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Enpac 1200A User's Guide

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0% found this document useful (0 votes)
454 views154 pages

Enpac 1200A User's Guide

sdfds
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 154

EMONITOR Odyssey®

or Enshare
Enpac 1200A
Data Collector User’s Guide

Your manual for using the


Enpac with
EMONITOR Odyssey
or Enshare
Entek IRD International Corporation

P/N 45393
Copyright Notice
Copyright © 2000 by Entek IRD International Corporation
First Edition 2000
All Rights Reserved
Printed in the U.S.A.

This Manual is supplied to the User under license, subject to recall by Entek IRD International Corporation at
any time, and the Manual at all times remains the property of Entek IRD International Corporation. The
information contained in this Manual is considered confidential. No part of this Manual is to be copied or
reproduced or transmitted in any form whatever (including orally or by electronic transmission), nor is any
information in this Manual to be disclosed in any form whatever (including orally or by electronic transmission)
to anyone other than an authorized representative of the User’s employer who also shall agree not to disclose
same, without express prior written consent of Entek IRD International Corporation.

Trademarks
EMONITOR is a registered trademark of Entek IRD International Corporation.
EMONITOR Odyssey, Spike Energy, gSE, and Enpac are trademarks of Entek IRD International Corporation.
Microsoft, MS-DOS, and Windows CE are registered trademarks of Microsoft Corporation.
ICP is a registered trademark of PCB Piezotronics, Inc.
All other trademarks are owned by their respective manufacturers.

Entek IRD International Corporation


1700 Edison Drive
Milford, Ohio 45150-2729
Contents

Table of Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Overview of EMONITOR Odyssey or Enshare and the Enpac. . . . . . . . . . . . . . . . . . 2
Using the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Using the Online Help Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
EMONITOR Odyssey or Enshare Online Help . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Enpac Online Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Contacting Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2. The Enpac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Overview of the Enpac. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Parts of the Enpac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Data Collector Diagram and Key Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Data Collector Hardware Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Strap Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Enpac Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Battery Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Checking Battery Life. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Inserting/Removing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Basic Enpac Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Powering On and Off the Data Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Making Selections in the Data Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Displaying the Operating System Version Number . . . . . . . . . . . . . . . . . . . . . . 21
Changing the Display Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Resetting the Data Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Bootloader Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Loading the Enpac Operating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Setting the Date, Time, and Date Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Using the Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Enpac Windows and Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Program Manager Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Data Collection Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Data Collection Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Instrument Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Enpac 1200A User’s Guide iii


Table of Contents

Using Memory Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33


Types of Memory Card Used with Enpac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Inserting and Removing a Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Adding Features to the Enpac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3. Setting Up Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . .37


Overview of Setting Up Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Measurement Definition Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Measurement Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Measurement Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Measurement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Setting Up Collection Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Measurement Input Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Measurement Window Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Measurement Signal Detection Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Measurement Maximum Frequencies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Measurement Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Number and Type of Averages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Setting Up Measurement Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Magnitude Measurement Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Magnitude and Phase Measurements at Orders . . . . . . . . . . . . . . . . . . . . . . . . . 56
Process Measurement Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Spectrum Measurement Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Time Waveform Measurement Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Voltage Measurement Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Combining Measurement Definitions for a Location . . . . . . . . . . . . . . . . . . . . . 66
Setting Up Tri-Axial Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Setting Up Alarms, Lists, and Inspection Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Alarms and the Data Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Lists and the Data Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Inspection Codes and the Data Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

4. Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73


Overview of Loading and Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Setting Up for Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Preparing EMONITOR Odyssey or Enshare for Communication . . . . . . . . . . . 75
Setting Up the Data Collector for Communication . . . . . . . . . . . . . . . . . . . . . . 77
Connecting the Data Collector and Computer . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Using a PCMCIA Card Reader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

iv Enpac 1200A User’s Guide


Table of Contents

Loading Lists to the Data Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80


Preparing the Data Collector before Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Initializing the Data Collector before Loading . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Loading Inspection Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Overriding the Collect On Alarm Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Selecting the List(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Loading Selected Lists to the Data Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Displaying the Data Collector Driver Version Number . . . . . . . . . . . . . . . . . . . 86
Unloading Lists from the Data Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Unloading Lists in EMONITOR Odyssey or Enshare . . . . . . . . . . . . . . . . . . . . 87
Unloading Unscheduled (Off Route) Data from the Data Collector . . . . . . . . . 87
Unloading Measurements using Smart Unscheduled Mode. . . . . . . . . . . . . . . . 88
Automatically Printing Reports after Unloading . . . . . . . . . . . . . . . . . . . . . . . . 89

5. Collecting and Reviewing Data . . . . . . . . . . . . . . . . . . . . . . .91


Overview of Collecting Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Preparing for Data Collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Connecting the Transducer to the Data Collector. . . . . . . . . . . . . . . . . . . . . . . . 92
Selecting the Data Collection Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Collecting Route Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Selecting a Route . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Starting Data Collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Selecting Inspection Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Manually Entering a Process Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Collecting a Process DC Voltage Measurement. . . . . . . . . . . . . . . . . . . . . . . . . 97
Collecting a Magnitude Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Collecting a Spectrum Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Collecting a Time Waveform Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Collecting Magnitude and Phase Measurements at Orders . . . . . . . . . . . . . . . 101
Moving through a List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Skipping Measurements and Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Collecting Off Route Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Methods for Collecting Off Route Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Collecting Off Route Data using a Pre-Defined Measurement . . . . . . . . . . . . 105
Creating and Collecting a User-Defined Point . . . . . . . . . . . . . . . . . . . . . . . . . 106
Storing Unscheduled Data and EMONITOR Odyssey or Enshare . . . . . . . . . 110
Reviewing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Overview of the Review Data Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Reviewing Overall Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Reviewing Signature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Enpac 1200A User’s Guide v


Table of Contents

Capturing and Printing Enpac Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114


Capturing Screen Images with the Enpac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Printing Screens with the Enpac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Printing Reports and Plots using Host Software. . . . . . . . . . . . . . . . . . . . . . . . 115

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
Frequently Asked Questions and Answers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
General Enpac Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Setting Up Measurement Definitions in EMONITOR Odyssey or Enshare . . 117
Loading Lists to the Enpac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Collecting Data with the Enpac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Unloading Data from the Enpac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Analyzing Data in EMONITOR Odyssey or Enshare . . . . . . . . . . . . . . . . . . . 123

Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133

vi Enpac 1200A User’s Guide


Terms and Conditions

ENTEK IRD INTERNATIONAL CORPORATION


GENERAL TERMS AND CONDITIONS
1. CONTRACT. When Customer accepts a Quotation from Entek IRD International Corporation or
an affiliate (the entity issuing the quotation being "Entek IRD") by issuance of a purchase order
or otherwise and Entek IRD accepts the order, Customer is deemed to have agreed to all the
Terms and Conditions contained herein. Unless otherwise approved in writing, the acceptance
of Entek IRD is expressly conditioned upon Customer accepting these Terms and Conditions,
and any different or additional terms and conditions contained in Customer's order or related
documents are expressly objected to by Entek IRD and not binding upon it. Entek IRD
reserves the right to accept or reject all orders received by it and all orders may only be
accepted at the contracting office of Entek IRD located in Ohio. Entek IRD may accept in
writing, by commencement of performance or otherwise.
2. QUOTATIONS. All quotations expire automatically thirty days from date of quotation or earlier
by notice from Entek IRD. Unless otherwise noted in writing by Entek IRD, all prices are
F.O.B. the place of origin for domestic shipments and Ex Works (as defined in INCOTERMS
1990) for international shipments; and risk of loss in transit is on Customer. Prices do not
include any applicable taxes, however designated, levied or based upon the goods or services
being quoted. Customer agrees to pay all such taxes or provide acceptable evidence of
exemption therefrom.
3. TIMING. All delivery/shipping and service dates stated by Entek IRD are approximate dates
only and estimated in good faith to the best of Entek IRD's ability and are dependent upon
Entek IRD's prompt receipt of all necessary information from Customer. Time shall not be
deemed to be of the essence in Entek IRD's performance of this agreement, and no penalty
clause of any description in any specification or order will be effective unless specifically
approved in writing by an authorized officer of Entek IRD. In any event delivery/shipping and
service dates are always quoted subject to unavoidable delays due to causes beyond Entek
IRD's control including but not limited to strikes, casualty, war, acts of God, systems failure or
government action.
4. TERMS. Payment terms for domestic orders are net 10 days from date of invoice, unless
otherwise provided in the quotation. For international orders, Entek IRD reserves the right to
specify prepayment, letter of credit, or payment net 10 days from the date of invoice. Each
shipment shall be considered a separate and independent transaction and payment must be
made accordingly. If the financial condition or credit of Customer at any time in the judgment
of Entek IRD, does not warrant shipment of goods ordered, Entek IRD may at its option require
full payment prior to shipment or refuse to ship and terminate any order outstanding without
liability to Entek IRD. If any sum is not paid by Customer when due, Entek IRD shall not be
obligated to continue performance. If any amount is not paid when due, to the extent permitted
by law a late fee of 1% per month (or any part thereof) shall be charged on past due amounts
until paid.
5. CONFIDENTIALITY. If Customer data comes into Entek IRD's possession, Entek IRD shall use
the same level of care to maintain the confidentiality of that data which Entek IRD uses for its
own confidential information. Subject thereto, Entek IRD may use data in its possession to
compile and maintain commercial machinery information databases in which the origin of
specific data is not identifiable by users. Such databases shall be the sole property of Entek
IRD.

Enpac 1200A User’s Guide vii


Terms and Conditions

6. CANCELLATION. Once accepted by Entek IRD, an order is not subject to cancellation in


whole or in part by Customer without Entek IRD's prior written consent. Any such cancellation
shall be subject to a cancellation charge as determined by Entek IRD to cover any loss that may
be incurred by Entek IRD as a result of such cancellation, including without limitation a 25%
restocking charge for standard products.
7. CUSTOMER RESPONSIBILITIES. Customer shall be solely responsible for the accuracy and
adequacy of the information provided to Entek IRD, and Entek IRD shall not be liable for any
damages resulting from the loss, disclosure or inaccuracy of such information. Customer shall,
for those contracts which include on-site installation, have the installation site prepared at its
expense prior to the scheduled installation date to enable Entek IRD to promptly deliver and
commence installation. The products are not for use in or with any nuclear facility, unless the
Quotation expressly permits such use; and Customer shall indemnify and hold Entek IRD
harmless from all liability (including such liability resulting from Entek IRD's negligence)
arising out of such improper use. Customer shall not send or use the products outside the
United States except in compliance with all applicable law, including U.S. export regulations
and restrictions.
8. SOFTWARE AND SERVICES DOCUMENTS. If any computer software, whether incorporated
into a piece of equipment ("firmware"),or provided separately, and related user documentation
in any medium (collectively referred to as "Software") are included in the contract, the terms of
the Entek IRD Standard Software License Agreement shall govern the contract with respect to
Software. If any services other than oil analysis services are included in the contract, the Entek
IRD Standard Field Engineering Services Terms and Conditions shall govern such services.
Those documents are available to Customer upon request, and Customer is responsible to
obtain and read the Standard Software License Agreement and the Standard Field Engineering
Services Terms and Conditions.
9. LIMITED WARRANTIES AND REMEDIES. A. Entek IRD warrants to Customer (and not
anyone else) that (i) all products manufactured by Entek IRD shall be free of defects in
materials and workmanship under normal conditions for a period of one (1) year from the date
of shipment (except that items with limited life such as batteries and lamps are warranted for 90
days from date of shipment) and that (ii) services will be free from defects in workmanship
under normal conditions, for 90 days from performance. With respect to performance related in
any way to the passage of time to the year 2000 and beyond, or the occurrence of a leap year,
Entek IRD does not make any representation or warranty; Entek IRD has issued a Year 2000
readiness disclosure statement, which is available to Customer upon request.
B. With respect to any Entek IRD product or service that fails to satisfy the limited warranty
provisions in this Section, as Customer's exclusive remedy, and at Entek IRD's option, Entek
IRD will repair or replace the product or refund its purchase price or refund the purchase price
of the service, provided that any defect is brought to the attention of Entek IRD within the
warranty period. To qualify for this warranty concerning a product Customer must return the
defective product to Entek IRD's designated facility freight prepaid, and after repair or
replacement Entek IRD will return the product freight prepaid; or, if in Entek IRD's opinion the
product is impractical to ship, Customer shall be charged for labor, transportation and
subsistence expenses for the service representative(s) providing the warranty work at
Customer's site. Entek IRD alone will be authorized to furnish or arrange for repairs or
replacements.

viii Enpac 1200A User’s Guide


Terms and Conditions

C. The above limited warranties do not apply, and no warranty, either express or implied, shall
be applicable, (a) to damage resulting from accident, alteration, misuse or abuse, harmful
conditions, systems failure or Act of God; (b) if the product is not installed, operated and
maintained according to procedures recommended by Entek IRD; or (c) if the Entek IRD serial
number is obliterated. In no case shall the limited warranty extend to defects in materials,
components, or services furnished by third parties or to the repair or installation of the product
performed by third parties. The above warranties do not extend to any products sold "as-is" or
"as-inspected;" no warranties, either express or implied, are made with respect to such
products.
D. Entek IRD makes no representations or warranties to Customer, or anyone else, with respect
to products manufactured by a third party. Any warranties of the third party manufacturers shall
run directly to Customer to the extent permitted by law and Entek IRD shall have no liability
therefor.
E. The limited warranties in this Section constitute Entek IRD's entire warranty as to the
products and services provided hereunder. ENTEK IRD HEREBY DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING CONFORMITY TO ANY
REPRESENTATION OR DESCRIPTION AND INCLUDING IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSES
WHATSOEVER.
10. EXCLUSIVE REMEDIES AND LIABILITY LIMITATION. THE REMEDIES PROVIDED
HEREIN ARE CUSTOMER'S SOLE AND EXCLUSIVE REMEDIES, AND ENTEK IRD'S
EXCLUSIVE LIABILITY WHETHER ARISING IN CONTRACT, TORT (INCLUDING
NEGLIGENCE), STRICT LIABILITY OR ANY OTHER LEGAL THEORY. CUSTOMER
AGREES THAT NO OTHER REMEDY (INCLUDING, BUT NOT LIMITED TO,
INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOST PROFITS, LOST SALES, LOST
PRODUCTION, OVERHEAD, LABOR, INJURY TO PERSON OR PROPERTY, OR ANY
OTHER INCIDENTAL LOSS) SHALL BE AVAILABLE TO CUSTOMER. THIS
ALLOCATION OF RISK IS REFLECTED IN THE PRICES OF THE PRODUCTS AND
SERVICES. ENTEK IRD'S MAXIMUM LIABILITY HEREUNDER ARISING FROM ANY
CAUSE WHATSOEVER SHALL BE LIMITED TO THE PURCHASE PRICE OF THE
PRODUCTS AND SERVICES IN QUESTION. Any suit related to this Agreement, on any
legal theory, must be commenced within one year after the cause of action accrues.
11. TITLE AND LIEN RIGHTS. Each product shall remain personal property regardless of how it
is affixed to Customer's real property and Entek IRD reserves a purchase money security
interest in the product until the purchase price has been fully paid. Customer agrees to execute,
and hereby appoints Entek IRD as its attorney-in-fact to execute on Customer's behalf, any
documents requested by Entek IRD which are necessary for attachment and perfection of its
security interest. If Customer defaults, Entek IRD shall have all the rights of a secured creditor
under the Uniform Commercial Code as enacted in Ohio.

Enpac 1200A User’s Guide ix


Terms and Conditions

12. OTHER TERMS. These terms and conditions and any issue, claim or dispute arising hereunder
shall be interpreted under and governed in all respects by the internal laws of the State of Ohio,
and not by the 1980 U.N. Convention on the International Sale of Goods. These terms and
conditions and the written quotation to which they relate constitute the entire contract between
the parties, and supersede all other oral or written statements of any kind whatsoever made by
the parties or their representatives. Waiver by Entek IRD of strict compliance with any one or
more of these Terms and Conditions is not to be considered a continuing waiver or a waiver of
any other term or condition. No statement purporting to modify any of these terms or
conditions shall be binding unless expressly agreed to in writing signed by an officer of Entek
IRD and by Customer.

x Enpac 1200A User’s Guide


Terms and Conditions

ENTEK IRD INTERNATIONAL CORPORATION


STANDARD SOFTWARE LICENSE AGREEMENT
1. LICENSE: This License Agreement ("Agreement") sets forth the terms and conditions on which
software owned by or licensed to Entek IRD International Corporation ("Entek IRD"), whether
incorporated into a piece of equipment (i.e. "firmware") or provided separately, together with
related user documentation in any medium and hardware security keys (together referred to as
"Software"), are licensed to a customer ("Customer"). Each entity that has licensed to Entek
IRD any Software that is being licensed to Customer hereunder, including Oracle Corporation,
is a third party beneficiary of this Agreement, to the extent permitted by law. Upon Customer's
use of or payment for the Software, Customer is deemed to have agreed to all the terms and
conditions contained in this Agreement. Any different or additional terms and conditions
contained in Customer's order or other documents are expressly objected to by Entek IRD and
not binding upon it.
A. Entek IRD grants Customer a non-exclusive and non-transferable license to use each
Software program furnished hereunder solely for Customer's internal use and subject to the
following limitations: If the Software provided is for a single-user system as identified in the
quotation, Customer may use the Software only on a single computer. If the Software provided
is for a local area network (LAN) multi-user system as identified in the quotation, Customer
may install the Software on a single database server and may access the Software only from
other network clients located at the same site. If the Software provided is for a wide area
network (WAN) multi-user system as identified in the quotation, Customer may install the
Software on a single database server and may access the Software only from network clients at
the same site and at the number of remote sites for which Customer purchases licenses. If the
Software provided is for a multi-user system as identified in the quotation, the Customer may
use the Software with a single database server, and the Software may be accessed only by the
number of concurrent users for which Customer purchases concurrent user licenses.
TurboMonitor software may be installed only on a single computer per license. If any Software
requires a security key for access, Customer may use only security keys purchased from Entek
IRD.
B. Customer acknowledges that the Software and related documentation including all versions,
corrections, enhancements and improvements thereto, include confidential data and know-how
which are claimed as trade secrets or other proprietary information by Entek IRD and/or its
suppliers. Use of the Software is restricted to object code. Without prior written consent of
Entek IRD, Customer shall not do, or permit or assist others to do any of the following: (i)
allow the Software, related documentation or any portion thereof in any form to be used by any
person or entity other than Customer's employees or agents, and then only to the extent
necessary in the scope of their employment or agency; (ii) copy or otherwise reproduce,
disassemble, decompile, reverse engineer, modify, update, translate, transform into other form,
or enhance the Software; or (iii) disclose or permit access to the Software to any person or
entity, except to the extent necessary to facilitate the permissible use thereof as set forth in (i)
above. Entek IRD is under no obligation to furnish source code for any Software program.

Enpac 1200A User’s Guide xi


Terms and Conditions

C. Customer shall not assign or otherwise transfer the license to the Software granted herein
except to a successor in interest to the entire business in which the Software is used, and then
only if the assignee or transferee agrees in writing to be bound by the terms hereof.
Timesharing and rental of the Software is prohibited. Customer warrants that all persons having
access to the Software will observe and perform the obligations set forth in this document.
Customer understands and agrees that the Software is an unpublished work and agrees that the
existence of any copyright notice shall not be construed as an admission or presumption that
publication has occurred. Customer acknowledges, notwithstanding the license granted herein,
that all intellectual property rights in the Software are and shall continue to be exclusively
owned by Entek IRD and/or its suppliers. The Software is "commercial computer software" for
purposes of licenses to any divisions or agencies of the U.S. Federal Government. Customer
shall not send or use the Software outside the United States except in compliance with all
applicable law, including U.S. export regulations and restrictions. Entek IRD may enter
Customer's premises during normal business hours to verify Customer's compliance with the
terms of this license. Customer may not publish the results of any benchmark test run on the
Software.
D. If Customer data comes into Entek IRD's possession, Entek IRD shall use the same level of
care to maintain the confidentiality of that data which Entek IRD uses for its own confidential
information. Subject thereto, Entek IRD may use data in its possession to compile and maintain
commercial machinery information databases in which the origin of specific data is not
identifiable by users. Such databases shall be the sole property of Entek IRD.
2. LIMITED WARRANTIES.
A. Entek IRD warrants to Customer (and not anyone else) that all Entek IRD Software
supplied by Entek IRD shall perform in substantial conformance with the specifications
provided by Entek IRD in the product manual of such Software for a period of one year from
the date of shipment. With respect to performance related in any way to the passage of time to
the year 2000 and beyond, or the occurrence of a leap year, Entek IRD does not make any
representation or warranty; Entek IRD has issued a Year 2000 readiness disclosure statement,
which is available to Customer upon request. Entek IRD does not warrant that the operation of
the CPU or Software will be uninterrupted or error free. Entek IRD makes no representation or
warranty, either express or implied, with regard to the Software's suitability, capacity, or
performance in relation to Customer's specifications or needs. Entek IRD warrants that the
Software does not contain computer viruses when shipped. It is Customer's responsibility to
preserve the integrity of its computer systems and to conduct virus checks of all Software
before it is installed, and this warranty concerning computer viruses expires when the Software
is installed.
B. With respect to any Entek IRD Software which fails to satisfy the limited warranty
provisions in this Agreement, as Customer's exclusive remedy, and at Entek IRD's option,
Entek IRD agrees to repair or replace such defective item without charge, or Entek IRD's sales
price therefor shall be refunded upon return of the defective product to Entek IRD, provided
that any defect in the Software is brought to the attention of Entek IRD within the warranty
period; Entek IRD alone will be authorized to furnish or arrange for repairs or replacements, or
to refund Entek IRD's sales price, within the terms of this limited warranty.

xii Enpac 1200A User’s Guide


Terms and Conditions

C. The above limited warranties do not apply, and no warranty, either express or implied, shall
be applicable, (a) to damage resulting from accident, alteration, misuse or abuse, harmful
conditions or Act of God; (b) if the product is not installed, operated and maintained according
to procedures recommended by Entek IRD; or (c) if any modifications whatsoever to the
Software are made by anyone except Entek IRD. In no case shall the limited warranty extend
to defects in materials, components, or services furnished by third parties or to the repair or
installation of the product performed by third parties.
D. The limited warranties in this Section constitute Entek IRD's entire warranty as to the
Software provided hereunder. ENTEK IRD AND EACH LICENSOR OF ENTEK IRD
HEREBY DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING CONFORMITY TO ANY REPRESENTATION OR DESCRIPTION AND
INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
ANY PARTICULAR PURPOSES WHATSOEVER.
3. PATENT AND COPYRIGHT INDEMNITY. Entek IRD will at its expense, defend Customer
against any claim that any Entek IRD Software furnished under this Agreement infringes a
United States patent or copyright. Entek IRD will pay all costs, damages and attorney's fees
that a court finally awards as a result of such claim. To qualify for such defense and payment,
Customer must 1) give Entek IRD prompt written notice of any such claim, and 2) allow Entek
IRD to control, and fully cooperate with Entek IRD in, the defense and all related settlement
negotiations.
Customer agrees that if the operation of the Entek IRD Software becomes, or Entek IRD believes is
likely to become, the subject of such a claim, Customer will permit Entek IRD at its option and
expense, either to secure the right for Customer to continue using the Entek IRD Software or to
replace or modify it so that it becomes non-infringing. However, if neither of the foregoing
alternatives is available on terms which are reasonable in Entek IRD's judgment, Customer will
return the Entek IRD Software upon Entek IRD's written request. Entek IRD will grant
Customer a credit for any Entek IRD Software whose total charges are fully paid, as Customer's
sole remedy and Entek IRD shall have no other liabilities therefor.
Entek IRD shall have no obligation with respect to any such claim based upon Customer
modification of any Software or its combination, operation or use with apparatus, data or
programs not furnished by Entek IRD or in other than the specified operating environment.
This Section states Entek IRD's entire obligation to Customer regarding infringement or the
like.
4. EXCLUSIVE REMEDIES AND LIABILITY LIMITATION. THE REMEDIES PROVIDED
HEREIN ARE CUSTOMER'S SOLE AND EXCLUSIVE REMEDIES, AND ENTEK IRD'S
EXCLUSIVE LIABILITY WHETHER ARISING IN CONTRACT, TORT (INCLUDING
NEGLIGENCE), STRICT LIABILITY OR ANY OTHER LEGAL THEORY. CUSTOMER
AGREES THAT NO OTHER REMEDY (INCLUDING, BUT NOT LIMITED TO,
INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR LOST PROFITS, LOST SALES,
LOST PRODUCTION, OVERHEAD, LABOR, INJURY TO PERSON OR PROPERTY, OR
ANY OTHER INCIDENTAL LOSS) SHALL BE AVAILABLE TO CUSTOMER. THIS
ALLOCATION OF RISK IS REFLECTED IN THE PRICE OF THE SOFTWARE. ENTEK
IRD'S MAXIMUM LIABILITY HEREUNDER ARISING FROM ANY CAUSE
WHATSOEVER SHALL BE LIMITED TO THE PURCHASE PRICE OF THE SOFTWARE
IN QUESTION. Any suit related to this Agreement, on any legal theory, must be commenced
within one year after the cause of action accrues.

Enpac 1200A User’s Guide xiii


Terms and Conditions

5. SOFTWARE LICENSE TERM. The Software license granted hereunder shall be effective until
terminated. Customer may terminate the license at any time by returning to Entek IRD the
Software and related documentation together with all copies, modifications, and merged
portions in any form. Entek IRD may terminate this license if Customer breaches any term of
this license. This license will terminate automatically when Customer ceases to use the
Software, except for temporary periods not exceeding one year. When the license terminates no
refund shall be made by Entek IRD, and Customer shall at its expense return to Entek IRD the
Software and all related keys and documentation together with all copies, modifications, and
merged portions in any form. Upon termination Customer must discontinue use and destroy or
return to Entek IRD all copies of the Software and all documentation.
6. MAINTENANCE AND SERVICE. Entek IRD has no obligation, except as otherwise expressly
stated in the Quotation or herein, to provide service, support, technical assistance, updates or
training.
7. MISCELLANEOUS. Entek IRD may enter Customer's premises from time to time during
business hours and conduct such inspections as Entek IRD deems appropriate to verify
Customer's compliance with this Agreement. This Agreement, any written quotation to which it
relates and the General Terms and Conditions of Entek IRD constitute the entire contract
between the parties with respect to the Software, and supersede all other oral or written
statements of any kind whatsoever made by the parties or their representatives. No statement
purporting to modify any of these terms or conditions shall be binding unless expressly agreed
to in writing signed by an officer of Entek IRD and by Customer. These terms and conditions
and any issue, claim or dispute arising hereunder shall be interpreted under and governed in all
respects by the internal laws of the State of Ohio, and the state and federal courts of Clermont
County, Ohio shall have exclusive jurisdiction and venue over all disputes related to this
Agreement or relationship. Waiver by Entek IRD of strict compliance with any one or more of
these Terms and Conditions is not to be considered a continuing waiver or a waiver of any other
term or condition.

xiv Enpac 1200A User’s Guide


Chapter 1
1. Introduction
This chapter introduces you to using the Enpac™ with EMONITOR
Odyssey® or Enshare.™ It also discusses the online help system and
Customer Support.
Overview of EMONITOR Odyssey or Enshare and the Enpac...............2
Using the Manual....................................................................................2
Using the Online Help Systems...............................................................4
Contacting Customer Support ................................................................5

Enpac 1200A User’s Guide 1


Chapter 1 - Introduction

Overview of EMONITOR Odyssey or Enshare and the Enpac


The combination of the Enpac 1200A data collector with Entek EMONITOR Odyssey or
Enshare software provides a complete package for predictive maintenance using noise and
vibration analysis. Note that the Enpac can also be used for a variety of other applications,
such as Balancing or Bearing Analysis.
A predictive maintenance program helps you decide when equipment needs to be serviced
or replaced. Part of a complete predictive maintenance program includes vibration
monitoring. EMONITOR Odyssey or Enshare and the Enpac allow you to perform
vibration analysis by collecting data samples. The Enpac 1200A is referred to as the Enpac
or the data collector in this User’s Guide. The EMONITOR Odyssey or Enshare software
is referred to as EMONITOR Odyssey or Enshare in this User’s Guide.
Note: EMONITOR Odyssey or Enshare and this manual use the term “list” for an ordered set of
measurement definitions. The Enpac uses the term “route” to refer to a list loaded to the
Enpac memory card. This User’s Guide uses the two terms interchangeably.
With the combination of predictive maintenance software and the Enpac, you can:
z Create lists of measurement definitions for data collection.
z Load lists from EMONITOR Odyssey or Enshare into the Enpac.
z Collect magnitude, process, spectrum, time, and phase data.
z View selected alarms with the data. The Enpac alerts you when a measurement
exceeds an alarm.
z Select inspection codes to store with a measurement, documenting the condition of
the machine.
z Unload the data from the Enpac card directly into the EMONITOR Odyssey or
Enshare database, along with any inspection codes and unscheduled measurements.

In addition, EMONITOR Odyssey or Enshare can optimize your data collection by


combining measurement definitions at a location. For example, EMONITOR Odyssey or
Enshare could combine two magnitude and one spectrum measurement definitions so that
the list appears to contain only a single measurement. This allows you to collect all three
measurements at one time, minimizing the time you spend collecting data.

Using the Manual


This Guide is intended for people using EMONITOR Odyssey or Enshare and the Enpac
1200A to collect vibration data and perform vibration analysis. This manual contains step-
by-step instructions for using the Enpac with EMONITOR Odyssey or Enshare. It also
serves as a reference and troubleshooting guide with sections about the data collector and
frequently asked questions related to the Enpac.

2 Enpac 1200A User’s Guide


Using the Manual

Organization
This manual is organized in chapters based on these tasks and topics:
Chapter 1 “Introduction” contains an overview of the manual, the Online Help
System, and Entek Customer Support Services.
Chapter 2 “The Enpac”describes the Enpac data collector in detail and covers the
basic operations of the data collector.
Chapter 3 “Setting Up Measurements”describes setting up measurement definitions
in EMONITOR Odyssey or Enshare for use with the Enpac data collector. It also
covers lists, inspection codes, and alarms.
Chapter 4 “Loading and Unloading”describes loading lists and unloading data with
EMONITOR Odyssey or Enshare and the Enpac.
Chapter 5 “Collecting and Reviewing Data”contains all the tasks associated with
collecting data, including using the Enpac to collect list data.
The Appendix contains answers to frequently asked questions.
The Glossary contains definitions of terms used in this manual.

Document conventions
Note: The Enpac uses the term “route” when referring to a set of measurements. EMONITOR
Odyssey or Enshare uses the term “list” when referring to the same set of measurements.
This manual uses both terms interchangeably.
There are several document conventions used in this Guide, including the following:
z The data collector is referred to as the Enpac or the data collector throughout this
User’s Guide.
z The Entek EMONITOR Odyssey or Enshare software is referred to as EMONITOR
Odyssey or Enshare in this User’s Guide.
z Keys that you press on the data collector are shown within angle brackets in
<ALL CAPS>. The enter key is shown as <READ/OK>. Consecutive key presses are
shown as <0><7>, which means press the 0 key then press the 7 key.
z Function keys used on the data collector are shown as the function key followed by
the title of the function key in parentheses. For example, “Press <F1> (Help) to
display the main Help window.”
z Keys on your computer keyboard are shown in boldface. The Shift key is shown as
Shift and the Enter (or Return) key is shown as Enter. Sometimes keys are used in
combination. Ctrl+F1 means hold down the Control key and press the F1 key.
z Menu and icon choices in the Enpac are capitalized as they appear on the Enpac
display.

Enpac 1200A User’s Guide 3


Chapter 1 - Introduction

z Menu names and commands from EMONITOR Odyssey or Enshare menus have the
first letter of each word capitalized. Selections and choices in EMONITOR Odyssey
or Enshare dialog boxes are in boldface. For example, “Choose the OK button in the
dialog box.”

WARNING: A warning indicates potential bodily harm.

Caution: A caution indicates potential loss of data.

Note: A note indicates additional information which may be helpful.


For definitions of other terms, see the Glossary at the end of this manual.

Using the Online Help Systems


EMONITOR Odyssey or Enshare and the Enpac each include an online help system that
contains information specifically about the Enpac.

EMONITOR Odyssey or Enshare Online Help


EMONITOR Odyssey or Enshare includes a complete online help system. This online
help system allows you to get help for commands, terms, and tasks quickly without
opening a manual. The online help system is context sensitive, which means that you can
get help that applies to whatever you are doing at that moment. In addition, EMONITOR
Odyssey or Enshare includes an online tutorial to help you get started using the software.
The online help system includes help for both EMONITOR Odyssey or Enshare and for
the Enpac. The main EMONITOR Odyssey or Enshare online help describes commands,
dialog boxes, procedures, and windows. The Enpac online help displays topics describing
the operation of this data collector.
You access the main EMONITOR Odyssey or Enshare online help by pressing the F1 key
to display context sensitive help in a Help window. The topic in the Help window depends
on the current state of the system. For instance, if you highlight a command, or open a
dialog box, the help explains that command or dialog box.
You access the Enpac online help by selecting Enpac from the Help menu in EMONITOR
Odyssey or Enshare.

Content
The Online Help System contains the same topics and information as the Enpac printed
manual. In fact, you find much of the same content in the online help as you see in this
manual. Each chapter is found in the online help with the headings organized in the same
way as the manual. Using online help allows you to search the text easily and offers
hypertext links to other topics, as explained below.

4 Enpac 1200A User’s Guide


Contacting Customer Support

Organization
The Online Help System consists of topics. Each topic contains information on a specific
command, term, or task. Topics are connected by hypertext links so you can look up
additional information, such as definitions of terms in the topic. Once you press F1 to
open the Help window, you can easily move around in the online help system to get more
information by using the hypertext links.

Enpac Online Help


The Enpac contains help files as well. You access these files by choosing the Help button
on from the Program Manager window, or by pressing F1. See “Using the Help” on
page 26 for more detailed information.

Contacting Customer Support


If you are under warranty or have an active ESAFE Agreement, Entek provides a variety
of Customer Support services. In the United States you can reach the Technical Support
Hotline by dialing 1-800-ENTEKIRD (1-800-368-3547) Monday through Friday 8:00
a.m.–5:00 p.m. eastern time. Limited extended support for users in the mountain and
Pacific time zones is available until 7:00 p.m. eastern time. You can send a fax detailing
your questions or comments 24 hours a day by dialing (513) 576-4213. Please address the
fax to the Customer Support department. You can also reach Entek from your computer.
z Send questions to [email protected]
z Send suggestions and comments to [email protected]
z Visit our web site at http://www.entekird.com

For support outside of the United States, please contact your local Entek representative or
the nearest Entek office. If your local support representative is not available, please
contact the U.S. Customer Support department. You can display the worldwide Customer
Support phone numbers by choosing the About command from the Help menu in
EMONITOR Odyssey or Enshare.

Enpac 1200A User’s Guide 5


Chapter 1 - Introduction

6 Enpac 1200A User’s Guide


Chapter 2
2. The Enpac
This chapter describes the Enpac data collector in detail and covers
the basic operations of the data collector. It includes the following
sections:
Overview of the Enpac ........................................................................... 8
Parts of the Enpac................................................................................ 14
Enpac Battery Pack ............................................................................. 18
Basic Enpac Operations ...................................................................... 20
Enpac Windows and Screens................................................................ 27
Using Memory Cards ........................................................................... 33
Adding Features to the Enpac.............................................................. 34

Enpac 1200A User’s Guide 7


Chapter 2 - The Enpac

Overview of the Enpac


The Enpac 1200A is a powerful, real-time Fast Fourier Transformer (FFT) analyzer and
data collector for predictive maintenance and machinery vibration diagnostics. It allows
you to collect magnitude, spectrum, time, and phase data as well as process
measurements. You can unload these measurements to your software program for
analysis. You can collect data for locations defined in a list, or unscheduled measurements
not associated with a list. The Enpac is also called the data collector in this User’s Guide.
This chapter discusses the basic operations of the Enpac, including how to:
z Check and remove the batteries.
z Power the data collector on and off.
z Reset the data collector.
z Go through the screens and make selections.

Product Specifications

Enclosure
Product Feature Specification

Size 8 in. x 5 in. x 2 in. (200mm x 130mm x 50mm)


Weight Less than 700g (1.5 lbs.)
Case Material: 80% ABS and 20% Polycarbonate plastic
Hand strap either side of unit
Viewable Display 1/8 VGA: 240 x 160 backlit LCD,
2.24 in. x 1.49 in. (57mm x 38mm) viewable
Keypad 2 Read/OK, 4 function keys, 4 cursor keys, numeric keypad
(with . and +/-), On/Off switch
All keys are glow in the dark luminescent

8 Enpac 1200A User’s Guide


Overview of the Enpac

Connector Panel
Product Feature Specification

PC Comms RS232 – 9-way D Type (Plug)


IrDA Window (not currently used in first release)
Signal Input 7-pin LEMO: (CH1)
Tri-axil ICP/AC/DC
Fire (from handheld probe)
7-pin LEMO: (CH2) (not currently used in first release)
ICP/AC/DC
Fire (from handheld probe)
Other I/O 7-pin Fisher:
Audio out (+/-)
Trigger in
Trigger Tacho supply out
Power in/battery charge

Battery/Power
Product Feature Specification

Battery option Rechargeable Lithium Ion Pack


Power gauge Yes (from most screens via the dot key)
Capacity 1350 mA/hr
Life 6 hours – with unit continually gathering ICP data, longer if no ICP is
used
Charging In the unit or via an external charger
Unit can be powered indefinitely via external DC supply

Enpac 1200A User’s Guide 9


Chapter 2 - The Enpac

Performance
Product Feature Specification

Operating System Windows CE V2.x


Processor Types Philips PR31700
DSP processor: Motorola DSP56303
OS Storage 8 Mbytes FLASH
(for WinCE and Applications)
Disk 4 Mbytes FLASH
(for applications and user data)
Internal RAM 16 Mbytes
PC Card support Type I or II PCMCIA cards (SRAM, ATA and Linear
Flash Memory, and VGA Cards) See “Types of Memory
Card Used with Enpac” on page 34 for details.
Operating system Via RS232
and Application S/W upgrades Via PCMCIA card

10 Enpac 1200A User’s Guide


Overview of the Enpac

Data Collection
Product Feature Specification

Number of Channels 2 Simultaneous


Connector CH1: Triaxial ICP/AC/DC
Connector CH2: Single ICP/AC/DC
Input Signal Types ICP powered transducers (20V at 2.4mA)
AC Signals
DC Signals
Tachometer Input
Input Protection 50V AC or DC Sustained
Transducer Check Bias Voltage Integrity Check
Input Signal Ranges DC + Dynamic Signal = +/-40V
Dynamic Range 90dB
ADC (No. of Bits) 20 bits (sigma-delta)
Frequency Range Upper (Fmax) All inputs = 40kHz
Lower (Fmin) DC input = DC
AC/ICP input = 0.16 Hz
H/W integrated input = 0.22 Hz
Filters High Pass H/W Filters are 2nd Order
3dB points = 0.22, 0.44, 2, 5.3, 10, 23.1, 70 Hz
10.8, 21.6, 120, 160.2, 318, 600, 1428 CPM
filters supported in route mode
Bearing Condition gSE
Autorange Yes
Time Block Length 256 to 25,6000 (single channel)
FFT Resolution 200 to 12,600 lines (single channel)
Real Time Rate 40kHz (single channel)
Window Options Hanning, Hamming, Rectangular, Flat Top
Trigger modes Internal/External
External Trigger Tachometer TTL/Analog – Edge Prog (Analog 0.5 to 40V)
RPM range 1 to 99,999 RPM
Tachometer Power Output – 5V to 100mA

Enpac 1200A User’s Guide 11


Chapter 2 - The Enpac

Environmental
Product Feature Specification

Sealing IP65 standard (with PC card slot)


Drop Test 6 ft. 6 in. (2 meters)
Temperature Range Operating: -10 to +60 degC (14 to 140 degF)
Storage: -40 to +80 degC (-40 to 176 degF)
Humidity Operating: 0 to 95% Relative Humidity

I/O and Communications


Product Feature Specification

Serial Comms RS-232 serial port; up to 115k baud


Infrared IrDA interface (not currently used in first release)

System
Product Feature Specification

Download and Upload from PC RS-232 transfer – indicates data transfer when
connected to PC
Off Route/Pre-Defined Mode Create, rename functionality
All measurement options available.
Review Mode Yes
Phase Magnitude and phase table up to eight orders
Spectral bands Highlighted on the spectra
Order Normalized Spectrum Spectrum plus magnitude and phase table
Order normalized based on Tacho - magnitude and
phase

12 Enpac 1200A User’s Guide


Overview of the Enpac

Measurement and Display All display have X-Y cursor, harmonic cursors, scale up/
Parameters down, compress/expand
Windowing Hanning, Hamming, Flat Top, Rectangular
Time Averaging Yes
Spectrum Averaging Yes
Validation Limits Yes
Note Codes Select up to six; codes downloaded from EMONITOR
Odyssey or Enshare
Multiple Measurements Yes
LED Indicators Red/Amber/Green
Last Overall Value Display Always displayed
Auto Advance Mode Yes
Memory Options Copy routes to and from PCMCIA memory card See
“Types of Memory Card Used with Enpac” on page 34

Approval/Certification
Product Feature Specification

EMC/ESD CE

Safety Information

Avoid Water
The Enpac has been designed to be splash and dust resistant. However, avoid direct
contact with water, wet surfaces, or condensing humidity. Keep this instrument away from
wet locations such as sinks, laundry, wet basements, and swimming pools, etc. If the
instrument is subjected to these conditions adverse operation may result. Allow the
instrument to dry thoroughly before operation. In addition, avoid opening the PCMCIA
card door in locations where ingress of water or other contaminants may occur.

Avoid Damage
To avoid costly damage or injury, place the instrument on a solid stable surface when not
in use, and do not place any heavy objects on it. Use only accessories recommended by
Entek, and use a damp, clean cloth for cleaning. Do not use cleaning fluids, abrasives, or
aerosols. They could enter the unit, causing damage, fire, or electrical shock. These
substances may also mar the finish of your instrument.

Enpac 1200A User’s Guide 13


Chapter 2 - The Enpac

Keep liquids and foreign objects away from your instrument. Never operate your
instrument if any liquid or foreign object has entered it. Do not enter any other object other
than recommended PCMCIA type cards into the PCMCIA opening. Electrical shock could
result, causing fire or shock hazards as well as damage to the instrument.

Parts of the Enpac


This section includes a diagram of the data collector showing the hardware connections. If
you are already familiar with the basic operations of the data collector, you may want to
skip this section.

Data Collector Diagram and Key Definitions


The following is a diagram of the Enpac data collector showing the display and keys used
for operation.

Measurement
Status Indicators

READ/OK
Keys

Function Keys
F1 - F4

Arrow
Keys
On/Off
Switch

Numeric
Keys

Decimal +/- Key


Key

14 Enpac 1200A User’s Guide


Parts of the Enpac

Measurement Status Indicators


The measurement status indicators are located on the Enpac nameplate to the right of the
word Enpac. The indicators show the status of the measurement in progress and display
the following colors during data collection:
z RED - A reading is in progress and the data is not in the valid range, or there is a
transducer/cable problem.
z AMBER - The input signal is within the input range, and you can press either of the
<READ/OK> keys to begin the measurement. This indicator may also mean a reading
is in progress and the data is valid, if you set Auto Store to On in the Data Collection
Configuration screen.
z GREEN - The current measurement is complete; continue to the next point.

<READ/OK> Key
The <READ/OK> key starts collecting data for the current point, or accepts the current
measurement. There are two of these keys so you can use the Enpac with either your left
or right hand.

Function keys
Below the display are four function keys referred throughout this manual as <F1>,< F2>,
<F3>, and <F4>. The function keys change depending on the current state of the data
collector. The data collector displays the current function of the keys in the display above
the key. When no text appears above a function key, the key is inactive in the current
window.

Arrow keys
The arrow keys are located below the function keys. Use the <UP> and <DOWN> arrow
keys to move up and down the display. Use the <RIGHT> arrow key to open the menu
and the <LEFT> arrow key to select the menu choice.

<ON/OFF> key
The <ON/OFF> key turns the data collector on and off. To turn the data collector off,
press and hold the <ON/OFF> key for about two seconds.

+/- key
The <+/-> key allows you to expand or compress a signature on the data collector screen.

Decimal key
The Decimal (<.>) key allows you to check the battery life of the battery in the data
collector, or enter a decimal point in a numeric field.

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Chapter 2 - The Enpac

Data Collector Hardware Connectors


This section discusses the data collector hardware connections for communications and
data collection. This diagram shows the top view of the Enpac. Each connector is labeled
below.

PIN CH1 PIN CH2 PIN POWER/TRIG PIN RS232

1 N/C 1 N/C 1 MIC-IN + 1 N/C


2 CHANNEL X 2 CHANNEL Y 2 SPEAKER + 2 TXD-OUT
3 CHANNEL Z 3 N/C 3 SPEAKER - 3 RXD-IN
4 STORE/FIRE 4 STORE/FIRE 4 DGND 4 DTR-OUT
5 AGND 5 AGND 5 EXT-DC-IN 5 GND
6 CHANNEL Y 6 N/C 6 EXT-TRIG-IN 6 N/C
7 N/C 7 N/C 7 +5V-TACHO-OUT 7 CTS-IN
8 RTS-OUT
9 +5V

CH1 / CH2 Inputs


Signal inputs are made through the LEMO connectors marked CH1 and CH2 on the top of
the Enpac. Note that the Enpac does not currently use the CH2 connector.
The maximum measurement range is +/-40V while the minimum full-scale range voltage
available is +/-10mV (peak). The inputs are protected against high voltage transients, but
sustained over-voltage input levels must be avoided. Voltage can be DC or AC coupled,
while the third option, Accel (ICP), is available for direct connection of integrated circuit
piezoelectric transducers. These settings are specified in EMONITOR Odyssey or
Enshare. See “Setting Up Measurements” on page 37 for details.

16 Enpac 1200A User’s Guide


Parts of the Enpac

Power/Trig
This socket connects the Enpac to either an external trigger or power adapter. The external
trigger enables synchronization of the data acquisition process to external events, such as
tachometer inputs for rotational synchronization for balancing applications, or for order
normalization of frequency spectrum. The trigger pulse can also be used to collect running
speeds of machinery. The pin assignment for the trigger is shown in the illustration above.
The external power adapter can be used to charge the internal battery. This can be
connected via the Power socket on the top of the Enpac. Only the provided transformer
may be used. Any other supply may cause permanent damage to the data collector.

IrDA Interface
The IrDA interface allows the Enpac to transfer data to another IrDA device. When the
two infrared transmitters/receivers are aligned and activated, you can use the infrared
beam to transfer data back and forth between the Enpac and your computer.
Note: The Enpac does not currently use the IrDA interface.

RS-232 Interface
Data is transferred between the Enpac and your computer over an RS-232 interface. The
RS-232 interface is provided via a 9-way (Plug) D-connector on the top of the Enpac. The
pin assignments are shown below. The interface operates with a hardware handshake.

Pin Signal I/O

1 CD Carrier Detect Not Connected


2 RD Receive Data Input
3 TD Transmit Data Output
4 DTR Data Terminal Ready Output
5 GND Ground
6 DSR Data Set Ready Not Connected
7 RTS Request To Send Output
8 CTS Clear To Send Input
9 RI Ring Indicator Not Connected

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Chapter 2 - The Enpac

Strap Attachment
The strap can be fitted to either the left or right side of the Enpac. Follow these steps to
connect the strap to the Enpac:
1. Feed the ends of the strap through the top and bottom corner pillars as shown in the
illustration below.

2. Loop the ends of the strap through the buckles and adjust tightness to suit.

Enpac Battery Pack


The Enpac 1200 can be powered either from its own internal Lithium Ion battery or using
the main adapter plugged into the Power/Trig connector at the top panel of the instrument
and to an appropriate supply outlet. It also has an internal backup battery which maintains
the system settings should the battery become discharged or removed while the unit is not
being powered by an external DC supply.
This section discusses checking the battery level information, and removing the battery
pack from the data collector. Note that the Enpac battery pack is located on the underside
of the Enpac.

18 Enpac 1200A User’s Guide


Enpac Battery Pack

Battery Capacity
Mode State Life Expectancy

Bootloader Backup battery only 30 days typical


Main and backup battery 280 days typical
CE Operation (Windows Idle (main battery) 19 hours typical
CE)
Constantly capturing 14 hours minimum
process data only
Constantly capturing 6 hours minimum
ICP vibration data
Off Backup battery only 4 days typical
(main battery removed)
Main and backup battery 37 days typical

DC Power Bootloader mode 5.5mA @ 12V


current
CE mode current 5.5mA @ 12V
Off mode current 6.5mA @ 12V

Main Battery Max. 1.10 Amps


Charge Current
Main Battery Charge 70% full 1Hr 15mins to 1Hr 45mins
Time
Charging with the Enpac 100% 3Hrs 30mins to 4Hrs 30min
Charger

Checking Battery Life


You can check the battery life of the battery in the data collector by pressing the decimal
(<.>) key located in the lower right corner of the Enpac. Note that you can perform this
function on most screens.
The display reports the status of the Internal Battery and the condition of the data
collector’s backup battery. The backup battery will be charged when the unit is connected
to the external power input, or when the data collector is powered on using the internal
battery power.

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Chapter 2 - The Enpac

Inserting/Removing the Battery


Access to the main battery pack is obtained by removing two screws on the plate located
on the underside of the data collector using a flat head screwdriver.
The main battery is removed by sliding the cell to the left and lifting it out from the data
collector. The battery is inserted into the data collector by following this process in reverse
order.

Note: The Enpac has a safety switch positioned under the plate of the battery compartment.
When you remove this cover, the data collector shuts down (as if the <ON/OFF> key was
pressed.)

Basic Enpac Operations


This section covers many basic operations for the data collector, including powering up
and down, changing your display contrast, resetting the data collector, and setting the date,
time and date format. It also describes using the Help.

Powering On and Off the Data Collector


The <ON/OFF> key powers the data collector on and off. A single press of the key turns
the data collector on. To power off the data collector, press the <ON/OFF> key for about
two seconds. The Enpac resumes operation at the last screen you viewed when you turn
the data collector off.
Note: The first time you power on the data collector or following a reset, the Instrument Setup
screen automatically appears in the display. See “Instrument Setup Screen” on page 32.

20 Enpac 1200A User’s Guide


Basic Enpac Operations

Making Selections in the Data Collector


There are different types of displays used with the Enpac. The method for making
selections depends on the display:
z Selection menu – Allows you to select a single function from a list of functions. An
example is the Program Manager. See “Program Manager Window” on page 27.
z Data entry screens – Allow you to enter or select many values without leaving the
screen. An example is the Instrument Setup screen. See “Instrument Setup Screen” on
page 32.

Making selections in a selection menu


1. Use the <UP> and <DOWN> arrow keys or press the numeric keys to choose the
desired function.
2. Press the <LEFT> arrow key to activate the chosen function. Note that you may also
press <READ/OK> to activate the chosen function.

Making selections in a data entry screen


1. Use the <UP> and <DOWN> arrow keys to select the desired field.
2. Press the <RIGHT> arrow key to open the menu of choices for that field.
3. Select the choice using the <UP> and <DOWN> arrow keys or type in the value using
the numeric key pad, then press the <LEFT> arrow key to save the selection.

Displaying the Operating System Version Number


To view the operating system version number, press the <F3> (About) key from the
Program Manager screen. The About screen displays the serial number of the data
collector and the firmware versions for both the Application Code and Windows CE.

Changing the Display Contrast


The contrast of the LCD display can be adjusted from any screen. To lighten the display,
press the <0> key and the <F2> key simultaneously. To darken the display, press the <0>
key and the <F3> key simultaneously.

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Chapter 2 - The Enpac

Resetting the Data Collector


You should reset the Enpac only if the data collector is “locked up” and not responding to
any key presses. To reset the Enpac, you press the reset switch located behind the main
battery access panel at the rear of the data collector. This can only be pressed using a
1/16th inch diameter pin or a straightened paper clip.

Hardware
Reset

To reset the data collector, follow these steps:


1. Using a flat head screwdriver, remove the two screws on the battery access panel
located at the rear of the data collector.
2. Remove the battery access panel.
3. Press the reset switch using a 1/16th inch diameter pin or a straightened paper clip.
4. Press the <ON/OFF> key to turn the data collector on. The data collector will power
up in the Bootloader Configuration screen. See “Bootloader Configuration Screen” on
page 23 for more information.

22 Enpac 1200A User’s Guide


Basic Enpac Operations

Bootloader Configuration Screen


The Windows CE Bootloader screen appears after you reset the Enpac. This screen allows
you to reinitialize the Windows CE, or load an operating system to the data collector,
either through a serial connection or using a local PCMCIA drive.

The Bootloader screen displays the unique unit id of the data collector and also provides
you with the following three options:
1. Run Windows CE – The data collector reinitializes the Windows CE operating
system and displays the Instrument Setup screen to re-enter the date and time. See
“Setting the Date, Time, and Date Format” on page 24. After you choose this option,
you must press the <ON/OFF> key to turn the Enpac on.
2. Load OS Image via RS232 – Allows you to load an operating system through a
serial connection. See “Loading the Enpac Operating System” on page 23.
3. Load OS Image via PCMCIA – Allows you load an operating system from a
PCMCIA card inserted in the data collector. See “Loading the Enpac Operating
System” on page 23.
To choose any of these options, press the respective number on the numeric key pad
button.

Loading the Enpac Operating System


The Enpac uses the Bootloader Configuration screen to transfer the operating system files
from your computer to your Enpac, either through a serial connection or directly using the
PCMCIA card. This procedure describes how to use a serial connection. The same
sequence occurs when you use the PCMCIA card. Refer to “Bootloader Configuration
Screen” on page 23 for a more information on the Bootloader Configuration screen.
To load the operating system using a serial connection, follow these steps:
1. Using a flat head screwdriver, remove the two screws on the battery access panel
located at the rear of the data collector.
2. Remove the battery access panel.
3. Press the reset switch using a 1/16th inch diameter pin or a straightened paper clip.

Enpac 1200A User’s Guide 23


Chapter 2 - The Enpac

4. Press the <ON/OFF> key to power the data collector on. The data collector will
power up in the Bootloader Configuration screen.

5. Connect the Enpac to the computer with a RS-232 serial cable.


6. Press <2> on the numeric keypad to start the transfer. A message displays at the
bottom of the screen indicating the status of the transfer.
7. When the message “Transfer complete” displays on the screen, disconnect the Enpac
to the computer.
8. Press the <ON/OFF> key for two seconds to power the data collector off.
9. Press the <ON/OFF> key to power the data collector on. The data collector powers up
under Windows CE and starts the specific operating system that was loaded.

Setting the Date, Time, and Date Format


The Enpac keeps the current date format, date, and time even when powered off.
However, there may be times when you need to change these settings. For example, after
resetting the Enpac, the date and time gets set to 00:00:00. Once the date, time, and date
format are correct, press the <F4> (Apply) key to return to the Program Manager.

24 Enpac 1200A User’s Guide


Basic Enpac Operations

To set the date and time


1. From the Program Manager window, choose INSTRUMENT SETUP and press the
<LEFT> arrow key. The Instrument Setup screen appears.
Note: On powering up the Enpac for the first time or after a Reset, the Instrument Setup
screen automatically appears.

2. Use the <UP> and <DOWN> arrow keys to highlight Date/Time, then press the
<RIGHT> arrow key to open the date and time window.
3. Use the <LEFT> and <RIGHT> arrow keys to move to the field you want to change
(Hours, Minutes, Seconds, Month, Date, and Year).
4. Use the numeric key pad or the <UP> and <DOWN> arrow keys to enter the desired
value.
5. Repeat steps 3 and 4 to change the other time and date fields.
5. When you are finished entering the time and date, press the <READ/OK> key. Note
that if you entered an invalid number in one of the fields (e.g. entering a 13 in the
month field), the time and date will not change when you press the <READ/OK> key.

To set the date format


1. From the Instrument Setup screen, use the <UP> and <DOWN> arrow keys to
highlight Date Format, then press the <RIGHT> arrow key. A menu displays with
these choices: DD/MM/YYYY, MM/DD/YYYY, and YYYY/MM/DD.
2. Highlight your choice, then press the <LEFT> arrow key to save your choice.

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Chapter 2 - The Enpac

Using the Help


Online help is available from any screen where the HELP function is displayed. The main
Help window is shown below.

To access help window


To access the main help window, press <F1> (Help). A list of key topics is displayed in
the Help Contents screen. Press <F4> (Esc) when you are finished viewing the help topics.

To view a help topic


To view help information about a topic in the list, use the <UP> and <DOWN> arrow
keys to highlight the topic, then press <F1> (Goto). You then view the information
window for that topic.

When you are finished viewing the help topic, press <F4> (Esc) to exit the Help window,
or press <F1> (Contents) to return to the Help Contents window.

26 Enpac 1200A User’s Guide


Enpac Windows and Screens

To view settings for current measurement point


To review the measurement definitions for the current measurement point, press <F2>
(Pt. Info.). The Current Point Information screen appears.

When you are finished viewing the measurement information press <F4> (Esc) to exit the
Help window, or press <F1> (Contents) to return to the Help Contents window.

Enpac Windows and Screens


This section introduces you to the main screens that appear when operating the Enpac.
These include the Program Manager, Data Collection, Data Collection Configuration, and
Instrument Setup screens. There are many other screens that appear while operating the
Enpac. These screen are described with the operation.

Program Manager Window


The Program Manager appears when you power on the Enpac or when you exit from
many other screens. Each program in the Program Manager allows you to complete
different tasks, such as collecting data, defining the setup options, and reviewing data.

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Chapter 2 - The Enpac

The programs are highlight using the <UP> and <DOWN> arrow keys or by pressing the
numeric keys. For example, to highlight INSTRUMENT SETUP using the numeric keys
you simply press <2>. Once the program is highlighted, you can open it by pressing the
<LEFT> arrow key.

The programs in the Program Manager include:

Data Collection
The Data Collection program allows you to collect both route and unscheduled (off route)
data.

Instrument Setup
The Instrument Setup program allows you to set up global options for collecting data.
Review Data
The Review Data program allows you to view any data stored in the data collector. You
can view the data on the screen, store it on a PCMCIA as a bitmap (.bmp), or print it using
the serial interface.

Data Collection Screen


The Data Collection screen appears when you choose DATA COLLECTION from the
Program Manager window. Use the Data Collection screen to navigate around the Routes
loaded in the data collector, collect and store route and off route data, and edit the data
collection options.
Press <F4> (Esc) to move back to the Program Manager.

28 Enpac 1200A User’s Guide


Enpac Windows and Screens

Data Collection Configuration Screen


The Data Collection Configuration screen appears when you press <F3> (Config) from
the Data Collection screen. Use the Data Collection Configuration screen to edit the data
collection options. The data collection settings are global and stored in FLASH memory.
On a unit reset, these settings reset to the default condition.
When are finished editing the data collection options, press <F4> (Apply) to go back to
the Data Collection screen.

Freq. Units
This option selects the frequency units for displaying spectra/FFT data in the data
collector. Highlight this option. Press the <RIGHT> arrow key to open a menu with these
choices:
z Hz (default) - Display spectra in Hertz, cycles per second.
z CPM - Display spectra in cycles per minute.
z Orders - Display spectra in orders of the operating speed. This is used only when
order normalized or phase data is collected using a Tacho or strobe to trigger data
collection.

Fundamental frequency equals 50Hz, 3000 CPM, or x1 order. Highlight your choice, and
then press the <LEFT> arrow key.

Fast Averaging
This option selects the averaging display and overlap processing. Highlight this option.
Press the <RIGHT> arrow key to open a menu with two choices:
z On (default) - Speeds up the data collection of the spectra using the percent overlap
specified in EMONITOR Odyssey or Enshare. The interim averages are not
displayed.
z Off - No fast averaging; the data for the entire spectra is collected for every average.
Highlight your choice, and then press the <LEFT> arrow key.

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Chapter 2 - The Enpac

Auto Store
This option controls the number of key presses required to accept data. Highlight this
option. Press the <RIGHT> arrow key to open a menu with two choices:
z On - Both the overall and signature measurements are automatically stored when the
value entered in the Time or Percent field has been reached. The overall measurement
is accepted based on an algorithm that matches what you do by eye to allow the
overall level to settle. The algorithm is based on a percent fluctuation over a period of
time (seconds). If the overall stays with the x% of the level for y seconds, the overall
magnitude is accepted.
z Off (default) - You must press <READ/OK> to accept the overall measurement, and
then press <READ/OK> again to accept the signature measurement.

Highlight your choice, and then press the <LEFT> arrow key.
Time
This setting controls the amount of time it takes for Auto Store to occur. Only active
when Auto Store is set to “On.” Highlight this option and press the <RIGHT> arrow
key. Enter a value (seconds) using the numeric key pad and press the <LEFT> arrow
key. The default value is 5 seconds.
Percent
This setting controls the percent fluctuation it takes for Auto Store to occur. Only
active when Auto Store is set to “On.” Highlight this option and press the <RIGHT>
arrow key. Enter a value (%) using the numeric key pad and press the <LEFT> arrow
key. The default value is 10%.
Auto Advance
This option controls whether a spectrum is displayed in the data collector when collecting
data. Highlight this option. Press the <RIGHT> arrow key to open a menu with two
choices:
z On (default) - No spectrum is displayed.
z Off - Spectrum is displayed.

Highlight your choice, and then press the <LEFT> arrow key.
Acquisition
This option selects how the Enpac should collect a signature when the measurement
definition specifies just one average. Highlight this option. Press the <RIGHT> arrow key
to open a menu with two choices:
z Single shot (default) - Measure a single average for the signature and then stop.
z Continuous - Continuously measure the signature until you press the <READ/OK>
key to stop the averaging.
Highlight your choice, and then press the <LEFT> arrow key.

30 Enpac 1200A User’s Guide


Enpac Windows and Screens

Trigger
This option selects the trigger source. Highlight this option. Press the <RIGHT> arrow
key to open a menu with two choices:
z Laser Tach - Enables the internal Laser Tachometer when a Phase or Order
measurement is collected.
z External (default)- Uses the trigger input from the Power/Trig connector as the
trigger source.

Highlight your choice, and then press the <LEFT> arrow key.
Memory
This option configures memory, either Internal or Card, based on the Route Memory
setting in the Instrument Setup. Highlight this option. Press the <RIGHT> arrow key to
open a menu with these choices:
z select cmd (default) - Exit this field without selecting a choice.
z Purge - Marks all the points on the route as taken, sets the current reading to be the
previous reading for each point, and deletes all the off route data.
z Delete route - Deletes the current route in memory.
z Delete all routes - Deletes all routes and data in active memory.
z Initialize - Formats the active memory. Note that this will delete all routes and
data in active memory.

Highlight your choice, and then press the <LEFT> arrow key.

Addnl Measts
This option selects the method for advancing when there are additional measurements.
Highlight this option. Press the <RIGHT> arrow key to open a menu with two choices:
z Automatic (default) - The Enpac automatically accepts the additional measurements
without pressing the <READ/OK> key.
z Manual - You must press the <READ/OK> key to accept the additional
measurement.

Highlight your choice, and then press the <LEFT> arrow key.

Fill Signature
This option selects whether to fill in the space between the signature line and the X axis on
spectrum plots. Highlight this option. Press the <RIGHT> arrow key to open a menu with
two choices:
z On (default) - Fill the space between the signature line and the X axis.
z Off - Plot spectra as a single curve.

Highlight your choice, and then press the <LEFT> arrow key.

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Chapter 2 - The Enpac

Instrument Setup Screen


The Instrument Setup screen appears when you choose INSTRUMENT SETUP from the
Program Manager window, when you first power on the data collector, or after a Reset.
Use the Instrument Setup screen to set up global options of the Enpac.
When you are done setting up the options, press <F4> (Apply) to go back to the Program
Manager.

Route Memory
This option selects the location for the loaded route. Highlight this option. Press the
<RIGHT> arrow key to open a menu with two choices: Internal (default) or Card. A
usable card format is PCMCIA (type I or type II), SRAM, Flash (ATA), and ATA disk.
Highlight your choice, and then press the <LEFT> arrow key.

Timeout
This option specifies the number of minutes the Enpac can remain idle before it shuts
itself off to conserve battery power. To reactivate the instrument following a timeout,
press the ON/OFF key. The instrument returns to the point in the program where it was
when it shut off. No stored data will be lost. Highlight this option. Press the <RIGHT>
arrow key to open a menu with these choices: 5min, 10min, 15min, 20min, and OFF
(default). Highlight your choice, and then press the <LEFT> arrow key.

IrDA
Note: The Enpac does not currently support the IrDA interface.
This option enables or disables the Infra-Red serial port. Since the Enpac does not
currently support this interface, we recommend that you set this option to disabled
(default).

Baud Rate
This option selects the baud rate for the Enpac. Highlight this option. Press the <RIGHT>
arrow key to open a menu with these choices: Modem, 1200, 2400, 4800, 9600, 19200
(default), 38400, and 115200. Highlight your choice, and press then <LEFT> arrow key.

32 Enpac 1200A User’s Guide


Using Memory Cards

Trigger
This option selects the Phase/Order input trigger synchronization. Highlight this option.
Press the <RIGHT> arrow key to open a menu with two choices: Laser Tachometer and
External (default). Highlight your choice, and then press the <LEFT> arrow key.

Date/Time
This option allows you to set the date and time. See “Setting the Date, Time, and Date
Format” on page 24 for information about setting date/time.

Date Format
This option selects the date format. See “Setting the Date, Time, and Date Format” on
page 24 for information about setting the date format.
Memory
This option configures memory, either Internal or Card, based on the Route Memory
setting. Highlight this option. Press the <RIGHT> arrow key to open a menu with these
choices:
z select cmd (default) - Exit this field without selecting a choice.
z Delete all routes - Deletes all routes and data from the active memory.
z Initialize - Formats the active memory. Note that this will delete all routes and
data in active memory.

Highlight you choice, and then press the <LEFT> arrow key.

Using Memory Cards


The Enpac can store program information and collected data on memory cards. The Enpac
uses both type I and type II PCMCIA cards (Personal Computer Memory Card
International Association). These cards are an industry standard storage media designed to
be a rugged replacement for floppy disks in portable computer systems. PCMCIA memory
cards are quite durable and cannot be damaged by electromagnetic fields. However, you
should avoid exposing the cards to direct sunlight, extreme temperature, or excessive
moisture.
This section provides a list of memory cards that can be used with the Enpac. It also tells
you how to install and remove memory cards.

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Chapter 2 - The Enpac

Types of Memory Card Used with Enpac


The following types of cards may be used with Enpac 1200:

Type Models Tested Manufacturer

3.3V/5V SRAM 2MB Centennial


1 & 2 MB Mitsubishi
3.3V/5V FLASH 2MB Series II Linear Mitsubishi
ATA (external hard disk) 85MB ATA Scandisk

Other generic SRAM/FLASH and ATA cards can be used with the Enpac if a standard
Windows CE driver is available for their class. Check with the card manufacturer to find
out if a Windows CE driver is available.

Inserting and Removing a Memory Card


You load the Enpac memory card into the data collector through a door in the bottom of
the Enpac. The memory card can be inserted while the Enpac is powered on or off. With
the bottom of the Enpac facing you, open the door by pressing down on both latches
simultaneously and pulling the door towards you. Once the door is open, turn the memory
card so the logo side of the card is facing you and insert the memory card into the slot. The
end with the sockets fits into the data collector.
Note: If the memory card has not been formatted or not formatted to the correct standard, the
Enpac will open a dialog box asking if you wish to format the card. Press <READ/OK> to
format the card so it can be used in the Enpac.

Caution: Formatting the card deletes everything on the card.

To remove a memory card, open the door at the bottom of the Enpac. Press the release
button and gently work the card out of its slot.

Adding Features to the Enpac


The Enpac uses security key codes to control access to optional features and functions that
are licensed and sold separately from the basic entry level products. The security key
codes are installed on your Enpac with a custom PCMCIA card from Entek. The key
codes are unique to your Enpac and cannot be used on another Enpac.

34 Enpac 1200A User’s Guide


Adding Features to the Enpac

If you want to add or enable a feature to your Enpac, follow these steps:
1. Power off the Enpac by pressing the <ON/OFF> key for 2 seconds.
2. Open the memory card door at the bottom of the Enpac.
3. Insert the custom PCMCIA card into the slot.
4. Power on the Enpac by pressing the <ON/OFF> key. This action transfers the key
code from the card to the Enpac.
5. With the Enpac on, remove the card and close the memory card door. The feature is
now activated.
The Enpac can be powered on and off or reset without effecting the feature. The only time
the feature needs to be reinstalled is when you load the Enpac operating system.

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Chapter 2 - The Enpac

36 Enpac 1200A User’s Guide


Chapter 3
3. Setting Up Measurements
This chapter describes setting up measurement definitions in
EMONITOR Odyssey or Enshare for use with the Enpac data
collector. It includes the following sections:
Overview of Setting Up Measurements................................................ 38
Measurement Definition Options ......................................................... 38
Setting Up Collection Specifications ................................................... 46
Setting Up Measurement Definitions ................................................... 53
Setting Up Alarms, Lists, and Inspection Codes.................................. 69

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Chapter 3 - Setting Up Measurements

Overview of Setting Up Measurements


Different data collectors have different capabilities, and you may need to know how
EMONITOR Odyssey or Enshare works with your data collector. For example, different
data collectors support different measurement definition options.
You can create several different types of measurement definitions at each location.
EMONITOR Odyssey or Enshare can then take advantage of the abilities of your data
collector by combining some of the measurement definitions when you load them into the
data collector. By combining measurements, EMONITOR Odyssey or Enshare can
shorten the data collection time.
The topics in this chapter also explain how EMONITOR Odyssey or Enshare and the
Enpac handle alarms, lists, and inspection codes. For more general information about
setting up measurement definitions, alarms, lists, and inspection codes, see the printed or
online EMONITOR Odyssey or Enshare User’s Guide.

Measurement Definition Options


These topics describe the available selections for setting up measurement definitions. You
determine these selections with the Set Active Collectors command from the Tools menu
in EMONITOR Odyssey or Enshare.

Note: If no data collectors are active, the selections that appear in the Measurement
Definition pane are the ones available to ALL data collectors. If only the Enpac is
active, then only the valid choices for the Enpac appear in the lists. If the Enpac and
other data collectors are active at the same time, you see the selections that are
common to all data collectors that are active. Therefore, you may not see all the
selections available for the Enpac.
In some cases both EMONITOR Odyssey or Enshare and the data collector support
certain options. In other cases, EMONITOR Odyssey or Enshare can support an option
that the data collector cannot support. One example is that EMONITOR Odyssey or
Enshare can apply a software high pass filter to the data after it unloads the data from the
data collector. This allows you to use a filter that is not available in the data collector.

38 Enpac 1200A User’s Guide


Measurement Definition Options

Measurement Types
EMONITOR Odyssey or Enshare and the Enpac support the following measurement
definition types:
z Magnitude - This measurement type is a single value representing the total energy of
a measurement. For example, a vibration magnitude represents the total energy in a
vibration spectrum. The Enpac can also collect magnitude+phase measurements, for
the first through the eighth orders.
z Process - Manual entry or DC voltage measurement of an overall value such as
temperature, pressure, flow rate, operating speed, or proximity probe gap readings.
z Spectrum - Frequency domain measurement of frequency vs. amplitude, usually for
velocity or acceleration. The Enpac can collect phase with spectrum measurement
definitions.
z Time Waveform - Time domain measurement of time vs. amplitude, usually for
displacement, velocity, or acceleration.

Remember that the available measurement types in EMONITOR Odyssey or Enshare


depend on the active collectors you select with the Set Active Collectors command from
the Tools menu. If you have two or more active data collectors, you may not see all the
selections available for the Enpac.

Measurement Filters
EMONITOR Odyssey or Enshare and the Enpac each support certain measurement filters.
Some of the filters are supported in both EMONITOR Odyssey or Enshare and the data
collector. You can define custom band filters (high pass, low pass, band pass) by creating
a new band filter with the Band Filter command from the Setup menu. You can choose to
use the filter in the Enpac by selecting Use Data Collector Filter if Available when you
define a filter.

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Chapter 3 - Setting Up Measurements

Note: Filters in EMONITOR Odyssey or Enshare are referred to as software filters. Filters in
data collectors are referred to as hardware filters. Hardware filters alter the signal in the
Enpac. EMONITOR Odyssey or Enshare software filters alter the signal (data
representing the signal) after you unload the data into EMONITOR Odyssey or Enshare.
In general, if the filter you want to use is available in both EMONITOR Odyssey or
Enshare and in the data collector, it is to your advantage to use the hardware filter in the
data collector.

Hardware filters have the following advantage:


z They can remove low frequency, high amplitude signal components that would
dominate the dynamic range in the data collector. This results in improved amplitude
resolution of the remaining signal range.

Software filters have the following advantage:


z If there is no corresponding filter in the data collector, or you choose not to use it,
EMONITOR Odyssey or Enshare can apply a digital filter after you unload the data
from the data collector.

gSE filters
Use a gSE filter to detect bearing and other component defects. The gSE filters provide a
demodulated measurement similar to the “envelope” measurements in other instruments.
You can use gSE filters with the following measurement definitions:
z Magnitude
z Spectrum
z Time waveform

These six gSE filters are available in the Enpac. If you choose the Envelope filter,
EMONITOR Odyssey or Enshare automatically picks the 5 kHz gSE filter.

100 Hz gSE (6,000 CPM)


200 Hz gSE (12,000 CPM)
500 Hz gSE (30,000 CPM)
1,000 Hz gSE (60,000 CPM)
2,000 Hz gSE (120,000 CPM)
5,000 Hz gSE (300,000 CPM)

40 Enpac 1200A User’s Guide


Measurement Definition Options

High pass filters


Use a high pass filter to remove high vibration, low frequency signal components that
would dominate the signal. Examples include structural vibration or signal components
generated by an integrator. The high pass filter excludes all frequencies below a defined
frequency. It allows, or passes, frequencies above the defined frequency. You define these
and other band filters with the Band Filter command from the Setup menu. You can use a
high pass filter with the following measurement definitions:
z Magnitude
z Spectrum

If you select Use Data Collector Filter if Available when you define a high pass filter,
then the data collector uses one of the following filters determined by the following
formula.

2 (max frequency)
--------------------------------------------
number of lines

EMONITOR Odyssey or Enshare uses a high pass filter with one of the low frequency
cutoffs shown in the table below. It uses the filter whose cutoff is greater than or equal to
the result of the formula.

Integrated (A to V, A to D, V to D) Non-integrated (A, V, and D)

0.36 Hz (21.6 CPM) 0.18 Hz (10.8 CPM)


5.30 Hz (318 CPM) 2.67 Hz (160.2 CPM)
23.80 Hz (1428 CPM)

If you do not select Use Data Collector Filter if Available, EMONITOR Odyssey or
Enshare applies a digital filter after you unload the data.

Order (Magnitude) filters


Use order filters to define the bands around orders for magnitude and magnitude+phase
measurements. You define these filters using the Band Filter command from the Setup
menu. You can use order filters with the following measurement definitions:
z Magnitude
z Spectrum

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Chapter 3 - Setting Up Measurements

You can define and use order filters for the first through the eighth orders with the Enpac.
If you specify the Maximum Frequency in Orders, select Use Data Collector Filter if
Available, and Order Normalize when you define the orders filters, then the Enpac
calculates the orders from an external trigger. The Enpac then uses its own filters to
calculate the magnitude and phase for the first through the eighth orders. EMONITOR
Odyssey or Enshare calculates magnitude values (without phase) for additional orders
after you unload the data. EMONITOR Odyssey or Enshare also calculates magnitude
values after you unload the data if you do not select Use Data Collector Filter if
Available.
Note: If you want phase, remember to specify the Maximum Frequency in Orders, check the
Use Data Collector Filter if Available, and Order Normalize boxes. EMONITOR
Odyssey or Enshare does not select these option by default.

Default filters
There are also four default filters in EMONITOR Odyssey or Enshare that map to specific
filters in the Enpac. The filters are High Frequency, Envelope, Smart HP, and Overall.
z High Frequency - Typically this filter maps to a high frequency filter in the data
collector and is available only for magnitude acceleration measurements. In the Enpac
it maps to the 5 kHz gSE filter.
z Envelope - This filter maps to one of the gSE filters in the data collector and is
available for magnitude, spectrum, or time waveform acceleration measurements. In
the Enpac it maps to the 5 kHz gSE filter.
z Smart HP - (Smart High Pass) Typically this filter maps to a specific high pass filter
in the data collector and is available for magnitude, spectrum, and time waveform
measurements. In the Enpac, it maps to the Enpac filters shown in the table below,
depending on the results of comparing the filter choice to the formula below.
EMONITOR Odyssey or Enshare uses the following formula:

2 (max frequency)
--------------------------------------------
number of lines

EMONITOR Odyssey or Enshare chooses an overall filter with one of the low
frequency cutoffs shown in the table below. It uses the filter whose cutoff is less than
the result of the formula.

Integrated (A to V, A to D, V to D) Non-integrated (A, V, and D)

5.30 Hz (318 CPM) 2.67 Hz (160.2 CPM)


23.80 Hz (1428 CPM)

42 Enpac 1200A User’s Guide


Measurement Definition Options

For example:
2 × 120,000 CMP 240000
------------------------------------------- = ------------------ = 600 CPM = 10 Hz
400 lines 400
In this example, EMONITOR Odyssey or Enshare uses the 5.30 Hz (318 CPM) filter
for this measurement if it is an integrated measurement. It uses the 2.67 Hz
(160.2 CPM) filter for a non-integrated measurement.
z Overall - Typically this filter maps to a specific high pass filter in the data collector
and is available for magnitude, spectrum, and time waveform measurements. In the
Enpac, it maps to the Enpac filters shown in the table below, depending on the results
of comparing the filter choice to the formula below.
EMONITOR Odyssey or Enshare uses the following formula:

2 (max frequency)
--------------------------------------------
number of lines

EMONITOR Odyssey or Enshare uses an overall filter with one of the low frequency
cutoffs shown in the table below. It uses the filter whose cutoff is greater than or
equal to the result of the formula.

Integrated (A to V, A to D, V to D) Non-integrated (A, V, and D)

0.36 Hz (21.6 CPM) 0.18 Hz (10.8 CPM)


5.30 Hz (318 CPM) 2.67 Hz (160.2 CPM)
23.80 Hz (1428 CPM)

For example:
2 × 30,000 CPM 60,000
---------------------------------------- = ---------------- = 150 CPM = 2.5 Hz
400 lines 400

EMONITOR Odyssey or Enshare uses the 5.30 Hz (318 CPM) filter for an integrated
measurement. It uses the 2.67 Hz (160.2 CPM) filter for a non-integrated
measurement.
Remember that the available filters in EMONITOR Odyssey or Enshare depend on the
active collectors you select with the Set Active Collectors command from the Tools
menu. If you have two or more active data collectors, you may not see all the selections
available for the Enpac. If you have no active data collectors, you see all selections for
every data collector, not just the selections for the Enpac.

RSS Overall
The Enpac allows you to take a digital overall measurement, instead of analog. This set up
makes measurement collection faster. Be aware that this RSS (Root Sum Squares) overall
value is not as complete because it does not include the power in the signal from below the
first spectral bin or above the highest spectral bin. Please note that the RSS overall values
may not trend well with analog overall measurements.

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Chapter 3 - Setting Up Measurements

To use the RSS filter, you must create a Band Filter in EMONITOR Odyssey or Enshare.
From the Setup menu, choose Band Filter. Choose New.
You should select a low cutoff, preferably one that is just above one of the Enpac's filter
cutoffs. If you select Use data collector filter if available, and you are above one of the
filter cutoffs, it will do the RSS measurement and use the nearest high pass filter. As long
as the cutoff setting is above the predefined filter, and RSS measurement will be taken.
Here is an example:

If you create a custom filter that uses one of the Enpac's predefined filters, such as 5.3 Hz
(318 CPM) for an integrated measurement, or 2.67 Hz (160.2 CPM) for a non-integrated
measurement, and check the box, the Enpac uses that filter and will collect an analog
overall for that magnitude measurement.
In order to use the RSS feature for integrated measurements, we suggest you set up a low
cutoff of 6 Hz (or alternatively 330 CPM) or 25 Hz (or alternatively 1430 CPM). This will
initiate the RSS filter in the Enpac and give you the fastest data collection time. The low
cutoff filter setting you choose depends on how much low frequency data you need to see.
Note: Using the 0.36 Hz (21.6 CPM) low cutoff filter for integrated measurements or the 0.18
Hz (10.8 CPM) low cutoff filter for non-integrated measurements will always cause the
Enpac to go into a long autorange mode. Only use these filter settings when very low
frequency data is required.
These are the high pass filters available in the Enpac:

Integrated (A to V, A to D, V to D) Non-integrated (A, V, and D)

0.36 Hz (21.6 CPM) 0.18 Hz (10.8 CPM)


5.30 Hz (318 CPM) 2.67 Hz (160.2 CPM)
23.8 Hz (1428 CPM)

44 Enpac 1200A User’s Guide


Measurement Definition Options

Here are some suggestions for setting up measurements for the fastest collection times:

Units Transducer Integration Band Filter Setup

g's Accelerometer Non-integrated 162 CPM low cutoff


Select Use data collector filter
if available
m/sec or ips Accelerometer Integrated 320 CPM low cutoff
(A to V) Select Use data collector filter
if available
mm or mils Accelerometer Integrated 320 CPM low cutoff
(A to V to D) Select Use data collector filter
if available

These are the results of band filter settings in EMONITOR Odyssey or Enshare.

Use data
collector
Low filter if
Cutoff available Enpac filter selection Notes

5 Hz Checked or Integrated: Uses 0.36 Hz high On integrated measurements, long


not checked pass filter, and collects RSS ranging time will slow down
overall measurement, because it will range all
the way to zero.
Non-integrated: Uses 2.67 Hz On non-integrated measurements, the
high pass filter and collects Enpac will use the 2.67 Hz high pass
RSS overall filter.
5.3 Hz Checked or Integrated: 5.3 Hz high pass On integrated measurements, an analog
not checked filter overall will be collected.
Non-integrated: 2.67 Hz high On non-integrated measurements, the
pass, and use RSS overall 2.67 Hz high pass filter will be used and
an RSS overall is collected.
6 Hz Checked or Integrated: 5.3 Hz high pass On integrated and non-integrated
not checked filter, and use RSS overall. measurements, this gives you both a
filter and an RSS overall.
Non-integrated: 2.67 Hz high This is a very good choice for fast data
pass, and use RSS overall collection and the best frequency
content.
23.8 Hz Checked or Integrated: 23.8 Hz high pass On integrated measurements, an analog
not checked filter overall will be collected.

Enpac 1200A User’s Guide 45


Chapter 3 - Setting Up Measurements

Use data
collector
Low filter if
Cutoff available Enpac filter selection Notes

Non-integrated: 2.67 Hz high On non-integrated measurements, the


pass, and use RSS overall 2.67 Hz high pass filter will be used as
well as the RSS overall calculation.
25 Hz Checked Integrated: 23.8 Hz high pass
filter, and use RSS overall
Non-integrated: 2.67 Hz high
pass, and use RSS overall

Note: CPM values can be substituted for the Hz values. You do not have to use the exact
multiple of 60 though. You can simply add to the filter value and set up your low cutoff
there. For example, 330 CPM works well for the value above the 318 CPM (5.3 Hz) high
pass filter.
If you are collecting data on a low speed machine and you need the low frequency data,
you will have longer ranging times.

Measurement Units
EMONITOR Odyssey or Enshare and the Enpac support many different measurement
units. The measurement units that appear in the Enpac are text that depend on:
z The type of measurement definition
z The units for the measurement definition
z The transducer specification used in the collection specification for the measurement
definition

The Enpac can collect data for English units, Metric units, or Decibels. It uses the units
that you select in EMONITOR Odyssey or Enshare. You can select units from a single
system (e.g. English g’s, in/sec, etc.), or you can mix units from different systems (e.g.
English g’s, in/sec and Metric m/s2, m/sec) in one list. The Enpac loads the exact text
string from EMONITOR Odyssey or Enshare. The signal detection type (peak, rms, true
peak, etc.) is appended to the units on the Enpac screen.

Setting Up Collection Specifications


Measurement definitions are controlled in part by the collection specification (Collection
command from the Setup menu). You select the collection specification when you set up
the measurement definition. You can create new collection specifications based on your
specific measurement by using the Collection command.

46 Enpac 1200A User’s Guide


Setting Up Collection Specifications

The following is an illustration of the STD 10 Orders collection specification.

Measurement Input Type

Measurement Window Type


Measurement Signal
Detection Type

Measurement Maximum Frequency

Measurement Zoom

Measurement Resolution

Number and Type of Averages

Orders Track

Magnitude and Phase


Measurements at Orders

The transducer specification used in the collection specification includes both the base
unit and the calibration value.

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Chapter 3 - Setting Up Measurements

The tables in a typical measurement set up in the following sections refer to making
selections in these dialog boxes. For example, a table for STD (Hz) 2000 collection
specification would look like this:

Signal Order
Transducer Window Detection FMax Lines Phase? Norm? Averages

Accelerometer Hanning Peak 2 kHz 400 no no 4 linear

The transducer specification in the STD (Hz) 2000 collection specification is:

Name Base Unit Input Type Units DC Offset

Accelerometer acceleration Defined (1) g’s 0

Measurement Input Types


The input type is part of the transducer specification (Calibration command from the
Setup menu). The transducer is part of the collection specification (Collection command
from the Setup menu). You select the collection specification when you set up the
measurement definition.
EMONITOR Odyssey or Enshare and the Enpac support the following input types:
z ICP Accel(X) - Use for ICP accelerometers requiring current from a power supply.
Use this selection for single-axis accelerometers, and the X-direction of tri-axial
accelerometers.
z AC Coupled - Use for AC voltage measurements and non-ICP accelerometers.
z DC Coupled - Use for DC voltage measurements. This includes process
measurements taken from a DC voltage output.
z Manual Entry - Use for process measurements where you enter the value for the
measurement with the data collector keyboard.
z IPC Accel(Y) - Use for the Y-direction of tri-axial ICP accelerometers requiring
current from a power supply.
z ICP Accel(Z) - Use for the Z-direction of tri-axial ICP accelerometers requiring
current from a power supply.

48 Enpac 1200A User’s Guide


Setting Up Collection Specifications

To specify an input type, select Calibration from the Setup menu, then choose the correct
Enpac from the Collector list. You can then assign Input Types, Calibration, and
appropriate Units to the transducers you wish to use.

Measurement Window Types


The measurement window type is part of the collection specification (Collection
command from the Setup menu). You select the collection specification when you set up
the measurement definition.
EMONITOR Odyssey or Enshare and the Enpac support the following measurement
window types. In general, the Hanning measurement window provides the best
compromise of frequency and amplitude accuracy for most predictive maintenance
measurements.
z Hanning - A general purpose window to use on random type data when frequency
resolution is more important than amplitude accuracy. Use this setting for most of
your machinery monitoring activities.
z Rectangular - The data collector does not apply a window. Use this only for transient
signals that die out before the end of the time sample, or for exactly periodic signals
within the time sample.
z Flattop - Use this when amplitude accuracy is more important than frequency
resolution. In data with closely spaced peaks, a Flattop window may smear the peaks
together into one wide peak. Use this setting for sinusoidal or calibration signals.
z Hamming - A general purpose window that is similar to the Hanning window. It
provides better frequency resolution but decreased amplitude accuracy when
compared to the Hanning window. You can use it to separate close frequency
components.

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Chapter 3 - Setting Up Measurements

Measurement Signal Detection Types


The signal detection is part of the collection specification (Collection command from the
Setup menu). You select the collection specification when you set up the measurement
definition.
EMONITOR Odyssey or Enshare and the Enpac support the following signal detection
types:
z None - Use for process measurements. None defaults to RMS when applied to
magnitude or spectrum measurement definition.
z RMS - Use for detection of voltage and current. For the frequency domain, the
dynamic signal is measured as the square root of the mean of the square of the signal.
This is the RMS amplitude of a sine wave at the frequency of interest. For the time
domain, the dynamic time signal is squared, integrated over some time period, and
then the square root is taken.
z Peak - Use for detection of acceleration, velocity and high frequency energy. This is
the peak (0 to maximum) amplitude of a sine wave at the frequency of interest and is
calculated from the RMS value.
z Peak-Peak - Use for detection of displacement; sometimes used for high frequency
energy. This is the peak-to-peak (minimum to maximum) amplitude of a sine wave at
the frequency of interest and is calculated from the RMS value.
z True Peak - Use to detect impacts and random transients. The dynamic time signal
contains the absolute value of the largest peak (positive or negative) within a
specified time window. Returns a magnitude value only. If used with a spectrum
measurement, EMONITOR Odyssey or Enshare uses a Peak signal detection type
instead. This value is not calculated but is measured directly.
z True Peak-Peak - Use to detect impacts and random transients. The dynamic time
signal contains the absolute value of the largest peak to peak distance within a
specified time window. Returns a magnitude value only. If used with a spectrum
measurement, EMONITOR Odyssey or Enshare uses a Peak-Peak signal detection
type instead. This value is not calculated but is measured directly.

Measurement Maximum Frequencies


The measurement maximum frequency is part of the collection specification (Collection
command from the Setup menu). You select the collection specification when you set up
the measurement definition.

50 Enpac 1200A User’s Guide


Setting Up Collection Specifications

EMONITOR Odyssey or Enshare and the Enpac support the following maximum
frequencies in Hz (CPM):

Hz CPM Hz CPM Hz CPM Hz CPM


25 (1,500) 320 (19,200) 2,500 (150,000) 25,000 (1,500,000)
40 (2,400) 400 (24,000) 3,200 (192,000) 40,000 (2,400,000)
50 (3,000) 500 (30,000) 4,000 (240,000)
80 (4,800) 625 (37,500) 5,000 (300,000)
100 (6,000) 800 (48,000) 6,400 (384,000)
125 (7,500) 1,000 (60,000) 8,000 (480,000)
160 (9,600) 1,250 (75,000) 10,000 (600,000)
200 (12,000) 1,600 (96,000) 16,000 (960,000)
250 (15,000) 2,000 (120,000) 20,000 (1,200,000)

You can either select a value from the drop down list, or you can type a value into the
Maximum Frequency box of the Collection Specification dialog box. If you type a
value that does not match one of the values above, EMONITOR Odyssey or Enshare uses
the next higher maximum frequency.

Measurement Resolution
The measurement resolution is part of the collection specification (Collection command
from the Setup menu). You select the collection specification when you set up the
measurement definition.
EMONITOR Odyssey or Enshare and the Enpac support the following resolutions:

Spectral lines Time samples

100 256
200 512
400 1024
800 2048
1600 4096
3200 8192
6400 16384
12800 32768

The values that appear in the Number of Lines drop down list in the Collection
Specification dialog box are those for spectrum measurements. EMONITOR Odyssey or
Enshare uses the corresponding number of time samples from the table above for time
measurement definitions.

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Chapter 3 - Setting Up Measurements

You can calculate the number of time samples from the number of spectral lines using the
following formula:
time samples = spectral lines × 2.56

You can calculate the total time required to collect a time waveform measurement from
the Number of Lines value and the Maximum Frequency value in the Collection
Specification dialog box in the Setup menu.
If your Maximum Frequency is specified in CPM, convert CPM to Hertz using the
formula:
Fmax (CPM)
Fmax (Hz) = -------------------------------
60

Next, find the total collection time for the time waveform measurement using the formula:
spectral lines
collection time = -------------------------------
Fmax (Hz)

For example: if you had a Maximum Frequency value of 7200 CPM, and a Number of
Lines value of 400, you would:
Convert CPM to Hz:
7200 CPM
-------------------------- = 120 Hz
60

Find the total collection time:


400 lines
---------------------- = 3.3 seconds
120 Hz

Number and Type of Averages


The number and type of averages are part of the collection specification (Collection
command from the Setup menu). You select the collection specification when you set up
the measurement definition. EMONITOR Odyssey or Enshare and the Enpac support the
following number and types of averages for data collection:
z Linear - Up to 4096 averages.
z Time Synchronous - Up to 255 averages, and requires a trigger.

Averaging is useful for reducing random errors. Random errors include background
vibration due to some source other than the machine being measured. If you collect more
averages, you have fewer random errors. However, collecting more averages requires
more time.
Overlap processing (Percent Overlap) speeds up the averaging process. The overlap
amount determines how much of the time samples are overlapped for successive averages.
The greater the overlap, the faster the sample can be collected. The disadvantage is that
the greater the overlap, the less new data there is, and the greater the influence of random
errors.

52 Enpac 1200A User’s Guide


Setting Up Measurement Definitions

Setting Up Measurement Definitions


The topics in this section describe setting up different types of measurement definitions in
EMONITOR Odyssey or Enshare for your data collector. The topics describe the way
EMONITOR Odyssey or Enshare works with the Enpac for each different type of
measurement definition. These include answers to questions such as:
z How does EMONITOR Odyssey or Enshare handle measurement units and alarms
available in EMONITOR Odyssey or Enshare but not supported in the Enpac?
z How many orders of magnitude and phase can the Enpac collect?
z How does the Enpac support collecting a spectrum when a magnitude measurement is
in alarm?

EMONITOR Odyssey or Enshare combines measurement definitions when it creates a


load file from a list of measurement definitions. For example, EMONITOR Odyssey or
Enshare can combine the measurement definitions at a location so that the data collector
collects all the measurements at one time. This makes data collection faster and more
efficient since you do not have to start each measurement individually. For more general
information on setting up measurement definitions, see the printed or online EMONITOR
Odyssey or Enshare User’s Guide.

Magnitude Measurement Definitions


EMONITOR Odyssey or Enshare and the Enpac support magnitude measurement
definitions. This topic lists the unique characteristics of the Enpac that you may need to
know when setting up and collecting magnitude data.

Measurement units not supported in the Enpac


z Magnitude measurement definitions with unit not supported by the Enpac map to
units of USER (eus) in the data collector. This results in a process (DC) voltage
measurement.
z For a list of supported measurement units, see “Measurement Units” on page 46.

Magnitude alarms in the Enpac


z The Enpac supports above, below, in window, and out of window magnitude alarms.
z You must set Trigger to Yes for any magnitude alarms you want to appear in the
Enpac during data collection.
z For more on how EMONITOR Odyssey or Enshare combines alarms before sending
them to the Enpac, see “Alarms and the Data Collector” on page 69.

Enpac 1200A User’s Guide 53


Chapter 3 - Setting Up Measurements

Collecting magnitude measurements in multiple frequency


bands
You can set up multiple measurement definitions at a location to collect magnitude values
for individual frequency bands. Use band filters to define the different frequency bands in
the measurement definitions. Make sure you do not select Use Data Collector Filter if
Available in the Band Filter dialog box. This forces the Enpac to collect a spectrum
measurement. After you unload the measurement, EMONITOR Odyssey or Enshare
calculates the magnitude values in the bands from the spectrum.
If your measurements include both magnitude and phase, the Enpac can collect up to eight
orders. If you measurements include magnitude only, the Enpac can collect up to 200
orders.

Proximity probe measurements


z Proximity probes measure the movement of a shaft within a bearing.
z You usually make two types of proximity probe measurements with magnitude
measurements definitions. The dynamic or AC component indicates the changing
(dynamic) distance between the probe and bearing shaft. The static or DC component
indicates the average distance between the probe and the shaft. This is also referred to
as the “DC gap.”
Dynamic (AC) component
z Set up a displacement transducer in the Transducer Calibration dialog box with
Input Type set to AC Coupled and Units to mils or um. Make sure you enter the
Calibration Value that converts the voltage to a displacement.
z Set up a Collection Specification with Transducer set to the AC displacement,
and Signal Detection set to Peak-Peak.
z Finish setting up the dynamic proximity probe measurement by setting Data
Type to Magnitude and Units to mils or um. You can use a Filter if desired.
Static (DC) component or “gap”
z Set up a displacement transducer in the Transducer Calibration dialog box with
Input Type set to DC Coupled and Units to mils or um. Make sure you enter the
Calibration Value that converts the voltage to a displacement. If you are using
the DC Input Module to remove the AC component and attenuate the signal by a
factor of 2.5, then you must divide your transducer’s calibration by 2.5.
z Set up a Collection Specification with Transducer set to the DC displacement
Transducer, and the Signal Detection set to RMS.
z Finish setting up the dynamic proximity probe measurement by setting Data
Type to Magnitude and Units to mils or um. You must set the Filter to None
since any type of high pass filtering removes the DC component.

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Typical magnitude measurement definitions


The following diagram shows the setup for a typical magnitude measurement definition.

The following table shows the STD (Hz) 2000 collection specification:

Signal Order
Transducer Window Detection FMax Lines Phase? Norm? Averages

Accelerometer Hanning Peak 2 kHz 400 no no 4 linear

The transducer specification in the STD (Hz) 2000 collection specification is:

Calibration
Name Base Unit Input Type Units Value DC Offset

Accelerometer acceleration ICP Accel g’s 100 0

The next set of tables show the setup for a typical set of measurement definitions with
multiple frequency bands. Note that the filter specifications used in the tables are not
currently defined in the EMONITOR Odyssey or Enshare database. To define a new filter
specification, select Band Filters from the Setup menu, then choose New.

The filter specifications are:

Name Low Cutoff High Cutoff Use Data Collector Filter?

0.8-1.2 Order 0.8 Orders 1.2 Orders No


1.2-3.5 Order 1.2 Orders 3.5 Orders No
3.5-8.5 Order 3.5 Orders 8.5 Orders No
8.5-50% Fmax 8.5 Orders 50% Max Freq No
50%-100% Fmax 50% Max Freq 100% Max Freq No
0.8-100% Fmax 0.8 Orders 100% Max Freq No

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Magnitude and Phase Measurements at Orders


EMONITOR Odyssey or Enshare and the Enpac support collecting the magnitude and
phase at orders. This topic describes the steps to set up measurement definitions to collect
magnitude and phase with the Enpac. There are several things you may need to know
about collecting magnitude and phase at orders:
z You must select Also Collect Phase Data in the collection specification to collect
phase.
z You must select Use Data Collector Filter if Available when you define orders
filters. The Enpac automatically uses its internal order filters if you are collecting
phase. If you are collecting only magnitude values and you do not select this option,
the Enpac collects a spectrum and EMONITOR Odyssey or Enshare calculates the
magnitudes after unloading.
z When collecting magnitude and phase at orders, the Enpac always collects a spectrum
measurement, and then calculates the magnitude and phase values from the spectrum.
z The Enpac can collect phase only at the first through eighth orders.
z The Enpac can collect magnitude only at the first through the eighth orders. If you
request additional orders, EMONITOR Odyssey or Enshare calculates magnitude
values at additional orders from the spectrum after unloading the data.
z Phase and magnitude measurements at orders require a trigger signal. This can be
from the internal laser tachometer or from an external trigger source such as a key
phasor.
z The Enpac may collect more orders than requested, but it does not collect fewer than
requested. Only the requested values are unloaded into EMONITOR Odyssey or
Enshare.
z The Enpac may display a phase value that differs from the value that appears in
EMONITOR Odyssey or Enshare by up to one degree.

To set up multiple measurement definitions for magnitude and


phase
You create only one measurement definition for magnitude and phase at each order. The
Also collect phase data checkbox in the collection specification dialog box determines
whether you also want to collect phase as well as magnitude data.
1. Create a new measurement definition by selecting Magnitude in the Data Type
column in the Measurement Definition pane.
2. Select the units for the measurement definition, using a dynamic unit such as g’s,
m/s2, ips, mm/s, mils, um, or V.

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3. Select the measurement filter. To collect the magnitude and phase at an order, select a
band filter centered on the order. For example, select (create if necessary) a first order
band filter with a Low Cutoff of 0.8 Orders, and a High Cutoff of 1.2 Orders. See
“Measurement Filters” on page 39 for details and the examples on the following
pages.
Note: It is very important that order band filters be centered on the order. For example, 0.7
to 1.3 orders, 0.8 to 1.2 orders, 0.9 to 1.1 orders, etc. If you do not center the band
filters, magnitude and phase readings may not be accurate.
4. Select the collection specification. You must select Also Collect Phase Data in the
Collection Specification dialog box so the data collector collects phase at orders.
5. Select the storage specification. The first measurement definition is now complete.
6. If you want to create more than one measurement, copy the measurement definition to
Or click the Clipboard by selecting the correct row and selecting the Copy command from the
Edit men.
7. Move down to the next empty row in the measurement definition spreadsheet, and
Or click select the Paste command from the Edit menu to paste the copied measurement
definition.
8. Edit the new measurement definition by changing the measurement filter. Select a
band filter centered on the next order.
9. Repeat steps 6 and 7 to create measurement definitions for the desired orders. You
can then include these measurement definitions in a list and load it to the data
collector. Remember that you must have a trigger signal to collect magnitude and
phase at an order.

Typical magnitude and phase measurement definitions


The Measurement Definition pane for one through four orders might look like this
spreadsheet. Note that all measurement definitions have the same units and collection
specification.

The collection specification for Mag & Phase is:

Signal Order
Transducer Window Detection FMax Lines Phase? Norm? Averages

Accelerometer Hanning Peak 500 Hz 400 yes yes 4 linear

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The transducer specification in the Mag & Phase collection specification is:

Calibration
Name Base Unit Input Type Units Value DC Offset

Accelerometer acceleration ICP Accel g’s 100 0

The filter specifications are:

Name Low Cutoff High Cutoff Use Data Collector Filter?

1st Order 0.8 Orders 1.2 Orders Yes


2nd Order 1.8 Orders 2.2 Orders Yes
3rd Order 2.8 Orders 3.2 Orders Yes
4th Order 3.8 Orders 4.2 Orders Yes

Process Measurement Definitions


EMONITOR Odyssey or Enshare and the Enpac support process measurement
definitions. This topic lists the unique characteristics of the Enpac that you may need to
know when setting up and collecting process data.

Measurement units not supported in the Enpac


z You can make a process measurement definition for any available measurement unit
by setting Data Type to Process.
z Process measurement definitions with Input Type set to DC coupled with units not
supported by the Enpac map to units of USER (eus). The input type is part of the
transducer specification that you select for the collection specification. This results in
a process (DC) voltage measurement in the Enpac.
z Process measurement definitions with Input Type set to Manual Entry not
supported by the Enpac map to USER (s) in the data collector. These measurements
require you to enter the value with the Enpac numeric key pad.
z For a list of supported measurement units, see “Measurement Units” on page 46.

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Full scale values for process measurements in the Enpac


z The full scale value in the Enpac for a process measurement is defined as ten times
the value of the alarm or the baseline measurement.
z If no alarm or baseline measurement exists for the measurement in the data collector,
the Enpac assumes a full scale value of 10,000.
z A full scale value of 10,000 can be a problem if you want to enter a very large or very
small value for the process measurement. For example, you can not enter a value
greater than the full scale value. If you enter a value that is very small compared to the
full scale, the Enpac may round the value off. If you enter 0.01 with a full scale value
of 10,000, the Enpac stores it as a 0 (zero).

Temperature measurements
z Set up a temperature measurement definition by setting Data Type to Process and
Units to deg. F or deg. C.
z Set up the temperature transducer in the Transducer Calibration dialog box with
Input Type set to DC Coupled and Units to deg. F or deg. C. Make sure you enter the
Calibration Value that converts the voltage to a temperature.
z Set up the collection specification to include a Signal Detection of RMS.

Machine speed (RPM) measurements


z Set up a tachometer measurement definition by setting Data Type to Process and
Units to RPM, CPM, or Hz.
z Set up the tachometer transducer in the Transducer Calibration dialog box with
Input Type set to ICP Accel for either the internal laser tachometer or an external
TTL device (such as entach laser sensor, an optical trigger, or a strobe light with TTL
output). Set the Input Type to AC Coupled or DC Coupled if your speed sensor has
an AC or DC voltage signal proportional to speed. Set the Units to RPM, CPM, or
Hz. Make sure you enter the Calibration Value that converts the voltage to a speed.
z Set up a Collection Specification with Transducer set to the tachometer transducer
you set up above, Window set to Rectangular, and Signal Detection set to none. Do
not fill in any of the fields in the Resolution area or the Averaging area of the dialog
box.
z Connect the speed sensor to the trigger connector on the Enpac when collecting data.

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Magnitude alarms in the Enpac


You can use magnitude alarms with process measurements.
z The Enpac supports above, below, in window, and out of window magnitude alarms
with process measurements.
z You must set Trigger to Yes for any alarms you want to appear in the Enpac during
data collection.
z For more on how EMONITOR Odyssey or Enshare combines alarms before sending
them to the Enpac, see “Alarms and the Data Collector” on page 69.

Typical process measurement definitions


The following diagram shows the setup for typical process measurement definitions. Note
that the first two measurements are process (DC) voltage measurements, and the third is a
manual entry process measurement.

The collection specifications appear in the table below. N/A means not applied.

Signal Order
Transducer Window Detection FMax Lines Phase? Norm? Averages

Temperature N/A RMS N/A N/A no no N/A


Tachometer N/A None N/A N/A no no N/A
Manual Entry N/A None N/A N/A no no N/A

The transducer specifications in the collection specifications are:

Calibration
Name Base Unit Input Type Units Value DC Offset

Temperature temperature DC Coupled deg. F See note below. 0


Tachometer frequency DC Coupled RPM See note below. 0
Manual Entry none Manual Entry none See note below. 0

Note: Make sure you enter the Calibration Value that converts the voltage to a known unit such
as speed.

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Spectrum Measurement Definitions


EMONITOR Odyssey or Enshare and the Enpac support spectrum measurement
definitions. This topic lists the unique characteristics of the Enpac that you may need to
know when setting up and collecting spectrum data.
z The Enpac cannot collect phase with a spectrum measurement definition. In other
words, do not select the Also Collect Phase Data option in the Collection
Specification dialog box.
z You can choose to have the Enpac collect a spectrum only if a magnitude
measurement at the same location is in alarm. Set the Collect and Store Condition in
the Edit Storage Specification dialog box to On Magnitude Alarm for the storage
specification for the spectrum measurement definition.

Time synchronous averaging in the Enpac


z Time synchronous averaging cancels out the effects of signals not related to the
synchronizing trigger. Time synchronous mechanical effects include imbalance,
misalignment, eccentricity of bent shafts, blade passing, and gear meshing.
z Time synchronous averaging requires the internal laser tachometer or an external
trigger.
z Set up a Collection Specification with the averaging Type set to Time Synchronous
and enter the Number of Averages. Use a large number of averages (such as 20 or
30) to get the desired reduction in non-synchronous effects. For more on supported
averaging in the Enpac, see “Number and Type of Averages” on page 52.

Order normalized spectra in the Enpac


z Order normalized spectrum measurements have a frequency axis based on multiples
of the running speed (orders). This quickly identifies the frequency relationship
between each measured vibration amplitude and the running speed of the machine. It
is particularly useful on variable speed machinery.
z An order normalized spectrum measurement requires a trigger input to the Enpac.
z Set up a Collection Specification with Window set to Rectangular. Choose the
Maximum Frequency in Orders, and make sure to select the Order Normalization
checkbox. The averaging can be either linear or time synchronous, but should include
at least 4 averages.
z The Enpac may collect more orders than required. For example, if you set the
Maximum Frequency to 10 Orders, the Enpac may collect more than ten orders. The
Enpac always collects at least the number of orders you request in the Collection
Specification.

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z The Enpac displays an order normalized spectrum. If the Collection Specification


dialog box has the Also Collect Phase checkbox selected, and if the Maximum
Frequency is eight orders or less, the table on the Enpac screen shows the magnitude
and phase values at each order. If the Collection Specification dialog box does not
have the Also Collect Phase Data checkbox selected, or if the Maximum
Frequency is more than eight orders, the table on the Enpac screen shows magnitude
values only. The Enpac displays a maximum of eight orders in the table.
The Enpac displays four digit magnitude values in the table. You can see more
precise magnitude and phase values near the top of the screen by moving the cursor to
the frequency of interest.
If the table has eight orders or less, the Enpac arrow keys move the spectrum cursor.
If the table has more than eight orders, the Enpac arrow keys scroll the table values.

Proximity probe measurements


z Proximity probes measure the position and motion of a shaft within a bearing.
z You can use a spectrum measurement definition to measure the dynamic or AC
component of a proximity probe measurement. This indicates the motion of the shaft
within the bearing at each frequency.
z Set up a displacement transducer in the Transducer Calibration dialog box with
Input Type set to AC Coupled and Units to mils or um. Make sure you enter the
Calibration Value that converts the voltage to a displacement.
z Set up the Collection Specification to include the displacement Transducer, and set
the Signal Detection to Peak-Peak. You also need to select the window, frequency
range, and averaging options.
z Finish setting up the dynamic proximity probe measurement by setting Data Type to
Magnitude and Units to mils or um. You can use a Filter if desired, but make sure it
does not interfere with the frequency of interest.

Spectrum alarms in the Enpac


z You can have the data collector collect a spectrum measurement if a magnitude alarm
is in alarm. Set the Collect and Store Condition in the Edit Storage Specification
dialog box to On Magnitude Alarm for the storage specification for the spectrum
measurement definition.
z You must set Trigger to Yes for any alarms you want to be used in the Enpac during
data collection.
z For more on how EMONITOR Odyssey or Enshare combines alarms before sending
them to the Enpac, see “Alarms and the Data Collector” on page 69.
The Enpac does not support spectrum alarms. You can still set up the alarms for the
spectrum measurement definitions. EMONITOR Odyssey or Enshare tests the data
against the alarms after you unload the data.

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Typical spectrum measurement definitions


The following table shows the setup for typical spectrum measurement definitions. The
first is a standard spectrum, the second an order normalized spectrum, and the third a time
synchronous spectrum.

The collection specifications are (in the same order as the measurement definition table
above):

Signal Order
Transducer Window Detection FMax Lines Phase? Norm? Averages

Accelerometer Hanning Peak 2 kHz 400 no no 4 linear


Accelerometer Hanning Peak 10 orders 400 no yes 4 linear
Accelerometer Hanning Peak 2 kHz 400 no no 4 time synch.

The transducer specification in the collection specifications is:

Calibration
Name Base Unit Input Type Units Value DC Offset

Accelerometer acceleration ICP Accel g’s 100 0

Time Waveform Measurement Definitions


EMONITOR Odyssey or Enshare and the Enpac support time waveform measurement
definitions. This topic lists the unique characteristics of the Enpac that you may need to
know when setting up and collecting time waveform data.
z The Enpac cannot collect phase with time waveform measurement definitions.
z You can choose to have the Enpac collect a time waveform only if a magnitude
measurement at the same location is in alarm. Set the Collect and Store Condition in
the Edit Storage Specification dialog box to On Magnitude Alarm for the storage
specification for the time waveform measurement definition.
z The Enpac supports integrated time waveform measurements (single integration).
This means you can collect a time waveform with velocity units using an
accelerometer or displacement units using a velocity transducer.
z The length of the time waveform depends on the maximum frequency you select in
the collection specification.
You can calculate the number of time samples from the number of spectral lines
(Collection Specification dialog box) using the formula:

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Chapter 3 - Setting Up Measurements

time samples = spectral lines × 2.56

You can calculate the total time required to collect a time waveform measurement
from the Number of Lines value and the Maximum Frequency value in the
Collection Specification dialog box in the Setup menu.
If your Maximum Frequency is specified in CPM, convert CPM to Hertz using the
formula:
Fmax (CPM)
Fmax (Hz) = -------------------------------
60

Next, find the total collection time for the time waveform measurement using the
formula:
spectral lines
collection time = -------------------------------
Fmax (Hz)

For example: if you had a Maximum Frequency value of 7200 CPM, and a Number
of Lines value of 400, you would:
Convert CPM to Hz:
7200 CPM
-------------------------- = 120 Hz
60

Find the total collection time:


400 lines
--------------------- = 3.3 seconds
120 Hz

Time synchronous averaging in the Enpac


z Time synchronous averaging cancels out the effects of signals not related to the
synchronizing trigger. Time synchronous mechanical effects include imbalance,
misalignment, eccentricity of bent shafts, blade passing, and gear meshing.
z Time synchronous averaging requires the internal laser tachometer or an external
trigger input to the Enpac.
z Set up a collection specification with the averaging Type set to Time Synchronous
and enter the Number of Averages. Use a large number of averages (such as 20 or
30) to get the desired reduction in non-synchronous effects. For more on supported
averaging in the Enpac, see “Number and Type of Averages” on page 52.

Typical time waveform measurement definitions


The following table shows the setup for a typical time waveform measurement definition.

64 Enpac 1200A User’s Guide


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The collection specification is:

Signal Order
Transducer Window Detection FMax Lines Phase? Norm? Averages

Accelerometer Hanning Peak 2 kHz 400 no no 1 linear

The transducer specification in the collection specification is:

Calibration
Name Base Unit Input Type Units Value DC Offset

Accelerometer acceleration ICP Accel g’s 100 0

Voltage Measurement Definitions


EMONITOR Odyssey or Enshare and the Enpac support measurement definitions with
units of volts (AC or DC). You can collect several different types of voltage
measurements. This topic shows the typical measurement definition setup for three
voltage measurements.
Voltage is similar to other units in that you can collect magnitude, process, spectrum, and
time waveform voltage measurements.

Typical voltage measurement definitions


The following table shows the setup for three typical voltage measurement definitions.

The collection specificationsare:

Signal Order
Transducer Window Detection FMax Lines Phase? Norm? Averages

Voltage Hanning RMS 2 kHz 400 no no 4 linear


Voltage DC Rectangular None 2 kHz 400 no no 4 linear

Note: The “Voltage” transducer is for Volts AC. The “Voltage DC” transducer is for Volts DC.

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The transducer specifications in the collection specifications are:

Name Base Unit Input Type Units Calibration DC Offset

Voltage voltage AC Coupled V 1000 0


Voltage DC voltage DC Coupled Vdc 1000 0

Combining Measurement Definitions for a Location


You can use EMONITOR Odyssey or Enshare to set up many different measurement
definitions for data collection at a location. These can include magnitude, spectrum, time
waveform, and process measurements. You can then select the measurement definitions
you want to load to the data collector by creating a list of those measurement definitions.
When you want to load the data collector, EMONITOR Odyssey or Enshare builds a load
file containing the measurement definitions in the list.
EMONITOR Odyssey or Enshare combines measurement definitions at each location to
make data collection more efficient. This allows you to collect two or more measurements
automatically, without having to start each measurement separately. The rules for
combining measurement definitions depend on several factors. In general, however,
EMONITOR Odyssey or Enshare can combine measurements definitions at the same
location when they have the same:
z Measurement units (part of the measurement definition)
z Measurement filter (part of the measurement definition)
z Transducer calibration and input type (from the transducer specification used in the
measurement definition’s collection specification)
In addition, there are some specialized cases that allow or prevent EMONITOR Odyssey
or Enshare from combining measurement definitions from the same location when they
meet the above conditions.
z In general, EMONITOR Odyssey or Enshare cannot combine a magnitude and a
spectrum measurement if they have different measurement filters.
z EMONITOR Odyssey or Enshare can combine an enveloped acceleration magnitude
measurement with a spectrum with the same units.
z EMONITOR Odyssey or Enshare can combine a non-filtered measurement definition
with a high pass, low pass, or band filtered measurement when the band filter is
applied by EMONITOR Odyssey or Enshare after the spectrum is unloaded.
z EMONITOR Odyssey or Enshare can combine two signatures if they are the same
type (time, fixed frequency spectrum, order normalized spectrum) and the same
resolution.

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Setting Up Tri-Axial Measurements


You can set up and collect tri-axial measurements with the Enpac if you have a tri-axial
transducer and a special tri-axial cable for your Enpac. This allows you to collect
measurements in three directions without moving the transducer.
Tri-axial measurements require setting up separate transducer specifications, collection
specifications, locations, and measurement definitions for each of the three transducers.
This section shows the methods for setting up these measurements.

To set up transducer calibrations for tri-axial transducers


1. From the Setup menu, choose the Calibration command in EMONITOR Odyssey or
Enshare. The Transducer Calibration dialog box appears.
2. Select the Enpac 1200 for the Collector.
3. In the Transducer Calibration dialog box, select the Input Type for the tri-axial
transducer in EMONITOR Odyssey or Enshare:
Transducer Name Input Type
ICP Accel(X) ICP Accel(X)
ICP Accel(Y) ICP Accel(Y)
ICP Accel(Z) ICP Accel(Z)

4. Select the correct Units, and enter the correct Calibration Value and DC Offset for
the three transducer names.
5. Choose OK when done.
See “Measurement Input Types” on page 48 for more transducer and input type
information for EMONITOR Odyssey or Enshare.

To set up tri-axial collection specifications


You must set up a different collection specification for each axis of a tri-axial transducer,
otherwise your results are unpredictable.
1. From the Setup menu, choose the Collection command in EMONITOR Odyssey or
Enshare. The Define Collection Specification dialog box appears.
2. Create a new collection specification by choosing New, or copy an existing one by
selecting the collection specification and choosing Copy.
3. Enter a Name for the new collection specification. For the X-axis of the tri-axial
transducer, you might use something like “STD Hz (200) X.”
4. Choose the Transducer. For the X-axis, choose the ICP Accel(X) transducer.

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Chapter 3 - Setting Up Measurements

5. Choose the desired values for the rest of the fields in the dialog box.

6. Choose OK when done.


7. Repeat steps 2-6 to set up collection specifications for the Y-axis and Z-axis of the tri-
axial transducer. It is easiest to use Copy for these specifications and just change the
Transducer field.
8. You must repeat this process if you want to set up tri-axial collection specifications
with different frequency ranges, windows, signal detections, number of lines, or
number of averages.

To set up tri-axial locations and measurement definitions


You must set up a different location for each axis of a tri-axial transducer. Remember that
a location in EMONITOR Odyssey or Enshare consists of a position and direction.
Or click 1. Open the Database window by choosing the Database command from the Window
menu.
2. Choose the Measurement view.
3. Select the machine in the Hierarchy Tree for which you want to set up tri-axial
measurements.
4. In the Location pane, create a Location for the tri-axial measurement.

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Setting Up Alarms, Lists, and Inspection Codes

5. In the Measurement Definition pane, create the measurement definition for that
location. Make sure you select the correct collection specification. For example,
suppose that the transducer’s X-axis corresponds to the horizontal direction. Choose
the X-axis collection specification in the measurement definition at the location in the
horizontal direction.
Or click 6. Select the measurement definition you just created. From the Edit menu, choose the
Copy command to copy the definition.
Or click 7. From the Edit menu, choose the Paste command to paste the measurement definition
into the Measurement Definition pane. Make sure you paste under the exact same
Location.
8. Edit the pasted measurement definition to change the collection specification to
match the direction X, Y, or Z.
9. Repeat steps 6-8 to add more measurement definitions.

Setting Up Alarms, Lists, and Inspection Codes


The topics in this section describe the way EMONITOR Odyssey or Enshare loads alarms,
lists, and inspection codes into the Enpac. The following sections cover:
z How you select the alarms to load to the data collector, and how EMONITOR
Odyssey or Enshare combines alarms when you select more than one for a
measurement definition.
z How EMONITOR Odyssey or Enshare orders the measurement definitions in the list
you select to load to the data collector.
z The size and number of inspection codes EMONITOR Odyssey or Enshare can load
into the data collector.

For more information on alarms, lists, and inspection codes, see the online or printed
EMONITOR Odyssey or Enshare User’s Guide.

Alarms and the Data Collector


EMONITOR Odyssey or Enshare and the Enpac support loading alarms with the list of
measurement definitions to the data collector.

Selecting alarms to load to the Enpac


z If you want to load an alarm to the data collector with a measurement definition, you
must set Trigger to Yes in the Alarm spreadsheet.
z If you set Trigger to Yes for two or more alarms for the same measurement
definition, EMONITOR Odyssey or Enshare combines them to make a single alarm.

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Supported alarms with the Enpac


This list describes alarms the Enpac supports, alarms it does not support, and substitutes
for some of the unsupported alarms.
z The Enpac supports above, below, in window, and out of window magnitude alarms
for magnitude and process measurements.
z You cannot select a magnitude out of window alarm in EMONITOR Odyssey or
Enshare. You must create one by combining an above and a below alarm for the same
measurement definition. EMONITOR Odyssey or Enshare creates an out of window
alarm when it builds the load file if both alarms are active.
z The Enpac does not support spectrum (narrowband) alarms for spectrum
measurements. You can still set up spectrum alarms with spectrum measurement
definitions. EMONITOR Odyssey or Enshare tests the measurements against the
alarms after you unload the data.
For unsupported alarms, EMONITOR Odyssey or Enshare tests the measurements against
the alarms when you unload the data collector. This means that EMONITOR Odyssey or
Enshare always accurately indicates when a measurement is in alarm, regardless of the
number or complexity of the alarm(s). This is true for all active alarms, regardless of their
trigger status.

Storage settings and Collect and Store on Alarm settings


You can choose to have the Enpac collect a spectrum or a time waveform only if a
magnitude measurement at the same location is in alarm. From the Setup menu, choose
Storage. Edit or create a new Storage Specification. Set the Collect and Store Condition
to On Magnitude Alarm.
When measurement definitions are under the same location, EMONITOR Odyssey or
Enshare combines the measurement definitions if they contain many of the same
collection specification settings. Because the measurements are combined, sometimes the
Collect and Store settings do not work as you might expect. For example, if you set up a
magnitude measurement and two spectrum measurements on the same location with the
same collection specification, they are combined into one measurement. If one spectrum
has a different storage specification than the other spectrum, EMONITOR Odyssey or
Enshare may not follow the storage rules for the measurement because it considers the
measurements to be the same.
You can override this feature so that the Enpac collects all measurements, regardless of
the alarm status. See “Overriding the Collect On Alarm Settings” on page 84 for details.

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Lists and the Data Collector


EMONITOR Odyssey or Enshare and the Enpac support loading lists of measurement
definitions to the data collector.

Inspection Codes and the Data Collector


EMONITOR Odyssey or Enshare and the Enpac support loading inspection codes to the
data collector memory card.

Inspection code support in the Enpac


z You can load inspection codes into the Enpac only with a list.
z You can use only the inspection codes loaded with the list with measurements in that
list. This includes both measurements in a list and unscheduled measurements
associated with that list.
z You can load up to 100 inspection codes into the Enpac. EMONITOR Odyssey or
Enshare numbers the inspection codes from 1-100. The Enpac numbers the inspection
codes from 00-99.
z The Enpac displays the first 16 characters of each inspection code.

Loading inspection codes to the Enpac


You can load and remove inspection codes:
z You must load the inspection codes when you load a list. You do this by selecting
Load Inspection Codes in the Load Options dialog box. If you do not select this
option, no inspection codes are available for measurements from the list or for
unscheduled measurements associated with the list.
z You can remove the inspection codes from the Enpac by initializing the data
collector.

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72 Enpac 1200A User’s Guide


Chapter 4
4. Loading and Unloading
This chapter describes loading and unloading operations with the
Enpac data collector. It includes the following sections:
Overview of Loading and Unloading................................................... 74
Setting Up for Communication ............................................................ 74
Loading Lists to the Data Collector .................................................... 80
Unloading Lists from the Data Collector ............................................ 86

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Chapter 4 - Loading and Unloading

Overview of Loading and Unloading


The topics in this chapter describe using the Enpac with EMONITOR Odyssey or Enshare
for loading and unloading lists. It covers information you need to know about setting up to
load and unload your data collector. These tasks require setting communication options in
both EMONITOR Odyssey or Enshare and the data collector. Topics include:
z Setting communication options.
z Connecting the data collector and the computer.
z Loading lists to the data collector, including selecting load options.
z Unloading data from the data collector, including selecting the unload options.

You perform all the above functions from the Load/Unload dialog box in EMONITOR
Odyssey or Enshare. To display the Load/Unload dialog box, choose the Load/Unload
command from the Tools menu.
Data can be stored to the Enpac internal memory or to a memory card. You select the
location for the data in the Instrument Setup. See “Preparing the Data Collector before
Loading” on page 80 for details.
For information on collecting data with your data collector, refer to Chapter 5 “Collecting
and Reviewing Data”. For more information about loading lists and the Load/Unload
dialog box, see the printed or online EMONITOR Odyssey or Enshare User’s Guide.

Setting Up for Communication


The topics in this section lead you through setting up for communication both in
EMONITOR Odyssey or Enshare and in your data collector. These steps include
preparing EMONITOR Odyssey or Enshare for communication, selecting the Enpac as
the current data collector, and connecting the data collector and the computer.

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Setting Up for Communication

Many of the steps in this section are completed through the Load/Unload dialog box as
shown below. You use the Set Up Collector button and Set Up Computer button in this
dialog box to set up the Enpac and computer for communication.

Preparing EMONITOR Odyssey or Enshare for Communication


To prepare EMONITOR Odyssey or Enshare for communication with the Enpac, select
the computer communication options, then select the data collector communication
options.

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Chapter 4 - Loading and Unloading

To set up EMONITOR Odyssey or Enshare for communication


1. From the Tools menu, choose the Load/Unload command.
Or click The Load/Unload dialog box appears.
2. Choose the large Set Up Computer button in the Load/Unload dialog box. The Set
Up Computer dialog box appears.

3. Select your Communications Device such as COM1 or COM2.


4. Choose OK to close the Set Up Computer dialog box.

Once you select the communication options, you should not have to change them again
unless you change your computer hardware.

To set up the current data collector


You can have several active data collectors in EMONITOR Odyssey or Enshare, but only
one current data collector at a time. Before you can communicate with a data collector,
you must select it as the current data collector. If you use several different models of data
collectors, you may need to do this every time before unloading and loading. If you use
only one model of data collector, you can select the current data collector only once and
not change it again.
An icon of the Enpac appears in the Set Up Collector button in the Load/Unload dialog
box if it is the current data collector. If not, follow these steps to make the Enpac the
current data collector and choose the correct communication settings.
1. From the Tools menu, choose the Load/Unload command.
Or click The Load/Unload dialog box appears.

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2. Choose the large Set Up Collector button in the Load/Unload dialog box. The Set
Up Data Collectors dialog box appears.

3. Select the Baud column in the Enpac 1200 row and set the Baud rate to the same
baud rate you selected in the Enpac. See “Setting Up the Data Collector for
Communication” on page 77 for information on how to select the baud rate in the
Enpac.
4. Select the Protocol column in the Enpac 1200 row and set the Protocol to N81 by
choosing N81.
5. The word Yes appears in the Current column next to the name of the current data
collector. Select the current data collector, the Enpac, by doing either one of the
following:
z Double click in the Current column for the Enpac 1200 to change the value to
Yes. The previously selected collector automatically changes to No.
z Use the arrow keys to move the spreadsheet cursor to the Current column for the
Enpac 1200. Press Enter to change the value to Yes. The previously selected
collector automatically changes to No.
6. Click OK to close the Set Up Data Collectors dialog box.

Setting Up the Data Collector for Communication


In order for the Enpac to communicate with EMONITOR Odyssey or Enshare, the baud
rate setting in the data collector must match the baud rate setting in EMONITOR Odyssey
or Enshare. You select the baud rate in the Enpac from the Instrument Setup screen.

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Chapter 4 - Loading and Unloading

To select the baud rate in the Enpac, follow these steps:


1. Power the Enpac on by pressing the <ON/OFF> key.
2. From the Program Manager window, choose INSTRUMENT SETUP and then press
the <LEFT> arrow key. The Instrument Setup screen appears.

3. Highlight Baud Rate, then press the <RIGHT> arrow key to open the menu with the
baud rate choices.
4. Use the <UP> and <DOWN> arrow keys to select the desired baud rate, then press
the <LEFT> arrow key to save your choice.
5. Press <F4> (Apply) to return to the Program Manager window.

Connecting the Data Collector and Computer


In order to load and unload data to the Enpac, you connect the data collector to your
computer with a 9-way plug RS-232 cable.
1. Locate the selected serial port (such as COM1) on the back of your computer and
insert the connector into it. Tighten the thumbscrews to ensure a reliable connection.
Use an adapter if necessary.

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2. Insert the other end of the cable into the RS-232 port on top of the Enpac and make
sure it is a solid fit. Consult the hardware diagram if needed. Tighten the thumbscrews
to ensure a reliable connection.
The following is a diagram of the hardware connection.

When the data collector is properly connected to the computer, the cable connection
icon in the Load/Unload dialog box changes from “not connected” to “connected.”

Using a PCMCIA Card Reader


You can use an internal or external PCMCIA card reader to load lists and unload data from
a Enpac memory card. The card reader must be capable of using SRAM cards as mass
storage devices, and must be addressable similar to a floppy drive, such as drive D or
drive E.
Using a memory card drive allows you to load lists and unload data directly to the memory
card, so you can simply take the card out of the Enpac and put it in your computer’s card
drive. Follow these steps to use a card reader for loading and unloading.
1. The default drive for the card reader is drive E. If this is not valid for your
configuration, you can change the drive letter by selecting the PCMCIA Drive Name
in the Set Up Computer dialog box. See “Preparing EMONITOR Odyssey or
Enshare for Communication” on page 75 for more information if needed.
2. When you set up for communication, select Enpac 1200 card as your current data
collector. See “Setting Up the Data Collector for Communication” on page 77 for
more information if needed.
3. Proceed with loading or unloading as you would with a data collector.

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Chapter 4 - Loading and Unloading

Loading Lists to the Data Collector


After you connect the data collector to the computer, you can load one or more lists to the
data collector by selecting the load options, selecting the list, and clicking the Load button
in EMONITOR Odyssey or Enshare. This section discusses preparing and initializing the
data collector, loading inspection codes, selecting the list, and other load options.
For more information on loading lists, load options, and the Load/Unload dialog box, see
the printed or online EMONITOR Odyssey or Enshare User’s Guide.

Preparing the Data Collector before Loading


EMONITOR Odyssey or Enshare can load data to either the Enpac internal memory, or to
a memory card. You control the destination for the data with the Route Memory field in
the Instrument Setup screen in the Enpac.
To prepare the Enpac before loading, follow these steps:
1. Make sure you have correctly connected the data collector to the computer. See
“Connecting the Data Collector and Computer” on page 78 for more information.
2. Power up the data collector. See “Powering On and Off the Data Collector” on
page 20 for more information.
3. If you are going to load data to a memory card, insert the card into the PCMCIA slot
in the bottom of the Enpac. See “Inserting and Removing a Memory Card” on
page 34 for more details.
4. From the Program Manager window, choose INSTRUMENT SETUP and then press
the <LEFT> arrow key. The Instrument Setup screen appears.

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5. Highlight Route Memory, then press the <RIGHT> arrow key to open the menu with
the following two choices:
z Internal - Load the data to the Enpac internal memory.
z Card - Load the data to the memory card in the Enpac.
6. Use the <UP> and <DOWN> arrow keys to select your choice, then press the
<LEFT> arrow key.
7. Press <F4> (Apply) to return to the Program Manager window.

Initializing the Data Collector before Loading


If data already exists in the data collector but you do not need it anymore, you can erase
the data by initializing the data collector’s memory using EMONITOR Odyssey or
Enshare. Make sure that you no longer need the data before deleting it.
Note: You initialize the Enpac internal memory and memory card separately. This is determined
by the Route Memory setting in the Instrument Setup. See “Preparing the Data Collector
before Loading” on page 80 for details on setting this parameter.
Before you initialize the Enpac memory, make sure EMONITOR Odyssey or Enshare and
the data collector are properly connected. If not, see “Connecting the Data Collector and
Computer” on page 78.
There are two ways you can initialize the Enpac using EMONITOR Odyssey or Enshare,
either automatically before loading a list, or manually at any time. You can also use the
Enpac to initialize memory. See “Data Collection Configuration Screen” on page 29 for
details on how to initialize memory using the Enpac.

Caution: Initializing the data collector memory card erases the existing data. Be sure that you
no longer need the data before deleting it.

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Chapter 4 - Loading and Unloading

To automatically initialize the data collector before loading a


list
Or click 1. From the Tools menu, choose the Load/Unload command.
The Load/Unload dialog box appears.
2. Choose the Load Options button in the Load/Unload dialog box. The Load Options
dialog box appears.

Check this to
automatically
initialize

3. Select the Initialize Data Collector Before Loading checkbox.


4. Choose OK to close the Load Options dialog box.

To manually initialize the data collector at any time


You must have the Enpac connected to the computer for this method. You can also use the
Enpac to initialize memory. See “Data Collection Configuration Screen” on page 29 for
more information.
Note: If you are manually initializing the memory card, you must also have the card in the drive.
See “Inserting and Removing a Memory Card” on page 34.
Or click 1. From the Tools menu, choose the Load/Unload command.
The Load/Unload dialog box appears.

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2. Choose the D.C. Functions button in the Load/Unload dialog box. The Data
Collector Functions dialog box appears.

3. Choose the Initialize Data Collector button in the Data Collector Functions dialog
box. A progress bar appears, telling you the status of the initialization.
4. When initialization is complete, choose Close to close the Load/Unload dialog box.

Loading Inspection Codes


EMONITOR Odyssey or Enshare and the Enpac support loading inspection codes with a
list. The Enpac stores inspection codes with a loaded list. You can only load inspection
codes with a list.
To load the inspection codes automatically when loading a list, follow these steps.
1. From the Tools menu, choose the Load/Unload command.
Or click The Load/Unload dialog box appears.
2. Choose the Load Options button in the Load/Unload dialog box. The Load Options
dialog box appears.

3. Select the Load Inspection Codes checkbox.


4. Choose OK to close the Load Options dialog box. Now inspection codes will be
loaded with the lists you select.

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Chapter 4 - Loading and Unloading

Overriding the Collect On Alarm Settings


EMONITOR Odyssey or Enshare allows you to collect a spectrum or time waveform
when a magnitude measurement at the same location is in alarm. You do this by setting the
Collect and Store Condition in the storage specification for a spectrum measurement
definition to On Magnitude Alarm.
At some point you may want to collect a spectrum or time waveform even when the
magnitude measurement is not in alarm. For example, you may want to collect a spectrum
the first time you collect data for the machine. Instead of changing the storage
specification, you can select the Override Collect on Alarm setting in the Load Options
dialog box. To do so, follow these steps.
1. From the Tools menu, choose the Load/Unload command.
Or click The Load/Unload dialog box appears.
2. Choose the Load Options button in the Load/Unload dialog box.

3. Select the desired option under Override Collect on Alarm:


z Collect Spectrum Measurement Always - Collects all spectrum measurements,
regardless of the settings in the storage specification for the measurement
definition.
z Collect Time Measurements Always - Collects all time waveform
measurements, regardless of the settings in the storage specification for the
measurement definition.
4. Choose OK to close the Load Options dialog box. Now you can collect all the
spectrum and/or time waveform measurements in the list.
Note: You must turn these load options off before loading a list if you want to collect
spectrum and/or time waveform only on alarm.

Selecting the List(s)


EMONITOR Odyssey or Enshare and the Enpac support loading more than one list at a
time, so you may select more than one list to load. The size of the lists limits the number
of lists you can load at one time.

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Follow these steps to select the lists to load to the Enpac.


1. From the Tools menu, choose the Load/Unload command.
Or click The Load/Unload dialog box appears.
2. Make sure the data collector and computer are connected. If not, see “Connecting the
Data Collector and Computer” on page 78.
3. Make sure you have selected the desired destination (internal memory or card) in the
Enpac. See “Preparing the Data Collector before Loading” on page 80.
4. Select the appropriate List Display Selection buttons to display your lists in
EMONITOR Odyssey or Enshare. Lists appear in the order of the next collection
date. A red check mark may appear next to the list, indicating that the list has been
loaded to a data collector.
5. Select one or more lists from the list display. You can do either one of the following:
z Click once on the list name.
z Press Tab to move to the list display box, and use the arrow keys to move to the
desired list. Press Spacebar to select the highlighted list.
Selected lists appear in inverse text.

Loading Selected Lists to the Data Collector


After connecting the Enpac and computer, selecting the correct communication settings,
and selecting one or more lists, you are ready to load the data collector. Follow these steps
to load your selected lists.
Note: It may take some time for EMONITOR Odyssey or Enshare to build load files for large
lists. You can save time by using Quickload lists and using the Update Quickload Files
command from the Tools menu to build the load files when you are not using the
computer. For more information on Quickload lists, see the printed or online EMONITOR
Odyssey or Enshare User’s Guide.
1. From the Tools menu, choose the Load/Unload command.
Or click The Load/Unload dialog box appears.
2. Select the desired list or lists. See “Selecting the List(s)” on page 84.
3. Choose the Load button in the Load/Unload dialog box.
The following series of events occurs.
EMONITOR Odyssey or Enshare builds the load file and shows a progress bar. If you
wish to stop the process, choose the Abort button.
EMONITOR Odyssey or Enshare loads the file into the data collector and a second
progress bar appears.
4. Choose Close to close the Load/Unload dialog box.

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Chapter 4 - Loading and Unloading

Displaying the Data Collector Driver Version Number


The data collector driver is the software that allows EMONITOR Odyssey or Enshare to
communicate with the Enpac. You can display the data collector driver version number in
EMONITOR Odyssey or Enshare with the following steps.
Note: For details on displaying the data collector operating system version number in the Enpac,
See “Displaying the Operating System Version Number” on page 21.
1. From the Tools menu, choose the Load/Unload command.
Or click The Load/Unload dialog box appears.
2. Make sure the correct data collector appears in the Load/Unload dialog box. If not,
see “Preparing EMONITOR Odyssey or Enshare for Communication” on page 75.
3. Choose the D.C. Functions button under Options in the Load/Unload dialog box.

4. Choose the About Data Collector Driver button in the Data Collector Functions
dialog box. This displays the driver version number.
5. Choose OK to close the Data Collector Functions dialog box.
6. Choose Close to close the Load/Unload dialog box.

Unloading Lists from the Data Collector


Once you collect data you can unload it for storage in your EMONITOR Odyssey or
Enshare database by connecting the Enpac and computer and transferring the information.
You can unload unscheduled measurements to your EMONITOR Odyssey or Enshare
database at the same time as list data. You can automatically print reports after unloading
data from the data collector.
For more information on unloading lists, unload options, and the Load/Unload dialog
box, see the printed or online EMONITOR Odyssey or Enshare User’s Guide.

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Unloading Lists in EMONITOR Odyssey or Enshare


1. From the Tools menu, choose the Load/Unload command.
Or click The Load/Unload dialog box appears.
2. Make sure the data collector and the computer are connected. If not, see “Connecting
the Data Collector and Computer” on page 78.
3. Select the desired list or lists. See “Selecting the List(s)” on page 84.
4. Choose the Unload button in the Load/Unload dialog box.
The following series of events occurs.
EMONITOR Odyssey or Enshare unloads the file from the data collector and shows a
progress bar, telling you that it is unloading the file and updating the database.
When the unload is complete, the progress bar closes in EMONITOR Odyssey or
Enshare.
5. Press Close to close the Load/Unload dialog box.

Unloading Unscheduled (Off Route) Data from the Data Collector


Unscheduled measurements are measurements that are taken with the Off Route function
in the Enpac. They are called off route measurements in the data collector. See the printed
or online EMONITOR Odyssey or Enshare User’s Guide for more information on setting
the Unscheduled Measurement Destination.
You can unload the unscheduled measurements automatically when unloading a list.
1. Choose the Unload Options button in the Load/Unload dialog box. The Unload
Options dialog box appears.

2. Select the Also Unload Unscheduled Measurements checkbox.


3. Choose OK to close the dialog box.

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Chapter 4 - Loading and Unloading

Unloading Measurements using Smart Unscheduled Mode


You can collect off route measurements in the Enpac that match your existing
measurement definitions in EMONITOR Odyssey or Enshare. This is done by choosing
one of the pre-defined measurement icons on the Off Route Measurement screen in the
Enpac. When you unload the data, EMONITOR Odyssey or Enshare stores the data under
the correct measurement definition. See “Collecting Off Route Data using a Pre-Defined
Measurement” on page 105.
Note: To have EMONITOR Odyssey or Enshare put all unscheduled measurements in one
location, open the Load/Unload dialog box and choose Unload Options. Clear the
Unscheduled location smart mode check box.
If EMONITOR Odyssey or Enshare can match the unscheduled data to an item in the
Hierarchy Tree and a location, then it stores the unscheduled data in measurement
definitions under that location. If EMONITOR Odyssey or Enshare cannot match the data
with an existing measurement definition, then it creates a new measurement definition and
stores the data there.
If EMONITOR Odyssey or Enshare cannot match an item in the Hierarchy Tree and a
location, it stores the data in the unscheduled destination, set with the Set Unscheduled
Dest command from the Tools menu.
EMONITOR Odyssey or Enshare tries to match the collection specification for the
measurement definition. The rules for matching a collection specification are as follows.

All types Magnitude Spectrum Time Waveform

All these Transducer Transducer Transducer Transducer


measurement Averaging type Averaging type Averaging type Averaging type
parameters in Number of Averages Number of Averages Number of Averages Number of Averages
the collection Percent Overlap Percent Overlap Percent Overlap Percent Overlap
specification Order Normalization Order Normalization Order Normalization Order Normalization
must match: Fmax (or Frequency Fmax (or Frequency Signal detection
Span) Span)
Number of lines Number of lines
Signal detection

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If EMONITOR Odyssey or Enshare cannot match the collection specification, it creates a


new collection specification using a code. The new collection specification name has the
form XXXXLMSWNNEp, where:
XXXX maximum frequency
L number of lines
M transducer type
S signal detection
W window type
NN number of averages
E average type
p phase measurement flag
The parameters of the fields in the collection specification name are explained in your
EMONITOR Odyssey or Enshare User's Guide.

Automatically Printing Reports after Unloading


You can select reports to automatically send to a printer after unloading data from the
Enpac. The reports contain information on the list of measurements unloaded. See the
printed or online EMONITOR Odyssey or Enshare User’s Guide for more information on
printing reports and plots.
1. From the Tools menu, choose the Load/Unload command.
Or click The Load/Unload dialog box appears.
2. Make sure the correct data collector appears in the Load/Unload dialog box. If not,
See “Preparing EMONITOR Odyssey or Enshare for Communication” on page 75.

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Chapter 4 - Loading and Unloading

3. Choose the Unload Options button in the Load/Unload dialog box. The Unload
Options dialog box appears.

4. Select the Auto Reports on Unload checkbox.


5. Select the reports you want EMONITOR Odyssey or Enshare to run automatically
after unloading data.
6. Choose OK to close the dialog box.

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Chapter 5
5. Collecting and Reviewing Data
This chapter covers all the tasks associated with collecting and
reviewing data. This chapter includes the following sections:
Overview of Collecting Data ............................................................... 92
Preparing for Data Collection............................................................. 92
Collecting Route Data ......................................................................... 94
Collecting Off Route Data ................................................................. 104
Reviewing Data.................................................................................. 111
Capturing and Printing Enpac Screens ............................................. 114

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Chapter 5 - Collecting and Reviewing Data

Overview of Collecting Data


This chapter describes how you collect data with the Enpac. The Enpac allows you to
collect data for points in a list (route) and for unscheduled data (points not defined in a
route). Once you collect your data, you can review the data on the screen, save it on a
PCMCIA card in a bitmap (.bmp) format, or print it using the RS232 interface.
This chapter covers all the tasks associated with collecting data. These topics include:
z Connecting the transducer to the data collector.
z Selecting the list.
z Collecting data using the Enpac.
z Moving through a list.
z Entering inspection codes.
z Reviewing collected data.

When you finish collecting data, you can unload the data into your EMONITOR Odyssey
or Enshare database.

Preparing for Data Collection


There are several things you should do before you start collecting data with the Enpac,
assuming you have already loaded at least one list (route) into the data collector. This
section discusses connecting the transducer and setting up the data collector options.
1. Make sure you have a fully charged battery pack. See “Checking Battery Life” on
page 19.
2. Check the date and time on the data collector. See “Setting the Date, Time, and Date
Format” on page 24.
3. Connect the transducer to the Enpac. See “Connecting the Transducer to the Data
Collector” on page 92.
4. Check the data collection options. See “Selecting the Data Collection Options” on
page 93.

Connecting the Transducer to the Data Collector


Connect the transducer to the CH1 connector of the Enpac by inserting the connector into
the jack at the top of the Enpac. The red dot on the connector should match the red dot on
the jack. Do not turn or twist the connector. To disconnect, pull out on the knurled part of
the connector. It will slip outward slightly and you can pull out the connector. Note that
the CH2 connector is not currently used in this release.

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If you are using an external tachometer signal for phase measurements, connect your
tachometer signal to the POWER/TRIG connector at the top of the Enpac. You must also
set the Trigger field in the Instrument Setup window is to External, otherwise the Enpac
will use the internal Laser Tachometer to collect the measurement. See “Instrument Setup
Screen” on page 32 for information on how to set up the Trigger field.

Selecting the Data Collection Options


There are many options you can select before starting data collection. These options affect
the measurement, the data collection process, and the data display. The Enpac stores these
options even when powered off. However, you should check these options each time you
start data collection. The options are located in the Data Collection Configuration screen.
See “Data Collection Configuration Screen” on page 29 for more information about the
data collection options. Each choice in the Data Collection Configuration screen is
outlined in that section.
Follow these steps to select the data collection options:
1. From the Program Manager, choose DATA COLLECTION and press the <LEFT>
arrow key. The Data Collection screen appears.

2. Press <F3> (Config). The Data Collection Configuration screen appears.

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3. Use the <UP> and <DOWN> arrow keys to highlight the desired field.
4. Press the <RIGHT> arrow key to open a menu with choices.
5. Use the <UP> and <DOWN> keys to highlight your choice, then press the <LEFT>
arrow key to save your choice. See “Data Collection Configuration Screen” on
page 29 for detailed information about each field.
6. When finished setting the data collection options, press <F4> (Apply) to return to the
Data Collection screen.

Collecting Route Data


This section explains how to collect list (route) data using the Enpac. Using your
predictive maintenance software, you can load a list to the data collector to organize your
data collection, then collect data for the measurement definitions in the list (route). Once
you have prepared the Enpac for data collection you are ready to select a route and collect
data.
Note: If you do not use the predictive maintenance software to create and load lists to the data
collector, Enpac automatically creates a route named “Default Route” for you to use to
collect data.

Selecting a Route
The Enpac’s Data Collection program operates on a route. This can be the Default Route
or a route you create and unload with your computer software. Routes that you create with
your computer software may contain multiple points, and each point may cause the Enpac
to perform multiple measurements. Note that the default route contains only one
measurement point.
To select a route, follow these steps.
1. From the Program Manager, choose DATA COLLECTION and press the <LEFT>
arrow key. The Data Collection screen appears.

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2. Highlight Route, then press the <RIGHT> arrow key. The Select Route screen
appears.

3. Use the <UP> and <DOWN> arrow keys to highlight the name of the route you want
to select, then press the <LEFT> arrow key. The route begins with the first
measurement definition in the route.
4. To leave the Select Route screen without selecting a route, press <F4> (Esc).

Starting Data Collection


After setting the data collector options and selecting a route, you are ready to start data
collection.
1. Once you have selected a list, you begin collecting data from the designated point on
the route. See “Selecting a Route” on page 94 for information about selecting a route.
2. Connect the transducer and press <READ/OK> to start a measurement.
3. If necessary, press <READ/OK> again to collect a measurement depending on the
Auto Store setting in the Data Collection Configuration screen. See “Data Collection
Configuration Screen” on page 29.

Selecting Inspection Codes


Inspection codes let you document operating conditions while collecting data. You must
load the inspection codes into the Enpac when you load a list. Only those inspection codes
loaded with a list are available for that list. Using EMONITOR Odyssey or Enshare
software, you can load up to 100 inspection codes per list. The Enpac allows you to store
up to six inspection codes with each measurement point.

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If you notice an unusual condition prior to data collection, such as bad belts, you can
select an inspection code that applies to the current point on the route. To enter an
inspection code while you collect data, follow these steps.
1. Press <F3> (Notes) while in any measurement screen. This opens the Notes screen, as
shown.

Assigned
inspection
code

2. There are two ways to assign an inspection code to the current point.
z Use the <UP> and <DOWN> arrow keys to highlight the desired code and press
<F2> (Select).
z Enter the inspection Code number from the numeric key pad and press <F2>
(Select). For example, press <3> to assign the “Hot Bearing” inspection code.
A checkmark appears to the right of the assigned inspection codes.
3. To clear the checkmark, choose the inspection code and press the <F2> (Select) key
again.
4. To save your changes and return to the Data Collection window, press <F4> (Save).
5. To cancel any changes you made and return to the Data Collection window, press
<F3> (Cancel).

EMONITOR Odyssey or Enshare automatically unloads the inspection codes from the
Enpac when you unload the data.

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Manually Entering a Process Measurement


For manual entry, the Enpac automatically enters the Manual Entry Process Measurement
screen. Follow these steps to manually enter a process measurement.
1. From the Data Collection screen, press <READ/OK> to start your measurement for
the current point. The Manual Entry Process Measurement screen appears. Notice that
a small data entry box appears in the upper left corner for you to enter the value.

2. Use the numeric key pad to enter a value between zero and the full scale.
3. Press <READ/OK> to accept the value. Press <F4> (Esc) if you do not want to keep
the current measurement, or press <F2> (Edit) to edit the value.
4. Press <READ/OK> to go to the next measurement and continue data collection.

Collecting a Process DC Voltage Measurement


Follow these steps to collect a process (DC) voltage measurement for the current
measurement in a list.
1. Attach the DC voltage input to the data collector and correct location.
2. From the Data Collection screen, press <READ/OK> to start your measurement for
the current point. The DC Volts Measurement screen appears.

3. A bar display and ranging graphic appears on screen while the Enpac ranges the data.
The Enpac continually updates the magnitude value for the measurement.

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4. Once the reading is steady and the input signal is not overloading the data collector,
press <READ/OK> to accept the measured value. The measurement status indicator
turns green to let you know that the measurement is complete.
Note: If you set Auto Store to On in the Data Collection Configuration screen, you do not
have to press <READ/OK> again. The Enpac automatically ranges and collects the
measurement after you press <READ/OK> once. See “Selecting the Data Collection
Options” on page 93.
Once the Enpac stores the measurement, the Data Collection screen displays the next point
in the list (route).

Collecting a Magnitude Measurement


Follow these steps to measure a magnitude value for the current measurement in a list.
1. Attach the transducer to the correct location.
2. From the Data Collection screen, press <READ/OK> to start ranging your
measurement for the current point. The Magnitude Measurement screen appears.

3. A bar display and ranging graphic appears on screen while the Enpac ranges the data.
The Enpac continually updates the magnitude value for the measurement.
4. Once the magnitude reading is steady and the input signal is not overloading the data
collector, press <READ/OK> to accept the measured value. The measurement status
indicator turns green to let you know that the measurement is complete.
Note: If you set Auto Store to On in the Data Collection Configuration screen, you do not
have to press <READ/OK> again. The Enpac automatically ranges and collects the
measurement after you press <READ/OK> once. See “Selecting the Data Collection
Options” on page 93.

Once the Enpac stores the measurement, the Data Collection screen displays the next point
in the list (route).

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Collecting a Spectrum Measurement


One of the most useful ways to display vibration signals is in a spectrum. The spectrum
displays the vibration signal level in relation to the frequencies at which the vibration
occurs.
To display a spectrum, the Enpac analyzes the frequency components of the signal and
breaks this analysis down to a number of frequency bands where the signal level for that
band is represented by a single value. These bands are called lines. A typical spectrum
could have 400 lines although the Enpac allows you to select a smaller or larger number of
lines. The higher the lines, the higher the resolution, and the longer it takes the Enpac to
acquire the data for a spectrum.
Lines of resolution, Fmax, and number of averages all affect the length of time it takes to
acquire and process a spectrum. You can control each of these setup items either in your
computer software for route measurements or on the User screen for off route
measurements. See “Creating and Collecting a User-Defined Point” on page 106 for more
information about off route measurements.
Follow these steps to take a spectrum measurement.
1. Attach the transducer to the correct location.
2. From the Data Collection screen, press <READ/OK> to begin ranging the
measurement.
Note If you previously collected a magnitude measurement for the point, the spectrum
measurement starts automatically after you press <READ/OK> to accept the
magnitude reading. If you set Addnl Measts to Automatic in the Data Collection
Configuration screen, you do not have to press <READ/OK> again.
3. If you set Auto Advance to On in the Data Collection Configuration screen, then the
Enpac automatically goes to the next point in the list after it finishes collecting the
spectrum. If you set Auto Advance to Off, then the Signature Measurement screen
appears.

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4. If you set Fast Averaging to On in the Data Collection Configuration screen, then the
Enpac collects the specified number of averages before displaying the spectrum on
the screen. If you set Fast Averaging to Off, then the Enpac displays the spectrum
while collecting the averages. The number of averages appears in the middle of the
screen.

5. Use the <LEFT> and <RIGHT> arrow keys to move the frequency cursor and the
<UP> and <DOWN> arrow keys to move the amplitude cursor.
6. Press the <+/-> key to expand and compress the spectrum plot.
See “Reviewing Signature Data” on page 113 for more information about the
Signature Spectrum.
7. When finished viewing the spectrum, press <READ/OK> to proceed to the next point
in the list.

Collecting a Time Waveform Measurement


Follow these steps to collect a time waveform measurement.
1. Attach the transducer to the correct location.
2. From the Data Collection screen, press <READ/OK> to begin ranging the
measurement.
Note: If you previously collected a magnitude measurement for the point, the time
waveform measurement starts automatically after you press <READ/OK> to accept
the magnitude reading. If you set Auto Store to On in the Data Collection
Configuration screen, you do not have to press <READ/OK> again.

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3. If you set Auto Advance to On in the Data Collection Configuration screen, then the
Enpac automatically goes to the next point in the list after it finishes collecting the
time waveform measurement. If you set Auto Advance to Off, then the Time
Waveform Measurement screen appears.

4. Use the <LEFT> and <RIGHT> arrow keys to move the frequency cursor and the
<UP> and <DOWN> arrow keys to move the amplitude cursor.
5. Press the <+/-> key to expand and compress the time waveform spectrum plot.
6. When finished viewing the time waveform, press <READ/OK> to continue to the
next point.

Collecting Magnitude and Phase Measurements at Orders


The Enpac can collect multiple magnitude and phase at orders of the operating speed. You
use a tachometer signal measuring the operating speed to collect phase data. This can be
an external trigger or the internal Laser Tachometer. Set the tachometer trigger in the Data
Collection Configuration screen. See “Selecting the Data Collection Options” on page 93.
Follow these steps to collect a spectrum for calculating additional magnitude and phase
values at orders of the operating speed.
1. Align the speed reference device, such as a tachometer, in the correct direction and
attach the vibration transducer properly.
2. From the Data Collection screen, press <READ/OK> to start ranging the
measurement.
Note: The message “No signal” appears if the Enpac cannot trigger off the tachometer
signal to calculate the speed. If this happens, fix the speed device signal and
connections. The Enpac resumes data collection once it can trigger off the tachometer
signal. You must use a key hole or reflection tpae to trigger the tachometer.
3. The Enpac calculates the speed from the tachometer signal and adjusts the maximum
frequency for measuring the spectrum. This ensures that all orders can be calculated
from the spectrum.

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4. If you set Auto Advance to On in the Data Collection Configuration screen, then the
Enpac automatically goes to the next point in the list after it finishes collecting the
spectrum. If you set Auto Advance to Off, then the Signature Measurement screen
appears.
5. If you set Fast Averaging to On in the Data Collection Configuration screen, then the
Enpac collects the specified number of averages before displaying the spectrum on
the screen. If you set Fast Averaging to Off, then the Enpac displays the spectrum
while collecting the averages. The number of averages appears in the middle of the
screen.

6. When finished viewing the spectrum, press <READ/OK> to continue to the next
point. See “Reviewing Signature Data” on page 113 for more information about the
Signature Spectrum.

Moving through a List


There are several methods for moving through a list. If you set Auto Store to On in the
Data Collection Configuration screen, the Enpac automatically goes to the next
measurement in the list. If you set Auto Store to Off, then the Enpac goes to the next
measurement when you press <READ/OK> to accept the measurement.
You can also move between items on a route in the Data Collection window. See
“Skipping Measurements and Machines” on page 103.

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Skipping Measurements and Machines


You can skip a measurement point or an entire machine if necessary and continue with the
list. You can exit data collection mode at any time by exiting the Data Collection window.
To skip a measurement or machine, follow these steps:
1. Use the <UP> and <DOWN> arrow keys to highlight the desired hierarchy level
(Plant, Train, Machine, and Point) in the Data Collection window.

2. Press the <RIGHT> arrow key. A Selection screen appears. Note that a checkmark
next the item indicates that a measurement has been stored.

3. Use the <UP> and <DOWN> arrow keys to highlight the item in the list you want to
select, then press the <LEFT> arrow key.
4. Press <F4> (Esc) to leave the Selection screen without selecting an item.

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Collecting Off Route Data


The Off Route module is an optional addition to your Enpac 1200A, activated using a
security key. Contact Entek IRD for information on purchasing this module. For
information about using a security key, see “Adding Features to the Enpac” on page 34.
The Off Route module allows you to collect data that is not part of a list (route). While
collecting list data, you may notice some unusual conditions that you want to analyze
further. You may also want to collect data for undefined points (points not in your
database), or existing points that are not in your current list (route).
The Enpac always associates off route measurements with a list. If you have not loaded a
list into the Enpac, the off route data is associated with the Default Route. Off route
measurements are stored at the current point. The current point is defined by where you
leave the regular route to take an off route measurement. The Enpac labels the off route
measurements as numbers. For example, the first off route measurement is labeled “1.”
This number increments by one each time you collect an off route measurement.
To unload unscheduled measurements into the host software, you must have first loaded a
list so that the unscheduled measurements can be unloaded with that list.

Methods for Collecting Off Route Data


There are two methods for collecting off route measurements with the Enpac.
1. Choose one of the pre-defined measurements on the Off Route Measurement screen.
This method provides an easy way to collect off route measurements for the current
point. Enpac provides seven pre-defined measurements for you to use to collect the
off route data. You do not need to set any parameters if you use the pre-defined
measurements. The Enpac uses the measurement definitions for the current point. See
“Collecting Off Route Data using a Pre-Defined Measurement” on page 105.
2. Create a user-defined measurement point. This method allows you to set up and
collect any type of measurement. See “Creating and Collecting a User-Defined Point”
on page 106.

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Collecting Off Route Data using a Pre-Defined Measurement


The Enpac provides seven pre-defined measurements for you to use to collect off route
data. The pre-defined measurements are as follows:
z Same - uses the same setup as the current point
z Opposite - uses the opposite setup as the current point (e.g. spectrum is time, time is
spectrum)
z Accel - acceleration spectrum point (10kHZ, 800 lines, 4 averages)
z Velocity - accel - velocity spectrum point (2kHz, 400 lines, 4 averages)
z Accel Time - time point (10kHz, 2046 points)
z High Res - high resolution point (increase number of lines by a factor of two, for
example, the current point having 400 lines becomes 800 lines)
z gSE - spike energy point
You do not set any parameters when you use a pre-defined measurement. The Enpac uses
similar settings as the measurement definitions for the current point. Follow the steps
below to collect an off route measurement for the current point:
1. From the Program Manager, choose DATA COLLECTION and press the <RIGHT>
arrow key. The Data Collection window appears.
2. Select the route and measurement point.
3. Press <F2> (Offroute) to collect an off route measurement. The Off Route
Measurement screen appears.

4. Use the arrow keys to highlight the appropriate pre-defined measurement icon to store
an off route measurement at the current point.

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5. Connect the proper transducer, then press <READ/OK> to start the measurement.
The measurement screen appears.
6. For manual entry points, enter the magnitude value with the numeric key pad.
7. If desired, press <F3> (Notes) to assign inspection codes to each point. The Enpac
unloads inspection codes when you unload the unscheduled data to EMONITOR
Odyssey or Enshare. See “Selecting Inspection Codes” on page 95 for more
information about assigning inspection codes.
8. Once the Enpac collects the measurement, press <READ/OK> to accept the
measurement. The measurement status indicator turns green to let you know that the
measurement is complete. The measurement is stored as an off route measurement at
the current point.
The Off Route screen reappears.
9. Press <F4> (Esc) to return to the Data Collection window.

Creating and Collecting a User-Defined Point


The Off Route module also allows you to set up and collect any type of off route
measurement. The Enpac keeps the user-defined parameters until you collect another
measurement point, or press <F2> (Default) on the User screen.
This section discusses how to create and collect a user-defined measurement point.

To create a user-defined point


1. From the Program Manager window, choose DATA COLLECTION and press the
<LEFT> arrow key. The Data Collection window appears.
2. Select the route. The Enpac always associates off route measurements with a list.
3. Press <F2> (Offroute) to collect an off route measurement. The Off Route
Measurement screen appears.

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4. Press <F2> (User) to open the User screen, as shown.

5. Use the <UP> and <DOWN> arrow keys to select the field, then press the <RIGHT>
arrow key to open the menu of choices for the selected field.
6. Select your choice using the <UP> and <DOWN> arrow keys, or type in a value
using the numeric key pad.
7. Press the <LEFT> arrow key to save your choice.
Use the field descriptions below to set up the measurement.

Change Name
The Change Name field allows you to change the name of the user-defined measurement
point. Select this field and then select the hierarchy level you want to change the name of.
A window opens at the bottom of the screen. Use the numeric key pad to enter a new name
for the selected level. Press <READ/OK> to save your entry.

Collection
The Collection field selects the type of data you want to collect with this measurement.
Your choices are:
z Overall/Signature - Collect both a magnitude reading and a signature.
z Overall only - Collect a magnitude reading only.
z Signature only - Collect a signature only.
z Rss Overall - Collect a digital overall measurement.
Display Format
The Display Format field selects the display format of the measurement. Your choices are:
Spectrum, Time, Phase, and Orders.

Units
The Units field selects the measurement units for the transducer.

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Coupling
The Control field selects the type of coupling to apply to the measurement. Your choices
are:
z AC - AC-couples the input voltage signal.
z DC - DC-couples the input voltage signal.
z ICP - Selects a standard ICP accelerometer requiring a current source power supply.

Input Channel
The Input Channel field selects the plane for a tri-axial measurement, or a channel on a
Vibration Isolated Measurement Pod (VIMP). If you are using a single direction
transducer, use the default X setting. Your choices are: X,Y, and Z.
Detection
The Detection field selects the type of signal detection for the measurement. Your choices
are:
z RMS - The Enpac measures the dynamic signal as the square root of the mean of the
square. Use this or the PEAK setting for most acceleration and velocity
measurements. Use this also for time waveform, voltage, and process (DC) voltage
measurements.
z Peak - The Enpac measures the dynamic signal from zero to peak voltage. Use this or
the RMS setting for most acceleration and velocity measurements.
z Pk-Pk - The Enpac measures the dynamic signal from the minimum peak to the
maximum peak. Use this setting for most displacement measurements.
z True Peak - Use to detect impacts and random transients. The dynamic time signal
contains the absolute value of the largest peak (positive or negative) within a
specified time window. Returns a magnitude value only. If used with a spectrum
measurement, EMONITOR Odyssey or Enshare uses a Peak detection type instead.
This value is not calculated but is measured directly.
z True Pk-Pk - Use to detect impacts and random transients. The dynamic time signals
contains the absolute value of the largest peak to peak distance within a specified time
window. Returns a magnitude value only. If used with a spectrum measurement,
EMONITOR Odyssey or Enshare uses a Peak-Peak detection type instead. This value
is not calculated but is measured directly.
Sensitivity
Use the Sensitivity field to enter the sensitivity for the measurement. This setting is based
on the transducer you are using. The default is 100mV/EU (Engineering Unit).

High-Pass Filter
The High-Pass Filter field selects the high pass filter to apply to the measurement. The
high pass filter is useful in removing high vibration, low frequency signal components that
would dominate the signal. Choose Off if you do not want to use a filter. See
“Measurement Filters” on page 39 for a list of high pass filters available for the Enpac.

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Fmax
Use the Fmax field to enter the maximum frequency for the measurement. See
“Measurement Maximum Frequencies” on page 50 for a list of maximum frequencies
supported by the Enpac.

Lines/Samples
The Lines/Samples field selects the number of spectral lines and time samples that
determine the measurement resolution. For spectra, choices vary from 100-12800 spectral
lines. For time waveforms, choices vary from 256-32768 time samples. The data
collection time increases as you increase the measurement resolution.

Window
The Window field specifies the windowing function applied to the measurement. Your
choices are:
z Hanning - A general purpose window to use on random type data when frequency
resolution is more important than amplitude accuracy. Use this setting for most of
your machinery monitoring activities.
z Hamming - Another general purpose window with slightly different window
characteristics than the Hanning window.
z Flat Top - Use this when amplitude accuracy is more important than frequency
resolution. In data with closely spaced peaks, a Flat Top window may smear the peaks
together into one wide peak. Use this for sinusoidal or calibration signals.
z Rectangular- The Enpac does not apply a window. Use this only for transient signals
that die out before the end of the time sample, or for exactly periodic signals within
the time sample.
Averages
Use the Averages field to enter the number of averages for the measurement.
Overlap
Enter the percentage of overlap during the averaging. This parameter can be used to
reduce the total time that it takes to collect the data.
Type
The Type field selects the type of averaging for the measurement. Your choices are:
Spectral and Time Synchronous.

Ext Trig Slope


The Ext Trig Slope field selects the slope for externally triggering the measurement. Your
choices are:
z +ve - Defines the trigger event to occur on a rising edge.
z -ve - Defines the trigger event to occur on a falling edge.
Level
Enter the amplitude level for externally triggering the measurement.

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To collect a user-defined measurement


1. After setting up the measurement, connect the proper transducer.
2. From the User window, press <READ/OK> to start the measurement. The
measurement screen appears. The Enpac ranges and collects the data.
3. If desired, press <F3> (Notes) to assign inspection codes to each point. The Enpac
unloads inspection codes when you unload the unscheduled data to EMONITOR
Odyssey or Enshare. See “Selecting Inspection Codes” on page 95 for more
information about assigning inspection codes.
4. Once the Enpac collects the measurement, press <READ/OK> to accept the
measurement. The measurement status indicator turns green to let you know that the
measurement is complete. The measurement is stored as an off route measurement at
the current point.
The Off Route screen reappears.
5. Press <F4> (Esc) to return to the Data Collection window.

Storing Unscheduled Data and EMONITOR Odyssey or Enshare


When you unload unscheduled measurements from the Enpac, EMONITOR Odyssey or
Enshare stores it in the database. There are two methods for storing.
You can use the smart unscheduled mode. Open the Load/Unload dialog box and choose
Unload Options. Select the Unscheduled location smart mode check box. This allows
EMONITOR Odyssey or Enshare to match up measurement definitions with the correct
location based on certain rules. See “Unloading Measurements using Smart Unscheduled
Mode” on page 88.

Enable Smart
Unscheduled by
checking this option

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If you do not have Unscheduled location smart mode selected, EMONITOR Odyssey or
Enshare stores unscheduled data in the unscheduled destination in the hierarchy tree of the
database.

You set the unscheduled destination with the Set Unscheduled Dest. command from the
Tools menu. See the printed or online EMONITOR Odyssey or Enshare User’s Guide for
more information.

Reviewing Data
There are several functions available to view and analyze data in the Enpac. This section
discusses the available options for viewing and analyzing overall and signature data. It
also covers navigating through data in the Review Data window.

Overview of the Review Data Window


The Review Data window allows you to navigate through the data and to review
previously collected route and off route data.

To open the Review Data window


1. From the Program Manager, choose REVIEW DATA.
2. Press the <LEFT> arrow key to enter the Review Data screen.

Select point
to view

Review Review
overall spectral
measurement measurement

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The data for you to review for the selected measurement is displayed at the bottom of the
Review Data window. Use the <F2> (Overall) and <F3> (Sig.) keys to view the data. The
Enpac attempts to display a stored measurement. If no measurement is available, the
Enpac alerts you to this. If the selected measurement is available the Enpac displays the
measurement. Note that the Enpac indicates that a measurement has been stored by
placing a checkmark next to the measurement.

To move through the collected data


1. Use the <UP> and <DOWN> arrow keys to highlight the desired hierarchy level
(Plant, Train, Machine, Point, Measurement, or Off Route) in the Review Data
window.

2. Press the <RIGHT> arrow key. A Selection screen appears.

3. Use the <UP> and <DOWN> arrow keys to highlight the item in the list you want to
select, then press the <LEFT> arrow key.
4. To leave the Selection screen without selecting an item, press <F4> (Esc).

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Reviewing Overall Data


The Overall Data window shows overall measurements taken as Analog or RSS values.To
review overall data, press the <F2> (Overall) key on the Review Data window. The Enpac
displays the information if it is available. If no measurement is available, the Enpac
displays a message saying “No data available.”

If the point has more than one measurement, you can press the <F2> (Next) and <F3>
(Previous) keys to select the active measurement for which you want to view data. You
can also view the measurement definitions for the current measurement point from this
screen. This is done by pressing <F1> (Help) to open the Help window, and then pressing
<F2> (Pt. Info.).

Reviewing Signature Data


The Signature Data window allows you to view the three types of signature
measurements: spectrum, time waveform, and magnitude and phase orders measurements.
To view signature data, press the <F3> (Sig) key on the Review Data window. The Enpac
displays the information if it is available. If no measurement is available, the Enpac
displays a message saying “No data available.”

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If the point has more than one measurement, you can press the <F2> (Next) and <F3>
(Previous) keys to select the active measurement for which you want to view data. You
can also view the measurement definitions for the current measurement point from this
screen. This is done by pressing <F1> (Help) to open the Help window, and then pressing
<F2> (Pt. Info.).

Expand or compress the signature


You can expand and compress the Frequency/CPM/Orders axis by pressing the <+/-> key.
When the Enpac first displays a signature, it displays the entire frequency range or time
length of the measurement. If the signature contains detailed resolution (400 lines or more
for spectra, 512 samples or more for time waveforms), the Enpac automatically
compresses the data to show the entire measurement.

Single cursor
Use the <LEFT> and <RIGHT> arrow keys to move the frequency cursor and the <UP>
and <DOWN> arrow keys to move the amplitude cursor. The cursor values appear above
the signature data.

Harmonic cursors (spectra only)


Press the <H> key to display the harmonic cursors. Each time you press <H>, it toggles
among three functions:
z Use the <LEFT> and <RIGHT> arrow keys to move the harmonic cursors.
z Use the <LEFT> and <RIGHT> arrow keys to move only the single cursor, leaving
the harmonic cursors locked in position.
z Turn the harmonic cursors off; use only a single cursor.

Capturing and Printing Enpac Screens


The Enpac allows you to capture Enpac screen images in a bitmap (.bmp) format and store
them on the memory card. You can store as many screen captures in your Enpac as
memory card allows. In addition to the screen capture capability, you can directly print the
screen as a graphic image with a serial connection to a serial printer.

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Capturing and Printing Enpac Screens

Capturing Screen Images with the Enpac


Follow these steps to capture an image on a memory card:
1. Display the screen you want to print on the Enpac.
2. Insert the memory card into the PCMCIA slot in the bottom of the Enpac. See “Using
Memory Cards” on page 33 for more details.
3. Press the <0> key and the <7> key simultaneously. The Print dialog appears.
4. Press <F1> (.BMP) to store the image in a bitmap (.bmp) format on the memory card.
The Enpac stores the image in “\Storage Card\dumpn” where “n” is the number of the
bitmap. This number gets incremented by one each time you store an image on the
card.
5. Press <F4> to return the Enpac screen.

Printing Screens with the Enpac


Follow these steps to print an image to a serial printer:
1. Connect the Enpac to a serial port on a serial printer with a 9-way plug RS-232 cable.
2. Display the screen you want to print on the Enpac.
3. Press the <0> key and the <7> key simultaneously. The Print dialog box appears.
4. Use the arrow keys to choose the desired Baud rate and image Size, then press
<READ/OK>. The image prints on the printer.

Printing Reports and Plots using Host Software


You can also use EMONITOR Odyssey or Enshare to print reports, especially if you want
to automatically print reports directly after unloading. For more information on printing
reports or plots using EMONITOR Odyssey or Enshare, see “Automatically Printing
Reports after Unloading” on page 89.

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Chapter
Appendix
Appendix
Frequently Asked Questions and Answers
This section contains the most frequently asked questions about using the Enpac with
EMONITOR Odyssey or Enshare.

General Enpac Questions

Q: What do I do if the Enpac locks up?


If the Enpac locks up and does not respond to key presses, you can reset the data collector
using special function keys. Press the <7>, <8>, <9>, and <3> keys simultaneously to
gracefully power off and on the Enpac. Press the <7>, <8>, <9>, and <2> keys
simultaneously to reboot the Enpac. Note that you must press and hold the keys through
the displayed time bar to reboot the data collector. This sequence will require all user
preferences (including date and time) to be re-entered. See “Setting the Date, Time, and
Date Format” on page 24.
If the special function keys do not work, press the reset switch located behind the main
battery access panel at the rear of the data collector. This can only be pressed using a
1/16th inch diameter pin or a straighten paper clip. See “Resetting the Data Collector” on
page 22 for details.
The Windows CE Bootloader screen appears after you press the reset switch. This screen
allows you to reinitialize the Windows CE operating system,or load an operating system
to the data collector, either through a serial connection or using the local PCMCIA drive.
See “Bootloader Configuration Screen” on page 23 for more information about the
Bootloader Configuration screen.

Setting Up Measurement Definitions in EMONITOR Odyssey or


Enshare
Q: How do I set up measurement definitions?
EMONITOR Odyssey or Enshare and the Enpac can collect and store a wide range of
types of measurements. To take advantage of these capabilities, you must understand how
to set up the different types of measurement definitions. For examples of setting up
specific types of measurement definitions, see “Setting Up Measurement Definitions” on
page 53.

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Q: Why do unsupported selections appear in EMONITOR
Odyssey or Enshare?
Each data collector supports only certain selections in the drop down lists in the
Measurement Definition pane. EMONITOR Odyssey or Enshare automatically displays
the correct selections when you select one or more active collectors. You select the active
collector or collectors with the Set Active Collectors command on the Tools menu in
EMONITOR Odyssey or Enshare. If you do not select the Enpac as the active collector, it
can affect the selections in one of two ways:
z If you do not select any collectors, EMONITOR Odyssey or Enshare displays all
possible selections, not just those for the Enpac.
z If you select two or more different collectors, EMONITOR Odyssey or Enshare
displays only the selections that are available for both collectors.

As an example, there are certain filters available in the Enpac. Then there are three
possible cases:
z You select the Enpac as the only active collector. EMONITOR Odyssey or Enshare
displays the correct filters in the measurement filter column of the Measurement
Definition pane.
z You do not select any active collectors. EMONITOR Odyssey or Enshare displays
many more filters than are available for the Enpac.
z You select two or more active collectors. EMONITOR Odyssey or Enshare may
display only some, or none, of the filters that are available for the Enpac.

For more information on setting the active collectors, see the printed or online
EMONITOR Odyssey or Enshare User’s Guide.

Q: Why can’t I edit the measurement definition units?


EMONITOR Odyssey or Enshare does not allow you to change some of the information
for a measurement definition after you collect data for that measurement definition. This
prevents you from collecting and then comparing data with different measurement
definition selections. You cannot edit the Data Type or Units columns in the Measurement
Definition pane after you collect data for the measurement definition. You can, however,
change the Collection, Filter, and the Storage columns for a measurement definition after
collecting data.
Note: Changing the collection specification can make it difficult to compare data after the
change with data before the change.

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Frequently Asked Questions and Answers

Loading Lists to the Enpac


Q: I think I lost some data. What happened?
There are several common ways you can delete data:
z You set up the Load Options to initialize the memory card before loading a list. If
you have any lists in the Enpac with data that has not been unloaded, you will lose all
lists and data before loading the specified list.
z You select the D.C. Functions button then select Initialize Data Collector. If you
have any lists in the Enpac with data that has not been unloaded, you will lose all lists
and data.
z You select the D.C. Functions button then select Clear Data from List. If the
selected list(s) have data that has not been unloaded, you will lose the data for those
lists.
z You select the D.C. Functions button then select Delete List. If the selected list(s)
have data that has not been unloaded, you will lose both the selected lists and
associated data.

Q: Why won’t EMONITOR Odyssey or Enshare load a list to the


Enpac?
First, check the communication between EMONITOR Odyssey or Enshare and the Enpac.
Note that the baud rate setting in the data collector must match the baud rate setting in
EMONITOR Odyssey or Enshare.
If the communication link between them is correct, it may be that the list is already loaded
in the Enpac. You must either delete the list or initialize the memory card before you can
reload a list already in the Enpac.

Enpac 1200A User’s Guide 119


Q: Why does EMONITOR Odyssey or Enshare rebuild the
Quickload files?
EMONITOR Odyssey or Enshare rebuilds a Quickload file before loading it to the data
collector when any one of the following occur:
z The list is not stored with Use Quickload File option selected.
z The measurement definitions in the list change.
z The inspection codes in the list change.
z The locations in the list change.
z The hierarchy level of items in the Hierarchy Tree that affect measurement definitions
in the list change.
z The collection specification of a measurement definition in the list changes.
z The Override Collect on Alarm settings (in the Load Option dialog box) is
selected.
z The list has been saved since last loaded.

Q: How do I load a list to the PCMCIA card?


EMONITOR Odyssey or Enshare can load lists to either the Enpac internal memory, or to
a memory card. You control the destination for lists with the Route Memory field in the
Instrument Setup screen in the Enpac.
z Set Route Memory to Internal to store lists and data in internal Enpac memory.
z Set Route Memory to Card to store lists and data to the memory card in the Card slot.

Note that the Route Memory field setting is not applicable when unloading data.
EMONITOR Odyssey or Enshare can unload lists from both the Enpac internal memory
and the memory card at the same time.

Q: How do I tell when loading or unloading is done?


EMONITOR Odyssey or Enshare and the Enpac establish communication as soon as the
following are both true:
z The Enpac is correctly connected to the computer.
z You select the Load/Unload command from the Tools menu in EMONITOR
Odyssey or Enshare.

The communication link remains until you do one of the following to break
communication:
z Close the Load/Unload dialog box in EMONITOR Odyssey or Enshare.
z Disconnect the cable between the computer and Enpac.

120 Enpac 1200A User’s Guide


Frequently Asked Questions and Answers

Note that EMONITOR Odyssey or Enshare indicates when it completes the loading or
unloading process.

Collecting Data with the Enpac

Q: Why does the Enpac seem to skip measurements at a


location?
EMONITOR Odyssey or Enshare and the Enpac are designed to make collecting data as
quick and efficient as possible. To shorten data collection time, EMONITOR Odyssey or
Enshare combines two or more measurement definitions at a location into a single
measurement. This allows you to collect two or more measurements by pressing a single
key on the Enpac.

Q: Why won't the Enpac combine magnitude and phase or


manual entry measurements at a location?
Two exceptions exist for combining measurement definitions. EMONITOR Odyssey or
Enshare and the Enpac cannot combine magnitude + phase measurements with any other
measurements. Nor can they combine manual entry measurements with any other
measurements. Both types remain as individual measurements when loaded into the
Enpac.

Q: What do the USER (eus) and USER (s) units mean?


EMONITOR Odyssey or Enshare allow you to create measurement definitions for many
different units. Some of these units are not directly supported in the Enpac. When you
display a measurement definition in the Enpac with an unsupported unit, the Enpac
chooses the USER units. You can still collect and store data using unsupported units.
z USERS (s) - Appears for unsupported units in a process measurement (manual entry
using the numeric key pad.
z USER (eus) - Appears for unsupported units in all other measurement types.

Q: Why are the alarms in the Enpac not what I selected?


You select the alarms you want to load with a measurement definition in EMONITOR
Odyssey or Enshare by setting the Trigger column to Yes for the alarm. If you select an
alarm that the data collector can handle, EMONITOR Odyssey or Enshare loads that
alarm into the data collector when you load the list.

Enpac 1200A User’s Guide 121


Q: Why aren’t inspection codes available for a list?
You must load the inspection codes into the Enpac before they are available for a list.
EMONITOR Odyssey or Enshare loads inspection codes only when you load a list. To
load the inspection codes, you must select Load Inspection Codes in the Load Options
dialog box in EMONITOR Odyssey or Enshare. You can have a different set of inspection
codes loaded with each list. For more information on inspection codes, see “Inspection
Codes and the Data Collector” on page 71.

Q: How can I reduce the ranging time required during


collection?
Long ranging times are associated with trying to collect low frequency vibration data.
Applying an overall filter helps reduce long ranging times. In particular, overall filters
with the highest low frequency cutoff point decrease ranging time the most. Try to set your
maximum frequency and lines of resolution such that the formula results in the highest
value that would be practical in your application.
Another technique that can reduce ranging time is to only use filters that are built into the
data collector.

Unloading Data from the Enpac


Q: How do I unload data from more than one list?
The Enpac allows you to unload more than one list at a time into the EMONITOR
Odyssey or Enshare database. Simply select the desired lists before choosing the Unload
button. For more information see “Selecting the List(s)” on page 84.

Q: How do I clear data from lists after unloading?


The Enpac allows you to clear data from a list in the Enpac after unloading it to your
EMONITOR Odyssey or Enshare database. This enables you to collect the list again as
needed. Simply select the Clear List on Unload check box in the Unload Options dialog
box. Another method is to use the Clear Data from List function in the Data Collector
Functions dialog box.

Q: How do I print reports after unloading data?


EMONITOR Odyssey or Enshare allows you to print reports to a printer immediately after
unloading the data to your EMONITOR Odyssey or Enshare database. This enables you to
view the results of the data just unloaded. Select the Auto Reports on Unload check box
in the Unload Options dialog box and highlight the desired reports.

122 Enpac 1200A User’s Guide


Frequently Asked Questions and Answers

Analyzing Data in EMONITOR Odyssey or Enshare


Q: Why does the magnitude reading not correspond to the
calculated overall value?
EMONITOR Odyssey or Enshare can calculate an overall value from a spectrum
measurement. Under some conditions, this value may not be the same as the magnitude
measurement for the same location. The common causes for this are:
z The measurement filter is not the same for the magnitude and the spectrum
measurement definitions. In this case, the two measurement definitions are measuring
different frequency ranges.
z The magnitude readings taken by the Enpac are broadband readings and are not based
on the spectrum data.

Enpac 1200A User’s Guide 123


124 Enpac 1200A User’s Guide
Glossary
Glossary
The Glossary contains definitions of many of the terms used with the Enpac and the online
help system. Boldface type indicates terms that are defined elsewhere in the glossary.

active data collector – You can define one or more data collectors as active. EMONITOR
Odyssey or Enshare uses the active collectors to determine the valid options when you
set up measurement definitions. Suppose you had two active data collectors:
DC1 can measure velocity in both in/sec and mm/sec
DC2 can measure velocity only in in/sec
The only choice you would see for velocity units would be in/sec, because that is
common to both active collectors. This is true for several options in EMONITOR
Odyssey or Enshare, including the number and length of inspection codes. Note that
this is different from the current data collector.
active list – The list for which you are currently collecting data. You can load multiple lists
into the Enpac. You can only collect data for one list at a time.
alarms – An alarm alerts you to a change in a measurement. For example, an alarm can
notify you when the measured value for a machine exceeds a pre-defined value. You
can create one or more alarms for each measurement definition.
archive data – The measurement data that you store in EMONITOR Odyssey or Enshare.
It includes all the magnitude, process, time, and spectral data that you have collected
and unloaded or entered into the program.
averaging – Refers to the process of combining multiple data samples to reduce the random
errors and provide a more reliable measurement.
band – A frequency range, such as the frequency range between 1,800 and 3,200 Hz. A
band set consists of one or more bands. You can use bands to define specific frequency
ranges and values used - band maximum amplitude or band sum - for a band alarm.
band alarm – An alarm that operates on defined frequency bands in a measurement.
Each band can have its own alarm levels. The band definition determines whether the
alarm in each band is set on the band maximum amplitude or the band sum.
band filter – A filter to use during data collection to help obtain high quality data. You can
use a band filter (high pass, low pass, or both) or a percentage filter to remove specific
frequency ranges from the measurement.
band maximum amplitude – Also known as peak in band and band peak. The Band
maximum amplitude is the highest amplitude at a spectral line in a band.
band set – One or more bands, each of which defines a specific frequency range. A band
set might contain three bands: from 500 to 1,200 Hz, from 2,000 to 3,800 Hz, and from

Enpac 1200A User’s Guide 125


Glossary

3,800 to 5,000 Hz. You can use a band set to define specific frequency ranges for a
band alarm.
band sum – Also called band limited overall value. This is the total energy in a spectrum
between two frequencies. If the band contains the entire spectrum, the band sum value
is the same as the magnitude value for the entire spectrum.
baseline measurement – A reference measurement you identify from the archive data for
a measurement definition. It indicates the proper operating condition of a piece of
equipment. You can use it as a comparison to other measurements, and in alarms.
Clipboard – A temporary holding space for text and graphics. The Clipboard allows you
to copy and paste information within a program, or from one program to another
program.
collection specification – The collection specification defines the parameters used when
collecting a measurement. This includes the type of transducer, windowing factor,
signal detection, frequency range, resolution, number and type of averages, and whether
to collect phase and order normalize the measurement.
current data collector – EMONITOR Odyssey or Enshare can communicate with only
one data collector at a time. This data collector is called the current data collector. You
can select only one current collector for load and unload operations. Note that this is
different from an active data collector.
current list – The most recently recalled or created set of measurement definitions held
in the computer’s memory or saved on the computer’s hard disk. You can load the
current list into a data collector for data collection. You can also view plots or create a
report from the data associated with the current list.
cursor – A line or symbol that traces the data and provides an accurate read out of the X
axis (typically time or frequency) and the Y axis (typically vibration amplitude) values.
data collector – A data collector is a device that measures and stores vibration and other
data. Vibration data may include magnitude, spectrum, time waveform, and phase data.
Other data may include process measurements such as pressure, temperature, and
operating hours.
database – One or more related files that contain information on a common topic. The
EMONITOR Odyssey or Enshare database contains both the hierarchical setup for the
machinery as well as the data collected from the machinery.
Database window – The Database window contains one or more displays of information
from the database. The Database window can be split into two or more parts, called
panes. The different panes in the Database window are: Hierarchy, Location,
Measurement Definition, Alarms, and Archive data.
dialog box – A dialog box contains the options and settings for a command. Dialog boxes
allow you to enter information, as well as to review and change existing settings, before
you execute the command.
full scale value – The maximum expected amplitude (Y-axis) value for the data. If the data

126 Enpac 1200A User’s Guide


Glossary

exceeds the full scale value, it may not be possible to display or collect the full
amplitude range without adjusting the full scale value. In general, the full scale should
be the smallest value that is greater than the largest possible amplitude of the data.
harmonic cursors – Multiple cursors that are at constant multiples of a fundamental
frequency. Typically you position a single cursor at the desired fundamental frequency
and then press a key to activate the harmonic cursors. These cursors help identify the
related frequency components in a spectrum.
Hierarchy Tree – A graphic illustration of the database hierarchy. It contains the
machines in your predictive maintenance system. You display the Hierarchy Tree by
opening the Hierarchy pane in the Database window.
high pass filter – A filter that excludes all frequencies below a defined frequency, also
called a low frequency corner. It allows, or passes, frequencies above the defined
frequency. It is useful for removing high vibration, low frequency signal components
that would dominate the signal.
hypertext link – A connection between two topics in the Online Help System. There are
two types of hypertext links. The first is a hypertext jump, indicated by green text with
a solid underline. The second is a hypertext pop up, indicated by green text with a
dashed underline. Clicking on a hypertext jump displays the underlined help topic.
Clicking on a hypertext pop up displays a window containing a definition of the
underlined term.
inspection codes – Some data collectors allow you to store an inspection code with a
measurement. Inspection codes, also called note codes, can be used to indicate the
operating condition of a piece of equipment (e.g. hot bearings, stopped, etc.). They can
also be assigned directly to an item in the Hierarchy Tree or location, or by importing
data.
list – A set of measurement definitions, also called a route. You can create a list from
individual measurement definitions or from other lists. A list can be saved in, and
recalled from, the database. The most recently recalled or created list is called the
current list. You can load one or more lists into a data collector, and you can plot or
report on the data from the items in a list.
list type – List types allow you to group lists by their function. For instance, you might
group lists like this:

Purpose List type


Everyday data collection Scheduled
In-depth assessment Diagnostic
One-time collection Temporary

List window – A window that contains a display of locations in the current list. A list is
a set of measurement definitions. You can open only one List window, and the List
window cannot be split into panes.

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Glossary

load file – When you load a list into a data collector, EMONITOR Odyssey or Enshare
first creates a load file from the list. The load file contains all the measurement
definitions in the list, in a format that can be loaded into the data collector.
EMONITOR Odyssey or Enshare can create load files ahead of time from Quickload
lists.
location – A location can be a physical point in a plant, in an area, on an equipment train,
or on a machine. For vibration measurements, a location is a combination of a physical
point and a direction for the measurement. Each location is attached to an item in the
Hierarchy Tree.
low pass filter – A low pass filter excludes frequencies above a defined frequency. It
allows, or passes, frequencies below the defined frequency. It is useful as an anti-
aliasing filter.
magnitude alarm – An alarm that defines the safe operating boundary for magnitude data
from a piece of equipment or a process. Magnitude data can be overall vibration,
temperature, operating speed, or any other process measurement.
magnitude measurement – Single value representing the total energy of a measurement.
For example, a vibration magnitude represents the total energy in a vibration spectrum.
Trends of magnitude readings are typically used to predict when a machine or process
could exceed safe operating conditions.
measurement – A measurement is a single reading collected from a location and
controlled by a measurement definition. Measurements are usually collected with a
data collector, and stored in the database. The measurement may be magnitude data
such as an overall displacement value, spectrum data such as a single acceleration
spectrum, or some other kind of data.
measurement definition – A measurement definition is a set of parameters that controls
the collection of a measurement. It defines the type of measurement (magnitude,
spectrum, time, …). It also includes the collection, measurement filter, and storage
specifications. Each measurement definition is attached to a location.
measurement filter – A filter that is applied when taking a measurement. It is specified as
part of a measurement definition, and may be either a band filter or other type of filter
such as an envelope or overall filter.
memory card – A removable hardware card, or PCMCIA card, containing non-volatile
memory for additional storage, used with a computer or data collector. PCMCIA stands
for Personal Computer Memory Card International Association.
note codes – See inspection codes.
operating system – The internal software of a data collector that determines how the data
collector operates. You should always use the most recent operating system version
available to you.
orders – Multiples of the operating speed of a piece of equipment. The first order is the
operating speed. The second order is two times the operating speed, and so on.

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Glossary

overload – Occurs when the input signal from your transducer exceeds the current setting
of the data collector hardware. You should not collect data when the input signal is
generating an overload condition of the data collector; instead, you should adjust the
data collector settings for the transducer.
pane – A pane is a part of a window. There are two types of panes: plot and database. A
plot pane contains a graphical display of data, like a spectrum plot. A database pane
contains either the Hierarchy Tree or a spreadsheet showing the information saved in
the database.
PCMCIA card – A removable hardware card, or memory card, containing non-volatile
memory for additional storage, used with a computer or data collector. PCMCIA stands
for Personal Computer Memory Card International Association.
plot – A plot is a graphical display of data. Some examples are spectrum, trend, and time
plots.
plot window – A Plot window contains one or more graphical displays of data. Plot
windows can be split into two or more parts, called panes. Note that minimizing a plot
window unlinks the window from the Database window.
process measurement – Also called process point. A single value that indicates the general
condition of a process or equipment. For example, process measurements can be used
to record any of the following:
temperature pressure
flow valve position
operating speed operational hours
process (DC) voltage measurement - A single valued measurement taken directly from a
DC voltage output. Similar to a process measurement; however you directly measure
the value instead of entering it with the data collector keypad.
Quickload list – A list of measurement definitions to be loaded into a data collector.
EMONITOR Odyssey or Enshare builds and saves Quickload lists as load files so that
they do not have to be rebuilt every time before loading into the data collector.
resolution – The accuracy of something based on the number of discrete values used to
define it. One example is the resolution of a spectrum measurement. This refers to the
number of spectral lines that are combined to display the spectrum data. A higher
resolution results in a clearer image due to more discrete values defining the object.
route – See list.
signature – A signature can be either a time or a spectrum measurement. It is a general term
used for multi-valued data, as opposed to single-valued data such as a magnitude or a
process measurement.
spectral line – A spectral line is an individual discrete frequency in a spectrum
measurement. A spectral line is sometimes called a “bin”, a “delta f”, a “line”, or a “line
of resolution.”

Enpac 1200A User’s Guide 129


Glossary

spectrum alarm – Also called narrowband alarm. It defines the safe operating boundary
for spectrum data from a piece of equipment.
spectrum measurement – A measure of amplitude versus frequency, typically vibration
for monitoring systems. Spectrum measurements are useful for identifying the
contribution of individual components (bearings, fans, gears, etc.). It is much easier to
separate elements of vibration in the frequency domain than in the time domain.
spectrum plot – A spectrum plot is a graph of amplitude versus frequency. Usually the
amplitude is a measure of the acceleration, velocity, or displacement at that frequency.
spreadsheet – A display of information from the database that displays data in rows and
columns (like a table). Spreadsheets appear either in dialog boxes, or in windows. You
can add, edit, or delete information through spreadsheets.
storage specification – The storage specification controls when to collect a measurement,
and how long to store it on the computer’s hard disk. You can use the storage
specification to force the collection and storage of a measurement at a given time
interval, or if a measurement exceeds an alarm.
tachometer – A device for measuring the speed of rotation of a machine or component.
time waveform measurement – A measure of time along the horizontal axis and
amplitude along the vertical axis (similar to oscilloscope readings). It is easy to see the
vibration amplitude and general shape of the signal in a time waveform measurement.
They are useful for identifying simple vibration signals and viewing impulsive type
signals.
time waveform plot – A time waveform plot is a graphical display of amplitude versus
time for a single measurement.
transducer – A transducer is a device for making measurements. These include
accelerometers, velocity pickups, displacement probes, and temperature sensors.
transducer specification – A transducer specification defines the characteristics of a
transducer. These include the transducer name, type, base unit, and calibration.
trend plot – A trend plot is a graph of the amplitude of a measurement against time, usually
displaying the trend in a magnitude or process measurement over days, weeks, or
months.
unload report – A report that EMONITOR Odyssey or Enshare automatically creates after
you unload data from a data collector or import data from a file. The report uses the
list of measurement definitions unloaded from the data collector or imported from the
file.
unscheduled measurement – Measurements you make that are not part of a list in the data
collector. You can collect and unload unscheduled measurements with the data
collector. After unloading, you may want to identify unscheduled measurements to
store them with the correct machine in the database.
view – A view is an arrangement of panes in either a Database window or a Plot window.

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Glossary

A view is also an arrangement of columns in the List window. You can save a view by
giving it a name. Once you save a view, you can recall it to change the panes in the
active window.
window – A window is an area on your screen containing a program or a view of data. The
EMONITOR Odyssey or Enshare program runs in the EMONITOR Odyssey or
Enshare window. The windows within EMONITOR Odyssey or Enshare can contain
reports, the current list, or one or more panes showing a plot or a database view.

Enpac 1200A User’s Guide 131


Glossary

132 Enpac 1200A User’s Guide


Index

Index
B
<+/-> key 15 band filters 54
<.> key 15 bands in host software 54
9-way D connector 17 battery
capacity 19
checking 15, 19
A inserting 20
overview 18
Accel measurement 105
removing 20
Accel Time measurement 105
safety switch 20
Acquisition 30
battery specification 9
active collector 118
baud rate
adding features 35
setting in data collector 32, 78
Addnl Measts 31
setting in host software 77
alarms
bitmap, screen captures 114
collect measurement on alarm 70
Bootloader Configuration window
in the data collector 121
loading operating system 23
in the data collector] 69
overview 23
magnitude 53
overriding collect on alarm 84
process measurements 60
selecting alarms to load 69 C
setting trigger for loading 53 capturing screens 115
spectrum in the data collector 62 certification specification 13
supported in data collector 70 CH1/CH2 Inputs 16
Trigger 69, 121 Change Name 107
approval specification 13 collect and store on alarm settings 70
arrow keys overview 15 collect on alarm 70
Auto Advance collecting data
Data Collection Configuration option 30 lists 94
display spectrum in data collector 30 magnitude and phase measurements 101
auto reports on unload 89, 115 magnitude measurement 98
Auto Store off route 104
Data Collection Configuration option 30 off route pre-defined measurements 105
moving through a list 102 off route user-defined measurements 106
Averages 109 preparing 92
averaging process (DC) voltage measurement 97
data collector 29 settings 29, 93
host software 52 spectrum measurement 99
linear 52 time waveform measurement 100
time synchronous 52, 61, 64 Collection 107

Enpac 1200A User’s Guide 133


Index

collection specification Data Collection window 28


averaging 52 data collector
for magnitude and phase 57 active 118
input types 48 alarms 69, 70, 121
maximum frequency 50 choosing current 77
measurement resolution 51 display contrast 21
options 46 driver version number 86
overview 46 magnitude alarms 53
phase 56 operating system version number 21
process measurement 60 resetting 22
signal detection type 50 selecting active 118
spectrum measurement definitions 63 spectrum alarms 62
time waveform 65 Windows CE operating system 23
transducer specification 48 date
tri-axial measurements 67 format 25
unable to change 118 setting 24
voltage measurements 65 Date Format 33
window types 49 Date/Time 33
collection time, TWF 52 decimal key 15
communication default filters 42
choosing a COM port 76 deleting lists
device 76 automatically before loading 81
diagram 79 manually 82
memory card reader 79 Detection 108
overview 74 diagram
setting up 74 battery 20
setting up data collector 77 communication 79
setting up host software 75 data collector 14
communications specification 12 hardware connection 16
connecting hardware reset 22
Enpac and computer 78 RS-232 pin assignments 17
Enpac to printer 115 digital overall 43, 107
hardware to data collector 16 display
transducer to data collector 92 changing contrast 21
connector panel specification 9 configuring for data collection 29
contrast, changing display 21 Display Format 107
Coupling 108 <DOWN> arrow key 15
current data collector, selecting 76
cursor
harmonic 114 E
single 114
EMONITOR Odyssey or Enshare
Customer Support 5
online help system 4
overview 2
enclosure specification 8
D envelope filters 40
Data Collection Configuration environmental specification 12
overview 29 ESAFE Agreement 5
setting options 29, 93 Ext Trig Slope 109
data collection specification 11

134 Enpac 1200A User’s Guide


Index

F I
<F1> through <F4> overview 15 I/O specification 12
Fast Averaging 29 initializing
FFT automatically before loading 82
See spectrum measurements before loading a list 81
Fill Signature 31 manually 82
filters Input Channel 108
band 54 input type
default in host software 42 AC coupled 48
Envelope in host software 42 DC coupled 48
gSE 40 EMONITOR 49
hardware 40 host software 48
High Frequency in host software 42 ICP accel (X) 48
high pass 41 ICP accel (Y) 48
in host software 39 ICP accel (Z) 48
order 41 manual entry 48
Overall in host software 43 triaxial transducer 67
Smart HP in host software 42 inspection codes
software 40 entering 95
Flattop window, in host software 49 loading 71, 83, 95, 122
Fmax not available for a list 122
off route user-defined option 109 overview 71
See maximum frequency Instrument Setup
Freq. Units 29 overview 32
full scale value, process measurements 59 setting options 32
IrDA
Instrument Setup option 32
G interface 17
glossary 125
gSE
filters in host 40 K
off route pre-defined measurement 105 keys
+/- 15
arrow 15
H decimal (<.>) 15
function keys overview 15
Hamming window
on/off 15
host software 49
overview 14
Hanning window
host software 49
hardware connection, diagram 16
help L
accessing in Enpac 26 <LEFT> arrow key 15
online help in EMONITOR Odyssey or Enshare 4 linear average 52
high pass filters 41 Lines/Samples 109
High Resolution measurement 105 List Display Selection 85
High-Pass Filter 108

Enpac 1200A User’s Guide 135


Index

lists measurement definitions


clearing in memory cards 122 collect on alarm 63
deleting 81 combining 66
in the data collector 71 filters 39
inspection codes 83 gSE filters 40
loading 80, 85 hardware filters 40
Quickload 85 high pass filters 41
restrictions on loading 119 input types 48
selecting 84 magnitude 39
unable to load to data collector 119 magnitude and phase 39
unloading 86 magnitude in bands 54
load files, creating 66, 71 maximum frequency 50
loading 23 options 38
alarms 69 order filters 41
complete 120 order normalized spectrum 61
inspection codes 83, 122 overview 38
lists 85 process 39, 58
operating system 23 resolution 51
overview 74 setting up in host software 53
Quickload files, rebuilding 120 signal detection 50
restrictions on lists 119 software filters 40
unable to load list 119 spectrum 39, 63
locked up 22 time synchronous spectrum 61, 63
time synchronous TWF 64
time waveform 39, 63
M tri-axial measurements 68
unable to edit units or filter 118
machine speed, taking measurements 59
units 46
magnitude alarms 60
unsupported selections 118
magnitude alarms in data collector 53
voltage 65
magnitude and phase measurements
window types 49
collecting 101
measurement status indicators 15
overview 39, 56
Memory
reviewing 113
clearing 31, 33
setting up 56
deleting routes from active memory 31, 33
magnitude measurements
initialize active memory 31, 33
collecting 98
memory card
in bands 54
communication with reader 79
magnitude vs. overall values 123
formatting 34
measurement definitions 39
inserting and removing 34
proximity probes 54
list won’t load 119
maximum frequency
overview 33
host software 50
types used with enpac 34
useable format 32

N
N81
See Protocol

136 Enpac 1200A User’s Guide


Index

Note Codes performance specification 10


See inspection codes phase measurements
collecting 101
setting up in host software 56
O setting up order filters 42
tachometer signal 101
Off Route Measurement window 105, 106
power specification 9
off route measurements
powering down 20
collecting 104
powering up 20
methods for collecting data 104
predictive maintenance 2, 8
overview 104
printing
pre-defined 105
overview 114
unloading 87
reports automatically on unload 115
user-defined 106
screen captures directly from data collector 115
off route pre-defined measurements
process measurements
Accel 105
(DC) voltage 97
Accel Time 105
full scale value 59
collecting 105
measurement definitions 39
gSE 105
RPM 59
High Resolution Point 105
setting up in host software 58
Opposite 105
temperature 59
Same 105
product specifications 8
Velocity 105
approval/certification 13
off route user-defined measurements
battery/power 9
collecting 110
connector panel 9
setting up 106
data collection 11
<On/Off> key 15
enclosure 8
online help system
environmental 12
dataPAC 5
I/O and communications 12
EMONITOR Odyssey or Enshare 4
performance 10
Enpac 26
system 12
hypertext links 5
Program Manager 27
topics 5
overview 27
operating system 23
selections 27
Opposite measurement 105
protocol, communication setting in host software 77
order filters 41
proximity probes
order normalize
magnitude measurements 54
definining orders filters 42
spectrum measurements 62
spectrum measurements 61
overall data, reviewing 113
Overlap 109
overriding collect on alarm 84 Q
questions and answers 117
Quickload files
P rebuilding 120
saving time 85
PCMCIA card
See memory card 33
peak signal detection, in host software 50
peak-peak signal detection, in host software 50 R
Percent 30 ranging time, reducing 122

Enpac 1200A User’s Guide 137


Index

<READ/OK> key 15 setting date and time 24


Rectangular window, host software 49 signal detection 50
reinitialize Windows CE 23 signature data
reports expand/compress axis 114
print after unload 122 harmonic cursors (spectra only) 114
print automatically after unload 89 reviewing 113
resetting data collector 22 single cursor 114
resetting the data collector 117 skipping measurements 121
resolution 51 skipping measurements and machines 103
reviewing data smart unscheduled mode 88, 110
expand/compress signature 114 spectral lines 51, 52
magnitude and phase orders 113 spectrum
overall 113 display in data collector 30
overall and signature 111 spectrum alarms in data collector 62
spectrum 113 spectrum measurements
time waveform 113 collecting 99
<RIGHT> arrow key 15 measurement definitions 39, 63
RMS signal detection, in host software 50 order normalized 61, 63
Route Memory 32 proximity probes 62
routes reviewing 113
collecting data 94 time synchronous 61, 63
moving through 102 Storage Specification 70
See also lists storage specification
selecting 32, 94 collect TWF on alarm 63
RPM measurements 59 in measurement definitions 118
RS-232 interface system specification 12
cable 17, 78
pin assignments 17
RSS filter 43 T
rssSupport 43
tachometer signal 101
Technical Support 5
temperature measurements 59
S Time 30
Same measurement 105 time samples
saving screens 115 calculating 52
screen capture calculating time needed for collection 63
keys 115 time synchronous averaging 52, 61
overview 114 time waveform
security key code collection time 52
adding features 35 measurement definitions 39
overview 34 measurements 63
Select Route window, selecting a route 95 time synchronous averaging 64
Sensitivity 108 time waveform measurements
serial connection diagram 79 collecting 100
serial number reviewing 113
data collector 21 time/date
Set Active Collectors command 38, 118 display 24
Set Up Collector button 76 setting 24
Set Up Computer button 76 Timeout 32

138 Enpac 1200A User’s Guide


Index

transducer specification 47 User-Defined Options


input type 48 Averages 109
magnitude measurement definitions 55 Overlap 109
process measurement definitions 60 Type 109
spectrum measurement definitions 63 Change Name 107
tri-axial 67 Collection 107
voltage measurements 66 Coupling 108
tri-axial measurements Detection 108
collection specifications 67 Display Format 107
measurement definitions 68 Ext Trig Slope 109
setting up 67 Fmax 109
transducer calibrations 67 High-Pass Filter 108
Trigger 69, 121 Input Channel 108
external 17 Lines/Samples 109
setting input trigger 33 Sensitivity 108
setting source in data collector 31 Units 107
Trigger to Yes in host software 53 Window 109
true peak signal detection 50 USERS (s) 121
true peak-peak signal detection 50
turning off 20
turning on 20 V
Type 109
Velocity measurement 105
version number
data collector driver 86
U data collector operating system 21
units vibration analysis 2
in host software 46 voltage measurements
off route user-defined option 107 collecting 97
unloading setting up 65
done 120
lists 86, 87
multiple lists 122 W
overview 74
Window 109
reports 122
window type
unscheduled data 87
collection specification 49
unscheduled measurements
flattop 49
See also off route
Hamming 49
storing in host software 110
Hanning 49
unloading 87
rectangular 49
unscheduled smart mode 88, 110
Windows CE operating system
<UP> arrow key 15
reinitialize 23
upgrading 34
USER (eus) 121

Enpac 1200A User’s Guide 139


Index

windows in data collector


Data Collection 28, 94
Data Collection Configuration 29, 93
help windows 26
Instrument Setup 32
Manual Entry Process Measurement 97
Notes 96
Off Route Measurement 105
Overall Data 113
Program Manager 27
Select Route 95
Selection 103, 112
Signature Data 113

140 Enpac 1200A User’s Guide

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