Technical Information Omnigrad S TR62, TC62: Modular Thermometer, Explosion-Protected, For Screwing Into A Thermowell
Technical Information Omnigrad S TR62, TC62: Modular Thermometer, Explosion-Protected, For Screwing Into A Thermowell
Technical Information Omnigrad S TR62, TC62: Modular Thermometer, Explosion-Protected, For Screwing Into A Thermowell
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Technical Information
Omnigrad S TR62, TC62
Modular thermometer, explosion-protected, for
screwing into a thermowell
Application
• Heavy duty applications
• Oil & Gas processing industry
• Measuring range:
– Resistance insert (RTD):–200 to 600 °C (–328 to 1 115 °F)
– Thermocouple (TC):–40 to 1 100 °C (–40 to 2 012 °F)
• Degree of protection up to IP68
Head transmitter
All Endress+Hauser transmitters are available with enhanced accuracy and reliability
compared to directly wired sensors. Easy customizing by choosing one of the
following outputs and communication protocols:
• Analog output 4 to 20 mA
• HART®
• PROFIBUS® PA
• FOUNDATION Fieldbus™
Your benefits
• High degree of flexibility thanks to modular design with standard terminal heads
as per DIN EN 50446 and customer-specific immersion lengths
• High degree of insert compatibility and design as per DIN 43772
• Extension neck, nipple union version, to protect the head transmitter from
overheating
• Types of protection for use in hazardous locations
– Intrinsic Safety (Ex ia)
– Flameproof (Ex d)
– Non-sparking (Ex nA)
Omnigrad S TR62, TC62
Thermocouples (TC)
Thermocouples are comparatively simple, robust temperature sensors which use the Seebeck effect
for temperature measurement: if two electrical conductors made of different materials are connected
at a point, a weak electrical voltage can be measured between the two open conductor ends if the
conductors are subjected to a thermal gradient. This voltage is called thermoelectric voltage or
electromotive force (emf.). Its magnitude depends on the type of conducting materials and the
temperature difference between the "measuring point" (the junction of the two conductors) and the
"cold junction" (the open conductor ends). Accordingly, thermocouples primarily only measure
differences in temperature. The absolute temperature at the measuring point can be determined
from these if the associated temperature at the cold junction is known or is measured separately and
compensated for. The material combinations and associated thermoelectric voltage/temperature
characteristics of the most common types of thermocouple are standardized in the IEC 60584 and
ASTM E230/ANSI MC96.1 standards.
2 Endress+Hauser
Omnigrad S TR62, TC62
Measuring system
24V DC / 30 mA
B
A
°C
( C
20-250V DC/AC 4...20 mA
50/60 Hz
L
A0016336
1 Application example
A Active barrier RN221N - The RN221N (24 V DC, 30 mA) active barrier has a galvanically isolated output for
supplying voltage to loop-powered transmitters. The universal power supply works with an input supply
voltage of 20 to 250 V DC/AC, 50/60 Hz, which means that it can be used in all international power grids.
More information on this can be found in the Technical Information (see "Documentation").
B RIA16 field display unit - The display unit records the analog measuring signal from the head transmitter and
shows this on the display. The LC display shows the current measured value in digital form and as a bar graph
indicating a limit value violation. The display unit is looped into the 4 to 20 mA circuit and gets the required
energy from there. More information on this can be found in the Technical Information (see "Documentation").
C Mounted thermometer with head transmitter installed.
Endress+Hauser 3
Omnigrad S TR62, TC62
Design
1 2 3
N
N
N
IL
ML
A
ML
Type Type
NU N
ML
Type
NUN
A0016439-EN
2 Thermometer design
1 Insert with mounted ceramic connection socket (example)
2 Insert with mounted head transmitter (example)
3 Terminal head
4 Thermowell connection
5 Existing onsite thermowell located in the process
IL Total length of insert
ML Insertion length
N Extension neck length
A Thermowell length
Thermometers from the Omnigrad S TR62 and TC62 series have a modular design. The terminal
head is used as a connection module for the mechanical and electrical connection of the insert. The
position of the actual thermometer sensor in the insert ensures that it is mechanically protected. If
the insert is installed in a thermowell, it can be replaced or calibrated without interrupting the
process. The insert has flying leads, a ceramic connection socket or mounted temperature
transmitter. The thermometers are designed for installation in an existing onsite thermowell.
Different threaded connections are available on the bottom of the extension neck for installation in
the thermowell.
4 Endress+Hauser
Omnigrad S TR62, TC62
Performance characteristics
Operating conditions Ambient temperature range
Depends on the terminal head used and the cable gland or fieldbus
Without mounted head transmitter
connector, see 'Terminal heads' section → 9
Process pressure
The maximum process pressure depends on the thermowell into which the thermometer is screwed.
For an overview of the Endress+Hauser thermowells which may be used, see → 17.
The vibration resistance at the measuring point depends on the sensor type and design, see the
following table:
Sensor type Vibration resistance for the sensor tip 1)
Thermocouple TC:
4G / 2 to 150 Hz as per IEC 60068-2-6
Accuracy Permissible deviation limits of thermoelectric voltages from the standard characteristic for
thermocouples as per IEC 60584 or ASTM E230/ANSI MC96.1:
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Omnigrad S TR62, TC62
A
- 1.0
- 1.5 B
- 2.0
- 2.5
A0008588-EN
In order to obtain the maximum tolerances in °F, the results in °C must be multiplied by a factor
of 1.8.
Response time Calculated at an ambient temperature of approx. 23 °C by immersing in running water (0.4 m/s flow
rate, 10 K excess temperature):
Insert
6 Endress+Hauser
Omnigrad S TR62, TC62
Insert
Self heating RTD elements are passive resistances that are measured using an external current. This
measurement current causes a self-heating effect in the RTD element itself which in turn creates an
additional measurement error. In addition to the measurement current, the size of the measurement
error is also affected by the temperature conductivity and flow velocity of the process. This self-
heating error is negligible when an Endress+Hauser iTEMP temperature transmitter (very small
measurement current) is connected.
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Omnigrad S TR62, TC62
The maximum operation temperatures are reduced considerably in some cases where abnormal
conditions such as high mechanical load occur or in aggressive media.
Alloy600/ NiCr15Fe 1 100 °C (2 012 °F) • A nickel/chromium alloy with very good
2.4816 resistance to aggressive, oxidizing and reducing
atmospheres, even at high temperatures
• Resistance to corrosion caused by chlorine gases
and chlorinated media as well as many oxidizing
mineral and organic acids, sea water etc.
• Corrosion from ultrapure water
• Not to be used in sulfur-containing atmospheres
Components
Family of temperature Thermometers fitted with iTEMP transmitters are an installation-ready complete solution to
transmitters improve temperature measurement by significantly increasing accuracy and reliability, when
compared to direct wired sensors, as well as reducing both wiring and maintenance costs.
PC programmable head transmitters
They offer a high degree of flexibility, thereby supporting universal application with low inventory
storage. The iTEMP transmitters can be configured quickly and easily at a PC. Endress+Hauser offers
free configuration software which can be downloaded from the Endress+Hauser Website. More
information can be found in the Technical Information. → 17
HART® programmable head transmitters
The transmitter is a 2-wire device with one or two measuring inputs and one analog output. The
device not only transfers converted signals from resistance thermometers and thermocouples, it also
transfers resistance and voltage signals using HART® communication. It can be installed as an
intrinsically safe apparatus in Zone 1 hazardous areas and is used for instrumentation in the
terminal head (flat face) as per DIN EN 50446. Swift and easy operation, visualization and
8 Endress+Hauser
Omnigrad S TR62, TC62
maintenance by PC using operating software, Simatic PDM or AMS. For more information, see the
Technical Information. → 17
Advantages of the iTEMP transmitters:
• Dual or single sensor input (optionally for certain transmitters)
• Unsurpassed reliability, accuracy and long-term stability in critical processes
• Mathematical functions
• Monitoring of the thermometer drift, sensor backup functionality, sensor diagnostic functions
• Sensor-transmitter matching for dual sensor input transmitter, based on Callendar/Van Dusen
coefficients
Terminal heads All terminal heads have an internal shape and size in accordance with DIN EN 50446, flat face and a
thermometer connection of M24x1.5, G½" or ½" NPT thread. All dimensions in mm (in). The cable
glands in the diagrams correspond to M20x1.5 connections. Specifications without head transmitter
installed. For ambient temperatures with head transmitter installed, see "Operating conditions"
section. → 5
TA30H Specification
Endress+Hauser 9
Omnigrad S TR62, TC62
138 (5.43) • Head with captive screw cap and safety chain
• Protection class: IP66/68 (NEMA Type 4x encl.)
• Max. temperature: 100 °C (212 °F) for rubber seal without
cable gland
• Material: aluminum alloy, stainless steel; rubber seal under
115 (4.53) the cover
• Double threaded cable entry:
½" NPT, ¾" NPT, M20 oder G½"
64 (2.52)
• Head color: blue
28 (1.1) • Cap color: gray
• Weight: approx. 600 g (21.2 oz)
93 (3.66)
A0010194
1 2 3
!42 (1.65)
90 " 1x Pt100
!44 (1.73) !42 (1.65)
!33 (1.3) !33 (1.3)
" 2x Pt100
180 (7.1)
(3.54)
41 (1.61)
M4x1 M4x1
!33
40 (1.57)
(1.3)
40 (1.57)
!8 !8
N
N
(0.31) (0.31)
TL
TL
TL
IL
TPx300 TPx100
ML
A
ML
A
NU NUN N
A0016337-EN
The insertion length (ML) must be selected on the basis of the total length and the type of
thermowell used.
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Omnigrad S TR62, TC62
Process connection The thermometer is designed for installation in an existing onsite thermowell or in a thermowell
which can be ordered separately. The installation is done using the threaded connection on the
bottom of the extension neck.
TL
ML
ML
ML
Spare parts • The RTD insert is available as spare part TPR100/TPR300 or TS111 → 17
• The TC insert is available as spare part TPC100/TPC300 → 17
• If the insert is required as a spare part, please note the following formulas:
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Omnigrad S TR62, TC62
Wiring
Wiring diagrams for RTD Type of sensor connection
Power supply
head transmitter and
analog output 4 to 20 mA,
or bus connection
2
mA
1
3-wire 4-wire
RTD RTD
6 (red) 6 (red)
5 (red) 5 (red)
4 (white)
3 (white) 3 (white)
A0016433-EN
red 7
(black)
red red 6
(black) 7
6
1
red 5 +
5
1
+
2
white 4 4
-
-2
white white 3 3
(yellow)
Display connection
A0008848-EN
red black
• Type J: black (+), white (-) • Type J: white (+), red (-)
• Type K: green (+), white (-) • Type K: yellow (+), red (-)
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Omnigrad S TR62, TC62
Head mounted transmitter TMT18x (single Head mounted transmitter TMT8x (dual input)
input)
4 1 + -2
4 4
2 - -
3 3
2
1 x TC 2 x TC
-
+
-
+ +
A0012700
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Omnigrad S TR62, TC62
Installation conditions
Orientation No restrictions.
Installation instructions
ML
A0016635
4 Thermometer installation
The thermometer is designed for installation in an existing thermowell or in a thermowell which can
be ordered separately. Different threaded connections to suit the thermowell are available on the
thermometer's extension neck → 11. The necessary insertion length (ML) of the insert depends
on the total length of the thermowell (A) and the type of thermowell used. It can be freely selected
within the range of 100 to 5 000 mm (3.94 to 197 in). Longer insertion lengths are available on
request. This also applies when ordering the insert as a spare part. More detailed information on
determining the insertion length (ML) required in each case can be found in the following table
(applies to Endress+ Hauser thermowells with standard base thicknesses (D)).
TA560 TA575
ML = A - 11 (0.43)
TA562 TA576 ML = A - 10 (0.39)
In the case of thermowells with a non-compliant standard base thickness (D), the following formula
must be used: ML = A - D + 3 (0.12) in mm (in).
Extension neck length The extension neck is the part between the process connection and the terminal head. As illustrated
in the following diagram, the extension neck length influences the temperature in the terminal
head. This temperature must remain within the limit values defined in the "Operating conditions"
section.
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Omnigrad S TR62, TC62
∆T in K
140
120
Heating
100
80
60 Process temperature
0
75 100 125 150 175 200 225 250 mm
3 4 5 6 7 8 9 10 in
Extension neck length
A0010513-EN
5 Heating of the terminal head as a function of the process temperature. Temperature in terminal head =
ambient temperature 20 °C (68 °F) + ∆T
Hazardous area approvals For further details on the available Ex versions (ATEX, CSA, FM etc.), please contact your nearest
Endress+Hauser sales organization. All relevant data for hazardous areas can be found in separate
Ex documentation.
Other standards and • IEC 60529: Degrees of protection provided by enclosures (IP code)
guidelines • IEC/EN 61010-1: Safety requirements for electrical equipment for measurement, control and
laboratory use
• IEC 60751: Industrial platinum resistance thermometers
• IEC 60584 and ASTM E230/ANSI MC96.1: Thermocouples
• DIN EN 50446: Terminal heads
Test report and calibration The "Factory calibration" is carried out according to an internal procedure in a laboratory of Endress
+Hauser accredited by the European Accreditation Organization (EA) to ISO/IEC 17025. A
calibration which is performed according to EA guidelines (SIT/Accredia) or (DKD/DAkkS) may be
requested separately. The calibration is performed on the replaceable insert of the thermometer. In
the case of thermometers without a replaceable insert, the entire thermometer - from the process
connection to the tip of the thermometer - is calibrated.
Examination certificate In compliance with WELMEC 8.8: "Guide on the General and Administrative Aspects of the Voluntary
System of Modular Evaluation of Measuring Instruments."
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Omnigrad S TR62, TC62
Ordering information
Detailed ordering information is available from the following sources:
• In the Product Configurator on the Endress+Hauser website: www.endress.com → Select your
country → Products → Select measuring technology, software or components → Select the product
(picklists: measurement method, product family etc.) → Device support (right-hand column):
Configure the selected product → The Product Configurator for the selected product opens.
• From your Endress+Hauser Sales Center: www.addresses.endress.com
Product Configurator - the tool for individual product configuration
• Up-to-the-minute configuration data
• Depending on the device: Direct input of measuring point-specific information such as
measuring range or operating language
• Automatic verification of exclusion criteria
• Automatic creation of the order code and its breakdown in PDF or Excel output format
• Ability to order directly in the Endress+Hauser Online Shop
16 Endress+Hauser
Omnigrad S TR62, TC62
Documentation
Technical Information
• Temperature head transmitter iTEMP
– TMT180, PC-programmable, single-channel, Pt100 (TI088R/09/en)
– PCP TMT181, PC-programmable, single-channel, RTD, TC, Ω, mV (TI00070R/09/en)
– HART® TMT182, single-channel, RTD, TC, Ω, mV (TI078R/09/en)
– HART® TMT82, two-channel, RTD, TC, Ω, mV (TI01010T/09/en)
– PROFIBUS® PA TMT84, two-channel, RTD, TC, Ω, mV (TI138R/09/en)
– FOUNDATION FieldbusTM TMT85, two-channel, RTD, TC, Ω, mV (TI134R/09/en)
• Inserts:
– Resistance thermometer insert Omniset TPR100 (TI268t/02/en) or TS111 (TI01014T/09)
– Thermocouple insert Omniset TPC100 (TI278t/02/en)
• Application example:
– RN221N Active barrier, for supplying loop-powered transmitters (TI073R/09/en)
– RIA16 Field display unit, loop-powered (TI00144R/09/en)
Thermowell type
Endress+Hauser 17
www.addresses.endress.com