POWDERS

www.cogne.com
Powders
Significant research and experience acquired from decades of manufacturing
knowledge is the foundation from which COGNE Acciai Speciali has grown,
becoming an undisputed leader in the stainless steel long products market.

The Powder production took its origin within an R&D program started in 1988
and gradually evolved into a real industrial process.

COGNE Powder is inert gas atomised (process that allows the production of
spherical, not oxidised, particles with homogeneous chemical composition) and
sieved to obtain a precise grain distribution suitable for all applications.

COGNE has developed an integrated team which brings together the skills of
Research, Production and Customer Services to support the high quality and the
specific requirements of these niche products, satisfying all the Customers’ needs
in terms of different chemical compositions and grain distribution.

Raw Materials Melting and Gas Sieving and

Atomisation Packaging

Particular of COGNE Powder at scanning electron microscope:

spherical particles with uniform chemical
composition and low oxygen content.
Iron base alloys

COGNE grade C Si Cr Ni Mo Mn Others Fe Commercial reference

202Z < 0.1 1,0 18,5 8,0 7,0 Bal. 1.4370

309L < 0.03 1,0 23,5 13,5 2,0 Bal. 1.4332

316L < 0.03 0,5 18,0 11,0 2,5 1,3 Bal. 1.4430 – 1.4404

630 <0,05 0,5 17,0 4,0 - Cu: 4.0; Nb: 0.4 Bal. 1.4542 - 17-4 PH

410 < 0,15 0,5 13,0 - - < 1,0 Bal. 1.4006

E415 < 0.03 0,5 13,0 4,0 0,6 < 1,0 Bal. 1.4313

420 < 0.4 0,5 13,0 < 1,0 Bal. 1.4021

WD50 1 0,2 4,0 5,0 0,2 W: 6,0; V: 2,0 Bal. HSS: AISI M2

WD54 1,2 - 4,0 - 5,0 W: 5,5; V: 3,0 Bal. HSS: AISI M3

WD91 1,0 - 3,8 - 8,5 W: 2.0; V: 2.0 Bal. HSS: 1.3348 – AISI M7

UD12 0,4 1,0 5,0 1,5 0,5 V: 0,4 Bal. H11 – 1.2343

UD14 0,4 1,0 5,0 1,5 0,5 V: 1,0 Bal. H13 – 1.2344

FE12V 2,8 1,0 7,0 - 1,5 V: 12,0 Bal.

FE23C2 2,0 1,5 26,0 10,0 5,0 Bal. SAE S 68000

Nickel base alloys

COGNE grade C Si B Cr Mo Fe Others Ni Commercial reference Hardness

IN600 < 0.1 < 0.5 16,0 - 8,0 Bal. 2.4816

IN625 < 0.1 < 0.5 21,5 9,0 < 3,5 Nb: 3.5 Bal. 2.4856

IN718 < 0.1 < 0.35 19,0 3,0 19,0 Nb: 5,0; Ti: 1,0; Al: 0,6 Bal. 2.4668

IN82 < 0.1 < 0.5 20,5 < 3,0 Mn: 3,0; Nb: 2,5 Bal. 2.4806

IN825 < 0.05 < 0.5 21,0 0,1 30,0 Ti: 1.0 Bal. 2.4858

C22 < 0.02 < 0.08 22,0 13,0 3,0 W: 3.0 Bal. 2.4602

C276 < 0.01 < 0.08 15,0 16,0 5,0 W: 4.0 Bal. 2.4819

NP20 < 0.2 2,5 1,5 < 1.0 ~ 1.9 Bal. 18-21 HRC

NP25 < 0.5 2,5 1,7 < 1.0 ~ 2.0 Bal. 22-26 HRC

NI25 < 0.05 2,5 1,5 < 0,5 Bal. 22-26 HRC

NI35 0,3 3,5 1,3 6,0 2,0 Bal. 30-36 HRC

NI40 0,25 3,5 1,6 7,5 2,5 Bal. 38-42 HRC

NI50 0,45 3,8 2,3 11,0 2,5 Bal. 48-54 HRC

NI60 1,0 4,0 3,2 15,0 4,0 Bal. 56-62 HRC

NI60/1 0,6 4,0 3,5 15,0 3,0 3,0 Cu: 2,5 Bal. 56-62 HRC

N102 4,5 3,0 7,0 3,0 Bal. B-Ni2

< 106 µm BRAZING
NI105 10,0 19,0 Bal. B-Ni5

Cobalt base alloys

COGNE grade C Si Cr Mo Ni W Fe Others Co Hardness Commercial reference

CO01 2,5 1,2 30,0 < 1,0 < 2,0 12,5 < 2,0 < 1,0 Bal. 50-55 HRC 1

CO06 1,1 1,2 28,0 < 1,0 < 2,0 4,5 < 3,0 < 1,0 Bal. 40-45 HRC 6

CO12 1,5 1,2 29,0 < 1,0 < 2,0 8 < 3,0 < 1,0 Bal. 45-50 HRC 12

CO21 0,2 1,0 27,0 5,5 2,5 - < 3,0 < 1,0 Bal. 28-40 HRC 21

CO25 0,1 2,0 20,0 < 1,0 10,0 15,0 < 3,0 Mn < 1,5 Bal. 20-35 HRC 25

CO1F 1,7 1,2 26,0 < 1,0 22,5 12,5 < 3.0 < 1,0 Bal. 38-45 HRC F

T400 < 0,1 1,0 8,5 28,5 < 1,5 < 1,0 Bal. 50-57 HRC T 400

Copper base alloys

and grain sizes

COGNE grade C Si Al Ni Fe Cu

CU85 < 0.01 < 0.1 10,0 5,0 1,0 Bal.

CU90 < 0.01 < 0.1 10,0 1,0 Bal. are available upon request
 Welding powder

Powder welding is traditionally applied using oxi-acetylene torch

(simple to use and low cost).

allows the use at low temperatures (- 1000°C), obtaining a coating compact,

well diluted and strongly bonded to the base material.

The addition of Cr and Mo increases corrosion and hot oxidation resistance.

The microstructure of the coating consists of a ductile Nickel matrix and hard
particles, constituted by several elements.
The alloying elements and their proportional quantity give a wide range

Laser Cladding
PTA Physical characteristics
Flame and Plasma Spraying Apparent density Flow rate
Grain size (µm) Internal (g/cm3) (s/50 g)
HVOF ASTM B214 * range
ASTM B212 ASTM B213
Additive
Manufacturing 20 - 90 02 4.8** 13.5**
Oxi-acetylene Torch 38 -106 03 4.3** 14.8**

Micron 0 20 38 45 53 63 75 90 106 125 150 180 220 * We guarantee 3% over and under grain size range
Mesh 625 400 325 273 230 200 170 140 120 100 80 70 ** Values are influenced by alloy chemical composition

PTA

Laser Cladding

Amongst the various cladding processes, Plasma Transferred Arc (PTA)

and Laser Cladding have unique and somewhat similar capabilities.
They are both completely automated processes suitable, such as
petrochemical, power generation, automotive sectors, plastic
and glass industry.
The coating obtained has low dilution with the base material,

Laser Cladding
PTA
Flame and Plasma Spraying

HVOF
Additive
Manufacturing
Physical characteristics
Oxi-acetylene torch
Apparent density Flow rate
Grain size (µm) Internal (s/50 g)
Micron 0 20 38 45 53 63 75 90 106 125 150 180 220 (g/cm3)
Mesh 625 400 325 273 230 200 170 140 120 100 80 70 ASTM B214 * range
ASTM B212 ASTM B213
45 - 125 05 4.4 - 4.5** 14.4 - 15.0**
50 - 150 06 4.3 - 4.8** 14.0 - 14.6**
63 - 180 07 4.2 - 4.5** 14.8 - 15.5**

* We guarantee 3% over and under grain size range

** Values could be influenced by alloy chemical composition
 Thermal Spray

In thermal spray process powder is molten and accelerated toward the device
to be metallised. The coating obtained has high mechanical anchorage
and good density up to 99.5%, according to the metal spraying method applied.
al spraying processes.
Combustion Spray, exploits combustion energy; the main deposition techniques are:
Flame-Powder, Detonation Gun and HVOF, where high spraying speed is achieved
(1000 m/s) obtaining well anchored coating with good density.
Plasma Spray, exploits plasmogen gas (Ar, N2, H2) generated by
an electric arc inside the torch. Temperatures reached are high, ~ 15000 °C.

Laser Cladding Physical characteristics

PTA
Flame and Plasma Spraying
Apparent density Flow rate
Grain size (µm) Internal (s/50 g)
(g/cm3)
ASTM B214 * range
HVOF ASTM B212 ASTM B213
Additive
Manufacturing
* 45 - 125 05 14.4 - 15.0** 4.4 - 4.5**

Oxi-acetylene Torch 38 - 106 04 14.4 - 15.5** 4.3 - 4.5**

20 - 53 01 N.A N.A
Micron 0 20 38 45 53 63 75 90 106 125 150 180 220
Mesh 625 400 325 273 230 200 170 140 120 100 80 70
* We guarantee 3% over and under grain size range

* NEW PRODUCTION ** Values are influenced by alloy chemical composition

...ADDITIVE MANUFACTURING
< 220 µm for Hot Isostatic Pressing (HIP)

ATO
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iss ione:
1992

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CERTIFICATE
Special rated by:

i Spa
CISQ/IGQ
as an IQNet Partner hereby states that the organization:
Via Pa
Cogne Acciai Speciali Spa ravera
, 16
100 Ao11
è sta AO
is in com conforme alla
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with the ma e ai req
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11100 Aosta AO 16 uireme
949:20 nts :

for the following scope:

per le seg
for the uen
09
followingti attività:
Production of steel products: ingots and blooms, bars, rod and wire, forged to drawing - Fabbric activities:
azione
Atomized metallic powders - Foundry sticks - Titanium alloy bars di bar re in acc IAF: 17
iaio lam
inat
destina e, pelate e rett
has implemented and maintains a Quality Management System Manufa
te al sett
ore aut ificate e polver
cturing omotiv i metalli
which fulfils the requirements of the following standard: of hot rolle e che ato
d, peeled mizzat
ISO 9001:2008 and gro e,
automotivund steel bar
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Essendo
stato valuta tions mized
Having been to in accordo metallic
Issued on: 2017-11-27 assessed alle "Reg
in accor ole per lo
powder
s, for
danc schem
First issued on: 1992-10-30 e with "ISO/ a di certifi
Esclusioni TS 16949:200
cazione
ISO/TS
for the validity date, please refer to the original certificate* issued by CISQ/IGQ ammesse/ 2 certifi 16949:200
permitted cation scheme 2 - Quar
exclusions rules - Fourt ta edizione
01-10
emissione :8.3 h edition
2013-10-0 -2013"
Registration Number: last issu cor 1"
ed on:rente:
IT - 0062 IGQ 9223 data di 2017-11
-27
valid untscadenza:
il: 2018-09
-14
Viale Sar IGQ
ca 223
201
www.igq 26 Milano
.it

Piazza CIS
Alex Stoichitoiu Ing. Claudio Provetti Don E. Map Q AUTOMOTI
elli 75 VE
www.cisq20099 Sesto
President of IQNET President of CISQ automot
ive.it
San Giov
anni MI
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