PID + Fuzzy Logic Process

Controller
C22/C62/C82/C83/C72/C42/R22
User Manual

UM0C621B
December 2017
 Warning Symbol
This document contains notices that you should observe to ensure your own personal
safety, as well as to protect the product and connected equipment. These notices are highlighted in the
manual by a warning triangle and are marked as follows.

The danger symbol indicates that death or severe personal injury may result if proper precautions
are not taken. Do not proceed beyond a warning symbol until the indicated conditions are fully
understood and met.
Preface
Original equipment manufacturer reserves the right to change information available in
this document without notice. Manufacturer is not liable for any damages incurred to equipment/personal
during installation or use of equipment as explained in this document. User must acquire sufficient
knowledge & skills prior to using equipment in the application and follow all the local standards &
regulations to meet safety requirements.
Copyright
The documentation and the software included with this product are copyrighted 2016 by
Brainchild Electronic Co. Ltd. All rights are reserved. Brainchild Electronic Co., Ltd. reserves the right to
make improvements in the products described in this manual at any time without notice.
No part of this manual may be reproduced/copied/translated or transmitted in any form
or by any means without the prior written permission of Brainchild Electronic Co., Ltd. The information we
supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility
for its use.
NOTE
It is strongly recommended that a process should incorporate a Limit Control like a
Brainchild L91 which will shut down the equipment at a preset process condition in order to avoid
possible damage to products or systems.
Contact Information
Head Office & Factory
Brainchild Electronic Co. Ltd.
209 Chongyang Road, Nangang Dist.,
Taipei 11573, Taiwan
Tel: +886-2-2786-1299 Fax: +886-2-2786-1395
Website: www.brainchild.com.tw;
Email: [email protected]; [email protected]

China Sales Office

Brainchild Electronic (Kunshan) Co. Ltd.
Room 405, Building #6, Huamin Gentlefolk Garden
No. 13, Qianjin Central Road, Kunshan City, Jiangsu 215300, China
Tel: +86-512-5511-6133 Fax: +86-512-5511-6113
Website: www.brainchild.com.cn;
Email: [email protected] ; [email protected]

Page 2 of 153
 TABLE OF CONTENTS

1 INTRODUCTION --------------------------------------------------------------------------------------------------------------------- 10

1.1 Introduction ---------------------------------------------------------------------------------------------------------------------------------------------------- 10

1.2 Features --------------------------------------------------------------------------------------------------------------------------------------------------------- 10
1.3 Specifications-------------------------------------------------------------------------------------------------------------------------------------------------- 14
1.4 Ordering Code ------------------------------------------------------------------------------------------------------------------------------------------------- 17
1.4.1 C22 Ordering Code ----------------------------------------------------------------------------------------------------------------------------------- 17
1.4.2 C62 Ordering Code ----------------------------------------------------------------------------------------------------------------------------------- 18
1.4.3 C82, C83, C42 Ordering Code --------------------------------------------------------------------------------------------------------------------- 19
1.4.4 C72 Ordering Code ----------------------------------------------------------------------------------------------------------------------------------- 20
1.4.5 R22 Ordering Code ----------------------------------------------------------------------------------------------------------------------------------- 21
1.4.6 Accessories --------------------------------------------------------------------------------------------------------------------------------------------- 21
1.4.7 Related Products -------------------------------------------------------------------------------------------------------------------------------------- 21

1.5 Programming Port -------------------------------------------------------------------------------------------------------------------------------------------- 22

1.6 Keys and Displays ------------------------------------------------------------------------------------------------------------------------------------------- 22
1.7 Menu Flowchart ----------------------------------------------------------------------------------------------------------------------------------------------- 27
1.7.1 User Menu ---------------------------------------------------------------------------------------------------------------------------------------------- 27
1.7.2 Setup Menu --------------------------------------------------------------------------------------------------------------------------------------------- 28
1.7.2.1 Basic Menu (bASE) -------------------------------------------------------------------------------------------------------------------------- 29
1.7.2.2 Output Menu (oUT) --------------------------------------------------------------------------------------------------------------------------- 30
1.7.2.3 Alarm Menu (ALRM) ------------------------------------------------------------------------------------------------------------------------- 31
1.7.2.4 Event Input Menu (EI) ----------------------------------------------------------------------------------------------------------------------- 32
1.7.2.5 SEL Menu (SEL) ------------------------------------------------------------------------------------------------------------------------------ 32
1.7.2.6 Communication Menu (CoMM) ------------------------------------------------------------------------------------------------------------ 33
1.7.2.7 Current Transformer Input Menu (Ct) ---------------------------------------------------------------------------------------------------- 33
1.7.2.8 Profile Menu (PRoF) ------------------------------------------------------------------------------------------------------------------------- 33
1.7.3 Manual Mode Menu ----------------------------------------------------------------------------------------------------------------------------------- 35
1.7.4 Auto Tuning Mode ------------------------------------------------------------------------------------------------------------------------------------- 35
1.7.5 Calibration Mode -------------------------------------------------------------------------------------------------------------------------------------- 35

1.8 Parameter Availability Table ------------------------------------------------------------------------------------------------------------------------------ 36

1.9 Parameters Description ------------------------------------------------------------------------------------------------------------------------------------ 44

2 INSTALLATION AND WIRING --------------------------------------------------------------------------------------------------- 74

2.1 Unpacking ------------------------------------------------------------------------------------------------------------------------------------------------------ 74

2.2 Mounting -------------------------------------------------------------------------------------------------------------------------------------------------------- 74
2.2.1 C22 Dimension ----------------------------------------------------------------------------------------------------------------------------------------- 75
2.2.2 C62 Dimension ----------------------------------------------------------------------------------------------------------------------------------------- 77
2.2.3 C82 Dimension ----------------------------------------------------------------------------------------------------------------------------------------- 79
2.2.4 C83 Dimension ----------------------------------------------------------------------------------------------------------------------------------------- 81
2.2.5 C72 Dimension ----------------------------------------------------------------------------------------------------------------------------------------- 83
2.2.6 C42 Dimension ----------------------------------------------------------------------------------------------------------------------------------------- 85
2.2.7 R22 Dimension ----------------------------------------------------------------------------------------------------------------------------------------- 87

2.3 Wiring ------------------------------------------------------------------------------------------------------------------------------------------------------------ 88

2.3.1 C22 Terminal Connection --------------------------------------------------------------------------------------------------------------------------- 89
2.3.2 C62 Terminal Connection --------------------------------------------------------------------------------------------------------------------------- 90
2.3.3 C82 & C42 Terminal Connection ------------------------------------------------------------------------------------------------------------------ 91
2.3.4 C83 Terminal Connection --------------------------------------------------------------------------------------------------------------------------- 92
2.3.5 C72 Terminal Connection --------------------------------------------------------------------------------------------------------------------------- 93
2.3.6 R22 Terminal Connection --------------------------------------------------------------------------------------------------------------------------- 94

2.4 Power Wiring --------------------------------------------------------------------------------------------------------------------------------------------------- 95

Page 3 of 153
2.5 Sensor Installation ------------------------------------------------------------------------------------------------------------------------------------------- 95
2.6 Sensor Input Wiring ----------------------------------------------------------------------------------------------------------------------------------------- 96
2.7 Control Output Wiring -------------------------------------------------------------------------------------------------------------------------------------- 96
2.7.1 Output 1-------------------------------------------------------------------------------------------------------------------------------------------------- 96
2.7.2 Output 2-------------------------------------------------------------------------------------------------------------------------------------------------- 98

2.8 Alarm Wiring ------------------------------------------------------------------------------------------------------------------------------------------------- 100

2.8.1 Alarm 1 ------------------------------------------------------------------------------------------------------------------------------------------------- 100
2.8.2 Alarm 2 ------------------------------------------------------------------------------------------------------------------------------------------------- 102
2.8.3 Alarm 3 ------------------------------------------------------------------------------------------------------------------------------------------------- 102
2.8.4 Alarm 4 ------------------------------------------------------------------------------------------------------------------------------------------------- 103

2.9 Event Input Wiring ----------------------------------------------------------------------------------------------------------------------------------------- 104

2.10 CT Input Wiring ----------------------------------------------------------------------------------------------------------------------------------------- 105
2.11 RS-485 Data Communication ----------------------------------------------------------------------------------------------------------------------- 107
2.12 Retransmission Wiring ------------------------------------------------------------------------------------------------------------------------------- 108
2.13 Remote Set Point Wiring ----------------------------------------------------------------------------------------------------------------------------- 108

3 PROGRAMMING ------------------------------------------------------------------------------------------------------------------- 109

3.1 User Security ------------------------------------------------------------------------------------------------------------------------------------------------ 109

3.2 Signal Input --------------------------------------------------------------------------------------------------------------------------------------------------- 109
3.3 Control Output----------------------------------------------------------------------------------------------------------------------------------------------- 110
3.3.1 Heat Only ON-OFF Control ----------------------------------------------------------------------------------------------------------------------- 110
3.3.2 Heat only P or PD Control ------------------------------------------------------------------------------------------------------------------------- 111
3.3.3 Heat only PID Control ------------------------------------------------------------------------------------------------------------------------------ 111
3.3.4 Cool only Control ------------------------------------------------------------------------------------------------------------------------------------ 112
3.3.5 Other Setup Required ------------------------------------------------------------------------------------------------------------------------------ 112
3.3.6 CPB Programming ---------------------------------------------------------------------------------------------------------------------------------- 112
3.3.7 DB Programming ------------------------------------------------------------------------------------------------------------------------------------ 112
3.3.8 Output 2 ON-OFF Control (Alarm function) --------------------------------------------------------------------------------------------------- 112

3.4 Alarm ----------------------------------------------------------------------------------------------------------------------------------------------------------- 114

3.4.1 Alarm Types ------------------------------------------------------------------------------------------------------------------------------------------ 114
3.4.2 Alarm Modes ----------------------------------------------------------------------------------------------------------------------------------------- 115
3.4.2.1 Normal Alarm: ALMD = NORM ---------------------------------------------------------------------------------------------------------- 115
3.4.2.2 Latching Alarm: ALMD = LTCH --------------------------------------------------------------------------------------------------------- 115
3.4.2.3 Holding Alarm: ALMD = HOLD ---------------------------------------------------------------------------------------------------------- 115
3.4.2.4 Latching / Holding Alarm: ALMD = LT.HO -------------------------------------------------------------------------------------------- 115
3.4.2.5 Set Point Holding Alarm: ALMD = SP.HO -------------------------------------------------------------------------------------------- 116
3.4.3 Alarm Delay ------------------------------------------------------------------------------------------------------------------------------------------- 116
3.4.4 Alarm Failure Transfer ----------------------------------------------------------------------------------------------------------------------------- 116

3.5 User Menu Configuration -------------------------------------------------------------------------------------------------------------------------------- 116

3.6 Ramp ----------------------------------------------------------------------------------------------------------------------------------------------------------- 117
3.6.1 Example without Dwell Timer --------------------------------------------------------------------------------------------------------------------- 117

3.7 Dwell Timer --------------------------------------------------------------------------------------------------------------------------------------------------- 118

3.8 User Calibration --------------------------------------------------------------------------------------------------------------------------------------------- 119
3.9 Digital Filter -------------------------------------------------------------------------------------------------------------------------------------------------- 119
3.10 Failure Transfer ----------------------------------------------------------------------------------------------------------------------------------------- 120
3.10.1 Output 1 Failure Transfer --------------------------------------------------------------------------------------------------------------------- 120
3.10.2 Output 2 Failure Transfer --------------------------------------------------------------------------------------------------------------------- 120
3.10.3 Alarm Failure Transfer ------------------------------------------------------------------------------------------------------------------------- 121

3.11 Auto-Tuning ---------------------------------------------------------------------------------------------------------------------------------------------- 121

3.11.1 Auto-Tuning Operation Steps ---------------------------------------------------------------------------------------------------------------- 121
3.11.2 Auto Tuning Error ------------------------------------------------------------------------------------------------------------------------------- 121
3.11.3 Solution for Auto Tuning Error --------------------------------------------------------------------------------------------------------------- 122

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3.12 Manual Tuning ------------------------------------------------------------------------------------------------------------------------------------------ 122
3.13 Manual Control ------------------------------------------------------------------------------------------------------------------------------------------ 122
3.13.1 Exit Manual Control ----------------------------------------------------------------------------------------------------------------------------- 123

3.14 Factory Default ------------------------------------------------------------------------------------------------------------------------------------------ 124

3.15 Data Communication---------------------------------------------------------------------------------------------------------------------------------- 124
3.15.1 RS-485 Setup ------------------------------------------------------------------------------------------------------------------------------------ 124

3.16 PV Retransmission ------------------------------------------------------------------------------------------------------------------------------------ 124

3.17 Heater Current Monitoring -------------------------------------------------------------------------------------------------------------------------- 124
3.18 Event Input ----------------------------------------------------------------------------------------------------------------------------------------------- 125
3.18.1 Event Input Functions -------------------------------------------------------------------------------------------------------------------------- 125

3.19 Remote Set Point --------------------------------------------------------------------------------------------------------------------------------------- 126

3.20 Ramp and Soak Program ---------------------------------------------------------------------------------------------------------------------------- 126
3.20.1 PROF ---------------------------------------------------------------------------------------------------------------------------------------------- 127
3.20.2 RUN ------------------------------------------------------------------------------------------------------------------------------------------------ 127
3.20.2.1 StAR ------------------------------------------------------------------------------------------------------------------------------------------- 127
3.20.2.2 CoNt ------------------------------------------------------------------------------------------------------------------------------------------- 127
3.20.2.3 PV ---------------------------------------------------------------------------------------------------------------------------------------------- 127
3.20.2.4 Hold -------------------------------------------------------------------------------------------------------------------------------------------- 127
3.20.2.5 StoP -------------------------------------------------------------------------------------------------------------------------------------------- 128
3.20.3 RMPU ---------------------------------------------------------------------------------------------------------------------------------------------- 128
3.20.4 STAR ----------------------------------------------------------------------------------------------------------------------------------------------- 128
3.20.5 END ------------------------------------------------------------------------------------------------------------------------------------------------ 128
3.20.5.1 SP1 --------------------------------------------------------------------------------------------------------------------------------------------- 128
3.20.6 PFR ------------------------------------------------------------------------------------------------------------------------------------------------- 128
3.20.6.1 CONT ------------------------------------------------------------------------------------------------------------------------------------------ 128
3.20.6.2 PV ---------------------------------------------------------------------------------------------------------------------------------------------- 129
3.20.6.3 SP1 --------------------------------------------------------------------------------------------------------------------------------------------- 130
3.20.6.4 OFF -------------------------------------------------------------------------------------------------------------------------------------------- 130
3.20.7 Holdback ------------------------------------------------------------------------------------------------------------------------------------------ 130
3.20.8 CYC ------------------------------------------------------------------------------------------------------------------------------------------------ 130
3.20.9 Running, Holding and Stopping a Profile -------------------------------------------------------------------------------------------------- 130
3.20.10 Viewing and Modifying the Profile Progress ---------------------------------------------------------------------------------------------- 130
3.20.11 Configuring the Profile ------------------------------------------------------------------------------------------------------------------------- 130
3.20.11.1 Profile Segment Parameters --------------------------------------------------------------------------------------------------------- 131
3.20.11.1.1 Target Setpoint ---------------------------------------------------------------------------------------------------------------------- 131
3.20.11.1.2 Ramp Time --------------------------------------------------------------------------------------------------------------------------- 131
3.20.11.1.3 Soak Time ----------------------------------------------------------------------------------------------------------------------------- 131

4 APPLICATIONS -------------------------------------------------------------------------------------------------------------------- 132

4.1 Heat Only Control with Dwell Timer ------------------------------------------------------------------------------------------------------------------ 132
4.2 Cool Only Control ------------------------------------------------------------------------------------------------------------------------------------------ 133
4.3 Heat and Cool Control ------------------------------------------------------------------------------------------------------------------------------------ 134
4.4 Ramp & Dwell ------------------------------------------------------------------------------------------------------------------------------------------------ 135
4.4.1 Temperature Cycling Chamber ------------------------------------------------------------------------------------------------------------------ 135
4.4.2 Programmable Bread Baking Oven ------------------------------------------------------------------------------------------------------------- 137

4.5 Remote Set Point ------------------------------------------------------------------------------------------------------------------------------------------- 139

4.6 RS 485 Communication in Controller ---------------------------------------------------------------------------------------------------------------- 140
4.7 Retransmission Application ---------------------------------------------------------------------------------------------------------------------------- 141
4.8 Ramp & Soak Profile in Heat Treatment Chamber ----------------------------------------------------------------------------------------------- 143

5 CALIBRATION---------------------------------------------------------------------------------------------------------------------- 145

5.1 Equipments Required Before Calibration ---------------------------------------------------------------------------------------------------------- 145

5.1.1 Manual Calibration Procedure -------------------------------------------------------------------------------------------------------------------- 145

Page 5 of 153
 5.1.1.1 Calibrate Zero of A to D Converter ----------------------------------------------------------------------------------------------------- 145
5.1.1.2 Calibrate Gain of A to D Converter ----------------------------------------------------------------------------------------------------- 145
5.1.1.3 Calibrate RTD Input ------------------------------------------------------------------------------------------------------------------------ 146
5.1.1.4 Calibrate Offset of Cold Junction Compensation ----------------------------------------------------------------------------------- 146
5.1.1.5 Calibrate Gain of Cold Junction Compensation ------------------------------------------------------------------------------------- 146
5.1.1.6 Calibrate Linear Input ---------------------------------------------------------------------------------------------------------------------- 147

6 COMMUNICATION ---------------------------------------------------------------------------------------------------------------- 148

6.1 Functions Supported -------------------------------------------------------------------------------------------------------------------------------------- 148

6.1.1 Function Code 03: Read Holding Registers -------------------------------------------------------------------------------------------------- 148
6.1.2 Function Code 06: Preset Single Register ---------------------------------------------------------------------------------------------------- 148
6.1.3 Function Code 16: Preset Multiple Register -------------------------------------------------------------------------------------------------- 149

6.2 Exception Responses ------------------------------------------------------------------------------------------------------------------------------------- 149

6.3 Parameter Mapping ---------------------------------------------------------------------------------------------------------------------------------------- 150
6.4 Error Code ---------------------------------------------------------------------------------------------------------------------------------------------------- 150
6.5 Mode ------------------------------------------------------------------------------------------------------------------------------------------------------------ 151
6.6 PROG Code --------------------------------------------------------------------------------------------------------------------------------------------------- 151
6.7 Scaling --------------------------------------------------------------------------------------------------------------------------------------------------------- 151
6.8 Data Conversion -------------------------------------------------------------------------------------------------------------------------------------------- 152
6.9 Communication Examples------------------------------------------------------------------------------------------------------------------------------- 152
6.9.1 Read PV, SV, MV1 and MV2 --------------------------------------------------------------------------------------------------------------------- 152
6.9.2 Perform Reset Function (same effect as pressing R key) --------------------------------------------------------------------------------- 152
6.9.3 Enter Auto Tuning Mode --------------------------------------------------------------------------------------------------------------------------- 152
6.9.4 Enter Manual Control Mode ----------------------------------------------------------------------------------------------------------------------- 152
6.9.5 Read All Parameters-------------------------------------------------------------------------------------------------------------------------------- 152
6.9.6 Modify Calibration Co-efficient ------------------------------------------------------------------------------------------------------------------- 153

Page 6 of 153
 TABLE OF TABLES
1-1. CONTROLLER MODELS ................................................................................................................................................................... 10
1-2.PARAMETER AVAILABILITY .............................................................................................................................................................. 43
2-1. ENVIRONMENTAL SPECIFICATION................................................................................................................................................. 74
3-1.USER ACCESS RIGHTS ................................................................................................................................................................... 109
3-2.CONTROL MODE .............................................................................................................................................................................. 110
3-3.PID PARAMETER ADJUSTMENT GUIDE ........................................................................................................................................ 122
6-1.FUNCTION CODE 03 ........................................................................................................................................................................ 148
6-2.FUNCTION CODE 06 ........................................................................................................................................................................ 148
6-3.FUNCTION CODE 16 ........................................................................................................................................................................ 149
6-4.EXCEPTION CODE ........................................................................................................................................................................... 149
6-5.ERROR CODE ................................................................................................................................................................................... 150
6-6.OPERATION MODE .......................................................................................................................................................................... 151
6-7.PROGRAM CODE ............................................................................................................................................................................. 151
6-8.SCALING FOR PV, SV, SP1, INLO,INHI,SP1L,SP1H,RELO,REHI .................................................................................................. 151
6-9.SCALING FOR PB, O1HY, RR, O2HY, ALHY ................................................................................................................................... 151

Page 7 of 153
 TABLE OF FIGURES
1-1.FUZZY PID CONTROL ........................................................................................................................................................................ 11
1-2.PROGRAMMING PORT ...................................................................................................................................................................... 12
1-3.PROGRAMMING PORT ...................................................................................................................................................................... 22
1-4. C22 FRONT PANEL KEYS AND DISPLAY ........................................................................................................................................ 23
1-5.C62 FRONT PANEL KEYS AND DISPLAY ......................................................................................................................................... 23
1-6.C82 FRONT PANEL KEYS AND DISPLAY ......................................................................................................................................... 24
1-7.C83 FRONT PANEL KEYS AND DISPLAY ......................................................................................................................................... 24
1-8.C72 FRONT PANELS KEYS AND DISPLAY....................................................................................................................................... 25
1-9.C42 FRONT PANEL KEYS AND DISPLAY ......................................................................................................................................... 25
1-10.R22 FRONT PANEL KEYS AND DISPLAY ....................................................................................................................................... 26
1-11.HOW CHARACTERS ARE DISPLAYED ON THE LCD SCREEN .................................................................................................... 26
2-1.C22 DIMENSIONS WITH CLAMP ....................................................................................................................................................... 75
2-2.C22 DIMENSION WITHOUT CLAMP .................................................................................................................................................. 76
2-3. C62 DIMENSION WITH CLAMP ........................................................................................................................................................ 77
2-4. C62 DIMENSION WITHOUT CLAMP ................................................................................................................................................. 78
2-5.C82 DIMENSION WITH CLAMP ......................................................................................................................................................... 79
2-6.C82 DIMENSION WITHOUT CLAMPS................................................................................................................................................ 80
2-7.C83 DIMENSION WITH CLAMPS ....................................................................................................................................................... 81
2-8.C83 DIMENSION WITHOUT CLAMP .................................................................................................................................................. 82
2-9.C72 DIMENSION WITH CLAMP ......................................................................................................................................................... 83
2-10.C72 DIMENSION WITHOUT CLAMP ................................................................................................................................................ 84
2-11. C42 DIMENSION WITH CLAMPS .................................................................................................................................................... 85
2-12. C42 DIMENSION WITHOUT CLAMP ............................................................................................................................................... 86
2-13.R22 DIMENSION ............................................................................................................................................................................... 87
2-14.LEAD TERMINAL FOR ALL MODELS EXCEPT C22 ....................................................................................................................... 88
2-15.LEAD TERMINAL FOR C22 .............................................................................................................................................................. 88
2-16.C22 REAR TERMINAL CONNECTION ............................................................................................................................................. 89
2-17. C62 REAR TERMINAL CONNECTION ............................................................................................................................................ 90
2-18. C82 & C42 REAR TERMINAL CONNECTION ................................................................................................................................. 91
2-19.C83 REAR TERMINAL CONNECTION ............................................................................................................................................. 92
2-20.C72 REAR TERMINAL CONNECTION ............................................................................................................................................. 93
2-21.R22 TERMINAL CONNECTION ........................................................................................................................................................ 94
2-22.POWER WIRING ............................................................................................................................................................................... 95
2-23.SENSOR INPUT WIRING .................................................................................................................................................................. 96
2-24. OUTPUT 1 RELAY TO DRIVE LOAD ............................................................................................................................................... 96
2-25. OUTPUT 1 RELAY TO DRIVE CONTACTOR .................................................................................................................................. 97
2-26. OUTPUT1 PULSED VOLTAGE TO DRIVE SSR ............................................................................................................................. 97
2-27. OUTPUT 1 LINEAR CURRENT CONTROL ..................................................................................................................................... 98
2-28. OUTPUT 1 LINEAR VOLTAGE CONTROL ...................................................................................................................................... 98
2-29. OUTPUT 2 RELAY TO DRIVE LOAD ............................................................................................................................................... 98
2-30. OUTPUT 2 RELAY TO DRIVE CONTACTOR .................................................................................................................................. 99
2-31. OUTPUT 2 PULSED VOLTAGE TO DRIVE SSR ............................................................................................................................ 99
2-32. OUTPUT 2 LINEAR CURRENT CONTROL ................................................................................................................................... 100
2-33. OUTPUT 2 LINEAR VOLTAGE CONTROL .................................................................................................................................... 100
2-34. ALARM 1 OUTPUT TO DRIVE LOAD ............................................................................................................................................ 100
2-35. ALARM 1 OUTPUT TO DRIVE CONTACTOR ............................................................................................................................... 101
2-36. ALARM 2 OUTPUT TO DRIVE LOAD ............................................................................................................................................ 102
2-37. ALARM 2 OUTPUT TO DRIVE CONTACTOR ............................................................................................................................... 102
2-38. ALARM 3 OUTPUT TO DRIVE LOAD ............................................................................................................................................ 102
2-39. ALARM 3 OUTPUT TO DRIVE CONTACTOR ............................................................................................................................... 103
2-40. ALARM 4 OUTPUT TO DRIVE LOAD ............................................................................................................................................ 103
2-41. ALARM 4 OUTPUT TO DRIVE CONTACTOR IN C42 ................................................................................................................... 104
2-42. EVENT INPUT WIRING .................................................................................................................................................................. 104
2-43. CT INPUT WIRING FOR SINGLE PHASE HEATER...................................................................................................................... 105
2-44.CT INPUT WIRING FOR 3PHASE HEATER ................................................................................................................................... 106
2-45.RS-485 WIRING .............................................................................................................................................................................. 107
2-46. RETRANSMISSION WIRING ......................................................................................................................................................... 108
2-47.REMOTE SET POINT ...................................................................................................................................................................... 108
3-1.CONVERSION CURVE FOR LINEAR TYPE PROCESS SIGNAL ................................................................................................... 110

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3-2.HEAT ONLY ON-OFF CONTROL ..................................................................................................................................................... 111
3-3.OUTPUT 2 DEVIATION HIGH ALARM ............................................................................................................................................. 113
3-4.OUTPUT 2 PROCESS LOW ALARM ................................................................................................................................................ 113
3-5.CONFIGURABLE USER MENU ........................................................................................................................................................ 117
3-6.RAMP FUNCTION ............................................................................................................................................................................. 117
3-7.DWELL TIMER .................................................................................................................................................................................. 118
3-8.TWO POINT USER CALIBRATION ................................................................................................................................................... 119
3-9.FILTER CHARACTERISTICS ............................................................................................................................................................ 120
3-10. EFFECTS OF PID ADJUSTMENT ................................................................................................................................................. 123
3-11.POWER FAILURE RECOVERY FROM PROFILE AT DWELL SEGMENT ................................................................................... 128
3-12.POWER FAILURE RECOVERY FROM PROFILE AT RAMP SEGMENT ...................................................................................... 129
3-13.POWER FAILURE RECOVERY FROM PV AT DWELL SEGMENT ............................................................................................... 129
3-14.POWER FAILURE RECOVERY FROM PV AT RAMP SEGMENT ................................................................................................. 129
4-1.HEAT ONLY CONTROL WITH DWELL TIMER ................................................................................................................................ 132
4-2.COOLING CONTROL ........................................................................................................................................................................ 133
4-3.HEAT COOL CONTROL .................................................................................................................................................................... 134
4-4.RAMP & DWELL TEMPERATURE CYCLING CHAMBER ................................................................................................................ 136
4-5.TEMPERATURE PROFILE FOR TEMPERATURE CYCLING CHAMBER ....................................................................................... 137
4-6.BREAD BAKING OVEN ..................................................................................................................................................................... 137
4-7.TEMPERATURE PROFILE OF BAKING OVEN ................................................................................................................................ 138
4-8.REMOTE SET POINT APPLICATION ............................................................................................................................................... 139
4-9.RS-485 APPLICATION ...................................................................................................................................................................... 140
4-10.RETRANSMISSION APPLICATION ................................................................................................................................................ 142
4-11.HEAT TREATMENT CHAMBER...................................................................................................................................................... 143
4-12.TEMPERATURE PROFILE OF THE HEAT TREATMENT CHAMBER ........................................................................................... 144
5-1.COLD JUNCTION CALIBRATION SETUP ........................................................................................................................................ 146

Page 9 of 153
1 Introduction
1.1 Introduction
The new generation low-cost PID microprocessor-based Fuzzy logic controller series
incorporate two bright easy to read LCD Displays which indicate Process Value (PV) and Set point(SP).
The Fuzzy Logic technology incorporated on these series controllers enables a process to reach a
predetermined set point in the shortest time with minimum of overshoot during start up (Power ON) or
external load disturbances (example: an oven door being opened).

The below are the different controller models of this series.

Dimensions
Model No Mounting Type DIN Size Depth Behind Panel (mm)
LxWxD(mm)
C22 Panel Mount 1/32 DIN 24x48x85 76
C62 Panel Mount 1/16DIN 48x48x59 50
C82/C83 Panel Mount 1/8 DIN 48x96x59 50
C72 Panel Mount 1/7 DIN 72x72x59 50
C42 Panel Mount 1/4 DIN 96x96x59 50
R22 DIN RAIL 22.5x96x80
1-1. Controller Models

These controllers are powered by an 11-26 or 90-250 VDC /VAC supply, incorporating a
2 Amp control relay output as a standard. The second output can be used as a cooling control or an
alarm. Both outputs can be selected as a 5VDC or 14VDC logic output, linear current or linear voltage to
drive an external device. There are six types of alarms and a dwell timer that can be configured for the
third output. The controllers are fully programmable for PT100 and thermocouple types J, K, T, E, B,
R, S, N, L, U, P, C, and D. The input signal is digitized by using an 18-bit A to D converter. Its fast
sampling rate allows the controller to control fast processes.
1.2 Features
The new generation of low cost PID controllers has a lot of unique features.
The unique features are listed below.
 LCD Display
 High Accuracy 18 Bit A-D Conversion and 15 Bit D-A Conversion
 Fastest Sampling Rate 200 msec
 Universal Input
 Fuzzy Logic +PID Technology
 Possibility of both RS-485 and analog retransmission
 2Programs of Ramp & Soak with 8 segments
 Current Transformer (CT) Inputs for heater break detection
 Up to 6 Event Inputs
 Remote Setpoint
 Auto-Tuning
 Bumpless Transfer
 Lockout Protection
 Bidirectional Menu Navigation

Page 10 of 153
LCD Display
All the controllers in this series will be equipped with high brightness LCD Display.

Digital Communication

RS-485 Digital communication is available as an additional option. These options allow

the units to be integrated with supervisory control systems and software.

A Micro USB programming port is available for automatic configuration, calibration and testing without
the need to access the keys on front panel.

Fuzzy PID Technology

By using proprietary Fuzzy modified PID technology, the control loop will minimize
overshoot and undershoot in the shortest allowable time. The following diagram is a comparison of
results with and without Fuzzy Logic technology.

1-1.Fuzzy PID Control

High Accuracy

This series of controllers are manufactured using an innovative technology which

contains an 18-bit A to D converter for high resolution measurement (true 0.1°F resolution for
thermocouple and PT100 sensors) and a 15-bit D to A converter for a linear current or voltage control
output. The innovative technology provides improved operating performance, enhanced reliability and
higher density with low cost.

Fast Sampling Rate

The sampling rate of the input A to D converter reaches 200 msec. This fast sampling
rate allows the controllers to control fast processes.

Fuzzy Control
The function of Fuzzy control is to adjust PID parameters from time to time in order to
make manipulation of the output more flexible and adaptive to various processes. The result is to enable
a process to reach a predetermined set point in the shortest time, with a minimum of overshoot and
undershoot during power-up or external load disturbances.

Page 11 of 153
Digital Communication

The controllers can be equipped with an optional RS-485 interface to provide digital
communication. By using twisted pair wires, up to 247 units can be connected together via an RS-485
interface to a host computer.

Programming Port

A Micro USB programming port is available for automatic configuration, calibration and
firmware upgrades without the need to access the keys on front panel.

1-2.Programming Port

Auto-tuning

The auto-tuning function allows the user to simplify initial setup for a new system. A
clever algorithm is provided to obtain an optimal set of control parameters for the process. It can be
applied either as the process is warming up (cold start) or when the process is in a steady state (warm
start).

Lockout Protection

According to user security requirements, one of four lockout levels (NONE, ALL, USER,
SET) can be selected to prevent certain settings from being changed.

Bumpless Transfer
Bumpless transfer allows the controller to continue to control by using its previous
output value if the input sensor breaks. Hence, the process can be well controlled temporarily as if the
sensor is functioning normally.

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Soft-start Ramp

The ramping function can be performed during power up as well as any time the set
point is changed. It can be ramp up or ramp down. The process value will reach the set point within a
predetermined constant rate.

Digital Filter

A first order low-pass filter with a programmable time constant is used to improve the
stability of the process value (PV). This is particularly useful in certain applications where the process
value is too unstable to be read.

SEL Function

These controllers have the flexibility for the user to select those parameters which are
most significant to them and put these parameters into the “USER” menu for quick access. There are up
to 8 parameters that can be selected to allow the user to build their own display sequence in the USER
menu.

Event Input
Event Inputs are available as an option to change certain functions and the set point.
There are 6 Event Inputs that are available in the C42, C82 and C83 models. There are two event Inputs
are that available in the C62, C72 controllers, and one event input is available in the C22, R22
controllers.

Remote Set Point

A Remote Set point function is available to vary the set point by using either a linear
voltage or current input. A remote set point is available in select models.

CT Input
CT Input Options are available to detect if a heater breaks. There are a maximum of two
CT inputs available.

Analog Retransmission

Analog retransmission is available as an option.

Profile (Ramp/Soak) Segments

These controllers have the option for Ramp and Soak Profiles. There are a maximum of
2 Programs that can be added with up to 8 segments each. This option is not available with the C22,
C62 and R22 models.

Bidirectional Menu Navigation

The C series controllers have bidirectional menu navigation. This will allow the user to
access previous menu settings easily by using keys.

Page 13 of 153
 1.3 Specifications
Specification C22 C62 C82 C83 C72 C42 R22
Power Supply 90 to 250VAC, 47 to63Hz , 20 to 28 VAC,47-63Hz / 11 to 40 VDC
Power Consumption C22/R22: 8VA, 4W Maximum., C62: 10VA, 5W Maximum., C72/C82/C83/C42: 12VA,6W Maximum
Signal Input
Type Thermocouple(J,K,T,E,B,R,S,N,L,U,P,C,D), RTD(PT100(DIN), PT100(JIS)), Current(mA),Voltage(Volts)
Resolution 18 Bits
Sampling Rate 5 Times / Second (200msec)
Maximum Rating -2VDC minimum, 12VDC maximum
Type Range Accuracy @ 25°C Input Impedance
J -120°C to 1000°C( -184°F to 1832°F) ±2°C 2.2 MΩ
K -200°C to 1370°C (-328°F to 2498°F) ±2°C 2.2 MΩ
T -250°C to 400°C ( -418°F to 752°F ) ±2°C 2.2 MΩ
E -100°C to 900°C( -148°F to 1652°F ) ±2°C 2.2 MΩ
B 0°C to 1820°C( 32°F to 3308°F ) ±2°C( 200°C to 1800°C ) 2.2 MΩ
R 0°C to 1767.8°C( 32°F to 3214°F ) ±2°C 2.2 MΩ
S 0°C to 1767.8°C( 32°F to 3214°F ) ±2°C 2.2 MΩ
N -250°C to 1300°C( -418°F to 2372°F) ±2°C 2.2 MΩ
Input Characteristics
L -200°C to 900°C( -328°F to 1652°F ) ±2°C 2.2 MΩ
U -200°C to 600°C (-328°F to 1112°F) ±2°C 2.2 MΩ
P 0°C to 1395°C( 32°F to 2543°F ) ±2°C 2.2 MΩ
C 0°C to 2300°C( 32°F to 4172°F ) ±2°C 2.2 MΩ
D 0°C to 2300°C( 32°F to 4172°F ) ±2°C 2.2 MΩ
PT100(DIN) -200°C to 850°C( -328°F to 1562°F ) ±0.4°C 1.3KΩ
PT100(JIS) -200°C to 600°C( -328°F to 1112°F ) ±0.4°C 1.3KΩ
mA -3mA to 27mA ±0.05% 2.5Ω
V -1.3V to 11.5V ±0.05% 1.5MΩ
Temperature Effect 1.5µV /°C for all inputs except mA input, 3.0µV /°C for mA
Thermocouple: 0.2 µV /°Ω; 3-wire RTD: 2.6°C /Ω of Difference of Resistance of two leads
Sensor Lead Resistance Effect
2-wire RTD: 2.6°C /Ω of Sum of Resistance of two leads
Burn-out Current 200nA
Common Mode Rejection
120 dB
Ratio(CMRR)
Normal Mode Rejection Ratio
55dB
(NMRR)
Sensor open for Thermocouple, RTD and mV inputs, Sensor short for RTD input ,
Sensor Break Detection
Below 1mA for 4-20mA input, Below 0.25V for 1 - 5V input, Not available for other inputs.
Sensor Break Response Time Within 4 seconds for Thermocouple, RTD and mV inputs, 0.1 second for 4-20mA and 1 - 5V inputs.
Remote Set Point Input
Type Linear Current, Linear Voltage
Range -3mA to 27mA, -1.3V to 11.5V
Accuracy ±0.05 %
Remote Set Point Option Not Available Not Available Available Available Available Available Not Available
Input Impedance Current: 2.5Ω, Voltage:1.5MΩ
Resolution 18 Bits
Sampling Rate 1.66 Times/Second
Maximum Rating 280mA maximum for Current Input, 12VDC Maximum for Voltage Input
Temperature Effect ±1.5µV/°C for Voltage Input , ±3.0µV/°C for Current Input
Sensor Break Detection Below 1mA for 4-20mA input, Below 0.25V for 1 - 5V input, Not available for other inputs.
Sensor Break Responding Time 0.1 Second
Event Input
Number of Event Inputs 1 2 6 6 2 6 1
Logic Low -10V minimum, 0.8V maximum.
Logic High 2V minimum, 10V maximum
Functions See availability table
CT Input
CT Type CT98-1
Accuracy ±2%of Full scale Reading,±0.2A

Page 14 of 153
Specification C22 C62 C82 C83 C72 C42 R22
Input Impedance 294Ω
Measurement Range 0 to 50A AC
Output of CT 0 to 5V DC
CT Mounting Wall (Screw) Mount
Sampling Rate 1 Time/Second
Output 1 /Output 2
Type Relay, Pulsed Voltage, Linear Voltage or Linear Current
Relay Rating 2A,240V AC,200000 Life Cycles for Resistive Load
Pulsed Voltage Source Voltage 5V,Current Limiting Resistance 66Ω
Linear Output Resolution 15 Bits
Linear Output Regulation 0.02% for full load change
Linear Output Settling Time 0.1 Sec (Stable to 99.9%)
Isolation Breakdown Voltage 1000 V AC
Temperature Effect ±0.01% of Span/ °C
Load Capacity of Linear Output Linear Current: 500Ω max., Linear Voltage: 10KΩ min
Alarm
Relay Type Form A
Maximum Rating 2A,240V AC,200000 Life Cycles for Resistive Load
Alarm Functions Dwell Timer, Deviation Low, Deviation High, Deviation Band Low, Deviation Band High, Process High, Process Low
Alarm Mode Latching, Hold, Normal, Latching/Hold
Dwell Timer 0.1 to 4553.6 Minutes
Data Communication
Interface RS-485
Protocol Modbus RTU (Slave Mode)
Address 1 to 247
Baud rate 2.8KBPS to 38.4KBPS
Parity Bit None, Even or Odd
Stop Bit 1 or 2 Bits
Data Length 7 or 8 Bits
Communication Buffer 160 Bytes
Analog Retransmission
Output Signal 4-20mA, 0-20 mA,0 - 10V
Resolution 15 Bits
Accuracy ±0.05% of Span ± 0.0025% / °C
Load Resistance 0 to 500Ω for current output , 10KΩ minimum for Voltage Output
Output Regulation 0.01% for full load change
Output Setting Time 0.1Second (stable to 99.9%)
Isolation Breakdown 1000VAC min
Integral Linearity Error ±0.005% of span
Temperature Effect ±0.0025% of span /°C
Saturation Low 0mA or 0V
Saturation High 22.2mA or 5.55V,11.1V min
Linear Output Ranges 0 - 22.2mA (0 - 20mA/4 - 20mA), 0 - 5.55V (0 - 5V, 1 - 5V),0 - 11.1V (0 - 10V)
User Interface
Keypad 4 Keys
Display Type 4 Digit LCD Display
No of Display 2 2 3 3 3 3 2
Upper Display Size 0.4”(10mm) 0.58”(15mm) 0.7”(17.7mm) 0.7”(17.7mm) 0.58”(15mm) 0.98”(25mm) 0.31”(8mm)
Lower Display Size 0.19”(4.8mm) 0.3”(7.8mm) 0.4”(11.2mm) 0.4”(11.2mm) 0.32”(8.3mm) 0.55”(14mm) 0.25”(6.5mm)
Programming Port
Interface Micro USB
PC Communication Function Automatic Setup, Calibration and Firmware upgrade
Control Mode
Output 1 Reverse (Heating) or Direct (Cooling) Action
Output 2 PID cooling control, Cooling P band 50~300% of PB, Dead band -36.0 ~ 36.0 % of PB
ON-OFF 0.1 - 90.0 (°F ) hysteresis control ( P band = 0)
P or PD 0 - 100.0 % offset adjustment
PID Fuzzy logic modified Proportional band 0.1 ~ 900.0°F, Integral time 0 – 3600 Secs, Derivative Time 0 - 360.0 Secs

Page 15 of 153
Specification C22 C62 C82 C83 C72 C42 R22
Cycle Time 0.1 to 90.0 Seconds
Manual Control Heat(MV1) and Cool(MV2)
Auto-tuning Cold Start and Warm Start
Failure Mode Auto transfer to manual mode while sensor break or A-D Converter damage
Ramping Control 0 to 900.0°F/Minute or 0 to 900.0°F/Hour Ramp Rate
Digital Filter
Function First Order
Time Constant 0,0.2, 0.5, 1, 2, 5, 10, 20, 30, 60 Seconds, Programmable
Profiler
Availability No No Option Option Option Option No
1Program with 16 Segments or 2Programs with each 8 Segments
No of Programs NA NA NA
or 4Programs with each 4 Segments
Environmental and Physical Specifications
Operating Temperature -10°C to 50°C
Storage Temperature -40°C to 60°C
Humidity 0 to 90 % RH (Non-Condensing)
Altitude 2000 Meters Maximum
Pollution Degree II
Insulation Resistance 20MΩ Minimum(@500V DC)
Dielectric Strength 2000V AC,50/60 Hz for 1 Minute
Vibration Resistance 10 to 55 Hz , 10m/s2 for 2 Hours
Shock Resistance 200 m/s2(20g)
Housing Flame Retardant Polycarbonate
Mounting Panel Panel Panel Panel Panel Panel DIN Rail
Dimensions (W*H*D) (mm) 48*24*92 48*48*59 48*96*59 96*48*59 72*72*59 96*96*59 22.5*96*83
Depth Behind Panel (mm) 84 50 50 50 50 50
Cut Out Dimensions (mm) 45*22.2 45*45 45*92 92*45 68*68 92*92
Weight (grams) 120 160 220 220 190 290 160
Approval Standards
Safety UL61010C-1, CSA C22.2 No.24-93, EN61010-1 ( IEC1010-1 )
Protective Class IP66 for Panel, IP20 for terminals and housing. All indoor use.
EMC EN61326

Page 16 of 153
1.4 Ordering Code
1.4.1 C22 Ordering Code
C22 –
Power Input
4: 90 to 250 VAC, 47-63Hz
5: 20 to 28 VAC,47-63Hz / 11 to 40 VDC

Output 1
1: Form A Relay (2A, 250V)
2: SSRD, 5VDC/30mA (33Ω, ¼W *2)
3: Isolated 4-20mA/0-20mA (OM98-3)
5: Isolated 0-10VDC (OM98-5)
C: SSRD, 14VDC/40mA (OM94-7)

Output 2 / Alarm 1
0: None
1: Form A Relay (2A, 250V)
2: SSRD, 5VDC/30mA (33Ω, ¼W *2)
3: Isolated 4-20mA/0-20mA (OM98-3)
5: Isolated 0-10VDC (OM98-5)
C: SSRD, 14VDC /40mA (OM94-7)

Option1
0: None
1: RS-485
2: 1 Event Input
3: 1 CT Input

Option 2
0: None
1: Retransmission 4-20mA/0-20mA (OM98-3)
2: Retransmission 0-10V (OM98-5)
3: Alarm2 (Form A Relay)

Page 17 of 153
1.4.2 C62 Ordering Code

C62-

Power Input
4: 90 to 250 VAC, 47-63Hz
5: 20 to 28 VAC,47-63Hz / 11 to 40 VDC

Output 1
1: Form A Relay (2A, 250V)
2: SSRD, 5VDC/30mA (33Ω, ¼W *2)
3: Isolated 4-20mA/0-20mA (OM98-3)
5: Isolated 0-10VDC (OM98-5)
C: SSRD, 14VDC/40mA (OM94-7)

Output 2 / Alarm 1
0: None
1: Form A Relay (2A, 250V)
2: SSRD, 5VDC/30mA (33Ω, ¼W *2)
3: Isolated 4-20mA/0-20mA (OM98-3)
5: Isolated 0-10VDC (OM98-5)
C: SSRD, 14VDC/40mA (OM94-7)

Alarm 2
0: None
1: Form A Relay (2A, 250V)

Option 1
0: None
1: RS-485

Option 2
0: None
1: 2 Event Inputs
2: 1 Event Input and 1 CT Input
3: 2 CT Inputs

Option 3
0: None
1: Retransmission 4-20mA/0-20mA (CM98-3)
2: Retransmission 0-10VDC (CM98-5)
3: Alarm 3 Form A Relay (2A, 250V)

Option 4
0: None
1: Terminal Cover

Page 18 of 153
1.4.3 C82, C83, C42 Ordering Code

C82-

C83-

C42-

Power Input
4: 90 to 250 VAC, 47-63Hz
5: 20 to 28 VAC,47-63Hz / 11 to 40 VDC

Output 1
1: Form A Relay (2A, 250V)
2: SSRD, 5VDC/30mA (33Ω, ¼W *2)
3: Isolated 4–20mA/0–20mA (OM98-3)
5: Isolated 0–10VDC (OM98-5)
C: SSRD, 14VDC/40mA (OM94-7)

Output 2 / Alarm 1
0: None
1: Form A Relay (2A, 250V)
2: SSRD, 5VDC/30mA (33Ω, ¼W *2)
3: Isolated 4-20mA/0-20mA (OM98-3)
5: Isolated 0-10VDC (OM98-5)
C: SSRD, 14VDC/40mA (OM94-7)

Alarm 2 to 3
0: None
1: Form A Relay on Alarm 2 (2A, 250V)
2: Form A Relay on Alarm 2 to 3 (2A, 250V)

Event Inputs
0: None
1: 6 Event Inputs

Option 1
0: None
1: RS-485 and Remote Setpoint

Option 2
0: None
1: 1 CT Input and Remote Setpoint
2: 2 CT Inputs and Remote Setpoint

Option 3
0: None
1: Retransmission 4-20mA/0-20mA (CM98-3) and Remote Setpoint
2: Retransmission 0-10VDC (CM98-5) and Remote Setpoint
3: Alarm 4, Retransmission 4-20mA/0-20mA (CM98-3) and Remote Setpoint
4: Alarm 4, Retransmission 0-10VDC (CM98-5) and Remote Setpoint

Option 4
0: None
1: Terminal Cover
2: Ramp and Soak Profiler
3: Terminal cover and Ramp and Soak Profiler

Page 19 of 153
1.4.4 C72 Ordering Code

C72-

Power Input
4: 90 to 250 VAC, 47-63Hz
5: 20 to 28 VAC,47-63Hz / 11 to 40 VDC

Output 1
1: Form A Relay (2A, 250V)
2: SSRD, 5VDC/30mA (33Ω, ¼W *2)
3: Isolated 4–20mA/0–20mA (OM98-3)
5: Isolated 0–10VDC (OM98-5)
C: SSRD, 14VDC/40mA (OM94-7)

Output 2 / Alarm 1
0: None
1: Form A Relay (2A, 250V)
2: SSRD, 5VDC/30mA (33Ω, ¼W *2)
3: Isolated 4-20mA/0-20mA (OM98-3)
5: Isolated 0-10VDC (OM98-5)
C: SSRD, 14VDC/40mA (OM94-7)

Alarm 2 to 3
0: None
1: Form A Relay on Alarm 2 (2A, 250V)
2: Form A Relay on Alarm 2 to 3 (2A, 250V)

Event Inputs
0: None
1: 2 Event Inputs

Option 1
0: None
1: RS-485 and Remote Setpoint

Option 2
0: None
1: 1 CT Input and Remote Setpoint
2: 2 CT Inputs and Remote Setpoint

Option 3
0: None
1: Retransmission 4-20mA/0-20mA (CM98-3) and Remote Setpoint
2: Retransmission 0-10VDC (CM98-5) and Remote Setpoint
3: Alarm 4 and Remote Setpoint

Option 4
0: None
1: Terminal Cover
2: Ramp and Soak Profiler
3: Terminal cover and Ramp and Soak Profiler

Page 20 of 153
1.4.5 R22 Ordering Code
R22 –

Power Input
4: 90 to 250 VAC, 47-63Hz
5: 20 to 28 VAC,47-63Hz / 11 to 40 VDC

Output 1
1: Form A Relay (2A, 250V)
2: SSRD, 5VDC/30mA (33Ω, ¼W *2)
3: Isolated 4-20mA/0-20mA (OM98-3)
5: Isolated 0-10VDC (OM98-5)
C: SSRD, 14VDC/40mA (OM94-7)

Output 2 / Alarm 1
0: None
1: Form A Relay (2A, 250V)
2: SSRD, 5VDC/30mA (33Ω, ¼W *2)
3: Isolated 4-20mA/0-20mA (OM98-3)
5: Isolated 0-10VDC (OM98-5)
C: SSRD, 14VDC /40mA (OM94-7)

Option1
0: None
1: RS-485
2: 1 Event Input (EI1)
3: 1 CT Input (CT1)

Option 2
0: None
1: Retransmission 4-20mA/0-20mA (OM98-3)
2: Retransmission 0-10V (OM98-5)
3: Alarm2 (Form A Relay)
4: 1 Event Input (EI2)
5: 1 CT Input (CT2)

1.4.6 Accessories
OM94-7 = 14VDC/40mA SSR Drive Module
OM98-3 = Isolated 4-20mA/0-20mA Analog Output Module
OM98-5 = Isolated 0-10VDC Analog Output Module
CM98-3 = Isolated 4-20mA/0-20mA Retransmission Module for all models except C22 & R22
CM98-5 = Isolated 0-10VDC Retransmission Module for all models except C22 & R22
PA98-1 = USB Programming Adaptor
CC98-1 = Programming Port Cable (1.5m)
1.4.7 Related Products
SNA10A = Smart Network Adaptor for third party software, which converts up to 255 channels of RS-
485 or RS-422 to be usable on an RS-232 Network.
BC-Set = Configuration Software

Page 21 of 153
 1.5 Programming Port
A Micro USB Port provided on the controller can be used to connect to a PC by using a programming
port cable (CC98-1) and a programming adapter (PA98-1) for firmware upgrades. The controller can also
be connected to an ATE system for automatic calibration and testing using the micro-USB port.The
programming port is used for off-line automatic setup and testing procedures only. Do not attempt to
make any connections to this port while the controller is being used during normal operation.

Rear Terminals Front Panel

Micro USB Programming Port

1-3.Programming Port

1.6 Keys and Displays

KEYPAD OPERATION
SCROLL KEY:
This key is used to select a parameter to be viewed or adjusted.
UP KEY:
This key is used to increase the value of the selected parameter.
DOWN KEY:
This key is used to decrease the value of the selected parameter.
RESET KEY:
This key is used to:
1. Revert the display to the home screen.
2. Reset a latching alarm once the alarm condition is removed.
3. Stop manual control mode, auto-tuning mode or calibration mode.
4. Clear an auto-tuning or communication error message.
5. Restart the dwell timer when the dwell timer has timed out.
6. Enter the manual control menu if failure mode occurs.
ENTER KEY: Press and hold for 5 seconds or longer to:

1. Enter the setup menu. The display will show .

2. Enter manual control mode. The display will show .
3. Enter auto-tuning mode. The display will show .
4. Perform calibration of a selected parameter during the calibration procedure.

Press and hold for 6.2 seconds, then let go, to select manual control mode.
Press and hold for 7.4 seconds, then let go to select auto-tuning mode.
Press and hold for 8.6 seconds, then let go to select calibration mode.

During power-up, the upper display will show PROG and the lower display will show the
Firmware version for 6 seconds.

Page 22 of 153
1-4. C22 Front Panel Keys and Display

1-5.C62 Front Panel Keys and Display

Page 23 of 153
1-6.C82 Front Panel Keys and Display

1-7.C83 Front Panel Keys and Display

Page 24 of 153
1-8.C72 Front Panels Keys and Display

1-9.C42 Front Panel Keys and Display

Page 25 of 153
 1-10.R22 Front Panel Keys and Display

1-11.How Characters are Displayed on the LCD screen

Page 26 of 153
1.7 Menu Flowchart
The Menu has been divided in to 5 groups. They are as follows:
1. User Menu
2. Setup Menu
3. Manual Mode Menu
4. Auto Tuning Mode Menu
5. Calibration Mode Menu

Setup Manual Mode Auto Tuning Mode Calibration Mode

User Menu
Menu

5 Sec 6.2 Sec 7.4 Sec 8.6 Sec 9.8 Sec

5 Sec 5 Sec 2 Sec Min

3 Sec Max
To access To access To start To start To access
parameter parameter in Manual Control Auto Tuning Calibration Mode,
In the User Menu, the Setup Menu, Mode, Refer to Mode, Refer to Refer to
Refer to Refer to Section 1.7.3 Section 1.7.4 Section 1.7.5
Section 1.7.1 Section 1.7.2

Press for the next parameter

Press and key to return to the previous parameter.

1.7.1 User Menu

The below user menu parameters are available depends on their selection in the event
input function.

Page 27 of 153
1.7.2 Setup Menu
The setup menu has been categorized in to eight categories. They are listed as below.
1. Basic Menu
2. Output Menu
3. Alarm Menu
4. Event Input Menu
5. SEL Menu
6. Communication Menu
7. Current Transformer Input Menu
8. Profile Menu

Page 28 of 153
1.7.2.1 Basic Menu (bASE)

Use or key to get bASE in the lower display then use key to enter to basic
menu parameters.

Page 29 of 153
1.7.2.2 Output Menu (oUT)

Use or key to get oUT in the lower display then use key to enter to output
menu parameters.

Page 30 of 153
1.7.2.3 Alarm Menu (ALRM)

Use or key to get ALRM in the lower display then use key to enter to alarm
menu parameters.

Page 31 of 153
1.7.2.4 Event Input Menu (EI)

Use or key to get EI in the lower display then use key to enter to event input
menu parameters.

1.7.2.5 SEL Menu (SEL)

Use or key to get SEL in the lower display then use key to enter to select
the user menu parameters.

Page 32 of 153
1.7.2.6 Communication Menu (CoMM)

Use or key to get CoMM in the lower display then use key to enter in to
communication menu parameters.

1.7.2.7 Current Transformer Input Menu (Ct)

Use or key to get Ct in the lower display then use key to enter in to Current
transformer(CT) input menu parameters.

1.7.2.8 Profile Menu (PRoF)

Use or key to get PRoF in the lower display then use key to enter in to
Profile menu parameters.

Page 33 of 153
Page 34 of 153
1.7.3 Manual Mode Menu

1.7.4 Auto Tuning Mode

Press key 5 seconds to activate Auto tuning Mode

1.7.5 Calibration Mode

Page 35 of 153
 Press key for 2 seconds or longer (not more than 3 seconds) then release it to enter calibration
Mode.
Press Key for 5 seconds to perform calibration.

Note:
 Using Manual, Auto tuning, Calibration modes will break the control loop and change some of
the previous setting data. Make sure that the system is allowable to apply these modes.
 The flow chart shows a complete list of all parameters. For actual application, the number of
available parameters will vary depending on the setup and model of controller, and will be
less than that shown in the flow chart.
 The user can select up to 8 parameters to put in the user menu by using the SEL1~SEL8
parameters in the setup menu
1.8 Parameter Availability Table

Register Parameter
C22 C62 C82 C83 C72 C42 R22 Existence Conditions
Address Notation
0 SP1 V V V V V V V Exists unconditionally
C42/C82/C83/C72:Exists if E1FN selects SP2
1 SP2 V V V V V V V C62/C22/R22: Exists if E1FN is exist and E1FN
selects SP2
C42/C82/C83/C72:Exists if E2FN selects SP3
2 SP3 V V V V V V C62/R22:Exists if E2FN is exist and E2FN
selects SP3
3 SP4 V V V Exists if E3FN selects SP4
4 SP5 V V V Exists if E4FN selects SP5
5 SP6 V V V Exists if E5FN selects SP6
6 SP7 V V V Exists if E6FN selects SP7
C42/C82/C83:
Exists if A1FN selects DTMR or A2FN selects
DTMR or A3FN selects DTMR or A4FN selects
DTMR
C72:Exists if A1FN selects DTMR or A2FN
selects DTMR or A3FN selects DTMR
7 DTMR V V V V V V V
or OFS3 selects AL4 and A4FN selects DTMR
C62:Exists if A1FN selects DTMR or A2FN
selects DTMR or OFS3 selects ALM3 and A3FN
selects DTMR
C22/R22:Exists if A1FN selects DTMR or A2FN
selects DTMR
8 INPT V V V V V V V Exists unconditionally
9 UNIT V V V V V V V Exists unconditionally
10 DP V V V V V V V Exists unconditionally
11 INLO V V V V V V V Exists if INPT selects 4-20,0-20,0-5V,1-5V, or 0-
12 INHI V V V V V V V 10
13 SP1L V V V V V V V Exists unconditionally
14 SP1H V V V V V V V Exists unconditionally
15 FILT V V V V V V V Exists unconditionally
16 DISP V V V V Exists unconditionally
17 PB V V V V V V V Exists unconditionally

Page 36 of 153
Register Parameter
C22 C62 C82 C83 C72 C42 R22 Existence Conditions
Address Notation
18 TI V V V V V V V
Exists if PB1≠ 0
19 TD V V V V V V V
20 OUT1 V V V V V V V Exists unconditionally
21 O1TY V V V V V V V Exists unconditionally
22 O1FT V V V V V V V Exists unconditionally
23 O1HY V V V V V V V Exists if PB1= 0
24 CYC1 V V V V V V V Exists if PB1≠ 0
25 OFST V V V V V V V Exists if PB1≠ 0 and TI = 0
26 RAMP V V V V V V V Exists unconditionally
27 RR V V V V V V V Exists if RAMP selects MINR or HRR
28 OUT2 V V V V V V V Exists unconditionally
29 O2TY V V V V V V V
Exists if OUT2 selects COOL or AL1 or RAL1
30 O2FT V V V V V V V
31 CYC2 V V V V V V V
32 CPB V V V V V V V Exists if OUT2 selects COOL
33 DB V V V V V V V
34 A1FN V V V V V V V Exists if OUT2 selects AL1 or RAL1
Exists if OUT2 selects AL1 or RAL1
and A1FN selects
35 A1MD V V V V V V V
DEHI,DELO,DBHI,DBLO,PVHI,PVLO,H.BK, or
H.ST
Exists if OUT2 selects AL1 or RAL1
36 A1HY V V V V V V V and A1FN selects
DEHI,DELO,DBHI,DBLO,PVHI, or PVLO
Exists if OUT2 selects AL1 or RAL1
37 A1FT V V V V V V V and A1FN selects
DTMR,DEHI,DELO,DBHI,DBLO,PVHI, or PVLO
Exists if OUT2 selects AL1 or RAL1
38 A1SP V V V V V V V
and A1FN selects PVHI, or PVLO

Exists if OUT2 selects AL1 or RAL1

39 A1DV V V V V V V V
and A1FN selects DEHI,DELO,DBHI,DBLO
C42/C82/C83/C72/C62:
40 A2OT V V V V V V V Exists unconditionally
C22/R22 :Exists if OFS2 selects AL2
C42/C82/C83/C72/C62:
41 A2FN V V V V V V V Exists unconditionally
C22/R22:Exists if OFS2 selects AL2
C42/C82/C83/C72/C62:
Exists if A2FN selects
DEHI,DELO,DBHI,DBLO,PVHI,PVLO,H.BK,H.ST
,E1.C.O, or E2.C.O
42 A2MD V V V V V V V
C22/R22:Exists if OFS2 selects AL2
and A2FN selects
DEHI,DELO,DBHI,DBLO,PVHI,PVLO,H.BK,H.ST
,E1.C.O, or E2.C.O

Page 37 of 153
Register Parameter
C22 C62 C82 C83 C72 C42 R22 Existence Conditions
Address Notation
C42/C82/C83/C72/C62:
Exists if A2FN selects
DEHI,DELO,DBHI,DBLO,PVHI, or PVLO
43 A2HY V V V V V V V
C22/R22:Exists if OFS2 selects AL2
and A2FN selects
DEHI,DELO,DBHI,DBLO,PVHI, or PVLO
C42/C82/C83/C72/C62:
Exists if A2FN selects
DTMR,DEHI,DELO,DBHI,DBLO,PVHI, or PVLO
44 A2FT V V V V V V V
C22/R22:Exists if OFS2 selects AL2
and A2FN selects
DTMR,DEHI,DELO,DBHI,DBLO,PVHI, or PVLO
C42/C82/C83/C72/C62:
Exists if A2FN selects
DTMR,DEHI,DELO,DBHI,DBLO,PVHI, or PVLO
45 A2SP V V V V V V V
C22/R22:Exists if OFS2 selects AL2
and A2FN selects
DTMR,DEHI,DELO,DBHI,DBLO,PVHI, or PVLO
C42/C82/C83/C72/C62:
Exists if A2FN selects DEHI,DELO,DBHI,DBLO
46 A2DV V V V V V V V
C22/R22:Exists if OFS2 selects AL2
and A2FN selects DEHI,DELO,DBHI,DBLO
47 A3OT V V V V V C82/C83/C72/C42:Exists unconditionally
48 A3FN V V V V V C62:Exists if OPT3 is set to ALM3
C82/C83/C72/C42: Exists if A3FN is set to
DEHI,DELO,DBHI,DBLO,PVHI,PVLO,H.BK, or
H.ST
49 A3MD V V V V V C62: Exists if OPT3 s is set to ALM3, or if A3FN
is set to
DEHI,DELO,DBHI,DBLO,PVHI,PVLO,H.BK, or
H.ST

50 A3HY V V V V V

51 A3FT V V V V V C82/C83/C72/C42:Exists if A3FN is set to

DTMR, DEHI, DELO, DBHI, DBLO, PVHI, or
PVLO
C62:Exists if OPT3 is set to ALM3, or if A3FN is
52 A3SP V V V V V set to DTMR, DEHI, DELO, DBHI, DBLO, PVHI,
or PVLO

53 A3DV V V V V V

54 A4OT V V V V C42/C82/C83:Exists if OFS3 selects

A.4.20,A.0.20,A.0.5V,A.1.5V, or A.0.10
55 A4FN V V V V C72:Exists if OFS3 selects AL4

Page 38 of 153
Register Parameter
C22 C62 C82 C83 C72 C42 R22 Existence Conditions
Address Notation
C42/C82/C83:
Exists if OFS3 selects
A.4.20,A.0.20,A.0.5V,A.1.5V, or A.0.10
and A4FN selects
DEHI,DELO,DBHI,DBLO,PVHI,PVLO,H.BK, or
56 A4MD V V V V
H.ST
C72:Exists if OFS3 selects AL4
and A4FN selects
DEHI,DELO,DBHI,DBLO,PVHI,PVLO,H.BK, or
H.ST
C42/C82/C83:
Exists if OFS3 selects
A.4.20,A.0.20,A.0.5V,A.1.5V, or A.0.10
and A4FN selects
57 A4HY V V V V
DEHI,DELO,DBHI,DBLO,PVHI, or PVLO
C72:Exists if OFS3 selects AL4
and A4FN selects
DEHI,DELO,DBHI,DBLO,PVHI, or PVLO
C42/C82/C83:Exists if OFS3 selects
A.4.20,A.0.20,A.0.5V,A.1.5V, or A.0.10
and A4FN selects
58 A4FT V V V V DTMR,DEHI,DELO,DBHI,DBLO,PVHI, or PVLO
C72:Exists if OFS3 selects AL4
and A4FN selects
DTMR,DEHI,DELO,DBHI,DBLO,PVHI, or PVLO
C42/C82/C83:Exists if OFS3 selects
A.4.20,A.0.20,A.0.5V,A.1.5V, or A.0.10
59 A4SP V V V V and A4FN selects PVHI, or PVLO
C72:Exists if OFS3 selects AL4
and A4FN selects PVHI, or PVLO
C42/C82/C83:Exists if OFS3 selects
A.4.20,A.0.20,A.0.5V,A.1.5V, or A.0.10
60 A4DV V V V V and A4FN selects DEHI,DELO,DBHI,DBLO
C72:Exists if OFS3 selects AL4
and A4FN selects DEHI,DELO,DBHI,DBLO
61 BPL1 V V V V V V V Exists unconditionally
62 BPL2 V V V V V V V Exists unconditionally
63 CJCL V V V V V V V Exists unconditionally
64 PV64 V V V V V V V Exists unconditionally
65 SV65 V V V V V V V Exists unconditionally
66 MV166 V V V V V V V Exists unconditionally
67 MV267 V V V V V V V Exists if OUT2 selects COOL
68 TIMER V V V V V V V Exists unconditionally
69 EROR V V V V V V V Exists unconditionally
70 MODE V V V V V V V Exists unconditionally
71 PROG71 V V V V V V V Exists unconditionally
72 CMND V V V V V V V Exists unconditionally
73 JOB1 V V V V V V V Exists unconditionally
74 JOB2 V V V V V V V Exists unconditionally
75 JOB3 V V V V V V V Exists unconditionally

Page 39 of 153
Register Parameter
C22 C62 C82 C83 C72 C42 R22 Existence Conditions
Address Notation
76 CJCT V V V V V V V Exists unconditionally
77 ADLO V V V V V V V Exists unconditionally
78 ADHI V V V V V V V Exists unconditionally
79 RTDL V V V V V V V Exists unconditionally
80 RTDH V V V V V V V Exists unconditionally
81 CJLO V V V V V V V Exists unconditionally
82 CJHI V V V V V V V Exists unconditionally
83 V1L V V V V V V V Exists unconditionally
84 V1G V V V V V V V Exists unconditionally
85 MA1L V V V V V V V Exists unconditionally
86 MA1G V V V V V V V Exists unconditionally
87 V2L V V V V
Exists if OFS1 not selects NONE and OFS2 not
88 V2G V V V V selects NONE and OFS3 not selects NONE
89 MA2L V V V V Exists if OFS1 not selects NONE and OFS2 not
selects NONE and OFS3 not selects NONE
90 MA2G V V V V
91 PL1L V V V V V V V
Exists if PB1≠ 0
92 PL1H V V V V V V V
93 PL2L V V V V V V V
Exists if OUT2 selects COOL
94 PL2H V V V V V V V
95 SEL1 V V V V V V V Exists unconditionally
96 SEL2 V V V V V V V Exists unconditionally
97 SEL3 V V V V V V V Exists unconditionally
98 SEL4 V V V V V V V Exists unconditionally
99 SEL5 V V V V V V V Exists unconditionally
100 SEL6 V V V V V V V Exists unconditionally
101 SEL7 V V V V V V V Exists unconditionally
102 SEL8 V V V V V V V Exists unconditionally
103 OFS1 V V V V V V V Exists unconditionally
104 OFS2 V V V V V V V Exists unconditionally
105 OFS3 V V V V V Exists unconditionally
106 RETY V V V V V V V C42/C82/C83:Exists if OFS3 selects 4-20,0-
20,0-5V,1-5V,0-10,A.4.20,A.0.20,A.0.5V,A.1.5V,
107 RELO V V V V V V V or A.0.10
C72/C62:Exists if OFS3 selects 4-20,0-20,0-
108 REHI V V V V V V V 5V,1-5V,0-10
C22/R22:Exists if OFS2 selects 4-20,0-20,0-
5V,1-5V,0-10
109 ADDR V V V V V V V
110 BAUD V V V V V V V
111 DATA V V V V V V V Exists if OFS1 selects RS-485
112 PARI V V V V V V V
113 STOP V V V V V V V

Page 40 of 153
Register Parameter
C22 C62 C82 C83 C72 C42 R22 Existence Conditions
Address Notation
C42/C82/C83/C72:Exists if OFS2 selects CT1 or
CT1.2
114 CT1R V V V V V V V
C62:Exists if OFS2 selects CT1.2
C22/R22:Exists if OFS1 select CT1
C42/C82/C83/C72:Exists if OFS2 selects CT1.2
115 CT2R V V V V V V C62:Exists if OFS2 selects EI.CT or CT1.2
R22:Exists if OFS2 selects CT2
C42/C82/C83/C72:Exists if OFS2 selects CT1 or
CT1.2
C62:Exists if OFS2 selects EI.CT or CT1.2
116 HBEN V V V V V V V
C22:Exists if OFS1 selects CT1
R22:Exists if OFS1 selects CT1 or OFS2 selects
CT2
117 HBHY V V V V V V V Exists if HBEN is exist and HBEN selects ON
118 HB1T V V V V V V V Exists if CT1R is exist and HBEN selects ON
119 HB2T V V V V V V Exists if CT2R is exist and HBEN selects ON
C42/C82/C83/C72:Exists if OFS2 selects CT1 or
CT1.2
C62:Exists if OFS2 selects EI.CT or CT1.2
120 HSEN V V V V V V V
C22:Exists if OFS1 selects CT1
R22:Exists if OFS1 selects CT1 or OFS2 selects
CT2
121 HSHY V V V V V V V Exists if HSEN is exist and HSEN selects ON
122 HS1T V V V V V V V Exists if CT1R is exist and HSEN selects ON
123 HS2T V V V V V V Exists if CT2R is exist and HSEN selects ON
124 RMSP V V V V C42/C82/C83/C72:Exists if OFS1 and OFS2 and
125 RINL V V V V OFS3 are not all select "None"
126 RINH V V V V C62/C22/R22:Not exist

127 FILE V V V V V V V Exists unconditionally

128 PV V V V V V V V Exists unconditionally
129 SV V V V V V V V Exists unconditionally
130 MV1 V V V V V V V Exists unconditionally
131 MV2 V V V V V V V Exists if OUT2 selects COOL
132 PASS V V V V V V V Exists unconditionally
133 CODE V V V V V V V Exists unconditionally
134 OFTL V V V V V V V Exists unconditionally
135 OFTH V V V V V V V Exists unconditionally
136 CALO V V V V V V V Exists unconditionally
137 CAHI V V V V V V V Exists unconditionally
138 … … … … … … … … …
139 … … … … … … … … …
140 PROG V V V V V V V Exists unconditionally

C42/C82/C83/C72:Exists unconditionally
141 E1FN V V V V V V V C62:Exists if OFS2 selects EI12 or EICT
C22/R22:Exists if OFS1 selects EI1

Page 41 of 153
Register Parameter
C22 C62 C82 C83 C72 C42 R22 Existence Conditions
Address Notation

C42/C82/C83/C72:Exists unconditionally
142 E2FN V V V V V V C62:Exists if OFS2 selects EI12
R22:Exists if OFS2 selects EI2

143 E3FN V V V
144 E4FN V V V C42/C82/C83:Exists unconditionally
145 E5FN V V V C72/C62/C22/R22:Not exist
146 E6FN V V V
147 A1DL V V V V V V V Exists if OUT2 selects AL1 or RAL1
C42/C82/C83/C72/C62:
148 A2DL V V V V V V V Exists unconditionally
C22/R22:Exist if OFS2 selects AL2
C42/C82/C83/C72:Exists unconditionally
149 A3DL V V V V V
C62:Exists if OFS3 selects ALM3
C42/C82/C83:Exists if OFS3 selects
150 A4DL V V V V A.4.20,A.0.20,A.0.5V,A.1.5V, or A.0.10
C72:Exists if OFS3 selects AL4
C42/C82/C83/C72:Exists unconditionally
151 PROF V V V V
C62/C22/R22:Not exist
152 RUN V V V V
153 RMPU V V V V
154 STAR V V V V
155 END V V V V
156 PFR V V V V
157 HBLO V V V V
C42/C82/C83/C72:Exists if PROF≠0
158 HBHI V V V V
C62/C22/R22:Not exist
159 HBT V V V V
160 CYCL V V V V
161 CYCR V V V V
162 STEP V V V V
163 TIMR V V V V
164 STAT V V V V
165 TSP1 V V V V
166 RPT1 V V V V
167 SKT1 V V V V
168 TSP2 V V V V
169 RPT2 V V V V
170 SKT2 V V V V C42/C82/C83/C72:Exists if PROF selects 1 or 3
or 7
171 TSP3 V V V V C62/C22/R22:Not exist
172 RPT3 V V V V
173 SKT3 V V V V
174 TSP4 V V V V
175 RPT4 V V V V
176 SKT4 V V V V

Page 42 of 153
Register Parameter
C22 C62 C82 C83 C72 C42 R22 Existence Conditions
Address Notation
177 TSP5 V V V V
178 RPT5 V V V V
179 SKT5 V V V V C42/C82/C83/C72:Exists if PROF selects 2 or 3
180 TSP6 V V V V or 7
181 RPT6 V V V V C62/C22/R22:Not exist

182 SKT6 V V V V
183 TSP7 V V V V
184 RPT7 V V V V
185 SKT7 V V V V C42/C82/C83/C72:Exists if PROF selects 2 or 3
186 TSP8 V V V V or 7
187 RPT8 V V V V C62/C22/R22:Not exist

188 SKT8 V V V V
189 TSP9 V V V V
190 RPT9 V V V V
191 SKT9 V V V V
192 TSPA V V V V
193 RPTA V V V V
194 SKTA V V V V C42/C82/C83/C72:Exists if PROF selects 4 or 6
or 7
195 TSPB V V V V C62/C22/R22:Not exist
196 RPTB V V V V
197 SKTB V V V V
198 TSPC V V V V
199 RPTC V V V V
200 SKTC V V V V
201 TSPD V V V V
202 RPTD V V V V
203 SKTD V V V V
204 TSPE V V V V
205 RPTE V V V V
206 SKTE V V V V C42/C82/C83/C72:Exists if PROF selects 5 or 6
or 7
207 TSPF V V V V C62/C22/R22:Not exist
208 RPTF V V V V
209 SKTF V V V V
210 TSPG V V V V
211 RPTG V V V V
212 SKTG V V V V

1-2.Parameter Availability

Page 43 of 153
1.9 Parameters Description

Modbus Data Scale

Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
0 SP1 Set Point 1
Low: SP1L 25.0°C R/W -19999 45536
High: SP1H (77.0°F)

1 SP2 Set Point 2

Low: SP1L 100.0°C R/W -19999 45536
High: SP1H (212.0°F)

2 SP3 Set Point 3

Low: SP1L 100.0°C R/W -19999 45536
High: SP1H (212.0°F)

3 SP4 Set Point 4

Low: SP1L 100.0°C R/W -19999 45536
High: SP1H (212.0°F)

4 SP5 Set Point 5

Low: SP1L 100.0°C R/W -19999 45536
High: SP1H (212.0°F)

5 SP6 Set Point 6

Low: SP1L 100.0°C R/W -19999 45536
High: SP1H (212.0°F)

6 SP7 Set Point 7

Low: SP1L 100.0°C R/W -19999 45536
High: SP1H (212.0°F)
Dwell timer
output time Low: 0.0
7 DTMR 0.0 R/W -19999 45536
(Minute: High: 4553.6
Seconds)

Page 44 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
0 J_tC: J type
Thermocouple
1 K_tC: K type
Thermocouple
2 T_tC: T type
Thermocouple
3 E_tC: E type
Thermocouple
4 B_tC: B type
Thermocouple
5 R_tC: R type
Thermocouple
6 S_tC: S type
Thermocouple
7 N_tC: N type
Thermocouple
8 L_tC: L type
Thermocouple
9 U_tC: U type
Input sensor Thermocouple
8 INPT 1 R/W 0 65535
selection 10 P_tC: P type
Thermocouple
11 C_tC: C type
Thermocouple
12 D_tC: D type
Thermocouple
13 Pt.dN: PT100 Ω DIN
curve
14 Pt.JS: PT100 Ω JIS
curve
15 4-20: 4-20mA linear
current input
16 0-20: 0-20mA linear
current input
17 0-5V: 0-5VDC linear
voltage input
18 1-5V: 1-5VDC linear
voltage input
19 0-10: 0-10VDC linear
voltage input
0 oC:°C unit
Input unit
9 UNIT 1 oF:°F unit 0 R/W 0 65535
selection 2 Pu:Process unit
0 No.dP: No decimal point
Decimal point 1 1-dP: 1 decimal digit
10 DP 1 R/W 0 65535
selection 2 2-dP: 2 decimal digit
3 3-dP: 3 decimal digit
Input low scale Low: -19999 -17.8°C
11 INLO R/W -19999 45536
value High: 45536 (0.0°F)
Input high scale Low: INLO+50 93.3°C
12 INHI R/W -19999 45536
value High: 45536 (200.0°F)

Low limit of set Low: -19999 -17.8°C

13 SP1L R/W -19999 45536
point value High :45536 (0.0° F)

Page 45 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
High limit of set Low: SP1L 537.8°C
14 SP1H R/W -19999 45536
point value High: 45536 (1000.0°F)

0 0: 0 second time
constant
1 0.2: 0.2 second time
constant
2 0.5: 0.5 second time
constant
3 1: 1 second time
constant
Filter damping 4 2: 2 second time
constant
15 FILT time constant 5 5: 5 second time
2 R/W 0 65535
of PV constant
6 10: 10 second time
constant
7 20: 20 second time
constant
8 30: 30 second time
constant
9 60: 60 second time
constant
0 None: No Display
1 MV1: Display MV1
(66/130)
MV/TIME 2 MV2: Display
16 DISP display MV2(67/131) 1 R/W 0 65535
selection 3 tIMR: Display Time (68)
4 PRoF: display
STAT(162) if have
profile function

Proportional Low: 0.0 10.0° C

17 PB R/W 0 65535
band value High: 500.0°C (900.0°F) (18.0° F)

Integral time Low: 0

18 TI 100 R/W 0 65535
value High: 3600 sec

Derivative time Low: 0.0

19 TD 25 R/W 0 65535
value High: 360.0 sec

0 REVR: Reverse
Output 1 (heating) control action
20 OUT1 0 R/W 0 65535
function 1 dIRt : Direct (cooling)
control action

Page 46 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
0 RELY: Relay output
1 SSrd: Solid state relay
drive output
2 4-20: 4-20mA linear
current
3 0-20: 0-20mA linear
Output 1 signal
21 O1TY current 0 R/W 0 65535
type 4 0-5V: 0-5VDC linear
voltage
5 1-5V: 1-5VDC linear
voltage
6 0-10: 0-10VDC linear
voltage

Select BPLS (Bumpless

transfer), or
0.0 ~ 100.0 % to continue
Output 1 failure
22 O1FT output 1 control function if 0 R/W -19999 45536
transfer mode the sensor fails, or
select OFF (0) or ON
(1)for ON-OFF control

Output 1 ON-
23 O1HY OFF control
Low: 0.1°C (0.2°F) 0.1° C R/W 0 65535
High: 50.0°C (90.0°F) (0.2 °F)
hysteresis
Output 1 cycle Low: 0.1
24 CYC1 18 R/W 0 65535
time High: 90.0 sec.
Offset value for Low: 0
25 OFST 25 R/W 0 65535
P control High: 100.0 %

0 NoNE: No Ramp
Function
Ramp function 1 MINR: Use unit/minute
26 RAMP 0 R/W 0 65535
selection as Ramp Rate
2 HRR: Use unit/hour as
Ramp Rate

Low: 0.0
27 RR Ramp rate High: 500.0°C (900.0°F)
0 R/W 0 65535

0 NoNE: Output2 turned

off
1 COOL: Cooling PID
Output 2
28 OUT2 Function 2 R/W 0 65535
function 2 AL1: Alarm 1 Function
3 rAL1: Reverse Alarm 1
Function

Page 47 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type

0 RELY: Relay output

1 SSrd: Solid state relay
drive output
2 4-20: 4-20mA linear
current
3 0-20: 0-20mA linear
Output 2 signal
29 O2TY current 0 R/W 0 65535
type 4 0-5V: 0-5VDC linear
voltage
5 1-5V: 1-5VDC linear
voltage
6 0-10: 0-10VDC linear
voltage

Select BPLS (Bumpless

transfer), or
Output 2 failure
30 O2FT 0.0 ~ 100.0 % to continue 0 R/W -19999 45536
transfer mode output 2 control function if
the sensor fails
Output 2 cycle Low: 0.1
31 CYC2 18 R/W 0 65535
time High: 90.0 sec.
Cooling
Low: 50
32 CPB proportional High: 300 %
100 R/W 0 65535
band value

Heating-cooling
dead band Low: - 36.0
33 DB 0 R/W -19999 45536
(negative High: 36.0 %
value= overlap)

0 NoNE: No alarm
function
1 dtMR: Dwell timer
action
2 dE.HI: Deviation high
alarm
3 dE.Lo: Deviation low
alarm
Alarm 1 4 db.HI: Deviation band
out of band alarm
34 A1FN function for 5 db.Lo: Deviation band
2 R/W 0 65535
alarm 1 output in band alarm
6 PV.HI: Process value
high alarm
7 PV.Lo: Process value
low alarm
8 H.bK: Heater break
alarm
9 H.St: Heater short
alarm

Page 48 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type

0 NoRM: Normal alarm

action
1 LtCH: Latching alarm
action
Alarm 1 2 HoLd: Hold alarm
35 A1MD 0 R/W 0 65535
operation mode action
3 Lt.Ho: Latching &
Hold action
4 SP.Ho: Set point
holding alarm

Hysteresis
36 A1HY control of alarm
Low: 0.1°C 0.1 °C R/W 0 65535
High: 50.0°C(90.0°F) (0.2 °F)
1

0 OFF: Alarm output

Alarm 1 failure OFF if sensor fails
37 A1FT 1 R/W 0 65535
transfer mode 1 ON: Alarm output ON if
sensor fails

Alarm 1 set Low: -1128 100.0 °C

38 A1SP R/W -19999 45536
point High: 2512 (212.0°F)

Alarm 1 Low: -1111 10.0 °C

39 A1DV R/W -19999 45536
deviation value High: 2529 (18.0°F )

0 AL2: Alarm 2 output 1

40 A2OT Alarm 2 Output 1 rAL2: Reverse Alarm 2 0 R/W 0 65535
Output

Page 49 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type

0 NoNE: No alarm
function
1 dtMR: Dwell timer
action
2 dE.HI: Deviation high
alarm
3 dE.Lo: Deviation low
alarm
4 db.HI: Deviation band
out of band alarm
Alarm 2 5 db.Lo: Deviation band
in band alarm
41 A2FN function for 6 PV.HI: Process value
2 R/W 0 65535
alarm 2 output high alarm
7 PV.Lo: Process value
low alarm
8 H.bK: Heater break
alarm
9 H.St: Heater short
alarm
10 E1.C.o:Event Input 1
Control Alarm Output
11 E2.C.o:Event Input 2
Control Alarm Output

0 NoRM: Normal alarm

action
1 LtCH: Latching alarm
action
Alarm 2 2 HoLd: Hold alarm
42 A2MD 0 R/W 0 65535
operation mode action
3 Lt.Ho: Latching &
Hold action
4 SP.Ho: Set point
holding alarm

Hysteresis
43 A2HY control of alarm
Low: 0.1°C 0.1° C R/W 0 65535
High: 50.0°C(90.0°F) (0.2° F)
2

0 OFF: Alarm output

Alarm 2 failure OFF if sensor fails
44 A2FT 1 R/W 0 65535
transfer mode 1 ON: Alarm output ON if
sensor fails

Alarm 2 set Low: -1128 100.0 °C

45 A2SP R/W -19999 45536
point High: 2512 (212.0°F)

Alarm 2 Low: -1111 10.0°C

46 A2DV R/W -19999 45536
deviation value High: 2529 (18.0 °F)

Page 50 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
0 AL3: Alarm 3 output
47 A3OT Alarm 3 output 1 rAL3: Reverse Alarm 3 0 R/W 0 65535
Output

0 NoNE: No alarm
function
1 dtMR: Dwell timer
action
2 dE.HI: Deviation high
alarm
3 dE.Lo: Deviation low
alarm
4 db.HI: Deviation band
out of band alarm
Alarm 3 5 db.Lo: Deviation band
in band alarm
48 A3FN function for 6 PV.HI: Process value
2 R/W 0 65535
alarm 3 output high alarm
7 PV.Lo: Process value
low alarm
8 H.bK: Heater break
alarm
9 H.St: Heater short
alarm
10 E1.C.o: Event Input 1
Control Alarm Output
11 E2.C.o: Event Input 2
Control Alarm Output

0 NoRM: Normal alarm

action
1 LtCH: Latching alarm
action
Alarm 3 2 HoLd: Hold alarm
49 A3MD 0 R/W 0 65535
operation mode action
3 Lt.Ho: Latching &
Hold action
4 SP.Ho: Set point
holding alarm

Hysteresis
50 A3HY control of alarm
Low: 0.1°C 0.1°C R/W 0 65535
High: 50.0°C(90.0°F) (0.2°F)
3

0 OFF: Alarm output

Alarm 3 failure OFF if sensor fails
51 A3FT 1 R/W 0 65535
transfer mode 1 ON: Alarm output ON if
sensor fails

Alarm 3 set Low: -1128 100.0°C

52 A3SP R/W -19999 45536
point High: 2512 (212.0°F)

Page 51 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
Alarm 3 Low: -1111 10.0°C
53 A3DV R/W -19999 45536
deviation value High: 2529 (18.0°F )

0 AL3: Alarm 4 output

54 A4OT Alarm 4 output 1 rAL3: Reverse Alarm 4 0 R/W 0 65535
Output

0 NoNE: No alarm
function
1 dtMR: Dwell timer
action
2 dE.HI: Deviation high
alarm
3 dE.Lo: Deviation low
alarm
Alarm 4 4 db.HI: Deviation band
out of band alarm
55 A4FN function for 5 db.Lo: Deviation band
2 R/W 0 65535
alarm output in band alarm
6 PV.HI: Process value
high alarm
7 PV.Lo: Process value
low alarm
8 H.bK: Heater break
alarm
9 H.St: Heater short
alarm

0 NoRM: Normal alarm

action
1 LtCH: Latching alarm
action
Alarm 4 2 HoLd: Hold alarm
56 A4MD 0 R/W 0 65535
operation mode action
3 Lt.Ho: Latching &
Hold action
4 SP.Ho: Set point
holding alarm

Hysteresis
57 A4HY control of
Low: 0.1°C 0.1 °C R/W 0 65535
High: 50.0°C(90.0°F) (0.2°F )
alarm 4

Alarm 4 failure 0 OFF: Alarm output

OFF if sensor fails
58 A4FT transfer 1 ON: Alarm output ON if
1 R/W 0 65535
mode sensor fails

Alarm 4 set Low: -1128 100.0°C

59 A4SP R/W -19999 45536
point High: 2512 (212.0°F )

Page 52 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
Alarm 4 Low: -1111 10.0 °C
60 A4DV R/W -19999 45536
deviation value High: 2529 (18.0 °F)

Bumpless
Low: 0.00
61 BPL1 transfer value High: 100.00
------ R 0 65535
of MV1
Bumpless
Low: 0.00
62 BPL2 transfer value High: 100.00
------ R 0 65535
of MV2
Sense voltage
during cold Low: 0
63 CJCL ------ R 0 65535
junction High: 7552
calibration low
Low: -19999
64 PV64 Process value High: 45536
------ R -19999 45536
Current set Low: SP1L
65 SV65 ------ R -19999 45536
point value High: SP1H
Output 1
Low: 0.00 R
66 MV1 66 %Value High: 100.00 %
------ 0 65535
(R/W,Manual)
(Heating)
Output 2
Low: 0.00 R
67 MV2 67 %Value High: 100.00 %
------ 0 65535
(R/W,Manual)
(Cooling)
Remaining time Low: 0.0
68 TIMER ------ R -19999 45536
of dwell timer High: 4553.6

Low: 0
69 EROR Error code High: 65535
------ R 0 65535
Operation
Low: 0
70 MODE mode & alarm High: 65535
------ R 0 65535
status
C22:22.XX
C62:62.XX
C82:82.XX
71 PROG71 Program code C83:83.XX ------ R 0 65535
C72:72.XX
C42:42.XX
R22:23.XX
Command Low: 0
72 CMND ------ R/W 0 65535
code High: 65535
Low: 0
73 JOB1 Job code High: 65535
------ R/W 0 65535
Low: 0
74 JOB2 Job code High: 65535
------ R/W 0 65535
Low: 0
75 JOB3 Job code High: 65535
------ R/W 0 65535

Page 53 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
Cold Junction Low: -4000
76 CJCT ------ R -19999 45536
Temperature High: 9000

mV calibration Low: -1999

77 ADLO ------ R/W -19999 45536
low coefficient High: 1999

mV calibration Low: -1999

78 ADHI ------ R/W -19999 45536
high coefficient High: 1999

RTD calibration Low: -1999

79 RTDL ------ R/W -19999 45536
low coefficient High: 1999

RTD calibration Low: -1999

80 RTDH ------ R/W -19999 45536
high coefficient High: 1999

Cold junction
Low: -5.00
81 CJLO calibration low High: 40.00
------ R/W -19999 45536
coefficient

Cold junction
Low: -1999
82 CJHI calibration high High: 1999
------ R/W -19999 45536
coefficient

V1 calibration Low: -1999

83 V1L ------ R/W -19999 45536
low coefficient High: 1999

V1 calibration Low: -1999

84 V1G ------ R/W -19999 45536
high coefficient High: 1999

MA1 calibration Low: -1999

85 MA1L ------ R/W -19999 45536
low coefficient High: 1999

MA1 calibration Low: -1999

86 MA1G ------ R/W -19999 45536
high coefficient High: 1999

V2 calibration Low: -1999

87 V2L ------ R/W -19999 45536
low coefficient High: 1999

V2 calibration Low: -1999

88 V2G ------ R/W -19999 45536
high coefficient High: 1999

Page 54 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type

MA2 calibration Low: -1999

89 MA2L ------ R/W -19999 45536
low coefficient High: 1999

MA2 calibration Low: -1999

90 MA2G ------ R/W -19999 45536
high coefficient High: 1999

Power limit 1 Low: 0

91 PL1L 0 R/W 0 65535
low High:PL1H or 50%

Power limit 1 Low: PL1L

92 PL1H 100 R/W 0 65535
high High: 100 %

Power limit 2 Low: 0

93 PL2L 0 R/W 0 65535
low High: PL2H or 50%

Power limit 2 Low: PL2L

94 PL2H 100 R/W 0 65535
high High: 100 %

Page 55 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type

0 NoNE: No Parameter
selected
1 dtMR: DTMR is moved
to USER Menu
2 dISP: DISP is moved to
USER Menu
3 Pb: PB is moved to
USER Menu
4 tI: TI is moved to USER
Menu
5 td: TD is moved to
USER Menu
6 o1HY: O1HY is moved
to USER Menu
7 RR: RR is moved to
USER Menu
8 CPb: CPB is moved to
USER Menu
9 db: DB is moved to
USER Menu
Select 1'st 10 A1HY: A1HY is moved
to USER Menu
95 SEL1 parameter for 11 A1SP: A1SP is moved
0 R/W 0 65535
user menu to USER Menu
12 A1dV:A1DV is moved
to USER Menu
13 A2HY: A2HY is moved
to USER Menu
14 A2SP: A2SP is moved
to USER Menu
15 A2dV:A2DV is moved
to USER Menu
16 A3HY: A3HY is moved
to USER Menu
17 A3SP: A3SP is moved
to USER Menu
18 A3dV:A3DV is moved
to USER Menu
19 A4HY: A4HY is moved
to USER Menu
20 A4SP: A4SP is moved
to USER Menu
21 A4dV:A4DV is moved
to USER Menu

Page 56 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type

22 PL1L:PL1L is moved
to USER Menu
23 PL1H:PL1H is moved
to USER Menu
24 PL2L: PL2L is moved
to USER Menu
25 PL2H:PL2H is moved
to USER Menu
26 OFTL:OFTL is moved
to USER Menu
Select 1'st 27 OFTH:OFTH is moved
to USER Menu
95 SEL1 parameter for 28 CALO:CALO is moved
0 R/W 0 65535
user menu to USER Menu
29 CAHI:CAHI is moved
to USER Menu
30 A1DL: A1DL is moved
to USER Menu
31 A2DL: A2DL is moved
to USER Menu
32 A3DL: A3DL is moved
to USER Menu
33 A4DL: A4DL is moved
to USER Menu

Select 2'nd
96 SEL2 parameter for Same as SEL1 0 R/W 0 65535
user menu
Select 3'rd
97 SEL3 parameter for Same as SEL1 0 R/W 0 65535
user menu
Select 4'th
98 SEL4 parameter for Same as SEL1 0 R/W 0 65535
user menu
Select 5'th
99 SEL5 parameter for Same as SEL1 0 R/W 0 65535
user menu
Select 6'th
100 SEL6 parameter for Same as SEL1 0 R/W 0 65535
user menu

Page 57 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
Select 7'th
101 SEL7 parameter for Same as SEL1 0 R/W 0 65535
user menu

Select 8'th
102 SEL8 parameter for Same as SEL1 0 R/W 0 65535
user menu

C82/C83/C72/C42:

0 NoNE: Not selected

1 R485: RS-485 and
Remote SP

C62:

0 NoNE: Not selected

1 R485: RS-485

C22/R22:

Option function 0 NoNE: Not selected

103 OFS1 0 R/W 0 65535
1 selection 1 R485: RS-485
2 EI1: Event 1 input
3 CT1: CT 1 input
4 4-20: 4-20mA
retransmission output
5 0-20: 0-20mA
retransmission output
6 0-5V: 0-5VDC
retransmission output
7 1-5V: 1-5VDC
retransmission output
8 0-10: 0-10VDC
retransmission output

C82/C83/C72/C42:

0 NoNE: Not selected

Option function 1 CT1: CT1 input and
104 OFS2 0 R/W 0 65535
2 selection Remote SP
2 CT1.2: CT1,CT2
inputs and Remote SP

Page 58 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
C62:

0 NoNE: Not selected

1 EI1.2: Event input 1
and Event input 2
2 EI.CT: Event input 1
and CT2 input
3 CT1.2: CT1 and CT2
inputs

C22:
0. NoNE: No selected
1. 4-20: 4-20mA
retransmission output
2. 0-20: 0-20mA
retransmission output
3. 0-5V: 0-5V
retransmission output
4. 1-5V: 1-5V
retransmission output
5. 0-10: 0-10
retransmission output
6. AL2: Alarm 2 output

R22:
0. NoNE: No selected
1. 4-20: 4-20mA
retransmission output
2. 0-20: 0-20mA
retransmission output
3. 0-5V: 0-5V
retransmission output
4. 1-5V: 1-5V
retransmission output
5. 0-10: 0-10
retransmission output
6. AL2: Alarm 2 output
7. EI2: Event2 Input
8. CT2:CT2 Input

Page 59 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
C82/C83/C42:

0 NoNE: Not selected

1 4-20: 4-20mA
retransmission output
and Remote SP
2 0-20: 0-20mA
retransmission output
and Remote SP
3 0-5V: 0-5VDC
retransmission output
and Remote SP
4 1-5V: 1-5VDC
retransmission output
and Remote SP
5 0-10: 0-10VDC
Option function retransmission output
105 OFS3 0 R/W 0 65535
3 selection and Remote SP
6 A.4.20: Alarm 4, 4-
20mA retransmission
output and Remote SP
7 A.0.20: Alarm 4, 0-
20mA retransmission
output and Remote SP
8 A.0.5V: Alarm 4,0-5V
retransmission output
and Remote SP
9 A.1.5V: Alarm 4,1-5V
retransmission output
and Remote SP
10 A.0.10: Alarm 4, 0-
10V retransmission
output and Remote SP

Page 60 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
C72:
0 NoNE: Not selected
1 4-20: 4-20mA
retransmission output
and Remote SP
2 0-20: 0-20mA
retransmission output
and Remote SP
3 0-5V: 0-5VDC
retransmission output
and Remote SP
4 1-5V: 1-5VDC
retransmission output
and Remote SP
5 0-10V: 0-10VDC
retransmission output
and Remote SP
6 AL4:Alarm 4 Output

C62:

0 NoNE: Not selected

1 4-20: 4-20mA
retransmission output
2 0-20: 0-20mA
retransmission output
3 0-5V: 0-5VDC
retransmission output
4 1-5V: 1-5VDC
retransmission output
5 0-10: 0-10VDC
retransmission output
6 AL3: Alarm 3 output

0 rE.PV : Retransmit
Retransmission process value
106 RETY type 1 rE.SV: Retransmit set
0 R/W 0 65535
point value
Retransmission
107 RELO low
Low: -19999 0.0°C R/W -19999 45536
High: 45536 (32.0°F)
scale value
Retransmission
108 REHI high
Low: -19999 100.0 °C R/W -19999 45536
High: 45536 (212.0 °F)
scale value
Address
assignment of Low: 1
109 ADDR digital High: 255
------ R/W 0 65535
communication

Page 61 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
0 2.4: 2.4 Kbits/s baud
rate
1 4.8: 4.8 Kbits/s baud
rate
2 9.6: 9.6 Kbits/s baud
rate
Baud rate of digital 3 14.4: 14.4 Kbits/s baud
110 BAUD communication rate
2 R/W 0 65535
4 19.2: 19.2 Kbits/s baud
rate
5 28.8: 28.8 Kbits/s baud
rate
6 38.4: 38.4 Kbits/s baud
rate
Data bit count of
0 7bIt: 7 data bits
111 DATA digital
1 8bIt:8 data bits
1 R/W 0 65535
communication

0 EVEN: Even parity

Parity bit of digital
112 PARI communication
1 Odd: Odd parity 0 R/W 0 65535
2 NoNE: No parity bit

Stop bit count of

0 1bIt: One stop bit
113 STOP digital
1 2bIt: Two stop bits
0 R/W 0 65535
communication

Reading of CT Low: 0.0

114 CT1R 0.0 R 0 65535
1 High: 150.0
Reading of CT Low: 0.0
115 CT2R 0.0 R 0 65535
2 High: 150.0
Enable Heater
0 oFF: Off
116 HBEN break 1 oN: On
0 R/W 0 65535
detection
Heater break Low: 0.1
117 HBHY 0.1 R/W 0 65535
hysteresis High: 50.0

Triple point
Low: 0.0
118 HB1T current for High: 120.0
0.0 R/W 0 65535
heater break 1

Triple point
Low: 0.0
119 HB2T current for High: 120.0
0.0 R/W 0 65535
heater break 2
Enable Heater
0 oFF: Off
120 HSEN short 1 oN: On
0 R/W 0 65535
detection
Heater short Low: 0.1
121 HSHY 0.1 R/W 0 65535
hysteresis High: 50.0

Page 62 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
Triple point
Low: 0.0
122 HS1T current for High: 120.0
50.0 R/W 0 65535
heater short 1

Triple point
Low: 0.0
123 HS2T current for High: 120.0
50.0 R/W 0 65535
heater short 2

0 4-20: 4-20mA
retransmission output
1 0-20: 0-20mA
retransmission output
Remote SP 2 0-5V: 0-5VDC
124 RMSP 0 R/W 0 65535
type retransmission output
3 1-5V: 1-5VDC
retransmission output
4 0-10: 0-10VDC
retransmission output

Remote SP
125 RINL Input low scale
Low: -19999 -17.8°C R/W -19999 45536
High: RINH-50 (0.0°F)
value
Remote SP
126 RINH Input high scale
Low: RINL+50 93.3°C R/W -19999 45536
High: 45536 (200.0°F)
value
0 dFLt: Default Menu
1 Ld.Us: Load User
Default File
127 FILE Setting 0 R/W 0 65535
Selection 2 St.Us: Store User
Setting
Low: -19999
128 PV Process value High: 45536
------ R -19999 45536
Current set Low: SP1L
129 SV ------ R -19999 45536
point value High: SP1H
Output 1
percentage Low: 0.00
R
130 MV1 ------ (R/W, 0 65535
value (Heating High: 100.00
manual mode)
)
Output 2 R
Low: 0.00
131 MV2 percentage High: 100.00
------ (R/W, 0 65535
value (Cooling ) manual mode)

Low: 0
132 PASS Password entry High: 9999
0 R/W 0 65535

Page 63 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
Low: 0
Security code High: 9999
0 = unprotected
for
133 CODE 1000 = user mode 0 R/W 0 65535
parameter unprotected
protection 9999 = SPx(1 to 7)
unprotected
Offset value for
Low: -1999
134 OFTL low point High: 1999
0 R/W -19999 45536
calibration
Offset value for
Low: -1999
135 OFTH high point High: 1999
0 R/W -19999 45536
calibration
Input signal
value during Low: -19999
136 CALO 0 R/W -19999 45536
low point High: CAHI-1
calibration
Input signal
value during Low: CALO+1
137 CAHI 1000 R/W -19999 45536
high point High: 45536
calibration
138 … Reserved … … … … …
139 … Reserved … … … … …
140 PROG Program code Same as PROG71 ------ R 0 65535
0 NoNE: none
1 SP2: SP2 activated to
replace SP1
2 rS.A1: Reset alarm 1
output
3 rS.A2: Reset alarm 2
output
4 rS.A3: Reset alarm 3
output
5 rS.A4: Reset alarm 4
output
6 rS.Ao: Reset all alarm
outputs
Event input 1 7 CA.LH: Cancel alarm
141 E1FN 0 R/W 0 65535
function latch
8 d.o1: Disable output 1
9 d.o2: Disable output 2
10 d.o12: Disable output
1 and 2
11 LoCK: Lock all
parameters and Read
only communication
12 AU.MA: Switch Auto
and Manual control
mode
13 F.tra: Failure Transfer
14 AL.oN: EI Control
Alarm Output

Page 64 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type

1 SP3: SP3 activated to

Event input 2
142 E2FN replace SP1 0 R/W 0 65535
function Others: Same as E1FN

0 NoNE: none
1 SP4: SP4 activated to
replace SP1
2 rS.A1: Reset alarm 1
output
3 rS.A2: Reset alarm 2
output
4 rS.A3: Reset alarm 3
output
5 rS.A4: Reset alarm 4
output
6 rS.Ao: Reset all alarm
outputs
7 CA.LH: Cancel alarm
latch
8 d.o1: Disable output 1
9 d.o2: Disable output 2
Event input 3 10 d.o12: Disable output
143 E3FN 0 R/W 0 65535
function 1 and 2
11 LoCK: Lock all
parameters and Read
only communication
12 AU.MA: Switch Auto
and Manual control
mode
13 F.tra: Failure Transfer
15 StAR:Run profile as
RUN=STAR
16 CoNt:Run Profile as
RUN=CONT
17 PV:Run Profile as
RUN=PV
18 HoLd:Run Profile as
RUN=HOLD
19 StoP:Run Profile as
RUN=STOP

1 SP5: SP5 activated to

Event input 4
144 E4FN replace SP1 0 R/W 0 65535
function Others: Same as E3FN

Page 65 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
0 NoNE: none
1 SP4: SP4 activated to
replace SP1
2 rS.A1: Reset alarm 1
output
3 rS.A2: Reset alarm 2
output
4 rS.A3: Reset alarm 3
output
5 rS.A4: Reset alarm 4
output
6 rS.Ao: Reset all alarm
outputs
Event input 5
145 E5FN 7 CA.LH: Cancel alarm 0 R/W 0 65535
function latch
8 d.o1: Disable output 1
9 d.o2: Disable output 2
10 d.o12: Disable output
1 and 2
11 LoCK: Lock all
parameters and Read
only communication
12 AU.MA: Switch Auto
and Manual control
mode
13 F.tra: Failure Transfer

1 SP7: SP7 activated to

Event input 6
146 E6FN replace SP1 0 R/W 0 65535
function Others: Same as E5FN

147 A1DL Alarm 1 Delay Low: 00.00

00.00 R/W 0 65535
(Minutes: Seconds) High:99.59

148 A2DL Alarm 2 Delay Low: 00.00

00.00 R/W 0 65535
(Minutes: Seconds) High:99.59

149 A3DL Alarm 3 Delay Low: 00.00

00.00 R/W 0 65535
(Minutes: Seconds) High:99.59

150 A4DL Alarm 4 Delay Low: 00.00

00.00 R/W 0 65535
(Minutes: Seconds) High:99.59

Page 66 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
0 NoNE: Not uses.
1 1--4: Uses steps 1 to 4
2 5--8: Uses steps 5 to 8
3 1--8: Uses steps 1 to 8
4 9-12: Uses steps 9 to
Profile 12
151 PROF 0 R/W 0 65535
selection 5 1316: Uses steps 13 to
16
6 9-16: Uses steps 9 to
16
7 1-16: Uses steps 1 to
16
0 StAR: Start to run
profile
1 CoNt: Continue run
Profile run profile
152 RUN 0 R/W 0 65535
control 2 PV: Continue run
profile from current PV
3 Hold: Hold profile
4 SToP: Stop profile

Unit for 0 HH.MM: Hours.

Minutes
153 RMPU Ramp/soak 1 MM.SS: Minutes.
0 R/W 0 65535
time Seconds

Set point value 0 PV: Current process

value PV
154 STAR at start 1 SP1: Controller set
0 R/W 0 65535
of each profile point value SP1

Set point value

0 SP1: Controller set
155 END at end point value SP1
0 R/W 0 65535
of each profile
0 CoNt: Continue
profile from the last
set point value
Power fail
156 PFR 1 PV: Start to run from 2 R/W 0 65535
recovery PV
2 SP1: Static mode,
SP1

Low: 0.1°C
Holdback low
157 HBLO High:500.0°C(900.0°F) 0.0 R/W 0 65535
band 0.0 = No low band: NoNE

Low: 0.1°C
Holdback high
158 HBHI High: 500.0°C(900.0°F) 0.0 R/W 0 65535
band 0.0 =No high band: NoNE

Page 67 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type
Low: 00.00 (Hour.
Minute)
159 HBT Holdback time High: 99.99 00.00 R/W 0 65535
(Hour. Minute)
10000 = inFi : Infinite
Repeat number
Low: 1
of
160 CYCL High: 9999 1 R/W 0 65535
cycles for the 10000 = inFi : Infinite
profile
Cycle
Low: 1
remaining for
161 CYCR High: 9999 1 R 0 65535
the 10000 = inFi : Infinite
profile

Bit 0: Ramp/Soak
Steps of profile
162 STEP Bit 1~5: steps from 0 R/W 0 65535
running 1 to 16

Time remaining
for the Low: 00.00
163 TIMR 00.00 R/W 0 65535
current High: 99.59
segment
Bit 0: Profile standby,
ready to run profile
Bit 1: Profile running
Bit 2: Profile holding
State of profile
164 STAT Bit 3: Profile end 1 R 0 65535
running Bit 4: Profile holdback
Bit 5: Ramp up
Bit 6: Ramp down
Bit 7: Soak

Target set point

165 TSP1 for segment
Low: SP1L 100.0°C R/W -19999 45536
High: SP1H (212.0°F)
1

Ramp time of Low: 00.00

166 RPT1 00.00 R/W 0 65535
segment 1 High: 99.59

Soak time of Low: 00.00

167 SKT1 00.00 R/W 0 65535
segment 1 High: 99.59

Target set point Low: SP1L 100.0°C

168 TSP2 R/W -19999 45536
for segment 2 High: SP1H (212.0°F)

Page 68 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type

Ramp time of Low: 00.00

169 RPT2 00.00 R/W 0 65535
segment 2 High: 99.59

Soak time of Low: 00.00

170 SKT2 00.00 R/W 0 65535
segment 2 High: 99.59

Target set point Low: SP1L 100.0°C

171 TSP3 R/W -19999 45536
for segment 3 High: SP1H (212.0°F)

Ramp time of Low: 00.00

172 RPT3 00.00 R/W 0 65535
segment 3 High: 99.59

Soak time of Low: 00.00

173 SKT3 00.00 R/W 0 65535
segment 3 High: 99.59

Target set point Low: SP1L 100.0°C

174 TSP4 R/W -19999 45536
for segment 4 High: SP1H (212.0°F)

Ramp time of Low: 00.00

175 RPT4 00.00 R/W 0 65535
segment 4 High: 99.59

Soak time of Low: 00.00

176 SKT4 00.00 R/W 0 65535
segment 4 High: 99.59

Target set point Low: SP1L 100.0°C

177 TSP5 R/W -19999 45536
for segment 5 High: SP1H (212.0°F)

Ramp time of Low: 00.00

178 RPT5 00.00 R/W 0 65535
segment 5 High: 99.59

Page 69 of 153
Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type

Soak time of Low: 00.00

179 SKT5 00.00 R/W 0 65535
segment 5 High: 99.59

Target set point Low: SP1L 100.0°C

180 TSP6 R/W -19999 45536
for segment 6 High: SP1H (212.0°F)

Ramp time of Low: 00.00

181 RPT6 00.00 R/W 0 65535
segment 6 High: 99.59

Soak time of Low: 00.00

182 SKT6 00.00 R/W 0 65535
segment 6 High: 99.59

Target set point Low: SP1L 100.0°C

183 TSP7 R/W -19999 45536
for segment 7 High: SP1H (212.0°F)

Ramp time of Low: 00.00

184 RPT7 00.00 R/W 0 65535
segment 7 High: 99.59

Soak time of Low: 00.00

185 SKT7 00.00 R/W 0 65535
segment 7 High: 99.59

Target set point Low: SP1L 100.0°C

186 TSP8 R/W -19999 45536
for segment 8 High: SP1H (212.0°F)

Ramp time of Low: 00.00

187 RPT8 00.00 R/W 0 65535
segment 8 High: 99.59

Soak time of Low: 00.00

188 SKT8 00.00 R/W 0 65535
segment 8 High: 99.59

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Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type

Target set point Low: SP1L 100.0°C

189 TSP9 R/W -19999 45536
for segment 9 High: SP1H (212.0°F)

Ramp time of Low: 00.00

190 RPT9 00.00 R/W 0 65535
segment 9 High: 99.59

Soak time of Low: 00.00

191 SKT9 00.00 R/W 0 65535
segment 9 High: 99.59

Target set point

192 TSPA for segment
Low: SP1L 100.0°C R/W -19999 45536
High: SP1H (212.0°F)
10

Ramp time of Low: 00.00

193 RPTA 00.00 R/W 0 65535
segment 10 High: 99.59

Soak time of Low: 00.00

194 SKTA 00.00 R/W 0 65535
segment 10 High: 99.59

Target set point

195 TSPB for segment
Low: SP1L 100.0°C R/W -19999 45536
High: SP1H (212.0°F)
11

Ramp time of Low: 00.00

196 RPTB 00.00 R/W 0 65535
segment 11 High: 99.59

Soak time of Low: 00.00

197 SKTB 00.00 R/W 0 65535
segment 11 High: 99.59

Target set point

198 TSPC for segment
Low: SP1L 100.0°C R/W -19999 45536
High: SP1H (212.0°F)
12

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Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type

Ramp time of Low: 00.00

199 RPTC 00.00 R/W 0 65535
segment 12 High: 99.59

Soak time of Low: 00.00

200 SKTC 00.00 R/W 0 65535
segment 12 High: 99.59

Target set point

201 TSPD for segment
Low: SP1L 100.0°C R/W -19999 45536
High: SP1H (212.0°F)
13

Ramp time of Low: 00.00

202 RPTD 00.00 R/W 0 65535
segment 13 High: 99.59

Soak time of Low: 00.00

203 SKTD 00.00 R/W 0 65535
segment 13 High: 99.59

Target set point

204 TSPE for segment
Low: SP1L 100.0°C R/W -19999 45536
High: SP1H (212.0°F)
14

Ramp time of Low: 00.00

205 RPTE 00.00 R/W 0 65535
segment 14 High: 99.59

Soak time of Low: 00.00

206 SKTE 00.00 R/W 0 65535
segment 14 High: 99.59

Target set point

207 TSPF for segment
Low: SP1L 100.0°C R/W -19999 45536
High: SP1H (212.0°F)
15

Ramp time of Low: 00.00

208 RPTF 00.00 R/W 0 65535
segment 15 High: 99.59

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Modbus Data Scale
Parameter Parameter Default
Register Range Access
Notation Description Value Low High
Address Type

Soak time of Low: 00.00

209 SKTF 00.00 R/W 0 65535
segment 15 High: 99.59

Target set point

210 TSPG for segment
Low: SP1L 100.0°C R/W -19999 45536
High: SP1H (212.0°F)
16

Ramp time of Low: 00.00

211 RPTG 00.00 R/W 0 65535
segment 16 High: 99.59

Soak time of Low: 00.00

212 SKTG 00.00 R/W 0 65535
segment 16 High: 99.59

Page 73 of 153
2 Installation and Wiring

Some times dangerous voltages capable of causing death are present in this instrument. Before
doing installation or any troubleshooting procedures, the power to the equipment must be switched off
and isolated. Units suspected of being faulty must be disconnected and removed to a properly equipped
workshop for testing and repair. Component replacement and internal adjustments must be made by a
qualified maintenance person only.

To minimize the possibility of fire or shock hazards, do not expose this instrument to rain or
excessive moisture.

Do not use this instrument in areas under hazardous conditions such as excessive shock,
vibration, dirt, moisture, corrosive gases or oil. The ambient temperature of the area should not exceed
the maximum rating specified in the specification

Remove stains from this equipment using a soft, dry cloth. Do not use harsh chemicals, volatile
solvents such as thinner or strong detergents to clean the equipment in order to avoid deformation.

2.1 Unpacking
Upon receipt of the shipment, remove the controller from the carton and inspect the unit
for shipping damage. If any damage is found, contact your local representative immediately. Note the
model number and serial number for future reference when corresponding with our service center. The
serial number (S/N) is labeled on the box and the housing of the controller.
The controller is designed for indoor use only, and is not intended for use in any hazardous area. It
should be kept away from shock, vibration, and electromagnetic fields (such as variable frequency
drives), motors and transformers. It is intended to operate under the following environmental conditions.

Environmental Parameter Specification

Operating Temperature -10°C to 50 °C

Humidity 0% to 90% RH(Non-condensing)

Altitude 2000 M Maximum
2-1. Environmental Specification
2.2 Mounting
Make the panel cut out as per the dimensions required by the controller. The dimensions of the different
sizes of this series controller series are given in the following section. Remove the mounting clamps from
the controller and insert the controller into the panel cut out. After inserting the controller into the panel
cut out, re-install the mounting clamps. Gently tighten the clamp screws until the controller is properly
secured into the cutout.

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2.2.1 C22 Dimension

2-1.C22 Dimensions with clamp

Page 75 of 153
2-2.C22 Dimension without Clamp

Page 76 of 153
2.2.2 C62 Dimension

2-3. C62 Dimension with clamp

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2-4. C62 Dimension without Clamp

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2.2.3 C82 Dimension

2-5.C82 Dimension with Clamp

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2-6.C82 Dimension without Clamps

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2.2.4 C83 Dimension

2-7.C83 Dimension with Clamps

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2-8.C83 Dimension without Clamp

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2.2.5 C72 Dimension

2-9.C72 Dimension with Clamp

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2-10.C72 Dimension without Clamp

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2.2.6 C42 Dimension

2-11. C42 Dimension with Clamps

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2-12. C42 Dimension without Clamp

Page 86 of 153
2.2.7 R22 Dimension

2-13.R22 Dimension

Page 87 of 153
2.3 Wiring

Sometimes dangerous voltages capable of causing death are present in this instrument. Before
doing installation or any troubleshooting procedures, the power to the equipment must be switched off
and isolated. Units suspected of being faulty must be disconnected and removed to a properly equipped
workshop for testing and repair. Component replacement and internal adjustments must be made by a
qualified maintenance person only.
The utmost care must be taken to ensure that the maximum voltage rating specified on the label is not
exceeded.
It is recommended that the supply power of these units be protected by fuses or circuit breakers rated at
the lowest value possible
All units should be installed inside a suitably grounded metal enclosure to prevent live parts being
accessible to human hands and metal tools.
All wiring must conform to appropriate standards of good practice and local codes and regulations.
Wiring must be suitable for the voltage, current, and temperature rating of the system.
The tightening torque on the Screw terminals should not exceed 1 N-m (8.9 Lb-in or 10.2 Kg F-cm).
Except Thermocouple Wiring, all other wires used are to be standard copper conductors with the
maximum Gauge not exceeding 18AWG.
Before power on the controller, the equipment ground must be connected with minimum of 1.6mm
diameter conductor for protective grounding.

2-14.Lead Terminal for all models except C22

2mm max

4.5 to 7mm max

2-15.Lead Terminal for C22

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2.3.1 C22 Terminal Connection

2-16.C22 Rear Terminal Connection

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2.3.2 C62 Terminal Connection

2-17. C62 Rear Terminal Connection

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2.3.3 C82 & C42 Terminal Connection

2-18. C82 & C42 Rear Terminal Connection

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2.3.4 C83 Terminal Connection

2-19.C83 Rear Terminal Connection

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2.3.5 C72 Terminal Connection

2-20.C72 Rear Terminal Connection

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2.3.6 R22 Terminal Connection

2-21.R22 Terminal Connection

Page 94 of 153
2.4 Power Wiring
The controller is designed to operate at either 11-26VAC/VDC or 90-250VAC depending on power input
option ordered. Check that the installation voltage corresponds with the power rating indicated on the
product label before connecting power to the controller. Near the controller, a fuse and a switch rated at
2A/250VAC should be equipped as shown below.

2-22.Power Wiring

This equipment is designed for installation in an enclosure which provides adequate protection
against electric shock. The enclosure must be connected to earth ground.

Local requirements regarding electrical installation should be rigidly observed. Consideration

should be given to prevent from unauthorized persons from accessing the power terminals.
2.5 Sensor Installation
Proper sensor installation can eliminate many problems in a control system. The probe should be placed
so that it can detect any temperature change with minimal thermal lag. In a process that requires fairly
constant heat output, the probe should be placed close to the heater. In a process where the heat
demand is variable, the probe should be closed to the work area. Some experiments with probe location
are often required to find this optimum position.
In a liquid process, the addition of a stirrer or agitator can help to eliminate thermal lag. Since the
thermocouple is basically a point measuring device, placing more than one thermocouple in parallel can
provide average temperature readout and produce better results in most air heated processes.
Proper sensor type is also a very important factor to obtain precise measurements. The sensor must
have the correct temperature range to meet the process requirements. In special processes, the sensor
might need to have different requirements such as being leak-proof, ant vibration, antiseptic, etc.
Standard sensor limits of error are ±4°F (± 2°C) or 0.75% of sensed temperature (half that for special)
plus drift caused by improper protection or an over-temperature occurrence. This error is far greater than
controller error and cannot be corrected on the sensor except by proper selection and replacement.

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2.6 Sensor Input Wiring

2-23.Sensor Input Wiring

2.7 Control Output Wiring

2.7.1 Output 1

2-24. Output 1 Relay to Drive Load

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 2-25. Output 1 Relay to Drive Contactor

2-26. Output1 Pulsed voltage to Drive SSR

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 2-27. Output 1 Linear Current Control

2-28. Output 1 Linear Voltage Control

2.7.2 Output 2

2-29. Output 2 Relay to Drive Load

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 2-30. Output 2 Relay to Drive Contactor

2-31. Output 2 Pulsed Voltage to Drive SSR

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 2-32. Output 2 Linear Current Control

2-33. Output 2 Linear Voltage Control

2.8 Alarm Wiring

2.8.1 Alarm 1

2-34. Alarm 1 Output to Drive Load

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2-35. Alarm 1 Output to Drive Contactor

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2.8.2 Alarm 2

2-36. Alarm 2 Output to Drive Load

2-37. Alarm 2 Output to Drive Contactor

2.8.3 Alarm 3

2-38. Alarm 3 Output to Drive Load

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 2-39. Alarm 3 Output to Drive Contactor

2.8.4 Alarm 4

2-40. Alarm 4 Output to Drive Load

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 2-41. Alarm 4 Output to Drive Contactor in C42

2.9 Event Input Wiring

The event input can accept a switch (dry contact) or an open collector signal. The event input function
(EIFN) is activated as the switch is closed or an open collector (or a logic signal) is pulled down.

2-42. Event Input Wiring

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2.10 CT Input Wiring

2-43. CT Input Wiring for Single Phase Heater

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2-44.CT Input Wiring for 3Phase Heater

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2.11 RS-485 Data Communication

2-45.RS-485 Wiring

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2.12 Retransmission Wiring

2-46. Retransmission Wiring

2.13 Remote Set Point Wiring

2-47.Remote Set Point

Page 108 of 153

3 Programming

Press for 5 seconds and release to enter the setup menu. Press and release

to select the desired parameter. The upper display indicates the parameter symbol, and the
lower display indicates the value of the selected parameter.
3.1 User Security
There are two parameters PASS (password) and CODE (security code) which will
control the data security function.

CODE Value PASS Value Access Rights

0 Any Value All parameters are changeable
=1000 All parameters are changeable
1000
≠1000 Only user menu parameters changeable
=9999 All parameters are changeable
9999
≠9999 Only SP1 to SP7 are changeable
=CODE All parameters are changeable
Others
≠CODE No parameters can be changed
3-1.User Access Rights

3.2 Signal Input

INPT: Select the sensor type or signal type for signal input
Range: (Thermocouple) J_TC, K_TC, T_TC, E_TC, B_TC, R_TC, S_TC, N_TC, L_TC
(RTD) PT.DN, PT.JS
(Linear) 4-20, 0-20, 0-60, 0-1V, 0-5V, 1-5V, 0-10

UNIT: Select the process unit

Range: °C, °F, PU (Process unit). If the unit is neither °C nor °F, then selects PU.

DP: Select the resolution of process value.

Range: For Thermocouple and RTD Signal NO.DP, 1-DP and For Linear Signal NO.DP, 1- DP, 2-
DP, 3-DP
INLO: Select the low scale value for the linear type input.
INHI: Select the high scale value for the linear type input.
How to use INLO and INHI:
If 4-20mA is selected for INPT, let SL represent the low scale of the input signal (i.e. 4
mA), let SH represent the high scale of the input signal (i.e. 20 mA). S represents the current input signal
value; the conversion curve of the process value is shown as follows:

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 3-1.Conversion Curve for Linear Type Process Signal
Formula: PV = INLO + (INHI-INLO) ((S – SL)/ (SH-SL))
Example: A 4 -20mA current loop pressure transducer with range of 0-15 kg/cm is connected to the
input. The following parameters should be set as follows:
INPT = 4–20, INLO = 0.00, INHI = 15.00, DP = 2-DP
Of course, the user may select a different value for DP to alter the resolution.
3.3 Control Output
There are 4 kinds of control modes can be configured as shown below.

Control Mode OUT 1 OUT 2 O1HY O2HY CPB DB

Heat Only REVR X ∆ X X X
Cool Only DIRT X ∆ X X X
Heat PID
REVR DE.HI X O X X
Cool ON-OFF
Heat PID
REVR COOL X X O O
Cool PID
3-2.Control Mode
X: Not applicable
O: Adjust to meet process Requirements
∆: Required if ON-OFF Control is configured
3.3.1 Heat Only ON-OFF Control
Select REVR for OUT1, Set PB to 0. O1HY is used to adjust the dead band for ON-OFF
control. The output 1 hysteresis (O1HY) setting becomes available when PB = 0. The heat only ON-OFF
control function is shown below.

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 3-2.Heat Only ON-OFF Control
ON-OFF control may cause excessive process oscillations even if the hysteresis is set to the smallest
value. If ON-OFF control is set (i.e. PB = 0), TI, TD, CYC1, OFST, CYC2, CPB, DB will no longer be
applicable and will be hidden. Auto-tuning mode and bumpless transfer will also be unavailable.
3.3.2 Heat only P or PD Control
Select REVR for OUT1, set TI = 0, OFST is used to adjust the control offset (manual
reset).If PB ≠0 then O1HY will be hidden.
OFST Function: OFST is measured in % with a range of 0 - 100.0 %. When the process is stable, let’s
say the process value is lower than the set point by 5°C. Let’s also say that 20 is used for the PB setting.
In this example, 5°C is 25% of the proportional band (PB).
By increasing the OFST value by 25%, the control output will adjust itself, and the process value will
eventually coincide with the set point.
When using Proportional (P) control (TI = 0), auto-tuning will be unavailable. Refer to “manual tuning "
section for the adjustment of PB and TD. Manual reset (OFST) is usually not practical because the load
may change from time to time; meaning the OFST setting would need to be constantly adjusted. PID
control can avoid this problem.
3.3.3 Heat only PID Control
Select REVR for OUT1. PB and TI should not be zero. Perform auto-tuning for initial
start up, or set PB, TI and TD using historical values. If the control result is not satisfactory, use manual
or auto-tuning to improve the control performance. The unit contains a very clever PID and Fuzzy
algorithm to achieve the set point with a very small overshoot and very quick response to the process if it
is properly tuned.

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3.3.4 Cool only Control
ON-OFF control, P (PD) control and PID control can be used for cooling control. Set
OUT1 to DIRT (direct action). The other functions for cooling only are ON-OFF control, cool only P (PD)
control and cool only PID control are same as for heating, except that the output variable (and action) is
reversed.

NOTE: ON-OFF control may result in excessive overshoot and undershoot problems in the process. P
(or PD) control will result in a deviation of the process value from the set point. It is recommended to use
PID control for Heat-Cool control to produce a stable and zero offset process value.

3.3.5 Other Setup Required

O1TY, CYC1, O2TY, CYC2, O1FT, O2FT O1TY & O2TY are set in accordance with the
type of outputs installed(OUT1 & OUT2) installed. CYC1 & CYC2 are set according to the output 1 type
(O1TY) & output 2 type (O2TY). Generally, if SSRD or SSR is used for O1TY, CYC1 is set to a value of
0.5 - 2 seconds. If a Relay is used for O1TY, CYC1 is set to a value of 10 - 20 seconds .If a linear output
is used, CYC1 is not applicable. The similar conditions are applied for CYC2 selection.
The user can use auto-tuning program for initial start-up, or they can directly set the
appropriate values for PB, TI & TD using the historical records for repeat systems. If the control behavior
is still inadequate, then manual tuning may be required to improve control.

3.3.6 CPB Programming

The cooling proportional band is measured by % of PB with a range of 50~300. Initially,
set 100% for CPB and examine the cooling effect. If the cooling action should be enhanced, decrease
the CPB value. If the cooling action is too strong, increase the CPB value. The value of CPB is directly
proportional to the PB setting. Its value remains unchanged throughout the auto-tuning process.
Adjustment of CPB is related to the cooling media used. If air is used as a cooling
media, set the CPB to 100(%). If oil is used as the cooling media, set the CPB to 125(%). If water is used
as the cooling media, set the CPB to 250(%).

3.3.7 DB Programming
Adjustment of DB (Dead band) is dependent on system requirements. If greater dead
band is used, then an unwanted cooling action can be avoided, but an excessive overshoot of the set
point will occur. If a smaller dead band (DB) is used, then an excessive overshoot can be minimized, but
an overlapping of the heating and cooling action will occur. The DB setting is adjustable in the range of -
36.0% to 36.0 % of PB.
A negative DB value will have an overlap where both outputs are active. A positive DB
value has a dead band area where neither output is active.
3.3.8 Output 2 ON-OFF Control (Alarm function)
Output 2 can also be configured as an alarm output. There are 8 kinds of alarm
functions and a Dwell timer (dtMR) that can be selected for output 2. They are dtMR (Dwell Timer),
dE.HI (deviation high alarm ), dE.Lo (deviation low alarm ), dB.Hi (Out of band alarm),dB.Lo(In band
Alarm), PV.HI (process value high alarm ) and PV.LO (process value low alarm), H.bK (Heater Break
Alarm), H.St (Heater Short Alarm).

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3-3.Output 2 Deviation High Alarm

3-4.Output 2 Process Low Alarm

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3.4 Alarm
The controller has up to four alarm outputs depending on the controller model. There
are 11 types of alarm functions and one dwell timer that can be selected. There are 4 kinds of alarm
modes (A1MD, A2MD, A3MD, and A4MD) available for each alarm function (A1FN, A2FN, A3FN, and
A4FN). In addition to the alarm output, output 2 can also be configured as an alarm. But output 2 has
only provides 8 different alarm functions or dwell timer available.
3.4.1 Alarm Types
There are 11 different types of alarms as listed below that the user can assign to
different alarm outputs.

1. dtMR: Dwell timer

2. dE.HI: Deviation high alarm
3. dE.Lo: Deviation low alarm
4. dB.Hi: Deviation band out of band alarm
5. dB.Lo: Deviation band in band alarm
6. PV.HI: Process value high alarm
7. PV.Lo: Process value low alarm
8. H.bK: Heater break alarm
9. H.St: Heater short alarm
10. E1.C.o:Event Input 1 Control Alarm Output
11. E2.C.o:Event Input 2 Control Alarm Output

The Dwell timer can be used separately or accompanied with a Ramp. Alarm outputs
can be configured as dwell timers by selecting dtMR for A1FN. If A1FN is set to DTMR, Alarm 1 will act
as a dwell timer. Similarly, Alarm 2, Alarm3 or Alarm4 will act as dwell timers if A2FN, A3FN, or A4FN is
set to dtMR. When the dwell timer is configured, the parameter DTMR is used for dwell time adjustment.

A deviation alarm alerts the user when the process value deviates too far from the set
point. When the process value is higher than SV+A1DV, a deviation high alarm (dE.HI) occurs. The
alarm is off when the process value is lower than SV+A1DV-A1HY. When the process value is lower
thanSV+A1DV, a deviation low alarm (dE.Lo) occurs. The alarm is off when the process value is higher
than SV+A1DV+A1HY. The trigger level of a deviation alarm is moves with the set point.

A deviation band alarm presets two trigger levels centered on the set point. The two
trigger levels are SV+A1DV and SV–A1DV. When the process value is higher than (SV+A1DV) or lower
than (SV – A1DV), a deviation band high alarm (dB.HI) occurs. When the process value is within the
trigger levels, a deviation band low alarm (dB.Lo) occurs.

In the above descriptions, SV denotes the current set point value for control. This is
different from SP1 when the ramp function is used.

A process alarm can set two absolute trigger levels. When the process value is higher
than A1SP, a process high alarm (PV.HI) occurs. The alarm is off when the process value is lower than
A1SP-A1HY. When the process value is lower than A1SP, a process low alarm (PV.Lo) occurs. The
alarm is off when the process is higher than A1SP+A1HY. A process alarm is independent of the set
point.

In the above description A1SP and A1HY denote Alarm1 Setpoint and Alarm1
Hysteresis. The respective Setpoint and Hysteresis parameters need to be set for other Alarm outputs.

Page 114 of 153

 Heater break detection is enabled by setting A1FN to HBEN. A Heater break alarm
(H.bK) alerts the user when the current measured by CT1 in CT1R is lower than HB1T-HBHY, or CT2 in
CT2R is lower than HB2T-HBHY. When the current measured by CT1 in CT1R is higher than HB1T-
HBHY and CT2 in CT2R is lower than HB2T-HBHY, the heater break alarm will be off. The Heater break
alarm will be off when both CT values are in normal range. This Alarm will function when output1 is in
ON condition only.
The Heater short detection is enabled by setting A1FN to HSEN. A Heater short alarm
(H.St) alerts the user when the current measured by CT1 in CT1R is higher than HS1T+HSHY, or CT2 in
CT2R is higher than HS2T+HSHY. When the current measured by CT1 in CT1R is lower than
HS1T+HSHY and CT2 in CT2R is lower than HS2T+HSHY, the heater short alarm will be off. The Heater
short alarm will be off when both CT values are in normal range. . This Alarm will function when output1
is in OFF condition only.
The Heater break and Heater short alarms will work only with Relay and SSR outputs in
output1.

The Alarm outputs can be controlled by Event input1 and Event input 2 by selecting
Event Input 1 Control Alarm Output (E1.C.o.) and Event Input 2 Control Alarm Output (E2.C.o.) for
alarm function A2FN and A3FN .The output will be ON as long as the event input is ON. The output will
goes OFF when the input is OFF.

3.4.2 Alarm Modes

There are four types of alarm modes available for each alarm function.
1. Normal alarm
2. Latching alarm
3. Holding alarm
4. Latching/ Holding alarm
5. Setpoint Holding Alarm

3.4.2.1 Normal Alarm: ALMD = NORM

When a normal alarm is selected, the alarm output is de-energized in the non-alarm
condition and energized in an alarm condition.

3.4.2.2 Latching Alarm: ALMD = LTCH

If a latching alarm is selected, once the alarm output is energized, it will remain
unchanged even if the alarm condition is cleared. The latching alarm can be reset by pressing the
RESET key once the alarm condition is removed.

3.4.2.3 Holding Alarm: ALMD = HOLD

A holding alarm prevents an alarm condition during power up.This will ignore the alarm
condition at first time after power on. Afterwards, the alarm performs the same function as normal alarm.

3.4.2.4 Latching / Holding Alarm: ALMD = LT.HO

A latching / holding alarm performs both holding and latching functions. The latching
alarm is reset when the RESET key is pressed after the alarm condition is removed.

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3.4.2.5 Set Point Holding Alarm: ALMD = SP.HO
A set point holding alarm prevents an alarm from power up and / or changing set point.
The alarm output is de-energized whenever the set point is changed even if it is in an alarm condition.
The alarm reverts to a normal alarm once the alarm condition is removed.

3.4.3 Alarm Delay

In certain applications during startup, nuisance alarms will be generated before the
process value reaches the set point. To avoid these kinds of nuisance alarms, a time delay for alarms is
available. To enable the time delay for alarms, set the delay time using the A1DL, A2DL, A3DL, and
A4DL parameters. These parameters will avoid the nuisance alarm during the process value reaches
set point.
For example the process set point set to 100. When the process approaching 100 it will
go to 103 and 97. During this time the Hi Alarm will be activated and deactivated continuously. To avoid
these kind of nuisance alarms the alarm delay function can be used. It will generate the alarm after the
PV is in alarm condition continuously at least for the period of time configured in alarm delay parameters.
The alarm delay can be configured in minutes and seconds.
3.4.4 Alarm Failure Transfer
Alarm Failure transfer is activated as the unit enters failure mode. The respective Alarm
will go on if ON is set for A1FT, A2FT,A3FT or A4FT and will go off if OFF is set for A1FT,A2FT, A3FT,
or A4FT. The unit will enter failure mode if a sensor break occurs or if the A-D converter fails.
3.5 User Menu Configuration
Conventional controllers are designed with parameters in a fixed order .
If the user needs a more friendly menu operation to suit their application, most conventional controllers
do not offer a solution. The C series controllers have the flexibility for the user to select those parameters
which are most significant, and put these parameters in an easy access USER menu.
There are eight user friendly parameters from the below list that can be set for user
menu configuration using the SEL1-SEL8 parameters.
1. SP2
2. DTMR
3. DISP
4. Pb
5. Td
6. TI
7. o1HY
8. CPb
9. dB
10. A1HY
11. A1SP
12. A1dV
13. A2HY
14. A2SP
15. A2dV
16. A3HY
17. A3SP
18. A3dV
19. A4HY
20. A4SP

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 21. A4dV
22. PL1L
23. PL1H
24. PL2L
25. PL2H
26. OFTL
27. OFTH
28. CALO
29. CAHI
30. A1DL
31. A2DL
32. A3DL
33. A4DL
When using the up-down key to select parameters, all of the above parameters may not
be available. The number of visible parameters is dependent on the setup configuration.

Example:
OUT2 is set to DE.LO, PB = 100.0, SEL1 is set to INPT, SEL2 is set to UNIT, SEL3 is set to PB ,
SEL4 is set to TI, SEL5~SEL8 is set to NONE. Now, the USER menu display appears as below.

3-5.Configurable User Menu

3.6 Ramp
The ramping function is performed during power up as well as any time the set point is
changed. Choose MINR or HRR for the RAMP setting, and the controller will perform the ramping
function. The ramp rate is programmed by adjusting the RR setting. The ramping function is disabled as
soon as the Failure mode, the Manual control mode, the Auto-tuning mode or the Calibration mode
occur.
3.6.1 Example without Dwell Timer
Select MINR for RAMP, set °C for UNIT, set 1-DP for DP, Set RR= 10.0, SV is set to
200°C initially, and changed to 100°C after 30 minutes from power up. The starting temperature is 30°C.
After power up the process is running like the curve shown below.

3-6.Ramp Function

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 Note: When the ramp function is used, the lower display will show the current ramping value. However it
will revert to show the set point value as soon as the up or down key is touched for adjustment. The
ramp rate is initiated at power on and/or when the Setpoint is changed. Setting the RR setting to zero
means no ramping function at all.

3.7 Dwell Timer

The Dwell timer can be with or without a Ramp. Alarm outputs can be configured as
dwell timers by selecting dtMR for A1FN. If A1FN is set to dtMR, Alarm 1 will act as a dwell timer.
Similarly, Alarm 2, Alarm3 and Alarm4 will act as dwell timers if A2FN, A3FN, or A4FN is set to dtMR.
When the dwell timer is configured, the parameter DTMR is used for dwell time adjustment. The dwell
time is measured in minutes ranging from 0.0 to 4553.6 minutes. The Timer starts to count as soon as
the Process Value (PV) reaches its set point (SV), and triggers an alarm output once the time has
elapsed. The dwell timer operation is shown in the following diagram.

3-7.Dwell Timer

After the timer has finished, the dwell timer can be restarted by pressing the RESET
key.
The timer stops counting during manual control mode, failure mode, calibration and
auto-tuning.
If alarm1 is configured as a dwell timer, A1HY and A1MD are hidden. It is similar for
other alarms as well.

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3.8 User Calibration
Each unit is calibrated in the factory before shipment. The user can still modify the
calibration in the field.
The basic calibration of the controller is highly stable and set for life. User calibration
allows the user to offset the permanent factory calibration in order to:
 Calibrate the controller to meet a user reference standard.
 Match the calibration of the controller to that of a particular transducer or sensor
input.
 Calibrate the controller to suit the characteristics of a particular installation.
 Remove long term drift in the factory set calibration.
There are two parameters: Offset Low (OFTL) and Offset High (OFTH) for adjustment to
correct an error in the process value.
There are two parameters for the sensor input. These two signal values are CALO and
CAHI. The input signal low and high values are to be entered in the CALO and CAHI parameters
respectively.
Refer to section 1.6 for key operation and section 1.7 for the operation flowchart. Press
and hold the key until the setup Menu page is obtained. Then, press and release the key to
navigate to the calibration low parameter OFTL. Send your low signal to the sensor input of the
controller, then press and release the key. If the process value (the upper display) is different from
the input signal, the user can use and keys to change the OFTL value (the lower display) until the
process value is equal to the value the user needs. Press and hold the key for 5 seconds to complete
the low point calibration. A similar procedure is applied for high scale calibration.
As shown below, the two points OFTL and OFTH construct a straight line. For the
purpose of accuracy, it is best to calibrate with the two points as far apart as possible. After the user
calibration is complete, the input type will be stored in the memory. If the input type is changed, a
calibration error will occur and an error code is displayed.

3-8.Two Point User Calibration

3.9 Digital Filter
In certain applications the process value is too unstable to be read. To improve this, a
programmable low pass filter incorporated in the controller can be used. This is a first order filter with a
time constant specified by the FILT parameter. A value of 0.5 seconds is used as a factory default.
Adjust FILT to change the time constant from 0 to 60 seconds. 0 seconds represents no filter applied to
the input signal. The filter is characterized by the following diagram.

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 Note
The Filter is available only for the process value (PV), and is performed for the
displayed value only. The controller is designed to use an unfiltered signal for control even when a filter
is applied. If a lagged (filtered) signal is used for control; it may produce an unstable process.

3-9.Filter Characteristics
3.10 Failure Transfer
The controller will enter failure mode if one of the following conditions occurs.

1. An SBER error occurs due to an input sensor break, an input current below 1mA for 4-20mA, or
an input voltage below 0.25V for 1-5 V.
2. An ADER error occurs due to the A-D converter of the controller fails.
Output 1 and Output 2 will perform the failure transfer (O1.ft & O2.ft) function as the
controller enters failure mode.
3.10.1 Output 1 Failure Transfer
If Output 1 Failure Transfer is activated, it will perform as follows:

1. If output 1 is configured as proportional control (PB≠0), and BPLS is selected for O1FT, then
output 1 will perform a bumpless transfer. After that, the previous average value of MV1 will be
used for controlling output 1.
2. If output 1 is configured as proportional control (PB≠0), and a value of 0 to 100.0 % is set for
O1FT, then output 1 will perform failure transfer. After that the value of O1FT will be used for
controlling output 1.
3. If output 1 is configured as ON-OFF control (PB=0), then output 1 will transfer to an off state if
OFF is set for O1FT, and transfer to on state if ON is set for O1FT.
3.10.2 Output 2 Failure Transfer
If Output 2 Failure Transfer is activated, it will perform as follows:
1. If OUT2 is configured as COOL, and BPLS is selected for O2FT, then output 2 will perform a
bumpless transfer. After that, the previous average value of MV2 will be used for controlling
output 2.
2. If OUT2 is configured as COOL, and a value of 0 to 100.0 % is set for O2FT, then output 2 will
perform a failure transfer. After that the value of O2FT will be used for controlling output 2.
3. If OUT2 is configured as an alarm function, and OFF is set for O2FT, then output 2 will transfer
to an off state, otherwise, output 2 will transfer to an on state if ON is set for O2FT.

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3.10.3 Alarm Failure Transfer
An alarm failure transfer is activated as the controller enters failure mode. After that, the
alarm output will transfer to the ON or OFF state which is determined by the set value of A1FT, A2FT,
A3FT, and A4FT.
3.11 Auto-Tuning

The auto-tuning process will be performed at the set point (SP1). The process will oscillate around
the set point during the tuning process. Set a set point to a lower value if overshooting beyond the
normal process value will cause damage. It is usually best to perform auto-tuning at the Setpoint the
machine is expected to be operated at, with the process running normally (i.e. material in the oven, etc.)
Auto-Tuning is generally applied in the following cases:
 Initial setup for a new process
 The set point is changed substantially from the previous Setpoint when auto-tuning was
performed.
 The control result is unsatisfactory
3.11.1 Auto-Tuning Operation Steps
1. The system has been installed normally.
2. Do not use a zero value for PB or TI; otherwise, the auto-tuning program will be
disabled. The LOCK parameter should be set to NONE.
3. Set the set point to a normal operating value or a lower value if overshooting beyond the
normal process value will cause damage.

4. Press and hold the key until appears on the upper display,
then let go.

5. Press and hold the key for at least 5 seconds. The TUNE indicator will begin to
flash, and the auto-tuning process has begun.
NOTE:
If the ramping function is used, it will be disabled once auto-tuning is started. The auto-
tuning mode is disabled if either a failure mode or manual control mode occurs.

Procedures:

Auto-tuning can be applied either as the process is warming up ( Cold Start ) or as the
process has been in steady state ( Warm Start ). After the auto-tuning process is completed, the TUNE
indicator will stop flashing and the unit will revert to PID control by using its new PID values. The PID
values obtained are stored in nonvolatile memory.
3.11.2 Auto Tuning Error

If auto-tuning fails, an ATER message will appear on the upper display in any
of the following cases.
 If PB exceeds 9000 ( 9000 PU, 900.0°F or 500.0°C )
 If TI exceeds 1000 seconds
 If the set point is changed during the auto-tuning process

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3.11.3 Solution for Auto Tuning Error
1. Try auto-tuning once again.
2. Do not change the set point value during the auto-tuning process.
3. Do not set zero value for PB and TI.
4. Use manual tuning
5. Touch RESET key to reset the message.
3.12 Manual Tuning
In certain applications (very few), using auto-tuning to tune a process may be
inadequate for the control requirement. In this case, the user can try manual tuning.
If the control performance by using auto- tuning is still unsatisfactory, the following
guidelines can be applied for further adjustment of PID values.

ADJUSTMENT SEQUENCE SYMPTOM SOLUTION

Slow Response Decrease PB
Proportional Band ( PB )
High overshoot or Oscillations Increase PB
Slow Response Decrease TI
Integral Time ( TI )
Instability or Oscillations Increase TI
Slow Response or Oscillations Decrease TD
Derivative Time ( TD )
High Overshoot Increase TD
3-3.PID Parameter Adjustment Guide
3.13 Manual Control
To enable manual control, ensure the LOCK parameter is set to NONE. Press and hold
for 6.2 seconds or until (Hand Control) appears on the display.
Press and hold for 5 seconds or until the MAN indicator begins to flash. The lower display will
show . The controller has now entered manual control mode. Indicates the
output control variable for output 1, and indicates the control variable for output 2. The
user can use the up-down keys to adjust the percentage values for the heating or cooling output. This %
value is based on the CYC1 and CYC2 settings, where the associated output will stay on for the % of
time the CYC1 & CYC2 values are set for.
The controller performs open loop control as long as it stays in manual control mode
The manual mode menu can be reached by pressing keys also

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3.13.1 Exit Manual Control

Pressing the key will revert the controller to its normal display mode.

3-10. Effects of PID Adjustment

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3.14 Factory Default
The controllers parameters can be loaded with default values listed in the parameter
description table . In certain situation it is desirable to retain these values after the parameters values
has been changed.The below procedure to be followed to reload the default values.
1. Ensure the LOCK parameter is set to NONE.
2. Press and hold for 6.2 seconds or until (Hand Control)
appears on the display.
3. Press key to navigate the manual mode menu to reach FILE.
4. Press and hold for 5 seconds or until the upper display FILE flash for a moment.
The default values of all parameters are loaded now.

3.15 Data Communication

The controllers support RS-485 Modbus RTU protocol for data communication. Using a
PC for data communication is the most economical way. The signal is transmitted and received through
the PC communication Port .Since a standard PC can't support an RS-485 port, a network adaptor such
as an RS232 to RS485 Converter or USB to Serial Converter must be used to convert RS-485 to RS-232
or USB for a PC.. Many RS-485 units (up to 247 units) can be connected to one RS-232 port or USB
Port .Therefore a PC with 4 comm. ports can communicate with up to 988 units. It is quite economical.
3.15.1 RS-485 Setup
 Enters the setup menu.
 Set individual addresses for units connected to the same port.
 Set the Baud Rate (BAUD), Data Bit (DATA), Parity Bit (PARI) and Stop Bit (STOP) such that
these values are accordant with PC setup conditions.

3.16 PV Retransmission
The controller can output (retransmit) PV or SV via its retransmission terminals RE+ and
RE- provided that the retransmission option is ordered. A correct signal type should be selected for
RETS parameter to meet the retransmission option installed. RELO and REHI are adjusted to specify the
low scale and high scale values of retransmission.

3.17 Heater Current Monitoring

A current transformer (CT98-1) is required to measure the heater current. The CT input
signal conditioner measures the heater current when the heater is powered (output 1 is on), and the
current value will remain unchanged the heater is unpowered (output 1 is off). There are 1 or 2 CT inputs
that can be connected to the controllers depending on the model. The CT1R &CT2R will indicate the
heater current.
Heater break detection is enabled by enabling heater break detection setting HBEN. A
Heater break alarm (H.bK) alerts the user when the current measured by CT1 in CT1R is lower than
HB1T or CT2 in CT2R is lower than HB2T. When the current measured by CT1 in CT1R is higher than
HB1T+HBHY and CT2 in CT2R is higher than HB2T+HBHY, the heater break alarm will be off. The
Heater break alarm will be off when both CT values are in normal range. The Heater break alarm
function will be enabled when OUT1 is in on condition.

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 Heater short detection is enabled by enabling heater short detection setting HSEN. A
Heater short alarm (H.St) alerts the user when the current measured by CT1 in CT1R is higher than
HS1T or CT2 in CT2R is higher than HS2T. When the current measured by CT1 in CT1R is lower than
HS1T-HSHY and CT2 in CT2R is lower than HS2T-HSHY, the heater short alarm will be off. The Heater
short alarm will be off when both CT values are in normal range. The Heater short alarm function will be
enabled when OUT1 is in off condition.

Accessory Installed
CT98-1

Required Setup Parameters

Heater Break
1. HBEN
2. HBHY
3. HB1T
4. HB2T
Heater Short
1. HSEN
2. HSHY
3. HS1T
4. HS2T

3.18 Event Input

There are 6 or 2 Event Inputs that are available in this series of controllers depending
on the size of the controller. Refer section 2.8 for wiring an event input. The Event input accepts a digital
(on/off) type signal.

Types of signals that can be used to switch the event input as below.
 Relay
 Switch contacts
 Open collector Pull Low
 TTL logic level
One of the below functions can be chosen by using EIFN1 through EIFN6 contained in the setup menu.
The same function cannot be set to more than one event input.
3.18.1 Event Input Functions
1. NONE
2. SP2
3. RS.A1
4. RS.A2
5. RS.A3
6. RS.AO
7. CA.LH
8. D.O1
9. D.O2
10. D.O1.2
11. LOCK
12. AU.MA

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 13. F.tra
14. AL.oN
15. StAR: Run profile as RUN=STAR
16. CoNt: Run profile as RUN=CONT
17. PV: Run profile as RUN=PV
18. Hold: Run profile as RUN=HOLD
19. StoP: Run profile as RUN=STOP

NONE: No Event input function. If chosen, the event input function is disabled. The controller will use
PB1, TI1 and TD1 for PID control and SP1 (or other values determined by SPMD) for the set point.
SP2: If chosen, the SP2 will replace the role of SP1 for control.
RS.A1: Reset Alarm 1 as the event input is activated. However, if the alarm 1 condition still exists, alarm
1 will be triggered again when the event input is released.
RS.A2: Reset Alarm 2 as the event input is activated. However, if the alarm 2 condition still exists, alarm
2 will be triggered again when the event input is released.
RS.A3: Reset Alarm 3 as the event input is activated. However, if the alarm 3 condition still exists, alarm
3 will be triggered again when the event input is released.
RS.AO: Reset all Alarms as the event input is activated. However, if the alarm condition still exists, the
alarm will be triggered again when the event input is released.
CA.LH: Cancel the latched alarm as the event input is activated.
D.O1: Disable Output 1 as the event input is activated.
D.O2: Disable Output 2 as the event input is activated.
D.O1.2: Disable both Output 1 and Output 2.
Note: When any of D.O1, D.O2 or D.O1.2 is selected for EIFN, output 1 and/or
Output 2 will revert to their normal conditions as soon as the event input is
released.
LOCK: All parameters are locked and unable to be changed (Read only) in communication.
AU.MA: Switch between auto tuning and manual tuning control mode.
F.tra: Switch to Failure Transfer Mode
AL.oN: If Alarm 2 or Alarm 3 set to E1.c.o or E2.c.o then EI1 or EI2 will activate Alarm Output Alarm 2 or
Alarm 3.
StAR: Run profile as RUN=STAR
CoNt: Run profile as RUN=CONT
PV: Run profile as RUN=PV
Hold: Run profile as RUN=HOLD
StoP: Run profile as RUN=STOP

3.19 Remote Set Point

The Setpoint will change proportionally with respect to the input given in the remote
Setpoint input terminals. The remote Setpoint function needs the below parameters to be set properly.
1. RMSP
2. RINL
3. RINH
3.20 Ramp and Soak Program
The new C Series controller with profile option can be used in the application where the
set point should be changed automatically with the time. It provides 1 program with 16 segment or 2
programs with each 8 segments or 4 programs with each 4 segments. Each segment has both ramp and
soak function.

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 The following parameters are used to configure the controller for ramp and soak
programs.
1. PROF
2. RUN
3. RMPU
4. STAR
5. END
6. PFR
7. HBLO
8. HBHI
9. HBT
10. CYC

3.20.1 PROF
Select the required segments to run. There are 8 options available for the user to select
the profile segments.
1. NoNE: Not used
2. 1--4: Uses steps 1 to 4
3. 5--8: Uses steps 5 to 8
4. 1--8: Uses steps 1 to 8
5. 9-12: Uses steps 9 to 12
6. 1316: Uses steps 13 to 16
7. 9-16: Uses steps 9 to 16
8. 1-16: Uses steps 1 to 16
3.20.2 RUN
Select the profile rune mode. There are 5 modes available in the controller.
1. StAR: Start to run profile
2. CoNt: Continue run profile
3. PV: Continue run profile from current PV
4. Hold: Hold profile
5. SToP: Stop profile

3.20.2.1 StAR
The Profile starts to run from the first segment in the selected profile. In run
mode, the profiler varies the set point according to the stored profile values.
3.20.2.2 CoNt
The Profile starts to run from the segment where it stopped.
3.20.2.3 PV
The Profile starts to run from the segment where it stopped with current process
value.
3.20.2.4 Hold
In hold mode, the profile is frozen at its current point. In this state the user can
make temporary changes to any profile parameter (for example, a target set point, a dwell time or the
time remaining in the current segment). Such changes will only remain effective until the profile is reset
and run again and when they will be overwritten by the stored profile values.

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3.20.2.5 StoP
In stop mode the Profile is stopped.

3.20.3 RMPU
Select the Ramp and Soak time units to be used. The options available for selection are
Hour Minutes (HH:MM) and Minute Seconds (MM:SS)

3.20.4 STAR
The Set point value of the profile start. The options available for selection is
Process value (PV) and controller Setpoint (SP1).
The normal method is to start the profile from the process value, because this will
produce a smooth and bumpless start to the process. However, to guarantee the time period of the first
segment, the STAR set to SP1 for the start point
3.20.5 END
The Set point value at the end of profile. The options available for end Setpoint is
Controller Setpoint (SP1).
3.20.5.1 SP1
The Profile ends with controller Setpoint SP1.
3.20.6 PFR
If power is lost and then restored, while a profile is running, the behaviour of the profile
is determined by the setting of the parameter “PFR “power fail recovery in profile configuration. The
options available for PFR are CONT, PV, SP1 and OFF.

3.20.6.1 CONT
If CONTis selected, then when power is restored the profile continues from where it was
interrupted when power was lost. The parameters such as set point value (SV), time remaining (DTMR)
and cycle remaining (CYCR) will be restored to their power-down values. For applications that need to
bring the process value to the set point value as soon as possible, this is the best choice. The two
diagrams below illustrate the respective responses.

3-11.Power failure recovery from profile at Dwell segment

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 3-12.Power failure recovery from profile at Ramp segment
3.20.6.2 PV
If PV is selected then when power is restored the set point starts at the current process
value, and then runs to the target set point of the active segment. This choice provides a smoother
recovery. The two diagrams below illustrate the respective responses

3-13.Power failure recovery from PV at Dwell segment

3-14.Power failure recovery from PV at Ramp Segment

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3.20.6.3 SP1
If SP1 If is selected, then when power is restored the profiler is disabled
and it enters static mode, and SP1 is selected for control set point.
3.20.6.4 OFF
If OFF is selected, then when power is restored the profiler is disabled
and it enters OFF mode, all the control outputs as well as alarms and events are off.
3.20.7 Holdback
As the set point ramps up or down (or dwells), the measured value may lag behind or
deviate from the set point by an undesirable amount. "Holdback" is available to freeze the profile at its
current state. The action of Holdback is the same as a deviation alarm. Holdback has three parameters.
1. HBLO:Holdback low band
2. HBHI:Holdback high band
3. HBT:Holdback wait time
If the error from the set point exceeds the set holdback high band (HBHI) or lags than
the set holdback low band (HBLO), then the holdback will automatically freeze the profile at its current
point and the holdback timer begins to count. When the value of holdback timer exceeds the value of
holdback wait time (HBT), Holdback indicator HdbK will flash and an error code HBER will be
displayed.

3.20.8 CYC
The number of cycles to be repeated for the selected profile to be configured by this
parameter
.
3.20.9 Running, Holding and Stopping a Profile
The profile has been start by selecting STAR in the lower display by using keys.
After selecting STAR press keys simultaneously for 1 second to start the profile. The same
procedure is applied for Holding and stopping profile. To holding the profile select HOLD and stop the
profile select STOP in the lower display

3.20.10 Viewing and Modifying the Profile Progress

The Profile inprogress can be monitored and modified by using the four parameters as
below.
1. CYCR:The remaining cycles of the profile
2. STEP: The running step of the profile
3. TIMR: The time remaining to complete the current step of the profile
4. STAT: The current state of the profile.

3.20.11 Configuring the Profile

The profile has been configured by using the following parameters. There are 16
segments available for the user for the configuration. The 16 segments can be used as a single profile or
two profiles with each 8 segments or four profiles with each 4 profiles. This selection can be done by
PROF parameter selection.

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3.20.11.1 Profile Segment Parameters
Each profile segments have the following parameters.
1. Target Set Point (TSP)
2. Ramp Time(RPT)
3. Soak Time(SKT)

3.20.11.1.1 Target Setpoint

The target Setpoint of the segment can be configured by the parameters TSP1, TSP2,
TSP3, TSP4, TSP5, TSP6, TSP7, TSP8, TSP9, TSP10, TSP11, TSP12, TSP13, TSP14, TSP15, and
TSP16.

3.20.11.1.2 Ramp Time

The Ramp time of the segment can be configured by the parameters RPT1, RPT2,
RPT3, RPT4, RPT5, RPT6, RPT7, RPT8, RPT9, RPT10, RPT11, RPT12, RPT13, RPT14, RPT15, and
RPT16.
3.20.11.1.3 Soak Time
The Soak time of the segment can be configured by the parameters SKT1, SKT2,
SKT3, SKT4, SKT5, SKT6, SKT7, SKT8, SKT9, SKT10, SKT11, SKT12, SKT13, SKT14, SKT15, and
SKT16.

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4 Applications
4.1 Heat Only Control with Dwell Timer
An oven is designed to dry the products at 150°C for 30 minutes, and then stay
unpowered for another batch. A C Series controller equipped with a dwell timer is used for this purpose.
The system diagram is shown as below.

4-1.Heat Only Control with Dwell Timer

To achieve this function set the following parameters in the setup menu.
INPT=K_TC
UNIT=° C
DP=1_DP
OUT1=REVR
O1TY=RELY
CYC1=18.0
O1FT=BPLS
ALFN=DTMR
ALFT=ON
Auto-Tuning is performed at 150°C for a new oven.

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4.2 Cool Only Control
A C Series Controller is used to control a refrigerator at a temperature below 0°C.
Since the required temperature is lower than the ambient temperature, a cooling action is required.
Hence, select DIRT for OUT1. Since output 1 is used to drive a magnetic contactor, O1TY is set to
RELY. A small temperature oscillation is tolerable; therefore use ON-OFF control to reduce the over-all
wear and cost. To achieve ON-OFF control, PB is set to zero and O1HY is set to 0.1°C.

4-2.Cooling Control

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4.3 Heat and Cool Control
An injection mold is required to be controlled at 120°C to ensure a consistent quality of
the parts. An oil pipe is buried in the mold. Since plastic is injected at a higher temperature (e.g. 250°C),
the circulation oil needs to be cooled as its temperature rises. Here is an example.

4-3.Heat Cool Control

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 The PID Heat-Cool control is used for the above example. To achieve this, set the following parameters
in the Setup Menu

INPT=PT.DN
UNIT=° C
DP= 1-DP
OUT1=REVR
O1TY=RELY
CYC1=18.0 (sec.)
O1FT=BPLS
OUT2=COOL
O2TY=4-20
O2FT=BPLS

Adjust SV at 120.0° C, CPB at 125 (%) and DB at -4.0 (%).

Apply Auto-tuning at 120°C for a new system to get an optimal PID values.

Adjustment of CPB is related to the cooling media used. If water is used as cooling media instead of oil,
the CPB is set to 250 (%). If air is used as cooling media instead of oil, the CPB is set to 100 (%).
Adjustment of DB is dependent on the system requirements.
A more positive value of DB will prevent an unwanted cooling action, but will increase the temperature
overshoot, while more negative value of DB will achieve less temperature overshoot, but will increase
unwanted cooling action.
4.4 Ramp & Dwell
4.4.1 Temperature Cycling Chamber
A chamber is used to test the temperature cycling effect on personal
Computers. An external cycle timer is used to control the event input for switching the set point. The
products under test are required to stay at 60°C for 1 hour and -10°C for 30 minutes. The transition
interval between high-low temperatures is required to be 5 minutes. Make the following setup.
E1FN=SP2
A1FN=DTMR
OUT1=REVR, Relay Output
OUT2=COOL, 4-20mA Output
RAMP=MINR
UNIT=°C
DP=1-DP
The circuit diagram and its temperature profile are shown below.

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4-4.Ramp & Dwell Temperature Cycling Chamber

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 4-5.Temperature Profile for Temperature Cycling Chamber
A C Series Controller provides a 4-20 mA signal to control the speed of an Inverter. SP.P2 is chosen for EIFN for
the purpose of accomplishing a dual PID control. You can perform auto-tuning once at SP1 and once at SP2 for
initial setup to the dual PID values.
4.4.2 Programmable Bread Baking Oven
Bread is baked in batches. A ramp is incorporated to control the thermal
gradient to suit for making the bread. A dwell timer is used to shut off the oven power and announce to
the baker. The system is configured as shown in the following diagram.

4-6.Bread Baking Oven

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Order a form B relay for Alarm 1. Push the ON switch to start a batch. The temperature will rise with a
ramp rate determined by the RAMP value. Bread is baked with the set point temperature for a pre-
determined time which is programmed by DTMR value, and then the power is shut off. The temperature
profile is shown in the following figure.

4-7.Temperature Profile of Baking Oven

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4.5 Remote Set Point
An on-line multiple zone oven is used to dry paint. Since heat demand
varies at different positions in the production line, multiple zones with individual controls should be used
to ensure a consistent temperature profile. If the user uses a C Series Controller with a retransmission
output for the master controller and retransmits its set point to the remote Setpoint input of the slave
controllers, each zone will be synchronized with the same temperature. Here is an example.

4-8.Remote Set point Application

Set the following parameters in the setup menu.
For master unit
FUNC= FULL
OFS3=3(0-5V)
RETY=RE.SP
RELO= 0°C
REHI = 300°C

For slave units

FUNC= FULL
OFS1 or OFS2 or OFS3 has to be set for a proper retransmission option.
RMSP=2(0 – 5V)
RINL=0°C
RINH=300°C

If a voltage signal (such as in the above example) is sent to slave units, the slave inputs
must be connected in parallel. If a current signal (e.g. 4-20 mA) is sent to slave units, the slave inputs
must be connected in series. The current retransmission is used widely since it can transmit to a longer
distance without voltage drop.
Note: REHI and RINH should be set with values higher than the set point range used.

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4.6 RS 485 Communication in Controller
A Tile making plant has 5 production lines. Each production line is equipped with 16
Controllers to control the temperature for the Kiln. The foreman wants to be able to program the
controllers and monitor the process in the control room for the purpose of improving quality and
productivity. A cost effective solution for the above application is to use 80 controllers with RS-485
communication plus a converter and PC based software for this application.
The system is installed as shown in the following diagram.

4-9.RS-485 Application

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4.7 Retransmission Application
An air-conditioned room uses controllers to control its temperature
and humidity. The temperature and humidity are required to be recorded on a recorder. The ranges of
interest for these two quantities are: 20°C to 30°C and 40% RH to 60% RH. The recorder inputs accept
0 - 5 V signal.
To achieve this, set the following parameters in the Setup menu.

UNIT 1
FUNC= FULL
OFS3=3(0-5V)
RETY=RE.PV
RELO= 0°C
REHI = 300°C
INPT= PTDN
UNIT=°C
DP= 1-DP

UNIT 2
FUNC= FULL
OFS3=3(0-5V)
RETY=RE.PV
RELO= 0°C
REHI = 300°C
INPT= 0 - 1 V (According to humidity sensor)
UNIT= PU
DP= 1-DP

SP1L and SP1H are used to limit the adjustment range of the set point.

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4-10.Retransmission Application

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4.8 Ramp & Soak Profile in Heat Treatment Chamber
A heat treatment chamber needs to vary temperature as a function of time. Because the
process requires a rapid increase of temperature as it is heated and a rapid decrease of temperature as
it is cooled. In order to achieve a rapid increase of temperature, an additional heater is turned on at
higher range of temperature. A cooling fan is turned on to accelerate the cooling rate as the temperature
falls fast. An alarm is required to announce the operator as the procedure is finished. Since the condition
is changing when an additional heater is turned on, the PID control parameter should be different from
the case of single heater. The C Series controller with profiling function option is perfectly to meet the
above requirements. The system diagram is shown below:

4-11.Heat Treatment Chamber

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 The output 1 is used to drive the main heater, The output 2 is used to drive the cooling
fan

4-12.Temperature Profile of the Heat Treatment Chamber

The temperature profile shown in the above figure can be achieved by using the
following parameters.

PROF=1-4
RUN=StAR
RMPU=MM:SS
STAR=PV
END=OFF
PFR=CONT
CYCL=1

TSP1=400°C
RPT1=25:00
SKT1=00:00
TSP2=400°C
RPT2=00:00
SKT2=21:00
TSP3=1000°C
RPT3=09:00
SKT3=00:00
TSP4=1000°C
RPT4=00:00
SKT4=18:00

INPT=K_TC
UNIT=°C
DP=No dP
OUT1=REVR
O1FT=BPLS
CYC1=18
OUT2=COOL

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5 Calibration

Do not proceed through this section unless there is a definite need to re-calibrate the controller.
All previous calibration data will be lost. Do not attempt recalibration unless you have appropriate
calibration equipment. If calibration data is lost, you will need to return the controller to your supplier who
may charge you a service fee to re-calibrate the controller.

Entering calibration mode will break the control loop. Make sure that the system is allowable to
apply calibration mode.
5.1 Equipments Required Before Calibration
1. A high accuracy calibrator ( Fluke 5520A Calibrator recommended ) with following functions
 0 - 100 mV millivolt source with 0.005 % accuracy
 0 - 10 V voltage source with 0.005 % accuracy
 0 - 20 mA current source with 0.005 % accuracy
 0 - 300 ohm resistant source with 0.005 % accuracy
2. A test chamber providing 25°C - 50°C temperature range
3. A switching network ( SWU16K, optional for automatic calibration )
4. A calibration fixture equipped with programming units ( optional for automatic calibration )
5. A PC installed with calibration software (optional for automatic calibration )

The calibration procedures described in the following section are step by step manual
procedures. Since a controller needs 30 minutes to warm up before calibration, calibrating the units one
by one is quite inefficient. An automatic calibration system for small quantity as well as for an unlimited
quantity is available upon request.

5.1.1 Manual Calibration Procedure

Set the Lock parameter to the unlocked condition(CODE= 0). Press and hold the scroll

key until appears on the display, then release the scroll key. Press the scroll key for 2-

3 seconds then release, the display will show and the unit will enters the calibration
mode .
5.1.1.1 Calibrate Zero of A to D Converter
Short the thermocouple input terminals, then press scroll key for at least 5 seconds. The
display will blink a moment and a new value is obtained. If the display didn't blink or the obtained value is
equal to -199.9 or 199.9, then the calibration failed.
5.1.1.2 Calibrate Gain of A to D Converter

Press scroll key until the display shows . Send a 60 mV signal to the
thermocouple input terminals in correct polarity. Press scroll key for at least 5 seconds. The display will
blink a moment and a new value is obtained. If the display didn't blink or the obtained value is equal to -
199.9 or 199.9, then the calibration fails.

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5.1.1.3 Calibrate RTD Input

Press the scroll key until the display shows . Send a 100 Ω signal to
the RTD input terminals according to the connection. Press the scroll key for at least 5 seconds. The
display will blink a moment, otherwise the calibration failed.

Press scroll key and the display will show . Change the resistance
value to 300Ω .Press scroll key for at least 5 seconds. The display will blink a moment and two values
are obtained for RTDH and RTDL. If the display didn't blink or the obtained value is equal to -199.9 or
199.9, then the calibration failed.
5.1.1.4 Calibrate Offset of Cold Junction Compensation
Setup the equipment according to the following diagram for calibrating the cold junction
compensation. Note that a K type thermocouple must be used.

5-1.Cold Junction calibration Setup

Let controller sit at least 20 minutes in a room temperature of 25±3°C. The 5520A
calibrator is to be configured as a K type thermocouple output with internal compensation. Send a
0.00°C signal to the controller. Perform the steps mentioned above to enter calibration mode, and then

press scroll key until the display shows . Press up/down key to obtain 40.00. Press the
scroll key for at least 5 seconds. The display will blink a moment and a new value is obtained. If the
display didn't blink or the obtained value is equal to 5.00 or 40.00, then the calibration failed.

5.1.1.5 Calibrate Gain of Cold Junction Compensation

Setup the equipment same as during Offset calibration of Cold Junction Compensation .
The unit under calibration is to be powered in a room with a temperature of 50±3°C for at least 20
minutes. The calibrator source is to be set to 0.00° C with internal compensation mode.

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 Perform steps mentioned above to enter calibration mode, and then press scroll key until the display

shows . Press the scroll key for at least 5 seconds. The display will blink a moment and a
new value is obtained. If the display didn't blink or the obtained value is equal to -199.9 or 199.9, then the
calibration failed.
This setup is performed in a high temperature chamber, hence it is recommended to
use a computer to perform the procedures
5.1.1.6 Calibrate Linear Input
Press the scroll key and the display will show VIL. Send a 0V signal to the V+ and V-
terminals. Press scroll key for at least 5 seconds. The display will blink a moment and a new value is
obtained. If the display did not blink or the obtained value is equal -199.9 or 199.9, the calibration failed.

Press scroll key and the display will show VIG. Send a 10V signal to the V+ and V-
terminals. Press scroll key for at least 5 seconds. The display will blink a moment and a new value is
obtained. If the display did not blink or the obtained value is equal -199.9 or 199.9, the calibration failed.

Press scroll key and the display will show MA1L. Send a 0mA signal to the mA+ and
mA- terminals. Press scroll key for at least 5 seconds. The display will blink a moment and a new value
is obtained. If the display did not blink or the obtained value is equal -199.9 or 199.9, the calibration
failed.

Press scroll key and the display will show MA1G. Send a 20mA signal to the mA+ and
mA- terminals. Press scroll key for at least 5 seconds. The display will blink a moment and a new value
is obtained. If the display did not blink or the obtained value is equal -199.9 or 199.9, the calibration
failed.

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6 Communication
This chapter explains the Modbus Communication protocol of the controller using RS-
485 communication. This supports only RTU mode. Data is transmitted as 8 bit binary bytes with 1 start
bit,1 stop bit and optional parity checking (None,Odd,Even). Baud rate may be set to 2400, 4800, 9600,
14400,19200, 28800 and 38400 BPS.
6.1 Functions Supported
Only function code 03,06 and 16 are available for this series of controllers.The message
formats for each function code are described as follows.
6.1.1 Function Code 03: Read Holding Registers

Query (From Master) Response (From Slave)

Slave address(1-247)

Function code(3)

Starting address of register Hi (0) Byte count

Starting address of register Lo (0-79) Data1Hi

Starting address of register Lo (128-131) Data1Lo

No.ofwordsHi(0) Data2Hi

No. of words Lo(1-79) Data2Lo

.
CRC16Hi
.
.
CRC16Lo
.
CRC16Hi

CRC16Lo

6-1.Function Code 03
6.1.2 Function Code 06: Preset Single Register

Query (From Master) Response (From Slave)

Slave address (1-247)
Function code (6)
Register address Hi (0)
Register address Lo (0-79, 128-131)
Data Hi
Data Lo
CRC16 Hi
CRC16 Lo
6-2.Function Code 06

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6.1.3 Function Code 16: Preset Multiple Register

Query (From Master) Response (From Slave)

Slave address(1-247)

Function code(16)

Starting address of register Hi (0)

Starting address of register Lo (0-79)

Starting address of register Lo (128-131)
No.of words Hi(0)
No.of words Lo(1-79)
Bytes Count (2-158) CRC16Hi
Data 1 Hi CRC16Lo
Data 1 Lo

Data 2 Hi

Data 2 Lo
.
.
.
.

CRC16Hi

CRC16Lo

6-3.Function Code 16
6.2 Exception Responses
If the controller receives a message which contains a corrupted character (parity check
error, framing error etc.), or if the CRC16 check fails, the controller ignores the message. However, if the
controller receives a syntactically correct message which contains an illegal value, it will send an
exception response, consisting of five bytes as follows:
Slave address +offset function code + exception code + CRC16 Hi +CRC16 Lo
Where the offset function code is obtained by adding the function code with 128 (i.e.
function 3 becomes H'83), and the exception code is equal to the value contained in the following table.

Exception Code Description Reason

1 Bad Function Code Function code is not supported by the controller
2 Illegal Data Addresses Register address out of range
3 Illegal Data Value Data value out of range or attempt to write a read-only or protected data
6-4.Exception Code

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6.3 Parameter Mapping
The parameter mapping of Modbus address is available in section 1.9
6.4 Error Code
The description of Error code is explained below

Error Code Display Symbol Description & Reason Corrective Action

Check and correct setup values of
OUT2,PB1, PB2, TI1, TI2 and
Illegal setup values used: OUT1. IF OUT2 is needed for cooling control,
COOL is used for OUT2 when the controller
DIRT (cooling action) is used for
4 ER04 should use PID mode ( PB≠ 0 and TI≠ 0)
OUT1,
or when PID mode is not used and OUT1 should use
for OUT1 (PB =0 and/or TI=0) reverse mode (heating action), otherwise,
OUT2 cannot be used for
cooling control
Correct the communication
Communication error : bad
10 ER10 software to meet the protocol
function code
requirements.
Communication error : register Do not issue an over range address of
11 ER11
address out of range register to the slave
Communication error : attempt Do not write a read only data or a protected
14 ER14
to write a read only data data to the slave.
Communication error : write a
Do not write an over range data to the slave
15 ER15 value which is
register
out of range to a register
Event Input Error: Two or more Do not set the same function in two or more
16 EIER event inputs are set to the same Event Input Function parameters (E1FN
function through E6FN)
1. The PID values obtained after auto-tuning
process are out of range. Retry auto-
tuning.
2. Do not change the set point value during
Auto tuning Error: Failed to auto-tuning process.
26 ATER
perform auto-tuning function 3. Use manual tuning instead of auto-tuning
process.
4. Do not set a zero value for TI.
5. Do not set a zero value for PB.
6. Touch RESET key
EEPROM can't be written
29 EEPR Return to factory for repair.
correctly
Cold junction compensation for
30 CJER Return to factory for repair.
Thermocouple malfunction
Input sensor break, or input
current below 1 mA if 4-20 mA is
39 SBER Replace input sensor.
used, or input voltage below
0.25V if 1 - 5V is used
A to D converter or related
40 AADER Return to factory for repair.
component(s) malfunction
6-5.Error Code

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6.5 Mode
The Value of the Mode Register is as below.
Value Mode
H'000X Normal mode
H'010X Calibration mode
H'020X Auto-tuning mode
H'030X Manual control mode
H'040X Failure mode
H'0X00 Alarm status is off
H'0x01 Alarm status is on
6-6.Operation Mode
6.6 PROG Code
The Program Code is defined in the below table.
Program Code Model No
22.XX C22
62.XX C62
82.XX C82
83.XX C83
72.XX C72
42.XX C42
23.XX R22
6-7.Program Code
6.7 Scaling
The scale high/low values are defined in the following table for SP1, INLO, INHI, SP1L,
SP1H, PV, SV, RELO and REHI
Condition Scale Low Scale High
Non-Linear Input -1999.9 4553.6
Linear Input DP=0 -19999 45536
Linear Input DP=1 -1999.9 4553.6
Linear Input DP=2 -199.99 455.36
Linear Input DP=3 -19.999 45.536
6-8.Scaling for PV, SV, SP1, INLO,INHI,SP1L,SP1H,RELO,REHI

The scale high/low values are defined in the following table for PB, O1HY, RR, O2HY
and ALHY

Condition Scale Low Scale High

Non-Linear Input 0.0 6553.5
Linear Input DP=0 0 65535
Linear Input DP=1 0.0 6553.5
Linear Input DP=2 0.00 655.35
Linear Input DP=3 0.000 65.535
6-9.Scaling for PB, O1HY, RR, O2HY, ALHY

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6.8 Data Conversion
The word data’s are regarded as unsigned (positive) Integer data in the
Modbus message. However, the actual value of the parameter may be a negative value with the decimal
point. The high/low scale values for each parameter are used for the purpose of such conversion.
Let
M = Value of Modbus message
A = Actual value of the parameter
SL = Scale low value of the parameter
SH = Scale high value of the parameter
The conversion formulas are as follows:
M=
A=
6.9 Communication Examples
6.9.1 Read PV, SV, MV1 and MV2
Send the following command to the controller via communication port
03 00 H’40 00 04 HI LO
H’80
Slave Function Starting Address No of Words CRC16
Address Code
6.9.2 Perform Reset Function (same effect as pressing R key)
Query
06 00 H’48 H’68 H’25 HI LO
Slave Function Register Address Data Hi /Lo CRC16
Address Code

6.9.3 Enter Auto Tuning Mode

Query
06 00 H’48 H’68 H’28 HI LO
Slave Function Register Address Data Hi /Lo CRC16
Address Code

6.9.4 Enter Manual Control Mode

Query
06 00 H’48 H’68 H’27 HI LO
Slave Function Register Address Data Hi /Lo CRC16
Address Code

6.9.5 Read All Parameters

Query
03 00 00 00 H’50 HI LO
Slave Function Starting Address No of Words CRC16
Address Code

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6.9.6 Modify Calibration Co-efficient
Preset the CMND register with 26669 before attempting to change the
Calibration coefficient
06 00 H’48 H’68 H’29 HI LO
Slave Function Register Address Data Hi /Lo CRC16
Address Code

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