OWNER’S MANUAL

SM-500
(Dough Moulder)
 CONTENTS

Introduction••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(2)

Installation & Commissioning•••••••••••••••••••••••••••••••••••••••••••••••••••(3)

Operation•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(5)

Cleaning & Maintenance••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(9)

Parts List••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(10)

Wiring Diagram••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(15)

Machine Warranty•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(16)

1
 INTRODUCTION

Brief Introduction

Dough moulder SM-500 is produced to get rid of CO2 from the dough, and
press, roll the dough into coil shape for Toast, Baguette and Hot Dog etc.

With the two pressure rollers, the machine can get rid of CO2 easily and the
dough can also have a beautiful appearance after moulding. The space
between two rollers can be shown in scale clearly. The scrapers can be
taken down easily for cleaning.

Owners and operators should carefully read and familiarize themselves

with this entire manual before attempting to operate or service this machine.
Complying with this manual will ensure years of safe and trouble-free
operation.

All of the information, illustration and specification contained in this manual

are based on the latest product information available at the time of printing.
SINMAG reserves the right to make changes at any time without notice. If
questions arise during the operation or servicing, please contact us before
proceeding.

Specification

2
 INSTALLATION AND COMMISSIONING

Installation
After uncrating the machine, inspect it carefully whether there is any
damage that might have occurred during shipment. Report any damage to
the forwarding company before proceeding to operate the machine. The
damage can then be assessed to determine liability. Non-obvious damage
can be claimed within seven days, including the day of arrival. We do not
grant the right of replacement for damages claimed after this period.

The dough moulder is ready for installation, and it should be installed in a

dry and ventilated place. Then select a horizontal and plain floor to locate
the machine. After locating the machine, lock the four castors to fix the
machine steadily.

Electric Connection
Before making any electric connection, be sure that your electric mains is
compatible with the electric specifications of your Dough Moulder. This data
is shown on the machine nameplate.
Connect the electric cables to the machine with a circuit breaker which is
about 1.5m high over ground. The machine should be in ground protection.

Commissioning

Before starting the machine, ensure that there is no foreign object lying on
or inside the machine.

Switch on the machine and make sure the belt is running centrally. If not,
Adjust by turning the belt tensioners until the belts runs centrally. Refer to
the following picture 1 and 2. Turn the top roller to adapt the tension degree
of the top belt, turn the bottom nut to adapt the tension degree of the bottom
belt, turn the front bolt to adapt the tension degree of the front belt.

The machine should now be switched on and a sample piece of dough put
3
 INSTALLATION AND COMMISSIONING

through. The top roller adjuster and top belt adjuster should be moved until
the dough sample comes out with a desired shape. Then production can
commence.

Picture 1 Picture 2

4
 OPERATION

Operation

Check that the machine direction of rotation is correct, by making sure that
the feed belt situated in the front of the roller moves in such a way as to
bring the pieces towards the machine. If not, reverse any two phases of the
three cables. The operation system of the machine is illustrated in the
following pictures.

Picture 3

Picture 4

Picture 5

5
 OPERATION

The distance between the pressure rollers and between the belts can be
adjusted by means of the handles situated at the right side of the machine
body. The upper handle regulates the rollers while the below one regulates
the belts (See Picture 6).

Picture 6

This feature means that pieces of 50~500g can be accurately proceeded.

At the parity of weight it is possible to obtain more or less twisted shapes,
as demonstrated by the following pictures.

Picture 7

Picture 8

6
 OPERATION

Furthermore, it is very important that rolling out thickness (distance

between rollers) and the number of twist required for the pieces are kept
proportional. If not, there is a risk of problem, which could result in
production rejects.

Picture 9 and 10 illustrate two irregular conditions, while picture 11

illustrates the correct roller and belt position.

Picture 9

Picture 10

Picture 11

7
 OPERATION

The machine is also complete with a device which permits the formed piece
to fall on the front board or the operator’s side. Therefore rapid sequence
double operation is possible. See the following pictures.

Picture 12 Picture 13

See Picture 14, by introducing the piece into the forming machine for the
second time, it is possible to obtain different forms.

Picture 14

8
 CLEANING AND MAINTENANCE

Cleaning

The machine must be cleaned on a daily basis to ensure optimum

performance.

With the machine switched off, use a dry brush to dust and clean the belt,
the rollers and the motor. A plastic scraper may be used on the catch tray to
scrape off any dough sticking to it.

CAUTION: The belt can’t be washed by water.

Maintenance

After the initial 2 months of operation, the side covers of the machine
should be removed and the gears and chain inspected. The chain should
be oiled using a good quality oil. And the chain transmission should be oiled
once every 3 months basis thereafter.

Clean all cables, wires, motors and electrical components with a soft brush
or by means of a vacuum cleaner, once every 3 months.

Ensure that all connection are very tight.

Attention: Before any job is commenced, ensure that the machine is

disconnected from the mains.

9
 PARTS LIST

10
 PARTS LIST

11
 PARTS LIST

Parts Number Parts Code Parts Name

SM500001 15BSL8 Floriated Screw
Fixing Pole of Scraper
SM500002 14500-385
Holder
SM500003 14500-390 Scraper Holder
SM500004 16KGLY090-112S Emergency Switch
SM500005 13500-180 Roller
SM500006 14SM302-20 Plastic Screw
SM500007 11500-493 Holder Pole
SM500008 14500-375 Adjusting Pole of Motor
SM500009 14500-365 Fixing Axle of Motor Holder
SM500010 16MDL330-3PH-KDY Motor
SM500011 14500-300 Block
SM500012 15SSD3*498*500 Transmission Belt
SM500013 14500-430 Tray Bracket
SM500014 14500-510 Scale Adjusting Block
SM500015 14500-042 Scale
SM500016 15BSLHY02 Knob
SM500017 16KGLK22-21G-N29 Start Button
SM500018 15LZLC3 Castor
SM500019 16KGL3P20A Main Button
SM500020 14500-041 Location Plate
SM500021 14500-130 Little Gear
SM500022 14500-120 Large Gear
SM500023 14500-220 Eccentricity Adjusting Pole
SM500024 15ZCL6200VV Bearing
SM500025 14500-260 Tension Pole
SM500026 14500-250 Transmission Pole
SM500027 15ZCL6002VV Bearing
SM500028 13500-270 Roller
SM500029 15ZCL6003VV Bearing
SM500030 15LTL06B*124 Chain
SM500031 11500-330-B Shaft
SM500032 14500-280 Roller
SM500033 14500-270 Roller
SM500034 15ZCL6201VV Bearing
SM500035 14500-150 Adjusting Arm
SM500036 15ZCL6203VV Bearing
SM500037 15ZCL6202VV Bearing
SM500038 14500-580 Spring

12
 PARTS LIST

SM500039 14500-310 Distance Adjusting Block

SM500040 14500-060 Sprocket
SM500041 11500-540 Fixing Plate
SM500042 16KGLA-20GV22-B Microswitch
SM500043 14500-080 Sprocket
SM500044 15LTL06B*124 Chain
SM500045 14500-290 Sprocket
SM500046 15ZCL6202VV Bearing
SM500047 15PDLA60 Belt
SM500048 14500-170 Bearing Housing
SM500049 14500-100 Belt Wheel
SM500050 14500-160 Bearing Housing
SM500051 11500-020 Left Shield
SM500052 14500-460 Fixed Shaft For Machine Wall
SM500053 14500-475 Grid
SM500054 14500-141 Support Arm 2
SM500055 11500-490 Plate
SM500056 14500-140 Support Arm 1
SM500057 12500-485 Shield Board
SM500058 11500-320 Bottom Frame
SM500059 11500-040 Right Shield
SM500060 14500-045 Sprocket
SM500061 14500-151 Bush
A Fixed Shaft For Machine
SM500062 14500-360
Wall
SM500063 13500-570 Plastic Sheath
SM500064 11500-420 Right Baffle
SM500065 13500-030 Right Wall
SM500066 11500-410 Left Baffle
SM500067 13500-010 Left Wall
SM500068 13500-240 Large Roller
SM500069 15SSD3*498*550 Transmission Belt
SM500070 14500-190 Drive Roller
SM500071 15SSD3*498*580 Transmission Belt
SM500072 11500-330 Cover
SM500073 14500-380 Scraper
SM500074 14500-200 Driven Roller
SM500075 14500-210 Mandrel Of Driven Roller
SM500076 15ZCL6002ZZ Bearing
SM500077 14500-530 Handle Shaft

13
 PARTS LIST

SM500078 14500-520 Pressure Spring

SM500079 16JCQCN11-4 Magnetic Contactor
SM500080 16JDQRHN10M-2 Thermal Relay
SM500081 16BXS1A-5*20 Fuse
SM500082 14500-090 Sprocket
SM500083 15ZCL6202ZZ Bearing
SM500084 14500-050 Sprocket
SM500085 14500-055 Sprocket
SM500086 14500-070 Sprocket3
SM500087 14500-555 Tension Wheel
SM500088 13500-545 Bush
SM500089 14500-550 Link
SM500090 15LTL06B*58 Chain
SM500091 15LTL06B*89 Chain

14
 WIRING DIAGRAM

15
 MACHINE WARRANTY

Machine Warranty

We promise to offer our clients the best quality of products and service, our
guaranty period is one year dated from the delivery date.

The following terms are not included:

1. Abnormal operation or adjustment.

2. Sundries or corrosive liquid or wasted oil enter into the machine to make
short circuit and burnt out of internal components.

3. Damage caused by hard matter impact.

4. Disasters caused by nature reasons.

16