®

725Ex
Multifunction Process Calibrator

Calibration Manual

PN 2406553
January 2005 Rev. 1, 5/09
© 2005, 2009 Fluke Corporation. All rights reserved. Printed in USA. Specifications are subject to change without notice.
All product names are trademarks of their respective companies.
 LIMITED WARRANTY AND LIMITATION OF LIABILITY
Each Fluke product is warranted to be free from defects in material and workmanship under normal use and service. The
warranty period is three years and begins on the date of shipment. Parts, product repairs, and services are warranted for
90 days. This warranty extends only to the original buyer or end-user customer of a Fluke authorized reseller, and does
not apply to fuses, disposable batteries, or to any product which, in Fluke's opinion, has been misused, altered, neglected,
contaminated, or damaged by accident or abnormal conditions of operation or handling. Fluke warrants that software will
operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on
non-defective media. Fluke does not warrant that software will be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no
authority to extend a greater or different warranty on behalf of Fluke. Warranty support is available only if product is
purchased through a Fluke authorized sales outlet or Buyer has paid the applicable international price. Fluke reserves the
right to invoice Buyer for importation costs of repair/replacement parts when product purchased in one country is
submitted for repair in another country.
Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair, or
replacement of a defective product which is returned to a Fluke authorized service center within the warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return authorization information,
then send the product to that service center, with a description of the difficulty, postage and insurance prepaid (FOB
Destination). Fluke assumes no risk for damage in transit. Following warranty repair, the product will be returned to Buyer,
transportation prepaid (FOB Destination). If Fluke determines that failure was caused by neglect, misuse, contamination,
alteration, accident, or abnormal condition of operation or handling, including overvoltage failures caused by use outside
the product’s specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair
costs and obtain authorization before commencing the work. Following repair, the product will be returned to the Buyer
transportation prepaid and the Buyer will be billed for the repair and return transportation charges (FOB Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT,
INCIDENTAL, OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, ARISING FROM ANY
CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of
incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any
provision of this Warranty is held invalid or unenforceable by a court or other decision-maker of competent jurisdiction,
such holding will not affect the validity or enforceability of any other provision.
Fluke Corporation Fluke Europe B.V.
P.O. Box 9090 P.O. Box 1186
Everett, WA 98206-9090 5602 BD Eindhoven
U.S.A. The Netherlands
11/99
To register your product online, visit register.fluke.com
 Table of Contents

Title Page

Introduction........................................................................................................ 1
Read First – Safety Information......................................................................... 2
Symbols ............................................................................................................. 3
Ex-Hazardous Areas .......................................................................................... 4
Specifications..................................................................................................... 5
DC Voltage Measurement ............................................................................. 5
DC Voltage Source........................................................................................ 5
Millivolt Measurement and Source* ............................................................. 5
DC mA Measurement and Source ................................................................. 5
Ohms Measurement....................................................................................... 6
Ohms Source ................................................................................................. 6
Frequency Measurement................................................................................ 6
Frequency Source .......................................................................................... 6
Temperature, Thermocouples ........................................................................ 7
Loop Power Supply ....................................................................................... 7
Entity Parameters........................................................................................... 7
RTD Excitation (simulation) ......................................................................... 7
Temperature, RTD Ranges, and Accuracies.................................................. 8
Pressure Measurement................................................................................... 8
General Specifications................................................................................... 8
Basic Maintenance ............................................................................................. 9
Cleaning the Calibrator.................................................................................. 9
Approved Batteries........................................................................................ 9
Replacing the Batteries.................................................................................. 9
Required Equipment .......................................................................................... 11
Performance Tests.............................................................................................. 12
Preparing for the Performance Tests ............................................................. 12
Upper Display Voltage Measurement Tests .................................................. 13
Lower Display mV Measurement Tests ........................................................ 14
Lower Display Voltage Measurement Tests.................................................. 15
Upper Display mA Measurement Tests......................................................... 16
Lower Display mA Measurement Tests ........................................................ 17
Lower Display Frequency Measurement Test............................................... 18
Lower Display Frequency Source Test ......................................................... 19
Lower Display 4-Wire Resistance Measurement Tests................................. 20
Lower Display 4-Wire RTD Measurement ................................................... 21
Lower Display 3-Wire RTD Measurement ................................................... 22
Lower Display Thermocouple Measurement Tests ....................................... 23
Lower Display Thermocouple Source Tests.................................................. 24
Lower Display mA Source Tests................................................................... 25

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725Ex
Calibration Manual

Lower Display mV Source Tests................................................................... 26

Lower Display Voltage Source Tests ............................................................ 26
Lower Display Ohms Source Tests ............................................................... 27
Pressure Module Input................................................................................... 28
Calibration Adjustment Procedures ................................................................... 28
Setup .............................................................................................................. 28
Initiating Communication.............................................................................. 29
Cal Volts Input .............................................................................................. 30
Cal Volts Output............................................................................................ 31
Cal mA Input ................................................................................................. 32
Cal mA Output .............................................................................................. 33
Cal mV Input ................................................................................................. 34
Cal mV Output .............................................................................................. 35
Cal Thermocouples........................................................................................ 36
Cal Ohms Hi Source ...................................................................................... 37
Cal Ohms Low Source................................................................................... 38
Cal RTD Low Range ..................................................................................... 39
Cal RTD Hi Range ........................................................................................ 40
Cal ISO Volts ................................................................................................ 41
Cal ISO mA ................................................................................................... 42
Replaceable Parts ............................................................................................... 43

ii
 List of Tables

Table Title Page

1. Symbols.................................................................................................................. 3
2. Approved Batteries................................................................................................. 9
3. Required Equipment and Software ........................................................................ 11
4. Upper Display Voltage Readings........................................................................... 13
5. Lower Display mV Readings ................................................................................. 14
6. Lower Display Voltage Readings .......................................................................... 15
7. Upper Display mA Readings.................................................................................. 16
8. Lower Display mA Readings ................................................................................. 17
9. Lower Display Frequency Source Readings .......................................................... 19
10. Lower Display 4-Wire Resistance Readings.......................................................... 20
11. Lower Display 4-Wire and 3-Wire RTD Temperature Readings .......................... 21
12. Type J Thermocouple Readings............................................................................. 23
13. Lower Display Thermocouple Source Readings.................................................... 24
14. Lower Display mA Source Readings ..................................................................... 25
15. Lower Display mV Source Readings ..................................................................... 26
16. Lower Display Voltage Source Readings .............................................................. 26
17. Lower Display Ohms Source Readings.................................................................. 27
18. User Replaceable Parts........................................................................................... 43

iii
725Ex
Calibration Manual

iv
 List of Figures

Figure Title Page

1. Replacing the Batteries........................................................................................... 10

2. Upper Display Voltage Test Connections .............................................................. 13
3. Lower Display mV and Voltage Test Connections................................................ 14
4. Upper Display mA Test Connections..................................................................... 16
5. Lower Display mA Test Connections .................................................................... 17
6. Lower Display Frequency Test Connections ......................................................... 18
7. Lower Display Frequency Source Test Connections ............................................. 19
8. Lower Display 4-Wire Resistance Test Connections............................................. 20
9. Lower Display 3-Wire Resistance Test Connections............................................. 22
10. Lower Display Thermocouple Test Connections................................................... 23
11. Lower Display mA Source Test ............................................................................. 25
12. Lower Display Ohms Source Test Connections.................................................... 27
13. Volts Input Calibration Connections...................................................................... 30
14. Volts Output Calibration Connections ................................................................... 31
15. mA Input Calibration Connections ........................................................................ 32
16. mA Output Calibration Connections...................................................................... 33
17. mV Input Calibration Connections ........................................................................ 34
18. mV Output Calibration Connections...................................................................... 35
19. Thermocouples Calibration Connections ............................................................... 36
20. Ohms Hi Source Calibration Connections ............................................................. 37
21. RTD Low Range Calibration Connections ............................................................ 39
22. ISO Volts Calibration Connections........................................................................ 41
23. ISO mA Calibration Connections .......................................................................... 42

v
725Ex
Calibration Manual

vi
Introduction
WWarning
The information provided in this manual is for the use of qualified
personnel only. Do not perform the verification tests or calibration
procedures described in this manual unless qualified to do so.
This Calibration Manual provides the following information for the Fluke 725Ex
Multifunction Process Calibrator (also referred to as "the Calibrator" and/or “the UUT”):
• Safety information
• Specifications
• Static awareness
• Basic maintenance (cleaning, batteries, and fuses)
• Equipment required for performance tests and calibration
• Performance test procedures
• Calibration procedures
• List of replaceable parts
For complete operating instructions, refer to the appropriate Users Manual (located on
the CD-ROM shipped with the instrument).
WCaution
The Calibrator contains parts that can be damaged by static
discharge. No procedure in this document requires the case to be
opened. If the case is opened, follow the standard practices for
handling static sensitive devices.
To contact Fluke, call one of the following telephone numbers:
• Technical Support USA: 1-800-44-FLUKE (1-800-443-5853)
• Calibration/Repair USA: 1-888-99-FLUKE (1-888-993-5853)
• Canada: 1-800-36-FLUKE (1-800-363-5853)
• Europe: +31 402-675-200
• Japan: +81-3-3434-0181
• Singapore: +65-738-5655
• Anywhere in the world: +1-425-446-5500
Or, visit Fluke's website at www.fluke.com.
To register your product, visit http://register.fluke.com.
To view, print, or download the latest manual supplement, visit
http://us.fluke.com/usen/support/manuals.

1
725Ex
Calibration Manual

Read First – Safety Information

In this calibration manual, a Warning identifies conditions and actions that pose
hazard(s) to the user. A Caution identifies conditions and actions that may damage the
Calibrator or the test instruments.
W Warning
To avoid electric shock, injury, damage to the Calibrator, or ignition of
an explosive atmosphere, follow all equipment safety procedures.
• Use the Calibrator only as described in this manual, the 725Ex
Users Manual, and the Fluke 725Ex CCD (Concept Control
Drawing), or the protection provided by the Calibrator may be
impaired.
• Inspect the Calibrator before use. Do not use it if it appears
damaged.
• Check the test leads for continuity, damaged insulation, or
exposed metal. Replace damaged test leads.
• When using probes, keep fingers behind the finger guards on the
probes.
• Never apply more than 30.0 V between the input terminals, or
between any terminal and earth ground.
• Applying more than 30.0 V to the input terminals invalidates the
Calibrator’s Ex Approval and may result in permanent damage to
the unit so it can no longer be used.
• Use the proper terminals, mode, and range for the measuring or
sourcing application.
• To prevent damage to the unit under test, be sure the Calibrator is
in the correct mode before connecting the test leads.
• When making connections, connect the COM test probe before the
live test probe. When disconnecting, disconnect the live probe
before the COM probe.
• Never open the Calibrator case. Opening the case invalidates the
Calibrator’s Ex Approval.
• Make sure the battery door is closed and latched before entering
an Ex-hazardous area or using the Calibrator. See “Ex-Hazardous
Areas”.
• Replace the batteries as soon as the B (low battery) symbol
appears to avoid false readings that can lead to electric shock.
Remove the Calibrator from the Ex-hazardous area before opening
the battery door. See “Ex-Hazardous Areas”.
• Remove test leads from the Calibrator before opening the battery
door.
• Measurement Category I (CAT I) is defined for measurements
performed on circuits not directly connected to the mains.
• Turn off circuit power before connecting the Calibrator mA and
COM terminals in the circuit. Place the Calibrator in series with the
circuit.

2
 Multifunction Process Calibrator
Symbols

• When servicing the Calibrator, use only specified replacement

parts. Do not open the Calibrator case. Opening the case
invalidates the Calibrator’s Ex Approval.
• Do not allow water inside the case.
• Before each use, verify the Calibrator’s operation by measuring a
known voltage.
• Never touch the probe to a voltage source when the test leads are
plugged into the current terminals.
• Do not operate the Calibrator around explosive dust.
• When using a pressure module, make sure the process pressure
line is shut off and depressurized before connecting it or
disconnecting it from the pressure module.
• Use four properly installed AA batteries to power the Calibrator.
• Use only the batteries listed in Table 2.
• Disconnect test leads from the circuit under test before changing
to another measure or source function.
• Care must be taken to minimize the possibility of leakage when
measuring the pressure of toxic or flammable gases. Confirm that
all pressure connections are properly sealed.
• Do not use in a damp or wet environment.
WCaution
To avoid possible damage to Calibrator or to equipment under test:
• Disconnect the power and discharge all high-voltage capacitors
before testing resistance or continuity.
• Use the proper jacks, function, and range for the measurement or
sourcing application.

Symbols
Symbols used on the Calibrator and in this manual are explained in Table 1.
Table 1. Symbols

Symbol Meaning Symbol Meaning

+ Power ON/OFF T Double insulated
Conforms to relevant Canadian and
J Earth ground ) US Standards. Certification #
LR110460-2
Risk of Danger. Important Conforms to relevant European
W information. Refer to manual. P Union directives.
M Battery F Direct current

X Hazardous Voltage f Pressure

Conforms to relevant Australian

( Conforms to ATEX requirements ;
standards
Do not dispose of this product as unsorted municipal waste. Go to Fluke’s website for
~ recycling information.

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725Ex
Calibration Manual

Ex-Hazardous Areas
An Ex-hazardous area as used in this manual refers to an area made hazardous by the
potential presence of flammable or explosive vapors. These areas are also referred to as
hazardous locations, see NFPA 70 Article 500 or CSA C22.1 Section 18.
The Model 725Ex Multifunction Calibrator has been designed for use in Ex-hazardous
areas. These are areas where potentially flammable or explosive vapors may occur.
These areas are referred to as hazardous (classified) locations in the United States, as
Hazardous Locations in Canada, as Potentially Explosive Atmospheres in Europe and as
Explosive Gas Atmospheres by most of the rest of the world. The Calibrator is designed
as intrinsically safe. This means that connecting the Calibrator to equipment that is used
within intrinsically safe circuits will not cause an ignition-capable arc as long as the
entity parameters are suitably matched.
The Calibrator has two sets of parameters. The Vmax and Imax parameters show the
maximum voltage and maximum current that may be connected to the Calibrator
terminals without compromising the intrinsic safety. The voltage and current will
generally come from intrinsic safety barriers that provide power to the field equipment
such as transmitters and positioners (I/P devices). These barriers are identified with a
maximum open circuit voltage parameter (Voc) and a maximum short circuit current
parameter (Isc). The matching criterion requires that Voc of the barrier not exceed 30 V
and Isc not exceed 100 mA.
The Calibrator will itself be a source of voltage and current. Each set of terminals has a
Voc and an Isc rating as shown on Fluke 725Ex CCD. When connecting terminals to
other equipment, the Vmax and Imax ratings on the other equipment must exceed the Voc
and Isc ratings for the terminals connected to on the 725Ex Calibrator.
In addition to matching voltage and current entity parameters, it is also necessary to
verify that capacitance and inductance has not been exceeded. Again, Fluke 725Ex CCD
identifies the maximum capacitance (Ca) and maximum inductance (La) that is permitted
based either on the intrinsic safety barrier ratings or on the Calibrator ratings for the
specific terminals used. As an example, Fluke 725Ex CCD explains that the capacitance
of each unit connected in the circuit (Ci) plus the capacitance of the cable in the circuit
must not exceed the maximum allowed capacitance (Ca). Similarly for inductance in the
intrinsically safe circuit.
When connecting the Calibrator into a powered circuit, i.e. when the circuit is powered
by an intrinsic safety barrier, then the maximum circuit voltage used for the entity
parameter evaluation will be the higher of either the Calibrator Voc or of the barrier Voc.
The maximum current will be the sum of the Calibrator Isc and the barrier Isc. In this
case, the maximum allowed inductance (La) will be reduced. This value will have to be
determined using the ignition curves found in standards such as CSA C22.2 No. 157 or
UL 913.
For additional information about Ex-hazardous areas, refer to ANSI/ISA-12.01.01-1999
Definitions and Information Pertaining to Electrical Instruments in Hazardous
(Classified) Locations and to ANSI/ISA-RP12.06.01-2003 Recommended Practice for
Wiring Methods for Hazardous (Classified) Locations Instrumentation Part 1: Intrinsic
Safety.

4
 Multifunction Process Calibrator
Specifications

Specifications
All specifications apply from +18 °C to +28 °C unless stated otherwise. All specifications
assume a five-minute warmup period.

DC Voltage Measurement
Accuracy,
Range Resolution
(% of Reading + Counts)

30 V (upper display) 0.001 V 0.02 % + 2

10 V (lower display) 0.001 V 0.02 % + 2

90 mV 0.01 mV 0.02 % + 2

Temperature coefficient -10 °C to 18 °C, +28 °C to 55 °C: ±0.005 % of range per °C

DC Voltage Source
Accuracy,
Range Resolution
(% of Reading + Counts)

100 mV 0.01 mV 0.02 % + 2

10 V 0.001 V 0.02 % + 2
Temperature coefficient -10 °C to 18 °C, +28 °C to 55 °C: ±0.005 % of range per °C
Maximum load: 1 mA

Millivolt Measurement and Source*

Range Resolution Accuracy

-10 mV to 75 mV 0.01 mV ±(0.025 % + 1 count)

Maximum input voltage: 30 V

Temperature coefficient -10 °C to 18 °C, +28 °C to 55 °C: ±0.005 % of range per °C
*Select this function by pressing T. The signal is available at the thermocouple miniplug connector.

DC mA Measurement and Source

Accuracy,
Range Resolution
(% of Reading + Counts)

24 mA 0.001 mA 0.02 % + 2
Temperature coefficient -10 °C to 18 °C, +28 °C to 55 °C: ±0.005 % of range per °C
Drive capability: 250 Ω at 20 mA

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725Ex
Calibration Manual

Ohms Measurement
Accuracy ± Ω*
Ohms Range
4-Wire 2- and 3-Wire
0 to 400 Ω 0.1 0.15
400 to 1.5 kΩ 0.5 1.0
1.5 to 3.2 kΩ 1 1.5
Temperature coefficient -10 °C to 18 °C, +28 °C to 55 °C: ±0.005 % of range per °C
Excitation Current: 0.2 mA
Maximum input voltage: 30 V
* 2-wire: Does not include lead resistance.
3-wire: Assumes matched leads with a total resistance not exceeding 100 Ω.

Ohms Source
Excitation Current from Accuracy
Ohms Range
Measurement Device ±Ω
15 to 400 Ω 0.15 to 0.5 mA 0.15
15 to 400 Ω 0.5 to 2 mA 0.1
400 to 1.5 kΩ 0.05 to 0.8 mA 0.5
1.5 to 3.2 kΩ 0.05 to 0.4 mA 1
Temperature coefficient -10 °C to 18 °C, +28 °C to 55 °C: ± 0.005 % of resistance range per °C

Resolution
15 to 400 Ω 0.1 Ω
400 to 3.2 kΩ 1Ω

Frequency Measurement
Range Resolution Accuracy

2.0 to 1000.0 CPM 0.1 CPM ± (0.05 % + 1 count)

1 to 1000 Hz 1.0 Hz ± (0.05 % + 1 count)

1.0 to 10.0 kHz 0.1 kHz ± (0.05 % + 1 count)

Sensitivity: 1V peak-to-peak minimum

Waveform: squarewave

Frequency Source
Accuracy
Range Resolution
(% of output frequency)

2.0 to 1000.0 CPM 0.1 CPM ± 0.05 %

1 to 1000 Hz 1 Hz ± 0.05 %

1.0 to 10.0 kHz 0.1 kHz ± 0.25 %

Waveform: 5 V p-p squarewave, -0.1 V offset

6
 Multifunction Process Calibrator
Specifications

Temperature, Thermocouples
Type Range Measure and Source Accuracies
-200 to 0 °C 1.0 °C
J
0 to 1200 °C 0.7 °C
-200 to 0 °C 1.2 °C
K
0 to 1370 °C 0.8 °C
-200 to 0 °C 1.2 °C
T
0 to 400 °C 0.8 °C
-200 to 0 °C 0.9 °C
E
0 to 950 °C 0.7 °C
-20 to 0 °C 2.5 °C
R 0 to 500 °C 1.8 °C
500 to 1750 °C 1.4 °C
-20 to 0 °C 2.5 °C
S 0 to 500 °C 1.8 °C
500 to 1750 °C 1.5 °C
600 to 800 °C 2.2 °C
B 800 to 1000 °C 1.8 °C
1000 to 1800 °C 1.4 °C
-200 to 0 °C 0.85 °C
L
0 to 900 °C 0.7 °C
-200 to 0 °C 1.1 °C
U
0 to 400 °C 0.75 °C
-200 to 0 °C 1.5 °C
N
0 to 1300 °C 0.9 °C
-200 to 100 °C 0.5 °C
XK
-100 to 800 °C 0.6 °C
0 to 800 °C 1.2 °C
BP
800 to 2500 °C 2.5 °C
Resolution:
0.1 °C, 0.1 °F

Loop Power Supply

Voltage: 12 V
Maximum current: 24 mA
Short circuit protected

Entity Parameters
For Entity Parameters, Refer to Fluke 725Ex CCD for use in Ex-hazardous areas.

RTD Excitation (simulation)

Allowable Excitation by RTD type

Ni 120 0.15 to 3.0 mA

Pt 100-385 0.15 to 3.0 mA

Pt 100-3926 0.15 to 3.0 mA

Pt 100-3916 0.15 to 3.0 mA

Pt 200-385 0.05 to 0.80 mA

Pt 500-385 0.05 to 0.80 mA

Pt 1000-385 0.05 to 0.40 mA

7
725Ex
Calibration Manual

Temperature, RTD Ranges, and Accuracies

Accuracy
Measure 4- Measure 2-
Type Range °C Source °C
Wire °C and 3-Wire* °C
Ni120 -80 to 260 0.2 0.3 0.2
Pt100-385 -200 to 800 0.33 0.5 0.33
Pt100-3926 -200 to 630 0.3 0.5 0.3
Pt100-3916 -200 to 630 0.3 0.5 0.3
-200 to 250 0.2 0.3 0.2
Pt200-385
250 to 630 0.8 1.6 0.8
-200 to 500 0.3 0.6 0.3
Pt500-385
500 to 630 0.4 0.9 0.4
-200 to 100 0.2 0.4 0.2
Pt1000-385
100 to 630 0.2 0.5 0.2
Resolution: 0.1 °C, 0.1 °F
RTD Source: Addresses pulsed transmitters and PLCs with pulses as short as 5 ms.
* 2-wire: Does not include lead resistance.
3-wire: Assumes matched leads with a total resistance not exceeding 100 Ω.

Pressure Measurement
Range Resolution Accuracy Units
Determined by 5 digits Determined by psi, inH2O@4 °C, inH2O@20 °C,
pressure module pressure module inH2O@60 °F, kPa, cmH2O@4 °C,
cmH2O@20 °C, bar, mbar, kg/cm2, mmHg,
inHg

General Specifications
Operating temperature -10 °C to 55 °C
Storage temperature - 20 °C to 71 °C
Operating altitude 3000 meters above mean sea level
Pollution Degree 2
Relative Humidity 90 % (10 to 30 °C)
(% RH operating without 75 % (30 to 40 °C)
condensation) 45 % (40 to 50 °C)
35 % (50 to 55 °C)
uncontrolled < 10 °C
Vibration Random, 2 g, 5 to 500 Hz
Product Compliance Markings P ( II 1 G EEx ia IIB 171 °C
0344 KEMA 04ATEX1303

) Class I Div. 1 Groups B,C, and D

LR110460 Class I Zone 0 Aex/Ex ia IIB 171 °C
2004.1573226
Ta = -10 °C… +55 °C
Manufactured by Martel Electronics, Inc.,
1F Commons Drive
Londonderry, NH, USA
EMC EN 61326-1: 1997 + A1; 1998 + A2:2000
Power requirements 4 AA alkaline batteries- See “Approved Batteries”
Size 96 x 200 x 47 mm. (3.75 x 7.9 x 1.86 in)
Weight 650 gm (1 lb, 7 oz)

8
 static awareness
A Message From
Fluke Corporation

Some semiconductors and custom IC's can be

damaged by electrostatic discharge during
handling. This notice explains how you can
minimize the chances of destroying such devices
by:

1. Knowing that there is a problem.

2. Learning the guidelines for handling them.
3. Using the procedures, packaging, and
bench techniques that are recommended.

The following practices should be followed to minimize damage to S.S. (static sensitive) devices.

3. DISCHARGE PERSONAL STATIC BEFORE

HANDLING DEVICES. USE A HIGH RESIS-
1. MINIMIZE HANDLING TANCE GROUNDING WRIST STRAP.

2. KEEP PARTS IN ORIGINAL CONTAINERS

UNTIL READY FOR USE. 4. HANDLE S.S. DEVICES BY THE BODY.
5. USE STATIC SHIELDING CONTAINERS FOR 8. WHEN REMOVING PLUG-IN ASSEMBLIES
HANDLING AND TRANSPORT. HANDLE ONLY BY NON-CONDUCTIVE
EDGES AND NEVER TOUCH OPEN EDGE
CONNECTOR EXCEPT AT STATIC-FREE
WORK STATION. PLACING SHORTING
STRIPS ON EDGE CONNECTOR HELPS
PROTECT INSTALLED S.S. DEVICES.

6. DO NOT SLIDE S.S. DEVICES OVER

ANY SURFACE.

9. HANDLE S.S. DEVICES ONLY AT A

STATIC-FREE WORK STATION.

10. ONLY ANTI-STATIC TYPE SOLDER-

SUCKERS SHOULD BE USED.

11. ONLY GROUNDED-TIP SOLDERING

IRONS SHOULD BE USED.

7. AVOID PLASTIC,VINYL AND STYROFOAM

IN WORK AREA.

PORTIONS REPRINTED
WITH PERMISSION FROM TEKTRONIX INC.
AND GERNER DYNAMICS, POMONA DIV.

 Dow Chemical
 Multifunction Process Calibrator
Basic Maintenance

Basic Maintenance
Cleaning the Calibrator
W Warning
To avoid personal injury or damage to the Calibrator, use only the
specified replacement parts and do not allow water into the case.
W Caution
To avoid damaging the plastic lens and case, do not use solvents or
abrasive cleansers.
Clean the Calibrator with a soft cloth dampened with water or water and mild soap.
Do not use aromatic hydrocarbons, chlorinated solvents, or methanol-based fluids when
cleaning the Calibrator.

Approved Batteries

Table 2. Approved Batteries

Battery Manufacturer
Type
(All Batteries Alkaline- AA 1.5 V)

Duracell MN1500

Eveready (Energizer) E91

Panasonic Powerline LR6A

Rayovac 815

Varta 4906

Ucar Gold LR6

Replacing the Batteries

WWarning
• To avoid false readings, which could lead to possible electric
shock or personal injury, replace the batteries as soon as the
battery indicator (M) appears.
• Remove the Calibrator from the Ex-hazardous area before
opening the battery door. See “Ex-Hazardous Areas”.
• Use four properly installed AA batteries to power the
Calibrator.
• Use only the batteries listed in Table 2.
Four AA alkaline batteries are used to power the Calibrator. Use the following procedure
to replace the batteries, see Figure 1 and Table 2:
1. Turn the Calibrator off, remove the test leads from the terminals, and hold the
Calibrator face down.
2. Using a Hex Key, remove the battery door.
3. Remove the batteries, then install new batteries. Be sure to follow the polarity
markings shown in the battery compartment.
4. Replace the battery door and secure it.
9
725Ex
Calibration Manual

Hex Key

bah01f.eps
Figure 1. Replacing the Batteries

10
 Multifunction Process Calibrator
Required Equipment

Required Equipment
Equipment and software required to perform the procedures in this manual are identified
in Table 3. If the recommended equipment model is not available, other equipment can be
substituted if it meets the specifications indicated.
WWarning
To avoid safety hazards and equipment damage during the calibration
procedures, use the specified calibration equipment listed in Table 3.
Using unspecified equipment can give unreliable results and pose
safety hazards.

Table 3. Required Equipment and Software

Equipment Minimum Specifications Recommended Model

Multi-Product Calibrator DC voltage: 0 V to 30 V Fluke Model 5520A Multi-Product

Accuracy: ±0.005 % Calibrator only
DC current: 0 mA to 24 mA
Accuracy: ±0.005 %
Temperature: Type J thermocouple
90 day accuracy: ±0.2 °C
Resistance accuracy: ±0.006 %
Frequency accuracy: ±0.01 %
MET/CAL® Metrology Version 6.0 or later Contact Fluke for the latest version.
Software (see MET/CAL
Installation and Upgrade
Guide for minimum
hardware requirements)
Digital Multimeter DC voltage: 0 V to 24 V HP 3458A only−no substitute
Accuracy: ±0.0013 %
DC voltage: 0 mA to 24 mA
Accuracy: ±0.005 %
Pressure Module In working condition; for establishing Fluke 700PXX Series
communication only
Test Leads Two sets of stackable banana test 2 red leads: Fluke PN 105809
leads 2 black leads: Fluke PN 105806
Thermocouple test lead 2 type J male miniplugs with ~12” Fluke Model 80CJ-M male miniplugs
(30.5 cm) of 20-gauge type J (package of two)
thermocouple wire 20-gauge type-J thermocouple wire is
available through an electronic supply
outlet
Personal computer Windows® 3.1 or later with terminal 486 (or later) IBM-compatible
communication software
PC interface cable Fluke 700SC serial interface cable Fluke PN 667425
assembly (LEMO to DB-9 female)
Calibration cable Fluke 724/725Ex Calibration Cable Fluke PN 1556747
700SC Serial Cable Fluke PN 667425

11
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Calibration Manual

Performance Tests
XWWarning
Some of the performance tests involve the use of high voltages and
should be performed by qualified personnel only.
To avoid electric shock, always set the calibration source (5520A) to
Standby (STBY) mode between tests and before handling the test
connections or test cables.
Performance tests confirm the complete operability of the Calibrator and check the
accuracy of each function against the Calibrator’s specifications.
Note
If the Calibrator fails any performance test, it needs calibration
adjustments. If the Calibrator continues to fail after calibration
adjustments, send it to an authorized Fluke Service Center for repair.
The Calibrator’s performance and accuracy are specified for one year after calibration at
operating temperatures of +18 °C to +28 °C (64 °F to 82 °F), in relative humidity to
90 %. The specifications assume the Calibrator has been warmed up for five minutes
before use.
It is not necessary to open the case for the performance tests; no mechanical adjustments
are necessary. Merely make the required connections, source the designated values, and
determine if the reading on the Calibrator or the multimeter falls within the acceptable
range indicated.

Preparing for the Performance Tests

Performance tests for the Calibrator can be performed manually, or they can be
computer-automated (using Fluke Metrology Software). The Metrology Software
automates all of the performance-verification tasks, except for connection of the
standards to the Calibrator. This document provides the procedures necessary for manual-
performance tests. Contact Fluke for information on Metrology Software.
These performance tests assume that the person performing them knows how to use the
Calibrator and the required equipment.
Do not attempt to perform these tests unless qualified to do so.
Throughout the performance tests, “UUT” (unit under test) refers to the Calibrator; the
word “multimeter” is reserved for the digital multimeter identified in the required
equipment listed in Table 3.
Unless otherwise indicated, all connection diagrams for the verification tests in this
manual showing a calibrator or digital multimeter use a Fluke 5520A Calibrator or HP
3458A DMM. If using a different DMM, make the connections appropriate for that
instrument.
To prepare the UUT for the performance tests, do the following:
1. Make sure that the required equipment is available, see Table 3.
2. Make sure the UUT has fresh batteries. See “Replacing the Batteries”.
3. Warm up the Calibrator and multimeter as required by their specifications.
4. Remove all test leads from the front of the UUT.
5. Make sure that the UUT is in a stable ambient temperature between 18 °C and 28 °C
(64.4 °F and 82.4 °F) and that it has been warmed up for five minutes.

12
 Multifunction Process Calibrator
Performance Tests

Upper Display Voltage Measurement Tests

1. Press RESET on the 5520A.
2. Press l on the UUT until V appears on the upper display.
3. Make the connections shown in Figure 2.
4. Set up the 5520A to output each of the voltages in Table 4 and verify that the UUT
readings are within the limits shown.
5. Press STBY on the 5520A.

aal03f.eps
Figure 2. Upper Display Voltage Test Connections

Table 4. Upper Display Voltage Readings

5520A Outputs UUT Readings

0.000 V -0.002 V to +0.002 V

15.000 V 14.995 V to 15.005 V

30.000 V 29.992 V to 30.008 V

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Calibration Manual

Lower Display mV Measurement Tests

1. Press RESET on the 5520A.
2. Press V on the UUT until MEASURE and mV appear on the lower display.
3. Make the connections shown in Figure 3.
4. Set up the 5520A to output each of the voltages in Table 5 and verify that the UUT
readings are within the limits shown.
5. Press STBY on the 5520A.

aal04f.eps
Figure 3. Lower Display mV and Voltage Test Connections

Table 5. Lower Display mV Readings

5520A Outputs UUT Readings

0.00 mV -0.02 mV to +0.02 mV

50.00 mV 49.97 mV to 50.03 mV

89.00 mV 88.96 mV to 89.04 mV

14
 Multifunction Process Calibrator
Performance Tests

Lower Display Voltage Measurement Tests

1. Press RESET on the 5520A.
2. Press V on the UUT until MEASURE and V appear on the lower display.
3. Make the connections shown in Figure 3.
4. Set up the 5520A to output each of the voltages in Table 6 and verify that the UUT
readings are within the limits shown.
5. Press STBY on the 5520A.
Table 6. Lower Display Voltage Readings

5520A Outputs UTT Readings

0.000 V -0.002 V to +0.002 V

10.000 V 9.996 V to 10.004 V

5.000 V 4.997 V to 5.003 V

15
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Calibration Manual

Upper Display mA Measurement Tests

1. Press RESET on the 5520A.
2. Press l on the UUT until MEASURE and mA appear on the upper display.
3. Make the connections shown in Figure 4.
4. Set up the 5520A to output each of the voltages in Table 7 and verify that the UUT
readings are within the limits shown.
5. Press STBY on the 5520A.

aal05f.eps
Figure 4. Upper Display mA Test Connections

Table 7. Upper Display mA Readings

5520A Settings UUT Readings

0.000 mA -0.002 mA to +0.002 mA

12.000 mA 11.995 mA to 12.005 mA

24.000 mA 23.993 mA to 24.007 mA

16
 Multifunction Process Calibrator
Performance Tests

Lower Display mA Measurement Tests

1. Press RESET on the 5520A.
2. Press l on the UUT until MEASURE and mA appear on the lower display.
3. Make the connections shown in Figure 5.
4. Set up the 5520A to output each of the voltages shown in Table 8 and verify that the
UUT readings are within the limits shown.
5. Press STBY on the 5520A.

aal06f.eps
Figure 5. Lower Display mA Test Connections

Table 8. Lower Display mA Readings

5520A Outputs UUT Readings

0.000 mA -0.002 mA to +0.002 mA

12.000 mA 11.995 mA to 12.005 mA

24.000 mA 23.993 mA to 24.007 mA

17
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Calibration Manual

Lower Display Frequency Measurement Test

1. Set the 5520A to source a 40 Hz, 1 V peak-to-peak square wave (use the blue softkey
under the wave type to change the wave shape).
2. Press F on the UUT until MEASURE and Hz appear on the lower display.
3. Make the connections shown in Figure 6.
4. Verify that the UUT frequency reads between 39.8 Hz and 40.2 Hz.
5. Press F on the UUT to change the lower display to kHz.
6. Set the 5520A to source a 10 kHz, 1 V peak-to-peak square wave.
7. Verify that the UUT frequency reads between 9.98 kHz and 10.02 kHz.
8. Press STBY on the 5520A.

aal04f.eps
Figure 6. Lower Display Frequency Test Connections

18
 Multifunction Process Calibrator
Performance Tests

Lower Display Frequency Source Test

1. Press M on the UUT until SOURCE appears on the lower display.
2. Press F on the UUT until Hz appears on the lower display.
3. Configure the HP 3458A to measure frequency.
4. Make the connections shown in Figure 7.
5. Use the arrow keys on the UUT to set the UUT output to the frequencies in Table 9
and verify that the HP 3458A readings are within the limits shown. (Use F to
change the UUT output to kilohertz when necessary.)
6. Press M on the UUT to disable the sourcing function.

aal08f.eps
Figure 7. Lower Display Frequency Source Test Connections

Table 9. Lower Display Frequency Source Readings

UUT Outputs HP 3458A Readings

40 Hz 39.98 Hz to 40.02 Hz

1000 Hz 999.5 Hz to 1000.5 Hz

1.0 kHz 997.5 Hz to 1002.5 Hz

4.0 kHz 3.990 Hz to 4.010 kHz

10.0 kHz 9.975 Hz to 10.025 kHz

19
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Calibration Manual

Lower Display 4-Wire Resistance Measurement Tests

1. Press F on the UUT until Ω appears on the lower display. If necessary, use M to
get to the measure mode, and use X to get to the 4W mode. (MEASURE should
also appear on the lower display).
2. Set the 5520A to 2-wire output with 2-wire compensation off.
3. Make the connections shown in Figure 8.
4. Set the 5520A to source the resistance values in Table 10 and verify that the UUT
resistance readings are within the limits shown.
5. Press STBY on the 5520A.

aal09f.eps
Figure 8. Lower Display 4-Wire Resistance Test Connections

Table 10. Lower Display 4-Wire Resistance Readings

5520A Outputs UUT Readings

15.00 Ω 14.90 Ω to 15.10 Ω

300.00 Ω 299.90 Ω to 300.10 Ω

1500.0 Ω 1499.5 Ω to 1500.5 Ω

3000.0 Ω 2999.0 Ω to 3001.0 Ω

20
 Multifunction Process Calibrator
Performance Tests

Lower Display 4-Wire RTD Measurement

1. Press R on the UUT until the lower display reads PT3916. If necessary, use D
to select °C units and X to get to the 4W mode. (MEASURE should also appear on
the lower display.)
2. Set the 5520A to 2-wire output with 2-wire compensation off.
3. Make the connections shown in Figure 8.
4. Set the 5520A to source the resistance values in Table 11 and verify that the UUT
temperature readings are within the limits shown for the 4-wire readings.

Table 11. Lower Display 4-Wire and 3-Wire RTD Temperature Readings

5520A Outputs (°C) 3-Wire UUT Readings (°C) 4-Wire UUT Readings (°C)

-180.0 (25.799 Ω) -179.5 to -180.5 -179.7 to -180.3

100.0 (139.171 Ω) 99.5 to 100.5 99.7 to 100.3

550.0 (300.822 Ω) 549.5 to 550.5 549.7 to 550.3

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Calibration Manual

Lower Display 3-Wire RTD Measurement

1. Press R on the UUT until the lower display reads PT3916. If necessary, use D
to select °C units and the arrow keys to get to the 3W mode. (MEASURE should
also appear on the lower display.)
2. Set the 5520A to 2-wire output with 2-wire compensation off.
3. Make the connections shown in Figure 9.
4. Set the 5520A to source the resistance values in Table 11 and verify that the UUT
temperature readings are within the limits shown for the 3-wire readings.
5. Press STBY on the 5520A.

aal10f.eps
Figure 9. Lower Display 3-Wire Resistance Test Connections

22
 Multifunction Process Calibrator
Performance Tests

Lower Display Thermocouple Measurement Tests

1. Remove the test leads from the UUT terminals; then connect a type J thermocouple
lead between the TC jack on the UUT and the TC jack on the 5520A as shown in
Figure 10.
2. Press T on the UUT until J appears on the lower display. If necessary, press D
so the temperature is displayed in °C.
3. Set the 5520A to output the type J thermocouple voltages shown in Table 12 and
verify the UUT temperature readings are within the limits shown (values use the ITS-
90 curves).
4. Press STBY on the 5520A.

aal11f.eps
Figure 10. Lower Display Thermocouple Test Connections

Table 12. Type J Thermocouple Readings

5520A Settings (referenced to 0 °C) UUT Readings

-180.0 °C (-7.403 mV) -179.0 °C to -181.0 °C

0.0 °C (0.000 mV) -0.7 °C to +0.7 °C

750.0 °C (42.281 mV) 749.3 °C to 750.7 °C

23
725Ex
Calibration Manual

Lower Display Thermocouple Source Tests

1. Set the 5520A to measure type J thermocouple voltages.
2. Press M on the UUT until SOURCE appears on the lower display. If necessary,
press T on the UUT until J appears on the lower display and press D so the
temperature is displayed in °C.
3. Use the arrow keys to set the UUT outputs to the temperatures in Table 13 and verify
that the 5520A temperature readings are within the limits shown.
4. Press STBY on the 5520A. Remove the TC lead from the 5520A and the UUT.

Table 13. Lower Display Thermocouple Source Readings

UUT Settings 5520A Readings (referenced to 0 °C)

-180.0 °C -179.0 °C to -181.0 °C

0.0 °C -0.7 °C to +0.7 °C

750.0 °C 749.3 °C to 750.7 °C

24
 Multifunction Process Calibrator
Performance Tests

Lower Display mA Source Tests

1. Press M on the UUT until SOURCE appears on the lower display; then press V
until mA appears on the lower display. If necessary, press M until SOURCE
appears on the lower display.
2. Set the HP 3458A to measure dc current.
3. Connect the UUT and the HP 3458A as shown in Figure 11.
4. Use the arrow keys on the UUT to set the UUT to the currents in Table 14 and verify
that the HP 3458A readings are within the limits shown.

aal12f.eps
Figure 11. Lower Display mA Source Connections

Table 14. Lower Display mA Source Readings

UUT Outputs HP 3458A Readings

4.000 mA 3.9972 mA to 4.0028 mA

12.000 mA 11.9956 mA to 12.0044 mA

20.000 mA 19.9940 mA to 20.0060 mA

24.000 mA 23.9932 mA to 24.0068 mA

25
725Ex
Calibration Manual

Lower Display mV Source Tests

1. Press M on the UUT until SOURCE appears on the lower display; then press V
until mV appears on the lower display.
2. Set the HP 3458A to measure dc voltage in the 200 mV range.
3. Connect the UUT to the HP 3458A as shown in Figure 7.
4. Use the arrow keys on the UUT to set the UUT output to the current values in Table
15 and verify that the HP 3458A readings are within the limits shown.
5. Press Mon the UUT to disable the sourcing function.

Table 15. Lower Display mV Source Readings

UUT Outputs HP 3458A Readings

0.00 mV -0.020 mV to +0.020 mV

50.00 mV 49.970 mV to 50.030 mV

100.00 mV 99.960 mV to 100.040 mV

Lower Display Voltage Source Tests

1. Press M on the UUT until SOURCE appears on the lower display; then press V
until V appears on the lower display.
2. Set the HP 3458A to measure dc voltage in the 20 V range.
3. Connect the UUT to the HP 3458A as shown in Figure 7.
4. Use the arrow keys on the UUT to set the UUT outputs to the currents in Table 16
and verify that the HP 3458A readings are within the limits shown. A lower voltage
range on the HP 3458A may be used to verify the 0 V range.

Table 16. Lower Display Voltage Source Readings

UUT Outputs HP 3458A Readings

0.000 V -0.002 V to +0.002 V

5.000 V 4.9970 V to 5.0030 V

10.000 V 9.9960 V to 10.0040 V

26
 Multifunction Process Calibrator
Performance Tests

Lower Display Ohms Source Tests

1. Press F on the UUT until Ω appears on the lower display. If necessary, press M
until SOURCE appears on the lower display.
2. Set the HP 3458A to measure 4-wire resistance.
3. Make the connections shown in Figure 12.
4. Use the arrow keys on the UUT to set the UUT output to the resistance values in
Table 17 and verify that the HP 3458A readings are within the limits shown.

aal13f.eps
Figure 12. Lower Display Ohms Source Test Connections

Table 17. Lower Display Ohms Source Readings

UUT Settings HP 3458A Readings

15.0 Ω 14.9 Ω to 15.1 Ω

360.0 Ω 359.9 Ω to 360.1 Ω

1500 Ω 1499.5 Ω to 1500.5 Ω

3200 Ω 3199.0 Ω to 3201.0 Ω

27
725Ex
Calibration Manual

Pressure Module Input

1. Connect a Fluke 700 Series Pressure Module to the 5-pin LEMO connector at the top
of the UUT; then press U.
2. Verify that the display first shows -----psi, then changes to a pressure value.
3. Disconnect the pressure module from the UUT.
The performance tests are now complete. Disconnect and secure all test equipment.

Calibration Adjustment Procedures

The 725Ex Calibrator has an electronic calibration. There are no mechanical adjustments
and the calibration is done case closed. The calibration is done via a serial
communications port, by sending and receiving commands and readings. For the serial
port connection, the 700SC Serial Interface Cable (PN 667425) will be necessary. This
permits communication through the pressure-port connection.
Throughout these procedures, the 725Ex is referred to as the UUT. Two methods of
calibration are available for the UUT: using a a serial-based program via a PC
(see Table 3 for requirements), and using a Met/Cal calibration procedure. This manual
only describes the serial-based PC program. The automated Met/Cal procedures are
available from the Fluke Metrology Group. For more information on the automated
Met/Cal procedures contact Fluke or visit the Fluke Web site at www.fluke.com.

Setup
Setup the PC and the UUT as follows:
1. Ensure that the terminal communications software is installed on the PC.
2. Connect the interface cable to the appropriate connector on the UUT.
3. Connect the 9-pin 'D' connector to the PC serial port. An adapter may be needed for
PCs that use 25-pin 'D' serial connectors.
4. Verify the settings on the PC are as follows:
• Bits per second: 9600
• Data bits: 8
• Parity: None
• Stop bits: 1
• Flow control: None
• Local echo on

28
 Multifunction Process Calibrator
Calibration Adjustment Procedures

Initiating Communication
Starting with the UUT off, push and hold Q while turning the UUT on. Continue to
hold Q until "Cal mode" is displayed. The calibration menus, as seen on the PC
screen, are as follows:
725Ex Calibration Menu

Calibrate Menu
1 - Cal Volts Input
2 - Cal Volts Output
3 - Cal mA Input
4 - Cal mA Output
5 - Cal mV Input
6 - Cal mV Output
7 - Cal Thermocouples
8 - Cal Ohms Hi Source
9 - Cal Ohms Low Source
A - Cal RTD LOW Range
B - Cal RTD HI Range
C - Cal ISO Volts
D - Cal ISO mA

Enter Selection :

To begin calibration, type the cal step (letter or number), then press Enter. It is not
necessary to run all of the calibration steps when in the calibration mode.
When calibrating thermocouples, mV Input and mV Output must be calibrated first. At
the end of each step on the calibration menu, the new calibration constants for that step
are saved, but not actually used until power is recycled.
When calibrating a measurement function, an input signal must first be entered. When the
signal is connected and stable, press the space bar to start the adjustment. Usually, the
UUT will display a calibration constant, then prompt for a second input value. Apply the
new input value, then press the space bar. After the adjustment is complete, press the
space bar to return to the Calibration Menu.
When calibrating a source function, the value of a reading must be entered. Type in the
numerical value of the calibration desired. This will put the UUT into the desired
calibration mode. When entering the calibration data for any source mode calibration, be
sure to enter the value in the units listed, but don't enter the units (mV, mA, etc.). After
the adjustment is complete, press the space bar to return to Calibration Menu. The
calibration values will vary slightly, unit to unit. The constants used in this procedure
may not appear exactly the same as on your UUT, but they should be approximately the
same.

29
725Ex
Calibration Manual

Cal Volts Input

Connect the UUT as shown in Figure 13.

aal04f.eps
Figure 13. Volts Input Calibration Connections

From the Calibration Menu, type the cal step for Cal Volts Input. The PC displays:
Enter 0 Volts - press space bar to continue

Set the Fluke 5520A to output 0.0000 V, then press the space bar. After a short while, the
following calibration constant and prompt are displayed on the PC:
Offset = -40
Enter 10.00 Volts - press space bar to continue

Set the Fluke 5520A to output 10.0000 V, and press the space bar. After a short while,
the following calibration constants and prompt are displayed on the PC:
diff = (Counts - Offset)
3032676 = 3032636 - -40
Volts per count = 0.000003
- press space bar to continue

Press the space bar to return to the Calibration Menu.

30
 Multifunction Process Calibrator
Calibration Adjustment Procedures

Cal Volts Output

Connect the UUT as shown in Figure 14.

aal08f.eps
Figure 14. Volts Output Calibration Connections

From the Calibration Menu, type the number or letter for Cal Volts Output. The PC
displays:
Zero into DAC. Enter the Volts displayed :

Set the HP 3458 to read V DC. Be sure the NPLC on the HP 3458 is slow enough to get
stable readings to four decimal places. When the reading on the HP 3458 has stabilized,
enter the value in volts on the PC, and press Enter. It is only necessary to enter four
places past the decimal point. It is not necessary to enter the units (V). After a short
while, the PC displays:
Max value into DAC. Enter the Volts displayed :

Enter the voltage reading (four places past the decimal) from the HP 3458 on the PC,
then press Enter. After a short while the PC displays the following calibration constants
and new prompt:
0.000170 = 11.071999 - 0.000000 )/ 65279.00
- press space bar to continue

Press the space bar to return to the Calibration Menu.

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Calibration Manual

Cal mA Input
Connect the UUT as shown in Figure 15.

aal06f.eps
Figure 15. mA Input Calibration Connections

From the Calibration Menu, type the cal step for Cal mA Input. The PC displays:
Enter 0 ma - press space bar to continue

Set the Fluke 5520A to output 0.000 mA, let the reading settle a few seconds, then press
the space bar on the PC. After a short while, the PC displays the following calibration
constant and new prompt:
Offset = -337
Enter 24.00 ma - press space bar to continue

Set the Fluke 5520A to output 24.000 mA, let the reading settle a few seconds, then press
the space bar on the PC. After a short while, the UUT displays the following calibration
constants and new prompt:
diff = (Counts - Offset)
8106924 = 8106587 - -337
mA per count = 0.000003
press space bar to continue

Press the space bar to return to the Calibration Menu.

32
 Multifunction Process Calibrator
Calibration Adjustment Procedures

Cal mA Output
Connect the UUT as shown in Figure 16.

aal12f.eps
Figure 16. mA Output Calibration Connections

From the Calibration Menu, enter the cal step for Cal mA Output. The PC displays:
Zero into DAC. Enter mA displayed :

Set the HP 3458 to read DC current. Be sure the NPLC on the HP 3458 is slow enough to
get stable readings to four decimal places. When the reading on the HP 3458 has
stabilized, enter the value in milliamps on the PC, then press Enter. It is only necessary to
enter four places past the decimal point. It is not necessary to enter the units (mA). Wait
for the following prompt on the PC:
Max value into DAC. Enter mA value displayed :

Enter the current reading from the HP 3458 in the PC, then press Enter. After a short
while, the following calibration constants and new prompt are displayed on the PC:
-1.628906 = ( 24.735999 - 0.076400 )/ 65279.00
mA per count = -1.628906
- press space bar to continue

Press the space bar to return to the Calibration Menu.

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Calibration Manual

Cal mV Input
Connect the UUT as shown in Figure 17.

aal04f.eps
Figure 17. mV Input Calibration Connections

From the Calibration Menu, type the number or letter for Cal mV Input. The PC displays:
Enter 0 mV - press space bar to continue

Set the Fluke 5520A to output 0.000 mV, let the output settle then press the space bar on
the PC. After a short while, the PC displays the following calibration constant and new
prompt:
Offset = -714
Enter 90.00 mV - press space bar to continue

Set the Fluke 5520A to output 90.000 mV, let the output settle, then press the space bar
on the PC. After a short while, the PC displays the following calibration constants and
new prompt:
diff = (Counts - Offset)
7513104 = 7512390 - -714
mV per count = 0.000012
-press space bar to continue

Press the space bar to return to the Calibration Menu.

34
 Multifunction Process Calibrator
Calibration Adjustment Procedures

Cal mV Output
Connect the UUT as shown in Figure 18.

aal08f.eps
Figure 18. mV Output Calibration Connections

From the Calibration Menu, enter the cal step for Cal mV Output. The PC displays:
Zero into DAC. Enter mV displayed :

Set the HP 3458 to read V DC. Be sure the NPLC on the HP 3458 is slow enough to get
stable readings to three decimal places. When the reading on the HP 3458 has stabilized,
enter the value in millivolts on the PC, then press Enter. It is only necessary to enter four
places past the decimal point. It is not necessary to enter the units (mV). After a short
while, the PC displays:
Max value into DAC. Enter mV value displayed :

Enter the mV reading from the HP 3458 on the PC, press Enter, then press the space bar.
After a short while, the PC displays the following calibration constants and new prompt:
6537.086487 = 111.874998 - -12.450000 )/ 65279.00 mV per count = 6537.0864
87
- press space bar to continue

Press the space bar to return to the Calibration Menu.

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Cal Thermocouples
Connect the UUT as shown in Figure 19.

aal11f.eps
Figure 19. Thermocouples Calibration Connections

From the Calibration Menu, enter the cal step for Cal Thermocouples. The PC displays:
Connect accurate T/C source : TYPE J thermocouple
Simulate 0.0 degrees C
- press space bar to continue

Set the Fluke 5520A to output 0.00 degrees C for a type-J thermocouple using the ITS-90
standard, then press the space bar on the PC. After a short while, the PC displays the
following calibration constant and new prompt:
CJC Temp Read = 27.359071
Type 2
CJC mV = 1.400393

mV Read = -1.260579

CJC = 0.139814, (cjc - type_j) = 2.736758

- press space bar to continue

Press the space bar to return to the Calibration Menu.

36
 Multifunction Process Calibrator
Calibration Adjustment Procedures

Cal Ohms Hi Source

Connect the UUT as shown in Figure 20.

aal13f.eps
Figure 20. Ohms Hi Source Calibration Connections

From the Calibration Menu, enter the cal step for Cal Ohms Hi Source. The PC displays:
2500 into DAC. Enter Ohms displayed :

Set the HP 3458 to read 4-terminal Ohms. Be sure the NPLC on the HP 3458 is slow
enough to get stable readings. When the reading on the HP 3458 has stabilized, enter the
value in Ohms on the PC, then press Enter. After a short while, the PC displays:
Max value into DAC. Enter Ohms value displayed :

Enter the resistance reading from the HP 3458 in the PC, then press Enter. After a short
while, the PC displays the following calibration constants and new prompt:
0.050685 = 3309.000015 - 0.365000 )/ 65279.00 Ohms per count = 0.050685
- press space bar to continue

Press the space bar to return to the Calibration Menu.

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Cal Ohms Low Source

The UUT connection is the same as cal Ohms Hi Source, it is shown in Figure 20.
From the Calibration Menu, enter the cal step for Cal Ohms Low Source. The PC
displays:
2500 into DAC. Enter Ohms displayed :

Set the HP 3458 to read 4 terminal Ohms. Be sure the NPLC on the HP 3458 is slow
enough to get stable readings. When the reading on the HP 3458 has stabilized, enter the
value in Ohms on the PC, then press Enter. After a short while, the PC displays:
Max value into DAC. Enter Ohms value displayed :

Enter the resistance reading from the HP 3458 in the PC, then press Enter. After a short
while, the PC displays the following calibration constants and new prompt:
Gain = 0.006910
y intercept = -57
= 451.459980 - 17.670000 )/ 65279.00 - press space bar to continue

Press the space bar to return to the Calibration menu.

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 Multifunction Process Calibrator
Calibration Adjustment Procedures

Cal RTD Low Range

Connect the UUT as shown in Figure 21.

aal09f.eps
Figure 21. RTD Low Range Calibration Connections

From the Calibration Menu, enter the cal step for Cal RTD Low Range. The PC displays:
Apply 15 ohms to 4 wire jacks
press space bar to continue

Set the Fluke 5520A to output 15.00 Ohms, 2-wire output with 2-wire comp off, then
press the space bar on the PC. After a short while, the PC displays:
Apply 350 ohms to 4 wire jacks
press space bar to continue

Set the Fluke 5520A to output 350.00 Ohms then press the space bar on the PC. After a
short while, the Calibrator will return to the Calibration Menu.

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Calibration Manual

Cal RTD Hi Range

The UUT connection is the same as Cal RTD Low Range, it is shown in Figure 21.
From the Calibration Menu, enter the cal step for Cal RTD Hi Range. The PC displays:
Apply 500 ohms to 4 wire jacks
press space bar to continue

Set the Fluke 5520A to output 500.0 Ohms, 2-wire output with 2-wire comp off, then
press the space bar on the PC. After a short while, the PC displays:
Apply 3200 ohms to 4 wire jacks
press space bar to continue

Set the Fluke 5520A to output 3200.0 Ohms, then press the space bar on the PC. After a
short while, the Calibrator will return to the Calibration Menu.

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 Multifunction Process Calibrator
Calibration Adjustment Procedures

Cal ISO Volts

Connect the UUT as shown in Figure 22.

aal03f.eps
Figure 22. ISO Volts Calibration Connections

From the Calibration Menu, enter the cal step for Cal ISO Volts. The PC displays:
Enter 0 Volts - press space bar to continue

Set the Fluke 5520A to output 0.0000 V, then press the space bar on the PC. After a short
while the PC displays the following a calibration constant and new prompt:
Offset = -324
Enter 30.00 Volts - press space bar to continue

Set the Fluke 5520A to output 30.0000 V, then press the space bar on the PC. After a
short while, the PC displays the following calibration constants and prompt:
diff = (Counts - Offset)
30700 = 30376 - -324
Volts per count = 0.000977
- press space bar to continue

Press the space bar to return to the Calibration Menu.

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Cal ISO mA
Connect the UUT as shown in Figure 23.

aal05f.eps
Figure 23. ISO mA Calibration Connections

From the Calibration Menu, enter the cal step for Cal ISO mA. The PC displays:
Enter 0 ma - press space bar to continue

Set the Fluke 5520A to output 0.0000 mA. After a short while, the PC displays the
following calibration constants and prompt:
Offset = -323
Enter 24.00 ma - press space bar to continue

Set the Fluke 5520A to output 24.0000 mA then press the space bar on the PC. After a
short while, the PC displays the following calibration constants:
diff = (Counts - Offset)
32133 = 31810 - -323
mA per count = 0.000747
- press space bar to continue

Press the space bar to return to the Calibration Menu.

Adjustment is completed. Turn the UUT off, then back on, to return to normal operation.

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 Multifunction Process Calibrator
Replaceable Parts

Replaceable Parts
When servicing this Calibrator, use only the replacement parts specified. User-
replaceable parts are listed in Table 18.

Table 18. User Replaceable Parts

Description Part Number Qty.

AA alkaline batteries See “Table 2. Approved Batteries” 4

Accessory mount 2151981 1

AC72 alligator clip, red 1670641 1

AC72 alligator clip, black 1670652 1

Battery door 2097832 1

Battery Door Screws 2418054 1

Fluke 725Ex CD ROM, contains Fluke 725Ex

2406548 1
User Manual

Fluke 725Ex Control Drawing 6800032 1

Fluke 725Ex Safety Information 2151996 1

Fluke 725Ex Calibration Manual 2406553 1

Input Decal 2395420 1

Test lead, red 688051 1

Test lead, black 688066 1

Tilt stand 2097826 1

TL75 series test leads 855742 1

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Calibration Manual

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