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Process Flow and Material Balance Diagram

The document describes a process flow and material balance diagram for treating a contaminated transformer. The 1500 kg transformer is drained, removing 650 kg of high-PCB level oil for separate treatment. The remaining 850 kg transformer is flushed with 8500 kg of mineral oil. This produces 8865 kg of low-PCB contaminated oil and fluid that is processed through a decontamination reactor, settling tank, and oil regeneration unit to recover 8745 kg of regenerated oil for recycling while generating 100 kg of hazardous waste sludge for secured landfill disposal.

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K.praveen
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134 views

Process Flow and Material Balance Diagram

The document describes a process flow and material balance diagram for treating a contaminated transformer. The 1500 kg transformer is drained, removing 650 kg of high-PCB level oil for separate treatment. The remaining 850 kg transformer is flushed with 8500 kg of mineral oil. This produces 8865 kg of low-PCB contaminated oil and fluid that is processed through a decontamination reactor, settling tank, and oil regeneration unit to recover 8745 kg of regenerated oil for recycling while generating 100 kg of hazardous waste sludge for secured landfill disposal.

Uploaded by

K.praveen
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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PROCESS FLOW AND MATERIAL BALANCE DIAGRAM

Typical Transformer
Initial Weight : 1500 kg
High Level PCB to Storage
Transformer Draining 650 kg shall be treated
through separate project

Drained out transformer


Weight 850 kg

Flushing of Transformer Decontaminated


Mineral oil 8500 kg with mineral oil transformer 850 kg

Low level PCB Dismantling of Metallic Component of


contaminated oil Decontaminated Transformer Transformer , Sale as scrap = 840 kg
Mineral Oil + Sodium 8500 kg
Reactor ( 250 + 100 Kg.) Porous Material = 10 kg
Low Level PCB ( Wood, Packaging etc)
Nitrogen = 15 kg Decontamination reactor
Total: 8865 Kg. Porous Materials to storage
Treated through separate project Hazardous Waste for
Waste gas pass through Settling Tank Secured Landfill : 100 kg,
Charcoal Filter Total : 8845 kg 98 kg
Sludge for secured landfill
Vent to Atmosphere Total: 100 Kg.
20 kg Oil Regeneration Unit
8747 kg. 2 kg

Regenerated Oil for


Recycle : 8745 kg.

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