Variador Baldor
Variador Baldor
Variador Baldor
Important:
Be sure to check www.baldor.com for the latest software, firmware and drivers for your
VS1 product. Also you can download the latest version of this manual in Adobe Acrobat PDF
format.
Table of Contents
Chapter 1
Introduction
1.1 Getting Assistance from Baldor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 1-5
Chapter 2
General Information and Ratings
2.1 Identifying the Drive by Catalog Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Storage Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Chapter 3
Installing the Drive
3.1 General Requirements for the Installation Site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.1 Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.2 Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2 Watts Loss Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3 Mounting Dimensions for the VS1PF Drive by Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.3.1 7.5 HP (230V/460V) Frame A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.3.2 10 HP (230V/460V) Frames B, C and E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.3.3 20 HP - 40 HP (230V/460V) Frames C and E with Conduit Option Used . . . . . . . . . . . . . . 3-9
3.3.4 20 HP - 40 HP (460V) Frame D
3.3.5 50 HP - 75 HP (460V) Frames G and H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3.3.6 50 HP - 75 HP (460V) Frames G and H UL Open Type with Conduit
Option Used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3.3.7 100 HP - 125 HP (460V) Frame L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3.3.8 100 HP - 125 HP (460V) Frame L with Conduit Option Used . . . . . . . . . . . . . . . . . . . . . . . 3-14
3.3.9 150 HP - 250 HP (460V) Frames N and P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3.3.10 300 HP - 400 HP (460V) Frame R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3.3.11 500 HP - 700 HP (460V) Frames S and T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3.4 Mounting Dimensions by Catalog Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Chapter 4
Power Wiring
4.1 Grounding the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.4.1 RFI Filter Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.4.2 Grounding Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2 Connecting Peripheral Devices to the VS1PF Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.3 Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.3.1 Wiring Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.4 Power Disconnect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.5 Protective Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.6 Electrical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.6.1 Input Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.6.2 Motor Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.6.3 Long Motor Leads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.7 Power Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.7.1 Power and Motor Connection Example (7.5 HP - 40 HP inverters). . . . . . . . . . . . . . . . . . . 4-9
4.7.2 Powerup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.8 Connection Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.8.1 Connection Diagram for 7.5 HP - 40 HP Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.8.2 Connection Diagram for 50 HP - 125 HP and 500 HP - 700 HP Drives. . . . . . . . . . . . . . . . 4-11
4.8.3 Connection Diagram for 150 HP - 400 HP Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.8.4 Connection Diagram for 7.5 HP - 40 HP 600V Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
4.8.5 Connection Diagram for 50 HP - 125 HP 600V Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4.8.6 Connection Diagram for 150 HP 600V Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
MN763 i
Chapter 5
Control Wiring
5.1 Motor Start/Stop Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Stop Circuit Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.1 Wiring Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.2 Maximum Control Wire Length Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.3 Check Points on Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3 Terminal Wiring (Control I/O). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.3.1 7.5 to 40 HP (230V/460V Class) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.3.2 50 to 700 HP (460V Class) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.3.3 Control Terminal Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.4 Sink Mode (NPN mode) / Source Mode (PNP mode). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.5 Connection Mode Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.5.1 2Wire with Speed Pot Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.5.2 2Wire with 4-20mA Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.5.3 2Wire with 0-10V Reference Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.5.4 2Wire Start/Stop with Keypad Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.5.5 2Wire with EPOT Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.5.6 3Wire with Speed Pot Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.5.7 3Wire with 4-20mA Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.5.8 3Wire with 0-10V Reference Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.6 RS485 Circuit Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.7 Technical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Chapter 6
Using the Keypad
6.1 Mode Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.1 Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.2 Group Mode (Program). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.3 Parameter Mode (Program). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.3.1 Parameter View Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.3.2 Parameter Edit Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 Keypad Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.1 Display Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.2 LED Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.2.1 Reverse LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.2.2 Stop / Fault LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.2.3 Forward LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.3 Key Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.4 About Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.5 How Parameters are Organized. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.6 Moving Between Parameter Groups. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.7 Changing Between Parameters within a Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.8 Modifying the Value of a Parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.9 Monitoring Display Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.10 Reviewing the Active Fault Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.11 Resetting the Parameters to the Factory Default. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.12 Parameter Upload/Download Using Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.12.1 Copying Parameters to Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.12.2 Downloading Stored Parameters from Keypad to Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
ii MN763
Chapter 7
Parameter Descriptions
7.1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 Basic Group Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.3 Drive Group Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7.4 Function 1 Group Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
7.5 Function 2 Group Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
7.6 I/O (Input/Output) Group Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
7.7 Application Group Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-59
7.8 Extension Group Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 7-78
7.9 Communications Group Parameters. . . .. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . 7-79
Chapter 8
Customizing For Your Application
8.1 Setting Protection & Trip Levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.2 Setting Starting/Accel/Decel/Stopping Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.3 Operation-starting Method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.4 Setting Application Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.4.1 PID operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.4.2 Ext PID operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.4.3 Pre PID Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.5 Jog and Multi-speed Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.6 2nd Motor Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.7 Energy-saving Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.8 Operation Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.9 Frequency Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
8.9.1 Keypad Frequency Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
8.9.2 Frequency Setting via –10 to +10[V] Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8.9.3 Frequency Setting via 0 to +10V Input or Potentiometer. . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8.9.4 Frequency Setting via 4 to 20mA Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
8.9.5 Frequency Setting via 0 to +10V Voltage Input + 4 to 20mA Input. . . . . . . . . . . . . . . . . . . 8-14
8.9.6 Frequency Setting via RS485 Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
8.9.7 Operating Command via RS485 Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
8.9.8 Direction Selection via –10V to +10V Input of V1 Terminal . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8.10 Up-Down (Electronic MOP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
8.11 3Wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
8.12 PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8.13 Multi Motor Control (MMC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
8.14 Auto-tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
8.15 Sensorless Vector Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34
8.16 Multi-function Digital Output Terminal and Fault Output Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35
8.17 I/O-80 Fault Output Relay (3A, 3B, 3C). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42
8.18 Local / Remote Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42
Chapter 9
Troubleshooting and Maintenance
9.1 Verifying that DC Bus Capacitors are Discharged Before Servicing the Drive . . . . . . . . . . . . . . . . . 9-1
9.2 Determining Drive Status Using the STP/FLT LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.3 Fault Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.3.1 Manually Clearing Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.3.2 Automatically Clearing Faults (Auto Restart Feature). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.4 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
9.5 How to Check Power Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
9.5.1 Diode Module and IGBT Module Check (7.5HP to 40HP) . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
9.5.2 Diode module and IGBT module check (50HP to 125HP). . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
9.6 Maintenance and Inspections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
9.6.1 Periodic Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
MN763 iii
Appendix A
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Appendix B
Parameter Tables
B.1 Parameters in Alphabetical Order by Parameter Name. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
B.2 Parameters sorted by Group and Parameter Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13
Appendix C
CE Guidelines
C.1 CE Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
C.2 EMC - Conformity and CE - Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
C.3 EMC Installation Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
C.4 Grounding for Wall Mounting (Class A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
C.5 Grounding for Enclosure Mounting (Class B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
C.6 Using CE approved components will not guarantee a CE compliant system. . . . . . . . . . . . . . . . . . C-2
C.7 EMC Wiring Technique. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
C.8 EMC Installation Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
Appendix D
Options & Kits
D.1 Remote Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
D.2 Dynamic Braking Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2
D.3 Conduit Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2
D.4 Recommended AC Reactors and DC Link Inductors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-7
Appendix E
RS485/MODBUS Protocol
E.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
E.2 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
E.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
E.4 Performance Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
E.5 Hardware Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3
E.6 Communications Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3
E.7 RS485 ASCII Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3
E.7.1 Detailed Read Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4
E.7.2 Detailed Write Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-5
E.7.3 Detailed Monitor Register Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
E.7.4 Error Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7
E.8 Modbus-RTU Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7
E.8.1 Available Function Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7
E.8.2 Exception Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
E.9 Baud Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
E.10 Broadcast Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
E.11 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
E.12 Parameter Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9
E.12.1 Common Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9
E.12.2 Communication Option Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-13
iv MN763
Chapter 1
Introduction
The VS1PF is a variable frequency drive with features to support the pump and fan market as well
as providing functionality that can be used to control many other variable speed applications. This
manual is intended for qualified electrical personnel familiar with installing, programming, and
maintaining AC Drives.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in injury or
death.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, could result in damage to
property.
PRECAUTIONS
WARNING: This manual is intended as a guide for proper installation. Baldor Electric Company cannot
assume responsibility for the compliance or the noncompliance to any code, national, local
or otherwise, for the proper installation of this drive or associated equipment. A hazard of
personal injury and/or equipment exists if codes are ignored during installation.
WARNING: Only qualified electrical personnel familiar with the construction and operation of this
equipment and the hazards involved should install, adjust, operate, or service this
equipment. Read and understand this manual and other applicable manuals in their
entirety before proceeding. Failure to observe this precaution could result in severe bodily
injury or loss of life.
WARNING: Do not touch any circuit board, power device or electrical connection before you first
ensure that power has been disconnected and there is no high voltage present from this
equipment or other equipment to which it is connected. Electrical shock can cause serious
or fatal injury. Only qualified personnel should attempt the start up procedure or
troubleshoot this equipment.
WARNING: Improper operation of control may cause violent motion of the motor shaft and driven
equipment. Be certain that unexpected motor shaft movement will not cause injury to
personnel or damage to equipment. Certain failure modes of the control can produce peak
torque of several times the rated motor torque.
WARNING: Motor circuit may have high voltage present whenever AC power is applied, even when
motor is not rotating. Electrical shock can cause serious or fatal injury.
WARNING: Unexpected motor start will occur when the BX terminal is turned OFF. The user must
ensure that automatic start up of the driven equipment will not cause injury to operating
personnel or damage to the driven equipment. In addition, the user is responsible for
providing suitable audible or visual alarms or other devices to indicate that this function
is enabled and the drive may start at any moment. Failure to observe this precaution could
result in severe bodily injury or loss of life.
WARNING: Dynamic brake resistors may generate enough heat to ignite combustible materials. Keep
all combustible materials and flammable vapors away from brake resistors.
WARNING: You must provide an external, hardwired emergency stop circuit outside of the drive
circuitry. This circuit must disable the system in case of improper operation. Uncontrolled
machine operation can result if this procedure is not followed. Failure to observe this
precaution could result in bodily injury.
WARNING: This drive contains high voltage capacitors that take time to discharge after removal of
main supply. Before working on the drive, ensure isolation of main supply from line
inputs. Wait ten (10) minutes for capacitors to discharge to safe voltage levels. Failure to
observe this precaution could result in severe bodily injury or loss of life.
WARNING: DC Bus capacitors retain hazardous voltages after input power has been disconnected.
After disconnecting input power, wait ten (10) minutes for the DC Bus capacitors to
discharge and then check the voltage with a voltmeter to ensure the DC bus capacitors are
discharged before touching any internal components. Failure to observe this precaution
could result in severe bodily injury or loss of life.
WARNING: Be sure to perform maintenance only after checking that the bus has discharged to less
than 30 VDC. The bus capacitors may retain a charge after power is turned off. Failure to
observe this precaution could result in sever bodily injury or loss of life.
WARNING: Caution must be exercised when the Number of Auto-Restart Tries is enabled, as the
motor will start to run automatically after the fault is reset. Personal injury may result if
caution is not exercised.
WARNING: Do not touch the inverter with hands or other objects while performing the Self-Diagnostic
Function because current is flowing to the inverter output. Personal injury may result if
caution is not exercised.
WARNING: Be sure to disconnect and lock out the drive input power while performing maintenance.
Wait ten (10) minutes for capacitors to discharge to safe voltage levels before removing
the cover to the drive. Failure to observe this precaution could result in severe bodily injury
or loss of life.
WARNING: Be sure to verify that the DC bus has discharged before performing maintenance on
the drive. After disconnecting incoming power and waiting ten (10) minutes, remove cover
and ensure voltage is not present on the drive power input terminals. Verify that the DC bus
voltage has discharged to a level less than 30Vdc by measuring across terminals P2(+) to
N(-) with a digital voltmeter set for DC voltage measurements. Failure to observe this
precaution could result in severe bodily injury or loss of life.
WARNING: Do not remove the cover of the Dynamic Braking Unit while power is applied or the unit is
in operation; otherwise electric shock could occur.
WARNING: Do not run the Dynamic Braking Unit (DBU) with the front cover removed. Failure to comply
could result in electric shock due to high voltage terminals or charged capacitor exposure.
WARNING: Do not remove the cover except for periodic inspections or wiring, even if the input power
is not applied; otherwise, you may contact live parts causing an electric shock.
WARNING: Wiring and periodic inspections should be performed at least 10 minutes after
disconnecting the input power and after checking the DC link voltage is discharged with a
meter (below DC 30V); otherwise, you may get an electric shock.
WARNING: Operate the switches with dry hands; otherwise, you may get an electric shock.
WARNING: Do not use wire or cable with damaged insulation; otherwise, you may get an electric
shock.
WARNING: Do not subject wires and cables to scratches, excessive stress, heavy loads or pinching;
otherwise, you may get an electric shock.
CAUTION: The user is responsible for conforming with all applicable local, national, and international
codes. Failure to observe this precaution could result in damage to, or destruction of, the
equipment.
CAUTION: Disconnect motor leads (U, V & W) from control before you perform a dielectric withstand
test on the motor. Failure to disconnect motor from the control will result in extensive
damage to the control. The control is tested at the factory for high voltage / leakage
resistance as part of Underwriter Laboratory requirements.
CAUTION: Do not connect AC power to the Motor terminals U, V and W. Connecting AC power to these
terminals may result in damage to the control.
CAUTION: Baldor recommends not to use “Grounded Leg Delta” transformer power leads that may
create ground loops. Instead, we recommend using a four wire Wye.
CAUTION: Only Baldor cables should be used to connect the keypad and control. These are special
cables to protect the control and keypad. Damage associated with other cable types are
not covered by the Baldor warranty.
CAUTION: If an M-Contactor is installed, the control must be disabled for at least 200mSec before the
M-Contactor is opened. If the M-Contactor is opened while the control is supplying voltage
and current to the motor, the control may be damaged. Before the control is enabled, the
M-Contactor must be closed for at least 200mSec.
CAUTION: Use of power correction capacitors on the output of the drive can result in erratic operation
of the motor, nuisance tripping, and/or permanent damage to the drive. Remove power
correction capacitors before proceeding. Failure to observe this precaution could result in
damage to, or destruction of, the equipment.
CAUTION: Suitable for use on a circuit capable of delivering not more than 65,000 RMS symmetrical
amperes. 240V drives or 480V drives volts maximum, 7.5 HP - 700 HP.
CAUTION: Apply the rated torque to terminal screws. Loose screws can cause short circuit and
malfunction. Tightening the screws too much can damage the terminals and cause short
circuit and malfunction.
CAUTION: Do not leave wire fragments inside the inverter. Wire fragments can cause faults,
breakdowns and malfunctions.
2. Remove the cover and inspect the inverter for any apparent damage or foreign objects. Ensure
that all mounting hardware and terminal connection hardware is properly seated, securely
fastened, and undamaged.
3. Check the nameplate on the VS1PF inverter. Verify that the inverter unit is the correct horsepower
and input voltage for the application.
VS1PF 450-9L
Built-in DC
Link Inductor HP:
7 = 7½ HP
L = Included 10 = 10 HP
15 = 15 HP
20 = 20 HP
25 = 25 HP
30 = 30 HP
40 = 40 HP
Enclosure: 50 = 50 HP
1 = NEMA 1
60 = 60 HP
9 = Chassis 75 = 75 HP
100 = 100 HP
125 = 125 HP
150 = 150 HP
200 = 200 HP
250 = 250 HP
Voltage: 300 = 300 HP
2 = 230 V 350 = 350 HP
4 = 460 V 400 = 400 HP
500 = 500 HP
5 = 600 V
600 = 600 HP
700 = 700 HP
Continuous
Continuous
Catalog Number Loss
Volt Size
(Watts)
Amps
Amps
HP KW HP KW
Output
Normal Duty Heavy Duty
Watts
Input Frame
Continuous
Continuous
Catalog Number Loss
Volt Size
(Watts)
Amps
Amps
HP KW HP KW
CAUTION: Use of power correction capacitors on the output of the drive can result in erratic operation
of the motor, nuisance tripping, and/or permanent damage to the drive. Remove power
correction capacitors before proceeding. Failure to observe this precaution could result in
damage to, or destruction of, the equipment.
CAUTION: The user is responsible for conforming with all applicable local, national, and international
codes. Failure to observe this precaution could result in damage to, or destruction of, the
equipment.
The area behind the drive must be kept clear of all control and power wiring. Power connections may
create electromagnetic fields that may interfere with control wiring or components when run in close
proximity to the drive.
Read the recommendations in the following sections before continuing with the drive installation.
Handle the inverter with care to prevent damage to the plastic components. Do not hold the inverter
by the front cover.
Do not mount the inverter in a location where excessive vibration (0.6G or above) is present such as
on a press or other moving equipment.
2” (50mm) 2” (50mm)
Temp
Checking 2” (50mm)
Point
Refer to Figure 3-2 for the minimum mounting clearances. Refer to Section 3.3 for drive mounting
dimensions.
The inverter will be very hot during operation. Install on a non-combustible surface.
Mount the inverter on a flat, vertical and level surface. During operation, the inverter must be in a
vertical position (top up) to allow proper heat dissipation. Also leave sufficient clearances around the
inverter.
B: 2” B: 2”
(50mm) (50mm)
Min Inverter Min
Do not mount the inverter in direct sunlight or near other heat sources.
The inverter should be mounted in a Pollution Degree 2 environment (an environment where non-
conducting pollution is allowed with temporary conductivity due to condensation). If the inverter is
going to be installed in an environment with a high level of dust, metallic particles, mists, corrosive
gases, or other contaminates, the inverter must be located inside the appropriate electrical enclosure
with the proper NEMA or IP rating.
When two or more inverters are installed or a ventilation fan is mounted in the inverter panel, the
inverters and ventilation fan must be installed in the proper configuration with extreme care taken
to keep the ambient temperature of the inverters below the permissible value. If they are installed in
improper positions, the ambient temperature of the inverters will rise.
Ventilation fan
Panel Panel
Inverter
Inverter Inverter
Inverter
Cooling fan
ACCEPTABLE UNACCEPTABLE
ACCEPTABLE UNACCEPTABLE
[When installing several inverters in a panel] [When installing a ventilation fan in a panel]
Install the inverter using screws or bolts to insure the inverter is firmly fastened.
Continuous Continuous
Normal Heavy Watts Loss
Catalog No. Normal Duty Heavy Duty
Duty HP Duty HP (Watts)
Output Amps Output Amps
600VAC Input
VS1PF57-1 7.5 9 5 6.1 204**
VS1PF510-1 10 12 7.5 9 238**
VS1PF515-1 15 17 10 12 325**
VS1PF520-9 20 23 15 17 441**
VS1PF525-9 25 27 20 23 502**
VS1PF530-9 30 34 25 27 643**
VS1PF540-9 40 43 30 34 791**
VS1PF550-9 50 55 40 43 1038**
VS1PF560-9 60 64 50 55 1177**
VS1PF575-9 75 80 60 64 1438**
VS1PF5100-9 100 104 75 80 1903**
VS1PF5125-9 125 128 100 104 2251**
VS1PF5150-9L* 150 150 125 128 2724**
Table 3-3 7.5 HP (230V/460V) and 7.5HP - 15 HP (600V) Frame A Dimensions [inches (mm)]
Enclosure
Catalog No. W1 W2 H1 H2 D1 C1 C2 C3
Type
VS1PF27-1 5.91 5.12 11.18 10.69 6.16 0.98 0.98 0.98 IP20
VS1PF47-1 (150) (130) (284) (269) (156.6) (24) (24) (24) UL Type 1
VS1PF57-1
7.87 7.09 13.98 13.39 7.19 1.12 0.94 1.12 IP 20
VS1PF510-1 (200) (180) (355) (340) (182.5) (28.5) (24) (28.5) UL Type 1
VS1PF515-1
W3 W3
Enclosure
Type
Catalog No. W1 W2 W3 H1 H2 D1 C1 C2 C3
VS1PF210-1 7.87 7.09 0.23 11.18 10.69 7.16 1.37 0.98 1.37 IP20
VS1PF410-1 (200) (180) (6) (284) (269) (182) (35) (24) (35) UL Type 1
VS1PF215-1 7.87 7.09 0.23 11.18 10.69 7.16 1.37 0.98 1.37 IP20
VS1PF415-1 (200) (180) (6) (284) (269) (182) (35) (24) (35) UL Type 1
VS1PF220-9
9.84 9.06 0.35 15.16 14.57 7.91 IP00
VS1PF420-9 - - -
(250) (230) (9) (385) (370) (201) UL Open
VS1PF520-9
VS1PF225-9
9.84 9.06 0.35 15.16 14.57 7.91 IP00
VS1PF425-9 - - -
(250) (230) (9) (385) (370) (201) UL Open
VS1PF525-9
VS1PF230-9
11.97 11.18 0.35 18.11 17.52 9.21 IP00
VS1PF430-9 - - -
(304) (284) (9) (460) (445) (234) UL Open
VS1PF530-9
VS1PF240-9
11.97 11.18 0.35 18.11 17.52 9.21 IP00
VS1PF440-9 - - -
(304) (284) (9) (460) (445) (234) UL Open
VS1PF540-9
Enclosure
Type
Catalog No. W1 W2 W3 H1 H2 H3 D1 D2
VS1PF220-9 9.84 9.06 7.9 15.16 14.57 17.88 7.91 5.74 IP20
UL
VS1PF420-9 (250) (230) (200.8) (385) (370) (454.2) (201) (146)
Type 1
VS1PF225-9 9.84 9.06 7.9 15.16 14.57 17.88 7.91 5.74 IP20
UL
VS1PF425-9 (250) (230) (200.8) (385) (370) (454.2) (201) (146)
Type 1
VS1PF230-9 11.97 11.18 9.29 18.11 17.52 23.59 7.91 6.98 IP20
UL
VS1PF430-9 (304) (284) (236) (460) (445) (599.2) (201) (177.5)
Type 1
VS1PF240-9 11.97 11.18 9.29 18.11 17.52 23.59 7.91 6.98 IP20
UL
VS1PF440-9 (304) (284) (236) (460) (445) (599.2) (201) (177.5)
Type 1
W3 W3
Figure 3-10 50 - 75 HP (460V) Frames G and H UL Open Type with Conduit Option Used
Table 3-8 50 - 75 HP (460V) Frames G and H UL Open Type with Conduit Option Used Dimensions
[inches (mm)]
Enclosure
Catalog No. W1 W2 W3 H1 H2 D1 D2
Type
VS1PF450-9 11.81 7.48 0.35 21.02 20.28 10.46 6.43 IP20
VS1PF460-9 (300) (190) (9) (534) (515) (265.6) (163.4) UL Type 1
11.81 7.48 0.35 21.02 20.28 11.52 7.5 IP20
VS1PF475-9
(300) (190) (9) (534) (515) (292.6) (190.4) UL Type 1
Figure 3-12 100 HP - 125 HP (460V) Frame L with Conduit Option Used
Table 3-10 100 HP - 125 HP (460V) Frame L with Conduit Option Used Dimensions [inches (mm)]
Enclosure
Catalog No. W1 W2 W3 H1 H2 D1 D2
Type
VS1PF4100-9 14.57 8.66 0.35 24.02 23.09 13.29 8.8 IP20
VS1PF4125-9 (370) (220) (9) (610) (586.5) (337.6) (223.4) UL Type 1
Figure 3-13 150 HP - 250 HP (460V) and 150 HP (600V) Frames N and P
W4
Table 3-11 150 HP - 250 HP (460V) Frames N and P Dimensions [inches (mm)]
Enclosure
Catalog No. W1 W2 W3 W4 H1 H2 D1
Type
VS1PF4150-9L
20.08 15.00 0.43 13.78 30.85 29.88 16.64 IP00
VS1PF5150-9L
(510) (381) (11) (350) (783.5) (759) (422.6) UL Open
VS1PF4200-9L
20.08 15.00 0.43 13.78 33.90 32.93 16.64 IP00
VS1PF4250-9L
(510) (381) (11) (350) (861) (836.5) (422.6) UL Open
W4
Table 3-13 500 HP - 700 HP (460V) Frames S and T Dimensions [inches (mm)]
Enclosure
Catalog No. W1 W2 W3 H1 H2 D1
Type
30.39 19.69 0.51 44.90 43.70 17.40 IP00
VS1PF4500-9
(772) (500) (13) (1140.5) (1110) (442) UL Open
VS1PF4600-9 36.30 22.83 0.55 51.28 50.06 19.49 IP00
VS1PF4700-9 (922) (580) (14) (1302.5) (1271.5) (495) UL Open
WARNING: This drive contains high voltage capacitors that take time to discharge after removal of
main supply. Before working on the drive, ensure isolation of main supply from line
inputs. Wait ten (10) minutes for capacitors to discharge to safe voltage levels. Failure to
observe this precaution could result in severe bodily injury or loss of life.
WARNING: Only qualified electrical personnel familiar with the construction and operation of this
equipment and the hazards involved should install, adjust, operate, or service this
equipment. Read and understand this manual and other applicable manuals in their
entirety before proceeding. Failure to observe this precaution could result in severe bodily
injury or loss of life.
WARNING: DC Bus capacitors retain hazardous voltages after input power has been disconnected.
After disconnecting input power, wait ten (10) minutes for the DC Bus capacitors to
discharge and then check the voltage with a voltmeter to ensure the DC bus capacitors are
discharged before touching any internal components. Failure to observe this precaution
could result in severe bodily injury or loss of life.
NOTE: Use the dedicated ground terminal to ground the drive. Do not use mounting screws/bolts or
chassis screws for grounding.
The drive Safety Ground - must be connected to system ground. Ground impedance must conform
to the requirements of national and local industrial safety regulations and/or electrical codes. The
integrity of all ground connections should be checked periodically.
R U
S V
T W
Safety Ground -
This is the safety ground for the drive that is required by code. One of these points must be connected
to adjacent building steel (girder, joist), a floor ground rod, or bus bar. Grounding points must comply
with national and local industrial safety regulations and/or electrical codes.
Motor Ground
The motor ground must be connected to one of the ground terminals on the drive.
When shielded cable is used for control and signal wiring, the shield should be grounded at the source
end only, not at the drive end.
Using drives with RFI filters may result in relatively high ground leakage currents. Therefore, a filter
must only be used in installations with grounded AC supply systems and be permanently installed and
solidly grounded (bonded) to the building power distribution ground.
Ensure that the incoming supply neutral is solidly connected (bonded) to the same building power
distribution ground. Grounding must not rely on flexible cables and should not include any form of
plug or socket that would permit inadvertent disconnection. Some local codes may require redundant
ground connections. The integrity of all connections should be checked periodically.
• The VS1PF uses high-frequency switching on its output making it possible for leakage current
to flow. Ground the inverter to avoid electrical shock. Use caution to prevent the possibility of
personal injury. Maximum ground impedance is 100 ohms for 230V class drives and 10 ohms
for 460V class drives.
• Drive ground connections must be made to the dedicated ground terminal on the power
terminal block. Do not make ground connections to mounting screws/bolts or to the chassis
screws.
• When making/removing connection to/from the drive, the ground conductor must be the first
one connected and the last one removed.
• At a minimum, the ground wire should meet the specifications listed below. The ground wire
should be as short as possible and should be connected to ground as near as possible to the
inverter.
Table 4-1 Minimum Ground Wire Size
Inverter Capacity Minimum Ground Wire Size, AWG or kcmil (mm2)
HP KW 230V Class 460V Class 600V Class
7.5 to 10 5.5 to 7.5 10 (5.5) 12 (3.5) 14(2.5)
15 to 20 11 to 15 6 (14) 8 (8) 12(3.5)
25 to 40 18.5 to 30 4 (22) 6 (14) 8(8)
50 to 75 37 to 55 - 4 (22) 6(14)
100 to 125 75 to 90 - 2 (38) 4(22)
150 110 - 1/0 (60) 2(38)
200 132 - 1/0 (60) -
250 to 350 160 to 280 - 4/0 (100) -
400 to 600 315 to 375 - 300 (150) -
700 450 - 400 (200) -
Input Circuit
Breaker or Select circuit breakers or fuses in accordance with
Fused applicable national and local codes.
Disconnect
• The internal circuits of the inverter will be damaged if the incoming power is connected and applied
to output terminals (U, V, W).
• Use ring terminals with insulated barrels when wiring the input power and motor wiring.
• Do not leave wire fragments inside the inverter as they can cause faults, breakdowns, and
malfunctions.
• For input and output, use wires with sufficient size to ensure voltage drop of less than 2%.
• Motor torque may decrease when operating at low frequencies and there is a long distance from
the drive to the motor. For applications requiring operation at low frequencies, ensure that the
motor is close to the drive or that the wire gauge is large enough to prohibit excessive voltage drop.
• The main circuit of the inverter contains high frequency noise, and can hinder communication
equipment near the inverter. To reduce noise, install line noise filters on the input side of the
inverter.
• Always ensure the LCD display and the DC bus voltage indicator LED are OFF before working on the
drive or connected equipment. The DC bus capacitors may hold high-voltage even after the power
is disconnected. Use caution to prevent the possibility of personal injury.
• A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start
and stop the motor can cause drive hardware damage. The drive is designed to use control input
signals that will start and stop the motor. If used, the input device must not exceed one operation
per minute or drive damage can occur. Failure to observe this precaution can result in damage to,
or destruction of the equipment.
• If an M-Contactor is installed, the control must be disabled for at least 200mSec before the
M-Contactor is opened. If the M-Contactor is opened while the control is supplying voltage and the
current to the motor, the control may be damaged. Before the control is enabled, the M-Contactor
must be closed for at least 200mSec.
Note: These recommendations do not consider harmonic currents or ambient temperature greater
than 45°C. Be sure a suitable input power protection device is installed. Use the recommended
fuses and wire sizes shown in Table 4-1 (based on the use of copper conductor wire rated at
75°C and specified for NEMA B motors).
All cables must be shielded and the shields must be grounded at the enclosure
cable entrance.
1. Connect the three phase input power wires to an appropriate interrupter and protection.
2. Connect the three phase AC input power leads to terminate R, S and T of the power input terminal
board (See Figure 4-2).
Table 4-3 Fuse & Wire Size and Terminal Torque Tightening Specifications
Inverter External Fuse Wire Size
Tightening Torque
Rating Ratings R(L1),S(L2), T(L3), G U, V, W
AWG or AWG or
Volts HP Current Voltage lb-in N-m mm2 mm2
kcmil kcmil
6.2 to 0.70 to
7.5 40 10 5.5 10 5.5
10.6 1.20
10 60 21.2 to 2.40 to 8 8 8 8
15 80 27.6 3.12 6 14 6 14
230V 250
20 100 26.6 to 3.00 to 4 22 4 22
25 125 33.2 3.75 2 38 2 38
30 150 53.1 to 6.00 to 2 38 2 38
40 200 79.7 9.01 1/0 60 1/0 60
7.5 to 40HP P P1
or
R(L1) S(L2) T(L3) G P1(+) P2(+) N U V W
50 to 125HP Jumper
R(L1) S(L2) T(L3) P1(+) P2(+) N U V W
500 to 700HP
R(L1) S(L2) T(L3) P1(+) P2(+) N U V W
The load reactor and/or common mode choke should be placed in close physical proximity to the
control. Unexpected faults may occur due to excessive charging current required for motor cable
capacitance.
If you use long motor leads and experience trips due to current overload conditions and are not
sure how to correctly size and connect the optional lead reactors, please contact your Baldor
representative. Baldor is always glad to assist.
Dynamic
Braking Unit
(Optional) DB Unit (Optional)
DB Resistor
DC Inductor (Optional) P N B1 B2
DC Inductor
DC Bus Choke DB Resistor
C2
A3 A0
B0 Frequency Reference (Pulse : 0 ~ 100kHz)
C3
A4 5G Common for Frequency Reference (Pulse)
C4
Figure 4-5 Connection Diagram for 50 HP - 125 HP and 500 HP - 700 HP Drives
Dynamic
Braking Unit
(Optional) DB Unit (Optional)
DB Resistor
DC Inductor (Optional)
P N B1 B2
DC Bus Choke
Inductor DB Resistor
C2
A3 A0
C4
Note: 5G is Common Ground for Analog Meter Output (SO, S1) and external Motor Thermal Detection
(ET).
Note: Use Terminal V1 for V1, V1S (0 to 12V, -12 to 12V) input.
Dynamic
Braking Unit
(Optional) DB Unit (Optional)
DB Resistor
P N B1 B2
DB Resistor
P2(+)
DC Inductor (Built-in)
DC Reactor(Built-in)
3 R(L1) U
AC Input S(L2) V MOTOR
50/60 Hz T(L3) W
G
V+ Analog Power Source (+12V)
C2
A3 A0
C4
Note: 5G is Common Ground for Analog Meter Output (SO, S1) and external Motor Thermal Detection
(ET).
Note: Use Terminal V1 for V1, V1S (0 to 12V, -12 to 12V) input.
Dynamic
Braking Unit
(Optional) DB Unit (Optional)
DB Resistor
DC Inductor (Optional) P N B1 B2
DC Inductor
DC Bus Choke DB Resistor
C2
A3 A0
B0 Frequency Reference (Pulse : 0 ~ 100kHz)
C3
A4 5G Common for Frequency Reference (Pulse)
C4
Note A: Don’t remove the hardware stop jumper. If the hardware stop jumper (SA&SB) is removed, the
drive will stop with “Safety Trip”.
Dynamic
Braking Unit
(Optional) DB Unit (Optional)
DB Resistor
DC Inductor (Optional)
P N B1 B2
DC Bus Choke
Inductor DB Resistor
C2
A3 A0
C4
Note A: Don’t remove the hardware stop jumper. If the hardware stop jumper (SA&SB) is removed, the
drive will stop with “Safety Trip”.
Dynamic
Braking Unit
(Optional) DB Unit (Optional)
DB Resistor
P N B1 B2
DB Resistor
P2(+)
DC Inductor (Built-in)
DC Reactor(Built-in)
3 R(L1) U
AC Input S(L2) V MOTOR
50/60 Hz T(L3) W Hardware Stop Jumper
SA
G SB
(Note A)
C2
A3 A0
C4
Note A: Don’t remove the hardware stop jumper. If hardware stop jumper (SA&SB) is removed, the
drive will stop with “Safety Trip”.
WARNING: Only qualifified electrical personnel familiar with the construction and operation of this
equipment and the hazards involved should install, adjust, operate, or service this
equipment. Read and understand this manual and other applicable manuals in their
entirety before proceeding. Failure to observe this precaution could result in severe bodily
injury or loss of life.
WARNING: DC Bus capacitors retain hazardous voltages after input power has been disconnected.
After disconnecting input power, wait ten (10) minutes for the DC Bus capacitors to
discharge and then check the voltage with a voltmeter to ensure the DC bus capacitors are
discharged before touching any internal components. Failure to observe this precaution
could result in severe bodily injury or loss of life.
CAUTION: Apply the rated torque to terminal screws. Loose screws can cause short circuit and
malfunction. Overtightening the screws can damage the terminals and cause a short
circuit and a malfunction.
CAUTION: Do not leave wire fragments inside the inverter. Wire fragments can cause faults,
breakdowns and malfunctions.
CAUTION: A contactor or other device that routinely disconnects and reapplies the AC line to the
drive to start and stop the motor can cause drive hardware damage. The drive is designed
to use control input signals that will start and stop the motor. If used, the input device must
not exceed one operation per minute or drive damage can occur. Failure to observe this
precaution can result in damage to, or destruction of equipment.
In addition to the operational stop, you must provide a hardwired emergency stop external
to the drive. The emergency stop circuit must contain only hardwired electromechanical
components. Operation of the emergency stop must not depend on electronic logic
(hardware or software) or on the communication of commands over an electronic network
or link.
Note that the hardwired emergency stop can be used at any time to stop the drive.
CM and 5G terminals are insulated from each other. Do not connect these terminals together or to the
power ground.
Use shielded wires or twisted wires for control circuit wiring, and separate these wires from the main
power circuits and other high voltage circuits (115V relay circuits).
28 AWG (0.0804mm2) to 16 AWG (1.25mm2) wire is recommended for connections to TER1 and TER2
control terminals.
22 AWG (0.33mm2) to 14 AWG (2.0mm2) wire is recommended for connections to TER3 and TER4
control terminals.
C+ CM C- M6 24 M7 M8 A0 B0 5G 5G S0 S1
3A 3C 3B A1 C1 A2 C2 A3 C3 A4 C4
M1 CMM2 M3 24 M4 M5 V+ V1 5G V- I NT
Do not exceed control wiring length of 100 feet (30 meters). Control signal cable length is highly
dependent on electrical environment and installation practices. To improve noise immunity, the I/O
terminal block common must be connected to ground terminal/protective earth.
C+ CM C- M6 24 M7 M8 A0 B0 5G 5G S0 S1
3A 3C 3B A1 C1 A2 C2 A3 C3 A4 C4
M1 CM M2 M3 24 M4 M5 V+ V1 5G V- I NT
C+ CM C- M6 24 M7 M8 CM NC 5G 5G ET S0 S1
3A 3C 3B A1 C1 A2 C2 A3 C3 A4 C4
M1 CM M2 M3 24 M4 M5 V+ V1 CM V- I A0 B0
Programmable Voltage
S0, S1,5G Voltage.
Output Default is set to Output Frequency.
(Maximum Output Voltage and Output
Current are 0-12V and 1mA).
Outputs
M1 Preset Speed 1
VS1PF Tightening Torque =
3.5 lb-in (0.4Nm)
M2 Preset Speed 2
M3 Preset Speed 3
M4 Trip Reset
Programmable
M5 Inverter Enable Inputs
M6 Jog PNP
M7 Forward Run
J1
NPN Mode
M8 Reverse Run
NPN
Switch Down
24 PNP 24VDC Output
CM Common
M3 Preset Speed 3
M4 Trip Reset
Programmable
M5 Inverter Enable Inputs
M6 Jog PNP
M7 Forward Run J1
PNP Mode
M8 Reverse Run NPN
Switch Up
24 PNP 24VDC Output
CM Common
M1 Preset Speed 1
VS1PF Tightening Torque =
3.5 lb-in (0.4Nm)
M2 Preset Speed 2
M3 Preset Speed 3
M4 Trip Reset
Programmable
M5 3Wire Stop Inputs
PNP
M6 Jog
M7 Start J1
NPN Mode
M8 Forward/Reverse NPN
(Closed=Reverse)
Switch Down
CM Common
M1 Preset Speed 1
VS1PF
M2 Preset Speed 2
M3 Preset Speed 3
M4 Trip Reset
Programmable
M5 3Wire Stop Inputs
PNP
M6 Jog
J1
M7 Start
PNP Mode
M8 Forward/Reverse NPN
(Closed=Reverse) Switch Up
CM Common
M7 (FX ) M7 (FX )
M8(RX) M8(RX)
PNP
Source mode (PNP mode)
J1 - External Power Supply used
Switch Up
NPN
CM(24G)
)
(-)
External Power -
Supply (24V) +
(+) M7 (FX )
M8(RX
NOTE: I/O terminals labeled “Common” are not referenced to the safety ground terminal and are
designed to greatly reduce common mode interference.
CAUTION: Driving the 4-20mA analog input from a voltage source could cause component damage.
Verify proper configuration prior to applying input signals.
M7 CLOSED Motor starts to rotate in Forward direction with Accel Time BAS-10 to speed set by pot.
OPEN Motor decelerates to stop with Decel Time BAS-11.
M8 CLOSED Motor starts to rotate in Reverse direction with Accel Time BAS-10 to speed set by pot.
OPEN Motor decelerates to stop with Decel Time BAS-11.
M7 CLOSED Motor starts to rotate in Forward direction with Accel Time BAS-10 to speed set by pot.
OPEN Motor decelerates to stop with Decel Time BAS-11.
M8 CLOSED Motor starts to rotate in Reverse direction with Accel Time BAS-10 to speed set by pot.
OPEN Motor decelerates to stop with Decel Time BAS-11.
Run/Stop operation is controlled by M7 and M8 but motor speed is controlled by a 0-10V signal.
M7 CLOSED Motor starts to rotate in Forward direction with Accel Time BAS-10 to speed set by pot.
OPEN Motor decelerates to stop with Decel Time BAS-11.
M8 CLOSED Motor starts to rotate in Reverse direction with Accel Time BAS-10 to speed set by pot.
OPEN Motor decelerates to stop with Decel Time BAS-11.
The Keypad mode allows the control to be operated from the keypad but the Run/Stop operation is
controlled by M7 and M8.
Run/Stop operation is controlled by M7 and M8 but motor speed is controlled by switches at Digital
Inputs M1 and M2.
Start/Direction/Stop is controlled by M7, M8, and M5 but motor speed is controlled by the Speed Pot
(V1).
Start/Direction/Stop is controlled by M7, M8, and M5 but motor speed is controlled by the 4-20mA
Input (I).
M7 CLOSED Motor starts to rotate with Accel Time BAS-10 to speed set by I input.
OPEN Motor decelerates to stop with Decel Time BAS-11.
M8 OPEN or CLOSED Motor starts to rotate in either direction with Accel Time BAS-10 to speed set by I input.
Start/Direction/Stop is controlled by M7, M8, and M5 but motor speed is controlled by a 0-10V signal.
M7 CLOSED Motor starts to rotate with Accel Time BAS-10 to speed set by input signal.
OPEN Motor decelerates to stop with Decel Time BAS-11.
M8 OPEN or CLOSED Motor starts to rotate in either direction with Accel Time BAS-10 to speed set by input signal.
C+ CM C- M6 24 M7 M8 ON
OFF
M1 CM M2 M3 24 M4 M5 J3
Item Specification
Transmission type Bus method, Multi drop Link System
Number of inverters Up to 31
Transmission distance Within 3900 ft (1200m) Max. (2300 ft desired)
Recommendable cable 0.75mm2(18AWG), Shielded Twisted-pair Cable
Item Specification
Installation C+, C-, CM terminals on the control terminal block
Power supply Insulated from the inverter power supply
The operation mode also provides a monitor display that indicates several key states and variables
that are useful while running the drive (e.g. speed, current).
The operation mode will be entered automatically upon power-up of the drive, regardless of the mode
the drive was in prior to removing power. There is also a time-out setting in the drive that will cause
the drive to automatically return to the operation mode should there not be any keypad activity for the
user selectable time period.
The VS1PF parameters are organized into eight parameter groups. To view/program the parameters,
the “Group” mode is used to select the desired parameter group.
The mode that is used to modify the setting/value of the VS1PF is defined as the “Parameter Edit
Mode’’. This mode is accessed from the “Parameter View Mode”.
32 Character Backlit
LCD Display with
adjustable contrast
Programming
Keys Status
LED’s
Control
Keys
The backlit LCD display is used to monitor specific operational parameters of the drive as well as
serving as the primary interface while viewing and modifying parameters.
There are 3 LED’s located above the control keys (REV, STOP, FWD).
The center LED, located above the STOP control key, is red. If the drive is stopped but ready to
run, the LED will be on continuously. If the drive is faulted or any other condition exists that will
prohibit the drive from running when a start or run command is issued, the LED will be flashing
at approximately a 2Hz rate. The LED will be off any time the drive is supplying power to the
motor.
The right-most LED, located above the FWD control key, is green. If the drive is stopped, the LED
will be off. Upon starting the drive in the forward direction, the LED will flash at approximately a
2Hz rate while the motor is accelerating to the target speed. Upon reaching the target speed, the
LED will illuminate continuously. If the direction is changed, the LED will flash while decelerating
towards zero and will turn off once the motor has started rotating reverse and is accelerating to
the target speed in the reverse direction. Upon stopping the drive, the LED will flash while
decelerating and then will turn off upon drive disable. If the drive is programmed for coast stop,
the LED will turn off immediately upon execution of the stop command.
• Bit Parameters
Bit parameters have individual bits associated with features or conditions. If the bit is 0, the
feature is off or the condition is false. If the bit is 1, the feature is on or the condition is true.
Example: Flying Start Selection (FN2-22)
• Numeric Parameters
These parameters have a single numerical value (for example, 0.1 volts).
Example: Motor Nameplate Current (BAS-04)
Parameters also have an attribute that defines whether the parameter is configurable, tunable, or
read-only.
Configurable parameters can be adjusted or changed only while the drive is stopped.
Tunable parameters can be adjusted or changed while the drive is running or stopped.
Read-only parameters cannot be adjusted (can only be viewed).
Parameters have an additional attribute that determines when the user has access to the parameter.
The two levels of access are BASIC and ADVANCED. The access level for parameters is set in
parameter FN2-90.
• The Basic Parameter Group (BAS) contains parameters that are very basic in nature and typically
what are required to start up most applications.
• The Drive Parameter Group (DRV) contains parameters that allow the implementation of the more
common application enhancements.
• The Function 1 Parameter Group (FN1) contains parameters that allow the implementation of
custom setup of certain applications and standard operation modes of the drive.
• The Function 2 Parameter Group (FN2) contains parameters that allow the implementation of
custom setup of certain applications and standard operation modes of the drive.
• The I/O Parameter Group (I/O) contains parameters that are used to customize the function of the
drive’s inputs and outputs (analog and digital).
• The Application Parameter Group (APP) contains parameters that are used to set up customer
applications requiring the use of the PID loops in the drive. Additional parameters are included
to manage the operation of a second motor with the drive utilizing a separate group of motor
parameters.
• The Communications Parameter Group (COM) contains parameters that are used to support a
communications option board when installed. This group will not appear unless an option board
requiring parameter support is installed on the drive.
MENU
ESC
MENU GROUP
BAS---
MENU GROUP
DRV---
MENU GROUP
FN1---
MENU GROUP
FN2---
MENU GROUP
I/O---
MENU GROUP
APP---
WRAP SEL =
KEY FUNCTION EQUIVALENCE IN GROUP MODE
Figure 6-3
The up and down arrows allow navigation within the list of parameters for a particular group. The
group is displayed in the top left corner of the display and the parameter number is displayed in the
bottom left corner of the display. A text description and the current value of the parameter is also
shown on the display.
Figure 6-4
The up, down, and select keys are used to modify the value of the parameter. The ENTER key is used
to accept the value and the ESC/MENU is used to abort the modification of the parameter value.
LOCAL
ENTER
SEL
43.8AMP 268.3 V
1050RPM 35.00Hz On V2 and V2.5 only
WRAP
6.10 Reviewing the Active Fault Status
When the VS1PF experiences a condition that causes a fault, the drive will immediately disable power
to the motor. The STOP/FAULT LED will blink and the cause of the fault will be displayed in parameter
DRV-12 (the display will automatically display this parameter). By pressing the ENTER key, the output
frequency that was being output by the drive at the time of the fault will be displayed. Pressing the
UP arrow will display the output current that was being supplied by the drive when the fault occurred.
Pressing the UP arrow again will display the status of the drive during the fault (e.g. accelerating,
decelerating, at speed). Pressing the MENU/ESC key returns to the parameter view mode.
The parameter set for the VS1PF can be stored in the keypad for the purpose of copying them into
a different drive or for archiving them for maintenance purposes (e.g. if the parameters are being
temporarily changed for a different application and need to be returned to the original setup later).
This is useful for programming multiple drives to have the same parameter setting. The LCD Keypad
can read (upload) the parameter settings from the inverter memory and can write (download) them to
other drives.
From the operation mode, press the MENU/ESC button to place the drive in the group mode. Press the
UP arrow until the FN2 (Function Group 2) is displayed. Press the ENTER key to enter the parameter
view mode. Press ENTER to modify the value of the Jump Code to 92 and press ENTER. This will place
you in the parameter view mode viewing Parameter FN2-92 “Parameter Write”. Press the ENTER key
to modify the value of FN2-92. Use the UP arrow to select “YES”. Press ENTER to carry out the action
or press MENU/ESC to abort the procedure.
Note: Parameter FN91 and 92 are in Advanced Display group and will not be shown unless FN2-90 =
Advanced.
Note: Parameter FN2-95 saves changed parameter values to non-volatile memory within the drive.
See parameter descriptions for further explanation.
The parameters are presented in numerical order within each of the six groups (Basic, Drive,
Function1, Function 2, Input/Output, Application, External Option, and Communcation Option).
Appendix X contains a list of parameters by name cross-referenced to parameter number.
• The Basic Parameter Group (BAS) contains parameters that are very basic in nature and typically
what are required to start up most applications.
• The Drive Parameter Group (DRV) contains parameters that allow the implementation of the more
common application enhancements.
• The Function 1 Parameter Group (FN1) contains parameters that allow the implementation of
custom setup of certain applications and standard operation modes of the drive.
• The Function 2 Parameter Group (FN2) contains parameters that allow the implementation of
custom setup of certain applications and standard operation modes of the drive.
• The I/O Parameter Group (I/O) contains parameters that are used to customize the function of the
drive’s inputs and outputs (analog and digital).
• The Communications Parameter Group (COM) contains parameters that are used to support a
communications option board when installed. This group will not appear unless an option board
requiring parameter support is installed on the drive.
• The Application Parameter Group (APP) contains parameters that are used to set up customer
applications requiring the use of the PID loops in the drive. Additional parameters are included
to manage the operation of a second motor with the drive utilizing a separate group of motor
parameters.
• The Extension Parameter Group (EXT) contains parameters that support extension option boards.
This group will not appear unless an option board requiring parameter support is installed on the
drive.
Time Time
Output Voltage Output Voltage
Time Time
Stop Command Stop Command
FX-CM ON FX-CM ON
Time Time
Stop Mode = Ramp Stop Mode = Coast
0 0 0 Speed Speed 0
Setpoint
0 0 1 DRV-05 1
0 1 0 DRV-06 2
0 1 1 DRV-07 3
Time
S-Curve Allows the motor to accelerate and decelerate smoothly. The actual
acceleration and deceleration time will be about 40% longer than
the time set in BAS-10 and BAS-11 as shown in the figure at right.
Lessens shock during acceleration and deceleration, and prevents
objects from sliding on conveyors or other moving equipment.
Max freq.
Output freq.
(Hz)
Max freq/2
Time (sec)
S starting Linear S ending S starting Linear S ending
Delta freq.
Time
Acceleration Pattern
Used to define the shape of the acceleration ramp.
Actual accel time = Preset accel time + Preset accel time *Starting
curve percent/2 + Preset accel time * Ending curve percent/2.
Actual decel time = Preset decel time + Preset decel time *
Starting Curve percent/2 + Preset decel time * Ending curve
percent/2.
See Also: N/A
FN1-03 (DecelPattern) Default: Linear
Linear A general pattern for constant torque applications
S-Curve Allows the motor to decelerate smoothly
U-Curve Allows more efficient control of deceleration in winding machine
applications
Deceleration Pattern
Sets the Deceleration Pattern. See FN1-02 [Acceleration Pattern]
for additional information.
See Also: N/A
FN1-04 (Start SCurve) Default: 50%
Range: 1-100[%]
Start Curve for S-Curve Accel/Decel Pattern
Sets the percent of the ramp value used to form a curve at the
start of the acccel/decel cycle. Setting to a higher value decreases
the linear zone. Displayed only when
FN1-02 or FN1-03 is set to [S-Curve].
See Also: N/A
FN1-05 (End SCurve) Default: 50
Range: 1-100[%]
End Curve for S-Curve Accel/Decel Pattern
Sets the percent of the ramp value used to form a curve at the
start of the acccel/decel cycle. Setting to a higher value decreases
the linear zone.Displayed only when
FN1-02 or FN1-03 is set to [S-Curve].
See Also: N/A
[DCBr
Freq]
Time
Output Voltage
t1: FU1-24
t2: FU1-26
[DCBr
Value]
Time
t1 t2
Stop Command
FX-CM ON
Time
Start freq.
Freq.
Inverter rated
voltage
Voltage
Run
command
Freq.
Base freq.
100%
FN1-48
FN1-46
FN1-44
FN1-42
Freq.
FN1-32
FN1-43 FN1-45
Volts/Hz Pattern
Sets the pattern of voltage/frequency ratio. Select the proper V/F
pattern according to the load. The motor torque is dependent on
this V/F pattern.
See Also: N/A
NOTE: When User V/F pattern is active, FN2-67[Forward Torque
Boost] and FN2-68[Reverse Torque Boost] are deactivated.
NOTE: When using a standard induction motor, setting the voltage/
frequency (V/F) ratio value much higher than linear V/F pattern
could result in torque shortage or motor overheating due to over-
energizing.
FN1-41 User V/F F1 Default: 15.00Hz
Range: 0.00 to BAS-07[Hz]
User V/F - Frequency 1
Sets Frequency 1 in User Defined V/F Pattern. Displayed only when
“User V/F” is selected in FN1-40 [V/F pattern]. Users can make a
custom V/F pattern by setting four points between FN1-32 [Starting
Frequency] and BAS-03 [Motor Nameplate Base Frequency]. Values
in lower-numbered parameters cannot be set higher than those in
higher-numbered parameters.
See Also: N/A
FN1-42 (User V/F V1) Default: 25%
Range: 0-100[%]
User V/F - Voltage 1
Sets Voltage 1 in User Defined V/F Pattern. Displayed only when
“User V/F” is selected in FN1-40 [V/F pattern]. Set as a percentage
in BAS-02 [Motor Nameplate Voltage]. Values in lower-numbered
parameters cannot be set higher than those in higher-numbered
parameters.
See Also: N/A
65%
20Hz 60Hz
FN1-61
FN1-62
FN1-64
[OL Level]
Time
FN1-64
[OL Level]
Output ON
Time
t1 t1
t1: FU1-65 [Overload Warning Time]
See Also: N/A
FN1-65 (OL Time) Default: 10.0[sec]
Range: 0.0 to 30.0[sec]
Overload Warning Time
Sets the amount of time a current over FN1-64 [Overload Warning
Level] will be tolerated. After this time has elapsed, an alarm signal
will be issued if Overload continues. See FN1-64 for additional
information regarding this parameter.
See Also: N/A
FN1-67
[OLT Level]
Time
FN1-67
[OLT Level]
Time
FX
Output freq
Starting freq
FN2-08
Time
FN2-07
RUN
Freq. Max
FN2-16
FN2-15
FN2-14
FN2-13
FN2-12
FN2-11
Reference
10Hz 20Hz 30Hz Frequency
Input voltage
Frequency
Run
command
Frequency
Reset
Run
command
Time
Motor Speed
Time
Output Frequency
Time
Output Voltage
Time
t: FN2-26
t t
Time
7.5 to 30 5.0
40 5.0
50 to 100 4.0
7.5 to 30 2 to 15
40 2 to 10
50 to 100 2 to 4
125 to 350 2 to 3
Carrier Frequency
Sets the carrier frequency for the PWM output.
Affects the audible sound of the motor, noise emission from the
inverter, inverter temperature, and leakage current. If the ambient
temperature where the inverter is installed is high, or other
equipment may be affected by potential inverter noise, set this
value lower. If the value is set above 10 kHz, reduce the rated
current by 5% per 1 kHz. Setting Carrier frequency set below 1.5
[kHz] when FN2-60 [Control mode selection] is set to Sensorless
can result in reduced performance.
See Also: N/A
T1 = Pre-excitation time
RUN
100%
Output Voltage
100%
Forward Direction - Motoring
(FU2-68)
Reverse Direction -
Manual Regenerating (Set FU2-69 to
Boost 0%)
Value Output
Frequency
Freq. Base
No torque boost
FX torque
boost
Time
RX torque
boost
FX
RX
Input P6 P5 P4 M8 M7 M6 M5 M4 M3 M2 M1
T/M
bit 10
bit 9
bit 8
bit 7
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0
OFF 0 0 0 0 0 0 0 0 0 0 0
status
ON 1 1 1 1 1 1 1 1 1 1 1
status
DC Link Vtg DC link voltage of inverter (DC link voltage / Max. DC link voltage) x
10V x (IO-71 or 73) / 100
Ext PID Out External PID output (External PID output / 10000) x 10V x S0,
S1 output gain (IO-71 or 73) / 100
NOTE: Maximum DC Link Voltage for 200V class is 410V and for
400V class 820V.
Output V
Gain*10 V
10 V
S0/S1 -5G
0% 100 %
S0
5G
AUX4
AUX3
AUX2
AUX1
Terminals
Q3
Q2
Q1
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
OFF status 0 0 0 0 0 0 0 0
ON status 1 1 1 1 1 1 1 1
0: NO
0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1
1: NC
1 -Reserved-
Wakeup level
(APP27) Time
Output Frequency
Sleep delay
(APP27) (APP27)
Sleep freq
(APP28)
Time
Main
Motor
Stop Start
Aux Motor 1
M
PF RLY1
Aux Motor 2
RLY2
M
Aux 1
V1 Aux 2 RLY3
Aux Motor 3
V1S Aux 3
I Aux 4 RLY4 M
Aux Motor 4
M
M
Main Motor
[MMC Diagram]
Wakeup level
(APP27) Time
Output Frequency
Sleep delay
(APP27) (APP27)
Sleep freq
(APP28)
Time
Main
Motor
Stop Start
Starting/Stopping FN1-20
4 types of stopping method
method BAS-12
Limits the active frequency. Inverter operates at the
freq range between upper freq limit [BAS-07] and
BAS-06
Frequency Limit lower freq limit [BAS-06]. If a higher or lower freq
selection value is entered, it is automatically replaced by the
BAS-07
limit value. Setting range: [BAS-07] Maximum freq
to [FN1-32] starting freq.
Inverter can be used to maintain process control, e.g. flow rate, air volume or pressure via PID
feedback control.
External PID provides a second PID Loop. Setup is the same as primary PID.
See Section 8.12 for more information.
The Pre-PID function is useful in providing a startup period where the PID is inactive thus allowing for
stabilization of the process before the PID is enabled. An example may be where you start up a pump
at a minimum speed thus allowing the piping to fill up with fluid prior to releasing the control to the
PID loop.
Note: Use 0~+10V instead of -10V~+10V mode when FWD/REV Run Prevention is active. -10V~+10V
mode enables the motor to run both FWD/REV directions.
Note: If the inverter is operated without a motor wired to it, trip occurs (as shown below) because the
protection function is active by default. In this case, refer to the related parameters (FN1-57 to 59). To
reset the trip, cycle power on the inverter.
Figure 8-1
If a simple trial run is needed without wiring a motor, such as to check on basic operation state,
FN1-57(No Motor Sel) will need to be changed to [No] because the factory default is [Yes]. (V2 Only)
[Operation condition]
- Control mode: V/F control
- Frequency command: 50[Hz] analog input via V1 terminal
- Accel/Decel time: Accel = 15 [sec], Decel = 25 [sec]
- Drive mode: Run/Stop via FX/RX terminal, Control terminal: Sink (NPN) mode
[Wiring]
3P
R(L1) U
AC S(L2) V IM
INPUT
T(L3) W
G
S/W S0
M8(RX) S1
M7(FX)
M6 5G
M5 2W Enbl/3W Stop
M4
3A
M3
3C
M2
3B
M1
CM
Potentiometer
2[kohm],1/2W
V+
V1
5G
Parameter
Step Code Description
setting
Speed
3 Reference BAS-09 Set to “0~+10V”.
Source
50[Hz] freq
4 command n/a Set freq command 50[Hz] via V1 (potentiometer).
setting
[Operation condition]
- Control mode: V/F control
- 1st motor + 2nd motor Operation by exchange using [2nd Func] (Set Value different)
- Frequency command: Using Multi-step operation 1 st motor --- 50[Hz] as main speed
2 nd motor --- 20[Hz] with M1 terminal set as multi-step operation)
- Accel/Decel time: 1st motor --- Accel time: 15[sec], Decel time: 25 [sec]
2 nd motor --- Accel time: 30[sec], Decel time: 40 [sec]
- Drive mode: Run/Stop via FX/RX, Control terminal: sink (NPN) mode
[Wiring]
R U
S V IM 1st motor
T
W
G 2nd
IM
motor
S0
RX M8 S1
M7
1st/2nd motor
FX
Jog M6 5G exchange/change of
2 W Enable M5 output path selection
1st/2nd M4 3A
motor M3 3C
select M2 3B
M1
CM CM
4 Programmable digital
I/O-21 Set M2 to 2nd Func.
input terminal M2
9 Accel/Decel time for 2 nd APP-30,-31 (V2 & V2.5) Set Accel/Decel time to 30[sec]/50[sec].
motor APP-20,-21 (V1)
Operation Example (3) V/F control + Analog input (-10V~+10V) + Operation via terminal FX/RX
[Operation condition]
- Control mode: V/F control
- Frequency command: Setting 50[Hz] via Analog input (V1S)
- Accel/Decel time: Accel time 15 [sec], Decel time 25 [sec]
- Drive mode: Run/Stop via FX/RX, Control terminal: NPN mode
[Wiring]
3P R(L1) U
AC S(L2) V IM
Input
T(L3) W
G
S/W S0
M8(RX) S1
M7(FX)
M6 5G
M5 2 W Enbl/3 W Stop
M4 3A
M3 3C
M2 3B
M1
CM
Potentiometer
2[kohm],1/2W
V+
V1
V-
Step Parameter
Code Description
setting
Set Operating
4 frequency command n/a Set 50[Hz] via potentiometer (V1S).
50[Hz]
5 Set Accel/Decel BAS-10 Set Accel time to 15[sec] in BAS-10 and decel time to
time BAS-11 25[sec] in BAS-11.
-10 ~ +10V
V1
CM CM = 50 - 700 Hp
5G = 7.5 - 40 Hp
Output Freq
(Positive)
Output Freq
(Negative)
I/O-01 [Filter time constant for V1 input]: Effective for eliminating noise in the frequency reference
circuit.
Increase the filter time constant if steady operation cannot be performed due to noise. A higher setting
results in slower response (t gets longer).
V1 Input
t
Set Freq.
V+ V1
CM = 50 - 700 Hp
V1 CM
5G = 7.5 - 40 Hp
CM = 50 - 700 Hp 0 ~ 10V input via external controller
CM
5G = 7.5 - 40 Hp
Wiring of potentiometer
Override function allows more precise control and a faster response by combining Main and Auxiliary
speed input. Fast response can be achieved via Main speed and precise control can be accomplished
by Aux. speed if the accuracy of Main/Aux speed is set differently.
Follow the settings shown in the table below when Main speed is given via 4 to 20mA with Aux. speed
via V1 terminal (0 to 10V).
When override function is used, select the Main/Aux. speed according to loads used.
After the above parameters are set, if 5V is applied to V1 with 12mA given to terminal I, output
frequency would be 32.5Hz. If 0V is applied to V1 terminal with 12mA given to terminal I, output
frequency would be 30.0Hz.
Motor runs in Forward direction when input voltage to V1-CM is between 0 and 10[V] and FWD RUN
command is active. When input voltage polarity is reversed to –10 to 0[V] during FWD RUN, motor
decelerates to stop and runs in reverse direction.
Motor runs in Reverse direction when input voltage to V1-CM is between 0 and 10[V] and REV RUN
command is active. When input voltage polarity is reversed to –10 to 0[V], motor decelerates to stop
and runs in forward direction.
Frequency
M 7(UP)
M 8 (DOWN)
Run
command(FX)
Up/Down Clear digital input resets Set Frequency to minimum if FN1-80 is set to “YES”.
8.11 3Wire
Figure 8-10 3Wire Control Connections and Operation
Direction Frequency
M8 I/O-27=RX
Start M7 I/O-26=FX t
M5 I/O-24=Stop/3Wire
FX
CM
Stop RX
M5 (3-Wire)
t
Input signal is saved in 3Wire operation. Therefore, inverter can be operated by Push-button switch.
The duration of pulse (t) should not be less than 50msec.
This function can be used for Process control like flow, pressure, and air volume control.
To use this function, set APP-02 [proc PI mode] to “Yes”. PID control detects the amount of feedback
from a sensor and compares it with the target value. If the values differ, this function produces an
output to eliminate the deviation. In other words, this control matches the feedback amount with the
target value.
For HVAC or Pump applications, the PID control can be used to adjust the actual output by comparing
a feedback with a ‘Set-point’ given to the inverter. This ‘Set-point’ can be in the form of Speed,
Temperature, Pressure, Flow level, etc. The ‘Set-point’ and the feedback signals are provided
externally to the inverter analog input terminals. The inverter compares the signals in calculating
‘total-error’ which is reflected in the inverter output.
NOTE: PID control can be bypassed to manual operation temporarily by defining one of the
multifunction input terminals (M1~M8, P4~P6) to “Open-loop”. The inverter will change to
manual operation from PID control when this terminal is ON, and change back to PID control
when this terminal is OFF.
[P Control] This is to compensate the error for a system input proportionally. This is used to make the
controller to respond fast for an error. When P control is used alone, the system is easily affected by
an external disturbance during steady state.
[I Control] This is to compensate the error of a system integrally. This is used to compensate the
steady state error by accumulating them. Using this control alone makes the system unstable.
[PI control] This control is stable in many systems. If “D control” is added, it becomes the 3rd order
system. In some systems this may lead to system instability.
[D Control] Since the D control uses the variation ratio of error, it has the merit of controlling the
error before the error is too large. The D control requires a large control quantity at start, but has the
tendency of increasing the stability of the system. This control does not affect the steady state error
directly, but increases the system gain because it has an attenuation effect on the system. As a result,
the differential control component has an effect on decreasing the steady state error. Since the D
control operates on the error signal, it cannot be used alone. Always use it with the P control or PI
control.
qerFgoJ
Step Freq-14 Aux Ref. Mode
pU
oD
qerFnw
APP-14
Step Freq-15 APP-04 I/O-20~27
Kf
Speed-L,
-M,-H,-X Gain Limit
Accel/
Decel
PID
proc PI dis
0
KI
KD
PID
NOTE: Control System output may become unstable if this value is set too high.
APP-04 selects PID Aux Ref.Input Enable/Disable. See PID Block Diagram for details.
NOTE: When APP-04 is set to “No,” BAS-09, Multi-step frequency, UP/DOWN, Jog frequency becomes
PID controller’s reference and when set to “Yes,” PID reference is issued from the set value in
APP-05 [PID Aux Reference signal selection].
APP-06 selects the feedback signal for PID control. This can be set one of ‘I’ (4-20mA), ‘V1’, ‘V2’ and
‘Pulse’ according to the signal (current or voltage) and the terminal (V1 (0-10V), V2 (Sub-B board)) or
Pulse (0~100kHz). Refer to I/O-6 through I/O-10 for I; I/O-1 through I/O-5 for V1; I/O-11 through
I/O-16 for Pulse; and EXT-6 through EXT-10 [V2 Analog Ref. Freq setting] for V2.
APP-12 sets the integral gain for PID control. This is the time the PID controller takes to output 100%
for 100% error value. For example, when it is set to 30 sec, 30 sec is taken for PID controller to output
100% for 100% error value. 100% error means feedback value is 0 to the preset reference value.
APP-14 is the frequency upper limit at which the output frequency is limited during PID control.
APP-15 is the frequency lower limit at which the output frequency is limited during PID control.
APP-20 is useful for fan and pumps application. It converts linear pattern of a feedback sensor to the
squared pattern without any setting.
PID output value can be set to ‘0’ by setting a Programmable digital input terminals (M1 ~ M8) to
‘Open loop’ in I/O-20 ~ I/O-27.
The accumulated value by I-Gain can be set to ‘0’ by setting a Programmable digital input terminal
(M1 ~ M8) to ‘iTerm Clear’ in I/O-20 ~ I/O-27.
The P-Gain 2 can be selected for PID controller by setting a Programmable digital input
(I/O-20 ~ I/O-27) to ‘Open-loop’.
When APP-02 [PID operation selection] is set to “Yes,” a desired display unit in I/O-86, -87, -88
[User Unit selection] is set among Speed, Percent, Bar, mBar, kPa, Pa, which affects value display of
APP-06 [PID feedback selection], all the parameter unit related to inverter target frequency is
changed.
NOTE: When in PID mode, the first display screen will change as shown here:
Keypad Run/Stop
Keypad Reference
R(L1) U
Power
Supply S(L2) V M
T(L3) W
G
PUMP
M7 FWD Run/Stop
M8 REV Run/Stop
M1 (Setting: Open-loop)
CM Common Terminal
I Feedback Reference
Feedback (4~20mA)
0V 24V
Power
Supply <1
R(L1) U
Power
Supply S(L2) V M
T(L3) W
G
PUMP
M5 Enable
M7 FWD Run/Stop
PID Control M8 REV Run/Stop
Selection
CM Common Terminal
I Feedback Reference
Feedback (4~20mA)
0V 24V
Power
Supply <1
R(L1) U
Power
Supply S(L2) V M
T(L3) W
G
PUMP
M5 Enable
M7 FWD Run/Stop
Feedback (4~20mA)
0V 24V
Power
Supply <1
Jog Freq
Step Freq-14 (M1~M8)
Up Down Freq
APP-10
Step Freq-15 APP-04 I/O-20~27
Kf
Speed-L,
-M,-H,-X Gain Limit
Accel
/Decel
PID
proc PI dis
BAS-09 APP-05 APP-06
SpdRefSource Aux Ref Sel PID F/B APP-12
APP-11
Keypad-1 Keypad-1 I
PID Output PID
0~+10V 0~+10V V1 Scale Low Limit Freq.
-10V~+10V -10V~+10V Pulse
Figure 8-17 PID Block Diagram (V1 only)
0
KI
KD
PID
V1 Only:
When it is set to 100%, the responsiveness (%) of output F gain from the controller reference value is
100%. Used when fast response is needed.
NOTE: Control System output may become unstable if this value is set too high.
APP-04 selects PID Aux Ref. Input Enable/Disable. See PID Block Diagram for details.
NOTE: When APP-04 is set to “No,” BAS-09, Multi-step frequency, UP/DOWN, Jog frequency become
PID controller’s reference and when set to “Yes,” PID reference is issued from the set value in
APP-05 [PID Aux Reference signal selection].
APP-06 selects the feedback signal for PID control. This can be set one of ‘I’ (4-20mA), ‘V1’, ‘V2’ and
‘Pulse’ according to the signal (current or voltage) and the terminal (V1 (0-10V), V2 (Sub-B board)) or
Pulse (0~100kHz). Refer to I/O-6 through I/O-10 for I; I/O-1 through I/O-5 for V1; I/O-11 through
I/O-16 for Pulse; and EXT-6 through EXT-10 [V2 Analog Ref. Freq setting] for V2.
APP-08 sets the integral gain for PID control. This is the time the PID controller takes to output 100%
for 100% error value. For example, when it is set to 30 sec, 30 sec is taken for PID controller to output
100% for 100% error value. 100% error means feedback value is 0 to the preset reference value.
APP-10 is the frequency upper limit at which the output frequency is limited during PID control.
APP-11 is the frequency lower limit at which the output frequency is limited during PID control.
APP-17 is useful for fan and pumps application. It converts linear pattern of a feedback sensor to the
squared pattern without any setting.
PID output value can be set to ‘0’ by setting a Programmable digital input terminals (M1 ~ M8) to
‘Open loop’ in I/O-20 ~ I/O-27.
The accumulated value by I-Gain can be set to ‘0’ by setting a Programmable digital input terminal
(M1 ~ M8) to ‘iTerm Clear’ in I/O-20 ~ I/O-27.
The P-Gain 2 can be selected for PID controller by setting a Programmable digital input (I/O-20 ~
I/O-27) to ‘Open-loop’.
When APP-02 [PID operation selection] is set to “Yes,” a desired display unit in I/O-86, -87, -88 [User
Unit selection] is set among Speed, Percent, Bar, mBar, kPa, Pa, which affects value display of
APP-06 [PID feedback selection], all the parameter unit related to inverter target frequency is
changed.
One VS1PF can control mulitple motors. This function is often used when controlling the rate and
pressure of flow in fans or pumps. A built-in PI controller controls the main motor after receiving the
process control feedback value and keeps the control value constant by connecting auxiliary motors to
a commercial line when needed.
[MMC]: ‘PID’ control should be selected in APP-02 to use this function. A maximum of four each of the
starting and stopping frequencies can be set for running up to four auxiliary motors. Refer to APP-66
and APP-68.
If the flow rate or pressure cannot be achieved by the main motor alone, up to four auxiliary motors
may be sequenced ON and OFF to achieve desired control.
Auto Change can be selected to automatically switch the order of the running motors for keeping
motor runtime constant.
Any motor can be skipped from running by using the Programmable digital input terminals (M1, M2,
M3, and M4). If a programmable digital terminal (M1, M2, M3, or M4) is opened, the inverter stops
all running motors and restarts operation with only the selected motors except the de-selected (OFF)
motor. (Refer to APP-69)
Sleep function is initiated when flow demand is low. The inverter stops the motor when the motor
runs below Sleep Frequency after the Sleep Delay Time. While in the sleep state, the drive keeps
monitoring and initiates Wake-Up function when the real value (feedback) of the controlling amount
has decreased below the Wake-Up level.
Sets the time the inverter waits for the input before stopping the auxiliary motors.
Stop freq1
(APP-51)
Frequency drop due to APP-59
Starting
Freq. Aux stop DT(APP-59)
Flow
Figure 8-20
APP Inter-lock
69 No
Factory Default: No
When APP-69 [Interlock Selection] is set to “Yes”, M1-M4 can be used as the same activating
condition for AX1-AX4. Programmable digital input terminals are activated when turned ON. If one
of them is turned OFF, all motors will start running except the motor connected to the off terminal. If
the input signal is turned off in the midst of running, the drive stops all the motors and restarts the
operation with selected motors.
Aux motor starting condition and output (Pressure, air volume.) adjustment:
Inverter turns Aux motors ON automatically when it is not possible for a main motor to control
increased load, causing shortage in flow rate or flow pressure. Maximum 4 Aux motors can be used.
To turn on the 4 Aux motors automatically, starting frequency for each motor should be set.
Figure 8-21
Starting Aux motor pressure difference APP-71
Threshold Aux
motor
Aux motor
starting freq. Main
motor
APP- 44~50
Aux motor stop freq.
APP 51~57
APP-47~50: VFD Output Frequency at which the auxiliary motors will be turned ON.
APP-61: This is the time the drive frequency is decreased after the Aux motor is turned ON. It should
be set higher than System delay time.
Aux motor stopping condition and output (Pressure, air volume) adjustment:
Inverter turns off the Aux motors when flow rate or flow pressure is too large due to decreased
load. For Inverter to turn off Max 4 Aux motors automatically, 4 stopping frequencies should be set
separately.
Aux motor
start freq Threshold
APP-44~50
Aux motor stop freq
APP-51~57
Aux motors are turned OFF when main motor goes below APP-51~54 [Aux motor stopping frequency]
for the time over APP-59 [Aux motor stopping delay time] and pressure difference between PID
reference and feedback value exceeds the set value in APP-71[Aux motor starting /stopping pressure
difference].
APP-60: This is the time the drive frequency is increased after the Aux motor is turned OFF. It should
be set higher than the System delay time.
Figure 8-23
Factory Default: 2
FN2-61: When set to “Yes” acknowledged by pressing the Enter key, Auto tuning is activated and the
parameter being tuned will appear on the LCD keypad. When finished, “No” will be displayed.
FN2-62, FN2-63: The values of motor stator resistance and leakage inductance detected during
autotune are displayed, respectively. When Auto tuning is skipped or parameters are reset to factory
defaults, the default value corresponding to motor size (BAS-01) will be displayed.
Press the STOP/RST key on the keypad to stop the Auto Tuning.
If Auto tuning of FN2-62 and FN2-63 is interrupted, the default value will be set.
NOTE: Accurate values for stator resistance and leakage inductance are required for optimum
performance of Sensorless vector control and Auto torque boost.
Ensure that the following parameters are entered correctly for optimal performance in Sensorless
vector control.
FN2-62, FN2-63: Use the value of the parameters measured during FN2-61[Auto tuning] or use the
factory default. FN2-62: This parameter provides a delay prior to accelerating the motor for pre-
exciting the motor. The amount of the pre-exciting current is set in FN2-44[Motor No Load Current].
I/O-75/ 2
Time
CLOSED Time
FDT-2
AX-CX is CLOSED when the reference frequency is in I/O-75[FDT Bandwidth] centered on I/O-74 [FDT
Frequency], and the output frequency reaches I/O-75 countered on I/O-74.
Detecting Condition:
FDT-1 condition & (Value (Output Freq-Freq Detection)<=Freq Detection Bandwidth (I/O-75)/2)
I/O-74
I/O-75 / 2
Time
AX-CX
CLOSED
Time
I/O-74
I/O-75/ 2
Time
AX-CX ON ON
Time
FDT-4
AX-CX is CLOSED when the output frequency reaches the FDT frequency. The output is OPENED when
the output frequency goes below the FDT bandwidth centered on the FDT frequency.
Detecting Condition:
During Accel: Output freq >= Freq Detection
During Decel: Output freq > (Freq Detection (I/O-74) - Freq Detection Bandwidth (I/O-75)/2)
Output Frequency
I/O-74
I/O-75/ 2
Time
AX-CX
CLOSED
Time
Output Frequency
I/O-74
I/O-75/ 2
Time
AX-CX ON
ON
Time
OL
AX-CX is CLOSED when the output current has reached the FU1-64 [Overload Warning Level] for the
FU1-65 [Overload Warning Time].
Output Current
FU1-64
[OL level]
Time
FU1-64
[OL level]
AX-CX ON
Time
t1 t1
t1: FU1-65 [Overload Warning Time]
Output Current
110% of Rated
Inverter
Time
110% of Rated
Inverter
AX-CX ON
Time
36sec
24sec
Stall
AX-CX is CLOSED when the inverter is on the stall prevention mode.
Output Current
FU1-71
[Stall Level]
Time
FU1-71
[Stall Level]
Output Frequency
Time
AX-CX
CLOSED
Time
DC Link Voltage
OV Level (380V DC or 760V DC
Time
AX-CX
ON Time
LV
AX-CX is CLOSED when the DC link voltage is below the Low-voltage level.
DC Link Voltage
LV Level (200V DC or 400V DC)
Time
AX-CX
ON Time
OH
AX-CX is CLOSED when the heat sink of the inverter is above the reference level.
Lost Command
AX-CX is CLOSED when frequency reference is lost.
Run
AX-CX is CLOSED when the inverter is running.
Stop
AX-CX is CLOSED when the inverter is stopped.
Steady
AX-CX is CLOSED when the inverter is running at constant speed.
NOTE: Set I/O-29 above 100 msec at Exchange operation. This helps to prevent chattering and
momentary malfunction.
Figure 8-34 AX-CX configured as “COMM line”, “Exchange” and “INV line”
Speed Search
Output Frequency
Time
FX-CM ON
Time
‘Exchange’
ON
Time
Search
AX-CX is CLOSED during the inverter is speed searching.
Ready
AX-CX is CLOSED when the inverter is ready to run.
MMC
Automatically set to ‘MMC’ when ‘MMC’ is selected in APP-01.
When several faults occurred at the same time, Bit 1 has the first priority. (Active order: Bit 1->Bit
2->bit3)
1. No digital input (I/O-20 - I/O-27) defined as “Loc/Rem”. This is the default condition.
In this Default condition, Local/Remote is controlled by the OIM Local/Remote key. The drive
powers up in “Remote”. In this condition, Bas-08 and Bas-09 settings determine the Control and
Frequency Command of the drive. Bas-08 and Bas-09 default to Keypad. The Status
display indicates “Remote”.
When the OIM “Local/Remote” key is used to switch to “Local”, the Status screen will display
“Local” and the Keypad will be the source of Control and Frequency Command of the drive.
Even if Bas-08 and Bas-09 have been programmed to other than Keypad control, in “Local”
mode, “Keypad” will be set into these 2 parameters.
WARNING: Only qualified electrical personnel familiar with the construction and operation of this
equipment and the hazards involved should install, adjust, operate, or service this
equipment. Read and understand this manual and other applicable manuals in their
entirety before proceeding. Failure to observe this precaution could result in severe bodily
injury or loss of life.
The VS1PF constantly monitors operating status and provides the following means to determine drive
status and to troubleshoot problems that may occur:
9.1 Verifying that DC Bus Capacitors are Discharged Before Servicing the Drive
WARNING: DC Bus capacitors retain hazardous voltages after input power has been disconnected.
After disconnecting input power, wait ten (10) minutes for the DC Bus capacitors to
discharge and then check the voltage with a voltmeter to ensure the DC bus capacitors are
discharged before touching any internal components. Failure to observe this precaution
could result in severe bodily injury or loss of life.
The drive’s DC bus capacitors retain hazardous voltages after input power has been disconnected.
Perform the following steps before touching any internal components:
Step 1. Turn off and lock out input power. Wait 10 minutes after drive’s LCD display goes blank.
Step 3. Verify that there is no voltage at the drive’s input power terminals.
Step 5. Once the drive has been serviced, reattach the drive’s cover.
The integral keypad provides visual notification of a fault condition by displaying the following:
• Fault code on the display. (See Table 9-2 for the fault code descriptions.)
• Flashing STP/FLT LED.
Critical Faults
Critical faults cannot be reset. There are four critical faults that can occur:
If FN1-57 = YES and Motor Current < FN1-58 for longer than
No Motor Trip time specified in FN1-59, a trip is generated and “No Motor Trip”
message is displayed.
Input Phase Open One or more phases of the input power is open.
Wdog Error CPU watchdog timer failure.
Cooling fan is inoperative (failed). Only available for 150hp and
Fan Lock Trip
larger.
Step 2. Address the condition that caused the fault. Refer to Table 9-2 for a description of the fault
and corrective actions. The cause must be corrected before the fault can be cleared.
Step 3. After corrective action has been taken, clear the fault and reset the drive by pressing the Stop
button on the keypad or closing a digital input programmed to “RST”.
The auto restart feature provides the ability for the drive to automatically perform a fault reset
followed by a start attempt without user or application intervention. This allows remote operation
when the drive may be mounted in a location that is difficult to access. This feature can only be used
for auto-resettable faults.
When an auto-resettable fault occurs, and FN2-21 (Fault Reset), is set to a value of “yes”, a user
configurable countdown timer, FN2-26, (Retry Delay), begins. When the time reaches zero, the drive
attempts to automatically reset the fault. If the condition that caused the fault is no longer present, the
fault will be reset and the drive will restart.
Over Heat Inverter Over The inverter disables its output if the 1. Replace cooling fan.
Heat heatsink reaches its overtemperature 2. Clean heatsink and remove
threshold. obstructions from air flow
Possible cause: channel.
1. Cooling fan failure. 3. Maintain ambient
2. Air flow obstructed by debris. temperature below 40ºC,
3. Ambient temperature exceeds (104ºF).
40ºC, (104ºF).
E-Thermal Electronic The drive internal Motor Electronic 1. Reduce driven load.
Thermal Thermal Overload operates similar to 2. Install correctly rated
Overload a motor thermal switch to protect the inverter.
motor from overheating damage. 3. Set correct ETH parameter
Attention: If the drive is being used value.
in an application where more than 4. Select correct V/Hz curve.
one motor is connected to the drive, 5. Raise operating speed or
each motor must have its own install externally powered
thermal protective device. motor cooling fan.
Possible cause:
1. Motor overloaded
2. Drive and motor not sized correctly
for the load.
3. ETH level set too low.
4. Incorrect V/Hz curve setting.
5. Low motor speed
Ext. Trip External Trip When External Trip is enabled, the 1. Determine open circuit
drive will disable its output if an condition and correct
External Trip Signal, (normally open problem, or disable External
contact), is detected. Trip function.
Possible cause:
1. Open circuit at the External Trip
terminal.
Low Voltage Low Voltage The inverter disables its output if the 1. Check input line voltage,
Protection DC Bus voltage falls below its low add transformer if
voltage detection level. necessary.
Possible cause: 2. Increase AC input line
1. Low input line voltage. capacity, or reconnect to
2. Electrical loading on the AC supply alternate branch circuit.
excessive. 3. Check AC line fuses and
3. Phase loss on AC input. power wiring integrity.
Over Current IGBT Short The inverter disables its output if an 1. Check IGBT’s as described
2 IGBT short is detected, or if an output later in this chapter.
short occurs. 2. Check output wiring and
Possible cause: correct short circuit
1. Short circuit between upper and conditions.
lower IGBT. 3. Increase Accel/Decel time.
2. Short circuit at inverter output.
3. Accel or Decel time too short for
attached load inertia.
D1 D2 D3
R + U
Electrolytic
S capacitors V
T W
D4 D5 D6 N(-)
Disconnect the AC input, (R,S,T), and motor output, (U,V,W). Use a voltmeter to verify terminals R,S,T
& U,V,W & P, N are de-energized. Use an ohmmeter to measure resistance values in accordance with
Table 9-4. The measured value depends on the type of meter used, battery voltage level and drive
MN763 Troubleshooting and Maintenance 9-7
rating. Measured values should be similar, device-to-device comparison.
Table 9-4 Power Circuit Resistance Checks
Before checking the power components, disconnect the AC input supply and wait until the DC Bus
voltage has completely discharged.
DCP+
D1
Charge
P2(+)
Charge resistor
diode
Tr1 Tr3 Tr5
D4 D5 D6 N(-)
WARNING: Be sure to verify that the DC bus has discharged before performing maintenance on
the drive. After disconnecting incoming power and waiting ten (10) minutes, remove cover
and ensure voltage is not present on the drive power input terminals. Verify that the DC bus
voltage has discharged to a level less than 30Vdc by measuring across terminals P2(+) to
N(-) with a digital voltmeter set for DC voltage measurements. Failure to observe this
precaution could result in severe bodily injury or loss of life.
Note: The correct output voltage can only be measured by using a TRUE RMS voltmeter. Other
voltmeters, including digital voltmeters, are likely to display incorrect values caused by the high
frequency PWM output power of the drive.
It is advisable to establish a periodic inspection schedule for the drive and driven equipment. The
inspection period timing will depend on operating environment. Inspections should be conducted more
frequently in adverse conditions where there might be high vibration, dust, dirt, humidity, or corrosive
atmosphere.
• Check for any loose mounting hardware and, if necessary, re-tighten to specified torque value.
• Check that electrical connections are tight and secure.
• Check the cooling fan and heatsink for debris. Remove obstructions as necessary. Visually inspect
circuit boards for debris, foreign objects, or contamination. Gently clean or replace as necessary.
Running/ Stopping/
At Speed, Inverter By-Pass, Speed Searching
Fault Output Contact Output (3A, 3C, 3B): AC 250V 1A, DC 30V 1A
Choose 2 from Output Frequency, Output Current, Output
Analog Output
Voltage, DC Link Voltage (Output Voltage: 0 to 10V)
DC Braking, Frequency Limit, Frequency Jump,
2nd Function, Slip Compensation, Reverse Rotation
Operation Function Prevention, Auto Restart, Inverter By-Pass, Auto-Tuning,
PID Control, Flying Start, Safety Stop, Flux Braking, Low
leakage, Pre-PID, Dual-PID, Preheat
V+, V-, Reference Power ±12 Vdc Output, 100mA max. for 1KOhm to 5Kohm
Supply Potentiometer
S0, S1, Multi-function
0 to 12 dc, Vdc, 1 mA max.
Analog Output Signals
A1-C1 to A4-C4, Multi-
Terminal Strip
function Relay, Normally 250 Vac, 1A; 30Vdc, 1A Max
Output
Open
24, Power Supply 100 mA max output current
3A (normally open) Fault Relay Output Terminals: Max.
3B (normally closed) 250 Vac, 1A
3C (common) 30 Vdc, 1A
User
Parameter Name Param # Group Page # Setting
A or B contact I/O-95 Input/Output 7-58
Accel/Decel Change Frequency FN1-72 Function 1 7-25
Accel/Decel Time Scale FN1-74 Function 1 7-26
Accel Time when the Number of Pump Decreases APP-60
(V2 & V2.5 only) Application 7-72
User
Parameter Name Param # Group Page # Setting
Current Input Terminal 2 (CO2) Selection EXT-43 Extension 7-78
I/O-87
Current Input User Unit Selection Input/Output 7-56
(V1 only)
Current Output Terminal 1 (CO1) Selection EXT-40 Extension 7-78
Current Trip Display DRV-12 Drive 7-7
APP-13 Application 7-62
(V2 & V2.5 only)
D Gain for PID Control
APP-09 Application 7-61
(V1 only)
D Time for ExtPID APP-87 Application 7-76
DC Injection Braking Frequency FN1-25 Function 1 7-14
DC Injection Braking on-Delay Time FN1-24 Function 1 7-14
DC Injection Braking Time FN1-26 Function 1 7-15
DC Injection Braking Value FN1-27 Function 1 7-15
DC Link Voltage DRV-10 Drive 7-7
Decel time when the number of pump increases APP-61 Application 7-72
(V2 & V2.5 only)
Deceleration Pattern FN1-03 Function 1 7-12
Deceleration Time BAS-11 Basic 7-4
Deceleration Time 1 (for Preset speed) I/O-51 Input/Output 7-51
Deceleration Time 2 I/O-53 Input/Output 7-51
Deceleration Time 3 I/O-55 Input/Output 7-51
Deceleration Time 4 I/O-57 Input/Output 7-51
Deceleration Time 5 I/O-59 Input/Output 7-51
Deceleration Time 6 I/O-61 Input/Output 7-51
Deceleration Time 7 I/O-63 Input/Output 7-51
Delay Time Before Auto Relay FN2-26 Function 2 7-34
APP-58
Delay Time Before Operating Aux. Motor Application 7-72
(V2 & V2.5 only)
User
Parameter Name Param # Group Page # Setting
Energy Save FN1-51 Function 1 7-19
Energy Save % FN1-52 Function 1 7-19
Erase Tips FN2-06 Function 2 7-28
Ext PID F Gain APP-93 Application 7-77
Ext PID Feedback Signal Selection APP-83 Application 7-76
Ext PID Loop Time APP-97 Application 7-77
Ext PID Operation Selection APP-80 Application 7-75
Ext PID Output Scale APP-90 Application 7-76
Ext PID Output Inverse APP-95 Application 7-77
Ext PID P Gain Scale APP-92 Application 7-76
Ext PID P2 Gain APP-91 Application 7-76
Ext PID Parameter DRV-20 Drive 7-9
Ext PID Reference Level APP-82 Application 7-75
Ext PID Reference Signal Selection APP-81 Application 7-75
APP-44
F-in-L-Out Application 7-70
(V2 & V2.5 only)
Fan Con Sel (50 to 700 HP) I/O-84 Input/Output 7-55
Fan Temperature (50 ~700HP) I/O-85 Input/Output 7-55
Fault Output Relay Setting (3A, 3B, 3C) I/O-80 Input/Output 7-54
Filtering Time Constant for I Signal Input I/O-06 Input/Output 7-45
Filtering Time Constant for Programmable Digital I/O-29 Input/Output 7-50
Input Terminals
Filtering Time Constant for V1 Signal Input I/O-01 Input/Output 7-44
Frequency Corresponding to I Input Maximum I/O-10 Input/Output 7-46
Current
Frequency Corresponding to I Input Minimum I/O-08 Input/Output 7-45
Current
Frequency Corresponding to I/O-13 Pulse Input I/O-14 Input/Output 7-46
Minimum Frequency
Frequency Corresponding to I/O-15 Pulse Input I/O-16 Input/Output 7-47
Maximum Frequency
Frequency Corresponding to V1 Input Maximum
Voltage I/O-05 Input/Output 7-45
User
Parameter Name Param # Group Page # Setting
Frequency Mode 2 DRV-92 Drive 7-10
FN2-23
Gain During Speed Search Function 2 7-32
(V2 & V2.5 only)
Gain for Motor Speed Display FN2-47 Function 2 7-35
High Limit Frequency FN1-35 Function 1 7-16
High Limit Frequency for Ext PID Control APP-88 Application 7-76
APP-14
(V2 & V2.5 only) Application 7-63
High Limit Frequency for PID Control
APP-10 Application 7-61
(V1 only)
FN2-24
I Gain During Speed Search Function 2 7-33
(V1 only)
APP-12 Application 7-62
(V2 & V2.5 only)
I Gain for PID Control
APP-08 Application 7-61
(V1 only)
FN2-66
I Gain for Sensorless Control Function 2 7-23
(V1 only)
I Input Maximum Current I/O-09 Input/Output 7-45
I Input Minimum Current I/O-07 Input/Output 7-45
I Time for Ext PID APP-86 Application 7-76
Initialize Parameters FN2-93 Function 2 7-42
Input Time I/O-96 Input/Output 7-58
Input User Unit Selection I/O-86 Input/Output 7-55
Input Voltage Adjustment FN1-49 Function 1 7-19
Input/Output Phase Loss Protection FN1-69 Function 1 7-24
Integrating Wattmeter FN1-54 Function 1 7-19
Inter-Lock Selection APP-69 Application 7-74
FN2-22
Interrupt Power Fault Function 2 7-31
(V2 & V2.5 only)
Inverter Number I/O-90 Input/Output 7-57
Inverter Temperature FN1-55 Function 1 7-20
Jog Frequency Setting I/O-30 Input/Output 7-50
Jump Frequency 1 High FN2-12 Function 2 7-29
Jump Frequency 1 Low FN2-11 Function 2 7-29
Jump Frequency 2 High FN2-14 Function 2 7-29
Jump Frequency 2 Low FN2-13 Function 2 7-29
Jump Frequency 3 High FN2-16 Function 2 7-30
Jump Frequency 3 Low FN2-15 Function 2 7-30
User
Parameter Name Param # Group Page # Setting
Keypad Auto/Manual Select DRV-22 Drive 7-9
Keypad Removal Reference Mode DRV-23 Drive 7-9
Last trip 1 FN2-01 Function 2 7-27
Last trip 2 FN2-02 Function 2 7-27
Last trip 3 FN2-03 Function 2 7-27
Last trip 4 FN2-04 Function 2 7-27
Last trip 5 FN2-05 Function 2 7-28
Last Trip Time FN2-83 Function 2 7-41
Leakage Inductance of Motor FN2-63 Function 2 7-38
Load Inertia FN2-46 Function 2 7-35
Low Limit Frequency for Ext PID Control APP-89 Application 7-76
APP-15
(V2 & V2.5 only) Application 7-63
Low Limit Frequency for PID Control
APP-11 Application 7-62
(V1 only)
Manual/Auto Torque Boost Selection FN2-67 Function 2 7-39
Maximum Frequency BAS-07 Basic 7-3
Meter I Maximum Value (V2 & V2.5 only) APP-07 Application 7-60
Meter V Maximum Value (V2 & V2.5 only) APP-08 Application 7-61
Meter P Maximum Value (V2 & V2.5 only) APP-09 Application 7-61
Minimum Frequency BAS-06 Basic 7-3
Motor Efficiency FN2-45 Function 2 7-34
Motor Nameplate Base Frequency BAS-03 Basic 7-2
Motor Nameplate Current BAS-04 Basic 7-2
Motor Nameplate HP BAS-01 Basic 7-2
Motor Nameplate RPM BAS-05 Basic 7-3
Motor Nameplate Voltage BAS-02 Basic 7-2
Motor Overheat Trip Temperature I/O-98 Input/Output 7-58
Motor Slip FN2-42 Function 2 7-34
Motor Speed DRV-09 Drive 7-7
Motor Temperature FN1-56 Function 1 7-20
No Load Motor Current (RMS) FN2-44 Function 2 7-34
No Motor Selection FN1-57 Function 1 7-20
Number of Auto-Restart Tries FN2-25 Function 2 7-34
APP-43
Number of Auxiliary Motor Application 7-70
(V2 & V2.5 only)
APP-40
Number of Auxiliary Motor Run Display Application 7-70
(V2 & V2.5 only)
FN2-65
P Gain for Sensorless Control Function 2 7-39
(V1 only)
APP-18 Application 7-64
(V2 & V2.5 only)
P Gain Scale
APP-14 Application 7-63
(V1 only)
Parameter Display FN2-90 Function 2 7-42
Parameter Write Protection FN2-94 Function 2 7-43
Parity/Stop COM-60 Communications 7-79
PID Auxiliary Reference Mode Selection APP-04 Application 7-59
PID Auxiliary Reference Signal Selection APP-05 Application 7-60
APP-62
PID Bypass Selection Application 7-72
(V2 & V2.5 only)
PID Feed Forward (F) Gain Selection APP-03 Application 7-59
PID Feedback Signal Selection APP-06 Application 7-60
User
Parameter Name Param # Group Page # Setting
APP-25 Application 7-66
(V2 & V2.5 only)
PrePID Stop Delay
APP-76 Application 7-75
(V1 only)
Preset Speed 1 DRV-05 Drive 7-6
Preset Frequency 10 I/O-37 Input/Output 7-50
Preset Frequency 11 I/O-38 Input/Output 7-50
Preset Frequency 12 I/O-39 Input/Output 7-50
Preset Frequency 13 I/O-40 Input/Output 7-50
Preset Frequency 14 I/O-41 Input/Output 7-50
Preset Frequency 15 I/O-42 Input/Output 7-50
Preset Speed 2 DRV-06 Drive 7-6
Preset Speed 3 DRV-07 Drive 7-6
Preset Frequency 4 I/O-31 Input/Output 7-50
Preset Frequency 5 I/O-32 Input/Output 7-50
Preset Frequency 6 I/O-33 Input/Output 7-50
Preset Frequency 7 I/O-34 Input/Output 7-50
Preset Frequency 8 I/O-35 Input/Output 7-50
Preset Frequency 9 I/O-36 Input/Output 7-50
User
Parameter Name Param # Group Page # Setting
Programmable Digital Output Terminal Define I/O-78 Input/Output 7-52
Programmable Digital Output Terminal Define I/O-79 Input/Output 7-52
FN2-22
P Gain During Speed Search Function 2 7-31
(V1 only)
P Gain for ExtPID APP-85 Application 7-76
Pulse Input Filter I/O-12 Input/Output 7-46
Pulse Input Maximum Frequency I/O-15 Input/Output 7-47
Pulse Input Method I/O-11 Input/Output 7-46
Pulse Input Minimum Frequency I/O-13 Input/Output 7-46
I/O-88
Pulse Input User Unit Selection (V1 only) Input/Output 7-56
User
Parameter Name Param # Group Page # Setting
Stall Prevention Level FN1-71 Function 1 7-24
FN1-70
Stall Prevention Mode Selection Function 1 7-24
(V1 only)
Start Curve for S-Curve Accel/Decel Pattern FN1-04 Function 1 7-
APP-47
Start Frequency of Aux. Motor 1 Application 7-71
(V2 & V2.5 only)
APP-48
Start Frequency of Aux. Motor 2 (V2 & V2.5 only) Application 7-71
APP-49
Start Frequency of Aux. Motor 3 Application 7-71
(V2 & V2.5 only)
APP-50
Start Frequency of Aux. Motor 4 Application 7-71
(V2 & V2.5 only)
Start Mode FN1-20 Function 1 7-13
BAS-20
Start/Stop Hz Basic 7-5
(V2.5 only)
Start/Stop Source BAS-08 Basic 7-3
Starting DC Injection Braking Time FN1-21 Function 1 7-14
Starting DC Injection Braking Value FN1-22 Function 1 7-14
Starting Frequency FN1-32 Function 1 7-15
Stator Resistance of Motor FN2-62 Function 2 7-38
BAS-21
Stop Frequency Band Basic 7-5
(V2.5 only)
APP-51
Stop Frequency of Aux. Motor 1 (V2 & V2.5 only) Application 7-72
User
Parameter Name Param # Group Page # Setting
Application APP-35 (V2 & 2nd Motor Reverse Torque Boost 7-69 RW 9823
V2.5 only)
APP-36 (V2 &
Application 2nd Motor Stall Prevention Level 7-69 RW 9824
V2.5 only)
Application APP-61 Decel Time when the Number of 7-72 Tunable 983D
(V2 & V2.5 only) Pump Increases
APP-62
Application PID Bypass Selection 7-72 RW 983E
(V2 & V2.5 only)
Application APP-63 (V1 only) Sleep Delay Time 7-73 Tunable 981B
Application APP-64 (V1 only) Sleep Frequency 7-73 Tunable 981C
Application APP-65 (V1 only) Wake-Up Level 7-73 Tunable 981D
Application APP-71 Pressure Difference for Aux Motor 7-74 Tunable 9847
(V2 & V2.5 only) Start
APP-72 Pressure Difference for Aux Motor
Application (V2 & V2.5 only) Stop 7-74 Tunable 9848
Application APP-74 (V1 only) PrePID Reference Frequency 7-75 Tunable 9817
Application APP-75 (V1 only) PrePID Exit Level 7-75 Tunable 9818
Application APP-76 (V1 only PrePID Stop Delay 7-75 Tunable 9819
Application APP-80 Ext PID Operation Selection 7-75 RW 9850
Ext PID Reference Signal
Application APP-81 7-75 RW 9851
Selection
Application APP-82 Ext PID Reference Level 7-75 RW 9852
Application APP-83 Ext PID Feedback Signal Selection 7-76 RW 9853
Application APP-85 P Gain for ExtPID 7-76 RW 9855
Application APP-86 I Time for ExtPID 7-76 RW 9856
Application APP-87 D Time for ExtPID 7-76 RW 9857
High Limit Frequency for ExtPID
Application APP-88 7-76 RW 9858
Control
Low Limit Frequency for Ext PID
Application APP-89 7-76 RW 9859
Control
Application APP-90 Ext PID Output Scale 7-76 RW 985A
Application APP-91 Ext PID P2 Gain 7-76 RW 985B
Application APP-92 Ext PID P Gain Scale 7-76 RW 985C
Application APP-93 Ext PID F Gain 7-77 Tunable 985D
Application APP-95 Ext PID Output Inverse 7-77 RW 985F
Application APP-97 Ext PID Loop Time 7-77 RW 9861
Basic BAS-01 Motor Nameplate HP 7-2 RW 9101
Input/Output I/O-80 Fault Output Relay Setting (3A, 7-54 Tunable 9550
3B, 3C)
Input/Output I/O-81 Terminal Output Status 7-54 RO 9551
Waiting Time after Fault Output
Input/Output I/O-82 7-54 RW 9552
Relay On
Waiting Time after Fault Output
Input/Output I/O-83 Relay Off 7-55 RW 9553
Input/Output I/O-84 Fan Con Sel (50 to 700 HP) 7-55 RW 9554
Input/Output I/O-85 Fan Temperature (50 ~700HP) 7-55 Tunable 9555
Input/Output I/O-86 Input User Unit Selection 7-55 RW 9556
Unit Maximum Value (V2 & V2.5 7-56 RW 9557
only)
Input/Output I/O-87
Current Input User Unit Selection 7-56
(V1 only)
I/O-88
Input/Output Pulse Input User Unit Selection 7-56
(V1 only)
Input/Output I/O-90 Inverter Number 7-57 Tunable 955A
Input/Output I/O-91 Baud Rate Selection Tunable 955B
Operating Method at Loss of
Input/Output I/O-92 Frequency Reference 7-57 Tunable 955C
The drives that have been evaluated for EMC bear the CE mark.
Note that this drive is commercial in design; not for residential environments.
A = 30mm max.
B = 500mm max. C
C = 30mm max.
A B
Shielded Couplings
Conductive
360 Degree Clamp
360 Degree
360 Degree Coupling Coupling
C.5 Grounding for Enclosure Mounting (Class B) also see Chapters 4 and 5
• The unit is installed for Class B operation when mounted inside an enclosure that has 10dB
attenuation from 30 to 100MHz (typically the attenuation provided by a metal cabinet with no
opening greater than 0.15m), using the recommended AC supply filter and having met all cable
requirements.
Note: Radiated magnetic and electric fields inside the cubicle will be high and components installed
inside must be sufficiently immune.
• The control, external filter and associated equipment are mounted onto a conducting, metal panel.
Do not use enclosures that use insulating mounting panels or undefined mounting structures.
Cables between the control and motor must be screened or in conduit and terminated at the
control.
Baldor products which meet the EMC directive requirements are indicated with a “CE” mark. A signed
CE declaration of conformity is provided in this section.
1 CABINET
The drawing shows an electroplated zinc coated enclosure, which
Y-Capacitor is connected to ground.
This enclosure has the following advantages:
- All parts mounted on the back plane are connected to ground.
FILTER
2 SCREEN CONNECTIONS
All connections between components must use shielded cables.
The cable shields must be connected to the enclosure. Use
conductive clamps to ensure good ground connection. With this
technique, a good ground shield can be achieved.
3 EMC - FILTER
The EMI or main filter should be mounted next to the power
supply (here BPS). For the connection to and from the main
CONTROLLER filter, screened cables should be used. The cable screens should
be connected to screen clamps on both sides. (Exception: Analog
Command Signal).
4 GROUNDING (EARTH)
For safety reasons (VDE0160), all Baldor components
must be connected to ground with a separate wire. The
diameter of the wire must be at minimum AWG#6 (10mm2).
Ground connections (dashed lines) must be made from
the central ground to the regen resistor enclosure and
from the central ground to the Shared Power Supply.
5 Y-CAPACITOR
The connection of the regeneration resistor can cause RFI
(radio frequency interference) to be very high. To minimize
RFI, a Y-capacitor is used. The capacitor should only be
connected between the dynamic brake resistor housing and
terminal pin R1.
Attention: The drawing shows only the principle of an EMC wiring. The installation shown can
be different to any national standard (e.g. VDE).
[1] Grounding in general describes all metal parts which can be connected to a protective conductor,
e.g. housing of cabinet, motor housing, etc. to a central ground point. This central ground point is
then connected to the main plant (or building) ground.
[2] Or run as twisted pair at minimum.
Figure C-3
1. Drill two mounting holes in the locations shows using Figure D-1 as a template.
2. Remove the keypad from the VS1PF.
3. Mount the remote keypad.
4. Attach one end of the remote cable in the keypad connector of the control.
5. Attach the other end of the remote cable to the remote keypad.
Step 1. Remove the cover from the drive, carefully remove the keypad cable from the drive.
Step 2. Remove two screws [2] that hold the conduit plate in place. Retain the two screws.
Step 3. Slide the conduit plate out of the drive chassis. Discard the plate.
Step 4. Remove three screws [3] and the cover from the front of the conduit kit. Retain screws and
cover.
Step 5. Slide the new conduit kit [1] into the slots (above fans) where original conduit plate was
removed.
Step 6. Secure using the two screws [2] removed in step 2.
Step 7. Connect conduits and make control and power connections.
Step 8. Install the cover on conduit kit and secure using the three screws [3] removed in step 4.
Step 9. Connect the keypad cable and install drive cover.
Figure D-8 Conduit Kit for VS1PF-NM1L & VS1PF-NM1M 100-125 HP (Standard/Reactor)
Step 1. Loosen two screws [2] that hold the cover plate in place. Retain the two screws and plate.
Step 2. Remove the lower cover [1] from the drive (Retain the 4 screws).
Step 3. Install the 4 screws removed in step 2 but do not tighten them. Leave them loose enough to
slip the new conduit cover [4] over the screw heads.
Step 4. Remove 4 screws [3] and the cover from the front of the conduit kit. Retain screws and cover.
Step 5. Slide the new conduit cover [4] over the screw heads (installed in step 3) and tighten screws.
Step 6. Connect conduits and make control and power connections.
Step 7. Install the cover on conduit kit and secure using the four screws [3] removed in step 4.
Step 8. Install the drive cover plate over the two screws loosened in step 1 and tighten screws.
Table D-2
Normal Heavy AC Reactor DC Link Inductor
Catalog No.
Duty HP Duty HP (mH) Amps (mH) Amps
230VAC Input
VS1PF27-1 7.5 5 0.39 30 1.37 29
VS1PF210-1 10 7.5 0.28 40 1.05 38
VS1PF215-1 15 10 0.2 59 0.74 56
VS1PF220-9 20 15 0.15 75 0.57 71
VS1PF225-9 25 20 0.12 96 0.49 91
VS1PF230-9 30 25 0.1 112 0.42 107
VS1PF240-9 40 30 0.07 160 0.34 152
460VAC Input
VS1PF47-1 7.5 5 1.22 15 5.34 14
VS1PF410-1 10 7.5 1.14 20 4.04 19
VS1PF-415-1 15 10 0.81 30 2.76 29
VS1PF420-9/9L* 20 15 0.61 38 2.18 36
VS1PF425-9/9L* 25 20 0.45 50 1.79 48
VS1PF430-9/9L* 30 25 0.39 58 1.54 55
VS1PF440-9/9L* 40 30 0.287 80 1.191 76
VS1PF450-9/9L* 50 40 0.232 98 0.975 93
VS1PF460-9/9L* 60 50 0.195 118 0.886 112
VS1PF475-9/9L* 75 60 0.157 142 0.753 135
VS1PF4100-9/9L* 100 75 0.122 196 0.436 187
VS1PF4125-9/9L* 125 100 0.096 237 0.352 225
VS1PF4150-9L* 150 125 0.081 289
VS1PF4200-9L* 200 150 0.069 341
VS1PF4250-9L* 250 200 0.057 420
* Built-In
VS1PF4300-9L* 300 250 0.042 558
VS1PF4350-9L* 350 250 0.042 558
VS1PF4400-9L* 400 300 0.029 799
VS1PF4500-9 500 350 0.029 799 0.09 836
VS1PF4600-9 600 400 0.024 952 0.076 996
VS1PF4700-9 700 500 0.024 952 0.064 1195
E.1 Introduction
The VS1PF AC Drive can be controlled and monitored by the sequence program of the PLC or other
master module. The option card provides a terminal block for an RS485 ASCII/Modbus-RTU interface.
Drives or other slave devices may be connected in a multi-drop configuration on the RS485 ASCII/
Modbus-RTU network and may be monitored or controlled by a single PLC or PC.
This appendix defines the specifics needed to set up a VS1PF on an RS-485 network running the
Modbus-RTU protocol and documents the function codes and exception codes supported by the
VS1PF. For a complete definition of the Modbus-RTU protocol and the content of specific messages
see www.modbus.org.
E.2 Installation
1. Connect the RS485 communication line to the (C+), (C-) and (CM) control terminals.
2. Check the connections and turn ON the inverter.
3. This table documents the parameters within the VS1PF that are related to communications:
4. Make connection to the master and other slave devices. The maximum number of drives that can
be connected is 31. Maximum length of communication line is 2300 ft (700m).
E.3 Operation
1. Remove all power from the VS1PF control.
2. Disconnect the motor load from the control (terminals U, V and W). (Do not connect the motor load
until stable communication between the master controller and the inverter is verified.)
3. Verify master controller and the inverter connections.
4. Turn ON the inverter.
5. Start the communications program on the master controller.
6. Verify proper communications and that the VS1PF is controlled as desired.
7. Remove all power from the VS1PF control.
8. Connect the motor load to the control (terminals U, V and W).
9. Turn ON the inverter.
10. Verify proper operation. See Troubleshooting at the end of this section to aid in resolving any
remaining problems.
* 38400 bps speed is only available with the optional expansion board VS1PF-MBUS.
Table E-8
Character ASCII-HEX Command
‘R’ 52h Read
‘W’ 57h Write
‘X’ 58h Request for monitoring
‘Y’ 59h Action for monitoring
Data: ASCII-HEX
Ex) when data value is 3000: 3000 (dec) = ‘0’ ‘B’ ‘B’ ‘8’h = 30h 42h 42h 38h
• Error code: ASCII (20h ~ 7Fh)
• Receive/Send buffer size: Receive= 39 bytes, Send=44 bytes
• Monitor register buffer: 8 Words
• SUM: to check the communication error
Ex) Command Message (Request) for reading one address from address “9000”
Table E-9
Number of
ENQ Inverter No. CMD Address SUM EOT
address
05h “01” “R” “3000” “1” “AC” 04h
1 2 1 4 1 2 1
Read Request: Request for read successive ‘N’ number of WORD from address “XXXX”
Total bytes = 9
Total bytes = 9
• Monitor Register
• Request for Monitor Register
Monitor Register has the function to update data periodically after assigning the necessary data to be
monitored continuously.
Total bytes = 7
Total bytes = 9
• Monitor Action
• Action Request for Monitor Register: Request to read data registered by Monitor Register.
Total bytes = 7
Total bytes = 9
Table E-22
Error Code Display Description
When the command received cannot be executed in the
Illegal Function IF option card.
It means that there is no corresponding command.
When parameter address received is invalid.
Illegal Data Address IA
When data is executed without Monitor Register.
Illegal Data Value ID When the data received is invalid.
Write Mode Error WM In case of Read Only or Write Disabled during operation.
Frame Error FE When the frame size, internal Num or Sum is incorrect.
When DPRAM communication is not working within a certain
Time Out Error TO
time.
DPRAM Off Line DO When DPRAM is Off Line.
Invalid ID Number IN When Inverter Number is incorrect.
Undefined Condition UC Except for the cases above.
Table E-23
Function Code Description
3 Read Hold Register
4 Read Input Register
6 Preset Single Register
16 Preset Multiple Register
Table E-24
Exception Code Display Description
0x01 Illegal Function
0x02 Illegal Data Address
0x03 Illegal Data Value
0x06 Slave Device Busy
1. Write Disable (Address for 0x0004 value is 0).
User Defined 0x15
2. Read only parameter
User Defined 0x16 Framing Error
E.11 Troubleshooting
Refer to this chapter when occurring problem in communication with computer while using this option
card is encountered.
Refer to COM group of VS1PF for Frequency (Speed)/Run command given by the option card.
<Common Area>: Common Area addresses are to be used commonly regardless of inverter models.
Some addresses are used only for specific inverter models.
When data is changed by Common Area parameter, its data is not saved. That is, the changed data
is effective in the present state but the data is reset to the previous value after the inverter is reset
or powered up/down. Even though the inverter is reset or powered up/down, the changed data is
effective in case of changing the data by each group parameter, not the Common Area.
0x0012 V1 R 0 - FFCO
0x0013 V2 R 0 - FFCO
0x0014 I R 0 - FFCO
0x0015 RPM R
-
0x001A Unit Display R 0: Hz, 1:RPM
0x001B Pole Number R
0x001C Custom Version R
0xFFFF Drive Series R 9: VS1PF
Table E-2
Factory
Address NO. Description Maximum Minimum
Setting
9601 COM #01 Opt B/D 0 7 0
9602 COM #02 Opt Mode 0 3 0
9603 COM #03 Opt Version 2.2 - -
963C COM #60 Parity/Stop 0 3 0
Table E-3
Setting Display Description
0 (Default) None None command
1 Command Run/Stop command via communication
2 Freq Frequency command via communication
3 Cmd + Freq Run/Stop and Frequency command via communication
COM-60 [Parity/Stop]
• Sets Stop Bite or Parity Check.
Table E-4
Setting Display Description
0 8None/1Stop Data: 8bit, Stop: 1bit, Parity: None
1 8None/2Stop Data: 8bit, Stop: 2bit, Parity: None
2 8Even/1Stop Data: 8bit, Stop: 1bit, Parity: even
3 8Odd/1Stop Data: 8bit, Stop: 1bit, Parity: odd