2 Flow Measurement
2 Flow Measurement
2 Flow Measurement
MEASUREMENT TECHNOLOGY
Presentation outline
1. Introduction
2. Flow measurement methods
Turbine
Diffiretial Pressure
Vortec Turbine method
Magnetic
Temperature
Ultrasonic
Coriolit
3. Symbols in industry
4. Conclusion
5. References
1
Introduction to Turbine method Turbine method characteristics
2
Differential pressure principle (Conti.)
3
Characteristics of Differential pressure
method
Low cost
Easy to install, to maintenance and
replace
Impact to flow Vortex method
Use for liquid
Differentiall pressure measurement is a universal flow The vortex shedding flowmeter first emerged 25 to
measurement for liquids, gases and vapors. Differential 30 years ago and has steadily grown in acceptance
pressure flow meter always provide accurate results even
with large bores, high temperature and extreme pressure.
since then to be a major flow measurement technique.
Primary differential pressure devices, like SITRANS F O
Its appeal is due, in part, to the fact that it has no
orifice, are standardized mechanical flow sensors moving parts yet produces a frequency output that
according DIN EN ISO 5167 which are used for volume varies linearly with flow rate over a wide range of
and mass flow measurement. The SITRANS F O orifice Reynolds numbers.
are suitable for non-corrosive and corrosive gases,
vapors and liquids; permissible operating temperature - The vortex meter has a very simple construction,
60 to +570 °C. The created differential pressue will be provides accuracy (1% or better) comparable to
converted with the help of a differential pressure higher priced and/or more maintenance-intensive
transmitter SITRANS P delta P into a proportional flow techniques, and works equally well on liquids and
signal. For calculation of the SITRANS F O orifice to DIN gases.
EN ISO 5167 is an completed filled out questionnaire
necessary.
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Vortex method principle Vortex method
Probably the first time, ages ago, that anyone placed a Using for measuring the liquid, air and steam
blunt obstacle in a flowing fluid, he or she observed flow
the whirlpools or vortices that naturally form and shed Another method of flow measurement involves
downstream. In everyday life, examples of vortex placing a bluff body (called a shedder bar) in
shedding are numerous. the path of the fluid. As the fluid passes this
The undulation of a flag is due to vortex shedding bar, disturbances in the flow called vortices
from the pole, and the singing of telephone wires in a are created. The vortices trail behind the
strong wind is due to shedding from the wires. cylinder, alternatively from each side of the
bluff body.
Analysis by Theodore von Karman in 1911 described
the stability criterion for the array of shed vortices. This vortex trail is called the Von Kármán
Consequently, when a stable array of vortices form vortex street after von Kármán's 1912
downstream from an obstacle, it is often referred to mathematical description of the phenomenon.
as the von Karman vortex street. The frequency at which these vortices
alternate sides is essentially proportional to
the flow rate of the fluid.
[email protected] Ha Noi, March 2012 17 [email protected] Ha Noi, March 2012 19
Very early on, it was noted that, for a large class of Inside, atop, or downstream of the shedder
obstacles, as the velocity increased, the number of vortices bar is a sensor for measuring the frequency
shed in a given time (or frequency of vortex shedding) of the vortex shedding.
increased in direct proportion to the velocity. * This sensor is often a piezoelectric crystal,
which produces a small, but measurable,
voltage pulse every time a vortex is created.
Since the frequency of such a voltage pulse
is also proportional to the fluid velocity, a
volumetric flow rate is calculated using the
cross sectional area of the flow meter.
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Vortex method Vortex method
The frequency is measured and the flow This is the best instrument for measuring the air flow.
rate is calculated by the flowmeter
electronics using the equation where is the
frequency of the vortices, the
characteristic length of the bluff body, is
the velocity of the flow over the bluff
body, and is the Strouhal number, which is
essentially a constant for a given body
shape within its operating limits.
Quite accuracy (error < 0,5%).
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Electro-magnetic principle
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Electro-magnetic principle (Cont.) Electro-magnetic principle (Cont.)
8
Electro-magnetic principle Industrial Instruments
Meassuring range 0 to 10 m/s
Although the induced voltage is directly From DN 2 to DN
Nominal Sizes
proportional to the mean value of the liquid 100 (1/12" to 4")
flow, the main difficulty in the use of 0.2 % ±1 mm/s
Accuracy
0.4 % ±1 mm/s (PFA)
electromagnetic flowmeters is that the
amplitude of the induced voltage is small Operating Pressure Max. 40 bar (Max. 580 psi)
relative to extraneous voltages and noise. From -40 to 100 °C (-40
Ambient temperature
Noise sources include: to 212 °F)
From -30 to 200 °C (-22 to
– Stray voltage in the process liquid Medium temperature
390 °F)
– Capacitive coupling between signal and Ceramics
Liners
power circuits PFA
– Capacitive coupling in connection leads Platinum
Electrodes
Hastelloy
– Electromechanical emf induced in the
Stainless steel AISI 316L
electrodes and the process fluid Material
(1.4404)
– Inductive coupling of the magnets within the ATEX - 2 GD Zone 1, FM
flowmeter Approvals
Class 1 div 2
[email protected] Ha Noi, March 2012 33 [email protected] Ha Noi, March 2012 35
SITRANS F M MAG 1100 is a wafer design sensor in stainless steel with highly Benefits - SITRAN F M MAG 1100 -
resistant liners and electrodes and is designed for the general industry environment. SIEMENS
The flangeless wafer design meets all flange standards.
The SITRANS F M MAG 1100 is used in all industries where the corrosion-resistant Compact wafer design meets EN 1092, DIN
stainless steel housing and the highly resistant liner and electrodes fit even the most
and ANSI flange standards
extreme process media.
Easy Plug & Play field changeability of
In order to have a complete flowmeter please combine it with one of the following transmitter
MAG transmitters: Compact or remote mounting possible
SITRANS F M MAG 5000: Cost efficient transmitter, accuracy of + 0.4 % of flow rate Highly resistant liner and electrodes that are
SITRANS F M MAG 6000: Bus communication, batch function and accuracy of + 0.2
suitable for most extreme process media
% of flow rate
SITRANS F M MAG 6000 I: Alu enclosure, Ex approvals, bus communication, batch Designed to allow patented MAG in-situ
function and accuracy of + 0.2 % of flow rate verification using the SENSORPROM
fingerprint
Application examples: Process industry, Chemical industry, Water treatment
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Thermal flow sensors (Cont.)
Thermal method
With two heater control modes and two evaluation The sensor element, whether it is a wire or a film, should be a
modes, there are six operational modes shown in resistor that has a resistance with a high temperature
Table.. and three types of thermal mass flowmeters: coefficient a. For most sensor materials, the temperature
dependence can simply be expressed by a first-order function:
Thermal mass flowmeters that measure the effect of
the flowing fluid on a hot body (increase of heating
power with constant heater temperature, decrease of
heater temperature with constant heating power). *
Thermal mass flowmeters that measure the
displacement of temperature profile around the
heater, which is modulated by the fluid flow. **
Thermal mass flowmeters that measure the passage
time of a heat pulse over a known distance.***
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Thermal principle
Thermal flow sensors (Cont.)
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Industrial Instruments Ultrasonic Flowmeters
Ultrasonic Flowmeters
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Ultrasonic Flowmeters (Cont.) Ultrasonic Flowmeters (Cont.)
The acoustic method of discharge measurement is based on the fact that Block diagram of a transit time ultrasonic flowmeter using oversampling
the propagation velocity of an acoustic wave and the flow velocity are for higher resolution.
summed vectorially. *
If there are no transverse flow components in the conduit, these two
transmit times of acoustic pulses are given by:
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Ultrasonic Flowmeters - Install
Coriolis method
Industrial Instruments
Introduction to Coriolis method
14
Coriolis method principle
Introduction to Coriolis method
Common to Coriolis meters is a central point that serves as the axis of
Coriolis meters have become widely used in rotation. This point is also the peak amplitude of vibration. What is
industrial environments because they have the distinctive about this point is that fluid behaves differently, depending on
highest accuracy of all types of flowmeters. which side of the axis of rotation, or point of peak amplitude.
They measure mass directly, rather than As fluid flows toward this central point, the fluid takes on acceleration due
inferentially. to the vibration of the tube.
• Coriolis meters typically consist of one or two vibrating tubes with an inlet The Coriolis tube (or tubes, for multitube devices) is vibrated through the
and an outlet. While some are U-shaped, most Coriolis meters have use of electromagnetic devices. The tube has a drive assembly, and has
some type of complex geometric shape that is proprietary to the a predictable vibratory profile in the no-flow position.
manufacturer. *
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Coriolis method principle Coriolis method characteristics-Advantages
The Coriolis force induced by flow is described by an equation that is • The most significant advantage of Coriolis meters is high
equivalent to Newton’s second law for rotational motion. This equation is
accuracy under wide flow ranges and conditions. Because
as follows: Coriolis meters measure mass flow directly, they have
fewer sources of errors.
• Coriolis meters have a high turndown, which makes them
applicable over a wide flow range. This gives them a
strong advantage over orifice plate meters, which typically
have low turndown.
In Equation above, F is force, m is the mass to be applied to a known point • Coriolis meters are also insensitive to swirl effects, making
at a distance L from the axis 0-0, w is a vector representing angular motion, flow conditioning unnecessary. Flow conditioners are
and /v is a vector that represents average velocity. placed upstream from some flowmeters to reduce swirl and
turbulence for flowmeters whose accuracy or reliability is
affected by these factors.
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Coriolis method characteristics-Advantages Coriolis method characteristics -Disadvantages
Coriolis meters can measure more than one The lack of an established body of knowledge about
process variable. Besides mass flow, they Coriolis meters is a substantial disadvantage. *
can also measure density, temperature, and This has made it difficult for Coriolis meters to gain
viscosity. This makes them especially
approvals from industry associations such as the
valuable in process applications where American Petroleum Institute.
information about these variables reduces
costs. This will change with time, as more manufacturers
enter the market and users build up a larger base of
It also makes it unnecessary to have a experience.
separate instrument to measure these
additional variables.
Industrial Instruments
Coriolis method characteristics -Disadvantages
The SITRANS F C MASS 6000 Ex - Transmitter
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Industrial Instruments –Sensors
Industrial Instruments The SITRANS F C MASS 2100 DI 1.5
Benefits
Safe operation due to intrinsically safe keypad and
In order to make a complete flowmeter, the
display directly programmable in hazardous area SITRANS F C MASS 2100 flow sensor must
Exchange of transmitter directly in hazardous area be combined with one of the following MASS
without shut down of process pipe line due to ia IIC transmitters:
sensor / transmitter interface SITRANS F C MASS 6000 (only remote
Accurate measurement and fast batching due to flow installation): For general industry applications
step response with an 30 Hz update rate
Superior noise immunity due to a patented DFT SIFLOW FC070: For direct integration into
(Discrete Fourier Transformation) algorithm SIMATIC based systems
Built-in batch controller with compensation and Typical applications: Dosing with chemical
monitoring comprising 2 stage batching industry (dosing of chemicals), Food &
beverage industry (concentrates, ketchup,
pastes) and Pharmaceutical industry
(preparation, dialysis liquids).
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Industrial Instruments –Sensors
The SITRANS F C MASS 2100 DI 1.5 (Conti.)
Symbols
Benefits
Dual-drive pick-up and driver construction facilitate
ultra low-weight pipe construction giving the
markets smallest and most stable zero point
Markets biggest wall thickness, ensure optimal
lifetime, corrosion resistent and high pressure
durability
Multiplug electrical connector and SENSORPROM
enables true Plug & Play facilitating cost efficient
installation and commisioning
Enhanced safety due to standard intrinsically safe
EEx ia design
4-wire Pt1000 temperature measurement ensures
optimum accuracy on mass flow, density and %
fraction
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References
1. http://www.yokogawa.com
2. http://www.abb.com
3. http://www.wikipedia.org
4. http://www.automation.siemens.com
5. Video from:
http://www.products.endress.com/flow
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