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Turbo Generator
Overview - B.H.E.L
BHEL is the largest engineering
&manufacturing enterprise in India.
Established 40 years ago.
Earns profits continuously since 1971-72,&
paying dividends since 1976-77
Vision, Mission & Values
Vision
HEEP(Heavy Electrical Equipment [Plant)
Heep(Heavy Electrical Equipment Plant)
Block 1 : Electrical Machine Shop
Block 2 : Heavy Fabrication Shop
Block 3 : Turbine Manufacturing
Block 4 : CIM( Coils & Insulation Manufacturing )
Block 5 : Condenser fabrication &Forgr
Block 6 : FabricationShop,DieShop, Stamping
Shop
Block 7 :CarpantryShop
Block 8 : Heat Exchanger shop
Block 1
Machine section
Assembly section Hydro generator
Stator winding
Machine section
Iron assembly
Heavy rotor assembly section
Stator winding section Turbo generator
Armature/Rotor section
General assembly section
Test stands
TURBO210
GENRATOR
MW
Sailentfeature of TurboGenrator
Rated output : 588 MVA,500 MW
Terminal voltage : 21 KV
Rated stator current : 16 KA
Rated frequency : 50 Hz
Rated power factor : 0.85 Lag
Efficiency : 98.55%
TurboGenrator
Turbo generator consists of following parts:
o STATOR
o ROTOR
o BEARINGS
o SHAFT BEARINGS
Other additional auxiliaries:
o Excitation system
Stator
Stator frame
Stator core
Stator winding
End shields
Terminal bushing
Phase connector
Hydrozencooler
Statorframe
Stator body is a totally enclosed gas tight fabricated
structure made up of high quality mild steel
At top of the stator frame U-shape pipe is situated
which are used to flow of water for cooling .
Stator Core
The laminated core made by cold rolled high quality
silicon steel
It is stacked with lamination segments & Segments
are assembled in an interleaved manner from layer
to layer for uniform permeability.
Stator Winding
The stator has a three phase, double layer, short
pitched and bar type of windings having two parallel
paths
Each bar consist of hollow conductor with cooling
water passing through the latter.
Bhelused to epoxy mica thermosetting insulation for
stator bars.
VaccumPressureImpregration
In 1956 Dr. MEYER has brought this system.
In this process preheating,impregration,postcuring&
electrical testing are done.
It remove the penetrating air pockets in the winding.
Rotor
Rotor shaft
Rotor winding
Rotor wedges
Rotor retaining rings
Field connections
Fans
Rotor shaft
Rotor shaft is a single piece solid forging
manufactured from a vacuum casting.
Thelongnitudnalslots are distributed over
thecircumfrence
Rotor winding
The rotor winding distributed symmetrical in the rotor
pole
The winding itself is made up of many turns of
copper .
All of the turns associated with a single slot are
called a coil.
RetaningRing
RetaningRing
The overhang portion of the field winding is held by non-magnetic steel forging of retaining against centrifugal
forces.
They are shrink fitted to the ends of the rotor body at one end.
The other side of retaining ring does not make contact with the shaft .
To reduce stray losses, the retaining rings are made of non-magnetic, austenitic steel and cold worked,
resulting in high mechanical strength.
Fans
The generator cooling gas is circulated by two single
stage axial flow propeller type fans.
The fans are shrink fitted on either side of rotor body.
Fan hubs are made of alloy steel.
Fan blades which are precision castings with special
alloy are machined in the tall portion.
Thank you!
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