Petroleum Chemistry Labs PDF
Petroleum Chemistry Labs PDF
Petroleum Chemistry Labs PDF
KOEHLER INSTRUMENTS
http://www.koehlerinstrument.com/index.html
FXG
http://fxg-ent.com/
GECIL
http://www.gecil.com/index.php?pageID=74
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Copyrights © 2001– 2015, Dr. Tareq Albahri, Chem. Eng. Dept., Kuwait University
Objective:
To determine the API gravity of crude petroleum and petroleum products normally
handled as liquids and having a Reid vapor pressure of 26 psi or less and at constant
temperature of 60 ºF.
Procedure
The temperature of the sample is adjusted according to the type of sample.
The sample is then transferred into the clean hydrometer cylinder (volatile samples
are transferred by siphoning)
The hydrometer is lowered gently into the sample and when it has settled, depressed
about two scales divisions into the liquid and released.
When the hydrometer has come to the rest, floating freely and the temperature of the
sample is constant to ± 0.2 ºF the hydrometer reading is recorded.
Related Standards
D70 Specific gravity of bituminous materials, Pycnometer Method
D287 API Gravity of Crude Petroleum & Petroleum Products (Hydrometer
D1070 Specific gravity of gaseous fuels
D1298 Density, Specific Gravity or API, Hydrometer Method
D1657 Density of LPG, hydrometer method
D4052 Oscillating frequency, Digital Density Meter
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Petroleum Refining - Chapter 3: Significance of Lab Tests
ASTM distillation
Sample: Crude oil & Light to medium fractions
Standard Test Number: ASTM D86-96, D1160
Principle: physical separation (vaporization)
Scope
This test method covers the distillation of natural gasoline, motor gasoline, aviation
gasoline, aviation turbine fuels, special boiling point spirits, naphtha, white spirit
kerosene, gas oils, distillate fuel oils and similar petroleum products, utilizing either
manual or automated equipment.
Procedure
A 100 ml sample, placed in a flask, is heated in a regulated rate (so that a uniform
average rate of condensation in ml/min is maintained). This rate varied from zero to
5V% recovered, from 5 to 10 V% recovered and so on.
When the first drop appears at the lower end of the condenser tube, the thermometer
reading (vapor temperature) is recorded as the initial boiling point (IBP).
Temperature readings are recorded at several V% distilled (Table 1) up to the final
boiling point (FBP) and heating is discontinued.
After the flask has cooled the volume of remaining liquid is measured and recorded as
the recovery.
For heavy fractions, heating is discontinued when decomposition point is observed
(the vapor reaches a maximum temperature then starts declining before the end point).
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Copyrights © 2001– 2015, Dr. Tareq Albahri, Chem. Eng. Dept., Kuwait University
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Petroleum Refining - Chapter 3: Significance of Lab Tests
Related standards:
Table 3.3: Standard test methods for distillation of petroleum products
ASTM test Application
#
1. D86-96 Light petroleum fractions (naphtha, kerosene, diesel)
2. D1160 Heavy petroleum fractions (VGO, atm residue, vac residue)
3. D2887 Simulated Distillation (GC method); TBP of petroleum frac. other than gasoline
4. D3710 Simulated Distillation (GC method); TBP of gasoline
5. D5307 Simulated Distillation (GC method); TBP of crude oil.
6. D6352-98 Simulated Distillation (GC method); TBP of distillates (BP range 174 to 700°C)
7. D2892 15/5 distillation; 15theoretical plate column (simulated TBP)
8. D5236 Distillation of heavy HC mixtures (Vacuum Potstill Method)
Notes:
1. Tests 1 & 2 may be combined together for wide boiling range materials.
2. Test 2 is used for fractions heavier than diesel.
3. Test 3 can replace test 1 for white products (namely gasoline, Naphtha, and kerosene).
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Copyrights © 2001– 2015, Dr. Tareq Albahri, Chem. Eng. Dept., Kuwait University
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Petroleum Refining - Chapter 3: Significance of Lab Tests
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.
Centrifuge Tube
Related Standards
D95 (water in petroleum products and bituminous products by azeotropic distillation)
D473 (Sediment in crude oil and fuel oil by extraction)
D1744 (water by Karl Fischer Method – electrometric, after addition of KF reagent)
D1796 (water and sediment in fuel oils, mix with toluene and centrifuge)
D2709 (Water and Sediment in Distillate Fuels by Centrifuge)
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Copyrights © 2001– 2015, Dr. Tareq Albahri, Chem. Eng. Dept., Kuwait University
Octane Number
Sample: gasoline
Standard Test Number: ASTM D357 (Motor)
D908 (Research)
Principle: Combustion in a variable compression ratio motor.
The sensitivity of the performance of the fuel to the two types of driving conditions (Low
Sensitivity fuels are better; equal performance is all conditions is desirable).
The octane rating is a measure of the resistance of gasoline and other fuels to detonation
(engine knocking) in spark-ignition internal combustion engines. High-performance engines
typically have higher compression ratios and are therefore more prone to detonation, so they
require higher octane fuel. A lower-performance engine will not generally perform better
with high-octane fuel, since the compression ratio is fixed by the engine design.
The octane number of a fuel is measured in a test engine, and is defined by comparison with
the mixture of iso-octane and normal heptane, which would have the same anti-knocking
quality as the fuel under test: the percentage, by volume, of iso-octane in that mixture is the
octane number of the fuel. For example, gasoline with the same knocking characteristics as a
mixture of 90% iso-octane and 10% n-heptane would have an octane rating of 90. Because
some fuels are more knock-resistant than iso-octane, the definition has been extended to
allow for octane numbers higher than 100.
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Petroleum Refining - Chapter 3: Significance of Lab Tests
Compression Ratio
The ratio of the maximum to minimum volume in the cylinder of an internal-combustion
engine.
Compression ratio = 10 to 1
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Copyrights © 2001– 2015, Dr. Tareq Albahri, Chem. Eng. Dept., Kuwait University
Octane rating does not relate to the energy content of the fuel (that is the heating value). It is
only a measure of the fuel's tendency to burn rather than explode.
Octane rating does not mean better power output or fuel economy or “cleaner burning”. It is
only a measure of the fuels combustion quality. Since switching to a higher octane fuel does
not add any more hydrocarbon content or oxygen, the engine cannot produce more power.
120
pure
100 isooctane
80
Octane Number
60
40 pure
n-heptane
20
-20
-20 0 20 40 60 80 100 120
V% isooctane in (isooctane & n-heptane mixture)
Measurement methods
The most common type of octane rating worldwide is the Research Octane Number (RON).
RON is determined by running the fuel in a test engine with a variable compression ratio
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Petroleum Refining - Chapter 3: Significance of Lab Tests
under controlled conditions, and comparing the results with those for mixtures of iso-octane
and n-heptane.
There is another type of octane rating, called Motor Octane Number (MON) or the aviation
lean octane rating, which is a better measure of how the fuel behaves when under load. MON
testing uses a similar test engine to that used in RON testing, but with a preheated fuel
mixture, a higher engine speed, and variable ignition timing to further stress the fuel's knock
resistance. Depending on the composition of the fuel, the MON of a modern gasoline will be
about 8 to 10 points lower than the RON. Normally fuel specifications require both a
minimum RON and a minimum MON.
Regional variations
Generally, octane ratings are higher in Europe than they are in North America and most other
parts of the world. This is especially true when comparing the lowest available octane level in
each country.
Country Octane number
Many parts of Europe 95 RON (90-91 AKI) and 97/98
United Kingdom 95 RON, 97 RON, 99 RON, 102 RON
Germany 100 RON
Australia 91 RON, 95 RON, 98 RON, 100 RON
Malaysia 92 RON, 97 RON, 99 RON
In other countries 85 RON, 95 RON, 98 RON
Russia and CIS countries 76 MON, 80 RON
In most countries (including all of Europe and Australia) the "headline" octane rating, shown
on the pump, is the RON, but in the United States, Canada and some other countries the
headline number is the average of the RON and the MON, sometimes called the Anti-Knock
Index (AKI), Road Octane Number (RdON), posted octane number, Pump Octane Number
(PON), or (R+M)/2. Because of the 8 to 10 point difference noted above, the octane shown in
the United States is 4 to 5 points lower than the same fuel elsewhere: 87 octane fuel, the
"regular" gasoline in the US and Canada, is 91-92 in Europe. However most European pumps
deliver 95 (RON) as "regular", equivalent to 90-91 US (R+M)/2, and some even deliver 98
(RON) or 100 (RON).
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Copyrights © 2001– 2015, Dr. Tareq Albahri, Chem. Eng. Dept., Kuwait University
It is possible for a fuel to have a RON greater than 100, because iso-octane is not the most
knock-resistant substance available. Racing fuels, AvGas, LPG, and alcohol fuels such as
methanol or ethanol can have octane ratings of 110 or significantly higher - ethanol's RON is
129 (MON 102, AKI 116).
Typical "octane booster" gasoline additives include tetra-ethyl lead, MTBE and toluene.
Tetra-ethyl lead (the additive used in leaded gasoline) is easily decomposed to its component
radicals, which react with the radicals from the fuel and oxygen that start the combustion,
thereby delaying ignition, leading to an increased octane number.
It might seem odd that fuels with higher octane ratings explode less easily and can therefore
be used in more powerful engines. However, an explosion is not desired in an internal
combustion engine. An explosion will cause the pressure in the cylinder to rise far beyond the
cylinder's design limits, before the force of the expanding gases can be absorbed by the piston
traveling downward. This actually reduces power output, because much of the energy of
combustion is absorbed as strain and heat in parts of the engine, rather than being converted
to torque at the crankshaft.
However, burning fuel with a lower octane rating than required by the engine often reduces
power output and efficiency one way or another. If the engine begins to detonate (knock),
that reduces power and efficiency. Many modern car engines feature a knock sensor – a small
piezoelectric microphone which detects knock and then sends a signal to the engine control
unit to retard the ignition timing. Retarding the ignition timing reduces the tendency to
detonate, but also reduces power output and fuel efficiency.
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Petroleum Refining - Chapter 3: Significance of Lab Tests
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Copyrights © 2001– 2015, Dr. Tareq Albahri, Chem. Eng. Dept., Kuwait University
Objective
This test method is used to determine the vapor pressure (in absolute units) at 100 ºF
(37.8 ºC) of petroleum products and crude oils with initial boiling point (IBP) above
32ºF (0ºC).
Procedure
The sample is placed in a liquid chamber (cylinder) which is filled to the tip then
coupled to a vapor chamber as quickly as possible. (this is done in such a way that
vaporization losses are avoided)
The sample is drained from the liquid to the vapor chamber and the whole assembly is
immersed in constant temperature bath (100ºF) for 5 minutes.
The reading is observed after taping the pressure gage lightly.
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Petroleum Refining - Chapter 3: Significance of Lab Tests
The apparatus is withdrawn from the bath and the procedure is repeated as needed.
The (uncorrected) RVP reading is recorded when the difference between two readings
is 0.05psi.
Sulfur
Sample: all
Standard Test Number: ASTM D1266 (Lamp Sulfur)
Principle: Combustion in lamp and analysis
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Copyrights © 2001– 2015, Dr. Tareq Albahri, Chem. Eng. Dept., Kuwait University
Related Standards:
D129 (Bomb Method; for heavy petroleum fractions; oxidation in pressurized bomb
and gravimetric analysis)
D325 (Doctor Test, detection of H2S and mercaptans – Sodium plumnite test,
coloration of interface)
D1552 (combustion in high temperature, induction furnace, and analysis)
D1072 (Total Sulfur in Fuel Gases)
D2622 (X-ray Spectrographic)
D2784 (sulfur in LPG; combustion in lamp and analysis of sulfur oxides formed)
D2785 (combustion in Wickbold burner and analysis)
D3120 (Trace quantities of Sulfur in Light petroleum hydrocarbons by Oxidative
Microcoulometry)
D3227 (Mercaptan Sulfur in Destillate Fuels, Potentiometric method?-silver nitrate
analysis?)
D4294 (Non-dispersive X-ray fluorescence)
ASTM D7039–15 (Standard Test Method for Sulfur in Gasoline, Diesel Fuel, Jet
Fuel, Kerosine, Biodiesel, Biodiesel Blends, and Gasoline-Ethanol Blends by
Monochromatic Wavelength Dispersive X-ray Fluorescence Spectrometry)
Flash point
Sample: gasoline, naphtha, kerosene, diesel, and others
Standard Test Number: ASTM D56-97a (Tag closed tester)
Definition:
Flash point is the lowest temperature, corrected to a pressure of 101.3 kpa (760
mmHg), at which application of an ignition source causes the vapors of a specimen of
the sample to ignite.
The specimen is deemed to have flashed when a flame appears and instantaneously
propagates itself over the entire surface of the fluid.
Significance
It is affected by the amount of light materials present the fraction. This is very important
for the safe handling of petroleum products (transfer and storage) and ease of ignition of
fuel.
High flash point means higher temperature is required for the fuel to flash.
The fuel therefore does not ignite easily and is safe.
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Petroleum Refining - Chapter 3: Significance of Lab Tests
There are two basic types of flash point measurement of a substance or fuel: open cup and
closed cup, which differ according to the characteristics of the liquid under study. Standard
ASTM (2002) closed-cup test methods include Tag (D56-01), small scale (D3828-98),
Setaflash (D3828), Pensky-Martens (D93-00), and the equilibrium method (D3941-90).
Standard ASTM (2002) open-cup test methods include Cleveland (D92-01) and Tag (D1310).
Generally closed cup testers normally give lower values for the flash point than open cup
(typically 5–10 °C or 9–18 °F lower).
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Copyrights © 2001– 2015, Dr. Tareq Albahri, Chem. Eng. Dept., Kuwait University
Cleveland Tag
open-cup Open-Cup
flash tester Flash Tester
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Petroleum Refining - Chapter 3: Significance of Lab Tests
Scope:
This test method covers the determination of the temperature below which solid
hydrocarbon crystals may form in aviation turbine fuels and aviation gasoline.
Significance
In aircraft, the temperature of the fuel tank normally falls during flight depending on
aircraft speed, altitude and flight duration. So, the freezing point of the fuel must always be
lower than the minimum operational tank temperature.
Apparatus:
The apparatus consists of jacketed sample tube, unsilvered vessel, sample tube,
collers, stirrer, vacuum flask and thermometer.
Procedure:
A 25 ml of the fuel is transferred to the dry, jacketed tube. The tube is closed
tightly with cork holding the stirrer, thermometer and moisture proof color.
The thermometer is adjusted in the tube and its bulb not touching the walls.
The jacketed sample tube and its set are clamped in the vacuum flask containing
the coolant as for as possible.
Solid carbon dioxide is added to maintain the coolant level in the vacuum flask.
The fuel sample is stirred continuously at rate 1.5 cycles/s.
The temperature at which crystals of hydrocarbon appear is recorded.
The jacketed sample tube is removed from the coolant, warmed then stirred.
The temperature at which the crystals completely disappear is recorded.
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Copyrights © 2001– 2015, Dr. Tareq Albahri, Chem. Eng. Dept., Kuwait University
Test Principle:
Definition:
The temperature of a liquid specimen when the smallest observable duster of wax
crystals first appears upon cooling under prescribed condition.
Procedure:
1. A sample is filtered at a temperature at least 14°C above the expected cloud point
until oil is perfectly clear.
2. The sample is then poured into the test jar to the level mark.
3. The test jar is tightly closed by the cork carrying the test thermometer then placed
in a jacket into a cooling medium maintained at about 0 °C.
4. At every thermometer reading increment of 1°C the test jar is removed from the
jacket and inspected for cloud and replaced in the jacket (in not more than 3 sec).
5. The oil is transferred to a lower temperature bath if it does not show a cloud at the
lowest temperature as shown in Table 1.
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Petroleum Refining - Chapter 3: Significance of Lab Tests
Definition
The pour point is the lowest temperature of the test sample when it becomes a solid. It is
related to the amount of wax content present in the fraction.
It is a rough indicator of the relative paraffinicity and aromacity of the crude.
Lower pour points indicate low paraffin and high aromatic content.
Lower pour points are usually preferred.
Procedure
The specimen is poured to the level mark into a test jar having a cork holding a
thermometer.
The specimen is heated without stirring to 9ºC above the expected pour point (or 45ºC
whichever is higher) in a bath maintained at 12 ºC above the expected pour point (or
48ºC whichever is higher).
The test jar is transferred to a water bath maintained at a lower temperature to cool the
sample and is observed for pour point.
Care is taken as not to disturb the specimen as paraffin wax crystals are formed after
cooling the specimen.
The jar is then tilted to check for movement of the specimen.
If the specimen still flows when its temperature reaches 27ºC the jar is transferred
from one bath to another with a lower temperature until the specimen in the test jar
does not flow when tilted.
The jar is then held in a horizontal position for 5 seconds. If the specimen shows any
movement, the test jar is replaced in the jacket and the test is repeated for flow at the
next temperature 3ºC lower.
This is continued until the specimen in the jar does not move and temperature is
reported as the pour point.
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Copyrights © 2001– 2015, Dr. Tareq Albahri, Chem. Eng. Dept., Kuwait University
Scope:
This test method covers the determination of the smoke point, which is the maximum
height, in millimeters of a smokeless flame of kerosene and aviation turbine fuel burned in a
wick-fed lamp of specified design. Higher smoke point is better.
Significance
The smoke point is related to the hydrocarbon type composition of fuel
Generally, the more aromatic the fuel the smokier the flame.
Gives an indication of the smoke and sooting tendency of burning fuel (kerosene)
Apparatus
Smoke point lamp: (Chimney, Graduated scale and Candle)
Wick of woven solid circular cotton and Pipettes or Burettes.
Procedure:
- A 125 long dried wick is soaked in the sample and placed in the wick tube of the
candle.
- A 10-20 ml of the prepared sample is introduced at room temperature into the dry
candle.
- The wick tube is placed in the candle firmly. A new, clean, sharp razor is used to cut
the wick at the face of the holder and remove wisps and frayed ends.
- The candle is lighted and the wick adjusted so that the flame is approximately 10 mm
high within 5 min.
- After burning, the candle is raised until a smoky tail appears, then the candle is
lowered slowly through several stages of flame appear once.
- The maximum height of flame that can be achieved without smoking is determined to
the nearest 0.5 mm.
- The candle is removed from the lamp arise with heptanes and purged with air to make
ready for re-use.
Related Standards
IP57 (for fuel oil)
D187 (burning quality of kerosene)
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Viscosity
Sample: All
Standard Test Number: D445
ASTM D445: Standard Test Method for Kinematic Viscosity of Transparent and Opaque
Liquids (the Calculation of Dynamic Viscosity)
Objective
To determine the kinematic viscosity, υ, of both transparent and opaque petroleum
products.
To calculate the dynamic viscosity using kinematic viscosity.
Definition
The dynamic viscosity is a ratio between the applied shear stress and the rate of shear
of the liquid.
The Kinematic viscosity is the resistance of fluid flowing under gravity.
Kinematic viscosity is determined by measuring the time of a fixed volume of fluid
takes to flow under gravity through a capillary viscometer.
The kinematic viscosity is directly proportional to the dynamic viscosity as described
by the following equation
υ = η/ρ
where:
υ=C.t
C= Viscometer constant
Apparatus
The apparatus consists of a viscometer, viscometer holder, temperature control bath,
temperature controller, temperature measuring device and timing device.
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Copyrights © 2001– 2015, Dr. Tareq Albahri, Chem. Eng. Dept., Kuwait University
Procedure
For transparent products; a viscometer bath is maintained at a required test
temperature.
The viscometer is charged and placed in the bath where it is maintained until its
temperature reaches the test temperature.
Once it reaches the test temperature the level of the sample in the viscometer is
marked.
The head level is adjusted to a position 7 mm above the first mark. The time taken by
the fluid to reach the new position is measured.
For Opaque Products; the test sample is first heated and stirred until it becomes
sufficiently fluid then introduced in the viscometer which is placed in the viscometer
bath.
Usually measured at a certain temperature depending on sample (commonly 122 or
210 °F)
Types;
1. Kinematic Viscosity, Centistokes (cSt). [= mm2/s]
2. Saybolt Universal Seconds (SUS).
3. Saybolt Furol Seconds (SFS)
Related standards:
D88 (Saybolt Viscosity)
D341-93 (viscosity temperature chart)
D2270 (Viscosity index, calculation based on kinematic viscosity)
D2983 (Viscosity – Brookfield, rotation of a bob in a sample)
ASTM D446-07 (Standard Specifications and Operating Instructions for Glass Capillary
Kinematic Viscometers)
D2161 (Conversion of Kinematic viscosity to Saybolt Universal Viscosity or to Saybolt Furol
Viscosity)
Color
Sample: Clear liquids, mostly diesel.
Standard Test Number: D1209-93
D1209-93: Standard test method for color of clear liquids (Platinum-cobalt scale)
Significance
The presence of color in material gives an indication
of the degree of refinement of solution or the
cleanliness of the of the storage container that is
handled. It applies to materials in which the color
producing bodies have light absorption
characteristics close to those of the platinum cobalt
color standards used.
Procedure
A 100 ml of sample is introduced in to a Nessler tube (after filtration if there is visible
turbidity).
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Petroleum Refining - Chapter 3: Significance of Lab Tests
Related Standards:
D156 (Saybolt color, Height of liquid column for equality with colored glass)
D1500 (comparison with colored glass standard reference)
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Copyrights © 2001– 2015, Dr. Tareq Albahri, Chem. Eng. Dept., Kuwait University
ASTM D1218-92: Standard Test Method for Refractive Index and Refractive Dispersion of
Hydrocarbon Liquids
Objective:
To measure the refractive index and refractive dispersion of transparent and light-colored
hydrocarbon liquids that has refractive indexes in the range from 1.33 to 1.5, and at
temperature from 20 to 30 ºC.
Definition:
Refractive index is the ratio of the velocity of light in air, to its velocity in the
substance under examination (or it is the sine of the angle of incidence divided by
the sine of the angle of refraction) as light passes from air into the substance.
Refractive dispersion is the difference between the refractive indexes of a
substance for light of two different wavelengths, both indexes being measured at
the same temperature.
Apparatus:
The apparatus consists of a refractometer, thermostat and circulating Pump,
thermometer, light sources, and light filters.
Procedure:
The sample is applied to the faces of two prisms after cleaning them.
A light source is applied and the reading is taken from the scale directly.
Other standards:
ASTM D1747 - 09(2014) Standard Test Method for Refractive Index of Viscous Materials
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Petroleum Refining - Chapter 3: Significance of Lab Tests
Objective
The purpose of this test is to determine the aniline and mixed aniline point of petroleum
products (and hydrocarbon solvents having aniline point below the temperature at which
aniline will crystallize).
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Copyrights © 2001– 2015, Dr. Tareq Albahri, Chem. Eng. Dept., Kuwait University
Definition:
Aniline point is defined as the minimum equilibrium solution temperature for equal
volume of aniline sample.
The mixed aniline point is the minimum equilibrium solution temperature for a
mixture of two volumes of aniline.
Apparatus
The apparatus consists of test tube, jacket tube, stirrer and thermometer.
Procedure
Equal amount of aniline and the dried sample is introduced in a test tube, placed in the
center of a jacket tube.
The mixture is stirred rapidly until it becomes homogeneous.
If the mixture is not miscible at room temperature heat is applied to the jacket tube.
The temperature is raised with a continuous stirring until the dried sample becomes
miscible.
Then the stirrer is stopped and the mixture is cooled.
The point at which the mixture becomes cloudy is the aniline point.
K10200 Automatic Aniline Point Apparatus K10190 Thin Film Aniline Point Apparatus
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Petroleum Refining - Chapter 3: Significance of Lab Tests
Cetane number
Sample: Diesel
Standard Test Number: D613
ASTM D613-01 Standard Test Method for Cetane Number of Diesel Fuel Oil.
Scope:
This test method determines the rating of diesel fuel oil in terms of an arbitrary scale of
Cetane numbers using standard single cylinder, four-stroke cycle, variable compression ratio,
and indirect injected diesel engine.
Significance:
The cetane number provides a measure of ignition characteristics of diesel fuel oil in
compression ignition engines.
Diesel Ignition quality
Very similar to the octane number.
Compares the degree of combustion of diesel fuel to that of a mixture of cetane
(C16H34, high-ignition quality) and alpha-methyl-naphthalene (C11 H10, low ignition
quality) expressed as V% cetane.
The fuel is used to operate a standard diesel test engine.
Related standards
ASTM D6890 – 13: Standard Test Method for Determination of Ignition Delay and Derived
Cetane Number (DCN) of Diesel Fuel Oils by Combustion in a Constant Volume Chamber
Cetane number or CN is a measure of the combustion quality of diesel fuel via the
compression ignition process. Cetane number is a significant expression of diesel fuel quality.
Cetane number of a fuel is defined as the percentage by volume of normal cetane in a mixture
of normal cetane and alpha-methyl napthalene which has the same ignition characteristics
(ignition delay) as the test fuel when combustion is carried out in a standard engine under
specified operating conditions.
Cetane number is actually a measure of a fuel's ignition delay; the time-period between the
start of injection and start of combustion (ignition) of the fuel. In a particular diesel engine,
higher cetane fuels will have shorter ignition delay periods than lower cetane fuels. Cetane
numbers are only used for the relatively light distillate diesel oils. For heavy (residual) fuel
oil two other scales are used CCAI and CII.
Generally, diesel engines run well with a CN from 40 to 55. Fuels with higher cetane number
which have shorter ignition delays provide more time for the fuel combustion process to be
completed. Hence, higher speed diesels operate more effectively with higher cetane number
fuels. There is no performance or emission advantage when the CN is raised past
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Copyrights © 2001– 2015, Dr. Tareq Albahri, Chem. Eng. Dept., Kuwait University
approximately 55; after this point, the fuel's performance hits a plateau. In North America,
diesel at the pump can be found in two CN ranges: 40-46 for regular diesel, and 45-50 for
premium. Premium diesel may have additives to improve CN and lubricity, detergents to
clean the fuel injectors and minimize carbon deposits, water dispersants, and other additives
depending on geographical and seasonal needs. In Europe, diesel Cetane numbers was set at a
minimum of 51 in 2000.
Chemical relevance
Cetane is an alkane molecule that ignites very easily under compression, so it was assigned a
Cetane number of 100. All other hydrocarbons in diesel fuel are indexed to Cetane as to how
well they ignite under compression. The Cetane number therefore measures how quickly the
fuel starts to burn (auto-ignites) under diesel engine conditions. Since there are hundreds of
components in diesel fuel, with each having a different Cetane quality, the overall Cetane
number of the diesel is the average Cetane quality of all the components. There is very little
actual Cetane in diesel fuel.
Cetane Index
Sample: Distillate fuels
Standard Test Number: ASTM D976
Another method that fuel-users control quality is by using the Cetane index (CI), which is a
calculated number based on the density and distillation range of the fuel. There are various
versions of this, depending on whether you use metric or imperial units, and how many
distillation points are used. These days most oil companies use the '4-point method'.
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Petroleum Refining - Chapter 3: Significance of Lab Tests
Since cetane index is an indicator of the H/C ratio, it is also an indication of the
aromatic content of the diesel fuel. Therefore, frequently a minimum cetane index
specification is used as an alternative to max aromatic content.
This is not to be confused with the Watson (UOP) characterization factor or the US
Bureau of Mines “Correlation index” (CI)
Significance
The calculated Cetane index formula represents a means for directly estimating ASTM
Cetane number of distillate fuels from API gravity and mid-boiling point.
Equations for calculated Cetane Index
In British units
CI = – 420.34 + 0.016G2 + 0.192G log M + 65.01(log M)2 – 0.0001809 M2
In SI units
CI = 454.74 – 1641.416 D + 774.74 D2 – 0.554 B + 97.803(log B)2
Where:
G = API gravity.
M = MiDboiling temperature, ºF.
D = Density at 15 ºC, g/ml.
B = MiDboiling temperature, ºC
Limitations:
1. Cannot be applied for fuels containing additives for raising Cetane number.
2. Cannot be applied for pure hydrocarbons such as products derived from shale oils and
tar sands.
3. Substantial inaccurate in correlation may occur if used for crude oil, residuals or
products having volatility of below 500 ºF end point. However,
Related Standards:
D4737 (Standard Test Method for Calculated Cetane Index by Four Variable Equation)
Related Standards
ASTM D189-06 Standard Test Method for Conradson carbon residue of Petroleum
Products
ASTM D524-04 Standard Test Method for Ramsbottom carbon residue of Petroleum
Products
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ASTM D4530-06e1 Standard Test Method for determination of carbon residue (Micro
Method) - The test results are equivalent to the Conradson Carbon Residue test (see
Test Method D 189)
Conradson carbon
Sample: crude oil and heavier fractions.
Standard Test Number: D189–97
D189–97: Standard Test Method for Conradson Carbon Residue of Petroleum Products
Objective
To determination the amount of carbon residue left after evaporation and pyrolysis of
oil.
It is applicable to relatively nonvolatile petroleum products (heavy) which partially
decompose on distillation at atmospheric pressure.
Procedure
A sample is heated to about 50 ºC and shaken for 30 min. then filtered through a mesh
screen.
A 10 g sample is weighed (free of moisture & suspended matter) into a tarred
porcelain or silica crucible containing 2 glass beads 2.5 mm in diameter.
The crucible is placed in the center of skidmore crucible which is set at the center of
the iron crucible and covers are applied to both of skidmore & iron crucible.
A strong flame is applied from meker-type gas burner to have high heat for a period
of 10 min.
When smoke appears form the chimney the burner is moved or tilted to ignite the
vapor then removed temporarily.
When the vapors cease to burn the heat is reapplied until the bottom of the sheet iron
crucible is cherry red.
The burner is removed and the apparatus is cooled until no smoke appears then the
cover of skidmore crucible is removed (about 15 min)
The porcelain or silica crucible is removed and placed in the desiccators, cooled and
weighed and the % of carbon residue is calculated based on the original sample.
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Petroleum Refining - Chapter 3: Significance of Lab Tests
Calculation
Carbon residue = A 𝗑 100 / W
Where
A = Mass of carbon residue in g
W = Mass of sample in g
Ramsbottom carbon
Sample: crude oil and heavier fractions.
Test Number: ASTM D524
Objective
The objective of this test is to determine the amount of residue resulting from
evaporation and pyrolysis of oil.
Significance
Provides an indication of oil tendency toward coke formation.
Apparatus
The apparatus consists of a glass-coking bulb, control bulb, sample charging syringe,
metal control furnace and temperature measuring device.
Procedure
A new glass-coking bulb is placed in the coking furnace that operates at 550 ºF for
about 20 min to remove any water, foreign or organic matters then dried in a closed
dissector.
The sample is weighed, heated if necessary to reduce it viscosity then introduced in
the coking bulb by means of hypodermic syringe.
The coking bulb is weighed before placing it in the metal coking furnace.
The sample is kept in the furnace at 550 ºF for about 20 min to vaporize the volatile
materials and allow the heavier residue to undergo cracking and coke formation.
The bulb is then taken out, cooled in the dissector and weighed.
The carbon residue is calculated by the same equation used in conradson carbon test.
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C/H ratio
Sample:
Standard Test Number:
D5291-96: Instrumental Determination of Carbon, Hydrogen, and Nitrogen in Petroleum Products and Lubricants
D5373: Carbon-hydrogen-nitrogen determination
D1018 – 11: Standard Test Method for Hydrogen In Petroleum Fractions
D7171 – 05: Standard Test Method for Hydrogen Content of Middle Distillate Petroleum Products by Low-Resolution
Pulsed Nuclear Magnetic Resonance Spectroscopy
Principle:
Hydrocarbon type
Sample:
Standard Test Number:
Principle:
Related Standards
D1319 (HC groups, Chromatography on silica gel, Fluorescence indicator Absorption)
D2007 (Hydrocarbon families, Chromatography on clay and silica gel)
Aromatics Content
Sample: kerosene and gasoline
Related Standards
D2267 (Aromatics in light naphthas, and aviation gasolines by GC)
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Petroleum Refining - Chapter 3: Significance of Lab Tests
Molecular Weight
Sample: All
Standard Test Number: D2503
Nitrogen Content
High Nitrogen Content is undesirable in crude oils.
Organic nitrogen compounds cause catalyst poisoning in refinery downstream
processing units.
Crude containing nitrogen more than 0.25 W% require special processing to remove
Nitrogen.
That is usually done in the hydrodesulfurization units where denitrification catalysts
are also added.
Metals content
These are Nickel / Vanadium / Copper.
Range from few to more than 1,000 ppmw.
Even low concentrations are undesirable
- They can cause catalyst deactivation/poisoning.
- Can affect selectivity producing poor product distribution.
- Can lead to corrosion problems;
1. More than 2ppm Vanadium in fuel oils causes sever corrosion to turbine
blades.
2. Deterioration of Furnace refractory linings and stacks.
Distillation concentrates the metallic constituents of crude in the residue, but some of
the organometallic compounds are actually volatilized and appear in the high-boiling
distillates (i.e. diesel and gasoil).
Desalting, in the oilfields and the refinery CDU, gets red of metals as a bonus along
with salt and water.
Metallic content can also be reduced by solvent extraction with propane or similar
solvents as the organometallic compounds are precipitated with the asphaltenes and
resins.
Heating Value
Sample: All
Standard Test Number: D240-14
Related Standards
ASTM D240 – 14: Standard Test Method for Heat of Combustion of Liquid Hydrocarbon
Fuels by Bomb Calorimeter
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ASTM D4809 – 13: Standard Test Method for Heat of Combustion of Liquid Hydrocarbon
Fuels by Bomb Calorimeter (Precision Method)
ASTM D1826 - 94(2010): Standard Test Method for Calorific (Heating) Value of Gases in
Natural Gas Range by Continuous Recording Calorimeter
ASTM D2015: Standard Test Method for Gross Calorific. Value of Solid Fuel by the
Adiabatic Bomb Calorimeter.
ASTM D3523 - 92(2012): Standard Test Method for Spontaneous Heating Values of Liquids
and Solids (Differential Mackey Test)
ASTM D4891 – 13: Standard Test Method for Heating Value of Gases in Natural Gas and
Flare Gases Range by Stoichiometric Combustion
ASTM D7314 – 10: Standard Practice for Determination of the Heating Value of Gaseous
Fuels using Calorimetry and On-line/At-line Sampling
ASTM E711-87(2004): Standard Test Method for Gross Calorific Value of Refuse-Derived
Fuel by the Bomb Calorimeter (Withdrawn 2004)
DIN 51612, testing of liquefied petroleum gases (LPG) and calculation of net calorific value
DIN 51857, testing of gaseous fuel - calculation of calorific value, density , relative density
and wobbe index
Flammability Limits
Sample: All
Standard Test Number: E681
Related Standards
ASTM E681 - 09(2015): Standard Test Method for Concentration Limits of Flammability of
Chemicals (Vapors and Gases)
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Petroleum Refining - Chapter 3: Significance of Lab Tests
References
1. ASTM Manual on Hydrocarbon Analysis, 6th edition, A.W. Drews, editor , West
Conshohocken, PA 1998. (TP 691 M358 1998)
2. ASTM Manual on Significance of Tests for Petroleum Products, 5th ed., George V.
Dryoff editor, Philadelphia, PA, 1989. (TP 691 M36 1989)
Term Paper
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Copyrights © 2001– 2015, Dr. Tareq Albahri, Chem. Eng. Dept., Kuwait University
Measurement of Extreme-Pressure
ASTM D2783 Properties of Lubricating Fluids Four Ball EP for Gear Oils
(Four-Ball Method)
Cavitation Corrosion and Erosion-
Corrosion Characteristics of
ASTM D2809 Cavitation, Pump Cavitation
Aluminum Pumps With Engine
Coolants
Vapor Pressure-Temperature
Vapor Pressure-Temperature Relationship and Initial
Relationship and Initial Decomposition Temperature of
ASTM D2879
Decomposition Temperature of Liquids by Isoteniscope,
Liquids by Isoteniscope Determination of Pressure by
Isoteniscope
Specification for Gas Turbine Fuel Specification for Gas Turbine
ASTM D2880
Oils Fuel Oils
Indicating the Wear Characteristics
of Petroleum and Non-Petroleum
ASTM D2882 Hydraulic Pump Test
Hydraulic Fluids in Constant
Volume Vane Pump
Boiling Range Distribution of Simulated Distillation (Fuels),
ASTM D2887 Petroleum Fractions by Gas Volatility by D2887 (Oils,Crude
Chromatography Oil)
Calculation of True Vapor Pressures
ASTM D2889 True Vapor Pressure
of Petroleum Distillate Fuels
Base Number of Petroleum Products
TBN; Total Base No., Total Base
ASTM D2896 by Potentiometric Perchloric Acid
Number
Titration
Detecting Glycol-Base Antifreeze in
ASTM D2982 Glycol in Oil
Used Lubricating Oils
Method for Low-Temperature
Viscosity of Lubricants Measured
by Brookfield Viscometer / Low-
ASTM D2983 Brookfield Viscosity
Temperature Viscosity of
Lubricants Measured by Brookfield
Viscometer
Trace Quantities of Sulfur in Light Sulfur, Sulfur Content by
ASTM D3120 Liquid Petroleum Hydrocarbons by Coulometric Titration / Sulfur
Oxidative Microcoulometry Content by Dohrmann
Testing Stop-Leak Additives for
ASTM D3147 Coolant Stop Leak Test Machine
Engine Coolants
Total Nitrogen in Lubricating Oils
ASTM D3228 and Fuel Oils by Modified Kjeldahl Kjeldahl Nitrogen
Method
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Water and Sediment in Crude Oil by Water and Sediment in Crude Oil
ASTM D4007 the Centrifuge Method (Laboratory by the Centrifuge Method
Procedure) (Laboratory Procedure)
Density and Relative Density of
ASTM D4052 Density
Liquids by Digital Density Meter
Benzene in Motor and Aviation
Benzene in Motor and Aviation Gasoline by Infrared
ASTM D4053
Gasoline by Infrared Spectroscopy Spectroscopy, Benzene Content of
Crude Oil
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Copyrights © 2001– 2015, Dr. Tareq Albahri, Chem. Eng. Dept., Kuwait University
Determination of Additive
Elements, Wear Metals, and
ICP - Additive Metals, Elemental
Contaminants in Used Lubricating
Analysis by ICP-AES for
ASTM D5185 Oils and Determination of Selected
Additive constituents, Elemental
Elements in Base Oils by
Analysis for Wear Metals
Inductively Coupled Plasma Atomic
Emission Spectrometry (ICP-AES)
Vapor Pressure of Petroleum
ASTM D5190 Vapor Pressure
Products (Automatic Method)
Apparent Viscosity of Engine Oils
Cold Crank Simulator, Cold
ASTM D5293 Between -5 and -30°C Using the
Cranking Simulator Viscosity
Cold-Cranking Simulator
Determination of Boiling Range Boiling Range, Boiling Range
ASTM D5307 Distribution of Crude Petroleum by Distribution of Crude Petroleum
Gas Chromatography by GC
Analysis of Petroleum Waxes by
Analysis of Petroleum Waxes by GC, Analysis of Petroleum Wax
ASTM D5442
Gas Chromatography by Gas Chromatography (Carbon
Number Distribution)
Determination of Oxygenates in
Gasoline by Gas Chromatography Oxygenates in Gasoline by GC-
ASTM D5599
and Oxygen Selective Flame OSFID
Ionization Detection
Sonic Shear Stability of Hydraulic
ASTM D5621 Sonic Shear
Fluid
Nitrogen in Petroleum and
Nitrogen in Petroleum and
Petroleum Products by Boat-Inlet
ASTM D5762 Petroleum Products by Boat-Inlet
Chemiluminescence, Nitrogen by
Chemiluminescence
Chemoluminesence
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Determination of Asphaltenes
ASTM D6560 (Heptane Insolubles) in Crude Asphaltenes
Petroleum and Petroleum Products
Determination of Free and Total Free and Total Glycerine,
Glycerine in B-100 Biodiesel Determination of Free and Total
ASTM D6584
Methyl Esters by Gas Glycerine in B-100 Biodiesel by
Chromatography GC
Measuring Viscosity at High Shear
High Temperature/ High Shear
ASTM D6616 Rate by Tapered Bearing Simulator
Viscosity at 100°C
Viscometer At 100°C
Biodiesel Fuel (B100) Blend
Standard Specification for Biodiesel
Stock for Distillate Fuels,
ASTM D6751 Fuel (B100) Blend Stock for
Biodiesel Fuel Blend Stock for
Distillate Fuels
Distillate Fuels (B100)
Standard Practices for General
ASTM E168 Techniques of Infrared Quantitative FTIR - Reference
Analysis
Analysis of Ethylene Glycols and GC/MS Glycols, Determination of
ASTM E 202
Propylene Glycols Glycol Purity
Autoignition Temperature of Liquid Autoignition Temperature of
ASTM E 659
Chemicals Liquid Chemicals
Water in Organic Liquids by KF Water, Determination of water
ASTM E1064
Coulometric Karl Fischer Titration by Coulometric Karl Fisher
Measurements of Aqueous Measurements of Aqueous
ASTM E1148
Solubility Solubility
Determining Carcinogenic Potential Determining Carcinogenic
ASTM E1687 of Virgin Base Oils in Potential of Virgin Base Oils in
Metalworking Fluids Metalworking Fluids
Vapor Pressure of Liquids by
ASTM E1719 Vapor Pressure
Ebulliometry
Vapor Pressure of Petroleum
Products (Mini-Method)
ASTM ES 15 Vapor Pressure
[Discontinued in 1992, Replaced by
ASTM5291 D5191]
WITHDRAWN STANDARD:
PS121-99 Provisional Specification
ASTM PS 121 Biodiesel Specs
for Biodiesel Fuel (B100) Blend
Stock for Distillate Fuels
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