Molasses 14
Molasses 14
Molasses 14
DOI 10.1007/s13213-013-0761-3
ORIGINAL ARTICLE
Received: 25 April 2013 / Accepted: 30 October 2013 / Published online: 21 November 2013
# Springer-Verlag Berlin Heidelberg and the University of Milan 2013
Abstract The present study investigated the synergistic effect producing bacteria and characterization of lactic acid was also
of nutritional supplements (amino acid and Tween 80) on done.
lactic acid production by Lactobacillus delbruckii utilizing a
sugar refinery by product (cane molasses) in a submerged
Keywords Lactic acid . Lactobacillus delbrueckii .
fermentation process. Initially, the effect of individual factors
Nutritional supplement . Process optimization .
on lactic acid yield was studied by supplementing amino acids
Characterization of lactic acid
and their combinations, Tween 80 and cane molasses at vary-
ing concentrations in production medium. A combination of
L -phenylalanine and L -lysine gave a maximum lactic acid
yield of 47.89±0.1 g/L on a dry cell weight basis at individual Introduction
factor level. Similarly, maximum lactic acid yield was obtain-
ed by supplementing the production medium with 40.0 g/L Lactic acid (2-hydroxypropanoic acid, CH3–CH (OH)–
and 2.0 g/L Tween 80 and cane molasses, respectively, at COOH) is a natural organic acid with vast applications in
individual factor level. In order to further improve the lactic the food and non-food industries, including the cosmetic and
acid yield, nutritional supplements were optimized by central pharmaceutical industries, and for the production of oxygen-
composite rotatable design (CCRD) using Minitab 15 soft- ated chemicals, plant growth regulators, and special chemical
ware. Shake flask cultivation under optimized conditions, i.e., intermediates (Dumbrepatil et al. 2008; Tashiro et al. 2011).
cane molasses (32.40 g/L), Tween 80 (2.0 g/L) and L -phenyl- Lactic acid can be produced either by chemical synthesis or by
alanine and L -lysine (34.0 mg/L) gave a lactic acid yield of microbial fermentation. Chemical synthesis from petrochem-
64.86±0.2 g/L, corresponding to 95.0 % of the predicted yield ical resources always results in racemic mixture of lactic acid,
of 67.78±0.3 g/L. Batch cultivation performed in 7.5 L bio- which is disadvantageous (Hofvendahl and Hahn-Hagerdal
reactor (working volume: 3.0 L) under optimized conditions 2000). Biological methods have the advantage that optically
gave maximum lactic acid yield and productivity of 79.12± pure lactic acid can be obtained by choosing a suitable mi-
0.2 g/L and 3.40 g/L·h, which is higher than previous studies crobe (Ryu et al. 2003).
with reduced fermentation time. Screening of lactic acid Industrial production of lactic acid is expensive but can be
minimized by regulating various parameters such as substrate
A. Srivastava : A. Poonia : A. D. Tripathi (*) cost, suitable strain selection and recovery process
Centre of Food Science and Technology, Institute of Agricultural (Hofvendahl and Hahn-Hagerdal 2000). Production costs
Sciences, Banaras Hindu University, Varanasi 221005, U.P., India can be minimized by optimizing media components and
e-mail: [email protected]
physical variables using fast, efficient and appropriate design
R. P. Singh model based method like response surface methodology
Department of Genetics and Plant Breeding, Institute of Agricultural (RSM), D-optimal method and Taguchi (DOE) methodology.
Sciences, Banaras Hindu University, Varanasi 221005, U.P., India Design model based optimization approaches are superior to
conventional optimization methods since they allow us to
S. K. Srivastava
School of Biochemical Engineering, Indian Institute of Technology, understand the interactive effect of different process variables
Banaras Hindu University, Varanasi 221005, U.P., India on product yield (Fenice et al. 2012).
1212 Ann Microbiol (2014) 64:1211–1221
High substrate cost is one of the biggest challenges in Materials and methods
fermentative lactic acid production. Raw materials for use in
lactic acid production should be cheap, relatively uncontam- Bacterial strain and growth medium
inated, easily available, with high yield and productivity and
should be easily fermentable with little or no pre-treatment Lactobacillus delbrueckii NCIM 2025 used in the present
(Vickroy 1985). Cheap raw materials, such as molasses, rye, study was procured from National Collection of Industrial
corn, whey and potato starch, can be beneficial in reducing Microorganism (NCIM), National Chemical Laboratory
lactic acid production costs (Wee et al. 2004; Oh et al. 2005; (NCL) Pune, India. The stock cultures were maintained at
Buyukkileci and Harsa 2004; Yun et al. 2004). Different 4 °C in 250 mL MRS broth (DeMan’s Sharpe and Rogosa
industrial by-products or wastes such as sugarcane mo- Broth) with sub-culturing every 10 days. The medium for cell
lasses (Calabia and Tokiwa 2007) and beet molasses growth contained (g/L): peptone 10.0, meat extract 10.0, yeast
(Dumbrepatil et al. 2008) have been evaluated as sub- extract 5.0, D -glucose 20.0, Tween 80 1.0, K2HPO4 2.0,
strates for lactic acid production with the aim of de- sodium acetate 5.0, tri-ammonium citrate 2.0, MgSO4⋅7H2O
creasing the cost of the process. 0.2, MnSO 4 ⋅4H 2 O 0.05 in 1,000 mL distilled water.
Lactic acid yield can be enhanced by addition of fatty acid Lactobacillus delbrueckii cells from stock cultures were trans-
and surfactants like Tween 80 to the production medium ferred to sterile growth medium (MRS agar plates) and incu-
(Duggan et al. 1959; Qi et al. 2009). The nonionic surfactant bated at 37 °C for 24 h. The culture was inoculated into MRS
Tween 80 (polyoxyethylene sorbitn mono-oleate) is used broth in screw capped test tubes, incubated for 24 h at 37 °C
widely as an additive in foods, pharmaceutical preparations, and used for fermentation.
and as an emulsifier, dispersant, or stabilizer (Budavavi et al.
1996). Tween 80 is an anionic surfactant, which, when added Production medium and cultivation
to bacterial growth media, can dissolve membrane phospho-
lipids and facilitate nutrient uptake. Tween 80 addition en- Production medium was similar to growth medium and was
hanced mycelial growth and EPS production in Pleurotus prepared in 250 mL conical flasks. Inoculum (1.0 mL) was
tuberregium (Elisashvili 2012) and has found widespread added to conical flasks containing 100 mL production medium
use in extracellular enzyme production (Liu et al. 2006; and incubated at 150 rpm at 37 °C for 24 h in a shaker plus
Zeng et al. 2006; Silva et al. 2007; Gonzalez et al. 2008). incubator (Sigma, St. Louis, MO). The pH of the final culture
Oh et al. (2005) reported that the growth of Lactobacillus medium was adjusted to 7.0±0.5 using 0.1 N HCl/0.1 N NaOH.
casei was strongly affected by Tween 80. However, to date
only a few in depth studies on the effect of Tween 80 on the Analytical methods
fermentation performance of Lactobacillus have been
published. Dry cell mass
Lactic acid bacteria (LAB) also require complex nutrients
such as amino acid, peptides, vitamins and fatty acids for Culture broth (20.0 mL) was centrifuged at 3,900 g for 10 min
greater growth and high lactic acid yield. High cell densities at 4 °C and a cell pellet was obtained. The cell pellet was
of LAB can be achieved in complex media containing more washed with saline water (NaCl, 0.8 g/m3) and then dried in
easily convertible nitrogen such as amino acids or pro- an aluminum weighing dish at 90 °C for 24 h in a hot air oven
teins with small molecular weight. LAB are unable to (Perfett India, Ambala, India).
synthesize certain essential amino acids (Fitzpatrick and
Keeffe 2001). LAB lack certain amino acids such as Sugar analysis
phenylalanine, lysine and arginine at the active site of
lactate dehrdrogenase (ldh )—a potent enzyme in lactic Cane molasses was procured from National Sugar Institute
acid biosynthesis. Lactic acid yield can be further im- (NSI), Kanpur, India and was pre-treated with activated char-
proved by supplementing production media with certain coal (1:1) for 2 h in order to reduce its opacity and other
amino acids, e.g., phenylalanine, lysine and aspartic interfering compounds. The total sugar in cane molasses
acid (Sriphochanart et al. 2011). was determined by the phenol-sulfuric method (Dubois
In the present work, an attempt was made to enhance lactic et al. 1956) and reducing sugar was determined by the
acid yield of Lactobacillus delbrueckii under submerged fer- 3,5-dinitrosalicylic acid (DNS) method.
mentation process by optimizing the medium composition
using an agro-industrial by-product (cane molasses), Tween Lactic acid analysis
80 and amino acids. Shake flask cultivation was further scaled
up in a 7.5 L bioreactor in order to study the growth kinetics in High performance liquid chromatography (HPLC) was used
batch mode in the optimized production medium. for the quantitative and qualitative determination of lactic acid
Ann Microbiol (2014) 64:1211–1221 1213
(Oh et al. 2005). Aliquots of 2.0 μL of different samples were Statistical analysis
analyzed by HPLC (Shimadzu, Tokyo, Japan) with a UV
detector at 210 nm using an RP C-18 column. The operating The data obtained from the various experiments were recorded
conditions comprised: mobile phase 5 mM H2SO4, flow rate and subjected to statistical analysis by CCRD. The signifi-
0.4 mL/min, column temperature 60 °C, and injection volume cance difference between means was tested against the critical
10 μL. Quantification was based on an internal standard. difference at 1.0 % level of significance by using statistical
software tool Minitab 15 for data analysis. Three factors were
Amino acid supplementation chosen at five levels for the optimization process, i.e., amino
acids, Tween 80 and cane molasses concentration, and two
Seven different trials with different amino acids at three dif- responses, i.e., lactic acid and cell biomass, were observed.
ferent combinations, viz., L -aspartic acid (T 1), L -phenyl ala- The experimental data obtained from the design were ana-
nine (T 2), L -lysine (T 3), L -aspartic acid + L -phenylalanine lyzed by the response surface regression procedure using the
(T 4), L -phenylalanine + L-lysine (T 5), L -aspartic acid + L - following second-order quadratic equation:
lysine (T 6) and control (T 7, without supplementation) were Y i ¼ β 0 þ ∑βi xi þ ∑βii x2 i þ ∑βij xi ji
used for the production of lactic acid. In the basal medium,
50.0 mg/L amino acid was added for the production of lactic
acid. In treatments T 4, T 5 and T 6, two amino acids were added Where Y i is the predicted response, x ix j were independent
in equal proportion with a final concentration of 50.0 mg/L in variables, β 0 is the offset term, β i is the linear coefficient, β ii
basal medium. is the quadratic coefficient, and β ij the interaction coefficient.
Bioreactor study
Effect of varying cane molasses and Tween 80 concentration
on cell growth and lactic acid yield Lactic acid production with the optimal medium was scaled up
in a 7.5 L bioreactor (BioFlo/Celligen 115, New Brunswick
Cane molasses concentration was varied between 10 and Scientific, Edison, NJ) containing 3.0 L medium. Agitation
50 g/L in order to check its effect on lactic acid and speed and culture temperature were controlled at 250 rpm and
cell biomass yield. Tween 80 concentration was varied 37 °C. The bioreactor containing 3.0 L production medium was
in the range of 1–5 g/L. Samples (20.0 mL) were withdrawn sterilized in an autoclave (capacity 50 L) at 121 °C for 20 min,
after 24.0 h of cultivation from different trials and cell mass cooled and then inoculated with 5.0 % inoculum (v/v). The pH
and lactic acid yield were analyzed. of the culture broth was maintained at optimum pH by auto-
matic addition of acid or base by pH–mV controller (Mettller
Sample preparation for Fourier transform infrared Toledo, Columbus, OH). Dissolved oxygen (DO) was mea-
spectroscopy analysis sured with a DO probe (Mettller Toledo). DO concentration
was maintained at 30 % saturation value by cascading the speed
Sample preparation was carried out as described (Helm et al. of the agitator and air flow rate. Agitation speed and DO
1991). After cultivation on agar plates, a platinum loop was cascade was controlled by setting the minimum and maximum
used to remove bacterial biomass from the third quadrant of agitation speeds at 100 and 400 rpm, respectively, in order to
each agar plate, and the biomass was dissolved in 100 μL maintain the desired DO concentration. Aeration rate during
distilled water. The concentration of the suspension was ad- lactic acid production was kept at 1.0 L/min.
justed so that the intensity of the amide I band (1,655 cm−1) in
the IR spectrum was between 0.35 and 1.25, which is within
the linear range of the DTGS detector. From each suspension, Results and discussion
35 μL was transferred to an IR transparent optical crystal
(ZnSe) in a multisample cuvette (Bruker Optics, Ettlingen, Screening of lactic acid producing microbe (Lactobacillus
Germany). The samples were dried under moderate vacuum delbrueckii) using FTIR
(0.1 bar) using anhydrous Silica Gel (Prolabo, Paris, France)
in a desiccator to form films suitable for Fourier transform Lactic acid producing microbes were screened by FTIR.
infrared spectroscopy (FTIR) analysis. The FTIR measure- Figure 1 represents the FTIR spectrum of Lactobacillus
ment was performed with a biomodule (Bruker Optics) delbrueckii . Sharp peaks at wave numbers 3,000, 1,800,
coupled to an equinox 55 spectrometer (Bruker Optics). The 1,500, 1,200 and 900 cm−1 represented fatty acids, amide
spectra were recorded in the region between 4,000 and and polysaccharide functional groups located in the bacterial
500 cm−1 with a spectral resolution of 6 cm−1 and an aperture cell membrane and cell wall, which is in accordance with
of 5.0 mm. previous findings (Naumann et al. 1991).
1214 Ann Microbiol (2014) 64:1211–1221
7.0
6.5 1288.1
814.3
723.5 624.1
592.6
578.6 459.2
430.0
1087.0
672.1 537.0 414.4
6.0 1244.8
1774.9
5.5 1053.6 494.3
1150.2 600.1
5.0 1738.5
755.1
466.9
1021.6
2.5
2.0
1.5
1.0
3500
4000 3000 2500 2000 1500 1000 500
Wavenumbers (cm-1)
Fig. 1 Spectrum of lactic acid producing bacteria (Lactobacillus delbrueckii) by Fourier transform infrared spectroscopy (FTIR)
Effect of nutritional supplements (cane molasses, Tween 80 cane molasses, Tween 80 and amino acid on lactic acid
and amino acid) on cell mass and lactic acid production and biomass yield. Maximum lactic acid and biomass
yield of 48.15±0.2 and 63.24±0.3 g/L was obtained at
Initially, experiments were carried out to understand the 40.0 g/L cane molasses concentration (Fig. 2). Lactic
effect of varying concentration of chosen variables, i.e., acid yield was found to be maximum at 4.0 g/L Tween 80
concentration in batch cultivation (Fig. 3). Any further increase Statistical optimization of nutritional supplement
in Tween 80 concentration decreased the lactic acid yield, due to concentration for enhanced lactic acid yield
reduced ldh activity (Naveena et al. 2005; Nagarjun et al. 2005).
In order to study the effect of amino acid supplementation Design of experiments
on lactic acid yield, seven trials were performed taking into
account three amino acids, viz: control (T 1), L -aspartic acid Statistical optimization of nutritional supplements was
(T 2), L -phenylalanine (T 3), L -lysine (T 4) and their combina- achieved by employing RSM for enhanced lactic acid
tions such as L -aspartic acid + L -phenylalanine (T 5), L -phenyl production. Three process variables, i.e., amino acids
alanine + L -lysine (T 6) and L -aspartic acid + L -Lysine (T 7) (L -phenylalanine + L -lysine), Tween 80 and cane mo-
(Fig. 4). Amino acid supplementation study revealed that lasses were chosen at five levels and then 20 set of
maximum lactic acid and cell biomass of 47.89±0.1 and experiments were designed by minitab 15 software
63.98±0.2 g/L was obtained with treatment T 6 containing using a central composite rotatable design (CCRD)
L -phenylalanine + L -lysine (1:1). (Table 1).
Table 1 Levels of independent variables in experimental plan Table 3 Coefficients and t-value for lactic acid production using CCRD
Independent variable Ranges and levels Term Coefficient Standard coefficient t-value P-value
Fig. 5 Response surface plot of lactic acid production by Lactobacillus delbrueckii NCIM 2025 showing interaction between a Tween 80 and cane
molasses, b amino acids and cane molasses, and c amino acids and Tween 80
molasses (A) concentration had the most significant effect on software. The cane molasses and Tween 80 interactive effect
the lactic acid production, followed by amino acid (C). The was significant (P <0.05) (Table 4). Lactic acid production
quadratic main effect of amino acid (P <0.001), Tween 80 increased with increase in cane molasses concentration until
(P <0.006) and cane molasses (P <0.026) were the significant 30 g/L (Fig. 5a). A further rise in cane molasses concentration
factors. Therefore, amino acid, Tween 80 and cane molasses act decreased the overall lactic acid yield, which is in agreement
as limiting factors and even a small variance in their concen- with previous findings (Yu et al. 2008). Similarly, lactic acid
tration can alter lactic acid production to a considerable extent. yield showed a marked increase up to 2.0 g/L Tween 80
concentration. Tween 80 facilitates the conversion of sucrose
Interactive effect of nutritional supplements on lactic acid to lactic acid, which agrees with previous reports (Naveena
yield et al. 2005).
The amino acids and cane molasses interactive effect was
The interactive effect of nutritional supplements on lactic acid significant (P <0.05) (Table 4). Thus, increasing the concen-
yield was revealed by 3D surface obtained from minilab 15 tration of cane molasses will increase lactic acid production,
Before After
Predicted Experimental
which is similar to previous reports (Farooq et al. 2012) Fig. 5c that lactic acid yield increased up to 2.0 g/L Tween 80
(Fig. 5b). Lactic acid yield increased with increasing cane concentration. A further rise in Tween 80 concentration de-
molasses and amino acid concentration (Fig. 5b). However, creased lactic acid yield due to substrate inhibition effects.
higher amino acid concentrations (>40 mg/L) decreased lactic Unsaturated fatty acids such as Tween 80 act as essential
acid yield due to reduced cell growth (De Lima et al. 2009). growth factors in lactic acid production (Partanen et al. 2001).
Amino acid supplementation enhanced lactic acid yield since
ldh lacks the amino acids L -phenylalanine and L -lysine, and Model verification
biosynthesis of these amino acid requires more energy in the
form of ATP and NADPH. The model was verified by performing experiments in tripli-
Figure 5c showed the interactive effect of amino acids and cate under optimized conditions. A lactic acid yield of 64.86±
Tween 80 on lactic acid yield. It can be clearly deduced from 0.2 g/L was recorded against the predicted yield of 67.78±
7.0
6.5
738
650.8
644.6
631.9
600.3
587.6
611.7573.4
531.6
563.8
472.0
461.3
554.1425.9
6.0
455.5
5.5
3496.8
4.5 522.0
3.5
3333.7
3.0 3913.5 3185.9
803.8
C=o
3965.8
2.5
3859.9
2.0
1.5
1.0
Fig. 8 Gas chromatogram of a sample obtained after 24.0 h of cultivation showing different peaks. Lactic acid is represented by peak 5. Sharp peaks 1,
3, 6, 7 and 8 represent citric acid, sucrose, acrylic acid, cis-aconitic acid and para amino benzoic acid, respectively
0.3 g/L. Table 5 shows that the predicted and experimental cassava wastewater and starchy waste as substrate after 48 h
lactic acid yield after optimization was in good agreement. fermentation (Coelho et al. 2011; John et al. 2008).
Microorganism Substrate Product yield (g/L) Productivity (g/L·h) Fermentation time (h) Reference
Lactobacillus helveticus R211 Whey 66.0 1.4 18.0 Schepers et al. 2002
Enterococcus faecalis RKY1 Corn 63.5 0.5 24.0 Oh et al. 2005
Lactobacillus delbrueckii NCIM 2025 Cane molasses 79.12 3.4 12.0 Present study
Lactobacillus plantarum Corn starch 73.20 0.80 48.0 Kondo et al. 2009
Lactococcus lactis Cassava starch 76.0 1.6 48.0 Ogbonna et al. 2003
1220 Ann Microbiol (2014) 64:1211–1221
as substrate, under a submerged fermentation process. Farooq U, Anjum FM, Zahoor T, Rahman S-U, Randhawa MA, Ahmed
A, Akram K (2012) Optimization of lactic acid production from
Optimized medium comprising (g/L): cane molasses 32.40,
cheap raw material: sugarcane molasses. Pak J Bot 44(1):333–338
Tween 80 2.0 and amino acids (L -phenylalanine and L -lysine Fenice M, Barghini P, Selbmann L, Federici F (2012) Combined effects
in equal proportion) 34 mg/L, gave a maximum lactic acid of agitation and aeration on the chitinolytic enzymes production by
yield of 64.86±0.2 g/L after 24.0 h of cultivation. Batch the Antarctic fungus Lecanicillium muscarium CCFEE 5003.
Microb Cell Factories 11:12
cultivation performed in a 7.5-L bioreactor under optimized
Fitzpatrick JJ, Keeffe UO (2001) Influence of whey protein hydrolyzate
conditions gave lactic acid yield and productivity of addition to whey permeate batch fermentations for producing lactic
79.12 ± 0.2 g/L and 3.40 g/L·h, which was 21.98 % acid. Process Biochem 37:183–186
higher than the lactic acid yield obtained in the shake flask Gonzalez CF, Farina JI, de Figueroa LIC (2008) Optimized amylolytic
enzymes production in Saccharomycopsis fibuligera DSM-70554:
study with decreased fermentation time from 24 to 12 h. The
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terms of yield and productivity in comparison to previous Helm D, Labischinski H, Schallehn G, Naumann D (1991) Classification
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copy. J Gen Microbiol 137:69–79
kinetics will be useful for metabolic flux analysis of lactic
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Kondo A, Okano K, Zhang Q, Shinkawa S, Yoshida S, Tanaka T, Fukuda
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