Flange_Design

N2
VARIABLES SYMBOLS
UNITS VALUE
INPUT
Design Conditions

Max. Operating Pressure Po N/m2 456009

Max. Operating Temperature To C 300
Atmospheric Temperature Ta C
Flange Material
Flange Type 2
Flange Face 1
Bolt Material
Corrosion Allowance CA m 0.002
Allowable Bolt Stress
Op Temperature fo N/m2 76000000
Atm Temperature fa N/m2 129000000
Allowable Flange Stress
Op Tempertaure Fo N/m2 76000000
Atm Temperature Fa N/m2 120000000

Gasket and Bolting Conditions

Gasket Material Al metal

asbestos
Min. Gasket Seating Stress Y N/m2 20000000
Gasket Factor mDimensionless 2.5
Min. Actual Gasket Width Nmin m 0.01
Basic Gasket Seating Width bo
Shell Outer Diameter Do m 0.16
Shell Thickness t m 0.005
Shell Inner Diameter Di m 0.15

OUTPUT

Design Pressure Pd N/m2 478809.45

Design Temperature Td C 325

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 Flange_Design

Gasket Dimensions

Go/Gi m/m
Ratio of Outside to Inside dia of Gasket 1.01
Flange Inner Diameter Dfi m 0.16
Gasket Inner Diameter Gi m 0.173
Gasket Outer Diameter G o m 0.18
Min. Actual Gasket Width Nmin m 0.001
Actual Gasket Width Nactual m 0.015
Basic Gasket Seating Width bo m 0.008
Basic Gasket Seating Width bo mm 7.5
Effective Gasket Seating Width b mm 6.8
Diameter at Location of Gasket LoadGReaction
mm 162

Hub Properties

Min. Thickness of Hub g0 m 0.005

Max. Thickness of Hub g1 m 0.007
Min. Length of Hub h m 0.008
Max. Length of Hub h m 0.016

Bolt Design

Bolting up conditions
W m2
Min. Bolt Load to Seat Gasket N 69496.7449

Operating Conditions
Hydrostatic end Load H N 9815
Residual Gasket Stress Hp N 8319
W m1
Total Load unde Op. Conditions N 18134

Required Bolting Area

Am1
Bolting Area Required at OP. Conditionsm2 0.00023860
Am2 m2
Bolting Area Required at Atm. Conditions 0.00053873
Bolting Area Required Am m2 0.00053873

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Bolt size Root Bolt Diameter (db) [mm]
Bolt Spacing(b R E Arb(mm Actual
No.)of BoltsNo.
(N)Actual
Of Bolts
Bolting
(N area (AP 2Y C1 C2 C1-C2 C
M 8*1 6.24 20 16 14 30.6 17.6 20 611.6 7.8 40 0.13 0.19 -0.06 0.19
M 10*1 7.89 25 18 15 48.9 11.0 12 586.7 12.4 40 0.10 0.20 -0.10 0.20
M 12*1.5 9.54 30 20 16 71.5 7.5 8 571.8 18.2 40 0.08 0.20 -0.12 0.20
M 14*1.5 11.19 35 22 17 98.3 5.5 8 786.8 25.0 40 0.09 0.20 -0.11 0.20
M 16*1.5 13.19 40 25 18 136.6 3.9 4 546.6 34.7 40 0.05 0.21 -0.16 0.21
M 18*2 14.48 45 27 20 164.7 3.3 4 658.7 41.9 40 0.00 0.00 0.00 0.00
M 20*2 16.48 50 30 21 213.3 2.5 4 853.2 54.2 40 0.00 0.00 0.00 0.00
M 22*2 18.48 55 33 23 268.2 2.0 4 1072.9 68.2 40 0.00 0.00 0.00 0.00
M 24*2 19.78 60 35 26 307.3 1.8 4 1229.1 78.1 40 0.00 0.00 0.00 0.00
M 27*2 22.78 68 38 28 407.6 1.3 4 1630.3 103.6 40 0.00 0.00 0.00 0.00
M 30*2 25.07 75 44 30 493.6 1.1 4 1974.5 125.5 40 0.00 0.00 0.00 0.00
M 33*2 28.07 77 47 33 618.8 0.9 4 2475.3 157.3 40 0.00 0.00 0.00 0.00
M36*3 30.37 80 50 37 724.4 0.7 4 2897.6 184.1 40 0.00 0.00 0.00 0.00
M39*3 33.37 86 52 40 874.6 0.6 4 3498.3 222.3 40 0.00 0.00 0.00 0.00
M42*3 35.68 91 55 42 999.9 0.5 4 3999.4 254.1 40 0.00 0.00 0.00 0.00
M45*3 38.68 96 57 44 1175.1 0.5 4 4700.3 298.7 40 0.00 0.00 0.00 0.00
M 48*3 40.99 102 61 48 1319.6 0.4 4 5278.4 335.4 40 0.00 0.00 0.00 0.00
M 52*3 44.99 110 65 52 1589.7 0.3 4 6358.9 404.1 40 0.00 0.00 0.00 0.00
M 56*4 48.2 118 69 56 1824.7 0.3 4 7298.7 463.8 40 0.00 0.00 0.00 0.00
M 60*4 52.2 126 75 59 2140.1 0.3 4 8560.3 543.9 40 0.00 0.00 0.00 0.00
M 64*4 56.2 134 80 62 2480.6 0.2 4 9922.5 630.5 40 0.00 0.00 0.00 0.00
M 68*4 59.52 142 85 66 2782.4 0.2 4 11129.5 707.2 40 0.00 0.00 0.00 0.00
M 72*4 63.52 150 89 69 3168.9 0.2 4 12675.7 805.4 40 0.00 0.00 0.00 0.00
M 76*4 67.52 158 93 72 3580.6 0.2 4 14322.4 910.1 40 0.00 0.00 0.00 0.00
M 80*4 71.52 166 96 75 4017.4 0.1 4 16069.6 1021.1 40 0.00 0.00 0.00 0.00
M 90*4
M 100*4

Flange Dimensions

R R mm 25.000
Bolt Circle Diameter C m 0.210
Bolt Spacing Bs mm 40
Number Of Bolts Na 4
Actual bolting Area Ab mm2 546.6
Flange outside dia Dfo mm 246

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Flange Thickness

Moment Calculation

(1) Bolting Up Condition

Moment at Atm Conditions Ma Nm -1577.85

(2) Operating Conditions

Hydrostatic end force acting on

W1 N 9991.43
inside area of flange
hydrostatic end force & hydrostatic
W2 N -176.66
force acting on inside of flange
Differencebetweendesignboltloada
W3 N 8318.92
ndtotalhydrostaticendforce
Radial distance between bolt circle
a1 m 0.0235
diameter and ID of flange

Radial distance between gasket a3 m 0.0242

load reaction to bolt circle diameter
Radial distance between bolt circle
diameter and circle on which HT a2 m 0.0239
acts

Mo
Total Moment At Operating Conditions Nm 432.23

(3) Maximum Moment Acting Mmax Nm 999.31

Calculation of Yield Stress (Y)

Ratio of Outer to Inner Flange Diameter

KDimensionless 1.51
Poisson's Ratio µDimensionless 0.3
Yield Stress Y N/m2 5.12
Calculation of Thickness
CDimensionless0.6918
f
Thickness t m 0.017
CDimensionless0.6915
f

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