INSTRUCTION MANUAL

FOR

MV12
OVER / UNDER VOLTAGE
RELAY
 CONTENTS

1.0 Introduction 1

2.0 Installation
2.1 Preliminary Checks 2
2.2 Mounting & wiring 3
2.3 Settings 4
2.4 Operation 13

3.0 Maintenance
3.1 Handling precautions 13
3.2 Control card removal procedure 14

4.0 Technical Specifications 16

5.0 Over all dimensions 21

6.0 Wiring Diagram 21

Warranty 22
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1.0 INTRODUCTION
Over Voltage/Under Voltage Relay Model MV12 is an electronic
microcontroller based single-phase voltage relay. It is suitable for
Over voltage/Under voltage protection schemes in LV, MV and HV
power distribution systems. It is also suitable for Over voltage
protection of AC circuits, capacitors, machines such as generators,
synchronous motor and under voltage protection of AC circuits,
induction motors, automatic change over schemes etc.

Its microcontroller-based design offers a wide range of Trip-Time

Characteristics, under voltage or over voltage mode and PT
rating (110V, 240V, 415V), which can all be selected in the field at
the time of commissioning. It accepts very wide auxiliary supply
range.

MV12 is designed for flush mounting. It is very compact in size,

which results in saving of panel space. Its Draw-out construction
makes installation and maintenance very easy.

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2. INSTALLATION
2.1 Preliminary Check

Relay packing consists of

1. Relay
2. Mounting clamp
3. Instruction Manual
4. Test certificate

Check the relay for any obvious damage, if found, inform nearest L
& T office or dealer. Check the Auxiliary Supply Range and Rated
Voltage and under voltage mode or over voltage mode. User needs
to configure the relay for the following.

1. PT Rating.
2. Under / Over Voltage.
Ensure that these specifications are as per your order.

Remove the protective cover from the terminal block by removing

two screws. Connect suitable auxiliary supply between terminal 2
and 3. Switch ON the supply, all LED’s will blink once and then
‘Power On’ LED, ‘Norm Inv 3.5s’ and ‘Over voltage’ LED should
glow, this indicates that Trip Time Characteristics selected is
Normal Inverse-3.5 Sec. and relay is in over voltage mode which is a
default factory setting (or as per the order).

Now remove the transparent cover from the front panel. Press ‘Test’
button for few seconds (2 to 3 sec.),‘Trip’ LED will glow for a short
while and output relay will also operate. ‘Trip’ LED will go off and
output relay will release automatically after a fixed duration of
approximately 1sec, even if ‘Test’ button is kept pressed.

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Once ‘Trip’ LED goes OFF, all LED’s will blink once, and then
relay will return to Normal mode i.e.: only ‘Power On’, Normal Inv.
- 3.5sec LED’s and over voltage LED’s will glow. This completes
the preliminary check. Disconnect the auxiliary supply and fix the
protective covers back on front panel and terminal block.

If relay is in Under Voltage mode, then ‘Power On‘ and ‘Norm Inv-
5.7s’ LED will glow (definite time LED 1 sec or 10 sec or 100sec
one of them, if it is selected). Since there is no PT Input and relay is
in Under Voltage mode, relay picks up and Trip LED starts blinking
indicating that Under Voltage fault has occurred (Test will not
operate in this condition).

2.2 Mounting And Wiring:

MV12 is designed for flush mounting on the panel. Refer fig. 7 for
panel cutout dimensions and space required behind the panel. Fix the
mounting clamps supplied along with, to the top and bottom side of
the relay. Insert the relay through the panel cutout and hold it firmly
against the panel. Tighten the screws on the mounting bracket.

Wire the relay terminals as shown in the wiring diagram (please

refer fig. 8). Relay terminals are suitable for 2.5 sq.mm. lugs. Fix the
protective cover back on the terminal block with the help of two
screws after completing the wiring.

NOTE:
1. ENSURE PROPER EARTH CONNECTION TO THE
RELAY.

2. IT IS RECOMMENDED TO REMOVE THE RELAY

FROM THE PANEL DURING TRANSPORTATION.

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2.3 Settings

User has to set four different parameters while installing the Relay,
they are:

- Selection of Over voltage or under voltage

- Selection of Trip Time Characteristics
- Setting of fault voltage level
- Selection of Trip Time using Time multiplier setting (TMS)

2.3.1 Selection of Over voltage or under voltage/ PT rating

Check the test certificate to find out whether relay is in under

voltage mode or over voltage mode. To set it to under voltage mode
set DIPswitch no.1 ‘Off’ and to change the PT rating Vn (Vn =
110V / 240V / 415V) of the relay, which is located on controller
card, refer fig.1.

If PT rating is changed, then the same shall be indicated on the

wiring diagram, which is attached to the case.

NOTE:
Update the setting accordingly.

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SWITCH / JUMPER LAYOUT DIAGRAM

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2.3.2 Selection of Trip Time Characteristics

MV12 offers following Trip Time Characteristics:

Normal Inverse (3.5sec) for over voltage
Normal Inverse (5.7sec) for under voltage
Definite Time - Three Ranges: 1sec, 10sec, and 100sec.
(Refer Section III for Trip Time Curves)

MV12 is despatched with default factory setting of ‘Normal

Inverse (3.5sec)’ and over voltage mode (or as per your order).
If different characteristic is required, follow the steps given
below to change the setting.

Remove the control card from the relay. (Refer Section 3.2.1
for detailed procedure)

Set the DIP Switch on the control card to give required

characteristic. Table in the following page shows DIP Switch
positions for different Trip Time Characteristics.

Fix the control card back in the relay enclosure. (Refer

section 3.2.2 for detailed procedure).

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Table 1. Showing the DIP position for various Trip Time

characteristic curves for OVER voltage mode.

TRIP TIME S/W S/W S/W S/W

CHARACTERISTICS 1 2 3 4

Normal Inverse (3.5sec) ON OFF OFF OFF

Definite Time (1sec) ON OFF ON OFF

Definite Time (10sec) ON ON OFF OFF

Definite Time (100sec) ON ON ON OFF

TABLE: 1

Table 2. Showing the DIP position for various Trip Time

characteristic curves for UNDER voltage mode.

TRIP TIME S/W S/W S/W S/W

CHARACTERISTICS 1 2 3 4

Normal Inverse (5.7sec) OFF OFF OFF OFF

Definite Time (1sec) OFF OFF ON OFF

Definite Time (10sec) OFF ON OFF OFF

Definite Time (100sec) OFF ON ON OFF

TABLE: 2

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For under voltage mode, switch off switch 1 of the DIP switch and
keep the rest of switch position same for their respective
characteristics curves. After this, carry out preliminary check to
verify under voltage mode.

ON

Fig.2 shows the DIPswitch setting for

Normal Inverse (3.5sec) characteristic
1 2 3 4
in over voltage mode.

NOTE:
1. HANDLE THE CONTROL CARD CAREFULLY
TAKING ANTISTATIC PRECAUTIONS. REFER
SECTION III FOR HANDLING PRECAUTIONS.

2. OPERATE THE SWITCH WITH A SMALL POINTED

OBJECT SUCH AS SMALL SCREWDRIVER. DO NOT
APPLY EXCESSIVE FORCE TO OPERATE THE
SWITCH.

3. DO NOT TOUCH OTHER COMPONENTS ON THE

CARD.

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2.3.3 Setting the Fault Voltage Level

The pick up setting Vs is expressed as percentage of PT rating

(Vn=110V/240V/415V). MV12 offers 105% to 180% in over
voltage mode. In under voltage mode it is from 20% to 95% of Vn in
steps of 5%. i.e. it can be set to 105,110,..180% etc in over voltage
and 20,25,..95% in under voltage mode.

This setting is done using first block of 4 DIP switches from top on
the front panel (Refer Fig. 3 ). Desired pick up level can be set by
switching ON one or more of these switches, each one having its
definite weight a. The pick up level is then the sum of a fixed base
plus the addition of all the terms a, corresponding to the switches in
ON position, multiplied by PT rating Vn. This is indicated by
following formula on the front panel

Vs= 1+/- (0.05 + Σ a) Vn, where

Vs= Pick up setting in Volts
Vn = PT Rating (110/240/415 Volts)
a = Weight of switch in ON position
Vs= 1+ (0.05 + Σ a) Vn for over voltage
Vs= 1- (0.05 + Σ a) Vn for under voltage

(Refer Table 3 for switch position details)

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Let us say required pick up setting

1 0.40 is 130% of Vn (i.e.: Vs = Vn*1.3).
To achieve this, put switch no. 2
2 O 0.20 and 4 with a=0.05 and 0.20
3 N 0.10 a respectively in ON position. This
will make Σa in above formula as
4 0.05 0.25 and Vs=1.30Vn. With this
Fig. 3 shows setting, if Vn=110Volts then
DIP switch to Set Vs absolute pick up level will be 143
volts. If Vn=415 volts then pick up
level becomes 415*1.3=539.5 Volts.

Whenever voltage crosses this pick up level relay picks up and trips
according to selected trip time characteristics.

In Under voltage mode, continuing with above example, the pick up

setting becomes Vs=(1-0.30) = 70% of Vn. For 110 volts Vn, the
pick up voltage becomes 77volts. If Vn =415, then pick up voltage
becomes 290.5 volts. Whenever voltage crosses below this set value,
relay picks up and trips according to selected trip time
characteristics.

The trip time will depend upon:

a) Trip Time Characteristic selected and magnitude of fault in

case of Inverse Trip Time Characteristics

b) Definite Time in case of Definite Time Characteristics

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Table 3 - DIPswitch setting for various pick up settings

Vs (% of Vn) S/W S/W S/W S/W

SETTING 1 2 3 4
RANGE
U/V O/V
95 105 OFF OFF OFF OFF
90 110 OFF OFF OFF ON
85 115 OFF OFF ON OFF
80 120 OFF OFF ON ON
75 125 OFF ON OFF OFF
70 130 OFF ON OFF ON
65 135 OFF ON ON OFF
60 140 OFF ON ON ON
55 145 ON OFF OFF OFF
50 150 ON OFF OFF ON
45 155 ON OFF ON OFF
40 160 ON OFF ON ON
35 165 ON ON OFF OFF
30 170 l ON ON f OFF ON
25 175 ON ON ON OFF
20 180 ON ON ON ON

2.3.4 Time Multiplier Setting (TMS)

This feature offers various options of Trip Time for a selected Trip
Time Characteristic. The Time Multiplication Factor can be set
from 0.1 to 1.6 in steps of 0.1 using the last block of four DIP
switches shown in fig.5. This means in case of Inverse Trip Time
Characteristics, MV12 offers 16 parallel curves corresponding to
each Time Multiplier Setting as shown in Fig.6 a & b and in case
of Definite Trip Time mode, the trip time can be set from 100msec
to 160secs.

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The method of setting this switch is similar to one explained in

previous pages.

Trip time T is given by formula

T = k (0.1 + Σ t) Where
T = Trip time in seconds.

k = Constant depending on Trip Time Characteristic selected.

Value of k for a different characteristic is as indicated below:

3.5 Normal Inverse (3.5sec) in OVmode when fault is 2Vs

5.7 Normal Inverse (5.7sec) in UVmode when fault is 0.5Vs.
1.0 Definite Time (1.0sec)
10.0 Definite Time (10 sec)
100.0 Definite Time (100sec)
t= Weight of switch in ON position

For e.g.: Time Multiplier required is 1, then to achieve this put

switch no.1 and 4 to ON position. This will make Σt = 0.9 to give
Time Multiplying Factor 1. In case of Inverse Trip Time
Characteristics, trip time corresponds to trip time obtained from the
curve (fig 6). In the same example if Definite Time 1sec range is
selected then relay will trip after 1sec as soon as current exceeds
pick up level.

1 0.80
2 O 0.40 t Fig 5
3 N 0.20
4 0.10

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2.4 OPERATION

During normal operation the Power On LED, over voltage /under

voltage LED and one of the five yellow LEDs indicating the selected
Trip Time Characteristic will glow. Whenever voltage exceeds set
value Vs, Trip LED will start blinking at a frequency of 1sec. and
will continue till relay trips. It will stop blinking and will remain
permanently ON as soon as relay trips. The output relay contacts are
‘self reset’ type (i.e.: they will reset as soon as fault gets cleared)
whereas Trip LED is to be reset manually. Press ‘Reset’ button to
reset the trip LED indication (it is not possible to reset Trip
indication unless fault is cleared). Reset button is used only for
resetting the trip indication; it does not affect the fault detection
function of Relay (i.e.: even if operator forgets to reset the Trip
indication, MV12 will still detect the fault if it occurs and will trip;
only thing is in such case, Trip LED will not blink when it senses the
fault.)

3.0 MAINTENANCE
MV12 does not need any routine maintenance during its working
life. It does not contain any user serviceable / replaceable parts. In
case of failure of the relay inform nearest L& T office.

3.1 Handling Precautions

MV12 has draw out construction hence in case of failure control

card alone can be removed and replaced without removing the
complete relay from the panel. The control card contains electronic
components sensitive to static electrical charge, hence should be
handled very carefully taking precautions such that human body is at
‘Ground’ potential before removing the control card from the relay.

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Similar precautions are to be taken while packing the card using

‘Anti Static’ material. When the card is drawn out, care should be
taken not to touch any components on the card. It is advisable to
handle the control card by holding the front panel. This will reduce
the chances of electronic components getting damaged during
handling.

3.2 Control Card Removal Procedure

3.2.1 To remove the control card follow the instructions given

below:

a) Remove the transparent cover from the front panel by

removing two screws.

b) Turn the two screws located at top right and bottom left
corner of the panel through 90°(clockwise / anti-clockwise).

c) Pull the panel out using the handle provided on the front
panel.

d) Take care of the position of polarizing strip fixed at backside

of 64 pin connector (This polarizing strip will prevent,
control card of different models of relays going into wrong
box)

3.2.2 To install the control card follow the instructions given

below:

a) Observe that locking pin on two screws at top and bottom

corners of the panel are in horizontal direction. (This pin is
on the backside of the panel.)

b) Engage the card carefully between two card guides mounted

in the relay enclosure.
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c) Push the card in fully till front panel locks in with click
sound. Turn the two screws at top and bottom corners of the
front panel through 90° (clockwise / anti-clockwise)

d) Pull the handle to ensure that card has locked in properly.

e) Fix the transparent cover back with two screws.

f) Whenever control card is removed and installed back, follow

the test procedure given in section 2.1 before commissioning
the relay.

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4. TECHNICAL SPECIFICATIONS

Ratings
Voltage Vn 110/240/415 VAC
Frequency 50 Hz ± 2.5 Hz
Aux. Power Supply 24V to 110V AC / DC OR
95V to 240V AC / DC

Settings
Pick Up Voltage Vs
Over voltage mode 105% to 180% of Vn in steps of 5%
Under voltage mode 95% to 20% of Vn in steps of 5%

Time multiplier TMS 0.1 to 1.6 in steps of 0.1

Operating Characteristics
Trip Time Characteristics Normal inverse 3.5sec in O/V mode
Normal inverse 5.7sec in U/V mode
Definite time 1,10,100secs.

Pick-up voltage Same as set voltage Vs

Reset Voltage (90% - 95%) of set voltage Vs for over

voltage.
For under voltage, 105% -110% of set
value
Accuracy +/-5% of Vs

Operating Time
Normal Inverse As per IS 3231:1987. Refer fig 7 for
details. The curve is given for
Vn=110V. For Vn=240 and
Vn=415V it is limited by over load
capacity
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Definite Time Three ranges (1sec, 10sec &100sec)

Time = TMS × Range
giving a delay from 0.1sec to 160sec

Accuracy As per Error Class 5, IS3231: 1987

Reset Time Less than 50msec

Overload Capacity Upto 800Volts

Burden
On PT input Transformer Less than 0.25VA on all settings
On Aux. Power Supply Less than 8VA

Operation Indicators Separate LED indication for:

a) Over voltage
b) Under voltage
c) Trip Time Characteristic selected
d) Power On status
e) Trip Status
Contacts
Configuration 2 pairs of C/O contacts (Self Reset)
Contact Rating:
Rated Voltage 250VAC / 30VDC
Max. S/W Voltage 440VAC / 300VDC
Rated Current 8Amps
Rated Breaking Capacity 2000VA / 240W (Resistive)

Insulation As per IS 3231:1987 / IEC 60255-5

2kV AC RMS, 50Hz for 1 min. across
independent circuits.1kV AC RMS,
50Hz for 1 min. across open contacts.
High Freq. Disturbance As per IS 8686:1977 / IEC 60255-22-
1, Class III 1MHz, 1kV peak across
input circuits and 1MHz, 2.5kV peak
between independent circuits
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Impulse Withstand As per IEC 60255-5,5 kV (CM), 2KV

(DM), 1.2/50 µsecs

Electrical Fast Transient As per IEC 61000-4-4, Level IV

2kV(DM), 4kV(CM), 5kHz

Ring Wave As per IEC 61000-4-12, Level 4

4kV (CM), 2kV (DM)

Surge Immunity As per IEC 61000-4-5, Level 4

4kV (CM), 2kV (DM)

Voltage Dips & Interrupts As per IEC 61000-4-11, 200 msecs

Electrostatic Discharge As per IEC 61000-4-2, Level 3

Air Discharge 8kV

Vibration & Shock As per IEC 255-21-1/2 Class 1

Dry Heat As per IEC 600 68-2-2, 70º C, 96 hrs.

Damp Heat As per IEC 600 68-2-3, 93% @

40º C, 56 days.

Temperature
Operating 0°C to 60°C
Storage -10°C to 70°C

Case Draw Out

Weight Approx. 1kg

Dimension (L x B x H) 224 x 71 x 158

in mm.

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Time voltage Characteristics (At TMS=1)
Under Voltage
For Trip time at TMS other than 1
Trip time = (Trip time at TMS=1) x TMS

M u ltip le o f s e t v o lta g e (V s )

F ig 6 a
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Time Voltage Characteristics (At TMS=1)

Over Voltage
For Trip time at TMS other than 1
Trip time = (Trip time at TMS=1) x TMS

Fig. 6b

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5. Over all size and Panel cut out details

Fig.7
6. Wiring Diagram
6.

Fig.8

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WARRANTY

LARSEN & TOUBRO LIMITED (L&T) warrants that the

Protective Relay Model MV12 will meet L&T’s published
specifications and will be free from defects in workmanship and
materials for a period of 12 months from the date of shipment.
L&T’s obligation under this warranty shall be limited to servicing or
replacing defective parts provided that notice of such defects and
satisfactory proof thereof is given to L&T by its customer within the
warranty period.

This warranty does not cover any defect in the product caused by
accident, misuse, neglect, alteration, modification or substitution of
any of the components or parts, or any attempt at internal
adjustments by unauthorized service personnel.

Under no circumstances shall L&T be liable for any consequential or

resulting injury or for loss, damage or expense, directly or indirectly,
arising from the use of this product.

The foregoing warranty is in lieu of all other warranties, expressed

or implied and is the sole and exclusive remedy for any claim arising
from the defect in the product.
Manufactured by
LARSEN & TOUBRO LIMITED,
KIADB INDUSTRIAL AREA,
HEBBAL, HOOTAGALLY,
MYSORE – 570 018.
INDIA.

Visit us @ www.lntmps.com
www.lntebg.com
www.larsentoubro.com
Reach us @ [email protected]

Part No. 4D060091 Rev. 6