Abb Bomper de Seguridad
Abb Bomper de Seguridad
Abb Bomper de Seguridad
4 Connections....................................................................................................................................... 16
Installation precautions ............................................................................................................................................... 18
Maintenance ................................................................................................................................................................ 18
5 Model overview .................................................................................................................................. 19
6 Technical data ................................................................................................................................... 21
7 EC Declaration of conformity ........................................................................................................... 25
Audience
This document is intended for authorized installation personnel.
Prerequisites
It is assumed that the reader of this document has knowledge of the following:
Basic knowledge of ABB Jokab Safety products.
Knowledge of machine safety.
Special notes
Pay attention to the following special notes in the document:
Safety regulations
Warning!
Carefully read through this entire manual before using the device.
The devices shall be installed by a trained electrician following the Safety regulations, standards and the Machine
directive.
Failure to comply with instructions, operation that is not in accordance with the use prescribed in these instructions,
improper installation or handling of the device can affect the safety of people and the plant.
For installation and prescribed use of the product, the special notes in the instructions must be carefully observed and
the technical standards relevant to the application must be considered.
In case of failure to comply with the instructions or standards, especially when tampering with and/or modifying the
product, any liability is excluded.
1. Terminal cap
2. Rubber profile with integrated contact strip
3. Terminal resistor (Can be connection plug with
cable as well)
4. Connection plug
5. Aluminium profile
1) Wiring plug
2) End Cap
3) Marks
3. Contacting
Press the wiring plug with the drawn up end cap and the termination plug onto the appropriate side of the
contact edge in each case up to the half into the switching chamber. The respective putting in direction of the
plugs is to be considered. Make sure that the needle is pricked appropriate into the copper braids of the
switching chamber.
4) Copper braid
5) Switching chamber
6) Primer
7) Glue
8) Auxiliary tool
9) Primer
10) Activator
11) Glue
8. Water drain
For a long life span of a vertical installed contact edge it is important to provide a water drain. For this the marked
lower water outlet is to be cut out. When horizontal assembling both openings should be cut out. Use a knife to
cut out the holes but wait until the glue has hardened enough (2–3 h).
1. To facilitate installation of the safety contact edge, the aluminium C-profile may only be attached to
even surfaces. If the safety contact edge is mounted in a bend, the radius must not be less than the
specified minimum.
2. The aluminium C-profile must be fitted with countersunk screws or rivets. A diameter of 4 mm is
sufficient. The holes of 4.5 mm must be evenly distributed over the entire length of the C-profile with
distances between them not exceeding 300 mm. They have to be countersunk according to the
screw size.
3. Pan- or round-head screws should not be used. Otherwise the connecting wire in the aluminum C-
profile could be damaged.
5. The connecting wire and the 30 cm cable end with the integrated terminal resistor can be placed in
the aluminium C-profile.
6. In order to make fitting the safety contact edge easier, the aluminium C-profile and the safety
contact edge should be sprayed with soapy water. Once the soap suds have evaporated the contact
edge is firmly fitted in the C-profile.
NB! To prevent a subsequent slipping of the safety contact edge talcum powder, oils or similarly
durable lubricants may not be used!
8. Safety contact edges with a T-base have to be pushed into the aluminium C-profile.
NB! Any other methods of fastenings are only permitted on prior agreement with the manufacturer!
The safety contact strip, SKS 18, the actual contactor, is located inside the safety contact edge. The safety contact
strip consist of a homogeneous highly insulating outer EPDM material and has two internal conducting contact
surfaces. The conducting elastomer contains two copper wires that provide low-resistance detection even in lengths
exceeding 100 meters (NB! The contact edge GP series is only possible to make in max 6 meter length). Because of
the contact points, the safety contact edge has approximate 30 mm of inactive length at each end. To provide
protection against damage and to enable its proper use, the safety contact strip is inserted into the switching chamber
of the rubber contactor profile. The rubber profiles (EDPM or NBR) are then permanently sealed with a special elastic
adhesive and end caps to make them watertight. The safety contact edge is then pressed into the aluminium profile.
Assembly of the contact edge GP is always made by the ABB Jokab Safety factory.
1) Rubber profile
2) SKS 18
3) Aluminium support profile, C-profile
1. To facilitate installation of the safety contact edge, the aluminium C-profile may only be attached to
even surfaces. If the safety contact edge is mounted in a bend, the radius must not be less than the
specified minimum.
2. The aluminium C-profile must be fitted with countersunk screws or rivets. A diameter of 4 mm is
sufficient. The holes of 4.5 mm must be evenly distributed over the entire length of the C-profile with
distances between them not exceeding 300 mm. They have to be countersunk according to the
screw size.
3. Pan- or round-head screws should not be used. Otherwise the connecting wire in the aluminum C-
profile could be damaged.
5. The connecting wire and the 30 cm cable end with the integrated terminal resistor can be placed in
the aluminium C-profile.
6. In order to make fitting the safety contact edge easier, the aluminium C-profile and the safety
contact edge should be sprayed with soapy water. Once the soap suds have evaporated the contact
edge is firmly fitted in the C-profile.
NB! To prevent a subsequent slipping of the safety contact edge talcum powder, oils or similarly
durable lubricants may not be used!
NB! Pulling or pushing the safety contact edge into the aluminium profile can cause damage to the
contact edge and should be avoided at all costs. Any other proposed methods of adaptation should
only be attempted after consultation with ABB Jokab Safety. Other methods of adaptation, unless
approved by ABB Jokab Safety, may invalidate the warranty and may lead to incorrect device
operation.
Contact edges must be connected to a suitable safety evaluation unit (e.g. ABB Jokab Safey safety relays
RT6, RT7A/B, RT9, Vital with Tina 6A or Pluto safety-PLC).
The safety evaluation unit monitors the functionality of the contact protection and detects any breaks or
short-circuits in the lines. Several crush protection units can be connected in series while still retaining the
same level of safety.
When pressure is applied, the active surface of the contact area in the contact protection is closed and the
safety output on the monitoring unit trips. A stop signal will be sent to the machine’s safety circuits
preventing any dangerous movements.
NB! If alternative units are used rather than the recommended ABB Jokab Safety relays, it is essential that
the user checks their suitability before use. Failure to do so may result in incorrect operation and/or
damage to the equipment and invalidate warranty.
Connection contact protection for safety relay RT6
Maintenance
Warning! The safety functions and the mechanics shall be tested regularly.
Warning! In case of breakdown or damage to the product, contact the nearest ABB Jokab Safety Service Office or
reseller. Do not try to repair the product yourself since it may accidentally cause permanent damage to the product,
impairing the safety of the device which in turn could lead to serious injury to personnel.
Caution! ABB Jokab Safety will not accept responsibility for failure of the switch functions if the installation and
maintenance requirements shown in this sheet are not implemented. These requirements form part of the product
warranty.
Accessories/Cables
Article number Type
2TLA076002R0200 Al 25-14 aluminium profile
2TLA076005R4400 Connection plug with 2,5 m cable
2TLA076005R4500 Connection plug with 5 m cable
2TLA076005R4600 Connection plug with 10 m cable
2TLA076005R4700 Connection plug with resistor 8,2 Ω
2TLA076005R6100 End cap for GE25-45
2TLA076005R6200 End cap for GE25-25
2TLA076005R7600 Glueing set small 5 gr/5ml
2TLA076005R7700 Glueing set large 20 gr/10ml
2TLA076005R8500 Scissor
2TLA076005R8600 Plug insert tool
2TLA076008R0000 Production cost if GE contact edge assembled by ABB Jokab Safety
Accessories/Cables
Article number Type
2TLA076009R0100 Production cost, 2+2 m cable
2TLA076009R0200 Production cost, 2+5 m cable
2TLA076009R0300 Production cost, 2+7 m cable
2TLA076009R0400 Production cost 2+10 m cable
2TLA076009R0500 Production cost, 5+5 m cable
2TLA076009R0600 Production cost 5+7 m cable
2TLA076009R0700 Production cost 5+10 m cable
2TLA076009R0800 Production cost, 7+7 m cable
2TLA076009R0900 Production cost 7+10 m cable
2TLA076009R01000 Production cost,10+10 m cable
2TLA076009R1100 Production cost x+x m cable. Cable not included.
Add 2TLA076002R1800
2TLA076002R1800 Cable LIYY 2 × 0.34, meter
GP 25-25 GP 25-40
Manufacturer
Address ABB JOKAB SAFETY
Varlabergsvägen 11
S-434 91 Kungsbacka
Sweden
Safety contact strip SKS 18 for contact edge GP
Outer material EPDM, electrical insulation >30 Mohm
Inner material EPDM, electrical elastomer with reinforce copper wire
Conductivity 60Ω / 100 metres
Contact resistance Approx. 50Ω
Max. Electrical load 24 v/100 mA
Max. applied pressure 6,5 N/cm2
Dimensions 18 x 6 mm
Contact Edge GE and GP
Mechanical load max1 500 N
Actuation angle (DIN)1 2 x 20°
Mechanical life1 105
Max. temperature range -20° to +55° C
Protection classification IP 65
Max. electrical load 24 V 100 mA
Resistance 0,6 Ohm/m
Conductors GP: 2 x 0,38 mm2
GE: 2 x 0,34 mm2
Conductors insulation material GP: PVC, GE: PUR matt black
1According to DIN 31006-2 (GS - BE -17) 2Not including DIN 31006-2 (GS - BE -17)
The Jokab Safety branded product with articlenumber beginning with 2TLJ is fully compatible with the ABB branded
product with articlenumber beginning with 2TLA.
Rubber profiles
Type
GP 25-25 GP 25-40 GE 25-25 GE 25-45
Fixing profile AL 25-14 AL 25-14 Al 25-14 Al 25-14
Material EPDM/NBR EPDM/NBR EPDM EPDM
Length max (m) (1) 6(10) 6(10) 25 25
Weight (g/m) 370 480 510 770
Weight incl. C- 690 800 820 1080
profile (g/m)
Activation force (2) 34/37 39/52 64,1 69,1
(N)
Actuation (3) 8,0/7,5 9,4/9,7 4,7 6,73
distance (mm)
Braking distance (3) 7,2/5,9 10,2/9,5 6,48 20,73
(mm)
Switching Angle (4) 2x45° 2x30° 2x30° 2x45°
(°)
1 10 meters lengths of GP edges on request
2 Measured with (Ø 80 mm test specimen), 10 mm/s
3) Measuring speed 10 mm/s
4) Not including DIN 31006-2 (GS – BE – 17)
NB! The information given is based on data obtained from the respective material suppliers. Although all efforts have
been made, unforeseen factors can have a considerable effect on the generally applied indications during practical
use therefore this information must be used as a general guide only. If there is any doubt as to the suitability of the
materials used for any specific application/environment, we will, upon request, supply rubber samples for your own
evaluation.
Figure 1
Figure 2
Figure 3
1. Side view
2. Top view
3. Alu C-profile
Figure 4
Type A B C
NB! * Bending angle and radii are not part of the tests complying with DIN 31006/2 and GS-BE 17
Figure 1
Figure 2
Figure 3
1. Top view
2. Side view
3. Alu C-profile
4. Bending point
5. Bending angle
6. Bending radius of the c-profile’s bottom
Figure 4 edge
7. Bending radius of the c-profile’s centre