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Abstract
Vinegar made from corncob, an agricultural waste product of corn, is of interest in terms of its po-
tential as a new functional condiment with physiological characteristics derived from polyphenols.
The advent of food out of waste using lignocellulosic substrates is a modern biotechnological ap-
proach to enhance sustainability. The fermentation parameters for production of fermented
vinegar from corncobs were optimized. The ethanolic fermentation was completed by Saccharo-
myces cerevisiae in 52 hours at 36˚C producing 3.16% (v/v) ethanol. The acetic acid fermentation
was carried out by Acetobacter aceti in 48 hours at 34˚C for producing vinegar having 3.91% (w/v)
acetic acid. Total phenolic compound of corncob wine and vinegar was reported as 49 mg/100ml
and 43 mg/100ml respectively. Total flavonoid content was determined to be about 12 mg/100ml
of corncob wine and 9 mg/100ml of corncob vinegar. Corncob wine and vinegar showed highest
antioxidant activity with 39% and 37.94% respectively. The structural change during the two step
fermentation was also confirmed by scanning electron microscope (SEM). The Hunter color value
of the corn cob vinegar was also evaluated. With the current trend of shifting to natural products,
corncob vinegar with better health benefits and economic significance, certainly scores high above
its synthetic counterpart.
Keywords
Corncob, Vinegar, Antioxidant, Color, SEM
*
Corresponding author.
How to cite this paper: Chakraborty, K., Saha, J., Raychaudhuri, U. and Chakraborty, R. (2015) Feasibility of Using Corncob
as the Substrate for Natural Vinegar Fermentation with Physicochemical Changes during the Acetification Process. Food
and Nutrition Sciences, 6, 935-943. http://dx.doi.org/10.4236/fns.2015.610097
K. Chakraborty et al.
1. Introduction
Vinegar, a weak form of acetic acid, is a versatile product that has been used in all corners of the world for over
thousands of years as acidic seasoning by virtue of its physiological effects. Its acclivity in terms of use makes
its study worthwhile. One of the prime qualities of vinegar to reduce pH aids in disinfection of food, processing
equipment, neutralizes smell and prevents growth of pathogenic bacteria like Escherichia coli in food. It was
also found that addition of vinegar to rice reduced glycemic index of rice by 20% - 35% [1]. Natural vinegar is
best known for its health values since ages. The vinegar available in the market is mostly synthetic that lacks
any food or medicinal value. Natural vinegar could be obtained from different raw materials having good fer-
mentation potential. Vinegar produced from different natural substrate have unique potential like plum vinegar
have high antioxidant potential than red wine, black vinegar from brown rice have dihydrosinapic acid and rice
shochu distilled vinegar shows strong LOOi-scavenging activity. Natural vinegar has long been used as a sea-
soning and preserving agent and is produced by a fermentation process from wine, apple juice, honey, rice,
malted barley etc. In north eastern regions of Asia, such as China and Japan, vinegar is traditionally produced
from cereals, primarily rice. Cereal or starch based source—natural vinegar is obtained by a three stage fermen-
tation process [2]. Among the vinegar produced, alcohol vinegar accounts for the largest percentage, which is
produced from diluted purified ethanol, but the interest for natural wine vinegars is now growing among the
consumers. However, alternative processes have been extensively explored because of the high production cost
associated with the utilization of natural fruit sources. Vinegar production from agricultural wastes could be a
possible source because it has the potential to realize cheaper production of vinegar with low environmental im-
pact by the effective utilization of renewable resources such as agricultural wastes. Among various agricultural
wastes, corncobs are regarded as a promising agricultural resource because corn is widely cultivated and grown
as choicest crop especially for its huge consumer acceptability and proteinaceous vegetable source. Utilization
of waste in wine and vinegar production would go a long way in contributing considerably to the economy of
emerging natural vinegar market. Corn is one of the major crops of India. The production of corn in India was
12,000,000 Mt against the total world production of 602,026,822 Mt [3]. It is mainly used to produce glucose,
fructose, high fructose corn syrups and other products. Corn cobs are mainly used as a fuel in furnaces or used
as manure in the soil. The method of fermentation process has been identified as an economically viable option
for conversion of these substrates to fermentation products, namely ethanol and xylitol. The conversion of glu-
cose and xylose to ethanol by culture has been successfully obtained using a Saccharomyces cerevisiae. In the
present study, projecting corncob vinegar as a suitable method for waste utilization economically, needs re-
search in screening of variety of corn, suitable yeast strain and standardization of fermentation methods. The
quality characteristics of the Corncob wine (CCW) and Corncob vinegar (CCV) were monitored during fermen-
tation by measuring pH, color and acidity. Of particular interest was the ability to retain antioxidant properties
throughout the fermentation process. Total phenolic and flavonoid content and antioxidant (DPPH) properties of
the Corncob wine and vinegar obtained were also profiled along with structural feasibility for fermentation and
acetification by Scanning Electron Microscope (SEM).
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and placed on a rotary shaker for intimate mixing. The treated pulp sample obtained in this manner was then
subjected to fermentation using stock culture of wine yeast Saccharomyces cerivisiae (NCIM 3315) procured
from National Chemical Laboratory (NCL) Pune, India. The culture media consisted of 1.0 glucose, 0.3 malt
extract, 0.3 yeast extract and 0.5 peptone all in g/100mL. For the organisms to grow, the temperature was kept at
30˚C, pH 6.5 with a incubation period of 45 hours. The alcohol obtained was subjected for analysis of alcohol
content using GC analysis. 5 mL of CCW sample was centrifuged (Remi C-24, Mumbai, India) at 3500 rpm for
10 minutes. Gas Chromatography of supernatant was used to determine the ethanol concentration. Gas chroma-
tography (GC) analysis was carried out using Agilent Technologies: GC system—7890A gas chromatography,
column—Agilent JK WDB-624 with column ID—250 μm, length—60 m and film length—1.4 μm. The chro-
matograph was fitted with column (28 × 31 × 16 cm) with column gas flow rate 1.4615 ml/min. Helium was
used as a carrier gas and the solvent used is dimethyl sulfoxide (DMSO). The percentage of composition of the
ethanol was calculated by the GC peak areas.
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measurements. By using illuminant C and 2˚ observer angle, the sample was placed in a 1-cm path length optical
glass cell in total transmission mode. The color parameters recorded were: (L*), a* value, b* value, chroma
(saturation, C*) and hue angle (h˚).
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date are considered. The individualistic reason for decrease has been provided below but one of the key factors
of acetification changes, common to all parameters, is contributed by the type of container used in the acetifica-
tion [15].
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a contributing factor for a low antioxidant activity and high phenolic content in vinegar. This step was necessi-
tated to maintain flavor profile by high phenolic content. However, the result was in accordance with previously
reported results in the literature where the antioxidant activity of blueberry wine was higher than blueberry
vinegar [21]. After acetic fermentation, the antioxidant activity of CCV was 37.94%, which was higher than the
one of balsamic vinegar [22]. Therefore, it could be concluded that the antioxidant activities of CCW and CCV
though low, but was comparable to other wines and vinegars. The DPPH scavenging activity of the CCV and
CCW was credited to the cumulative presence of higher concentration of polyphenols and other bioactive com-
pounds. The result shows that vinegars are also free radical-scavengers, particularly of the peroxyl radicals,
which are the major propagators of the oxidation chain of fat, thereby terminating the chain reaction [23]. The
CCV showed high scavenging capacity higher than that of vinegars prepared pomegranate vinegar (5.63%) and
blackberry vinegar (12.07%) [18]. However the reported radical-scavenging activity on DPPH radicals was less
than that of the persimmon vinegars made from persimmon Saijo which showed the highest (84.2% ± 1.2%) but
higher scavenging activity than vinegars from polished rice and apple which were found to be 13.5% and 11.2%,
respectively [24]. In our study, the vinegar was produced in laboratory scale involving glass vessel which usu-
ally displayed the lowest values for all the parameters than those produced in wood and oak barrels. Vinegars
produced in oak and cherry barrel had highest amount of total phenols and antioxidants respectively as the stable
anthocyanin-derived compounds are formed due to oxygen permeation through the wood thereby decreasing
monomeric anthocyanins [15]. So the values reported in our study would certainly be enhanced if produced in
pilot plants involving oak and cheery wood barrels.
3.6. Scanning Electron Microscope (SEM) Studies on Structure Suitability of the Substrate
Scanning electron microscopy of the corn cobs (in raw forms), before the cells adhesion (Figure 1(a) and
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Figure 1. (a) SEM analysis of raw corncob substrate; (b) SEM analysis of raw corncob substrate (closer view); (c) SEM
analysis of acetified corncob substrate fermented corncob substrate (Corncob vinegar); (d) SEM analysis of acetified corncob
substrate fermented corncob substrate (Corncob vinegar) (closer view).
Figure 1(b)), revealed that fermentation and acetification did not occur in a homogeneous form on the material
structure, but it was more favoured in specific region especially in rough and porous structures. In fact, such
structures allow microorganisms, in this case yeast, to attach more firmly to the surface than the smooth struc-
tures. This phenomenon has also been reported in immobilization studies where corn cob was used successfully
as a support material for the production of ethanol [29]. The yeast cells were attached on the materials surface
by adhesion due to presence of a large number of cavities (Figure 1(a) and Figure 1(b)), which provided a
natural entrapment of the cells (Figure 1(c) and Figure 1(d)), a phenomenon that is preferred in the beverage
production. In brief, corn cobs were the most suitable support materials for adhesion of S. cerevisiae cells during
fermentation. This may be due to the greater availability of nutrients (sugars and nitrogenous compounds) near
the surface of the support. In addition, the greater nutrient availability in the cavities of is also an attraction to
yeast cells, which encouraged yeast cells to migrate into the inner parenchyma cells during the process [30]. The
appearance of the yeast cells was observed in the medium after fermentation and acetification (Figure 1(c) and
Figure 1(d)). Adhesion of S. cerevisiae is essentially dependent upon electrostatic interactions between the
support and the normally negatively charged cell surface and the attachment of the yeast cells on the support
may have occurred as a result of hydrogen bonding, entrapment of the cells in corncob pieces, and the van der
waal forces [30]. Because of this, corncob pieces are believed to have natural entrapment of yeast cells into the
porous structure of said materials and due to physical adsorption by electrostatic forces between the cell mem-
brane and the yeast cells. Similar results have been observed in yeast cells when using in apple pieces for wine
preparations [8]. Therefore the structure of corncob is an important advantage considering the economy of the
process and aids in more bioconversion of the masses to produce ethanol and acetic acid.
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4. Conclusion
Corncob vinegar was produced and its quality characteristics along with phytochemical contents were monitored
during fermentation. During wine fermentation, highest alcohol yield was found to be 3.16% and during acetic
acid fermentation, acetic acid content was estimated to be 3.91%. From wine fermentation to acetification, there
was considerable change in alcohol content from 3.16% to 2.01% with a little change in pH. Vinegar produced
from inoculated wine showed total phenolic content and antioxidant activity comparable to other wine vinegars.
Physiochemical changes were assayed and found that all the parameters were decreasing from wine to vinegar
involving total phenols decreasing from 49 mg/100mL to 43 mg/100mL, antioxidants decreasing from 39% to
37.94% and the flavonoids from 12 mg/100mL to 9 mg/100mL. The substrate feasibility was established by mi-
croscopic studies which entails an important factor for yeast and acetobacter fermentation. The results in this
research indicate the possibility that corncob vinegar could be used as a new product with antioxidant activity
that is comparable to other vinegar products.
Acknowledgements
This research work is financially supported by the “UGC-BSR Research Fellowship in Science for Meritorious
Student” under University Grants Commission (UGC), India.
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