Research Paper (Battery Management Systems) PDF

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Battery Management Systems in Electric Vehicles (EVs)

- Vivek Upadhyay

ME Student (Machine Design)

Department of Mechanical Engineering,

Indore Institute of Science and Technology, Indore

Rajiv Gandhi Proudyogiki Vishwavidyalaya (RGPV), Bhopal

ABSRACT:
Battery Management System (BMSs) are most crucial systems responsible for
controlling of many of the vital systems of electric storage in modern electric
vehicles (EVs) and Plug-In Hybrid Electric Vehicles (PHEVs).It can also be termed
as the “BRAIN” of an electric vehicle. Their basic function includes observe and
command of temperatures, voltages and currents, maintenance scheduling,
battery performance optimization, failure prediction and/or prevention and
battery data collection.

Keywords: Lithium-ion (Li-ion) batteries, Electrical Vehicles, Battery Management Systems (BMS),
Cells,

INTRODUCTION:
Electrification of modern day vehicles or the use of electricity as the prime
source of energy in automotive vehicles, is the most viable and efficient way of
achieving cleaner transportation. Electric Vehicles, which includes PHEVs,
Hybrid Electric Vehicles (HEVs), and Pure Battery Electric Vehicles (BEVs) are in
huge demand because of climate change, cleaner fuels and better economy,
and are expected to takeover gasoline powered engines by 2026. The key and
revolutionary change in the system is a simple mechanism, called BATTERY.
Electric Vehicles are powered by a number of cells, connected in a manner to
provide effective power to operate. These large number of cells require and
effective management system to maintain them in an operational condition
while providing the needed power effectively.
The most common batteries used these days are the Lithium Ion Batteries or
Li-ion Batteries. All Li-ion batteries needs a BMS. This is due to the fact that all
Li-ion batteries will fail if overcharged, completely discharged or operated
outside their safe temperature window. Each Li-ion cell type has its own safe

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and secure operating area, which makes it necessary to program the BMS as
per the needs.
The below mentioned figure shows the operational condition of a C/lithium
iron phosphate cell.

Li-ion BATTERIES:
Lithium is an amazing natural resource, lightest of the metals, great
electrochemical potential and the largest energy density per weight among
metals available in nature. Using lithium as the anode, all of the rechargeable
batteries could offer excellent capacity, higher voltage, and a remarkably high-
energy density.
However, with most of the advantages, Lithium comes with a set of limitations
too. It is extremely unstable, especially during charging. Therefore, to
overcome this stumbling block, lithium ions are preferred over lithium metals
which is far safer than the later, but has slightly lesser energy density.
Taking the advantages of this great invention of nature, Sony Corporation
became the first company to launch commercial utilization of lithium ion
batteries in the early 90s and is still the best choice for rechargeable batteries.
Another edge Li-ion batteries have is negligible maintenance throughout their
lifecycle, which no other battery can offer. They do not require any scheduling
cycle, and there is no memory effect in the battery. They are well suited to EVs
because its self-discharge rate is less than half of the discharge rate of lead-
acid and NiMH batteries.

Battery Management System in EVs Page 2


NEED OF BMS IN EVs:
For a better and optimum utilization of the battery, the brain (i.e. BMS) is
attached to an EV. A well designed Battery Management System safeguards
and governs Li-ion battery to optimise performance, enhance lifetime and
ensures safe functioning over a vast range of conditions.
The battery management system (BMS), with the tasks of battery modelling,
battery state estimation, battery balancing, etc., is one of the key points to
safeguard the battery and optimize the utilization of the battery in EVs. Electric
battery is an important role in an automobile to keep going on the track, thus
the automobile battery pack needs to be fixed from damages because of
irregular and uneven temperature. Depending on the electrochemical used in
batteries, the optimum range is different, but the ideal optimum temperature
of electric battery is 40°-45°C in order to keep the optimum performance and
life for the battery.

SOURCE: Functional and Safety Guide for Battery Management System (BMS) By Bureau Veritas

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One of the important function that a BMS performs is the interaction of with
other building systems such as lightening network, security network, fire
network etc. and to keep them active.

DESIGN OF A BMS:

A Battery Management System (BMS) is nothing but a manager that manages


the working of an Electric Vehicle’s Power Pack. It is interconnected with all
batteries (or combination of cells) and with the control computer of vehicle.
In the electric vehicle, there are basically CAN controller for the basic operation
of multiple parts.

CELL BALANCING:

Cell Balancing is a method of balancing or compensating the power of weaker


cells by maintaining or equalizing the charge on all cells in the chain to enhance
the battery life.
Difference in cell voltages is a most typical and critical exposition of unbalance,
which is rectified either instantaneously or gradually through by-passing cells
with higher amount of voltage. However, the primary reasons for voltage
differences in battery’s chemical composition and discharge kinetics are not
widely understood. Therefore, goals of bypassing charge cannot be clearly

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explained and attempted balancing can often reach to more harm than good.
In fact, many common cell balancing practices based on voltage approach only
result in a pack more unbalanced that without them.

STATE OF CHARGE (SOC) UNBALANCE:

State of charge unbalance is primarily caused by cells being charged to multiple


state of charge (SOC) levels. SOC refers to remaining capacity (Qrem.) as a
percentage of the maximum available capacity (Qmax.) and is mathematically
defined as:

𝑄𝑟𝑒𝑚.
𝑆𝑂𝐶 = 𝑋 100%.
𝑄𝑚𝑎𝑥

For example, if we have 3 x 2200mAh cells (Qmax), and discharge one by


150mAh (Q1), second by 150mAh and third by 200mAh from a fully charged
state, the first and second cells chemical state of charge will be (Qmax-
Q1)/Qmax = 93.18%, but third cell will be 90.9%. So we can say cell 3 is
imbalanced by 2.28%. This in turn will result in a dissimilar (Open Cell Voltage)
for cell 3 compared to cells 1 and 2, because the open circuit voltage (OCV) is
in direct relation with chemical state of charge. One thing should be noted
here that while percentage of SOC unbalance lasts constant during entire
discharge, voltage differences between the cells deviate with state of charge.

CONCLUSION:

In this way, we have reviewed the basic functioning and terminologies related
to Battery Management Systems (BMSs) used in modern electrical powered
vehicles.
An electric vehicle operates because of effective operation and management
done by a BMS.

ACKNOWLEDGEMENT:
It brings to a great pleasure in submitting with this paper with deep sense of
attitude and profound respect towards a project guide Prof. Shantanu Roy for
his valuable guidance, timely support and inspiration in the completion of this

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review paper entitled “BATTERY MANAGEMENT SYSTEM USED IN ELECTRIC
VEHICLES”. I am also grateful to our management for providing me this
opportunity to work and learn.

REFERENCES:
1. BATTERY MANAGEMENT SYSTEM IN ELECTRIC VEHICLE by
Mr. Rohit S.Dhaigude and Mr. Javed H. Shaikh.

2. BATTERY MANAGEMENT SYSTEM FOR ELECTRIC VEHICLE


APPLICATION by Rui Hu.

3. FUNCTIONAL AND SAFETY GUIDE FOR BATTERY


MANAGEMENT SYSTEM by Bureau Veritas.

4. WIKIPEDIA; THE FREE ENCYCLOPEDIA (www.wikipedia.org)

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