Scribd
Upload
187 views6 pages

Weld Length and Plate Design

1. The document describes the design of a bottom plate for a structure that is intended to support a design load of 45 tons. 2. Key details include a proposed plate thickness of 80mm, test load of 135 tons, and reinforcement of 6 piles with tension of 22.5 tons each. 3. Calculations show the bending stress of 133 N/mm2 is less than the allowable bending stress of 165 N/mm2, and the required weld size is 9.61mm.

Uploaded by

Santosh Zunjar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
187 views6 pages

Weld Length and Plate Design

1. The document describes the design of a bottom plate for a structure that is intended to support a design load of 45 tons. 2. Key details include a proposed plate thickness of 80mm, test load of 135 tons, and reinforcement of 6 piles with tension of 22.5 tons each. 3. Calculations show the bending stress of 133 N/mm2 is less than the allowable bending stress of 165 N/mm2, and the required weld size is 9.61mm.

Uploaded by

Santosh Zunjar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 6

DESIGN OF BOTTOM PLATE

1 Proposed Thickness of Plate 80 mm


2 Design Load 45 T
3 Factor of Safety for Test 3
4 Test Load 135 T
5 Properties of Plate are as under
6 Size of Plate Square 950 mm
7 Area = Width x Thickness 760 cm2
Ixx = 4053.33 cm4
Zxx = 1013.33 cm3

8 No. of reinforcement in Pile n 6


9 Tension in each reinforcement T 22.50 T

10 Average Distance between pile reinforcement and Tie Bars 200 mm


(Refer Sketch)
11 No. of Tie Bar 8
12 Tension on Side of the plate 67.5 T

13 Moment Due to Tie Bars M 13.50 T-m


14 Bending Stress M/Z 133.22 N/mm2
15 Allowable Bending Stress 165.00 N/mm2 Safe

Check for weld size


Considering effectiveness of weld on one face only
Total Tension of one side 67.50 T
Let S be the size of weld
Total Shear Capacity of weld 0.707 x S x Length x Stress
Length of weld 1150.00 mm
Permissihle Shear Stress 86.40 N/mm2

Equating Total Tension on one side with shear capacity of weld


Size of weld required, S 9.61 mm
L B H Wt L B H Wt
1 1 0.025 196.25 1 1 0.025 196.25
0.95 0.95 0.025 177.11563 0.95 0.95 0.025 177.11563
1 1 0.025 196.25 1 1 0.025 196.25
0.95 0.95 0.025 177.11563
746.73125 569.61563
37336.563 28480.781

10.657895

11.685904
DESIGN OF TOP PLATE

1 Design Load 45 T

2 Factor of Safety for Test 3


3 Test Load 135 T
4 Total number of steel rods 8

5 Load carried by each steel rod 16.88 T


6 Load acting on Channel by the Pile 113 T/m
7 Effective Span of Channel 860.0 mm
113 T/m

Jack Area 300 mm

860.0 mm

16.875 T 16.875 T

8 BM at center of top plate 5.99 T-m


599062.5 kg-cm
9 Maximum Shear Force at Support 16.9 T

Use ISMC 150 2 Nos.


Properties of Single unit of ISMC 150
Height of Section 15.00 cm

Width of Section 75.00 cm


Thickness of Flange 9.00 mm
Thickness of Web 5.70 mm
Area of Web 7.52 cm2

Ixx 1558.80 cm4

MS Plate on top and bottom Width of Plate 20.00 cm


Thickness of Plate 1.00 cm

Combined Ixx 4120.47 cm4


Zxx 549.40 cm3

10 Actual Bending Stress = BM / Zxx 1090.40 kg/cm2

11 Maximum Permissible Bending Compressive Stress 1600.00 kg/cm2


Safe
M 59906250 Nmm

s 165 N/mm2

Z 363068.1818 mm3

363.0681818 cm3

1558.8

150

1558.8 2204.48 3763.28

You might also like