MODEL

CABLE OPERATED SAFETY STOP

CONTROL FOR CONVEYORS
RS
EXCLUSIVE FEATURES
1. The Model RS is equipped with a positive safety lock. Having
once been actuated, it cannot be accidentally reset causing
WHAT IT IS, AND WHAT IT DOES dangerous equipment to restart. In order to reset the control,
The Model RS is a rugged safety control that provides the actuation arm must be pushed in and turned. It takes no
longer and it makes this a true “safety” control.
a quick positive shut off of dangerous equipment in
emergencies or normal operation. It is actuated by 2. The Model RS is installed with cable extending in both
a cable pulled by endangered personnel. The output directions from the actuating handle. There is one electrical
connection inside. This simple arrangement eliminates
contacts of the Model RS can control up to two
the double electrical connections required in two ended
separated circuits, one for machinery shutdown and units employing a separate microswitch for cable in
one for alarm. each direction.
3. The actuation force required is simply adjusted in the field
WHY IS IT NECESSARY? by a change in the position of the cable in holes provided
Safety minded operators of conveyors, production in the actuation arm. One of our units will handle as much
lines, elevator equipment, assembly lines, material cable length as a double ended competitive unit and there
handling systems, cranes, etc. consider it a must is no longer a need to specify actuating force or right or left
for employee protection. Most states have safety handed units.
statutes that require these controls on conveyor 4. The standard construction of the unit is a corrosion resistant
and related equipment. American National Standard aluminum housing complete with stainless steel hardware
institute recommends their use (ANSI Standard and red powder coated actuation handle. The actuation
No. ASME B20.1). shaft is of stainless steel. Epoxy coating is also available if
required.

RS TECHNICAL INFORMATION 5. The Model RS controls are listed by UL, Inc. and CSA Group.
The general purpose models are listed for non-hazardous
MODEL DESCRIPTION atmospheres. Explosion proof models are listed for use in
hazardous atmospheres as defined by the National Electric
RS-1 One SP/DT microswitch, weatherproof
Code handbook and the National Electrical Manufacturers
RS-1X Explosion proof with one SP/DT Association Standards for NEMA type 7 and 9 hazardous
microswitch, for NEMA 7 and 9 locations. Specifically, they are listed for Class I, Div 1,
Groups C and D; and Class II, Div. 1, Groups E, F and G.
RS-2 Two SP/DT microswitches, weatherproof
6. Model RS offers the lowest cost per foot of protection
RS-2L Two SP/DT microswitches with external signal light,
because it incorporates fewer switches and less wiring is
includes 120V lamp, weatherproof
required. Cable may be extended in either or both directions
RS-2X Explosion proof with two SP/DT with no changes required in the internal mechanism of the
microswitches, for NEMA 7 and 9 unit and the wiring is still of a simple uncomplicated nature.
RS-5 Two DP/DT microswitches, weatherproof 7. The unit is available with a warning light that may be wired
to indicate actuation. This permits easy identification
RS-5X Explosion proof with two DP/DT microswitches, for
NEMA 7 and 9 of actuated units in areas where visual identification
is difficult.
Note: Dual-Rated enclosures also available. Contact Sales for details.

2 conveyorcomponents.com Conveyor Components Company • 800-233-3233 • Fax: 810-679-4510 • [email protected]

 SWITCH
Microswitch(es) COVER GASKET
CAM(s)
SAFETY
LOCK

DETENT

RED POWDER SAFETY

COATED CHAIN
ACTUATION ARM

SIGNAL LIGHT
(Optional)
ALUMINUM
ALUMINUM 3/4” NPT CASTING BASE
CASTING TOP CONDUIT OPENING
(Cut-Away View) (3 Places)

OPERATION OF THE UNIT DETERMINATION OF NUMBER

The Unit is usually installed with cable running in both directions
from the crank type actuating arm. Each of the two sections OF UNITS REQUIRED
of the cable runs to a fixed point through eyebolts spaced at The Model RS control is designed so that a maximum of
regular intervals. 100 feet (30m) of cable can be used on each side of the unit.
A single control can therefore cover a maximum of 200 feet
A pull on the cable at any point along its run will rotate the red of conveyor belt or other machinery. Of course, if necessary,
actuation arm approximately 60°. The actuation arm will end in cable can be extended in only one direction from either side
a position that is easily seen from a distance, thus identifying of the unit. The electrical characteristics of the application will
the actuated unit. Two spring loaded detents riding on a determine the numbers of microswitches to be specified in the
hardened steel cam provide resistance to arm rotation. When unit: either one, or two. The environmental considerations will
the actuation force overcomes this resistance the assembly determine whether or not the unit is to be explosion proof or to
rotates 60° and is locked in place by the detents. Affixed to the have special paint or coatings. The possibility of a light to aid in
rotating shaft is a cam mechanism which actuates up to two identification or actuated units should be considered.
microswitches during rotation. The microswitches are held in
the actuated position by the detents. We recommend that high quality cable be used with the control
to assure proper actuation with no stretching. We recommend
To reset the unit and deactuate the microswitches, the actuation our own galvanized aircraft cable which is available with either
arm is pushed in and rotated backwards. vinyl or nylon coating. It is orange in color and weighs 0.03 lbs.
per foot and has an outside jacketed diameter of 3/16”.

CABLE
POSITIONS SWITCH
3 ACTUATING
1
2 ARM
TOTAL ACTUATION
POSITION FORCE REQUIRED
(LBS)
1 As shown in the chart and picture of the actuating arm, the
1 40 actuation force can be varied by attaching the cable at any one
2
3 of the three positions.
2 28
The cable should be supported by eyebolts every 8-10 feet
3 20 (3m). These supports ensure that the weight of the cable alone
will not actuate the control.

Conveyor Components Company • 800-233-3233 • Fax: 810-679-4510 • [email protected] • conveyorcomponents.com 3

MODEL RS/RSB DIMENSIONAL INFORMATION
NPT

NPT

RS & RSB INSTALLATION INSTRUCTIONS

1. The controls should be mounted on a flat surface using
the three mounting holes on the bottom half of the
housing. The holes are designed for 3/8” bolts.
2. Each unit can cover a maximum of 200’ of
conveyor —100’ in each direction. Safety considerations
dictate that not more than 100’ of cable be attached on
each side. More cable might result in too much slack,
delaying actuation.
3. The eyebolts supporting the cable should be placed at
intervals from 8-10’. Care must be taken that the cable
MODEL RS does not become too slack. However, if the cable is too
tight, false actuation of the switch might occur.
4. The Model RS control is designed for pilot duty. The
control circuit should be wired through the motor
Standard Construction - Rubber gaskets seal unit for starter circuit of the conveyor or other equipment to
outside applications listed by UL for NEMA 4 dust- be controlled. Do not wire the unit directly into a heavy
tight and rain tight construction. Applies to general duty motor circuit.
purpose units. 5. The unit should be tested after installation by actuation
Housing - Cast aluminum. Epoxy coating available. of the cable. The protected equipment should stop
Conduit Opening - 3/4” NPT standard. 1” NPT optional (non and alarms should sound as required with a minimum
UL). All units have three conduit openings. of effort on the cable. Cable tension can be adjusted
Actuating Arm - Red powder-coated steel handle with if necessary by changing the location of the cable on
stainless steel shaft. the handle.
Internal Cam and Wear Plate - Hardened steel.
External Hardware - Stainless steel.
Switches - SP/DT microswitches. Rated 20A @ 120 VAC,
240VAC, and 480 VAC; 1/2 amp at 125 VDC and 1/4 amp at
250 VDC. Switches may be wired for single throw operation,
either normally open or normally closed as required. DP/DT
(15A) microswitches also available. Item # RS-30
RS-30 BRACKET for mounting the Model RS
stop switch to the conveyor stringer at an idler.

CABLE SUPPORT EYE BOLT CABLE END FITTING SAFETY CABLE CONDUIT PLUG
1/2” x 6” plated 2-1/2” long Secures protective cable to 3/32” x 7x7 preformed, 3/4” metal, socket
N.C. thread. 1” eye, two nuts switch hand and supports. galvanized aircraft cable. head conduit plug.
and one lockwasher. Item # RS-28 Protective coating in either Item # RS-29
Item # RS-27 orange coated vinyl or nylon.
3/16” O.D.
Item # RS-25 (vinyl)
RS-26 (nylon)

Conveyor Components Company • 800-233-3233 • Fax: 810-679-4510 • [email protected] • conveyorcomponents.com 5