METZ 7K

POTASSIUM SILICATE CEMENT

DESCRIPTION:
Metz 7K is a two part inorganic potassium silicate cement used in the laying of acid proof brick and tile linings.

FEATURES AND BENEFITS:

Excellent Acid Resistance
Resistant to all acids in all concentrations, except hydrofluoric acid and fluoride salts. Especially recommended for all
concentrations of sulphuric, nitric, hydrochloric and phosphoric acids. Unaffected by 98% Sulphuric Acid. Refer Metz
Chemical Resistance Chart.
Easy to Prepare and Apply
Two part mix.
High Service Temperature
Withstands temperatures at least 600ºC.
Safe to Use
Does not emit hazardous fumes during mixing, application or setting. Not classified Dangerous Goods for transport pur-
poses.
Superior Performance
100% potassium silicate bonded. Outperforms sodium silicate based cements.

RECOMMENDED:
As a bonding cement for acid brick and tile installations:
Acid tanks Pickling lines
Power station chimneys Floors and drains in acid storage areas
Sewage treatment Absorption and drying towers in sulphuric acid and nitric acid plants
Industrial chimneys Fertilizer industry
Waste acid collection sumps

NOT RECOMMENDED:
Exposure to hydrofluoric or fluoride salts.
Exposure to alkaline solutions of any kind (i.e. any solution in pH range 7 to 14).
Exposure to large quantities of running water.
Metz 7K is an industrial product for use in severe acid environments only. Material smears on bricks and tiles should be ex-
pected.

PHYSICAL PROPERTIES: (Typical Values)

Density g/cm3 1.95-2.05
Compressive Strength MPa 25
Bond strength to Acid Brick MPa >1.0
Maximum Service Temperature at least 600ºC
Coefficient of Thermal Expansion per ºC 13x10-6
Shrinkage % 1.2

COVERAGE: Theoretical quantity (allow for wastage)

For fully bedding and jointing (nominal 3mm joint) Metz Acid Brick (228x112x65mm) 0.3kg per brick
For bonding bricks in independent brick wall 0.2kg per brick
For fully bedding and jointing Metz Acid Tiles 240x115x25mm (6mm joint) 14kgs per square metre

APPLICATION TEMPERATURE:
The recommended temperature range for application is 10ºC to 40ºC.
At temperatures below 10ºC, curing may be inhibited and final technical properties may be affected. At temperatures above
40ºC consistency and setting rates may be affected.
Note: Materials should be kept as cool as possible. Reducing material temperature will increase pot life.
 METZ 7K
POTASSIUM SILICATE CEMENT

INSTRUCTIONS FOR USE

1. Temperature of Working Area 4. Installation:
Maintain a temperature of between 10ºC and 40ºC on the Metz Bricklayers method
7K Liquid and Powder, brick and substrate during mixing and Bricks or tiles should be buttered with Metz 7K using a trowel
application. Air temperature in the area where Metz 7K is to be and well beaten down and tight against the adjoining brick or
applied should also be between 10ºC and 40ºC. tile. Joints should be kept to minimum width possible, usually
At temperatures above 40ºC, initial set will take place too rapidly. 2-3mm. Ensure there are no voids.
This difficulty can be overcome by cooling the mixing equipment Tilers method
with ice water, and by cooling the Metz 7K liquid. Materials should Tiles should be buttered and laid one by one. After setting, joints
be kept as cool as possible. Reducing material temperatures will (typically 5-6mm) can be hand pointed using a steel trowel.
increase pot life. Ensure joints are full and there are no voids.
2. Surface Preparation Setting time:
All surfaces must be clean and dry. Metz 7K will not adhere Temperature ºC (i) Final set hours (ii)
adequately to concrete surfaces. These surfaces should first be 10 48
coated with a membrane. The type of membrane will depend 15 36
on physical and chemical conditions. Please consult Metz for 20 24
recommendations. 30 24
Bricks and tiles should be dry. 40 24
3. Mixing (i) Final set is achieved when material has set through entire
a) Equipment: mass.
Mechanical mixing is recommended. A slow speed mortar mixer (ii) Do not use material where surface has skinned
or a heavy duty drill with a suitable mixing paddle can be used.
Protect Metz 7K from chemicals, water, steam and temperatures
Small quantities can be mixed by hand, using a trowel or a spatula.
below 10ºC until final set is achieved. For installations that
b) Proportions:
will be exposed to temperatures above 90ºC, consult Metz for
Mix 2.6 parts Metz 7K Powder to 1 part Metz 7K Liquid by weight
drying cycles.
or volume. The Powder proportion can be varied by ±10% to the
desired consistency. Acid Treatment:
Ensure you have the latest mixing instruction refer www.metz. If, after final set (refer above table), the installation will be
net.au for most current data sheet version. exposed to water before it is exposed to acid, it is recommended
c) Mixing Procedure: Remix liquid thoroughly before use. that Metz 7K be treated with a mixture of 1 part commercial
Pour entire amount of Liquid into the mixing equipment. Add strength (33%) hydrochloric acid to 2 parts water.
the Powder slowly to the Liquid, mixing constantly to avoid air 5. Storage
entrapment. Mix thoroughly until the mortar is smooth and lump Store in original, sealed containers in a cool, dry place. Protect
free. Material which has begun to set must be discarded. liquid from freezing. Under these conditions minimum shelf life
d) Pot Life is 6 months.
Temperature ºC Pot Life minutes (approx.) 6. Safety Precautions
10 80 Liquid
15 60 Avoid contact with eyes at all costs.
20 40 Wear safety glasses when mixing.
30 20 If contact occurs, wash with copious amounts of water.
40 10 Seek medical attention.
e) Clean up: Avoid contact with skin. Wear protective gloves.
Mixing equipment, tools, etc. can be cleaned with water prior to Powder
initial set of cement. Avoid breathing dust. Use appropriate respirator and safety
During installation as much mortar as possible should be removed glasses when mixing.
from the surface of the bricks or tiles, however for the highly acid Ensure adequate ventilation.
environments where this product is used a thin film (or smear)
of Metz 7K is preferable to excessive cleaning which can reduce
For fully safety precautions refer to the Material Safety Data Sheet
performance of the material.
for each component.
To ensure you have the latest mixing instructions, refer www.metz.
net.au for current data sheet version.
Always ensure you have the latest data sheet version, refer www.metz.net.au
1. The customer must comply strictly with the instructions contained in this product data sheet. Metz is not responsible for any advice or
variations to this data sheet which are not confirmed in writing.
2. If the customer has a claim against Metz in respect of any product supplied to the customer by Metz whether due to a fault in the product or
the negligence or breach of contract by Metz or for any other reason:
a) Metz shall not be liable for any loss or damage including consequential loss or damage or loss of profits arising thereby;
b) Metz may at its option replace the defective product free of charge to the customer or refund all payments made to it by the buyer in
respect of the defective product; and the maximum liability of Metz shall be the cost of replacing the defective product.
REV 11/11 METZ SPECIALTY Distributor
MATERIALS PTY LTD
A.C.N. 140 636 639
15A Stanton Road, Seven Hills NSW 2147
Facsimile: (02) 9671 4292 Phone: (02) 9671 1311
6 University Place, Clayton North, VIC 3168
Facsimile: (03) 9561 6944 Phone: (03) 9561 6144
Unit 16, 42 Smith Street, Capalaba QLD 4157
Facsimile: (07) 3823 5552 Phone: (07) 3823 5555