Service Letter: Mandatory

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Single

Engine SERVICE LETTER


MANDATORY SEL-28-09

TITLE
FUEL - INSPECTION OF 5100-00-4 ELECTRIC FUEL PUMP

EFFECTIVITY
Group A Airplanes:
The following airplanes were delivered with an 5100-00-4 Electric Fuel Pump with a serial number in the
suspect range identified in this service document:
MODEL SERIAL NUMBERS
172S 172S12129 thru 172S12182
Group B Airplanes:
The following airplanes if the 5100-00-4 Electronic Fuel Pump has been installed as spares between
October 1, 2017 and the date of receipt of this service document:
MODEL SERIAL NUMBERS
172R 17280001 and On
172S 172S8001 and On
182S 18280001 thru 18280944
NOTE: Also affected are fuel pumps received in Authorized Service Facility stock.

REASON
Some fuel pumps have been identified to have incorrectly installed seal and possible FOD that can cause
pump vanes to stick or not pump correctly and must be replaced. A pump with an incorrectly installed seal
does not meet engineering design and a pump with FOD can make a grinding noise during operation or
fail to pump fuel. During a flight situation where the auxiliary electric fuel pump is required to provide
fuel to the engine, a pump that is not pumping correctly or stops pumping fuel, can cause a total loss
of engine power.

DESCRIPTION
This service document provides parts and instructions to inspect the maintenance records for suspect fuel
pump serial numbers and replace the fuel pump if a suspect fuel pump is installed.
NOTE: Fuel pumps that have a serial number with an "R" suffix have been reworked by the manufacture
and are acceptable for use. It is not necessary to replace a fuel pump that has a serial number
with an "R" suffix.

SEL-28-09
November 2, 2018 Page 1 of 4
Textron Aviation Customer Service, P.O. Box 7706, Wichita, KS 67277, U.S.A. 1-316-517-5800
This document contains technical data and is subject to U.S. export regulations. This information has been exported from the United States
in accordance with export administration regulations. Diversion contrary to U.S. law is prohibited. ECCN: 9E991
COPYRIGHT © 2018
Single
Engine SERVICE LETTER
MANDATORY SEL-28-09

COMPLIANCE
MANDATORY. This service document must be accomplished at the next 100-hour or 12-month
(annual-type) inspection.
A service document published by Textron Aviation may be recorded as completed in an aircraft log
only when the following requirements are satisfied:
1) The mechanic must complete all of the instructions in the service document, including the intent
therein.
2) The mechanic must correctly use and install all applicable parts supplied with the service
document kit. Only with written authorization from Textron Aviation can substitute parts or rebuilt
parts be used to replace new parts.
3) The mechanic or airplane owner must use the technical data in the service document only as
approved and published.
4) The mechanic or airplane owner must apply the information in the service document only to
aircraft serial numbers identified in the Effectivity section of the document.
5) The mechanic or airplane owner must use maintenance practices that are identified as acceptable
standard practices in the aviation industry and governmental regulations.
No individual or corporate organization other than Textron Aviation is authorized to make or apply any
changes to a Textron Aviation-issued service document or flight manual supplement without prior written
consent from Textron Aviation.
Textron Aviation is not responsible for the quality of maintenance performed to comply with this document,
unless the maintenance is accomplished at a Textron Aviation-owned Service Center.
CONSUMABLE MATERIAL
No specialized consumable materials are required to complete this service document.
TOOLING
No specialized tooling is required to complete this service document.
REFERENCES
Cessna Model 172R/172S Maintenance Manual
Cessna Model 182S/182T/T182T Maintenance Manual
PUBLICATIONS AFFECTED
None

SEL-28-09
Page 2 November 2, 2018
Single
Engine SERVICE LETTER
MANDATORY SEL-28-09

ACCOMPLISHMENT INSTRUCTIONS

1. Do an inspection of the maintenance log book and serial sheet for the serial number of the installed
5100-00-4 Fuel Pump.

Serial Number List of Suspect 5100-00-4 Fuel Pumps

142 283 444 1067


1163 1209 1482 1858
3431 4350 4503 5486
5855 6067 6111 6112
6571 6962 7069 7099
7548 7610 7663 7670
7937 8358 8360 8367
8526 8772 8899 9336
11862 13283 thru 13412 13419 thru 13502

NOTE: Fuel pumps that have a serial number with an "R" suffix have been reworked by the manufacturer
and are acceptable for use. It is not necessary to replace a fuel pump that has a serial number
with an "R" suffix.

A. If a suspect serial number fuel pump is installed, go to Step 2.

B. If a suspect serial number fuel pump is not installed, go to Step 5.

2. Prepare the airplane for maintenance.

A. Make sure that the airplane is electrically grounded.

B. Make sure that all switches are in the OFF/NORM position.

C. Disconnect electrical power from the airplane.

(1) Disconnect the airplane battery.

(2) Disconnect external electrical power.

D. Attach maintenance warning tags to the battery and external power receptacle that have "DO NOT
CONNECT ELECTRICAL POWER - MAINTENANCE IN PROGRESS" written on them.

3. Replace the 5100-00-4 Fuel Pump. (Refer to the Model 172R/172S or 182S/182T/T182T Maintenance
Manual, Chapter 28, Fuel Storage And Distribution - Maintenance Practices, Electric Auxiliary Fuel
Pump Removal/Installation.)

4. Remove the maintenance warning tags and connect the airplane battery.

5. Make an entry in the airplane logbook that states compliance and method of compliance with this service
document.

SEL-28-09
November 2, 2018 Page 3
Single
Engine SERVICE LETTER
MANDATORY SEL-28-09

MATERIAL INFORMATION

Order the kit/parts below to install this modification.

NEW P/N QUANTITY KEY WORD OLD P/N INSTRUCTIONS/


DISPOSITION
M83248/2-908 2 O-Ring Same Discard Old, Install
New
5100-00-4 1 Fuel Pump Same Install pump,
Return removed
pump

The existing 5100-00-4 Fuel Pump may be returned to Textron Aviation Parts Distribution, Warranty
Administration, 285 South Greenwich Road, Bldg B89, Docks 1-4, Wichita, KS 67206, USA, and exchanged for
an upgraded unit. Due to limited availability, advance scheduling is required, please expedite the return of
the removed part.

SEL-28-09
Page 4 November 2, 2018
Single
Engine OWNER ADVISORY
SEL-28-09

TITLE
FUEL - INSPECTION OF 5100-00-4 ELECTRIC FUEL PUMP

TO:
Cessna Model 172R, 172S, and 182S Aircraft Owner

REASON
Some fuel pumps have been identified to have incorrectly installed seal and possible FOD that can cause
pump vanes to stick or not pump correctly and must be replaced. A pump with an incorrectly installed seal
does not meet engineering design and a pump with FOD can make a grinding noise during operation or
fail to pump fuel. During a flight situation where the auxiliary electric fuel pump is required to provide
fuel to the engine, a pump that is not pumping correctly or stops pumping fuel, can cause a total loss
of engine power.

COMPLIANCE
MANDATORY. This service document must be accomplished at the next 100-hour or 12-month
(annual-type) inspection.

LABOR HOURS
For planning purposes only:

WORK PHASE LABOR-HOURS


Modification 5.0

MATERIAL AVAILABILITY
PART NUMBER AVAILABILITY COST

M83248/2-908 * *

5100-00-4RX * *

The existing 5100-00-4 Fuel Pump may be returned to Textron Aviation Parts Distribution, Warranty
Administration, 285 South Greenwich Road, Bldg B89, Docks 1-4, Wichita, KS 67206, USA, and
exchanged for an upgraded unit. Due to limited availability, advance scheduling is required, please
expedite the return of the removed part.

In cases where the required part(s) are approved as exchange, order the exchange part and, upon
completion, expedite the return of the removed part to avoid return penalties. Contact a Textron Aviation
Authorized Service Facility for availability of exchange parts.

* Please contact a Textron Aviation Authorized Service Facility for current cost and availability of parts
listed in this service document.

SEL-28-09
November 2, 2018 Page 1 of 2
Textron Aviation Customer Service, P.O. Box 7706, Wichita, KS 67277, U.S.A. 1-316-517-5800
This document contains technical data and is subject to U.S. export regulations. This information has been exported from the United States
in accordance with export administration regulations. Diversion contrary to U.S. law is prohibited. ECCN: 9E991
COPYRIGHT © 2018
Single
Engine OWNER ADVISORY
SEL-28-09

WARRANTY
This service document is mandatory. Eligible airplanes may qualify for parts and labor coverage to the
extent noted in the Labor Hours and Material Availability sections of this document.

Eligibility: All airplanes identified within the serial number effectivity of this service document that have
a suspect 5100-00-4 Fuel Pump installed.
Parts Coverage: Textron Aviation-owned and Textron Aviation-authorized Service Facilities, operators, or
other maintenance facilities may submit a claim for the parts required to accomplish this
service document as defined in the Material Availability section of this document.
Labor Coverage: Textron Aviation-owned and Textron Aviation-authorized Service Facilities rated to perform
maintenance on the specific model of Cessna Aircraft may submit a claim for the labor
necessary to accomplish this service document as defined in the Labor Hours section of
this document.
Credit After this service document has been accomplished, a claim must be submitted to Textron
Application: Aviation within 30 days of the service document completion. Claims for compliance of this
service document are to be filed as a W4 type claim.

Please submit your claim form online at ww2.txtav.com/Parts or email the completed
Textron Aviation Claim Form to [email protected]. If submitted on-line a Return
Authorization will be provided. If a paper claim is submitted your claim will be entered into
the system and a Return Authorization will be sent to you.

The Return Authorization must accompany any required return parts (see Material
Availability), to the point of purchase.

Parts to be returned to Textron Aviation Parts Distribution should be forwarded to:


Textron Aviation Parts Distribution
Warranty Administration
285 South Greenwich Road
Bldg B89, Docks 1-4
Wichita, KS 67206
USA
Expiration: Novermber 2, 2019 (after this date the owner/operator assumes the responsibility for
compliance costs)

Textron Aviation reserves the right to void continued airplane warranty coverage for the parts affected by
this service document until the service document is accomplished.

NOTE: As a convenience, service documents are now available online to all our customers through a
simple, free-of-charge registration process. If you would like to sign up, please visit the Customer
Access link at www.txtavsupport.com to register.

SEL-28-09
Page 2 November 2, 2018

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