EDDYCHEK® 605

The powerful eddy current testing system

for advanced quality and process control

• tubes, bars & wire - all applications

• graphical user interface

• fully digital signal processing

• modular structure – expandable

• up to 5 channels at 3 test positions

Reliable semi-finished product testing
EDDYCHEK® 605 – Technical Data
General Software
Reliable, economical, powerful eddy current testing system for use in Signal evaluation Multitasking RTOS, non-volatile
production with fully digital signal processing: each channel with its User interface Touchscreen operation using icons
own oscillator and its own patented* digital demodulator.
Archiving of testing parameters for later retrieval
(*U.S. Patent 8,841,902)
Sample test mode: testing of individual lengths for quality control
Applications
checks and parameter verification
Field of application Final testing and quality assurance in the production of tubing, pipe,
Graphical user interface and context sensitive help in local language
bar, wire, strip, cable sheathing, extruded sections (roll forming, tube
mills, drawing machines) Password protected supervisor level for adjusting basic testing
parameters and locking access to parameters with user level rights
Process control (e. g. cut lengths and coil-to-coil)
Reporting software EDDYTREND: Viewing and analyzing of testing signals; identifying
Any conductive material e. g. nonferrous, ferrous metals (ferritic,
quality trends (option)
austenitic, duplex)
Data transfer Standard LAN: Ethernet (TCP/IP), 1 Gbit/s
Testing modes Inline: Continuous production with cut-off (e. g. welding lines) max.
and speeds 20 m/s Hardware
Wire: Continuous production with cut-off (e. g. drawing lines, hot Screen and housing 15“ Color display, 1024x768 Pixel
rolling mills, level winder) max. 250 m/s Environmental protection IP 52 against dust and dripping water
Offline: Testing of cut lengths, max. 10 pieces per sec. Shielded housing and internal power supply filter to prevent
Stop-and-Go: Cold forming applications interference according to VDE843 CE EN 50081-2 and IEC 801.1-4
EN 50082-2
Speed measurement with encoder up to 40 kHz
Standards fulfilled according to EMC: DIN EN 61326-1; VDE 0843-20-
Speed measurement with light barrier
1:2013-07; (IEC 61326-1:2012); EN 61326-1:2013; DIN EN 61326-2-2;
Marker resolution 1 mm at v < 1 m/s VDE 0843-20-2-2:2013-08; (IEC 61326-2-2:2012); EN 61326-2-
10 mm at v < 10 m/s 2:2013
100 mm at v < 100 m/s Dimensions (HxWxD): 372,5 x 444 x 556  mm (14,6” x 17,5” x 21,9”),
Testing procedure Multichannel, multifrequency testing (differential system) 8 height units
Band width approx. 15 kHz Weight: max 30 kg (66 lb), depending on number of channels
Up to 5 channels at up to 3 testing positions: combination of Input Touchscreen (operable with gloves)
rotational, differential, absolute and FERROCHEK channels External keyboard and mouse (optional) via USB
Parameters Storage SSD 128 GB
Frequency and filtering Test frequencies: 41 discrete frequencies 100 Hz – 1 MHz Operating conditions Temperature range: -10°C – 40°C (14°F – 113°F)
Filter frequencies HP 0,008 – 20 kHz; LP 0,015 – 40 kHz Internal heat exchanger with temperature-controlled fans
Each channel with its own oscillator and its own patented* digital Input and output interfaces
demodulator (no multiplexing!) 12 inputs potential free 24 V
Speed-coupled, automatic high pass filter (optional) 12 outputs potential free 24 V, 1 A/output, 2 A in total per system
Phase rotation 0 – 359° in steps of 1° Max. of 10 delayed or undelayed potential free marker outputs; max
Gain -12 dB to 120 dB in 0.1 dB steps for absolute, differential and 3 sorting outputs
rotational channel 1 system error output
Coil monitoring Monitoring of the transmitter and receiver coil 1 line encoder input, 2-track
Automatic reading of the coil information when using Smart Sensors 3 USB 2.0 connectors
End signal suppression Control of testing signals at start/finish of cut lengths 1 HDMI interface and 1 VGA interface for external monitor (both
Data processing optional)
Signal processing and Signal evaluation with masks types and 3 alarm thresholds Network: Ethernet (TCP/IP)
defect evaluation – Circular masks Power supply
– Mirrored sector masks, 2 pair/channel with remaining sector 100 – 240 V; 47 – 63 Hz
– Y mask Power consumption: max. 300 VA
1 oder 2 XY displays with any channel selection Dimensions
1 oder 2 RT displays with any channel selection. Without data loss 444 556
the signal can be stopped, zoomed and scrolled back into the past 440 55
Classification of the test pieces in up to 3 sorting classes according to
flaw type, flaw density and number of flaws
Test results Compilation on 2 levels: per order and part/batch/shift 2
2
Save the test results order-related as XML file
372,5
355

(single alarms, RT value, XY data)

Interface to a SQL For storing lines parameters, test parameters and test results
database (optional)
17,5

EDDYCHEK® is a registered trademark of PRUFTECHNIK Dieter Busch AG. No copying or reproduction of this information, in any form whatsoever, may be undertaken without express written
permission of PRUFTECHNIK Dieter Busch AG. The information contained in this leaflet is subject to change without further notice due to the PRUFTECHNIK policy of continuous product development.
PRUFTECHNIK products are subject to patents granted or pending throughout the world. ISO 9001:2008 certified. © Copyright 2017 by PRUFTECHNIK Dieter Busch AG.
DOK6050EN.10.17

PRÜFTECHNIK NDT GmbH

Am Lenzenfleck 21
85737 Ismaning
Germany
Tel.: + 49 89 99 616-0
PROVEN QUALITY
Fax: +49 89 967990
Made in Germany
Global Presence [email protected]
Qualified Support www.ndt.pruftechnik.com
Quality Service
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