PROJECT NAME :

NOISE BARRIERS SUPPLY AND INSTALLATION

FOR BURFIWALA LANE & GOKHALE ROAD
JUNCTION FLYOVER

EMPLOYER:

Municipal Corporation of Greater Mumbai

EMPLOYER'S CONSULTANT:

M/s TPF ENGINEERING PVT LTD.

EPC CONTRACTOR :

M/s M. E. INFRA PROJECT PRIVATE LIMITED

CONSULTANT:

M/s SANGUINE INFRA TECH PVT. LTD.

Durga chambers unit no 102,Plot A-8,Veera desai road, Andheri (West), Mumbai 400058
Mobile : 9820349717 Ph: 91-22-26743321 Email:[email protected] Website : www.sanguineinfra.com

TITLE: REFERENCE DOCUMENTS AND DRAWINGS:

DESIGN OF NOISE BARRIER -

DOCUMENT NO. REVISION:

API/SANGUINE/MCGM/NB/DN/011 R0
COMMENTS:
(No.of pages) 0 0 1 To 0 1 7

REVISION STATUS:
PREPARED CHECKED APPROVED
REVISION DATE DESCRIPTION
BY BY BY
R0 13.09.2019 FOR APPROVAL ABJ ABJ DMK

This document is not to be reproduced,copied or used for any purpose other than for which it is prepared.

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 INDEX

1.0 INPUT DATA

2.0 CHECK FOR COLUMN SECTION

3.0 CHECK FOR COLUMN DEFLECTION

4.0 CHECK OF BASE PLATE AND ANCHOR BOLT DESIGN.

APPENDIX

A SUPPLIER DATA

B ELEVATION & DETAILS

C HILTI BASE PLATE & ANCHOR BOLT CALCULATION

D PROPERTIES OF JINDAL POST SECTION

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1.0 INPUT DATA

TOTAL HEGHT OF BARRIER IS  3.00m FROM FIX TO FREE CANTILEVER POST.

As per IS875 (part 3) 2015, Annex A
Wind Speed    = 44 m/s
for mumbai city
Design wind speed = Vz

Vz    = 44 x 0.91 x 1.03 x 1.0 x 1.0
41.24 m/s
Design wind pressure Pz at 12m from ground level.

Design Wind pressure Pz = 0.6 x Vz^2
 =  1020.5 N/m^2
104.027 kg/Sqm

SPACING OF COLUMN SUPPORTS    = 3.00m c/c 

CONSIDER LOADS ON CENTRAL PANEL

MAXIMUM WIND FORCE = 104.03 X 3 X 3 = 936.24 Kg

MAXIMUM WIND MOMENT @ BASE OF THE COLUMN =  936.24 X 3 / 2 =  1404.4 Kg‐m

SELF WEIGHT OF THE BARRIER IS  = 111.00 kg/RM

(Refer Appendix‐A ‐ Supplier data sheet)

VERTICAL LOAD COMPONENT FOR BARRIER = 111 X 3 = 333 Kg

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2.0 CHECK OF COLUMN SECTION

IT IS PROPOSED TO USE UC152X152X30kg/m FOR COLUMN POST

AREA = 38.26 cm2

Ixx = 1748 cm4
Iyy =  560.5 cm4
Rxx = 6.76 cm
Ryy = 3.83 cm
Zxx = 221.8 cm3

TOTAL SELF WEIGHT OF COLUMN 30 X 3.6 = 108 Kg PER COLUMN

TOTAL VERTICAL LOAD = 333 + 108 = 441 kg

FACTORED VERTICAL LOAD = 1.5 X 441 = 661.50 kg

A) DIRECT STRESS = 661.5 / 38.26     =  17.29 kg/cm2

SLENDERNESS RATION l/Rmin = 2 x 3X 1000 / 3.83 X 10 = 156.66
Refer Table 9c, IS 800‐2007 using l/r

2
PERMISSIBLE DIRECT STRESS        = 572.88 kg/cm SAFE

B) FACTORED BENDING MOMENT = 1404.36 X 1.5  =
(Refer Table 5, IS 800‐2007) 2106.5 kg‐m

DESIGN BENDING MOMENT = 

 = 1.5 X 221.8 X 1000 X 250 /1.5) = 55450000 N‐mm

5652.40 kg‐m SAFE

THEREFORE THE ASSUMED COLUMN SECTION IS ADEQUATE & SAFE.

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 B) COMBINED STRESSES,

As per clause no. 9.3.1.1 from IS800:2007,

661.50 2107
+  =  0.379
106602.8 5652.4 SAFE

3.0 CHECK OF COLUMN DEFLECTION.
δ  = 8.44

WIND LOAD ON COLUMN  =  104Kg/sqm

udl ON THE COLUMN =104.02 X 3 = 312 Kg/m
3.0m
SWAY AT THE TOP OF COLUMN  = 

δ = Wl4/8EI
= 312.06x3^ 4 /(8*(2.1*10^11/9.81)*(1748/100000000))*1000
= 8.44 mm

PERMISSIBLE DEFLECTION = HEIGHT / 300 = 3500/300
(Refer Table 6 from IS800:2007
=  10 mm

SAFE

5 of 21
4.0 CHECK OF SIDE PLATE AND ANCHOR BOLT DESIGN.

A) REFER APPENDIX ‐ C FOR MORE DETAILS FOR THE HILTI CALCULATION

6 of 21
APPENDIX -A - SUPPLIER DATA

7 of 21
 ELEVATION VIEW
WITH NOISE BARRIERS

3000 3000 ALUMINIUM PANEL (BIO)

POWDER COATED

NAME OF WORK :
Design and Construction of Nose Barrier

CLEAR PANELS WITH 15 MM PMMA

3000

CLIENT :
3600

WITH POWDER COATED FRAME

ALTERNATE SECTION

Municipal Corporation of
Greater Mumbai
CONTRACTOR :

M.E INFRA PROJECT PVT LTD

CONSULTANT :

M/s SANGUINE INFRATECH

PVT LTD
WORK :
NOISE BARRIERS SUPPLY AND
INSTALLATION FOR BURFIWALA
LANE & GOKHALE ROAD JUCTION
BRIDGE.
BIO PANELS WEIGHT : 25KG S/M X 3 X 3.0 = 225KG PRODUCT :

POST WEIGHT WITH BASE PLATE : 108KG NOISE BARRIERS

TOTAL WEIGHT : 333KG DRG. NO

LOAD PER R/MTR : 333/3 = 111KG DATE 04/07/2019

MADE BY M.S
8 of 21
CHECKED BY
S.J
APPENDIX -B - ELEVATION & DETAILS

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 GI POWER COATED
LOCKING PLATE 160 X 150

HIT-RE 500 V3 + HIT-V (8.8) M20

- 8NOS., 200mm EMBEDDED
PERFORATED ALUMINIUM PANEL
3005 / H 24 POWDER COATED

MS , GALVANISE STEEL
152 MM X 152 MMX 23 KG UC COLUMN
SIDE PLATE 600 X 400
3000

HOT DIP GALVANISED , POWDER COATED

3600

X 20 MM

NAME OF WORK :
SIDE PLATE
CLEAR PANEL 15 MM PMMA SHEET Design and Construction of Nose Barrier
GI POWDER COATED FRAME
SEALED WITH WITH EPDM RUBBER
152
CLIENT :
POST IS FIX WITH HILT ANCHOR AT
TOP OF RCC PARAPET AND BOLT
WITH POST AT 3m C/C
Municipal Corporation of
Greater Mumbai
L ANGLE 75 X 75 X 130 MM
FOR PANELS RESTING CONTRACTOR :
TOP VIEW DETAILS
CRASH PARAPET WALL
M.E INFRA PROJECT PVT
CHEMICAL ANCHORS M 20 X 200 MM 125
LTD
ALU 1.2 MM
4/5 MM ALU RIVITS

18.5
MS PLATE GI , WELDED WITH 1.2 MM ALU SHEET SEPRATOR
POST , PLATE SIZE 600 X 400 X20 MM CONSULTANT :
1.2 MM ALU SHEET PERFORATED

M/s SANGUINE
5 mm Dia Holes , 70 % PERFORATION
GI FRAME WITH POWERED

498
477
2 MM THICK

INFRATECH PVT LTD

ROCK WOOL 2 SLAB
15 MM THICK 40 / 90 WATER REPELLENT

60 X 60 GI CLIT
GI BOLT 5/16 FOR FRAME
ALU 1.2 MM WORK :
CRASH PARAPET ASSAMBLY

16.5
NOISE BARRIERS SUPPLY AND
CROSS SECTION CLEAR PANEL ALUMINIUM PANEL
INSTALLATION FOR BURFIWALA LANE
& GOKHALE ROAD JUCTION BRIDGE.
PRODUCT :
PANEL PLACEMENT
CLEAR PANEL NOISE BARRIERS

GALVANISED STEEL FRAME 2 MM

DRG. NO
THICK POWDER COATED
DATE 13/09/2019
EPDM RUBBER 15 MM PMMA SHEET
SEALING PANEL PLACEMENT MADE BY M.S
TOP VIEW DETAILS CHECKED BY S.J
11 of 21
APPENDIX -C - HILTI BASE PLATE & ANCHOR BOLT
CALCULATION

12 of 21
www.hilti.in Profis Anchor 2.7.2
Company: Page: 1
Specifier: Project: Goregaon Flyover
Address: Sub-Project I Pos. No.:
Phone I Fax: | Date: 8/31/2019
E-Mail:

Specifier's comments: Hilti HIT-V threaded rod with HIT-RE 500 V3 injection mortar with 200 mm embedment h_ef, M20, Steel galvanized,
Hammer drilled installation per instruction for use, with holes filled with Hilti Dynamic set or any suitable gap solutions

1 Input data
Anchor type and diameter: HIT-RE 500 V3 + HIT-V (8.8) M20
Seismic/Filling set or any suitable annular gap filling solution
Effective embedment depth: hef,act = 200 mm (hef,limit = - mm)
Material: 8.8
Evaluation Service Report: Hilti Technical Data
Issued I Valid: -|-
Proof: Engineering judgement SOFA BOND - based on ETAG BOND testing
Stand-off installation: eb = 0 mm (no stand-off); t = 13 mm
Anchor plate: lx x ly x t = 400 mm x 600 mm x 13 mm; (Recommended plate thickness: not calculated
Profile: no profile
Base material: cracked concrete, C16/20, fc,cube = 20.00 N/mm2; h = 250 mm, Temp. short/long: 40/24 °C
Installation: hammer drilled hole, Installation condition: Dry
Reinforcement: no reinforcement or reinforcement spacing >= 150 mm (any Ø) or >= 100 mm (Ø <= 10 mm)
no longitudinal edge reinforcement
Reinforcement to control splitting according to EOTA TR 029, 5.2.2.6 present.

Geometry [mm] & Loading [kN, kNm]

Input data and results must be checked for agreement with the existing conditions and for plausibility!
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www.hilti.in Profis Anchor 2.7.2
Company: Page: 2
Specifier: Project: Goregaon Flyover
Address: Sub-Project I Pos. No.:
Phone I Fax: | Date: 8/31/2019
E-Mail:

2 Load case/Resulting anchor forces y

Load case: Design loads 1 5

Anchor reactions [kN]

Tension force: (+Tension, -Compression) Tension
Anchor Tension force Shear force Shear force x Shear force y 2 6
1 17.164 0.855 0.000 -0.855
2 10.911 0.855 0.000 -0.855 x
3 4.658 0.855 0.000 -0.855
4 0.000 0.855 0.000 -0.855 3 7
5 17.164 0.855 0.000 -0.855
6 10.911 0.855 0.000 -0.855
7 4.658 0.855 0.000 -0.855
4 8
8 0.000 0.855 0.000 -0.855
max. concrete compressive strain: 0.10 [‰] Compression
max. concrete compressive stress: 2.89 [N/mm2]
resulting tension force in (x/y)=(0/132): 65.466 [kN]
resulting compression force in (x/y)=(0/-262): 65.466 [kN]

3 Tension load (EOTA TR 029, Section 5.2.2)

Load [kN] Capacity [kN] Utilization bN [%] Status
Steel Strength* 17.164 130.667 14 OK
Combined pullout-concrete cone failure** 65.466 87.462 75 OK
Concrete Breakout Strength** 65.466 76.732 86 OK
Splitting failure** N/A N/A N/A N/A
* anchor having the highest loading **anchor group (anchors in tension)

3.1 Steel Strength

NRk,s [kN] gM,s NRd,s [kN] NSd [kN]
196.000 1.500 130.667 17.164

3.2 Combined pullout-concrete cone failure

Ap,N [mm2] A0p,N [mm2] 2
t Rk,ucr,25 [N/mm ] scr,Np [mm] ccr,Np [mm] cmin [mm]
597769 320000 15.00 566 283 150
2 0
yc t Rk,cr [N/mm ] k y g,Np y g,Np
0.978 7.82 2.300 1.000 1.000
ec1,N [mm] y ec1,Np ec2,N [mm] y ec2,Np y s,Np y re,Np
0 1.000 57 0.832 0.859 1.000
N0Rk,p [kN] NRk,p [kN] gM,p NRd,p [kN] NSd [kN]
98.313 131.193 1.500 87.462 65.466

3.3 Concrete Breakout Strength

Ac,N [mm2] A0c,N [mm2] ccr,N [mm] scr,N [mm]
637500 360000 300 600
ec1,N [mm] y ec1,N ec2,N [mm] y ec2,N y s,N y re,N
0 1.000 57 0.840 0.850 1.000
k1 N0Rk,c [kN] gM,c NRd,c [kN] NSd [kN]
7.200 91.074 1.500 76.732 65.466

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan 14 of 21
www.hilti.in Profis Anchor 2.7.2
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Specifier: Project: Goregaon Flyover
Address: Sub-Project I Pos. No.:
Phone I Fax: | Date: 8/31/2019
E-Mail:

4 Shear load (EOTA TR 029, Section 5.2.3)

Load [kN] Capacity [kN] Utilization bV [%] Status
Steel Strength (without lever arm)* 0.855 78.400 2 OK
Steel failure (with lever arm)* N/A N/A N/A N/A
Pryout Strength** 6.840 219.336 4 OK
Concrete edge failure in direction ** N/A N/A N/A N/A
* anchor having the highest loading **anchor group (relevant anchors)

4.1 Steel Strength (without lever arm)

VRk,s [kN] gM,s VRd,s [kN] VSd [kN]
98.000 1.250 78.400 0.855

4.2 Pryout Strength (Concrete Breakout Strength controls)

Ac,N [mm2] A0c,N [mm2] ccr,N [mm] scr,N [mm] k-factor
765000 360000 300 600 2.000
ec1,V [mm] y ec1,N ec2,V [mm] y ec2,N y s,N y re,N
0 1.000 0 1.000 0.850 1.000
N0Rk,c [kN] gM,c,p VRd,cp [kN] VSd [kN]
91.074 1.500 219.336 6.840

5 Combined tension and shear loads (EOTA TR 029, Section 5.2.4)

bN bV a Utilization bN,V [%] Status

0.853 0.031 1.000 74 OK
(bN + bV) / 1.2 ≤ 1.0

6 Displacements (highest loaded anchor)

Short term loading:
NSk = 12.714 [kN] dN = 0.101 [mm]
VSk = 0.633 [kN] dV = 0.025 [mm]
dNV = 0.104 [mm]
Long term loading:
NSk = 12.714 [kN] dN = 0.162 [mm]
VSk = 0.633 [kN] dV = 0.038 [mm]
dNV = 0.166 [mm]

Comments: Tension displacements are valid with half of the required installation torque moment for uncracked concrete! Shear displacements
are valid without friction between the concrete and the anchor plate! The gap due to the drilled hole and clearance hole tolerances are not
included in this calculation!

The acceptable anchor displacements depend on the fastened construction and must be defined by the designer!

Input data and results must be checked for agreement with the existing conditions and for plausibility!
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Specifier: Project: Goregaon Flyover
Address: Sub-Project I Pos. No.:
Phone I Fax: | Date: 8/31/2019
E-Mail:

7 Warnings
• The anchor design methods in PROFIS Anchor require rigid anchor plates per current regulations (ETAG 001/Annex C, EOTA TR029, etc.).
This means load re-distribution on the anchors due to elastic deformations of the anchor plate are not considered - the anchor plate is
assumed to be sufficiently stiff, in order not to be deformed when subjected to the design loading. PROFIS Anchor calculates the minimum
required anchor plate thickness with FEM to limit the stress of the anchor plate based on the assumptions explained above. The proof if the
rigid base plate assumption is valid is not carried out by PROFIS Anchor. Input data and results must be checked for agreement with the
existing conditions and for plausibility! 
• Checking the transfer of loads into the base material is required in accordance with EOTA TR 029, Section 7!
• The design is only valid if the clearance hole in the fixture is not larger than the value given in Table 4.1 of EOTA TR029! For larger
diameters of the clearance hole see Chapter 1.1. of EOTA TR029!
• The accessory list in this report is for the information of the user only. In any case, the instructions for use provided with the product have to
be followed to ensure a proper installation.
• Characteristic bond resistances depend on short- and long-term temperatures.
• Please contact Hilti to check feasibility of HIT-V rod supply.
• The design method SOFA assumes that no hole clearance between the anchors and the fixture is present. This can be achieved by filling
the gap with mortar of sufficient compressive strength (e.g. by using the HILTI Seismic/Filling set) or by other suitable means
• The compliance with current standards (e.g. EC3) is the responsibility of the user
• An SLS-check is not performed for SOFA and has to be provided by the user!

Fastening meets the design criteria!

Input data and results must be checked for agreement with the existing conditions and for plausibility!
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www.hilti.in Profis Anchor 2.7.2
Company: Page: 5
Specifier: Project: Goregaon Flyover
Address: Sub-Project I Pos. No.:
Phone I Fax: | Date: 8/31/2019
E-Mail:

8 Installation data
Anchor plate, steel: - Anchor type and diameter: HIT-RE 500 V3 + HIT-V (8.8) M20
Profile: no profile Installation torque: 0.150 kNm
Hole diameter in the fixture: df = 22 mm Hole diameter in the base material: 22 mm
Plate thickness (input): 13 mm Hole depth in the base material: 200 mm
Recommended plate thickness: not calculated Minimum thickness of the base material: 244 mm
Drilling method: Hammer drilled
Cleaning: Compressed air cleaning of the drilled hole according to instructions for use is required

8.1 Recommended accessories

Drilling Cleaning Setting

• Suitable Rotary Hammer • Compressed air with required • Dispenser including cassette and mixer
• Properly sized drill bit accessories to blow from the bottom of • Hilti seismic filling set
the hole • Torque wrench
• Proper diameter wire brush
y

200 200

75

1 5
150

300

2 6
150

3 7
150

300

4 8
75

75 250 75

Coordinates Anchor [mm]

Anchor x y c-x c+x c-y c+y Anchor x y c-x c+x c-y c+y
1 -125 225 - - - 150 5 125 225 - - - 150
2 -125 75 - - - 300 6 125 75 - - - 300
3 -125 -75 - - - 450 7 125 -75 - - - 450
4 -125 -225 - - - 600 8 125 -225 - - - 600

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan 17 of 21
www.hilti.in Profis Anchor 2.7.2
Company: Page: 6
Specifier: Project: Goregaon Flyover
Address: Sub-Project I Pos. No.:
Phone I Fax: | Date: 8/31/2019
E-Mail:

9 Remarks; Your Cooperation Duties

• Any and all information and data contained in the Software concern solely the use of Hilti products and are based on the principles, formulas
and security regulations in accordance with Hilti's technical directions and operating, mounting and assembly instructions, etc., that must be
strictly complied with by the user. All figures contained therein are average figures, and therefore use-specific tests are to be conducted
prior to using the relevant Hilti product. The results of the calculations carried out by means of the Software are based essentially on the
data you put in. Therefore, you bear the sole responsibility for the absence of errors, the completeness and the relevance of the data to be
put in by you. Moreover, you bear sole responsibility for having the results of the calculation checked and cleared by an expert, particularly
with regard to compliance with applicable norms and permits, prior to using them for your specific facility. The Software serves only as an
aid to interpret norms and permits without any guarantee as to the absence of errors, the correctness and the relevance of the results or
suitability for a specific application.
• You must take all necessary and reasonable steps to prevent or limit damage caused by the Software. In particular, you must arrange for
the regular backup of programs and data and, if applicable, carry out the updates of the Software offered by Hilti on a regular basis. If you do
not use the AutoUpdate function of the Software, you must ensure that you are using the current and thus up-to-date version of the Software
in each case by carrying out manual updates via the Hilti Website. Hilti will not be liable for consequences, such as the recovery of lost or
damaged data or programs, arising from a culpable breach of duty by you.

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan 18 of 21
APPENDIX -D - STEEL COLUMN PROPERTIES

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