A24 Book Handbook
A24 Book Handbook
A24 Book Handbook
Condensation in Ducts
The results presented in this paper seem to indicate that formed included different working fluids (either single or
the condensation enhancing effects of gravity are, at the two-phase), interfaces with the heat loads, pumping sys-
flow rates considered, much larger than those presented in tems, thermal storage, and radiators for heat rejection. In
[3]. these studies the degree of promise of the different options
is measured against comprehensive criteria.
2 Two-phase Flow in Large Space Platforms A comparison between single and two-phase ammonia
loops for a high power space platform is presented in [8].
The thermal management systems of future space platforms The fluid inventory, required flow rates, pumping power
will require the transfer of kilowatts of thermal energy at and pipe diameters are considerably reduced for two-phase
distances of over 50 m to remote radiators, with small systems, which on the other hand are intrinsically isother-
temperature differences. Many of the systems proposed to mal. However, when the radiator is included the two-phase
cope with these requirements employ a two-phase fluid loop systems show no significant advantages since the radiator
to transport the thermal energy. mass is the dominant term.
Using the latent heat of fluids, orders of magnitude more Although many investigations have been done to deter-
heat can be transferred, under nearly isothermal conditions, mine the criteria for the design of a two-phase flow system,
than is possible using the sensible heat of single phase one of the unknown areas is the behaviour of two-phase
fluids. flows in a reduced gravity environment. The nature of the
In recent years many possible candidate options have flow, the geometry of the flow system and the properties of
been considered in the literature [7, 8]. The trade-offs per- the fluids all have significant influence. Then the designer is
List of Symbols
forced either to operate in flow regimes where gravity is not and temperature are assumed to be constant along the duct
important, which results in obvious limitations, or to place for calculating fluid thermodynamic and transport proper-
the liquid in position at 1 g as it would be under reduced g ties.
conditions, in order to validate the ground-based test data. Fig. 2 summarizes the flow geometry. Although the
It has been determined from analysis and tests [9] that figure is particularized to the stratified flow case, it is
the trade-off between pipe size and pressure drop favors the sufficiently general for the present purposes.
transport of the liquid at mass flow rates per unit are near The conservation equations in the control volume, which
the boundaries of the stratified flow which would exist in a encloses liquid, L, and vapor, G, are:
horizontal pipe under normal g conditions. Mass preservation equation
It should be interesting to compare the condensing
stratified flows near the onset of interface instability (where (mL+mG) = 0.
transition to other configurations will appear) to the con- dx
densing annular flows, a situation which would prevail mL and mG are the liquid and vapor mass flow rates,
under reduced g, for the same fluid, flow rate and tempera- respectively.
ture level, in straight circular cross-sectional ducts.
Two accounts of already performed (and planned for the Momentum balance equation
near future) experiments on two-phase flow under reduced
gravity conditions, in the United States, are given in _d_
QLALV\+PGAGVI
[10,11].
dp A d
3 Condensing Flow Model {H-z)-^dz
Table 1. Geometry and flow-dependent terms in eqs. (10), (11), and (12)
configuration
" fa
\U
n —<p sin 2cp 25V
•K 2TT
ut\n
nGm i-^
16 ¥± — 1 16^-1
HGRe % fiGRe
*•> 0.079
\\iGRe
feJ-^"
n)
0.079 (t±±T
\ftGRe)
Re \ %
' # ' )
0.079
-0.25 -0.25
-0.25
&-'->*£dz
1 2 . , / sin 2<p
FrAP,D 1%Fr - s m - > - cosp I <?-•—-—
3/4
sinl/3a> da)
water
ammonia
0.0258
13.8
94.3
12.3
5.86
1.42
57.2
24.7
40 80 \V x/O
1
Data for Freon 11,12, and 22 as well as for ammonia are from x ID, for stratified condensing flow of several liquids along horizontal
[16]. Those for water are from [17]. ducts
Table 3. Condensation in ducts. Parameters depending on m and D; assumed values mhfg = 103 W, D = 16.1 • 10 ' m; stratified case
3/4
2
a(<p) s i n 1 ' 1 a> dco , a(0)=2.53
1
see eq. (10).
conflict with simplifying assumption 7 in sec. 3. The effect is The momentum balance equation can be deduced from
purely local and has not been investigated further. eq. (8) with IjFr = FJG = 0. The gaseous friction terms have
not been retained because in annular condensation there are
4.2 Limits of Validity of the Stratified Model no contacts between gas and walls.
sponding to that particular flow pattern [1,2]. The thermal energy equation is again eq. (10) although the
Among the flow maps which are available those in [14] heat transfer mechanism is different here.
are very convenient for the present purposes since the The average heat transfer coefficient h„, can be expressed
transitions between different regimes are given by means of as [15]:
analytical expressions.
The transition between the so-called stratified-smooth
and stratified-wavy regimes appears when the vapor veloc- where hSL is the heat transfer coefficient which would exist
ity is sufficiently large to produce small surface waves. if the liquid were flowing alone through the tube with the
The criterion given in [14] for the onset of instability same flow rate,
reads, in our variables, <Pt is the Lockhart-Martinelli pressure loss multiplier. In
w2(\ — w) the annular flow case [18]:
>NTD, (10)
a2(l-a)
where
Qa G\PI 1 Eq. (9) is still valid as thermal energy equation in dimen-
N:„ 4. -0- 0 ^ 1 - ^ I D E - sionless form, although in the annular flow case
is a dimensionless group already tabulated in table 3. Nu,
Nu =
1-a'
where NuSL is the Nusselt number if the liquid mass flow
rate were flowing alone through the tube.
This simple expression behaves correctly at both ends of
1-a
the process. When djD -4 1 the definition of the liquid
Nusselt number in terms of the hydraulic diameter of the
liquid annulus would be:
NuSL~
kL
then
NuSL
Nu =
43 '
1>
Fig. 5. The Taitel and Dukler limit for stratified smooth flow in the which agrees with the previous expression of Nu when
1 —a vs. wplane. Figures on the curves represent constant values of
the parameter w2(l — w)ja2(l — a) which appears in eq. (10) djD 4 1.
The agreement at the other end is obvious; when a -* 0,
Curves of constant values of the ratio w2(\ — w)j Nu -» NuSL.
a2( 1 — a) in the (1 — a) vs. w plane have been represented in
fig. 5. In order to assess the validity of the stratified-smooth 5.1 Heat Transfer Coefficient in Annular Flow
flow model we superimpose figs. 3 and 5 taking into ac-
count (10) and the values of NTD given in table 3. The Different correlations are available for calculating the heat
change of regime can be shown in fig. 3. transfer coefficient hm inside horizontal or slightly inclined
tubes in the annular flow regime. It would be interesting to
5 Annular Condensing Flow Model compare two of the most often used before selecting that
appropriate for our purpose.
In the case of the annular flow, the mathematical formula- (1) duct average heat transfer coefficient, hm:
tion is quite parallel to that in the previous paragraphs. Boyko and Kruzhilin [5] on the basis of their extensive
Now the geometrical parameter is the film thickness, 5. data with 1.2 106Pa to 9-10 6 Pa steam over a liquid
The mass preservation equation remains the same as in Reynolds number range of 6 • 103 to 3 • 105 suggest the
sec. 3. following correlation for the average Nusselt number, Nu
(1 — w)0B - jr^
r
-
—a
This correlation is also recommended for other than steam- <i
P
Nu(l-o)wllh _5_,
S
! G°
water systems in the same (liquid) Prandtl number range Nu„
(0.9 to 3). - ^' S*
j S *
^, _^."
Eq (12) \,
(2) correlation for hSL: 10 -
E E
These correlations have been used widely in liquid flow - -
^S~ • A
heat transfer calculations. , Eq (IS)
10 =r <"'
Kosky and Staub [6] give the local Nusselt number in E>**"^ ;
the liquid-alone case in terms of the friction velocity - = • * - -
u
* = \AM7C?> a n d m terms of the dimensionless temperature
function T+(3+). The friction velocity, u*, becomes: 10
Re,
- S +Pr, FREON )1 ,
<n>
^ ^
for S + < 5, '^S
= 5<Pr + In I + Pr ( —• - I H
\ FREON 12
2°/XV
T+(8+U
for 30 > <5 + > 5, (13)
AMMONIA ,
for<5 + >30,
Fig. 7. Liquid fraction, 1 —a, as a function of vapor quality, w,for
+ annular flow of several liquids along ducts
whereas the dimensionless film thickness, 5 , is given by
4.2 Variation of the Vapor Quality Along The Duct in the Acknowledgements
Annular Model
This paper resulted from the work supported by the European
The autonomous system of differential eqs. (9) and (11), Space Agency in the preparation of the Spacecraft Thermal Con-
trol Design Data Handbook, ESA (TST-02), Rev. 4. 1988. ESA
with the mathematical expressions given in the column Contract (ESTEC/6115/84/NL/MA).
labelled annular of table 1 and in eqs. (13) and (13a), is
numerically integrated as in the stratified flow case (sec. 3.1). References
Results are given in figs. 7 and 8.
A difficulty could appear, however, near the origin 1 Govier, G. W., Aziz, K.: The Flow of Complex Mixtures in
(x = 0: w = a = 1), where the liquid is still absent and the Pipes, Van Nostrand Reinhold Company, New York, 1972.
vapor contacts the walls of the duct. Since the onset of 2 Hetsroni, G.: Handbook of Multiphase Systems, Hemisphere
condensation is not included in the model, the problems Publishing Corporation, Washington, 1982.
3 Keshock, E. G., Sadeghipour, M. S.; Acta Astronautica 10, 505
associated with the transition of UjJU from 1 to 0 are (1983).
eluded starting the numerical integration slightly apart from 4 Rufer, C. E., Kezios, S. P.: Heat Transfer 88, 265 (1966).
x = 0 with 77 G /77=0and nrJII= I. 5 Boyko, L. D„ Kruzhilin, G. N.; Int. } . Heat Mass Transfer 10,
A comparison of figs. 4 and 8 clearly indicates the large 361 (1967).
6 Kosky, P. G., Staub, F. W.: Ad.Ch.E. Journal 17, 1037 (1971).
enhancing effect of gravity on condensation. This effect 7 Van Oost, S., Mathieu, J. P.: in: ESA Report CR(P) 1873
results to be considerably larger than that previously pre- (1983).
dicted [3]. It could be due to differences in the model (gas 8 Sadunas, J. A., Lehtinen, A., Parish, R.: AIAA Paper No.
friction and momentum were not considered in [3]) and in 85-1047 (1985).
the flow regimes (flow regimes in [3] occurs at very low 9 Fowle, A. A.: AIAA Paper N o . 81-1075 (1981).
10 Best, F. R.: in: Progress in Astronautics and Aeronautics, Vol.
Reynolds numbers). 122, American Institute of Aeronautics and Astronautics, Inc.,
Washington, p. 291-332 (1990).
5. Conclusions 11 Krotiuk, W. J., Antoniak, Z. I.: in: Progress in Astronautics and
Aeronautics, Vol. 122, American Institute of Aeronautics and
Heat transfer in ducts with phase change is being considered Astronautics, Inc., Washington, p. 173-221 (1990).
12 Dukler, A. E., Wicks III, M., Cleveland, R. G.; A.I.Ch.E.
for thermal management in the just coming space platforms. Journal 10, 44(1964).
This applications poses several problems mainly related with 13 Schlichttng, H.: Boundary Layer Theory, McGraw-Hill Book
the poor knowledge of the flow pattern under reduced Company, Inc., New York, 1960.
gravity which will influence the heat transfer process. 14 Taitel, Y., Dukler, A. E.: A.I.Ch.E. Journal 22, 47 (1976).
15 Butterworth, D.: in: Heat Exchangers. Bergles, A. E.,
A very simple example has been presented here by means Mayinger, F. (Eds.), Hemisphere Publishing Corporation,
of computations based on two well known and widely Washington, p. 289-313 (1981).
documented models of the two phase flow in ducts one 16 ASHRAE; Handbook. 1985. Fundamentals, American Society
stratified and the other annular. It is seen that, under the of Heating, Refrigerating and Air Conditioning Engineers,
validity of the models used, an order of magnitude increase Inc., Atlanta, GA (1985).
17 Schmidt, E.: Properties of Water and Steam in Si-Units,
in dimensionless tube length (x(D) is required to achieve Springer Verlag, Berlin (1969).
complete condensation in a duct under reduced gravity as 18 Wallis, G. B.: One-Dimensional Two-Phase Flow. McGraw-
compared with a horizontal duct under normal gravity. Hill Inc., New York, 1969.
J. A. Nicolas
1 Introduction