M256 Bore Evacuator 1990
M256 Bore Evacuator 1990
M256 Bore Evacuator 1990
CHARACTERIZATION OF
M256 BORE EVACUATOR PERFORMANCE
DAVID A. PORTER
DTIC
JUNE 1991
10B66? 2 "
DISCLAIMER
The findings in this report are not to be construed as an official
documents.
DESTRUCTION NOTICE
For classified documents, follow the procedures in DoD S200.2:-NI,
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ARCCB-TR-91023
TITLE (and Sbtitle)
7 5 TYPE OF REPORT & PERIOD COVERED
David A. Porter
UNCLASSIFIED
IS, DECLASSIFICATION DOWNGRADING
SCHEDULE
17 DISTRIBUTION STATEMENT o1 the .be-c nlctlred In BIock 20, If ditfer-. ,0. ReprtP-
1I SUPPLEMENTARY NOTES
Bore Evacuato,"
First Round Combustion
Chamber Pressure
Discharge Time
The performance of the M256 bore evacuator has been characterized by three
bdllistically different ammunition types. In addition, the First Round
Combustion Phenomenon was explored for the first time.
I
DO A 1473 rTnO , .Dv ,S oUoLET UNCLASSIFIED
SECURITY CLASSIFICATION OF THIS PAGE lb-,n D-t1 Enf.,Od)
SECURITY CLASSIFICATION OF THIS PAGEIWIm Date Zmatord)
ACKNOWLEDGEMENTS ........................................................... 11
BACKGROUND ................................................................. I
CONCLUSIONS ................................................................ 5
REFERENCE .................................................................. 7
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ACKNOWLEDGEMENTS
The author would like to extend his sincere appreciation to Dr. Charles
Andrade who first exolained the conceot of First Round Combustion Theory and to
bore evacuator functionina, as well as desionina the pressure aaae adapters used
in live fire testino. Thanks also to Karen Bennett who helped with prepara-
tion of this and other technical reports, and Ralph Scutti and Rita Koerner who
were Test Directors for these tests at the Combat Systems Test Activitv
Aberdeen Proving Ground, MD. And a special thanks to Robert L. Rosenblum and
Bernard J. Rowekamp, who in their own respective ways, have encouraaed me to try
li
STATEMENT OF THE PROBLEM
tracked the function of the bore evacuator over its period of operation for
BACKGROUNO
The M256 bore evacuator is a pressure vessel which is charged with hign
pressure gas during firing of the cannon. As pressure inside the bore
decreases, accumulated gas inside the bore evacuator is exhausted through the
tube's bore evacuator holes and 'lows towaro the muzzle end. When the metal
stub case is ejected from the tube's chamber end, as the breech opens, a sym-
pathetic flow begins which draws smoke through the bore of the cannon tube and
exhausts it out the muzzle end. The proper function of the bore evacuator is
directly related to its rate of discharge, its rate of leakage (if any), and the
The First Round Combustion Theory is a potential explanation for the higher
peak pressures experienced on the first round of firing or the first round fired
after bore evacuator assembly. This suggests that the high temperature fuel-
rich exhaust gases, which exist immediately after prnpellant ignition, combine
explosively with the oxygen-rich air present inside the bore evacuator chamber.
uator;, the author can contirm this portion of the theory from personal
observation of exhaust gases trapped inside the bore evacuator as much as ten
minutes after the last round fired. The absence of oxygen-bearing air inside
the bore evacuator accounts for the lower pressures (relative to the first
round) observed on all subsequent rounds. The higher oressure excursion will
not recur until oxygen ,s reintroduced into the evacuator by a long period of
• removal of the stub case at the chamber end after complete bore evacuator
discharge.
into the live fire test plan to observe their effect on bore evacuator opera-
bore evacuator nut, 0-rings present with a loose (3.2-mm gap) bore evacuator
Since pressure inside the tube bore charges the bore evacuator and induces
its peak pressure, three different round types were selected to observe any
tactical round (M829) was used only to obtain normal hore evacuator con-
figuration pressure data for that round, while the KE trainer round (M865) and
high explosive antitank (HEAT) trainer round (M831) were used to obtain data for
all configurations. The HEAT trainer round (M831) and HEAT tactical round
2
(M830) generate the same bore pressures and muzzle velocities and are regarded
as ballistically identical.
phase of testing where the bore evacuator was disassembled between rounds to
permit venting of the combusted gases inside the evacuator and to allow fresh
oxygen-bearing air into the evacuator before it was reassembled to the cannon
tube.
This testing was accomplished simultaneously with another test program and
course, funding.
The following test procedure and firing sequence are extracted from
Reference 1.
Test Procedure
" All rounds shall be certified as cominq from the same ammunition lot.
3. round type.
" The same cannon tube shall be used for all test phases.
3
Test Firing Sequence
Quantity
Step Condition M865 M831 M829
*This phase was not part of the original test plan but was introduced during
testing at Aberdeen Proving Ground, MO.
RESULTS
As expected, the bore evacuator configuration with the best performance was
the evacuator configured with O-rings and a properly tightened bore evacuator
than 1500 milliseconds. When O-rings were removed, peak pressure remained the
same, however, the evacuator discharge durations dropped to slightly less than
1000 milliseconds. The degradation continued when the bore evacuator nut was
Peak pressures were fairly consistent for each round type with the KE tac-
tical round (M829) delivering the highest peak pressure of about 88 lbs psi
4
Peak pressure increased substantially when the bore evacuator was
During the firing of the M829 rounds it was noted that pressures gradually
reduced during subsequent firings. One possible explanation for this is that
these rounds were fired during dispersion testing which necessitated an extended
idle time between rounds for checking targets and performing muzzle bore
sighting of the cannon. The extended idle times may have allowed the slow
migration of oxygen-bearing air into the bore evacuator chamber producing higher
than nominal pressures on subsequent rounds until the test firing pace
increased.
gases and introduced inert nitrogen into the evacuator chamber prior to f'ring.
Pressure values for this series of rounds were comparable to those in normally
Results and figures associated with the testing are contained in the
Appendix.
CONCLUSIONS
The absence of O-rings or the improper tightening of the bore evacuator nut
can have a severe impact on bore evacuator function. Bore evacuator integrity
is important for the efficient removal of toxic comousted gases from the chamber
of the cannon before they enter the fighting compartment. In order for this to
occur, the bore evacuator pressure at the time of breech opening must be as high
as possible to develoo sufficient flow velocity and duration to start and main-
tain the flow of exhaust gases from the breech end to the muzzle end of the
cannon tube. When the bore evacuator is misassembled, pressure inside the
type can be directly attributed to the different pressures present in the tube
bore at the time of evacuator charge-up. It follows that the KE tactical round
produces the highest bore pressure and therefore the highest bore evacuator
pressure of the different ammunition types tested. Conversely,, the HEAT trainer
round produces the lowest bore pressure and the lowest bore evacuator pressure.
When this is coupled with a properly assembled bore evacuator, pressure in the
evacuator chamber at the time of breech opening is also higher. This brings
about higher induced velocities at the breech end of the cannon tube
since evacuator pressure remains slightly elevated at the time of breech opening
6
REFERENCE
1.Letter from SMCAR-CCB-DP to STECS-CC-PC, Subject: Test Plans, Gun Tube and
Bore Evacuator, 120-mm Gun M256, Benet Laboratories, Watervliet, NY, dated
8 March 1990.
7
APPENDIX
31 65.0 1.70 a)
32 66.0 1.70 a)
33 68.0 1.76 a)
34 69,0 1.77 a)
35 69.0 ) 1.76 a)
36 71.0 1.76 a)
37 72.0 1.76 a)
38 74.0 1.73 a)
39 75 0 1.75 3)
40 75.0 1.74 a)
Condition Key
a) Normal
9
TABLE A-II BORE EVACUATOR TESTING
22 67.0 0.85 b)
23 65.0 0.85 b)
24 65.0 0.86 b)
25 66.0 0.85 b)
26 64.0 0.87 b)
27 64.0 0.87 b)
28 64.0 0.90 b;
29 65.0 0.88 0)
30 64.0 0.92 b) j
Average Pressure: 64.9 lbs psi
Average Time: 0.87 sec
Pressure Standard Deviation. 0.99 lbs psi
Time Standard Deviation- 0.02 spc
Condition Key.
b) Missing O-rings
*) Data Discarded
10
TABLE A-III. BORE EVACUATOR TESTING
51 67.0 1.22 c)
52 68.0 1.08 C)
53 70.0 1.10 c)
54 71.0 1.10 c)
55 73.0 1.00
6 74.0 1.10 c)
b8 77.0 1.10 C)
59 77.0 1.10 c)
60 77.0
!c ).00
Condition KeV
c) Loose BE Nut
11
TABLE A-IV. BORE EVACUATOR TESTING
92 73.0 0.50 d)
93 72.0 0.50 d
94 71.0 0.47 d)
96 71.0 0.47 dj
97 71.0 0.47 d)
98 73.0 0.50 d)
Condition Key.
d) Loose BE Nut and Missing O-rings
e) First Round Combustion
*) Data Oiscarded
12
4
TABLE A-V. BORE EVACUATOR TESTING
Condition Key
e) First Round Combustion
.3
TABLE A-VI. BORE EVACUATOR TESTING
22 71.0 1.54 a)
23 70.0 1.62 a)
24 68.0 1.53 a)
25 67.0 1.50 a)
26 64.0 1.58 a)
27 62.0 1.59 a)
28 62.0 1.60 a)
29 60.0 1.72 a)
30 60.0 1.70 a)
Condition Key:
a) Normal
e) First Round Combustion
*) Data Discarded
14
TABLE A-VII. BORE EVACUATOR TESTING
31 59.0 0.86 b)
32 59.0 0.90 b)
33 59.0 0.90 b)
34 62.0 0.90 b)
35 63.0 0.86 b)
36 59.0 0.89 b)
37 61.0 0.86 b)
38 59.0 0.86 b)
39 60.0 0.86 D
40 59.0 0.85 b
Condition Key
b) Missing O-rings
15
TABLE A-VIZ1. BORE EVACUATOR TESTING
44 64 0 1.57 C), *)
48 62.0 1.70 c, *)
49 61.0 1.60 c *
"I
50 61 0 1.78 c,*)
Condition Key.
c) Loose BE Nut
*) Data Discarded
16
TABLE A-IX. BORE EVACUATOR TESTING
Condition Key.
d) Loose BE Nut and Missing O-rings
17
TABLE A-X. BORE EVACUATOR TESTING
94 147.0 0.78 e) )
96 150.0 1,49 e)
97 147.0 1.30 e)
99 142.0 1 49 e)
Condition Key-
e) First Round Combustion
*) Data Discarded
L. , 18 •
TABLE A-X!. BORE EVACUATOR TESTING
Average Pressure:
87.8 lbs psi
Average Time:
1.49 sec
Pressure Standard Deviation:
3.71 lbs psi
Time Standard Deviation:
0.06 sec
Condition Key.
a) Normal
e) First Round Combustion
*) Data Discarded
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30
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