WCFX-E Series 60Hz

Water Cooled Rotary Screw Water Chillers

Cooling Capacity: 70 to 1000 TR (246 to 3517 kW)

R134a
Products that perform...By people who care
INTRODUCTION

The Dunham-Bush WCFX-E Water Cooled Rotary Screw Flooded Chillers are available from 70 to
1000 TR [246 to 3517 kW]. These units are supplied with rotary screw compressors that are
backed by more than 40 years of experience. In fact, a one-year parts warranty is provided on the
entire unit at no extra cost.
All units are factory run tested before shipment.

TABLE OF CONTENTS
Page
Introduction ..................................................................................................................................................................................................2
Nomenclature ................................................................................................................................................................................................2
Components ..................................................................................................................................................................................................3
Standard Features .......................................................................................................................................................................................3
Unit Features .................................................................................................................................................................................................4
Operating Benefits .......................................................................................................................................................................................9
Typical Sequence of Operation ..................................................................................................................................................................10
Physical Specifications ................................................................................................................................................................................11
Dimensional Data .......................................................................................................................................................................................13
Floor Loading Diagram ................................................................................................................................................................................19
Water Pressure Drop ..................................................................................................................................................................................20
Sound Pressure Data ..................................................................................................................................................................................26
Electrical Data .............................................................................................................................................................................................26
Typical Wiring Schematic ............................................................................................................................................................................27
Application Data ..........................................................................................................................................................................................32
Equipment ...................................................................................................................................................................................................34
Guide Specifications ..................................................................................................................................................................................34

NOMENCLATURE
WC F X E 10 S AR C3R B4R Q

Water-Cooled Chiller Blank – Options Within The

Scope of SPEC
Q - Options Outside The
Flooded Evaporator
Scope of SPEC

Screw Compressor
Condenser Code

Generation
WCFX-E Evaporator Code

Model
Electrical Code
AN - 208-230V/3PH/60HZ
S = Single Compressor AR - 460V/3PH/60HZ
T = Two Compressors AS - 575V/3PH/60HZ
Blank= Three Compressors CB - 380V/3PH/60HZ

-2-
COMPONENTS

Heat exchangers with

Controller for precise cleanable and removable
and reliable control enhanced copper tubes

Compact, quiet MSC

Compressors

Economizer to
enhance performance

Bolted construction
for easy knockdown
Vessels designed according
to ASME code

STANDARD FEATURES
Size/Range downtime during rework of faulty or damaged
compressor, Dunham-Bush can arrange to provide a
D 37 Models from 70 to 1000 TR [246 to 3517 kW].
substitute reworked compressors while the faulty
D Multiple compressor units provide redundancy, and compressor is being reworked or repaired.
favorable part load efficiency.
D Vapor injection cycle to increase capacity and improve
D One-year parts warranty at no extra cost. efficiency.

Compressor(s) Evaporator/Condenser
D Improved, quiet, reliable MSC Vertical Rotary Screw D Cleanable and Removable Integral Fin Copper Tubes.
Compressors with up to 2 integral oil separators.
D One, Two or Three Water Passes Available.
D Optimized for R134a and optimized volume ratio for
D Removable Water Heads.
best efficiency.
D Victaulic Groove Water Connections.
D UL listed.
D Vessel designed according to ASME Code, approved
D Improved rpm and noise level.
and certified by JKKP.
D Optimized rotor drive.
D Relief Valves(s) standard - 3/4" FPT or 1” PPT.
D Improved rotor and anti-reverse rotation bearing
D Full Pump Down Capacity in Condenser.
design.
D Optimized VI port position and geometry.
D Multiple rotary screw compressors design for better
Controller/ Electrical
reliability and redundancy. D Proactive Advanced Controller adapts to abnormal
D Welded hermetic design with no requirement for operating conditions.
internal parts service, no periodic compressor tear D Tolerant and accommodating of extreme conditions at
down and overhaul, and eliminates casing leakages. start-up.
D Consistent loading and unloading with dependable D Capable of controlling multiple chillers, cooling towers,
slide valve mechanism. pumps, etc.
D No external oil pump required. D Circuit Breaker on each multiple compressor unit.
D Double-delta motor winding with 1/3 lock-rotor amps at D Unit Mounted Contactor and Time Delay for reduced
start-up. Star-delta motor winding for MSC 226 mm Inrush Start.
series. D Current and Voltage transformers.
D Faulty or damaged compressors reworkable at D Under Voltage Phase Failure Relay.
minimal cost at various Dunham-Bush’s authorized D Indicator lights for Compressor Overloads, Micro
compressors reworked facilities. To ensure minimum Alarm, Control Power, Compressor Control Circuit.

-3-
UNIT FEATURES

DISCHARGE
2ND OIL SEPARATOR OIL DEFLECTOR
CAP
1ST OIL SEPARATOR

MOTOR

REPLACEABLE
SUCTION FILTER

SUCTION
CHECK VALVE

SUCTION

OIL STRAINER
MALE (DRIVE)

Compressor Assembly Oil Separation

The Dunham-Bush rotary screw compressor is a positive Each compressor is provided with up to 2 integral oil
displacement helical-axial design for use with high- separator/impingement plate located below the discharge
pressure refrigerants. gas port.
D The compressor consists of two intermeshing helical D The separator is a multi-layered mesh element which
grooved rotors, a female drive rotor and a male driven effectively separates oil from the gas stream.
rotor, in a stationary housing with suction and D The oil drains into the sump and the discharge gas
discharge gas ports. passes around the deflection plate. An oil drain valve
D Uniform gas flow, even torque and positive is located near the bottom of the oil sump.
displacement, all provided by pure rotary motion Oil is also returned to the compressor after it is separated
contributes to vibration-free operation over a wide from the refrigerant at the oil separator located at the
range of operating conditions. Intake and discharge discharge of the compressor.
cycles overlap, effectively producing a smooth,
continuous flow of gas.
D No oil pump is required for lubrication or sealing
Main Bearings
purposes. Oil is distributed throughout the compressor Each rotor is fitted with a set of anti-friction tapered roller
by the pressure differential between the suction and bearings. They carry both radial and thrust loads. Anti-
the discharge cavities. reverse rotation bearings are used.

Simplified Capacity Control Rotors

The slide valve mechanism for capacity modulation and The latest asymmetrical rotor profiles of patented
part load operation is an outstanding feature: Dunham-Bush design assure operation at highest
D The moving parts are simple, rugged and trouble-free. efficiencies. Rotors are precision machined from high
The slide mechanism is hydraulically actuated. strength alloy steel and precision ground, in house.
D Package capacity reduction can be down to as low as
8.5% without HGBP by progressive movement of slide Castings
valves away from their stops. All housings are manufactured of high grade, low porosity
D Capacity reduction is programmed by an exclusive and cast iron.
electronically initiated, hydraulically actuated control
arrangement.
Solid State Motor Protection
Positive Displacement Direct Connected The motor winding protection module used in conjunction
The compressor is directly connected to the motor with sensors embedded in the compressor motor
without any complicated gear systems to speed up the windings is designed to prevent the motor from operating
compressor and thus detract from the overall unit at unsafe operating temperatures. The overloads for the
reliability. motor are also solid state.

-4-
UNIT FEATURES
FIG. A FIG. B FIG. C FIG. D

Compressor Operation Compression Phase

Note: For clarity reasons, the following account of the As rotation continues, the gas in the interlobe space is
compressor operation will be limited to one lobe on the carried circumferentially around the compressor housing.
male rotor and one interlobe space of the female rotor. In Further rotation meshes a male lobe with the interlobe
actual operation, as the rotors revolve, all of the male space on the suction end and squeezes (compresses)
lobes and female interlobe spaces interact similarly with the gas in the direction of the discharge port. Thus the
resulting uniform, non-pulsating gas flow. occupied volume of the trapped gas within the interlobe
space is decreased and the gas pressure consequently
Suction Phase increased
As a lobe of the male rotor begins to unmesh from an
interlobe space in the female rotor, a void is created and Discharge Phase
gas is drawn in tangentially through the inlet port -- Fig. A. At a point determined by the designed "built-in"
-- As the rotors continue to turn the interlobe space compression ratio, the discharge port is covered and the
increases in size -- Fig. B -- and gas flows continuously compressed gas is discharged by further meshing of the
into the compressor. Just prior to the point at which the lobe and interlobe space - Fig. D. While the meshing
interlobe space leaves the inlet port, the entire length of point of a pair of lobes is moving axially, the next charge
the interlobe space is completely filled with drawn in gas - is being drawn into the unmeshed portion and the
- Fig C. working phases of the compressor cycle are repeated.

Compressor Fully Unloaded Compressor Fully Loaded

Slide Valve Control

Movement of the slide valve is programmed by an Suction gas can then pass back from the rotor housing to
exclusive Dunham-Bush electronically initiated (by the inlet port area before it has been compressed. Since
variations in leaving chilled water temperature) no significant work has been done on this return gas, no
hydraulically actuated control arrangement. When the appreciable power losses are incurred. Reduced
compressor is fully loaded, the slide valve is in the closed compressor capacity is obtained from the gas remaining
position. Unloading starts when the slide valve is moved in the rotors which is compressed in the ordinary manner.
back away from the valve stop. Movement of the valve Enlarging the opening in the rotor housing effectively
creates an opening in the side of the rotor housing. reduces compressor displacement.

-5-
UNIT FEATURES

Easily accessible measurements include:

D Leaving chilled water temperature
D Leaving chiller water temperature derivative
D Evaporator Pressure
D Condenser Pressure
D Compressor amp draw of each compressor
D Compressor elapsed run time of each compressor
D Compressor starts status
D Oil level sensor status
D Water temperature reset value
D Water flow switch status
D External start/stop command status
D Trend graph for leaving chilled water temperature
Optional entering chilled water temperature, leaving and
entering condenser water temperature are available. With
this option the operator can quickly and accurately read
ADVANCED CONTROLLER all significant water temperatures and eliminate the need
for often-inaccurate thermometers. Voltage readout is
Vision 2020i a flexible and advance programmable also offered as an optional feature.
electronic controller designed specifically for the
applications and precise control of Dunham-Bush Rotary Capacity Control
Screw compressor chillers.
Leaving chilled water temperature control is
The controller is provided with a set of terminals that accomplished by entering the water temperature setpoint
connected to various devices such as temperature and placing the controller in automatic control. The unit
sensors, pressure and current transducers, solenoid will monitor all control functions and move the slide valve
valves, compressors and fans contactors, control relays to the required operating position. The compressor ramp
and etc. Three sizes of controller are provided to handle (loading) cycle is programmable and may be set for
different number of input and output requirements: DB5-S specific building requirements. Remote adjustment of the
small board, DB5-M medium board and DB5-L large leaving chilled water setpoint is accomplished through
board. either direct connection of other Dunham-Bush control
The unit algorithm program and operating parameters are packages to the controller through either the RS485 long
stored in FLASH-MEMORY that does not require a back- distance differential communications port, or from an
up battery. The program can be loaded through PC or external Building Automation System supplying a simple
programming key. 4 to 20mA signal. Remote reset of compressor current
Vision2020i controller is equipped with a user friendly limit may be accomplished in a similar fashion.
terminal with 7” diagonal TFT 800 x 480 WVGA color
touch screen led back light graphical display, and System Control
dedicated touch keys that provides easy access to the The unit may be started or stopped manually, or through
unit operating conditions, control set points and alarm the use of an external signal from a Building Automation
history. System. In addition, the controller may be programmed
Each unit’s controller can be configured and connected to with seven-day operating cycle or other Dunham-Bush
the local DBLAN network that allows multiple units control packages may start and stop the system through
sequencing control without additional hardware. The inter-connecting wiring.
DBLAN is local area network made up of several chillers’
controller. System Protection
The following system protection controls will automatically
Display and User Terminal act to insure system reliability:
D Low suction pressure
Vision 2020i controller is design to work with a user D High discharge pressure
friendly DBG5 7” graphical colour touch screen display D Freeze protection
panel which connected with controller through shielded D Low differential pressure
twisted pair cable. The terminal allows carrying out all D Low oil level
program operations. The user terminal allows displaying D Compressor run error
the unit working conditions, compressor run times, alarm D Power loss
history and modifying the parameters. The display also D Chilled water flow loss
has an automatically self-test of the controller on system D Sensor error
start-up. Multiple messages will be displayed by D Compressor over current
automatically scrolling from each message to the next. All D Compressor Anti-recycle
of these messages are spelled out in English language
The controller can retains up to 99 alarm conditions
on the display terminal.
complete with time of failure together data stamping on
There are touch keys enable user to access information, critical sensor readings in alarm history screens. This tool
base on the security level of the password. For more will aid service technicians in troubleshooting tasks
detail operation of the Display Terminal, please refer to enabling downtime and nuisance trip-outs to be
the Unit Operation Manual. minimized.

-6-
UNIT FEATURES

Remote Monitoring The refrigerant management system, however, is very

similar to centrifugal water chillers and is shown in the
Vision 2020i controller can be completed with an optional refrigerant cycle diagram below.
RS485 communications card and NETVISOR software
for remote monitoring and controlled from a PC terminal Liquid refrigerant enters the flooded evaporator uniformly
and optional phone modem. where it absorbs heat from water flowing through the
evaporator tubes. The vaporized refrigerant is then drawn
With various optional add-on cards the Vision2020i into the suction port of the compressor where the positive
controller can also be interfaced directly to the Building displacement compression begins.
Management System (BMS) with the standard open
communication protocols using MODBUS, LONWORKS, This partially compressed gas is then joined with
BACNET MSTP as well as over IP. additional gas from the economizer as the rotors rotate
past the vapor injection port at an intermediate pressure.
This sophisticated feature makes servicing easier and Compressed gaseous refrigerant is then discharged into
more convenient to the system. The controller as the integral oil separator where oil which is contained in
standard is additionally equipped with history files which the refrigerant vapor, is removed and resumed to the oil
may be used to take logs which may be retrieved via the sump.
phone modem. Now owners of multiple buildings have a
simple and inexpensive method of investigating potential Fully compressed and superheated refrigerant is then
problems quickly and in a highly cost effective manner. discharged into the condenser, where water in the
condenser tubes cools and condenses the refrigerant. A
portion of liquid refrigerant is tapped passes through the
first expansion device and into the economizer for further
REFRIGERATION CYCLE subcooling of main liquid refrigerant flow.
Dunham-Bush Water Cooled Screw Flooded Chillers are The gaseous refrigerant is then drawn out of the flash
designed for efficiency and reliability. The rotary screw economizer and into the vapor injection port of the
compressor is a positive displacement, variable capacity compressor. The remaining liquid refrigerant then passes
compressor that will allow operation over a wide variety of through a second expansion device which reduces
conditions. 'refrigerant pressure to evaporator levels where it is then
distributed evenly into the evaporator.
Even at high head and low capacity, a difficult condition
for centrifugal compressors, the rotary screw performs This delivers outstanding efficiency and total energy
easily. It is impossible for this positive displacement savings through the utilization of economizer cycle.
compressor to surge. Increases capacity by as much as 12% with only 7%
extra absorbed power.

-7-
UNIT FEATURES

PART LOAD PERFORMANCE GLYCOL FREEZE PROTECTION

Through the use of economizer and multiple compressors, If the chiller or fluid piping may be exposed to
Dunham-Bush Water Cooled Screw Flooded Chillers temperatures below freezing, glycol protection is
some of the best part-load performance characteristics in recommended if the water is not drained. The
the industry when measured in accordance with AHRI recommended protection is 15°F below the minimum
Standard 550/590-2011. ambient temperature in the equipment room and around
piping. Use only glycol solutions approved for heat
In most cases, actual building system loads are exchanger duty. DO NOT use automotive anti-freezing.
significantly less than full load design conditions, therefore
If the equipment is being used for applications below
chillers operate at part load most of the time. 38°F, glycol should be used to prevent freeze damage.
Dunham-Bush Rotary Screw Water Chillers combine the The freeze protection level should be 15°F lower than the
efficient operation of multiple rotary screw compressors leaving brine temperature.
with economizer and controller control to yield the best Table 1 and 2 are to be used to calculate performance
total energy efficiency and significant operating savings and power input with the addition of glycol. Table 3 and 4
under any load. are to be used to calculate performance and power input
with different fouling factor.
When specifying air conditioning equipment, it is important
to consider the system load characteristics for the building Table 1 : Ethylene Glycol
application. In a typical city, the air conditioning load will Freeze
% E. G. C1 K1 G1 P1
vary according to changes in the ambient temperature. By Weight Point Capacity kW Flow P.D.
Factor Rate Factor Factor
Weather data compiled over many years will predict the °F °C

number of hours that equipment will operate at various 10 26.2 -3.2 0.995 0.998 1.019 1.050
15 22.4 -5.3 0.991 0.997 1.030 1.083
load percentages.
20 17.8 -7.9 0.988 0.996 1.044 1.121

The Air Conditioning and Refrigeration Institute (AHRI) 25 12.6 -10.8 0.984 0.995 1.060 1.170
30 6.7 -14.1 0.981 0.994 1.077 1.219
has established a system, in AHRI Standard 550/590-
35 0.0 -17.8 0.977 0.992 1.097 1.275
2011, for measuring total chiller performance over full and 40 -10.0 -23.3 0.973 0.991 1.116 1.331
part-load conditions. It defines the Integrated Part-Load 45 -17.5 -27.5 0.968 0.990 1.138 1.398
Value (IPLV) as an excellent method of comparing diverse 50 -28.9 -33.8 0.964 0.989 1.161 1.466
types of equipment on an equal basis. The IPLV is a
single number estimate of a chiller's power use weighted Table 2 : Propylene Glycol
for the number of hours the unit might spend at each part- % P. G. Freeze C2 K2 G2 P2
By Weight Point Capacity kW Flow P.D.
load point. IPLV's are based on Standard Rating
Factor Rate Factor Factor
°F °C
Conditions.
10 26.1 -3.3 0.988 0.994 1.005 1.019
The formula for calculating an IPLV is: 15 22.8 -5.1 0.984 0.992 1.008 1.031
20 19.1 -7.2 0.978 0.990 1.010 1.051
25 14.5 -9.7 0.970 0.988 1.015 1.081
30 8.9 -12.8 0.962 0.986 1.021 1.120

1
IPLV = Table 3 : Evaporator Fouling Factor
0.01 + 0.42 + 0.45 + 0.12
Fouling Factor Capacity kW
A B C D Correction Correction
hr.ft².°F/BTU m².°C/kW Factor Factor

0.00010 0.018 1.000 1.000

0.00025 0.044 0.995 0.998
where: A= kW/ton at 100% load point 0.00050 0.088 0.985 0.995
0.00075 0.132 0.975 0.991
B= kW/ton at 75% load point
0.00100 0.176 0.964 0.987
C= kW/ton at 50% load point

D= kW/ton at 25% load point

Table 4 : Condenser Fouling Factor
Fouling Factor Capacity kW
Correction Correction
hr.ft².°F/BTU m².°C/kW Factor Factor

0.00025 0.044 1.000 1.000

0.00050 0.088 0.998 1.007
0.00075 0.132 0.996 1.010
0.00100 0.176 0.995 1.014

-8-
OPERATING BENEFITS

EFFICIENCY & RELIABILITY D IEEE

D Optional PED

Compressor Experience Refrigerant Compatibility

D More than 40 years of rotary screw experience and
D Designed to operate with environmentally safe and
dedicated technological advancements. Compressors economically smart HFC-134a with proven efficiency
are UL listed. and reliability.
D Simply designed for high reliability with only two D Consult factory for use with new HFC refrigerants.
rotating parts. No gears to fail.
D Insured continuous oil flow to each compressor
Control Flexibility
through integral high efficiency oil separation for each
compressor. D Controller-based with DDC (direct digital control)
features precise control over every aspect of
D Chillers use multiple rotary screw compressors for fail-
operation with built-in standard features that allow
safe reliability and redundancy.
extra energy savings on start-up and throughout the
life of your equipment.
Energy Efficiency D Insured uniform compressor loading and optimal
D Designed to provide the greatest amount of cooling for energy efficiency through controller controls which
the least kilowatt input over the entire operating range utilize pressure transducers to measure evaporator
of your building. and condenser pressure.
D Delivers outstanding efficiency and total energy D Lower energy costs resulting from automatic load
savings through the utilization of economizer and monitoring and increased accuracy and efficiency in
controller controlled staging producing greater compressor staging.
capacity with fewer compressors. D Proactive control by controller that anticipates
D Maximized performance through computer matched problems and takes corrective action before they
components and multiple compressors on a single occur. Controls will unload compressor(s) if head or
refrigerant circuit. suction pressure approach limits. This will enable unit
D High efficiency oil recovery system guarantees to stay on the line while warning operator of potential
removal of oil carried over in the refrigerant and problems.
maintains the heat exchangers at their maximum
efficiency at both full and part load. Computer Performance Ratings
Dunham-Bush WCFX-E Water Cooled Screw Flooded
Installation Ease Chillers are available from 70 to 1000 TR [246 to 3517
D Side-by-side evaporator/condenser plus snug kW]. The vast number of combinations of heat
arrangement of rotary screw compressors result in an exchangers, compressors and motors make it impractical
extremely compact work envelope. to publish tabular ratings for each combination. A chiller
may be custom matched to certain building requirements
D Units feature optional split design to allow easy fit
by your Dunham-Bush Sales Representatives utilizing the
through any standard commercial doorway.
WCFX-E Computer Selection Program. Data which can
D Dramatic payback in reduced maintenance and be provided to you will include:
overhaul costs both in down time and in labor
D Chiller Capacity
expenditures.
D kW Input
D Ease of troubleshooting through controller retention of
monitored functions. D Evaporator and Condenser Water

D Factory run tested. D Pressure Drop

D Evaporator and Condenser Tube Water Velocities
D Motor Electrical Data
Safety Code Compliance:
D Part-Load Performance
D ASME Boiler and Pressure Vessel Code, Section VlIl
Division 1 "Unfired Pressure Vessels" Contact our local Dunham-Bush Sales Representative to
discuss what Custom Solutions Dunham-Bush can offer
D JKKP code
to solve your chiller selection questions.
D ASME Standard B31.5 Refrigeration Piping
D ASHRAE Standard 15 Safety Code for Mechanical
Refrigeration
D National Electric Code

-9-
TYPICAL SEQUENCE OF OPERATION

The Dunham-Bush Water Cooled Screw Flooded Chiller to match applied load and hold leaving chilled water
depends mainly on its on-board controller for control. temperature at setpoint.
Operation described is for a two- compressor unit and is
If the applied load is greater than one compressor can
very similar for single or three-compressor units.
handle, it will load fully and then the controller will call for
For initial start-up, the following conditions must be met: a second compressor. After one minute, the second
D Power supply to unit energized compressor will start in the same manner as the first.
D Compressor circuit breakers in the "on" position Then both compressors will be commanded to adjust load
to 50%. They are gradually loaded up together until the
D Control power switch on for at least 15 minutes.
applied load is satisfied. In this way the two compressors
D Compressor switches on
share the load equally.
D Critical alarm is cleared at display panel
If the applied load decreases to the point that both
D Chilled water pump running and chilled water flow
compressors are running at about 40% capacity, the
switch made
controller shuts down the lag compressor and loads the
D Leaving chilled water temperature at least 2°F above remaining compressor to about 90%. If applied load
setpoint decreases further, the remaining compressor unloads-
D All safety conditions satisfied proportionally. If applied load decreases to less than the
minimum capacity of one compressor, the leaving chilled
After all above conditions are met, the controller will call
water temperature will decline to 2°F below setpoint, at
for the lead compressor and the condenser water pump
which time the lead compressor will shut down. It will
to start. After a one-minute delay, the first contactor (e.g.
restart automatically if leaving chilled water temp rises to
1 M-1) is energized followed by the second contactor
2°F above setpoint and both 15 minute anti-recycle and
(e.g. 1 M-2) after one second time delay. This provides
one minute start delay timers are satisfied.
reduced inrush stepped start.
During operation, the controller monitors the difference
The compressor 15-minute anti-recycle timer is initiated
between condenser and evaporator pressures to insure
at compressor start.
that a minimum of 30 psi differential is available for
The controller monitors compressor amps, volts, leaving compressor lubrication. If the difference falls below a
water temperature, and evaporator and condenser minimum of 30 psi, the controller closes refrigerant flow
pressures. The compressor cooling capacity is controlled control valves, starving the evaporator, causing
by pulsed signals to load and unload solenoid valves on evaporator pressure to drop, increasing differential
the compressor. When the compressor starts, it is fully pressure. This is especially helpful at startup, when warm
unloaded, about 25% of its full load capacity. As the chilled water and cold condensing water would cause a
controller gives it load signals, capacity gradually low head situation. This feature is called EPCAS:
increases. The rate of compressor loading is governed by Evaporator Pressure Control at Startup. It is one of
ramp control which is adjustable in the computer. several proactive control features of the controller which
overcome potential problems while continuing operation.
The controller responds to leaving chilled water
temperature and its rate of change which is proportional Two additional proactive features are low suction and
and derivative control. If leaving chilled water temperature high discharge pressure override. If operating pressures
is within the deadband (+/-0.8°F from setpoint), no load or approach trip level, compressors are unloaded as
unload commands are given. If chilled water temperature necessary to continue operation.
is above deadband, the controller will continue loading
the compressor until a satisfactory rate of decline is
observed. If leaving chilled water temperature is below
the deadband, the compressor is commanded to unload.
Thus the compressor capacity is continuously modulated

- 10 -
PHYSICAL SPECIFICATIONS

Model WCFX-E 10S 12S 15S 19S* 20S* 20T* 22T* 23S* 24S* 24T*
TR 71.1 89.1 108.1 133.0 164.1 142.3 160.3 186.5 202.1 177.6
Cooling Capacity kW 250.1 313.4 380.2 467.8 577.1 500.5 563.8 655.9 710.8 624.6
4
10 kcal/h 21.5 26.9 32.7 40.2 49.6 43.0 48.5 56.4 61.1 53.7
Min % Unit Capacity 25% 25% 25% 25% 25% 12.5% 12.5% 25% 25% 12.5%
Power 460/3P/60Hz
Compressor
1210(1)/
Model (Qty) 1210(1) 1212(1) 1215(1) 1210(1) 1222(1) 1210(2) 1222(1) 1227(1) 1212 (2)
1212(1)
Power Input kW 44 53 63 77 96 89.3 97.5 105 115 108
RLA, Each 78 104 129 126 154 78.0(2) 78.0/104.0 154 193 104.0(2)
LRA, Each 425 588 644 612 749 424.5(2) 424.5/588.0 749 923 588.0(2)
Evaporator
Model C3R D2R E2R FAR EAR EAR JAR JAR JBR JBR
Connection Size inches[mm] 5[127] 6[152] 6[152] 8[203] 6[152] 6[152] 8[203] 8[203] 8[203] 8[203]
Design Press. Water Side psig[kPa] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034]
Water Flow Rate USgpm[m³/hr] 170.6[38.8] 213.8[48.6] 259.4[59.0] 320.0[72.7] 393.8[89.5] 342.8[77.9] 386.7[87.9] 447.6[101.7] 485.0[110.2] 427.6[97.2]
Evap. Pressure Drop psig[kPa] 1.6[11.0] 1.7[11.7] 1.6[11.0] 2.0[13.8] 4.1[30.3] 3.3[22.8] 3.9[26.9] 4.2[28.9] 4.4[30.3] 3.7[25.5]
Condenser
Model B4R B5R C2R D2R 5BR 5BR 5BR 5BR 5CR 5CR
Connection Size inches[mm] 5[127] 5[127] 6[152] 6[152] 6[152] 6[152] 6[152] 6[152] 6[152] 6[152]
Design Press. Water Side psig[kPa] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034]
Water Flow Rate USgpm[m³/hr] 213.3[48.5] 267.3[60.8] 324.3[73.7] 368.7[83.8] 492.3[111.9] 401.4[91.2] 457.8[104.0] 559.5[127.1] 606.3[137.8] 498.3[113.3]
Cond. Pressure Drop psig[kPa] 2.0[13.8] 2.2[15.2] 2.3[15.8] 2.5[17.2] 4.0[27.5] 3.4[23.4] 4.3[29.6] 4.9[33.8] 4.4[30.3] 3.9[26.9]
Dimensions
124 1/4 124 1/4 124 1/2 132 3/16 164 3/16 152 3/16 152 3/16 164 3/16 164 3/16 152 3/16
Length inches[mm]
[3157] [3157] [3162] [3358] [4171] [3866] [3866] [4171] [4171] [3866]
42 3/16 45 3/16 50 5/8 70 70 52 3/8 53 11/16 70 70 53 11/16
Width inches[mm]
[1072] [1148] [1286] [1778] [1778] [1330] [1364] [1778] [1778] [1364]
72 15/16 72 15/16 83 1/4 71 1/4 67 15/16 78 7/8 80 7/8 70 3/16 70 3/16 80 7/8
Height inches[mm]
[1852] [1852] [2115] [1810] [1725] [2003] [2054] [1783] [1783] [2054]
General Information
Shipping Weight lbs[kg] 4475[2030] 4696[2130] 5170[2345] 8576[3890] 10497[4761] 7981[3620] 8862[4020] 10915[4951] 11326[5137] 9669[4387]
Operating Weight lbs[kg] 4805[2180] 4805[2180] 5622[2550] 9370[4250] 11173[5068] 8929[4050] 9700[4400] 11631[5276] 12118[5497] 10465[4747]
Approx. Refrig. Charge R134a lbs[kg] 254[115] 320[145] 364[165] 419[190] 529[240] 529[240] 558[253] 558[253] 584[265] 584[265]

Model WCFX-E 27S* 27T* 30S* 30T* 36S 38T* 40T* 41S 46T*
TR 220.8 197.0 248.6 213.5 292.4 270.5 330.4 332.2 375.5
Cooling Capacity kW 776.6 692.8 874.3 750.9 1028.4 951.3 1162.0 1168.3 1320.6
4
10 kcal/h 66.8 59.6 75.2 64.6 88.4 81.8 99.9 100.5 113.6
Min % Unit Capacity 25% 12.5% 25% 12.5% 25% 12.5% 12.5% 25% 12.5%
Power 460/3P/60Hz
Compressor
1212(1)/
Model (Qty) 1227(1) 1230(1) 1215(2) 2233(1) 1220(2) 1222(2) 2236(1) 1222(2)
1215(1)
Power Input kW 124 115.9 143 127.4 162 151.5 185.7 184 207
RLA, Each 193 104.0/129.0 224 129.0(2) 259 126.0(2) 154.0(2) 309 154(2)
LRA, Each 923 588.0/643.5 1019 643.5(2) 1380 612.4(2) 748.5(2) 1821 749(2)
Evaporator
Model 6DR 6DR 6ER 6ER 7CR 6CR 8BR 7BR 8DR
Connection Size inches[mm] 8[203] 8[203] 8[203] 8[203] 8[203] 8[203] 10[254] 10[254] 10[254]
Design Press. Water Side psig[kPa] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034]
Water Flow Rate USgpm[m³/hr] 529.9[120.4] 474.0[107.7] 596.6[135.6] 513.6[116.7] 701.8[159.5] 655.2[148.9] 798.8[181.5] 797.3[181.2] 901.2[204.8]
Evap. Press. Drop psig[kPa] 3.8[26.2] 3.2[22.1] 4.3[29.3] 3.4[23.4] 4.6[31.7] 5.1[35.2] 4.7[32.4] 4.7[32.4] 5[34.5]
Condenser
Model 6CR 6CR 1KR 1KR RAR K5R M3R M1R M5R
Connection Size inches[mm] 6[152] 6[152] 8[203] 8[203] 8[203] 8[203] 10[254] 10[254] 10[254]
Design Press. Water Side psig[kPa] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034]
Water Flow Rate USgpm[m³/hr] 662.4[150.6] 547.0[124.3] 745.8[168.5] 596.4[135.5] 877.2[199.4] 749.4[170.3] 913.8[207.7] 996.6[226.5] 1126.5[256.0]
Cond. Press. Drop psig[kPa] 4.7[32.4] 4.1[28.3] 4.5[31.1] 3.7[25.5] 4.9[33.8] 5.2[35.9] 4.8[33.1] 4.7[32.4] 4.6[31.7]
Dimensions
164 3/16 152 11/16 164 3/16 158 1/16 174 3/16 196 3/4 196 3/4 174 3/16 196 3/4
Length inches[mm]
[4171] [3878] [4171] [4015] [4425] [4997] [4997] [4425] [4997]
Width inches[mm] 70[1778] 55 1/2[1410] 70[1778] 55 9/16[1412] 70[1778] 75[1905] 80[2032] 70[1778] 80[2032]
72 3/16 87 3/8 75 3/4 87 3/8 86 5/8 78 84 7/16 86 5/8 84 7/16
Height inches[mm]
[1833] [2219] [1923] [2219] [2200] [1981] [2145] [2200] [2145]
General Information
Shipping Weight lbs[kg] 11962[5426] 10306[4676] 13075[5931] 11419[5181] 15205[6897] 14103[6397] 17414[7899] 16180[7339] 18211[8261]
Operating Weight lbs[kg] 12833[5821] 11180[5071] 14052[6374] 12398[5624] 16473[7472] 15393[6982] 18673[8470] 17633[7998] 19863[9010]
Approx. Refrig. Charge R134a lbs[kg] 705[320] 705[320] 750[340] 750[340] 981[445] 882[400] 1014[460] 1102[500] 1113[505]
*Optional compact footprint series is available. Unit height may be increased. Please consult factory for details.
Notes: 1. This physical specifications table is based on Superior vessel models with the following operation condition: inlet/outlet cooled water temperature 54/44 °F,
inlet/outlet cooling water temperature 85/95 °F, Fouling factor of evaporator 0.0001 hr.ft2.°F/Btu, Fouling factor of condenser 0.00025 hr.ft2.°F/Btu.
2. Actual capacity will depend on the specified conditions. To consult nearest Dunham-bush sales office for computer selections.
3. Non-standard chillers can be designed according to different requirements.

- 11 -
PHYSICAL SPECIFICATIONS

Model WCFX-E 50T 54T 57T 60T 69 73 73T 75T 77

TR 410 445 474.8 504.2 564 600.8 582.4 622.2 634.4
Cooling Capacity kW 1442.0 1565.1 1669.9 1773.3 1983.6 2113.0 2048.3 2188.3 2231.2
4
10 kcal/h 124.0 134.6 143.6 152.5 170.6 181.7 176.2 188.2 191.9
Min % Unit Capacity 12.5% 12.5% 12.5% 12.5% 8.5% 8.5% 12.5% 12.5% 8.5%
Power 460/3P/60Hz
Compressor
1227(1)/ 1230(1)/ 1227(1)/ 2236(1)/ 1227(2)/
Model (Qty) 1227(2) 1230(2) 1222(3) 2233(2)
1222(1) 1227(1) 1222(2) 2233(1) 1222(1)
Power Input kW 226 245 263 281 320 338 327 349 358
RLA, Each 193/ 154 193(2) 224/ 193 224(2) 154(3) 193/ 154(2) 259(2) 309/ 259 193(2)/ 154
LRA, Each 923/ 749 923(2) 1019/ 923 1019(2) 749(3) 923/ 749(2) 1380(2) 1821/ 1380 923(2)/ 749
Evaporator
Model KBR YAR YBR YCR CGR DBR MAR MBR DCR
Connection Size inches[mm] 10[254] 10[254] 10[254] 10[254] 10[254] 12[305] 12[305] 12[305] 12[305]
Design Press. Water Side psig[kPa] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034]
Water Flow Rate USgpm[m³/hr] 984.0[223.6] 1068.0[242.7] 1139.5[259.0] 1210.1[275.0] 1353.6[307.6] 1441.9[327.7] 1397.8[317.7] 1493.3[339.4] 1522.6[346.0]
Evap. Press. Drop psig[kPa] 4.9[33.8] 4.9[33.8] 5.1[35.1] 5.2[35.8] 6.3[43.4] 5.9[40.7] 5.6[38.6] 5.7[39.3] 6.0[41.34]
Condenser
Model T5R YAR YBR YCR 1BR 1CR JAR JBR 1CR
Connection Size inches[mm] 10[254] 10[254] 10[254] 10[254] 10[254] 10[254] 12[305] 12[305] 10[254]
Design Press. Water Side psig[kPa] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034]
Water Flow Rate USgpm[m³/hr] 1230.0[279.7] 1335.0[303.4] 1424.4[323.7] 1512.6[343.8] 1692.0[384.6] 1802.4[409.6] 1747.2[397.1] 1866.6[424.2] 1903.2[432.5]
Cond. Press. Drop psig[kPa] 4.9[33.8] 4.8[33.1] 4.9[33.8] 5[34.5] 5.5[37.9] 5.5[37.9] 5.8[40.0] 5.3[36.5] 5.7[39.3]
Dimensions
196 3/4 196 3/4 196 3/4 196 3/4 213 3/4 213 3/4 206 3/4 206 3/4 213 3/4
Length inches[mm]
[4997] [4997] [4997] [4997] [5429] [5429] [5251] [5251] [5429]
Width inches[mm] 80[2032] 80[2032] 80[2032] 80[2032] 88[2235] 88[2235] 88[2235] 88[2235] 88[2235]
86 7/16 86 11/16 86 11/16 86 11/16 86 86 82 7/8 82 7/8 86
Height inches[mm]
[2196] [2202] [2202] [2202] [2184] [2184] [2104] [2104] [2184]
General Information
Shipping Weight lbs[kg] 19928[9039] 21645[9818] 22456[10186] 23071[10465] 26280[11920] 29203[13246] 26820[12165] 27597[12518] 29665[13456]
Operating Weight lbs[kg] 21688[9837] 23588[10699] 24486[11107] 25208[11434] 28807[13067] 31949[14492] 29144[13220] 30111[13686] 32458[14723]
Approx. Refrig. Charge R134a lbs[kg] 1312[595] 1356[615] 1422[645] 1477[670] 1731[785] 1940[880] 1455[660] 1543[700] 2017[915]

Model WCFX-E 81 81T 84 87 90 108 113 118 123

TR 668.1 665.3 697.3 726.1 753.7 875.8 916.6 953.7 998.2
Cooling Capacity kW 2381.0 2339.9 2452.0 2553.7 2650.8 3080.2 3223.7 3354.2 3510.7
4
10 kcal/h 204.8 201.2 210.9 219.6 228.0 264.9 277.2 288.5 301.9
Min % Unit Capacity 8.5% 12.5% 8.5% 8.5% 8.5% 8.5% 8.5% 8.5% 8.5%
Power 460/3P/60Hz
Compressor
1230(1)/ 1230(2)/ 2236(1)/ 2236(2)/
Model (Qty) 1227(3) 2236(2) 1230(3) 2233(3) 2236(3)
1227(2) 1227(1) 2233(2) 2233(1)
Power Input kW 377 369 394 411 429 494 517 539 558
RLA, Each 193(3) 309(2) 224)/ 193(2) 224(2)/ 193 224(3) 259(3) 309/ 259(2) 309(2)/ 259 309(3)
1019/ 1019(2)/ 1821/ 1821(2)/
LRA, Each 923(3) 1821(2) 1019(3) 1380(3) 1821(3)
923(2) 923 1380(2) 1380
Evaporator
Model N1R NAR PCR PAR PAR SCR SDR TAR TBR
Connection Size inches[mm] 12[305] 12[305] 12[305] 12[305] 12[305] 14[356] 14[356] 14[356] 14[356]
Design Press. Water Side psig[kPa] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034]
Water Flow Rate USgpm[m³/hr] 1603.2[364.4] 1596.7[362.9] 1672.6[380.1] 1742.6[396.1] 1808.9[411.1] 2101.9[477.7] 2199.8[500.0] 2288.9[520.2] 2395.7[544.5]
Evap. Press. Drop psig[kPa] 6.1[42.0] 5.2[35.8] 5.5[37.9] 5.6[38.6] 6.2[42.7] 5.7[39.3] 5.8[40.0] 6.1[42.0] 5.1[35.1]
Condenser
Model 7BR KAR 7BR 7CR 8AR 9AR 9BR WAR WBR
Connection Size inches[mm] 12[305] 12[305] 12[305] 12[305] 12[305] 14[356] 14[356] 14[356] 14[356]
Design Press. Water Side psig[kPa] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034] 150[1034]
Water Flow Rate USgpm[m³/hr] 2004.0[455.5] 1995.9[453.6] 2090.7[475.2] 2178.3[495.1] 2261.1[513.9] 2627.4[597.1] 2749.8[625.0] 2861.1[650.3] 2994.6[680.6]
Cond. Press. Drop psig[kPa] 5.2[35.8] 4.9[33.8] 5.6[38.6] 5.7[39.3] 5.6[38.6] 5.2[35.8] 5.0[34.5] 4.5[31.0] 4.3[29.6]
Dimensions
213 3/4 206 3/4 213 3/4 213 3/4 213 3/4 201 3/4 201 3/4 199 199
Length inches[mm]
[5429] [5251] [5429] [5429] [5429] [5124] [5124] [5055] [5055]
Width inches[mm] 88[2235] 88[2235] 88[2235] 88[2235] 88[2235] 99[2515] 99[2515] 99[2515] 99[2515]
86 86 7/8 86 7/8 86 7/8 91 1/4 127 15/16 127 15/16 129 9/16 129 9/16
Height inches[mm]
[2184] [2206] [2206] [2206] [2318] [3249] [3249] [3291] [3291]
General Information
Shipping Weight lbs[kg] 31856[14450] 29952[13586] 33704[15288] 34339[15576] 35538[16120] 41832[18975] 43084[19543] 47673[21624] 49160[22298]
Operating Weight lbs[kg] 34889[15825] 32773[14866] 36873[16725] 37608[17059] 38920[17954] 44342[20113] 45669[20715] 50533[22921] 52109[23636]
Approx. Refrig. Charge R134a lbs[kg] 2260[1025] 1808[820] 2635[1195] 2701[1225] 2701[1225] 2253[1022] 2392[1085] 2601[1180] 2833[1285]
Notes: 1. This physical specifications table is based on Superior vessel models with the following operation condition: inlet/outlet cooled water temperature 54/44 °F,
inlet/outlet cooling water temperature 85/95 °F, Fouling factor of evaporator 0.0001 hr.ft2.°F/Btu, Fouling factor of condenser 0.00025 hr.ft2.°F/Btu.
2. Actual capacity will depend on the specified conditions. To consult nearest Dunham-bush sales office for computer selections.
3. Non-standard chillers can be designed according to different requirements.

- 12 -
DIMENSIONAL DATA

WCFX-E 10S, 12S, 15S

MODEL A B C D E F G HEIGHT I J K LENGTH M WIDTH Y (Ø) Z (Ø)
2 1/16 16 11/16 101 7/8 6 2 1/2 10 1/16 5 1/8 72 15/16 22 13/16 14 3/4 14 7/16 124 1/4 4 42 3/16 5 5
WCFX‐E 10S [153] [102] [127] [127]
[53] [424] [2588] [63] [256] [130] [1852] [580] [374] [366] [3157] [1072]
2 1/16 16 11/16 101 7/8 6 1 7/16 11 1/8 5 5/8 72 15/16 24 13/16 16 7/16 14 7/16 124 1/4 4 45 3/16 5 6
WCFX‐E 12S [153] [102] [127] [152]
[53] [424] [2588] [37] [282] [143] [1852] [630] [417] [366] [3157] [1148]
2 1/16 16 7/8 101 7/8 6 1 9/16 12 3/8 5 5/8 83 1/4 28 1/8 18 3/16 15 3/8 124 1/2 4 1/2 50 5/8 6 6
WCFX‐E 15S [153] [152] [152]
[53] [429] [2588] [39] [315] [143] [2115] [715] [462] [391] [3162] [115] [1286]

WCFX-E 19S*

*Optional compact footprint series is available. Unit height may be increased. Please consult factory for details.
Notes : 1.) All dimensions are in inches[mm].
2.) Above drawing is for Superior model. Consult factory for Standard and Premium model dimension.

- 13 -
 MODEL A B C D E F G HEIGHT I J K LENGTH M N O P Q R S WIDTH Y (Ø) Z (Ø)
20 40 11/16 40 11/16 40 11/16 25 58 1/2 53 1/2 67 15/16 1 1/8 1 3/8 20 7/8 164 3/16 11/16 1 3/8 5 5/8 15 7/8 20 5/16 28 1/2 5 5/8 70 6 6
WCFX‐E 20S* [508] [635] [1778] [152] [152]
[1033] [1033] [1033] [1486] [1359] [1725] [28] [35] [530] [4171] [17] [35] [143] [403] [516] [725] [143]
20 40 11/16 40 11/16 40 11/16 25 58 1/2 53 1/2 70 3/16 1 1/8 1 3/8 20 7/8 164 3/16 11/16 2 1/2 6 7/8 15 7/8 21 5/16 29 3/4 5 5/8 70 6 8
WCFX‐E 23S* [508] [635] [1778] [152] [203]
[1033] [1033] [1033] [1486] [1359] [1783] [28] [35] [530] [4171] [17] [64] [175] [403] [542] [756] [143]
20 40 11/16 40 11/16 40 11/16 25 58 1/2 53 1/2 70 3/16 1 1/8 1 3/8 20 7/8 164 3/16 11/16 2 1/2 6 7/8 15 7/8 21 5/16 29 3/4 5 5/8 70 6 8
WCFX‐E 24S* [508] [635] [1778] [152] [203]
[1033] [1033] [1033] [1486] [1359] [1783] [28] [35] [530] [4171] [17] [64] [175] [403] [542] [756] [143]
20 40 11/16 40 11/16 40 11/16 25 58 1/2 53 1/2 72 3/16 1 1/8 1 3/8 20 7/8 164 3/16 11/16 3 1/2 6 7/8 15 7/8 22 5/16 30 3/4 5 5/8 70 6 8
WCFX‐E 27S* [508] [635] [1778] [152] [203]
[1033] [1033] [1033] [1486] [1359] [1833] [28] [35] [530] [4171] [17] [89] [175] [403] [567] [782] [143]
20 40 11/16 40 11/16 40 11/16 25 58 1/2 53 1/2 75 3/4 1 1/8 1 3/8 21 1/8 164 3/16 11/16 2 1/4 6 7/8 15 7/8 22 5/16 31 3/4 6 1/16 70 8 8

Notes : 1.) All dimensions are in inches[mm].

WCFX‐E 30S* [508] [635] [1778] [203] [203]
[1033] [1033] [1033] [1486] [1359] [1923] [28] [35] [536] [4171] [17] [57] [175] [403] [567] [807] [155]
20 40 11/16 40 11/16 50 11/16 30 11/16 60 60 86 5/8 1 1/8 1 3/8 21 1/8 174 3/16 11/16 2 8 1/8 15 7/8 23 5/16 33 3/4 6 7/8 70 8 8
WCFX‐E 36S [508] [1524] [1524] [51] [1778] [203] [203]
[1033] [1033] [1287] [780] [2200] [28] [35] [536] [4425] [17] [207] [403] [592] [858] [175]
20 40 11/16 40 11/16 50 11/16 30 11/16 60 60 86 5/8 1 1/8 1 3/8 21 1/8 174 3/16 11/16 1 7 3/8 15 7/8 23 5/16 34 3/4 6 7/8 70 10 10
WCFX‐E 41S [508] [1524] [1524] [25] [1778] [254] [254]
[1033] [1033] [1287] [780] [2200] [28] [35] [536] [4425] [17] [187] [403] [592] [883] [175]
DIMENSIONAL DATA

- 14 -
WCFX-E 20S*, 23S*, 24S*, 27S*, 30S*, 36S, 41S

*Optional compact footprint series is available. Unit height may be increased. Please consult factory for details.

2.) Above drawing is for Superior model. Consult factory for Standard and Premium model dimension.
 MODEL A B C D E F G HEIGHT I J K LENGTH M WIDTH Y (Ø) Z (Ø)
2 12 5/8 134 6 1 5/8 12 1/8 5 5/8 78 7/8 27 3/8 18 3/16 15 1/4 152 3/16 5 5/8 52 3/8 6 6
WCFX‐E 20T*  [51]  [3404] [153] [143] [2003]  [143]  [152]  [152]
 [321] [41] [303]  [695]  [462]  [387]  [3866]  [1330]
2 12 5/8 134 6 1 7/8 13 1/8 6 7/8 80 7/8 29 1/4 19 3/16 15 1/4 152 3/16 5 5/8 55 11/16 6 8
WCFX‐E 22T*  [51]  [3404] [152]  [203]
 [321] [153] [48] [333] [175] [2054]  [743]  [487]  [387]  [3866]  [143]  [1414]
2 12 5/8 134 6 1 7/8 13 1/8 6 7/8 80 7/8 29 1/4 19 3/16 15 1/4 152 3/16 5 5/8 55 11/16 6 8
WCFX‐E 24T*  [51]  [3404] [48] [175]  [487] [152]  [203]
 [321] [153] [333] [2054]  [743]  [387]  [3866]  [143]  [1414]
2 12 7/8 134 6 1 7/8 14 1/2 6 7/8 87 3/8 29 20 3/16 15 1/4 152 11/16 5 5/8 56 6 8
WCFX‐E 27T*  [51]  [3404] [48] [175]  [737] [152]  [203]
 [327] [153] [368] [2219]  [513]  [387]  [3878]  [143]  [1422]

Notes : 1.) All dimensions are in inches[mm].

2 18 1/4 134 6 1 7/8 14 1/2 6 7/8 87 3/8 28 13/16 20 3/16 16 1/4 158 1/16 6 1/16 57 9/16 8 8
WCFX‐E 30T*  [51]  [3404] [48]  [203]  [203]
 [464] [153] [368] [175] [2219]  [732]  [513]  [413]  [4015]  [155]  [1462]
DIMENSIONAL DATA

WCFX-E 20T*, 22T*, 24T*, 27T*, 30T*

- 15 -
*Optional compact footprint series is available. Unit height may be increased. Please consult factory for details.

2.) Above drawing is for Superior model. Consult factory for Standard and Premium model dimension.
 MODEL A B C D E F G HEIGHT I J K LENGTH M N O P Q R S WIDTH Y (Ø) Z (Ø)
15 60 60 45 24 68 1/2 78 1/2 78 7/8 1 7/8 21 1/8 196 3/4 1 1/2 2 1/4 6 7/8 17 1/2 24 3/16 31 3/4 6 1/16 75 8 8
WCFX‐E 38T* [381] [1524] [1524] [1143] [610] [1981] [1905] [203] [203]
[1740] [1994] [22] [48] [537] [4997] [38] [57] [175] [445] [614] [807] [155]
15 60 60 45 24 68 1/2 78 1/2 84 7/16 7/8 1 7/8 21 1/8 196 3/4 1 1/2 2 8 1/8 20 26 5/16 35 3/4 6 7/8 80 10 10
WCFX‐E 40T* [381] [1524] [1524] [1143] [610] [51] [508] [2032] [254] [254]
[1740] [1994] [2145] [22] [48] [537] [4997] [38] [207] [669] [909] [175]
15 55 55 55 26 64 1/2 64 1/2 84 7/16 7/8 1 7/8 18 15/16 196 3/4 1 1/2 2 8 1/8 20 26 5/16 35 3/4 6 7/8 80 10 10
WCFX‐E 46T* [381] [1397] [1397] [1397] [660] [51] [508] [2032] [254] [254]
[1638] [1638] [2145] [22] [48] [480] [4997] [38] [207] [669] [909] [175]
15 55 55 55 26 64 1/2 64 1/2 86 7/16 7/8 1 7/8 18 15/16 196 3/4 1 1/2 3 8 5/8 20 27 5/16 36 3/4 6 7/8 80 10 10
WCFX‐E 50T [381] [1397] [1397] [1397] [660] [76] [508] [2032] [254] [254]
[1638] [1638] [2196] [22] [48] [480] [4997] [38] [219] [694] [934] [175]
15 55 55 55 26 64 1/2 64 1/2 86 11/16 7/8 1 7/8 18 15/16 196 3/4 1 1/2 3 7/8 8 5/8 20 28 5/16 39 11/16 7 3/8 80 10 10
WCFX‐E 54T [381] [1397] [1397] [1397] [660] [508] [2032] [254] [254]
[1638] [1638] [2202] [22] [48] [480] [4997] [38] [99] [219] [719] [1008] [187]
15 55 55 55 26 64 1/2 64 1/2 86 11/16 7/8 1 7/8 18 15/16 196 3/4 1 1/2 3 7/8 8 5/8 20 28 5/16 39 11/16 7 3/8 80 10 10
WCFX‐E 57T [381] [1397] [1397] [1397] [660] [508] [2032] [254] [254]
[1638] [1638] [2202] [22] [48] [480] [4997] [38] [99] [219] [719] [1008] [187]
15 55 55 55 26 64 1/2 64 1/2 86 11/16 7/8 1 7/8 18 15/16 196 3/4 1 1/2 3 7/8 8 5/8 20 28 5/16 39 11/16 7 3/8 80 10 10
WCFX‐E 60T [381] [1397] [1397] [1397] [660] [508] [2032] [254] [254]
[1638] [1638] [2202] [22] [48] [480] [4997] [38] [99] [219] [719] [1008] [187]

Notes : 1.) All dimensions are in inches[mm].

15 53 11/16 60 11/16 60 11/16 25 74 81 82 7/8 7/8 1 7/8 20 5/8 206 3/4 1 1/2 3 3/4 10 1/8 24 1/2 25 5/16 41 1/2 8 88 12 12
WCFX‐E 73T [381] [635] [1880] [2057] [203] [2235] [305] [305]
[1363] [1541] [1541] [2104] [22] [48] [524] [5251] [38] [95] [258] [622] [643] [1055]
15 53 11/16 60 11/16 60 11/16 25 74 81 82 7/8 7/8 1 7/8 20 5/8 206 3/4 1 1/2 3 3/4 10 1/8 24 1/2 25 5/16 41 1/2 8 88 12 12
WCFX‐E 75T [381] [635] [1880] [2057] [203] [2235] [305] [305]
[1363] [1541] [1541] [2104] [22] [48] [524] [5251] [38] [95] [258] [622] [643] [1055]
15 53 11/16 60 11/16 60 11/16 25 74 81 86 7/8 7/8 1 7/8 20 5/8 206 3/4 1 1/2 4 1/4 10 1/8 24 1/2 27 5/16 42 1/2 8 1/8 88 12 12
WCFX‐E 81T [381] [635] [1880] [2057] [2235] [305] [305]
[1363] [1541] [1541] [2206] [22] [48] [524] [5251] [38] [108] [258] [622] [694] [1080] [207]
DIMENSIONAL DATA

- 16 -
*Optional compact footprint series is available. Unit height may be increased. Please consult factory for details.

2.) Above drawing is for Superior model. Consult factory for Standard and Premium model dimension.
WCFX-E 38T*, 40T*, 46T*, 50T, 54T, 57T, 60T, 73T, 75T, 81T
 Notes :
MODEL A B C D E F G HEIGHT I J K LENGTH M N O P Q R S WIDTH Y (Ø) Z (Ø)
15 60 11/16 60 11/16 60 11/16 25 81 81 86 7/8 1 7/8 20 5/8 213 3/4 1 1/2 2 7/8 8 5/8 25 1/2 24 5/16 40 11/16 8 1/8 88 10 10
WCFX‐E 69 [381] [635] [2057] [2057] [2184] [2235] [254] [254]
[1541] [1541] [1541] [22] [48] [524] [5429] [38] [74] [219] [648] [618] [1033] [207]
15 60 11/16 60 11/16 60 11/16 25 81 81 86 7/8 1 7/8 20 5/8 213 3/4 1 1/2 3 3/4 10 1/8 25 1/2 24 5/16 41 1/2 8 1/8 88 10 12
WCFX‐E 73 [381] [635] [2057] [2057] [2184] [2235] [254] [305]
[1541] [1541] [1541] [22] [48] [524] [5429] [38] [95] [258] [648] [618] [1055] [207]
15 60 11/16 60 11/16 60 11/16 25 81 81 86 7/8 1 7/8 20 5/8 213 3/4 1 1/2 3 3/4 10 1/8 25 1/2 24 5/16 41 1/2 8 1/8 88 10 12
WCFX‐E 77 [381] [635] [2057] [2057] [2184] [2235] [254] [305]
[1541] [1541] [1541] [22] [48] [524] [5429] [38] [95] [258] [648] [618] [1055] [207]
15 60 11/16 60 11/16 60 11/16 25 81 81 86 7/8 1 7/8 20 5/8 213 3/4 1 1/2 4 1/4 10 3/16 25 1/2 27 5/16 41 1/2 8 1/8 88 12 12
WCFX‐E 81 [381] [635] [2057] [2057] [2184] [2235] [305] [305]
[1541] [1541] [1541] [22] [48] [524] [5429] [38] [108] [259] [648] [694] [1055] [207]
15 60 11/16 60 11/16 60 11/16 25 81 81 86 7/8 7/8 1 7/8 20 5/8 213 3/4 1 1/2 5 1/4 10 3/16 25 1/2 27 5/16 42 1/2 8 1/8 88 12 12
WCFX‐E 84 [381] [635] [2057] [2057] [2235] [305] [305]
[1541] [1541] [1541] [2206] [22] [48] [524] [5429] [38] [133] [259] [648] [694] [1080] [207]
15 60 11/16 60 11/16 60 11/16 25 81 81 86 7/8 7/8 1 7/8 20 5/8 213 3/4 1 1/2 5 1/4 10 3/16 25 1/2 27 5/16 42 1/2 8 1/8 88 12 12
WCFX‐E 87 [381] [635] [2057] [2057] [2235] [305] [305]
[1541] [1541] [1541] [2206] [22] [48] [524] [5429] [38] [133] [259] [648] [694] [1080] [207]

1.) All dimensions are in inches[mm].

15 60 11/16 60 11/16 60 11/16 25 81 81 91 1/4 7/8 1 7/8 20 5/8 213 3/4 1 1/2 3 3/8 10 3/16 25 1/2 27 5/16 45 8 7/8 88 12 12
WCFX‐E 90 [381] [635] [2057] [2057] [1144] [2235] [305] [305]
[1541] [1541] [1541] [2318] [22] [48] [524] [5429] [38] [85] [259] [648] [694] [226]
WCFX-E 69, 73, 77, 81, 84, 87, 90
DIMENSIONAL DATA

- 17 -
2.) Above drawing is for Superior model. Consult factory for Standard and Premium model dimension.
 Notes :
MODEL A B C D E F G HEIGHT I J K LENGTH M N O P Q R S WIDTH Y (Ø) Z (Ø)

20 53 5/16 53 5/16 53 5/16 25 76 74 127 15/16 7/8 1 7/8 17 7/8 201 3/4 1 1/2 3 1/2 10 3/4 92 35 5/16 51 11/16 10 3/4 99 14 14
WCFX‐E 108 [508] [635] [1930] [1880] [2337] [2515] [356] [356]
[1355] [1355] [1355] [3249] [22] [48] [454] [5124] [38] [89] [273] [897] [1312] [273]

20 53 5/16 53 5/16 53 5/16 25 76 74 127 15/16 7/8 1 7/8 19 1/4 201 3/4 1 1/2 3 1/2 10 3/4 92 35 5/16 51 11/16 10 3/4 99 14 14
WCFX‐E 113 [508] [635] [1930] [1880] [2337] [2515] [356] [356]
[1355] [1355] [1355] [3249] [22] [48] [489] [5124] [38] [89] [273] [897] [1312] [273]

20 52 7/16 52 7/16 52 7/16 27 72 5/8 72 5/8 129 9/16 7/8 1 7/8 17 7/8 199 1 1/2 3 1/2 10 3/4 92 35 5/16 53 5/8 10 3/4 99 14 14
WCFX‐E 118 [508] [686] [5055] [2337] [2515] [356] [356]
[1331] [1331] [1331] [1845] [1845] [3291] [22] [48] [454] [38] [89] [273] [897] [1361] [273]

20 52 7/16 52 7/16 52 7/16 27 72 5/8 72 5/8 129 9/16 7/8 1 7/8 17 7/8 199 1 1/2 3 1/2 10 3/4 92 35 5/16 53 5/8 10 3/4 99 14 14
WCFX‐E 123

1.) All dimensions are in inches[mm].

[508] [1331] [1331] [1331] [686] [1845] [1845] [3291] [22] [48] [454] [5055] [38] [89] [273] [2337] [897] [1361] [273] [2515] [356] [356]
WCFX-E 108, 113, 118, 123
DIMENSIONAL DATA

- 18 -
2.) Above drawing is for Superior model. Consult factory for Standard and Premium model dimension.
FLOOR LOADING DIAGRAM

WCFX-E 10S, 12S, 15S, 19S WCFX-E 108, 113, 118, 123
20T, 22T, 24T, 27T, 30T

WCFX-E 20S, 23S, 24S, 27S, 30S, 36S, 41S,

38T, 40T, 46T, 50T, 54T, 57T, 60T, 73T, 75T, 81T,
69, 73, 77, 81, 84, 87, 90

POINT LOAD DATA

Model P1 P2 P3 P4 P5 P6 P7 P8 P9 Operating Weight
WCFX-E lbs kg lbs kg lbs kg lbs kg lbs kg lbs kg lbs kg lbs kg lbs kg lbs kg
10S 1186 538 1845 837 930 422 1441 654 - - - - - - - - - - 5402 2450
12S 1382 627 2150 975 1083 491 1679 762 - - - - - - - - - - 6294 2855
15S 1452 659 2259 1025 1138 516 1764 800 - - - - - - - - - - 6613 3000
19S 1131 513 1545 701 1034 469 1420 644 935 424 1296 588 838 380 1171 531 - - 9370 4250
20S 1292 586 1934 877 1173 532 1764 800 1054 478 1595 724 935 424 1426 647 - - 11173 5068
20T 1786 810 2892 1312 1742 790 2509 1138 - - - - - - - - - - 8929 4050
22T 1940 880 3144 1426 1889 857 2727 1237 - - - - - - - - - - 9700 4400
23S 1329 603 2023 918 1210 549 1846 837 1090 494 1670 757 970 440 1493 677 - - 11631 5276
24S 1411 640 2106 955 1273 578 1918 870 1136 515 1731 785 999 453 1544 700 - - 12118 5497
24T 2094 950 3391 1538 2039 925 2941 1334 - - - - - - - - - - 10465 4747
27S 1468 666 2247 1019 1329 603 2049 929 1190 540 1850 839 1050 476 1651 749 - - 12833 5821
27T 2238 1015 3622 1643 2178 988 3142 1425 - - - - - - - - - - 11180 5071
30S 1621 735 2456 1114 1463 664 2238 1015 1305 592 2020 916 1147 520 1802 817 - - 14052 6374
30T 2482 1126 4019 1823 2414 1095 3483 1580 - - - - - - - - - - 12398 5624
36S 1709 775 2838 1287 1608 729 2653 1203 1507 684 2468 1120 1406 638 2283 1036 - - 16473 7472
38T 1936 878 2357 1069 1793 813 2202 999 1651 749 2048 929 1510 685 1896 860 - - 15393 6982
40T 2348 1065 2859 1297 2176 987 2672 1212 2004 909 2485 1127 1832 831 2297 1042 - - 18673 8470
41S 1813 822 3055 1386 1705 773 2856 1296 1597 724 2658 1205 1489 676 2459 1115 - - 17633 7998
46T 2337 1060 3057 1387 2233 1013 2875 1304 2129 966 2694 1222 2025 919 2512 1140 - - 19863 9010
50T 2521 1144 3385 1536 2403 1090 3181 1443 2285 1036 2976 1350 2166 983 2771 1257 - - 21688 9837
54T 2696 1223 3713 1684 2579 1170 3489 1583 2461 1116 3265 1481 2343 1063 3041 1380 - - 23588 10699
57T 2811 1275 3809 1728 2698 1224 3590 1628 2585 1173 3371 1529 2472 1121 3151 1429 - - 24486 11107
60T 2888 1310 3897 1768 2786 1264 3677 1668 2684 1218 3456 1568 2582 1171 3236 1468 - - 25208 11434
69 3589 1628 4396 1994 3330 1511 4133 1875 3072 1393 3869 1755 2813 1276 3605 1635 - - 28807 13067
73 3910 1773 4973 2256 3616 1640 4670 2118 3322 1507 4366 1981 3029 1374 4063 1843 - - 31949 14492
73T 3733 1693 4850 2200 3255 1476 4464 2025 2777 1259 4077 1849 2298 1042 3690 1674 - - 29144 13220
75T 3840 1742 5012 2274 3354 1521 4615 2094 2868 1301 4219 1914 2382 1080 3822 1734 - - 30111 13658
77 3983 1807 5033 2283 3688 1673 4727 2144 3393 1539 4421 2005 3098 1405 4115 1867 - - 32458 14723
81 4205 1907 5454 2474 3910 1773 5125 2325 3614 1639 4796 2175 3318 1505 4467 2026 - - 34889 15825
81T 4082 1852 5504 2497 3582 1625 5076 2302 3082 1398 4647 2108 2582 1171 4218 1913 - - 32773 14866
84 4441 2014 5750 2608 4132 1874 5411 2454 3823 1734 5072 2300 3514 1594 4732 2147 - - 36873 16725
87 4538 2059 5845 2651 4228 1918 5502 2495 3917 1777 5158 2340 3606 1635 4815 2184 - - 37608 17059
90 4659 2113 6050 2744 4358 1977 5698 2585 4058 1841 5346 2425 3758 1704 4994 2265 - - 38920 17654
108 4596 2085 4993 2265 4795 2175 5348 2426 4696 2130 5171 2345 4776 2166 5053 2292 4914 2229 44342 20113
113 4713 2138 5141 2332 4946 2243 5523 2505 4830 2191 5332 2419 4908 2226 5215 2366 5062 2296 45669 20715
118 5150 2336 5729 2598 5430 2463 6176 2801 5290 2400 5953 2700 5419 2458 5785 2624 5602 2541 50533 22921
123 5322 2414 5919 2685 5581 2532 6363 2886 5452 2473 6141 2786 5599 2540 5955 2701 5777 2620 52109 23636
Notes: 1.) Refer to dimensional drawings for location of mounting points.
2.) Unit must be lowered onto mounting springs in a level fashion or spring damage may occur.

- 19 -
WATER PRESSURE DROP

IMPERIAL UNITS
1A.) EVAPORATOR 1 PASS 1B.) EVAPORATOR 2 PASS
a.) Single Compressor a.) Single Compressor
100 100
Pressure Drop - ft.wg

Pressure Drop - ft.wg

10S
10S
12S
12S
10 15S 10
24S,27S 15S
19S 24S
30S 27S
36S 30S
41S 36S
19S,20S,23S 41S
20S,23S
1 1
100 1000 10000 100 1000 10000
Water Flow Rate - USgpm Water Flow Rate - USgpm

b.) Twin Compressors b.) Twin Compressors

100 100
60T 38T
20T 40T
46T,50T 22T
Pressure Drop - ft.wg

Pressure Drop - ft.wg

24T
20T 27T
22T, 24T 30T
27T 54T
10 73T 10
30T 57T
75T
38T 60T
81T
73T
75T
54T,57T 81T
40T 50T
46T
1 1
100 1000 10000 100 1000 10000
Water Flow Rate - USgpm Water Flow Rate - USgpm

c.) Three Compressors c.) Three Compressors

100 100

69,73,77
69
81,84
Pressure Drop - ft.wg
Pressure Drop - ft.wg

73,77
87,90 81,84
87
90 108
10 10
123 113
108, 113,118 118
123

1 1
1000 10000 100000 1000 10000
Water Flow Rate - USgpm Water Flow Rate - USgpm
Note : Above water pressure drop is for Superior model. Consult factory for Standard and Premium model.

- 20 -
WATER PRESSURE DROP

IMPERIAL UNITS
1C.) EVAPORATOR - 3 PASS 2A.) CONDENSER - 1 PASS
a.) Single Compressor a.) Single Compressor
100 100

10S

Pressure Drop - ft.wg

Pressure Drop - ft.wg

12S 10S
15S 12S
20S,23S 19S 15S,20S
10 24S 10 27S,30S
23S,24S
27S 19S 36S
30S 41S
36S
41S

1 1
100 1000 10000 100 1000 10000
Water Flow Rate - USgpm Water Flow Rate - USgpm

b.) Twin Compressors b.) Twin Compressors

100 100
22T 30T
24T 38T
20T 46T,50T 60T
40T
27T 54T,57T
Pressure Drop - ft.wg

Pressure Drop - ft.wg

27T
54T 20T,22T
57T 24T 40T
10 10
60T 30T
46T 73T 38T
73T,75T
50T 75T
81T
81T

1 1
100 1000 10000 100 1000 10000
Water Flow Rate - USgpm Water Flow Rate - USgpm

c.) Three Compressors c.) Three Compressors

100 100

69
Pressure Drop - ft.wg
Pressure Drop - ft.wg

69 73,77
73,77 81
81,84 84,87,90
10 87 10
108
90 108,113
113
118 118,123
123

1 1
100 1000 10000 1000 10000
Water Flow Rate - USgpm Water Flow Rate - USgpm
Note : Above water pressure drop is for Superior model. Consult factory for Standard and Premium model.

- 21 -
WATER PRESSURE DROP

IMPERIAL UNITS
2B.) CONDENSER 2 PASS 2C.) CONDENSER 3 PASS
a.) Single Compressor a.) Single Compressor
100 100

10S

Pressure Drop - ft.wg

Pressure Drop - ft.wg

12S
10S 20S
12S 15S
10 20S 10 23S
19S,24S 19S
15S 24S 27S
27S
23S 30S 30S
36S 36S
41S 41S

1 1
100 1000 10000 100 1000
Water Flow Rate - USgpm Water Flow Rate - USgpm

b.) Twin Compressors b.) Twin Compressors

100 100
38T
40T 27T
40T
27T 20T, 22T
Pressure Drop - ft.wg

20T,22T 24T
Pressure Drop - ft.wg

24T 30T
30T 46T
50T 54T
10 10 57T
54T,57T
60T 60T
73T 73T
38T 75T
75T
81T 46T 81T
50T
1 1
100 1000 10000 100 1000 10000
Water Flow Rate - USgpm Water Flow Rate - USgpm

c.) Three Compressors c.) Three Compressors

100 100
Pressure Drop - ft.wg

Pressure Drop - ft.wg

69
69 73
77 77
10 81 10 81
84 108
108 84,87,90 113
87, 90
113 118
118 123
123

1 1
100 1000 10000 100 1000 10000
Water Flow Rate - USgpm Water Flow Rate - USgpm
Note : Above water pressure drop is for Superior model. Consult factory for Standard and Premium model.

- 22 -
WATER PRESSURE DROP

SI UNITS
1A.) EVAPORATOR 1 PASS 1B.) EVAPORATOR 2 PASS
a.) Single Compressor a.) Single Compressor
1000 100

10S
24S,27S 12S
15S

Pressure Drop - kPa

Pressure Drop - kPa

10S 19S 24S

100 12S 27S
15S 30S
10 36S
30S 41S
36S 20S,23S
10
41S
19S,20S,23S

1 1
10 100 1000 10 100 1000
Water Flow Rate - m³/hr Water Flow Rate - m³/hr

b.) Twin Compressors b.) Twin Compressors

1000 100
20T
46T,50T 22T,24T
54T,57T 27T
60T
Pressure Drop - kPa

30T 57T
Pressure Drop -kPa

20T
100 38T 60T
22T,24T
73T
38T 73T 10
75T
75T 81T
81T 54T
10 40T
40T
27T 50T
30T 46T

1 1
100 1000 10000 10 100 1000
Water Flow Rate - m³/hr Water Flow Rate - m³/hr

c.) Three Compressors c.) Three Compressors

1000 100

69
Pressure Drop - kPa

73,77
Pressure Drop - kPa

81,84
69,73,77 87
90 108
100 113
81,84
87,90 118
123

123
108, 113,118

10 10
100 1000 10000 100 1000 10000
Water Flow Rate - m³/hr Water Flow Rate - m³/hr
Note : Above water pressure drop is for Superior model. Consult factory for Standard and Premium model.

- 23 -
WATER PRESSURE DROP

SI UNITS
1C.) EVAPORATOR - 3 PASS 2A.) CONDENSER - 1 PASS
a.) Single Compressor a.) Single Compressor
100 100

10S 10S
12S 12S
15S 19S 15S,20S
Pressure Drop - kPa

Pressure Drop - kPa

20S,23S 24S 23S,24S
27S 19S 36S
30S 41S
10 36S 10
41S
27S,30S

1 1
10 100 1000 10 100 1000
Water Flow Rate - m³/hr Water Flow Rate - m³/hr

b.) Twin Compressors b.) Twin Compressors

1000 100
27T
20T,22T
27T 24T
46T,50T
30T
Pressure Drop - kPa
Pressure Drop - kPa

20T 54T,57T
22T,24T 60T
30T 73T,75T
38T 81T
100 10
40T
38T
57T 40T
60T
46T 73T
50T 75T
54T 81T
10 1
10 100 1000 100 1000 10000
Water Flow Rate - m³/hr Water Flow Rate - m³/hr

c.) Three Compressors c.) Three Compressors

100 1000
Pressure Drop - kPa
Pressure Drop - kPa

69
73,77
81,84 100 69
87 73,77
108
90 81
113
118 84,87,90
108,113
123 118,123

10 10
100 1000 100 1000 10000
Water Flow Rate - m³/hr Water Flow Rate - m³/hr
Note : Above water pressure drop is for Superior model. Consult factory for Standard and Premium model.

- 24 -
WATER PRESSURE DROP

SI UNITS
2B.) CONDENSER 2 PASS 2C.) CONDENSER 3 PASS
a.) Single Compressor a.) Single Compressor
100 100
10S
10S 12S
12S 20S

Pressure Drop - kPa

Pressure Drop - kPa

15S 19S
20S
19S,24S 23S 27S
15S
27S 24S 30S
23S
10
30S 10
36S
36S 41S
41S

1 1
10 100 1000 10 100 1000
Water Flow Rate - m³/hr Water Flow Rate - m³/hr

b.) Twin Compressors b.) Twin Compressors

100 1000
27T
20T,22T
24T
Pressure Drop - kPa

Pressure Drop - kPa

30T 27T
46T 20T,22T
50T 24T
54T,57T 30T
10 100
60T 38T
38T 73T 40T 54T
40T 75T 57T
81T 60T
73T
46T 75T
50T 81T
1 10
10 100 1000 10 100 1000
Water Flow Rate - m³/hr Water Flow Rate - m³/hr

c.) Three Compressors c.) Three Compressors

100 100
69
77
81 69
Pressure Drop -kPa

Pressure Drop - kPa

84 108 73
87, 90 113 77
118 81
10 123 84,87,90
108
113
118
123

1 10
100 1000 100 1000
Water Flow Rate - m³/hr Water Flow Rate - m³/hr
Note : Above water pressure drop is for Superior model. Consult factory for Standard and Premium model.

- 25 -
SOUND PRESSURE DATA

Model Octave Band (Hz) TOTAL Model Octave Band (Hz) TOTAL
WCFX-E 63 125 250 500 1K 2K 4K 8K dB (A) WCFX-E 63 125 250 500 1K 2K 4K 8K dB (A)

10S 70 55 59 67 75 72 62 53 78 50T 71 60 66 70 78 75 75 57 82
12S 71 56 60 68 76 73 63 54 79 54T 71 61 66 70 78 75 76 58 82
15S 71 59 63 71 79 76 66 57 82 57T 71 62 66 70 79 76 76 60 83
19S 68 57 63 68 75 72 72 54 79 60T 72 63 67 71 80 77 76 61 83
20S 68 57 63 68 75 72 72 54 79 69 71 60 66 71 78 75 75 57 82
20T 72 57 61 69 77 74 64 55 80 73 72 61 67 71 79 76 76 58 83
22T 72 57 61 69 77 74 64 55 80 73T 72 63 67 71 80 77 76 61 83
23S 68 57 63 68 75 72 72 54 79 75T 72 63 67 71 80 77 76 61 83
24S 69 59 64 68 76 73 74 56 80 77 72 62 67 71 79 76 77 59 83
24T 73 58 62 70 78 75 65 56 81 81 72 62 67 71 79 76 77 59 84
27S 69 59 64 68 76 73 74 56 80 81T 72 63 67 71 80 77 76 61 83
27T 73 59 63 71 79 76 66 57 82 84 73 63 68 72 80 77 77 61 84
30S 70 61 65 69 78 75 74 59 81 87 73 64 68 72 81 78 77 62 85
30T 73 61 65 73 81 78 68 59 84 90 73 64 68 72 81 78 77 62 85
36S 70 61 65 69 78 75 74 59 81 108 73 64 68 72 81 78 77 62 84
38T 71 60 66 71 78 75 75 57 82 113 73 64 68 72 81 78 77 62 84
40T 70 59 65 70 77 74 74 56 81 118 73 64 68 72 81 78 77 62 84
41S 70 61 65 69 78 75 74 59 81 123 73 64 68 72 81 78 77 62 84
46T 70 59 65 70 77 74 74 56 81 Note: Sound Pressure Level dB(A) @ 3.3ft [1m] (free field) ± 2dBA.

ELECTRICAL DATA
Unit Compressor
Model
WCFX-E Max. Fuse Min. Circuit
Power Supply Compressor Model RLA Inrush Amps LRA
Size Ampacity
10S 460VAC±10% 200 100 1210(1) 78 283 425
12S 460VAC±10% 300 100 1212(1) 104 392 588
15S 460VAC±10% 400 200 1215(1) 129 429 644
19S 460VAC±10% 400 200 1220(1) 126.0 408.3 612.4
20S 460VAC±10% 400 200 1222(1) 154 499 749
20T 460VAC±10% 300 200 1210(2) 78.0(2) 283.0(2) 424.5(2)
22T 460VAC±10% 400 200 1210(1) / 1212(1) 78.0 / 104.0 283.0 / 392.0 424.5 / 588.0
23S 460VAC±10% 400 200 1222(1) 154 499 749
24S 460VAC±10% 600 200 1227(1) 193 615 923
24T 460VAC±10% 400 300 1212(2) 104.0(2) 392.0(2) 588.0(2)
27S 460VAC±10% 600 200 1227(1) 193 615 923
27T 460VAC±10% 500 300 1212(1) / 1215(1) 104.0 / 129.0 392.0 / 429.0 588.0 / 643.5
30S 460VAC±10% 700 300 1230(1) 224 679 1019
30T 460VAC±10% 500 300 1215(2) 129.0(2) 429.0(2) 643.5(2)
36S 460VAC±10% 700 300 2233 (1) 259 920 1380
38T 460VAC±10% 500 300 1220(2) 126.0(2) 408.3(2) 612.4(2)
40T 460VAC±10% 600 400 1222(2) 154.0(2) 499.0(2) 748.5(2)
41S 460VAC±10% 900 400 2236 (1) 309 1214 1821
46T 460VAC±10% 600 400 1222(2) 154(2) 499(2) 749(2)
50T 460VAC±10% 800 400 1227(1) / 1222(1) 193 / 154 615 / 499 923 / 749
54T 460VAC±10% 800 500 1227(2) 193(2) 615(2) 923(2)
57T 460VAC±10% 900 500 1230(1) / 1227(1) 224 / 193 679 / 615 1019 / 923
60T 460VAC±10% 900 600 1230(2) 224(2) 679(2) 1019(2)
69 460VAC±10% 800 600 1222(3) 154(3) 499(3) 749(3)
73 460VAC±10% 1000 600 1227(1) / 1222(2) 193(1) / 154(2) 615 / 499(2) 923 / 749(2)
73T 460VAC±10% 1000 600 2233(2) 259(2) 920(2) 1380(2)
75T 460VAC±10% 1200 700 2236(1) / 2233(1) 309 / 259 1214 / 920 1821 / 1380
77 460VAC±10% 1000 700 1227(2) / 1222(1) 193(2) / 154 615(2) / 499 923(2) / 749
81 460VAC±10% 1100 700 1227(3) 193(3) 615(3) 923(3)
81T 460VAC±10% 1300 800 2236(2) 309(2) 1214(2) 1821(2)
84 460VAC±10% 1200 800 1230(1) / 1227(2) 224 / 193(2) 679 / 615(2) 1019 / 923(2)
87 460VAC±10% 1200 800 1230(2) / 1227(1) 224(2) / 193 679(2) / 615 1019(2) / 923
90 460VAC±10% 1200 900 1230(3) 224(3) 679(3) 1019(3)
108 460VAC±10% 1400 1000 2233(3) 259(3) 920(3) 1380(3)
113 460VAC±10% 1500 1000 2236(1) / 2233(2) 309 / 259(2) 1214 / 920(2) 1821 / 1380(2)
118 460VAC±10% 1600 1100 2236(2) / 2233(1) 309(2) / 259 1214(2) / 920 1821(2) / 1380
123 460VAC±10% 1600 1200 2236(3) 309(3) 1214(3) 1821(3)
Note: RLA – Rated Load Amps LRA – Locked Rotor Amps

- 26 -
TYPICAL WIRING SCHEMATIC

Two Compressors Unit

∼ ∼

- 27 -
TYPICAL WIRING SCHEMATIC

∼ ∼

- 28 -
TYPICAL WIRING SCHEMATIC

- 29 -
TYPICAL WIRING SCHEMATIC

- 30 -
TYPICAL WIRING SCHEMATIC

- 31 -
APPLICATION DATA
HEAT RECOVERY the capacity required for the variable-heating load. This
would enable the remainder of the base-cooling load to
The Dunham-Bush Water Cooled Screw Flooded Chiller be handled by a separate chiller utilizing evaporator
can significantly reduce building operating costs when the entering condensing water temperatures and greater
heat recovery option is selected. Any building which energy efficiency. Unfortunately, centrifugal chillers do
requires simultaneous heating and cooling may be an not have the ability to operate at lower percent loads
excellent candidate for this system. enabling them to satisfy only the heating load required.
As a result, centrifugal heat recovery chillers have
typically been operating and satisfying the base cooling
Hotter Hot Water load and utilizing only a portion of the recoverable heat to
satisfy the variable building-heating load. Dunham-Bush
Most centrifugal water chillers are limited in producing Rotary Screw Compressor characteristics, on the other
leaving condenser water temperatures to 105°F or below. hand, allow the heat recovery chiller to unload to very low
Dunham-Bush Water Cooled Screw Flooded Chillers are load capacities at the high head conditions created in
able to provide leaving water temperatures over 120°F heat recovery operation. To utilize the Dunham-Bush
allowing for the installation of smaller heating coils at a Rotary Screw Heat Recovery Chillers to their fullest
lower first cost than systems utilizing centrifugal water potential, the designer must change his way of thinking to
chillers. The warmer supply air temperatures available providing chillers that are unloaded to provide only the
will also improve tenant comfort. heating load required and simultaneously supply a portion
of free cooling to cover the base cooling load.
Greater Design Flexibility
Centrifugal water chillers are susceptible to surge Controls
conditions during part-load operation and need to be Units can also be provided with optional dual controls so
selected to operate in a narrow operating envelope. The they can control leaving chilled water or leaving
heat recovery Dunham-Bush Water Cooled Screw condenser water. A dual bundle condenser is provided on
Flooded Chiller, on the other hand, utilizes a positive a Heat Recovery Water Chiller which minimizes space
displacement compressor which will not surge. This requirements. Consult your local Dunham-Bush Sales
chiller is capable of unloading its compressors to their Representative for additional details.
minimum capacity at all head conditions, both cooling and
heat recovery, for greater design flexibility. The unit can
Head Pressure Control
be modified for Heat Reclaim use.
Cooling tower control is increasingly becoming an
Lower Energy Consumption overlooked subject, and it causes problems. The
following is a general recommendation that is applicable
The efficient unloading characteristics of the Dunham- to all standard packaged chillers.
Bush Water Cooled Screw Flooded Chiller compressor
make it ideal for heat recovery duty. Heat recovery Virtually all chiller manufacturers recommend that
chillers must be selected to operate at many operating condenser water be controlled so that its temperature
conditions, not just full load heating and full load cooling never goes below 60°F (even when the machine is off)
duties. Heat recovery chillers spend the majority of their and that its rate of change is not rapid. Rapid can be
time at lower loads, conditions at which centrifugal defined as not exceeding 2°F per minute. This is
chillers must often be operating with energy inefficient hot necessary because a chiller operates in a dynamic
gas bypass. environment and is designed to maintain a precise
leaving chilled water temperature under varying entering
Free Cooling Not Free Heating conditions. The additional dynamic of rapidly varying
condenser water temperature subjects the machine to
Even greater energy savings can be achieved when the fluctuating pressure differentials across the evaporator
Dunham-Bush Rotary Screw Water Cooled Heat and condenser. This varies the refrigerant flow and,
Recovery Chillers are utilized to their maximum benefit. therefore, the capacity. If this occurs faster than the
Typically heat recovery chillers had been thought to machine can accommodate it, the head pressure or
supply "free heat" while cooling a constant load within a suction pressure will soon exceed their safety setpoints
building. The higher head conditions for heat recovery and the machine will shut down.
however cause the compressor to draw more power than
for cooling only duty. The ideal way to utilize a heat
recovery chiller would be to have it operate at only

- 32 -
APPLICATION DATA
The necessary control can sometimes be attained via fan designer carefully evaluate the system to determine if a
cycling if the tower is rated at the same capacity as the more precise method of control is indicated. If there is
chiller and the machine will operate under heavy load and any doubt, the more precise control is required. We also
at design conditions. On multiple chiller jobs, a single recommend that the condenser water pump interlock in
tower is oversized relative to the chiller. On other jobs the the chiller control panel be used to enable and disable the
tower/chiller might be oversized to the design load and condenser water pumps.
the machine and tower frequently cycle under light load.
Dunham-Bush Water Cooled Chillers have as standard a
Under these conditions, fan cycling might result in very
control feature called EPCAS (Evaporator Pressure
rapid temperature swings, which creates a dynamic
Control at Start) which will allow for an inverted start. This
situation that occurs faster than the chiller control system
occurs when the chilled water loop in a building is at a
can accommodate it. Thus, in this case, either variable
higher temperature than the condenser/tower loop. This
speed fans or modulating valve control should be used to
occurs in many buildings after a weekend shut down. The
regain control of the condenser water. Either type of
chilled water loop can be as high as 90°F and the
control provides precise modulating control of the
condenser/tower loop as low as 60°F. With the EPCAS
condenser water rather than on-off step control. The
feature, the valve feeding the evaporator will be throttled
control can be initiated either by a condenser water
to create a pressure differential to help load the
temperature sensor/controller or, even better, by direct
compressor.
control from the chiller's computer based upon the
machine's head pressure.

It is further recommended that the condenser water pump

Ice Storage
be cycled by the chiller. This is to eliminate potentially With a positive displacement rotary screw compressor,
very cold water from going through the condenser while the Dunham-Bush water chiller can easily cool low
the chiller is shut down. At the same time it is probable temperature glycol down to 22°F with entering condenser
that relatively warmer chilled water is in the evaporator water of 85°F. The same chiller can also produce warmer
(an inversion). Refrigerant tends to migrate if there is a (40° to 45°F) leaving glycol for those building systems
difference in pressures within the components of the designed for only peak shaving. This can be
chiller. It will seek the lowest pressure area of the accomplished by an external signal to the unit controller.
packaged chiller which, in this case, would be the No matter what your ice storage needs, the Dunham-
condenser. Starting of a chiller where the refrigerant has Bush Water Cooled Screw Flooded Chiller can handle it
migrated to the condenser is not desirable. The presence better than any other chiller. The use of multiple
of highly subcooled liquid refrigerant in the condenser will compressors minimizes the amount of horsepower used
cause low suction pressures and possibly liquid slugging at any condition high temperature glycol for direct cooling
of the compressor. If the condenser water pump is off in coils or low temperature glycol for producing ice at off-
until the machine starts, the water in the condenser is at peak power rate times.
the machine room ambient, which is usually much closer
to the evaporator water temperature. It should be noted
that a flow switch in the condenser water is not required. Multiple Unit Control
Our unit wiring diagrams show the condenser water pump One of the most perplexing problems to system designers
interlocked with our chiller and controlled to come on only is control of multiple chillers on the same water loop. The
when a compressor is energized. We also have an first decision is whether to put the chillers in parallel or
optional analog output on the controller that can be used series on the chilled waterside. If lower pumping cost is
to control the tower directly from the head pressure of the paramount, then putting chillers in series is often
machine. The digital outputs can be used for three-point preferable. If primary/secondary pumping is utilized with
floating (or tri-state) control and the analog can be used normal 10°F range, then putting chillers in parallel is
to drive a 0 - 10 vdc actuator. normally used. In either case, the Dunham-Bush
Thus, even though there has been a trend toward fan controller can control up to six chillers. This eliminates the
cycling control of cooling towers, it is not a device that is need for external control interface which often becomes
suitable to every installation. We recommend that the difficult. If more than five chillers need to be controlled, an
Equipment Management Center can be supplied for
controlling/ monitoring up to ten units.

- 33 -
EQUIPMENT
Standard Equipment And Factory field start-up adjustments.
D Chilled water reset from control panel or external
Installed Options building automation system.
Dunham-Bush Water Cooled Screw Flooded Chillers, like D High oil temp, low oil level, freeze, low suction
many other Dunham-Bush products, distinguish pressure, high discharge pressure, and solid state
themselves by offering as standard many features that overload protection are all featured.
other manufacturers provide only as costly options. D Unit mounted circuit breaker for each compressor on
two and three compressor units.
Some of the Standard Features of these chillers which
D Discharge check valves on multiple compressor units
provide for efficiency and reliability are:
allow refrigerant charge to be stored in the condenser
D Addition of service valve in suction and vapor injection for service to compressor or evaporator.
lines on each compressor allow replacement of one
compressor while others are running and also allow Additional Features offered by Dunham-Bush as Factory
refrigerant storage in the evaporator via a service Installed Options include:
compressor. D Insulation of all low temperature surfaces.
D Unit mounted and wired reduced inrush starting D Hot gas bypass for very low load situations.
system. D Controller monitoring of return chilled water and
D Factory mounted and wired control power transformer. entering and leaving condenser water in addition to
D Single point electrical power connection.
the standard leaving chilled water temperature.
D Personal computer with communication software
D Undervoltage phase failure relay.
installed to enable the remote monitoring of all
D Controller monitoring of evaporator leaving water
functions and inputs to the controller.
temperature.
D Dual bundle heat reclaim condensers are available for
D Controller monitoring of suction & discharge
special applications.
pressures. D Control of up to five packages via a master slave
D Controller monitoring of power supply volts. arrangement requiring only two shielded cables
D Controller monitoring of single phase amps for each between units. Up to ten packages can be controlled
compressor. via an Equipment Management Center.
D Controller monitoring of each compressor, number of D Unit mounted disconnect switch 400 to 575 volts
starts (cycles) and elapsed time for both a by hour applications.
period or total time and cycles. D Flanged semi-hermetic compressor.
D Units shipped completely factory tested, charged and D Discharge service valve for MSC 226 series
adjusted for ease of installation and minimal compressor.

GUIDE SPECIFICATIONS
1. The contractor shall in accordance with the plans, 3. Heat transfer surfaces shall be selected to reflect the
furnish and install _____________ Dunham-Bush incorporation of a fouling factor of .00025 hr.sq.ft.
_______________ packaged liquid chiller(s). The °F/BTU (0.000044m².°C/W) for the water condenser
unit(s) shall be completely factory packaged including and 0.0001 for evaporator. Water pressure drop at
rotary screw compressor(s), evaporator, condenser, design conditions shall not exceed ___________ feet
and control panel. The packaged chiller shall be of water through the condenser, and ____________
factory assembled, charged and tested with a full feet of water through the evaporator.
operating refrigerant and oil charge. The refrigerant
4. The packaged chiller shall be furnished with single-
type shall be R134a.
stage direct connected positive displacement rotary
2. Capacity of each chiller shall be not less than screw compressor(s) as required, driven by a 3500
_________________ refrigerant tons (kW output) RPM (2900 RPM-50Hz) motor. Each compressor shall
cooling at _____________ GPM (liters/min.) of water include integral oil separation system, oil sump and oil
from __________ °F(°C) to _________ °F(°C). Power filter. The oil differential pressure shall be controlled
input requirements for the unit(s), incorporating all during operation to maintain proper oil lubrication
appurtenances necessary for unit operation, including throughout the lubrication system. An electric oil
but not limited to the control accessories and pumps, heater shall be supplied with each compressor to
if required, shall not exceed ___________kW input at maintain oil temperature during shutdown period.
design conditions. The unit shall be able to unload to Each compressor shall have a suction check valve,
_______% of cooling (refrigeration) capacity when suction filter, (suction service valve) (and a discharge
operating with leaving chilled water and entering check valve). Compressor capacity control shall be
condenser water at design temperatures. The unit obtained by an electrically initiated, hydraulically
shall be capable of continuous operation at this point, actuated slide valve within each compressor. (Provide
with stable compressor operation, without the use of isolation valves on all connections to compressor to
hot gas bypass. allow condenser to be used as a pump down
receiver).

- 34 -
GUIDE SPECIFICATIONS
5. Evaporator and condenser vessels shall all be simple menu driven display screens, with on-line help
cleanable shell and tube type with integral finned available by pressing a help button at anytime during
copper water tubes mechanically expanded into heavy operation. The controller shall continuously monitor
fixed steel tube sheets. They are to be available in evaporator leaving water temperature; evaporator and
one, two or three pass design as required on the condenser pressure; compressor amp draw; and
drawings with Victaulic connections. The shell side of refrigerant. The computer shall be complete with all
the evaporator and condensers shall have pressure hardware and software necessary to enable remote
relief valve with provision for refrigerant venting. monitoring of all data through the addition of only a
Evaporators and condensers shall be designed, simple, phone modem and terminal. The controller
constructed in accordance with the ASME Code for shall be completed with an RS232 "local"
Unfired Pressure Vessels. The condenser shall be communications port and an RS485 long distance
sized for full pump down capacity. The flooded differential communications port. The controller shall
evaporator shall have a built in distributor for feeding also accept a remote start and stop signal, 0 to 5VDC
refrigerant evenly under the tube bundle to produce a chilled water temperature reset signal and (0 to 5VDC
uniform boiling action and baffle plates shall be compressor current limit reset signal). Terminal or PC
provided to ensure vapor separation. Water heads are with communication software installed to enable
to be removable for tube cleaning. Vent and drain remote monitoring.
plugs are to be provided in each head. (All low 10. The electrical control panel shall be wired to permit
temperature surfaces shall be factory insulated.) fully automatic operation during - initial start-up,
(Provide a dual bundle on condenser for heat normal operation, and shutdown conditions. The
reclaim.) control system shall contain the following control and
6. The flooded evaporator shall be fitted with an oil safety devices:
recovery system. The oil recovery system will insure MANUAL CONTROLS
that the evaporator is operating at peak efficiency at D Control circuit stop and start switches
all times and provide optimal energy efficiency during D Compressor enable switch
extended periods of part load. Units without oil
recovery systems mounted on the evaporator will not SAFETY CONTROLS
be acceptable. D Solid state compressor motor starter overloads (3
phase)
7. To maximize energy efficiency, the packaged chiller D Low oil level optical sensor
shall be equipped with a economizer and modulating D High condenser pressure
refrigerant expansion devices. Refrigerant vapor from D Low evaporator pressure
the economizer shall be fed back into an intermediate D Freeze protection
compressor stage, reducing the enthalpy of the D Chilled water flow loss
refrigerant and increasing the net refrigeration effect D Under voltage phase failure relay
of the evaporator.
AUTOMATIC CONTROLS
8. The packaged chiller shall be furnished with a D Compressor motor increment contactors
modulating refrigerant control system to optimize D Increment start timer
efficiency and compressor protection. This refrigerant D Anti-recycle timer
control system will reduce the flow of efficiency D Oil sump heater interlock relays
robbing refrigerant vapor in the condenser from
entering the evaporator at reduced load by directly REFRIGERANT CONTROLS
modulating a motorized refrigerant valve in the liquid D Motorized refrigerant flow control
line entering the evaporator. In addition, the D Liquid refrigerant level sensor for evaporator
refrigerant control system shall measure the level of D Compressor load and unload solenoid valves
liquid refrigerant in the flooded evaporator and restrict INDICATOR LIGHTS
refrigerant flow entering the evaporator upon a rise in D Power on
the level, protecting the compressor from slugging D Compressor high oil temperature
liquid refrigerant. Fixed orifice control systems will not D Compressor motor overload
be acceptable. (Hot gas bypass shall be factory D System common alarm
installed for operation down to approximately 10% of
11. The control system shall be provided with an anti-
full load.)
recycle device. The control shall limit compressor
9. The packaged chiller shall be equipped with controller starting to a minimum of 15 minutes between starts.
control. The control shall provide for compressor
12. The packaged chiller shall be furnished with unit
loading based on leaving chilled water temperature. It
mounted reduced inrush starting system for each
shall provide for high and low refrigerant pressure
compressor. The starters shall be factory mounted
protection, low oil level protection, evaporator water
and wired, with individual circuit breakers on multiple
freeze protection, sensor error protection, and motor
compressor units. The unit shall be wired so that the
load control (demand limiter) based on amp draw.
only field electrical connection to the packaged chiller
Anti-recycle protection shall also be provided. The
shall be to a single three-phase power terminal.
computer shall have a simple keyboard accessed
input system and be complete with 320x240 pixel, 256 Optional items in ( )
color display. Input shall be accomplished through

- 35 -