40 40i Triple Ir Ir3 Flame Detector User Guide en Us 1459806 PDF

Model 40/40I
Triple IR (IR3) Flame Detector

User Guide
FM, CSA Approved ATEX, IECEx Approved

Class I Div. 1 Groups B, C, D Ex II 2G D
Class II/III Div. 1 Groups E, F, G Ex db eb op is IIC T4 Gb
Ex tb op is IIIC T96°C Db
Document ref: TM 40/40I, Rev (14) February 2017
8200 Market Blvd, Chanhassen, MN 55317, USA

Phone: +1 (973) 239 8398 Fax: +1 (973) 239 7614
Website: www.spectrex.net; Email: [email protected]
Legal Notice
The SPECTREX SharpEye Optical Flame Detector described in this document is the property of
Rosemount.
No part of the hardware, software or documentation may be reproduced, transmitted,

transcribed, stored in a retrieval system or translated into any language or computer language,
in any form or by any means, without prior written permission of Rosemount.
While great efforts have been made to assure the accuracy and clarity of this document,
Rosemount assumes no liability resulting from any omissions in this document, or from misuse
of the information obtained herein. The information in this document has been carefully
checked and is believed to be entirely reliable with all of the necessary information included.
Rosemount reserves the right to make changes to any products described herein to improve
reliability, function, or design, and reserves the right to revise this document and make
changes from time to time in content hereof with no obligation to notify any persons of
revisions or changes. Rosemount does not assume any liability arising out of the application or
any use of any product or circuit described herein; neither does it convey license under its
patent rights or the rights of others.
Warning: This manual should be read carefully by all individuals

who have or will have responsibility for using, maintaining or
servicing the product.
The detector is not field-repairable due to the meticulous
alignment and calibration of the sensors and the respective
circuits. Do not attempt to modify or repair the internal circuits
or change their settings, as this will impair the system's
performance and void the SPECTREX product warranty.
Warranty
SPECTREX agrees to extend to Purchaser/Distributor a warranty on the SPECTREX supplied
components of the SharpEye products. SPECTREX warrants to Purchaser/Distributor that the
products are free from defects in materials and workmanship for a period of five (5) years,
commencing with the date of delivery to Purchaser/Distributor. SPECTREX expressly excludes
damage incurred in transit from the factory or other damage due to abuse, misuse, improper
installation, or lack of maintenance or “Act of God” which are above and beyond its control.
SPECTREX will, upon receipt of any defective product, transportation prepaid, repair or replace
it at its sole discretion if found to have been defective when shipped. Said repair or
replacement is SPECTREX’S sole liability under this warranty and SPECTREX’S liability shall be
limited to repair or replacement of the component found defective and shall not include any
liability for consequential or other damages. The customer is responsible for all freight charges
and taxes due on shipments both ways. This warranty is exclusive of all other warranties
express or implied.
Warranty iii
SharpEyeTM IR3 Flame Detector User Guide
Release History
Rev Date Revision History Prepared by Approved by

0 May 2008 First Release Ian Buchanan Eric Zinn
1 September 2008 Second Release Ian Buchanan Eric Zinn
2 July 2010 Third Release Ian Buchanan Eric Zinn
3 August 2010 Fourth Release Ian Buchanan Eric Zinn
4 November 2010 Fifth Release Ian Buchanan Eric Zinn
5 February 2013 Sixth Release Ian Buchanan Eric Zinn
6 July 2013 Seventh Release Ian Buchanan Eric Zinn
7 February 2015 Eighth Release Ian Buchanan Eric Zinn
8 June 2015 Ninth Release Ian Buchanan Eric Zinn
9 August 2015 Tenth Release Ian Buchanan Eric Zinn
10 January 2016 Eleventh Release Ian Buchanan Eric Zinn
11 July 2016 Twelfth Release Ian Buchanan Eric Zinn
12 October 2016 Thirteenth Release Jay Cooley Ian Buchanan
13 January 2017 Fourteenth Release Jay Cooley Ian Buchanan
14 February 2017 Fifteenth Release Jay Cooley Ian Buchanan
iv Release History
Table of Contents
Model 40/40I Triple IR (IR3) Flame Detector .................................................. i
Legal Notice .................................................................................................... iii
Warranty ........................................................................................................ iii
Release History ............................................................................................... iv
About this Guide ............................................................................................10
Abbreviations and Acronyms ............................................................................11
1 Introduction ............................................................................................ 13
1.1 Overview .............................................................................................13
1.2 Model and Types ...................................................................................14
1.3 Features and Benefits ............................................................................17
1.4 Principles of Operation ...........................................................................17
1.4.1 Hydrocarbon Fire Detection ..............................................................18
1.4.2 Heated Optics .................................................................................18
1.4.3 HART Protocol ................................................................................18
1.4.4 RS-485 Modbus ..............................................................................19
1.4.5 Product Certification ........................................................................19
1.5 Performance Considerations ...................................................................21
1.5.1 Detection Sensitivity .......................................................................21
1.5.2 Cone of Vision ................................................................................23
1.5.3 False Alarm Prevention ....................................................................24
1.5.4 Visual Indicators .............................................................................25
1.5.5 Output Signals................................................................................26
1.5.6 Detector Status ..............................................................................27
1.5.7 Auxiliary Relay as End-of-Line ..........................................................28
1.6 Internal Detector Tests ..........................................................................28
1.6.1 Continuous Feature Test ..................................................................28
1.6.2 Built-In-Test (BIT) ..........................................................................29
2 Installing the Detector ............................................................................ 33
2.1 General Guidelines ................................................................................33
2.2 Unpacking the Product ...........................................................................34
2.2.1 Checking the Product Type ...............................................................34
2.3 Required Tools ......................................................................................35
2.4 Certification Instructions ........................................................................35
2.4.1 Special Instructions for Safe Use .......................................................35
Table of Contents v
2.4.2 General Instructions ........................................................................36

2.5 Installation Cables ................................................................................37
2.5.1 Conduit Installation .........................................................................37
2.6 Installing the Tilt Mount .........................................................................38
2.6.1 Tilt Mount Assembly ........................................................................39
2.7 Connecting the Detector ........................................................................40
2.7.1 Verifying the Detector Wiring ...........................................................41
2.8 Configuring Your Detector ......................................................................43
2.8.1 Sensitivity ......................................................................................44
2.8.2 Alarm Delay ...................................................................................44
2.8.3 Address Setup ................................................................................44
2.8.4 Function Setup ...............................................................................45
2.8.5 Heated Optics .................................................................................45
3 Operating the Detector ............................................................................ 47
3.1 Powering Up .........................................................................................47
3.2 Safety Precautions ................................................................................48
3.2.1 Default Functions Settings ...............................................................48
3.3 Testing Procedures ................................................................................49
3.3.1 Automatic BIT Test .........................................................................49
3.3.2 Manual BIT Test ..............................................................................49
3.3.3 Testing with Flame Simulator Model FS-1100 .....................................49
4 Maintenance and Troubleshooting ........................................................... 51
4.1 Maintenance .........................................................................................51
4.1.1 General Procedures .........................................................................51
4.1.2 Periodic Procedures .........................................................................52
4.1.3 Keeping Maintenance Records ..........................................................52
4.2 Troubleshooting ....................................................................................53
Appendix ....................................................................................................... 55
A Specifications .......................................................................................... 57
A.1 Technical Specifications .........................................................................57
A.2 Electrical Specifications ..........................................................................58
A.3 Outputs ...............................................................................................59
A.4 Approvals.............................................................................................61
A.5 Mechanical Specifications .......................................................................61
vi Table of Contents
TM 40/40I, Rev (14) February 2017
A.6 Environmental Specifications ..................................................................62

B Wiring Instructions.................................................................................. 65
B.1 General Instructions for Electrical Wiring ..................................................65
B.2 Typical Wiring Configurations .................................................................67
C RS-485 Communication Network ............................................................. 71
C.1 RS-485 Overview ..................................................................................71
D Accessories .............................................................................................. 73
D.1 Flame Simulator FS-1100 .......................................................................73
D.1.1 Ordering Information.......................................................................74
D.1.2 Unpacking ......................................................................................74
D.1.3 Operating Instructions .....................................................................74
D.1.4 Range ...........................................................................................75
D.1.5 Charging the Battery .......................................................................75
D.1.6 Battery Replacement .......................................................................76
D.1.7 Technical Specifications ...................................................................77
D.2 Tilt Mount ............................................................................................78
D.3 Duct Mount ..........................................................................................79
D.4 Weather Cover .....................................................................................80
D.5 Cone Viewer .........................................................................................81
D.6 Air Shield .............................................................................................82
E SIL-2 Features ......................................................................................... 83
E.1 40/40I Flame Detector ..........................................................................83
E.1.1 Safety Relevant Parameters .............................................................83
E.1.2 Guidelines for Configuring, Installing, Operating, and Service ...............83
Technical Support ...........................................................................................88
Table of Contents vii

List of Figures
Figure 1: Horizontal Field of View ........................................................................23
Figure 2: Vertical Field of View ............................................................................23
Figure 3: Indicator LED ......................................................................................25
Figure 4: Detector with Tilt Mount .......................................................................38
Figure 5: Tilt Mount Assembly .............................................................................39
Figure 6: Tilt Mount Assembly (dimensions in millimeters and inches) .....................39
Figure 7: Detector with Cover Removed ...............................................................41
Figure 8: Wiring Terminals .................................................................................67
Figure 9: Typical Wiring for 4 Wire Controllers (Using Option 1 or 2 Wiring) .............68
Figure 10: 0–20mA Wiring Option 1 (Sink 4-Wire) – Default ...................................69
Figure 11: 0–20mA Wiring Option 1 (Converted to Source 3-Wire) ..........................69
Figure 12: 0–20mA Wiring Option 1 (Non-isolated Sink 3-Wire) ..............................70
Figure 13: 0–20mA Wiring Options 2 and 3 (Source 3-Wire available with the HART
Protocol) ..........................................................................................................70
Figure 14: RS-485 Networking ............................................................................71
Figure 15: Flame Simulator FS-1100 ...................................................................73
Figure 16: Flame Simulator Battery Replacement ..................................................75
Figure 17: Tilt Mount .........................................................................................78
Figure 18: Duct Mount .......................................................................................79
Figure 19: Weather Cover ..................................................................................80
Figure 20: Cone Viewer ......................................................................................81
Figure 21: Air Shield ..........................................................................................82
viii List of Figures

List of Tables
Table 1: Wiring Options .....................................................................................16
Table 2: Sensitivity Range Levels ........................................................................22
Table 3: Fuel Sensitivity Ranges ..........................................................................22
Table 4: Immunity to False Alarm Sources ...........................................................24
Table 5: Welding Immunity Distance ...................................................................25
Table 6: LED Indications ....................................................................................25
Table 7: Available Output Types ..........................................................................26
Table 8: Detector Status ....................................................................................27
Table 9: Output Signals Versus Detector State ......................................................27
Table 10: Results of a Successful BIT...................................................................30
Table 11: Results of an Unsuccessful BIT .............................................................30
Table 12: Results of a Successful Manual BIT ........................................................31
Table 13: Results of an Unsuccessful Manual BIT ..................................................31
Table 14: Tools .................................................................................................35
Table 15: Model 40/40I Wiring Options ................................................................42
Table 16: Sensitivity Settings .............................................................................44
Table 17: Functions ...........................................................................................45
Table 18: Default Function Values .......................................................................48
Table 19: Results of Successful Flame Simulator Test ............................................50
Table 20: Troubleshooting Table .........................................................................53
Table 21: Electrical Specifications ........................................................................58
Table 22: Contact Ratings ..................................................................................59
Table 23: 20mA Current Output ..........................................................................60
Table 24: Electromagnetic Compatibility (EMC) .....................................................63
Table 25: Maximum DC Resistance at 68°F/20ºC for Copper Wire ...........................65
Table 26: Wiring Length in Feet/Meters ................................................................66
Table 27: Wiring Connections .............................................................................68
Table 28: Sensitivity Ranges ...............................................................................75
Table 29: Immunity Tests ..................................................................................77
Table 30: Emission Tests ....................................................................................77
List of Tables ix
About this Guide

This guide describes the SharpEye Model 40/40I Triple IR (IR3) Flame
Detector and its features and provides instructions on how to install,
operate, and maintain the detector.
This guide includes the following chapters and appendices:
 Chapter 1, Introduction, provides a general overview of the product,
principles of operation, and performance considerations.
 Chapter 2, Installing the Detector, describes how to install the
detector, including preparations before installation, wiring, and mode
settings.
 Chapter 3, Operating the Detector, describes how to power up and
test the detector. The chapter also lists safety precautions you should
take when operating the detector.
 Chapter 4, Maintenance and Troubleshooting, describes basic
maintenance, troubleshooting, and support procedures.
 Appendix A, Technical Specifications, lists the detectors’ technical
and other specifications.
 Appendix B, Wiring Instructions, lists the wiring instructions for
connecting the detector and also provides examples of typical wiring
configurations.
 Appendix C, RS-485 Communication Network, provides an overview
of the RS-485 communications network.
 Appendix D, Accessories, describes the accessories available for the
detector.
 Appendix E, SIL-2 Features, describes the special conditions for
compliance with EN 61508 for SIL-2 requirements according to TÜV.
10 About this Guide

Abbreviations and Acronyms

Abbreviation Meaning
ATEX Atmosphere Explosives
AWG American Wire Gauge
BIT Built-In-Test
EMC Electromagnetic Compatibility
EOL End of Line
FOV Field of View
HART Highway Addressable Remote Transducer-
communication protocol
IAD Immune at Any Distance
IECEx International Electrotechnical Commission Explosion
IPA Isopropyl Alcohol
IR Infrared
JP5 Jet Fuel
Latched Refers to relays remaining in the On state even after the
On condition has been removed
LED Light Emitting Diode
LPG Liquefied Petroleum Gas
mA Milliamps (0.001 amps)
MODBUS Master-slave messaging structure
N.C. Normally Closed
N.O. Normally Open
N/A Not Applicable
NFPA National Fire Protection Association
NPT National Pipe Thread
SIL Safety Integrity Level
UNC Unified Coarse Thread
VAC Volts Alternating Current
Abbreviations and Acronyms 11

1 Introduction
➣ In this chapter…
Overview page 13
Model and Types page 14
Features and Benefits page 17
Principles of Operation page 17
Performance Considerations page 21
Internal Detector Tests page 28
1.1 Overview
The SharpEye 40/40I is a flame detector that utilizes improved IR3
technology to provide state-of-the-art fire protection. The 40/40I uses
patented digital signal processing to analyze the spectral and dynamic
characteristics of the measured infrared radiation, to identify fire events
with exceptional sensitivity and extreme immunity to false alarms.
All 40/40 series detectors include a heated optical window for improved
performance in ice, snow, and condensation conditions.
Detection performance can be easily adapted to all environments,
applications, and requirements, by changing the detector’s configuration
parameters. Adjusting these parameters, as well as performing other
maintenance and monitoring tasks, is possible by means of RS-485-based
Modbus communication or HART communication (in models with 0–20mA
output).
The detector enclosure is ATEX certified Exd flameproof with an integral,
segregated, rear, Exe terminal compartment (avoiding exposure of the
sensors and electronics to the surrounding environment). Hence the
combined approval:
Ex II 2G D
Ex db eb op is IIC T4 Gb
(–55°C ≤ Ta ≤ +75°C)
or
Ex II 2G D
(–55°C ≤ Ta ≤ +85°C)
Overview 13
The SharpEye 40/40 detector is designed to operate as a stand-alone unit

directly connected to an alarm system or an automatic fire extinguishing
system. The detector can also be a part of a more complex system, where
many detectors and other devices are integrated through a common control
unit.
1.2 Model and Types

The 40/40I Flame Detector is provided in various configurations depending
on:
 Wiring options
 Temperature ranges
 Type of cable entries
 Housing material type
 Required approval
The configuration detail is included in the product part number on the
product label and takes the form: 40/40I-XXXXX, where XXXXX defines the
model according to the above requirements.
To modify the default or pre-ordered configuration and perform maintenance
tasks, please refer to the HART Protocol TM777030, the RS-485 Manual TM
777050 or TM777070.
14 Model and Types

The Part Numbers are defined as:
Note:
*Aluminum housing is not available in the FM version.
Model and Types 15

Table 1 describes the wiring options in detail.

Table 1: Wiring Options
Wiring
Connections Provided
Option
Fault Alarm
Manual 0–20mA
1 Power Relay Relay RS-485 HART
BIT Sink
N.C. N.O.
Alarm
Fault
Manual Relay 0–20mA
2 Power Relay RS-485 HART
BIT N.O., Source
N.C.
N.C.
Alarm
Fault
Manual Relay 0–20mA
3 Power Relay RS-485 HART
BIT N.O., Source
N.O.
N.C.
Fault Alarm
Manual Auxiliary
4 Power Relay Relay RS-485 -
BIT N.O.
N.C. N.O.
Fault Alarm
Manual Auxiliary
5 Power Relay Relay RS-485 -
BIT N.O.
N.O. N.O.
Note: Wiring option 1 is the default. The mA “Sink” output can be altered to
“Source” type, with a link between terminals 1 and 8. No other wiring
options can be changed onsite.
For example, product number 40/40I-321SC has the following options:
 Wiring Option: 3 (Power, Manual BIT, RS-485, 0–20mA [Source] with
the HART protocol, Fault Relay [N.O.], Alarm Relay [N.O., N.C.])
 Temperature Range: 2 (85°C)
 Cable Entry: 1 (M25)
 Housing: S (Stainless Steel)
 Approval: C (ATEX, IECEx)
Note: Check your specific part numbers against the information in Checking
the Product Type on page 34.
16 Model and Types

1.3 Features and Benefits

 Detection Range: Up to 215ft/65m for a 1ft2/0.1m2 n-heptane fire.
 Ultra High Immunity to False Alarms: See Table 4 on page 24.
 Advanced Digital Processing of the Dynamic Characteristics of Fire:
Flickering, threshold correlation and ratio.
 Multi IR Channels: Between 2–5µm.
 Field Programmable Sensitivity: 4 ranges to avoid zone crossover.
 Built-In-Test (BIT): Manual and Automatic (see Built-In-Test (BIT) on
page 29).
 Heated Window: Prevents effects of ice, snow, and condensation.
 Electrical Interface:
 Dry contact relays
 Communication network RS-485
 0–20mA output
 HART Protocol: Communication protocol (see HART Protocol on page 18).
 Exde: Integral junction box for easy wiring.
 SIL-2: TÜV approved.
 Hazardous Area Certification: ATEX, IECEx, FM, CSA.
 Functionality Approval:
 EN54-10 approved by VdS
 FM approved per FM3260
 Accessories are approved as part of ATEX and IECEx approval.
1.4 Principles of Operation

This section describes the 40/40I principles of operation and includes:
 Hydrocarbon Fire Detection, page 18
 Heated Optics, page 18
 HART Protocol, page 18
 RS-485 Modbus, page 19
 Product Certification, page 19
Principles of Operation 17
1.4.1 Hydrocarbon Fire Detection

The SharpEye 40/40I Detector is designed to detect flames in which carbon
dioxide (CO2) is produced in the combustion process. These include all
hydrocarbon flames, as well as other types of flames and burning materials
such as wood or alcohol.
The detector’s principle of operation is based on patented IR3 technology.
This technology identifies the unique spectral signature that hot CO 2 has in
the infrared (IR), i.e. a peak of intensity at wavelengths of 4.2–4.7µm.
The original IR3 technique (such as implemented in the SharpEye 20/20I
Flame Detector) utilizes 3 infrared sensors, each sensitive to its own
wavelength range. The first sensor is sensitive to wavelengths within the
emission peak of hot CO2. The other 2 sensors are sensitive to wavelengths
above and below this peak. In the event of fire, the signal measured in the
first sensor is significantly higher than those measured in the other 2
sensors. In order to trigger a fire alarm, these and other conditions must be
met (for example, radiation is flickering in frequencies typical of flames).
The detector does not react when exposed to non-fire radiation sources.
The SharpEye 40/40I also includes an additional IR sensor, sensitive to a
different band within the emission peak of hot CO2. This sensor’s signal is
compared to those of the other 3, thereby increasing sensitivity for some
types of flames, such as gas flames.
1.4.2 Heated Optics

The SharpEye 40/40 Flame Detector uses heated optics. The heater
increases the temperature of the optical surface by 5–8°F / ~3–5°C above
the ambient temperature to improve performance in ice, condensation, and
snow conditions.
The heated optics can be set to one of the following:
 Not operated.
 On continuously.
 Automatic, per temperature change (default): you can define the start
temperature below which the window is heated. (The default is
41°F/5°C.) This temperature can be defined from 32°F/0°C to
86°F/30°C. The heating stops when the temperature is 27°F/15°C above
the start temperature.
For more information, see Configuring Your Detector on page 43.
1.4.3 HART Protocol

The 40/40 Flame Detectors use the HART protocol.
HART Communication is a bi-directional industrial field communication
protocol used to communicate between intelligent field instruments and host
systems. HART is the global standard for smart process instrumentation and
the majority of smart field devices installed in plants worldwide are HART-
enabled. HART is available in wiring options 1, 2, and 3 (see Table 1, page
16).
18 Principles of Operation
HART technology is easy to use and very reliable.

Through the HART connection, you are able to perform:
 Detector setup
 Detector troubleshooting
 Detector health and status
For more details, refer to the HART Manual TM 777030.
1.4.4 RS-485 Modbus

For more advanced communications, the 40/40I detector has an RS 485
Modbus-compatible output that provides data communication from a
network (up to 247 detectors) to a host computer or universal controller for
central monitoring. This feature allows for reduced installation costs, easy
maintenance, and local or remote diagnostic tools.
1.4.5 Product Certification

The 40/40I Flame Detectors have the following certifications:
 ATEX, IECEx, page 19
 FM, CSA, page 20
 SIL-2 , page 20
 EN54-10, page 20
 Inmetro (UL), page 20
 TR CU/EAC, page 8
1.4.5.1 ATEX, IECEx

The 40/40I Flame Detector is certified to:
 ATEX per SIRA 07ATEX1250X and IECEx per IECEx SIR 07.0085X
Ex II 2G D
(–55°C ≤ Ta ≤ +75°C)
or
Ex II 2G D
(–55°C ≤ Ta ≤ +85°C)
The accessories, Tilt Mount P/N 40/40-001, Weather Cover P/N 777163 and
P/N 777268, Duct Mount P/N 777670 and Air Shield P/N 777650 are
included in the approval.
This product is suitable for use in hazardous zones 1 and 2 with IIC gas
group vapors present, and zones 21 and 22 with IIIC dust type present.
Principles of Operation 19
1.4.5.2 FM, CSA

The 40/40I Flame Detector is certified for FM and CSA Explosion Proof and
Functionality per FM3260:
 Class I, Division 1, Groups B, C, and D.
 Dust Ignition Proof – Class II/III Division 1, Groups E, F, and G.
 Ingress Protection – IP67, IP66, NEMA 250 Type 6P.
 Fuel Test Response including: Gasoline, N-Heptane, Diesel, JP5,
Kerosene, Ethyl, Alcohol 95%, IPA, Methanol, Methane, LPG,
Polypropylene, and Paper.
 For more details see FM Report Project ID3029553, and CSA Report No.
2451134.
1.4.5.3 SIL-2
The 40/40I Flame Detector is certified for the SIL-2 requirement per IEC
61508.4, Chapter 3.5.12.
The alert condition according to SIL-2 can be implemented by:
 Alert signal via 0–20mA current loop.
or
 Alert signal via alarm relay and fault relay.
 For more details and guidelines for configuring, installing, operating, and
service, see SIL-2 Features on page 83 and TÜV Report No. 968/EZ
348.04/16.
1.4.5.4 EN54-10
The 40/40I Flame Detector is certified to EN54-10 and CPD.
 The detector has been tested and approved per EN54-10 by VdS.
 This test includes a functional test, environmental test, EMI/EMC test,
and software check.
 For more details see VdS Report No. BMA 12118.
1.4.5.5 Inmetro (UL)

The 40/40I Flame Detector is in compliance with the standards ABNT NBR
IEC 60079-0, ABNT NBR IEC 60079-1, ABNT NBR IEC 60079-7, ABNT NBR
IEC 60079-18, ABNT NBR IEC 60079-31, and INMETRO decree No. 179 as of
May 18th, 2010. Further details may be found on Certificate of Compliance
No. UL-BR 16.065XX.
20 Principles of Operation
1.4.5.6 TR CU/EAC
The 40/40I Flame Detector is in compliance with the standard TR CU
012/2011 per:
1Ex d e IIC T5 Gb X
Ex tb IIIC T96°C Db X
–55°C ≤ Ta ≤ +75°C
or
1Ex d e IIC T4 Gb X
–55°C ≤ Ta ≤ +85°C.
For more details, see TR CU certificate No. ТR CU C- US.МЮ62.В.04333.
1.5 Performance Considerations

This section describes performance aspects of the 40/40I and includes:
 Detection Sensitivity, page 21
 Cone of Vision, page 22
 False Alarm Prevention, page 24
 Visual Indicators, page 25
 Output Signals, page 26
 Detector Status, page 27
 Auxiliary Relay as End-of-Line, page 28
1.5.1 Detection Sensitivity

Detection sensitivity is the maximum distance at which the detector reliably
detects a specific size of fire and typical type of fuel (standard fire).
1.5.1.1 Standard Fire

Defined as a 1ft2/0.1m2 n-heptane pan fire, with maximum wind speed of
6.5ft/sec / 2m/sec.
1.5.1.2 Sensitivity Ranges

The detector has 4 user-selectable sensitivity ranges. For each range there
are 2 response levels:
 Warning (Pre-alarm)
 Alarm
The detection distance for the Warning level is approximately 10% higher
than for the alarm distance.
Performance Considerations 21
Alarm response times for a standard fire at a specified range are shown
Table 2.
Table 2: Sensitivity Range Levels
Sensitivity Range: ft/m

Level Response Time (sec) (for 1ft2/0.1m2 n-heptane pan
fire)
1 3 50/15
2 (default) 5 100/30
3 8 150/45
4 10 215/65
For some typical ambient conditions, the Zeta parameter as defined in NFPA
72 for the detector is 0.005 (1/meter).
Note: Zeta parameters may vary significantly with changes in temperature,
air pressure, humidity, visibility conditions, etc.
1.5.1.3 Other Fuels

The detector reacts to other types of fire as follows:
 The baseline fire refers to n-heptane 1ft2/0.1m2 and is defined as 100%
sensitivity.
 For fuel fire – standard pan fire size: 1ft2/0.1m2.
 For gas flame – 30”/0.75m high, 10”/0.25m width plume fire.
 Maximum Response Time: 10 sec.
Table 3: Fuel Sensitivity Ranges
Percent of Max. Distance Max. Distance

Type of Fuel
at Each Sensitivity Range (ft/m)
Gasoline 100% 215/65
N-Heptane 100% 215/65
JP5 70% 150/45
Kerosene 70% 150/45
Diesel Fuel 70% 150/45
Methane* 70% 150/45
LPG* 70% 150/45
Ethanol 95% 60% 135/40
IPA 60% 135/40
Methanol 55% 115/35
Polypropylene 55% 115/35
Paper 38% 83/25
*30”/0.75m high, 10”/0.25m width plume fire
22 Performance Considerations
1.5.2 Cone of Vision

 Horizontal: 100°
Figure 1: Horizontal Field of View

 Vertical: +50° (down), –45° (up)
Figure 2: Vertical Field of View
1.5.3 False Alarm Prevention

To prevent false alarms, the detector will not alarm or react to the radiation
sources specified in Table 4.
Table 4: Immunity to False Alarm Sources
Immunity
Radiation Source
Distance ft/m
Indirect or reflected sunlight IAD
Vehicle headlights (low beam) conforming to IAD
MS53023-1
Incandescent frosted glass light, 300W IAD
Fluorescent light with white enamel reflector, standard IAD
office or shop, 70W (or 2 35W)
15
Electric arc [12mm / /32” gap at 4000V alternating IAD
current, 60Hz]
Arc welding [6mm / 5/16” rod; 210A] See Table 5
Ambient light extremes (darkness to bright light with IAD
snow, water, rain, desert glare, and fog)
Bright colored clothing, including red and safety IAD
orange
Electronic flash (180 watt-seconds minimum output) IAD
Movie light, 625W quartz DWY lamp (Sylvania S.G.-55 >6.5/2
or equivalent)
Blue-green dome light conforming to M251073-1 IAD
Flashlight (MX 991/U) IAD
Radiation heater, 3000W >3/1
Radiation heater, 1000W with fan IAD
Quartz lamp (1000W) >3/1
Mercury vapor lamp IAD
Grinding metal IAD
Lit cigar >1/0.3
Lit cigarette >1/0.3
Match, wood, stick including flare up >13/4
Notes:
 IAD = Immune at Any Distance.
 All sources are chopped from 0–20Hz.
Table 5: Welding Immunity Distance
Detection Range Immunity Distance

Sensitivity Setting
(ft/m) (ft/m)
1 50/15 >6/2
2 100/30 >12/4
3 150/45 >17/6
4 215/65 >25/7.5
1.5.4 Visual Indicators

One 3-color LED indicator is located inside the detector window, as shown in
Figure 3. The detector statuses are listed in Table 6.
Table 6: LED Indications
Detector Status LED color LED mode

Fault, BIT Fault Yellow 4Hz - flashing
Normal Green 1Hz - flashing
Warning Red 2Hz - flashing
Alarm Red Steady
Indicator LED
Figure 3: Indicator LED
1.5.5 Output Signals

Outputs are available according to the default configuration or the wiring
options selected for the 40/40I detector. Determine the outputs for your
model according to Table 7.
The detector incorporates several types of output suitable to different
control systems:
 0–20mA (stepped) with HART
 Relays (alarm, fault, auxiliary)
 RS-485 Modbus
Table 7: Available Output Types
Output Type Version Detector Status

Alarm Relay 40/40I – Options 1XXXX, The relay is N.O.
4XXXX, and 5XXXX
40/40I – Options 2XXXX The relay is N.O. and N.C.
and 3XXXX
Auxiliary Relay 40/40I – Options 4XXXX The relay is N.O.
and 5XXXX
Fault Relay 40/40I – Options 1XXXX, The relay is N.C. energized
2XXXX, and 4XXXX
40/40I – Options 3XXXX The relay is N.O. energized
and 5XXXX
0–20mA 40/40I – Option 1XXXX Sink with the HART protocol,
Current Output (can be changed to Source –
see Figure 10, Figure 11, and
Figure 12)
40/40I – Options 2XXXX Source with the HART
and 3XXXX protocol
RS-485 All versions Modbus protocol
1.5.6 Detector Status

The possible detector function statuses are listed in Table 8. A more detailed
fault analysis can be seen via HART or RS-485.
Table 8: Detector Status
Status Description
Normal Normal operation.
BIT Built-In-Test being performed.
Warning Fire detected – changed to Warning (pre-alarm state).
Alarm Fire detected – changed to Fire Alarm state.
Latched Alarm The alarm outputs remain latched on following detection
(Optional) of a fire that has already been extinguished.
BIT Fault A fault is detected during BIT sequence or other electric
failure. The detector will continue to detect for fire.
Fault A fault is detected when the power supply is too low, due
to a software fault, or due to an electrical failure. The
detector will NOT detect fire in this condition.
In each state, the detector activates different outputs, as specified in

Table 9.
Table 9: Output Signals Versus Detector State
Detector LED LED Alarm Auxiliary Fault mA

State Indicator Mode Relay Relay Relay output
Normal Green 1Hz Off Off On 4mA
(4)
Warning Red 2Hz Off On On 16mA
(1)
Alarm Red Constant On On On 20mA
(2)
Latched Red Constant On Off On 20mA
On(4) On 20mA
(3)
BIT Fault Yellow 4Hz Off Off Off 2mA
(4)
Warning at Red 2Hz Off On Off 16mA
BIT Fault
Alarm at Red Constant On On Off 20mA
BIT Fault
Fault Yellow 4Hz Off Off Off 0mA
Notes:
1 The alarm outputs are activated while alarm conditions exist and will
stop approximately 5 seconds after the fire is no longer detected.
2 The alarm state can be optionally latched via programmed function
(default is non-latched).
3 The detector will remain in BIT Fault state until it has passed a
successful BIT.
4 The auxiliary relay can be activated at the warning level or alarm level,
depending on programmed function.
5 The outputs depend on the wiring options.
1.5.6.1 Optional Latching

Alarms are set as non-latching by default. However, the detector includes a
latched alarm output capability, which operates according to the
programmed function.
If selected, upon detection of a fire, the detection signal is latched until a
manual reset is performed (disconnecting the power supply or performing a
manual BIT (see Manual BIT on page 31).
Latching affects the alarm relay, 0–20mA output, the alarm LED (the
auxiliary relay will be latched only when the programmable function
auxiliary relay is set to YES.
Notes:
 The auxiliary relay is available only in Models with suffix – 4XXXX and
5XXXX
 The 0–20mA is available only in Models with suffix – 1XXXX, 2XXXX, and
3XXXX
1.5.7 Auxiliary Relay as End-of-Line

The auxiliary relay can be used as End-of-Line in models with suffix –4XXXX
and 5XXXX only. In this case, the auxiliary relay is active as long as the
detector is powered.
1.6 Internal Detector Tests

The detector performs 2 types of self-tests:
 Continuous Feature Test, page 28
 Built-In-Test (BIT), page 29
1.6.1 Continuous Feature Test

During normal operation, the detector tests itself continuously and indicates
a fault if a failure is found. This type of test complies with SIL-2
requirements.
The detector continuously tests:
 Input voltage level
 All internal regulator voltage levels
 Voltage level status of sensor and sensor circuitry for noise or
disconnection in the electronic circuitry
 0–20mA level output
28 Internal Detector Tests

 Relays and heater operation

 Processor watchdog
 Software
 Memory
 Oscillator frequency
Response to Fault Indication
If a failure is found, the detector indicates by:
 Fault relay:
 Opens in wiring options 1, 2, and 4
 Closes in wiring options 3 and 5
 0–20mA: indicates fault (0mA or 2mA) in wiring options 1, 2, and 3
 LED – Yellow flashes (4Hz)
 Correcting the fault
The fault indications remain until the detector’s power is removed. The fault
indications return if the fault is still found when power is restored.
1.6.2 Built-In-Test (BIT)

The detector’s Built-In-Test (BIT) also checks the following:
 Electronic circuitry
 Sensors
 Window cleanliness
The detector can be set to perform the BIT in the following modes:
 Automatically and manually
 Manually only
Note: In Manual BIT, the outputs may also be tested and Control System
“inhibit” should be applied if this could initiate other systems.
1.6.2.1 How the BIT Operates

 The detector's status remains unchanged if the result of a BIT is the
same as the current status (Normal or BIT Fault).
 The detector’s status changes (from Normal to BIT Fault or vice versa) if
the BIT differs from the current status.
Note: In “BIT Fault” status the detector can continue to detect a fire.
Internal Detector Tests 29

1.6.2.2 Automatic BIT

The detector automatically performs a BIT every 15 minutes. A successful
BIT sequence does not activate any indicator.
All outputs of BIT results function as described in Table 10 and Table 11,
and the BIT is automatically executed every 1 minute.
This sequence continues until a successful BIT occurs, when the detector
resumes normal operation.
Table 10: Results of a Successful BIT
Output Result
Fault Relay  Model 1XXX, 2XXX, and 4XXX wiring options 1, 2, and
4: remains Closed
 Model 3XXX and 5XXX wiring options 3 and 5: remains
Open
0–20mA Wiring options 1, 2, and 3: Normal (4mA)
Output
Power LED Green, Flashing, 1Hz On (Normal)
Table 11: Results of an Unsuccessful BIT
Output Result
Fault Relay  Wiring options 1, 2, and 4: changes to Open
 Wiring options 3 and 5: changes to Closed
0–20mA Wiring options 1, 2, and 3: BIT Fault (2mA)
Output
Power LED Yellow, Flashing, 4Hz
BIT Procedure Performed every 1 minute
30 Internal Detector Tests

1.6.2.3 Manual BIT

The BIT is manually initiated by momentarily connecting Terminal 3 with
Terminal 2 (or a switch across these terminals in the safe area).
The results of a successful and unsuccessful Manual BIT are listed in
Table 12 and Table 13.
Table 12: Results of a Successful Manual BIT
Output Result
Fault Relay  Wiring options 1, 2, and 4: remains Closed (Normal)
 Wiring options 3 and 5: remains Open (Normal)
Alarm Relay Activated for 3 sec (only when the function alarm BIT is
set to YES)
Auxiliary For wiring options 4 and 5: is activated for 3 sec (only
Relay when the function auxiliary BIT is set to Yes)
0–20mA Wiring options 1, 2, and 3:
Output  Initiates 20mA only when the function alarm BIT is set
to Yes
 Initiates 16mA when the function auxiliary BIT is set to
Yes and the function alarm BIT is set to No
Power LED Green, Flashing, 1Hz
Table 13: Results of an Unsuccessful Manual BIT
Output Result
Fault Relay  Wiring options 1, 2, and 4: changes to Open
 Wiring options 3 and 5: changes to Closed
0–20mA Wiring options 1, 2, and 3: Indicates BIT Fault (2mA)
Output
Power LED Yellow, Flashing, 4Hz
1.6.2.4 Manual BIT only selected

The BIT is initiated manually by momentarily connecting Terminal Number 3
with Terminal Number 2 (or a switch across these terminals in the safe
area).
Internal Detector Tests 31

2 Installing the Detector
General Guidelines page 33

Unpacking the Product page 34
Required Tools page 35
Certification Instructions page 35
Installation Cables page 37
Installing the Tilt Mount page 38
Connecting the Detector page 40
Configuring Your Detector page 43
This chapter provides basic guidelines for installing the detector. It does not
attempt to cover all of the standard practices and codes of installation.
Rather, it emphasizes specific points of consideration and provides some
general rules for qualified personnel. Wherever applicable, special safety
precautions are stressed.
2.1 General Guidelines

To ensure optimal performance and an efficient installation, consider the
following guidelines:
 Sensitivity: To determine the level of sensitivity, consider the following:
 Size of fire at the required distance to be detected
 Type of flammable materials
 Wiring:
 The wire gauge must be designed according to the distance from the
detector to the controller and the number of detectors on the same
power line. See Wiring Instructions on page 65.
 To fully comply with EMC directive and protect against interference
caused by RFI and EMI, the cable to the detector must be shielded
and the detector must be grounded. The shield should be grounded
at the detector end.
 Spacing and Location: The number of detectors and their locations in
the protected area are determined by:
 Size of the protected area
 Sensitivity of the detectors
 Obstructed lines of sight
 Cone of view of the detectors
General Guidelines 33
 Environment:
 Dust, snow, or rain can reduce the detector’s sensitivity and require
more maintenance activities.
 The presence of high intensity flickering IR sources may affect
sensitivity.
 Aiming the Detector:
 The detector should be aimed toward the center of the detection
zone and have a completely unobstructed view of the protected area.
 Whenever possible, the detector face should be tilted down at a 45º
angle to maximize coverage and prevent accumulation of dust and
dirt.
 Do not start an installation unless all conceivable considerations
regarding detection location have been taken into account.
Installation should comply with NFPA 72E or any other local and
international regulations and standards, as applicable to flame
detectors and installation of Ex approved products.
2.2 Unpacking the Product

Upon receipt of your detector, verify that you have received the following
contents:
 Delivery form
 Flame detector
 Plastic weather cover
 User manual
 Quality document
 Tool keys (per shipment)
Check and record the following:
1 Verify the appropriate Purchase Order.
2 Record the Part Number (P/N) and Serial Number of the detectors, and
the installation date in an appropriate logbook.
3 Verify that all components required for the detector installation are
readily available before beginning the installation. If the installation is
not completed in a single session, secure and seal the detectors and
conduits/cable entries.
2.2.1 Checking the Product Type

Check that your product has the configuration/options that you ordered.
Check the detailed part number on the label and compare this information
with the descriptions contained in Model and Types on page 14.
34 Unpacking the Product

2.3 Required Tools

The detector can be installed using general-purpose common tools and
equipment. Table 14 lists the specific tools required to install the detector.
Table 14: Tools
Tool Function Comments

Hex Key 3/16” Open and close detector Part of the kit
cover (for wiring)
Hex Key 1/4” Mount the detector on the tilt Part of the kit
mount
Extraction Key For extraction of the detector Part of the kit
cover
Flat Screwdriver Connect ground terminal Standard tool
6mm
Flat Screwdriver Connect wires to the terminal Standard tool
2.5mm blocks
For wiring, use color-coded conductors or suitable wire markings or labels.

12–20AWG / 0.5–3.5mm² wires may be used for site wiring. The selection
of wire gauge should be based on the number of detectors used on the
same line and the distance from the control unit, in compliance with
specifications (see General Instructions for Electrical Wiring on page 65).
2.4 Certification Instructions
Warning: Do not open the detector, even when isolated, in the

presence of any open flame.
2.4.1 Special Instructions for Safe Use

 The dimensions of the flamepaths are other than the relevant minimum
or maximum, as required by Table 2 of EN 60079-1:2014, as detailed
below:
Flamepath Location Type of Joint Maximum Minimum
Gap, ic Length, L
Sapphire Window Flanged 0.04mm 10.5mm
Main Spigot Cylindrical 0.15mm 15.5mm
Gaps, ic, should not be modified to be any larger, and lengths, L, should
not be modified to be any shorter than the values shown in the table
above.
Certification Instructions 35
 Units may be painted or fitted with optional accessories, some of which

are made of a non-metallic material or have a non-metallic coating which
could potentially generate an ignition-capable level of electrostatic
charge under certain extreme conditions. Therefore, these units should
not be installed in a location where they may be subjected to external
conditions (such as high-pressure steam) which might cause a build-up
of electrostatic charges on the non-conducting surfaces. Cleaning of the
equipment (except window) should be done only with a damp cloth.
 The 3 fastening screws used to screw on the cover of the flameproof
compartment have a yield stress of 344N/mm². Any replacement
fasteners must have a yield stress of at least this value.
 When the duct mount is fitted and the equipment is intended to be
mounted to a heated/cooled air duct/process vessel, it should be verified
that the temperature of the air duct/process vessel should not be
capable of heating or cooling any part of the equipment enclosure to a
temperature outside the marked maximum ambient temperature range
prior to switching the equipment on, when taking into account
surrounding ambient temperature.
2.4.2 General Instructions

 The cable entry point may exceed 167°F/75°C. Suitable precautions
should be taken when selecting the cable.
 The equipment may be used with flammable gases and vapors with
apparatus groups IIA, IIB, and IIC:
 T4 in the ambient temperature range: –67°F/–55°C to
+167°F/+75°C.
 T4 in the ambient temperature range: –67°F/–55°C to
+185°F/+85°C.
 Installation should be carried out by suitably trained personnel in
accordance with the applicable code of practice such as EN 60079-
14:1997.
 Inspection and maintenance of this equipment should be carried out by
suitably trained personnel in accordance with the applicable code of
practice such as EN 60079-17.
 Repair of this equipment should be carried out by suitably trained
personnel in accordance with the applicable code of practice such as EN
60079-19.
 The certification of this equipment relies upon the following materials
used in its construction:
 Enclosure: 316L Stainless Steel or Aluminum
 Window: Sapphire Glass
36 Certification Instructions
 If the equipment is likely to come into contact with aggressive

substances, then it is the responsibility of the user to take suitable
precautions that prevent it from being adversely affected, thus ensuring
that the type of protection provided by the equipment is not
compromised:
 Aggressive substances: acidic liquids or gases that may attack
metals, or solvents that may affect polymeric materials.
 Suitable precautions: regular checks as part of routine inspections or
establishing from the material’s data sheets that it is resistant to
specific chemicals.
2.5 Installation Cables

Follow this guideline for the cable installation:
 All cables to the detector must be well shielded in order to comply with
EMC requirement (see Electromagnetic Compatibility (EMC) on page 63).
 Ground the detector to the nearest ground point (not more than 3m
from the detector location).
 Install the detector with the cable entries placed downwards.
2.5.1 Conduit Installation

The conduit used for the cabling must comply with the following:
 To avoid water condensation or water in the detector, install the detector
with the conduits placed downward to include drain holes.
 When using the optional tilt mount, use flexible conduits for the last
portion connecting to the detector.
 For installations in atmospheres as defined in group B of the NFPA 72E,
seal the conduits’ inlets.
 When pulling the cables through the conduits, ensure that they are not
tangled or stressed. Extend the cables about 30cm/12” beyond the
detector location to accommodate wiring after installation.
 After the conductor cables have been pulled through the conduits,
perform a continuity test.
Installation Cables 37
2.6 Installing the Tilt Mount

The tilt mount (P/N 40/40-001) enables the detector to be rotated up to 60º
in all directions.
Figure 4 shows the detector mounted on the tilt mount.
Figure 4: Detector with Tilt Mount
38 Installing the Tilt Mount

2.6.1 Tilt Mount Assembly

Figure 5 shows the tilt mount assembly.
Tilt Holding Plate
Tilt Mount
Horizontal
Locking Screw
Vertical Locking
Screw
Detector Holding
Plate
Figure 5: Tilt Mount Assembly
Figure 6 shows the tilt mount assembly with dimensions in both millimeters
and inches.
Figure 6: Tilt Mount Assembly (dimensions in millimeters and

inches)
Installing the Tilt Mount 39

➣ To install the tilt mount and detector:

1 Place the tilt mount in its designated location and secure it with 4
fasteners through 4 holes 7mm in diameter. Use the 4 screws and spring
washers according to the kit.
Note: Removing the detector for maintenance purpose does not require
the tilt mount to be removed.
2 Unpack the detector.
3 Place the detector with its conduit/cable entries pointing downwards on
the holding plate of the tilt mount. Secure the detector with 5/16” 18 UNC
x 1” screw to the tilt mount.
4 Release the horizontal and vertical locking screws using 3/16” Hex Key so
that the detector can be rotated. Point the detector towards the
protected area and make certain that the view of the area is
unobstructed. Secure the detector in that position by tightening the
locking screws on the tilt mount, making sure the detector is in the
correct position.
The detector is now correctly located, aligned, and ready to be
connected to the system.
2.7 Connecting the Detector

This section describes how to connect the electric cabling to the detector
(Figure 7).
➣ To connect the detector to the electrical cables:

1 Disconnect the power.
2 Remove the back cover of the detector by removing 3 socket head-
screws in the cover bolts. The terminal chamber is now revealed.
3 Remove the protective plug mounted on the detector conduit/cable
entry; pull the wires through the detector inlet.
4 Use a ¾” – 14 NPT explosion-proof conduit connection or M25x1.5
flameproof gland to assemble the cable/conduit to the detector.
40 Connecting the Detector

Terminal
Chamber
Terminals
Internal Earth
Terminal
Earth
Terminal
Detector Holding
Screw
Conduit/Cable
Inlet
Figure 7: Detector with Cover Removed

5 Connect the wires to the required terminals on the Terminal Board
according to the wiring diagram (Figure 7) and Table 15.
6 Connect the grounding (earth) wire to the ground (earth) screw outside
the detector (earth terminal). The detector must be well grounded to
earth ground.
7 Verify the wiring. Improper wiring may damage the detector.
8 Check the wires for secure mechanical connection and press them neatly
against the terminal to prevent them from interfering while closing the
back cover (Figure 7).
9 Place and secure the detector’s back cover by screwing the 3 socket-
head-screws in the cover bolts (Figure 4).
2.7.1 Verifying the Detector Wiring

The detector has 5 output wiring options within the Exde integral terminal
section of the enclosure. There are 12 terminals labeled 1–12.
For more information on the wiring options, see Wiring Instructions on
page 65.
Connecting the Detector 41

For mA wiring options see Figure 10, Figure 11, Figure 12, and Figure 13.
For relay connection options see Figure 9.
Table 15 describes the function of each terminal for all the wiring options.
Table 15: Model 40/40I Wiring Options
Wire Option 1 Option 2 Option 3 Option 4 Option 5

Terminal Default
No.
1 +24VDC +24VDC +24VDC +24VDC +24VDC
2 0VDC 0VDC 0VDC 0VDC 0VDC
3 Manual Manual Manual Manual Manual
BIT BIT BIT BIT BIT
4 Fault Fault Fault Fault Fault
5 Relay N.C. Relay N.C. Relay N.O. Relay N.C. Relay N.O.
6 Alarm Alarm Alarm Alarm Alarm

Relay N.O. Relay N.O. Relay N.O. Relay N.O. Relay N.O.
7 Alarm Alarm Alarm Alarm Alarm
Relay C Relay C Relay C Relay C Relay C
8 0–20mA Alarm Alarm Auxiliary Auxiliary
In Relay N.C. Relay N.C. N.O. N.O.
9 0–20mA 0–20mA 0–20mA Auxiliary Auxiliary C
Out* Out* Out* C
10 RS-485+ RS-485+ RS-485+ RS-485+ RS-485+
(1) (1) (1) (1) (1)
11 RS-485- RS-485- RS-485- RS-485- RS-485-
(1) (1) (1) (1) (1)
12 RS-485 RS-485 RS-485 RS-485 RS-485
GND GND GND GND GND
*Available with the HART protocol

Notes:
 RS-485 is used for the communication network as specified in
Appendix ‎C (Terminals 10, 11, and 12) and to connect (in a safe area) to
a PC or laptop for configuration and diagnostics.
 Alarm relay:
 N.O. contact in wiring options 1, 4, and 5.
 N.O. and N.C. in wiring options 2 and 3.
 0–20mA is “Sink” in option 1 and “Source” in options 2 and 3.
 0–20mA options 1, 2, and 3 are available with the HART protocol.
 In wiring option 1, link Terminals 1 and 8 to change the mA output to
“Source.”
42 Connecting the Detector

 The fault output is N.C. energized SPST relay. The contacts are closed
when the detector is in its normal operational condition in options 1, 2,
and 4, and available as N.O. energized in options 3 and 5.
 The auxiliary output is N.O. (SPST) relay. Depending on the function
configuration, the auxiliary relay may act in parallel with the alarm relay
to activate another external device, or it may provide a warning signal.
2.8 Configuring Your Detector

You can reprogram the function setup using the RS-485 connection or the
HART protocol as follows:
 Mini Laptop Kit (P/N 777820): The mini laptop, pre-loaded with the
SPECTREX host software, enables you to re-configure settings or perform
diagnostics on all 40/40 series flame detectors.
Refer to manual TM777070 for programming instructions when using the
Mini Laptop Kit.
 USB RS-485 Harness Kit (P/N 794079): The USB RS-485 Harness Kit
with RS-485/USB converter, used with the SPECTREX host software,
enables you to connect to any available PC or laptop to re-configure
settings or perform diagnostics on all 40/40 series flame detectors.
Refer to manual TM777050 for programming instructions when using the
USB RS-485 Harness Kit.
 HART Protocol: Refer to Manual TM 777030 for programming
instructions.
These functions enable you to set:
 Sensitivity
 Alarm Delay
 Address Setup
 Mode of Operation
 Heated Optics Operation
The factory default settings listed for each function are:
 Sensitivity – 30
 Alarm Delay – A
 Alarm Latch – No
 Auxiliary Relay – No
 Automatic BIT – Yes
 Alarm BIT – No
 Auxiliary BIT – No
 EOL – No
 Heated Optics – Auto
 Temperature – 41°F/5°C
Configuring Your Detector 43

2.8.1 Sensitivity
The detector offers 4 sensitivity settings. The settings refer to an n-heptane
or gasoline fire of 1ft²/0.1m², from low sensitivity of 50ft/15m to
215ft/65m. For other types of fuel sensitivity, refer to Table 3.
Table 16: Sensitivity Settings
Detector Distance Detector Distance

Sensitivity Setting
in feet in meters
15 50 15
30 (default) 100 30
45 150 45
60 215 65
2.8.2 Alarm Delay

The detector is equipped with an alarm delay option, which provides
programmable time delays with settings at:
 Antiflare* (default)
*The Antiflare mode is selected to prevent false alarms in locations
where fast flares may be present. The time delay for fire alarms in this
mode ranges from 2.5–15 seconds, and is usually less than 10 seconds.
Other delay settings are available:
 0, 3, 5, 10, 15, 20, or 30 seconds
When an alarm (detection) level condition occurs, the detector delays the
execution of the alarm outputs by the specified period of time. The detector
then evaluates the condition for 3 seconds. If the alarm level is still present,
the alarm outputs are activated. If this condition no longer exists, the
detector returns to its standby state.
The alarm delay option affects the output relays and the 0–20mA. The LEDs
and outputs indicate warning levels during the delay time only if the fire
condition exists.
2.8.3 Address Setup

The detector provides up to 247 addresses that can be changed with the
RS-485 communication link or the HART protocol.
44 Configuring Your Detector

2.8.4 Function Setup

You can select the desired functions as detailed in Table 17.
Table 17: Functions
Function Setting
Alarm Latch  Yes: Enable Alarm latching.
 No: Disable Alarm latching (default).
Auxiliary Relay*  Yes: Activate Auxiliary Relay at Warning level.
 No: Activate Auxiliary Relay at Alarm level
(default).
Automatic BIT  Yes: Perform Automatic & Manual BIT (default).
 No: Perform Manual BIT only.
Alarm BIT  Yes: Successful Manual BIT activates the Alarm
Relay for approximately 3 seconds (default).
 No: Successful Manual BIT does not activate the
Alarm Relay.
Auxiliary BIT*  Yes: Successful Manual BIT activates the
Auxiliary Relay for approximately 3 seconds
(default).
 No: Successful Manual BIT does not activate the
Auxiliary Relay.
EOL*  Yes: Auxiliary Relay is used as End of Line.
 No: Auxiliary Relay operates in accordance with
Functions 2 and 5 (default).
Note: * Only available in Models 40/40I-4XXXX and 5XXXX
2.8.5 Heated Optics

The heated optics can be defined as one of the following modes:
 Heated Mode
 Off: Not operated
 On: Continuously
 Auto: Per temperature change
In Auto mode, the default Heat On setting is 41°F/5°C. Heating stops when
the temperature is 27°F/15°C above the start temperature.
You can define the start temperature below which the window will be
heated. The temperature can be defined between 32–86°F / 0–30°C.
Configuring Your Detector 45

3 Operating the Detector
Powering Up page 47
Safety Precautions page 48
Testing Procedures page 49
This chapter describes how to power up and test the detector. It also
includes some very important safety checks that you should complete before
operating the detector.
3.1 Powering Up
This section describes how to power up the detector. Follow these
instructions carefully to obtain optimal performance from the detector over
its life cycle:
➣ To power up the detector:

1 Turn on the power.
2 Wait up to 60 seconds for the detector to finish the start-up procedure.
Applying power initiates the following sequence of events:
 The yellow LED flashes at 4Hz.
 BIT is executed.
If successful, the green LED flashes at 1Hz, the fault relay contacts
close, and mA output is 4mA.
3 Enter Normal mode.
Note: The majority of detectors are used in the default non-latched alarm
mode. Only perform a Reset when the latched alarm option has been
programmed.
➣ To reset the detector when it is in a Latched Alarm state:

 Do one of the following:
 Disconnect power (Terminal Number 1 or Terminal Number 2).
or
 Initiate a Manual BIT.
Powering Up 47
3.2 Safety Precautions

After powering up, the detector requires almost no attention in order to
function properly, but the following should be noted:
 Follow the instructions in this guide and refer to the drawings and
specifications.
 Do not expose the detector to radiation of any kind unless required for
testing purposes.
 Do not open the detector housing while power is connected.
 Do not open the electronic compartment. This part should be kept closed
at all times and only opened in the factory. Opening the electronic
component side invalidates the warranty.
 You should only access the wiring compartment to wire or remove the
detector, or to access RS-485 terminals for maintenance.
 External devices such as automatic extinguishing systems must be
disconnected or disabled before carrying out any maintenance.
3.2.1 Default Functions Settings

Table 18 lists the default function configuration supplied with the detector.
Table 18: Default Function Values
Function Value Notes

Sensitivity 30
Alarm Delay A Antiflare.
Alarm Latch No
Auxiliary Relay No In wiring options 1, 2, and 3 the auxiliary
relay is not available. This function is not
used.
Automatic BIT Yes
Alarm BIT No
Auxiliary BIT No In wiring options 1, 2, and 3 the auxiliary
used.
EOL No In wiring options 1, 2, and 3 the auxiliary
used.
Heat Mode Auto
Heat On 41°F/5°C The detector starts heating the window
for any temperature below this value (in
degrees Celsius).
48 Safety Precautions
 In order to change the default function, use:

 Mini Laptop Kit P/N 777820. Refer to manual TM777070 for
programming instructions when using the Mini Laptop Kit.
 USB RS-485 Harness Kit P/N 794079. Refer to manual TM777050 for
programming instructions when using the USB RS-485 Harness Kit.
 HART protocol, refer to Manual TM777030 for instructions.
3.3 Testing Procedures

This section describes the proof testing procedure for proper operation of
the detector. The detector can be tested using the Manual BIT or the
SPECTREX Flame Simulator FS-1100.
The detector performs internal tests continuously and automatic BIT tests
every 15 minutes. For more details refer to Built-In-Test (BIT) on page 29.
This section includes the following topics:
 Automatic BIT Test, page 49
 Manual BIT Test, page 49
 Testing with Flame Simulator Model FS-1100, page 49
3.3.1 Automatic BIT Test

Check that the indicators show normal conditions. See Powering Up on
page 47.
3.3.2 Manual BIT Test

Important: If the function setup alarm BIT and/or auxiliary BIT are set
to Yes (default is No), the alarm, auxiliary relay and 0–20mA outputs are
activated during a Manual BIT. Therefore, automatic extinguishing systems
or any external devices that may be activated during BIT must be
disconnected.
➣ To perform a Manual BIT:

1 Verify that the detector is in Normal Mode.
2 Initiate Manual BIT. The results of successful and unsuccessful manual
BITs are detailed in Table 12 and Table 13.
3.3.3 Testing with Flame Simulator Model FS-1100

The Flame Simulator Model FS-1100 can be used to simulate exposure of
the detector to a real fire condition. The detector is exposed to radiation at
the required detection level. As a result, the detector will generate a Fire
Alarm signal. See Flame Simulator FS-1100 on page 73 for more
information.
Testing Procedures 49
Important: If the detector is exposed to a flame simulator, the alarm and

accessory relays and 0–20mA are activated during the simulation.
Therefore, automatic extinguishing systems and any external devices which
may be activated during this process must be disconnected.
➣ To perform Flame Simulator Test:

1 Power up the system and wait up to 60 seconds for the detector to turn
to a normal state. The Power LED turns on.
2 Aim the SPECTREX Flame Simulator Model FS-1100 at the target point of
the detector (Figure 14), such that the radiation emitted by it is facing
directly towards the detector. (See Flame Simulator FS-1100 on page
73).
3 Press the operation button once. After few seconds, a successful test
shows the results listed in Table 19.
Table 19: Results of Successful Flame Simulator Test
Component Action Notes

0–20mA Turn to 20mA For a few seconds and then returns to
4mA
Alarm Relay Activated For a few seconds and then returns to
Normal
Auxiliary Relay Activated For a few seconds and then returns to
Normal
Fault Relay Remains active
during the test
LED Red, steady
The detector is now ready for operation.
50 Testing Procedures
4 Maintenance and Troubleshooting
Maintenance page 51
Troubleshooting page 53
This chapter deals with preventive maintenance, describes possible faults in
detector operation and indicates corrective measures. Ignoring these
instructions may cause problems with the detector and may invalidate the
warranty. Whenever a unit requires service, please contact SPECTREX or its
authorized distributor for assistance.
4.1 Maintenance
This section describes the basic maintenance steps that should be taken to
keep the detector in good working condition, and includes the following
topics:
 General Procedures, page 51
 Periodic Procedures, page 52
 Keeping Maintenance Records, page 52
4.1.1 General Procedures

Maintenance should be performed by suitably qualified personnel who are
familiar with local codes and practice. Maintenance requires ordinary tools.
4.1.1.1 Cleaning
The detector must be kept as clean as possible. Clean the viewing window
and the reflector of the flame detector periodically.
The frequency of cleaning operations depends upon the local environmental
conditions and specific applications. The fire detection system designer will
give his recommendations.
➣ To clean the detector viewing window and reflector:

1 Disconnect power to the detector before proceeding with any
maintenance including window/lens cleaning.
2 Use water and detergent, and then rinse the viewing window with clean
water.
3 Where dust, dirt, or moisture accumulates on the window, first clean
with a soft optical cloth and detergent only, and then rinse with clean
water.
Maintenance 51
4.1.2 Periodic Procedures

In addition to preventive cleaning and maintenance, the detector should be
functionally tested every 6 months or as dictated by local codes and
regulations. These tests should also be conducted if the detector has been
opened for any reason.
4.1.2.1 Power-Up Procedure

Perform the power-up procedure every time power is restored to the
system. Follow the instructions described in Powering Up on page 47.
4.1.2.2 Functional Test Procedure

Perform a functional test of the detector as described in Internal Detector
Tests on page 28.
4.1.3 Keeping Maintenance Records

Maintenance operations performed on a detector should be recorded in a log
book. The record should include the following:
 Installation date
 Contractor
 Serial and tag number
 Entries for every maintenance operation performed, including a
description of the operation, date, and personnel ID
If a unit is sent to SPECTREX or a distributor for service, a copy of the
maintenance records should accompany it.
52 Maintenance
4.2 Troubleshooting
This section is a guide to correct problems which may happen during normal
operation.
Table 20: Troubleshooting Table
Problem Cause Corrective Action

LEDs Off No power to the  Check that the correct power
Fault Relay at N.O. unit is sent to the detector.
0–20mA at 0mA  Check power polarity.
 Check wiring in the detector.
 Send the detector back for
repairs.
Yellow LED flashes Fault Detector  Check the voltage at the
at 4Hz  Low Voltage detector; verify at least 24V
Fault Relay at N.O.  Faulty Detector at the detector terminal.
0–20mA at 0mA  Send the detector back for
repairs.
Yellow LED flashes BIT Fault  Clean detector window.
at 4Hz  Faulty Detector  Re-power the detector.
Fault Relay at N.O.  Replace the detector.
0–20mA at 2mA
Red LED If no fire exists, Perform a Reset.
constantly on then detector
alarm latched
Alarm Relay at On Alarm condition  Check cause of alarm.
0–20mA at 20mA  If no alarm, re-power the
detector.
 Send the detector back for
repairs.
Troubleshooting 53
Appendix
Appendix 55
A Specifications
➣ In this appendix…
Technical Specifications page 57

Electrical Specifications page 58
Error! Not a valid result for table. page 59
Approvals page 61
Mechanical Specifications page 61
Environmental Specifications page 62
A.1 Technical Specifications

Spectral Response Three IR Bands
Detection Range Fuel ft/m Fuel ft/m
(at highest Sensitivity n-Heptane 215/65 Kerosene 150/45
Setting for 1ft2/0.1m2
pan fire) Gasoline 215/65 Ethanol 95% 135/40
Diesel Fuel 150/45 Methanol 115/35
JP5 150/45 IPA (Isopropyl 135/40
Alcohol)
Methane* 150/45 Polypropylene 115/35

Pellets
LPG* 150/45 Office Paper 83/25
* 30”/0.75m high, 10”/0.25m width plume fire
Response Time Typically 5 seconds
Adjustable Time Up to 30 seconds

Delay
Sensitivity Ranges Four sensitive ranges for 1ft2/0.1m2 n-heptane pan fire
from
50ft/15m to 215ft/65m
Fields of View Horizontal 100, Vertical 95
Built-In-Test (BIT) Automatic (and Manual)
Technical Specifications 57
A.2 Electrical Specifications

Operating Voltage: 18–32VDC
Power Consumption: Table 21
Table 21: Electrical Specifications
Operating Status All Without
Voltage Outputs 0–20mA
Power Normal 1.61W 1.56W
Consumption
Normal when Heater On 2.28W 2.16W
(Max. 24VDC)
Alarm 2.64W 2.28W
Alarm when Heater On 3.24W 2.88W
Maximum Current Normal 70mA 65mA
(Max. 24VDC)
Normal when Heater On 95mA 90mA
Alarm 110mA 95mA
Alarm when Heater On 135mA 120mA
Power Normal 1.95W 1.85W
Consumption
Normal when Heater On 2.56W 2.45W
(Max. 18–32VDC)
Alarm 3.04W 2.56W
Alarm when Heater On 3.68W 3.2W
Maximum Current Normal 90mA 85mA
(Max. 18–32VDC)
Normal when Heater On 105mA 100mA
Alarm 130mA 115mA
Alarm when Heater On 160mA 145mA
Electrical Input Protection The input circuit is protected against

voltage-reversed polarity, voltage transients,
surges, and spikes according to MIL-STD-
1275B
58
A.3 Outputs
Electrical There are 5 output wiring options. These options are
Interface defined at the factory per the customer order and cannot
be changed at the customer facility.
See General Instructions for Electrical Wiring on page 65
for the wiring/terminal diagram for each option.
Unless otherwise specified, the default is option 1. The
wiring arrangement is identified on the detector by the
part number (see Model and Types on page 14).
 Option 1: Power, RS-485, 0–20mA (Sink), Fault I
Relay (N.C.), Alarm Relay, (N.O.) (see Figure 7).
 Option 2: Power, RS-485, 0–20mA (Source) and
HART protocol, Fault Relay (N.O.), Alarm Relay,
(N.O.), (N.C.).
 Option 3: Power, RS-485, 0–20mA (Source) and
HART protocol, Fault Relay (N.O.), Alarm Relay (N.O.,
N.C.).
 Option 4: Power, RS-485, Fault Relay (N.C.),
Auxiliary Relay (N.O.), Alarm Relay, (N.O.).
 Option 5: Power, RS-485, Fault Relay (N.O.),
Auxiliary Relay (N.O.), Alarm Relay, (N.O.).
Electrical  Dry Contact Relays
Outputs
Table 22: Contact Ratings
Relay Type Normal Maximum

Name Position Rating
Alarm SPDT N.O., N.C. 2A at 30VDC
Auxiliary SPST N.O. 2A at 30VDC
Fault SPST N.C. or 2A at 30VDC
(see Notes N.O.
1 and 2)
Notes:
1. The fault relay (in wiring options 1, 2, and 4) is
normally energized closed during normal operation
of the detector. The relay is de-energized open in
a fault condition or low voltage situation.
2. In wiring options 3 and 5 the relay is normally
energized open during normal operation of the
detector. The relay is de-energized close contact in
a fault condition or low voltage situation.
 0–20mA Current Output: The 0–20mA can be Sink
or Source according to the wiring option source (see
General Instructions for Electrical Wiring on page 65).
The maximum permitted load resistance is 600Ω.
Outputs 59
Table 23: 20mA Current Output
State Output
Fault 0+1mA
BIT Fault 2mA±10%
Normal 4mA±10%
Warning 16mA±5%
Alarm 20mA±5%
 HART Protocol
The HART protocol is a digital communication signal at
a low level on top of the 0–20mA. This bi-directional
field communication protocol is used to communicate
between intelligent field instruments and the host
system. HART is available in wiring options 2 and 3.
Through the HART protocol the detector can:
 Display setup
 Reconfigure setup
 Display detector status and definition
 Perform detector diagnostics
 Troubleshoot
For more details refer to HART Manual TM777030.
 Communication Network: The detector is equipped
with an RS-485 communication link that can be used
in installations with computerized controllers.
The communications protocol is Modbus compatible.
 This protocol is a standard and widely used.
 It enables continuous communication between a
standard Modbus controller (Master device) and a
serial Network of up to 247 detectors.
Heated The front window can be heated to improve performance
Optics in ice, condensation, and snow conditions. The heater
increases the temperature of the optical surface by 5–8°F
/ 3–5°C above the ambient temperature. The heated
optics can be configured in 3 ways:
 Off: The optics are not heated
 On: The optics are heated continuously
 Auto: Operated only when the change of temperature
requires the heating (default)
In Auto mode the start heating temperature can be
defined between 32–86°F / 0–30°C. The detector stops
heating the window when the temperature is 27°F/15°C
above the start temperature.
60 Outputs
A.4 Approvals
Hazardous Area  FM, CSA
Approvals Class I Div. 1 Groups B, C, and D;
Class II/III Div. 1 Groups E, F, and G
 ATEX, IECEx
Ex II 2G D
(–55°C ≤ Ta ≤ +75°C)
or
Ex II 2G D
(–55°C ≤ Ta ≤ +85°C)
 TR CU / EAC
1Ex d e IIC T5 Gb X
–55°C ≤ Ta ≤ +75°C
or
1Ex d e IIC T4 Gb X
–55°C ≤ Ta ≤ +85°C
Functional  EN54-10 approved by VdS
Approvals  FM approved per FM3260
A.5 Mechanical Specifications

Enclosure  Stainless Steel 316
or
 Aluminum, heavy duty copper free (less than
1%), red epoxy enamel finish
Water and Dust  NEMA 250 type 6p
Tight  IP 66 and IP 67 per EN 60529
Electronic  Conformal coated
Modules
Electrical  ¾” - 14NPT conduit
Connection or
(2 entries)  M25 x 1.5
Dimensions  4” x 4.6” x 6.18” / 101.6 x 117 x 157 mm
Weight  Stainless Steel: 6.1lb/2.8kg
 Aluminum: 2.8lb/1.3kg
Mechanical Specifications 61
A.6 Environmental Specifications

The SharpEye 40/40I is designed to withstand harsh environmental
conditions.
High Temperature  Designed to meet MIL-STD-810C, method

501.1 procedure II
 Operating temperature: +167°F/+75°C
 Storage temperature: +185°F/+85°C
Low Temperature  Designed to meet MIL-STD-810C, method
502.1, procedure I
 Operating temperature: –57°F/–50°C
 Storage temperature: –65°F/–55°C
Humidity  Designed to meet MIL-STD-810C, method
507.1, procedure IV
 Relative humidity of up to 95% for the
operational temperature range
Salt Fog  Designed to meet MIL-STD-810C, method
509.1, procedure I
 Exposure to a 5% Salt Solution Fog for
48 hours
Dust  Designed to meet MIL-STD-810C, method
510.1, procedure I
 Exposure to a dust concentration of 0.3
grams/cubic ft at a velocity of 1750fpm, for
12 hours
Vibration  Designed to meet MIL-STD-810C, method
514.2, procedure VIII
 Vibration at an acceleration of 1.1g within the
frequency range of 5–30Hz, and an
acceleration of 3g within the frequency range
of 30–500Hz
Mechanical Shock  Designed to meet MIL-STD-810C, method
516.2, procedure I
 Mechanical Shock of 30g half-sine wave, for
11 msec
Electromagnetic
Compatibility (EMC)
62 Environmental Specifications
Table 24: Electromagnetic Compatibility (EMC)
Test Standard Level Per

Electrostatic Discharge ESD IEC 61000-4-2 IEC 61326-3
Radiated EM Field IEC 61000-4-3 IEC 61326-3
Electrical Fast Transients IEC 61000-4-4 IEC 61326-3
Surge IEC 61000-4-5 IEC 61326-3
Conducted Disturbances IEC 61000-4-6 IEC 61326-3
Power Frequency Magnetic Field IEC 61000-4-8 IEC 61326-3
Radiated Emission IEC 61000-6-3 EN 55022
Conducted Emission IEC 61000-6-3 EN 55022
Immunity to Main Supply MIL-STD-1275B
Voltage Variations
To fully comply with EMC directive 2014/30/EU and protect against
interference caused by RFI and EMI, the cable to the detector must be
shielded and the detector must be grounded. The shield should be grounded
at the detector end.
Environmental Specifications 63
B Wiring Instructions
General Instructions for Electrical Wiring page 65

Typical Wiring Configurations page 67
B.1 General Instructions for Electrical Wiring

Follow the instructions detailed in this section for determining the correct
wire gauge to be used for the installation.
1 Use Table 25 to determine the required wire gauge/size for general
wiring, such as relay wiring. Calculate the permitted voltage drop with
respect to load current, wire gauge, and length of wires.
Table 25: Maximum DC Resistance at 68°F/20ºC for Copper Wire
AWG # mm2 Ohm per 100ft Ohm per 100m

26 0.12–0.15 4.32 14.15
24 0.16–0.24 3.42 11.22
22 0.30–0.38 1.71 5.60
20 0.51–0.61 1.07 3.50
18 0.81–0.96 0.67 2.20
16 1.22–1.43 0.43 1.40
14 1.94–2.28 0.27 0.88
12 3.09–3.40 0.17 0.55
10 4.56–6.64 0.11 0.35
2 Use Table 26 to select wire gauge for power supply wires. DO NOT
connect any circuit or load to detectors’ supply inputs.
 Select Number of detectors connected in 1 circuit.
 Select wiring Length per your installation requirements.
 Refer to Power Supply Range for voltage extreme applied.
General Instructions for Electrical Wiring 65

Table 26: Wiring Length in Feet/Meters
Power
Number
Supply
of Recommended Wire Diameter (AWG)
Range
Detectors
(VDC)
24 18 16 14 - - 22–32
20 18 16 14 - - 22–32
16 20 18 16 14 - 22–32
12 20 18 16 14 - 20–32
8 20 18 16 14 - 20–32
4 and less 20 18 16 16 14 20–32
ft/m 164/50 328/100 492/150 656/200 820/240
Max. Length from Power Supply to Last
Detector
Calculation Formula
Use the following formula to calculate minimum wire gauge per wire length
between the power supply (controller) and the detector, considering the
number of detectors on the same power line, where:
L = Actual wire length between the detector and the power supply.
N = Number of detectors per loop.
R = Resistance of wire per 100m (see Table 26).
V = Voltage drop on the wire.
Calculate the voltage drop on the wire as follows:
V = 2L x R x N x 0.2A
100
20+V = Minimum required voltage of the power supply
0.2A is the maximum power consumption of the detector
For example,
If N=1 (1 detector in loop)
L=1000m
Wire size = 1.5mm² (see Table 25, the resistance per 100m for 1.5mm² is
1.4Ω)
You calculate the voltage drop in the wire as follows:
2 x 1000 x 1.4Ω x 1 x 0.2A = 5.6V
100
The minimum voltage of the power supply should be 20V + 5.6V = 25.6V
66 General Instructions for Electrical Wiring

B.2 Typical Wiring Configurations

This section describes examples of typical wiring configurations.
Figure 8: Wiring Terminals
Typical Wiring Configurations 67

Table 27: Wiring Connections
Wiring Detector Terminals

Option Model
5 8 9
1 40/40I- Fault Relay 0–20mA 0–20mA
1XXXX (N.C.) (Sink) (Sink)
2 40/40I- Fault Relay Alarm Relay 0–20mA
2XXXX (N.C.) (N.C.) (Source)
3 40/40I- Fault Relay Alarm Relay 0–20mA
3XXXX (N.O.) (N.C.) (Source)
4 40/40I- Fault Relay Auxiliary Auxiliary
4XXXX (N.C.) Relay (N.O.) Relay (C)
5 40/40I- Fault Relay Auxiliary Auxiliary
5XXXX (N.O.) Relay (N.O.) Relay (C)
Figure 9: Typical Wiring for 4 Wire Controllers (Using Option 1 or 2

Wiring)
68 Typical Wiring Configurations

Figure 10: 0–20mA Wiring Option 1 (Sink 4-Wire) – Default
Figure 11: 0–20mA Wiring Option 1 (Converted to Source 3-Wire)
Typical Wiring Configurations 69

Figure 12: 0–20mA Wiring Option 1 (Non-isolated Sink 3-Wire)
Figure 13: 0–20mA Wiring Options 2 and 3 (Source 3-Wire available

with the HART Protocol)
Note: There are no 0–20mA outputs in wiring options 4 and 5.
70 Typical Wiring Configurations

C RS-485 Communication Network
RS-485 Overview page 71
C.1 RS-485 Overview

By using the RS-485 network capability of the IR3 detector and additional
software, it is possible to connect up to 32 detectors in an addressable
system with 4 wires only (2 for power and 2 for communication). Using
repeaters, the number of detectors can be much larger (32 detectors for
each repeater) up to 247 on the same 4 wires. When using the RS-485
network, it is possible to read each detector status (FAULT, WARNING, and
ALARM) and to initiate a BIT for each detector individually.
For more details, contact SPECTREX.
Figure 14: RS-485 Networking
RS-485 Overview 71
D Accessories
Flame Simulator FS-1100 page 73

Tilt Mount page 77
Duct Mount page 79
Weather Cover page 80
Cone Viewer page 81
Air Shield page 82
This appendix describes the accessories that can help you maximize fire
detection with the SharpEye IR3 Flame Detector:
D.1 Flame Simulator FS-1100

The Flame Simulator FS-1100 is designed specifically for use with SharpEye
Flame Detectors. The Flame Simulator emits IR radiation in a unique
sequential pattern corresponding to and recognizable by the detector as fire,
which allows the detectors to be tested under simulated fire conditions
without the associated risks of an open flame.
Figure 15: Flame Simulator FS-1100
Flame Simulator FS-1100 73

D.1.1 Ordering Information

The P/N of the Flame Simulator Kit is 380114-1.
The kit is supplied in a carry case that includes:
 Flame Simulator FS-1100
 Charger
 Tool Kit
 Technical Manual TM380002
D.1.2 Unpacking
Verify that you have received the following contents:
 Delivery form
 Flame simulator with integral battery
 Battery charger
 Tool keys
 User manual
 FAT forms
 EU declaration
 Storage case
D.1.3 Operating Instructions

Warning: Do not open the flame simulator to charge the batteries or for
any other reason in a hazardous area.
Caution: The following test simulates a real fire condition and may activate
the extinguishing system or other alarms. If activation is not desired,
disconnect/inhibit them before the test and reconnect after the simulation.
➣ To simulate a fire:
1 Verify you are at the correct distance from the detector according to the
type of detector and the detector sensitivity.
2 Using the mechanical sight, aim the flame simulator toward the center of
the detector.
3 Push the activate button, and then use the laser spot for fine adjustment
toward the center of the detector.
4 Keep the simulator aimed at the detector for up to 50 seconds, until you
trigger an alarm.
5 Wait 20 seconds before repeating the test.
74 Flame Simulator FS-1100

D.1.4 Range
Table 28: Sensitivity Ranges
Sensitivity Detection Maximum Testing

Sensitivity Setting Distance (ft/m)
(ft/m)
1 (Low) 50/15 6.6/2
2 100/30 19.6/6
3 150/45 29.5/9
4 (High) 215/65 39.3/12
Notes:
 The minimum distance from the detector is 30”/75cm.
 At extreme temperatures, there is a 15% maximum reduction in the
range.
Important: Keep the flame simulator in a safe place when not in use.
D.1.5 Charging the Battery

The flame simulator uses lithium-ion batteries as a rechargeable power
source. When the batteries are fully charged, the simulator operates at least
1,000 times without having to be recharged. The simulator will not operate
when the voltage from the batteries is lower than the required operational
level.
1 Simulator
2 Battery Pack
3 Locking Disc
4 Back Cover
Figure 16: Flame Simulator Battery Replacement

➣ To charge the battery:

1 Place the flame simulator on a table in a safe area, not exceeding
104°F/40°C.
2 Release the locking screw.
3 Unscrew the battery back cover (Item 4) counterclockwise.
4 Unscrew the locking disc (Item 3) clockwise.
5 Pull out the battery from the Flame Simulator.
6 Connect the battery to the charger. Verify that the charger is the one
supplied with the flame simulator model FRIWO MPP15 with a maximum
charging voltage of 16.8V (4.2V x 4), and with a maximum current of
700mA.
7 Charge for a maximum of 2–3 hours, until the green LED on the charger
turns on.
8 Disconnect the charger.
9 Insert the battery into the flame simulator.
10 Screw on the locking disc (Item 3).
11 Screw on the back cover (Item 4).
12 Lock the back cover with the locking screw.
D.1.6 Battery Replacement

➣ To replace the battery:
1 Place the flame simulator on a table in a safe area, not exceeding
104°F/40°C.
2 Release the locking screw.
3 Unscrew the battery back cover (Item 4) counterclockwise.
4 Unscrew the locking disc (Item 3) clockwise.
5 Pull out the battery from the flame simulator.
6 Insert the new battery pack in the simulator housing. Use only
SPECTREX battery pack, P/N 380004.
7 Screw on the locking disc (Item 3).
8 Screw on the back cover (Item 4).
9 Lock the back cover with the locking screw.
Note: For more information refer to TM380002.
76 Flame Simulator FS-1100

D.1.7 Technical Specifications

General  Temperature Range: –4°F to +122ºF / –20ºC to
+50ºC
Vibration Protection: 1g (10–50Hz)
Electrical  Power: 14.8V (4 X 3.7V rechargeable lithium-ion
battery)
 Max. Current: 4A
 Battery Capacity: 2.2AH
 Charging Time: 2A at 2hr
Physical  Dimensions: 230 x 185 x 136 mm
 Weight: 5.5lb/2.5kg
 Enclosure: aluminum, heavy duty copper free, black
zinc coating
 Explosion proof enclosure:
ATEX & IECEx
Ex II 2 G D
Ex d ib op is IIB +H2 T5 Gb
Ex ib op is tb IIIC T135°C Db
–20°C to +50°C / –4°F to +122°F
EMI
Compatibility
Table 29: Immunity Tests
Immunity Tests
Title Basic Standard Level to be tested

Electrostatic Discharge IEC 61000-4-2 6kV/8kV contact/air
(ESD)
Radiated IEC 61000-4-3 20V/m (80MHz–1GHz)
Electromagnetic Field 10V/m (1.4–2GHz)
3V/m (2.0–2.7GHz)
Conducted Disturbances IEC 61000-4-6 10Vrms (150kHz–80MHz)
Immunity to Main MIL-STD-1275B
Supply Voltage
Variations
Table 30: Emission Tests
Emission Tests
Title Basic Standard Level to be Tested Class
Radiated IEC 61000-6-3 40dbuv/m (30–230MHz), Like Class B
Emission 47dbuv/m (230MHz–1GHz) of EN 55022

D.2 Tilt Mount

The tilt mount (P/N 40/40-001) provides accurate directional selection for
optimum area coverage.
Figure 17: Tilt Mount
78 Tilt Mount
D.3 Duct Mount

The duct mount (P/N 777670) is suitable for use with the SharpEye 40/40
Series Optical Flame Detector 40/40I, for both the aluminum and st.st.
enclosure.
The duct mount allows flame detection in areas where high temperatures
exist or where the detector cannot be installed inside the area. It comprises
a special duct mount arrangement with a specific optical window to allow
installation in high-temperature duct applications.
The duct mount limits the cone of vision of the installed detector to 65°
horizontal and 65° vertical.
The temperature allowed for the duct mount to be installed is:
–55°C to +200°C / –67°F to +392°F.
For more instructions refer to TM777670.
Figure 18: Duct Mount
Duct Mount 79
D.4 Weather Cover

The weather cover (P/N 777163) protects the detector from different
weather conditions, such as snow and rain.
Figure 19: Weather Cover
80 Weather Cover
D.5 Cone Viewer

The cone viewer (P/N 777166) evaluates detector coverage onsite. The
device is an add-on accessory that enables designers and installers to
optimize detector location and assess the actual coverage of installed
detectors.
The device is universal and can be used with all 40/40 SharpEye Optical
Flame Detectors.
Figure 20: Cone Viewer
Cone Viewer 81
D.6 Air Shield

The air shield (P/N 777650) is suitable for use with the SharpEye 40/40
Series Optical Flame Detector 40/40I, for both the aluminum and st.st.
enclosures.
Optical flame detectors are often used in highly polluted or dirty areas that
force maintenance personnel to access the detector frequently in order to
clean its optical window. The special air shield, developed for SharpEye
40/40 series optical flame detectors, allows their installation under
environmental conditions where they may be exposed to oil vapors, sand,
dust, and other particulate matter.
The temperature of the air supply to the air shield should not exceed
60°C/140°F at any time.
Air pressure source: Clean, dry, and oil-free air
Pressure: 2–3 bar / 30–45 psi
Fitting: 7/16” – 20UNF-2A
Operation Temperature: –55°C to +85°C / –67°F to +185°F
For more instructions, refer to TM777650.
Figure 21: Air Shield
82 Air Shield
E SIL-2 Features
40/40I Flame Detector page 83
E.1 40/40I Flame Detector

This appendix details the special conditions for compliance with the
requirements of EN 61508 for SIL 2.
The 40/40I Flame Detector can only be used in low or high demand mode
applications. See IEC 61508.4, Chapter 3.5.12.
E.1.1 Safety Relevant Parameters

Perform the following functional checks of the detector:
 Alternative 1: Functional check of the detector every 180 days:
 HFT: 0
 PFD: 3.0 x 10 -4 (≈ 3% of SIL-2) if only alarm relay is used for
alerting
 PFD: 3.2 x 10 -4 (≈ 3.2% of SIL-2) if 0–20mA interface is used as
alarm
 PFH: 1.5 x 10 –7 1/h (≈ 14.9% of SIL-2) for 0–20mA application
 SFF: 95% fulfills the conditions of EN 61508 for SIL2
 Alternative 2: Functional check of the detector every 365 days:
 HFT: 0
 PFD: 4.5 x 10 -4 (≈ 4.5% of SIL-2) if only alarm relay is used for
alerting
 PFD: 4.9 x 10 -4 (≈ 4.9% of SIL-2) if 0–20mA interface is used for
signal current as alarm
 PFH: 1.5 x 10 –7 1/h (≈ 14.9% of SIL-2) for 0–20mA application
 SFF: 95% fulfills the conditions of EN 61508 for SIL2
E.1.2 Guidelines for Configuring, Installing, Operating, and

Service
The alert conditions according to SIL 2 can be implemented by an:
 Alert signal via 20mA current loop
or
 Alert signal via alarm relay and the fault relay
40/40I Flame Detector 83

E.1.2.1 Conditions for Safe Operating

 The flame detector must consist only of the approved hardware and
software modules.
 The 24V power supply must fulfill the requirements for PELV/SELV of EN
60950.
 The automatic BIT (Built-In-Test) must be activated.
 The setup parameters must be verified (as described in
Using the 0–20mA Interface for Alerting on page 84, point ‎ ; and in
Using the Alarm Relay Contact for Alerting on page 84, point ‎ ). The
function of the 40/40 Flame Detector (flame detection, function of the
0–20mA interface, and relay functions) must be checked completely.
E.1.2.2 Using the 0–20mA Interface for Alerting

 The following parameters should be set:
 Automatic BIT test = on
 Connected to 0–20mA Terminals
 The following allowed output current must be supervised with an
accuracy of ± 5%:
 Normal State = 4mA
 Warning State = 16mA
 Alarm State = 20mA
 The receiving device must be programmed to indicate a fault condition
when current levels reach overcurrent or undercurrent.
 The 0–20mA can be used as low and high demand mode.
E.1.2.3 Using the Alarm Relay Contact for Alerting

 The following parameters should be set:
 Automatic BIT Test = on
 Connected to N.C. contact of alarm relay terminals
 Connected to fault relay terminals
 The relay contacts (“alarm” and “faulty relay”) must be protected with a
fuse rated at 0.6 of the nominal specified relay contact current.
 The maximum contact rating that is allowed per SIL-2 is 30VDC.
 The contact of the alarm relay opens if there is a fire alarm.
 During the forwarding and evaluation of the alarm, the relay contact
opens.
 The alarm relay can be used as low demand only.
84 40/40I Flame Detector

E.1.2.4 Other
 The complete function of the flame detector (flame detection, function of
the 0–20mA interface, and the relays) must be examined at least every
6 or 12 months (see Safety Relevant Parameters on page 83), or
whenever the flame detector must be switched off and on.
 The window of the sensor must be examined at appropriate time
intervals for partial contamination.
 The HART and the RS-485 interfaces must not be used for the
transmission of safety-related data.
40/40I Flame Detector 85

Technical Support
For technical assistance or support, contact:
8200 Market Blvd

Chanhassen, MN 55317
USA
Phone: +1 (973) 239 8398
Fax: +1 (973) 239 7614
Email: [email protected]
Website: www.spectrex.net
Your Local SPECTREX Office:
Texas (USA)
Mr. Jay Cooley, Regional Sales Manager
16203 Park Row, Suite 150
Houston, Texas 77084
USA
Phone: +1 (832) 321 5229
Far East
Mr. Deryk Walker, Regional Sales Manager
59 Fen Ji Hu, Danshui
Taipei County 25163
Taiwan (ROC)
Phone: +886 2 8626 2893
Mobile: +886 926 664 232

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Model 40/40I

Triple IR (IR3) Flame Detector

FM, CSA Approved ATEX, IECEx Approved

Document ref: TM 40/40I, Rev (14) February 2017

8200 Market Blvd, Chanhassen, MN 55317, USA

No part of the hardware, software or documentation may be reproduced, transmitted,

Warning: This manual should be read carefully by all individuals

Rev Date Revision History Prepared by Approved by

2.4.2 General Instructions ........................................................................36

A.6 Environmental Specifications ..................................................................62

Table of Contents vii

viii List of Figures

About this Guide

10 About this Guide

Abbreviations and Acronyms

Abbreviations and Acronyms 11

The SharpEye 40/40 detector is designed to operate as a stand-alone unit

1.2 Model and Types

14 Model and Types

The Part Numbers are defined as:

Model and Types 15

Table 1 describes the wiring options in detail.

16 Model and Types

1.3 Features and Benefits

1.4 Principles of Operation

1.4.1 Hydrocarbon Fire Detection

1.4.2 Heated Optics

1.4.3 HART Protocol

HART technology is easy to use and very reliable.

1.4.4 RS-485 Modbus

1.4.5 Product Certification

1.4.5.1 ATEX, IECEx

1.4.5.2 FM, CSA

1.4.5.5 Inmetro (UL)

1.5 Performance Considerations

1.5.1 Detection Sensitivity

1.5.1.1 Standard Fire

1.5.1.2 Sensitivity Ranges

Sensitivity Range: ft/m

1.5.1.3 Other Fuels

Percent of Max. Distance Max. Distance

*30”/0.75m high, 10”/0.25m width plume fire

1.5.2 Cone of Vision

Figure 1: Horizontal Field of View

Figure 2: Vertical Field of View

1.5.3 False Alarm Prevention

Table 5: Welding Immunity Distance

Detection Range Immunity Distance

1.5.4 Visual Indicators

Detector Status LED color LED mode

Figure 3: Indicator LED

1.5.5 Output Signals

Output Type Version Detector Status

1.5.6 Detector Status

In each state, the detector activates different outputs, as specified in

Detector LED LED Alarm Auxiliary Fault mA

1.5.6.1 Optional Latching

1.5.7 Auxiliary Relay as End-of-Line

1.6 Internal Detector Tests