Otakikpo Field 4" X 3Km Onshore Terminal Produce Water Pipeline Project
Otakikpo Field 4" X 3Km Onshore Terminal Produce Water Pipeline Project
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© Design Rights Green Energy Int’l Ltd. This document and the
DOCUMENT REFERENCE
information it contains is confidential and the property of GEIL and is not to
be reproduced, communicated to a third party or used in any manner
Document Number Revision
whatsoever without the prior written consent of the GEIL.
OTKP-PPL-PJM-RFQ-07000 01
Schlumberger-Private
4” x 3KM ONSHORE TERMINAL PRODUCE WATER PIPELINE
PROJECT
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Table of Contents
1 DEFINITION & ABBREVATIONS ............................................................................................................. 4
3 INTRODUCTION .................................................................................................................................. 11
4 ENGINEERING .................................................................................................................................... 13
5 PROJECT MANAGEMENT.................................................................................................................... 21
7.1 GENERAL..........................................................................................................................................25
7.2 CONSTRUCTION HSE........................................................................................................................26
7.3 PIPELINE CONSTRUCTION................................................................................................................29
7.4 CONCRETE COATING OF LINEPIPE AND BENDS ...............................................................................29
7.5 SITE PREPARATION..........................................................................................................................30
7.6 CONTRACTOR'S CONSTRUCTION CAMP(S) ......................................................................................32
7.7 RIGHT OF WAY PREPARATION AND CONSTRAINTS ..........................................................................33
7.8 STRINGING OF PIPE AND BENDS ......................................................................................................34
7.9 BENDING ..........................................................................................................................................34
7.10 WELDING & NDT................................................................................................................................35
7.11 TRENCHING......................................................................................................................................36
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9.1 GENERAL..........................................................................................................................................48
9.2 PRECOMMISSIONING .......................................................................................................................48
9.3 PIPELINE INTERNAL BASELINE SURVEY ...........................................................................................49
9.4 COMMISSIONING ..............................................................................................................................49
9.5 START-UP & EARLY OPERATIONS.....................................................................................................50
10.1 GENERAL..........................................................................................................................................52
10.2 BATTERY LIMIT .................................................................................................................................52
11.1 GENERAL..........................................................................................................................................52
11.2 OPTIONAL QUOTES ..........................................................................................................................52
12 EXHIBITS ........................................................................................................................................... 53
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COMPANY The lead operator and sponsor of “Project Horizon” (Green Energy International
Limited)
CONTRACTOR The COMPANY Contractor in charge of the construction and installation of 4” x
3km Onshore Terminal Produce Water Pipeline System for “Project Horizon”.
VENDOR Original equipment manufacturer for rotating & package equipment.
GA General Arrangement
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HP High Pressure
HMI Human Machine Interface
LP Low Pressure
LV Low Voltage
MS Microsoft
MTO Material Take-off
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2 PROJECT BACKGROUND
Project Horizon has been conceived as the first in series of projects designed to unlock the potential of
“locked-in” Nigerian Marginal Fields especially assets not sizable enough to be attractive by themselves to
major capital investors. The concept is to create hub style gathering and processing systems for marginal
fields with trunk pipelines to an onshore tank farm for onward export through a long-term offtake agreement to
Shell Trading.
A special purpose vehicle (SPV) will be created as a business entity who will own and operate the production
and export infrastructure to be built while assets remain owned and operated by local operators. Schlumberger
supports the entire system by providing oilfield services and long-term project & field management capability.
Project financing is actualized in part directly through the producing assets and majorly through third party
lenders, facilitated by Schlumberger through a consortium with Standard Chartered Bank of London as the key
arranger and Shell Trading as key anchor lender.
To kick-start Project Horizon, an initial cluster of three marginal fields have been selected within OML 11 and
OML 17 in the Niger Delta namely Otakikpo field (operated by Green Energy), Asaramatoru field (operated by
Prime Exploration) and Ubima field (operated by All-Grace Energy). Total combined reserves 2P (P50) is
estimated at ~124 MMBOE.
The Otakikpo field in a forested and often flooded area is an onshore producing marginal filed discovered by
SPDC in 1981 with a STOIIP (2P) of 89 MMSTB with mid case recovery of 35 MMSTB oil and 46 BSCF gas.
The field is currently producing at the rate of 6 KBOPD with 2nos producing wells, a 10 KBOPD capacity early
production facility system (EPF) with the process crude exported by barging via a third party FSO. AG is
currently being flared pending the completion of a 2MMSCFD LPG Extraction Plant and other gas utilization
projects.
The Asaramatoru: Marginal field in a mangrove forested swamp area was discovered by SPDC in 1973 with a
STOIIP (2P) of 56 MMSTB, mid case recovery of 16 MMSTB oil and 13 BSCF gas. The field has 2 functional
but currently shut in wells last know rates of 2300 BOPD per well producing through a 10 KBOPD leased EPF.
The wells are shut in primarily due to lack of a commercially viable export route.
The Ubima Onshore marginal filed was discovered by SPDC in 1965 with a STOIIP (2P): 218 MMSTB, mid
case recovery of 72MMSTB oil and 34 BSCF gas. Ubima is a Greenfield with four drilled wells defining its
extent. An extended well testing on 1 well with dual strings commences May 2019 through an installed 4
KBOPD well test facility. Initial export plan truck crude produced from Ubima to Otakikpo for export using
tanker trucks.
To maximize capital deployment, realization of Project Horizon is divided into 3-phases:
Phase- 1A activities / building blocks
EPIC 2nos additional processing trains of 20 KBPD Flow Station at Otakikpo Flow
Station
EPIC 1MMB Otakikpo Onshore tank farm/Terminal
EPIC 18” x 18km Offshore Export Pipeline, export system and floating hoses.
Drill 3 new wells, workover 2 wells Otakikpo and hookup
Phase – 1B activities / building blocks
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Drill 2new wells, workover 2 wells at Asaramatoru and hookup to Manifold for
evacuation.
(Not to scale)
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Associated gas utilization will ride on the Otakikpo marginal field Small Scale Gas Utilization Projects being
carried out by Green Energy as depicted below:
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3 INTRODUCTION
3.1 OBJECTIVE
The CONTRACTOR shall be responsible for the Engineering Design, Fabrication, Construction, Transportation
and Installation of 4” x 3km Produce Water Pipeline that is capable of receiving and exporting Produce Water
at a rate of 10,000 BPD from Onshore Terminal slop tank to Otakikpo Flowstation produce water treatment
package.
The CONTRACTOR is expected to go above and beyond this scope of work to deliver a functional and well
integrated pipeline export system in line with industry’s best practices.
3.2 EXPECTATIONS
In response to this scope of work, CONTRACTOR shall prepare a technical proposal of his complete
understanding of the work and how it will be carried out and a separate commercial bid of what it will cost to
perform the complete scope of work.
If CONTRACTOR in his experience observes that any gap exists in this scope of work that may be detrimental
to achieving the set out project objectives, CONTRACTOR shall identify such in his Technical proposal and
shall include the costs in his commercial bid as an optional scope.
If no gaps are identified in this scope of work, CONTRACTOR shall not be permitted to insert any variations
into this scope of work anytime in the future except it is reviewed and agreed by the COMPANY and also as
may be explicitly requested by COMPANY.
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4 ENGINEERING
The CONTRACTOR shall be responsible for the provision of all engineering and design services necessary to
complete the WORK. The engineering and design shall be based upon the documents supplied including any
approved changes to the FEED design packages.
COMPANY has performed FEED to define the basis for the detailed design WORK. The level of detail
contained in the FEED work shall not relieve the CONTRACTOR of its responsibility for developing the
detailed drawings and documents fully in accordance with the requirements and intent as set out in this scope
of work documents.
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Obtain and comply with pre-entry approvals and agreements from landowners, agree any additional
works and carry them out.
Obtain all additional land and extra work space outside of the land provided by COMPANY for any
temporary works and construction activities.
Obtain all necessary permits and consents not provided by COMPANY to perform the WORK.
Undertake formal communications with third party facility owners (pipelines, power lines, utilities and
the like) and obtain approvals to undertake crossings and I or connections to affected facilities as
required.
Ensure Compliance with Nigerian Regulations and ensure a committed and agreed Federal
Government Nigerian Content requirements are honored and implemented.
Comply with all requirements and conditions of Permits, Licenses, Federal, State and other statutory
requirements from authorized bodies and any other agreements that are entered into by COMPANY.
CONTRACTOR shall be responsible for obtaining all local licenses, permits approvals, agreements
and the like not specifically referenced and obtained by COMPANY that are required to undertake the
work.
Be responsible for all aspects of the WORK necessary to fulfill the scope including arrangement of
visas, permits, local taxes (for CONTRACTOR’s own workers), import duties and the like.
Mobilized an appropriately skilled, qualified and experienced management team to be able to fully
perform CONTRACTOR complete responsibilities and obligations under the SCOPE.
Provide high level experienced security services for the PIPELINE, ROW, construction Camp(s), pipe
yards, material storage sites, access roads and all other associated facilities. Security services shall
be of the highest possible order and comply with all COMPANY requirements as a minimum.
Provide suitable quantity of experienced manpower resources for the execution of the WORK
CONTRACTOR shall have already considered and included, by way of his PRICE that
CONTRACTOR accepts that all Sub-surface ground conditions have been identified and considered.
As such difficult sub-surface conditions (such as, but not limited to running sand, rock, high water
tables and the like) are to be included in CONTRACTOR submissions. COMPANY shall not consider,
discuss, negotiate or accept any request or claim by CONTRACTOR for additional financial
compensation and/or extension of time due to CONTRACTOR not fully evaluating inspecting and
assessing the sub surface ground conditions on and adjacent to the PIPELINE route prior to
submitting his commercial proposal
Provide full access, documentation and information to monitor health & safety, PROJECT progress,
quality and compliance of the WORK with respect to schedule, specifications, drawings and budget.
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Ensure that any COMPANY agreements, of whatever nature, with local communities are respected
and managed in accordance with COMPANY commitments.
Comply with COMPANY Procedures, where applicable, for receipt of COMPANY ITEMS.
The CONTRACTOR shall be responsible for the provision of all design and engineering services necessary to
complete the WORK in conformity with the requirements indicated herein. The general requirements for
engineering design scope under the responsibility of the CONTRACTOR shall include the following:
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Instrument datasheets
Instrument MTO.
General specification for instruments.
Instrument numbering and symbols.
Instrument list.
Instrument I/O list.
Installation drawing for instrument
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The pipeline scope shall include, but not be limited to the following:
i. Review and verification of FEED data, reports and studies.
ii. Provide the following pipeline design deliverables as a minimum:
Pipeline route selection report.
Pipeline stability analysis report
Pipeline stress analysis report
Pre-construction survey procedure
Specification for isolating joints
Specification for induction bend
Specification for pipeline bared Tee
Specification for bends & fittings coating
Specification for field joint coating
Pipeline construction specification
Trench excavation & backfilling specification
Pipeline welding specification
Specification for hydrostatic testing
Pipeline line-fill, gauging & cleaning specification
Pipeline dewatering & drying specification
Pipe handling transportation & storage specification
As-built specification
Pipeline datasheet
Pipeline induction bend datasheet
Pipeline barred Tee datasheet
Pipeline isolating joint datasheet
Casing pipe datasheet
Pipeline route general map
Pipeline schematic
Pipeline general profile
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vi. Contractor shall be required to submit all records of NDT inspections to COMPANY for review.
vii. Provide the following QA/QC deliverables as a minimum:
Welding Procedure Specification
Welding and Welder’s qualification
Hydrotest procedures
Pneumatic test procedures
Radiography, NDE (liquid penetrant procedure, radiographic procedure, UT) procedures
Inspection Test Plan
Site performance test procedure
Surface preparation and painting procedure
Preservation procedure
Tie-in procedure
Laboratory testing procedure
Instrument calibration procedure
Commissioning/start-up procedure
Pipeline maintenance plan
Quality control plan (including NCR, CAR, punch list items)
Quality control manual.
Pipeline & piping welding book
Construction quality control plan
i. Contractor shall generate and submit for COMPANY’s approval underlisted deliverables:
Community engagement plan
Security and community relations plan
Journey management plan
Workers fitness certificates for all site workers
Project HSSE plan.
HSE audit plan
i. Contractor shall carry out the following safety reviews and workshop:
HAZOP Workshop (to be chaired by 3rd party)
HAZID Workshop
Constructability Review Workshop
ii. Provide the following technical safety deliverables as a minimum:
HAZOP report
HAZOP close out report
HAZID report
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HYSYS
AutoCAD
PDMS
PVElite
Caesar II / Auto Pipe
STAADPro
Tekla
PipeSim
Olga
Microsoft Office Suites (including Microsoft Project)
Primavera.
5 PROJECT MANAGEMENT
5.1 INTRODUCTION
The CONTRACTOR shall be responsible to COMPANY for the management and control of the work from the
EFFECTIVE DATE OF COMMENCEMENT OF THE CONTRACT through to COMPLETION, and shall ensure
that COMPANY is fully informed of the status of the WORK at all times. Supervision by COMPANY shall be
carried out by Resident Teams and by scheduled and unscheduled quality audits. CONTRACTOR shall
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ensure that the agreed project management, HSE management and quality management systems are in place
at all engineering and BASE LOCATIONS, Fabrication yard and Construction WORKSITES.
In this regard, the CONTRACTOR shall implement sound and effective procedures for control, co-ordination
and reporting of its activities, those of its SUBCONTRACTORS and vendors, and the management of
interfaces.
The CONTRACTOR's project management activities shall include, but not be limited to:
All project documents shall be numbered with project specific number, which shall be in line with
company document controls specification.
Project document shall be submitted to company for review using the company document control
system.
Document review cycle shall be max 10 working days from the date that document is
submitted/received.
Document progression from “issued for review” to “approved for construction” shall be as per
COMPANY document control specification Contractor shall develop a comprehensive level 3
schedule for engineering, procurement, fabrication and submission of documents but level 4 for
construction.
Contractor shall implement the project interface plan as provided by company.
At various stages of the project, it shall be required for company personnel to co-locate with
contractor in order to expedite work progress, Contractor shall therefore make adequate
arrangements to accommodate up to about 5 company representatives on a continuous basis.
Contractor shall provide at no extra cost including but not limited to a minimum of office spaces,
stationery, provisions (biscuits, tea, bread, butter, jam, soft drinks, coffee or access to coffee
machine), access to internet, scanner, photocopier, phone, teleconference facilities, printer.
Contractor shall submit files in native formats, including in-house developed spreadsheets.
CONTRACTOR shall implement the project interface plan as provided by COMPANY.
At commencement of the contract, CONTRACTOR shall organize and host at its head office or
similar location a project kickoff meeting. Discussions and agreements at this meeting shall form part
of the overall contract.
Upon contract conclusion, Contractor shall submit all documentation used for the project in CD
formats, soft copies. Additionally, hard copies will be provided for As-Built document.
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The CONTRACTOR provide the underlisted deliverables as part of project management activities but not
limited to:
Pipeline basis of design
Project quality plan
Project execution plan
Organization chart
Overall project schedule
Progress reports (weekly and monthly)
Deviation list
Management of change
Tagging and numbering philosophy
Master Document Register
Project close-out report
Project control plan
Organization and communication plan
Logistics plan
Site installation plan
Installation work packs
Project risk management plan.
Nigerian content plan
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The CONTRACTOR shall appoint a dedicated full time Procurement Coordinator to act as liaison contact on
procurement matters.
The language used on all procurement documents and forms shall be English.
The CONTRACTOR shall manage, control and direct all procurement and materials activities in a competent,
professional and ethical manner which achieves the overall requirements of the project, in accordance with the
agreed terms and conditions.
The CONTRACTOR shall be responsible for procurement and storage of all temporary and permanent
materials, including consumables and initial fills of fuel, lubricants, chemicals and catalysts.
The CONTRACTOR shall provide all procurement and contracting deliverables that are required to execute
the work efficiently.
The CONTRACTOR shall identify Long Lead Items 2 months after contract award and ensure that the delivery
is done as per the agreed schedule.
The CONTRACTOR shall comply with the Nigerian Oil and Gas Industry Content Development Act 2010 laws
and Nigerian labour laws requirements including but not limited to provision of labour, materials/equipment
procurement, services etc.
The CONTRACTOR shall comply with all the laws applicable to provision of oil and gas services in Nigeria
including but not limited to Cabotage laws, NIMASA, DPR, NPA etc.
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Materials identification, marking, handling and storage to ensure that different materials are
segregated, can be readily identified and traced back to the associated documentation;
Overall receipt, preservation and issue of all materials and equipment;
Administration, accounting and tracking of all materials and equipment;
Non-delivered and non-conforming material and equipment;
Site safety and security with respect to materials and equipment;
Material identification and traceability by means of marking and documentation;
Spares selection and notification.
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CONTRACTOR shall co-ordinate the effort of all SUBCONTRACTORS and shall ensure their activities are
properly monitored and controlled in accordance with the relevant Specifications. Contractor shall ensure that
all his sub-contractors are complying with the requirements of his ISO 9001 certification.
Generate Construction drawings necessary to finalize the entire design of the PIPELINE including
Above Ground Installation (AGI) and successfully execute the WORK.
Provide construction procedures, method statements and technical notes. Risk assessments,
calculations and the like to support the WORK.
Prepare a method statement for COMPANY APPROVAL for each work activity defined on the WORK
TIME SCHEDULE and CONTRACTOR March Chart. Additional method statements may be required
by COMPANY as any other specific site issues become better known.
Provide all consumables, temporary and permanent materials required for the completion of the
WORK not specifically identified as COMPANY ITEMS.
It is CONTRACTOR responsibility to develop an MTO for COMPANY review and approval as
necessary following the performance of Detailed Engineering. Should CONTRACTOR consider that
such MTO is significantly different from what should have been anticipated by a professional and
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experienced contractor at the time of proposal submission, CONTRACTOR may submit a CHANGE
ORDER REQUEST.
Develop and implement a Permit-to-Work system and/or abide by COMPANY’s existing Permit-to-
Work system(s), where required, for all construction, pre-commissioning and commissioning activities
as agreed with COMPANY.
Provide attendance to VENDOR and third party representatives and access to WORKSITE(S) as
required by COMPANY.
Manage all surplus excavated materials as waste and properly manage them in line with DPR
requirement
Provide all QA and QC related inspection for all activities to be undertaken. CONTRACTOR shall be
responsible for all quality assurance and quality control throughout the WORK and shall submit for
COMPANY APPROVAL his QA Plan which must indicate how he proposes to resource the QC side
of his operations to meet COMPANY expectations of effectively controlled WORKSITES.
Ensure Inspection & Test Plans related to all working facets and processes are developed and
APPROVED by COMPANY.
Provide all materials (whether for permanent or temporary works) required for the completion of the
WORK not specifically identified as being provided by COMPANY.
Certify all lifting equipment by recognized and certified body authority.
Carry out welding, coating, bending, Non Destructive Testing (NDT), pin brazing and other applicable
procedure qualifications as appropriate for an onshore gas pipeline PROJECT.
Paint any bare pipe and bends to suit the overall final coating/painting requirements.
Provide temporary access across the ROW for local residents, grazing animals and the like to pass
without restriction.
Set out and topographically survey the PIPELINE route (centerline of PIPELINE, ROW boundaries,
third party facilities and any additional land areas that CONTRACTOR shall require to obtain). Setting
out and demarcation shall require COMPANY APPROVAL to ensure easy identification of survey
stakes and the like.
Demarcate the ROW.
Locate and protect third party services which cross or are in proximity to the ROW.
Identify, design and install pre-construction drainage as required to maintain ROW in a excellent
working condition at all times.
Divert and reinstate existing local drainage and irrigation systems.
Clear and grade ROW including any ripping, blasting and hydraulic breaking as required.
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Strip and store top soil from the entire ROW width.
Trenching, including ripping, blasting and hydraulic breaking as required.
Maintain and keep safe all excavations, including use of sheet piling and shoring as necessary.
Dewater trench and excavations as necessary.
String out pipe along ROW.
Survey and bend pipe utilizing suitably-experienced personnel for sag, over and side bends as
required to suit PIPELINE location within ROW corridor.
Carry out welding and nondestructive testing (NDT),
Repair welds and factory pipe coating as necessary,
Coat field joints and undertake any repairs.
Provide and install fine grain bedding/intimate type backfill to pipe trench where existing subsoil
conditions necessitate such imported material being utilized,
Holiday detect factory coating and coated field joints and lower and lay pipe strings.
Install a marking net inside the trench,
Backfill and compact trench.
river, stream, pipeline and third party crossings along the route,
Install block valve stations as required along the PIPELINE route.
Complete tie-in as required to existing facilities at Onshore Terminal Facility and Export Nodes.
Install all required Above Ground Manifold at Onshore Terminal Facility Nodes,
Install instrumentation, shutdown valves & all necessary SIS system.
Design, install and commission Cathodic Protection system.
Carry out post installed pipeline coating survey and repair defects found on coating.
Undertake pre-testing (prior to any installation) including cleaning, gauging, hydrostatic testing and
dewatering of special sections.
Return surplus COMPANY ITEMS to COMPANY designated location at end of construction activities.
Safely dispose of all waste/s to APPROVED licensed off-site locations.
Construct access roads as required by CONTRACTOR in accordance with COMPANY requirements
and other regulatory consents to reach PIPELINE ROW from other access points such as main roads
and the like.
Reinstate any roads as per COMPANY requirements or to regulatory authority conditions that are to
be used as access roads for the WORK.
Close out all land access agreements including reinstatement of said access points and obtain signed
off approvals from all landowners
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Monitor and maintain ROW during the course of the warranty period for settlement and other potential
problems.
Upgrade roads and tracks to be used during construction for safe accessibility of PIPELINE
equipment and materials.
Reinstate roads and tracks to pre-construction condition or better at the end of the WORK.
Demobilize and reinstate all temporary facilities and WORK.
Carry out reinstatement including erosion control and bio-restoration measures to the highest
international standards
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As additional access roads are deemed necessary by CONTRACTOR, these shall be added to the
Register. CONTRACTOR shall submit to COMPANY an updated Register each time additional roads
are added to the previous Register.
CONTRACTOR Health and Safety Engineer shall be involved in the selection and approval of access roads.
The CONTRACTOR risk assessment shall address the location of access road entrances on to main roads
and the employment of flag men to assist in safety assurance at access road intersections.
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Detail survey of the existing surface facilities where AGI works are to be executed;
Identification of the number of factory bends (Hot Induction Bends) to be procured for the installation
of the PIPELINE;
Temporary access road locations and proposed routing to ROW, design and establishing safety issue
resolution and systems for areas of concern;
Preliminary plan for the pipe storage areas;
Preliminary plan for other temporary facilities;
Identification of areas where CONTRACTOR considers additional land is required above and beyond
the land provided by COMPANY along and as part of the Permanent Right of Way. This includes the
land that CONTRACTOR may require along such ROW for all the PIPELINE installation activities.
Additional land shall be required to suit his construction techniques and processes. This additional
land shall be at CONTRACTOR own cost:
Assessment of the suitability of all roads, culverts, bridges, overhead power lines and other key
facilities to be crossed between the a) port of entry of the CONTRACTOR construction equipment I
machinery and materials to b) CONTRACTOR site storage locations to allow the safe transportation
of these heavy loads;
Video and photographic records of the complete pipeline route with a summary report of the pre-
construction (existing) condition of the right of way, roads, fences, water body crossings, forests, and
any adjacent buildings near ROW or along access roads where CONTRACTOR vehicles shall pass
and where temporary areas are to be used. These records shall provide documentary evidence to
support the future reinstatement work.
The pre-construction survey team shall consist of experienced representatives from the environmental,
archaeology, community relations, geotechnical, survey, land acquisition and construction organizations who
are participating in the PROJECT.
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CONTRACTOR shall obtain all operating approvals from local authorities and all necessary certification for the
operation of the Camp(s) and its utilities, in particular certification of the electrical installation safety including
power generation, earthing systems, circuit breakers, critical electrical equipment and the like.
The Camp(s) shall comprise the following main facilities fully equipped and operational:
Kitchen and food preparation and food storage(dry goods and cold storage);
Canteens and restaurants;
Recreation and entertainment facilities;
Mail Room;
Laundry ;
Medical centre;
Security services;
Administration building;
Lighting;
Security Gate house and other security features;
Safety and portable fire-fighting system;
The aforementioned facilities are not considered all embracing. CONTRACTOR shall provide any other
facilities and requirements necessary to ensure CONTRACTOR Construction Camp(s) of the highest
international order can function as expected and totally unhindered.
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direct and indirect construction activities, above and beyond the Permanent Right of Way provided to
CONTRACTOR by COMPANY.
The Permanent Right of Way in addition to the land and easements committed by CONTRACTOR for the
installation of the PIPELINE is herein defined as the Complete ROW.
CONTRACTOR shall therefore develop route maps into highly detailed alignment sheets with detailed plan
and profile data for COMPANY APPROVAL and to use at SITE.
CONTRACTOR shall strip the Complete ROW (Permanent Right of Way and additional land and easements
acquired, leased or rented by CONTRACTOR) of topsoil, and then grade the subsoil surface as necessary to
facilitate his WORK. These construction activities shall be executed in accordance with the COMPANY
specifications.
CONTRACTOR shall take into account constraints and other potential construction impediments applicable to
the PIPELINE construction, such as:
Social Constraints;
Archaeological Constraints;
Third Party Facilities Constraints (oil/gas/multi-product pipelines, telephone cables, power tines, water
& sewage mains and the like).
These constraints are considered prevalent to the pipeline construction industry and shall therefore be
investigated by CONTRACTOR at the onset of the CONTRACT.
CONTRACTOR PROJECT Execution Plan shall take these and other defined constraints into consideration
and describes the methods to assess, manage and control these constraints from impacting the PROJECT
Schedule.
7.9 BENDING
CONTRACTOR is responsible for the supply of all the 3 & 5 Diameter Hot Induction Bends (HIB) required for
the PIPELINE installation. These bends are to address locations where importance was placed on remaining
within the approved PIPELINE corridor. It is CONTRACTOR responsibility to procure, supply and deliver to
SITE the required HIS to ensure installation without impediment to the work program and sequence.
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CONTRACTOR shall also perform cold bending of all field bends as required. All horizontal and vertical bends
required in the execution of the WORK shall be cold bent. Cold bends shall be of minimum 400 radius, and
when completed, will respect the topography and contours of the completed trench permitting the specified
depth of cover and location in the trench to be achieved.
All bending shall ensure that the pipe will rest evenly on the trench floor and that the minimum cover will be
maintained.
CONTRACTOR shall maintain a record of all cold bends. These records will form part of the
As-Built Documentation. These records shall include the angle of bend, date of gauging, gauge plate diameter,
visual condition of bend, CONTRACTOR inspector's name (witness to bending operation) and the location of
the final KP installation point. All bends constructed shall be legibly marked with indelible pen with the
deflection angle and intended position (e.g. over-bend, sag-bend, right, left or combination bend) identified.
Top dead centre shall also be marked to ensure accurate line up for welding.
CONTRACTOR shall undertake the welding of the pipeline, valves, fittings, piping, pig traps, crossings and
any other materials or appurtenances in accordance with COMPANY Specifications.
Only qualified NDT / welding operators and inspectors (fully certified with current certification) shall inspect and
provide final results for CONTRACTOR. COMPANY shall audit that this condition has been respected prior to
WORK beginning. The cost and time ramifications due to any CONTRACTOR failure in this regard shall be
borne by CONTRACTOR at no loss to the COMPANY. Only one repair shall be permitted on any weld. Should
the weld, after repair and NDT examination, still be out with COMPANY specification requirements, the weld
shall be entirely cut out including the heat-affected zone and the pipe then fully re-welded.
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CONTRACTOR shall propose his welding and NDT procedures for COMPANY review and APPROVAL. All
procedures once APPROVED shall be proven by qualification under site simulated conditions. With respect to
welding, only full length pipe joints shall be used.
Should CONTRACTOR propose radiography in lieu of an advanced process such as automated ultrasonic
examination, he shall ensure that any darkroom is adequately located to avoid delays in obtaining the final
radiographic results.
COMPANY shall have the right to instruct CONTRACTOR to remove any weld considered to be of detrimental
quality.
Should COMPANY reasonably consider that welds have been compromised, COMPANY herein shall be
entitled to remove up to four (4) welds per kilometer of complete "welded out" pipe at no additional cost to
COMPANY. Moreover, COMPANY shall have the right to select which of these welds shall be removed and
CONTRACTOR shall not attempt in any way to influence COMPANY decision in this regard.
7.10.1 NDT
CONTRACTOR shall be responsible for the provision of all NDT equipment and materials for all applicable
WORK under the CONTRACT.
NDT shall be undertaken only to APPROVED qualified procedures. APPROVED NDT procedures shall be
held at the WORKSITE to provide objective evidence of the process and associated technical requirements
being implemented.
Responsibility for the quality and correctness of all NDT activities shall be by CONTRACTOR who shall
provide COMPANY with the highest international inspection standards normally used on similar high pressure
Oil transport pipelines. All welds shall be radiographed.
Mainline welds shall be radiographed by way of panoramic crawlers wherever practicable in the interests of
expediency. Radiographic test shots shall be carried out by CONTRACTOR prior to mainline radiography
being undertaken.
These test shots shall establish the quality criteria for the WORK and will be stored and used throughout
construction as a comparison tool (comparators) for all future radiography. All test shot comparators require
COMPANY APPROVAL.
NDT shall include such activities as X·Ray, Gamma Ray, UT, MPI and Dye Penetrant testing.
Only qualified NDT SUBCONTRACTORS with technicians (CSWIP or equivalent qualification as APPROVED
by COMPANY) shall be employed by CONTRACTOR.
Any radioactive sources imported into Nigeria shall require approval of the relevant government authorities
prior to use at SITE. Storage facilities and security of radioactive materials shall be given the highest priority by
CONTRACTOR and comply with Nigerian Government standards and regulations.
CONTRACTOR shall ensure that it has an adequate number of film processing facilities to avoid any delay to
obtaining the final successful radiographic results. It is considered necessary that the processing facilities be
never less than one hour drive time from the processing facility to the actual weld location to assure earliest
radiographic results.
7.11 TRENCHING
CONTRACTOR shall excavate the pipeline trench to COMPANY Specifications requirements. All materials
excavated shall be stored within the approved working width of the ROW unless otherwise agreed with
COMPANY.
SCOPE OF WORK
Trenching equipment must not trespass beyond the boundary of the ROW.
The trench shall be excavated in natural earth and trenching shall not be made in fill material unless
COMPANY request otherwise.
The amount of open trench will be minimized in the interest of safety.
The figure of allowable open trench shall be inclusive of, but not limited to, tie-ins, bell holes and any open
trench for special sections.
CONTRACTOR shall carry out deeper trenching in the areas/points where this is required to avoid
unnecessary installations of bends. The same will be done at all points along the ROW, where deeper cover is
required by the relevant authority and at crossings of roads, rivers, third party lines and facilities, or where
indicated on drawings.
When the excavated material does not meet the specified requirements for backfilling, CONTRACTOR shall
remove such material from the SITE to an APPROVED dumping location and shall supply suitable imported
backfill material as APPROVED by COMPANY.
CONTRACTOR shall utilize whatever methods necessary to ensure the stability of the pipeline trench and bell-
hole walls. For this purpose, the use of properly sloped trenches or sheet piling and shoring are acceptable
temporary installation methods. These items shall be taken out prior to the commencement of the trench back-
filling operations.
The trench shall be excavated and maintained until the pipes are lowered in. If the trench sides collapse,
CONTRACTOR shall re-excavate as necessary. Dewatering of the trench after periods of inclement weather
shall be of the utmost importance for safety purposes in addition to maintaining trench stability.
7.13 LOWERING IN
The pipe string shall be lowered into the trench only when CONTRACTOR has proven that the field joint
coatings and pipeline three layer factory coating has successfully been holiday detected and all repairs, where
applicable, have been undertaken.
SCOPE OF WORK
Before commencing with the lowering in of the pipe string CONTRACTOR shall submit a procedure, method
statement and risk assessment for the pipe laying and lowering-in activities. Included in these documents shall
be a procedure for issuance of a Lowering In Certificate verifying that any particular string of pipe has passed
all quality checks and is available for lowering in. Such certificate shall be available at SITE: for verification by
COMPANY inspectors. No lowering in activity shall be done before COMPANY APPROVAL of the relevant
documentation applicable to this activity.
The procedure shall describe the different methods applied for several topographical and subsoil conditions,
stating the quantities and types of lifting equipment to be used. The procedure has to consider the pipeline
characteristics, in order to prevent temporary stresses and deformations capable of causing damage to the
pipe and its coating.
CONTRACTOR shall lower in the pipe immediately after completing the field joint coating of the welded joints
and completing any coating repairs, in order to prevent deterioration or accidental damage to the coatings
and/or to the pipe, due to shocks, impacts, exposure to sunlight, etc.
Before commencing with the lower and lay activities, the CONTRACTOR shalll have completed all quality
control checks and tests provided for welding and coating. Lowering in is not permitted where there are
unfinished weld repairs and outstanding NDT examinations to perform or where there are any non-coated
welds in the pipe section. CONTRACTOR shall ensure COMPANY is advised of all lowering activities in
advance to allow COMPANY representation to be present during execution of the WORK.
CONTRACTOR shall carry out an As Built Survey on all pipe lowered in and backfill shall not take place until
COMPANY representative APPROVES this survey and its results.
SCOPE OF WORK
During periods of high water, open pipe trenches shall be backfilled as early as possible and protected against
washing out and erosion. CONTRACTOR shall construct temporary earth berms during the backfill operation
across the full width of the ROW at regular intervals to divert rainwater from the ROW.
Any pipe lowered in must be backfilled during the same day. Any pipe left exposed overnight (or longer) shall
be lifted and subjected to visual and holiday retesting prior to completing backfill.
SCOPE OF WORK
SCOPE OF WORK
buffer will act as a catchments area should inclement weather create sediment flow down the Complete ROW
towards the water crossing itself.
After installing the crossing, CONTRACTOR shall restore any damaged water course banks to their previous
slope and condition, stabilize banks, cover with erosion protection material as required (e.g. rock armor,
gabions, rip-rap or bags filled with cement/sand mixture, jute matting etc.) to ensure adequate protection to the
bank that may be eroded by the detrimental action of flood waters. Changes to width-depth ratio of
watercourses at crossings shall be avoided. Changes to natural substrate material in watercourses shall be
avoided. The CONTRACTOR Geotechnical and Environmental Specialists shall propose soil erosion
protection for APPROVAL by COMPANY.
The stability of the channel at the crossings shall be monitored and remedial actions implemented if signs of
instability such as erosion, sedimentation or other indicators of channel instability are identified.
The river / watercourse crossings shall require pre-installation hydro-testing to be undertaken as to assure
integrity once it is installed.
SCOPE OF WORK
Any proposed hydrotestinq shall, as a best practice, be notified to the local authorities at least forty eight (48)
hours prior to pressurizing and warning signs or personnel shall be installed at key points of ROW access to
discourage the general public from entering any location where the pipeline may be under test.
CONTRACTOR shall make all necessary arrangements for the supply, treatment and testing of all water that
may he required for hydro-testing. CONTRACTOR shall also make all necessary arrangements and provide
equipment for the treatment and disposal of all hydrostatic water to COMPANY APPROVAL.
Chemicals (oxygen scavengers, biocides and the like) shall not be added to hydro-test water unless full
APPROVAL is obtained from COMPANY and local regulating bodies.
CONTRACTOR shall employ a specialist test engineer, with a minimum of five (5) years documented cross
country experience in that capacity, who shall be the focal point for COMPANY during any cleaning, gauging,
caliper, filling, pre-testing, hydro-testing and dewatering activities.
The final authority for any hydro-test acceptance shall be COMPANY REPRESENTATIVE.
SCOPE OF WORK
If CONTRACTOR attempts to perform clean-up and reinstatement operations during adverse weather
conditions, CONTRACTOR shall assume full risk of acceptance. CONTRACTOR shall be required to perform
clean-up and reinstatement again to meet the required standard of normal weather clean-up. Top soil shall not
be replaced during periods of rain.
Reinstatement of the original condition of the surface shall also be understood to include reinstatement of the
original landscape and composition of the soil (topsoil). It may therefore be necessary for CONTRACTOR, at
his own expense, to deposit additional topsoil on the
Complete ROW. After the top soil has been spread back over the right of way any stones or rocks with a
diameter larger than 100 mm shall be removed and hauled away.
The various excavated soil layers shall be stored separately and reinstated as they were originally found. All
mixing and contamination shall be avoided.
River and water runs have to be protected against erosion with suitable embankment and river bed protection.
The protection has to be done according to the definitions of the PROJECT. For these water runs where no
special definitions are provided the type of protection has to be selected according to the construction
drawings.
All damage to, for example, buildings, fences, survey monuments, roads, bridges, culverts, drainage ditches,
terraces, drainage tiles, water crossings and banks, wetlands, third party facilities, utilities and like during
construction shall be restored to the same condition as before damages occurred.
The existing surface shall be reinstated. Consolidation of gravel or earth paths with asphalt or concrete shall
only be permitted after agreement with the regulatory body and COMPANY.
7.21 DEMOBILIZATION
CONTRACTOR shall carry out all activities and works related to the demobilization of the SITE and all
personnel.
CONTRACTOR shall demobilize the construction SITE, equipment, machinery and personnel from SITE when
the part of the WORK to be performed is completed and COMPANY has authorized demobilization.
The demobilization activities typically include the following:
a) Transportation and delivery to COMPANY base all spare parts and construction surplus to be
retained by COMPANY.
b) Removal of all temporary construction facilities and cleaning up and reinstating of the pipe storage
areas and Construction Camp(s) and WORKSITES to the high standard and conditions expected
from an experienced CONTRACTOR.
c) Reinstatement of all access roads, crossing points and bridges and other access points used during
the WORK.
d) SITE clearance after completion of SITE work and follow up of all pending clean up or reinstatement
tasks prior to demobilization.
e) Removal to an APPROVED location of all waste generated by the WORK including excavated
materials, rock, construction waste and the like.
CONTRACTOR shall consider demobilization to be the handing back of the land in a condition equal or better
than before CONTRACTOR begun his WORK. Anything less than this basic requirement, and where delay or
costs incur due to such non-compliance shall be CONTRACTOR responsibility. COMPANY reserves the right
to take all actions necessary to remedy same under the provisions of the CONTRACT.
SCOPE OF WORK
All construction activities shall require CONTRACTOR to prepare for COMPANY APPROVAL the appropriate
procedures, method statements, design drawings, permits to work, risk assessments and any associated
documentation applicable for the WORK activity to be undertaken.
All preliminary work, construction, pre-commissioning and commissioning tasks shall be scheduled by
CONTRACTOR to minimize any potential disruption to:
The AGI in Flowstation Node particularly all the works pertaining to the pig trap launcher installation shall be
performed either within the Flowstation premises while the AGI in Onshore Terminal Node particularly all the
works pertaining to the pig trap receiver installation shall be performed either within the Onshore Terminal
premises.
SCOPE OF WORK
Civil WORK scope includes all the activities to be performed inside the Onshore Terminal premises and/or the
land acquired by COMPANY in the vicinity of such premises.
7.22.3 TIE-IN TO FLOWATION LACT UNIT & ONSHORE TERMINAL EXPORT BY-PASS LINE
CONTRACTOR shall be responsible for tie-in the PIPELINE to the export bypass line at the flowstation &
Onshore Terminal Node.
All works and material associated with this additional connection and branch including detailed design,
provision for steel supports, foundations, concrete slab, etc. shall be the CONTRACTOR responsibility.
CONTRACTOR shall include for the piping, associated valves, reducers, tees, elbows and all pipe-work and
associated materials and equipment to successfully execute this WORK.
CONTRACTOR shall schedule this WORK to minimize any potential disruption to:
a) third party owners, and
b) other affected parties or individuals
SCOPE OF WORK
a) CONTRACTOR shall carry out all inspection and testing required for CONTRACTOR ITEMS,
including equipment and materials on sub-order, and shall be responsible for ensuring that all goods
are strictly in accordance with the specifications as defined in the purchase order.
b) CONTRACTOR shall specify identifiable requirements based on COMPANY 'class of inspection' for
each material requisition, or alternative procedures designed to ensure an equally high standard of
inspection. An APPROVED criticality rating system shall be adopted by CONTRACTOR and shall
form part of his overall quality management system and plan.
c) Inspection shall be performed by qualified inspectors employed by CONTRACTOR and by TPA
inspection also employed by CONTRACTOR.
d) CONTRACTOR shall confirm in writing to COMPANY the date of such FAT at least thirty (30) days in
advance. In case of attendance of Third Parties or statutory certifying Authorities, the dates for FAT
shall be notified at least thirty (30) days in advance.
e) Shop inspection shall be carried out by CONTRACTOR at both the point of manufacture and, where
necessary, at the source of manufacturers sub-ordered materials.
f) CONTRACTOR shall be responsible for all quality assurance activities including VENDOR inspection.
SCOPE OF WORK
g) CONTRACTOR shall be responsible for arranging for and co-coordinating the use of inspection by
TPAs where required for specific equipment and materials in the country of origin, for statutory
insurance, or any other reason. Such requirement shall in no way relieve CONTRACTOR of his own
responsibilities.
h) Provision shall be made at all times for COMPANY to have the right to participate in pre-inspection
meetings, inspection visits and test witnessing. CONTRACTOR shall prepare anticipated testing
schedules providing COMPANY with sufficient advance notice for its participation.
i) CONTRACTOR shall submit to COMPANY written reports on inspection carried out in sufficient detail
for COMPANY to monitor the effectiveness of inspection. These shall include:
Progress relative to agreed schedule;
Documentation/drawing status and approval status;
New or outstanding problem areas including the issuance of non-conformance reports;
Details of QC inspections carried out during visits referencing the appropriate standards and
quality plan used. Results of inspection activity shall be stated as acceptable or not
acceptable. Where a problem is identified, CONTRACTOR proposed method of rectification
and estimated duration thereof shall be noted;
Inspection reports shall be issued to COMPANY within two (2) days of the inspection visit;
CONTRACTOR shall prepare and provide to COMPANY a co-ordination procedure for the
foregoing and for co-ordination with COMPANY team.
j) In addition to the inspection reports, CONTRACTOR shall prepare and issue a monthly inspection
status report showing the milestones reached for the overall contract equipment/material. The
inspection status report shall be bi-monthly at critical stages of the equipment I fabrication.
k) If equipment /material has to be modified or repaired in order to pass final inspection and test,
CONTRACTOR shall compile a complete dossier containing accurate and detailed records of all
design changes, alterations, modifications, adaptations and the reasons for them, together with
minutes of all relevant meeting and notes of all relevant discussions and shall promptly make such
dossier available to COMPANY.
l) CONTRACTOR shall endorse as correct all fabrication and manufacturing data folders containing mill
test certificates, equipment test certificates and all other relevant inspection data.
m) CONTRACTOR shall sanction the release of completed goads for shipment after final inspections
have confirmed satisfactory completion.
SCOPE OF WORK
9.2 PRECOMMISSIONING
CONTRACTOR shall be wholly responsible for all pre-commissioning activities under the CONTRACT.
CONTRACTOR shall undertake the activities specified in the COMPANY Specifications & approved
procedures.
CONTRACTOR shall adhere to the requirements of COMPANY Operating Philosophy.
After completion of the hydro-testing activities, the pipeline sections shall require to be dewatered in
accordance with CONTRACTOR procedures which shall be APPROVED by COMPANY. Strict compliance
with environmental requirements in respect of water extraction from water bodies (rivers, streams and the like)
and final water discharge from the tested pipeline shall be respected by CONTRACTOR.
CONTRACTOR shall also dry the pipeline after dewatering by using an appropriate number of swabbing pig
runs, propelled by oil-free, dehumidified air. When the pipeline is considered to be dry, all test sections shall be
tied in and full NOT (X-ray, UT, MPI) undertaken.
Thereafter, CONTRACTOR shall run a caliper pig from the Onshore Terminal pig launcher to the offshore
loading system Node to validate that no mechanical deformations, dents or other detrimental material damage
has occurred during the PIPELINE construction.
After confirmation of a successful caliper pig run, CONTRACTOR shall run the internal baseline survey prior to
drying the pipeline to the defined dew point of ~20 oC in accordance with the Pre-Commissioning
SPECIFICATION.
Pre-commissioning activities includes the following:
Producing the final testing and pre-commissioning test procedures for the entire system under its
Scope of WORK;
Dewatering (and safe disposal of test water);
Swabbing;
Tie in all test sections and sections to AGI;
Caliper pig run/s;
Baseline Survey (unless specified to the contrary by COMPANY undertaken during this pre-
commissioning phase;
Drying to specified dew-point;
CP test & pre-commissioning works;
Testing of all equipment as recommended by VENDORS and equipment manufacturers;
Inspecting, testing, pre-calibrating instrumentation, including any instrumentation pre-assembled on
other equipment that has been supplied by other parties required during the pre-commissioning;
Checking hot and cold loops;
SCOPE OF WORK
9.4 COMMISSIONING
CONTRACTOR shall commission the following installed key facilities within the WORK:
Instrumentation as installed by CONTRACTOR within Flowstation Node;
Cathodic Protection System;
Inspecting and checking of interfaces with 3rd party control and safety systems.
Other areas of the WORK not specifically listed herein but necessary for the successful operability of the
PIPELINE. CONTRACTOR shall undertake all commissioning work in accordance with COMPANY's
OPERCOM system.
CONTRACTOR shall produce commissioning test procedures for the entire system under its Scope of WORK.
CONTRACTOR shall provide commissioning support to COMPANY for other activities related to final
commissioning and start-up. Such support shall consist of labor, tools, vehicles, equipment and consumables
required to perform the commissioning. COMPANY shall advise CONTRACTOR in advance wherever it
requires CONTRACTOR support.
CONTRACTOR shall be responsible for validation, inspection, testing, pre-commissioning, commissioning and
start-up procedures and schedules for review and APPROVAL for CONTRACTOR' defined Scope of WORK.
SCOPE OF WORK
CONTRACTOR shall document all inspection and tests performed and provide the appropriate inspection and
test certificates as required for validation purposes.
CONTRACTOR shall have adequate site engineering support available throughout the precommissioning
/ commissioning phases. CONTRACTOR shall implement an APPROVED isolation and Permit-To-Work
system with signature, color coding and lock out procedures.
COMPANY will review and APPROVE these procedures.
CONTRACTOR shall have sole responsibility for the control of all safety locks until such time as the transfer to
COMPANY operators upon final acceptance.
CONTRACTOR shall supply all equipment, materials and consumables for the precommissioning
/ commissioning phases. COMPANY shall APPROVE such equipment.
CONTRACTOR shall provide an HSE datasheet for each material to be used.
CONTRACTOR shall also be responsible for the safe disposal of all materials after their purpose and use has
expired.
CONTRACTOR shall clear the punch lists items before start up prior to applying for the PROVISIONAL
ACCEPTANCE CERTIFICATE.
Hand-Over Dossier
CONTRACTOR shall compile documentation pertaining to the commissioning activities in a Handover Dossier
arranged by sub-system, which shall contain all information required to demonstrate a sub-system has
reached the Ready for Start Up stage.
Provision of assistance to COMPANY for the start-up of the PIPELINE, upon written request of and to
the extent required by COMPANY;
Provision of CONTRACTOR's start up specialists;
Assistance for mobilization of VENDOR and SUPPLIER specialists;
SCOPE OF WORK
Provision of start-up labour, services. logistics, as well as temporary construction, commissioning and
testing equipment, tools, and consumables;
Preparing, providing, operating and maintaining services and facilities at SITE, specifically related to
start-up activities throughout the duration of the start-up work, such services and facilities being in
addition to those related to the other parts of the WORK.
CONTRACTOR shall provide adequate supervision and competent labour of all trades to undertake
rectification and modifications that are required by COMPANY.
SCOPE OF WORK
All interconnecting piping connecting the Pipeline to the by-pass export mating flange as shown on
the PFD and P&ID.
11 TECHNICAL SUBMISSIONS
11.1 GENERAL
The CONTRACTOR shall submit detailed technical proposal and ensure the following are also part of the
technical documentation.
Company registration certificate
DPR Permits
3-years tax clearance
Method statement & detailed project execution plan.
Master Document Register containing all design deliverables to be carried out for the project.
Level-2 project schedule detailing all necessary activities towards project completion.
Local content plan for the project
Lists & CVs of personnel to be engaged on this project.
List of equipment & tools to be used for execution of works
Lists of sub-vendors & 3rd party Contractor to be engaged on this project.
List of deviations & exclusions from scope of supply if any.
Reference lists of the proposed solution.
SCOPE OF WORK
12 EXHIBITS
The COMPANY shall provide the underlisted to the CONTRACTOR to enable her to prepare a comprehensive
technical and a separate detailed commercial proposal.
Scope of Work – Exhibit A
Equipment List – Exhibit B
Functional Specifications – Exhibit C
The Approved Vendor’s List – Exhibit D
FEED Design packages – Exhibit E