughing
XF XP XQ XS MQ MS MU C
Insert
Size 12 12 12 12 12 12 12 12
Page B19 B19 B19 B86 B19 B19 C23 C6, C7
Recommended Cutting Conditions D39~D40
¢ Short Shank Toolholders for small lathes and turning mill
Length of 100mm for 20mm square shank
Toolpost drum
Large overhang length due to contact of May be set to optional overhang length since
shank with toolpost drum. there is no interference with tool-post drum.
D9
D8-9_edit.indd 9 05.10.2015 16:18:11
Double Clamp
Toolholders for General Purpose [DN££ Insert]
¢ DDJN (External / Copying)
Side Rake Angle: -6°
Angle of Inclination: -7°
B
F1
F2
l Applicable Inserts
°
93
L2
L1
Toolholder Description Insert Description
D 3°
DDJN&...-1504 DN£A
1504..
(1506..)
H1
h
DN£G
DN£M 1506..
DDJN&...-1506
l Right-hand shown (1504..)
External
B
F1
F2
107.5°
L2
17.5° L1 l Applicable Inserts
17.5° Toolholder Description Insert Description
1504..
DDHN&...-1504 DN£A
H1
h
(1506..)
DN£G
DN£M 1506..
DDHN&...-1506
l Right-hand shown (1504..)
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
N : Std. Item
D10
D10-11_edit.indd 10 05.10.2015 16:23:47
Lever Lock
B
F1
F2
Toolholder Description Insert Description
93° L2
L1 DN£A
PDJN&...-11 1104..
DN£G
PDJN&...-15 DN£A 1504..
H1
h
3° DN£G
l Right-hand shown PDJN&...-15U DN£M
1506..
(1504..)
D
External
切刃傾き角:−6°
Angle of Inclination: -6°
l Applicable Inserts
B
F1
F2
17.5°
Toolholder Description Insert Description
17.5° L2 L1
DN£A
17.5° 1504..
PDHN&...15 DN£G
H1
h
(1506..)
DN£M
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
Description FH
R L H1=h B L1 L2 F1 F2
LW
l Applicable Inserts
Applications Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate Roughing Roughing
PP PQ CQ CJ GS PG PS PT Standard PH
Insert
Size 1504,1506 1504,1506 1504,1506 1504,1506 1104,1504,1506 1504,1506 1504,1506 1504,1506 1504,1506 1504,1506
Page B21 B21 B22 B22 B22 B22 B23 B23 B23 B24
Applications Single Sided / Roughing / High Feed Rate Finishing Medium Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing
PX &-S & XP XQ XS MQ MS MU
Insert
Size 1504,1506 1104 1104,1504 1504,1506 1504,1506 1504 1504,1506 1504,1506 1504,1506
Page B24 B27 B27 B24 B24 B24 B25 B25 B25
Applications Stainless Steel / Medium-Roughing Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
TK C ZS GC Ceramic AH &-A3 PCD CBN
Insert
Size 1504,1506 1504,1506 1504,1506 1504,1506 1504,1506 1504,1506 1504 1504 1504,1506
Page B25 B26 B26 B26 B87 B26 B26 C23 C8, C9
Recommended Cutting Conditions D39~D40
N : Std. Item
D11
D10-11_edit.indd 11 05.10.2015 16:23:51
Double Clamp / Lever Lock
Toolholders for General Purpose [SN££ Insert]
¢ DSBN (External)
Side Rake Angle: -6°
2.5
F1
Angle of Inclination: -6°
F2
2.5
F1
75°
F1
F2
F2
75° L2
F1
F2
2020K-12 type L1
L2
2020K-12 type L1
l Applicable Inserts
h
H1
15° SN£A
h
DSBN&...-12 SN£G 1204..
l Right-hand shown SN£M
l Toolholder Dimensions
External
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Spring Shim Shim Screw Wrench (soldWrench
separately)
Description
R L H1=h B L1 L2 F1 F2
For Clamp For Shim
¢ PSBN (External)
Side Rake Angle: -6°
Angle of Inclination: -6°
F1
B
75°L2
L1
H1
h
15°
l Right-hand shown
¢ PSKN (Facing)
Side Rake Angle: -6°
Angle of Inclination: -6°
B
F1
F2
75°
L2
L1
75°
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
R L H1=h B L1 L2 F1 F2
LW
PSBN& 1616H -09 N N 16 16 100 21 13 - 0.8 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
2020K -12 N N 20 20 125 27 17
- 0.8 LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
2525M -12 N N 25 25 150 24 22
PSKN& 1616H -09 N N 16 16 100 19 20 12.7 0.8 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
2020K -12 N N 20 20 125 25 17
22.5 0.8 LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
2525M -12 N N 25 25 150 32 19
· PSKN&: Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
N : Std. Item
D12
D12-13_edit.indd 12 05.10.2015 16:25:15
Lever Lock
F2
B
F1
45° L2
L1
45°
D
H1
h
l Right-hand shown
External
Back Rake Angle: -8.5°
F1
B
45°
L2
L1
45°
H1
h
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
R N L H1=h B L1 L2 F1 F2
LW
PSSN& 1616H -09 N N 16 16 100 22 20 13.6 0.8 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
2020K -12 N N 20 20 125 25 16.4
29 0.8 LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
2525M-12 N N 25 25 150 32 23.4
PSDNN 1616H -09 N 16 16 100 21 8 - 0.8 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
2020K -12 N 20 20 125 10
30 - 0.8 LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
2525M-12 N 25 25 150 12.5
l Applicable Inserts
Medium-Roughing / Single Sided /
Toolholder Description Insert Description Applications Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing High Feed Rate Roughing Roughing Roughing / High Feed
PQ PG PS HS PT Standard PH PX
PSBN&…-09
Insert
PSKN&…-09
SN£G 0903..
PSSN&…-09
Size 12 12 12 12 12 09, 12 12 12
PSDNN…-09
Page B29 B29 B29 B29 B29 B29 B30 B30
PSBN&…-12 Applications Finishing-Roughing Medium-Roughing /
Soft Steel / Finishing Soft Steel / Soft Steel / Stainless Steel / Stainless Steel /
Cast Iron
Low Cutting Force Medium Roughing Finishing Medium-Roughing
PSKN&…-12 SN£A &-£ &-25R XP XQ XS MQ MS C
SN£G 1204..
PSSN&…-12 SN£M
Insert
PSDNN…-12
Size 09, 12 12 12 12 12 12 12 12
Page B32 B32 B30 B30 B30 B31 B31 B31
Applications Cast Iron Cast Iron Cast Iron Cast Iron Hard Materials
ZS GC Without Chipbreaker Ceramic CBN
Insert
Size 12 12 12 12 12
Page B31 B31 B31 B89 C10
D13
D12-13_edit.indd 13 05.10.2015 16:25:18
Double Clamp / Lever Lock
Toolholders for General Purpose [TN££ Insert]
¢ DTGN (External)
Side Rake Angle: -6°
BB
F1F1
Angle of Inclination: -6°
F2F2
° °
9191
L2
L2 L1 l Applicable Inserts
L1
H1
D
hh
H1
DTGN&...-16 TN£G 1604..
l Right-hand shown TN£M
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Spring Shim Shim Screw Wrench (soldWrench
separately)
Description
External
R L H1=h B L1 L2 F1 F2
For Clamp For Shim
91°
F1
B
B
F1
F2
91°
F2
91° L2
L2 L1
L1
91°
H1
h
H1
h
Spare Parts
Standard Corner-R(rε)
l Applicable Inserts
PTGN&1212F-11
Toolholder Description Insert Description Insert applicable for above
PTFN&1212F-11
PT£N&12...-11 1103..
TN££ TN££1103-type Insert is applicable.
PT£N&...-11 1104..
PT£N&...-16 TN£A 1604..
TN£G · PTFN&: Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
PT£N&...-22 TN£M 2204..
N : Std. Item
D14
D14-15_edit.indd 14 05.10.2015 16:29:04
Wedge Lock
B
F1
F2
WTJN&2020K types,
Shim Nut sticks out as
93° L2 shown below.
L1
4.5 20
H1
3°
h
l Right-hand shown D
¢ WTKN (External / Facing / Copying)
15° Side Rake Angle: -6°
Angle of Inclination: -6°
External
WTKN&2020K types,
B
F1
F2
15° Shim Nut sticks out as
15° shown below.
L2
L1
15°
4.5 20
H1
h
l Right-hand shown
WTENN2020K types,
B
Shim Nut sticks out as
L2 shown below.
L1
4.5 20
H1
h
30°
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
l Applicable Inserts
Applications Finishing Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate Medium-Roughing / High Feed Rate Roughing
Toolholder Description Insert Description
PP PQ CQ GS PG PS PT GT PH
WTJN&...-16N
Insert
TN£A
WTKN&...-16N TN£G 1604..
Size 16 16 16,22 1104,16 16 16,22 16 16 16,22
TN£M Page B33 B33 B33 B33 B33 B33 B34 B34 B34
WTENN...-16N Applications Single Sided / Roughing / High Feed Roughing Finishing Finishing-Roughing Medium-Roughing / Low Cutting Force Soft Steel / Small ap Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing
PX Standard &-S &-£ &-25R XF XP XQ XS
Insert
Size 16 16 16 16 16 16 1103,16 16 16 16 16 16
Page B36 B36 B36 B37 B37 B37 B37 B91 B37 B37 C23 C11
· In wedge lock, use of ceramic insert other than silicon nitride insert is not recommended due to strong restrain force.
Recommended Cutting Conditions D39~D40
N : Std. Item
D15
D14-15_edit.indd 15 05.10.2015 16:29:08
Double Clamp
Toolholders for General Purpose [VN££ Insert]
¢ DVLN (External / Copying)
Side Rake Angle: -6°
Angle of Inclination: -9°
B
F1
°
95
L2
L1
l Applicable Inserts
D 5°
Toolholder Description Insert Description
H1
h
VN£A
DVLN&...-16 VN£G 1604..
l Right-hand shown VN£M
5
B
F1
F1
F2
F2
117.5° 2020K-16 type
L2
L1
27.5° l Applicable Inserts
Toolholder Description Insert Description
H1
h
VN£A
DVPN&...-16 VN£G 1604..
l Right-hand shown VN£M
°
.5
72
L2
72.5° L1
l Applicable Inserts
Toolholder Description Insert Description
VN£A
H1
h
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
N : Std. Item
D16
D16-17_edit.indd 16 05.10.2015 16:31:44
Multi Lock
B
F1
95° L2
L1
50°
H1
5°
h
D
l Right-hand shown
External
Back Rake Angle:
72.5°
F1
B
72.5°
72.5° L2
L1
H1
h
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Description
R N L H1=h B L1 L2 F1
l Applicable Inserts
Toolholder Description Insert Description Applications Finishing Finishing-Medium Finishing-Medium Medium Roughing Finishing-Medium Stainless Steel / Stainless Steel /
Finishing Medium-Roughing
VN£A PP VF PQ TN-V Standard & MQ MS
MVLN&...-16
VN£G 1604..
Insert
MVVNN...-16 VN£M
Size 16 16 16 16 16 16 16 16
Page B39 B39 B39 B39 B39 B40 B40 B40
Stainless Steel /
Applications Cast Iron Cast Iron Non-ferrous Metals Hard Materials
Medium-Roughing
MU Without Chipbreaker Ceramic PCD CBN
Insert
Size 16 16 16 16 16
Page B40 B40 B92 C23 C12
Clamp set: (CPS-5R) has Right-hand thread. Clamp set: (CPS-5L) has Left-hand thread.
When clamping the insert, turn the screw in the arrow direction (clockwise). When clamping the insert, turn the screw in the arrow direction (counterclockwise).
When removing the insert, turn the screw away from the arrow (counterclockwise). When removing the insert, turn the screw away from the arrow (clockwise).
N : Std. Item
D17
D16-17_edit.indd 17 05.10.2015 16:31:47
Pin Lock
Toolholders for General Purpose [VN££ Insert]
¢ PVLN (External / Copying)
Lock Screw can be operated from this direction. Side Rake Angle: -6°
Angle of Inclination: -9°
50°
B
F1
95°L2
L1
5°
D
H1
h
l Right-hand shown
27.5° Lock Screw can be operated from this direction. Side Rake Angle: -13°
Angle of Inclination: -10°
B
F1
F2
L2
27.5° L1
H1
h
l Right-hand shown
B
°
.5
72
L2
L1
72.5°
H1
h
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Description
R N L H1=h B L1 L2 F1 F2
l Applicable Inserts
Finishing- Finishing- Finishing- Stainless Steel / Stainless Steel /
Toolholder Description Insert Description Applications Finishing Medium Medium Medium Roughing Medium Finishing Medium-Roughing
PP VF PQ TN-V Standard & MQ MS
PVLN&...-16Q VN£A
Insert
Size 16 16 16 16 16
Page B40 B40 B92 C23 C12
D18
D18-19_edit.indd 18 05.10.2015 16:34:49
Lever Lock
Toolholders for General Purpose [RC££ / RN££ Insert]
¢ PRGC / PRXC / PRGN (External / Facing / Undercutting)
PRGC 60°
Side Rake Angle: 0°
Angle of Inclination: 0°
B
F1
L2
0° L1
H1
D
h
l Right-hand shown
PRXC L2
45°
Side Rake Angle: 0°
Angle of Inclination: 0°
F1
External
0° L1
H1
h
l Right-hand shown
B
F1
L2
L1
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
PRGN& 2020K -09 N N 20 20 125 19 25 - LL-1N LS-1N LR-80 LSP-1 PC-1 FH-2.5
l Applicable Inserts
Applications Medium Non-ferrous Metals
Toolholder Description Insert Description
Standard AQ
PRGC&…-10 1003M0
Insert
Size 09, 12
Page B28
N : Std. Item
D19
D18-19_edit.indd 19 05.10.2015 16:34:51
Toolholders for General Purpose [WN££ Insert]
¢ DWLN (External / Facing)
Side Rake Angle: -6°
Angle of Inclination: -6°
B B
F1F1
F2F2
° °
95 95
L2
L2 L1
L1
l Applicable Inserts
5°
Toolholder Description Insert Description
5°
D
H1H1
WN£A
h h
DWLN&...-08 WN£G 0804...
l Right-hand shown WN£M
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Spring Shim Shim Screw Wrench (soldWrench
separately)
External
Description
R L H1=h B L1 L2 F1 F2
For Clamp For Shim
B
F1
F2
95°
5° 95°L2
L1
5° l Applicable Inserts
Toolholder Description Insert Description
H1
WN£G
l Right-hand shown PWLN&...-08 WN£M 0804..
Spare Parts
Standard Corner-R(rε)
Description FH
R L H1=h B L1 L2 F1 F2
LW
shown below.
5° 95°L2
L1
l Applicable Inserts
5°
WN£A
WWLN&...-08 WN£G 0804..
l Right-hand shown WN£M
Spare Parts
Standard Corner-R(rε)
Description
R L H1=h B L1 L2 F1 F2
N : Std. Item
D20
D20-21_edit.indd 20 05.10.2015 16:36:53
Double Clamp / Lever Lock / Wedge Lock
l Applicable Inserts
Applications Finishing Finishing- Finishing Finishing- Finishing- Finishing- Medium- Medium- Medium-
Medium Medium Medium Medium Roughing Roughing Roughing
WP(Wiper) WQ(Wiper) PP PQ CQ CJ GS PG PS
Insert
Size 08 08 08 08 08 08 06,08 08 08
Page B41 B41 B41 B41 B41 B41 B42 B42 B42
Applications Medium-Roughing
High Feed Rate
/ Roughing Finishing Medium Soft Steel /
Finishing
Soft Steel /
Medium
Soft Steel /
Roughing
Stainless Steel /
Finishing
& MQ
PT Standard &-S XP XQ XS
D
Insert
Size 08 08 06 06 08 08 08 08
Page B42 B42 B44 B44 B43 B43 B43 B43
Stainless Steel / Stainless Steel / Non-ferrous Non-ferrous
External
Applications Medium-Roughing Medium-Roughing Cast Iron Cast Iron Cast Iron Metals Metals Hard Materials
MS MU C ZS GC AH PCD CBN
Insert
Size 08 08 08 08 08 08 08 08
Page B43 B43 B44 B44 B44 B44 C23 C13
· In wedge lock, use of ceramic insert other than Recommended Cutting Conditions D39~D40
silicon nitride insert is not recommended due to
strong restrain force.
D21
D20-21_edit.indd 21 05.10.2015 16:36:59
Top Clamp
Toolholders for Ceramic Tools [CN££ Insert]
¢ CCLN (External / Facing)
L2 Side Rake Angle: -6°
F2
Angle of Inclination: -6°
95°
F1
B
95°
95° 95°
L1
H3
D
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Chipbreaker Clamp Set Wrench Shim Shim Screw
External
Description
R L H1=h H3 B L1 L2 F1 F2
l Applicable Inserts
Applications Cast Iron / Hard Materials Hard Materials / Cast Iron
Ref. to Page B86 C19
Ceramic CBN(KBN900)
Insert
Toolholder Description
CNGN1207..(CNGN1204..)
CCLN&…-12 CNMN1207 (CNMN1204)
CCLN&…-16 CNGN1607.. -
Corner-R f (mm/rev)
Insert Shape ap (mm)
(rε) 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.60
RN – 0.3~ 4
2.0
SN 1.6
1.2 0.3~ 4
EN
0.8
CN
0.4
1.6
TN
1.2 For Finishing 0.3~ 2
DN
0.8
N : Std. Item
D22
D22-23_edit.indd 22 05.10.2015 17:01:33
Top Clamp
Toolholders for Ceramic Tools [DN££ / EN££ Insert]
¢ CDJN (External / Copying / Back Turning)
L2 Side Rake Angle: -5°
Angle of Inclination: -8°
B
F1
23°
93° L1
93°
H3
D
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Chipbreaker Clamp Set Wrench Shim Shim Screw
External
Description
R L H1=h H3 B L1 L2 F1
l Applicable Inserts
Applications Cast Iron / Hard Materials
Ref. to Page B87
Ceramic
Insert
Toolholder Description
CDJN&…-15 DNGN1507..
97.5°
B
F1
97.5°
97.5° 97.5° L1
H3
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
l Applicable Inserts
Applications Cast Iron / Hard Materials
Ref. to Page B87
Ceramic
Insert
Toolholder Description
CELN&…-13 ENGN1307..
N : Std. Item
D23
D22-23_edit.indd 23 05.10.2015 17:01:34
Top Clamp
Toolholders for Ceramic Tools [SN££Insert]
¢ CSRN (External)
L2 Side Rake Angle: -6°
F2
Angle of Inclination: -4°
F1
B
75° L1
75°
H3
D
H1
h
l Right-hand shown
¢ CS-N (External)
External
F2
Angle of Inclination: -4°
B
F1
85° L1
85°
H3
H1
h
l Right-hand shown
¢ CSKN (Facing)
Side Rake Angle: -6°
Angle of Inclination: -4°
B
F1
75°
F2
75°
L2
L1
H3
H1
h
l Right-hand shown
¢ CSYN (Facing)
Side Rake Angle: -6°
Angle of Inclination: -4°
B
85°
F1
F2
85°
L2
L1
H3
H1
h
l Right-hand shown
45°
45° L1
H3
H1
h
l Right-hand shown
D24
D24-25_edit.indd 24 05.10.2015 17:19:12
Top Clamp
F1
B
45° L1
H3
45° 45°
H1
h
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Chipbreaker Clamp Set Wrench Shim Shim Screw
External
Description
R N L H1=h H3 B L1 L2 F1 F2
020 220 040
l Applicable Inserts
Applications Cast Iron / Hard Materials Cast Iron Hard Materials / Cast Iron When using as toolholder for CBN tools (KBN900),
Ref. to Page B89,B90 B31 C19 prepare spare parts below separately.
Ceramic Coated Carbide CBN (KBN900) Clamp Set Shim Shim Screw
Insert
Toolholder Description
SNGN1207..(SNGN1204..)
CSRN& ...-12 SNMN1207..
(SNMN1204..) (SNMN1204..) CE-030A SP-143 M3X12
N : Std. Item
D25
D24-25_edit.indd 25 05.10.2015 17:19:14
Top Clamp
Toolholders for Ceramic Tools [TN££Insert]
¢ CTJN (External)
L2 Side Rake Angle: -6°
F2
Angle of Inclination: -4°
B
F1
93° L1
93°
H3
D
H1
h
l Right-hand shown
¢ CTUN (Facing)
External
B
F1
93°
93°
L2
H3 L1
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
l Applicable Inserts
Applications Cast Iron / Hard Materials Hard Materials / Cast Iron
Ref. to Page B91 C19
Ceramic CBN (KBN900)
Insert
Toolholder Description
N : Std. Item
D26
D26-27_edit.indd 26 05.10.2015 17:23:45
Top Clamp
Toolholders for Ceramic Tools [RN££Insert]
¢ CRSN (External / Facing)
Side Rake Angle: -6°
Angle of Inclination: -6°
B
F1
L2
L1
H3
D
H1
h
l Right-hand shown
External
Back Rake Angle: -8.5°
F1
B
L2
L1
H3
H1
h
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
l Applicable Inserts
Applications Cast Iron / Hard Materials Hard Materials / Cast Iron When using as toolholder for CBN tools (KBN900),
Ref. to Page B88
B88 C19 prepare spare parts below separately.
Ceramic CBN(KBN900) Clamp Set Shim Shim Screw
Insert
Toolholder Description
N : Std. Item
D27
D26-27_edit.indd 27 05.10.2015 17:23:47
Dimpled-clamp (Top Clamp)
Toolholders for Ceramic Tools [CNGX Insert]
¢ CCLN-GX (External / Facing / Back Turning)
L2 Side Rake Angle: -6°
Angle of Inclination: -6°
B
F1
95°
95° L1
H3
D
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
External
l Applicable Inserts
Applications Cast Iron
Ref. to Page B86
Ceramic
Insert
Toolholder Description
CCLN&…12GX CNGX1207..
¢ Features
l Improved clamping stability due to
the dimple design
l Improve machine stability and
machinability
0.80
20.0
Without dimple (SNGN)
0.60
Wear (mm)
15.0
■Z direction 0.40
10.0
■X direction 0.20 With dimple (SNGX)
5.0 0.00
0 500 1000 1500 2000 2500 3000
Cutting length (m)
0.0 Vc=800m/min, ap=1.5~2.0 mm, f=0.6mm/rev
With dimple Without dimple Competitor with dimple FC250 with scale, Dry
(Internal evaluation)
(Internal evaluation)
N : Std. Item
D28
D28-29_edit.indd 28 05.10.2015 17:26:06
Dimpled-clamp (Top Clamp)
Toolholders for Ceramic Tools [DNGX Insert]
¢ CDHN-GX (External / Copying / Back Turning)
L2 Side Rake Angle: -5°
Angle of Inclination: -8°
B
F1
107.5°
107.5° L1
H3
D
H1
h
l Right-hand shown
External
L2 Side Rake Angle: -5°
Angle of Inclination: -8°
B
F1
30°
93°
93° L1
H3
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
l Applicable Inserts
Applications Cast Iron
Ref. to Page B87
Ceramic
Insert
Toolholder Description
CDHN& 2525M-12GX DNGX1207 …
2525M-15GX DNGX1507 …
CDJN& 2525M-12GX DNGX1207 …
2525M-15GX DNGX1507 …
Recommended Cutting Conditions D39~D40
N : Std. Item
O : Check Availability
D29
D28-29_edit.indd 29 05.10.2015 17:26:07
Dimpled-clamp (Top Clamp)
Toolholders for Ceramic Tools [SNGX Insert]
¢ CSRN-GX (External)
L2 Side Rake Angle: -6°
Angle of Inclination: -4°
F1
B
75°
75° L1
H3
D
H1
h
l Right-hand shown
F1
B
45°
L1
H3
45° 45°
H1
h
B
F1
45°
45° L1
H3
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Toolholder Description
CSRN& 2525M-12GX SNGX1207 …
2525M-15GX SNGX1507 …
CSDNN 2525M-12GX SNGX1207 …
2525M-15GX SNGX1507 …
CSSN& 2525M-12GX SNGX1207 …
2525M-15GX SNGX1507 …
Recommended Cutting Conditions D39~D40
N : Std. Item
O : Check Availability
D30
D30-31_edit.indd 30 05.10.2015 17:28:48
Dimpled-clamp (Top Clamp)
¢ CS-N-GX (External)
L2 Side Rake Angle: -6°
Angle of Inclination: -4°
B
F1
85° 85° L1
H3
D
H1
h
l Right-hand shown
¢ CSKN-GX (Facing)
External
Side Rake Angle: -6°
Angle of Inclination: -4°
75°
B
F1
F2
75°
L2
L1
H3
H1
h
l Right-hand shown
¢ CSYN-GX (Facing)
Side Rake Angle: -6°
Angle of Inclination: -4°
85°
B
F1
F2
85°
L2
L1
F3
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Toolholder Description
CS-N& 2525M-12GX SNGX1207 …
2525M-15GX SNGX1507 …
CSKN& 2525M-12GX SNGX1207 …
2525M-15GX SNGX1507 …
CSYN& 2525M-12GX SNGX1207 …
2525M-15GX SNGX1507 …
Recommended Cutting Conditions D39~D40
O : Check Availability
D31
D30-31_edit.indd 31 05.10.2015 17:28:49
Top Clamp
Toolholders for Solid CBN Tools [CNMN Insert]
¢ CCRN-A (External)
L2 Side Rake Angle: -6°
Angle of Inclination: -6°
F1
B
75° L1
75
°
H3
D
H1
h
l Right-hand shown
F1
B
95° 95°
95° L1
95°
H3
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
l Applicable Inserts
Applications Hard Materials / Cast Iron
Ref. to Page C19
CBN (KBN900)
Insert
Toolholder Description
CCRN&...-09A
CNMN0903..
CCLN&...-09A
* For CNMN1204 Insert toolholder, ref. to page D22
Recommended Cutting Conditions D39~D40
N : Std. Item
O : Check Availability
D32
D32-33_edit.indd 32 05.10.2015 17:35:03
Top Clamp
Toolholders for Solid CBN Tools [RNMN Insert]
¢ CRSN-A (External / Facing)
Side Rake Angle: -6°
Angle of Inclination: -6°
B
F1
L2
L1
H3
H1
D
h
l Right-hand shown
External
Back Rake Angle: -8.5°
F1
B
L2
H3 L1
H1
h
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
l Applicable Inserts
Applications Hard Materials / Cast Iron Cast Iron / Hard Materials When using as toolholder for ceramic tools,
Ref. to Page C19 B88 prepare spare parts below separately.
CBN(KBN900) Ceramic Shim Shim Screw
Insert
Toolholder Description
CRSN&...-09A RNMN090300 (RNGN090400) SP-826 -
RNMN120300 (RNGN120400) SP-843 M3X12
CRSN&...-12A (RNMN120400) (RNGN120700) SP-841 M3X8
CRDNN...-09A RNMN090300 (RNGN090400) SP-826 -
RNMN120300 (RNGN120400) SP-843 M3X12
CRDNN...-12A (RNMN120400) (RNGN120700) SP-841 M3X8
Recommended Cutting Conditions D39~D40
N : Std. Item
D33
D32-33_edit.indd 33 05.10.2015 17:35:04
Top Clamp
Toolholders for Solid CBN Tools [SNMN Insert]
¢ CSRN-A (External)
L2
Side Rake Angle: -6°
Angle of Inclination: -4°
F1
B
75° L1
75°
H3
H1
h
D l Right-hand shown
¢ CSKN-A (Facing)
Side Rake Angle: -6°
Angle of Inclination: -4°
External
B
F1
75° 75°
L2
L1
H3
H1
h
l Right-hand shown
¢ CSYN-A (Facing)
Side Rake Angle: -6°
Angle of Inclination: -4°
F1
B
85°
85°
L2
L1
H3
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
l Applicable Inserts
Applications Hard Materials / Cast Iron Cast Iron Cast Iron / Hard Materials When using as toolholder for ceramic tools,
Ref. to Page C19 B31 B89,B90 prepare spare parts below separately.
CBN (KBN900) Coated Carbide Ceramic Chipbreaker Clamp Set Shim Shim Screw
Insert
Toolholder Description
CSRN&...-09A SNMN0903.. - - -
SNMN1203.. (SNGN1204..) (SNMN1204..) SP-143 M3X12
CSRN&...-12A (SNMN1204..) CB-11 CE-020
(SNMN1204..) (SNGN1207..) (SNMN1207..) SP-141 M3X8
CSKN&...-09A SNMN0903.. - - -
SNMN1203.. (SNGN1204..) (SNMN1204..) SP-143 M3X12
CSKN&...-12A (SNMN1204..) CB-11 CE-020
(SNMN1204..) (SNGN1207..) (SNMN1207..) SP-141 M3X8
CSYN&...-09A SNMN0903.. - - -
SNMN1203.. (SNGN1204..) (SNMN1204..) SP-143 M3X12
CSYN&...-12A (SNMN1204..) CB-11 CE-020
(SNMN1204..) (SNGN1207..) (SNMN1207..) SP-141 M3X8
Recommended Cutting Conditions D39~D40
N : Std. Item
O : Check Availability
D34
D34-35_edit.indd 34 05.10.2015 17:38:08
Top Clamp
F2
B
F1
45° 45°
L1
H3
D
H1
h
l Right-hand shown
External
L2 Back Rake Angle: -8.5°
F1
B
45° L1
H3
45° 45°
H1
h
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
· -12A toolholder Shim: When using SN££1204 Insert, purchase spare parts: SP-143 in ( ) separately.
l Applicable Inserts
Applications Hard Materials / Cast Iron Cast Iron Cast Iron / Hard Materials When using as toolholder for ceramic tools,
Ref. to Page C19 B31 B89,B90 prepare spare parts below separately.
CBN (KBN900) Coated Carbide Ceramic Chipbreaker Clamp Set Shim Shim Screw
Insert
Toolholder Description
CSSN&...-09A SNMN0903.. - - -
SNMN1203.. (SNGN1204..) (SNMN1204..) SP-143 M3X12
CSSN&...-12A (SNMN1204..)
(SNMN1204..) CB-11 CE-020
(SNGN1207..) (SNMN1207..) SP-141 M3X8
CSDNN...-09A SNMN0903.. - - -
SNMN1203.. (SNGN1204..) (SNMN1204..) SP-143 M3X12
CSDNN...-12A (SNMN1204..) (SNMN1204..)
- -
(SNGN1207..) (SNMN1207..) SP-141 M3X8
Recommended Cutting Conditions D39~D40
N : Std. Item
D35
D34-35_edit.indd 35 05.10.2015 17:38:09
Top Clamp
Toolholders for Solid CBN Tools [TNMN Insert]
¢ CTJN-A (External)
L2 Side Rake Angle: -6°
Angle of Inclination: -4°
F1
B
93° L1
93°
H3
D
H1
h
l Right-hand shown
¢ CTUN-A (Facing)
External
B
F1
93°
93°
L2
H3 L1
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
l Applicable Inserts
Applications Hard Materials / Cast Iron Cast Iron / Hard Materials
Ref. to Page C19
C13 B91
B89
CBN (KBN900) Ceramic
Insert
Toolholder Description
CTJN&...-11A
TNMN1103.. TNGN1103..
CTUN&...-11A
* TNMN1604 Insert toolholder is described in D26.
Recommended Cutting Conditions D39~D40
N : Std. Item
O : Check Availability
D36
D36-37_edit.indd 36 05.10.2015 17:39:41
Lever Lock
Toolholders for Bearing Machining [RCMT Insert]
¢ PRGC-BE (External)
B
F1
F2
L2
L1
H1
h
L3
D
H2
l Right-hand shown
¢ PRGC-BF (Facing)
External
B
F1
F2
L2
L1
H1
h
H2
L3
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
Applicable Inserts
Description Std.
B83
H1=h H2 B L1 L2 L3 F1 F2
N : Std. Item
D37
D36-37_edit.indd 37 05.10.2015 17:39:42
Top Clamp
Toolholders for Bearing Machining [SNMF Insert]
¢ CBSN (External Round Chamfering)
F1
B
12゜
L2
θ
L1
30゜
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Std. Dimension (mm)
Clamp Set Wrench Shim Shim Screw Applicable
External
Description θ Inserts
R L H1=h B L1 L2 F1 B83
Facing
PRGC-BF
(D37)
Internal Round-Chamfering
CBSN-B
(F60)
Boring
SRCP-B
(F60)
External
External Round-Chamfering PRGC-BE
CBSN (D37)
(D38)
N : Std. Item
D38
D38-39_edit.indd 38 05.10.2015 17:40:51
Recommended Cutting Conditions
¢ Recommended Cutting Conditions - External Turning (Negative Insert) [ap indicates radius]
External
Alloy Roughing Interruption CA515 0.8 160 - 210 - 260 0.8 - 1.5 - 2.0 0.25 - 0.3 - 0.4
Continuous CA515 0.8 180 - 220 - 260 1.0 - 2.5 - 3.5 0.2 - 0.3 - 0.4
Roughing PG
Interruption CA525 1.2 150 - 200 - 240 1.0 - 2.5 - 3.5 0.2 - 0.3 - 0.4
Medium-Roughing Continuous CA515 0.8 150 - 200 - 240 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
PT
High Feed Rate Interruption CA525 1.2 120 - 180 - 220 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
Roughing Continuous CA515 1.2 150 - 200 - 240 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
PH
High Feed Rate Interruption CA525 1.6 120 - 180 - 220 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Roughing Continuous PX CA515 1.2 150 - 200 - 240 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
(Low Cutting Force) Interruption (Single Side) CA525 1.6 120 - 180 - 220 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Finishing Continuous WP PV7010 0.8 200 - 250 - 300 0.3 - 0.5 - 1.0 0.2 - 0.3 - 0.4
(Time Oriented) Interruption (Wiper) CA515 0.8 160 - 220 - 280 0.3 - 0.5 - 1.0 0.2 - 0.3 - 0.4
Finishing-Medium Continuous WQ PV7010 0.8 180 - 220 - 260 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.4
(Time Oriented) Interruption (Wiper) CA525 0.8 130 - 180 - 240 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.4
Finishing Continuous TN6010 0.4 200 - 250 - 300 0.2 - 0.5 - 1.5 0.04 - 0.16 - 0.28
PP
(Gloss Oriented) Interruption TN6010 0.8 180 - 230 - 280 0.2 - 0.5 - 1.5 0.05 - 0.2 - 0.35
P Finishing
(Tool Life Oriented)
Continuous
Interruption
PP
PV7010
PV720
0.4
0.8
200 -
200 -
250
240
-
-
300
290
0.2
0.2
- 0.5 -
- 0.5 -
1.5
1.5
0.04 - 0.16
0.05 - 0.2
- 0.28
- 0.35
Medium Finishing-Medium Continuous TN6010 0.8 180 - 230 - 270 0.5 - 1.5 - 2.5 0.1 - 0.2 - 0.3
Carbon Steel HB PQ
≤
(Gloss Oriented) Interruption TN620 1.2 160 - 220 - 260 0.5 - 1.5 - 2.5 0.1 - 0.17 - 0.25
Medium 300 Finishing-Medium Continuous PV7010 0.8 160 - 210 - 260 0.5 - 1.5 - 2.5 0.1 - 0.2 - 0.3
PQ
Carbon Alloy (Tool Life Oriented) Interruption CA525 0.8 140 - 200 - 240 0.5 - 1.5 - 2.5 0.1 - 0.17 - 0.25
Medium- Continuous CA515 0.8 150 - 200 - 240 1.0 - 2.5 - 3.5 0.2 - 0.3 - 0.4
PG
Roughing Interruption CA525 1.2 120 - 160 - 200 1.0 - 2.5 - 3.5 0.2 - 0.3 - 0.4
Medium-Roughing Continuous CA515 0.8 120 - 180 - 230 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
PT
High Feed Rate Interruption CA525 1.2 100 - 150 - 200 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
Roughing Continuous CA515 1.2 120 - 180 - 230 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
PH
High Feed Rate Interruption CA525 1.6 100 - 150 - 200 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Roughing Continuous PX CA515 1.2 120 - 180 - 230 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
(Low Cutting Force) Interruption (Single Side) CA525 1.6 100 - 150 - 200 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Finishing Continuous TN6010 0.4 150 - 200 - 250 0.2 - 0.5 - 1.5 0.04 - 0.16 - 0.28
PP
(Gloss Oriented) Interruption TN620 0.8 140 - 180 - 240 0.2 - 0.5 - 1.5 0.05 - 0.2 - 0.35
Finishing Continuous PV7010 0.4 120 - 180 - 240 0.2 - 0.5 - 1.5 0.04 - 0.16 - 0.28
PP
(Tool Life Oriented) Interruption CA515 0.8 100 - 150 - 200 0.2 - 0.5 - 1.5 0.05 - 0.2 - 0.35
Finishing- Continuous CA515 0.8 120 - 160 - 220 0.5 - 1.5 - 2.5 0.15 - 0.25 - 0.3
PQ
Medium Interruption CA525 0.8 100 - 140 - 180 0.5 - 1.5 - 2.5 0.15 - 0.2 - 0.25
HB
High Carbon Medium- Continuous CA515 0.8 120 - 150 - 200 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.5
≤ PG
Alloy 280 Roughing Interruption CA525 0.8 100 - 130 - 180 1.0 - 2.0 - 3.0 0.15 - 0.2 - 0.3
Medium-Roughing Continuous CA515 0.8 100 - 140 - 180 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
PT
High Feed Rate Interruption CA525 1.2 80 - 120 - 160 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
Roughing Continuous CA515 1.2 100 - 140 - 180 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
PH
High Feed Rate Interruption CA525 1.6 80 - 120 - 160 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Roughing Continuous PX CA515 1.2 100 - 140 - 180 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
(Low Cutting Force) Interruption (Single Side) CA525 1.6 80 - 120 - 160 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
D39
D38-39_edit.indd 39 05.10.2015 17:40:51
Recommended Cutting Conditions
¢ Recommended Cutting Conditions - External Turning (Negative Insert) [ap indicates radius]
M Finishing
Interruption
Continuous
PQ
CA6525 1.2
TN620 0.8
80
100
-
-
120
120
- 150
- 150
1.0
0.5
- 2.0 -
- 1.0 -
4.0
1.5
0.2
0.05
- 0.3 - 0.4
- 0.1 - 0.15
External
(Gloss Oriented) Interruption TN620 0.8 80 - 100 - 120 0.5 - 1.0 - 1.5 0.05 - 0.08 - 0.1
Continuous CA6515 0.4 100 - 120 - 150 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2
Finishing MQ
Interruption CA6525 0.8 80 - 100 - 120 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.15
HB
Stainless Medium-Roughing Continuous CA6515 0.4 100 - 120 - 150 1.0 - 1.5 - 2.0 0.1 - 0.15 - 0.25
≤ MS
Steel 300 (Chip Control Oriented) Interruption CA6525 0.8 80 - 100 - 120 1.0 - 2.0 - 3.0 0.1 - 0.15 - 0.2
Medium-Roughing Continuous CA6515 0.4 100 - 120 - 150 1.0 - 1.5 - 2.0 0.1 - 0.15 - 0.25
MU
(Sharpness Oriented) Interruption CA6525 0.8 80 - 100 - 120 1.0 - 2.0 - 3.0 0.1 - 0.15 - 0.2
Continuous CA6515 0.8 80 - 100 - 120 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.4
Roughing Standard
Interruption CA6525 1.2 60 - 80 - 100 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4
Continuous KBN475 0.8 400 - 800 -1200 0.05 - 0.2 - 0.5 0.1 - 0.2 - 0.3
High Speed Without
Continuous Chipbreaker KBN900 1.2 500 - 900 -1200 0.1 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Machining
Interruption KBN900 1.2 500 - 700 - 900 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.2
Finishing Continuous PV7005 0.8 300 - 350 - 400 0.5 - 1.0 - 1.5 0.1 - 0.2 - 0.3
Standard
(Gloss Oriented) Interruption PV720 0.8 150 - 200 - 300 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2
HB Finishing Continuous KA30 1.2 300 - 500 - 700 0.3 - 0.5 - 1.0 0.1 - 0.2 - 0.3
Gray Cast ≤ (Ceramic) Continuous Without PT600M 0.8 300 - 450 - 600 0.3 - 0.5 - 1.0 0.1 - 0.2 - 0.3
Iron 250 Medium Continuous Chipbreaker CS7050 1.2 300 - 450 - 550 1.0 - 2.0 - 3.0 0.15 - 0.25 - 0.35
(Ceramic) Interruption KS6050 1.2 250 - 400 - 500 1.0 - 2.0 - 3.0 0.15 - 0.2 - 0.3
Continuous CA4505 0.8 200 - 250 - 300 0.5 - 2.0 - 2.5 0.1 - 0.2 - 0.3
K Medium
Interruption
Continuous
Standard
CA4515 1.2
CA4505 0.8
150
200
-
-
200
250
- 250
- 300
0.5
1.0
- 2.0 -
- 2.0 -
2.5
4.0
0.08
0.2
- 0.15 - 0.2
- 0.3 - 0.4
Roughing ZS
Interruption CA4515 1.2 150 - 200 - 250 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4
High Speed Continuous Without KBN60M 0.4 200 - 300 - 400 0.1 - 0.3 - 0.5 0.1 - 0.15 - 0.2
Machining Continuous Chipbreaker PT600M 0.8 200 - 250 - 350 0.1 - 0.5 - 1.0 0.1 - 0.2 - 0.4
Finishing Continuous PV7005 0.8 150 - 250 - 300 0.5 - 1.0 - 1.5 0.1 - 0.2 - 0.3
HB Standard
Nodular Cast ≤
(Gloss Oriented) Interruption PV720 0.8 120 - 200 - 250 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2
Iron 270 Continuous CA4505 0.8 150 - 200 - 250 0.5 - 2.0 - 2.5 0.1 - 0.2 - 0.3
Medium Standard
Interruption CA4515 1.2 120 - 180 - 220 0.5 - 2.0 - 2.5 0.08 - 0.15 - 0.2
Continuous CA4505 0.8 150 - 200 - 250 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4
Roughing ZS
Interruption CA4515 1.2 120 - 180 - 220 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4
High Speed Machining Without
Non-ferrous Continuous Chipbreaker KPD001 0.4 300 - 800 -2000 0.05 - 0.5 - 1.0 0.05 - 0.1 - 0.15
(Rainbow Surface Gross)
Metals HB
N Copper Alloy
Aluminum
≤
100
Finishing
Continuous
Interruption
A3
KW10
KW10
0.8
0.8
400
400
-
-
500
500
-
-
700
700
0.5
0.5
- 1.0 -
- 1.0 -
2.0
2.0
0.1
0.1
- 0.2 - 0.25
- 0.2 - 0.25
Aluminum Alloys
Continuous KW10 0.8 200 - 300 - 500 1.0 - 2.0 - 3.5 0.1 - 0.3 - 0.4
Medium AH
Interruption KW10 0.8 200 - 300 - 500 1.0 - 2.0 - 3.5 0.1 - 0.3 - 0.4
Precision Finishing Continuous Without KPD001 0.4 100 - 150 - 180 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
(Rainbow Surface Gross) Interruption Chipbreaker KPD001 0.4 70 - 120 - 150 0.05 - 0.3 - 0.5 0.03 - 0.07 - 0.1
HB
Titanium Continuous SW05 0.4 40 - 70 - 100 0.2 - 0.5 - 1.0 0.05 - 0.2 - 0.3
≤ Finishing MQ
Alloys 400 Interruption SW05 0.4 40 - 70 - 100 0.2 - 0.5 - 1.0 0.05 - 0.15 - 0.2
S Medium
Continuous
Interruption
MU
SW05
SW05
0.8
0.8
40
40
-
-
60
60
-
-
80
80
0.5
0.5
- 1.0 -
- 1.0 -
3.0
3.0
0.1
0.1
- 0.25 - 0.35
- 0.2 - 0.3
Continuous PR1310 0.4 40 - 60 - 80 0.2 - 0.5 - 1.5 0.03 - 0.08 - 0.12
HB Finishing MQ
Heat-resistant Interruption PR1310 0.8 40 - 60 - 80 0.2 - 0.5 - 1.5 0.05 - 0.1 - 0.15
≤
Alloys 350 Continuous PR1310 0.8 40 - 60 - 80 0.5 - 1.0 - 2.0 0.05 - 0.1 - 0.15
Medium MS
Interruption PR1310 1.2 40 - 60 - 80 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.2
40~50 Continuous PQ CA515 0.8 60 - 100 - 120 0.1 - 0.3 - 0.5 0.05 - 0.08 - 0.1
Finishing
HRC Interruption Standard CA515 0.8 30 - 50 - 70 0.1 - 0.3 - 0.5 0.05 - 0.08 - 0.1
40~50 HRC Continuous Without PT600M 0.8 60 - 80 - 100 0.2 - 0.5 - 0.7 0.05 - 0.1 - 0.15
Hardened Steel Finishing
H Hard Materials
50~65 HRC
Finishing
Continuous Chipbreaker PT600M 1.2
Continuous ME KBN05M 0.8
30
100
-
-
40
150
-
-
60
200
0.2
0.05
- 0.5 -
- 0.3 -
0.7
0.5
0.05
0.05
- 0.1 - 0.15
- 0.08 - 0.1
50~68 Interruption MET KBN05M 1.2 90 - 140 - 180 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
HRC Continuous Without KBN900 1.2 80 - 100 - 120 0.5 - 1.0 - 2.0 0.05 - 0.1 - 0.2
Medium
Interruption Chipbreaker KBN900 Radius 70 - 90 - 110 0.3 - 0.7 - 1.0 0.05 - 0.1 - 0.15
D40
D40_edit.indd 40 05.10.2015 17:41:28
Small Tools
E1~E48
Summary of Turning / Advice on one point E2~E10
Small Tools Identification System E11
Toolholders for Back Turning E12~E19 E
TKFB Insert (Back Turning, Goose-neck Holder) E12
TKF-AS Insert (Back Turning, Goose-neck Holder) E16
ABS Insert (Back Turning) E17
ABW Insert (Back Turning) E18
Small Tools
Goose-neck Holder E20~E21
DC££Insert (Goose-neck Holder) E20
VP££Insert (Goose-neck Holder) E21
Toolholder for Double Sided Tooling for Automatic Lathe (Lever Lock) E40~E41
CN££Insert (Without Offset) E40
TN££Insert (Without Offset) E41
SDLC-FF
ADJC-FF SDJC-FF SDJC SDLP-FF SDLN-FF SDNC-F SDNC
Back Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp
Without Offset Without Offset Without Offset Without Offset
E24 E25 E25 E26,E28 E38 E27 E27
E
Small Tools
¢ External
¢ External / Facing ¢ External Sleeve Holder
95° 95° 95° 95° 91° 95°
5°
S...SDLC
ACLC-FF SCLC-FF SCLC SCLN-FF STGC(P) STLN-FF Screw Clamp
Back Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Shank Dia.
Without Offset Without Offset Without Offset Without Offset f12~f25.4
E22 E23 E23 E38 E29 E39 E35
E2
E 2-3 edit.indd 2 06.10.2015 10:36:52
¢ Back Turning
4.7 4.7
2.8 2.8 4.7 4.7
8.2
8.2
4.2
4.2
4.2
4.2
Small Tools
117.5° 117.5°
SVPB SVPP-FF
Screw Clamp Screw Clamp
Without Offset
E31 E33
Boring
(Chapter F)
Drilling
(Chapter K)
E3
E 2-3 edit.indd 3 06.10.2015 10:36:54
Summary of Turning
How to use
Goose-neck holder
¢ Swiss tool automatic lathe (Guide bush system)
Goose-neck holder is applicable to automatic lathes whose toolholder does not move to longitudinal direction (Z-axis direction).
E l In case of machining with the conventional toolholder
Guide bush
Bar material (Workpiece) Goose-neck Holder is applicable to automatic
lathe that toolholder does not move to longitudinal
(X-axis direction)
<Case 3>
Adapter Tool post
During multiple passes,
when bar material
returns into guide bush,
the chips contacts and
breaks guide bush.
<Case 4>
Bar material deviation
from the guide bush
disables machining.
E4
E 4-5 edit.indd 4 06.10.2015 10:37:35
¢ Advantages of Goose-neck Holder
Small Tools
Pattern 2
bar material into guide bush,
preventing damages and
improving precision.
Pattern 1
Roughing-Finishing
Roughing
Optimum cutting edge
position and large
space for efficient chip
evacuation.
* With conventional
threading toolholders,
chip biting into guide
bush can cause
Finishing
damages on threads.
Threading
E5
E 4-5 edit.indd 5 06.10.2015 10:37:40
Summary of Turning
¢ External Sleeve Holder
p
p
p
5r 3r 5r 3r
■External / Copying
■Grooving
(Chapter G)
■Threading
(Chapter J)
■Boring
(Chapter F)
Ref. to Page R34~R41 for Tooling Layout and Automatic Lathe List by Manufacturer.
E6
E 6-7 edit.indd 6 06.10.2015 10:40:37
¢ Toolholders for Small Double Sided Tooling (Screw Clamp)
Applications External / Facing External / Up Facing External / Copying
Cutting Edge Angle 95° 95° 95°
Screw Clamp 5°
5°
5° 5°
(Without Offset)
Newly designed negative inserts (double-sided) enable high productivity and stability E
by economical doubled insert edge numbers
Sharp cutting equivalent to positive inserts (single-sided)
¢ Toolholder for Double Sided Tooling for Automatic Lathe
(Lever Lock, Without Offset)
Small Tools
Applications External / Facing External / Up Facing
Cutting Edge Angle 95° PCLNR1620JX-12FF 95° PTLNR1620JX-16FF
5°
F1
F1
B
Lever Lock 5°
95° 95°
S
5° L2 5° L2
(Without Offset) L1
H1
PCLN-FF PTLN-FF
Ref. to Page E40 E41
The Lever lock type is available for small tools for external machining.
Top Clamp
Boring
(Chapter F)
Drilling
(Chapter K)
Ref. to Page R34~R41 for Tooling Layout and Automatic Lathe List by Manufacturer.
E7
E 6-7 edit.indd 7 06.10.2015 10:40:40
Advice on one point
¢ Chip control improvement at external machining · Chip Control Oriented
5
Steel
5
Stainless Steel
1) Choose a chipbreaker applicable for varying ap
4 4
3 3
ap(mm)
ap(mm)
GQ GQ
l Applicable to high precision cutting, sharp cutting due to 2 2
5
Steel 5
Stainless Steel
4 4 CK
CK General purpose
General purpose
ap(mm)
ap(mm)
3 3
2 2 SK
Finishing
1 1
SK
Finishing
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f(mm/rev) f(mm/rev)
2) Improve chip control dividing tool passes into 2; roughing and finishing
Small Tools
After roughing
Countermeasures (2)
Finishing: Move Sleeve Holder forward
E8
E 8-9 edit.indd 8 06.10.2015 10:41:02
l External toolholder selection for productivity improvement
<Roughing>
Use Small Double Sided Tooling
E
Improvement of Finishing (2)
Use External Sleeve Holder
Small Tools
Fig.1
<Roughing>
Use FP-TK Chipbreaker (G-class negative insert)
Fig.2
<Roughing>
Use grooving toolholder
Fig.3
E9
E 8-9 edit.indd 9 06.10.2015 10:41:03
Summary of Turning
Cutting tool for small workpiece Inserts for back turning
Molded Chipbreaker
(GQ Chipbreaker)
Improved chip control
GQ Chipbreaker
Insert Grades for Steel Machining
E PR1425
Insert Grades for
Inserts and toolholders are compatible
Stainless Steel Machining TKF-AS
"TKF..L-ASR" type is
KTKF is applicable to back turning, threading and cut-off with one toolholder
Boring
(Chapter F) Boring
(Chapter F)
Drilling Drilling
(Chapter K) (Chapter K)
3.8
1.5 2.8
(6.3)
S
(2.6)
S
(4.6)
S
E10
E 10-11 edit.indd 10 06.10.2015 10:41:51
Small Tools Identification System
¢ Square Shank Identification System
Manufacture's Option
A: Back Clamp C: 80° Rhombic R: Right-hand
C: Top Clamp D: 55° Rhombic Shank Height Shank Width Optional Mark
S : 90° Square L : Left-hand (mm) (mm) or Number
P : Lever Lock T : 60° Triangle e.g.)
N: Neutral
S : Screw Clamp V : 35° Rhombic FF: Without Offset
Clamping System Insert Shape Hand of Tool Shank Height Shank Width Others
E
S C L C R 12 12 JX 09 FF
Small Tools
Cutting Edge Angle Insert Relief Angle Toolholder Length Insert Size
A B D F G
45° 90° 90° C
90° 75° T
L1
L L
D (mm)
L
J K L N P B: 5° Positive F : 80 JX: 120
93° 75° 95° 63° (85) K : 125 D
C: 7° Positive V
95°
117.5°
H: 100 M: 150
L
N: 0° Negative
S T V P : 11° Positive
S
45° 60°
72.5°
L
l Some back turning toolholders are Kyocera's original products, therefore their descriptions are not accordant with international standards.
S 20 K − S C L C L 09
Bar Diameter Cutting Edge Angle Insert Relief Angle Insert Size
L U
95° C D
93°
95°
α L L
B: 5° Positive V
C: 7° Positive L
F1
F1
B
F2
2°
KTKF&1616JX-..(F2=10mm) °
60
KTKF&2020JX-..(F2=12mm) Fig.1
shows above figure
H1
h
h
L2
KTKF&2020..
2
shows above figure KTKF&1010JX-..
L1
shows above figure
l Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
E
<Goose-neck Holder>
T
8
F1
B
F1
8
T
L1
1°
F1
B
T
Fig.2
F1
1°
Small Tools
KTKFL1620JX-12
1°
L1
shows above figure
1°
H1
h
H1
h
l Left-hand shown Left-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Spare Parts
Std. Dimension (mm)
Clamp Screw Wrench
Drawing
Applicable
Description
Inserts
R L H1=h B L1 L2 F1 T
KTKF& 1010JX-12 N N 10 10 15 10
1212JX-12 N N 12 12 12
120 6 SB-4590TRWN LTW-10S TKFB12& …
1616JX-12 N N 16 16 - 16
2020JX-12 N N 20 20 20
KTKF& 1010JX-16 N N 10 10 20 10
Fig.1
1212JX-16 N N 12 12 12
120 8 SB-4590TRWN LTW-10S TKFB16& …
1616JX-16 N N 16 16 - 16
2020JX-16 N N 20 20 20
KTKF& 1212F-12 N N 6 TKFB12& …
12 12 85 - 12 SB-4590TRWN LTW-10S
1212F-16 N N 8 TKFB16& …
KTKFL 1216JX-12 N 12 16 16
120 - 6 Fig.2 SB-4590TRWN LTW-10S TKFB12L …
1620JX-12 N 16 20 20
· Dimension T shows the distance from the Toolholder to the cutting edge.
l Applicable Inserts (Ref. to Page B80) l Applicable Inserts (Molded Chipbreaker, Ref. to Page B81)
4°
Id
a rH
B
12R28005M < 0.05 15° θ
12R28015-GQ 0.15
W
4° 0°
12R28010M < 0.1 TKFB 16R38005-GQ 0.05
H
l Right-hand shown
W
T
4°
60°
4°
60
°
Id
12L28010MR < 0.1 Toolholder Right-hand(R) Toolholder Left-hand(L)
Insert Right-hand(R) Insert Left-hand(L)
TKFB 16L38005MR < 0.05
H
H
N : Std. Item
E12
E 12-13 edit.indd 12 06.10.2015 10:45:31
TKFB type GQ Chipbreaker for back Turning
Solution for problems in the conventional back-turning tools
Original 3D molded chipbreaker realizes excellent surface finish by smooth chip control
Function 1: Turning
Preventing chip
Small Tools
entanglement
Stable chip
control
GQ Chipbreaker
Function 2: Grooving
Competitor A (Ground Chipbreaker)
Preventing chip
biting Good surface
roughness
Competitor A
GQ Chipbreaker (Ground Chipbreaker)
Workpiece
surface
Excellent surface Chip biting
Rz=2.92µm Rz=3.85µm Rz=31.23µm Rz=7.67µm
GQ Chipbreaker realizes excellent surface finish with single pass. Suitable for cycle time reduction.
E13
E 12-13 edit.indd 13 06.10.2015 10:45:34
Toolholders for Back Turning (TKFB Insert)
¢ Details of cutting edge and how to select
l Details of cutting edge l Selection
Small machining General purpose Large machining
3.8
1.5 2.8
Small machining
TKFB12R15..
(6.3)
S
(2.6)
S
(4.6)
S
Stable machining with minimum overhang guide bush is shorter, which enables better
stability due to less workpiece deflection.
¢ How to select back turning toolholder hand _High precision machining
burrs burrs
Right-hand
Guide bush
burrs burrs
Left-hand
Guide bush
* Good dimension accuracy: If a Left-hand toolholder is used, burrs on workpiece generated in roughing do not damage the guide bush in finishing.
E14
E 14-15 edit.indd 14 06.10.2015 10:46:07
¢ Chip control improvement in back turning
Chip control improvement by tool pass changes I Chip control improvement by tool pass changes II
l Roughing with grooving tools l Pre-Stage machining is processed with solid end mill
(1) GMM2420-020MW (Grooving) (1) 2FESW040-040-04(Solid End Mill)
Roughing
(1) When using TKFB12R28010M (for back turning / right hand) (1) When using TKFB12R28010M (for back turning / right hand)
Small Tools
Finishing
(Countermeasures 1)
Use Right-hand
toolholder
Advantages : Good surface roughness Advantages: 1. Minimal deflection in long machining passes
Disadvantages : If a machining pass is long, the guide 2. Chips are broken into small pieces, though the
workpiece material is sticky.
bush can not support the workpiece. Disadvantages: The pre-stage machining may cause fractures,
because of interrupted machining.
(2) When using TKFB12L28010M (for back turning / left hand) (2) When using TKFB12L28010M (for back turning / left hand)
Finishing
(Countermeasures 2)
Use Left-hand
toolholder
Advantages: 1. Good surface roughness Advantages: 1. Minimal deflection in long machining passes
2. Chips are broken into small pieces, though
2. High precision machining if the machined the workpiece material is sticky.
portion does not contact the guide bush. 3. High precision machining if the machined
Disadvantages: If a machining pass is long, the guide bush portion does not contact the guide bush.
can not support the workpiece. Disadvantages: The pre-stage machining may cause
fractures, because of interrupted machining.
l Countermeasures 1 l Countermeasures 2
Face finishing Face finishing after grooving
External External
Face finishing
E15
E 14-15 edit.indd 15 06.10.2015 10:46:08
External Inserts [For KTKF Toolholder]
¢ When using TKF-AS type Inserts
The KTKF toolholder can be used as a multi-functional tooling for non-ferrous metals and non-metals when combined with a TKF-AS insert. (Fig.1)
E
Small Tools
Insert Description
TKF12-AS/-ASR TKF16-AS/-ASR
Photo shows Right-hand
6 6
θ B Id
rH
TKF12& 200-AS 5 5
±0.03
W
rH 4 4
S
ap (mm)
ap (mm)
3 3
250-AS
2 2
H
h1
1 1
TKF16& 250-AS
0 0
l Right-hand shown 0.1 0.2 0.1 0.2
rH
f (mm/rev) f (mm/rev)
±0.03
TKF12L 200-ASR
W
T
rH
S
θ B Id
*PCD Inserts for turning and Grooving
250-ASR *Not recommended for cut-off
H
h1
rH
S 200-NB Type Size (Edge Width) Without Indication:
The edge hand is same
Insert Hand Name of Chipbreaker as the insert hand.
R: Right-hand AS: AS Chipbreaker R: Right-hand
250-NB
H
h1
KTKF toolholder
Note 1) The cutting edge of the TKF-AS / -ASR will be 1 mm lower
1
KTKF toolholder
H1
h
E16
E 16-17 edit.indd 16 06.10.2015 10:47:05
Back Clamp / Screw Clamp
Toolholders for Back Turning [ABS15 Insert]
¢ AABS-40F (Edge Width: 2.8mm, MAX. Depth: 4mm)
4.2 * Lock Screw is operated from this direction.
F1
B
30˚ L1
H1
h
H2
L2
l Right-hand shown
4.2
F1
Small Tools
30˚
L2
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension (mm)
Anchor Pin Lock Screw Clamp Screw Wrench
Description Std.
H1=h H2 B L1 L2 F1
l Applicable Inserts
7.0 5
2.8 ABS15R4005 0.05
4
15˚
0.4 15R4015 0.15
ap (mm)
3
4.2
4.2
B82 ABS15
15.4
2
30˚
ABS15R4005M < 0.05 1
N : Std. Item
E17
E 16-17 edit.indd 17 06.10.2015 10:47:06
Back Clamp / Screw Clamp
Toolholders for Back Turning [ABW15 Insert]
¢ AABW-40F (Edge Width: 4.7mm, MAX. Depth: 4mm)
4.2 * Lock Screw is operated from this direction.
F1
B
45˚ L1
H1
h
H2
L2
l Right-hand shown
F1
B
Small Tools
45˚ L1
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension (mm)
Anchor Pin Lock Screw Clamp Screw Wrench
Description Std.
H1=h H2 B L1 L2 F1
5
7.0
4.7 ABW15R4005 0.05
0.6 4
15° 15R4015 0.15
ap (mm)
4.2
4.2
3
ABS15
B82
15.4
2
45°
ABW15R4005M < 0.05 1
N : Std. Item
E18
E 18-19 edit.indd 18 06.10.2015 10:47:48
Back Clamp / Screw Clamp
Toolholders for Back Turning [ABW23 Insert]
¢ AABW-50F (Edge Width: 4.7mm, MAX. Depth: 5mm)
8.2 * Lock Screw is operated from this direction.
F1
B
40˚ L1
H1
h
H2
L2
l Right-hand shown
F1
Small Tools
40˚ L1
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension (mm)
Anchor Pin Lock Screw Clamp Screw Wrench
Description Std.
H1=h H2 B L1 L2 F1
l Applicable Inserts
7.0
4.7 5
15° 0.5 ABW23R5005 0.05
4
ABW23R5015 0.15
5.1
8.2
ap (mm)
3
ABW23
B82
23.4
40° 2
N : Std. Item
E19
E 18-19 edit.indd 19 06.10.2015 10:47:50
Screw Clamp
Goose-neck Holder [DC££Insert]
¢ SDJC (External / Copying)
27
32° 32° 27
32° 32°
F2
F2
F1
F1
F1
F1
SS
°°
9393
°
SS
93
BB
°
93
SDJCR1620JX-11-F05
707°0°
shows above figure L2
L2 L1
L1
0°
0°
E
H1
hh
H1
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Small Tools
Dimension (mm)
Clamp Screw Wrench
Description Std.
H1=h B L1 L2 F1 F2 S
SDJCR 1216JX-11-F05 N 18 2 5
12 16
1216JX-11-F15 N 28 12 15
120 12.6 0.2 SB-4085TR FT-15
1620JX-11-F05 N 20 - 5
16 20
1620JX-11-F15 N 28 8 15
l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing-Medium Finishing-Medium Finishing Finishing / Precision Low Feed Low Feed / Precision Low Feed
Ref. to Page B55 B55 B56 B56 B56 B58 B58 B59 B59 B60
CF GF PP GK GQ R-F R-FSF (E/F) R-U FR-USF (E/F)R-J
Insert
Toolholder Description
SDJCR..-11-F.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3.. DCET11T3.. DCGT11T3..
Applications Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B60 B57 B57 B57 B61 B61 B61 C25 C15
FR-JSF XP XQ MQ Without Chipbreaker AH R-A3 PCD CBN
Insert
Toolholder Description
SDJCR..-11-F.. DCET11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..
<Solution 2>
Longitudinal dimension <Solution 3>
will be stable. Large space for chip
External diameter evacuation!
will be stable owing Better and smooth chip
to multiple pass control.
machining (roughing
and finishing).
N : Std. Item
E20
E 20-21 edit.indd 20 06.10.2015 10:48:58
Screw Clamp
Goose-neck Holder [VP££Insert]
¢ SVLP (External / Copying)
27
50°
F2
F1
°
95
B
S
L2
°
70
L1
0°
E
H1
h1
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Small Tools
Dimension (mm)
Clamp Screw Wrench
Description Std.
H1=h B L1 L2 F1 F2 S
SVLPR 1216JX-11-F15 N 12 16 10
120 12 26 15 0.2 SB-2570TR FT-8
1620JX-11-F15 N 16 20 6
l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing / Precision Low Feed Low Feed / Precision
Ref. to Page B76 B76 B76 B77 B77 B77
CF CK GF R-FSF FR-U FR-USF
Insert
Toolholder Description
SVLPR...-11-F.. VPGT1103.. VPGT1103.. VPGT1103.. VPET1103.. VPET1103.. VPET1103..
N : Std. Item
E21
E 20-21 edit.indd 21 06.10.2015 10:49:00
Back Clamp
External Toolholders [CC££Insert]
¢ ACLC-FF (Without Offset) (External / Facing)
5˚ 5˚
* Lock Screw is operated from this direction.
2
16
F1
5˚
B
F1
95˚
95˚
95˚ 0˚ L1
S
ACLC&1010JX-09FF
H1
h
shows above figure
L2
l Right-hand shown
H2
l Toolholder Dimensions
E Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Anchor Pin Lock Screw Wrench
Description
R L H1=h H2 B L1 L2 F1 S
1010JX-09FF N N 10 2 10 16 10
0 0.2 LPF-13 HSB4X8& FH-2
1212JX-09FF N N 12 12 120 12
- -
1616JX-09FF N N 16 16 16 LPF-17
· Lock Screw: HSB4×8R for Right-hand Toolholder, HSB4×8L for Left-hand Toolholder.
l Applicable Inserts
Applications Finishing Finishing-Medium Finishing-Medium Low Feed Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B48 B49 B48, B49 B52 B50 B53 B52 B53 C24 C14
GF GK GQ (E/F)&-U MQ Without Chipbreaker AH &-A3 PCD CBN
Insert
Toolholder Description
CCMT0602..
ACLC&...-06FF CCGT0602.. CCMT0602.. CCGT0602.. CCGT0602.. - CCGW0602..
CCGW0602.. CCMW0602..
- -
ACLC&...-09FF CCGT09T3.. CCMT09T3.. CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3.. CCMT09T3.. CCMW09T3..
CCGW09T3..
Recommended Cutting Conditions E44
l Back Clamp Holders
1. The lock screw can be operated from the back side and
allows simple insert replacement on Swiss type automatic
lathes. (Fig.1)
2. Simple insert replacement by slightly turning the wrench. The lock screw can be
3. Rigid clamping with anchor pin and lock screw. (Fig.2) operated from the
back side.
Anchor Pin
Lock Screw
(Fig.1) (Fig.2)
N : Std. Item
E22
E 22-23 edit.indd 22 06.10.2015 10:50:33
Screw Clamp
External Toolholders [CC££Insert]
¢ SCLC-FF (Without Offset) (External / Facing)
L2
5˚
2.5
5˚
95
F1
5˚
F1
B
˚
95˚ 95˚
S
L1
SCLC&1010JX-09FF 0˚
shows above figure
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
E
Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Wrench
Description
R L H1=h B L1 L2 F1 S
Small Tools
85 - 0 0.2
1212F-09FF N N 12 12 12 SB-4085TR FT-15
SCLC& 1010JX-06FF N N 10 10 - 10 SB-2570TR FT-8
1010JX-09FF N N 10 10 15 10
120 0 0.2
1212JX-09FF N N 12 12 12 SB-4085TR FT-15
-
1616JX-09FF N N 16 16 16
B
F1
F1
5˚
95˚ 95˚
95˚ L2
L1
SCLC&1010F-09 0˚
shows above figure
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Toolholder Description
CCMT0602..
SCLC&...-06FF/-06 CCGT0602.. CCMT0602.. CCGT0602.. CCGT0602..
CCGW0602..
-
CCMW0602.. CCGW0602.. - -
CCMT09T3..
SCLC&...-09FF/-09 CCGT09T3.. CCMT09T3.. CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3..
CCGW09T3..
CCMW09T3..
N : Std. Item
E23
E 22-23 edit.indd 23 06.10.2015 10:50:37
Back Clamp
External Toolholders [DC££Insert]
¢ ADJC-FF (Without Offset) (External / Copying)
* Lock
* Lock Screw is Screw is operated
operated from this direction.
from this direction.
L2 L2
32˚ 32˚
32˚ 32˚
F2
F2
F1
F1
B
32˚ 32˚
93 9 L1 L1
F1
F1
˚ 3˚
S
0˚ 0˚
ADJC&1010JX-11FF
S
ADJC&1010JX-11FF
S
ADJC&1212JX-11FF
H1
ADJC&1212JX-11FF
H1
h
h
showsshows
aboveabove
figure figure
H2
H2
L2
l Right-hand shown L2
l Toolholder Dimensions
E Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Anchor Pin Lock Screw Wrench
Description
R L H1=h H2 B L1 L2 F1 F2 S
1010JX-11FF N N 10 2 10 10 3
120 20 0 LPF-13 HSB4X8& FH-2
1212JX-11FF N N 12 12 12 1 0.2
-
1616JX-11FF N N 16 16 - 16 - LPF-17
· Lock Screw: HSB4×8R for Right-hand Toolholder, HSB4×8L for Left-hand Toolholder.
l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing-Medium Finishing-Medium Finishing Finishing / Precision Low Feed Low Feed / Precision
Ref. to Page B55 B55 B55,B56 B56 B56 B56 B58 B58 B59 B59
CF GF CK PP GK GQ &-F &-FSF (E/F) &-U F&-USF
Insert
Toolholder Description
ADJC&...-07FF DCGT0702.. DCGT0702.. DCGT0702.. DCMT0702.. DCMT0702.. DCGT0702.. DCGT0702.. DCET0702.. DCGT0702.. DCET0702..
ADJC&...-11FF DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3.. DCET11T3..
Applications Low Feed Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B60 B60 B57 B57 B57 B61 B61 B61 C25 C15
(E/F)&-J F&-JSF XP XQ MQ Without Chipbreaker AH &-A3 PCD CBN
Insert
Toolholder Description
ADJC&...-11FF DC_T11T3.. DCET11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..
N : Std. Item
E24
E 24-25 edit.indd 24 06.10.2015 10:51:44
Screw Clamp
External Toolholders [DC££Insert]
¢ SDJC-FF (Without Offset) (External / Copying)
L2
32° 32°
F2
F1
B
32˚
93
˚
S
F1
L1
SDJC&0808F-07FF 0°
S
SDJC&1010JX-11FF
SDJC&1212..-11FF
H1
h
shows above figure
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Wrench
E
Description
R L H1=h B L1 L2 F1 F2 S
Small Tools
SDJC& 1010JX-07FF N N 10 10 - 10 - 0.2 SB-2570TR FT-8
1010JX-11FF N N 10 10 10 3
120 20 0
1212JX-11FF N N 12 12 12 1 0.2 SB-4085TR FT-15
1616JX-11FF N N 16 16 - 16 -
B
F1
32°
L2
93°
93°
L1
0°
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Toolholder Description
SDJC&...-07FF/-07 DCGT0702.. DCGT0702.. DCGT0702.. DCMT0702.. DCMT0702.. DCGT0702.. DCGT0702.. DCET0702.. DCGT0702.. DCET0702..
SDJC&...-11FF/-11 DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3.. DCET11T3..
Applications Low Feed Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B60 B60 B57 B57 B57 B61 B61 B61 C25 C15
(E/F) &-J F&-JSF XP XQ MQ Without Chipbreaker AH &-A3 PCD CBN
Insert
Toolholder Description
SDJC&...-11FF/-11 DC_T11T3.. DCET11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..
E25
E 24-25 edit.indd 25 06.10.2015 10:51:50
Screw Clamp
External Toolholders [DC££Insert]
¢ SDLC-FF (Without Offset) (External / Copying)
30˚ 30˚
F2
20
F1
B
30˚
F1
S
95˚
S
95˚
0˚ 95˚ L1
SDLC&1010..-11FF
SDLC&1212..-11FF
shows above figure
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
E Std. Dimension (mm)
Clamp Screw Wrench
Description
R L H1=h B L1 F1 F2 S
SDLC& 1010JX-07FF N N 10 10 10
1212JX-07FF N N 12 12 120 12 - 0 0.2 SB-2570TR FT-8
Small Tools
1616JX-07FF N N 16 16 16
SDLC& 1010JX-11FF N N 10 10 10 4
1212JX-11FF N N 12 12 120 12 2 0 0.2 SB-4085TR FT-15
1616JX-11FF N N 16 16 16 -
SDLC& 1212F -07FF N N 12 12 85 12 - 0 0.2 SB-2570TR FT-8
SDLC& 1010F -11FF N N 10 10 80 10 4
1212F -11FF N N 12 12 85 12 2 0 0.2 SB-4085TR FT-15
1616H -11FF N 16 16 100 16 -
B
4
F1
F1
20°
5°
10
5°
10
0° L1
SDXC&1010JX-11
shows above figure
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
2.5
25
F1
F1
F2
B
F2
62.5°
62.5° 62.5°
L1
0°
SDNC&1010F-11F
のみ上記形状となります
H1
h
l Right-hand shown
F1
B
62.5°
62.5° L1
0°
Small Tools
H1
h
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Wrench
Description
R N L H1=h B L1 F1 F2
l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing-Medium Finishing-Medium Finishing Finishing / Precision Low Feed Low Feed / Precision
Ref. to Page B55 B55 B55, B56 B56 B56 B56 B58 B58 B59 B59
CF GF CK PP GK GQ &-F &-FSF (E/F) &-U F&-USF
Insert
Toolholder Description
SDNC&...-07F
DCGT0702.. DCGT0702.. DCGT0702.. DCMT0702.. DCMT0702.. DCGT0702.. DCGT0702.. DCET0702.. DCGT0702.. DCET0702..
SDNCN...-07
SDNCN...-11 DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3.. DCET11T3..
Applications Low Feed Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B60 B60 B57 B57 B57 B61 B61 B61 C25 C15
(E/F)&-J F&-JSF XP XQ MQ Without Chipbreaker AH &-A3 PCD CBN
Insert
Toolholder Description
SDNC&...-07F
DCET0702.. - DCMT0702.. - DCMT0702.. DCGW0702.. - - DCMT0702.. DCMW0702..
SDNCN...-07
SDNCN...-11 DC_T11T3.. DCET11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..
N : Std. Item
E27
E 26-27 edit.indd 27 06.10.2015 10:53:04
Screw Clamp
External Toolholders [DP££Insert]
¢ SDLP-FF (Without Offset) (External / Copying)
30˚ 30˚
F2
L2
F1
B
30˚
F1
S
95˚
S
95˚
0˚ 95˚ L1
SDLP&0808F-07FF
SDLP&1212F-11FF
SDLP&1010JX-11FF
H1
SDLP&1212JX-11FF
h
shows above figure
l Right-hand shown
E l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Wrench
Description
R L H1=h B L1 L2 F1 F2 S
Small Tools
l Applicable Inserts
Applications Finishing / Precision Low Feed / Precision
Ref. to Page B61 B61
&-FSF F&-USF
Insert
Toolholder Description
SDLP&...-07FF DPET0702.. DPET0702..
SDLP&...-11FF DPET11T3.. DPET11T3..
N : Std. Item
E28
E 28-29 edit.indd 28 06.10.2015 10:54:14
Screw Clamp
External Toolholders [TC££ / TP££Insert]
¢ STGC(P) (External)
2.5
15
B
F1
F1
91°
91° 91°
L2
L1
STGC(P)&1010F-11 0°
shows above figure
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
E
Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Wrench
Description
R L H1=h B L1 L2 F1
Small Tools
12 0.2 SB-2050TR FT-6
1010F -08 N N 10 10 80 12
STGC& 1010F -11 N N 10 10 80 14
1212H -11 N N 12 12 16
100 15
1616H -11 N N 16 16 20 0.4 SB-2570TR FT-8
2020K -11 N N 20 20 125 25
2525M -11 N N 25 25 150 20 32
STGP& 0808E -08 N 8 8 70 10
12 0.2 SB-2050TR FT-6
1010F -08 N N 10 10 80 12
STGP& 1010F -11 N N 10 10 80 14
1212H -11 N N 12 12 15 16 0.2 SB-3080TR FT-10
100
1616H -11 N N 16 16 20
Toolholder Description
Toolholder Description
STGP&...-11 - TPMT1103.. TPMT1103.. TPGH1103.. TPET1103.. TPET1103.. TPGH1103.. TPMT1103.. TPMT1103.. TPGB1103..
Applications Non-ferrous Metals Hard Materials
Ref. to Page C26 ~ C28 C16
PCD CBN
Insert
Toolholder Description
TPMH0802..
STGP&...-08 TPGB0802..
TPGB0802..
TPMH1103..
STGP&...-11 TPGB1103..
TPGB1103..
N : Std. Item
E29
E 28-29 edit.indd 29 06.10.2015 10:54:18
Back Clamp / Screw Clamp
External Toolholders [VB / VC££Insert]
¢ AVJB-FF (Without Offset) (External / Copying)
* Lock Screw is operated from this direction.
52°
F1
B
93°
S
L1
3° 52°
0°
H1
h
l Right-hand shown
F1
B
93°
S
L1
3° 52°
0°
Small Tools
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Anchor Pin Lock Screw Clamp Screw Wrench
Description
R L H1=h B L1 L2 F1 S
52°
B
F1
93°
L2
52° 0° L1
3°
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Toolholder Description
VJB& ...-11FF/-11 VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. VBGT1103.. - - VBMT1103.. VBGW1103..
SVJB& ...-16 N VBMT1604.. VBMT1604.. VBMT1604.. - - VBGT1604.. VCGT1604.. VCGT1604.. VBMT1604.. VBGW1604..
N : Std. Item
E30
E 30-31 edit.indd 30 06.10.2015 10:56:12
Screw Clamp
External Toolholders [VB / VC££Insert]
¢ SVPB (External / Facing / Copying / Undercutting) l Undercutting diameter of SVPB
(MIN.)
ID
27.5˚
F1
ap
Corner-R(rH) Corner-R ϕD
ap
(re) (MIN.)
117.5˚ L1 ap
0˚ ϕ25
27.5˚ 0.5
0.4
1 ϕ30
H1
h
0.5 ϕ45
0.8
l Right-hand shown 1 ϕ55
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Wrench Shim Shim Screw Wrench E
Description
R L H1=h B L1 L2 F1
Small Tools
1616JX-11 N N 16 16 20.5
SVPB& 2020K-11 N N 20 20 125 25
- 0.4 SB-2570TR FT-8 - - -
2525M-11 N N 25 25 150 32
SVPB& 2020K-16N N N 20 20 125 25
- 0.8 SB-40125TRN FT-15 SVN-32N SS-4N LW-4
2525M-16N N N 25 25 150 32
72.5˚
F1
B
72.5˚
L1
72.5˚ 0˚
H1
h
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension (mm)
Clamp Screw Wrench Shim Shim Screw Wrench
Description Std.
H1=h B L1 F1
ÍSVVBN 1212F-11 N 12 12 85 6
SVVBN 1010JX-11 N 10 10 5
0.4 SB-2570TR FT-8 - - -
1212JX-11 N 12 12 120 6
1616JX-11 N 16 16 8
SVVBN 1010F-11 N 10 10 80 5
1616H-11 N 16 16 100 8
0.4 SB-2570TR FT-8 - - -
2020K-11 N 20 20 125 10
2525M-11 N 25 25 150 12.5
SVVBN 2020K-16N N 20 20 125 10
0.8 SB-40125TRN FT-15 SVN-32N SS-4N LW-4
2525M-16N N 25 25 150 12.5
l Applicable Inserts (SVPB / SVVB)
Applications Finishing Finishing Finishing-Medium Finishing Finishing / Precision Finishing-Medium Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B73 B73 B73 B74 B73 B74 B75 B75 C28 C17
GP VF HQ &-F &-FSF &-Y AH &-A3 PCD CBN
Insert
Toolholder Description
SVPB& ...-11
VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. VBGT1103.. - - VBMT1103.. VBGW1103..
SVVBN...-11
SVPB& ...-16N
VBMT1604.. VBMT1604.. VBMT1604.. - - VBGT1604.. VCGT1604.. VCGT1604.. VBMT1604.. VBGW1604..
SVVBN...-16N
Recommended Cutting Conditions E44
N : Std. Item
E31
E 30-31 edit.indd 31 06.10.2015 10:56:16
Screw Clamp
External Toolholders [VP££Insert]
¢ SVJP-FF (Without Offset) (External / Copying)
52
˚
F1
B
S
93˚
52° L1
3° 0˚
H1
h
l Right-hand shown
F1
B
S
95˚
50˚ L1
Small Tools
5˚ 0˚
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Clamp Screw Wrench
Description
R L H1=h B L1 L2 L3 F1 S
l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing / Precision Low Feed Low Feed / Precision
Ref. to Page B76 B76 B76 B77 B77 B77
CF CK GF &-FSF F&-U F&-USF
Insert
Toolholder Description
SVLP&...-08FF - VPGT0802.. - VPET0802.. - VPET0802..
SVP&...-11FF VPGT1103.. VPGT1103.. VPGT1103.. VPET1103.. VPET1103.. VPET1103..
N : Std. Item
E32
E 32-33 edit.indd 32 06.10.2015 11:19:39
Screw Clamp
F2
F1
27.5˚
B
117.5˚
45˚
S
L2
L1
SVPPR1616..-08FF 0˚
shows above figure
H1
h
l Right-hand shown E
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension (mm)
Clamp Screw Wrench
Description Std.
Small Tools
H1=h B L1 L2 L3 F1 F2 S
SVPPR 1010JX-08FF N 10 10 10 4
16
1212JX-08FF N 12 12 120 12 12 2 0 0.1 SB-2050TR FT-6
1616JX-08FF N 16 16 - 16 -
SVPPR 1010JX-11FF N 10 10 10 8
1212JX-11FF N 12 12 120 16 20 12 6 0 0.2 SB-2570TR FT-8
1616JX-11FF N 16 16 16 2
SVPPR 1212F -08FF N 12 12 85 12 16 12 2 0 0.1 SB-2050TR FT-6
1212F -11FF N 12 12 85 16 20 12 6 0 0.2 SB-2570TR FT-8
(MIN.)
CF CK GF &-FSF F&-U F&-USF
φD
Insert
ap
Corner-R(rε)
Toolholder Description ap
SVPPR...-08FF - VPGT0802.. - VPET0802.. - VPET0802..
Corner-R fD
ap
(rε) (MIN.)
0.5 f20
0.2
1 f25
N : Std. Item
E33
E 32-33 edit.indd 33 06.10.2015 11:19:40
Screw Clamp
External Sleeve Holders [CC££Insert]
¢ S...SCLC (External / Facing)
16 H2
L1
20
95˚
0˚ 80˚ H1
F1
5˚
E
ID
Id1
l Left-hand shown Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension (mm)
Clamp Screw Wrench
Description Std.
Small Tools
φD L1 F1 φd1 H1=H2
S12F -SCLCL06 N 12 80 11
13.4 SB-2560TR
S14H -SCLCL06 N 14 100 13
S15F -SCLCL06 N 15.875
85 15.4 15
S16F -SCLCL06 N 16
6 0.4 FT-8
S19G -SCLCL06 N 90
19.05 18.4 17 SB-2570TR
S19K -SCLCL06 N 120
S20G -SCLCL06 N 90
20 19.4 18
S20K -SCLCL06 N 120
S19G -SCLCL09 N 90
19.05 18.4 17
S19K -SCLCL09 N 120
S20G -SCLCL09 N 90
20 10 19.4 18 0.4 SB-4065TR FT-15
S20K -SCLCL09 N 120
S25.0H-SCLCL09 N 25 100 24.4
23
S25K -SCLCL09 N 25.4 120 24.8
l Applicable Inserts
Applications Finishing Finishing-Medium Finishing-Medium Low Feed Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B48 B49 B48, B49 B52 B50 B53 B52 B53 C24 C14
GF GK GQ (E/F)R-U MQ Without Chipbreaker AH R-A3 PCD CBN
Insert
Toolholder Description
CCMT0602..
S...SCLCL06 CCGT0602.. CCMT0602.. CCGT0602.. CCGT0602.. - CCGW0602..
CCGW0602..
CCMW0602.. - -
CCMT09T3..
S...SCLCL09 CCGT09T3.. CCMT09T3.. CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3..
CCGW09T3..
CCMW09T3..
N : Std. Item
E34
E 34-35 edit.indd 34 06.10.2015 11:23:39
Screw Clamp
External Sleeve Holder [DC££Insert]
¢ S...SDUC (External / Copying) / S...SDLC (External / Copying)
16 H2
L1
20
θ 0˚ 55˚ H1
S
F1
θ=93° (S...SDUC) (S...SDUC) 3˚
E
ID
Id1
θ=95° (S...SDLC) (S...SDLC) 5˚
l Left-hand shown Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension (mm)
Clamp Screw Wrench
Description Std.
Small Tools
φD L1 F1 φd1 H1=H2 S
Toolholder Description
S...SDCL07 DCGT0702.. DCGT0702.. DCGT0702.. DCMT0702.. DCMT0702.. DCGT0702.. DCGT0702.. DCET0702.. DCGT0702.. DCET0702..
S...SDCL11 DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3.. DCET11T3..
Applications Low Feed Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B60 B60 B57 B57 B57 B61 B61 B61 C25 C15
(E/F)R-J FR-JSF XP XQ MQ Without Chipbreaker AH R-A3 PCD CBN
Insert
Toolholder Description
S...SDCL11 DC_T11T3.. DCET11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..
16 H2
L1
93˚ 35˚ 20
0˚ H1
S
F1
3˚
ID
Id1
E
l Left-hand shown Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension (mm)
Clamp Screw Wrench
Small Tools
Description Std.
φD L1 F1 φd1 H1=H2 S
S12F -SVUCL08 N 12 80 11
7.5 13.4
S14H -SVUCL08 N 14 100 13
5.5 0.4 SB-2050TR FT-6
S15F -SVUCL08 N 15.875
85 8 15.4 15
S16F -SVUCL08 N 16
S19G -SVUBL11 N 90
19.05 18.4 17
S19K -SVUBL11 N 120
S20G -SVUBL11 N 90
20 10.5 19.4 18 8 0.4 SB-2570TR FT-8
S20K -SVUBL11 N 120
S25.0H-SVUBL11 N 25 100 24.4
23
S25K -SVUBL11 N 25.4 120 24.8
l Applicable Inserts
Applications Finishing Finishing Finishing-Medium Finishing Finishing / Precision Finishing-Medium Non-ferrous Metals Hard Materials
Ref. to Page B73 B73, B75 B73, B75 B73 B73 B74 C28 C17
GP VF HQ R-F R-FSF R-Y PCD CBN
Insert
Toolholder
Description
S...SVUCL08 – VCMT0802.. VCMT0802.. - - - VCMT0802.. VCGW0802..
S...SVUBL11 VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. VBGT1103.. VBMT1103.. VBGW1103..
Recommended Cutting Conditions E44
N : Std. Item
E36
E 36-37 edit.indd 36 06.10.2015 11:24:33
Toolholders for Automatic Lathe
Specially designed negative inserts (double-sided) for small workpieces enables sharp cutting equivalent to
positive inserts, achieving high productivity due to economical doubled insert edge numbers.
Small Tools
against tool post into the newly designed small negative insert.
Designed small negative insert The conventional toolholders for negative insert possibly interferes with sub spindle.
Sub
Spindle
Small Negative Insert Negative Insert No interference with sub spindle
For medium to large ap in automatic lathes (When machining workpieces of medium to large dia.)
Insert
Shim Pin
Shim
Lock Screw
Lever
5 5 Design Advantages
Steel Stainless Steel FP-SK
4 4 14˚
2-step dot
design provides
ap (mm)
ap (mm)
3 3 reliable chip
FP FP 13˚ control at
2 -TK 2
-TK various ap.
E37
E 36-37 edit.indd 37 06.10.2015 11:24:36
Screw Clamp
Toolholders for Small Double Sided Tooling
¢ SCLN (Without Offset) (External / Facing)
5° Side Rake Angle: -6°
Angle of Inclination: -6°
F1
B
5° 95°
S
5° L2
L1
90°
H1
h
l Right-hand shown
l Toolholder Dimensions
Standard Corner-R(rε)
Spare Parts
E Dimension (mm)
Clamp Screw Wrench Applicable
Description Std.
Inserts
H1=h B L1 L2 F1 S
1212K-07FF N CNMU0703..
120
1616K-07FF N 16 16 16
l Applicable Inserts
Applications Finishing-Medium Medium-Roughing Finishing Low Feed
Toolholder Description
95°
5°
S
L2
L1
90°
H1
h
l Right-hand shown
l Toolholder Dimensions
Standard Corner-R(rε)
Spare Parts
Dimension (mm)
Clamp Screw Wrench Applicable
Description Std.
Inserts
H1=h B L1 L2 F1 S
l Applicable Inserts
Applications Finishing-Medium Medium-Roughing Finishing Low Feed
Toolholder Description
N : Std. Item
E38
E 38-39 edit.indd 38 06.10.2015 11:25:24
Screw Clamp
F1
B
95°
S
5° L2
L1
90°
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension (mm)
Clamp Screw Wrench E
Applicable
Description Std.
Inserts
H1=h B L1 L2 F1 S
Small Tools
1212K-09FF N
120
1616K-09FF N 16 16 16
l Applicable Inserts
Applications Finishing Low Feed
Toolholder Description
Double-sided design allows all edges to be used. Compared to the positive ¢ Case Studies
type, the double-sided design offers less cost per insert and more stability.
SUS303
l Comparison of surface finish (Sharp edge) · Spool
<Dia. 6mm portion>
2.0 · Vc=66m/min
Surface Roughness Ra(μm)
Negative Insert
· ap=1.25mm
φ6
DNGU080302MFR-U (PR1025)
1.5 · f=0.025mm/rev
· WET
φ8
Competitor D (DCGT type) machined 10,000 pcs/edge. PR1025 machined 15,000 pcs./edge
(Internal evaluation) resulting in 3 times longer tool life per insert.
(Evaluation by the user)
Insert Grades
Workpiece
Material
PR1005 PR1025 PR1225 PR1425
Free-cutting
Vc=100m/min - - -
steel
(60~150)
Carbon steel /
Alloy steel Vc=100m/min Vc=100m/min Vc=100m/min Vc=120m/min
(60~150) (60~150) (60~150) (60~200)
:Continuous to Light interruption / 1st Recommendation
:Continuous to Light interruption / 2nd Recommendation
Stainless Steel - Vc=100m/min Vc=80m/min Vc=100m/min :Continuous / 1st Recommendation
(60~150) (50~150) (80~150) :Continuous / 2nd Recommendation
N : Std. Item
E39
E 38-39 edit.indd 39 06.10.2015 11:25:26
Lever Lock
Toolholder for Double Sided Tooling for Automatic Lathe
PCLNR1620JX-12FF
¢ PCLN-FF (Without Offset)(External / Facing)
PCLNR1620JX-12FF
Side Rake Angle: -6°
5°
5° Angle of Inclination: -6°
F1
F1
B
B
5°
5°
95°
S
95°
S
5°
5° L2
L1 L2
L1
H1
h
H1
h
l Right-hand shown
l Toolholder Dimensions
E Spare Parts
Standard Corner-R(rε)
Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
Description Std.
H1=h B L1 L2 F1 S
Small Tools
PCLNR 1620JX-12FF N 16
20 120 26 20 0 0.8 LL-2N LS-2N LC-42N LSP-2 PC-2 LW-3
2020JX-12FF N 20
Insert
Toolholder Description
Size 12 12 12 12 12 12 12 12
Page B14 B14 B14 B14 B14 B14 B15 B15
Applications Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate Roughing Roughing Single Sided / Roughing / High Feed Rate Medium Medium-Roughing / Low Cutting Force
PS HS PT Standard PH PX R R-25R
Insert
Size 12 12 12 12 12 12 12 12
Page B15 B15 B15 B16 B16 B16 B20 B20
Applications Soft Steel / Small ap Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing Cast Iron
XF XP XQ XS MQ MS MU C
Insert
Size 12 12 12 12 12 12 12 12
Page B17 B17 B17 B17 B18 B18 B18 B19
Applications Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
ZS GC Without Chipbreaker Ceramic AH A3 PCD CBN
Insert
Size 12 12 12 12 12 12 12 12
Page B19 B19 B19 B86 B19 B19 C23 C6, C7
N : Std. Item
E40
E 40-41 edit.indd 40 06.10.2015 11:26:46
Lever Lock
Toolholder for Double Sided Tooling for Automatic Lathe
PTLNR1620JX-16FF
¢ PTLN-FF (WithoutPTLNR1620JX-16FF
Offset)(External / Up Facing)
Side Rake Angle: -6°
Angle of Inclination: -6°
F1
B
F1
B
95°
S
95°
S
5° 5°
L2 L2
L1 L1
H1
h
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
E
Standard Corner-R(rε)
Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
Description Std.
H1=h B L1 L2 F1 S
Small Tools
PTLNR 1620JX-16FF N 16 LT-32N
20 120 24 20 0 0.8 LL-1N LS-1N LSP-1 PC-1 FH-2.5
2020JX-16FF N 20 *LT-32N-20
· When using inserts whose corner-R(re) is greater than 1.6mm, please purchase a shim with * mark and use it in order to prevent workpiece and shim from interfering each other.
Toolholder Description
PTLNR...-16FF TNGG1604..FP-SK TNGG1604..FP-TK
PP PQ CQ GS PG PS PT GT PH
Insert
Size 16 16 16 16 16 16 16 16 16
Page B33 B33 B33 B33 B33 B33 B34 B34 B34
Applications SingleHigh
Sided / Roughing / Finishing-Roughing Medium-Roughing / Soft Steel / Soft Steel / Soft Steel / Soft Steel /
Roughing Finishing
Feed Rate Low Cutting Force Small ap Finishing Medium Roughing
Size 16 16 16 16 16 16 16 16 16
Page B34 B34 B38 B38 B38 B35 B35 B35 B35
Applications Stainless Steel / Stainless Steel / Stainless Steel / Non-ferrous
Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron
Finishing Medium-Roughing Medium-Roughing Metals
Size 16 16 16 16 16 16 16 16 16
Page B36 B36 B36 B37 B37 B37 B37 B91 B37
Applications Non-ferrous Non-ferrous Hard Materials
Metals Metals
Size 16 16 16
Page B37 C23 C11
N : Std. Item
E41
E 40-41 edit.indd 41 06.10.2015 11:26:49
Top Clamp
External Toolholders [SP£R / SP£N Insert]
¢ CSBP (External) ¢ CSKP (Facing)
Side Rake Angle: +6° Side Rake Angle: +6°
Angle of Inclination: 0° Angle of Inclination: 0°
横すくい角:+6°
切刃傾き角:+0°
75˚
B
F2
F1
B
F1
75˚
75˚
L2
H3
L2 L1
H3 L1
75˚
H1
h
H1
h
:-12タイプ+6° 切刃傾き角:
F1
F2
切刃傾き角:0°
B
B
F1
45˚
45˚
L2 L2
L1
H3
H3
L1
45˚ 45˚
45˚
H1
H1
h
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
l Applicable Inserts
Applications Medium Medium Finishing-Medium Cast Iron Cast Iron Non-ferrous Metals
Ref. to Page B63 B63 B63 B63 B93 C29
G Standard & Without Chipbreaker Ceramic PCD
Insert
Toolholder Description
SPMN0903..
CSBPR...-09N SPMR0903.. SPMR0903.. SPGR0903..
SPGN0903..
SPGN0903.. -
SPMN0903..
CSKPR...-09N SPMR0903.. SPMR0903.. SPGR0903..
SPGN0903..
SPGN0903.. -
SPMN1203..
CSKPR...-12N SPMR1203.. SPMR1203.. SPGR1203..
SPGN1203..
SPGN1203.. SPGN1203..
SPMN0903..
CSSP&...-09N SPMR0903.. SPMR0903.. SPGR0903..
SPGN0903..
SPGN0903.. -
SPMN1203..
CSSP&...-12N SPMR1203.. SPMR1203.. SPGR1203..
SPGN1203..
SPGN1203.. SPGN1203..
SPMN1203..
CSDPN...-12N SPMR1203.. SPMR1203.. SPGR1203..
SPGN1203..
SPGN1203.. SPGN1203..
·
CSKPR: Left-hand Insert for Right-hand Toolholder. Recommended Cutting Conditions E44
· CSSP&: For External Turning, R
ight-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
For Facing,Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
N : Std. Item
E42
E 42-43 edit.indd 42 06.10.2015 11:27:39
Top Clamp
External Toolholders [TP£R / TP£N Insert]
¢ CTGP (External)
横すくい角:+
Side Rake Angle:6˚ +6°
切刃傾き角:
Angle of Inclination:0˚0°
B
F1
91˚
L2
H3
L1
91˚
H1
h
l Right-hand shown
¢ CTFP (Facing)
横すくい角:+
Side Rake Angle:6+6°° E
切刃傾き角:
Angle of Inclination:0°
0°
B
F1
91˚ 91˚
L2
H3
L1
Small Tools
H1
h
l Right-hand shown
Angle
B
60˚
L2
H3
L1
60˚
H1
h
l Right-hand shown
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Toolholder Description
CTGP&...-11N TPMR1103.. TPMR1103.. TPMR1103.. TPMR1103.. TPMR1103.. TPGR1103.. TPMN1103..
TPGN1103.. TPGN1103.. TPGN1103.. TPGN1103..
· CTFP&: Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder. Recommended Cutting Conditions E44
N : Std. Item
E43
E 42-43 edit.indd 43 06.10.2015 11:27:42
Cutting Dia. under f16mm
Recommended Cutting Conditions
¢ Recommended Cutting Conditions - External Turning (Positive Insert) [ap indicates radius]
ISO Workpiece Cutting Recommended Recommended Corner-R Lower Limit - Recommendation - Upper Limit
Classification Hardness Applications
Material Range Chipbreaker Insert Grade (rε) Vc (m/min) ap (mm) f (mm/rev)
Continuous PR1425 0.05 100 - 150 - 200 0.05 - 0.07 - 0.15 0.03 - 0.05 - 0.1
Precision Finishing F
Interruption PR1425 0.2 80 - 120 - 160 0.05 - 0.1 - 0.2 0.03 - 0.1 - 0.15
Precision Finishing
Continuous CF PR1425 0.2 100 - 150 - 200 0.02 - 0.05 - 0.1 0.02 - 0.05 - 0.12
Low Carbon (Molded Chipbreaker)
Steel HB Continuous PR1425 0.2 100 - 140 - 180 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
≤ Finishing GF
Low Carbon 300 Interruption PR1425 0.4 80 - 120 - 160 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Alloy Continuous PR1425 0.2 80 - 120 - 160 0.8 - 3.0 - 5.0 0.03 - 0.05 - 0.1
Finishing-Medium GQ
Interruption PR1425 0.4 60 - 100 - 140 0.8 - 2.0 - 3.0 0.03 - 0.05 - 0.1
Low Feed & Large ap Continuous J, U PR1425 0.2 80 - 100 - 140 0.5 - 2.0 - 3.5 0.02 - 0.05 - 0.1
E
Continuous PR1425 0.05 100 - 150 - 200 0.05 - 0.07 - 0.15 0.03 - 0.05 - 0.1
Precision Finishing F
Interruption PR1425 0.2 80 - 120 - 160 0.05 - 0.1 - 0.2 0.03 - 0.1 - 0.15
Precision Finishing
Continuous CF PR1425 0.2 100 - 150 - 200 0.02 - 0.05 - 0.1 0.02 - 0.05 - 0.12
Medium (Molded Chipbreaker)
*
P Carbon Steel HB Continuous PR1425 0.2 100 - 140 - 180 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
≤ Finishing GF
Medium 330 Interruption PR1425 0.4 80 - 120 - 160 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Carbon Alloy Continuous PR1425 0.2 80 - 120 - 160 0.8 - 3.0 - 5.0 0.03 - 0.05 - 0.1
Small Tools
Finishing-Medium GQ
Interruption PR1425 0.4 60 - 100 - 140 0.8 - 2.0 - 3.0 0.03 - 0.05 - 0.1
Low Feed & Large ap Continuous J, U PR1425 0.2 80 - 100 - 140 0.5 - 2.0 - 3.5 0.02 - 0.05 - 0.1
Continuous PR1425 0.05 100 - 150 - 200 0.05 - 0.07 - 0.15 0.03 - 0.05 - 0.1
Precision Finishing F
Interruption PR1425 0.2 80 - 120 - 160 0.05 - 0.1 - 0.2 0.03 - 0.1 - 0.15
Precision Finishing
Continuous CF PR1425 0.2 100 - 150 - 200 0.02 - 0.05 - 0.1 0.02 - 0.05 - 0.12
(Molded Chipbreaker)
High Carbon HB Continuous PR1425 0.2 100 - 140 - 180 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
≤ Finishing GF
Alloy 280 Interruption PR1425 0.4 80 - 120 - 160 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Continuous PR1425 0.2 80 - 120 - 160 0.3 - 1.5 - 3.0 0.03 - 0.05 - 0.1
Finishing-Medium GQ
Interruption PR1425 0.4 60 - 100 - 140 0.3 - 1.0 - 2.0 0.03 - 0.05 - 0.1
Low Feed & Large ap Continuous J, U PR1425 0.2 80 - 100 - 140 0.5 - 2.0 - 3.5 0.02 - 0.05 - 0.1
Continuous PR1225 0.2 80 - 100 - 120 0.1 - 0.3 - 0.5 0.03 - 0.05 - 0.1
HB Finishing GF
Interruption PR1225 0.4 60 - 80 - 100 0.3 - 0.5 - 1.0 0.05 - 0.1 - 0.15
Stainless Steel ≤
220 Continuous PR1225 0.2 80 - 100 - 120 0.5 - 1.5 - 3.0 0.03 - 0.08 - 0.12
Medium GQ
M HB Finishing
Interruption
Continuous
GF
PR1225
PR1225
0.4
0.2
60
40
-
-
80
60
-
-
100
80
0.5
0.1
-
-
1.0
0.3
-
-
2.0
0.5
0.05 - 0.1
0.03 - 0.05
- 0.15
- 0.1
Interruption PR1225 0.4 30 - 50 - 70 0.3 - 0.5 - 1.0 0.05 - 0.1 - 0.15
Stainless Steel ≤
300 Continuous PR1225 0.2 40 - 60 - 80 0.5 - 1.0 - 2.0 0.03 - 0.08 - 0.12
Medium GQ
Interruption PR1225 0.4 30 - 50 - 70 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.15
Continuous CA4505 0.4 100 - 120 - 150 0.2 - 0.5 - 1.0 0.1 - 0.15 - 0.2
HB Finishing Standard
Interruption CA4505 0.4 80 - 100 - 120 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.15
Gray Cast Iron ≤
250 Continuous CA4505 0.4 100 - 120 - 150 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.2
Medium Standard
K HB Finishing
Interruption
Continuous
Standard
CA4505
CA4515
0.8
0.4
80
80
-
-
100
100
-
-
120
120
0.5
0.2
-
-
1.0
0.5
-
-
2.0
1.0
0.05 - 0.1
0.1 - 0.15
- 0.15
- 0.2
Nodular ≤
Interruption CA4515 0.4 60 - 80 - 100 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.15
Cast Iron 270 Continuous CA4515 0.4 80 - 100 - 120 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.2
Medium Standard
Interruption CA4515 0.8 60 - 80 - 100 0.5 - 1.0 - 2.0 0.05 - 0.1 - 0.15
Non-ferrous High Speed Machining
Continuous
Without
KPD001 0.2 150 - 250 - 350 0.05 - 0.1 - 0.3 0.05 - 0.1 - 0.15
Metals (Rainbow Surface Gloss) Chipbreaker
N
HB KW10 0.2 100 - 150 - 200 0.05 - 0.3 - 0.5 0.02 - 0.07 - 0.1
Copper Alloy ≤ Finishing
Continuous
F, FSF
Aluminum 100 Interruption KW10 0.4 100 - 150 - 200 0.05 - 0.3 - 0.5 0.02 - 0.07 - 0.1
Aluminum Alloys Continuous KW10 0.2 100 - 150 - 200 0.2 - 0.5 - 1.5 0.03 - 0.1 - 0.2
Medium U, USF
(Si10% or less) etc. Interruption KW10 0.4 100 - 150 - 200 0.2 - 0.5 - 1.5 0.03 - 0.1 - 0.2
Precision Finishing Continuous Without KPD001 0.2 100 - 120 - 150 0.05 - 0.1 - 0.3 0.03 - 0.07 - 0.1
Titanium HB (Rainbow Surface Gloss) Interruption Chipbreaker KPD001 0.4 70 - 100 - 120 0.05 - 0.1 - 0.3 0.03 - 0.07 - 0.1
≤
Alloys 400 Continuous KW10 0.4 30 - 50 - 70 0.1 - 0.5 - 1.0 0.03 - 0.1 - 0.2
Medium FSF, USF
S HB Finishing
Interruption
Continuous F, U
KW10
KW10
0.4
0.4
30
10
-
-
50
30
-
-
70
50
0.1 -
0.1 -
0.5
0.3
-
-
1.0
0.5
0.03 - 0.1
0.03 - 0.05
-
-
0.2
0.1
Heat-resistant ≤
Interruption Without Chipbreaker KW10 0.8 10 - 30 - 50 0.2 - 0.5 - 0.7 0.03 - 0.05 - 0.1
Alloys 350 Continuous PR1310 0.4 40 - 60 - 80 0.1 - 0.3 - 0.5 0.03 - 0.05 - 0.1
Finishing MQ
Interruption PR1310 0.8 40 - 60 - 80 0.1 - 0.3 - 0.5 0.03 - 0.05 - 0.1
40~50 Continuous PR1425 0.2 40 - 60 - 80 0.1 - 0.3 - 0.5 0.02 - 0.07 - 0.1
Hardened Finishing GK
H Steel
Hard Materials
HRC
50~68
Finishing
Interruption
Continuous ME
PR1425
KBN05M
0.4
0.2
40
80
-
-
60
120
-
-
80
150
0.1 -
0.1 -
0.3
0.3
-
-
0.5
0.5
0.02 - 0.07
0.02 - 0.07
-
-
0.1
0.1
HRC Interruption MET KBN05M 0.4 60 - 100 - 120 0.1 - 0.3 - 0.5 0.02 - 0.07 - 0.1
* For machining free-cutting steels, such as SUM, etc., use PR1005 at Vc=200m/min or less. For ap and f, refer to specs for low carbon steels.
E44
E 44-45 edit.indd 44 06.10.2015 11:28:25
Cutting Dia. under f16mm
Small Tools
Vc (m/min) - 50~100 -
Cast Iron Coolant
f (mm/rev) - 0.01~0.02 0.02~0.15 -
Vc (m/min) - 200~450 200~500
Aluminum
f (mm/rev) - 0.01~0.03 0.02~0.15 0.01~0.03 0.02~0.12
Vc (m/min) - 100~200 100~350
Brass
f (mm/rev) - 0.01~0.05 0.02~0.2 0.01~0.05 0.02~0.15
«: 1 st Recommendation
✩: 2nd Recommendation
l ABS15,ABW15,ABW23 E17~E19
MEGACOAT NANO MEGACOAT PVD Coated Carbide
Workpiece Material PR1425 PR1225 PR1025 (PR930) Remarks
Grooving Turning Grooving Turning Grooving Turning
Carbon steel / Vc (m/min) «80~180 ✩60~150 ✩80~100
Alloy steel f (mm/rev) 0.02 0.02~0.07 0.02 0.02~0.07 0.02 0.02 ~0.07
Coolant
Vc (m/min) ✩40~130 «40~120 ✩30~50
Stainless Steel
f (mm/rev) 0.02 0.02~0.05 0.02 0.02~0.05 0.02 0.02 ~0.05
«: 1 st Recommendation
✩: 2nd Recommendation
Carbide
Workpiece Material KW10 Remarks
Grooving Turning
Vc (m/min) 150~200
Aluminum
f (mm/rev) 0.02 0.02~0.10
Coolant
Vc (m/min) 100~160
Brass
f (mm/rev) 0.03 0.02~0.15
E45
E 44-45 edit.indd 45 06.10.2015 11:28:25
Back Clamp
Alternative Toolholder Reference Table for Small Tools
¢ Alternative Toolholder Reference Table for Small Tools (Back Clamp)
Conventional Toolholder Alternative Toolholder
Spare Parts
Overall length
Overall length
Insert Shape
Ref. to Page
Anchor Pin Lock Screw Wrench
(mm)
(mm)
Description Description Remarks
E46
E 46-47 edit.indd 46 06.10.2015 11:30:21
Screw Clamp
Alternative Toolholder Reference Table for Small Tools
¢ Alternative Toolholder Reference Table for Small Tools (Screw Clamp)
Conventional Toolholder Alternative Toolholder
Spare Parts
Overall length
Overall length
Insert Shape
Ref. to Page
Clamp Screw Wrench
(mm)
(mm)
Description Description Remarks
Small Tools
50 SABWR1212M-50F 150 SABWR1212JX-50F 120 E19
SABWR1616M-50F 150 SABWR1616JX-50F 120
SCAC&0808K-06 125 SCLC&0808F-06FF 85
SB-2570TR FT-8
SCAC&1010K-06 125 SCLC&1010JX-06FF 120
SCAC&1010K-09 125 SCLC&1010JX-09FF 120 Cutting edge angle is
E23
CC.. SCAC&1212M-09 150 SB-4085TR FT-15 SCLC&1212JX-09FF 120 different.
SCAC&1616M-09 150 SCLC&1616JX-09FF 120
SCACR1212F-09FF 85 SB-4085TR FT-15 SCLCR1212JX-09FF 120
SCLC&0808E-06 70 SB-2570TR FT-8 SCLC&0808F-06FF 85
SDJC&0808F-07F 80 SDJC&0808F-07FF 85
SB-2570TR FT-8
SDJC&1010F-07F 80 SDJC&1010JX-07FF 120
SDJC&1010F-11F 80 SDJC&1010JX-11FF 120 E25
SDJC&1212H-11F 100 SB-4085TR FT-15 SDJC&1212JX-11FF 120
SDJC&1616H-11F 100 SDJC&1616JX-11FF 120
SDLC&1010F-07FF 80 SDLC&1010JX-07FF 120
SDLC&1212F-07FF 85 Short length type
SDLC&1212H-07FF 100 SB-2570TR FT-8
SDLC&1212JX-07FF 120
E26
SDLC&1616H-07FF 100 SDLC&1616JX-07FF 120
SDLC&1212H-11FF 100 SDLC&1212JX-11FF 120
SB-4085TR FT-15
SDLCL1616H-11FF 100 SDLCL1616JX-11FF 120
SDNC&1010F-07F 80 SB-2570TR FT-8 SDNC&1010JX-07F 120
SDNC&1010JX-07F 120 Insert size is different.
SDNC&1010F-11F 80 SB-4085TR FT-15
DC.. SDNCN1010JX-11 120 Neutral
Neutral
SDNCN1212F-11 85
SDNC&1212H-11F 100 SB-4085TR FT-15 Short length type
SDNCN1212JX-11 120 Neutral
E27
SDNC&1616H-11F 100 SB-4085TR FT-15 SDNCN1616JX-11 120 Neutral
SDNCN0808E-07 70 SDNCN0808F-07 85
SDNCN1010F-07 80 SB-2570TR FT-8 SDNCN1010JX-07 120
SDNCN1212H-07 100 SDNCN1212JX-07 120
SDNCN1212F-11 85 Short length type
SDNCN1212H-11 100 SB-4085TR FT-15
SDNCN1212JX-11 120
SDXC&1010F-07 80 SB-2570TR FT-8 SDXC&1010JX-07 120
SDXC&1010F-11 80 SDXC&1010JX-11 120
E26
SDXC&1212H-11 100 SB-4085TR FT-15 SDXC&1212JX-11 120
SDXC&1616H-11 100 SDXC&1616JX-11 120
SDLP&0808F-07F 80 SDLP&0808F-07FF 85
SB-2570TR FT-8
SDLP&1010F-07F 80 SDLP&1010JX-07FF 120
DP.. SDLP&1010F-11F 80 SDLP&1010JX-11FF 120 E28
SDLP&1212H-11F 100 SB-4085TR FT-15 SDLP&1212JX-11FF 120
SDLP&1616H-11F 100 SDLP&1616JX-11FF 120
Note) The corresponding alternative toolholder may be different from the conventional toolholder in insert clamping system or insert size.
Make sure of their specifications by referring to the catalog or other documents.
E47
E 46-47 edit.indd 47 06.10.2015 11:30:22
Screw Clamp
Alternative Toolholder Reference Table for Small Tools
¢ Alternative Toolholder Reference Table for Small Tools (Screw Clamp)
Conventional Toolholder Alternative Toolholder
Spare Parts
Overall length
Overall length
Insert Shape
Ref. to Page
Clamp Screw Wrench
(mm)
(mm)
Description Description Remarks
Overall length
Insert Shape
Ref. to Page
Clamp Screw Wrench
(mm)
(mm)
E48
E 48 edit.indd 48 06.10.2015 11:31:37
Boring
F1~F92
Product Introduction F2~F5
Identification System / Product Lineup F6~F11
Solid Tip-Bars for Micro Boring F12~F35
EZ Bars EZB-HP / EZB-ST / EZB-NB F14
EZ Bar PLUS S-SCLC / C-SCLC F18
EZ Bars (Copying) EZVB F19
System Tip-Bars VNB-S / VNB / VNBT / VNBX-S F26
Twin-Bars TWB / TWBT F32
2-Edge Tip-Bars HPB / HPBT F34
Tip-Bars PSB-S / PSBT-S
" will be switched to EZB / HPBT
F35
F
Boring
A16-SCLPR09-18 type 37 29
f=0.1mm/rev ap=0.5mm
4 S16-SCLPR09 type f=0.1mm/rev
CPMH090304L-Y A16Q-SCLPR09-18 type
3 CPMT090304XP(PV7020)
L/D=4
2 External Coolant
Roughness
Surface
1
Direction of vibration
Ra=0.4µm Ra=0.6µm Ra=3.4µm measurement
Dynamic Bar Rz=2.3µm Rz=3.6µm Rz=14.0µm
Competitor A Competitor B
AE type
Oscillatory
waveform
F2
F edit.indb 2 15.01.2016 10:54:02
¢ Cutting Point Precision u Toolholder Lineup
The AE Dynamic Bar maintains precise cutting edge positional accuracy · Excellent Bar (AE Type)
through the use of a special alloy, thereby achieving high precision machining.
Excellent Bar with coolant
0.03
<Cutting Conditions> hole (internal coolant) (A···AE)
AE type 34CrMo4 enables better chip evacuation.
X-axis displacement (mm)
0.02
Competitor B Vc=180m/min
ap=2mm
0.01 f=0.2mm/rev
S/A16Q-SCLPR09-18 type
0.00 CPMH090308(CA5525)
0 500 1,000 1,500 2,000 L/D=4 · Steel Bar
-0.01 External Coolant
The steel shank bar (without
Dynamic Bar (AE type) coolant hole) provides superior
-0.02 Direction of
measurement
cost performance
-0.03
-0.04 X-axis
Amount of cuts
F
¢ Advantages of Dynamic Bar SDUC
New design and concept focusing on chip evacuation
New Streamlined pocket enables an New Coolant flows toward the workpiece’s
Boring
design effective chip evacuation concept inner surface
Chip flow
F3
F edit.indb 3 15.01.2016 10:54:05
Easy adjustment and high precision EZ Bars
Kyocera’s original
F
EZ adjust structure
Boring
Overhang length
Replaceable adjustment pin Bar is firmly clamped on the slanted end by the Adjustment Pin
2 2 types of bars
Precision-o
riented HP type (High precision) Cost-ori
ented ST type (standard)
0°
12°
F14 F15
* Chip pocket angles are different.
3 2 Chipbreakers for various applications * Even when using a same sleeve, the Min, Bore
Dia. can be different depending on which bar to
attach.
HPB F34 HPBT F34 HPG G44 HPFG G67 HPT J28
Boring
Min. Pilot Hole Dia.: ϕ4.5~ϕ8
Min. Bore Dia.: ϕ4~ϕ7 Min. Face Groove Dia.: ϕ8 M : 0.75~1.5mm
Min. Bore Dia.: ϕ2~ϕ7 Min. Bore Dia.: ϕ4~ϕ5
Edge Width: 1.0~2.0mm Edge Width: 1.0~3.0mm UN : 28~16 TPI
Corner-R (rε): 0.05 Corner-R (rε): 0.05
Depth: 1.0~2.0mm Depth: 2.0~3.0mm W : 24~18 TPI
Rc : 28~19 TPI
30
25
20
15
10 F12
0
I1 I2 I3 I4 I5 I6 I7 I8
Cutting Dia. (mm)
SVN F28
Square Shank (Straight)
F5
F edit.indb 5 15.01.2016 10:54:11
Product Lineup
¢ Boring Bar Identification System (Round Shank)
F : 80 Q : 180 Manufacture’s Option
C : Top Clamp C : 80˚ Rhombic
G : 90 R : 200 Optional Mark or
D : 55˚ Rhombic
S Steel H :100 S : 250 M : Multi Lock Number
J : 70˚ Rhombic
J :110 T : 300 Example
Steel P : Lock Pin Only R : Round
A
(with Coolant Hole)
K :125 U : 350 or Lever Lock A : Dynamic Bar
S : 90˚ Square
L :140 V : 400 R: Right-hand
T : 60˚ Triangle AE : Excellent Bar which
C Carbide M:150 W : 450 S : Screw Clamp L: Left-hand is Dynamic Bar type
N :160 Y : 500 V : 35˚ Rhombic
Carbide W : Wedge Lock
E
(with Coolant Hole) P :170 X : Special W : 80˚ Trigon E : Excellent Bar
Shank Type Bar Length Clamping System Insert Shape Hand of Tool Others
S 12 M − S C L P R 09 − 16
Boring
Bar Diameter Cutting Edge Angle Insert Relief Angle Insert Size Min. Bore Dia.
F K L P
90˚
75˚
95˚ C D,J,Y
117.5˚
95˚ α L L
B : 5° Positive
Q S U W
107.5˚ 93˚
C : 7° Positive S
T
60˚
45˚ D :15° Positive L
L
E : 20° Positive
Y X Z
R
N : 0° Negative V
110˚ 93˚(95˚)
85˚
P : 11° Positive L L
5 Excellent
7 Carbide
F6
F edit.indb 6 15.01.2016 10:54:13
¢ Solid Tip-Bars for Micro Boring
Shank Type Ref. to Page
Applications
EZB-HP NNNNN N N
EZ Bars Solid
F14 L/D=~5
EZB-ST NNNNNN N N N
EZ Bars Solid
F15 L/D=~5 F20~
F25
EZB-NB
EZ Bars NNNNNN N N N
(MEGACOAT) Solid
F16 L/D=~5
CBN
N N N N N
F
EZB-NB
EZ
Bars PCD Solid
N N N N
F16 L/D=~5
Boring
Boring
F32
Twin-Bars
F32
VNBT F28
Solid N N
System Tip-Bars F29
Back Boring
F26
HPBT F24
2-Edge Tip-Bars N N
F25
Solid
F34 L/D=~5 ファイル名:EZVB(F7)_2.eps
PSBT-S
Tip-Bars N N F82
Solid
F35 L/D=~5
1(:
Copying
EZVB F21~
EZ Bars
Solid N N N N
F25
F19
F7
F edit.indb 7 15.01.2016 10:54:18
Product Lineup
¢ Dynamic Bar / EZ Bar PLUS
Shank Type Coolant
for Toolholders
Applications
Ref. to Page
Hole
Overview Shape Boring Bar Type Max. Overhang Length
(L/D) Yes No 5 6 7 8 10 12 13 14 16 18 20 22 23 25 26 27 30 31 32 34 40 50
A…SCLC-AE Excellent N N N N N N N
L/D = ~5.5
S…SCLC-AE Excellent O N N N N
L/D = ~5.5
F E…SCLC-A Carbide N N N N N N N
L/D = ~7
A…SCLP-AE Excellent N N N N N N N
L/D = ~5.5
L/D = ~4
E…SCLP-A Carbide N N N N N N N
L/D = ~7
EZ Bar PLUS
S…SCLC-EZ Steel O N N
5˚
L/D = ~3
F18
C…SCLC-EZ Carbide O N N
L/D = ~5
A…STLP-AE N N N N N N N N N
Excellent
S…STLB-AE O N
L/D = ~5.5
E…STLP-A N N N N N N N N N
Carbide
C…STLB-A O N
L/D = ~7
A…STLC-AE Excellent N N N N N N
L/D = ~5.5
F45
S…STLC-A Steel O N N N N N
L/D = ~4
S…SWUB-AE Excellent O N N N
L/D = ~5.5
A-SWUP-AE型 F40
A…SWUB(P)-AE Excellent N N N N N N
L/D = ~5.5
Boring
3°
S…SWUB(P)-A Steel O N N N N N N N N F57
L/D = ~4
C…SWUB-A Carbide O N N N
L/D = ~7
E…SWUB(P)-A Carbide N N N N N N
L/D = ~7
F8
F edit.indb 8 15.01.2016 10:54:19
¢ Dynamic Bar
Shank Type Coolant
for Toolholders
Applications
Ref. to Page
Hole
Overview Shape Boring Bar Type Max. Overhang Length
(L/D) Yes No 5 6 7 8 10 12 13 14 16 18 20 22 23 25 26 27 30 31 32 34 40 50
A…SDUC-AE Excellent N N N N N N N
L/D = ~5.5
E…SDUC-A Carbide N N N N N N N
L/D = ~7
A…SDQC-AE Excellent N N N N N N
L/D = ~5.5
17.5˚
A…SVJB(C)-AE N N N N N N N
Boring
Excellent
N N
Copying
A…SVJP-AE
52°
L/D = ~5.5
F50
S…SVJB(C)-A O N N N N N N
Steel
S…SVJP-A O N
L/D = ~4
A-SVPC-AE型 F36
A…SVPB(C)-AE Excellent N N N N N N N
27.5° L/D = ~5.5
E…SVPB(C)-A Carbide N N N N N N
A-SVUB-AE型 F38 L/D = ~7
3° A…SVUB(C)-AE Excellent N N N N N N
L/D = ~5.5
38°
E…SVUB(C)-A Carbide N N N N N
L/D = ~7 29
A-SDZC-AE型 F31 左
A…SDZC-AE Excellent N N N N N N N
3˚
L/D = ~5.5
30˚
S…SDZC-A Steel O N N N N N N F43
Back Copying
L/D = ~4
E…SDZC-A Carbide N N N N N N
L/D = ~7
3°
A…SVZB(C)-AE Excellent N N N N N N
L/D = ~5.5
F55
50°
S…SVZB(C)-A Steel O N N N N N
L/D = ~4
For Min. Bore Dia. ϕA, the figure under N may be applied depending on the toolholder type.
F9
F edit.indb 9 15.01.2016 10:54:22
Product Lineup
¢ Boring Bars for General Purpose
Shank Type Coolant
Min. Bore Dia. ϕA
Toolholders
Hole Insert
Boring Bar Type Shape Max. Overhang Length
(L/D) Yes No Type 5 6 7 8 10 12 14 16 18 20 25 30 32 40 50 63
1(:
A…DCLN12 Steel N Negative N N N F65
L/D=~3
27
1(:
A…DWLN08 Steel N Negative N N N F75
L/D=~3
F74
S…PWLNOO Steel O Negative N N N N N
L/D=~3 F76
27
F
A…PWLN06 Steel N Negative N N N F74
L/D=~3 27
L/D=~7 8.5
for Toolholders
Min. Bore Dia. ϕA
Applications
Ref. to Page
Hole Insert
Boring Bar Type Shape Max. Overhang Length
(L/D) Yes No Type 7 8 10 12 14 16 18 20 25 30 32 40 43 50 63
5˚
Boring / Internal Facing
L/D=~5.5
5˚
L/D=~6 F
3˚
Boring
Copying
L/D=~6
3˚
L/D=~6
Boring
L/D=~6
Applications
Boring Bar Type Shape for Boring Bar Type Shape for
20 25 30 32 40 50 Toolholders 20 25 30 32 40 50 Toolholders
Round-
Boring SRCP-B N N F60 Chamfering CBSN-B N F60
Applications
Boring Bar Type Shape for Boring Bar Type Shape for
16 18 20 25 30 32 40 50 Toolholders 20 25 30 32 40 50 Toolholders
Boring / Boring /
Internal S…CELN N F77 Internal S···CCLN-GX N N F78
Facing Facing
For Min. Bore Dia. ϕA, the figure under N may be applied depending on
the toolholder type. Boring S···CTUN-A N F79
F11
F edit.indb 11 15.01.2016 10:54:28
Easy adjustment and high precision EZ Bars
Precision-o
riented HP type (High precision) Cost-orie
nted ST type (standard)
F
Chip pocket Chip pocket
0°
Boring
12°
F14 F15
l Insert Tolerance
Insert setting image Insert Tolerance Offset (F) Overall length (Z) Edge Height (Y) Min. Bore Dia.
F12
F edit.indb 12 15.01.2016 10:54:30
EZ Bars
Y
Y = Edge Height
Internal Precision-
Overhang Length of the Bar :16.5mm (L/D|4)
15
Yes No Indexable type
10
0
EZ Bars Competitor A Competitor B
F
HP type bar HP type bar ST type bar EZ Bar PLUS ST type bar
+ + + + +
CT type sleeve HP type sleeve HP type sleeve HP type sleeve ST type sleeve
Boring
the EZH sleeve lineup!
Kyocera’s unique EZ adjust structure and internal coolant system improve
dimensional accuracy and surface roughness
Coolant
EZ bar
(2) Tighten the clamp screw with wrench (LW-2) and fix the bar.
(Use LW-1.5 if shank dia. is 3mm or less) Bar end (Slant)
F13
F edit.indb 13 15.01.2016 10:54:31
EZ Bars
¢ EZB-HP (Boring)
H Chipbreaker 5˚
5˚
φA
F
5°
l Without lead angle
l Tough edge (General purpose) 11˚ 7˚ 0˚
φD
rε
S
L2
rε 1 L1
14˚
L3
30˚
H
l Right-hand shown Chipbreaker in detail
F Chipbreaker 5˚
5˚
φA
F
l With lead angle 7˚
5˚
l Sharp cutting (For finishing)
0˚
φD
S
rε
31˚ L2
L1
1
rε
L3
F
30˚
H
18˚
l Right-hand shown Chipbreaker in detail
l EZ Bars Dimensions
Min. Grades
Bore Dimension (mm)
Boring
Applicable
Dia. MEGACOAT Carbide Sleeves
Description
1(: F20~F25
ϕA ϕD H L1 L2 L3 F S rε PR1225 GW05
Symbol of EZ Bars Applications Insert Hand Min. Bore Dia. Shank Dia. Symbol of Precision Corner-R(rε) Name of Chipbreaker
B: Boring Bar R: Right-hand 020: 2mm 020: 2mm HP: High Precision 008: 0.08mm H: Without lead angle
025: 2.5mm 025: 2.5mm 015: 0.15mm
ST: Standard F: With lead angle
···
···
···
N : Std. Item
EZ Bars are
F14 sold in 1 piece boxes
¢ EZB-ST (Boring)
H Chipbreaker 5˚
φA 5˚
F
5˚
l Without lead angle
l Tough edge (General purpose) 11˚ 12˚
7˚
φD
rε
S
L2
rε 1 L1
14˚
L3
30˚
H
l Right-hand shown Chipbreaker in detail
F Chipbreaker 5˚
5˚
φA
F
l With lead angle 9˚
5˚
l Sharp cutting (For finishing)
12˚
φD
S
rε
31˚ L2
L1
1.1
rε
L3
F
30˚
H
18˚(Rake angle after installment)
l Right-hand shown Chipbreaker in detail
l EZ Bars Dimensions
Min. Grades
Bore Dimension (mm) Applicable
Boring
Dia. MEGACOAT Sleeves
Description
F20~F25
ϕA ϕD H L1 L2 L3 F S rε PR1225
EZBR 020017ST-008H 2 1.7 1.5 27.3 7 4.7 0.79 0.19 0.08 ±0.015 N EZH017…
025020ST-008H 0.08 ±0.015 N
2.5 2 1.82 32 8 4.8 0.94 0.16 EZH020…
025020ST-015H 0.15 ±0.02 N
030025ST-008H 0.08 ±0.015 N
3 2.5 2.3 35 10.5 4.8 1.19 0.15 EZH025…
030025ST-015H 0.15 ±0.02 N
035030ST-008H 0.08 ±0.015 N
3.5 3 2.8 39 13 6.8 1.44 0.18 EZH030…
035030ST-015H 0.15 ±0.02 N
040035ST-008H 0.08 ±0.015 N
4 3.5 3.3 42 15 6.7 1.69 0.24 EZH035…
040035ST-015H 0.15 ±0.02 N
045040ST-008H 0.08 ±0.015 N
4.5 4 3.8 49 20 9.7 1.94 0.27 EZH040…
045040ST-015H 0.15 ±0.02 N
055050ST-008H 0.08 ±0.015 N
5.5 5 4.8 58.2 25 9.7 2.44 0.33 EZH050…
055050ST-015H 0.15 ±0.02 N
065060ST-008H 0.08 ±0.015 N
6.5 6 5.8 66.2 30 11.8 2.94 0.38 EZH060…
065060ST-015H 0.15 ±0.02 N
075070ST-008H 0.08 ±0.015 N
7.5 7 6.8 74.2 35 11.7 3.44 0.44 EZH070…
075070ST-015H 0.15 ±0.02 N
EZBR 020017ST-005F 2 1.7 1.5 27.3 7 4.7 0.79 0.2 0.05 ±0.01 N EZH017…
025020ST-005F 0.05 ±0.01 N
2.5 2 1.82 32 8 4.8 0.94 0.16 EZH020…
025020ST-015F 0.15 ±0.02 N
030025ST-005F 0.05 ±0.01 N
3 2.5 2.3 35 10.5 4.8 1.19 0.2 EZH025…
030025ST-015F 0.15 ±0.02 N
035030ST-005F 0.05 ±0.01 N
3.5 3 2.8 39 13 6.8 1.44 0.26 EZH030…
035030ST-015F 0.15 ±0.02 N
040035ST-005F 0.05 ±0.01 N
4 3.5 3.3 42 15 6.7 1.69 0.33 EZH035…
040035ST-015F 0.15 ±0.02 N
045040ST-005F 0.05 ±0.01 N
4.5 4 3.8 49 20 9.7 1.94 0.31 EZH040…
045040ST-015F 0.15 ±0.02 N
055050ST-005F 0.05 ±0.01 N
5.5 5 4.8 58.2 25 9.7 2.44 0.45 EZH050…
055050ST-015F 0.15 ±0.02 N
065060ST-005F 0.05 ±0.01 N
6.5 6 5.8 66.2 30 11.7 2.94 0.59 EZH060…
065060ST-015F 0.15 ±0.02 N
075070ST-005F 0.05 ±0.01 N
7.5 7 6.8 74.2 35 11.7 3.44 0.65 EZH070…
075070ST-015F 0.15 ±0.02 N
Tolerance: Offset ±0.06mm, overall length ±0.1mm, edge height +0.06/0mm Recommended Cutting Conditions F17
N : Std. Item
EZ Bars are
sold in 1 piece boxes F15
F edit.indb 15 15.01.2016 10:54:34
EZ Bars
¢ EZB-NB (Boring)
<PR1225> IA 5°
5° 5°
F
7°
12°
ID
S
rH
L2
L1
L3
30°
H
Fig.1
l Right-hand shown
<KBN,KPD> 5°
φA
5°
F
7°
0°
φD
rε
L2
L1
F
30°
H
l Right-hand shown Fig.3 EZBR040~EZBR070 type
l EZ Bars Dimensions
Min. Grades
Boring
Drawing
Dia.
Description Sleeves
KBN05M
KPD001
PR1225
ϕA ϕD H L1 L2 L3 F S rε F20~F25
N : Std. Item
EZ Bars are
F16 sold in 1 piece boxes
Carbon steel / Alloy steel 30~100 - ~0.3 ~0.03 ~0.4 ~0.04 ~0.45 ~0.07 ~0.5 ~0.1
Stainless Steel 30~80 - ~0.2 ~0.02 ~0.3 ~0.03 ~0.35 ~0.05 ~0.4 ~0.07 Coolant
Non-ferrous Metals - ~100 ~0.3 ~0.05 ~0.4 ~0.06 ~0.45 ~0.1 ~0.5 ~0.15
Boring
PR1225 ap f ap f ap f ap f
Carbon steel / Alloy steel 30~100 ~0.2 ~0.03 ~0.2 ~0.05 ~0.3 ~0.07 ~0.3 ~0.07
Coolant
Stainless Steel 30~80 ~0.2 ~0.02 ~0.2 ~0.03 ~0.25 ~0.05 ~0.25 ~0.05
l NB (Without chipbreaker)
Carbon steel / Alloy steel 30~100 ~0.3 ~0.03 ~0.4 ~0.04 ~0.45 ~0.07 ~0.5 ~0.1
Stainless Steel 30~80 ~0.2 ~0.02 ~0.3 ~0.03 ~0.35 ~0.05 ~0.4 ~0.07 Coolant
Non-ferrous Metals 60~100 ~0.3 ~0.05 ~0.4 ~0.06 ~0.45 ~0.07 ~0.5 ~0.1
¢ Compatibility of EZ Bars
EZ Bars are compatible with conventional Tip-Bars.
Insert
EZB···HP EZB···ST/NB HPB···(Conventional)
Sleeve
*1 *2
EZH···CT/HP
(Compatible)
*1
EZH···ST
(Compatible)
*1 *1
PSH··· (Discontinued Description)
(Compatible) (Compatible)
*1 Some diameter types of conventional Tip-Bars are incompatible.
*2 Use them without Adjustment Pins. Overhang length of bar is not adjustable.
F17
F edit.indb 17 15.01.2016 10:54:35
EZ Bars
EZ Bar PLUS (Indexable boring bar)
¢ S-SCLC-EZ Max. Overhang Length L/D=~3
5° 5°
φA
φD
φA
φD
F
F
θ H
5˚ L1 θ L2 H
L1
L4 30°
2° L4
30°
0°
Fig.1 Fig.2
l Right-hand shown Left-hand Insert for Right-hand Toolholder.
φD
φA
φD
F
F
θ H
5˚ L1 θ L2 H
L1
Boring
L4 30°
2° L4
30°
0°
Fig.3 Fig.4
l Right-hand shown Left-hand Insert for Right-hand Toolholder.
l Toolholder Dimensions
Min. Spare Parts
Std. Bore Dimension (mm)
Corner-R(re)
Dia.
Coolant
Description θ Drawing Sleeves
Hole
R ϕA ϕD H L1 L2 L3 L4 F F23
S045X-SCLCR03-050EZ N 5 4.5 4.3 42.4 - 8.5 2.5 15° Fig.1 SB-1635TR EZH045…
Carbide Steel
S060X-SCLCR04-070EZ N 7 6 5.4 53.9 11.8 11.5 3.5 13° Fig.2 SB-2035TR EZH060…
- 0.2 No FT-6
C045X-SCLCR03-050EZ N 5 4.5 4.3 51.4 - 8.5 2.5 15° Fig.3 SB-1635TR EZH045…
C060X-SCLCR04-070EZ N 7 6 5.4 65.9 11.8 11.5 3.5 13° Fig.4 SB-2035TR EZH060…
l Applicable Inserts
Applications Minute ap Finishing Finishing / Precision Non-ferrous Metals Hard Materials
Ref. to Page B48 B50, B51 B50 C24 C14
CF L-F L-FSF PCD CBN
Insert
Toolholder Description
...-SCLCR03-... CCGT0301.. CCGT0301.. CCET0301.. - CCMW0301..
...-SCLCR04-... CCGT0401.. CCGT0401.. CCET0401.. CCGW0401.. CCMW0401..
N : Std. Item
F18
F edit.indb 18 15.01.2016 10:54:37
EZ Bars
1(:
¢ EZVB (Boring / Internal Facing / Copying)
φA
52 52
° °
F
rε
φD
0° L2
rε L1
1.4
L3
14°
30°
Chipbreaker in detail
H
l Right-hand shown
l EZ Bars Dimensions F
Min. Grades
Bore Dia.
Dimension (mm) Applicable Sleeves
Description MEGACOAT
F21~F25
ϕA ϕD H L1 L2 L3 F S rε PR1225
EZVBR 035030-010 3.5 3 2.8 38 8 5.8 0.17 0.22 0.1 ±0.015 N EZH030…
045040-010 4.5 4 3.8 43 10 6.8 0.17 0.26 0.1 ±0.015 N EZH040…
Boring
055050-010 5.5 5 4.8 50.2 12 7.7 0.17 0.29 0.1 ±0.015 N EZH050…
065060-010 6.5 6 5.8 55.2 14 8.6 0.17 0.32 0.1 ±0.015 N EZH060…
Carbon steel / Alloy steel 30~100 ~0.05 ~0.04 ~0.07 ~0.07 ~0.1 ~0.07
Coolant
Stainless Steel 30~80 ~0.03 ~0.03 ~0.05 ~0.05 ~0.07 ~0.05
EZVBR045040-010 Competitor
f 0.01 0.03 0.05 f 0.01 0.03 0.05
ap [mm/rev] [mm/rev] [mm/rev] ap [mm/rev] [mm/rev] [mm/rev]
0.07 0.07
[mm] [mm]
0.05 0.05
[mm] [mm]
Poor chip control
0.03 0.03
[mm] [mm]
Poor chip control
N : Std. Item
F19
F edit.indb 19 15.01.2016 10:54:42
EZ Bars
¢ EZH-CT sleeve 1(: Adjustable with Coolant Hole
L1
L2
L3
1
φD
φD2
φ8.2
T L4 No.1 40
2 coolant holes No.2 (φ8.2 hole depth)
φd2
φd1
(EZ Bars installation side)
H
H
F Fig.1
l Sleeve Dimensions
Dimension (mm) Overhang Length of the Bar *2T (mm)
Adjustment Pin Setting Position Applicable EZ Bars
Boring
Wrench
Clamp Screw Wrench Clamp Screw Wrench Adjustment Pin Clamp Screw LW-2
Description HS4x4P
2 *For diameters under φ3,
use LW-1.5 and HS3x4P
(same part of adjustment pin)
EZH 017...CT-..
HS3×4P LW-1.5
020...CT-.. EZ Bar
(for adjustment pin, liquid leak Tightening Torque - - LCP025097
025...CT-.. Sleeve
prevention and bar) 1N·m
030...CT-..
For adjustment pin clamping Adjustment pin hole
EZH 035...CT-.. For liquid leak prevention
N : Std. Item
F20
F edit.indb 20 15.01.2016 10:54:44
EZ
EZBars
Bar
L1
L1
L2 L2
L3 L3
1 1
φD φD
φD2
φD2
φ8.2
φ8.2
T L4 No.1 No.3 40
T L4 No.1 No.3 40 No.2 No.4
No.2 2 coolant holes (φ8.2 hole depth)
2 coolant holes (φ8.2 hole depth)
2
φd
L5
2
φd
φd1
φd1
H
H
(EZ Bars installation side)
Fig.2
shown on the figure above.
Fig.3 F
l Sleeve Dimensions
Dimension (mm) Overhang Length of the Bar *2T (mm) Applicable EZ Bars /
Adjustment Pin Setting Position EZ Bar PLUS
Boring
F14~F16
Description Std. Drawing
ϕd1 ϕD1 ϕD2 ϕd2 H L1 L2 L3 *1
L4 L5 F18, F19
No.1 No.2 No.3 No.4 G41, G64
J24
EZH 03019CT-120 N 19.05 18 120
30.5 EZBR…030…
03020CT-120 N 20 19 120 EZVBR035030-…
03022CT-135 N 3 22 13 6 21 135 16 8 21 41.5 13.5 9.5 5.5 - Fig.2 EZGR…030-…
03025.0CT-135 N 25 24 135 EZTR…030-…
30.5 *3
HPB&0303-…
03025.4CT-120 N 25.4 24.4 120
EZH 03519CT-120 N 19.05 18 120
31.1
03520CT-120 N 20 19 120
EZBR…035…
03522CT-135 N 3.5 22 13 6 21 135 16 8 21 41.5 15.5 11.5 7.5 - Fig.2
EZTR…035-…
03525.0CT-135 N 25 24 135
31.1
03525.4CT-120 N 25.4 24.4 120
EZH 04019CT-120 N 19.05 18 120 EZBR…040…
32.7
04020CT-120 N 20 19 120 EZVBR045040-…
EZGR…040-…
04022CT-135 N 4 22 13 6 21 135 16 8 22 41.5 20.5 16.5 12.5 8.5 Fig.3
EZFGR…040-…
04025.0CT-135 N 25 24 135 EZTR…040-…
32.7
04025.4CT-120 N 25.4 24.4 120 *3
HP…04-…
EZH 05019CT-120 N 19.05 18 120 EZBR…050…
30.0
05020CT-120 N 20 19 120 EZVBR055050-…
EZGR…050-…
05022CT-135 N 5 22 16 6 21 135 18 9 26 44.0 25.5 20.5 15.5 10.5 Fig.3
EZFGR…050-…
05025.0CT-135 N 25 24 135 EZTR…050-…
30.0
05025.4CT-120 N 25.4 24.4 120 *3
HP…05-…
EZH 06019CT-120 N 19.05 18 120 EZBR…060…
30.0
06020CT-120 N 20 19 120 EZVBR065060-…
30.5 25.5 20.5 15.5 EZGR…060-…
06022CT-135 N 6 22 16 7.4 21 135 18 9 28 41.5
(18.5) (13.5) (−) (−)
Fig.3
EZTR…060-…
06025.0CT-135 N 25 24 135 _060X-…-070EZ
30.0
06025.4CT-120 N 25.4 24.4 120 *3
HP…0606-…
EZH 07019CT-120 N 19.05 18 120
30.0 EZBR…070…
07020CT-120 N 20 19 120 EZGR…070-…
07022CT-135 N 7 22 16 7.4 21 135 18 9 29 44.0 35.5 30.5 25.5 20.5 Fig.3 EZFGR…070-…
07025.0CT-135 N 25 24 135 EZTR…070-…
30.0 *3
HP…07-…
07025.4CT-120 N 25.4 24.4 120
*1. L4 shows ϕd1 length.
*2. Dimension T shows Overhang length of the EZB Bar when attached to sleeve. ( ) value indicates the overhang length when installed the steel boring bar (EZ Bar PLUS).
*3. Use them without Adjustment Pins. Overhang length of bar is not adjustable.
· Choose sleeves (ϕd1) to meet with ϕD dimension of bar.
· ϕ8.2 hole on the sleeve end is prepared hole for Rc1/8 threading. Please modify by additional processing if necessary. The body hardness is 42HRC.
F21
F edit.indb 21 15.01.2016 10:54:44
EZ Bars
¢ EZH-HP sleeve Adjustable
L1 L1
L2 L2
L3 L3
1 1
φD φD
φD2
φD2
T L4 No.1 T L4 No.1 No.3
No.2 No.2
H H
(Adjustment Pin entry point: both sides) (Adjustment Pin entry point: both sides)
φ2.5
φ2.5
φd1
φd1
H
(EZ Bars installation side) (EZ Bars installation side)
φd
φd
2
2
Fig.1 Fig.2
Clamp Screw Wrench Clamp Screw Wrench Adjustment Pin Applicable EZ Bars
Description
EZ Bar PLUS
F22
F edit.indb 22 15.01.2016 10:54:46
EZ Bars
L1 L1
L2
L2 L3
1
2 φD
φD
φD2
T L4 No.1 No.3
T L4 No.1 No.3
No.2 No.4
No.2 No.4
(Adjustment Pin entry point: both sides) H (Adjustment Pin entry point: both sides) H
φ2.5
φ2.5
φd1
φd1
H
H
(EZ Bars installation side) 1 (EZ Bars installation side)
φD
φd
2
φd
2
Fig.3 Fig.4
Boring
04525.4HP-120 N 25.4 24.4 120
EZH 05016HP-100 N 16 15 100 4 - Fig.3 EZBR…050…
05019HP-120 N 19.05 18 120 EZVBR055050-…
05020HP-120 N 20 19 120 EZGR…050-…
5 16 6 29 25.5 20.5 15.5 10.5
05022HP-135 N 22 21 135 18 9 Fig.4 EZFGR…050-…
05025.0HP-135 N 25 24 135 EZTR…050-…
05025.4HP-120 N 25.4 24.4 120 *3
HP…05-…
EZH 06016HP-100 N 16 15 100 4 - Fig.3 EZBR…060…
06019HP-120 N 19.05 18 120 EZVBR065060-…
06020HP-120 N 20 19 120 30.5 25.5 20.5 15.5 EZGR…060-…
6 16 8 31
06022HP-135 N 22 21 135 18 9 (18.5) (13.5) (-) (-) Fig.4 EZTR…060-…
06025.0HP-135 N 25 24 135 _060X-…-070EZ
06025.4HP-120 N 25.4 24.4 120 *3
HP…0606-…
EZH 07016HP-100 N 16 15 100 4 - Fig.3 EZBR…070…
07019HP-120 N 19.05 18 120 EZGR…070-…
07020HP-120 N 20 19 120
7 16 8 33 35.5 30.5 25.5 20.5 EZFGR…070-…
07022HP-135 N 22 21 135 18 9 Fig.4
07025.0HP-135 N 25 24 135 EZTR…070-…
07025.4HP-120 N 25.4 24.4 120
*3
HP…07-…
*1. L4 shows ϕd1 length.
*2. Dimension T shows Overhang length of the EZB Bar when attached to sleeve. ( ) value indicates the overhang length when installed the steel boring bar (EZ Bar PLUS).
*3. Use them without Adjustment Pins. Overhang length of bar is not adjustable.
· Choose sleeves (ϕd1) to meet withϕD dimension of bar.
Symbol of EZ Bars Applications Shank Dia. of EZ Bars Sleeve Shank Dia. Symbol of Precision Overall length of sleeve
H: Sleeve 017: 1.7mm, 025: 2.5mm··· 16: 16mm, 25.4: 25.4mm··· CT: High precision, with coolant hole 100: 100mm, 120: 120mm···
F23
F edit.indb 23 15.01.2016 10:54:50
EZ Bars
¢ EZH-ST sleeve Not-adjustable
L1
L2 L1
L4 L2
L3 L3
3
φD
φD2
φD2
L5 L5
H H
φd2
φd1
φd2
φd1
H
H
1
φD
(EZ Bars installation side) (EZ Bars installation side) 1
φD
Fig.1 Fig.2
19.05 18 120
01720ST-120 N 1.7 20 13 6 19 120 8 16 EZBR…017…
- 16 - Fig.2
01722ST-135 N 22 21 135
01725.0ST-135 N 25 24 135
01725.4ST-120 N 25.4 24.4 120
EZH 02012ST-80 N 12 16 11 80 20 16 Fig.1
02016ST-100 N 16 15 100
02019ST-120 N 19.05 18 120
EZBR…020…
02020ST-120 N 2 20 13 6 19 120 8 20
- 16 - Fig.2 HPB&0202-…
02022ST-135 N 22 21 135
02025.0ST-135 N 25 24 135
02025.4ST-120 N 25.4 24.4 120
EZH 02512ST-80 N 12 16 11 80 20 16 Fig.1
02516ST-100 N 16 15 100
02519ST-120 N 19.05 18 120
EZBR…025…
02520ST-120 N 2.5 20 13 6 19 120 8 20
- 16 - Fig.2 EZTR…025-…
02522ST-135 N 22 21 135
02525.0ST-135 N 25 24 135
02525.4ST-120 N 25.4 24.4 120
EZH 03012ST-80 N 12 16 11 80 20 16 Fig.1
03016ST-100 N 16 15 100 EZBR…030…
03019ST-120 N 19.05 18 120 EZVBR035030-…
03020ST-120 N 3 20 13 6 19 120 8 21 EZGR…030-…
- 16 - Fig.2
03022ST-135 N 22 21 135 EZTR…030-…
03025.0ST-135 N 25 24 135 HPB&0303-…
03025.4ST-120 N 25.4 24.4 120
EZH 03512ST-80 N 12 16 11 80 20 16 Fig.1
03516ST-100 N 16 15 100
03519ST-120 N 19.05 18 120
EZBR…035…
03520ST-120 N 3.5 20 13 6 19 120 8 22
- 16 - Fig.2 EZTR…035-…
03522ST-135 N 22 21 135
03525.0ST-135 N 25 24 135
03525.4ST-120 N 25.4 24.4 120
EZH 04012ST-80 N 12 16 11 80 20 16 Fig.1
EZBR…040…
04016ST-100 N 16 15 100
EZVBR045040-…
04019ST-120 N 19.05 18 120
EZGR…040-…
04020ST-120 N 4 20 13 6 19 120 8 24
- 16 - Fig.2 EZFGR…040-…
04022ST-135 N 22 21 135
EZTR…040-…
04025.0ST-135 N 25 24 135
HP…04-…
04025.4ST-120 N 25.4 24.4 120
*L5 shows ϕd1 length
· Choose sleeves (ϕd1) to meet with ϕD dimension of bar.
· Adjustment Pin cannot be installed to EZH-ST sleeves. To adjust overhang of the bar, please use EZH-CT / HP sleeves.
N : Std. Item
F24
F edit.indb 24 15.01.2016 10:54:52
EZ Bars
L1
L2 L1
φD2
φD2
L5 L5
H H
φd2
φd2
φd1
φd1
H
H
1 1
φD φD
(EZ Bars installation side) (EZ Bars installation side)
Fig.3 Fig.4
Boring
19.05 18 120
EZGR…050-…
05020ST-120 N 5 20 16 - 6 19 120 - 29
EZFGR…050-…
05022ST-135 N 22 21 135 18 9 Fig.2
EZTR…050-…
05025.0ST-135 N 25 24 135
HP…05-…
05025.4ST-120 N 25.4 24.4 120
EZH 06012ST-80 N 12 11 80 20 Fig.3
- EZBR…060…
06016ST-100 N 16 15 100 - Fig.4
EZVBR065060-…
06019ST-120 N 19.05 18 120
EZGR…060-…
06020ST-120 N 6 20 16 - 8 19 120 - 31
EZTR…060-…
06022ST-135 N 22 21 135 18 9 Fig.2
_060X-…-070EZ
06025.0ST-135 N 25 24 135
HP…0606-…
06025.4ST-120 N 25.4 24.4 120
EZH 07012ST-80 N 12 11 80 20 Fig.3
-
07016ST-100 N 16 15 100 - Fig.4 EZBR…070…
07019ST-120 N 19.05 18 120 EZGR…070-…
07020ST-120 N 7 20 16 - 8 19 120 - 33 EZFGR…070-…
07022ST-135 N 22 21 135 18 9 Fig.2 EZTR…070-…
07025.0ST-135 N 25 24 135 HP…07-…
07025.4ST-120 N 25.4 24.4 120
*L5 shows ϕd1 length
· Choose sleeves (ϕd1) to meet with ϕD dimension of bar.
· Adjustment Pin cannot be installed to EZH-ST sleeves. To adjust overhang of the bar, please use EZH-CT / HP sleeves.
N : Std. Item
F25
F edit.indb 25 15.01.2016 10:54:53
System Tip-Bars
¢ VNB-S (Boring) [Corner-R(rε) :Minus tolerance]
7° VNBR01{{-005S 7° L2 1
10° VNBR015{{-005S
10° VNBR015{{-01S 10°
are below shape.
IA
30° L3 30°
F
L2
W
rH
rH
S
rH
L1
15° 18°
H
Chipbreaker in detail Chipbreaker in detail
l Right-hand shown
¢ VNB (Boring)
7° L2 1 −NB Type (without Chipbreaker) Top Shape
10 °
10° Top Shape Grades
F
IA
F
T
Coated Carbide
W
S
Carbide
rH
rH
L1
H
18°
Chipbreaker in detail
Boring
PCD
l Right-hand shown
5°
15°
2.0 rH
L1 H
l Right-hand shown
KPD010
PR1225
PR930
KW10
ϕA H L1 L2 L3 F S rε W
VNBR 0103-005S 3 N N
1.0 0.85
0105-005S 5 N N
7 0.2 0.7
01503-005S 26.5 3 N N
1.5 1.3
01505-005S 5 N N
0206-005S 2.0 6 1.8 0.25 +0
N N
3.9 -0.02
025075-005S 2.5 28.1 7.5 2.1 0.4 0.05 N N
0311-005S 3.0 30.8 11 2.6 0.4 N N
- 0.8
03515-005S 3.5 34.8 15 3.0 0.5 N N
0411-005S 30.8 11 N N
4.0 3.5 0.5
0420-005S 39.8 20 N N
VNBR 01503-01S 3 N N
1.5 7 1.3 0.2 0.7
01505-01S 26.5 5 N N
0206-01S 2.0 6 1.8 0.25 N N
025075-01S 2.5 28.1 7.5 2.1 0.4 +0
N N
3.9 -0.03
0311-01S 3.0 30.8 11 2.6 0.4 0.1 N N
- 0.8
03515-01S 3.5 34.8 15 3.0 0.5 N N
0411-01S 30.8 11 N N
4.0 3.5 0.5
0420-01S 39.8 20 N N
VNBR 0411-02S 4.0 3.9
30.8 11
- 3.5 0.5
+0
-0.04 0.8
N N
0420-02S 39.8 20 0.2 N N
Recommended Cutting Conditions F90
N : Std. Item
System Tip-Bars are
F26 sold in 5 piece boxes
KPD001
KPD010
PR1225
PR930
KW10
ϕA H L1 L2 F S re W θ
Boring
0620-01 6 5.3 1.0 3.0
N N N
0630-01 49.8 30
24°
N N
0720-01 7
39.8 20
6.2 1.0
N N
0730-01 49.8 30 N
VNBR 0206-02 2 26.5 6 1.8 0.25 1.2
24°
N N N
0311-02 3
30.8 11
2.6 0.4 1.8 N N N
0411-02 4 3.5 0.5 2.7
N N N
0420-02 39.8 20
23°
N N N
0511-02 5 3.9
30.8 11
4.5 0.7 0.2
N N N
0520-02 39.8 20
N N N
0620-02 6 5.3 1.0 3.0
N N N
0630-02 49.8 30
24°
N N N
0720-02 7
39.8 20
6.2 1.0
N N N
0730-02 49.8 30 N N N
VNBR 0206-003NB 2 26.5 6 1.8 0.25 N N
0311-003NB 3
30.8 11
2.6 0.4 N N
0411-003NB 4 3.5 0.5
N N
0420-003NB 39.8 20 N N
0511-003NB 5 3.9
30.8 11
4.5 0.7 0.03 - 15°
N N
0520-003NB 39.8 20
N N
0620-003NB 6 5.3 1.0
N N
0630-003NB 49.8 30 N N
0720-003NB 7
39.8 20
6.2 1.0
N N
0730-003NB 49.8 30 N N
VNBR 0206-02NB 2 26.5 6 1.8 0.25 N
0311-02NB 3
30.8 11
2.6 0.4 N
0411-02NB 4 3.5 0.5
N N N
0420-02NB 39.8 20 N N N
0511-02NB 5 3.9
30.8 11
4.5 0.7 0.2 - 15°
N N N
0520-02NB 39.8 20
N N N
0620-02NB 6 5.3 1.0
N N N
0630-02NB 49.8 30 N N N
0720-02NB 7
39.8 20
6.2 1.0
N N N
0730-02NB 49.8 30 N N N
VNBTR 0411-003 4
30.8 11
3.6 1.0
N N
0420-003 3.9
39.8 20
0.03 - -
N
0511-003 5
30.8 11
4.6 1.3
N N
0520-003 39.8 20 N
VNBTR 0411-01 4
30.8 11
3.6 1.0
N N N
0420-01 3.9
39.8 20
0.1 - -
N N
0511-01 5
30.8 11
4.6 1.3
N N N
0520-01 39.8 20 N N
Recommended Cutting Conditions F90
N : Std. Item
System Tip-Bars are
sold in 5 piece boxes F27
F edit.indb 27 15.01.2016 10:54:55
System Tip-Bars
¢ SVN-N (without side stopper) ¢ SVNS-N (without side stopper / without setscrew)
L2
Note 2 F1
1
F2
L2
F1
B
Note 1 L1
F3
Setscrew (SP3×4) L4 L3
L1
H1
h
H1
h
Fig.1 (SVN-N) Fig.2 (SVNS-N)
l Right-hand shown Right-hand Insert for Right-hand Toolholder.
Note 1 & Note 2: For insert dimensions, ref. to page F26~F27
l Toolholder Dimensions
Dimension (mm) Spare Parts Applicable Inserts
Clamp
F Screw Wrench Setscrew F26~F27
Description Std. Drawing FT G43
H1=h B L1 L2 L3 L4 F1 F2 F3
G66
LTW J30
SVNR 1010H-12N N 10 10 100 10 VNBR.... - ...
1212K-12N N 12 12 12
Boring
VNBTR.... - ...
1616K-12N N 16 16 125 22 - - 16 - - Fig.1 SB-3080TR FT-10 SP3×4 VNGR.... - ..
2020K-12N N 20 20 20 VNFGR.... - ..
2525M-12N N 25 25 150 25 VNTR... - ..
SVNSR 1010K-12-06N N 10 10 125 10 12 10 29 6 (VNBR..06 - ...)*
(VNBR..11 - ...)*
(VNBTR..11 - ...)*
1010K-12-11N N 10 10 125 10 12 10 33 11
(VNGR.... - 11)*
(VNTR... - 11)*
1212M-12-06N N 12 12 150 10 12 12 29 6 (VNBR..06 - ...)*
(VNBR..11 - ...)*
(VNBTR..11 - ...)*
1212M-12-11N N 12 12 150 10 12 12 33 11
(VNGR.... - 11)*
(VNTR... - 11)*
45 Fig.2 SB-3080TR LTW-10S - (VNBR..20 - ...)*
1212M-12-20N N 12 12 150 10 13 12 42 20 (VNBTR..20 - ...)*
(VNGR.... - 20)*
1616M-12-06N N 16 16 150 16 12 16 29 6 (VNBR..06 - ...)*
(VNBR..11 - ...)*
(VNBTR..11 - ...)*
1616M-12-11N N 16 16 150 16 12 16 33 11
(VNGR.... - 11)*
(VNTR... - 11)*
(VNBR..20 - ...)*
1616M-12-20N N 16 16 150 16 13 16 42 20 (VNBTR..20 - ...)*
(VNGR.... - 20)*
1. SVN-N / S···SVN-N / S···SVN-SN (without side stopper) retains high index accuracy by simple restraint.
2. SVN-N (without side stopper) has a setscrew SP3X4. Changing the setscrew SP3X4 to a screw HS3x4 (sold separately) enables the toolholder
to be used as a binding effect toolholder similar to the side stopper toolholder.
* All system Tip-Bars Inserts are used with a SVNSR-N Toolholders. However, when setting the cutting edge at the face level of the toolholder as shown in Fig. 2, use the insert shown in ( ).
In these cases, the F3 dimension of the toolholders corresponds to the L2 dimension of the insert.
HS3×4 LW-1.5
N : Std. Item
F28
F edit.indb 28 15.01.2016 10:54:56
¢ S···SVN-N Round Shank (Standard, without side stopper) ¢ S···SVN-SN Round Shank (Straight, without side stopper)
H H
ID2
ID2
ID1
ID1
Note 2 F1
Note 2 F1
L2 L2
Note 1 L1 Note 1 L1
l Toolholder Dimensions
Dimension (mm) Spare Parts Applicable Inserts
Clamp Screw F
Screw Wrench ( Side
Stopper ) Setscrew Wrench F26~F27
Description Std. Drawing G43
ϕD1 ϕD2 H L1 L2 F1
G66
J30
S12F-SVNR12N N
Boring
12 20 11 80
4
S14G-SVNR12N N 14 20 13 90 23
S16H-SVNR12N N 16 24 15 100
S19H-SVNR12N N 100
19.05 24 17 Fig.1 SB-3080TR FT-10 - SP3×4 - VNBR.... - ..
S19N-SVNR12N N 160
6 VNBTR.... - ...
S20H-SVNR12N N 20 24 18 100 24
VNGR.... - ..
S25H-SVNR12N N 100
25.4 30 23 VNFGR.... - ..
S25Q-SVNR12N N 180
VNTR.... - ..
S19H-SVNR12SN N 19.05 18.5 17
100
S20H-SVNR12SN N 20 19.5 18
23 4 Fig.2 SB-3080TR FT-10 - SP3×4 -
S22K-SVNR12SN N 22 21.5 20 125
S25.0G-SVNR12SN N 25 24.5 23 90
Sleeve Holder
Round Shank (Straight) Round Shank (Straight) Round Shank (Straight) Main
Spindle
N : Std. Item
F29
F edit.indb 29 15.01.2016 10:54:58
System Tip-Bars
¢ VNBX-S (Boring) [Corner-R (re): Minus tolerance]
VNBXR0103 type θ1
(Center of IA)
L2 1
10° VNBXR0105 type 10° 10°
VNBXR01503 type
VNBXR01505 type
2
IA
VNBXR03516 type
30°
F2
are below shape
F1
L2
S
rH
30°
rH
L1
α
L3
H
Chipbreaker in detail
l Right-hand shown
PR930
ϕA H L1 L2 L3 F1 F2 S re W θ1 α
VNBXR 0103-005S 3 N
1.0 0.85
0105-005S 5 N
Boring
HS3×4 LW-1.5
N : Std. Item
System Tip-Bars are
F30 sold in 5 piece boxes
F2
1
F1
F3
B
Note 1 L3
L1
H1
h
l Right-hand shown Right-hand Insert for Right-hand Toolholder.
Note 1: The dimension of Note 1 is same size as the applicable insert (VNBX) F2 dimension.
Boring
1212M-12-06XN N 10 29 6 (VNBXR02..)
1212M-12-11XN N 12 12 12 33 11 (VNBXR..11..)
45 SB-3080TR LTW-10S SP3×4
1212M-12-20XN N 42 20 (VNBXR0420..)
150
1616M-12-06XN N 29 6 (VNBXR02..)
1616M-12-11XN N 16 16 16 16 33 11 (VNBXR..11..)
1616M-12-20XN N 42 20 (VNBXR0420..)
* All VNBXR Inserts can be attached to a SVNS-XN Toolholder. However, when setting the cutting edge at the face level of the toolholder as shown in Fig., use the insert shown in ( ).
¢ S···SVN-XN (Round Shank: Standard type) ¢ S···SVN-SXN (Round Shank: Straight type)
2
ID2
ID1
ID1
ID2
H H
l Toolholder Dimensions (Holder center axis core and insert center are coaxial type)
Dimension (mm) Spare Parts
Clamp
Screw Wrench Setscrew Applicable Inserts
Description Std. Drawing
ϕD1 ϕD2 H L1 L2 F30
S12F -SVNR12XN N 12 11 80
20
S14G -SVNR12XN N 14 13 90 23
S16H -SVNR12XN N 16 15
100
S19H -SVNR12XN N
19.05 24 17 Fig.1 SB-3080TR FT-10 SP3×4 VNBXR...
S19N -SVNR12XN O 160
S20H -SVNR12XN N 20 18 24
100
S25H -SVNR12XN N
25.4 30 23
S25Q -SVNR12XN N 180
S19H -SVNR12SXN N 19.05 18.5 17
100
S20H -SVNR12SXN N 20 19.5 18
23 Fig.2 SB-3080TR FT-10 SP3×4 VNBXR...
S22K -SVNR12SXN N 22 21.5 20 125
S25.0G -SVNR12SXN N 25 24.5 23 90
*Reminder of applicable insert.
F31
F edit.indb 31 15.01.2016 10:55:00
Twin-Bars
¢ TWB (Micro Boring: Horizontal type) [Corner-R (rε) Tolerance: +0/−0.02mm, +0/−0.03mm]
Min. Grades
Bore Dimension (mm) PVD
Dia. Coated Carbide
16 Description
PR1025
5° 10°
10°
ϕA F S rε
IA
F
TWBR 01003-005 1.0 0.85 N
5° 0.2
01503-005 1.5 1.30 N
S
30°
rH
+0
3
02003-005 2.0 1.75 0.25 -0.02
N
2.38(Edge Height)
0.05
02503-005 2.5 2.10 0.3 N
03003-005 3.0 2.40 0.4 N
TWBR 01503-010 1.5 1.30 0.2 N
02003-010 2.0 1.75 0.25 +0
-0.03 N
02503-010 2.5 2.10 0.3 0.1 N
l Right-hand shown 03003-010 3.0 2.40 0.4 N
F
¢ STW (Square Shank for Horizontal type insert) (For Left-hand toolholders for grooving,please ref. to page G68.)
T T
F1
F1
B
B
Boring
L3
L1 L1
H1
H1
h
h
Fig.1 Fig.2
l Right-hand shown Right-hand Insert for Right-hand Toolholder, (Left-hand Insert for Left-hand Toolholder.)
l Toolholder Dimensions
Dimension (mm) Spare Parts Applicable Inserts
Drawing
STWR 1212F-15 N 12 12 85 12
1212K-15 N 12 12 - 12 Fig.1
1616K-15 N 16 16 125 - 16 - 3 SB-3080TR LTW-10S TWBR¡¡¡¡¡-¡¡¡
2020K-15 N 20 20 25
25 Fig.2
2525M-15 N 25 25 150 32
¢ S..-STW (Round Shank for Horizontal type insert) (For Left-hand toolholders for grooving,please ref. to page G68.)
L3
T T
1
1
ID
ID
ID2
ID2
1
Offset length from the center L2 H Offset length from the center L2 H
of toolholder to the tip of edge L1 of toolholder to the tip of edge L1
Fig.1 Fig.2
l Right-hand shown Right-hand Insert for Right-hand Toolholder, (Left-hand Insert for Left-hand Toolholder.)
l Toolholder Dimensions
Dimension (mm) Spare Parts Applicable Inserts
Drawing
S12F- STWR15 N 12 11 80
S14H- STWR15 N 14 13 100
20 22 3 Fig.1
S15F- STWR15 N 15.875
15 85
S16F- STWR15 N 16
18
S19G- STWR15 N 90
19.05 18.5 17
S19K- STWR15 N 120 SB-3080TR LTW-10S TWBR¡¡¡¡¡-¡¡¡
S20G- STWR15 N 90
20 19.5 18
S20K- STWR15 N 120 - 3 Fig.2
S22K- STWR15 N 22 21.5 20 125
S25.0J- STWR15 N 25 24.5 23 110 22
S25K- STWR15 N 25.4 25 23 120
N : Std. Item
Twin-Bars are
F32 sold in 5 piece boxes
PR1025
IA
F
10° ϕA F S rε
5°
S
rH
30°
3
TWBTR 01003-005 1.0 0.85 N
16 0.2
01503-005 1.5 1.30 +0
-0.02
N
02003-005 2.0 1.75 0.25 0.05 N
(Edge Height)
02503-005 2.5 2.10 0.3 N
6.4
03003-005 3.0 2.30 0.4 N
TWBTR 01503-010 1.5 1.30 0.2
+0
N
02003-010 2.0 1.75 0.25 -0.03 N
0.1
02503-010 2.5 2.10 0.3 N
l Right-hand shown 03003-010 3.0 2.30 0.4 N
F
¢ STWS (Square shank for Vertical type insert: L-shape type)
20
F2
Boring
F1
B
T
L2
L1
H
h
l Right-hand shown
l Toolholder Dimensions
Dimension (mm) Spare Parts Applicable Inserts
Drawing
STWSR 1010JX-15T N 10 10 10 9
16
1212JX-15T N 12 12 120 - 12 7
TWBTR¡¡¡¡¡-¡¡¡
1616JX-15T N 16 16 20 16 3 3 - SB-3080TR LTW-10S
TWFGTR¡¡¡
STWSR 1010F-15T N 10 10 10 9
85 16 -
1212F-15T N 12 12 12 7
«: 1st Recommendation
N : Std. Item
Twin-Bars are
sold in 5 piece boxes F33
F edit.indb 33 15.01.2016 10:55:02
2-Edge Tip-Bars HPB / HPBT
¢ HPB (Boring)
Ref. to Page for Applicable Sleeve F24, F25 NB Type Top Shape
5° H
(without Chipbreaker)
φD
5°
φA
F
15°
S
rε
L2
°
14
L1
L3 0°
Chipbreaker in detail
l Right-hand shown
°
15
F
14
°
S
1.5
rH
L2
L1
Chipbreaker in detail
L3
l Right-hand shown
Boring
l Tip-Bars Dimensions
Min. Bore Grades
Dimension (mm)
Dia. PVD Coated Carbide Carbide
Description
PR930 KW10
ϕA ϕD H L1 L2 L3 F S rε
R L R L
HPB& 0202-005 2 2 1.7 10 5 1.75 0.25 N N N
50
0303-005 3 3 2.5 15 7 2.7 0.3 N N N
0404-005 4 4 3.35 60 20 10 3.65 +0
-0.02
N N N
0505-005 5 5 4.3 4.55 0.05 N N N
70 0.5
0606-005 6 6 5.2 25 12 5.5 N N N
0707-005 7 7 6.2 80 6.45 N N N
HPBR 0202-005NB 2 2 1.7 10 5 1.75 0.25 N N
50
0303-005NB 3 3 2.5 15 7 2.7 0.3 N N
0404-005NB 4 4 3.35 60 20 10 3.65 +0
-0.02
N N
0505-005NB 5 5 4.3 4.55 0.05 N N
70 0.5
0606-005NB 6 6 5.2 25 12 5.5 N N
0707-005NB 7 7 6.2 80 6.45 N N
HPBT& 0404-005 4 4 3.35 60 21 3.65 1.0 +0 N O N
8 -0.02
0505-005 5 5 4.3 70 26 4.55 1.3 0.05 N N N
Carbon steel / Alloy steel « - ~0.3 ~0.03 ~0.4 ~0.04 ~0.45 ~0.07 ~0.5 ~0.1
30~100
Stainless Steel « - ~0.3 ~0.02 ~0.4 ~0.03 ~0.45 ~0.05 ~0.5 ~0.07 Coolant
30~80
Non-ferrous Metals - « ~0.3 ~0.05 ~0.4 ~0.06 ~0.45 ~0.1 ~0.5 ~0.15
30~100
«: 1st Recommendation
ID
5° PSB&0202 type
PSB&0303 type
F
15˚ shown in left figure
S
L1
rH
H
5˚
ID
IA
−NBS Type Top Shape (without Chipbreaker)
Top Shape Grades
F
15˚
L2 Coated Carbide
S
Carbide
rH
L1
L3
CBN
l Right-hand shown
PCD F
¢ PSBT-S (Back Boring) <Adjustable Overhang Length> This insert will be switched to HPBT type (2-Edge, ref. to page F34).
H Ref. to Page for Applicable Sleeve F82
ID
IA
5˚
Boring
5°
15˚
S
F
1.5 L2
rH L1
L3
l Right-hand shown
l Tip-Bars Dimensions
Min. Grades
Bore Dimension (mm) PVD
Dia. Carbide CBN PCD
Coated Carbide
Description
KBN525
KBN510
KPD001
KPD010
PR930
PR915
KW10
ϕA ϕD H L1 L2 L3 F S rε
KPD001
KPD010
PSBT05
PR930
PR915
Material
KW10
ap (mm), f (mm/rev)
ap f ap f ap f ap f
Carbon Steel / Alloy Steel « ~0.3 ~0.03 ~0.4 ~0.04 ~0.45 ~0.07 ~0.5 ~0.1
30~100
Stainless Steel « ~0.3 ~0.02 ~0.4 ~0.03 ~0.45 ~0.05 ~0.5 ~0.07
30~80
Coolant
Non-ferrous Metals ✩ « ✩ ~0.3 ~0.05 ~0.4 ~0.06 ~0.45 ~0.1 ~0.5 ~0.15
~100 ~300 ~300
φA
φA
φD
φD
5˚ θ
F
L4
F
L2 θ L2 H
L1
H L3
L1
Shank Dia. Straight hole Dia.
ϕD ϕd
0° 0°
ϕ8 ϕ2.5
L4
ϕ10 ϕ3
ϕ12 ϕ4
Fig.1 Fig.2 ϕ16
5°
ϕ20 ϕ5
φA
ϕ25
φD
F
θ L2
l Right-hand shown Left-hand
L5
Insert for Right-hand
H Toolholder, Right-hand Insert for Left-hand Toolholder.
L1
¢ S-SCLC-A Steel Bar (Boring / Internal Facing) L6 Max. Overhang Length L/D=~4
F 5˚ 5˚
φA
φA
φD
5˚
F
F
θ L2 θ L2 H
H
L3 L5
L1 L1
0˚ 5˚
Boring
L4 L6
Fig.3
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
¢ C / E-SCLC-A Carbide Shank Bar (Boring / Internal Facing) Max. Overhang Length L/D=~7
5°
5°
φA
ID
φD
IA
F
θ L2 θ
H L2 H
L1 L1
C/E-SCLC-A型 F24
2°
0°
5° L4 L4
Fig.4 Fig.5
C04G-SCLC&03-05Aのみ2°
θ
L2 H
Shank Dia. Straight hole Dia.
L1 ϕD ϕd
ϕ8
0° ϕ3
ϕ10
ϕ12
ϕ4
L4 ϕ16
ϕ20
Fig.6 ϕ6
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
F36
F edit.indb 36 15.01.2016 10:55:07
Screw Clamp
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
Std. Bore Dimension (mm)
Coolant Hole
Dia. Clamp Screw Wrench
Drawing
Description θ
R L ϕA ϕD H L1 L2 L3 L4 F
S10H-SCLC&04-08AE N N 8 37 15 4 11°
A08X-SCLC&06-10AE N N 10 8 7 120 16 20 17 5 14°
A10L-SCLC&06-12AE N N 12 10 9 140 20 25 21 6 12° SB-2545TR FT-8
A12M-SCLC&06-14AE N N 14 12 11 150 24 30 25 7
10° 0.4 Yes Fig.2
A16Q-SCLC&09-18AE N N 18 16 15 180 30 34 31 9
A20R-SCLC&09-22AE N N 22 20 19 200 36 49 37 11 8° SB-4065TR FT-15
F
A25S-SCLC&09-27AE N N 27 25 24 250 46 55 46 13.5 6°
S08X-SCLC&06-10A N N 10 8 7 120 16 20 17 5 14°
S10L-SCLC&06-12A N N 12 10 9 140 20 25 21 6 12° SB-2545TR FT-8
S12M-SCLC&06-14A N N 14 12 11 150 24 30 25 7
Steel
Boring
S16Q-SCLC&09-18A N N 18 16 15 180 30 34 31 9
S20R-SCLC&09-22A N N 22 20 19 200 36 49 37 11 8° SB-4065TR FT-15
S25S-SCLC&09-27A N N 27 25 24 250 46 55 46 13.5 6°
C04G-SCLC&03-05A N N 5 4 3.8 90 9 8 2.5 15° Fig.4
SB-1635TR
C05H-SCLC&03-06A N N 6 5 4.4 100 11 11 3
- 13° 0.2 No FT-6
C06J-SCLC&04-07A N N 7 6 5.4 110 12 12 3.5 Fig.5
SB-2035TR
C07K-SCLC&04-08A N N 8 7 6.4 125 13 13 4 11°
E08L-SCLC& 06-10A N N 140
10 8 7 16 15 15 5 14°
E08L-SCLCR 06-10A-2/3 N 90
E10N-SCLC& 06-12A N N 160
12 10 9 20 19 19 6 12° SB-2545TR FT-8
Carbide
l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing-Medium Finishing-Medium Medium Finishing-Medium Finishing Finishing / Precision Low Feed
Ref. to Page B48 B48 B49 B49 B49 B49, B50 B48, B49 B50, B51 B50 B51, B52
CF GF PP GK HQ Standard GQ &-F &-FSF (E/F) &-U
Insert
Toolholder Description
...-SCLC&03-... CCGT0301.. - - - - - - CCGT0301.. CCET0301.. -
...-SCLC&04-... CCGT0401.. - - - - - - CCGT0401.. CCET0401.. -
...-SCLC&06-... - CCGT0602.. CCMT0602.. CCMT0602.. CCMT0602.. CCGT0602.. CCGT0602.. - - CCGT0602..
...-SCLC&09-... CCGT09T3..
- CCGT09T3.. CCMT09T3.. CCMT09T3.. CCMT09T3.. CCGT09T3.. - - CCGT09T3..
CCMT09T3..
Applications Low Feed / Precision Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B51 B50 B53 B52 B53 C24 C14
F&-USF MQ Without Chipbreaker AH A3 PCD CBN
Insert
Toolholder Description
...-SCLC&03-... - - - - - - CCMW0301..
...-SCLC&04-... - - - -
CCGW0401.. CCMW0401.. -
...-SCLC&06-... CCMT0602..
CCET0602.. - CCGW0602.. - - CCMW0602..
CCGW0602..
...-SCLC&09-... CCMT09T3..
CCET09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3.. CCMW09T3..
CCGW09T3..
Recommended Cutting Conditions F91~F92
Applicable Sleeve F81~F84
N : Std. Item
F37
F edit.indb 37 15.01.2016 10:55:12
Screw Clamp
Dynamic Bar [CP££Insert]
¢ A-SCLP-AE Excellent Bar (Boring / Internal Facing) Max. Overhang Length L/D=~5.5
5°
φA
φD
F
θ L2 H
L3 Shank Dia. Straight hole Dia.
L1
ϕD ϕd
5˚
ϕ10 ϕ3
ϕ12 ϕ4
L4 ϕ16
Fig.1 ϕ20 ϕ5
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
¢ S-SCLP-A Steel Bar (Boring / Internal Facing) Max. Overhang Length L/D=~4
F
5˚
5° φA
φD
F
θ L2 H
L3
L1
Boring
5˚
L4
Fig.2
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
¢ E-SCLP-A Carbide Shank Bar (Boring / Internal Facing) Max. Overhang Length L/D=~7
E-SCLP-AE (E12Q-SCLPR08-14A) F26 fig3
L3
5˚ Straight hole (Id)
5° ID
IA
F
θ L2 H
L1 Shank Dia. Straight hole Dia.
ϕD ϕd
5˚ ϕ10 ϕ3
ϕ12
ϕ4
L4 ϕ16
Fig.3 ϕ20
ϕ6
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
F38
F edit.indb 38 15.01.2016 10:55:13
Screw Clamp
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Std. Min. Bore Dimension (mm)
Coolant Hole
Dia. Clamp Screw Wrench
Drawing
Description θ
R L ϕA ϕD H L1 L2 L3 L4 F
A10L-SCLP&08-12AE N N 12 10 9 140 20 25 20 6 5°
Excellent Bar
SB-3060TR FT-10
A12M-SCLP&08-14AE N N 14 29 7
12 11 150 24 24 4°
A12M-SCLP&09-16AE N N 16 31 8
0.4 Yes Fig.1
A16Q-SCLP&09-18AE N N 18 16 15 180 30 37 30 9 3.5°
SB-4065TR FT-15
A20R-SCLP&09-22AE N N 22 20 19 200 36 47 37 11 2°
A25S-SCLP&09-27AE N N 27 25 24 250 46 55 46 13.5 0°
S10L-SCLP&08-12A N N 12 10 9 140 20 25 20 6 5°
SB-3060TR FT-10
S12M-SCLP&08-14A N N 14 29 7
12 11 150 24 24 4°
S12M-SCLP&09-16A N N
Steel
16 31 8
S16Q-SCLP&09-18A N N 18 16 15 180 30 37 30 9 3.5°
0.4 No Fig.2 F
SB-4065TR FT-15
S20R-SCLP&09-22A N N 22 20 19 200 36 47 37 11 2°
S25S-SCLP&09-27A N N 27 25 24 250 46 55 46 13.5 0°
E10N-SCLP& 08-12A N N 160
E10N-SCLPR 08-12A-2/3 N 12 10 9 105 20 19 19 6 5°
Boring
E10N-SCLPR 08-12A-1/2 N 80
SB-3060TR FT-10
E12Q-SCLP& 08-14A N N 180
E12Q-SCLPR 08-14A-2/3 N 14 12 11 120 23 22 22 7 4°
E12Q-SCLPR 08-14A-1/2 N 90
NEW
E12Q-SCLP& 09-16A N N 180
E12Q-SCLPR 09-16A-2/3 N
Carbide
16 12 11 120 23 22 22 8 5°
E12Q-SCLPR 09-16A-1/2 N 90 0.4 Yes Fig.3
E16X-SCLP& 09-18A N N 220
E16X-SCLPR 09-18A-2/3 N 18 16 15 145 28 27 27 9 3.5°
E16X-SCLPR 09-18A-1/2 N 110 SB-4065TR FT-15
E20S-SCLP& 09-22A N N 250
E20S-SCLPR 09-22A-2/3 N 22 20 19 165 32 31 31 11 2°
E20S-SCLPR 09-22A-1/2 N 125
E25T-SCLP& 09-27A N N 300
27 25 24 38 37 37 13.5 0°
E25T-SCLPR 09-27A-2/3 N 200
l Applicable Inserts
Applications Finishing Finishing Finishing-Medium Medium Finishing-Medium Soft Steel / Finishing Soft Steel / Finishing-Medium Cast Iron Non-ferrous Metals Hard Materials
Ref. to Page B54 B54 B54 B54 B54 B54 B54 B54 C25 C14
PP GP HQ Standard &-Y XP XQ Without Chipbreaker PCD CBN
Insert
Toolholder Description
...-SCLP&08-... CPMT0802.. CPMT0802.. CPMH0802.. CPMH0802.. CPMH0802.. CPMT0802.. - CPMB0802.. CPMH0802.. CPGB0802..
...-SCLP&09-... CPMT0903.. CPMT0903.. CPMH0903.. CPMH0903.. CPMH0903.. CPMT0903.. CPMT0903.. CPMB0903.. CPMH0903.. CPGB0903..
N : Std. Item
F39
F edit.indb 39 15.01.2016 10:55:17
Screw Clamp
Dynamic Bar [DC££Insert]
¢ A-SDUC-AE Excellent Bar (Copying) Max. Overhang Length L/D=~5.5
φA
φD
φD
φA
F
F
H 20 Shank Dia. Straight hole Dia.
S
θ H
θ ϕD ϕd
S
L1 L1
ϕ10 ϕ3
3˚
3˚ ϕ12 ϕ4
30°
L4
ϕ16
L4 ϕ20 ϕ5
Fig.1 Fig.2
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
F L2 L2
3˚
3˚
φA
φD
φA
φD
F
F
H θ
θ H
S
S
L1 L1
Boring
3˚ 3˚
30° L4 L4
Fig.3 Fig.4
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
L2
Straight hole (φd)
3°
3°
φD
φA
F
H
θ
L1 Shank Dia. Straight hole Dia.
L3 ϕD ϕd
3° ϕ10 ϕ3
ϕ12
ϕ4
ϕ16
30° L4
Fig.5 ϕ20
ϕ6
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
F40
F edit.indb 40 15.01.2016 10:55:21
Screw Clamp
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Min. Bore
Std. Dimension (mm)
Coolant Hole
Dia. Clamp Screw Wrench
Drawing
Description θ
R L ϕA ϕD H L1 L2 L3 L4 F S
SB-2560TR FT-8
A12M-SDUC&07-16AE N N 16 12 11 150 24 9.7
21 3.3 Fig.2
A16Q-SDUC&07-20AE N N 16 15 180 26 11.7
20 - 5° 0.4 Yes
A20R-SDUC&11-20AE N N 20 19 200 48 30 15.6 Fig.1
A16Q-SDUC&11-23AE N N 23 16 15 180 21 31 14.5
6.1 SB-4065TR FT-15
A20R-SDUC&11-27AE N N 27 20 19 200 23 36 16.5 Fig.2
A25S-SDUC&11-32AE N N 32 25 24 250 24 39 19
S10L-SDUC&07-14A N N 10 9 140 19 20 8.7 3.3 Fig.4
F
14
S16Q-SDUC&07-14A N N 16 15 180 28 23 10.8 4.4 Fig.3
SB-2560TR FT-8
S12M-SDUC&07-16A N N 16 12 11 150 24 9.7
21 3.3 Fig.4
S16Q-SDUC&07-20A N N
Steel
16 15 180 26 11.7
20 - 5° 0.4 No
S20R-SDUC&11-20A N N 20 19 200 48 30 15.6 Fig.3
S16Q-SDUC&11-23A N N 23 16 15 180 21 31 14.5
6.1 SB-4065TR FT-15
Boring
S20R-SDUC&11-27A N N 27 20 19 200 23 36 16.5 Fig.4
S25S-SDUC&11-32A N N 32 25 24 250 24 39 19
E10N-SDUC& 07-14A N N 160
14 10 9 20 19 8.7
E10N-SDUCR 07-14A-2/3 N 105
E12Q-SDUC& 07-16A N N 180
16 12 11 23 22 9.7 3.3 SB-2560TR FT-8
E12Q-SDUCR 07-16A-2/3 N 120
E16X-SDUC& 07-20A N N 220
Carbide
20 26 11.7
E16X-SDUCR 07-20A-2/3 N 145
16 15 28 - 5° 0.4 Yes Fig.5
E16X-SDUC& 11-23A N N 220
23 27 14.5
E16X-SDUCR 11-23A-2/3 N 145
E20S-SDUC& 11-27A N N 250
27 20 19 32 31 16.5 6.1 SB-4065TR FT-15
E20S-SDUCR 11-27A-2/3 N 165
E25T-SDUC& 11-32A N N 300
32 25 24 38 37 19
E25T-SDUCR 11-32A-2/3 N 200
l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing-Medium Finishing-Medium Medium - Roughing Finishing Finishing / Precision Low Feed Low Feed / Precision
Ref. to Page B55 B55, B56 B56 B56 B56 B57 B58 B58 B59, B60 B59
CF CK PP GK HQ Standard & -F &-FSF (E/F)&-U F&-USF
Insert
Toolholder Description
...-SDUC&07-...
...-SDQC&07-... DCGT0702.. DCGT0702.. DCMT0702.. DCMT0702.. DCMT0702.. DCGT0702.. DCGT0702.. DCET0702.. DCGT0702.. DCET0702..
...-SDZC&07-...
...-SDUC&11-...
...-SDQC&11-... DCMT11T3..
DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3.. DCET11T3..
DCGT11T3..
...-SDZC&11-...
Applications Low Feed Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B60 B60 B57 B57 B57 B61 B61 B61 C25 C15
(E/F)&-J F&-JSF XP XQ MQ Without Chipbreaker AH &-A3 PCD CBN
Insert
Toolholder Description
...-SDUC&07-...
...-SDQC&07-... DCET0702.. - DCMT0702.. - DCMT0702.. DCGW0702.. - - DCMT0702.. DCMW0702..
...-SDZC&07-...
...-SDUC&11-...
...-SDQC&11-... DC_T11T3.. DCET11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..
...-SDZC&11-...
Recommended Cutting Conditions F91~F92
Applicable Sleeve F82~F84
N : Std. Item
F41
F edit.indb 41 15.01.2016 10:55:25
Screw Clamp
Dynamic Bar [DC££Insert]
¢ A-SDQC-AE Excellent Bar (Copying) Max. Overhang Length L/D=~5.5
A-SDQC-AE型 F30 A-SDQC-AE型(A16Q-SDQCR07-20AE) F30 fig1
φD
φA
F
17.5˚ θ L2 H
Shank Dia. Straight hole Dia.
S
L1
ϕD ϕd
0˚ ϕ10 ϕ3
ϕ12 ϕ4
L4
ϕ16
Fig.1 ϕ20 ϕ5
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
φD
φA
F
θ L2 H
17.5˚
S
L1
0˚
Boring
L4
Fig.2
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
φD
φA
F
L1 ϕD ϕd
ϕ10 ϕ3
0° ϕ12
ϕ4
ϕ16
L4 Fig.3 ϕ20
ϕ6
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Standard Corner-R(rε)
Description θ
R L ϕA ϕD H L1 L2 L3 L4 F S
N : Std. Item
F42
F edit.indb 42 15.01.2016 10:55:29
Screw Clamp
φD
φD
φA
F
F
Shank Dia. Straight hole Dia.
S
H 20 L5 L2 H
θ L5 L2 θ L1 ϕD ϕd
30° L1
L4 3˚ ϕ10 ϕ3
3˚ ϕ12 ϕ4
L4 ϕ16
ϕ20 ϕ5
Fig.1 Fig.2 ϕ25
l Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
S-SDZC-A型 F31 左
S-SDZC-A型(S20R-SDZCRL11-20A) F31 fig3
3˚
3˚
3˚ φA
φD
φD
φA
F
F
S
S
L5 L2 H
θ θ L5 L2 H
L1 L1
30˚ L4 L4
3˚ 3°
Boring
Fig.4
Fig.3
l Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
E-SDZC-A型(E16X-SDZCRL07-20A) F31 fig5
¢ E-SDZC-A Carbide Shank Bar (Back Boring) Max. Overhang Length L/D=~7
3°
φD
φA
F
L5 L2 H
θ L1 Shank Dia. Straight hole Dia.
30° ϕD ϕd
L4
ϕ10 ϕ3
3°
ϕ12
ϕ4
ϕ16
Fig.5 ϕ20 ϕ6
l Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Description θ
R L ϕA ϕD H L1 L2 L4 L5 F S
20 5° 0.4 No
S20R-SDZC&11-20A N N 20 19 200 40 24 15.6 Fig.3
S16Q-SDZC&11-23A N N 23 16 15 180 22 14.5
15 6.1 SB-4065TR FT-15
S20R-SDZC&11-27A N N 27 20 19 200 15 25 16.5 Fig.4
S25S-SDZC&11-32A N N 32 25 24 250 26 19
E10N-SDZCR07-14A N 14 10 9 160 10.5 16 9.5 8.7 SB-2545TR
E12Q-SDZCR07-16A N 16 12 11 180 12.5 20 9.7 3.3 FT-8
Carbide
10.5 SB-2560TR
E16X-SDZCR07-20A N 20 17.5 11.7 5° 0.4 Yes Fig.5
16 15 220 22
E16X-SDZCR11-23A N 23 13 14.5
15 6.1 SB-4065TR FT-15
E20S-SDZCR11-27A N 27 20 19 250 17 25 16.5
N : Std. Item
F43
F edit.indb 43 15.01.2016 10:55:35
Screw Clamp
Boring Bar [JC ££Insert]
¢ C···SJLC Carbide Shank Bar (Boring / Internal Facing) Max. Overhang Length L/D=~7
5°
øA
øD
5˚
F
L2 H
S
θ L1
2°
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
¢ C···SJZC Carbide Shank Bar (Back Boring) Max. Overhang Length L/D=~7
5°
F φA
φD
5˚
F
S
L3 L2 H
θ L1
2°
Boring
( )
l Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
* When using Right-hand Toolholder, use Right-hand insert if machining from back to front in this direction (").
Use Left-hand insert if machining from front to back in this direction (!).
l Toolholder Dimensions
Min. Bore Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Dia. Clamp Screw Wrench
Description (Previous Description) θ
R L ϕA ϕD H L1 L2 L3 F S
l Applicable Inserts
Applications Finishing Finishing / Precision
Ref. to Page B62 B62
&-F &-FSF
Insert
Toolholder Description
...-SJLC&03-... JCGT0301.. JCET0301..
...-SJZC&03-... JCGT0301.. JCET0301..
l Features of C···SJZC
1. Back boring bars for workpiece that require high concentric circle accuracy and when a change of chuck is not possible.
2. Available for back boring and necking.
3. Despite the small size of minimum boring dia. as ϕ6.5, the edge gap is retained as large as 1.8 mm.
N : Std. Item
F44
F edit.indb 44 15.01.2016 10:55:37
Screw Clamp
Dynamic Bar [TC££Insert]
¢ A-STLC-AE Excellent Bar (Boring / Internal Facing) Max. Overhang Length L/D=~5.5
φA
φD
5˚
F
θ L2 H
S
Shank Dia. Straight hole Dia.
L3 L1 ϕD ϕd
ϕ8 ϕ2.5
0˚ ϕ10 ϕ3
ϕ12 ϕ4
Fig.1 ϕ16
L4 ϕ5
ϕ20
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
¢ S-STLC-A Steel Bar (Boring / Internal Facing) Max. Overhang Length L/D=~4
5°
F
φA
φD
5˚
F
θ L2 H
S
L3 L1
0˚
Boring
Fig.2
L4
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Standard Corner-R(rε)
Spare Parts
Std. Min.Dia.
Bore Dimension (mm)
Coolant Hole
Clamp Screw Wrench
Drawing
Description θ
R L ϕA ϕD H L1 L2 L3 L4 F S
A10L-STLC&09-12AE N N
12 10 9 140 20 26 20 6.2 0.9 12°
A10L-STLC&11-12AE N N
0.4 Yes Fig.1
A12M-STLC&11-14AE N N 14 12 11 150 24 30 25 7.2 10°
SB-2560TR FT-8
A16Q-STLC&11-18AE N N 18 16 15 180 30 39 31 9.2 0.7 8°
A20R-STLC&11-22AE N N 22 20 19 200 36 44 36 11.2 6°
S08X-STLC&09-10A N N 10 8 7 120 16 22 16 5 0.5 14°
SB-2250TR FT-7
S10L-STLC&09-12A N N
12 10 9 140 20 26 20 6.2 0.9 12°
S10L-STLC&11-12A N N
Steel
0.4 No Fig.2
S12M-STLC&11-14A N N 14 12 11 150 24 30 25 7.2 10°
SB-2560TR FT-8
S16Q-STLC&11-18A N N 18 16 15 180 30 39 31 9.2 0.7 8°
S20R-STLC&11-22A N N 22 20 19 200 36 44 36 11.2 6°
l Applicable Inserts
Applications Finishing-Medium
Ref. to Page B64
HQ
Insert
Toolholder Description
...-STLC&09-... TCMT0902..
...-STLC&11-... TCMT1102..
N : Std. Item
F45
F edit.indb 45 15.01.2016 10:55:38
Screw Clamp
Dynamic Bar [TB££, TP££Insert]
¢ A / S-STLB(P)-AE Excellent Bar (Boring / Internal Facing) Max. Overhang Length L/D=~5.5
5°
φA
φA
φD
φD
F
F
H L2
S
L2 θ H
θ L1 L3
L1 Shank Dia. Straight hole Dia.
0˚ ϕD ϕd
5˚
ϕ8 ϕ2.5
L4 ϕ10 ϕ3
L4
ϕ12 ϕ4
Fig.1 Fig.2
ϕ16
ϕ20 ϕ5
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
¢ S-STLB(P)-A Steel Bar (Boring / Internal Facing) Max. Overhang Length L/D=~4
F
5˚ 5˚
φA
φD
φD
φA
5˚
F
F
H L2
S
θ H
S
Boring
L2
θ L1 L3
L1
0˚ 5˚
L4 L4
Fig.3 Fig.4
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
¢ E(C)-STLB(P)-A Carbide Shank Bar (Boring / Internal Facing) Max. Overhang Length L/D=~7
E-STLB-A型(E16X-STLPR11-18A) F32 fig6
C-STLB-A型(C06J-STLBR06-08A) F32 fig5
5˚
φD
φD
φA
φA
F
H
S
θ L2 θ L2 H
S
L1
L1
Shank Dia. Straight hole Dia.
0˚ 5˚ ϕD ϕd
L4
ϕ8
ϕ3
L4 ϕ10
Fig.5 Fig.6 ϕ12
ϕ4
ϕ16
ϕ20
ϕ6
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing-Medium Finishing Finishing / Precision Medium Low Feed / Precision Soft Steel / Finishing
Ref. to Page B64, B67 B67 B67 B64 B67 B64, B68 B69 B69 B69 B67
CF PP GP DP HQ & &-FSF &-H F&-USF XP
Insert
Toolholder Description
...-STLB&06-... TBGT0601.. – – TBMT0601.. – TBGT0601.. – – – –
...-STLP&08-... TPGT0802.. – – – – TPGH0802.. TPET0802.. – TPET0802.. –
...-STLP&09-... TPGT0902.. TPMT0902.. TPMT0902.. – TPMT0902.. TPGH0902.. – – – TPMT0902..
...-STLP&11-... – TPMT1103.. TPMT1103.. – TPMT1103.. TPGH1103.. TPET1103.. TPGH1103.. TPET1103.. TPMT1103..
...-STLP&16-... – – TPMT1603.. – TPMT1603.. TPGH1603.. – TPGH1603.. – TPMT1603..
Applications Soft Steel / Finishing-Medium Cast Iron Non-ferrous Metals Hard Materials
Ref. to Page B68 B64, B70 C26~C28 C16
XQ Without Chipbreaker PCD CBN
Insert
Toolholder Description
TBMT0601..
...-STLB&06-... –
TBGW0601.. TBGW0601.. –
l Toolholder Dimensions
Min. Bore Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Coolant Hole
Dia. Clamp Screw Wrench
Drawing
Description θ
R L ϕA ϕD H L1 L2 L3 L4 F S
25 6.2 0.9 8°
12 10 9 140 20 20
A10L-STLP&11-12AE N N 26 6 0.7 10°
SB-3060TR FT-10
A12M-STLP&11-14AE N N 14 7.2 0.8 7°
12 11 150 24 30 24 0.4 Yes Fig.2
NEW
A12M-STLP&09-16AE N N 16 8 0.6 5° SB-2545TR FT-8
A16Q-STLP&11-18AE N N 18 16 15 180 30 36 30 9.2 3.5°
SB-3060TR FT-10
A20R-STLP&11-22AE N N 22 11.2 2°
NEW
A20R-STLP&16-25AE N N 25
20 19 200 36 46 37
13
0.7 F
0° SB-4065TR FT-15
A25S-STLP&16-27AE N N 27 25 24 250 46 55 46 13.7
S06H-STLB&06-08A N N 8 6 5 100 12 - 12 3.8 0.5 12° 0.2 Fig.3 SB-2035TR
FT-6
NEW
S08X-STLP&08-10A N N SB-1TR
10 8 7 120 16 22 16 5 0.5 10°
S08X-STLP&09-10A N N
SB-2545TR FT-8
S10L-STLP&09-12A N N
Boring
25 6.2 0.9 8°
12 10 9 140 20 20
S10L-STLP&11-12A N N
Steel
26 6 0.7 10°
No SB-3060TR FT-10
S12M-STLP&11-14A N N 14 7.2 0.8 7° 0.4 Fig.4
12 11 150 24 30 24
NEW
S12M-STLP&09-16A N N 16 8 0.6 5° SB-2545TR FT-8
S16Q-STLP&11-18A N N 18 16 15 180 30 36 30 9.2 3.5°
SB-3060TR FT-10
S20R-STLP&11-22A N N 22 20 19 200 36 46 37 11.2 0.7 2°
S25S-STLP&16-27A N N 27 25 24 250 46 55 46 13.7 0° SB-4065TR FT-15
C06J-STLB& 06-08A N N 8 6 5.4 110 12 - 12 3.8 0.5 12° 0.2 No Fig.5 SB-2035TR
FT-6
NEW
E08L-STLP& 08-10A N N SB-1TR
10 8 7 140 16 15 15 5 0.5 10°
E08L-STLP& 09-10A N N
E10N-STLP& 09-12A N N 160
SB-2545TR FT-8
E10N-STLPR 09-12A-2/3 N 105 6.2 0.9 8°
E10N-STLPR 09-12A-1/2 N 80
12 10 9 20 19 19
E10N-STLP& 11-12A N N 160
E10N-STLPR 11-12A-2/3 N 105 6 0.7 10°
E10N-STLPR 11-12A-1/2 N 80
SB-3060TR FT-10
E12Q-STLP& 11-14A N N 180
E12Q-STLPR 11-14A-2/3 N 14 120 7.2 0.8 7°
E12Q-STLPR 11-14A-1/2 N 90
Carbide
12 11 23 22 22
NEW
E12Q-STLP& 09-16A N N 180
E12Q-STLPR 09-16A-2/3 N 16 120 8 0.6 5° 0.4 Yes Fig.6 SB-2545TR FT-8
E12Q-STLPR 09-16A-1/2 N 90
E16X-STLP& 11-18A N N 220
E16X-STLPR 11-18A-2/3 N 18 16 15 145 28 27 27 9.2 3.5°
E16X-STLPR 11-18A-1/2 N 110
SB-3060TR FT-10
E20S-STLP& 11-22A N N 250
E20S-STLPR 11-22A-2/3 N 22 165 11.2 2°
E20S-STLPR 11-22A-1/2 N 125 0.7
20 19 32 31 31
NEW
E20S-STLP& 16-25A N N 250
E20S-STLPR 16-25A-2/3 N 25 165 13
E20S-STLPR 16-25A-1/2 N 125 0° SB-4065TR FT-15
E25T-STLP& 16-27A N N 300
27 25 24 38 37 37 13.7
E25T-STLPR 16-27A-2/3 N 200
N : Std. Item
F47
F edit.indb 47 15.01.2016 10:55:45
Screw Clamp
Boring Bar [TB££, TP££Insert]
¢ S···STWP-E Excellent Bar (Copying) Max. Overhang Length L/D=~5
L2
IA
ID
F
L3
S
0°
H
L1
60˚
0° ( J31)
This toolholder is also available for threading.
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
L2
IA
F
ID
F
L3
S
0°
H
60˚ L1
Boring
( J31)
0°
This toolholder is also available for threading.
l Right-hand shown Left-hand Insert for Right-hand Toolholder.
l Toolholder Dimensions
Spare Parts
Std. Min.Dia.
Bore
Standard Corner-R(rε)
Dimension (mm)
Clamp Screw Wrench
(Previous
Description θ
Description)
R L ϕA ϕD H L1 L2 L3 F S
l Applicable Inserts
Applications Finishing Finishing Finishing-Medium Finishing Finishing / Precision Medium Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing-Medium
Ref. to Page B67 B67 B67 B68 B69 B69 B69 B67 B68
PP GP HQ & &-FSF &-H F&-USF XP XQ
Insert
Toolholder Description
S10M-STWP&11-12(E) - - - TPGH1102.. - - - - -
...-STWP&11-16~25(E) TPMT1103.. TPMT1103.. TPMT1103.. TPGH1103.. TPET1103.. TPGH1103.. TPET1103.. TPMT1103.. TPMT1103..
...-STWP&16-... - TPMT1603.. TPMT1603.. TPGH1603.. - TPGH1603.. - TPMT1603.. TPMT1603..
Applications Cast Iron Non-ferrous Metals Hard Materials
Ref. to Page B70 C26~C28 C16
Without Chipbreaker PCD CBN
Insert
Toolholder Description
S10M-STWP&11-12(E) TPGB1102.. - -
...-STWP&11-16~25(E) TPGB1103.. TPMH1103..
TPGB1103.. TPGB1103..
TPMH1603.. TPGB1603..
...-STWP&16-... TPGB1603.. TPGB1603..
N : Std. Item
F48
F edit.indb 48 15.01.2016 10:55:49
Screw Clamp
¢ C···STXP(B) Carbide Shank Bar (Boring / Internal Facing) Max. Overhang Length L/D=~7
20°
L3
φA
φD
20˚
F
L2 H
S
θ L1
α
C···STXB& type···α=0°
C···STXP& type···α=5°
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
¢ C···STZB Carbide Shank Bar (Back Boring) Max. Overhang Length L/D=~7
5° F
5˚ φA
φD
F
S
L3 L2 H
θ L1
Boring
0°
( )
l Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
* When using Right-hand Toolholder, use Right-hand insert if machining from back to front in this direction ().
Use Left-hand insert if machining from front to back in this direction (!).
l Toolholder Dimensions
Spare Parts
Std. Min.Dia.
Bore
Standard Corner-R(rε)
Dimension (mm)
Clamp Screw Wrench
(Previous
Description θ
Description)
R L ϕA ϕD H L1 L2 L3 F S
C06J -STXB&06 -075 STXB& 07506B-06W N N 7.5 6 5.4 110 11 0.5 3.75 SB-1STR
FT-6
C08X-STXP&08 -09 STXP& 09008B-08W N N 9.0 8 7.0 143 14 4.6 0.5 SB-1TR
0.6 10° 0.03
C10X-STXP&09 -11 11010B-09W N N 11.0 10 9.0 164 17 5.6 SB-2TR FT-8
C06J -STZB&06 -085 STZB& 08506B-06W N N 8.5 6 5.4 110 5 5.7 5.1 2.0 SB-1STR FT-6
l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing-Medium Finishing Finishing / Precision Low Feed / Precision Soft Steel / Finishing Cast Iron
Ref. to Page B64, B67 B67 B67 B64 B67 B64, B68 B69 B69 B67 B64, B70
CF PP GP DP HQ & &-FSF F&-USF XP Without Chipbreaker
Insert
Toolholder Description
...-STXB&06-... TBGT0601.. - - TBMT0601.. - TBGT0601.. - - - TBGW0601..
...-STXP&08-... TPGT0802.. - - - - TPGH0802.. TPET0802.. TPET0802.. - TPGB0802..
...-STXP&09-... TPGT0902.. TPMT0902.. TPMT0902.. - TPMT0902.. TPGH0902.. - - TPMT0902.. TPGB0902..
...-STZB&06-... TBGT0601.. - - TBMT0601.. - TBGT0601.. - - - TBGW0601..
Applications Non-ferrous Metals Hard Materials
Ref. to Page C26, C27 C16
PCD CBN
Insert
Toolholder Description
...-STXB&06-... TBMT0601.. -
TPMH0802..
...-STXP&08-... TPGB0802.. TPGB0802..
TPMH0902..
...-STXP&09-... TPGB0902.. TPGB0902..
...-STZB&06-... TBMT0601.. -
u C···STXP(B) Type Boring Bar Cutting Conditions Recommended Cutting Conditions F91~F92
Toolholder Description Insert Description (Grades) Vc (m/min) ap (mm) f (mm/rev) Coolant Applicable Sleeve F81~F84
C06J-STXB&06-075 TBGT0601003 L/R (PR930) 30~100 0.02~0.1 0.02~0.04 Yes
C08X-STXP&08-09 TPGH080201 L/R (PR930) 30~100 0.05~0.15 0.03~0.08 Yes
C10X -STXP&09-11 TPGH090201 L/R (PR930) 30~100 0.05~0.15 0.03~0.08 Yes (Workpiece Material: Alloy Steel)
N : Std. Item
F49
F edit.indb 49 15.01.2016 10:55:52
Screw Clamp
Dynamic Bar [VB££, VC££, VP££Insert]
¢ A-SVJP(C)(B)-AE Excellent Bar (Internal Spherical Machining / Internal Facing / Copying) A-SVJB-AE(A32S-SVJBRL16-40AE) F36 fig2
Max. Overhang Length L/D=~5.5
A-SVJB-AE (A20R-SVJBRL11-25AE) F36 fig1
φA
52° Straight hole (φd) 52°
φA
Straight hole (φd)
φD
φD
F
F
L2 L2
θ L3 θ L3
52° H
L1
H Shank Dia. Straight hole Dia.
L1
L4 ϕD ϕd
5° ϕ12
5° ϕ4
ϕ16
L4 ϕ20
ϕ5
Fig.1 Fig.2 ϕ25
ϕ32 ϕ7
* No shim for SVJP(C)&08 / SVJB&11. ϕ40 ϕ9
For applications, ref. to page F51 l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
¢ S-SVJP(C)(B)-A
S-SVJB-A型 F36 Steel Bar(Internal Spherical Machining / Internal Facing / Copying) Max. Overhang Length L/D=~4
S20R-SVJB-A型(S20R-SVJBL11-25A) F36 fig3
S-SVJB-A型(S32S-SVJBL16-40A) F36 fig4
φA φA
F 52° 52°
φD
φD
F
F
L2 L2
θ θ L3 H
52° L3 H
L1
L4
5° 3°
Boring
L4
Fig.3 Fig.4
* No shim for SVJP(C)&08 / SVJB&11.
For applications, ref. to page F51 l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
Coolant Hole
Std. Dimension (mm)
Bore Dia.
Drawing
Clamp Screw Wrench
Description θ
R L ϕA ϕD H L1 L2 L3 L4 F S
A12M-SVJP&08-16AE N N 21 0.2
16 12 11 150 26 33
N N
Excellent Bar
l Applicable Inserts
Applications Finishing Finishing Finishing Finishing Finishing-Medium Finishing Finishing / Precision Low Feed / Precision Non-ferrous Metals Non-ferrous Metals
Ref. to Page B76 B73,B75 B73,B75 B73 B73,B75 B74 B73,B77 B77 B75 B75
CK VF PP GP HQ &-F &-FSF F&-USF AH &-A3
Insert
Toolholder Description
...-SVJP&08-... VPGT0802.. - - - - - VPET0802.. VPET0802.. - -
...-SVJC&08-... - VCMT0802.. VCMT0802.. - VCMT0802.. - - - - -
...-SVJB&11-... - VBMT1103.. VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. - - -
...-SVJB&16-... - VBMT1604.. VBMT1604.. VBMT1604.. VBMT1604.. - - - VCGT1604.. VCGT1604..
Applications Non-ferrous Metals Hard Materials
l Spare Parts
Ref. to Page C28 C17
PCD CBN Spare Parts
Insert Shim Shim Screw Wrench (for Shim Screw)
Toolholder Description Description
...-SVJP&08-... - -
...-SVJC&08-... VCMT0802.. VCGW0802..
...-SVJB&11-... VBMT1103.. VBGW1103.. 32S-SVJB&16-40A
...-SVJB&16-... SVN-32N SS-4N LW-4
VBMT1604.. VBGW1604.. 40T-SVJB&16-50A
*Use of VBGT1103..-Y / VBGT1604..-Y with * See P24 for spare parts of old products.
A-SVJB-AE / S-SVJB-A is not recommended. Recommended Cutting Conditions F91~F92
Applicable Sleeves F82~F84
N : Std. Item
F50
F edit.indb 50 15.01.2016 10:56:00
Application of Internal Spherical Machining , Internal Facing , Copying
¢ Application of ···SVJB(C)-, S···SVJP-
Ref. to Page for Toolholders F50
1. Application Range
U40T-SVJB&16-50U
U32S-SVJB&16-40U
U25S-SVJB&11-30U
IA
U20R-SVJB&11-25U
R (A/2)
U16Q-SVJC&08-20U
I 50 L2
U12M-SVJC&08-16U
I 40
I 30 U12M-SVJP&08-16U
I 25
VBUU L2
1604 type VBUU I 20
1103 type I 16
VC (P) UU
0802 type
F
2. Machining method
Case with No Existing Hole Finishing
d=0.5mm d=0.5mm
Boring
(Corner-R (rH)=0.4mm) (Corner-R (rH)=0.4mm)
Spherical Machining
Spherical
Internal Facing
Machining
Internal Facing
Spherical
Machining
(1)
(2)
Internal Facing
Drilled Hole
Machining Process
(1) Finish the internal face first.
(2) Next, finish the internal diameter.
(Note) f shall be under 0.05mm/rev at internal facing.
3. Caution
F51
F edit.indb 51 15.01.2016 10:56:01
Screw Clamp
Dynamic Bar [VB££, VC££Insert]
¢ A-SVPC(B)-AE Excellent Bar (Copying / Undercutting) Max. Overhang Length L/D=~5.5
A-SVPC-AE型 F36 A-SVPC-AE型(A10L-SVPCR08-14AE)F36 f
ig5 A-SVPB-AE型(A25S-SVPBR16-31AE) F36 fig6
φD
φD
φA
φA
F
F
Shank Dia. Straight hole Dia.
S
θ L2 H
L2 H
θ L1 L1 ϕD ϕd
5° ϕ10 ϕ3
5° ϕ12 ϕ4
L4
L4
ϕ16
Fig.1 Fig.2 ϕ20
ϕ5
ϕ25
* No shim for SVPC&08 / SVPB&11. ϕ32
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
F 27.5°
27.5°
27.5°
φD
φD
φA
φA
F
F
S
H θ L2 H
θ L2 L1
L1
5° 5°
Boring
L4
L4
Fig.3 Fig.4
¢ E-SVPC(B)-A Carbide Shank Bar (Copying / Undercutting) Max. Overhang Length L/D=~7
E-SVPB-A型 F36
E-SVPB-A型(E16X-SVPBR11-22A) F36 fig9
E-SVPB-A型(E25T-SVPBR16-31A) F36 fig10
27.5° Straight hole (φd) 27.5°
Straight hole (φd)
27.5°
φD
φD
φA
φA
F
F
S
S
L2 H θ L2 H
θ L1 L1
Shank Dia. Straight hole Dia.
5° ϕD ϕd
5°
ϕ10 ϕ3
L4
L4 ϕ12
ϕ4
Fig.5 Fig.6 ϕ16
ϕ20
* No shim for SVPC&08 / SVPB&11. ϕ6
ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
Coolant Hole
8°
A12M-SVPB&11-18AE N N 18 12 11 150 29 26 11 4.5
Fig.1
A16Q-SVPB&11-22AE N N 22 16 15 180 35 33 13.5 SB-2570TR FT-8
- 5° 0.4 Yes
A20R-SVPB&11-26AE N N 26 20 19 200 41 39 15.5 5
A25S-SVPB&16-31AE N N 31 25 24 51 49 18 13°
250 Fig.2 SB-40125TRN FT-15
A32S-SVPB&16-40AE N N 40 32 31 54 53 23 6.5 9°
S10L-SVPC&08-14A N N 14 10 9 140 24 21 8.5 3 SB-2050TR FT-6
8°
S12M-SVPB&11-18A N N 18 12 11 150 29 26 11 4.5
Fig.3
S16Q-SVPB&11-22A N N 22 16 15 180 35 33 13.5 SB-2570TR FT-8
Steel
- 5° 0.4 No
S20R-SVPB&11-26A N N 26 20 19 200 41 39 15.5 5
S25S-SVPB&16-31A N N 31 25 24 51 49 18 13°
250 Fig.4 SB-40125TRN FT-15
S32S-SVPB&16-40A N N 40 32 31 54 53 23 6.5 9°
E10N-SVPCR 08-14A N 14 10 9 160 20 18.5 8.5 3 SB-2050TR FT-6
8°
E12Q-SVPBR 11-18A N
Carbide
18 12 11 180 23 22 11 4.5
Fig.5
E16X-SVPBR 11-22A N 22 16 15 220 28 - 27 13.5 0.4 Yes SB-2570TR FT-8
5°
E20S-SVPBR 11-26A N 26 20 19 250 32 31 15.5 5
E25T-SVPBR 16-31A N 31 25 24 300 38 37 18 13° Fig.6 SB-40125TRN FT-15
N : Std. Item
F52
F edit.indb 52 15.01.2016 10:56:10
Screw Clamp
l Spare Parts
* See P24 for spare parts of old products.
Spare Parts
Shim Shim Screw Wrench (for Shim Screw)
Description
25-SVPB&16-31A
SVN-32N SS-4N LW-4
32S-SVPB&16-40A
l Applicable Inserts
Applications Finishing Finishing Finishing Finishing Finishing-Medium Finishing Finishing / Precision Finishing-Medium Low Feed / Precision Non-ferrous Metals
Ref. to Page - B73, B75 B73, B75 B73 B73, B75 B74 B73, B77 B74 - B75
CK VF PP GP HQ &-F &-FSF &-Y F&-USF AH
Insert
Toolholder Description
...-SVPC&08-... - VCMT0802.. VCMT0802.. - VCMT0802.. - - - - - F
...-SVPB&11-... - VBMT1103.. VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. VBGT1103.. - -
...-SVPB&16-... - VBMT1604.. VBMT1604.. VBMT1604.. VBMT1604.. - - VBGT1604.. - VCGT1604..
Applications Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B75 C28 C17
&-A3 PCD CBN
Insert
Boring
Toolholder Description
...-SVPC&08-... - VCMT0802.. VCGW0802..
...-SVPB&11-... - VBMT1103.. VBGW1103..
...-SVPB&16-... VCGT1604.. VBMT1604.. VBGW1604..
Recommended Cutting Conditions F91~F92
Applicable Sleeves F82~F84
F53
F edit.indb 53 15.01.2016 10:56:13
Screw Clamp
Dynamic Bar [VB££, VC££Insert]
¢ A-SVUC(B)-AE Excellent Bar (Copying) A-SVUB-AE型(A20R-SVUBR11-25AE) F38 fig1
Max. Overhang Length L/D=~5.5
A-SVUB-AE型 F38 Inner hole dia. (φ3) of A12M-SVUC&08-16AE
Inner hole dia. (φ3) of A16Q-SVUB&11-20AE
Inner hole dia. (φ3) for A20R-SVUB&11-25AE A-SVUB-AE型(A25S-SVUBR16-34AE) F38 fig2
Straight hole dia. (φ5) of A32S-SVUB&16-40AE
φD
φD
φA
F
F
38°
S
S
H 20 θ L2 H Shank Dia. Outer Straight hole
θ L1
L1 ϕD hole dia. Dia. ϕd
0° ϕ12 ϕ4
0°
ϕ16 -
L4 ϕ5
L4 ϕ20
Fig.1 Fig.2 ϕ25
- ϕ5
* No shim for SVUC&08 / SVUB&11. ϕ32
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
S-SVUC-A型 F38
F
L2 3°
φA
3°
φD
φA
φD
3°
F
F
S
S
θ H θ L2 H
L1 L1
38°
0° 0°
Boring
L4 L4
Fig.3 Fig.4
* No shim for SVUC&08 / SVUB&11.
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
¢ E-SVUC(B)-A Carbide Shank Bar (Copying) E-SVUB-A型(E16X-SVUBR11-25A) F38 fig5 Max. Overhang Length L/D=~7
E-SVUB-A型 F38 3°
Straight hole (φd)
φD
3°
φA
F
H
38° L2
θ L1
Shank Dia. Straight hole Dia.
0° ϕD ϕd
ϕ12
ϕ4
L4 ϕ16
Fig.5 ϕ20
ϕ6
* Shim is attached only for SVUBR16 ϕ25
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
φD
φA
F
H 20 H
50°
θ L5 L2 θ L5 L2
L1 L1 ϕD hole dia. Dia. ϕd
L4 L4 ϕ12 ϕ4
0˚ 0° ϕ16 -
ϕ5
ϕ20
Fig.6 Fig.7 ϕ25
- ϕ5
* No shim for SVZC&08 / SVZB&11 ϕ32
l Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
S-SVZB-A F38
3°
φA
3°
3°
φD
φD
φA
F
F
S
S
H H
L5 L2
L5 L2 L1
θ L1 θ
50°
0° 0°
L4
Fig.8 Fig.9
F54
F edit.indb 54 15.01.2016 10:56:25
Screw Clamp
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
Std. Dimension (mm)
Bore Dia. Clamp Screw Wrench
Coolant Hole
Drawing
Description θ
R L ϕA ϕD H L1 L2 L4 L5 F S
8°
A16Q-SVUB&11-20AE N N 20 16 15 180 32.5 27 16 Fig.1
8 SB-2570TR FT-8
A20R-SVUB&11-25AE N N 25 20 19 200 40.5 31 - 18 7° 0.4 Yes
A25S-SVUB&16-34AE N N 34 25 24 40 37 20.5 8.5 13° Fig.2
250 SB-40125TRN FT-15
A32S-SVUB&16-40AE N N 40 32 31 84 47 28 12 9° Fig.1
S12M-SVUC&08-16A N N 16 12 11 150 25.5 23 11.5 5.5 SB-2050TR FT-6
8°
S16Q-SVUB&11-20A N N 20 16 15 180 32.5 27 16 Fig.3
8 SB-2570TR FT-8
Steel
E16X-SVUBR11-25A N 25 16 15 220 28 27 16
- 8 0.4 Yes Fig.5 SB-2570TR FT-8
E20S-SVUBR11-29A N 29 20 19 250 32 30 18 7°
E25T-SVUBR16-34A N 34 25 24 300 38 37 21 8.5 13° SB-40125TRN FT-15
Boring
A12M-SVZC&08-16AE N N 16 12 11 150 25.5 14 7.5 11.5 5.5 SB-2050TR FT-6
Excellent Bar
8°
A16Q-SVZB&11-20AE N N 20 16 15 180 32.5 20 16 Fig.6
10 8 SB-2570TR FT-8
A20R-SVZB&11-25AE N N 25 20 19 200 40.5 23 18 7° 0.4 Yes
A25S-SVZB&16-34AE N N 34 25 24 30 34 20.5 8.5 13° Fig.7
250 17.5 SB-40125TRN FT-15
A32S-SVZB&16-40AE N N 40 32 31 72.5 36 28 12 9° Fig.6
S12M-SVZC&08-16A N N 16 12 11 150 25.5 14 7.5 11.5 5.5 SB-2050TR FT-6
8°
S16Q-SVZB&11-20A N N 20 16 15 180 32.5 20 16 Fig.8
10 8 SB-2570TR FT-8
Steel
l Spare Parts
* See P24 for spare parts of old products.
Spare Parts
Shim Shim Screw Wrench (for Shim Screw)
Description
25-SVUB&16-34A
32S-SVUB&16-40A
SVN-32N SS-4N LW-4
25S-SVZB&16-34A
32S-SVZB&16-40A
l Applicable Inserts
Applications Finishing Finishing Finishing Finishing Finishing-Medium Finishing Finishing / Precision Finishing-Medium Low Feed / Precision Non-ferrous Metals
Ref. to Page - B73, B75 B73, B75 B73 B73, B75 B74 B73 B74 - B75
CK VF PP GP HQ &-F &-FSF &-Y F&-USF AH
Insert
Toolholder Description
...-SVUC&08-... - VCMT0802.. VCMT0802.. - VCMT0802.. - - - - -
...-SVUB&11-... - VBMT1103.. VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. VBGT1103.. - -
...-SVUB&16-... - VBMT1604.. VBMT1604.. VBMT1604.. VBMT1604.. - - VBGT1604.. - VCGT1604..
...-SVZC&08-... - VCMT0802.. VCMT0802.. - VCMT0802.. - - - - -
...-SVZB&11-... - VBMT1103.. VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. VBGT1103.. - -
...-SVZB&16-... - VBMT1604.. VBMT1604.. VBMT1604.. VBMT1604.. - - VBGT1604.. - VCGT1604..
Applications Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B75 C28 C17
&-A3 PCD CBN
Insert
Toolholder Description
...-SVUC&08-... - VCMT0802.. VCGW0802..
...-SVUB&11-... - VBMT1103.. VBGW1103..
...-SVUB&16-... VCGT1604.. VBMT1604.. VBGW1604..
...-SVZC&08-... - VCMT0802.. VCGW0802..
...-SVZB&11-... - VBMT1103.. VBGW1103..
...-SVZB&16-... VCGT1604.. VBMT1604.. VBGW1604..
Recommended Cutting Conditions F91~F92
Applicable Sleeves F82~F84
N : Std. Item
F55
F edit.indb 55 15.01.2016 10:56:29
Screw Clamp
Dynamic Bar [WB££, WP££Insert]
¢ S / A-SWUB(P)-AE Excellent Bar (Boring) Max. Overhang Length L/D=~5.5
L3 Straight hole(φd)
3° 3°
φD
φA
φD
φA
F
F
θ θ
L2 H L2 H
L1 L1
L4
3° L4
5°
0°
F l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
L3
3° 3°
φA
φD
φA
φD
F
F
θ θ
L2 H L2 H
L1
L1
3° L4
L4
5°
0°
Fig.3 Fig.4
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
C-SWUB-A型(C06J-SWUBR06-07A)F40 fig5
(E16X-SWUPR11-18A)
E-SWUP-A型 F40 fig6
φA
φA
F
F
L2 H θ L2 H
θ L1
L1
3° Shank Dia. Straight hole Dia.
5°
0° ϕD ϕd
ϕ5
L4
L4 ϕ6 -
0° for E08L-SWUB&08-10A,E10N-SWUB&08-12A, ϕ7
E10N-SWUB&08-12A-2/3, E10N-SWUB&08-12A-1/2
ϕ8
ϕ3
Fig.5 Fig.6 ϕ10
ϕ12
ϕ4
ϕ16
ϕ20 ϕ6
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
F56
F edit.indb 56 15.01.2016 10:56:34
Screw Clamp
l Toolholder Dimensions
Coolant Hole
Std. Dimension (mm)
Bore Dia.
Drawing
Clamp Screw Wrench
Description θ
R L ϕA ϕD H L1 L2 L3 L4 F S
S10H-SWUB&06-06AE N N 6 21 13 3 15°
S10H-SWUB&06-07AE N N 7 10 9 100 25 - 3.5 13° No Fig.1 SB-2035TR
15
S10H-SWUB&08-08AE N N 8 28 4 15° 0.2 FT-6
Excellent Bar
Boring
S08X-SWUB&08-10A N N 10 8 7 120 16 21 16 5 13°
SB-2050TR
Steel
E12Q-SWUPR 11-14A-1/2 N 90 -
0.4 SB-2545TR FT-8
E16X-SWUP& 11-18A N N 220
Yes Fig.6
E16X-SWUPR 11-18A-2/3 N 145 1°
E16X-SWUPR 11-18A-1/2 N 110
18 16 15 28 27 27 9
E16X-SWUP& 16-18A N N 220
E16X-SWUPR 16-18A-2/3 N 145 3.5°
E16X-SWUPR 16-18A-1/2 N 110
0.8 SB-4065TR FT-15
E20S-SWUP& 16-22A N N 250
E20S-SWUPR 16-22A-2/3 N 22 20 19 165 32 31 31 11 2°
E20S-SWUPR 16-22A-1/2 N 125
l Applicable Inserts
Applications Minute ap Finishing Finishing Finishing-Medium Finishing Finishing-Medium Cast Iron Non-ferrous Metals Hard Materials
Ref. to Page B78 B79 B78 B79 B78 B79 B78, B79 C28, C29 C18
CF GP &-DP HQ &-F &-Y Without Chipbreaker PCD CBN
Insert
Toolholder Description
F57
F edit.indb 57 15.01.2016 10:56:37
Screw Clamp / Top Clamp
Boring Bar [SP££ Insert]
¢ S-SSKP (Boring) Max. Overhang Length L/D=~3
75˚
ID
IA
S
75˚ L2 H
θ L1
l Toolholder Dimensions
Min. Bore Spare Parts
Standard Corner-R(rε)
Std. Dia. Dimension (mm)
Clamp Screw Wrench
(Previous
Description θ
F Description)
R L ϕA ϕD H L1 L2 F S
l Applicable Inserts
Applications Finishing
Ref. to Page B63
&
Insert
Toolholder Description
...-SSKP&09... SPGH0903..
75˚
ID
IA
H
S
L2
θ 5˚ L1
75˚
l Toolholder Dimensions
Min. Bore Spare Parts
Standard Corner-R(rε)
l Applicable Inserts
Applications Medium Medium Finishing-Medium Cast Iron Cast Iron Non-ferrous Metals
Ref. to Page B63 B63 B63 B63 B93 C29
G Standard & Without Chipbreaker Ceramic PCD
Insert
Toolholder Description
...-CSKPR09... SPMN0903..
SPMR0903.. SPMR0903.. SPGR0903.. SPGN0903.. -
SPGN0903..
...-CSKPR12... SPMN1203..
SPMR1203.. SPMR1203.. SPGR1203.. SPGN1203.. SPGN1203..
SPGN1203..
Recommended Cutting Conditions F91~F92
Applicable Sleeves F83~F84
N : Std. Item
F58
F edit.indb 58 15.01.2016 10:56:39
Top Clamp
Boring Bar [TP££ Insert]
¢ S-CTUP (Boring) Max. Overhang Length L/D=~3
3˚
ID
3˚
IA
S
θ L2 H
L1
5˚
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
Std. Bore Dimension (mm)
Dia. Clamp Set Wrench Shim Shim Screw
(Previous
Description θ
Description) F
R L ϕA ϕD H L1 L2 F S
S12L -CTUPR 09-16 CTUP& 1612B-09 N 16 12 11 140 32 8 0.5 0° 0.4 CPS-1 - FH-2 - - -
S16N-CTUP& 11-20 2016B-11 N N 20 16 14 160 30 10 0.5
0° 0.4 - CPS-2 FH-2.5 - - -
S20Q-CTUP& 11-27 2720B-11 N N 27 20 18 180 40 13.5 1.3
Boring
S25X -CTUP& 16-34 3425B-16 N N 34 25 23 220 60 17 - -
S32S -CTUP& 16-43 4332B-16 N N 43 32 30 250 70 21.5 1.0 0° 0.8 - CPS-3 - LW-3
KPT-32 SP3X10
S40X -CTUP& 16-50 5040B-16 N N 50 40 37 315 80 25
l Applicable Inserts
Applications Finishing Finishing-Medium Medium Medium Finishing Finishing-Medium Cast Iron Cast Iron Non-ferrous Metals Hard Materials
Ref. to Page B71 B71 B71 B71 B71 B72 B72 B93 C29 C18
GP HQ G Standard &-F &- Without Chipbreaker Ceramic PCD CBN
Insert
Toolholder Description
...-CTUPR09-... - - TPMR0902.. - TPGR0902.. - TPGN0902.. - - -
...-CTUP&11-... TPMR1103.. TPMR1103.. TPMR1103.. TPMR1103.. - TPGR1103.. TPMN1103..
TPGN1103.. TPGN1103.. TPGN1103.. TPGN1103..
...-CTUP&16-... TPMN1603..
TPMR1603.. TPMR1603.. TPMR1603.. TPMR1603.. - TPGR1603.. TPGN1603.. TPGN1603.. TPGN1603.. TPGN1603..
N : Std. Item
F59
F edit.indb 59 15.01.2016 10:56:42
Screw Clamp / Top Clamp
Boring Toolholders for Bearing Machining (Square Shank)
¢ SRCP-B (Boring)
L1
IA
L2
B
F1
H1
h
l Right-hand shown
l Toolholder Dimensions
Min. Spare Parts
Std. Bore Dimension (mm)
Dia. Clamp Screw Wrench
Description Applicable Inserts
R L ϕA H1 h B L1 L2 F1 B83
F
SRCP& 2020B-12-A20 N N 20 20 15.5 20 125 25 22 SB-4TR FT-15 - RPMT1203M0-BB
2525B-16-A32 N N 32 25 20 25 150 31 27 SB-5090TR - LTW-20 RPMT1604M0-BB
l Applicable Inserts
Angle
Boring
Dimension (mm)
(˚)
Insert Description
A T ϕd α
11°
A
B
12˚
L2
L1
θ
30˚
H1
h
l Right-hand shown
l Toolholder Dimensions
Min. Spare Parts
Std. Bore Dimension (mm)
Dia. Clamp Set Wrench
l Applicable Inserts
Angle
Dimension (mm)
(˚)
Insert Description
A T B rε θ
B SNMF 120406-21 1.5 0.6
θ˚ 120410-21 3.0 1.0
A
rH
120416-21 12.70 4.76 3.1 1.6 21°
B
N : Std. Item
F60
F edit.indb 60 15.01.2016 10:56:45
AD Bars Interchangeable Head Boring Bars
with Anti-vibration Dampener System
¢ Identification System for Interchangeable Heads
C : 80˚ Rhombic
P : Pin Lock R: Right-hand
(Lever Lock)
D : 55˚ Rhombic
L : Left-hand
S : Screw Clamp T : Triangle
Interchangeable Head Clamping System Insert Shape Hand of Tool Min. Bore Dia.
H A 32 P C L N R 12 --- 40
F
Type of Head Applicable Adapter Diameter Cutting Edge Angle Insert Relief Angle Insert Size
FF LL
Steel head
A
with coolant hole C
90° 95° T
Boring
95° L L
α
U D
C: 7˚ Positive
L
93°
N: 0˚ Negative
Locating Pin 5°
5˚
ID
IA
F
θ Coolant Hole L1
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
HA32PCLN&12-40 N N 40 32 22 AD32U
HA40PCLN&12-50 N N 50 40 41 27 10˚ 0.8 LL-2K LS-2P LC-4K LSP-3K *PC-2K LTP-15 AD40V
HA50PCLN&12-63 N N 63 50 35 AD50W
* Punch (*PC-2K): Not included. Purchase separately.
l Applicable Inserts
Toolholder Ref. to Page
Insert Description Cermet / Coated Carbide
Description Ceramic PCD CBN
/ Carbide
HA32PCLN&12-40 CNA
HA40PCLN&12-50 CNG 1204.. B14~B20 B86 C23 C6,C7
HA50PCLN&12-63 CNM
Recommended Cutting Conditions F91~F92
N : Std. Item
F61
F edit.indb 61 15.01.2016 10:56:47
AD Bars Interchangeable Head Boring Bars
with Anti-vibration Dampener System
¢ HA···PDUN15 (Copying, with Coolant Hole)
Locating Pin
3˚
ID
IA
3˚
F
30˚
S
θ Coolant Hole
L1
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
Std. Bore Dimension (mm) Lock
Dia. Lever Shim Shim Pin *Punch Wrench Applicable
Screw
Description θ Boring Adapter
F R L ϕA ϕD L1 F S F64
l Applicable Inserts
Toolholder Insert Description Ref. to Page
Description Shim: LD-4K43 Shim: LD-4K Cermet / Coated Carbide Ceramic PCD CBN
/ Carbide
HA32PDUN&15-43 DNA DNA
HA40PDUN&15-50 DNG 1504.. DNG 1506.. B21~B27 B87 C23 C8,C9
HA50PDUN&15-63 DNM DNM
Recommended Cutting Conditions F91~F92
¢ HA···PTFN16 (Internal, with Coolant Hole)
Locating Pin
ID
IA
˚
F
90
˚
90
θ Coolant Hole L1
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
HA32PTFN&16-40 N N 40 32 22 AD32U
10˚
HA40PTFN&16-50 N N 50 40 41 27 0.8 LL-1K LS-1P LT-3K LSP-2K *PC-2K LTP-10 AD40V
HA50PTFN&16-63 N N 63 50 35 8˚ AD50W
* Punch (*PC-2K): Not included. Purchase separately.
l Applicable Inserts
Toolholder Ref. to Page
Insert Description Cermet / Coated Carbide
Description Ceramic PCD CBN
/ Carbide
HA32PTFN&16-40 TNA Recommended
HA40PTFN&16-50 TNG 1604.. B33~B38 B91 C23 C11 Cutting Conditions
HA50PTFN&16-63 TNM F91~F92
¢ Reference Wrench
LTP-10 LTP-15
Wrenches (LTP-10, LTP-15) are Torx Plus. Description
The size of Torx Plus is engraved on the long shaft. Engraved
10IP 15IP
Size
N : Std. Item
F62
F edit.indb 62 15.01.2016 10:56:50
¢ HA···SCLC09 (Boring / Internal Facing, with Coolant Hole)
Locating Pin 5˚
5˚
ID
IA
F
θ Coolant Hole L1
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
Std. Bore Dimension (mm)
Dia. Clamp Screw Wrench Applicable
Applicable
Description θ Boring Adapter
Inserts
R L ϕA ϕD L1 F S F64 F
l Applicable Inserts
Ref. to Page
Boring
Insert Description Cermet / Coated Carbide
PCD
/ Carbide CBN
CC..09T3.. B48~B53 C24 C14 Recommended Cutting Conditions F91~F92
Locating Pin
3˚
3˚
ID
IA
F
30˚
L1
θ Coolant Hole S
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
l Applicable Inserts
Ref. to Page
Insert Description Cermet / Coated Carbide
PCD
/ Carbide CBN
DC..11T3.. B55~B61 C25 C15 Recommended Cutting Conditions F91~F92
3.0
ap (mm)
2.0
L/D=6
1.0
0
0.1 0.2 0.3
f (mm/rev)
N : Std. Item
F63
F edit.indb 63 15.01.2016 10:56:53
AD Bars Interchangeable Head Boring Bars
with Anti-vibration Dampener System
¢ Boring Adapter (with Coolant Hole / Anti-Vibration Dampener System)
Coolant Hole (2 holes)
Special dampener system made from heavy metal
Locating Pin Hole G
L3 (MIN.)
ID1
B
L2
L1 H
l Dimensions
Spare Parts
Dimension (mm)
Clamp Bolt Wrench
Description Std.
F ϕD1 H B L1 L2
L3
G
(MIN.)
(3 pcs) (1 pcs)
Note) L3 (MIN.) dimension indicates the minimum length in case of the back end of boring adapter is cut for use.
Do not shorten it to less than L3 (MIN.).
1. No head attached 2. Align hole positions 3. Tighten 3 bolts to attach the head
N : Std. Item
F64
F edit.indb 64 15.01.2016 10:56:54
Double Clamp
Boring Bar [CN££ Negative Insert]
¢ A-DCLN (Boring / Internal Facing) Max. Overhang Length L/D=~3
5˚ Rc 1/8
φD
φA
F
L2 H
5° L1
θ
5° 6˚
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Min.
Std. Bore Dimension (mm)
Dia. Clamp Screw Spring Shim Shim Wrench
Screw Nozzle Wrench (sold separately) F
Description θ
R L ϕA ϕD H L1 L2 F S
for Clamp for Shim
Boring
SB-
A32S -DCLN&12 -40 N N 40 32 30 250 50 22 - 11° 0.8 CP-3D CS-3D SP-3D DC-42
4085TR
LW-3 FT-15
A40T -DCLN&12 -50 N N 50 40 37 300 60 27 - 11° DN20
*When using inserts whose corner-R(re) is greater than 1.6mm, it will be necessary additional modifications of the shim in order to prevent workpiece and shim from interfering each other.
*Not applicable to high-pressure coolant.
l Applicable Inserts
Applications Finishing Finishing-Medium Finishing Finishing Finishing-Medium Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing
Ref. to Page B14 B14 B14 B14 B14 B14 B14 B14 B15 B15
WP (Wiper) WQ (Wiper) PP GP PQ HQ CQ CJ GS PG
Insert
Toolholder Description
...-DCLN&12-... CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204..
Applications Medium-Roughing Medium-Roughing / High Feed Rate Roughing Single Sided / Roughing / High Feed Rate Medium Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing
Ref. to Page B15 B15 B16 B17 B20 B17 B17 B17 B18 B18
PS PT Standard PX & XP XQ XS MQ MS
Insert
Toolholder Description
...-DCLN&12-... CNMG1204.. CNMG1204.. CNMG1204.. CNMM1204.. CNGG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204..
Applications Stainless Steel / Medium-Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B18 B19 B19 B19 B19 B86 B19 B19 C23 C6,C7
MU C ZS GC Without Chipbreaker Ceramic AH &-A3 PCD CBN
Insert
Toolholder Description
CNMA1204.. CNMA1204..
...-DCLN&12-... CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204..
CNGA1204.. CNGA1204..
CN_G1204.. CNGG1204.. CNMM1204.. CNGA1204..
N : Std. Item
F65
F edit.indb 65 15.01.2016 10:57:00
Lever Lock
Boring Bar [CN££ Negative Insert]
(Boring / Internal Facing, with Coolant Hole)
¢ S-PCLN¡¡ (Boring / Internal Facing) ¢ A-PCLN09 Twin-Hole Bar
5˚
5˚
ID
IA
ID
F
IA
F
L2 H
θ L2
L1 θ L1 H
5˚ 5˚
6˚ 6˚
5˚ 5˚
Left-hand Insert for Right-hand Toolholder,
Right-hand Insert for Left-hand Toolholder. Left-hand Insert for Right-hand Toolholder.
l Right-hand shown Max. Overhang Length L/D=~3 l Right-hand shown Max. Overhang Length L/D=~3
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
Std. Bore Dimension (mm)
Dia. Lever Lock Screw Shim Shim Pin Punch Wrench
(Previous
Description θ LW
F Description)
R L ϕA ϕD H L1 L2 F
LSP
P FH
S16M -PCLN&09 -20 PCLN& 2016B-09 N N 20 16 15 150 34 11 16° LL-03SN LS-03SN P-03S - -
S20Q -PCLN&09 -27 PCLN& 2720B-09 N N 27 20 19 180 37 14.2 17° 0.8 FH-2.5
LL-1N LS-1SN LC-32N LSP-1 PC-1
S25R -PCLN&09 -32 3225B-09 N N 32 25 24 200 42 15.7 15°
Boring
l Applicable Inserts
Applications Finishing Finishing-Medium Finishing Finishing Finishing-Medium Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing
Ref. to Page B14 B14 B14 B14 B14 B14 B14 B14 B15 B15
WP (Wiper) WQ (Wiper) PP GP PQ HQ CQ CJ GS PG
Insert
Toolholder Description
...-PCLN&09-... - - - CNMG0904.. - CNMG0904.. - - CNMG0904.. -
...-PCLN&12-... CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204..
Applications Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate Roughing Single Sided / Roughing / High Feed Rate Finishing Medium Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing
Ref. to Page B15 B15 B15 B16 B17 B20 B20 B17 B17 B17
PS HS PT Standard PX &-S & XP XQ XS
Insert
Toolholder Description
...-PCLN&09-... - - - - - CNGG0904.. CNGG0904.. - - -
...-PCLN&12-... CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMM1204.. - CNGG1204.. CNMG1204.. CNMG1204.. CNMG1204..
Applications Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals
Ref. to Page B18 B18 B18 B19 B19 B19 B19 B86 B19 B19
MQ MS MU C ZS GC Without Chipbreaker Ceramic AH &-A3
Insert
Toolholder Description
...-PCLN&09-... - - - - - - - - - -
CNMA1204.. CNMA1204..
...-PCLN&12-... CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204..
CNGA1204.. CNGA1204..
CN_G1204.. CNGG1204..
Toolholder Description
...-PCLN&09-... - -
...-PCLN&12-... CNMM1204.. CNGA1204..
N : Std. Item
F66
F edit.indb 66 15.01.2016 10:57:07
Lever Lock
Boring Bar [DN11 Small Negative Insert]
¢ S-PDUN11 (Copying) Max. Overhang Length L/D=~3
3˚
ID
IA
F
S
θ L2 H
L1
27˚
6˚
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
¢ A-PDUN11 Twin-Hole Bar (Copying, with Coolant Hole) Max. Overhang Length L/D=~3
3˚
ID
IA
F
S
θ L2 H
L1
27˚
Boring
6˚
l Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Min.
Std. Bore Dimension (mm)
Dia. Lever Lock Screw Shim Shim Pin Punch Wrench
(Previous
Description θ
Description) R L ϕA ϕD H L1 L2 F S
l Applicable Inserts
Applications Finishing Finishing-Medium Medium-Roughing Finishing Medium
Ref. to Page B21 B21 B22 B27 B27
GP HQ GS &-S &
Insert
Toolholder Description
...-PDUN&11-... DNMG1104.. DNMG1104.. DNMG1104.. DNGG1104.. DNGG1104..
N : Std. Item
F67
F edit.indb 67 15.01.2016 10:57:09
Double Clamp
Boring Bar [DN15 Negative Insert]
¢ A-DDUN (Boring / Copying) Max. Overhang Length L/D=~3
3˚ Rc 1/8
φD
φA
F
S
3° L2 H
θ L1
27° 6˚
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
F Std. Bore
Dia.
Dimension (mm)
Clamp Screw Spring Shim
Shim
Screw
Nozzle Wrench
Wrench
(sold separately)
Description θ
R L ϕA ϕD H L1 L2 F S
for Clamp for Shim
l Applicable Inserts
Applications Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate Roughing
Ref. to Page B21 B21 B22 B22 B22 B22 B23 B23 B23
PP PQ CQ CJ GS PG PS PT Standard
Insert
Toolholder Description
...-DDUN&15-... DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504..
Applications Roughing Single Sided / Roughing / High Feed Rate Medium Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing
Ref. to Page B24 B24 B27 B24 B24 B24 B25 B25 B25
PH PX & XP XQ XS MQ MS MU
Insert
Toolholder Description
...-DDUN&15-... DNMG1504.. DNMM1504.. DNGG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504..
Applications Stainless Steel / Medium-Roughing Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B25 B26 B26 B26 B87 B26 B26 C23 C8,C9
TK C ZS GC Ceramic AH &-A3 PCD CBN
Insert
Toolholder Description
...-DDUN&15-... DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNGA1504.. DN_G1504.. DNGG1504.. DNMM1504.. DNGA1504..
N : Std. Item
F68
F edit.indb 68 15.01.2016 10:57:14
Pin Lock / Lever Lock
Boring Bar [DN15 Negative Insert]
¢ S-PDUN15 (Copying) Max. Overhang Length L/D=~3
The arrow shows clamping direction
3°
(Please clamp from back side)
3°
ID
IA
ID
F
IA
F
S1
θ H
L2
S1
θ H L1
L2
L1
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
ID
IA
ID
F
IA
17.5°
S1
F
H
S1
θ L2
θ H
L2 L1
L1
Fig.3 Fig.4
Boring
6° 6°
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
ID
IA
3°
S2
ID
IA
3°
F
S2
L3 H
S1
θ
θ L3 H L4 L2
S1
L4 L2 L1
27° L1
6°
Fig.5 6° Fig.6
l Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Min.
Standard Corner-R(rε)
N : Std. Item
F69
F edit.indb 69 15.01.2016 10:57:16
Pin Lock / Lever Lock
Boring Bar [DN15 Negative Insert]
Toolholder Description
F
l How to change S25R-PDN&15-32 inserts l How to assemble spare parts
· Please replace S25R-PDN&15-32 insert from · S25R-PDN&15-32 (Pin Lock) · S32S-PDN&15-44 (Lever Lock)
the back side · S40T-PDN&15-54 (Lever Lock)
Insert
Punch
(To install Shim Pin)
Boring
Shim Screw
Shim Insert
Lock
Lock Pin Screw
Shim Pin
Shim
Lever
The arrow shows clamping
direction
Recommended torque for insert clamp
3.5N·m (for LW-3) Wrench
(Please clamp from back side)
Back side of toolholder
l Applicable Inserts
Applications Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate Roughing
Ref. to Page B21 B21 B22 B22 B22 B22 B23 B23 B23
Insert PP PQ CQ CJ GS PG PS PT Standard
Toolholder Description
...-PDN&15-... DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504..
Applications Roughing Single Sided / Roughing / High Feed Rate Medium Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing
Ref. to Page B24 B24 B27 B24 B24 B24 B25 B25 B25
Insert PH PX & XP XQ XS MQ MS MU
Toolholder Description
...-PDN&15-... DNMG1504.. DNMM1504.. DNGG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504..
Applications Stainless Steel / Medium-Roughing Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B25 B26 B26 B26 B87 B26 B26 C23 C8,C9
Insert TK C ZS GC Ceramic AH &-A3 PCD CBN
Toolholder Description
...-PDN&15-... DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNGA1504.. DN_G1504.. DNGG1504.. DNMM1504.. DNGA1504..
F70
F edit.indb 70 15.01.2016 10:57:21
Double Clamp
Boring Bar [SN12 Negative Insert]
¢ A-DSKN (Boring) Max. Overhang Length L/D=~3
Rc 1/8
φD
φA
75°
F
L2 H
θ (3) L1
75°
6°
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
Std. Bore
Dia.
Dimension (mm)
Clamp Screw Spring Shim
Shim
Screw
Nozzle Wrench
Wrench
(sold separately)
F
Description θ
R L ϕA ϕD H L1 L2 F S
for Clamp for Shim
Boring
SB- DN10
A32S- DSKN&12-40 N N 40 32 30 250 43 22 - 11° 0.8 CP-3D CS-3D SP-3D DS-42
4085TR
LW-3 FT-15
A40T- DSKN&12-50 N N 50 40 37 300 53 27 - 11° DN20
*Not applicable to high-pressure coolant.
l Applicable Inserts
Applications Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate Roughing Roughing Single Sided / Roughing / High Feed Rate
Ref. to Page B29 B29 B29 B29 B29 B29 B30 B30
PQ PG PS HS PT Standard PH PX
Insert
Toolholder Description
...DSKN&12... SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMM1204..
Medium-Roughing /
Applications Finishing-Roughing Low Cutting Force Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Cast Iron
Ref. to Page B32 B32 B30 B30 B30 B31 B31 B31
&- &-25R XP XQ XS MQ MS C
Insert
Toolholder Description
...DSKN&12... SNGG1204.. SNGG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204..
Applications Cast Iron Cast Iron Cast Iron Cast Iron Hard Materials
Ref. to Page B31 B31 B31 B89 C10
ZS GC Without Chipbreaker Ceramic CBN
Insert
Toolholder Description
...DSKN&12... SNMG1204.. SNMG1204.. SNA1204.. SNA1204.. SNGA1204..
Recommended Cutting Conditions F91~F92
N : Std. Item
F71
F edit.indb 71 15.01.2016 10:57:26
Double Clamp
Boring Bar [TN16 Negative Insert]
¢ A-DTFN (Boring) Max. Overhang Length L/D=~3
Rc 1/8
1°
φD
φA
F
1° L2 H
S
θ L1
6°
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
F Std. Bore
Dia.
Dimension (mm)
Clamp Screw Spring Shim
Shim
Screw
Nozzle Wrench
Wrench
(sold separately)
Description θ
R L ϕA ϕD H L1 L2 F S
for Clamp for Shim
A25R-DTFN&16-32
Boring
l Applicable Inserts
Applications Finishing Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate
Ref. to Page B33 B33 B33 B33 B33 B33 B33 B33 B34 B34
PP GP PQ HQ CQ GS PG PS HS PT
Insert
Toolholder Description
...-DTFN&16-... TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604..
...-DTFN&22-... - - - - TNMG2204.. - - TNMG2204.. TNMG2204.. -
Applications Medium-Roughing / High Feed Rate Roughing Finishing Medium-Roughing Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing
Ref. to Page B34 B34 B38 B38 B35 B35 B35 B36 B36 B36
GT Standard &-S &- XP XQ XS MQ MS MU
Insert
Toolholder Description
...-DTFN&16-... TNMG1604.. TNMG1604.. TNGG1604.. TNGG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604..
...-DTFN&22-... - TNMG2204.. - TNGG2204.. - - - - - -
Applications Stainless Steel / Medium-Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B36 B37 B37 B37 B37 B91 B37 B37 C23 C11
&-ST C ZS GC Without Chipbreaker Ceramic AH &-A3 PCD CBN
Insert
Toolholder Description
...-DTFN&16-... TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMA1604..
TNGA1604.. TNGA1604.. TN_G1604.. TNGG1604.. TNMM1604.. TNGA1604..
...-DTFN&22-... - - - - - - - - - -
N : Std. Item
F72
F edit.indb 72 15.01.2016 10:57:31
Lever Lock
Boring Bar [TN££Negative Insert]
(Internal, with Coolant Hole)
¢ S-PTUN¡¡ (Boring) ¢ A-PTUN11 Twin-Hole Bar
3° 3°
ID
IA
ID
IA
F
F
L2 H
S
L2 H
S
T
L1 T L1
3° 3°
6°
6°
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
Std. Bore Dimension (mm)
Dia. Lever Lock Screw Shim Shim Pin Punch Wrench
Description
(Previous
θ LSP F
Description) R L ϕA ϕD H L1 L2 F S
P
S16M-PTUN&11-20 PTUN&2016B-11 N N 20 16 15 150 34 11 0.3 18°
S20Q-PTUN&11-25 2520B-11 N N 25 20 19 180 37 13.2 0.2 17° 0.8 LL-03TN LS-03SN - P-03S - FH-2.5
Boring
S25R-PTUN&11-32 3225B-11 N N 32 25 24 200 42 15.7 0.3 16°
S16M-PTUN&16-20 (: N N 20 16 15 150 34 11 1.3 18°
1
S20Q-PTUN&16-25 N N 25 20 19 180 37 13.2 1.3 17° LL-03SN LS-03SN - P-03S - FH-2.5
S25R-PTUN&16-30 - N N 30 25 24 200 42 15.5 1.3 13° 0.8
S32S-PTUN&16-40 N N 40 32 30 250 50 22 0.7 13° LT-32N
LL-1N LS-1N LSP-1 PC-1 FH-2.5
S40T-PTUN&16-50 N N 50 40 37 300 60 27 0.6 11° *LT-32N-20
A16M-PTUNR11-20 PTUNR2016B-11H N 20 16 15 150 34 11 0.3 18°
A20Q-PTUNR11-25 2520B-11H N 25 20 19 180 37 13.2 0.2 17° 0.8 LL-03TN LS-03SN - P-03S - FH-2.5
A25R-PTUNR11-32 3225B-11H N 32 25 24 200 42 15.7 0.3 16°
· When using inserts whose corner-R(rε) = 1.6mm or larger, purchase and use shim with * mark separately to prevent interference between workpiece and shim.
l Applicable Inserts
Applications Finishing Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate
Ref. to Page B33 B33 B33 B33 B33 B33 B33 B33 B34 B34
PP GP PQ HQ CQ GS PG PS HS PT
Insert
Toolholder Description
...-PTUN&11-... - TNMG1104.. - TNMG1104.. - TNMG1104.. - - - -
...-PTUN&16-... TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604..
Applications Medium-Roughing / High Feed Rate Roughing Finishing Medium-Roughing Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing
Ref. to Page B34 B34 B38 B38 B35 B35 B35 B36 B36 B36
GT Standard &-S &- XP XQ XS MQ MS MU
Insert
Toolholder Description
...-PTUN&11-... - - TNGG1104.. TNGG1104.. - - - - - -
...-PTUN&16-... TNMG1604.. TNMG1604.. TNGG1604.. TNGG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604..
Applications Stainless Steel / Medium-Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B36 B37 B37 B37 B37 B91 B37 B37 C23 C11
&-ST C ZS GC Without Chipbreaker Ceramic AH &-A3 PCD CBN
Insert
Toolholder Description
...-PTUN&11-... - - - - - - - - - -
...-PTUN&16-... TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMA1604..
TNGA1604.. TNGA1604.. TN_G1604.. TNGG1604.. TNMM1604.. TNGA1604..
Recommended Cutting Conditions F91~F92
l Applicable Coolant Sleeve / Joint
Toolholder Description Applicable Coolant Sleeve Applicable Coolant Joint
A16M-PTUN&11-20 SHC1640-70, SHC1650-95
A20Q-PTUN&11-25 SHC2040-70, SHC2050-95 SJS-8
A25R-PTUN&11-32 SHC2540-70, SHC2550-95
· For Coolant Sleeve, Coolant Joint, ref. to page F83~F84.
N : Std. Item
F73
F edit.indb 73 15.01.2016 10:57:37
Lever Lock
Boring Bar [WN06 Small Negative Insert]
¢ S-PWLN06 (Boring / Internal Facing) Max. Overhang Length L/D=~3
5°
ID
IA
F
5˚ L2 H
T
L1
6°
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
¢ A-PWLN06 Twin-Hole Bar (Boring / Internal Facing, with Coolant Hole) Max. Overhang Length L/D=~3
5°
ID
IA
F
5˚ L2 H
T L1
6°
Boring
l Toolholder Dimensions
Min. Spare Parts
Std. Bore Dimension (mm) Standard Corner-R(rε)
Dia. Lever Lock Screw Shim Shim Pin Punch Wrench
(Previous LSP
Description θ
Description) R L ϕA ϕD H L1 L2 F
P
S16M -PWLN&06 -20 PWLN& 2016B-06 N N 20 16 15 150 34 11 16° LL-03SN LS-03SN - P-03S -
S20Q -PWLN&06 -27 PWLN& 2720B-06 N N 27 20 19 180 37 14.2 17° 0.8 FH-2.5
LL-1N LS-1SN LW-32N LSP-1 PC-1
S25R -PWLN&06 -32 3225B-06 N N 32 25 24 200 42 15.7 15°
A16M -PWLNR06 -20 PWLNR 2016B-06H N 20 16 15 150 34 11 16° LL-03SN LS-03SN - P-03S -
A20Q -PWLNR06 -27 PWLNR 2720B-06H N 27 20 19 180 37 14.2 17° 0.8 FH-2.5
LL-1N LS-1SN LW-32N LSP-1 PC-1
A25R -PWLNR06 -32 3225B-06H N 32 25 24 200 42 15.7 15°
l Applicable Inserts
Applications Finishing Finishing-Medium Medium-Roughing Finishing Medium
Ref. to Page B41 B41 B42 B44 B44
GP HQ GS &-S &
Insert
Toolholder Description
...-PWLN&06-... WNMG0604.. WNMG0604.. WNMG0604.. WNGG0604.. WNGG0604..
Recommended Cutting Conditions F91~F92
l Applicable Coolant Sleeve / Joint
Toolholder Description Applicable Coolant Sleeve Applicable Coolant Joint
A16M-PWLNR06-20 SHC1640-70, SHC1650-95
A20M-PWLNR06-27 SHC2040-70, SHC2050-95 SJS-8
A25R-PWLNR06-32 SHC2540-70, SHC2550-95
· For Coolant Sleeve, Coolant Joint, ref. to page F83~F84.
N : Std. Item
F74
F edit.indb 74 15.01.2016 10:57:39
Double Clamp
Boring Bar [WN08 Negative Insert]
¢ A-DWLN (Boring / Internal Facing) Max. Overhang Length L/D=~3
5° Rc 1/8
φD
φA
F
L2 H
5˚ θ L1
5˚ 6°
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
Std. Bore
Dia.
Dimension (mm)
Clamp Screw Spring Shim Shim Screw Nozzle Wrench
Wrench
(sold separately)
F
Description θ
R L ϕA ϕD H L1 L2 F S
for Clamp for Shim
Boring
SB- DN10
A32S- DWLN&08-40 N N 40 32 30 250 50 22 - 13° 0.8 CP-3D CS-3D SP-3D DW-42
4085TR
LW-3 FT-15
A40T- DWLN&08-50 N N 50 40 37 300 60 27 - 13° DN20
*Not applicable to high-pressure coolant.
l Applicable Inserts
Applications Finishing Finishing-Medium Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium - Roughing Medium - Roughing Medium - Roughing / High Feed Rate Roughing
Ref. to Page B41 B41 B41 B41 B41 B41 B42 B42 B42 B42 B42
Insert WP (Wiper) WQ (Wiper) PP PQ CQ CJ GS PG PS PT Standard
Toolholder Description
...-DWLN&08 -... WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804..
Applications Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B43 B43 B43 B43 B43 B43 B44 B44 B44 C23 C13
Insert XP XQ XS MQ MS MU C(GC) ZS AH PCD CBN
Toolholder Description
...-DWLN&08 -... WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNGG0804.. WNMM0804.. WNGA0804..
N : Std. Item
F75
F edit.indb 75 15.01.2016 10:57:44
Lever Lock / Wedge Lock
Boring Bar [WN08 Negative Insert]
¢ S-PWLN08 (Boring / Internal Facing) Max. Overhang Length L/D=~3
5°
ID
IA
F
5˚ L2 H
T L1
6°
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
Std. Bore Dia. Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
(Previous
Description θ
F Description) R L ϕA ϕD H L1 L2 F
¢ S-WWLN08-E Excellent Bar (Boring / Internal Facing) Max. Overhang Length L/D=~5
5°
ID
IA
F
5゜ 5° H
L2
T L1
5゜ 6°
l Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
l Toolholder Dimensions
Min. Spare Parts
Standard Corner-R(rε)
l Applicable Inserts
Applications Finishing Finishing-Medium Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing / High Feed Rate Roughing
Ref. to Page B41 B41 B41 B41 B41 B41 B42 B42 B42 B42 B42
WP (Wiper) WQ (Wiper) PP PQ CQ CJ GS PG PS PT Standard
Insert
Toolholder Description
...-PWLN&08 -...
WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804..
...-WWLN&08 -...
Applications Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium-Roughing Stainless Steel / Medium-Roughing Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. to Page B43 B43 B43 B43 B43 B43 B44 B44 B44 C23 C13
XP XQ XS MQ MS MU C(GC) ZS AH PCD CBN
Insert
Toolholder Description
...-PWLN&08 -...
WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNGG0804.. WNMM0804.. WNGA0804..
...-WWLN&08 -...
· In wedge lock, use of ceramic insert other than silicon nitride insert is not recommended due to strong restraint force. Recommended Cutting Conditions F91~F92
N : Std. Item
F76
F edit.indb 76 15.01.2016 10:57:50
Top Clamp
Boring Bars for Ceramic Tools [EN££, SN££ Insert]
¢ S-CELN (Boring / Internal Facing) Max. Overhang Length L/D=~3
IA ID
l Applicable Inserts
7.5˚ Cast Iron / Hard Materials
97.5° B87
F
Ceramic
T L2
H L1
Standard Corner-R(rε)
Std. Bore Dia. Dimension (mm)
Chipbreaker Clamp Set Wrench Shim Shim Screw
(Previous
Description θ
Description) R L ϕA ϕD H L1 L2 F
F
S40T-CELNR13-50 CELNR 5040B-13 N 50 40 37 300 32 27 12° 0.8 CB-16 CE-010 LW-4 SP-341P M3X8
Boring
IA ID
l Applicable Inserts
Cast Iron / Hard Materials Cast Iron Cast Iron / Hard Materials
75° B89 B31 C19
75˚
F
T L2
H L1
SNGN1207..(1204..)
Right-hand shown (SNMN1204..) (SNMN1204..)
l
SNMN1207..
SP-141P M3X8
S40T-CSKN&12-50 CSKN& 5040B-12 N N 50 40 37 300 26 27 10.5° 0.8 CB-13/12 CE-320 LW-4 (SP-143P) (M3X12)
· Chipbreaker: CB-13 for Right-hand Toolholder, CB-12 for Left-hand Toolholder.
· Shim & Shim Screw : When using SN££1204 Insert, purchase spare parts in ( ) separately.
N : Std. Item
F77
F edit.indb 77 15.01.2016 10:57:52
Dimpled-clamp (Top Clamp)
Boring Bars for Ceramic Tools [CNGX, DNGX, SNGX Insert]
¢ S-CCLN-GX (Boring / Internal Facing) Max. Overhang Length L/D=~3
ID
IA
l Applicable Inserts
Cast Iron
°
B86
F
95
Ceramic
L2 H
T
L1
l Right-hand shown CNGX1207..
l Toolholder Dimensions
Spare Parts
Std. Corner-R(rε)
Min.
Std. Bore Dimension (mm)
Dia. Clamp Set Wrench Shim Shim Screw Recommended
Description θ Cutting
F Conditions
R L ϕA ϕD H L1 L2 F
ID
IA
l Applicable Inserts
Cast Iron
B87
°
F
93
Ceramic
S
T
H
L1
l Right-hand shown DNGX1207..
l Toolholder Dimensions
Spare Parts
Std. Corner-R(rε)
Min.
Std. Bore Dimension (mm)
Dia. Clamp Set Wrench Shim Shim Screw Recommended
Description θ Cutting
R L ϕA ϕD H L1 L2 F Conditions
IA ID
l Applicable Inserts
Cast Iron
°
B90
F
75
°
75
Ceramic
T L2 H
L1
l Right-hand shown SNGX1207..
l Toolholder Dimensions
Spare Parts
Std. Corner-R(rε)
Min.
Std. Bore Dimension (mm)
Dia. Clamp Set Wrench Shim Shim Screw Recommended
Description θ Cutting
R L ϕA ϕD H L1 L2 F Conditions
F78
F edit.indb 78 15.01.2016 10:57:55
Top Clamp
Boring Bars for CBN Tools [CNMN,TNMN Insert]
¢ S-CCLN-A (Boring / Internal Facing)
ID
IA 5° l Applicable Inserts
Hard Materials /Cast Iron
C19
F
CBN(KBN900)
95˚ L2 H
T L1
Std. Corner-R(rε)
Std. Bore Dimension (mm)
Dia. Clamp Set Wrench Shim Shim Screw
(Previous
Description
Description)
θ F
R L ϕA ϕD H L1 L2 F
Boring
¢ S-CTUN-A (Boring)
3° ID
IA l Applicable Inserts
Hard Materials /Cast Iron Cast Iron / Hard Materials
3˚ C19 B91
F
CBN(KBN900) Ceramic
L2 H
T
L1
N : Std. Item
F79
F edit.indb 79 15.01.2016 10:57:57
Sleeves for Boring Bars
¢ EZH Sleeves
Sleeve Description Applicable Inserts
Applicable
Sleeve Shank EZG Shank
EZH-CT Machine
EZH-HP Dia. EZFG Dia.
(Adjustable overhang length EZH-ST EZB EZ Bar PLUS HP
(Adjustable overhang length) ϕD1 EZT ϕD Manufacturer
with coolant hole) EZVB
(mm) (mm)
EZH 01712ST-80 EZBR ...017... - 1.7
-
02012ST-80 EZBR ...020... HPB& 0202-... 2
02512ST-80 EZBR ...025... EZ _ _ ...025-... - 2.5
03012ST-80 EZBR ...030... EZ _ _ ...030-... HPB& 0303-... 3
- - 03512ST-80 12 EZBR ...035... EZ _ _ ...035-... - - 3.5 (General purpose)
04012ST-80 EZBR ...040... EZ _ _ ...040-... HP _ _ ..04-... 4
05012ST-80 EZBR ...050... EZ _ _ ...050-... HP _ _ ..05-... 5
06012ST-80 EZBR ...060... EZ _ _ ...060-... HP _ _ 0606-... 6
07012ST-80 EZBR ...070... EZ _ _ ...070-... HP _ _ ..07-... 7
EZH 01716HP-100 EZH 01716ST-100 EZBR ...017... - 1.7
-
F 02016HP-100
02516HP-100
02016ST-100
02516ST-100
EZBR
EZBR
...020...
...025... EZ _ _ ...025-...
HPB& 0202-...
-
2
2.5
-
03016HP-100 03016ST-100 EZBR ...030... EZ _ _ ...030-... HPB& 0303-... 3
03516HP-100 03516ST-100 EZBR ...035... EZ _ _ ...035-... - 3.5
- 16 (General purpose)
04016HP-100 04016ST-100 EZBR ...040... EZ _ _ ...040-... HP _ _ ..04-... 4
04516HP-100 - - - _045X- ...-050EZ - 4.5
05016HP-100 05016ST-100 EZBR ...050... EZ _ _ ...050-... - HP _ _ ..05-... 5
Boring
F80
F edit.indb 80 15.01.2016 10:57:58
Sleeve
EZVBR035030-
Internal Grooving EZGR 030030-
Face Grooving
Boring
Internal Threading EZTR 030025- EZTR 035030- EZTR 040035-
EZ Bar PLUS
HPB&0202- HPB&0303-
Boring Bars
Tip-Bars
2-Edge
Internal Grooving
Face Grooving
Internal Threading
Boring Bars
F81
F edit.indb 81 15.01.2016 10:57:58
Sleeve
Sleeves for Boring Bars
¢ Sleeves for Tip-Bars
Spare Parts
Dimension (mm)
Screw Wrench
(Previous
Std.
Shape Description
Description)
ϕD1 ϕD2 ϕd1 ϕd2 H L1 L2
O 2.8
Id1
1
φD
H/2 H1 10 25
1
φD
φD2
H
φD2
H
10 25°
25°
45 45
L2
φd1
φd2
φd1
φd2
Spare Parts
Dimension (mm)
Drawing
Screw Wrench
Applicable Machine
Description Std.
Manufacturer
ϕd1 ϕD1 ϕD2 ϕd2 H H1 L1 L2
SHA 0820-120 N 8
20 14 12 19 9.25 120 - Fig.1 Amada Machine Tools
1020-120 N 10
Eguro
SHA 0825.0-135 N 8
14
HS6x4P LW-3
Tsugami
1025.0-135 N 10 25 14 24 11.5 135 17 Fig.2
Citizen Machinery
1225.0-135 N 12 16
SHA 0819-120 N 8
19.05 14 12 18 8.75 120 - Fig.1
1019-120 N 10
SHA 0820-120 N 8
20 14 12 19 9.25 120 - Fig.1
1020-120 N 10 HS6x4P LW-3 Citizen Machinery
SHA 0825.4-120 N 8
14
1025.4-120 N 10 25.4 14 24.4 12 120 17 Fig.2
1225.4-120 N 12 16
SHA 0822-125 N 8
14 Star Micronics
1022-125 N 10 22 14 21 10 125 - Fig.1 HS6x4P LW-3
Nomura DS
1222-125 N 12 16
SHA 0823-120 N 8
14
1023-120 N 10 23 14 22 10.5 120 16 Fig.2 HS6x4P LW-3 Nomura DS
1223-120 N 12 16
* Length of ϕd1···45mm (All of SHA sleeves)
· Choose sleeves(ϕd1) to meet with ϕD dimension of toolholder.
· Machine manufacturers in random order. N : Std. Item
O : Check Availability
F82
F edit.indb 82 15.01.2016 10:57:59
Sleeve / Joint
Sleeves for Boring Bars
¢ Sleeves for Boring Bars
Spare Parts
Dimension (mm)
Screw Wrench
(Previous
Std.
Shape Description
Description) ϕD ϕd1 ϕd2 H L1
SH 0416-100 SH -0516 N 4 5
0516-100 -0616 N 5 6
16 14 100 HS4X4 LW-2
0616-100 -0716 N 6 7
φD
0716-100 -0816 N 7 8
H L1
SH 0820-120 SH -1020 N 8 9
20 18 120 HS4X4 LW-2
1020-120 -1220 N 10 11
φd2
Id1
Boring
z Shank Clamp Screw
ID1
ID1
45˚
45˚
(Fig.1) (Fig.2)
A
Spare Parts
Dimension (mm)
Front Screw Wrench Back Screw Wrench Back Cover Back Cover Screw Wrench
Drawing
(Previous
Std.
Description
Description) ϕD1 ϕD2 ϕd L1 L2 H A
l How to Install
1 For Turret Type Tool Post
Back Cover Back Cover Screw
Coolant Sleeve
(SHC{{{{-{{)
Clamp Screw
Boring Bar with Coolant Hole (Front Screw and Back Screw)
Joint (R1/8)
Rc1/8
Pipe
N : Std. Item
F83
F edit.indb 83 15.01.2016 10:58:01
Sleeve / Joint
Sleeves for Boring Bars
l Coolant Joint Dimensions *This Coolant Joint is not applicable for Dynamic Bar
Spare Parts
Dimension (mm)
Thread (Toolholder Side) Washer (Accessory) Washer
Thread Thread
Std.
Description
D L1 L2 H (Toolholder Side) (Joint Side)
Thread (Joint Side)
D
N N N
H L2 L1
SJS-6 15 15 9 13 M6XP1.0 Rc1/8 (PT1/8) WB-6
SJS-8 13 M8XP1.25 WB-8
E16-···-OO
SJS-8
E20-···-OO
* This Coolant Joint is not applicable for Dynamic Bar
¢ SHA / SH / SHC Sleeves and Applicable Toolholders
Shank Size 04 05 06 07 08 10 12 16 20 25
(Hole Dia.: mm) (4mm) (5mm) (6mm) (7mm) (8mm) (10mm) (12mm) (16mm) (20mm) (25mm)
Boring Bar C04 · - · · · C05 · - · · · C06 · - · · · C07 · - · · · C08 · - · · · C10 · - · · · C12 · - · · · C16 · - · · · C20 · - · · · C25 · - · · ·
Description E08 · - · · · E10 · - · · · E12 · - · · · E16 · - · · · E20 · - · · · E25 · - · · ·
S06 · - · · · S08 · - · · · S10 · - · · · S12 · - · · · S16 · - · · · S20 · - · · · S25 · - · · ·
SIGE&0808A-EH SIGE&1010B-EH SIGE&1412C-EH SIGE&1616C-EH SIGE&2020D-EH SIGE&2525E-EH
SIGE&1210B-EH SIGE&1612C-EH KIGBA&3525-16
SIGE&0808A-WH SIGE&1010B-WH SIGE&1412C-WH KIGM&2016B-3V KIGM&2520B-3V KIGM&3225B-4V
SIGE&1210B-WH SIGE&1612C-WH KITG&3525T-16
Internal SIGER1008B-WH-90 SIGER1210B-WH-90 SIGER1412C-WH-90
Grooving
GIV&1412-1SE GIV&1216-1SS GIV&1420-1S GIV&2025-1B
Toolholder
Description GIV&1612-1AE GIV&2016-1BE GIV&1620-1A GIV&2025-2B
GIV&2016-2BE GIV&2520-1CE GIV&3225-1CE
GIV&1616-1AW GIV&2720-2CE GIV&3225-2CE
GIV&2020-1BW GIV&2525-1CW
GIV&2020-2BW GIV&2525-2CW
SINR0612S-06E SINR0816S-08E SIN&2420S-16 CIN&3025S-16
Internal SIN&1216S-11E SINR2420S-22 CINR3025S-22
Threading
SIN&1516S-11
Toolholder
Description SIN&1616S-16
SIN&2016S-16
* For SHA sleeves, please ref. to page F82.
For SH / SHC sleeves, please ref. to page F83.
N : Std. Item
F84
F edit.indb 84 15.01.2016 10:58:02
C...-AS (Assembly List)
¢ C...-AS (Assembly List)
Toolholder
Sleeve
Assembly configuration
Boring
C06J- SWUBR06-07-AS C06J- SWUBR06-07 C06J- SWUBR06-07A
SH0616-100
SWUBL06-07-AS SWUBL06-07 SWUBL06-07A
C07K- SCLCR04-08-AS C07K- SCLCR04-08 C07K- SCLCR04-08A
SH0716-100
SCLCL04-08-AS SCLCL04-08 SCLCL04-08A
C07K- SWUBR08-08-AS C07K- SWUBR08-08 C07K- SWUBR08-08A
SH0716-100
SWUBL08-08-AS SWUBL08-08 SWUBL08-08A
C08L- STUPR08-10-AS C08L- STUPR08-10 E08L- STLPR08-10A SH0820-120
C10N- STUPR09-12-AS C10N- STUPR09-12 E10N- STLPR09-12A
SH1020-120 Difference of
C10N- STUPR11-12-AS C10N- STUPR11-12 E10N- STLPR11-12A alternative toolholder
C12Q- STUPR09-16-AS C12Q- STUPR09-16 E12Q- STLPR09-16A
C12Q- STUPR11-14-AS C12Q- STUPR11-14 SH1225-150 No With
E12Q- STLPR11-14A "
coolant hole coolant hole
C12Q- STUPR11-16-AS C12Q- STUPR11-16
C16X- STUPR11-18-AS C16X- STUPR11-18
E16X- STLPR11-18A SH1632-180 Front cutting edge angle
C16X- STUPR11-20-AS C16X- STUPR11-20
3° " 5°
C20S- STUPR11-25-AS C20S- STUPR11-25 E20S- STLPR11-22A
SH2032-180
C20S- STUPR16-25-AS C20S- STUPR16-25 E20S- STLPR16-25A
* "AS" indicates an assembly of toolholder and sleeve.
You can purchase the toolholder and sleeve and assemble them to make the corresponding assembly part.
S32S-SVJB&16-40E
S40T-SVJB&16-50E
S25X-SVPB&16-34E
S32S-SVPB&16-40E
SB-40115TR FT-15 SVN-32 SB-2050TR FT-6
S25X-SVUB&16-34E
S32S-SVUB&16-40E
S25X-SVZB&16-34E
S32S-SVZB&16-40E
· S32S-SVJB&16-40E and S40T-SVJB&16-50E have been shifted to A32S-SVJB&16-40AE and A40T-SVJB&16-50AE respectively. Ref. to page F50
· S25X-SVPB&16-34E and S32S-SVPB&16-40E have been shifted to A25S-SVPB&16-31AE and A32S-SVPB&16-40AE respectively. Ref. to page F52
· S25X-SVUB&16-34E and S32S-SVUB&16-40E have been shifted to A25S-SVUB&16-34AE and A32S-SVUB&16-40AE respectively. Ref. to page F55
· S25X-SVZB&16-34E and S32S-SVZB&16-40E have been shifted to A25S-SVZB&16-34AE and A32S-SVZB&16-40AE respectively. Ref. to page F55
F85
F edit.indb 85 15.01.2016 10:58:03
Alternative Toolholder Reference Table for Boring Bar
¢ Alternative Toolholder Reference Table for Boring Bar
Alternative Toolholder
Boring Bar (Discontinued Description)
Dynamic Bar (1st Recommendation) Dynamic Bar (2nd Recommendation)
Coolant hole
Coolant hole
Coolant hole
Insert Shape
Ref. to Page
Ref. to Page
Shank type
F86
F edit.indb 86 15.01.2016 10:58:04
Alternative Toolholder Reference Table for Boring Bar
¢ Alternative Toolholder Reference Table for Boring Bar
Alternative Toolholder
Boring Bar (Discontinued Description)
Dynamic Bar (1st Recommendation) Dynamic Bar (2nd Recommendation)
Coolant hole
Coolant hole
Coolant hole
Insert Shape
Ref. to Page
Ref. to Page
Shank type
Boring
S16Q-SVJC&08-20E A16Q-SVJC&08-20AE S16Q-SVJC&08-20A
VC.. No S10M-SVPC&08-16E Yes A10L-SVPC&08-14AE F52 No S10L-SVPC&08-14A F52
No S12M-SVUC&08-16E Yes A12M-SVUC&08-16AE F55 No S12M-SVUC&08-16A F55
No S12M-SVZC&08-16E Yes A12M-SVZC&08-16AE F55 No S12M-SVZC&08-16A F55
VP.. No S12M-SVJP&08-16E Yes A12M-SVJP&08-16AE F50 No S12M-SVJP&08-16A F50
S08K-SWUB&08-10E A08X-SWUB&08-10AE S08X-SWUB&08-10A
Yes
S10M-SWUB&08-12E A10L-SWUB&08-12AE S10L-SWUB&08-12A
WB.. No S10H-SWUB&06-06E S10H-SWUB&06-06AE F57 No S10H-SWUB&06-06A F57
S10H-SWUB&06-07E No S10H-SWUB&06-07AE S10H-SWUB&06-07A
S10J-SWUB&08-08E S10H-SWUB&08-08AE S10H-SWUB&08-08A
S12M-SWUP&11-14E
A12M-SWUP&11-14AE S12M-SWUP&11-14A
S12M-SWUP&11-16E
WP.. No S16N-SWUP&11-18E Yes A16Q-SWUP&11-18AE F57 No S16Q-SWUP&11-18A F57
S16Q-SWUP&16-20E A16Q-SWUP&16-18AE S16Q-SWUP&16-18A
S20R-SWUP&16-25E A20R-SWUP&16-22AE S20R-SWUP&16-22A
CC.. No S08X-SCLC&06-10 No S08X-SCLC&06-10A F37 - - -
S10M-SCLP&08-12 S10L-SCLP&08-12A
S12M-SCLP&08-14 S12M-SCLP&08-14A
S12M-SCLP&09-16 S12M-SCLP&09-16A
CP.. No S16N-SCLP&09-18 No F39 - - -
S16Q-SCLP&09-18A
S16Q-SCLP&09-20
S20R-SCLP&09-25 S20R-SCLP&09-22A
Steel Bar
S25S-SCLP&09-30 S25S-SCLP&09-27A
S16Q-SDUC&07-14
S16Q-SDUC&07-14A
S16Q-SDUC&07-16 - - -
No No F41
S20R-SDUC&11-20 S20R-SDUC&11-20A
S25X-SDUC&11-25 S16Q-SDUC&11-23A No S25S-SDUC&11-32A F41
DC..
S16Q-SDZC&07-14
S16Q-SDZC&07-14A
S16Q-SDZC&07-16 - - -
No No F43
S20R-SDZC&11-20 S20R-SDZC&11-20A
S25X-SDZC&11-25 S16Q-SDZC&11-23A No S25S-SDZC&11-32A F43
Note) The corresponding replacements may be different from the conventional parts in minimum processing diameter or applicable
insert size. Make sure of their specifications by referring to the catalog or other documents.
F87
F edit.indb 87 15.01.2016 10:58:05
Alternative Toolholder Reference Table for Boring Bar
¢ Alternative Toolholder Reference Table for Boring Bar
Alternative Toolholder
Boring Bar (Discontinued Description)
Dynamic Bar (1st Recommendation) Dynamic Bar (2nd Recommendation)
Coolant hole
Coolant hole
Coolant hole
Insert Shape
Ref. to Page
Ref. to Page
Shank type
S20R-STUP&11-25 S20R-STLP&11-22A
S25X-STUP&16-32 S25S-STLP&16-27A
S10H-SWUB&06-06
F S10H-SWUB&06-06-15
S10H-SWUB&06-06A
C05H-SCLC&03-06 C05H-SCLC&03-06A
No
No C06J-SCLC&04-07 C06J-SCLC&04-07A
CC.. F37 - - -
C07K-SCLC&04-08 C07K-SCLC&04-08A
C08L-SCLC&06-10
Yes E08L-SCLC&06-10A
Yes E08L-SCLC&06-10
C10N-SCLP&08-12 E10N-SCLP&08-12A
C10N-SCLPR08-12-1/2 E10N-SCLPR08-12A-1/2
C10N-SCLPR08-12-2/3 E10N-SCLPR08-12A-2/3
C12Q-SCLP&09-16 E12Q-SCLP&09-16A
C12Q-SCLPR09-16-1/2 E12Q-SCLPR09-16A-1/2
C12Q-SCLPR09-16-2/3 E12Q-SCLPR09-16A-2/3
No Yes F39 - - -
C16X-SCLP&09-20 E16X-SCLP&09-18A
C16X-SCLPR09-20-1/2 E16X-SCLPR09-18A-1/2
CP..
C16X-SCLPR09-20-2/3 E16X-SCLPR09-18A-2/3
C20S-SCLP&09-25 E20S-SCLP&09-22A
C20S-SCLPR09-25-1/2 E20S-SCLPR09-22A-1/2
C20S-SCLPR09-25-2/3 E20S-SCLPR09-22A-2/3
Carbide Shank Boring Bar
E10N-SCLP&08-12 E10N-SCLP&08-12A
E12Q-SCLP&09-16 E12Q-SCLP&09-16A
Yes Yes F39 - - -
E16X-SCLP&09-20 E16X-SCLP&09-18A
E20S-SCLP&09-25 E20S-SCLP&09-22A
C10N-SDUC&07-14 E10N-SDUC&07-14A
C12Q-SDUC&07-16
E12Q-SDUC&07-16A
DC.. No C12Q-SDUC&11-20 Yes F41 - - -
C16X-SDUC&11-25 E16X-SDUC&11-23A
C20S-SDUC&11-32 E20S-SDUC&11-27A
TB.. No C10L-STUB&06-08 No C06J-STLB&06-08A
C08L-STUP&08-10 E08L-STLP&08-10A
C10N-STUP&09-12 E10N-STLP&09-12A
C10N-STUPR09-12-1/2 E10N-STLPR09-12A-1/2
C10N-STUPR09-12-2/3 E10N-STLPR09-12A-2/3
C10N-STUP&11-12 E10N-STLP&11-12A
C10N-STUPR11-12-1/2 E10N-STLPR11-12A-1/2
C10N-STUPR11-12-2/3 E10N-STLPR11-12A-2/3
C12Q-STUP&09-16 E12Q-STLP&09-16A F47 - - -
TP.. No Yes
C12Q-STUPR09-16-1/2 E12Q-STLPR09-16A-1/2
C12Q-STUPR09-16-2/3 E12Q-STLPR09-16A-2/3
C12Q-STUP&11-14 E12Q-STLP&11-14A
C12Q-STUPR11-14-1/2 E12Q-STLPR11-14A-1/2
C12Q-STUPR11-14-2/3 E12Q-STLPR11-14A-2/3
C12Q-STUP&11-16 E12Q-STLP&11-14A
C12Q-STUPR11-16-1/2 E12Q-STLPR11-14A-1/2
C12Q-STUPR11-16-2/3 E12Q-STLPR11-14A-2/3
Note) The corresponding replacements may be different from the conventional parts in minimum processing diameter or applicable
insert size. Make sure of their specifications by referring to the catalog or other documents.
F88
F edit.indb 88 15.01.2016 10:58:05
Alternative Toolholder Reference Table for Boring Bar
¢ Alternative Toolholder Reference Table for Boring Bar
Alternative Toolholder
Boring Bar (Discontinued Description)
Dynamic Bar (1st Recommendation) Dynamic Bar (2nd Recommendation)
Coolant hole
Coolant hole
Coolant hole
Insert Shape
Ref. to Page
Ref. to Page
Shank type
C16X-STUP&11-18 E16X-STLP&11-18A
C16X-STUPR11-18-1/2 E16X-STLPR11-18A-1/2
C16X-STUPR11-18-2/3 E16X-STLPR11-18A-2/3
C16X-STUP&11-20 E16X-STLP&11-18A
C16X-STUPR11-20-1/2 E16X-STLPR11-18A-1/2
C16X-STUPR11-20-2/3 E16X-STLPR11-18A-2/3
No Yes F47 - - -
C20S-STUP&11-25 E20S-STLP&11-22A
C20S-STUPR11-25-1/2 E20S-STLPR11-22A-1/2
C20S-STUPR11-25-2/3 E20S-STLPR11-22A-2/3
F
C20S-STUP&16-25 E20S-STLP&16-25A
C20S-STUPR16-25-1/2 E20S-STLPR16-25A-1/2
TP..
C20S-STUPR16-25-2/3 E20S-STLPR16-25A-2/3
E08L-STUP&08-10 E08L-STLP&08-10A
Boring
E10N-STUP&09-12 E10N-STLP&09-12A
E10N-STUP&11-12 E10N-STLP&11-12A
E12Q-STUP&09-16 E12Q-STLP&09-16A
E12Q-STUP&11-14
Yes Yes E12Q-STLP&11-14A F47 - - -
E12Q-STUP&11-16
Carbide Shank Boring Bar
E16X-STUP&11-18
E16X-STLP&11-18A
E16X-STUP&11-20
E20S-STUPR11-25 E20S-STLPR11-22A
E20S-STUPR16-25 E20S-STLPR16-25A
C05H-SWUB&06-06 C05H-SWUB&06-06A
C06J-SWUB&06-07 No C06J-SWUB&06-07A
C07K-SWUB&08-08 C07K-SWUB&08-08A
WB.. No C08L-SWUB&08-10 E08L-SWUB&08-10A F57 - - -
C10N-SWUB&08-12 E10N-SWUB&08-12A
Yes
C10N-SWUBR08-12-1/2 E10N-SWUBR08-12A-1/2
C10N-SWUBR08-12-2/3 E10N-SWUBR08-12A-2/3
C12Q-SWUP&11-14 E12Q-SWUP&11-14A
C12Q-SWUPR11-14-1/2 E12Q-SWUPR11-14A-1/2
C12Q-SWUPR11-14-2/3 E12Q-SWUPR11-14A-2/3
C12Q-SWUP&11-16 E12Q-SWUP&11-14A
C12Q-SWUPR11-16-1/2 E12Q-SWUPR11-14A-1/2
C12Q-SWUPR11-16-2/3 E12Q-SWUPR11-14A-2/3
C16X-SWUP&11-18 E16X-SWUP&11-18A
WP.. No C16X-SWUPR11-18-1/2 Yes E16X-SWUPR11-18A-1/2 F57 - - -
C16X-SWUPR11-18-2/3 E16X-SWUPR11-18A-2/3
C16X-SWUP&16-20 E16X-SWUP&16-18A
C16X-SWUPR16-20-1/2 E16X-SWUPR16-18A-1/2
C16X-SWUPR16-20-2/3 E16X-SWUPR16-18A-2/3
C20S-SWUP&16-25 E20S-SWUP&16-22A
C20S-SWUPR16-25-1/2 E20S-SWUPR16-22A-1/2
C20S-SWUPR16-25-2/3 E20S-SWUPR16-22A-2/3
Note) The corresponding replacements may be different from the conventional parts in minimum processing diameter or applicable
insert size. Make sure of their specifications by referring to the catalog or other documents.
F89
F edit.indb 89 15.01.2016 10:58:05
System Tip-Bars Recommended Cutting Conditions
u Recommended Cutting Conditions (VNB-S)
Recommended Insert Grades (Cutting Speed Vc: m/min) VNB02-S type
MEGA PVD Carbide CBN PCD VNB01-S type
COAT
~
Workpiece VNB015-S type
VNB04-S type Remarks
KBN510
KPD001
KPD010
PR1225
PR930
Material
KW10
ap (mm), f (mm/rev)
ap f ap f
Carbon Steel / Alloy Steel « ✩ ~0.1 ~0.01 ~0.2 ~0.03
30~120 30~100
Coolant
Stainless Steel « ✩ ~0.1 ~0.01 ~0.2 ~0.02
30~100 30~80
«: 1st Recommendation ✩: 2nd Recommendation
KW10
KBN510
Material KPD001
KPD010
PR930
F ap (mm), f (mm/rev)
ap f ap f ap f ap f
Carbon Steel / Alloy Steel « ✩ ~0.3 ~0.03 ~0.4 ~0.04 ~0.45 ~0.07 ~0.5 ~0.1
30~120 30~100
Stainless Steel « ✩ ~0.3 ~0.02 ~0.4 ~0.03 ~0.45 ~0.05 ~0.5 ~0.07 Coolant
30~100 30~80
Non-ferrous Metals ✩ « ✩ ~0.3 ~0.05 ~0.4 ~0.06 ~0.45 ~0.1 ~0.5 ~0.15
Boring
~
Workpiece VNBX015-S type
KBN510
KPD001
KPD010
PR915
PR930
KW10
Material
ap (mm), f (mm/rev)
ap f ap f
Carbon Steel / Alloy Steel « ~0.1 ~0.01 ~0.2 ~0.03
30~100
Coolant
Stainless Steel « ~0.1 ~0.01 ~0.2 ~0.02
30~80
«: 1st Recommendation
F90
F edit.indb 90 15.01.2016 10:58:06
Recommended Cutting Conditions
¢ Recommended Cutting Conditions - Boring (Positive Insert: Cutting Dia. under 10mm) [ap indicates radius]
ISO Workpiece Cutting Recommended Recommended Corner- Lower Limit - Recommendation - Upper Limit
Hardness Applications
Classification Material Range Chipbreaker Insert Grade R(rε) Vc (m/min) ap (mm) f (mm/rev)
Finishing Continuous EZB-F
PR1225
0.05 30 - 70 - 110 0.05 - 0.1 - 0.2 0.01 - 0.04 - 0.07
(Solid type) Interruption EZB-H 0.15 30 - 60 - 90 0.05 - 0.1 - 0.2 0.03 - 0.07 - 0.1
Low-carbon Steel HB
≤ Finishing
Continuous
F PR1425
0.1 40 - 80 - 120 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
Low-carbon Alloy 300 Interruption 0.2 40 - 70 - 100 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
Finishing-Medium
Continuous
CF PR1425
0.1 40 - 80 - 120 0.05 - 0.15 - 0.25 0.03 - 0.05 - 0.07
Interruption 0.2 40 - 70 - 100 0.05 - 0.15 - 0.25 0.03 - 0.07 - 0.1
Finishing Continuous EZB-F
PR1225
0.05 30 - 70 - 110 0.05 - 0.1 - 0.2 0.01 - 0.04 - 0.07
(Solid type) Interruption EZB-H 0.15 30 - 60 - 90 0.05 - 0.1 - 0.2 0.03 - 0.07 - 0.1
*P Medium-carbon Steel HB
≤ Finishing
Continuous
F PR1425
0.1 40 - 80 - 120 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
Medium-carbon Alloy 300 Interruption 0.2 40 - 70 - 120 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
Finishing-Medium
Continuous
CF PR1425
0.1 40 - 80 - 120 0.05 - 0.15 - 0.25 0.03 - 0.05 - 0.07
Interruption 0.2 40 - 70 - 100 0.05 - 0.15 - 0.25 0.03 - 0.07 - 0.1
Finishing Continuous EZB-F
PR1225
0.05 30 - 70 - 110 0.05 - 0.1 - 0.2 0.01 - 0.04 - 0.07
(Solid type) Interruption EZB-H 0.15 30 - 60 - 90 0.05 - 0.1 - 0.2 0.03 - 0.07 - 0.1
High-carbon Alloy
HB
≤ Finishing
Continuous
F PR1425
0.1 40 - 80 - 120 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07 F
280 Interruption 0.2 40 - 70 - 100 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
Finishing-Medium
Continuous
CF PR1425
0.1 40 - 80 - 120 0.05 - 0.15 - 0.25 0.03 - 0.05 - 0.07
Interruption 0.2 40 - 70 - 100 0.05 - 0.15 - 0.25 0.03 - 0.07 - 0.1
Finishing Continuous EZB-F
PR1225
0.05 30 - 60 - 80 0.05 - 0.1 - 0.2 0.01 - 0.03 - 0.05
(Solid type) Interruption EZB-H 0.15 30 - 60 - 80 0.05 - 0.1 - 0.2 0.02 - 0.05 - 0.07
HB
Continuous 0.1 30 - 60 - 80 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
Boring
Stainless Steel ≤ Finishing
Interruption
F PR1225
0.2 30 - 60 - 80 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
220
Finishing-Medium
Continuous
CF PR1225
0.1 30 - 60 - 80 0.05 - 0.15 - 0.25 0.03 - 0.05 - 0.07
M Interruption
Finishing Continuous EZB-F
PR1225
0.2
0.05
30 - 60 - 80
30 - 60 - 80
0.05 - 0.15 - 0.25
0.05 - 0.1 - 0.2
0.03 - 0.07 - 0.1
0.01 - 0.03 - 0.05
(Solid type) Interruption EZB-H 0.15 30 - 60 - 80 0.05 - 0.1 - 0.2 0.02 - 0.05 - 0.07
HB
Stainless Steel ≤ Finishing
Continuous
F PR1225
0.1 30 - 60 - 80 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
300 Interruption 0.2 30 - 60 - 80 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
Finishing-Medium
Continuous
CF PR1225
0.1 30 - 60 - 80 0.05 - 0.15 - 0.25 0.03 - 0.05 - 0.07
Interruption 0.2 30 - 60 - 80 0.05 - 0.15 - 0.25 0.03 - 0.07 - 0.1
Finishing Continuous (VNB)
KW10
0.03 30 - 60 - 100 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
(Solid type) Interruption (VNB-NB) 0.2 30 - 60 - 100 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
HB
Continuous 0.1 30 - 60 - 100 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
Gray Cast Iron ≤ Finishing
Interruption
F KW10
0.2 30 - 60 - 80 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
250
Finishing-Medium
Continuous
Without Chipbreaker KW10
0.2 30 - 60 - 100 0.1 - 0.2 - 0.3 0.03 - 0.05 - 0.07
K Interruption
Finishing Continuous (VNB)
KW10
0.4
0.03
30 - 60 - 80
30 - 60 - 80
0.1 - 0.2 - 0.3
0.05 - 0.08 - 0.1
0.03 - 0.07 - 0.1
0.03 - 0.05 - 0.07
(Solid type) Interruption (VNB-NB) 0.2 30 - 60 - 80 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
HB
Nodular Cast Iron ≤ Finishing
Continuous
F, U KW10
0.1 30 - 60 - 80 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
270 Interruption 0.2 30 - 60 - 80 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
Finishing-Medium
Continuous
Without Chipbreaker KW10
0.2 30 - 60 - 100 0.1 - 0.2 - 0.3 0.03 - 0.05 - 0.07
Interruption 0.4 30 - 60 - 80 0.1 - 0.2 - 0.3 0.03 - 0.07 - 0.1
40~50
Finishing
Continuous
(VNB) PR930
0.2 30 - 50 - 70 0.05 - 0.1 - 0.4 0.01 - 0.02 - 0.05
HRC Interruption 0.2 30 - 50 - 70 0.05 - 0.1 - 0.2 0.01 - 0.02 - 0.03
H Hardened Steel
Hard Materials
45~68 Continuous ME 0.2 60 - 100 - 140 0.05 - 0.1 - 0.2 0.02 - 0.05 - 0.1
Finishing KBN05M
HRC Interruption MES 0.4 60 - 80 - 120 0.05 - 0.1 - 0.2 0.02 - 0.05 - 0.1
* Please use it with PR1005 set to Vc=150m/min or below, for machining of free-cutting steel such as small size SUM. For ap and f, refer to specs for low carbon steels.
F91
F edit.indb 91 15.01.2016 10:58:06
Recommended Cutting Conditioans
¢ Recommended Cutting Conditions - Boring (Positive Insert: Cutting Dia. over 10mm) [ap indicates radius]
ISO Workpiece Cutting Recommended Recommended Corner- Lower Limit - Recommendation - Upper Limit
Hardness Applications
Classification Material Range Chipbreaker Insert Grade R(rε) Vc (m/min) ap (mm) f (mm/rev)
Precision Finishing
Continuous
F, U
TN620 0.1 250 - 300 - 350 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
Interruption PR1425 0.2 120 - 170 - 220 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
Finishing
Continuous
XP
PV7010 0.4 200 - 250 - 300 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Low-carbon Steel HB
Interruption CA525 0.4 150 - 200 - 250 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
≤
Low-carbon Alloy 300 Finishing-Medium
Continuous
XQ
PV7010 0.4 150 - 200 - 250 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.25
Interruption CA525 0.4 100 - 150 - 200 0.5 - 1.0 - 1.5 0.1 - 0.15 - 0.2
Medium
Continuous
Standard
PV720 0.8 100 - 150 - 200 1.0 - 1.5 - 2.5 0.1 - 0.15 - 0.3
Interruption CA525 0.8 80 - 120 - 150 1.0 - 1.5 - 2.0 0.1 - 0.15 - 0.2
Precision Finishing
Continuous
F, U
TN620 0.2 150 - 200 - 250 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
Interruption PR1425 0.4 120 - 140 - 170 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
Continuous PV7010 0.4 150 - 200 - 250 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
*P Medium-carbon Steel
Medium-carbon Alloy
HB
≤
300
Finishing
Finishing-Medium
Interruption
Continuous
PP
HQ
CA525
PV7010
0.4
0.4
120 - 180 - 200
120 - 180 - 220
0.2 - 0.5 - 1.0
0.5 - 1.0 - 2.0
0.05 - 0.1 - 0.2
0.1 - 0.15 - 0.25
CA525 0.4 100 - 150 - 200 0.5 - 1.0 - 1.5 0.1 - 0.15 - 0.2
F Interruption
Continuous PV720 0.8 100 - 150 - 200 1.0 - 1.5 - 2.5 0.1 - 0.15 - 0.3
Medium Standard
Interruption CA525 0.8 80 - 120 - 150 1.0 - 1.5 - 2.0 0.1 - 0.15 - 0.2
Precision Finishing
Continuous
F, U
TN620 0.2 120 - 150 - 180 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
Interruption PR1425 0.4 110 - 130 - 160 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
Finishing
Continuous
PP
PV7010 0.4 120 - 150 - 180 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
HB
Interruption CA525 0.4 100 - 120 - 150 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Boring
High-carbon Alloy ≤
280 Finishing-Medium
Continuous
HQ
PV7010 0.4 120 - 150 - 180 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.25
Interruption CA525 0.4 100 - 120 - 150 0.5 - 1.0 - 1.5 0.1 - 0.15 - 0.2
Medium
Continuous
Standard
CA515 0.8 100 - 120 - 150 1.0 - 1.5 - 2.5 0.1 - 0.15 - 0.3
Interruption CA525 0.8 80 - 100 - 120 1.0 - 1.5 - 2.0 0.1 - 0.15 - 0.2
Finishing
Continuous
MQ CA6525
0.4 120 - 150 - 180 0.2 - 0.5 - 0.8 0.05 - 0.08 - 0.1
HB
Interruption 0.8 100 - 120 - 150 0.2 - 0.5 - 0.8 0.05 - 0.08 - 0.1
Stainless Steel ≤
220 Medium
Continuous
Standard CA6525
0.4 120 - 150 - 180 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.2
M HB Finishing
Interruption
Continuous
MQ CA6525
0.8
0.4
100 - 120 - 150
80 - 100 - 120
0.5 - 1.0 - 1.5
0.2 - 0.7 - 1.0
0.05 - 0.1 - 0.2
0.05 - 0.1 - 0.15
Interruption 0.8 60 - 80 - 100 0.2 - 0.7 - 1.0 0.05 - 0.1 - 0.15
Stainless Steel ≤
300 Medium
Continuous
Standard CA6525
0.4 80 - 100 - 120 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.2
Interruption 0.8 60 - 80 - 100 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.2
High Speed Machining
Continuous
Without Chipbreaker
KBN475 0.4 400 - 500 - 600 0.05 - 0.2 - 0.5 0.05 - 0.1 - 0.15
Interruption PT600M 0.8 200 - 250 - 350 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.15
Finishing Continuous
Standard
PV7005 0.8 200 - 250 - 300 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
HB
(Gloss Oriented) Interruption TN620 0.8 120 - 180 - 230 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Gray Cast Iron ≤
250 Finishing
Continuous
Standard
CA4505 0.4 150 - 180 - 200 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Interruption CA4515 0.8 100 - 150 - 180 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Medium
Continuous Standard CA4505 0.8 100 - 150 - 200 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.2
S HB Finishing
Interruption
Continuous
F, U KW10
0.4
0.4
30 - 50 - 70
10 - 30 - 50
0.05 - 0.5
0.05 - 0.5
- 1.0
- 1.0