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WPS

1. The document provides a Welding Procedure Specification (WPS) for manufacturing using 135 (MAG) partly mechanized welding. 2. The WPS specifies welding two stainless steel parent materials between 1.5-4mm thick in the PB and PF positions using a MAG pulse spray process with a 1.0mm stainless steel filler material. 3. Key process parameters include a travel speed of 410-440mm/min, wire feed speed of 4.9-4.3m/min, and a heat input between 0.17-0.43 kJ/mm.

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Parshottam Brahmxatriya
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760 views5 pages

WPS

1. The document provides a Welding Procedure Specification (WPS) for manufacturing using 135 (MAG) partly mechanized welding. 2. The WPS specifies welding two stainless steel parent materials between 1.5-4mm thick in the PB and PF positions using a MAG pulse spray process with a 1.0mm stainless steel filler material. 3. Key process parameters include a travel speed of 410-440mm/min, wire feed speed of 4.9-4.3m/min, and a heat input between 0.17-0.43 kJ/mm.

Uploaded by

Parshottam Brahmxatriya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Welding Procedure Specification

(As per EN ISO 15609-1) WPS


WPS for Manufacturing

Manufacturer
: ABC company ltd
Reference WPQR No : WPQR-AB-786
Type of welding :135 (MAG) - partly mechanized welding
Method of preparation and cleaning : Machining, Grinding, SS Wire brushing
Welding process :135
Welding position : PB, PF
Parent Material Thickness t1 : 1.5 - 4 mm
Parent Material Group & Specification t1 : Group 8 & Sub-Group.8.1, X2CrNiN18-7 (1.4318)
Parent Material Thickness t2 : 1.5 - 4 mm
Parent Material Group & Specification t2 : Group 8 & Sub-Group.8.1, X2CrNiN18-7 (1.4318)
Joint type / weld type : T-Joint, Lap joint / Fillet weld (a2, z3)

Details of weld preparation : See sketch below


Joint Design Welding Sequences
t1: 1.5 - 4 mm
t2: 1.5 - 4 mm
b: : 0 -0.5 mm for thickness less or equal to 3 mm
: 0 - 0.9 mm for thickness greater than 3 mm

Details of weld:
Travel Wire feed Torch Angle
Welding Current Voltage Heat Input Mode of Metal
Run Speed, speed From Vertical
Process A V (KJ/mm) transfer
(mm/min) (m/min) Axis (°)

1(PB) 135-MAG 115±20 19±2 410±40 4.9±1 0.17 - 0.37 45±5 Pulse Spray

1(PF) 135-MAG 95±20 16.5±2 280±40 4±1 0.16 - 0.43 100±5 Pulse Spray

Other Information:

Filler Material Classification & Size : G 19 9 LSi as per EN ISO 14343-A, Ø1.0mm
Shielding gas/Gas Mixture Group : 98% Ar. + 2%CO2 (M12) as per EN ISO 14175
Shielding gas flow rate :12 - 17 liter per minute
Gas Nozzle size : Ø 10-18 mm
Preheat Temperature : Not applicable
Interpass Temperature
Type of Current /Polarity : Not applicable
: DCEP (Direct current electrode positive)
Distance between contact tube to work piece :10 – 15 mm

Prepared By Checked By Approved B

Welding Engineer Welding Engineer Site Welding Co-or


WPS

welding
ushing

NiN18-7 (1.4318)

NiN18-7 (1.4318)
, z3)

equences

Selecting Welding
process mode in
welding M /C.

Pulse Synergic

Pulse Synergic

-A, Ø1.0mm
EN ISO 14175

positive)
Approved By

Site Welding Co-ordinator

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