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CFBC Boiler Training Presentation

The document provides specifications and operating instructions for a circulating fluidized bed boiler made by Hangzhou Boiler Group Co., Ltd. It details the boiler's maximum steam flow, dimensions, fuel types, circulation systems, and maintenance procedures. The cold start-up procedure involves purging, warming the unit with an under-bed burner, and gradually introducing coal until the bed reaches operating temperature. Normal operation involves monitoring bed temperature and emissions while sootblowing. Shutdown involves reducing load, stopping fuel, and continued cooling with fans until temperatures fall below limits.

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647 views86 pages

CFBC Boiler Training Presentation

The document provides specifications and operating instructions for a circulating fluidized bed boiler made by Hangzhou Boiler Group Co., Ltd. It details the boiler's maximum steam flow, dimensions, fuel types, circulation systems, and maintenance procedures. The cold start-up procedure involves purging, warming the unit with an under-bed burner, and gradually introducing coal until the bed reaches operating temperature. Normal operation involves monitoring bed temperature and emissions while sootblowing. Shutdown involves reducing load, stopping fuel, and continued cooling with fans until temperatures fall below limits.

Uploaded by

mojitoa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Circulating Fluidized Bed Boiler

Training For SKIC Project

Hangzhou Boiler Group Co., Ltd.


www.facebook.com/BoilerandMechanicalPower
Ye zhong
Design department
Email: [email protected]

www.facebook.com/BoilerandMechanicalPower
Boiler Specifications
Maximum Steam Flow 130t/h

Superheat Steam Outlet Temperature


510℃ +5-10

Superheat Steam Outlet Pressure 100bar(g)

Feedwater Temperature 170℃

Ambient Air temperature 30℃


Boiler Main Dimensions
Furnace Width 7200mm

Furnace Depth 4480mm

Elevation of Steam Drum


CL 39200mm

Elevation of Boiler Top 38040/43200m


m

Boiler Width 10000mm

Boiler Depth 17860mm


Fuel
symbol
Design fuel Check fuel Check fuel
coal2 coal1 coal3

Carbon
Car 62.21 48.73 62.74

Hydrogen
Har 4.08 3.53 4.76

Oxygen Oar 6.09 14.03 8.89

Nitrogen Nar 1.01 0.48 1.02

Sulfur Sar 0.72 0.11 1.32

Ash Aar 13.89 3.11 10.25

Moisture War 13.89 30 11


Other material

Limestone
Sand
GENERAL DESCRIPTION OF BOILER
Steam and Water Flow
Air and Gas Flow
Economizer
Steam Drum and Drum Internals
Furnace
HBG CFB Design Characteristics
zWater-cooled wind box & air distributor
HBG CFB Design Characteristics
Cyclone
Separator design

High separate efficiency Low separate efficiency


More maintenance work High reliable
Non-cooling configuration cooling configuration
Steam-cooled volute type cyclone

HBG cyclone
More high efficiency
More high reliable
Heat Recovery Area (HRA) , Low temp. superheater, Superheater

Wing Wall , High Temp. Superheater


Air Preheater
FUEL, LIMESTONE , biomass gas gun , inert
material SYSTEMS
HBG CFB Design Characteristics
Air-driven fuel feeding device
J-valve
Loopseal configuration

Non-cooling loopseal
Loopseal aeration
UNDER-BED BURNER
HBG CFB Design Characteristics
Advanced refractory system
Anchoring of refractory on site
Membrane wall anti-erosion design
Front and rear furnace wall

Newer configuration original configuration


Membrane wall anti-erosion design
Both side furnace wall
Wing wall anti-erosion design

Water wall
Wing wall

refractory
OPERATION AND
MAINTENANCE
1.GENERAL PRECAUTIONS
Furnace Pressure Limits
• normally between -130～250Pa
• The Main Fuel Trip (MFT) at ±2500Pa
with a 5 second delay
• The FD and ID fan trips at ±3750Pa
pressure with no time delay
Main Fuel Trip (MFT)
• Fuel feeders trip
• Limestone systems trip
• under-bed burners trips
• Bottom coolers trip
• All air flow controls transfer to manual mode and hold last
position
• FD fan controls transfer to manual mode and hold last
position unless the cause is a fan trip. In that case, fan
controls follow fan logic
• Output signal to combustion control limits ID fan automatic
control from going above the furnace draft limit
• “Boiler Purge Required”logic is set unless it is a“Hot
Restart”condition
Drum Water Level and
Temperature Differential
• normal drum water level is 180mm below the
centerline of the drum.
• The alarms set at 75mm below and 75mm
above normal water level
• the trips set at 120mm below and 120mm
above normal water level.

• the metal temperature differential between


top and bottom of the drum should not
exceed 40℃.
monitoring start-up conditions
Thermocouples Location Total Alarm
Qty Limitation
Steam Temp.

Steam Drum Top & 8


Bottom

SH Wing Wall Outlet Tubes 1 500℃

Low Temp SH Outlet Tubes 1 450℃

High Temp SH Outlet Tubes 1 565℃


Excess Air Requirement

• the ECO. outlet :


an oxygen measurement of
approximately 3.1% by volume on a wet
basis.
Bed Temperature

• Normal operating bed temperature is 790～


920℃
• high temperature alarm point : 955℃
• main fuel trip : 990℃.
• The low bed temperature alarm : 760℃.
• main fuel trip : 650℃, unless the under-bed
burner is in operation.
• fuel feeds trip off line : 540℃ regardless of
burner operation.
Cyclone Tube Protection

• any one of these thermocouples : 420℃,


cyclone cooling steam vent opened
• The vent closes : all of the
thermocouples show temperatures
below 410℃.
Bottom primary air flow
• The furnace bed fluidizing velocity > 1.2m/sec
2.COLD START-UP PROCEDURE
• Preparation Prior to Start-up
all equipment is ready for start-up
Fill the boiler by admitting water
initial bed be charged
Check that instrument and valves , damper
work under proper condition
COLD START-UP PROCEDURE
• Purging
Start one J-Valve blower, the induced draft (ID), secondary fan,
primary fan.
Purge air flow: at least 25% (but not greater than 40%) total air
flow
Purge time:at least 5 minutes.
Purging will be accomplished and fans will be left in operation
for subsequent start-up.
COLD START-UP PROCEDURE
• Warming The Unit
Establish combustion air flow at a minimum flow by
adjusting FD fan inlet vanes.
Check that between economizer inlet and downcomer
recirculation shut-off valves are open.
light-off the under-bed burner
Heat the bed material and raise the drum pressure.
Raise the bed temperature to 450℃
COLD START-UP PROCEDURE
• Start-up (Fuel Firing)
Start three coal feeders : batch feeding coal into furnace
increasing average bed temperature (ABT) to 760℃.
Shut off oil gun, the feeder can be left in operation.
Boiler load can then be increased by increasing
feeder capacity.
the steam flow is greater than 7%, close the economizer
to downcomer recirculating shut-off valves.
Adjust combustion air flow and fuel flow to establish bed
temperature of 900℃ maintain O2 at 3.1%
At this time begin operating the bottom ash coolers
continually as cooler instruction.
HOT RESTART
• fuel feed should be stopped
• the FD and ID blowers, The J-valve blower should remain in
operation until cooling to below 260℃.
• air and flue dampers be closed
• hot restart condition: the average bed temperature is above
650℃.
• Start one (1) J-valve blowers, ID fan and FD fan and following
cold start up procedure
• When re-establishing air flows in a hot start condition, bed
temperatures may drop rapidly. Establish overfire air
(secondary air) first and then grid air to minimize heat loss.
• if bed temperature does not rise within five minutes of the fuel
feed, ignition has not occurred. The feed must be stopped, the
unit purged and the unit started following the normal cold start-
up procedur
NORMAL OPERATION
• Bed temperature
• The SO2 emissions
• the fluidized beds for even fluidization
• the fluidized bed level
• Water Chemistry and Steam Purity
• SootBlowing
NORMAL SHUTDOWN
• Sootblowing before reducing load and taking unit out of service
• maximum temperature difference of 40℃ between top and
bottom of the drum.
• Maintain minimum unit load for approximately 30 minutes
• close all fuel silo hopper outlet shut-off valves and empty all fuel
off the feeders.
• Stop limestone feeder systems.
• Monitor boiler oxygen levels and bed temperatures. After all
fires have been extinguished, leave the FD and ID fans in
operation for at least five minutes to purge boiler.
• continue to cool down the unit using the fans, while removing
bed material via the bottom ash cooler
• the fans be taken out of service
• The J-valve blower should remain in operation until cooling to
below 260℃.
• Stop other system
HBG CFB BOILER
PICTURE

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