Product information PI 62

Disk-type tool turret

with integrated tool direct drive

series 0.5.437.2xx
0.5.437.6xx

2013-08-29
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Table of Contents

Disk-Type Tool Turret

Series 0.5.437.2xx / .6xx

with Tool direct drive
Description .............................................................................................................. 4
Technical Data ........................................................................................................ 6
Admissible Loads.................................................................................................... 8
Dimensions ........................................................................................................... 10
Precision ............................................................................................................... 18
Fluid Rotary Feed-Through................................................................................... 18
Performance Data for the Tool Coupling .............................................................. 20
Dimensions ........................................................................................................... 21

Type Key ................................................................................................................. 22

Ordering Details .................................................................................................... 23

You can request projection instruction PA 62.

Note:
The information contained in this Product Information is in conformity with knowledge
at the point of printing. We reserve the right to perform modifications within the fra-
mework of continuous further development.

PI_62_en_2013-08-29.fm

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Series 0.5.437.2xx / .6xx

Description

Disk-Type Tool Turret

Series 0.5.437.2xx / .6xx

witht Tool direct drive

Description
These turrets are suitable for use on high-capacity turning machines for forward as well as equipollent
reverse machining. They are equipped with all of the features and functions of modern high-performance
and high-capacity tool turrets. Their robust design and short switching times mean they are also very
well suited for heavy-duty use in series manufacture and very suitable for highest productivity for milling and drilling

Features

Two-motor Technology
One inetegrated indexing drive and the tool drive share one motor
Direct drive, high cutting speeds up to 12.000 rpm and highest milling power

Highest degree of stability due to high locking forces

hydraulic locking with special triple generating Hirth-type gear

Not affected by collisions due to:

Low kinetic energy of the indexing drive
Fastening snap-ring groove for the tool disk

Directly controllable with machine controller

Cooling lubricant pressure up to 50 bar (Standard)

Options:
Central rotary feed-through for example for fluid-actuated tools
highpressure cooling lubricant device, ...

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Series 0.5.437.2xx / .6xx

Description

3
1

4 5 6

8
9
10
11 1)
1 Turret housing
2 Tool disk
3 Motor for tool drive
4 Connection cooling lubricant
5 Connection hydraulic turret lock and unlock
6 Motor for indexing drive
7 Connection elektric
8 Connection air sealing turret
9 Connection air sealing driven tool
10 Connection cooling motor
11 Connection hydraulic engaged and disengaged1)

1) Only for 0.5.437.2xx

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Series 0.5.437.2xx / .6xx

Technical data indexing drive

Technical data indexing drive

Series Size
Disk-type tool turret 0.5.437.2xx 16 20
Number of switching positions 8 12 16 8 12 16

Admissible tangential load (turret locked)1) kNm 1,8 3,6

Admissible mass moment of inertia of tools1)2)

with tool disk and holder kgm2 3,2 6,3

Admissible out of balance (load moment) due to tooling Nm 32 63

Admissible rpm min-1 see chart page 7

Admissible drive torque Nm 10 10

Gear ratio swivel drive i 54 72

Switching times3)4)
Rotate tool disk:5)
• incl. acceleration and braking per partial step 30° s 0,12 0,2
• without acceleration and braking per additional partial s 0,06 0,08
Turret unlock/lock -hydraulic s 0,12 0,13
Tool drive engage/disengage -hydraulic s 0,08 0,08

Adm. switching frequency3) (median switching angle m =90°) 20 16

Operating pressure
Hydraulic ± 10% bar 50 50
Cooling lubricant
• standard bar 5 - 50 (filtering < 50µm)6)
• High-pressure cooling lubricant device bar 150 (filtering < 25µm)6)
Fluid absorption volume
Turret unlock/lock cm3 30 45

Mass
Turret (incl. drive motor)6) kg 125 160
Tool disk and tooling (adm) kg 80 160
Adm. ambient temperature °C 10 ... 40
1) Higher values on request
2) Switching times on request
3) Conditions:
- Fluid supply sufficiently large
- Turret up to operating temperature
- Without controller-related non-productive time
- Switching times are dependent on mass moment of rotor
- Further details see motor chart.

4) The swivel times are determined with an average load.

Further details on request.
calculation speed 4500 rpm
5) At design standard housing
6) Ensure compliance with the required filter fineness for the tools used.
For example spindle heads with internal cooling lubricant supply.

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Series 0.5.437.2xx / .6xx

Recommended motors for indexing drive

Recommended motors J Zul. swiveling times for 30°-step

for indexing drive driving without acceleration and braking
kgm2 s
protection class IP 67 shaft-side min-1
Size of turret
16 20
SAUTER control unit EK 600 0,0003 4000 0,07 0,09

SAUTER with rotary encoder activation1) 0,0003 4500 0,06 0,08

Siemens 1FK7043 HD1) 0,0001 6000 0,05 0,06

Siemens 1FK70421) 0,0003 4500 0,06 0,08

Fanuc  2/5000 /  2/50001) 0,0003 4500 0,06 0,08

Delta with control unit 0,0003 4000 0,07 0,09
Mitsubishi HF 75 0,00015 4500 0,06 0,08
1) controlled via machine controll system

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Series 0.5.437.2xx / .6xx

Admissible Loads

Admissible Loads

Note

The diagrams refer to static loads.

In case of impact load (interrupted cutting), significantly lower values must be reckoned with.

+Fy

-Fz

+Fz
+Fx
r

-Fy

force + Fy
tangential loading

Size 20
Size 16

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Series 0.5.437.2xx / .6xx

Admissible Loads

a
-Fz

+Fz
+Fx
r

force +Fx
shunt loading force + Fx
leading edge is the basis for dimension a longitudinal loading
+Fz; -Fz

size 20 size 20
+Fx

size 16 size 16

a r

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Series 0.5.437.2xx / .6xx

Dimension block shape

Dimension block shape (NH Standard 1)

N
H Dargestellt Block-Gehäuse NH 125
Q

NH
L1 J
X E

C
P

V W W W W

L2

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Series 0.5.437.2xx / .6xx

Dimension block shape

series size
Disk-Type turret 0.5.437.2xx
16 20
block shape (NH standard 1)
NH 100 125
B 200 238
C 266 250
D 122 125
E 28 35
H 38 41
J M10 M12
L
SAUTER-Motor with control unit EK 600 L1 on request 403

SAUTER drive with rotary encoder activation L1 on request 431

Delta-Motor with control unit L1 on request 487

Siemens 1 FK7 43/42 L2 365 3511)

Fanuc 2 / 2 L2 350 3361)

Mitsubishi HF 75 L2 on request 351

N 278 293
O 240 295
P 132 185
ØQ 252 270
V 73 65
W 34 40
X 28 35
1) Hint! plus motor length!

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Series 0.5.437.2xx / .6xx

Dimension block shape

Dimension block shape

N
H
Dargestellt Block-Gehäuse NH 140
Q

B
NH
J
L1
X E
D
C
P
O

V W WWW

L2

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Series 0.5.437.2xx / .6xx

Dimension block shape

series size
Disk-Type turret 0.5.437.2xx
16 20
block shape
NH 115 140
B 215 265
C 244 300
D 100 110
E 28 35
H 38 41
J M10 M12
L
SAUTER-Motor with control unit EK 600 L1 on request 403

SAUTER drive with rotary encoder activation L1 on request 431

Delta-Motor with control unit L1 on request 487

Siemens 1 FK7 43/42 L2 365 351

Fanuc 2 / 2 L2 350 336

Mitsubishi HF 75 L2 on request 351

N 278 293
O 220 270
P 132 175
ØQ 252 270
V 60 65
W 34 40
X 28 35

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Series 0.5.437.2xx / .6xx

Dimension L-shape

Dimension L-shape (NH standard 1)

H
Dargestellt L-Gehäuse NH 125
Q

NH
J
L1
X E
T D
C
P

V W W W W

L2

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Series 0.5.437.2xx / .6xx

Dimension L-shape

series size
Disk-Type turret 0.5.437.2xx
16 20
L shape (NH standard 1)
NH 100 125
B 200 236
C 266 250
D 122 125
E 28 35
H 38 41
J M10 M12
L
SAUTER-Motor with control unit EK 600 L1 on request 418

SAUTER drive with rotary encoder activation L1 on request 446

Delta-Motor with control unit L1 on request 502

Siemens 1 FK7 43/42 L2 365 366

Fanuc 2 / 2 L2 350 351

N on request 350
O 295
P 240 185
ØQ 132 270
T 252 100
V 73 124
W 95 40
X 34 35

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Series 0.5.437.2xx / .6xx

Dimension L-shape

Dimension L-shape (NH standard 2)

H Dargestellt L-Gehäuse NH 140

Q

NH
J
L1 X E

T D
C
P

V W W W W

L2

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Series 0.5.437.2xx / .6xx

Dimension L-shape

series size
Disk-Type turret 0.5.437.2xx
16 20
L shape (NH standard 2)
NH 115 140
B 215 265
C 244 300
D 100 110
E 28 35
H 38 41
J M10 M12
L
SAUTER-Motor with control unit EK 600 L1 on request 418

SAUTER drive with rotary encoder activation L1 on request 446

Delta-Motor with control unit L1 on request 502

Siemens 1 FK7 43/42 L2 365 366

Fanuc 2 / 2 L2 350 351

Mitsubishi HF 75 L2 on request 366

N 278 350
O 220 270
P 132 175
ØQ 252 270
T 73 100
V 95 124
W 34 40
X 28 35

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Series 0.5.437.2xx / .6xx

Precision / Fluid-Drehdurchführung

Precision / Fluid-Drehdurchführung

Repeating accuracy
(Multiple move to a switching position from the same direction)

X  mm 
 ± 1,6“ x -----------------------  m 
100  mm 

Indexing precision
(Multiple move to a switching position from different direction)

X  mm 
 ± 4“ x -----------------------  m 
100  mm 

Fluid Rotary Feed-Through

All turrets are deliverable with central fluid rotary feed-through:

„uncontrolled“ version – fluid supply in all switching positions

e.g.for gripper actuation, also for sealing air

„controlled“ version – fluid supply in one switching defined positions

e.g.for KSS, for automatic tool changes, and similar actions

Up to five of supply lines are routed through the centre of the turret.
Operating pressure Padm = 150 bar (standard).

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Series 0.5.437.2xx / .6xx

Admissible duty cycle (DC)

Admissible duty cycle (DC)

Tool drive

Performance Diagram

Padm 10% DC*)

Pnom 100% DC*)

Power

rpm nnom nadm

Madm 10% DC*)

Mnom 100% DC*)

power

rpm nnom nadm

*) specifications for mode apply to 2 min for performance.

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Series 0.5.437.2xx / .6xx

Performance Data for the Tool Coupling

Performance Data for the Tool Coupling

Size

16 20

Series 0.5.437.216 0.5.437.616 0.5.437.220 0.5.437.220 0.5.437.620

200V1) 200V1)

Performance data

Drive rating2) Pnom/ Padm kW 7,5/ 10,5 7,5/ 10,5 10,4 / 18 7,6 / 12 4,7 / 5,3

Torque3) Mnom / Madm Nm 16,5 / 30 16,5 / 30 33 / 56 18 / 37 18 / 41

rpm1)4) nnom/ nadm min-1 5000 / 12000 5000 / 6000 3000 / 10000 4000 / 10000 2500 / 10000

Gear ratio i=n1 / n2 1,0 1,0 1,0 1,0 1,0

1) VDClv (direct current link voltage), without specification VDClv = 600V

2) The values are reference values for short-term operation. Higher rpm generate more heat and noise.
3) Torque limitation at motor converter required! The torque values apply to smooth-machining (such as thread drilling).
In the case of machining with severe shock loads
(e.g. face milling and similar operations) it is necessary to reduce the motor drive torque by 50% or more
4) Higher rpm on request

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Series 0.5.437.2xx / .6xx

Dimensions

Dimensions

selectable working position

A

12°°

9°° 3°°
d

H
SW

Size
Series

Disk-type tool turret

16 20
0.5.437.2xx

Coupling profil DIN 54801) 16x0,8 20x0,8

distance A 87 100
H 38 41
Tool holder receptacle system
cylinder shaft DIN 10889 (DIN 69880)

d1) 30 40
SW - standard 310 340
1) Further on request

Series Size

Disk-type tool turret

16 20
0.5.437.6xx

interface BTM 55-short

distance A 87
H 38 on request
d 45
SW standard 340

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Type key

Type key

0 . 5 . 4 37 . 2 2 0

Series

0.5.437
Disk-type tool turret
with tool direct drive
coupling process with
spindle positioning

Type of design
2 Tools with switchable coupling

6 Tools with unswitchable coupling

Size

16

20

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Ordering Details

Ordering Details

Company:
++49 (0) 7123-926-190

Street:

++49 (0) 7123-926-0

Postcode, City:

[email protected]

Name:
Sauter Feinmechanik GmbH
Postfach 1551
Phone:
D-72545 Metzingen
Germany
Fax:

e-mail:

SAUTER-Disk-type tool turret 0.5.437.2xx / .6xx

Ordering details Possible configurations Your selection
Basis turett
Housing shape L / Block (NH 1/2)
Size 16 / 20
Number of switching positions 8 / 12 / 16
Motor for indexing drive SAUTER / Siemens / Fanuc / ...
Installation position
Radial tool drivel
Working position 3°° / 9°° / 12°°
Tool disc SW

Special requirements: 

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