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    Equipment Specification BRIDGEMASTER 2017 02

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    Equipment Specification BRIDGEMASTER 2017 02

    Uploaded by

    suronocaturatmojo
    254 views12 pages
    metalizing

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    metalizing

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    254 views12 pages

    Equipment Specification BRIDGEMASTER 2017 02

    Uploaded by

    suronocaturatmojo
    metalizing

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 12

    TMS Metalizing Systems, Ltd.

    “ The Metalizing Sourcetm”

    BRIDGEMASTER®
    Equipment Specification

    TMS Metalizing Systems, Ltd.


    P.O. Box 2136, Silverdale, WA 98383-2136
    Phone: (360) 692-6656 Fax: (360) 698-1539
    2/2017 www.tmsmetalizing.com
    1. GENERAL

    The following specification covers the standard range of the BRIDGEMASTER® Arc Spray System.
    For the specific offer, please refer to your quotation and cross reference the part numbers for
    each piece of equipment.

    2. BENEFITS

     Big Wire Capabilities: Aluminum, Zinc and Zinc/Aluminum wires, 1/8”(3.2 mm) and 3/16” (4.8
    mm) in diameter are routinely sprayed
     Small Wire Capabilities: Small wire [1/16” (1.6 mm) , 3/32” (2.3 mm)] can also be sprayed
     Combination Leads: Combination leads combine the spray wire, power lead, and atomizing air
    into a single, flexible, lightweight lead
     Arc-Shorting Control: Arc-shorting control eliminates wire shorting inherent to the arc-spray
    process
     Fan Spray: Provides a wide spray pattern for high production work
     Air Sweep: Allows the operator to air sweep surface prior to spraying
     Power Supply Choices: Lightweight Inverters or Conventional DC welding power supplies
     Flexible: Modular design accommodates easy adaptation to the needs of the job shop

    3. FRONT-END ASSEMBLY

    3.1 Available Front-End Assemblies:

    Part Number Description


    612000-3/16AF Front-End Assembly for 3/16”
    (4.8 mm) diameter wires with
    Aux Air
    612000-1/8 Front-End Assembly for 1/8”
    (3.2 mm) diameter wires
    612000-1/16 Front-End Assembly for 1/16”
    (1.6 mm) to 3/32” (2.3 mm)
    diameter wires
    612000-3/16AF: Front-End Assembly for
    3/16” (4.8 mm) diameter wires with Aux Air

    TMS Metalizing Systems, Ltd. www.tmsmetalizing.com (360) 692-6656 2


    3.2 Technical Overview

     The front-end assembly includes the leads that deliver metalizing wire, compressed air and
    arc voltage to the spray head
     Air sweep switch included on handle assembly
     Simple to operate
     Fan spray air jets are included to provide a wide spray pattern for large surface areas.
     Lightweight to reduce operator fatigue
     1/8” and 3/16” spray heads used for anti-corrosion coatings on large surface areas
     Easy to maintain

    3.2.1 Technical Data

    Description Characteristics
    Maximum Current Up to 650 Amps*
    * Capabilities dependent on power supply option, weld cable, and front-end lead lengths.

    3.2.2 Typical performance figures for the BRIDGEMASTER®

    Wire Size: 3/16” (4.8 mm)


    Material Throughput lb/hr
    Aluminum 35 @ 350 Amps
    Aluminum 38 @ 450 Amps
    Zinc 108 @ 350 Amps
    Zinc 134 @ 450 Amps
    Zinc/Aluminum (85/15) 76 @ 350 Amps
    Zinc/Aluminum (85/15) 96 @ 450 Amps

    Wire Size: 1/8” (3.2 mm)


    Material Throughput lb/hr
    Aluminum 23 @ 350 Amps
    Aluminum 28 @ 450 Amps
    Zinc 82 @ 350 Amps
    Zinc 118 @ 450 Amps
    Zinc/Aluminum (85/15) 62 @ 350 Amps
    Zinc/ Aluminum (85/15) 75 @ 450 Amps

    TMS Metalizing Systems, Ltd. www.tmsmetalizing.com (360) 692-6656 3


    4. INTERCONNECTING CABLES

    4.1 Available Cable Packages:

    Part Number Description


    613002 Heavy-Duty Control Cable, 50’
    613003 Heavy-Duty Control Cable, 100’
    613004 Welding Lead 4/0-50’ *
    *Note: Two welding leads are required for a 50’ control cable and
    four welding leads are required for a 100’ control cable.

    4.2 Technical Overview

     19-Pin environmentally sealed connectors in conjunction with heavy duty cable allow for
    dependable use, even in rugged field operations
     Welding cable size is 4/0 with easy-to-use twist lock connectors
     Control cables include cable restraints to maximize cable longevity

    613004: Welding Leads 4/0-50’ (2 ea)

    613002: Heavy-Duty Control Cable, 50’

    TMS Metalizing Systems, Ltd. www.tmsmetalizing.com (360) 692-6656 4


    5. POWER SUPPLIES

    5.1 Available Power Supplies:

    Part Number Description


    614015-A XMT 450 MPA Inverter P/S 230/460 60 Hz**
    614015-C XMT 450 MPA Inverter P/S 575 60 Hz**
    614017 Deltaweld 452 230/460/575 60 Hz**
    614018 XMT 350 CC/CV 208-575 50/60 Hz Auto-Line
    614020 Deltaweld 652 P/S 230/460/575 650 Amp, 60 Hz
    100% Duty Cycle**
    **Note: 380/415 V 50 Hz models also available

    5.2 Technical Overview

     A variety of power supply models are available


     Inverters with up to 450 amps, 100% duty cycle rating weigh only 122 pounds

    6. WIRE FEEDER ASSEMBLIES

    Part Number Description


    610000-3/16 Feeder Assembly-3/16” (4.8 mm)
    610000-1/8 Feeder Assembly-1/8” (3.2 mm)

    TMS Metalizing Systems, Ltd. www.tmsmetalizing.com (360) 692-6656 5


    6.1 Technical Features

    The Bridgemaster Feeder has been updated with many new features including a newly
    designed precision wire drive, a spool shield, shield cover and a new feeder cabinet
    design that will make it easier to upgrade in the future

    The new precision drives are designed with bolt on components to ease future
    maintenance steps. Drive pins are also easier to replace as they are secured with a
    screw. All parts are CNC machined.

    The new TMS Bridgemaster proprietary drive has a tension knob that allows the
    operator to preset the tension and lock it in place, so after a spool change you can
    easily return to the original tension. The new drive assemblies are also designed to
    accommodate optional bolt on wire straighteners.

    The new design cabinet is slightly bigger and the base plate has been extended to
    create a lesser angle as the wire feeds off of the spool. This reduces friction as the wire
    enters the feeder.

    Quality TMS spool spindles are included. These feature quick release spool stops that
    are self contained – no parts to drop or misplace.

    The cabinet doors lift up and are removable for ease of feeder maintenance and the
    wiring harness has been moved overhead for increased reliability.

    TMS Metalizing Systems, Ltd. www.tmsmetalizing.com (360) 692-6656 6


    6.2 Technical Overview

     Rugged, enclosed feeder drive cabinet


     Heavy Duty Proprietary Precision Wire Drive
     Electric DC drive motor for consistent wire drive speed
     Amperage and voltage meters and controls at the front of the feeder cabinet
     Hour meter
     Convenient wire loading inch switch at front of feeder
     Easily convertible to a variety of standard wire sizes
     Includes spool holder platform and spindle assemblies
     Designed for standard mig reels, common for anti-corrosion and most engineering wires
     Designed for arc spray so that the mig reels are individually insulated
     Individual spool holders provide back tension to prevent wire uncoiling
     Spool holders have self contained locks
     Quick Release, Removable Cabinet Doors
     Positive “Slam Latches”
     Wire Drive Tension Preset Lock

    TMS Metalizing Systems, Ltd. www.tmsmetalizing.com (360) 692-6656 7


    6.3 Feeder Options

     Adjustable Precision Wire Straighteners


     Spool Shields to protect wire spools
     Spool Shield Covers to minimize dust accumulation on spools
     Options can be added at any time

    Part Number Description


    714037-LH Wire Straightener Assy LH
    714037-RH Wire Straightener Assy RH
    614039 Spool Shield Kit
    614045 Shield Fabric Cover

    714037-LH: Wire Straightener Assy LH

    614039: Spool Shield Kit 614045: Shield Fabric Cover

    TMS Metalizing Systems, Ltd. www.tmsmetalizing.com (360) 692-6656 8


    7. ELECTRONIC CONTROL BOX

    Part Number Description


    615000HE-AUX Electronic Control Box

    7.1 Technical Overview

     Compact and lightweight for easy mobility


     Remote from the spray environment, reducing exposure to potentially damaging particles
     Rugged, Fiberglass corrosion resistant box
     Sealed to protect electronic components
     Easily mounted on XMT 450 Inverter w/ custom fit mounting bracket

    TMS Metalizing Systems, Ltd. www.tmsmetalizing.com (360) 692-6656 9


    8. ACCESSORIES

    8.1 Equipment Carts

     Rugged field friendly design


     New Low Profile cart for added stability on the job site
     4 wheel platform for stability
     Includes air filter/regulator and gauge
     Semi-Pneumatic Flat Free Tires
     Large Diameter Wide Footprint Tires
     Low Handle (Standard)
     High Handle (Optional)
     Cage Option
     Close Coupled Options
     Feeder and Inverter Power Supplies can be installed on any style TMS cart

    Part Number Description


    100600 Low Profile Feeder Cart
    100601 Tall Handle Feeder Cart
    100602 Caged Feeder Cart
    100603 Close-Coupled System Cart
    100700 Power Supply Cart
    100701 Tall Handle Power Supply Cart
    100702 Caged Power Supply Cart

    100701: Tall Handle Power Supply Cart

    100603: Close-Coupled System Cart 100600: Low Profile Feeder Cart

    TMS Metalizing Systems, Ltd. www.tmsmetalizing.com (360) 692-6656 10


    8.2 Drummed Wire Pay Out System

     Suitable for dispensing 1/8” or 3/16” zinc or 85/15 wires


     Includes wire straightening device to ensure smooth, straight wire to the feed unit
     Allows use of lower cost drummed wire
     Rugged construction
     Specifically designed for arc spray equipment

    Part Number Description


    614019 Drum Wire Dispenser

    TMS Metalizing Systems, Ltd. www.tmsmetalizing.com (360) 692-6656 11


    TMS Metalizing Systems, Ltd.
    “ The Metalizing Sourcetm”

    TMS Metalizing Systems, Ltd.


    P.O. Box 2136, Silverdale, WA 98383-2136
    Phone: (360) 692-6656 Fax: (360) 698-1539
    www.tmsmetalizing.com 2/2017

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