Apparel Internship SSAL - II 2019

ACKNOWLEDGEMENT

At the outset, we wish to express our gratitude to everybody who has assisted in
formulation of this report. There are many to whom expression of gratitude is inevitable, but
there some special people who has to be given prominence, without whom we would not have
reached the conclusion of this project so quickly and so efficiently.

Firstly we would like to give our sincere thanks to Mr. Ram Mohan (Professor
NIFT-Hyderabad) and Mr. Anant Phani (Assistant Professor, NIFT-Hyderabad) for his
motivation, guidance and support. We are thankful to Ms. T. Srivani (professor and centre co-
ordinator) of our college for permitting us this training

We would like to thank Mr. Kaushalendra Narayan, Mr Hiral Lakdawala, Mr.

Raghavendra Kulkarni and Mr.B.K. Sharma for giving us this opportunity to be its part as an
intern in Silver Spark Apparel Ltd. Unit 2.

Also Mr.Shankey swaraj (Assistant manager),Mr. MD.Monish, Mr. Abhishek ranjan,

and Mr. Satish Mishra our industries mentors, for the guidance and support. We would also extent our
thanks to sewing production department employees for their technical guidance and assistance.

We would also like to thank all the operators and workers at the production floor who co-
operated with me and lastly I would thank my entire faculty at NIFT Hyderabad who trained and groomed
me so that we were capable to working in the industry.

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Apparel Internship SSAL - II 2019

DECLARATION

We hereby declare that the internship project Report and projects submitted towards the

fulfilment of 14 weeks internship is our original work and no part of the project has been copied

from any other reports or any other work carried by someone else which has been submitted for

any other degree/award. However, any material taken from any other published source has been

suitably referred and acknowledged at various places

Date: Signature

Place: 1.

2.
Apparel Internship SSAL - II 2019

INDEX

A. DEPARTMENTAL STUDY

1. Chapter-1: Introduction of company.......................................................................................... 1-10

1.1 Raymond group structure............................................................................................ 2
1.2 List of companies........................................................................................................ 3-4
1.2.1 Joint ventures.................................................................................... 4
1.3 Down the memory lane............................................................................................... 5-7
1.3.1 International business........................................................................ 6
1.3.2 Raymond export market..................................................................... 7
1.4 Raymond LTD.(Suit plant), Gauribidanur................................................................... 8
1.5 Basic information......................................................................................................... 9
1.6 Clients.......................................................................................................................... 10
2 Chapter-2: Department & organizational structure..................................................................11-15
2.1 Organisational structure at Raymond........................................................................... 11
2.2 Work flow in departments........................................................................................... 12-13
2.3 Infrastructure................................................................................................................14-15
3 Chapter-3: Pattern department................................................................................................... 16
4 Chapter-4: Sampling department................................................................................................ 17-20
4.1 Objectives.................................................................................................................... 17-18
4.2 Function....................................................................................................................... 18
4.3 Types of sample........................................................................................................... 19-20
5 Chapter-5: Fabric and trims store department.......................................................................... 21-40
5.1 Structure of the department.......................................................................................... 21
5.2 Fabric store department................................................................................................ 21
5.3 Fabric store...................................................................................................................22-25
5.3.1 The main function............................................................................. 22
5.3.2 Store layout........................................................................................ 23
5.3.3 Type of fabrics stored in the department........................................... 24
5.3.4 Fabric used for................................................................................... 24
5.3.5 Process flow of the fabric store......................................................... 25
5.4 Checking of fabric....................................................................................................... 25
5.5 Inspection criteria........................................................................................................ 26-31
5.5.1 The 4-Point system (ASTM D5430).................................................. 26
5.5.2 Defect points...................................................................................... 27
5.5.3 Parameters followed in fabric store................................................... 28-31
5.6 Types of weaving defects............................................................................................ 32
5.7 Machine details............................................................................................................ 33
5.8 Trims store................................................................................................................... 34-37
5.8.1 Objective............................................................................................ 34
5.8.2 Function of trims & packaging department....................................... 34
5.8.3 Store layout........................................................................................ 35
Apparel Internship SSAL - II 2019

5.8.4 Working of trims store....................................................................... 36

5.8.5 Sewing department trims................................................................... 36
5.8.6 Finishing department trims................................................................ 37
5.8.7 Other material.................................................................................... 37
5.9 Quality inspection........................................................................................................ 38
5.10 Quality inspection instructions................................................................................. 38-40
5.11 Different tickets threads are used for different purpose........................................... 40
6 Chapter-6: CAD Department....................................................................................................... 41
6.1 CAD Department flow chart......................................................................................... 41
6.2 CAD Software details.................................................................................................. 41
7 Chapter-7: Spreading & Cutting.................................................................................................42-67
7.1 Structure of the department.......................................................................................... 44
7.2 The function carried out.............................................................................................. 44
7.3 Process flowchart.........................................................................................................45-46
7.3.1 Receipt of fabric................................................................................ 45
7.3.2 Marker planning.................................................................................45-46
7.4 Spreading.....................................................................................................................47-48
7.4.1 Requirements of spreading................................................................ 47
7.4.2 Spreading equipments....................................................................... 47
7.4.3 Manual spreading.............................................................................. 48
7.4.4 Machine spreading............................................................................ 48
7.5 Spreading modes.......................................................................................................... 48-51
7.6 Laying section spreading process................................................................................ 52
7.7 Pinning......................................................................................................................... 52-54
7.7.1 Pinning standard procedure............................................................... 52-53
7.7.2 Pinning check point........................................................................... 53-54
7.8 CAM Cutting............................................................................................................... 54-56
7.8.1 Cutting operation................................................................................ 55
7.8.2 Cutting check point........................................................................... 56
7.9 Numbering................................................................................................................... 56-58
7.9.1 Numbering operation......................................................................... 56
7.9.2 Numbering place value...................................................................... 57
7.9.3 Numbering check point..................................................................... 57-58
7.10 Quality checking and relaying........................................................................ 58
7.11 Relaying.......................................................................................................... 58
7.12 Fusing............................................................................................................. 58-59
7.12.1 Fusing technology in garment industry............................................. 59
7.13 Fusing machine............................................................................................... 60-61
7.14 Panel inspection.............................................................................................. 62
7.14.1 Fabric defects inspection....................................................................62-65
7.15 Fusing material............................................................................................... 66
7.16 Parts which need fusing.................................................................................. 67
8 Chapter-8: Sewing department....................................................................................................68-74
8.1 Departmental chart...................................................................................................... 68
8.2 Jacket section...............................................................................................................69-71
Apparel Internship SSAL - II 2019

8.2.1 Various fabrics used in jacket............................................................ 70

8.2.2 Total part used in jackets................................................................... 71
8.3 Trims and accessories.................................................................................................. 72
8.4 Trouser line.................................................................................................................. 73-74
8.4.1 Organizational chart...........................................................................73-74
9 Chapter-9: Finishing department................................................................................................75-78
9.1 Objectives.................................................................................................................... 75
9.2 Jacket finishing............................................................................................................75-77
9.2.1 Process flow.......................................................................................76-77
9.3 Trouser finishing..........................................................................................................77-78
9.3.1 Process flow....................................................................................... 78
10 Chapter-10: Warehouse................................................................................................................79-80
10.1 Process flow.............................................................................................................. 80
11 Chapter-11: Quality assurance.................................................................................................... 81-86
11.1 Organizational chart................................................................................................. 81
11.2 Advantages............................................................................................................... 82-83
11.3 QC in stores.............................................................................................................. 83
11.4 Quality in cutting...................................................................................................... 83
11.5 Quality in fusing...................................................................................................... 84
11.6 Quality in sewing...................................................................................................... 84
11.7 Quality in finishing................................................................................................... 84
11.8 Quality parameters followed at final checking.........................................................85-86
12 Chapter-12: Industrial engineering............................................................................................. 87-89
12.1 The different functions of the IED........................................................................... 87-88
12.2 Process flow of working of the IED........................................................................ 89
13 Chapter-13: Maintenance department........................................................................................ 90
14 Chapter-14:HR/Admin................................................................................................................. 91
15 Chapter-15: IT Department......................................................................................................... 92
16 Chapter-16:Training centre......................................................................................................... 93-97
16.1 Various stages of the training session.......................................................................94-97
17 Chapter-17: Other plant details................................................................................................... 98

LIST OF FIGURES

1.1 Company’s logo............................................................................................................................ 1

1.2 Histories....................................................................................................................................... 5
1.3 SSAL-II Plant............................................................................................................................... 8
2.1 Process flow chart.......................................................................................................................... 15
3.1 Pattern making department.......................................................................................................... 16
5.1 Fabric and trims store department................................................................................................ 21
5.2 Fabric store................................................................................................................................... 22
5.3 Fabric store layout......................................................................................................................... 23
5.4 Trims store.................................................................................................................................... 34
5.5 Trims store layout.......................................................................................................................... 35
6.1 CAD Departmental flow chart...................................................................................................... 41
7.1 Spreading table............................................................................................................................. 42
7.2 Cutting table.................................................................................................................................. 42
Apparel Internship SSAL - II 2019

7.3 Re-cutting and ticketing table....................................................................................................... 42

7.4 Hierarchy of CAD Department..................................................................................................... 44
7.5 Process flow chart of cutting and spreading department.............................................................. 45
7.6 Automatic and manual spreading................................................................................................. 48
7.7 Process flow chart spreading department..................................................................................... 52
7.8 Cutting in automatic CNC machine.............................................................................................. 54
7.9 Jackets parts fusing machine........................................................................................................ . 65
7.10 Trousers waistband and loop fusing machine............................................................................... 66
8.1 Jacket sewing organisational structure......................................................................................... 68
8.2 Trouser sewing organisational structure....................................................................................... 73
9.1 Jacket finishing line...................................................................................................................... 75
9.2 Trouser finishing line.................................................................................................................... 77
10.1 Warehouse..................................................................................................................................... 79
10.2 Warehouse process flow chart....................................................................................................... 80
11.1 QA Organisational structure chart................................................................................................ 81
12.1 IE Department process flow chart................................................................................................ 89
16.1 Training centre.............................................................................................................................. 93
16.2 Recruitment process...................................................................................................................... 94
16.3 Hand movement test...................................................................................................................... 95
16.4 Paper exercise................................................................................................................................ 95
16.5 Fabric exercise.............................................................................................................................. 96
16.6 Uniform colour code..................................................................................................................... 97

LIST OF TABLES

1.4 Company’s information................................................................................................................ 9

5.1 4-Point defect system.................................................................................................................... 27
5.2 List of machinery.......................................................................................................................... 30
5.3 Acceptable quality sample size checklist..................................................................................... 33
5.4 Types and ticket number of mostly used threads............................................................................ 38
6.1 CAD Departmental software......................................................................................................... 41
7.1 List of machinery.......................................................................................................................... 60
7.2 Working parameters..................................................................................................................... 61
17.1 Area details................................................................................................................................... 98

B. PROJECTS
C. ANNAXURE