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Machine Design Assignment-2

This document contains 10 questions related to machine design and fatigue failure analysis for a Machine Design course. The questions cover topics such as stress concentration, endurance limit, Goodman diagram, S-N curves, rotating beam fatigue testing machine, factors that influence material selection, and calculating life and diameters of machine elements subjected to variable and alternating loads based on given material properties and load conditions. Diagrams are provided for some questions requiring stress or geometry calculations.

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Anirudh Singh
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
260 views

Machine Design Assignment-2

This document contains 10 questions related to machine design and fatigue failure analysis for a Machine Design course. The questions cover topics such as stress concentration, endurance limit, Goodman diagram, S-N curves, rotating beam fatigue testing machine, factors that influence material selection, and calculating life and diameters of machine elements subjected to variable and alternating loads based on given material properties and load conditions. Diagrams are provided for some questions requiring stress or geometry calculations.

Uploaded by

Anirudh Singh
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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JSS MAHAVIDYAPEETHA

JSS ACADEMY OF TECHNICAL EDUCATION, NOIDA


DEPARTMENT OF MECHANICAL ENGINEERING
Subject: MACHINE DESIGN - I (RME-501)
B. Tech. Fifth Semester
ASSIGNMENT-2
1. What is stress concentration? Mention the methods of reducing stress concentration.
2. Explain the following terms in connection with design of machine members subjected to
variable loads: (a) Endurance limit, (c) Size factor, (b) Surface finish factor, and (d)
Notch sensitivity.
3. List the factors influences selection of materials during design
4. What are Soderberg and Goodman line?
5. Explain with an S-N Curve Rotating Beam Fatigue Testing Machine.
6. Explain the modified Goodman diagram for bending stresses and torsional shear stresses.
7. A round shaft made of a brittle material and subjected to a bending moment of 15 N-m is
shown in Fig. The stress concentration factor at the fillet is 1.5 and the ultimate tensile
strength of the shaft material is 200 N/mm2. Determine the diameter d, the magnitude of
stress at the fillet and the factor of safety.

8. A forged steel bar, 50 mm in diameter, is subjected to a reversed bending stress of 250


N/mm2. The bar is made of steel 40C8 (Sut = 600 N/mm2). Calculate the life of the bar
for a reliability of 90%.
9. A cantilever spring made of 10 mm diameter wire is shown in Fig. The wire is made of
stainless steel 4Cr18Ni10 (Sut = 860 N/mm2 and Syt = 690 N/mm2). The force P acting at
the free end varies from 75 N to 150 N. The surface finish of the wire is equivalent to the
machined surface. There is no stress concentration and the expected reliability is 50%.
Calculate the number of stress cycles likely to cause fatigue failure.

10. A solid circular shaft made of steel Fe 620 (Sut = 620 N/mm2 and Syt = 380 N/mm2) is
subjected to an alternating torsional moment, which varies from –200 N-m to + 400 N-m.
The shaft is ground and the expected reliability is 90%. Neglecting stress concentration,
Calculate the shaft diameter for infinite life. The factor of safety is 2. Use the distortion-
energy theory of failure.

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