Gauge Repeatability and Reproducibility Worksheets

Presented by The ROI Alliance and Six Sigma Online

(CC) The ROI Alliance, LLC 2010 - Creative Commons Attribution-Share Alike

These worksheets are intended to help the student perform gauge studies.
The forms do not do everything you need to for a complete study. Cells that
are shaded grey can be changed. The other cells are calculations or
constants that are read off of tables. If you want to change anything in the
protected areas, just unprotect the sheet and change what you need.
If you find this worksheet helpful in learning about Measurement System
Analysis, please do credit ROI and Six Sigma Online so that others can
learn too.

Additions in Version 3.2:

We have added the capability for up to three appraisers in the potential study
and two in the short-term and long-term studies. You will just need to add
the other appraiser(s) data - the worksheet will find the correct constants
and perform the calculations.

In 3.21 we fixed a couple of minor formatting issues.

In 3.22 we fixed some more formatting issues, and redirected the short-
term study graphs for operator 2 to the correct areas.
Measurement System Date
Part Name Part Number
Characteristic Tolerance

Appraiser 1 Appraiser 2 App

First Second Third First Second Third

Part # Measure Measure Measure Range Part # Measure Measure Measure Range Part #
1 1 1
2 2 2
3 3 3
4 4 4
5 5 5
6 6 6
7 7 7
8 8 8
9 9 9
10 10 10
Averages Averages Averages

X-bar1 X-bar2
R-bar1 R-bar2

R-barTotal s(RPT) % EV
RX-bar 0 s(RPD) 0.000 % AV
d2 R-bar 1 s(E) % R&R
d2 Rx-bar 1
Measurement System Date 11/4/2019
Part Name Part Number
Characteristic Tolerance

Appraiser 1

800
Part # Trial 1 Trial 2 Trial 3 Trial 4 Trial 5 Trial 6 Trial 7 Trial 8 Mean Range
1
750
2
3
700
4
5

X-Bar
6 650
7
8 600
9
10 550
11
12
500
13
14
15 450
16
17 400

Part #
1
18
19 12
20
21 10

Range
22
23 8
24
25 6

# Trials Average 4

R-BarTotal Appr'sers s(RPT1) % EV 2

d2 R-Bar R X-Bar s(RPD) 0 % AV
0
d2 RPD s(E) % R&R 1 2 3
 Measurement System Date 11/4/2019
Part Name Part Number
Characteristic Tolerance

Appraiser 1
12
Trial Part 1 Part 2 Part 3 Part 4 Part 5 Part 6 Part 7 Part 8 Mean s
10
1
2 8
3
6
4
5 4
6
2
7
8 0
1 2 3 4
9
10
11 12
12
10
13
14 8
15
6
16
17 4
18
2
19
20 0
21 1 2 3 4

22
23
24 12
25
Mean
s 10

# Specimens
# Trials 8
s(RPT) % EV
sj-Bar s(RPD) ### % AV 6
c4 sj-Bar #VALUE! s(E) % R&R

0
1 2 3 4
 Measurement System Date 11/4/2019
Part Name Part Number
Characteristic Tolerance

Appraiser 2
12
Trial Part 1 Part 2 Part 3 Part 4 Part 5 Part 6 Part 7 Part 8 Mean s
10
1
2 8
3
6
4
5 4
6
2
7
8 0
1 2 3 4
9
10
11 12
12
10
13
14 8
15
6
16
17 4
18
2
19
20 0
21 1 2 3 4

22
23
24 12
25
Mean
10
s

# Specimens
8
# Trials
s(RPT) % EV
sj-Bar s(RPD) ### % AV 6

c4 sj-Bar #VALUE! s(E) % R&R

4

0
1 2 3 4
Remember to randomize for each run-through

Potential Short-Term
Sort Column Sample # Sort Column Sample #
0.7425723107 1 0.0156369126 1
0.8008437295 2 0.3137758435 2
0.1949546722 3 0.9980913392 3
0.4842601166 4 0.6082125249 4
0.0173349399 5 0.5777650589 5
0.6326113026 6 0.3344413737 6
0.4837492361 7 0.1350441941 7
0.6070025884 8 0.5437216363 8
0.7320092247 9 0.3269499148 9
0.3210884983 10 0.25537642 10
0.6753341977 11
0.2880175249 12
0.4247153868 13
0.2135851784 14
0.872939208 15
0.2355206541 16
0.6226849062 17
0.2791376921 18
0.0658319949 19
0.6547562058 20
0.5415882109 21
0.9967921446 22
0.491702467 23
0.4349022276 24
0.4720703647 25
 Long-Term
Sort Column Sample #
0.2038447503 1
0.2365748803 2
0.2980929971 3
0.1465744858 4
0.3061739019 5
0.7445582262 6
0.2455452707 7
0.5144876839 8
 A2 D3 D4 d2 d3 c4
2 1.88 None 3.267 1.128 0.853 0.7979
3 1.023 None 2.574 1.693 0.888 0.8862
4 0.729 None 2.282 2.059 0.88 0.9213
5 0.577 None 2.115 2.326 0.864 0.94
6 0.483 None 2.004 2.534 0.848 0.9515
7 0.419 0.076 1.924 2.704 0.833 0.9594
8 0.373 0.136 1.864 2.847 0.82 0.965
n

9 0.337 0.184 1.816 2.97 0.808 0.9693

10 0.308 0.223 1.777 3.078 0.797 0.9727
11 0.285 0.256 1.744 3.173 0.787 0.9754
12 0.266 0.283 1.717 3.258 0.778 0.9776
13 0.249 0.307 1.693 3.336 0.77 0.9794
14 0.235 0.328 1.672 3.407 0.763 0.981
15 0.223 0.347 1.653 3.472 0.756 0.9823
 m = Number of Values in Each Range
2 3 4 5 6 7 8 9 10 11 12
1 1.41 1.91 2.24 2.48 2.67 2.83 2.96 3.08 3.18 3.27 3.35
2 1.28 1.81 2.15 2.40 2.60 2.77 2.91 3.02 3.13 3.22 3.30
3 1.23 1.77 2.12 2.38 2.58 2.75 2.89 3.01 3.11 3.21 3.29
4 1.21 1.75 2.11 2.37 2.57 2.74 2.88 3.00 3.10 3.20 3.28
5 1.19 1.74 2.10 2.36 2.56 2.73 2.87 2.99 3.10 3.19 3.28
g = Number of Ranges

6 1.18 1.73 2.09 2.35 2.56 2.73 2.87 2.99 3.10 3.19 3.27
7 1.17 1.73 2.09 2.35 2.55 2.72 2.87 2.99 3.10 3.19 3.27
8 1.17 1.72 2.08 2.35 2.55 2.72 2.87 2.98 3.09 3.19 3.27
9 1.16 1.72 2.08 2.34 2.55 5.72 2.86 2.98 3.09 3.18 3.27
10 1.16 1.72 2.08 2.34 2.55 2.72 2.86 2.98 3.09 3.18 3.27
11 1.16 1.71 2.08 2.34 2.55 2.72 2.86 2.98 3.09 3.18 3.27
12 1.15 1.71 2.07 2.34 2.55 2.72 2.85 2.98 3.09 3.18 3.27
13 1.15 1.71 2.07 2.34 2.55 2.71 2.85 2.98 3.09 3.18 3.27
14 1.15 1.71 2.07 2.34 2.54 2.71 2.85 2.98 3.08 3.18 3.27
15 1.15 1.71 2.07 2.34 2.54 2.71 2.85 2.98 3.08 3.18 3.26
>15 1.128 1.693 2.059 2.326 2.534 2.704 2.847 2.970 3.078 3.173 3.258

(d~ values for g>15)

 13 14 15
3.42 3.49 3.55
3.38 3.45 3.51
3.37 3.43 3.50
3.36 3.43 3.49
3.35 3.42 3.49
3.35 3.42 3.49
3.35 3.42 3.48
3.35 3.42 3.48
3.35 3.42 3.48
3.34 3.42 3.48
3.34 3.41 3.48
3.34 3.41 3.48
3.34 3.41 3.48
3.34 3.41 3.48
3.34 3.41 3.48
3.336 3.407 3.472