Legal notice

Legal notice
© All rights reserved ELAU AG, even in the case of application for property rights.
No part of this documentation or the accompanying software and firmware may be
reproduced, transferred, paraphrased, saved to a storage medium or translated to
another language or computer language without the written consent of ELAU AG.
All possible measures were taken to ensure the completeness and correctness of this
product documentation. However, as improvements are continually being made to the
hardware and software, ELAU AG cannot guarantee its completeness or correctness.

Trademark
PacDrive is a registered trademark of ELAU AG.
All other trademarks named in this documentation are the sole property of their re‐
spective manufacturer.

ELAU AG
Dillberg 12
97821 Marktheidenfeld, Germany
Tel.: +49 (0) 9391 / 606 - 0
Fax: +49 (0) 9391 / 606 - 340
E-mail: [email protected]
Internet: www.elau.de

Page 2 PacDrive ELAU AG

 Manufacturer's declaration

ELN
Manufacturer's declaration
121-00/08.03
According to the EC machine guidelines 2006/42/EC
Page 1/1

The product we delivered:

PacDrive SCL-055

is intended for installation in a machine.

Commissioning is forbidden until it is established that the machine

in which this product is to be installed complies with the provisions of the EC guideline.
The manufacturer guarantees that the product delivered was manufactured in accord‐
ance with the applied harmonized standards / specifications.

The following standards were applied:

▪ EN - 60204-1-(11/1998) Safety of machines - electrical equipment
▪ EN 50081-2 (3/1994) Electromagnetic compatibility. Generic emission standard
▪ EN 61000-6-2 (3/2000) Electromagnetic compatibility. Resistance to jamming

Manufacturer:
ELAU AG
Dillberg 12
97821 Marktheidenfeld, Germany
2008-01-10

Thomas Cord
Chief Executive Officer

ELAU AG PacDrive Page 3

 Table of Contents

Table of Contents

1 About this manual 6

1.1 Introduction ............................................................................................................... 6
1.2 Symbols, Designator and display format of safety notes ......................................... 7

2 General safety instructions 8

2.1 Principle .................................................................................................................... 8
2.2 Selection and qualification of personnel ................................................................... 8
2.3 Proper use ................................................................................................................ 9
2.4 Residual Risks ........................................................................................................ 10

3 Overview 13
3.1 PacDrive System .................................................................................................... 13

4 Indicators, control elements and diagnosis 15

4.1 Indicators and control elements ............................................................................. 15
4.2 Example of a diagnostic message .......................................................................... 17

5 Transport, storage, unpacking 18

5.1 Transport ................................................................................................................ 18
5.2 Storage ................................................................................................................... 18
5.3 Unpacking .............................................................................................................. 18
5.4 Type plate ............................................................................................................... 18

6 Installation and maintenance 20

6.1 First Installation ...................................................................................................... 20
6.1.1 The PacDrive SCL-055 with the "positive pressure" option .................................... 22
6.1.2 Nodes in the SERCOS-Ring .................................................................................. 23
6.2 Configuration and Calibration ................................................................................. 24
6.3 EMC Rules ............................................................................................................. 25
6.4 Maintenance, Repair, Cleaning .............................................................................. 26
6.5 Spare Parts ............................................................................................................ 27

Page 4 PacDrive ELAU AG

 Table of Contents

6.6 Order numbers ....................................................................................................... 28

6.7 Device replacement ................................................................................................ 30
6.8 Cable replacement ................................................................................................. 31

7 Technical data 36
7.1 General ................................................................................................................... 36
7.1.1 Definitions ............................................................................................................... 37
7.1.2 Installation and Protection class ............................................................................. 38
7.1.3 Motor shaft and bearings ........................................................................................ 39
7.1.4 Encoder .................................................................................................................. 40
7.1.5 Torque/speed characteristic curves ....................................................................... 40
7.2 Electrical Connections ............................................................................................ 42
7.3 Dimensions ............................................................................................................. 44

8 Appendix 46
8.1 Contact addresses ................................................................................................. 46
8.2 Product Training Courses ....................................................................................... 46
8.3 Changes ................................................................................................................. 47
8.4 Fault report form ..................................................................................................... 48

ELAU AG PacDrive Page 5

 1 About this manual

1 About this manual

1.1 Introduction

Read this manual before you use the motor for the first time. Take particular note of
the safety instructions. As described in section 2.4, only those persons who meet the
selection and qualification of employees are allowed to work on this unit.

A copy of this manual must always be available for personnel who are entrusted to
work on the motors.
This manual is designed to help you use the motor and its intended applications safely
and properly.
Follow the instructions in this manual. Doing so helps avoid hazards, minimize repair
costs and downtime, extend service life and increase reliability.
You must also observe the rules and regulations on accident prevention and environ‐
mental protection that apply in the country where the product is used and at the
installation location.

Page 6 PacDrive ELAU AG

 1.2 Symbols, Designator and display format of safety notes

1.2 Symbols, Designator and display format of safety notes

The safety notes in this manual are divided into various categories. The following table
shows the hazard and possible consequences indicated by the symbol (pictogram)
and the signal words.
Representation Meaning
General safety symbols: Safety instructions are presented at the relevant
points. They are marked with this symbol.

Indicates an immediate hazardous situation that can lead to death or

serious bodily injury if the safety regulations are not observed.
Indicates a potentially dangerous situation that may result in serious
bodily harm or property damage if the safety instructions are not followed.
Indicates a potentially dangerous situation that may result in minor bodily
harm or property damage if the safety instructions are not followed.

The following symbols and designators are used in this document:

Representation Meaning
Information symbol: After this symbol, you will find instructions and useful
tips on using the components.
Information serving as an orientation aid regarding the section's contents
follows this symbol.

If the descriptive text contains technical terms (such as parameters), they

Keyword
are highlighted in bold.
Program code is written in a different font.

First level bullet point

Second level bullet point.
Activity symbol: The text after this symbol contains instructions. Follow
them in sequence from top to bottom.
Result symbol: The text after this symbol contains the result of an action.

ELAU AG PacDrive Page 7

 2 General safety instructions

2 General safety instructions

This section contains general requirements for safe work. Each person who uses or
works on motors must read and follow these general safety notes.
If activities involve residual risks, a specific note is made at the appropriate points. The
note details the potential danger and describes preventative measures to avoid it.

2.1 Principle

The motors are state of the art and conform to recognized technical safety regulations.
Nevertheless the use can present a hazard to life and limb or cause material damage,
if:
▪ You do not use them as intended.
▪ Work on them is not performed by specialists or other trained personnel.
▪ You change or modify them inappropriately.
▪ You neglect to test the protective measures in use after the installation, commis‐
sioning or repair.
▪ You do not observe the safety notes and safety regulations.

The installation requires you to provide for appropriate safety devices in compliance
with the local and national standards. Commissioning without appropriate safety de‐
vices is expressly forbidden.
Operate the motors only when they are in a flawless technical condition. Observe the
regulations, act with safety and hazards in mind, and follow the instructions in this
manual. In order for the motors to run perfectly and safely, they must be transported,
stored, installed, and assembled correctly and serviced carefully.
If circumstances occur that impact safety or cause changes in the operating perform‐
ance of motors, switch it off immediately and contact the responsible service staff.
As a supplement to this description, please observe:
▪ The regulative, warning, and instruction signs as well as the warning instructions
on the motors, the connected components, and all signs in the switching cabinet.
▪ The operating instructions of the other components.
▪ The generally applicable local and national safety and accident prevention regu‐
lations.
▪ The applicable laws and ordinances.

2.2 Selection and qualification of personnel

This description is geared exclusively toward technically qualified personnel, who have
detailed knowledge in the field of automation technology. Only qualified personnel can
recognize the importance of the safety instructions and implement them consistently.
The description is mainly for construction and application engineers from the engi‐
neering and electro-technics division as well as service and commissioning engineers.

Page 8 PacDrive ELAU AG

 2.3 Proper use

Professional or training personnel

Work on the motor may only be carried out by qualified professional or by trained staff
under the instruction and supervision of a qualified person in accordance with electrical
regulations.
Qualified persons are only those persons who can perform the following tasks as a
result of their training, knowledge, and experience:
▪ evaluate the transferred work,
▪ recognize possible hazards and
▪ take appropriate safety measures.

2.3 Proper use

The motor is intended to be installed in a machine or assembled with other components

to form a machine or system. You may only use them in accordance with the installation
and operating conditions described in the documentation. Use only the accessories
and add-ons specified in the documentation. You may not use any third-party devices
or components that are not expressly approved by ELAU.
The ELAU components must not be used in the following environments:
▪ In dangerous (explosive) atmospheres
▪ In mobile, movable or floating systems
▪ In life support systems
▪ In domestic appliances

The motor is part of the PacDrive System. The PacDrive System is the complete con‐
trol system comprising of
▪ PacDrive Controller of C- or P-Series,
▪ PacDrive Servo amplifier MC-4 and
▪ PacDrive Motor

For proper use, you must also:

▪ Observe the operating instructions and other documents (see Appendix).
▪ Comply with the inspection and servicing instructions.

The operating conditions at the installation location must be checked and maintained
in accordance with the required technical specifications (performance data and ambi‐
ent conditions). Start-up is prohibited until it is guaranteed that the usable machine or
system in which the motor is installed meets all requirements of the EC Directive 98/37/
EC (machinery directive).
In addition, the following standards, directives and regulations are to be observed:
▪ DIN EN 60204 Safety of machinery: Electrical equipment of machines
▪ DIN EN 292 Part 1 and Part 2 Safety of machinery: Basic Concepts, General Prin‐
ciples for Design
▪ DIN EN 50178 Electronic equipment for use in power installations
▪ EMC directive 89/336/EEC : DINT

ELAU AG PacDrive Page 9

 2 General safety instructions

2.4 Residual Risks

Health risks arising from the motor have been reduced by means of safety technology
and design engineering.
However a residual risk remains, since the motor works with electrical voltage and
electrical currents.
Mounting and handling

WARNING
Risk of injury during handling!
Risk of bodily harm from crushing, shearing, cutting, and hitting!
▪ Observe the general construction and safety regulations for handling and instal‐
lation.
▪ Use suitable installation and transport equipment correctly and use special tools
if necessary.
▪ Prevent clamping and crushing by taking appropriate precautions.
▪ Wear suitable protective clothing (for example, safety goggles, safety boots, pro‐
tective gloves).
▪ Do not stand under suspended loads.

Touching electrical parts

If parts have contact with voltages greater than 50 V, it can be a threat for personnel.
When electrical devices are in operation, certain parts of these devices can necessarily
carry dangerous voltages.

DANGER
High voltage!
Risk of death!
▪ Observe the general construction and safety regulations for working on high-cur‐
rent electrical systems.
▪ After installation, check the fixed connection of the ground conductor to all elec‐
trical units to ensure that connection complies with the connection diagram.
▪ Generally, and also for brief measurements and inspections, operation is only
allowed using a fixed connection from the ground conductor to all electrical com‐
ponents.
▪ Disconnect the unit from the power supply before working on electrical parts with
a voltage greater than 50 volts. Prevent the unit from being switched back on. Wait
at least 5 minutes after shutting down before accessing the components. Check
the voltage with a voltage meter before accessing the unit to be sure that the
voltage is less than 50 volts.
▪ Do not touch the electrical connection points of the components when the unit is
switched on.
▪ Before switching on the unit, safely cover the live components to prevent contact.
▪ The following provides protection against indirect contact (DIN EN 50178, Section
5.3.2).

Page 10 PacDrive ELAU AG

 2.4 Residual Risks

High Leakage Current

DANGER
High leakage current!
Risk of death!
▪ The leakage current is greater than 3.5 mA. This is why units require a fixed con‐
nection to the power supply network (in accordance to DIN EN 50178 - Equipping
high-current electrical systems).

Touching hot surfaces

The housing temperature of the motor exceeds 70°C during nominal operation. As
warning, the symbol shown here is affixed on the motor.

Dangerous Movements
There are several causes for hazardous activities:
▪ Wiring or cabling errors
▪ Software errors
▪ Module error in the components
▪ Error in the measured value and signal transmitter
▪ Operation error

Protection of personnel must be ensured via higher-level, line-side monitoring. Do not

only rely on the internal monitoring of the drives components. Monitoring or other ar‐
rangements depend on the specific conditions of the installation and have to be done
by the system manufacturer, according to the danger and error analysis. The safety
regulations for the installation are included. Under no circumstances must the technical
safety devices be removed. Do not make any modifications to a safety device that may
put it out of operation. Protect existing work stations against unauthorized operation.
Effectively restrict access to the control terminals to allow access only to authorized
persons.

DANGER
Dangerous Movements!
Risk of death, serious injury or property damage!
▪ Prevent entry to a danger zone, for example with protective fencing, mesh guards,
protective coverings, or light barriers.
▪ Ensure the protective devices are properly dimensioned.
▪ The EMERGENCY OFF switch must be located very close to the operator. The
functionality of EMERGENCY OFF equipment should be checked before start-up
and during maintenance periods.
▪ Prevent unintentional start-ups by disconnecting the power connection of the drive
using the EMERGENCY OFF circuit or using a secure start-up lock out.
▪ Before accessing or entering the danger zone, safely bring the drives to a stop.
▪ While working on the system, de-energize the electrical equipment using the main
switch and prevent it from being switched back on.
▪ Avoid operating high-frequency, remote control, and radio devices close to the
unit and system electronics and their feed lines. If the use of such devices cannot
be avoided, the system and the installation must be checked for possible mal‐
functions in all usage scenarios prior to the initial start-up. Where applicable, it is
necessary to carry out a special EMC check of the system.

ELAU AG PacDrive Page 11

 2 General safety instructions

"Safe separated extra-low voltage"

PELV Protec‐ The signal voltage and control voltage of the PacDriveTM devices are <33 Volts. In this
tive Extra-Low range and in accordance with IEC 60364-4-41, the specification as PELV system con‐
Voltage tains a protective measure to guard against direct and indirect contact with dangerous
voltage through "safe separation" of the primary and secondary side in the system/
machine. ELAU strongly recommends providing the system/machine with safe isola‐
tion.

DANGER
High voltage due to incorrect connection!
Risk of death or serious injury!
▪ Please ensure that only devices, electrical components or lines that have a suffi‐
cient, safe electrical separation from the connected circuits in accordance with the
standards (EN 50178 / 1998 edition - Electronic equipment for use in power sta‐
tions) are connected to the signal voltage connectors of this component.
▪ Ensure that the existing electrical separation is maintained throughout the entire
circuit.

FELV Function‐ When using ELAU components in systems that do not have safe separation as a pro‐
al Extra-Low tective measure against direct or indirect contact of dangerous voltages, all connec‐
Voltage tions and contacts (e.g. PacDrive controller, Sub-D connector, serial interface) that do
not meet the protection class IP2X require a permanent cover. The cover or the device
connection of the connected device must be designed so that it can only be removed
by using a tool. The protective measures have to be adhered on all connected devices.
Protection against magnetic and electromagnetic fields
Magnetic and electromagnetic fields that are in immediate environments of electrical
conductors and permanent motor magnets represent a serious health hazard to per‐
sons with heart pacemakers, metal implants and hearing aids.

WARNING
Health risk posed by risk groups in the proximity of electrical equipment.
Do not allow personnel with pacemakers or similar sensitive implants to work on mo‐
tors!

Page 12 PacDrive ELAU AG

 3.1 PacDrive System

3 Overview

3.1 PacDrive System

Figure 3-1: PacDrive System Overview

PacDrive controller family

The PacDrive controller, microprocessor-based control hardware with the VxWorks

real-time operating system, centrally implements the PLC and motion functions.
A PacDrive controller synchronizes, coordinates, and creates the motion functions for
maximum
▪ 8 drives for the PacDrive controller C200
▪ 2 drives for the PacDrive controller C200 A2
▪ 16 drives for the PacDrive controller C400
▪ 8 drives for the PacDrive controller C400 A8
▪ 99 drives for the PacDrive controller MAx-4 / 99
▪ 99 drives for the PacDrive controller C600
of a food and packaging machine.
Different standard HMIs are used for the HMI tasks. Whether it is low cost, plain text
or IPC, it is no problem for the flexible PacDrive controllers.
The PacDrive P600 controller is additionally equipped with a full-fledged PC. Due to
its PC-based architecture, it can perform HMI tasks with no problem in addition to the
usual motion functions.

ELAU AG PacDrive Page 13

 3 Overview

PacDrive PS-4

The power supply unit PS-4 is characterized by a compact and autonomous structure
for swapping housing installations with highly modern technology. All PacDrive SCLs
are supplied power only through one connection via PacDrive PS-4, which can be
installed quickly.
The highlights:
▪ 1 or 3 phase power supply
▪ Integrated network filter and bleeder
▪ 5 kW rated current / 10 kW peak current
▪ Direct current for up to 32 SCL-055
▪ Comprehensive diagnosis possibilities

PacDrive PD-8

The PacDrive PD-8 represents the combination of PS-4 and SCL-055. A distributor to
the 1 to 8 SCL-055 can be connected. If more than 8 drives are to be operated, it can
be easily expanded with one or more PD-8 distributors.
The highlights:
▪ 1 to 8 connections to the SCL-055
▪ Easily expandable
▪ Aseptic variants available

PacDrive SCL

The innovative SCL combines motor, final stages and the digital servo regulator for
one axis in a space-saving housing. Its compact size combines motor and power elec‐
tronics in the smallest space. It is excellent for decentral installations. The SCL is
available with single or multi-turn encoders and configures itself with the help of the
electronic type plate in the SCL itself.

The highlights:
▪ Integrated SERCOS interface
▪ High-resolution single or multi-turn encoder
▪ IP 65 / IP 67 protection class
▪ Superior reliability
▪ Trapezoid shape
▪ Aseptic variants IP67 (with positive pressure)
▪ Stainless steel housing

Page 14 PacDrive ELAU AG

 4.1 Indicators and control elements

4 Indicators, control elements and diagnosis

The PacDrive™ system supports the user with its comprehensive diagnostic sys‐
tem.
The diagnostic messages can be read out with the Automation Toolkit EPAS-4. A
PacDrive controller can be the field bus master or the slave.
Diagnostic messages are usually displayed by a control panel on the machine.
If an "error" occurs, read the message on this unit and then contact the machine man‐
ufacturer.

NOTE
You can find detailed diagnosis information in the Online Help of the Automation
Toolkit EPAS-4.

4.1 Indicators and control elements

The PacDrive SCL is equipped with diagnostic LEDs for on-location diagnostics.
After removing the SERCOS address switch dust cap,
an initial diagnosis is possible directly on the PacDrive SCL with the help of the LED's.
Green diagnostic LED
LED permanent off: not ready to operate, fatal system error
on

off
t in sec

LED fast flash: SCL ready to operate, SERCOS communication not in phase 4
on

off
0 0.26 0.51 1.02 2.05 t in sec

LED slow flash: boot loader is running, firmware is corrupt

on

off
1.02 2.05 t in sec

LED permanent on: SCL ready to operate,

error diagnosis available via PacDrive Controller (SERCOS phase 4)
on

off
t in sec
PD_Diagnose_LED_gruen_us.fh8

Figure 4-1: Status indicator of green diagnosis LED on SCL

ELAU AG PacDrive Page 15

 4 Indicators, control elements and diagnosis

Red diagnostic LED

LED permanent off: no error
on

off
t in sec

LED fast flash: general error

on

off
0 0.26 0.51 1.02 2.05 t in sec

LED slow flash: SERCOS error or boot loader is corrupt

on

off
0 1.02 2.05 t in sec

LED short flash: no error, fault or interrupt procedure on the SERCOS ring
on

off
0 0.26 2.05 t in sec

LED permanent on: fatal system error

on

off
t in sec
PD_Diagnose_LED_rot_us.fh8

Figure 4-2: Status indicator of red diagnosis LED on SCL

SERCOS-Address Rotary Switch

With the S1 and S2 rotary switches you can set the SERCOS address (0 - 99) of the
device; on Switch S1 the tens digits and on Switch S2 the units digits.

Page 16 PacDrive ELAU AG

 4.2 Example of a diagnostic message

SERCOS adress: optional

sensor/actuator connection
tens digit of the SCL standard
units digit
23
45 6
9 1
0

78
23
45 6
9 1
0

78

Figure 4-3: Rotary switch to set the SERCOS address

4.2 Example of a diagnostic message

The diagnostic message 121 "braking resistor temperature too high" is displayed.
Meaning of this:
▪ Class 2 error
▪ Diagnostic code 121

The meaning of the diagnostic code is more thoroughly explained in the online help
section of the EPAS-4 automation toolkit.
121 braking resistor temperature too high
Diagnosis class (standard): 2
Reaction: B
The braking resistor is overloaded.
▪ The drive has incorrect dimensions.
▶ Check drive sizing.

▪ Hardware error: The braking resistor or addressing is defective.

▶ Contact ELAU customer service.

ELAU AG PacDrive Page 17

 5 Transport, storage, unpacking

5 Transport, storage, unpacking

5.1 Transport

▪ Avoid heavy shocks and/or vibrations during transport.

▪ Check the units for visible transport damage and inform the shipping company
immediately if necessary.

5.2 Storage

▪ Store devices in a clean, dry room.

▪ The air temperature at the storage location must be between - 25 °C and + 70 °C.
▪ Possible temperature variations at the storage location must be maximum 30 K per
hour.

5.3 Unpacking

▪ Remove packaging.
▪ Check delivery for completeness.
▪ Check all units for transport damage.

5.4 Type plate

The type plate contains all important information:

Figure 5-1: Type plate of the PacDrive SCL 15010

Page 18 PacDrive ELAU AG

 5.4 Type plate

Figure 5-2: Type plate of the PacDrive SCL 30011

NOTE
The ready-made hybrid cable is already attached to the drive at the factory. (Order
for each SCL-055!)

Check drive sizing. Meaning

SCL055/30011/A/00/AA/AA/ Device type, see type key
03/001
ID no. Item no.
SN Serial number
Input 1 Rated voltage and rated current of the power unit
Input 2 Rated voltage and rated current of the electronics
HW Hardware version
SW Software version
IP Protection class
Th-Cl Insulation material class of the motor
M0 Dead-time torque
Mmax Peak torque
nN Nominal speed
DOM Date of manufacture
Table 5-1: Explanation of the type plate

ELAU AG PacDrive Page 19

 6 Installation and maintenance

6 Installation and maintenance

We strongly recommend that you contact ELAU personnel for the initial start-up. This
is not only for guarantee reasons, but also that:
▪ The equipment will be checked,
▪ The optimal configuration recorded and
▪ Operating staff can be instructed.

6.1 First Installation

This is how you proceed with the commissioning:

Testing ▶ Check device for sound condition.
Only operate undamaged devices.
▶ Check data against type plates.

Refer also to chapter Packaging and Device Replacement.

High Leakage Current

DANGER
High leakage current!
Risk of death!
▪ The leakage current is greater than 3.5 mA. This is why units require a fixed con‐
nection to the power supply network (in accordance to DIN EN 50178 - Equipping
high-current electrical systems).

SERCOS ▶ Remove the protective cap from the SERCOS address switch on the SCL.
address

▶ Using an appropriate tool, on the back of the motor, set the specified SERCOS
address (0-99) of the node according to the machine diagram.

NOTE
Be extremely careful not to assign an address more than once in a SERCOS ring.
Each drive must have its own unique SERCOS address.

▶ Tighten dust cap and check that it is tight.

You receive the PacDrive SCL with prepackaged cable already attached on the motor
side. Connect the cable to the PacDrive PD-8 as follows:
Installation ▶ Observe requirements for the installation location.
▶ Observe requirements for the protection class and the EMC rules.

▶ Install device.

Page 20 PacDrive ELAU AG

 6.1 First Installation

SCL Connec‐ SERCOS in SCL055 (1) SCL055 (3) SCL055 (5) SCL055 (7) SERCOS out
tion
to electricity

Power in SCL055 (2) SCL055 (4) SCL055 (6) SCL055 (8) Power out
PD-8_Ansch.fh8

Figure 6-1: PD-8 cable glands

▶ Remove dust cap of cable gland on the PD-8.

▶ Push the cable of the first/next SCL-055 through the SCL-055 (1-8) opening.
(For SCL-055 (1) connection, begin in ascending order up to SCL-055 (8).Ob‐
serve sequence!)

(1) (2) (3)

(7)
(8)
(4) (5) (6)

Figure 6-2: Connection of the SCL-055 to the PacDrive PD-8

(1) Power supply

(2) Jumper for scheduling
(3) SERCOS connector (SCL)
(4) SERCOS cable
(5) Cap nut
(6) Cable gland
(7) Fuse

ELAU AG PacDrive Page 21

 6 Installation and maintenance

(8) Dummy plug

▶ Connect power supply plug.

▶ Insert SERCOS connection plug into the SERCOS.
▶ If another SCL-055 is connected, repeat steps under "Connect to electricity" until
all drives are connected as described.
▶ If no other SCL-055 is connected, terminate connection by inserting the two
jumpers onto the plug-in bridge.

NOTE
The two jumpers (for termination) must be plugged-in at the "closed" position at the
last PacDrive SCL-055 port via the SERCOS connecting plug, even if several PD-8
are used. This closes the SERCOS Ring, refer also to chapter Technical Data.

Information on the PacDrive PD-8 connection to the PacDrive PS-4 is available in the
operating manual for "PacDrive PS-4 and PacDrive PD-8".

Check safety ▶ Check safety functions such as EMERGENCY OFF end switch.
functions & ▶ Resume system operation according to the operating manual (from the pack‐
continue com‐ aging machine manufacturer and servo amplifier).
missioning

6.1.1 The PacDrive SCL-055 with the "positive pressure" option

Operating a PacDrive SCL-055 in the aseptic area demands high requirements for
protection against leaking fluids. The implementation of housing parts and screwed
cable glands in compliance with IP67 is not adequate in many cases because this
protection type only ensures that when immersing for minimum 30 minutes, no dam‐
aging quantity of water penetrates into the device.
However in practice, various fluids with creeping properties different from water are
used. In addition, during the IP protection type test, it is not considered that there is
high pressure in the housing due to the drive heating and low pressure during cooling,
which favors the penetration of liquids.
Positive pres‐ Continuous protection against the penetration of liquids and gases is achieved when
sure the housing is held under a slight overpressure with positive pressure. The com‐
pressed air must be dry and free of dust and oil. The air consumption is negligible since
the system is closed.
Properties Value Comment
Pressure 0.1…0.3 bar recommended
Pressure 0.4 bar max.
Operating conditions Dust-free using suitable micro filters
Operating conditions Oil-free using appropriate oil separators
Relative humidity 20...30 %
Table 6-1: Operating conditions for the usage of positive pressure

Positive pres‐ Positive pressure is supplied to the SCL-055 through a pneumatic hose in the hybrid
sure connec‐ cable.
tion

Page 22 PacDrive ELAU AG

 6.1 First Installation

plug of the SCL-055

pneumatic hose

Figure 6-3: Hybrid connection cable with pneumatic hose

The distribution terminal is impinged with positive pressure. The high pressure auto‐
matically reaches the housing of all SCL drives that are connected to this distribution
terminal via the open ends of the pneumatic hoses.

NOTE
The standard model of the PD -8 with plastic housing is not suitable for positive pres‐
sure. A Power Distribution Box variant made of stainless steel with pneumatic
coupling for the compressed air supply is available on request under the Item No.
13130259-002. Order numbers of the individual components are given in the chapter
Order Numbers.

6.1.2 Nodes in the SERCOS-Ring

Sequence of SERCOS nodes

All nodes in the SERCOS ring are connected with each other via the distribution box
PacDrive PD-8. However, the physical sequence of SERCOS nodes in the ring is re‐
versed like the numbering of the cable glands on the PacDrive PD-8. For example, if
you have a PacDrive Controller MAx-4, one PacDrive PS-4 and four SCL-055 motors,
the counting is as follows:
In all you get six nodes:
▪ First node -> last SCL-055 (fourth SCL-055)
▪ Second node -> third SCL-055
▪ ...
▪ Fifth node -> PacDrive PS-4
▪ Sixth node -> PacDrive Controller MAx-4

ELAU AG PacDrive Page 23

 6 Installation and maintenance

MAx-4 fiber optic cable transmission

copper-transmission
upgradeable
with e.g. MC-4

LWL

slip ring *)
Cu
SCL055 SCL055 SCL055
SERCOS
SERCOS SERCOS SERCOS

PS-4
SCL 1 SCL 2 SCL n
*) for information about external power via slip ring see Operation Manual PacDrive PS-4 / PD-8

Figure 6-4: Signal transmission and numbering of SERCOS nodes

Change the number of nodes in the SERCOS ring

If the number of SERCOS nodes changes, you must carry out the termination as de‐
scribed for the PacDrive SCL-055 according to the chapter Commissioning.

NOTE
During commissioning, if certain circumstances result in a temporary change in the
number of nodes, you need not remove all the cabled PacDrive SCL-055 again. Pro‐
ceed as in the example below.

Example 24 SCL-055 motors are running on your system (already fully cabled). For test pur‐
poses, you want to reduce the number of slaves to 10 motors.
Proceed as follows:
▶ Remove the plug of the 11th SERCOS connection (this corresponds to the con‐
nection (3) of the second PacDrive PD-8 Box). This ensures that the physical
connection to the subsequent SERCOS node is broken. Connect the power
supply plug.
▶ Terminate the 10th SCL-055 motor by inserting the jumper.
▶ Remove the plug of the SERCOS connection from the SERCOS port that leads
to the subsequent PacDrive PD-8 box.
▶ With that you have reduced the SERCOS ring to 10 motors.

NOTE
It is not enough to place the jumpers at the desired terminations; even no slave should
be inserted on the next SERCOS plug-in slot!

6.2 Configuration and Calibration

The PacDrive™ system is adapted to your task using the EPAS-4 automation tool‐
kit.
The system will be configured and programmed according to IEC 61131-3 in EPAS-4.

Page 24 PacDrive ELAU AG

 6.3 EMC Rules

CAUTION
Complex functionality of the PacDrive™ system and the machine!
Property damage possible!
▪ Program changes may only be carried out by trained personnel with detailed
knowledge of the system. In other words, changes may only be carried out by your
machine supplier or by ELAU employees. ELAU AG is not liable for damages
caused by unauthorized program changes.

6.3 EMC Rules

To control and regulate the motors, the mains voltage is stored by rectification in the
DC link of the servo amplifier. This stored energy is supplied to the motor by a targeted
switching on and off using six semiconductor switches. The steep increase/decrease
in voltage places considerable demands on the dielectric strength of the motor winding.
An important additional aspect to observe is the electromagnetic compatibility (EMC)
with other system components. The high rate of change of the clocked voltage gen‐
erates harmonics of great intensity up into the high frequency range.

ELAU AG PacDrive Page 25

 6 Installation and maintenance

CAUTION
Electromagnetic fields!
A interference or breakdown of the system possible!
▪ Observe the following rules during installation to eliminate excessive interference
effects and their consequences as much as possible.
▪ During installation, select the earthing option with the lowest resistance for high
frequency operation (e.g. unpainted sub plate in switch cabinet).
▪ Ensure largest contact surface area possible (skin effect). This ensures that the
physical connection to the subsequent SERCOS nodes is broken.
▪ Lay the grounding in a star configuration from the central earthing point to the
corresponding connections. Current loops of earthing are prohibited and can
cause unnecessary interference.
▪ Use shielded cable only.
▪ Ensure large shielding transitions. (Connecting shielding via PIN contacts of plug-
in connectors is not permitted.)
▪ It is necessary to observe the circuit suggestions.
▪ Shorten motor cable to minimum length.
▪ Do not lay any cable loops in the switching cabinet.
▪ In conjunction with electronic controllers, no inductive loads may be switched
without suitable fault clearance.
▪ Appropriate interference suppression is achieved during direct current operation
by using recovery diodes and by using protector type-based, industry-standard
quenching circuits during alternating current activity.
▪ Only a fault clearance element placed directly at the inductivity serves the pur‐
pose. In some cases even more interference may be generated by the shock of
the switching current on the interference suppression lines. It is far easier to avoid
the source of interference than to eliminate the effects of existing interference.
▪ Contacts that do not switch suppressed inductive loads should never be arranged
in a room with ELAU PacDrive components.The same applies for connection lines
that do not lead suppressed, switched inductances and lines that run parallel to
them. The controller must be separated from such "interferers" using a Faraday
cage (own switch cabinet section).
▪ Mains filters and motor filters may by used depending on the combination of the
servo amplifier/motor and the cable length. Delete files on the flash disk using an
FTP client.
Mains filters and motor filters may by used depending on the combination of the
servo amplifier/motor and the cable length. Delete files on the flash disk using an
FTP client.

6.4 Maintenance, Repair, Cleaning

Quick detection and correction of faults during machine downtime help keep produc‐
tion downtime to a minimum.
The diagnosis messages of the PacDrive system, which can be queried using the
Automation Toolkit EPAS, allow specific and effective fault location.
In the event of a breakdown it is possible to smoothly replace defective components
to guarantee that the fault is quickly eliminated and operation can be resumed. These
jobs may only be carried out by qualified maintenance personnel.
When returning a defective unit to the ELAU customer services, we request that you
fill out the fault report in the appendix.

Page 26 PacDrive ELAU AG

 6.5 Spare Parts

NOTE
To avoid damage in transport and to guarantee that the repair process goes smoothly,
follow the method outlined in the chapter on "Device Replacement".

Cleaning
The standard cooling method of the motor is by natural convection. Therefore, keep
the motor surfaces free from dirt build-up.

CAUTION
Improper cleaning
Property damage possible!
▪ Program changes may only be carried out by trained personnel with in-depth
knowledge of the system.
▪ Use cleaning processes appropriate to the protection class of the motor.

6.5 Spare Parts

Spares inventory
Keeping a stock of the most important components is an important prerequisite for
equipment to function constantly and be ready for operation at all times.

NOTE
Note device compatibility.
Devices may only be replaced by devices with the same hardware configuration and
software version.

Indicate the following information on the spare part order:

Item name: e. g. PacDrive SCL-055:
Item no.: e.g. SCL055/30011/A/00/AA/AA/03/001
Hardware code: not specified
Software version: not specified

You will find this information on the type plate and in the controller configuration of the
PacDrive System.

ELAU AG PacDrive Page 27

 6 Installation and maintenance

6.6 Order numbers

Servo Drive SCL - Type code

SCL055 / 30 011 / A / 00 / AA / AA / 03 / 001

Flange size

Speed nN
15, 30 (x 100 min-1)

Torque M0
010 (/10 Nm) = stainless steel
011 (/10 Nm) = standard

Electronics
A = with attached motor electronic

Shaft version
0 = Standard shaft without feather key
1 = Standard shaft with feather key acording to DIN 6885
2 = Stainless stell shaft without feather key
3 = Stainless stell shaft with feather key according to DIN 6885

Casing type
0 = Self-cooling

Connection technology / motor

A = hybrid connector on the motor
B = patch connector

Connection technology / IO
0 = no I/O
A = M12-plug

Protection class shaft

A = without shaft sealing ring, without labyrinth seal / IP54
B = with shaft sealing ring, with labyrinth seal / IP65

Protection class casing

A = IP65
B = IP67 (nur für Aseptic)

Encoder feedback
03 = SKS 36
04 = SKM 36

Option 1
0 = no option
1 = tightened drive-end
end shield

Option 2
0 = no option

Surface
1 = coated
3 = stainless stell

Figure 6-5: Type code legend of the PacDrive SCL

Page 28 PacDrive ELAU AG

 6.6 Order numbers

NOTE
The type key is only to translate the motor identification with its codes in plain text
and vice versa. Never randomly combine the given options with each other because
several options exclude each other. The combinations that are possible depend on
the technical circumstances.

Order number Item name: Explanations

19 23 23 30-001 SCL055/30011/A/00/AA/AA/03/001 Standard shaft without feather key
19 23 23 30-010 SCL055/30011/A/10/BA/AA/03/001 Standard shaft with feather key, connector
19 24 22 21-004 SCL055/15010/A/30/A0/BB/03/003 Stainless steel shaft with feather key
19 24 22 21-008 SCL055/15010/A/30/A0/BB/04/003 Stainless steel shaft with feather key, multiturn
Table 6-2: Order numbers PacDrive SCL

Connection cable

Order number Item name: Explanations

15 15 45 01 - XXX E-MO-101*) Connection PD-8/SCL, standard, SCL angle connection
90°
15 15 45 03 - XXX E-MO-103*) Connection PD-8/SCL, standard, SCL connection
straight)
15 15 45 05 - XXX E-MO-105*) Connection PD-8/SCL, stainless steel model, SCL con‐
nection straight
15 15 45 07 - XXX E-MO-106*) Connection PD-8/SCL, standard, SCL connection plug
*) Cable lengths up to 2 m in steps of 10 cm; cable lengths up to 5 m in steps of 50 cm
Table 6-3: Order numbers for connection cables

CAUTION
Observe bending radius for SCL hybrid cables!
Potential cable damage.
▪ For fixed installed cables, do not exceed a bending radius of 5 times the cable
diameter.
▪ For flexible cables, do not exceed a bending radius of 12 times the cable diameter.

SERCOS-Cable

Order number Item name: Explanations

KA 99 037 - XXX*) Patch Cable Category 7 RJ45 Patch cable (Cat 7 / XXX dm)
*) Cable length in decimeter.Available lengths in decimeter: 005; 010; 020; 030; 050; 100; 150; 200
50 m total length of PS-4 up to last PD-8/PD-4 allowed only with following hardware codes. Otherwise only max. 20m total
length!

▪ PacDrive PS-4 from hardware code E02020

▪ PacDrive SCL from hardware code 52600012
▪ PacDrive PD-8 from hardware code 300
▪ PacDrive PD-4 from hardware code 100
Table 6-4: Order numbers for SERCOS cable

Options

ELAU AG PacDrive Page 29

 6 Installation and maintenance

Order number Item name Explanations

15154410 Seal Set SCL-055 Seal set for 25 SCL motors
13140022 TSP-1 Test System Pressure Test device - Leak test
Table 6-5: Order numbers of accessories

6.7 Device replacement

NOTE
In addition to the following instructions, you must observe the machine manufacturer's
specifications when replacing the drive.

DANGER
High voltage!
Electric shock, fire or explosion!
▪ Open the master switch and secure it against switching on again before working
on electrical machinery.
▪ Make sure that the drives are at a standstill because potentially fatal voltage can
occur on the motor lines in generator operation.
▪ Disconnect the plug-in connectors that are not live.
▪ Disconnect and plug in power connector cables only when the system is deacti‐
vated.
▪ Before working on the unit, discharge the DC bus and use a voltage meter to make
sure that there is no voltage.

CAUTION
Electrostatic discharge!
Damage to component possible!
▪ Touch circuit boards only on edges.
▪ Do not touch any of the circuit points or components.
▪ Discharge any present static charge by touching a grounded metallic surface such
as a grounded housing.
▪ Prevent electrostatic charges; e.g., by wearing appropriate clothing.

This is how you replace the Antrieb:

▶ Take preliminary measures.
▶ Open master switch.
▶ Prevent main switch from being switched back on.

CAUTION
Mechanical force.
Potential damage to the encoder system
▪ Prevent impacts to the motor shaft when removing and attaching couplings to the
motor shaft, as this could damage the encoder. Use appropriate tools, such as an
extractor.
▪ Avoid mechanical damage to the motor housing coating.Cleaning fluid will dam‐
age the motor's aluminum housing.

Page 30 PacDrive ELAU AG

 6.8 Cable replacement

WARNING
Unintended axis movements
Risk of accident.
▪ The measuring reference is lost when exchanging motors with servo axes with
indirect distance measuring systems using the motor encoder. The measuring
reference for the machine coordinate system must be re-established after the ex‐
change.

▶ Replace the drive according to the machine manufacturer's specifications.

▶ Connect the earth cable and tighten it with a 2.8Nm torque.

DANGER
Insufficient shielding/grounding.
Hazard to the drive!
▪ In general, operate the drive only with fixed cover and cable gland.

6.8 Cable replacement

The PacDrive SCL055 is available with three different cable variants:

▪ Fixed, angular motor cable connection (standard)
▪ Fixed, straight motor cable connection (standard, stainless steel)
▪ Plug connection, straight motor cable connection (standard, stainless steel)

Observe the following procedures during cable replacement for the different connec‐
tion variants and the special safety instructions for these activities.

DANGER
High voltage!
Risk of death!
▪ Disconnect or plug in power connector cables only when the system is deactivat‐
ed.
▪ Disconnect or plug in the power connector only when the equipment is dry and
clean.
▪ If you are using prefabricated cables which are not manufactured by ELAU, check
that the assignment of the new cables complies with the connection diagram of
the machine manufacturer.

CAUTION
Static charging of electronic components due to improper handling!
Damage to electronic components!
▪ Always comply with the ESD regulations when opening the PacDrive SCL.

Replace cable (fixed, angular model)

▶ Open main switch and prevent against restart.

ELAU AG PacDrive Page 31

 6 Installation and maintenance

toothing

cap nut
screw connection

Figure 6-6: Detaching the motor cable

▶ Loosen cap nuts and pull away backwards from the cable gland.
▶ Press left and right tooth forming of the cable gland outwards.
▶ Swing open rectangular cable gland at 180°, until it is lying along the cable.

2 Nm *) 0,6 Nm *) metal nut

sensor / actor connector

end of green
cable sheath
1,4 Nm *)
motor cover
*) stud torque washer

Figure 6-7: Open the SCL housing

▶ Open motor cover screw.

CAUTION
Improper removal of cable and plug! Damage to sockets due to tensile load!
▪ Do not expose the cables to tensile load.

▶ Press the cables through the cable gland in the direction of the motor opening,
thereby hold the cable and push the motor cover from the motor housing through
the cable until the green cable sleeve is visible on the inside of the motor cover.
▶ Loosen connector lock and remove the three plugs.
▶ Loosen inner metal nuts of the cable gland and remove cable from the cover.

NOTE
Always replace the cable fully (cable and cable glands). Dispose off defective or worn
cables in an environmental-friendly manner. Do not work with used cables. This min‐
imizes faults and defects.

▶ Assemble new cable in reverse order (make sure to use the specified tightening
torques).

Page 32 PacDrive ELAU AG

 6.8 Cable replacement

Replace cable (fixed, straight model)

▶ Open main switch and prevent against restart.

Standard
cable mark
(justified)

cap nut
screw fixture

Figure 6-8: Detaching the motor cable

▶ Loosen cap nuts and pull away backwards from the cable gland.

NOTE
Observe the cable marking. When properly assembled, the cable marking must be
aligned flushed with the cable gland so that it is just about visible. This way, the cable
is under no strain during operation.

Standard washer
*) *) cable mark
3 Nm 0,6 Nm

1,4 Nm *)

motor cover
washer
Stainless steel
O-seal 0,6 Nm *) cable mark
cap bolt

7,5 Nm *)
O-seal
cap nut

motor cover
*) stud torque
1,4 Nm *)

Figure 6-9: Open the SCL housing

▶ Open motor cover screw.

ELAU AG PacDrive Page 33

 6 Installation and maintenance

CAUTION
Improper removal of cable and plug! Damage to sockets due to tensile load!
▪ Do not expose the cables to tensile load.

▶ Hold cable and push motor cover away from the motor housing through the ca‐
ble.
▶ Loosen connector lock and remove the three plugs.
▶ Loosen inner metal nuts of the cable gland and remove cable from the cover.
(Aseptic variant: cable gland is screwed directly into the cover)

CAUTION
Leaking fluid due to improper installation! Motor damage! Installation of the SCL-055
stainless steel:
▪ While installing the motor cover new O-rings must be mounted (seal set SCL-055,
25 available (Order No. 15154410).
▪ Before replacement, the O-rings and the motor cover seal must be greased with
suitable lubricants approved for foodstuff (e.g: Klüber Lubrication, PARALIQ GTE
703).
▪ Remove excess grease after installation.
▪ For the stainless steel variant, use only the cable with the Item No. E-MO-105.
▪ Dispose off defective or worn cables in an environmental-friendly manner and
never reuse.
▪ Always replace the cable fully (cable and cable glands).

▶ Assemble new cable in reverse order (make sure to use the specified tightening
torques, see figure "Open the SCL housing").
▶ Perform a leak test.

NOTE
In the SCL-055 stainless steel variant, a leak test is mandatory to ensure that the
motor is always protected from leaking liquids. The PacDrive TSP-1 (Item No.
13140022) test device is available for the test. The exact procedure is given in the
PacDrive TSP-1 operating manual.

Replace cable (jumper, standard)

▶ Open main switch and prevent against restart.

Standard open
close

clip

Figure 6-10: Detaching the motor cable

Page 34 PacDrive ELAU AG

 6.8 Cable replacement

▶ Press strap in direction of motor housing to unlock the plug, see figure.
▶ Install new cable in reverse order.

ELAU AG PacDrive Page 35

 7 Technical data

7 Technical data

7.1 General

Technical Data - PacDrive SCL-055 - Controller

Parameters Value
Power supply
- Rated connecting voltage/ current DC 325 V / 1 A
- DC circuit capacity 33 µF
Electronics supply
- Control voltage/ current DC 24 V / 0.3 A
- Input capacity 40 µF
Touch probe inputs (Sensor/Actuator) Number: 2 (IEC61131-2)
Range UIN 0 Voltage: DC 0 ... 5 V
Range UIN 1 Voltage: DC 15 ... 35 V
Input current: IIN = 5 mA at UIN = 24 V
polarized yes Input filter: 100 µs
polarized yes Input filter: 100 µs
Digital outputs (Sensor/Actuator) Number: 1 (IEC61131-2)
Output voltage:
low 0 to 5 V, high > 21 V
ILnom.: 250 mA
Start-up current: Iemax < 0.7 A for 1 s
Idle current: 0.3 µA
Short-circuit proof: yes
Weight See Tech. Data SCL 055 - Motor data
Ventilation Natural convection
Ambient conditions
- Protection class IP65, IP67
- Ambient temp. during operation +5 ... +40 °C
- During storage and transport -25 °C ... +70 °C, ΔT/Δt = max. 30 K/h
- Excess voltage category K II, (DIN VDE 0110)
- Radio interference level Class A EN 55011 / EN 61800 - 3
- Insulation material class F
Approval CE, UL (available from KW42), cUL
Table 7-1: Technical Data - SCL055 - Controller

NOTE
The PacDrive SCL in the stainless steel model can be operated only with Firmware
version V00.16.33.

Page 36 PacDrive ELAU AG

 7.1 General

Technical Data - PacDrive SCL-055 30 011 and SCL-055 15 010

Reference data Abbreviation SCL-055 30 011 SCL-055 15 010
[unit] Standard Stainless steel
Dead-time torque M0 [Nm] 1.09 1.05
Rated motor speed nN [min-1] 3000 1500
Peak torque (20 °C) Mmax [Nm] 3.6 3.5
Physical Data
Max. mechanical limit velocity nlimit [rad/s] 420 420
Rotor moment of inertia The rotor JM [kgcm2] 0.11 0.146
inertia refers to a motor without
brake.
Weight1) (incl. electronics): m [kg] 3.2 4.3
Thermal data
Response limit thermal contact TTK [°C] 130 130
Thermal time constant tth [min] 44 44
Electrical data
Number of poles PZ 6 6
Motor coils circuit Y Y
Torque constant (20 °C) KT20 [Nm/A] 0.89 1.54
Torque constant (120 °C) KT120 [Nm/A] 0.81 1.40
Winding resistance (20 °C) R20 [Ohm] 19.9 38.1
Winding inductance L [mH] 45.5 87.3
EMF at 1000 [min ] -1
EMF [V] 50 78
Standstill current (Cu = 120 °C) I0 [A] 1.35 0.75
Peak current (Cu = 120 °C) Imax [A] 5.0 3.8
1)
Weight without cable (cable weight per meter = 0.18 kg)
Table 7-2: Technical Data - SCL-055

7.1.1 Definitions

Abbreviation Unit Explanations

I0 [Arms] Standstill current
Standstill current Effective value of the motor current at standstill torque M0
IN [Arms] Rated current
Effective value of the motor current at rated torque MN
Imax [Arms] Maximum current Effective value of the motor current at peak torque Mmax
Effective value of the motor current at peak torque Mmax
JM [kgcm2] Rotor moment of inertia The rotor inertia refers to a motor without brake.
The rotor inertia refers to a motor without brake.
kT [Nm/Arms] Torque constant
Quotient from standstill torque M0 and standstill current I0 (at 120 °C winding temperature)
m [kg] Mass Motor mass without brake and without fan
Motor mass without brake and without fan
M0 [Nm] Standstill torque; continuous torque (100% ED) at 5 min-1
At an ambient temperature of 40 °C and a winding temperature of 120 °C

ELAU AG PacDrive Page 37

 7 Technical data

Abbreviation Unit Explanations

MN [Nm] Rated torque, continuous torque (100% ED) at nN
Due to motor speed-dependent losses less than M0. At an ambient temperature of 40 °C and
a winding temperature of 120 °C.
Mmax [Nm] Peak torque
The maximum torque that the servo motor can briefly deliver to the output shaft.
nN [min-1] Rated motor speed
nmax [min ] -1
Mechanical limit velocity
PN [kW] Mechanical rated power (power delivered to the shaft)
At the rated motor speed and load with the rated torque
RU-V, 20 [Ω] Winding resistance
Resistance between two phases at a winding temperature of 20 °C.
LU-V [mH] Winding inductance between two phases
kE [Vrms/kmin ] -1
Voltage constant; induced voltage between two phases at 1000 min-1
V [m/s2] Maximum vibration (all directions)
Y [m/s ] 2
Maximum shock (all directions)
TTK [°C] Response limit temperature sensor
tth [min] Thermal time constant
p Pole pair number
Table 7-3: Physical sizes with units and explanations

7.1.2 Installation and Protection class

The drive protection class depends on the installation. The mounting flange for all drive
types is designed in such a way that the installation type is possible according to the
types of construction. By the IM B14, IM V18 and IM V19 DIN IEC 34-7 the drives can
be mounted to the machine according to the following listing types.:

IM B14 IM V18 IM V19

Figure 7-1: Drive installations

CAUTION
Mounting position not allowed.
Penetrating liquids cause motor damage.
▪ Liquids penetrating the drive cause motor damage. Therefore, while using the
PacDrive SCL in installation IM V19 make sure to use a drive with radial shaft seal
+ labyrinth seal (stainless steel).

Page 38 PacDrive ELAU AG

 7.1 General

Motor part Protection class Mounting position

Shaft IP 50 IM V19
IP 54 IM B14, IM V18
IP 65 IM V19 (shaft sealing ring)
Surface/connections IP 65 IM B14, IM V18, IM V19
Table 7-4: Protection class of SCL-Motor

7.1.3 Motor shaft and bearings

Design of the shaft end

Smooth shaft With a non-positive connection, torque transmission must be achieved only by surface
end pressure. This ensures safe power transmission without backlash.

Manufacturer Designation
VMA Compensating coupling with clamping-hub ASK
Verbindungs-,Meß- und Antriebstechnik Type BB
Fliederweg 2
D-63814 Mainaschaff
Tel.: (06021) 79020
Fax: (06021) 790220
E-Mail: [email protected]
Table 7-5: Manufacturer's non-positive connections

Permissible shaft load

In case of technical correct use, the life of drives is limited by the bearing life. The
customer may not replace the bearing, as the measuring systems integrated in the
drive must then be reinitialized.

Figure 7-2: Definition of shaft load

ELAU AG PacDrive Page 39

 7 Technical data

Speed [min-1] 1000 1500 2000 3000

Radial force FRadial [N] 330 330 310 270
Table 7-6: Permitted radial force Fradial [N] depends on the drive speed of SCL-055

Radial and axial limit loads must not be simultaneous.

CAUTION
Mechanical force.
Possible hazard to the motor!
▪ Do not exceed a maximum permissible pressing force of 165 N on the shaft end.

Basis for calculation:

The permissible axial force Fradial [N] is calculated according to:
Faxial = 0.2 x Fradial
▪ Nominal bearing life L10h = 20,000 h for a shaft without feather key nut (for operating
hours at a 10% failure probability)
▪ Ambient temperature = 40 °C (approx. 100 °C storage temperature)
▪ Peak torque = 10 % ED
▪ Nominal torque = 100 % ED

7.1.4 Encoder

SinCos encoder
Parameters SKS/SKM 36 Unit
Number of sine-cosine periods per revolution 128
Moment of inertia of the rotor 4.5 gcm2
Measuring step according to the arc tangent with 2.5 Arcsecond
12bit resolution
Number of steps per revolution "SRS Singleturn" 4096
Number of steps per revolution "SRM Multiturn" 16.777.216 = 4096 x
4096
Resistance to shocks in mounted condition accord‐ 100/6 g/ms
ing to DIN IEC 68 Part 2-27
Resistance to vibration in mounted condition ac‐ 50/10 ... 2000 g/Hz
cording to DIN IEC 68 Part 2-6
Table 7-7: Technical data of the SinCos encoder (SKS/SKM)

7.1.5 Torque/speed characteristic curves

The torque-speed characteristic curve represents the following characteristics:

▪ The permissible permanent torque (operating type S 1)
▪ The peak torque when the mains voltage = 230 V 3 AC

Page 40 PacDrive ELAU AG

 7.1 General

4,0

3,6
Mmax230V 3 AC
3,2

2,8

2,4
Torque [Nm]

2,0

1,6
M0 MN(Operating mode S1) MN
1,2

0,8

0,4

0,0
0 500 1000 1500 2000 2500 3000
Speed [min-1]

Figure 7-3: Example of a torque-speed characteristic curve

The characteristic curves refer to an ambient temperature of 40°C and a maximum

winding temperature of 120°C.

4,0

3,6

3,2

2,8

2,4
Torque [Nm]

2,0

1,6

1,2

0,8

0,4

0,0
0 500 1000 1500 2000 2500 3000
Speed [min-1]

Figure 7-4: Torque/speed characteristic curve SCL 055/30011 Standard

ELAU AG PacDrive Page 41

 7 Technical data

4,0

3,6

3,2

2,8

2,4
Torque [Nm]

2,0

1,6

1,2

0,8

0,4

0,0
0 250 500 750 1000 1250 1500
Speed [min-1]

Figure 7-5: Torque - speed characteristic line SCL 055/15010, stainless steel design

7.2 Electrical Connections

plug of the PD-8

SERCOS adress: optionaler

Sensor/actuator connection
tens digit of the SCL Standard
units digit
23
45 6
9 1
0

78
23
45 6
9 1
0

78

Figure 7-6: Connection overview - PacDrive SCL

Sensor/actuator connection
No sensor/actuator connection is available for the stainless steel variant.

5
4 1 Pin Designation Meaning Range
1 OUT 0 Standard output 0 *)
DC 20 ... 30 V / 0.1 A
3 2

Page 42 PacDrive ELAU AG

 7.2 Electrical Connections

Pin Designation Meaning Range

2 IN 1 Standard input 1 touch DC 20 ... 30 V
test of input 1**)
3 0V GND Ground
4 IN 0 Standard input 0 touch DC 20 ... 30 V
test of input 0**)
5 PE Ground conductor/
Shield
*) can also be used for the power supply of external sensors
**) from Firmware version V00.20.00
Table 7-8: Connection socket - Sensor/actuator on SCL

Power supply

4 3
Pin Designation Meaning Range
1 PE Ground conductor
2 1
2 PE Shielding
3 DC- DC circuit - DC 270 ... 370 V
4 DC+ DC circuit + DC 270 ... 370 V
Table 7-9: Power supply connection plug

SERCOS Connection

8 7 6 5
Pin Designation Meaning Range
1 24 V Control voltage 24 V -15 % ... +25 %
4 3 2 1
2 SERCOS Out + SERCOS Transmit +
3 Shielding SERCOS shield Out
4 SERCOS In + SERCOS Receive +
5 0V Control voltage 0 V
6 SERCOS Out - SERCOS Transmit -
7 Shielding SERCOS shield In
8 SERCOS In - SERCOS Receive -
Table 7-10: SERCOS Connection

ELAU AG PacDrive Page 43

 7 Technical data

7.3 Dimensions

Dimensions of the PacDrive SCL

Figure 7-7: Dimension drawing SCL-055 / Standard design, angular cable

Figure 7-8: Dimension drawing SCL-055 / Standard design, straight cable

Figure 7-9: Dimension drawing SCL-055 / Standard design, connector

Page 44 PacDrive ELAU AG

 7.3 Dimensions

Figure 7-10: Dimension drawing SCL-055 / stainless steel design, straight cable

ELAU AG PacDrive Page 45

 8 Appendix

8 Appendix

8.1 Contact addresses

Trademark
PacDrive is a registered trademark of ELAU AG.
All other trademarks named in this documentation are the sole property of their re‐
spective manufacturer.
ELAU AG Deutschland
Dillberg 12
97821 Marktheidenfeld, Germany
Tel.: +49 (0) 9391 / 606 - 0
Fax: 09391/606-300
E-mail: [email protected]
Internet: www.elau.de

ELAU AG Customer Service

Postfach 1255 -97821 Marktheidenfeld, Germany
97821 Marktheidenfeld, Germany
Tel.: +49 (0) 9391 / 606 - 142
Fax: +49 (0) 9391 / 606 - 340
E-mail: [email protected]
Internet: www.elau.de

NOTE
Check the ELAU homepage (www.elau.de) for additional contact addresses.

8.2 Product Training Courses

We also offer a number of training courses about our products.

Our seminar leaders with several years of experience will help you take advantage of
the extensive possibilities offered by the PacDrive™ system.

NOTE
Check the ELAU homepage (www.elau.de) for further information and our current
seminar schedule.

Page 46 PacDrive ELAU AG

 8.3 Changes

8.3 Changes

NOTE
The latest product documentation, application notes and the change service are al‐
ways available on the ELAU homepage.

07/2003
▪ New edition of the operating manual

12/2004
▪ Addition of Chapter SERCOS slaves
▪ Addition of chapter Aseptic variants
▪ Various error eliminations and additions
▪ Layout change

01/2007
▪ Addition of stainless steel variant

03/2008
▪ Extension SCL-Type 30011
▪ Changeover of type plates
▪ Operating manual limited to SCL Standard and stainless steel variants
▪ Chapter - Overview revised
▪ Chapter - Installation & Maintenance revised
▪ Type codes adjusted
▪ Characteristic curves adjusted
▪ Dimensional drawings revised

ELAU AG PacDrive Page 47

 8 Appendix

8.4 Fault report form

This error report is required without fail to enable efficient processing.

Send the error report to your ELAU AG-representativ or to:

ELAU AG
Customer Service Department Dillberg 97828 Marktheidenfeld, Germany Fax: +49 (0)
93 91 / 606 - 340
Dillberg12
97828 Marktheidenfeld
Fax: +49 (0) 93 91 / 606 - 340

Return address:

Company: City: Date:

Department: Name: Tel.:

Specifications regarding product in question

Item name: ........................................................................
Item no.: ...............................................................................
Serial number: ..............................................................................
Software version: .............................................................................
Hardware code: ...............................................................................
Parameters included Yes [ ] No [ ]
IEC - Program included: Yes [ ] No [ ]

Information about machine on which the error occurred:

Machine manufacturer: ......................................................................
Type: .................................................................................................
Operating hours: .............................................................................
Machine no.: ..................................................................................
Date of commissioning: ....................................................................
Manufacturer / Type of machine control:
........................................................................................................
How did the error present:

........................................................................................................
........................................................................................................
........................................................................................................

Additional information:

Page 48 PacDrive ELAU AG

 8.4 Fault report form

Condition of error: Causes: Accompanying side effects:

[ ] is always available [ ] unknown [ ] problems in the mechanism
[ ] during commissioning [ ] wiring error [ ] power failure (24V)
[ ] occurs sporadically [ ] mechan. damage damage damage [ ] controller failure
[ ] occurs after approx. hours [ ] moisture in device [ ] motor failure
[ ] occurs when shaken [ ] encoder defective [ ] broken cable
[ ] depends on temperature [ ] insufficient ventilation
[ ] contaminant in device

Is there an air conditioner in the switch cabinet? Y / N [ ]

Have there been similar errors in the same axis previously?
How often: ..............................
Did the errors always occur on certain days or at certain times of day?
........................................................................................................
other information: ........................................................................................................
........................................................................................................
........................................................................................................
........................................................................................................
........................................................................................................
........................................................................................................
........................................................................................................
........................................................................................................
........................................................................................................
........................................................................................................
........................................................................................................
........................................................................................................
........................................................................................................
........................................................................................................

ELAU AG PacDrive Page 49

 Index

Index

C
Cleaning 27
Configuration 24
Contact addresses 46

D
Definitions 38
Diagnosis 15
Diagnosis Message 17

E
ELAU AG 2
EMC Rules 25
Error report 48

H
Homepage 2, 46

L
Legal notice 2

P
Physical connections 38
Proper use 9

R
Repairs 27
Risk classification 7

S
Seminars 46
Service addresses 46
Servicing 26
Storage 18
Symbols 7

T
Trademark 2
Training courses 46
Type code 28

Page 50 PacDrive ELAU AG