KTA Spindle Tooling

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2013
KTA SPINDLE TOOLINGS
TOOL HOLDERS FOR CNC LATHE
INDEX
Sr. No. CONTENTS PAGE

1 Cylindrical Collet Chuck With M Nuts 1

2 ER Cylindrical Collet Chuck With Standard Nuts 1

3 Quick Change Tapping Chuck: Type KWFLK & KWES 2

3 Revolving Center 3-4

4 Bar Pullers (For CNC Lathes) 5-6

5 Floating Reamer Holder (FRH) 7-8

6 Reduction Bush For Boring Bar Holder 9

7 Work Holding Collet Chuck Assembly 9

The information in this catalog is believed to be correct . KTA Spindle Toolings , however, assumes no
responsibilityfor any errors , inaccuracies or omissions that may appear in this catalog. Information in
this catalog is subject to change without notice and should not be taken as a commitment by
KTA Spindle Toolings or it’s subsidiaries .
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ER COLLET CHUCKS
CYLINDRICAL COLLET CHUCK WITH M NUTS

Maximun runout of the


internal taper in relation to CYL BABY COLLET CHUCKS
the external diameter 0.005 mm

D2 for Clamping Suitable Suitable


Item Name D1
Item Code L1 L2 M Type Nut Capacity Collet Spanner Price INR
D08L070ER08M KHD080700408 8 70 21 12 0.5-5 ER 8 E8M 2090
D08L125ER08M KHD081250408 8 125 21 12 0.5-5 ER 8 E8M 2420
D12L125ER08M KHD121250408 12 125 16 12 0.5-5 ER 8 E8M 2200
D12L125ER11M KHD121250411 12 125 27 16 0.5-7 ER11 E11M 2420
D12L150ER11M KHD121500411 16 150 19 16 0.5-7 ER11 E11M 2420
D12L150ER16M KHD121500416 12 150 36 22 0.5-10 ER16 E16M 2530
D16L150ER11M KHD121500411 16 150 36 22 0.5-10 ER11 E11M 2420
D20L150ER16M KHD201500416 20 150 36 22 0.5-10 ER16 E16M 2530
D20L200ER16M KHD202000416 20 200 36 22 0.5-10 ER16 E16M 3190
D20L150ER20M KHD201500420 20 150 37 28 1-13 ER20 E20M 2640
D20L150ER25M KHD201500425 20 150 46 35 1-16 ER25 E25M 2750
D25L150ER16M KHD201500416 25 150 36 22 0.5-10 ER16 E16M 3080
D25L150ER20M KHD251500420 25 150 37 28 1-13 ER20 E20M 3080

ER CYLINDRICAL COLLET CHUCK WITH STANDARD NUTS

Maximum runout of the internal taper in relation to the external diameter 0.005

Clamping Suitable Suitable


Item Name Item Code D1 L1 L2 D2 Capacity Collet Spanner Price INR

D16L060ER16 KHD160600116 16 60 36 28 0.5-10 ER16 Gs25 2090


D16L100ER16 KHD161000116 16 100 36 28 0.5-10 ER16 Gs25 2200
D16L150ER16 KHD161500116 16 150 36 28 0.5-10 ER16 Gs25 2420
D20L100ER16 KHD201000116 20 100 36 28 0.5-10 ER16 Gs25 2200
D20L150ER16 KHD201500116 20 150 36 28 0.5-10 ER16 Gs25 2420
D20L100ER20 KHD201000120 20 100 37 34 1-13 ER20 Gs30 2200
D20L150ER20 KHD201500120 20 150 37 34 1-13 ER20 Gs30 2400
D25L050ER25 KHD250500125 25 50 39 42 1-16 ER25 E25 2200
D32L050ER25 KHD320600125 32 50 39 42 1-16 ER25 E25 2310
D32L060ER32 KHD320600132 32 60 40 50 2-20 ER32 E32 2310
D40L090ER25 KHD400900125 40 90 46 42 1-16 ER25 E25 2640
D40L090ER32 KHD400900125 40 90 52 50 2-20 ER32 E32 2860
D40L090ER40 KHD400900140 40 90 60 63 3-26 ER40 E40 3080

1
QUICK CHANGE TAPPING CHUCK
TYPE KWFLK SIZE : 1, 2, 3 & 4

Quick Change Tapping Chuck Type KWFLK /DIA

Ordering Example : KWFLK2/DIA 32 = 2Nos.

For Taps Suitable Length Comp. Price


Chuck Designation Item Code D D D
Size Size Adaptors Compr. Expan. dia. dia. dia. L INR
KWFLK1/DIA K11176233193 M3 - M12 KWES1B 7.50 7.50 36 20 19 40 5545
KWFLK1/DIA K11177233193 M3 - M12 KWES1B 7.50 7.50 36 25 19 40 5545
KWFLK1/DIA K11178233193 M3 - M12 KWES1B 7.50 7.50 36 32 19 40 5545
KWFLK2/DIA K11177234193 M8 - M20 KWES2B 12.50 12.50 53 25 31 63 6925
KWFLK2/DIA K11178234193 M8 - M20 KWES2B 12.50 12.50 53 32 31 6369
KWFLK2/DIA K11179234193 M8 - M20 KWES2B 12.50 12.50 53 40 31 63 6925
KWFLK3/DIA K11178235193 M14 - M33 KWES3B 20.00 20.00 78 32 60 125 13165
KWFLK3/DIA K11179235193 M14 - M33 KWES3B 20.00 20.00 78 40 60 125 13165
KWFLK4/DIA K11179236193 M22 - M48 KWES2B 22.50 22.50 96 40 60 126 22680
KWFLK4/DIA K11180236193 M22 - M48 KWES2B 22.50 22.50 96 50 60 126 23400

TYPE KWES SIZE : 1, 2, 3 & 4


Quick Change Tapping Chuck Type KWES/B

Ordering Example : TAP ADAPTOR : KWES/1B M8 θ 10X8sq. = 2Nos.

For Taps Approx.


Suitable for D D1 D2 Weight Price
Item Name Thread Shank Chuck Size dia. dia. dia. l1 l3 l4 l5
kgs INR
dia. dia.
WES 0B M1 - M10 2.5 - 7.2 0 23 13 13 15 20 19.5 21 0.060 1330
WES 1B M3 - M12 3.5 - 11.3 1 32 19 19 17 25 21.5 25 0.150 1330
WES 2B M8 - M20 7.0 - 18.0 2 50 30 31 30 31 35.0 34 0.550 1750
WES 3B M14 - M33 11.0 - 28.0 3 72 48 48 44 41 55.5 45 1.700 4990
WES 4B M22 - M48 18.0 - 36.0 4 95 60 60 71 61 63.0 68 3.300 8315

Ordering Example : REDUCER : KWER 2/1/ = 2Nos.

Suitable for D D1 D2
Item Name Chuck size Adaptor size L3 L4 Price INR
dia. dia. dia.
KWRE 2/1 2 1 48 19 31 5 35.0 755
KWRE 3/1 3 1 70 19 48 6 55.5 1510
KWRE 3/2 3 2 70 31 48 6 55.5 1510
KWRE 4/2 4 2 92 31 60 13 60.0 4320
KWRE 4/3 4 3 92 48 60 13 60.0 4320

2
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REVOLVING CENTER

REVOLVING CENTER
FEATURES:

· Three bearings construction


· Life long lubricated with
special grease isoflex NBU15

· Main body & sleeve hardened


& ground.

· Operator friendly design for


dismantling & assembling.
The user can change the
bearings after long use or
wear within few hours , all
details are shown in
schematric drawing.

· Being standard MT2 & MT3


internal tapers in MT4 & MT5
revolving centers respectively,
easy to replace centers of
standard angle to, 30 degrees
angle to pipe center . OR….

· Maximum permissible R.P.M


For MT4 revolving center: 4000 RPM
For MT5 revolving center: 3000 RPM

· Accuracy :On master mandrel


within 0.010 MM MAX.

3
REVOLVING CENTER

Balanced to G 6.3 - 15,000 RPM.

Item Name Item Code D D1 d d1 L L1 K Price INR


Mt3 Revoling Center K10042290306127 6.0 23.8.5 Mt1 Internal 12.07 25 60 81 49 8300
with Enternal Mt1 Taper
Mt4 Revoling Center K10143290303127 70.00 31.267 Mt2 Internal 17.78 32.00 73.50 102.50 48.00 10050
with Enternal Mt2 Taper
Mt5 Revoling Center K10144290299127 87.50 44.399 Mt3 Internal 23.825 40.00 94.00 129.50 57.00 12800
with Enternal Mt3 Taper

CENTER EXTRACTOR NUT

Balanced to G 6.3 - 15,000 RPM.

Item Name Item Code D D1 L L1 H E Price INR


MT 1 Center K10147364301127 12.07 17.50 100.28 48 15.00 M16X1.5P 600
MT 2 Center K10147368301127 17.78 20.00 112.00 48.00 15.00 M22X1.5P 800
MT 3 Center K10147366301127 32.825 24.00 138.00 57.00 17.50 M27X1.5P 1000

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REVOLVING CENTER

BAR PULLERS
(FOR CNC LATHES)

FEATURES:
? ‘KTA’ BAR PULLER is unique with bar pulling capacity from 6.0 mm to 50.0
mm.
?
? This occupies only one station in the Turret.

This is very good for small to medium sizes batch production.

In many cases you can avoid bar feeders which occupies lot of space.

This is available in standard cylindrical dia. 20, 25, 32, & 40 as per Din 1835 B+E

(VDI & spl mounting on request).

Please go through the schematric diagram which shows the simplicity of the
holder

function.

Most suitable for CNC Lathes; CNC Turn - Mill Centers.

5
BAR PULLER

b1
b2
L1

D d
h1

L L2

Balanced to G 6.3 - 15,000 RPM.

BAR PULLER Item Code d D L L1 L2 b1 b2 h1 Price INR


Dia. 25 BAR PULLER K10161367301127 6-50 25 55 51 46 50 28 72 24,000
Dia. 32 BAR PULLER K10162367301127 6-50 32 55 51 46 50 28 72 24,000

‘D’: DIFFERENT SHANKS LIKE DIA40, VDI30,VDI40, & ANY SPECIALS POSSIBLE.

1
2
Operating Manual For Bar Puller

1) The self-centering chuck stops.

2) After positioning the jaws ,


3
3 to 5mm less than the size
of the bar diameter then clamp
4 the bar.

3) The self –centering chuck opens.

4) The bar puller pulls the bar.


5

5) The self-centering chuck holds.


the bar.

6) The bar puller comes out.

6 7) The job cycle continue.


Balanced to G 6.3 - 15,000 RPM.
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FLOATING REAMER HOLDER

FEATURES:

· This is a short length Floating


Reamer Holder with radial
parallel float of 1.0 mm.

· This has got a special mechanism


of weight balancing ; at the end.

· This Reamer Holder is with


( ER 25A collet chuck )
Capacity 2.0 to 16.0 mm.

· This can be used on any CNC


Lathe ; This is available with
cylindrical shank Dia 20, 25 &
32mm as per DIN 1835 B+E.
( VDI spl mounting on request)

· This solves almost all Reaming


problems such as ; over size
cutting; bell-mouth; surface finish.

· So it is best for correct size with


repeatability ; with very good
Surface finish.

7
FLOATING REAMER HOLDER (FRH)

CAPACITY = FROM 2.0MM TO 16.0MM FLOAT RADIAL PARALLEL = 1.0MM

COLLETS REQUIRED ER 25

Item Name Item Code D L D1 L1 Price INR


Dia. 20 FRH X ER 25 A K10160289302127 20.0 51.0 60.0 116.0 6930
Dia. 25 FRH X ER 25 A K10161289302127 25.0 56.0 60.0 121.0 6930
Dia. 32 FRH X ER 25 A K10162289302127 32.0 61.0 60.0 126.0 6930

ER25 A-TYPE NUT SPANNER

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REDUCTION BUSH FOR BORING BAR HOLDER

L1

d1
d
a
L

Item Name Item Code d d1 L a L1 Price INR


RB 02506 K10258222338127 25 6 50 10.5 35 530
RB 02508 K10258222339127 25 8 50 10.5 35 530
RB 02510 K10258222340127 25 10 50 10.5 35 530
RB 02512 K10258222341127 25 12 50 10.5 35 530
RB 02514 K10258222473127 25 14 50 10.5 35 530
RB 02516 K10258222272127 25 16 50 10.5 35 530
RB 03206 K10258229338127 32 6 70 10.5 45 620
RB 03208 K10258229339127 32 8 70 10.5 45 620
RB 03210 K10258229340127 32 10 70 10.5 45 620
RB 03212 K10258229341127 32 12 70 10.5 45 620
RB 03214 K10258229473127 32 14 70 10.5 45 620
RB 03216 K10258229272127 32 16 70 10.5 45 620
RB 03220 K10258229273127 32 20 70 10.5 45 620
RB 03225 K10258229274127 32 25 70 10.5 45 620
RB 04006 K10258378338127 40 6 80 12.5 52 800
RB 04008 K10258378339127 40 8 80 12.5 52 800
RB 04010 K10258378340127 40 10 80 12.5 52 800
RB 04012 K10258378341127 40 12 80 12.5 52 800
RB 04014 K10258378473127 40 14 80 12.5 52 800
RB 04016 K10258378272127 40 16 80 12.5 52 800
RB 04020 K10258378273127 40 20 80 12.5 52 800
RB 04025 K10258378274127 40 25 80 12.5 52 800
RB 04032 K10258378275127 40 32 80 12.5 52 800

WORK HOLDING COLLET CHUCK ASSEMBLY


D4
D3
D
D1
a

D2

A2-5 Nose
D5

L2
L L1

Item Name Item Code D D1 D2 D3 D4 D5 L L1 L2 G Price INR


Collet Chuck A-25/A2-5 K10257484471127 132 104.8 110 32 34.5 11x6Nos 119 15.5 25 M58x1.5P 18400
Collet Chuck A-42/A2-5 K10257485471127 132 104.8 110 48 51.5 11x6Nos 121 20 25 M58x1.5P 24200
Collet Chuck A-60/A2-6 K10257486472127 165 133 132.5 66 73.5 13x6Nos 135 20 25 M80x1.2P 30400

Item Name Item Code Price INR


CONVERSION KIT A-42/A-25 K10259485475127 10200
CONVERSION KIT A-60/A-42 K10259486476127 13800

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KTA Spindle Toolings


Corporate Office &
Works : Pune

KTA Spindle Toolings


Works : 246/9, Hinjewadi, Near Tata Johnson,
Tal. Mulshi, Dist. Pune. Pin - 411 057.
(MAHARASHTRA) INDIA.
Tel. Works :+91 20 - 64001283, 66740039, 20270680
Fax Works:+91 20 - 66740038
E-mail : [email protected],
[email protected]
Visit us at : www.ktaspindletoolings.com

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