LED Magazine 2018-10
LED Magazine 2018-10
LED Magazine 2018-10
+
LEDsmagazine.com
In the chips
Cashing in on
smart cities P. 15
Smart hotels
Interacting with
the guest P. 19
Packaged
LEDs
Ascending
the quality
pyramid P. 23
2018
October Cover Story
Progress in packaged LEDs extends
from manufacturing techniques to
addressing spectrum requirements in
niche applications (see p. 23; cover by
Chris Hipp. Packaged LED device images
courtesy of Cree, Lumileds, Osram Opto
Semiconductors, Samsung, and Seoul
Semiconductor).
features
15 INDUSTRY INSIGHTS
The next wave in outdoor lighting is built on
smart cities
Martin Wittmann, Osram Opto Semiconductor
columns/departments
19 CONTROLS & IOT
Signify pushes into new data territory at 3 COMMENTARY Maury Wright
Recognize excellence and light quality in
Singapore hotel LED development and SSL system design
Mark Halper
7 NEWS +ANALYSIS
on the rise
Simon Reed, Sylvania
© eiPal
#LEDITGROW
T
here has been a troubling age (CSP) LED architectures. Similarly, continued improvement is needed and
thought lurking in the far the brilliant solid-state lighting (SSL) sys- it is happening. But the lighting indus-
reaches of my mind for a tem design isn’t recognized. It’s almost try, and the consumers involved, should
while — one that was never fully as if electrical lighting has always been not accept commodity-grade light-
focused and never present in a commodity and always will be, so the ing because excellent technologies are
the forefront. But gathering the technologies involved in complex SSL sys- already on the market.
information for our Focus on: tems get commodity treatment. And let’s close on the subject of excel-
Packaged LED feature (p. 23) for But if you peruse the products included lence. By the time you read this, we will
this issue brought out the con- in our cover story, it becomes very appar- be approaching the final Oct. 19 dead-
cern front and center. Too many people ent that the best packaged LEDs are line for our fifth-annual LEDs Magazine
— those working in the lighting industry not commodity devices. We are seeing Sapphire Awards (https://www.ledsmag-
as well as in adjacent technology and con- incredibly complex components that can azine.com/sapphire-awards). Make sure
sumer goods sectors — fail to recognize yield lighting scenarios such as we have your organization does not miss out on
the value captured in the best packaged never seen before. We had a recent web- a chance to win Sapphire at the Gala we
LEDs. There is far too much disregard for cast on lighting for health and wellbeing will hold in Las Vegas next year during
the brilliant material science, manufac- (http://bit.ly/2NbXecn), and one speaker, Strategies in Light (https://www.strat-
turing techniques, package technologies, Dr. Octavio Perez, was asked if the incan- egiesinlight.com). The program covers
and more that so many engineers — or descent source was a perfect one from the components to luminaire design. And
what we often call illumineers — spend perspective of human physiology and psy- our Illumineer of the Year Award will cap
their long days bringing to fruition. chology, ignoring the problematic inef- the awards ceremony. Visit our blog at the
I’ve heard far too many people of late ficiency. Perez said that at low intensity, link below to learn more about the pro-
just flippantly say that LEDs can replace ncandescent provides a perfect nighttime gram and find more inspiration to aid
any light source in any application. I’ve source. But only the sun or broad-spec- in presenting your submissions’ most
said and written those or similar words trum LEDs, probably with tunable spectral important qualities to our judging panel
too often myself. The words are true. power distribution (SPD), can approach (http://bit.ly/2N7uGke).
But the way they are used often seem to perfection over 24 hours.
undervalue the technology inherent in And that’s the basis of my beef here. Maury Wright,
packaged LEDs or even the technology LEDs enable features and benefits that no EDITOR
that has allowed the sector to remove source other than the sun ever has. LEDs mauryw@pennwell.com
most of the package in chip-scale pack- aren’t perfect. As our article points out,
LEDs Magazine® (ISSN 2156-633X), is a registered trademark. © PennWell Corporation 2018. All rights reserved. Reproduction in whole or in part without permission is prohibited. We make portions of our subscriber list available to
carefully screened companies that offer products and services that may be important for your work. If you do not want to receive those offers and/or information via direct mail, please let us know by contacting us at List Services
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ADVERTISERS index
American Bright Optoelectronics .......................................... 27 Lutron Electrics Co. Inc. .......................................................17
Cree Inc. .......................................................................... CV4 Masterbond ........................................................................ 16
CSA Group .......................................................................... 21 Osram Digital Systems ........................................................ 11
Eptronics ............................................................................ 16 Samsung Electronics............................................................. 6
Future Lighting Solutions ....................................................... 5 Sapphire Awards 2019 ....................................................... 30
Griplock Systems LLC.......................................................... 39 Seoul Semiconductor Co. Ltd. .......................................... CV2
Hubbell Lighting Components .............................................. 25 Shenzhen Ledfriend Optoelectronics Co. Ltd. ...................... 22
Instrument Systems GmbH.................................................. 33 Shenzhen Moso Electronics Techology Co. Ltd. ..................... 9
Inventronics (Hangzhou) Inc. ................................................ 12 Shenzhen Sosen Electronics Co. Ltd. .................................. 35
Lighting Science .................................................................. 13 Strategies in Light 2019 ..................................................... 29
Linear Technology ............................................................. CV3 UL....................................................................................... 39
Lumileds ............................................................................. 14 Wurth Elektronik Eisos GmbH & Co. KG ................................. 2
Luminus Inc. ...................................................................... 18
This ad index is published as a service. The publisher does not assume any liability for errors or omissions.
www.NICHIA.com w w w. F u t u r e L i g h t i n g S o l u t i o n s . c o m
Light is advanced
Smart buildings start with smart lighting
The SensiLUM™ Wireless Integrated Sensor offers an ulltra compact, feature-rich solution that enables occupancy
detection, daylight harvesting and luminaire-specific data extraction utilizing DEXAL™ Technology. This sensor
is the building block of tomorrow's smart networks, ideal for smart building applications when paired with the
ENCELIUM® EXTEND System.
For more information, please visit www.osram.us/smartnetwork
Light is OSRAM
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We Drive Growth
Inventronics has you covered with an extensive
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performance making them ideal for the harsh, humid
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INTRODUCING
This complete portfolio of LEDs for High Impact Retail helps you
distinguish each retailer’s brand through differentiated, consistent
experiences. The CrispColor and CrispWhite Technologies featured
in the LUXEON Stylist Series can be precisely tuned for signature
colors and showcasing merchandise. And you get best-in-class
performance and efficiency with every LED, CoB or ready-to-deploy
Matrix Platform configuration.
T
he outdoor lighting industry is at a
switching point. It has spent years
working to drive down costs and
improve performance and it has largely
achieved those goals. Now it must retool its
priorities and address a new challenge: Offer
innovative technological features that give
customers the power to use light in ways
they have not before.
Semiconductor technology is transform-
ing all sorts of other industries. Consider the
automotive industry, for example. There is a
wide range of technological innovation hap-
pening now in the automotive space, from
infotainment interfaces to cutting-edge
safety features (http://bit.ly/2BKCFyo), most
of it driven by novel applications of chip
technology. Now consider outdoor lighting,
where there’s also plenty of room for innova-
tion. The solutions you see illuminating our Smart sensor-enabled street lights will enable smoother control, data gathering, and
roadways, urban areas, and public spaces actionable public safety insights for the modern smart city.
have not changed dramatically in years.
Yes, there has been progress in some seg- ments to make LED lighting warmer, more on occupancy and ambient light. We have
ments. Five years ago, for instance, LEDs pleasant, and more human friendly. We’re also seen the benefits of LED lighting sen-
barely had any penetration in the market. achieving this via specialized white spec- sors in warehouses, where they help optimize
Today, they’re the gold standard. But we need tra that provide benefits in a broad range the space and improve workflows. Intelligent
to move beyond incrementally better LEDs. of applications and help drive further adop- light fixtures with the latest sensing function-
We need to inspire customers to embrace tion of LEDs. ality can actually increase productivity by
new lighting options and further fuel growth We need to change the way customers see tracking the movements of goods and work-
throughout our industry. light — from light as mere utility to light as ers through the warehouse space and gener-
The traditional complaint regarding out- a smart solution that can add real value in ating data for real-time optimizations (http://
door LED lights is that they were cold and a wide array of areas. The good news is that bit.ly/2BILFUD). Innovative, infrared-based
harsh, emitting an unpleasant glare. LEDs technologies exist to make this happen. sensing methods such as “time of flight”
have come a long way since those early With proper application, these technologies are available for measuring the distance to
days, but they’re still not perfect. As a com- will empower outdoor lighting to profoundly objects or tracking the direction of move-
pany, we’re working on technology advance- improve the way people live, work, and play. ment. Traditional passive infrared (PIR)-
based motion sensors are limited to on and
MARTIN WITTMANN is team lead, marketing Smart sensing on city streets off in their respective fields of view.
and business development for general lighting Today, many offices have lighting that senses In the past, street lights worked primarily
at Osram Opto Semiconductors (https://www. occupancy and harvests daylight. The fix- on a simple timer. They had two modes: on
osram.com/os/). tures automatically change light levels based and off. And the day- and nighttime control
Nanosilica Filled As we’ve discussed, lighting can provide much more than sim-
ple illumination. Used in creative new ways, it can provide help-
Epoxy System ful information and messaging to people in public spaces. How
would this work? A street lighting fixture could project all sorts
Entire Buildings
Single Spaces Entire Floors Exterior/Parking
& Campuses
I
n another sure sign that lighting com-
panies are staking their future as much
on selling information technology and
data as they are on providing illumina-
tion, Signify is playing a key role in the ren-
ovation of Singapore’s towering, 1261-room
Swissôtel, but not as a lighting company in
the conventional sense.
Rather, it is outfitting the 741-ft-tall, I.M.
Pei-designed hotel with a sensor-equipped
system that controls heating and lighting
both from within the room and centrally.
staff efficiency,” Nicholas Mak, the hotel’s back to a cloud-based platform, an IoT plat- Magazine, known for following cutting-edge
director of facilities, said in the video. form that is called Interact,” he said at the time. developments in SSL?
The hotel version of Interact exemplifies It’s modern lighting-industry talk, of
Let there be data the new IoT zeitgeist as much as, if not more course. While Signify has left all the new
Interact Hospitality is part of Signify’s than, other variations on the Interact theme. LED lights to Million, its own role at the
broader Interact line of Internet of Things “Interact Hospitality is different to our other 70-story Swissôtel is really that of an infor-
(IoT) hardware and software, aimed at using Interact systems in that it is primarily a mation technology and building manage-
infrastructure such as lighting to deliver room management system that also man- ment supplier.
the backbone of IT networks that collect ages lighting rather than a lighting system Take, for example, the occupancy sen-
and analyze data, which can be monetized per se,” a Signify spokesperson explained. sors. While they might sound like a job for
(http://bit.ly/2LAk0VC). It is representative “By integrating lighting, sensors, HVAC, a more conventional electrical, IT, or build-
of the solid-state lighting (SSL) industry’s and property management systems, Inter- ing management company, they come from
attempt to transform into more of an IT pro- act Hospitality allows managers to moni- — you guessed it — Signify. The Dutch light-
vider, now that profits are hard to come by tor their entire property via a single dash- ing giant is supplying its Dynalite infrared
in simply selling bulbs and luminaires using board,” said Jella Segers, Signify’s global lead sensors, mounted not inside the lighting but
long-lasting LED light sources. Industry for Interact Hospitality. “The system’s open within ceilings and walls inside guestrooms.
number-two Osram is also pushing hard into application program interface [API] enables “They are recessed into the bathroom
the IT trend, which LEDs has dubbed Data its connection to a variety of hotel systems, ceiling, and surface mounted to the wall as
is the New Lighting (http://bit.ly/2PamxYX). so that real-time information can be fed into you enter the bedroom,” explained Signi-
So pronounced is the industry’s intent everything from housekeeping to engineer- fy’s Segers. In straight-ahead tech dialect,
on recasting itself as an IT player in today’s ing systems, helping to make hotel opera- she added, “These passive infrared sen-
“everything digital” economy that when tions more efficient.... By using data from sors with additional lux and IR inputs help
Signify unfurled its Interact banner back occupancy sensors located in guest rooms to input movement for our real-time occu-
in March, it mentioned the word “data” no and information from property management pancy logic.”
fewer than 17 times in a press release before systems, Interact Hospitality can automati- That so-called real-time occupancy logic is
trotting out CEO Eric Rondolat to extol the cally turn down systems — including HVAC at the core of the Signify Interact Hospitality
new IT value. and lighting — when rooms are unoccupied.” systems, as it gathers information that popu-
“You can imagine all these devices — lamps, lates the computer screens — the dashboards
drivers, luminaires, sensors — being con- Talking the talk — that central hotel staff read and act upon.
nected, sending information through software, Cloud? Dashboard? API? Real-time infor- And oh, those dashboards. Once the proj-
and all this software sending this information mation? What kind of talk is that in LEDs ect is fully complete, they will display real-
20 OCTOBER 2018 LEDsmagazine.com
primary advantage of the approach is that light emission only occurs meaning extreme density. At launch,
from what ends up being the top surface of the LED. The emission Cree said the components delivered
is very uniform in intensity and color-over-angle aspects. Moreover, lumen density of 284 lm/mm2. Other
there is no side emission, which hampers many CSP LEDs that are high-power LED architectures at
inherently five-sided emitters and Osram doesn’t have to use addi- the time reached levels around 140
tional manufacturing steps to deal with the side emission. In arrays for lm/mm2. Cree has said the architecture
directional lighting, the architecture allows LEDs to be more densely offers improved optical and thermal perfor-
packed with no concern for crosstalk between components. ◀ mance relative to most CSP LEDs. The design includes
MORE: http://bit.ly/2Nk8WRp features to reflect light emitted sideways to the top surface and also
to reflect light emitted downward back to the top. The thermal topic,
meanwhile, is a complex one. The ceramic substrate does provide a first
Samsung fillet-enhanced CSP level of thermal mitigation, but it also inherently adds thermal resis-
Samsung was an early mover in CSP technology, likely because that tance between the LED chip and a heatsink or metal-core printed cir-
packaging technique was deployed in applications such as TV back- cuit board (PCB). An optimal SSL system design could spread the heat
light units before being utilized in general illumination, and Samsung more easily using a true CSP architecture, but the thermal substrate
is a major player in TVs. At LightFair in 2016, the company said it had might be easier for many luminaire designers to reliably work with. ◀
begun a major push of CSP technology into general lighting (http://bit. MORE: http://bit.ly/2MQCXZF
hubbelllightingcomponents.com
Copyright © YEAR Brand, a division of Hubbell Lighting, Inc. All rights reserved.
Nichia Optisolis company also made several other recent LED announcements with
It’s not just reliability improvements that are coming to mid-power sparse details including LEDs for horticultural lighting, UV LEDs
LEDs but improvement in color rendering, white point, and other (http://bit.ly/2NqmFXf), and most recently, violet-rich LEDs for
factors. That light quality message was the focus of the Optisolis the continuous disinfection application (http://bit.ly/2MQYlOD). ◀
LED announced by Nichia in early 2018. The announcement pro- MORE: http://bit.ly/2NhJnAt
claimed that the LEDs deliver “Ultra-High CRI” across all models.
While CRI has been shown to be a poor metric for LED color qual-
ity, Nichia has chosen to promote the LED performance based on Cree mid-power and COB additions
the aggregate CRI Ra score and on the 16 individ- The year 2018 will forever be a turning point for Cree. New manage-
ual color sample scores (90 or better) because ment has the company tracking better financially, although the com-
of just how widely recognized the CRI met- pany may have a shifting focus toward power semiconductors with the
ric has been. Optisolis has been ini- Wolfspeed unit (http://bit.ly/2MNxsLo). Still, in LEDs, Cree con-
tially offered as part of Nichia’s tinues to be a technology leader as with the aforementioned
long-established 757 product XD16, but the company has also broadened its overall port-
family, but the technology will folio with commodity mid-power LEDs,
be spread across other types of and with COB products based
LEDs in the near future. Nichia on aluminum substrates. At
achieved the excellent color ren- LightFair, the results of the
dering by shifting the blue pump toward Cree partnership with San’an
the violet region with warm white products Optoelectronics of China was on
using a 440-nm pump and cool-white products a display. The J Series of mid-power
420-nm pump. The company stressed, however, that there is no LEDs come in industry-standard
UV energy in the SPD and that the LEDs would not degrade mate- square and rectangular footprints and
rials in museum lighting, which is one of the target applications provide Cree a way to do business with lighting
for Optisolis. ◀ manufacturers that are focused on commodity prod-
MORE: http://bit.ly/2NhRgpQ ucts. In the COB space, the company has been a leader in LEDs manu-
factured on ceramic substrates, but some luminaire developers prefer
aluminum substrates. Cree had added some aluminum-based prod-
LG Innotek Eye Pleasing LED ucts last year, and going into LightFair earlier this year added form
LG Innotek has also sought to deliver mid-power LEDs that are factors compatible with Citizen products as that company has been a
more pleasing for humans to work and live under. The company leader in COBs based on metal substrates. ◀
calls the products EP LEDs with the prefix meaning Eye Pleasing. MORE: http://bit.ly/2MNMEYQ
Unfortunately, LG has not been forthcoming about performance
details and, when asked, replied that the SPD characteristics and
the architecture of the LEDs such as phosphor formulation are Lumileds Luxeon CZ
Color LEDs remain a niche in terms of general lighting applications
but a very interesting specimen in terms of component architecture
and design, and in terms of applications that range from emergency
vehicle lighting to façade lighting to dynamic entertainment illu-
mination. We covered the LED technology and application angles
in a detailed feature article a few years back (http://bit.ly/2NojJtQ).
Lumileds has long been one of the primary players in
the color LED sector delivering both monochro-
matic and phosphor-converted com-
ponents across a broad color
range. Early this year, the
company launched the
Luxeon CZ family of LEDs
proprietary information. The company did share a slice of the SPD that are high-power prod-
data showing that the blue peak has been shifted toward longer ucts but that don’t feature the
wavelengths with reduced emission below 465 nm. LG said it’s the typical domed primary optic.
415–455-nm range that has been shown to potentially damage the Lumileds said the architecture
retina. Meanwhile, the LEDs have more energy in the 465–495- delivers more punch in the center
nm range, which LG said can improve physiological functions. The of the beam than would a component
with a primary optic such as the existing Luxeon C LEDs (http://bit. consistency simplifies SSL system design. The primary target appli-
ly/2MMOcCy). Lumileds further said the CZ architecture was bet- cation for the color LEDs is emergency vehicles followed by façade
ter suited for tightly packed arrays because of the minimal crosstalk and entertainment lighting. ◀
between adjacent devices. ◀
MORE: http://bit.ly/2NmckLC
Seoul Viosys UV WICOP
Seoul Semiconductor has been a leader in CSP LED technology call-
Nichia color Direct Mountable Chip ing its approach WICOP (wafer-level integrated chip on PCB). The
Of course, you would expect that as color LEDs company was first to deliver a truly broad
proliferate and more applications for dynamic line of CSP products for general illu-
color-tunable lighting emerge, technology such as mination with a portfolio that
CSP would come to the sector. Nichia has a first-mover could serve in what had been
advantage in color CSP LEDs as part of its DMC (Direct mid- or high-power applica-
Mountable Chip) product family. In April 2018, tions (http://bit.ly/2Nkbn6v).
the com- pany added royal blue, green, amber, Meanwhile, the Seoul Viosys
and red LEDs to the previously- business unit has been among
available white DMC LEDs. the leaders in UV-LED tech-
Nichia relies on phos- nology targeting applications
phor conversion for all such as disinfection and purifi-
of the color and the white cation. And Seoul Viosys recently
LEDs. That means all have announced that it had begun to man-
similar operational characteris- ufacture a UV WICOP line. It doesn’t appear
tics such as forward voltage, lumen depreci- that the LEDs are commercially deployed as this article goes to
ation, and color shift. The company believes that the press. But the company has clearly tested products in actual
The 3030 package allows for quick design and scale changes without the
need for new driver boards making this the ideal solution for tight-fitting
automotive applications where just the right splash of light can provide (888) 533-0800 | 13815-C Magnolia Ave, Chino, CA 91710
the ultimate luxury driving experience. aboc@americanbrightled.com | www.americanbrightled.com
Crystal IS Klaran WD
The prevailing wisdom has been that UV-C-band (generally 180–280
nm) LEDs still lacked the maturity for broad commercial deploy-
ment, although the potential for use in sterilization applications
is extremely exciting. But
LED manufacturers have
struggled to produce UV-C
LEDs with lifetimes longer for in-cabin usage emit at 940 nm. Among the most interesting of uses
than 10,000, or even 5000, would be a system that monitors the driver’s eye movements and face
hours. And power output to ensure alertness and avoid potentially dangerous conditions. ◀
and cost challenges remain. MORE: http://bit.ly/2BKCFyo
Still, early in 2018, Crystal
IS announced the Klaran
WD (Water Disinfection) Samsung horticultural LEDs and modules
LEDs that it said crossed Horticultural lighting remains among the hottest of specialty mar-
the $0.25/mW threshold of kets for LEDs with the application spanning supplemental lighting
cost-to-power-output ratio in greenhouses, top lighting in traditional indoor growing chambers,
that some have projected and indoor vertical farms featuring layers of LED lighting. Lumileds
as the point where com-
mercial water purification
products would move to LED technology. Crystal is unique in the
UV field in that it relies on a homogeneous approach to manufac-
turing — growing AlN (aluminum nitride) epitaxial layers on an
AlN substrate. The Klaran WD products can deliver up to 40 mW of
radiometric power output. Crystal also authored a contributed arti-
cle earlier this year that discussed usage scenarios for sterilization
products that make today’s UV LEDs far closer to volume deploy-
ment than some have thought (http://bit.ly/2MOg9d7). The instant
on-off capabilities of LED technology mean that SSL UV implemen-
tations do not have to run continuously in the manner of disinfec-
tion systems that use legacy lamps. ◀
MORE: http://bit.ly/2Ni1arh
and Osram Opto pioneered the space and had the market to them-
Osram Oslon Black IR selves for years. Cree actively entered the sector with far-red LEDs
At the other end of the non-visual range, we have the IR spectrum that a few years back followed by Seoul. And Nichia has quietly added a
also has a number of interesting applications including security, range horticultural bin in white LEDs intended for the application. Just
finding, biometrics, and more. Osram Opto has targeted many such before LightFair, Samsung announced a broad line of LEDs and mod-
applications with products that the company calls IREDs. Earlier this ules targeted at horticultural lighting. The company announced the
year, Osram announced a family of Oslon Black IREDs in high-power LH351B Red LED at 660 nm with a PPF (photosynthetic photon flux)
packages with a domed primary optic, which target automotive appli- value of 2.15 μmol/s when driven at 350 mA. That product is based
cations both in the cabin and on the exterior of a vehicle. The domed on a high-power architecture. The company also published horti-
lens delivers tight beam control, eliminating the need for a second- cultural specifications for two of its mid-power, broad-spectrum
ary optic and thus making the package more compact for low-profile white LED lines. And the company is targeting the market with the
application use. LEDs at 850 nm could be used externally to detect Q Series and H influx level 2 modules.
pedestrians, monitor lane departure, and more. The products aimed MORE: http://bit.ly/2MNMEYQ
A D VA N C I N G T H E
FUTURE
OF LIGHT
S T R AT E G I E S I N L I G H T . C O M
S AV E T H E D AT E !
O W N E D A N D P R O D U C E D B Y: OFFICIAL SUPPORTERS:
L
EDs are already widely used in house- sor-driven closed-loop control architecture dian cycle, the optimization of the artificial
holds and commercial buildings and can address these limitations. lighting solution will be complete.
now the development of new types of Like tomatoes, other plants require their
LEDs is spurring penetration into other mar- The value of grow lamps own specific spectral light profile to grow
ket segments, including greenhouses and Many plants grow only in specific geographic and to trigger photosynthesis. This profile
vertical farms. These agricultural or hor- regions and at specific times of the year. This encompasses both the spectral wavelength
ticultural settings have traditionally used is linked in part to the plant’s temperature range and the circadian rhythm. The spec-
high-pressure sodium (HPS) lamps as an and humidity require-
1.5 Spectrum at 350 mA 5°
artificial light source, but over time, LED ments. Another import- 25°
manufacturers have developed new gener- ant factor, however, is the 1.0 45°
ations with better and richer spectral char- source of light to which 70°
acteristics that are more efficient and more they are exposed, which 0.5
cost effective than earlier LEDs (see the fea- has a direct effect on pho-
0.0
ture on p. 23 for details on application-spe- tosynthesis and there- 380 430 480 530 580 630 680 730 780
cific packaged LEDs). fore on the plant’s capac- Wavelength (nm)
These new LEDs offer low power consump- ity to generate the energy Image credit: All images, ams.
tion, radiate little heat and operate over a needed for growth. FIG. 1. Dependence of wavelength and brightness relative
long lifetime, making them superior to tradi- S om e r e s e a r c he r s to the temperature of an RGB LED.
tional HPS lamps. Moreover, these improved have found, for exam-
characteristics open new possibilities in the ple, that the intensity of irradiation with trum of light used for horticulture is mostly
horticultural market. For example, farm- light at a wavelength of 680 nm is critical in the visible light spectrum: wavelengths
ers can now bring the luminaires closer to to the growth rate of tomato plants during from 400–700 nm. The peaks are in the red
the plants, and also control their intensity the germination phase but has little effect and the blue range. Nevertheless, each plant
and their spectral emissivity to optimize after germination (http://bit.ly/2NNbSmA). needs the full spectrum for optimal growth.
the plants’ growth. This has two benefits: it During the vegetative phase, irradiation The circadian rhythm depends on lighting
allows growers to increase the plant density with 650-nm light optimizes growth and conditions in the region from which each
in greenhouses through tight vertical stack- the concentration of chlorophyll-a pigment. plant originates.
ing of plants (also called vertical farming), Their research concludes that each phase of Because of variations even between plants
and growers can optimize the growth cycle the growth period — germination, vegeta- of the same type, the quality of light can have
and therefore the greenhouse occupation tive, and fruition phase — requires irradi- a large impact on the productivity, growth,
time. It’s benefits like these that are helping ation with different wavelengths. and development of specific plants (http://
LEDs become the preferred source of illumi- The cultivation of tomatoes year-round bit.ly/2CjKOdq). Monitoring the intensity,
nation in horticultural lighting equipment. in the northern hemisphere calls for green- spectrum, and circadian rhythm of the light
Nevertheless, LEDs exhibit some limita- houses, which shelter the plants from harsh source helps ensure the provision of the opti-
tions which need to be carefully handled winter weather, equipped with lighting mal grow light conditions.
to achieve stable illumination and opti- systems which compensate for the lack of
mal plant growth. The use of a spectral sen- natural light during the winter and which Temperature dependence of
produce the optimum spectral characteris- LED spectral emissivity
MARKUS BUSZ is marketing manager for ams’ tics for growth. If the lighting system can Fig. 1 shows how the spectral emissivity of
Color & Spectral Sensors (CSS) business line also mirror the daily variation of the sun’s a light source using a mix of red, green, and
(https://ams.com/spectral-sensing). spectrum, to align with the plants’ circa- blue (RGB) LEDs changes over temperature.
side the luminaire, directly at the level of the manages the interface to the Normalized responsivity 410 nm
AS72651 + AS72652 + AS72653 435 nm
plants, and to build a communications inter- host microprocessor via I 2C 0.14 460 nm
face to the driver. In this case, the sensing unit or UART interfaces. 485 nm
0.12 510 nm
may also detect and react to daylight. The AS7265x’s 18 channels 0.10 535 nm
span wavelengths in the vis- 0.08 560 nm
585 nm
AS7265x sensor chipset ible and near infrared (NIR) 610 nm
0.06
The closed-loop control architecture spectrum at 20-nm spacing, 645 nm
0.04 680 nm
requires a small sensor device that is capa- with wavelength center-points 705 nm
0.02
ble of measuring in high resolution the spec- at 410, 435, 460, 485, 510, 535, 730 nm
0.00 760 nm
tral profile of the light emitted from a lumi- 560, 585, 610, 645, 680, 705, 730, 810 nm
-0.02
naire’s multiple LEDs. 760, 810, 860, 900, and 940 nm. 400 500 600 700 800 900 1000 860 nm
900 nm
A product introduced by ams provides This AS7265x filter character- Wavelength (λ, nm) 940 nm
the required capabilities: The AS7265x is istic covers exactly the wave-
FIG. 6. AS7265x filter characteristics.
a chipset consisting of three highly-inte- length range needed for opti-
grated, six-channel spectral sensor devices, mal grow-light illumination, a spectral profile opment. Combined with the high filter sta-
each only 4.5×4.4×2.5 mm, in LGA packages known as the McCree curve. bility over time and temperature, this allows
with integrated apertures, which control the The AS7265x’s interference filters offer a “calibrated-for-life” design, which lowers
light entering the sensor array. The device extremely precise and reproducible charac- both components and manufacturing costs,
family integrates Gaussian filters into stan- teristics that are stable over both time and and enables new application spaces such as
dard CMOS silicon via nano-optic deposited temperature. They enable ams to produce horticultural lighting (Fig. 5).
interference filter technology. spectral sensor ICs that are much smaller The small size of the AS7265x chipset,
Thanks to a master-slave-slave architec- and more cost effective than the typical combined with its low power consumption,
ture, the three sensor ICs are seen by the component solutions needed for high-chan- enables lighting manufacturers to develop
host as a single logical device, simplifying nel-count spectral analysis instruments. new horticultural lighting systems that take
system integration and decreasing devel- The AS72651/652/653 chipset is calibrated advantage of these unique attributes.
opment time. Intelligence integrated in the at the factory, delivering a normalized 35 The system is able to monitor the spectral
AS7265x converts the raw light measure- counts/µW/cm 2 across the entire sensed emission profile and brightness of plant illu-
ments into a calibrated digital output and spectrum and simplifying algorithm devel- mination systems in the luminaire or directly
at the plants. Thanks to their
VDD1 VDD2 spectral filter characteris-
AS72651 tic, the AS7265x sensors can
Commu- LED drivers monitor parameters such as
Spectral_ID
nication sensor VDD
LED_IND PAR (photosynthetically active
VDD Current
I2C_ENB control LED_DRV radiation) between ~400 and
Micro UART R S T
RX/SCL_S 2 ~700 nm, which is the range
controller or I C U V W
unit (MCU) TX/SDA_S slave of light frequencies at which
INT Firmware interface
°C
VDD VDD
plants perform photosynthesis
SDA_M 2
IC MISO (Fig. 6). Furthermore, the spec-
SCL_M Serial
master SPI MOSI
OSC master
flash tral data of the sensors can be
ADDR SCK memory
RESN
16MHz CSN_SD used for monitoring wall-plug
efficiency, the ratio of electri-
GND
cal power input and optical
VDD1 VDD2 VDD1 VDD2 power output of LEDs.
AS72652 AS72653 Initial in-house tests by
ams confirm that the accu-
Commu- Spectral_ID LED Commu- Spectral_ID LED
nication sensor drivers nication sensor drivers racy of the AS7265x can be
VDD VDD VDD VDD close to that of laborato-
LED_IND LED_IND
SCL_S 2
IC G H I Current SCL_S 2
IC G H I Current ry-grade spectrometers with
SDA_S slave J K L control LED_DRV SDA_S slave J K L control LED_DRV
suitable calibration of the
°C °C lighting system.
OSC REQ OSC REQ Fig. 7 shows the difference
RESN 16MHz RESN 16MHz
REQ REQ between the measured values
GND GND provided by a spectrometer
(red) and the AS7265x sensor
FIG. 5. Block diagram of AS7265x. (blue). In this case, ams mea-
34 OCTOBER 2018 LEDsmagazine.com
Spectral responsivity the AS7265x sensors enable the detection of of ownership of LED light sources, which
daylight influences. This information may offer better power efficiency, lower radiated
be used to dim the intensity of those wave- heat, and longer lifetime. These new LED-
0.10
lengths emitted by spectral LEDs that are based lighting systems will be smarter,
already present in daylight. This provides connected, and sensor-rich, and will bring
0.05 for additional energy and cost savings, while better control and automation capabili-
maintaining optimal illumination of plants. ties to greenhouses. Spectral sensors will
Overall, the closed-loop control method monitor both the lights and the photo-
0.00 enabled by the spectral 18-channel AS7265x synthetic activities of the plants. These
400 450 500 550 600 650 700 750 sensor chipset enables horticultural lighting values will be used to optimize the grow
Wavelength (nm) manufacturers to develop fully automated light automatically.
FIG. 7. Spectral comparison of lighting systems with features such as: Using spectral sensors such as the AS7265x
spectrometer values versus sensor values • Automatic compensation for the influ- devices, horticultural lighting systems can
after calibration (red – spectrometer, ence of daylight be more efficient and more stable over the
blue – sensor). • Automatic adjustment to circa- long term. The sensors open new capabili-
dian rhythms ties such as automatic light profile balanc-
sured absolute values to enable a benchmark • Automatic balancing of LED drifts over ing and growth monitoring. This reduces the
of the AS7265x sensors versus a spectrometer. lifetime and temperature effort required to grow crops, saves energy,
If the closed-loop control scheme measures and helps optimize crop yield and quality.
only drifts from a standard profile, factory Conclusion
calibration is good enough for measurement In the future, LEDs will be the light source Reference
of relative values. for most horticultural lighting systems, 1. wp12362e light color regulation V1_0 –
In addition to monitoring ageing effects replacing traditional HPS luminaires. The Dr. Fred Grunert, Dr. Wilfried Mahler,
and temperature drifts in spectral LEDs, reason for this migration is the lower cost MAZeT GmbH.
I
ndoor farming is quickly becoming a SSL advantages and challenges Lighting control electronics (for tim-
growth industry, especially with the There are other advantages to LED lighting. ing and power) are typically located inside
advent of LED-based horticultural light- It’s easy to control both in terms of on-off a wall-mounted enclosure. The entire con-
ing. One factor driving this growth is likely cycles and dimming, and in spectrum. What’s trol circuit must be protected from tran-
the rapid decrease in the amount of arable more, LED lamps feature long operating lifes- sients — from the LED to the passive and
land available for traditional agriculture. pans (more than 50,000 hours) that speed up active components upstream. Providing pro-
According to the United Nations’ Food and payback and reduce maintenance costs. tection from transients for both the LEDs
Agriculture Organization, the amount of Still, lighting system developers seeking and all the active and passive components
arable land per person around the world to take advantage of the growing demand upstream from them in the circuit is one of
is shrinking at an alarming rate, decreas- for products suitable for indoor agriculture the most significant challenges associated
ing from 0.38 hectare in 1970 to 0.23 hect- must be aware that LEDs aren’t as robust with indoor LED luminaires.
are in 2000, with a projected decline to in terms of withstanding electrical distur- Any electrical component directly con-
just 0.15 hectare per person by 2050. As a bances as HPS lamps. Hazardous conditions nected to an AC power source can be dam-
result, more fruit, vegetable, and flower that affect horticultural lighting can be the aged by short-circuit and overload condi-
growers are turning to indoor horticul- result of environmental factors such as heat tions caused by component and/or circuit
ture for reasons ranging from a desire to and humidity, in addition to the typical dis- failures inside the luminaire. In addition,
bring the field closer to the table, to farm turbances that can negatively impact any lightning surges or load-switching tran-
more sustainably on less real estate using electrical system, namely power faults and sients (originating outside the luminaire)
fewer resources, to allow for a year-round switching load surges. can create voltage spikes or ring waves that
growing season, or simply to raise crops Unlike many general lighting applica- can stress and ultimately damage compo-
that otherwise couldn’t flourish in a par- tions, LED lighting systems designed for nents inside the luminaire.
ticular climate. But developers working plant growth are usually intended to oper-
on LED-based horticultural fixtures must ate continuously to maximize annual crop LED luminaire circuit blocks
take steps to ensure reliable operation in a yields. In addition, the operating environ- To understand the circuit protection prob-
potentially harsh environment. ment is often very humid, and electronics lem, let’s consider a typical driver circuit. Fig.
Indeed, keeping crops growing indoors may be subject to chemical, biological, or 1 details a driver circuit for LED-based lights,
year-round demands reliable lighting sys- other types of corrosion. breaking the functionality into the basic cir-
tems. In the past, such lighting typically cuit blocks shown in the figure with AC power
involved high-pressure sodium (HPS) Horticultural applications entering on the left and ultimately powering
lamps. Although originally used for light- Indoor farming can involve a wide variety of the LEDs located on the right. Working from
ing streets, parking lots, and security areas, growing systems and facility types, including right to left in the figure, we have:
HPS lamps have often been used in indoor everything from purpose-built indoor vertical • Multiple, single-chip LEDs configured
farms because they deliver high light inten- farms to recycled shipping containers (http:// in series electrically, known as an LED
sities in the 565–700-nm wavelength range, bit.ly/2KdbbR9), as well as growing systems string. Open LED protector devices
which supports photosynthesis. For horti- ranging from hydroponics to cultivating plants (PLEDs) are often used to prevent the
cultural applications today, evolving sol- traditionally in soil in standardized contain- entire string of LEDs from turning off
id-state lighting (SSL) offers many advan- ers. LED lighting for horticulture takes a vari- in the event that one LED fails open.
tages over HPS lamps — starting with ety of form factors, depending on the type of Multiple strings are often connected
energy efficiency (http://bit.ly/2M2WcL9). plants grown and the structure of the growing in parallel and driven by a common
environment. These form factors include LED power source.
TODD PHILLIPS is global marketing manager strings, LED arrays, flowering lamps, or linear • An LED string driver circuit, with corre-
at Littlefuse (http://www.littelfuse.com/). LED lamps (also known as TLEDs). sponding controller circuitry for LED
36 OCTOBER 2018 LEDsmagazine.com
LEDs
SPD AC input EMI filter Line DC-DC converter
reflector
L Iso/ Constant-
Ocs. step current LED
N down string driver
G TVS diode
Transient protection
for energy let
MOV through to the
Surge protection device with high LED circuit
Controller/
surge withstand MOVs (e.g.,
25–34-mm dia. sizes) optocouplers
FIG. 1. The typical LED luminaire driver circuit depicted includes transient- and surge-energy protection devices.
In the United States, bulb manufactur- indoors] operation) and the ability to with- Apply 500V line-to-line with 2Ω source
ers must comply with Energy Star transient stand seven strikes in common mode and impedance and 1 kV line-to-ground with
voltage surge specifications for LED replace- seven in differential mode, with one minute 12Ω impedance.
ment bulb assemblies used in residential and between each strike. • For luminaires higher than 25W,
In countries other than the United States, 1000V/500A: Apply 1 kV line-to-line with
LED lighting systems the IEC/EN 61347 LED driver (power sup- 2Ω source impedance and 2 kV line-to-
ply) specification and IEC/EN 62031 for LED ground with 12Ω impedance.
designed for plant arrays/modules contain safety requirements • Ten strikes, 5+ and 5- at phase angles
for these power supplies. 90°/270°, with one minute between
growth usually operate IEC 61000-4-5 is used throughout many each strike.
countries. It is a surge standard often used
continuously to for LED lighting assemblies. In addition, Conclusion
maximize crop yields. part of IEC 61547, “Equipment for General The ongoing expansion of the indoor farm-
Lighting Purposes” requires EMC immu- ing market means that lighting design engi-
certain commercial applications. For exam- nity testing. Fig. 3 shows two waveforms that neers need to educate themselves about how
ple, Version 1.4 of the Energy Star program define the rise time and duration of the test to protect the LEDs that will be an essen-
requirements defines a 0.5-µs, 100-kHz ring voltage and current. tial part of this industry. Circuit protec-
wave transient test (as illustrated in Fig. 2) Additional test requirements include tion device manufacturers are an excellent
for integral LED lamps. Other test require- the following: source of guidance on the various fuse, MOV,
ments include a test level of 2.5 kV/83 A, line- • For self-ballasted lamps and lumi- and TVS diode options available and how to
to-line (ANSI/IEEEC.62.41-1991, Class A [i.e., naires lower than 25W, 500V/250A: apply them.
PRODUCT SHOWCASE
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F
rom Sept. 1 this year, almost all hal- cial purpose (incandescent rough service, compared to incandescent (1000 hr), halogen
ogen lighting will be phased out in high/low temperature, and clear glass dec- (2000 hr), and compact fluorescent lamps
Europe to make way for more efficient orative filament). The use of halogen direc- (15,000 hr). So while many have bemoaned
and cost-effective solutions. This is the last tional mains‐voltage and low‐voltage lamps the cost of LEDs, given their lower energy
of a number of European Union (EU) Eco- (GU10, PAR, R-type) was then outlawed in consumption and longer lifetime, there is
Design measures, which were first put into 2016 (http://bit.ly/2NOeX5Z). no debating that these lamps represent a
place in 2009 to bring the industry closer The final deadline designed to bring the smart investment.
to meeting targets set out under the energy industry closer to meeting the energy strat- LEDs have been criticized for limited
strategy for 2020. egy came into play on Sept. 1. This will see diversity of color temperatures. Past LED
The incandescent light bulb has existed mains-voltage non-directional halogen lamps produced cold, white light that failed
for over 130 years; however, about 90% of the lamps banned, marking the phasing out of to mimic the warmth and ambience of halo-
energy it produces is in the form of heat as almost all halogen lighting. Refrigerator gen and incandescent alternatives.
opposed to light, making it hugely inefficient. and oven lamps, halogen capsules, Now, the latest leading LED
That translates into 75% more energy used linear R7s bulbs, and low-voltage solutions are capable of replicat-
than LED alternatives. Therefore, the switch halogen lamps such as MR16 will ing the charm and aesthetic of tra-
from incandescent to LED is a vital business remain available. ditional halogen lamps by offering
decision, and in light of the impending hal- According to the European a range of warm color tempera-
ogen phase-out across the EU, it demands Commission, in 2018 the switch to tures to create soft, relaxed, and
immediate attention (http://bit.ly/2NNbkgL). energy-efficient lamps will result elegant atmospheres in residential
The European Union has long been com- in total annual energy savings that or hospitality applications.
mitted to fighting climate change and in match the annual electricity con- SIMON REED Newer-generation LED lamps
2009 it announced bold plans to reduce sumption of the whole of Portu- also come with high-performance
energy use by 20% by 2020. With 39% of a gal (48.0 TWh of electricity; http://bit.ly/2N- glare-control optics, improving the delivery of
commercial property’s electricity consumed Q1xGO). This means a savings of 15.2 million light and helping to increase productivity and
by lighting, according to the US Department metric tonnes of CO2 emissions by 2025. wellness in offices. And leading ranges come
of Energy, and 50% of lighting deemed highly Replacing halogen with LED is not a new with enhanced flexibility — a key consider-
inefficient, it’s easy to understand why this development. Many users have already ben- ation particularly for retail settings. Many
energy source has such an important role efited from upgrading their lighting. How- lamps feature adjustable beam angles to pro-
to play (http://bit.ly/2NNvfMy). What’s ever, LEDs still only make up 10% of light- vide high-quality light that draws attention
more, the Committee of Climate Change ing systems globally due to the legacy of to specific areas in stores to boost sales. They
has reported that energy companies are incandescent and halogen, leaving room for also allow for accommodating future changes
predicted to drive up bills by 30% by 2030 change. With that said, LED is predicted to to store layout and design trends.
in response to the European Commission’s become the predominant source of lighting The drive toward more energy-efficient
drive for energy-efficient operations. over the next decade. lighting has been met with apprehension by
Between 2009 and 2012, EU Eco-Design In addition to being significantly more some. But the latest LED developments prom-
measures saw the gradual removal of clear energy efficient, LED lamps offer a consider- ise to ensure that end users can still achieve
incandescent lamps from the market, as well ably longer service life. The average lifespan the look and feel of halogen while realizing
as those lamps previously defined as spe- of LED is said to be approximately 50,000 hr the long-term value that LED has to offer.
40 OCTOBER 2018 LEDsmagazine.com
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