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Groupwide Master Service Agreement (Msa) For Integrated Turnaround Main Mechanical & Maintenance Mechanical Static (Ta4Ms)

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mohd as shahiddin jafri

This document provides repair procedures for replacing a leaking carbon steel pipe connection and stainless steel plate. It involves cutting 111mm from the pipe and replacing it with a new section along with a 60mm stainless steel plate inside the pipe. The workflow includes preparation, welding, and non-destructive testing including dye penetrant inspection of the new joints.

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Groupwide Master Service Agreement (Msa) For Integrated Turnaround Main Mechanical & Maintenance Mechanical Static (Ta4Ms)

Uploaded by

mohd as shahiddin jafri
40 views9 pages
This document provides repair procedures for replacing a leaking carbon steel pipe connection and stainless steel plate. It involves cutting 111mm from the pipe and replacing it with a new section along with a 60mm stainless steel plate inside the pipe. The workflow includes preparation, welding, and non-destructive testing including dye penetrant inspection of the new joints.

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This document provides repair procedures for replacing a leaking carbon steel pipe connection and stainless steel plate. It involves cutting 111mm from the pipe and replacing it with a new section along with a 60mm stainless steel plate inside the pipe. The workflow includes preparation, welding, and non-destructive testing including dye penetrant inspection of the new joints.

Copyright:

© All Rights Reserved
Download as DOCX, PDF, TXT or read online from Scribd
Download as docx, pdf, or txt
40 views9 pages

Groupwide Master Service Agreement (Msa) For Integrated Turnaround Main Mechanical & Maintenance Mechanical Static (Ta4Ms)

Uploaded by

mohd as shahiddin jafri
This document provides repair procedures for replacing a leaking carbon steel pipe connection and stainless steel plate. It involves cutting 111mm from the pipe and replacing it with a new section along with a 60mm stainless steel plate inside the pipe. The workflow includes preparation, welding, and non-destructive testing including dye penetrant inspection of the new joints.

Copyright:

© All Rights Reserved
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You are on page 1/ 9

SPECIFIC REPAIR PROCEDURES DOCUMENTNO: STS/QAC/SRP/02

REVISION NO: 00
DISMILLAR MATERIAL DATE REVISION 1st August 2019
SCIENCE TECH SOLUTION SDN BHD

Project:

GROUPWIDE MASTER SERVICE AGREEMENT (MSA) FOR


INTEGRATED TURNAROUND MAIN MECHANICAL &
MAINTENANCE MECHANICAL STATIC (TA4MS)

Document Title:

SPECIFIC REPAIR PROCEDURE


(DISMILLER MATERIAL)

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SPECIFIC REPAIR PROCEDURES DOCUMENTNO: STS/QAC/SRP/02
REVISION NO: 00
DISMILLAR MATERIAL DATE REVISION 1st August 2019
SCIENCE TECH SOLUTION SDN BHD

Document Issue Record

0 1/08/2019 Issued for Approval

Prepared Reviewed Reviewed Endorsed Approved


Rev Issue Date Description by by by by by
CONTRACTOR OWNER

Controlled document: No part of this document may be printed or reproduced for external purposes without
the written permission of the management appointee of Science-Tech Solutions Sdn Bhd.

1. SCOPE

a) This procedure provides guideline for replace the joint carbon steel type connection And the stainless steel plate
leaked activities in accordance with

b) This procedure is only relevant to Carbon Steel (P-No. 1 material)

c) This procedure is only relevant to Stainless Steel (P-No. 8 material)

2. REFERENCE CODES & STANDARDS

a) ASME VIII Div. 1

b) UW-38, “Repair at weld defect”

c) Appendix 6,”Method for Magnetic Particle Test”

d) Appendix 8, “Method for Liquid Penetration Test”

e) ASME Section IX

f) ASME V

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SPECIFIC REPAIR PROCEDURES DOCUMENTNO: STS/QAC/SRP/02
REVISION NO: 00
DISMILLAR MATERIAL DATE REVISION 1st August 2019
SCIENCE TECH SOLUTION SDN BHD

g) Article 6. “Liquid Penetration Test”

3. WELDING PROCEDURES SPECFICATION

a) STS/WPS/01/104-1 (GTAW)

b) STS/WPS/01/104-2 (GTAW)

4. MATERIAL

a) Pipe Type: ASTM 106 Gr B

b) Plate Type: A312 Gr Tp316

NOTE: Visual inspection and evaluation shall be as UW-42 or UW-38 (ASME Section VIII, Div.
Dye Penetration Testing or Magnetic Particle Testing as per Appendix 6 or Appendix 8. (ASME Section VIII, Div.)

5. PREPARATION

a) All weld seams and defective area should be power brushed or solvent to remove any rust, dirt, grease, oil etc.

b) Part need to be securely anchored because heat generated from the weld can loosen clamps and cause bad weld or
injure the welder

c) Grinding Disc / wire brush must be a suitable type to the material of equipment repair. ( segregation on storage of
stainless steel wire brush and disc )

d) All sharp edges shall be carefully ground to remove sharp edges. Extra care should be given not to damage the
nearby area.

e) The pipe should be cut to 111mm length and 1piece stainless steel plate diameter 60mm

f) Welding repair process shall be strictly complying accordingly with the following documents (refer attachments)
which are relevant and approved by an authorized party before work started

6. WELDING EQUIPMENT

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SPECIFIC REPAIR PROCEDURES DOCUMENTNO: STS/QAC/SRP/02
REVISION NO: 00
DISMILLAR MATERIAL DATE REVISION 1st August 2019
SCIENCE TECH SOLUTION SDN BHD

a) All welding power source used in the performance of production welding to this specification shall be of DC constant
current type and shall be of DC current type and shall be capable of maintaining a uniform output throughout their
entire operation range.

7. WORKFLOW

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SPECIFIC REPAIR PROCEDURES DOCUMENTNO: STS/QAC/SRP/02
REVISION NO: 00
DISMILLAR MATERIAL DATE REVISION 1st August 2019
SCIENCE TECH SOLUTION SDN BHD

8. PIC OF INSPECTION

111mm to cut & remove and replace a new pipe

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SPECIFIC REPAIR PROCEDURES DOCUMENTNO: STS/QAC/SRP/02
REVISION NO: 00
DISMILLAR MATERIAL DATE REVISION 1st August 2019
SCIENCE TECH SOLUTION SDN BHD

TAG NO:4200-P-001-D

1 piece STAINLESS STEEL PLATE 60mm diameter INSIDE PIPE TO REMOVE


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SPECIFIC REPAIR PROCEDURES DOCUMENTNO: STS/QAC/SRP/02
REVISION NO: 00
DISMILLAR MATERIAL DATE REVISION 1st August 2019
SCIENCE TECH SOLUTION SDN BHD

Pin hole defect at pipe

9. SKETCH

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SPECIFIC REPAIR PROCEDURES DOCUMENTNO: STS/QAC/SRP/02
REVISION NO: 00
DISMILLAR MATERIAL DATE REVISION 1st August 2019
SCIENCE TECH SOLUTION SDN BHD

Joint 1 Joint 2 Joint 3

111mm

Joint Detail

Joint 1 - Single V

Joint 2 & Joint 3 Fillet

NDT Method

DPI required

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SPECIFIC REPAIR PROCEDURES DOCUMENTNO: STS/QAC/SRP/02
REVISION NO: 00
DISMILLAR MATERIAL DATE REVISION 1st August 2019
SCIENCE TECH SOLUTION SDN BHD

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