Self Compacting Concrete
Self Compacting Concrete
Self Compacting Concrete
URL http://hdl.handle.net/10173/785
Kochi, JAPAN
http://kutarr.lib.kochi-tech.ac.jp/dspace/
Journal of Advanced Concrete Technology Vol. 1, No. 1, 5-15, April 2003 / Copyright © 2003 Japan Concrete Institute 5
Invited Paper
Self-Compacting Concrete
Hajime Okamura1 and Masahiro Ouchi2
Received 14 November 2002, accepted 30 March 2003
Abstract
Self-compacting concrete was first developed in 1988 to achieve durable concrete structures. Since then,
various investigations have been carried out and this type of concrete has been used in practical structures in
Japan, mainly by large construction companies. Investigations for establishing a rational mix-design method
and self-compactability testing methods have been carried out from the viewpoint of making self-
compacting concrete a standard concrete.
1. Development of Self-Compacting Concrete al. (Gagne et al. 1989). Since then, the term high per-
formance concrete has been used around the world to
For several years beginning in 1983, the problem of the refer to high durability concrete. Therefore, the authors
durability of concrete structures was a major topic of have changed the term for the proposed concrete to
interest in Japan. The creation of durable concrete “Self-Compacting High Performance Concrete.”
structures requires adequate compaction by skilled
workers. However, the gradual reduction in the number 2. Self-compactability of fresh concrete
of skilled workers in Japan's construction industry has
led to a similar reduction in the quality of construction 2.1 Mechanism for achieving self-compactability
work. One solution for the achievement of durable con- The method for achieving self-compactability involves
crete structures independent of the quality of construc- not only high deformability of paste or mortar, but also
tion work is the employment of self-compacting con- resistance to segregation between coarse aggregate and
crete, which can be compacted into every corner of a mortar when the concrete flows through the confined
formwork, purely by means of its own weight and with- zone of reinforcing bars. Okamura and Ozawa have
out the need for vibrating compaction (Fig. 1). The employed the following methods to achieve self-
necessity of this type of concrete was proposed by
Okamura in 1986. Studies to develop self-compacting
concrete, including a fundamental study on the work-
ability of concrete, have been carried out by Ozawa and
Maekawa at the University of Tokyo (Ozawa 1989,
Okamura 1993 & Maekawa 1999).
The prototype of self-compacting concrete was first
completed in 1988 using materials already on the mar-
ket (Fig. 2). The prototype performed satisfactorily
with regard to drying and hardening shrinkage, heat of
hydration, denseness after hardening, and other proper- Fig. 1 Necessity for Self-Compacting Concrete.
ties. This concrete was named “High Performance Con-
crete” and was defined as follows at the three stages of
concrete:
Fig. 3 Methods for achieving self-compactability. Fig. 5 Comparison of mix-proportioning of SCC with
other types of conventional concrete.
compactability (Fig. 3) (1995): ratios of the coarse aggregate volume to its solid volume
(G/Glim) of each type of concrete are shown in Fig. 6.
(1) Limited aggregate content The degree of packing of coarse aggregate in SCC is
(2) Low water-powder ratio approximately 50% to reduce the interaction between
(3) Use of superplasticizer coarse aggregate particles when the concrete deforms.
In addition, the ratios of fine aggregate volume to solid
The frequency of collision and contact between aggre- volume (S/Slim) in the mortar are shown in the same
gate particles can increase as the relative distance figure. The degree of packing of fine aggregate in SCC
between the particles decreases and then internal stress mortar is approximately 60% so that shear deformability
can increase when concrete is deformed, particularly when the concrete deforms may be limited. On the
near obstacles. Research has found that the energy other hand, the viscosity of the paste in SCC is the high-
required for flowing is consumed by the increased inter- est among the various types of concrete due to its lowest
nal stress, resulting in blockage of aggregate particles. water-powder ratio (Fig. 7). This characteristic is
Limiting the coarse aggregate content, whose energy effective in inhibiting segregation.
consumption is particularly intense, to a level lower than
normal is effective in avoiding this kind of blockage.
Highly viscous paste is also required to avoid the
blockage of coarse aggregate when concrete flows
through obstacles (Fig. 4). When concrete is deformed,
paste with a high viscosity also prevents localized
increases in internal stress due to the approach of coarse
aggregate particles. High deformability can be achieved
only by the employment of a superplasticizer, keeping
the water-powder ratio to a very low value.
The mix proportioning of self-compacting concrete is
shown and compared with those of normal concrete and
RCD (Roller Compacted concrete for Dams) concrete
(Fig. 5). The aggregate content is smaller than conven-
tional concrete that requires vibrating compaction. The Fig. 6 Degree of aggregate’s compaction-Coarse
aggregate in concrete and fine aggregate in mortar.
obstacle
200
280 height
Fig. 8 U-flow test.
Fig. 9 Box test. Fig. 11 V-funnel.
There are three purposes for self-compactability tests Flow and funnel tests for mortar or paste have been
relating to practical purposes. proposed to characterize materials used in self-
compacting concrete, e.g. powder material, sand, and
Test (1): To check whether or not the concrete is super-plasticizer. Testing methods for the mortar prop-
self-compactable for the structure erties were also proposed and the indices for
Test (2): To adjust the mix proportion when self- deformability and viscosity were also defined as G m and
compactability is not sufficient Rm (Figs. 12 and 13).
Test (3): To characterize materials
G m = ( d1 d2 - d02 )/d02,
As Test (1), the so-called U-flow test or Box test is
d1, d2: measured flow diameter;
recommended (Figs. 8, 9 and 10). The U-flow test was
developed by the Taisei Group (Hayakawa 1993). In d0: flow cone diameter
this test, the degree of compactability can be indicated Rm = 10/t,
by the height that the concrete reaches after flowing t (sec): measured time (sec) for mortar to flow
through an obstacle. Concrete with a filling height of through the funnel
over 300 mm can be judged as self-compacting. The
Box-test is more suitable for detecting concrete with A larger G m indicates higher deformability and a
higher possibility of segregation between coarse aggre- smaller Rm indicates higher viscosity. Characterizing
gate and mortar. methods for materials were proposed using the G m and
If the concrete is judged to be having insufficient self- Rm indices.
compactability through test (1), the cause has to be
detected quantitatively so that the mix proportion can be
adjusted. Slump-flow and funnel tests (Fig. 11) have
been proposed for testing deformability and viscosity,
respectively, and the indices were also defined as G c and
Rc.
2.2 Factors of self-compactability in terms of Sufficient deformability of the mortar phase in concrete
testing results is required so that concrete can be compacted into struc-
The factors making up self-compactability were tures by its self-weight without need for vibrating com-
described in terms of the test results for fresh concrete paction. In addition, moderate viscosity as well as
and mortar below. deformability of the mortar phase is required so that the
relative displacement between coarse aggregate parti-
(1) Influence of coarse aggregate depending on cles in front of obstacles when concrete is to flow
spacing size around such obstacles can be reduced and then segrega-
It is not always possible to predict the degree of com- tion between coarse aggregate and mortar can be inhib-
paction into a structure by using the test result on the ited. The necessity for viscosity was confirmed by
degree of compaction of the concrete into another struc- Hashimoto’s visualization test.
ture, since the maximum size of coarse aggregate is The indices for mortar deformability G m and viscosity
close to the minimum spacing between the reinforcing Rm were proposed by using mortar flow and funnel test
bars of the structure. For example, the relationship results. The relationship between mortar deformability
between coarse aggregate content in concrete and the and viscosity and the self-compactability of fresh con-
filling height of the Box-type test, which the standard crete is shown assuming a fixed coarse aggregate con-
index for self-compactability of fresh concrete, is shown tent (Fig. 15). The existence of an optimum combina-
in Figs. 14 and 15. The relationship between the filling tion of deformability and viscosity of mortar for
height through obstacle R1 and that through R2 varied achieving self-compactability of fresh concrete was
depending on the coarse aggregate content. That test demonstrated.
result shows that the influence of coarse aggregate on
the flowability of fresh concrete largely depends on the (3) Role of mortar as solid particles
size of the spacing of the obstacle. It can be said that In addition to its role as a liquid mentioned above, mor-
the self-compactability of fresh concrete has to be dis- tar also plays a role as solid particles. This property is
cussed in terms of solid particles as well as in terms of so-called “pressure transferability”, which can be appar-
liquid. ent when the coarse aggregate particles approach each
other and mortar in between coarse aggregate particles
(2) Role of mortar as fluid in flowability of fresh is subjected to normal stress (Fig. 16). The degree of
concrete the decrease in the shear deformability of the mortar
largely depends on the physical characteristics of the
400
solid particles in the mortar (Fig. 17) (Nagamoto 1997).
Filling height of Box-test (mm)
200
t :mortar’s shear s : normal stress
Obstacle R2 (3 hours) resistance
100 t steel plate
Obstacle R1 (5 hours)
s mortar
0
steel plate
250 300 350
Unit coarse aggregate content (litter/m3)
Fig. 14 Influence of coarse aggregate content on self- Fig. 16 Normal stress generated in mortar due to
compactability. approaching coarse aggregate particles.
Fig. 18 Relationship between mortar’s and concrete’s Fig. 21 Unique relationship between Rcs/Rm and
flowability (V65 funnel). degree of self-compactability.
differences in the fine aggregate content in mortar are Rcs/Rm are shown in Fig. 20. The difference in the
shown in Fig. 18. It was found that the relationship characteristics of the solid particles in mortar can be
between the flowability of mortar and concrete cannot reflected by the value of Rcs/Rm. The relationship
always be unique due to differences in the characteris- between Rcs/Rm and the filling height of the Box-type
tics of the solid particles in the mortar, even if the char- test, which is the index for self-compactability of fresh
acteristics of the coarse aggregate and its content in con- concrete, is shown in Fig. 21. It was found that the
crete are constant. relationship was unique despite the differences in the
A simple evaluation method for the stress transferabil- fine aggregate content in mortar or the characteristics of
ity of mortar was proposed by using the ratio of the fun- sand or powder particles.
nel speed of concrete with glass beads as the standard
coarse aggregate (Rcs) to the speed of mortar (Rm) (Fig. (4) Influence of coarse aggregate -Content, shape
19) (Ouchi 2000). The higher stress transferability cor- and grading-
responds to the smaller value of Rcs/Rm. The relation- T h e i n f lu e n ce o f c o a r se a g g r eg a t e o n t h e s el f -
ships between fine aggregate content in mortar and compactability of fresh concrete, especially flowability
through obstacles, can be equal despite the shape of the
coarse aggregate particles’ shape as long as the ratio of
coarse aggregate content to its solid volume in concrete
is the same (Fig. 22) (Matsuo, et al., 1994). However,
the influence of the grading of coarse aggregate has also
to be considered if the spacing of the obstacles is very
close to the maximum size coarse aggregate. For exam-
ple, the relationships between the size of the concrete
funnel’s outlet and the flow speed through it depends on
Fig. 31 Anchorage 4A of Akashi-Kaikyo bridge. Fig. 33 Volume of SCC for concrete products in Japan.
14 H. Okamura and M. Ouchi / Journal of Advanced Concrete Technology Vol. 1, No. 1, 5-15, 2003
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