Tk17 Report Assignment1
Tk17 Report Assignment1
Report Assignment 1
GROUP 17
GROUP PERSONNEL:
MOHAMAD IRFAN WIBISONO (1606907921)
MUHAMMAD ALIM RAFI (1606871423)
NADIA SALSABILA (1606907934)
NAUFAL FARRAS AHADAN (1606871505)
PATRICK LAMBOK HASIBUAN (1606907764)
Water is one of the most important natural resource on earth. Water covers 70%
of our planet which it is an abundant amount. However, 97% of water is comprised by
saline water which is 3% of the rest is fresh water. This leaves the global accessible
fresh water only less than 1%. Therefore, water scarcity becomes a worldwide issue,
include for the tropical countries. Water scarcity occurs when water demand nears or
exceeds water supply. The global population is expected to reach about 9.3 billion
people by 2050. This growth will increase urban areas and the need of drinking water,
food, energy, and other goods and services.
Desalination of sea or brackish water is the most feasible solution to overcome
this challenge. The reclaimed water from waste water can be used for irrigation, cooling
water and other industrial applications. Since the projected industrial and irrigation
requirements would be far exceeding that of domestic requirements, recycle and reuse
of waste effluents apart from desalination make enormous sense for future water
management. The two main commercial desalination technologies are those based on
thermal and membrane processes. Thermal processes, except freezing, mimic the
natural process of producing rain. Saline water is heated, producing water vapor that in
turn condenses to form distilled water. These processes include multi-stage flash
(MSF), multiple-effect distillation (MED), vapor compression (VC). Membrane
desalination uses membranes to separate fresh water from saline feed water. Feed water
is brought to the surface of a membrane which selectively passes water and excludes
salts. These processes include reverse osmosis (RO) and electrodialysis (ED).
In the reverse osmosis process, the seawater pressure is increased above the
osmotic pressure, thus allowing the desalinated water to pass through the semi-
permeable membranes, leaving the solid salt particles behind. Electrodialysis (ED) is a
membrane process during which ions are transported through semi permeable
membrane, under the influence of an electric potential.
Solar panels convert the sun’s light into usable solar energy using N-type and
P-type semiconductor material. There are two main types of solar energy technologies
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that have been developed to take advantage of, those are photovoltaic (PV) and
concentrating solar power (CSP). However, wind is a more efficient power source than
solar. Compared to solar panels, wind turbines release less CO2 to the atmosphere,
consume less energy, and produce more energy overall.
Indonesia has many locations that potentially good to obtain solar energy. In
general, solar energy potential in Indonesia is distinguished into two different areas,
which are the western and the eastern. Other energy source used for desalination plant
is wind energy. Indonesia has many locations that potentially good to obtain wind
energy. that Sumba island has potential wind energy because it has great wind speed
and solar irradiation. To maximize the energy potential, the water desalination plant
will have a power source from solar PV and wind energy. The most suitable location
for our water desalination plant is in the upper region of Waingapu because it is located
new the sea which is also near to the raw material and has abundant of solar and wind
energy. solar energy power in East Nusa Tenggara is about 355 kWh in wet season and
466 kWh in dry season and has fast wind speed around 5.84 m/s which could product
10 MW electric power capacity.
The total demand clean water in Sumba island is 60,588 m3/person/day. The
market share of the production in this plant assumed by 20% of the total demand clean
water in Sumba island. So, the production capacity of the desalinated water is 27,778
m3/day. The electricity power needs for desalination plant is about 3.5 kWh/ m3. So,
the electric power needs for desalination plant per day is 97,223 kWh/day.
The filtration units used in Seawater Desalination are microfilter, ultrafilter, and
reverse osmosis. For the power plant, the main process includes photovoltaic solar
power (for solar energy) and wind generator (for wind energy), charge controller,
battery storage, and inverter.
The sea water intake temperature range is estimated between 25 – 28oC, a
standard sea water level temperature. After the process, the brine and the product
temperature are increased by +2oC which is in the range from 26.5 – 30.5oC. The
change of temperature is not significant enough to need a heat exchanger unit. Finally,
the conclusion is that the plant does not require a heat exchanger unit for the process.
EXECUTIVE SUMMARY......................................................................................... ii
LIST OF CONTENTS ............................................................................................... iv
LIST OF FIGURES ................................................................................................... vi
LIST OF TABLES .................................................................................................... vii
CHAPTER 1 INTRODUCTION ............................................................................... 1
1.1. Background ........................................................................................................ 1
1.2. Literature Review ............................................................................................... 2
1.2.1. Desalination................................................................................................. 2
1.2.2. Renewable Energy ...................................................................................... 8
1.3. Analysis ............................................................................................................ 12
1.3.1. Raw Material Analysis .............................................................................. 12
1.3.2. Location Analysis...................................................................................... 15
1.3.3. Market Analysis ........................................................................................ 19
CHAPTER 2 PROCESS SYNTHESIS ................................................................... 22
2.1. Process Synthesis ............................................................................................. 22
2.2. Process Selection .............................................................................................. 23
2.2.1. Process Route Selection ............................................................................ 23
2.2.2. Energy Needs in The Process Desalination with Various Technologies .. 23
2.2.3. The Combination and Economic Value of Desalination with Renewable
Energy ................................................................................................................. 25
2.2.4. Fresh Water and Renewable Electricity Production ................................. 26
2.3. Solar PV - Wind Renewable Energy System ................................................... 28
2.3.1. Wind Turbine Generator ........................................................................... 29
2.3.2. Photovoltaic Solar Panel ........................................................................... 31
2.3.3. Charge Controller ...................................................................................... 32
2.3.4. Battery Storage .......................................................................................... 32
2.3.5. Inverter ...................................................................................................... 32
2.4. Reverse Osmosis Desalination Technology ..................................................... 33
2.4.1. Sea Water Intake Screen ........................................................................... 33
2.4.2. Micro Filtration – Ultra Filtration ............................................................. 34
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2.4.4. Pressure Exchanger ................................................................................... 35
2.5. Block Flow Diagram ........................................................................................ 36
2.6. Process Flow Diagram ..................................................................................... 37
CHAPTER 3 MASS AND ENERGY BALANCE .................................................. 39
3.1. Process Simulation ........................................................................................... 39
3.2. Mass Balance ................................................................................................... 39
3.2.1. Mass Balance of Each Process .................................................................. 42
3.1.2. Overall Mass Balance ............................................................................... 55
3.3. Energy Balance ................................................................................................ 60
CHAPTER 4 HEAT EXCHANGER NETWORK ANALYSIS ........................... 61
CHAPTER 5 UTILITY ............................................................................................ 62
5.1. Added Chemicals ............................................................................................. 62
5.1.1. Anti-scalants .............................................................................................. 62
5.2. Battery .............................................................................................................. 63
5.3. Pump ................................................................................................................ 66
CHAPTER 6 CONCLUSION .................................................................................. 69
REFERENCES .......................................................................................................... 70
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LIST OF FIGURES
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LIST OF TABLES
Table 1.1 Solar Potential Energy During The Wet and The Dry Season ................... 18
Table 1.2 Population in Sumba Island from 2014-2016 ............................................ 20
Table 1.3 Calculation of The Population in Sumba Island from 2019-2032.............. 20
Table 2.1 Desalination Technology Comparison ....................................................... 24
Table 2.2 Average Cost of Water Treatment with Desalination Process ................... 25
Table 2.3 Energy Needs and Production Costs .......................................................... 26
Table 2.4 Alternative Process Scoring ....................................................................... 27
Table 2.5 The Advantages and Disadvantages of Wind Turbine Types .................... 30
Table 2.6 The Advantages and Disadvantages of SolarPanel Types ......................... 32
Table 3.1 Clean Water Standard Composition ........................................................... 39
Table 3.2 Permeate Fraction and Salt Rejection Calculation ..................................... 41
Table 3.3 Sea Water Composition .............................................................................. 42
Table 3.4 Sea Water Intake Pump Mass Balance ....................................................... 43
Table 3.5 Micro Filter Mass Balance ......................................................................... 44
Table 3.6 Chemical Injection Mass Balance .............................................................. 45
Table 3.7 Ultrafilter Mass Balance ............................................................................. 47
Table 3.8 Sea Water Splitting Mass Balance ............................................................. 48
Table 3.9 HP Pump Mass Balance ............................................................................. 49
Table 3.10 Pressure Exchanger Mass Balance ........................................................... 51
Table 3.11 Booster Pump Mass Balance .................................................................... 52
Table 3.12 Reverse Osmosis Mass Balance ............................................................... 53
Table 3.13 Overall Mass Balance ............................................................................... 56
Table 3.14 Energy Needed for Desalination Plant ..................................................... 60
Table 3.15 Energy Balance ........................................................................................ 60
Table 5.1 Chemical Injection Control System ........................................................... 65
Table 5.2 Submersible Pump Specifications .............................................................. 66
Table 5.3 High – Pressure Pump Specifications ........................................................ 67
Table 5.4 Booster Pump Specifications ..................................................................... 68
1.1. Background
Water is one of the most important natural resource on earth. Water covers 70%
of our planet which it is an abundant amount. However, 97% of water is comprised by
saline water which is 3% of the rest is fresh water. Moreover, almost 67% of the fresh
water is inaccessible since it is in the form of ice and snow in the Antarctic, arctic island
and mountainous regions. This leaves the global accessible fresh water only less than
1%.
Water scarcity becomes a worldwide issue, include for the tropical countries.
Water scarcity occurs when water demand nears or exceeds water supply. The global
population is expected to reach about 9.3 billion people by 2050. This growth will
increase urban areas and the need of drinking water, food, energy, and other goods and
services. Agricultural is a significant cause of water scarcity which is expected to
increase 20% by 2050 and the increasing in demand will occur particularly in countries
undergoing accelerated economic growth and social development such as Brazil,
Russia, India, Indonesia, China, and South Africa.
The relationship between water, energy, agriculture, and climate is as import as
it is complex. Climate change has the potential to top out of balance the relatively stable
climate in which civilization has been built and jeopardize the security of water, food,
and energy systems.
In fact, water resources in Indonesia represent nearly six percent of the world’s
freshwater resources and about 21 percent of total water resources in the Asia-Pacific
region, or more than two trillion cubic meters of natural renewable water per year. So,
statistically speaking, Indonesia is not a water-scarce nation. However, the availability
of more than the above-mentioned amount of natural renewable water has its own
challenge as the water resources are unequally distributed among the islands and the
availability is not parallel with population distribution.
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immediately, flashing into steam until the brine has reached its saturation temperature.
This procedure takes place in all following stages at decreasing temperature and
decreasing pressure. The vapor released in the stages by flashing are passed through
demisters and condensed to fresh water on the outside surface of heat exchanger tube
bundles, which run through the stages and carry internally the saline water. At the same
time this allows a stepwise, stage to stage preheating of the saline water, reducing the
necessary thermal energy in the brine heater. The condensate produced in the stage is
the source of the desalinated product water (distillate).
The MSF desalination process is mainly applied for large scale thermal
desalination plants where thermal energy in the form of low-pressure steam is
available. The MSF desalination process is commonly operating at temperatures up to
115oC with high efficiency which leads to low energy consumption.
• Multi Effect Distillation (MED)
Multi effect distillation (MED) plant has two or more stages that each of its stage
operates at a lower temperature and pressure in which vapor from each vessel is
condensed in the following vessel and vaporized again at reduced ambient pressure.
The first stage of MED system which is kept at low temperature, external heat is
supplied to increase the brine temperature to around 70oC. The vapor is then transferred
through a tube to the second stage vessel and the process repeats in series. Vapor are
generated from the sea water in the first stage and directed to the next stage which
means vapor from the previous stage serves as the heat source to evaporate the brine
water.
Low temperature MED unit operates at about 65oC and therefore allows the use
of cheaper materials of construction due to less scaling and corrosion problems. MED
is capable of producing pure distilled water similar to MSF. The possibility of low
temperature operation, low grade heat and waste heat utilization, low cooling water
requirement and low energy consumption have made MED an attractive alternative in
recent years for sea water desalination.
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The MED plant consists of several vessels (stages), each being equipped with
heat exchanger tube bundles and devices for transporting the vapor and fluids to the
following stage. Saline water is sprayed onto the tubes which are heated from inside
by condensing steam. The first stage is heated by external steam and the following
stages are heated by the steam produced in each preceding stage. The released
condensation heat causes partial evaporation of the liquid on the outside of the tubes.
The condensate of the first stage is recycled to the steam generation system. The
condensate of the following stages and the final condenser is the source of desalinated
product water. This system also has some advantages which are low corrosion risk, low
scaling risk, low thermal energy consumption and low operating cost.
• Vapor Compression
Vapor compression is a process in which the heat for water evaporation is derived
from compression instead of direct heating. The feed water enters through a heat
exchanger and vapor is generated in the evaporator. Subsequently, the vapor is
compressed either by mechanical (MVC) or thermal means (TVC). The compression
increases the vapor’s temperature so that it serves as the heat source for the evaporator.
The brine flow is also split with a portion being mixed with the incoming feed water.
This system production capacity typical range is between 100 and 3000 m3/day.
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Vapor Compression system is often combined with other processes such as MED
to improve the overall efficiency. The MED-TVC (Multi Effect Distillation – Thermal
Vapor Compression) system uses the heat for evaporating the water from thermal
compression of steam in a thermo-compressor. This system process is normally used
for small to large scale thermal desalination plants where thermal energy is in the form
of medium pressure steam.
As for the MED process, the MED-TVC plant consists of several vessels (stages),
each being equipped with heat exchanger tube bundles. The first stage is heated by
steam from the thermo-compressor, where an ejector using medium pressure steam
recompresses a part of the vapor produced from the last stage. The steam produced in
each stage heats up the tubes in following stages. The condensate of the first stage is
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recycled to the steam generation system and the condensate of the following stages and
the final condenser is the source of the desalinated product.
1.2.1.2. Membrane Desalination
Membrane desalination uses membranes to separate fresh water from saline feed
water. Feed water is brought to the surface of a membrane which selectively passes
water and excludes salts.
• Reverse Osmosis (RO)
The seawater pressure is increased above the osmotic pressure, thus allowing the
desalinated water to pass through the semi-permeable membranes, leaving the solid
salt particles behind (Figure 4). The RO plants are very sensitive to the feed-water
quality (salinity, turbidity, temperature), while other distillation technologies are not so
demanding in this respect. High-salinity and high-temperature feed water can limit the
osmosis process as they affect the osmosis pressure, requiring more energy. High-
turbidity feed water can cause fouling where membrane pores are clogged with
suspended solids. Typical seawater salinity seawater salinity which is suited to RO
systems is around 35,000 ppm of dissolved solids contents. RO desalination is also
suited and used for small-scale plants in rural areas or islands where there is no other
water supply available.
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• Electrodialysis (ED)
Electrodialysis (ED) I a membrane process, during which ions are transported
through semi permeable membrane, under the influence of an electric potential. The
membranes are cation or anion selective, which basically means that either positive
ions or negative ions will flow through. Cation-selective membranes are
polyelectrolytes with negatively charged matter, which rejects negatively charged ions
and allows positively charged ions to flow through.
By placing multiple membranes in a row, which alternately allow positively or
negatively charged ions will flow through, the ions can be removed from wastewater.
In some columns concentration of ions will take place and in other columns ions will
be removed. The concentrated saltwater flow is circulated until it has reached a value
that enables precipitation. At this point the flow is discharged. This technique can be
applied to remove ions from water. Particles that do not carry an electrical charge are
not removed.
Cation-selective membranes consist of sulphonated polystyrene, while anion-
selective membranes consist of polystyrene with quaternary ammonia. Sometimes pre-
treatment is necessary before the electrodialysis can take place. Suspended solids with
a diameter that exceeds 10 μm need to be removed, or else they will plug the membrane
pores. There are also substances that are able to neutralize a membrane, such as large
organic anions, colloids, iron oxides and manganese oxide. These disturb the selective
effect of the membrane. Pre-treatment methods, which aid the prevention of these
effects are active carbon filtration (for organic matter), flocculation (for colloids) and
filtration techniques.
1.2.2. Renewable Energy
Many countries currently rely heavily on coal, oil, and natural gas for its energy.
Fossil fuels are non-renewable, that is, they draw on finite resources that will eventually
dwindle, becoming too expensive or too environmentally damaging to retrieve. In
contrast, the many types of renewable energy resources-such as wind and solar energy-
are constantly replenished and will never run out. Most renewable energy comes either
directly or solar energy, can be used directly for heating and lighting homes and other
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buildings, for generating electricity, and for hot water heating, solar cooling, and a
variety of commercial and industrial uses.
The sun’s heat also drives the winds, whose energy, is captured with wind
turbines. Then, the winds and the sun’s heat cause water to evaporate. When this water
vapor turns into rain or snow and flows downhill into rivers or streams, its energy can
be captured using hydroelectric power.
Along with the rain and snow, sunlight causes plants to grow. The organic matter
that makes up those plants is known as biomass. Biomass can be used to produce
electricity, transportations fuels, or chemicals. The use of biomass for any of these
purposes is called bioenergy.
Hydrogen also can be found in many organic compounds, as well as water. It’s
the most abundant element on the Earth. But it doesn’t occur naturally as a gas. It’s
always combined with other elements, such as with oxygen to make water. Once
separated from another element, hydrogen can be burned as a fuel or converted into
electricity.
Not all renewable energy resources come from the sun. geothermal energy taps
the Earth’s internal heat for a variety of uses, including electric power production, and
the heating and cooling of buildings. And the energy of the ocean’s tides come from
the gravitational pull of the moon and the sun upon the Earth.
In fact, ocean energy comes from a number of sources. In addition to tidal energy,
there’s the energy of the ocean’s waves, which are driven by both the tides and the
winds. The sun also warms the surface of the ocean more than the ocean depths,
creating a temperature difference that can be used as an energy source. All these forms
of ocean energy can be used to produce electricity.
1.2.2.1. Solar Energy
Solar panels convert the sun’s light into usable solar energy using N-type and P-
type semiconductor material. When sunlight is absorbed by these materials, the solar
energy knocks electrons loose from their atoms, allowing the electrons to flow through
the material to produce electricity. This process of converting light (photons) to
electricity (voltage) is called the photovoltaic (PV) effect. Currently solar panels
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convert most of the visible light spectrum and about half of the ultraviolet and infrared
light spectrum to usable solar energy.
Solar energy technologies use the sun’s energy and light to provide heat, light,
hot water, electricity, and even cooling for homes, businesses, and industry. There are
two main types of solar energy technologies that have been developed to take
advantage of, those are photovoltaic (PV) and concentrating solar power (CSP).
• Photovoltaic (PV)
Photovoltaic (PV) materials and devices convert sunlight into electrical energy.
A single PV device is known as a cell. To boost the power output of PV cells, they ae
connected together in chains to form larger units known as modules or panels. Modules
can be used individually, or several can be connected to form arrays. One or more
arrays is then connected to the electrical grid as part of a complete PV system. Because
of this module structure, PV systems can be built to meet almost any electric power
need, small or large. Solar cells are often less than the thickness of four human hairs.
In order to withstand the outdoors for many years, cells are sandwiched between
protective materials in a combination of glass and/or plastics to make a PV module.
PV modules and arrays are just one part of a PV system. Systems also include
mounting structures that point panels toward the sun, along with the components that
take the direct-current (DC) electricity produced by modules and convert it to the
alternating-current (AC) electricity used to power all of the appliances in your home.
• Concentrating Solar Power (CSP)
Concentrating solar power technologies use mirrors to reflect and concentrate
sunlight onto a single point where it is collected and converted into heat. This thermal
energy can then be used to produce electricity. Concentrating solar power systems are
generally used for utility-scale projects. The mirrors in CSP plans focus sunlight onto
a receiver that heats a high-temperature fluid, which is used to spin a turbine or power
an engine that drives a generator. The final product is electricity.
1.2.2.2. Wind Energy
Wind is a more efficient power source than solar. Compared to solar panels,
wind turbines release less CO2 to the atmosphere, consume less energy, and produce
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more energy overall. In fact, one wind turbine can generate the same amount of
electricity per kWh as about 48,704 solar panels.
But the enormous power-generating capacity of wind turbines doesn’t make
wind energy a clear winner. Wind turbines are an eyesore. They take up a lot of space.
They can hurt wildlife. They aren’t suitable for densely populated areas, which means
they’re mostly located in rural regions which is far from the cities that are most in need
of their power.
1.2.2.3. Geothermal
An estimated 40% of the world’s geothermal reserves are found in Indonesia, and
the potential use for power generation is estimated at 29.4 GW. Of the total potential,
1.4 GW has already been exploited (1.2 GW of which is on Java), 17.2 GW is labelled
as “reserve” (which implies that it is based on a detailed investigation), and 12.2 GW
is classified as “speculative and hypothetical resource”. Given that a large number of
possible sites are found in forest areas, and since their assessed potentials could be
overestimated, the country’s realistic deployment potential by 2030 might be lower.
1.2.2.4. Bioenergy
The total potential for power generation from bioenergy is estimated at 32.7 GW,
nearly half of which is on Sumatra. Palm oil represents about 12.7 GW of the total
potential, with the remainder coming from rice husk (9.8 GW), natural rubber
(2.8 GW), municipal solid waste (2.1 GW), corn (1.7 GW), solid wood (1.3 GW), sugar
cane (1.3 GW), cow dung (0.5 GW), cassava (0.3 GW) and coconut (0.2 GW). In the
Reference Case, 7.2 GW, or about 22% of the potential, is utilized by 2030. With the
government’s ambition to increase bioenergy power generation on the grid, the
assumption is that 60% of the installed capacity will be grid-tied, with another 40%
used for captive power.
1.2.2.5. Hydropower
Based on a study of 1 249 locations, the resource potential for large hydropower
in Indonesia has been estimated at 75 GW. Of this, 18.3 GW is targeted for exploration
until 2025. In the Reference Case this will increase further to 24.3 GW by 2030, nearly
one-third of the total potential. Kalimantan, Sulawesi & Nusa Tenggara and Maluku &
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Papua. Indeed, these regions combined account for only 12% of the estimated power
generation in Indonesia in 2030. Lacking a detailed deployment roadmap for large-
scale hydropower, and about 60% of the potential in Java-Sumatra already have been
captured by 2030.
1.3. Analysis
1.3.1. Raw Material Analysis
This plant will be focused to support the growing demand of clean water in
Indonesia, specifically in area that has a low rate of accessible clean water and to
support the growing demand of electricity supply in area that has a low rate of
accessible electricity in Indonesia. The water desalination plant will have a power
source from Solar PV and Wind Energy. The following are the materials that will be
used in this plant.
1.3.1.1. Sea Water
Water desalination is used to convert water that contain more than 500 mg/L total
dissolved solids into a better level salinity which contains less than 500 mg/L total
dissolved solids and considered as potable water. Sea water is one of the raw materials
used for water desalination. The easiest and the most abundant type of desalination raw
material water is sea water.
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3.6) kW h m-2 per day (Rumbayan et al., 2012). The solar irradiation potential is already
converted into solar energy potential generated in full PV-battery system occupying
350 Wp PV module in 100 m2 area (DC/AC inverter’s efficiency is set to 0.85)
(Wahyuono, 2018).
(a)
(b)
Figure 1.7 Profile of estimated solar energy potential in Indonesia (a) wet and (b) dry season
(Source: Wahyuono, 2018)
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1.3.1.3. Wind
Other energy source used for desalination plant is wind energy. Indonesia has
many locations that potentially good to obtain wind energy. The picture below shows
the wind speed around the island in Indonesia.
Based on the picture above, it shows that Sumba island has potential wind energy
because it has great wind speed about 5.84 m/s. Based on the literature, potential wind
energy in East Nusa Tenggara produce 10 MW electrical power capacity especially in
Waingapu, East Sumba Regency.
1.3.2. Location Analysis
To select the plant location, there are several factors to determine the best plant
location for both production and distribution process. For our water desalination and
electricity plant that uses sea water for the desalination raw material and both solar cell
and wind energy for the power source of the electricity, the best location is a place
located near the sea, have good potential solar and wind energy source, and the demand
of the clean water and electric source.
Plant site selection is one of the main factors that determine the survival and
success of the plant. Based from our criterions, the most suitable location for our water
desalination plant is in the upper region of Waingapu. Waingapu is geographically
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located a part of Sumba island in East Nusa Tenggara. The selection is mostly because
of the several factors.
Sumba island has not enough of clean water supply to cover the demand because
has a limited access of clean water. The figure below shows the severity of clean water
in Indonesia for several areas.
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One of the areas that has clean water access rate below 50% is East Nusa
Tenggara. The rate in East Nusa Tenggara is above 45%. Around 55% people in East
Nusa Tenggara don’t have clean water access. There are still a lot of clean water’s
demand in East Nusa Tenggara especially in Sumba island. The selection of the plant
location is mostly because near the sea too.
Sumba island have not enough of the electricity supply to cover the demand. Based
on the data of the electrification ratio on the picture below, East Nusa Tenggara has an
electrification ratio of 60%. It means that 40% people of East Nusa Tenggara don’t
have electricity access. There are still a lot of electricity’s demand in East Nusa
Tenggara especially in Sumba island.
This water desalination and electricity plant process needs sea water as the raw
material. Based from our plant location in Waingapu, the sea water availability is
abundant as Waingapu is located near the sea. This strategic location can also reduce
the raw material distribution cost and support the survival of the plant.
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Moreover, our water desalination plant requires solar energy for power
generation purposes Sumba island has good solar energy potential. Based on the needs
of the solar energy of desalinated water and electricity in Sumba island, the location of
solar potential can be focused around Sumba island. The nearest island is East Java,
Bali, West Nusa Tenggara, and East Nusa Tenggara. Table below will show the solar
potential energy during the wet and the dry season around those islands.
Table 1.1 Solar Potential Energy During The Wet and The Dry Season
Solar Power (kWh)
Province
Wet Dry
East Java 374 492
Bali 399 491
West Nusa Tenggara 331 423
East Nusa Tenggara 355 466
(Source: Wahyuono, 2018)
Based on the table, solar energy power in East Nusa Tenggara is about 355 kWh
in wet season and 466 kWh in dry season. It shows that in East Nusa Tenggara
especially in Sumba island has a sufficient source of solar energy. Sumba island is the
suitable place to build a desalination plant with solar energy.
Moreover, our water desalination plant requires wind energy for power
generation. Sumba island has a fast wind speed around 5.84 m/s and can be used to
turning the turbines. Potential wind energy in East Nusa Tenggara produce 10 MW
electric power capacity especially in Waingapu, East Sumba Regency.
Sumba Island is inhabited with about 755,849 people in 2015 and predicted to
increase each year. It has a population of 61 people for every specific area (km2). This
amount of people can be a good potential as a labour for our water desalination and
electricity plant, knowing that not all of the people in Sumba island is employed.
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we gathered data of total population in Sumba island from 2014-2016, which is stated
in table below.
Table 1.2 Population in Sumba Island from 2014-2016
Year Population (person)
2014 732328
2015 736390
2016 747038
(Source: Badan Pusat Statistik)
Based on the population growth rate formula, the population growth rate per year
is 1.4% with the assumption of the population will increase as exact as the calculation
and there is no external factor that might decrease the trend such as Indonesia economic
situation. The plant construction is targeted to be finished in 2022 thus it is concluded
that the production capacity is calculated by considering the water and electricity
demand for the next 10 years of operation which is in 2032. The plant is determined to
help one of the Sumba area preventing the possible water shortage that may occur in
2032. The calculation of the population until year 2032, which is stated in table below.
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The population in Sumba island in 2032 is about 917,997 people. The clean water
access ratio in Sumba island is 45%. Then, the assumption of the consumption of clean
water in Sumba island is 120 litre/person/day. the total demand of clean water in Sumba
island can be determined if the consumption is multiplied by the total population and
the ratio of people who don’t have clean water access in Sumba island (the rate is 55%).
The total demand clean water in Sumba island is 60,588 m3/person/day. The market
share of the production in this plant assumed by 20% of the total demand clean water
in Sumba island. So, the production capacity of the desalinated water is 12,500 m3/day.
Based on the literature, the electricity power needs for desalination plant is about
5 kWh/ m3. So, the electric power needs for desalination plant per day is 60,000
kWh/day or 21,900,000 kWh/day. Then, convert the unit of the electricity power from
kWh to watt by multiplied 21,900,000 kWh/day with 114.077 and then divided by
1000. The result of the calculation is about 2,498,286 watt or 2.498 MW.
Based on the literature, the average electricity consumption per capita is about
1064 kWh/year. Then, the rate ratio of the electricity access in Sumba island is around
61%. So, the unmet electricity power needs in Sumba island is about 380,932,035 kWh
or 43,455,583 Watt. The market share of the production in this plant assumed by 25%
of the total demand electricity power in Sumba island. The electricity production for
the demand in Sumba island is 10.864 MW. So, the total production capacity of the
electricity power is 13 MW.
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CHAPTER 2
PROCESS SYNTHESIS
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equation for seawater with equivalent normal salinity with 33000 ppm at 25 °C, the
energy required is 0.77 kWh / m3.
The energy demand of desalination depends on a range of factors including
recovery, pre-treatment design, the type of distillation process or SWRO membranes
used, the efficiency of pumps and motors, the type and efficiency of the energy
recovery system installed (if any), and environmental conditions. Energy demand also
depends on the product water specifications. As the treatment and distribution of water
by conventional means also require energy, the relative increase in energy demand
should be considered in addition to the total demand of the process.
Actual work needs, will multiply from the minimum energy requirements
theoretical. This is caused by the extra work needed to maintain the process takes place
at a fixed rate, rather than just for the separation process. Currently desalination plants
need 5 to 26 times the minimum work requirements, depending on the type of process
used. Because of this large energy requirement, an efficient desalination process is
needed in energy use, efficiency can be done with the development of technology and
study of economies of scale. RO and ED are desalination processes that only use
electricity as the main energy source, while MSF and MED, use thermal energy as the
main energy source, and electricity as a supporting energy source to drive the pump.
Electricity can be generated from fossil fuels (coal, oil, gas), renewable sources,
nuclear. Thermal energy can be produced from fossil fuel boilers, waste heat generating
plants, renewable energy sources, industrial waste heat. Energy requirements for each
desalination process technology are presented in Table 2.1.
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2.2.3. The Combination and Economic Value of Desalination with Renewable Energy
As renewable energy is becoming a trend around the world, there is a large
market potential for RO-powered desalination systems worldwide. Renewable
technologies that suit with RO desalination are solar thermal, solar PV, wind, solar-
wind hybrid energy and geothermal energy. As electricity storage is still a challenge,
combining power generation and water desalination can also be a cost-effective option
for electricity storage when generation exceeds demand.
Using renewable energy as a source of energy for the desalination process is a
good way to produce pure water in various locations. The use of desalination systems
with renewable energy is very promising for remote areas, which do not have adequate
electricity transmission and clean water. As technology continues to grow while clean
water and cheap conventional energy sources are lacking, desalination with renewable
energy could be the solution. The cost of water treatment with the desalination process
using renewable energy is highly correlated with the energy generation costs. The
investment costs for renewable energy systems are still quite high causing a high water-
production costs. However, with the development of renewable energy technology,
investment costs can be reduced and the cost of producing water from this source as
well will be reduced. The average value of water production costs for the desalination
process, and RE-Desalination combinations are presented in the table below.
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Based on the scoring process, the process with the highest score is alternative C,
Fresh water production from Reverse Osmosis using Solar PV-Wind Energy.
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Wind energy and solar PV produce renewable electricity that requires to drive Reverse
Osmosis (RO) units for seawater desalination. A standalone Solar PV/Wind/RO system
consists of the following equipment:
• Wind generator
• Photovoltaic solar power
• Charge controller
• Battery storage
• Inverter
The process description of each component is as follows.
2.3.1. Wind Turbine Generator
The wind energy is a renewable source of energy. Wind turbines are used to
convert the wind power into electric power. Electric generator inside the turbine
converts the mechanical power into the electric power. Wind turbine systems are
available ranging from 50 Watt to 3 or 4 MW. The energy production by wind turbines
depends on the wind velocity acting on the turbine. Wind power is able to feed both
energy production and demand in the rural areas. It is used to run a windmill which in
turn drives a wind generator or wind turbine to produce electricity.
In a typical wind turbine, the kinetic energy of the wind is converted to rotational
motion by the rotor. The rotor turns the shaft which transfers the motion into the nacelle
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(Large housing at the top of the wind turbine tower). Inside the nacelle, the slowly
rotating shaft enters a gearbox that greatly increases the rotational shaft speed. The
output high speed shaft is connected to a generator that converts the rotational
movement into medium-voltage electricity. The electricity flows down heavy electric
cables inside the tower to a transformer, which increase the voltage of the electric
power to the distribution voltage. The distribution voltage power flows through
underground lines to a collection point where the power may be combined with
electricity from other wind turbines.
Basically, wind turns blades that are connected to a generator, the generator
then makes electricity (more on this later). There are two main types of wind turbines,
horizontal and vertical axis. The advantages and disadvantages of these types of wind
turbines are explained in Table 2.
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Based on the comparison described in Table 2.5, vertical axis is the chosen wind
turbine.
2.3.2. Photovoltaic Solar Panel
Solar panels are the medium to convert solar energy into the electrical energy.
Solar panels can convert the energy directly or heat the water with the induced energy.
PV (Photo-voltaic) cells are made up from semiconductor structures as in the computer
technologies. Sun rays are absorbed with this material and electrons are emitted from
the atoms. This release activates a current. Photovoltaic is known as the process
between radiation absorbed and the electricity induced. Solar power is converted into
the electric power by a common principle called photo electric effect. The solar cell
array or panel consists of an appropriate number of solar cell modules connected in
series or parallel based on the required current and voltage.
Solar panels use silicon and various semiconductor materials as raw materials.
The most widely used types of solar cells are mono-crystalline and polycrystalline /
multi-crystalline. The advantages and disadvantages of these types of solar panels are
explained in Table 2.6.
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membrane, where minerals such as salt, calcium, carbon, etc are filtered depending on
the type of the membrane. The permeate (the liquid flowing through the membrane) is
encouraged to flow through the membrane by the pressure differential created between
the pressurized feedwater and the product water, which is at near-atmospheric pressure.
The remaining feedwater continues through the pressurized side of the reactor as brine.
No heating or phase change takes place.
2.4.4. Pressure Exchanger
In this desalination plant, the reject brine will flow through a pressure exchanger
before being sent back to the ocean. Pressure exchanger is used as an energy recovery
device. The brine water with high pressure will be contacted with low-pressure –
filtered water. Then, the increased pressure – filtered water will be pumped to the RO
membrane as a feed. This recovery unit can save energy usage up to 60%.
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CHAPTER 3
MASS AND ENERGY BALANCE
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𝒂𝟐 𝒂
𝑻𝑴𝑷 𝑻𝑫𝑺 𝒂𝟒 𝑻𝑫𝑺 𝟔
𝑷 = [𝒂𝟏 ( ) + 𝒂𝟑 ( ) + 𝒂𝟓 ( ) ]
𝑱𝒇 𝑻𝑴𝑷 𝑱𝒇
𝒃𝟐 𝒃
𝑻𝑴𝑷 𝑻𝑫𝑺 𝒃𝟒 𝑻𝑫𝑺 𝟔
𝑹 = [𝒃𝟏 ( ) + 𝒃𝟑 ( ) + 𝒃𝟓 ( ) ]
𝑱𝒇 𝑻𝑴𝑷 𝑱𝒇
Where:
P = Permeate Fraction (%)
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By calculating in the spreadsheet, gained that the TMP needed to gain permeate
fraction of 45% and salt rejection of 99.998%, with the TDS is 36,231 ppm, known
that the Trans-Membrane Pressure needed is 605 psi or 42 bar. This will be the
operating condition of the reverse osmosis.
Table 3.2 Permeate Fraction and Salt Rejection Calculation
Permeate Fraction Salt Rejection
P (%) 45.00005 R (%) 99.99767
TMP (psi) 605.8801 TMP (psi) 605.8801
TDS (ppm) 36231 TDS (ppm) 36231
Jf (GPM/ft2) 0.1 Jf (GPM/ft2) 0.1
a1 3.8444 b1 99.9901
a2 1.0425 b2 -0.0013
a3 0.6099 b3 -0.0045
a4 -0.3133 b4 1.6575
a5 -0.0271 b5 9.36E-06
a6 1.0963 b6 1.031854
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To reach this composition, Seawater will be treated with several treatments until
the amount of Total Dissolved Solid (TDS) is right. The composition of the seawater
is shown in table 3.2.
Table 3.3 Sea Water Composition
Component Concentration (mg/l) Component Concentration (mg/l)
Chlorine 19000 Zinc 0.01
Sodium 10500 Nickel 0.0054
Magnesium 1350 Arsenic 0.003
Sulphur 885 Copper 0.003
Calcium 4000 Tin 0.003
Potassium 380 Uranium 0.003
Bromine 65 Chromium 0.0003
Carbon 28 Krypton 0.00025
Strontium 8.1 Manganese 0.002
Boron 4.6 Vanadium 0.001
Silicon 3 Titanium 0.001
Fluoride 1.3 Cesium 0.0005
Argon 0.6 Cerium 0.0004
Nitrogen 0.5 Antimony 0.00033
Lithium 0.18 Silver 0.0003
Rubidium 0.12 Yrrium 0.0003
Phosphorus 0.07 Cobalt 0.000227
Iodine 0.06 Neon 0.00014
Barium 0.03 Cadmium 0.0011
Aluminium 0.01 Tungsten 0.0001
Iron 0.01 Lead 0.00005
Indium 0.02 Mercury 0.00003
Molybdenum 0.01 Selenium 0.00002
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• Micro Filter
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• Chemical Injection
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• Ultrafilter
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• HP Pump
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• Pressure Exchanger
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• Booster Pump
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• Reverse Osmosis
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This electricity energy will be gained from solar PV and wind turbine electricity
generator. Other than the usage of desalination plant, electricity will also provide for
local citizen usage. The amount of electricity that will be sold for local citizen usage is
208,730 kWh/day. This means that the minimum amount of electricity produced by
solar PV and wind turbine is
𝑘𝑊ℎ 𝑘𝑊ℎ 𝑘𝑊ℎ
𝐸𝑡𝑜𝑡 = 97,223 + 208.730 = 305,953
𝑑𝑎𝑦 𝑑𝑎𝑦 𝑑𝑎𝑦
with Etot is Total Energy Required.
According to the calculation, the amount of energy needed to generate by solar
PV and wind turbine is 305,953 kWh/day. This enormous amount of energy generation
will be split between Solar PV and Wind Turbine with ratio 40:60 of needed amount.
The calculation of the energy balance will be shown in table 3.14.
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CHAPTER 4
HEAT EXCHANGER NETWORK ANALYSIS
The seawater desalination uses reverse osmosis technology, with high pressure
pumps and completed by pre-treatment system (micro-filtration and ultra-filtration).
The sea water intake temperature range is estimated between 25 – 28oC, a standard sea
water level temperature. Through the process, the feed (seawater) is passed through
various of filters for treatment process, none of the filters require a specific temperature
requirement.
After the process, the brine and the product may experience an increase
temperature by +2oC which varies the temperature range from 26.5 - 30.5oC. The
change of temperature is not significant enough to need a heat exchanger unit. Finally,
the conclusion that the plant does not require a heat exchanger unit for the process.
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CHAPTER 5
UTILITY
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To conclude it, the comparison between these three types of battery is shown in
the figure below.
Due to the high plant capacity, the team choose lithium-ion battery as the
electricity storage. The capacity for this plant storage is approximately at 7500 kWh or
equal to sixty percent of the electricity production. This requires a quite amount of
battery to hold up to hundreds of kilograms. Below is the specification of lithium
battery used in this plant.
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5.3. Pump
Pump is one of the main utilities in the desalination plant in order to drain the
feed water through the separation processes. There are three pump equipment need to
be installed in this plant, which are Sea Water Intake Pump before the pre-treatment
process, High – Pressure Pump before the RO membrane, and Booster Pump in energy
recovery device. For the sea water intake, the plant uses a submersible pump. Below
are the specifications of pumps used in this plant.
Table 5.2 Submersible Pump Specifications
Power Electric
Pressure High Pressure
Theory Centrifugal Pump
Structure Single – stage Pump
Material Cast Iron/Stainless Steel
Max Fluid Temperature 35 oC
Power Requirement 886 kWh
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CHAPTER 6
CONCLUSION
• From the market analysis, it is known that the capacity for the sea water
desalination plant is 12,500 m3/day and the electricity plant is 13 MW.
• The plant is located in Waingapu, Sumba Island, East Nusa Tenggara.
• The selected alternative process for fresh water production is Reverse Osmosis
using Solar PV and Wind energy.
• According to mass balance calculation, the plant needs 27,778 m3/day of sea
water to produce 12,500 m3/day of fresh water.
• The total energy that is needed in the sea water desalination plant is 97,223
kWh/day.
• The plant does not require a heat exchanger unit, hence the heat exchanger
network does not exist.
• The utility for this plant includes Chemical Injection, Battery, and Pump.
• The injected chemical to the desalination process is Polyacrylic Acid as anti-
scalant, in amount of 4,167 kg/month.
• Lithium ion battery with capacity of 7,500 kWh is used for the electricity storage
in the power plant.
• There are three pumps used in the desalination plant, which are Submersible
Pump, High-Pressure Pump, and Booster Pump.
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Isaka, Mirei. 2013. Water Desalination using Renewable Energy. Energy Technology
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Olsson, Gustaf. 2018. Clean Water using Solar and Wind. London: IWA Publishing.
Calise, F., Macaluso, A., Piacentino, A. and Vanoli, L. (2017). A novel hybrid
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sources in Pantelleria Island. Energy, 137, pp.1086-1106.
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