Metals: Predicting The Performance of Organic Corrosion Inhibitors
Metals: Predicting The Performance of Organic Corrosion Inhibitors
Metals: Predicting The Performance of Organic Corrosion Inhibitors
Review
Predicting the Performance of Organic
Corrosion Inhibitors
David A. Winkler 1,2,3,4,5 ID
1 La Trobe Institute for Molecular Science, La Trobe University, Kingsbury Drive, Bundoora 3086, Australia;
[email protected]; Tel.: +61-466-258-600
2 Monash Institute of Pharmaceutical Sciences, Monash University, 392 Royal Parade, Parkville 3052, Australia
3 School of Chemical and Physical Sciences, Flinders University, Bedford Park 5046, Australia
4 CSIRO Manufacturing, Bayview Avenue, Clayton 3168, Australia
5 School of Pharmacy, University of Nottingham, Nottingham NG7 2RD, UK
Abstract: The withdrawal of effective but toxic corrosion inhibitors has provided an impetus for the
discovery of new, benign organic compounds to fill that role. Concurrently, developments in the
high-throughput synthesis of organic compounds, the establishment of large libraries of available
chemicals, accelerated corrosion inhibition testing technologies, and the increased capability of
machine learning methods have made discovery of new corrosion inhibitors much faster and cheaper
than it used to be. We summarize these technical developments in the corrosion inhibition field
and describe how data-driven machine learning methods can generate models linking molecular
properties to corrosion inhibition that can be used to predict the performance of materials not
yet synthesized or tested. We briefly summarize the literature on quantitative structure–property
relationships models of small organic molecule corrosion inhibitors. The success of these models
provides a paradigm for rapid discovery of novel, effective corrosion inhibitors for a range of metals
and alloys in diverse environments.
1. Introduction
Corrosion is responsible for an excessive amount of catastrophic failure in many different industries,
causing death, injury, and capital loss. Corrosion prevention and treatment has thus become a
multi-trillion-dollar imposition on industry. Corrosion may be inhibited by a range of surface treatments
and coatings, many of which are highly effective. For example, in the aerospace industries, chromates
have been the mainstay of corrosion treatment of alloys used in aircraft. However, health and safety
and environmental concerns have led to the ban or restricted use of corrosion inhibitors containing such
elements as tin, chromium, and lead. For example, the use of chromate inhibitors is being phased out in
most countries. It has been estimated that workers exposed to chromate residues when aircraft is sanded
and recoated have up to a 250,000-fold higher risk of cancer than the general public [1].
Consequently, there has been a large research effort to generate inhibitors and coatings that are
very effective and more benign to workers, the public, and the environment. Small organic compounds
show promise as corrosion inhibitors, although their mechanisms of action are far from clear.
Recent developments in automated high-throughput chemical synthesis [2,3], the availability of
large libraries of organic compounds, high-throughput methods of assessing corrosion inhibition by
mass loss, electrochemistry or other means, and the rapid growth in the capabilities of machine learning
methods such as deep learning provide an unprecedented opportunity to discover or design new,
more effective corrosion inhibitors [4,5]. Small molecule, synthetically accessible space is also vast,
estimated to be ~10100 , providing rich opportunities for discovery of novel, effective small molecule
corrosion inhibitors [6]. However, the size of chemistry space also means that high-throughput
experimentation cannot explore a significant fraction of it alone, unless other data-driven methods like
design of experiments [7], structure–property relationship modelling, and evolutionary methods are
used to extensively leverage the data that high throughput screening (HTS) methods can generate.
This paper briefly reviews some of the more important developments in the high-throughput
synthesis, design, and modelling of organic corrosion inhibitors. The main focus of the review is the use
of the quantitative structure–property relationship (QSPR) method to predict the corrosion inhibitory
properties of organic compounds [8–10]. Such models can be used to understand the relationships
between the chemical structure of inhibitors and their efficacy and to allow the inhibition of compounds
not yet synthesized or tested to be predicted. They can also be used as surrogate fitness functions for
the evolutionary design of new corrosion inhibitors with multiple desirable properties [11–13].
methods can generate models quickly and effectively and require few or no assumptions to be made
about the form of the mathematical relationship, as they are universal approximators [27,28]. The rise
of deep learning algorithms within the last five years has stimulated the use of neural network and
machine learning approaches substantially [4,5,29].
corrosion inhibition. However, in this case, good, robust models were developed that linked molecular
Metals 2017, 7, 553 5 of 8
properties calculated by non-quantum chemical methods and corrosion inhibition. These models could
make reliable,
corrosion quantitative
inhibition. Thesepredictions of corrosion
models could inhibition
make reliable, for compounds
quantitative not usedoftocorrosion
predictions train the
model (Figure 2) [1].
inhibition for compounds not used to train the model (Figure 2) [1].
Figure 2.2.Quantitative
Figure Quantitative prediction
prediction of corrosion
of corrosion inhibitory
inhibitory properties
properties of compounds
of organic organic compounds for
for aerospace
aerospace alloys AA-2024 generated using molecular descriptors (not
alloys AA-2024 generated using molecular descriptors (not derived from quantum mechanicalderived from quantum
mechanical calculations).
calculations). Inhibition isInhibition is scaled
scaled between between
0 (no 0 (no and
inhibition) inhibition) and inhibition).
10 (highest 10 (highest inhibition).
The circles
The circles represent the performance of the model in predicting training
represent the performance of the model in predicting training set, and the triangles set, and represent
the triangles
the
represent theof
performance performance
the model in ofpredicting
the model the
in predicting the test
test set. Used withset. Used withfrom
permission permission
Winklerfrom
et al.Winkler
[1].
et al. [1].
There is potential for more sophisticated quantum chemical methods to contribute to modelling of
There is potential for more sophisticated quantum chemical methods to contribute to modelling
corrosion inhibition. Recently, Breedon et al. reported a novel 3D-QSPR method—comparative molecular
of corrosion inhibition. Recently, Breedon et al. reported a novel 3D-QSPR method—comparative
surface analysis (CoMSA)—that employed 3D distributions of electronegativity, polarizability, and van der
molecular surface analysis (CoMSA)—that employed 3D distributions of electronegativity,
Waals volume on the molecular surfaces of 28 small organic molecules as descriptors [37]. This method
polarizability, and van der Waals volume on the molecular surfaces of 28 small organic molecules as
could make a qualitative prediction of corrosion inhibition efficiency, identifying high-performing
descriptors [37]. This method could make a qualitative prediction of corrosion inhibition efficiency,
corrosion inhibitor candidates. This approach may be elaborated to improve the accuracy of prediction,
identifying high-performing corrosion inhibitor candidates. This approach may be elaborated to
take into account solvents and speciation, and allow quantitative, or at least semi-quantitative predictions
improve the accuracy of prediction, take into account solvents and speciation, and allow quantitative,
to be made about corrosion inhibition.
or at least semi-quantitative predictions to be made about corrosion inhibition.
When other types of measured or computed molecular descriptors are used, it is possible
When other types of measured or computed molecular descriptors are used, it is possible to
to build robust and predictive models of corrosion inhibition from large data sets derived from
build robust and predictive models of corrosion inhibition from large data sets derived from high-
high-throughput testing of large chemical libraries. These descriptors relate to the types of atoms and
throughput testing of large chemical libraries. These descriptors relate to the types of atoms and their
their valence in compounds, chemical graph properties, physicochemical properties such as dipole
valence in compounds, chemical graph properties, physicochemical properties such as dipole
moment and lipophilicity (polarity), and many other molecular characteristics. More than 3000 of these
moment and lipophilicity (polarity), and many other molecular characteristics. More than 3000 of
mathematical representations of molecules can be computed using commercially available packages
these mathematical representations of molecules can be computed using commercially available
such as Dragon [38]. One of the first studies of the structure–activity relationships in 400 organic
packages such as Dragon [38]. One of the first studies of the structure–activity relationships in 400
compounds of corrosion inhibitors was reported by Horner and Meisel in 1978 [39]. Subsequently,
organic compounds of corrosion inhibitors was reported by Horner and Meisel in 1978 [39].
corrosion inhibition for iron and nickel in acidic solution was measured for four organic inhibitors
Subsequently, corrosion inhibition for iron and nickel in acidic solution was measured for four
by Jayalakshmi and Muralidharan [40]. They generated qualitative structure–property relationships,
organic inhibitors by Jayalakshmi and Muralidharan [40]. They generated qualitative structure–
showing that the concentration of the inhibitor, hydrophobicity, and π electron density played a role in
property relationships, showing that the concentration of the inhibitor, hydrophobicity, and π
inhibitor efficiency.
electron density played a role in inhibitor efficiency.
Recently, Keshavarz et al. [41] reported a simple method for predicting corrosion inhibition
Recently, Keshavarz et al. [41] reported a simple method for predicting corrosion inhibition
efficiency for steel of small organic molecules, principally imidazoles and benzimidazoles. They studied
efficiency for steel of small organic molecules, principally imidazoles and benzimidazoles. They
34 diverse chemicals and derived a simple linear regression model for inhibition:
studied 34 diverse chemicals and derived a simple linear regression model for inhibition:
η =η 38.47
= 38.47
+ 20.21n(N) − −7.98n(O
+ 20.21n(N) 7.98n(O++NH 14.94η++ −
NH2 )2)++14.94η 17.93η−−
− 17.93η (1)
(1)
where η is the corrosion inhibition efficiency, n(N) is the number of nitrogen atoms; n(O + NH2) is the
sum of the number oxygen atoms and amino groups; η+ and η− are the positive and negative effects
of structural parameters on the inhibition efficiency. Their model was more accurate in predicting the
corrosion efficiency of compounds in a test set of 11 compounds not used to generate the model than
Metals 2017, 7, 553 6 of 8
where η is the corrosion inhibition efficiency; n(N) is the number of nitrogen atoms; n(O + NH2 ) is the
sum of the number oxygen atoms and amino groups; η+ and η− are the positive and negative effects
of structural parameters on the inhibition efficiency. Their model was more accurate in predicting the
corrosion efficiency of compounds in a test set of 11 compounds not used to generate the model than
two QSPR models reported by Zhang et al. [42] derived from quantum chemically derived parameters.
However, the range of inhibition values for the training and test sets was not high (60–95% for the
test set) relative to the prediction errors, and the way in which the η+ and η− parameters correct the
predictions of inhibition is not clear.
The modelling study reported by Zhang et al. involved 34 imidazole and benzimidazoles corrosion
inhibitors and used quantum chemically derived descriptors augmented by topographical descriptors
called Molecular Connectivity Indices (MCI) [42]. They stated that a previous paper by Zhao et al.
(which they did not reference) could not find strong QSPR models for organic corrosion inhibitors
using quantum chemical descriptors alone. They augmented the QM descriptors by MCI descriptors
and dramatically improved the models. This provided the rationale for the use of MCI descriptors in
Zhang et al.’s study. Using this composite descriptor set they could generate models of the relationship
between molecular properties and corrosion inhibition. Inhibition was assessed by weight loss. The QM
descriptors used included EHOMO , ELUMO , partial charges, electron densities, frontier orbital properties,
and polarizability. These were augmented by log octanol-water partition coefficients (a measure of
lipid solubility), nX and δi ’ topological indices derived from the chemical graph of each inhibitor.
The data set of 34 inhibitors used 16 of the 18 descriptors, making overfitting likely unless care is taken.
Stepwise linear regression generated two models with six parameters that reproduced the training
set of 34 compounds with r2 = 0.81 and a standard error of 10%. One model included the effect of
electron-donating and -accepting properties of a metal surface. Unfortunately, these authors did not
use an independent test set to test the predictivity of the model for new data.
References
1. Winkler, D.A.; Breedon, M.; White, P.; Hughes, A.E.; Sapper, E.D.; Cole, I. Using high throughput
experimental data and in silico models to discover alternatives to toxic chromate corrosion inhibitors.
Corros. Sci. 2016, 106, 229–235. [CrossRef]
2. Li, J.Q.; Ballmer, S.G.; Gillis, E.P.; Fujii, S.; Schmidt, M.J.; Palazzolo, A.M.E.; Lehmann, J.W.; Morehouse, G.F.;
Burke, M.D. Synthesis of many different types of organic small molecules using one automated process.
Science 2015, 347, 1221–1226. [CrossRef] [PubMed]
3. Service, R.F. The synthesis machine. Science 2015, 347, 1190–1193. [CrossRef] [PubMed]
4. LeCun, Y.; Bengio, Y.; Hinton, G. Deep learning. Nature 2015, 521, 436–444. [CrossRef] [PubMed]
5. Ma, J.S.; Sheridan, R.P.; Liaw, A.; Dahl, G.E.; Svetnik, V. Deep neural nets as a method for quantitative
structure–activity relationships. J. Chem. Inf. Model. 2015, 55, 263–274. [CrossRef] [PubMed]
6. Reymond, J.L.; Awale, M. Exploring chemical space for drug discovery using the chemical universe database.
ACS Chem. Neurosci. 2012, 3, 649–657. [CrossRef] [PubMed]
7. Walters, F.H. Use of statistical mixture designs to evaluate ternary mixtures of organics as corrosion-inhibitors.
Anal. Lett. 1990, 23, 1783–1790. [CrossRef]
8. Fujita, T.; Winkler, D.A. Understanding the roles of the “two QSARs”. J. Chem. Inf. Model. 2016, 56, 269–274.
[CrossRef] [PubMed]
9. Winkler, D.A. Neural networks as robust tools in drug lead discovery and development. Mol. Biotechnol.
2004, 27, 139–167. [CrossRef]
10. Winkler, D.A.; Burden, F.R. Robust QSAR models from novel descriptors and Bayesian regularised neural
networks. Mol. Simulat. 2000, 24, 243–258. [CrossRef]
11. Le, T.C.; Winkler, D.A. A bright future for evolutionary methods in drug design. ChemMedChem 2015, 10,
1296–1300. [CrossRef] [PubMed]
12. Le, T.C.; Winkler, D.A. Discovery and optimization of materials using evolutionary approaches. Chem. Rev.
2016, 116, 6107–6132. [CrossRef] [PubMed]
13. Winkler, D.A. Biomimetic molecular design tools that learn, evolve, and adapt. Beilstein J. Org. Chem. 2017,
13, 1288–1302. [CrossRef] [PubMed]
14. Chambers, B.D.; Taylor, S.R.; Kendig, M.W. Rapid discovery of corrosion inhibitors and synergistic
combinations using high-throughput screening methods. Corrosion 2005, 61, 480–489. [CrossRef]
15. Chambers, B.D.; Taylor, S.R. The high throughput assessment of aluminium alloy corrosion using
fluorometric methods. Part I—Development of a fluorometric method to quantify aluminium ion
concentration. Corros. Sci. 2007, 49, 1584–1596. [CrossRef]
16. Chambers, B.D.; Taylor, S.R. The high throughput assessment of aluminium alloy corrosion using
fluorometric methods. Part II—A combinatorial study of corrosion inhibitors and synergistic combinations.
Corros. Sci. 2007, 49, 1597–1609. [CrossRef]
17. Taylor, S.R.; Chambers, B.D. The discovery of non-chromate corrosion inhibitors for aerospace alloys using
high-throughput screening methods. Corros. Rev. 2007, 25, 571–590. [CrossRef]
18. Taylor, S.R.; Chambers, B.D. Identification and characterization of nonchromate corrosion inhibitor synergies
using high-throughput methods. Corrosion 2008, 64, 255–270. [CrossRef]
19. Kallip, S.; Bastos, A.C.; Zheludkevich, M.L.; Ferreira, M.G.S. A multi-electrode cell for high-throughput svet
screening of corrosion inhibitors. Corros. Sci. 2010, 52, 3146–3149. [CrossRef]
20. He, J.; Bahr, J.; Chisholm, B.J.; Li, J.; Chen, Z.; Balbyshev, S.N.; Bonitz, V.; Bierwagen, G.P. Combinatorial
materials research applied to the development of new surface coatings X: A high-throughput electrochemical
impedance spectroscopy method for screening organic coatings for corrosion inhibition. J. Comb. Chem. 2008,
10, 704–713. [CrossRef] [PubMed]
21. White, P.A.; Smith, G.B.; Harvey, T.G.; Corrigan, P.A.; Glenn, M.A.; Lau, D.; Hardin, S.G.; Mardel, J.;
Markley, T.A.; Muster, T.H.; et al. A new high-throughput method for corrosion testing. Corros. Sci. 2012, 58,
327–331. [CrossRef]
22. Shi, P.; Li, B.; Huo, J.; Wen, L. A smart high-throughput experiment platform for materials corrosion study.
Sci. Program. 2016, 2016. [CrossRef]
23. Le, T.; Epa, V.C.; Burden, F.R.; Winkler, D.A. Quantitative structure–property relationship modeling of
diverse materials properties. Chem. Rev. 2012, 112, 2889–2919. [CrossRef] [PubMed]
Metals 2017, 7, 553 8 of 8
24. Engel, T.; Gasteiger, J. Chemoinformatics: Basic Concepts and Methods; Wiley VCH: Weinheim, Germany, 2018.
25. Engel, T.; Gasteiger, J. Chemoinformatics: From Methods to Applications; Wiley VCH: Weinheim, Germany, 2018.
26. Alexander, D.L.J.; Tropsha, A.; Winkler, D.A. Beware of R2 : Simple, unambiguous assessment of the
prediction accuracy of QSAR and QSPR models. J. Chem. Inf. Model. 2015, 55, 1316–1322. [CrossRef]
[PubMed]
27. Gupta, M.K.; Gupta, S.; Rawal, R.K. Impact of artificial neural networks in QSAR and computational modeling.
In Artificial Neural Network for Drug Design, Delivery and Disposition; Elsevier: Amsterdam, The Netherlands, 2016;
pp. 153–179.
28. Montanez-Godinez, N.; Martinez-Olguin, A.C.; Deeb, O.; Garduno-Juarez, R.; Ramirez-Galicia, G.
QSAR/QSPR as an application of artificial neural networks. Methods Mol. Biol. 2015, 1260, 319–333. [PubMed]
29. Winkler, D.A. Performance of deep and shallow neural networks, the universal approximation theorem,
activity cliffs, and QSAR. Mol. Inform. 2017, 36, 1600118. [CrossRef] [PubMed]
30. Sastri, V.S.; Perumareddi, J.R. Molecular orbital theoretical studies of some organic corrosion inhibitors.
Corrosion 1997, 53, 617–622. [CrossRef]
31. Ozcan, M.; Dehri, I. Electrochemical and quantum chemical studies of some sulphur-containing organic
compounds as inhibitors for the acid corrosion of mild steel. Prog. Org. Coat. 2004, 51, 181–187. [CrossRef]
32. Ozcan, M.; Dehri, I.; Erbil, M. Organic sulphur-containing compounds as corrosion inhibitors for mild steel
in acidic media: Correlation between inhibition efficiency and chemical structure. Appl. Surf. Sci. 2004, 236,
155–164. [CrossRef]
33. Sastri, V.S.; Elboujdaini, M.; Perumareddi, J.R. Utility of quantum chemical parameters in the rationalization
of corrosion inhibition efficiency of some organic inhibitors. Corrosion 2005, 61, 933–942. [CrossRef]
34. Bedair, M.A. The effect of structure parameters on the corrosion inhibition effect of some heterocyclic
nitrogen organic compounds. J. Mol. Liquids 2016, 219, 128–141. [CrossRef]
35. Saha, S.K.; Hens, A.; Murmu, N.C.; Banerjee, P. A comparative density functional theory and molecular
dynamics simulation studies of the corrosion inhibitory action of two novel N-heterocyclic organic
compounds along with a few others over steel surface. J. Mol. Liq. 2016, 215, 486–495. [CrossRef]
36. Winkler, D.A.; Breedon, M.; Hughes, A.E.; Burden, F.R.; Barnard, A.S.; Harvey, T.G.; Cole, I. Towards
chromate-free corrosion inhibitors: Structure–property models for organic alternatives. Green Chem. 2014, 16,
3349–3357. [CrossRef]
37. Fernandez, M.; Breedon, M.; Cole, I.S.; Barnard, A.S. Modeling corrosion inhibition efficacy of small
organic molecules as non-toxic chromate alternatives using comparative molecular surface analysis (comsa).
Chemosphere 2016, 160, 80–88. [CrossRef] [PubMed]
38. Mauri, A.; Consonni, V.; Pavan, M.; Todeschini, R. Dragon software: An easy approach to molecular
descriptor calculations. MATCH Commun. Math. Comput. Sci. 2006, 56, 237–248.
39. Horner, L.; Meisel, K. Corrosion-inhibitors 23 (1)—Does there exist a structure–efficiency relation in organic
inhibitors of aluminum corrosion. Werkstoffe Korros. Mater. Corros. 1978, 29, 654–664. [CrossRef]
40. Jayalakshmi, M.; Muralidharan, V.S. Correlation between structure and inhibition of organic compounds for
acid corrosion of transition metals. Indian J. Chem. Technol. 1998, 5, 16–28.
41. Keshavarz, M.H.; Esmaeilpour, K.; Golikand, A.N.; Shirazi, Z. Simple approach to predict corrosion inhibition
efficiency of imidazole and benzimidazole derivatives as well as linear organic compounds containing several
polar functional groups. Z. Anorg. Allgem. Chem. 2016, 642, 906–913. [CrossRef]
42. Zhang, S.G.; Lei, W.; Xia, M.Z.; Wang, F.Y. QSAR study on n-containing corrosion inhibitors: Quantum
chemical approach assisted by topological index. J. Mol. Struct. 2005, 732, 173–182. [CrossRef]
43. Burgazli, C.R.; Navarrete, R.C.; Mead, S.L. New dual purpose chemistry for gas hydrate and corrosion
inhibition. J. Can. Petrol. Technol. 2005, 44, 47–50. [CrossRef]
© 2017 by the author. Licensee MDPI, Basel, Switzerland. This article is an open access
article distributed under the terms and conditions of the Creative Commons Attribution
(CC BY) license (http://creativecommons.org/licenses/by/4.0/).