Three Phase Industrial UPS Systems 

Range: 10 to 500 kVA

Three Phase Industrial UPS Systems
Hitachi Hi­Rel Power Electronics Pvt. Ltd. is in the business of Industrial UPS Systems since 1987 and has
rich experience in supplying power back-up and power quality solutions for mission critical applications in
refineries, petrochemicals, power generation, steel & metals, process industries as well as for critical data
processing applications.

Hitachi Hi-Rel Power Electronics offers high quality power back-up technology and complete customized
system solutions for demanding applications..

Single Line Diagram

Design Philosophy
i6 series of UPS systems have been designed to perform under extreme operating conditions that normally
exist in industrial environments. The use of Digital Signal Processors (DSP) has made the control loop of the
UPS system very stable, drift free and with better HMI for monitoring, control and precise settings of
parameters. High speed CAN bus interfaced sections make the system response very fast to handle the
extreme transient load conditions. Intelligent power device with sandwich bus architecture makes the
systems highly efficient and reliable.

Latest Generation IGBT modules Digital Signal Processing 
(DSP) based control board

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 Standard Features
 IGBT – based PWM Inverter  Fully rated Make before brake type
 Internal Interface on high speed CANbus maintenance bypass switch
 DSP – based system control  High branch fuse clearing capacity
 Fiber optic data communication  Industrial grade enclosures
 Redundant control power supply  RS 485 link for external communication
 Latest generation power devices  Event log (with date & time) last 999
 True power measurement  Programmable 8 nos. potential free (NO/NC)
 High resolution LC display contacts
 LED mimic system diagram  Isolated 8 nos. inputs for remote alarm
 High input power factor  Built in Battery management system
Digital Signal Processors based Control

 Capable to handle 100% unbalance load  Battery reverse polarity protection

 Charger compatible to all types' battery for  Insensitive to phase rotation
industrial use  Industrial compatible power terminals

Options
Low DC bus 220 Vdc, 110 Vdc Common Battery Bank
Input Breaker 50 kVA Remote Annunciator
Input Isolation Transformer Automatic Shutdown Kit
12 Pulse Rectifier Individual Battery Health Monitoring
Harmonic TRAP LC / Active Filter System (BHMS)
AC Distribution Panel 500 C Ambient
PC Based Monitoring and Recording Unit Front Access
Various Input / Output Voltage Level Top Cable Entry
Fan Redundancy Bypass Line Equipment:
High capacity charger SCVS - Servo Controlled Voltage Stabilizer
System available in Parallel redundant, SSVS - Solid State Voltage Stabilizers
Cascade Redundant, N+1 redundant and split CVCF - Constant Voltage Constant
redundant configuration Frequency
Bypass Isolation Transformer
SNMP/MODBUS/Profibus Communication

Battery Management System

Battery Monitoring System is an on-line built-in feature to check the battery open / weak status
automatically at a pre-defined period. It also indicates the residual time, AH, balance life in terms of
years /cycles.

Digital Control Panel

i6 Three Phase Industrial UPS Systems 03

Alarms, Indications and Metering
LCD  No. Parameter Status LCD  Indication  
Absent OFF
1 Mains Input Within Range Green
Out of Range Blinking Green
Absent Red
2 Bypass Input Within Range Green
Out of Range Red
ON Green
3 Charger Operation OFF Red
Trip Blinking Red
4 Battery Discharge On Battery Operation Red
Boost Charge Red
5 Battery Operation Float Charge Green
Discharge OFF
ON Green
6 Battery MCCB
OFF Blinking Red
ON Green
7 Inverter Operation OFF Red
Trip Blinking Red
Inverter SSW ON Green
8 Load on Inverter
Inverter SSW OFF OFF
Bypass SSW ON Red
9 Load on Bypass
Bypass SSW OFF OFF
Synch. Steady Yellow
10 Synchronization
No Synch. Blinking Yellow
11 Common Alarm Indication Any Alarm Present Blinking Red

LCD Display
METERS ­ DIGITAL ­ LCD  DISPLAY       MAJOR  ALARMS ­ TEXT  READOUT 
­ LCD  DISPLAY
Mains
Alternate   Under Voltage
VOLTAGE   INPUT Over Voltage
Battery
METERS Over Voltage
I nverter DC
Load Discharging
Mains BATTERY Under Voltage
FREQUENCY Alternate End of Battery Discharge
METERS Output Under Voltage
Metering  with  t rue  RMS  measurement Over Voltage
IGBT Limb Fault
INVERTER Over load
Mains
CURRENT  Battery   Over load Trip (Inverse Time)
METERS Inverter  Over Temperature
 Load Under Voltage
Load kVA ALTERNATE Over Voltage
Load kW Frequency out of Range
POWER     oad Power Factor
L
STATIC  SWITCH  Transfer to Bypass
METERS   PS kVA
U
UPS kW
  PS Power Factor
U

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 Technical Specifications
MAINS INPUT

Input Voltage 415V 3 Phase 3 Wire

Voltage Tolerance +15%, -25%
Input Power Factor 0.92 @ Full Load
Frequency 50Hz / 60Hz ±6%
Exceptional Safeguard against Power Disruption

Built-in Soft Start

Inrush Current (< 10 x input current, when input transformer is used)
Alt Supply 415 V, 3 Phase 4 wire
 DC BUS
DC Bus Charger Voltage 305Vdc to 445Vdc
Battery Charger Ampere Capacity kVA= Amp.
Minimum End Cell Voltage 305Vdc
Maximum DC Bus Ripple With Battery < 1%
Maximum DC Bus Ripple Without Battery < 2%
Recommended No. of Cells :-
SMFB 175-180
LATB 175-180
NICD 273-277
DC Voltage Regulation ±1%
UPS OUTPUT
Normal UPS Rating At 0.8 PF
Voltage 380 - 400 - 415Vac, Three Phase + Neutral
Voltage Tolerance:-
Steady State ±1%
100% Step Load ±5%
Recovery Time < 20mSec
Power Supply Interruption and Restoration ±1%
Overload:-
Inverter 1 min 150%
Inverter 10 min 125%
Inverter 60 min 110%
Frequency 50Hz / 60Hz
Frequency Stability, Free Running ±0.1%
Synchronization Range ±6% (±1 to ±6% Field Programmable)
Slew Rate Single Unit 1Hz / Second
Wave Form Sinusoidal
Distortion Factor:-
Linear Load < 2.5%
Non-linear Load < 5%
Admissible Output Crest Factor 3:1
Branch Fuse Clearing Ability 30% Rated (Semiconductor Type Fuse)
Output Voltage Adjustment Range Step Less ±10%
Static Switch Transfer time in Sync Mode < 4mSec
Static Switch Transfer Time in Async Mode < 20mSec
Maintenance Bypass Make Before Break
OPERATING CONDITIONS
0
Ambient Temperature Range for Storage 0-60 C
Ambient Temperature Range for Operation 0
0-45 C
Altitude Above Sea Level 1000 Meters From MSL
Allowable Air Humidity 95% Non Condensing
Atmosphere Non Corrosive, Dust Free, Freely Ventilated
55 dBA to 74 dBA
Audible Noise @ 1meter From Panel Front (Depending on System Rating and System Configuration)

i6 Three Phase Industrial UPS Systems 05

 ENCLOSURES
Construction CRCA Steel Sheet
Protection Class IP 41
Finish (Power Coated) RAL 7035/7032
Ventilation Forced Air (Internal Fans)
Cable Entry Bottom
STANDARDS
Safety IEC 62040-1
Performance IEC 62040-3
EMC Standard IEC 62040-2
Product Certification IEC 62040-3
IP Rating IP 20 According to IEC 60529
PROTECTION
AC Input and Battery Circuit Breaker, Battery Charger
Input Protections Current limit, DC Over Voltage Protection and Rectifier
Over Temperature Protection
Overload, Short Circuit, Over Temperature,
Output Protections Over and Under DC input Voltage Protection,
Over and Under AC Voltage Protection
Consult factory for customized specifications.

Dimensions
Rating  Height  Width  Depth  Weight 
(kVA) (mm) (mm) (mm) (Kg)
10 1600 800 860 450
20 1600 1000 860 500
30 1900 1000 1000 800
40 1900 1000 1000 900
50 1900 1000 1000 1100
60 1900 1000 1000 1200
80 2200 1200 1000 1300
100 2200 2400 1000 1400
120/125 2200 2400 1000 1600
150 2200 2400 1000 2000
200 2200 2400 1000 2400
250 2200 2400 1000 2700
300 1800 4300 1000 3000
400
Please consult factory for Dimensions
500

Note:

 Dimensions of 10 kVA to 80 kVA UPS systems are without I/P x'mer

 Dimensions of 100 kVA to 300 kVA UPS systems are with I/P x'mer.

In the spirit of continual improvements, specification and features are subject to change without any notice.
Pan India &
Global Presence

USA
Middle 
East
India

South East Asia
Africa

Australia

i6 Export / 02 / 15 / Ver.1 / Corp. Mktg / India l Spotlight - 079 3002 2324

    
  Hitachi Australia Pty. Ltd.
Suite 801, Level 8, 123, Epping Road, North Ryde NSW 2113
Phone: +61 2 9888 4100 Fax: +61 2 9888 4188
Web: www.hitachi.com.au

In the spirit of continuous improvement, specifications are subject to change without notice.