Syllabus for the subject

of

TRADE THEORY-I
&
TRADE PRACTICAL-I

Under

CRAFT INSTRUCTOR TRAINING SCHEME (CITS)

Trade: TOOL & DIE MAKER (PRESS TOOLS, JIG &

FIXTURES)
&
TOOL & DIE MAKER (DIES & MOULD)

Re-Designed in

– 2014 -

By

Government of India
Ministry of Labour& Employment
Directorate General of Employment & Training

1
 CONTENTS
SECTION DESCRIPTION PAGE NO.

A. Rationale 3

B. General Information for Semester-I 4

C. Semester wise Allotment of Time & Marks among the Subjects 5

D. Topic Wise Distribution of Time & Marks 6

Semester I
E. Details of Syllabus for Semester-I 7-11

F. List of Tools &Equipments Semester I 12-18

G. General Information for Semester-II 20

H. Topic Wise Distribution of Time & Marks 21

Semester-II

I. Details of Syllabus for Semester-II 22-25

J. List of Tools &Equipments Semester II 26-33

K. Furniture, Accessories And Audio Visual Aids 34

L. List of Expert Members 35-36

2
 A. RATIONALE
Success & Sustainability of any Training System depends upon, given other things,
availability of good quality instructors. An Instructor should possess good trade skills to
impart skill training.

Ability to understand and interpret the course content is imperative to ensure proper
delivery. It is the domain Skills and Knowledge which enable comprehending the
prescribed contents and subsequent lesson/demonstration planning for effective
delivery. Thus it is imperative for any trade instructor to have adequate domain skills so
that same can be transferred.

To deliver effectively, both knowledge and skills, in depth know how are very much
needed. At the same time the main objective of Instructor training programme is
enabling instructors to demonstrate higher productivity and higher accuracy in
performing a task/job.

Recognizing this importance more emphasis has been given to the Trade Practical &
Trade Theory in all Engineering Trades in Craft Instructors Training Scheme (CITS)
under NCVT.

3
 B. GENERAL INFORMATION

1. Name of the Course : Craft Instructor Training

2. Duration of Instructor Training : 1 Year (Two semesters each of six months duration).

3. Subjects covered in the Semesters : Detailed in Section - C

4. Name of the Subject : TRADE THEORY –I& TRADE PRACTICAL-I

5. Applicability : TOOL & DIE MAKER TRADE

6. Examination : AITT to be held at the end of each semester.

7. Space Norms : (a) One class room of minimum 30sq.m. area

having Minimum width of 5 m. and with 6000
lumen.
(b) Workshop: 160 sq. meter having minimum width
of 8 m. and with 60000 lumen
The electrical equipments of Class room should
conform to minimum 3 star Building energy rating as
per Bureau of Energy Efficiency (B.E.E.)

8. Power Norms : (a) 1 KW for Class room

(b) 25 KW for Workshop.
9. Unit strength(Batch Size) : 20

10. Entry qualification : Diploma/Degree in Mechanical/Production

Engineering from AICTE recognized Board /
University.
OR
NTC/ NAC in the Tool & Die Maker (Press Tool, Jigs &
Fixture)/ TDM (Dies & Moulds) trade.

11. Trainers’ Qualification : Diploma or Degree in Mechanical / Production

Engineering from AICTE recognized Board /
University with five / two years experience
respectively.

12. Desirable : Passed National Craft Instructor Training course in

Tool & Die Maker (Press Tool, Jigs & Fixture)/
TDM (Dies & Moulds) trade.

In case of two units, one trainer must be Degree in

Engineering.

Note: Degree/Diploma candidate may directly appear for Semester-I exam without attending
classes for lateral entry in semester-II.

4
 C. SEMESTER WISE ALLOTMENT OF TIME & MARKS AMONG THE SUBJECTS FOR CITS
SUBJECTS Hrs. / % of Marks Sessional Full Pass Marks
Week time Marks
allotted Exam. Sessional Total
Trade Practical – 1 20 50 200 30 230 120 18 138
Trade Theory - 1 6 15 100 20 120 60 12 72
Workshop Cal. & Sc. 6 15 50 - 50 30 - 30
First
semester Engineering Drawing 6 15 100 - 100 60 - 60
Library 2 5 - -
TOTAL for Sem. - I 40 450 50 500 270 30 300
Trade Practical – 2 16 40 200 30 230 120 18 138
Trade Theory - 2 4 10 100 20 120 60 12 72
Second
Training 12 30 200 30 230 120 18 138
semester
Methodology -
Practical
Training 6+2 20 100 20 120 60 12 72
Methodology -
Theory + IT
TOTAL 40 600 100 700 360 60 420
GRAND TOTAL 80 1050 150 1200 630 90 720

Hourly Distribution TOTAL: 1200 marks for 2 semesters Pass marks: 720
Subject Time in % Marks in %
Trade Practical 45 38
Trade Theory 12.5 20
Total for Trade 57.5 58
Training Methodology 15 19
(Practical)
Training Methodology 12.5 10
(Theory) + IT
Total for Training 27.5 29
Methodology & IT
Engineering Drawing 7.5 12
Workshop Cal. & Sc. 7.5 4
Library 2.5 -

5
 D. TOPIC WISE DISTRIBUTION OF TIME & MARKS
TRADE: TOOL & DIE-MAKER
CRAFT INSTRUCTOR TRAINING SCHEME
SEMESTER-I
Note: During the discussion of any machine tools, related precautions and safety measures should be
discussed.
Trade Theory Trade Practical
Sl. Topics Hours Marks Topics Hours Marks
No.
1 Precision measuring instruments 10 08 Fitting and Drilling 70 40
2 Engineering Material 03 02 Grinding of cutting fluids 45 16
3 Limits, fits & tolerances 10 08 Lathe operation 60 25
4 Tool & cutter grinding 10 08 Milling 70 40
5 Lathe and its operation 14 09 Surface and cylindrical grinding 45 16
6 Cutting fluid 04 02 Heat treatment & material testing 45 16
7 Lubricants 03 02 CAD 60 30
8 Milling machine & its operation 14 10 Hydraulics & Pneumatics 45 16
9 Gear cutting 14 10
10 Surface grinding 14 10
11 Heat treatment 08 06
12 Material testing 06 05
13 CAD 14 12
14 Hydraulics & Pnematics 08 08

TOTAL 132 100 TOTAL 440 200

THEORY 1 ---22 WEEKS X 06 PRACTICAL 1 ---22 WEEKS X 20
HRS/WEEK=132hrs HRS/WEEK=440hrs

6
 E. DETAIL SYLLABUS FOR THE TRADE: TOOL & DIE MAKER
(PRESS TOOLS, JIG & FIXTURES)
&
(DIES & MOULD)
UNDER CRAFT INSTRUCTOR TRAINING SCHEME
SEMESTER-I

Tentative Trade Practical Trade Theory

Week No.
1-2 Occupational Safety & Health Introduction of First aid. Operation of electrical mains. Introduction
Importance of housekeeping & good shop floor practices. of PPEs. Response to emergencies e.g.; power failure, fire, and
system failure
Health, Safety and Environment guidelines, legislations &
regulations as applicable. Disposal procedure of waste materials like Soft Skills: its importance and Job area after completion of training.
cotton waste, metal chips/burrs etc. Basic safety introduction, Introduction to 5S concept & its application. Importance of 5S
Personal protective Equipments(PPE):- implementation throughout CITS course-workplace cleaning,
Basic injury prevention, Basic first aid, Hazard identification and machine cleaning, signage, proper storage of equipment etc.
avoidance, safety signs for Danger, Warning, caution & personal
safety message.
Preventive measures for electrical accidents & steps to be taken in
such accidents.
Use of Fire extinguishers. Importance of Technical English terms used in industry –(in
simple definition only)Technical forms, process charts, activity logs,
Technical English: in required formats of industry, estimation, cycle time, productivity
reports, job cards.
Prepare different types of documentation as per industrial need by
different methods of recording information.

Basic Life support training: Basic Life support (BLS):-

Be able to perform DRSABCD:
D: Check for Danger Basic Life Support (BLS) techniques for drowning, choking,
R: Check for a Response

7
 S: Send for help electrocution, neck and spinal injury, including CPR
A: Open the Airway (cardiopulmonary resuscitation).
B: Check for normal Breathing
C: Perform CPR (Cardio Pulmonary Resuscitation)
D: Attach Defibrillator / Monitor as soon as available.

Engineering materials-Ferrous and non-ferrous material,

Practice on Drilling through holes.
properties of material.
3 Limits, fits & Tolerance terminology as per Latest IS 919
Practice its allied operations, drilling on PCD with the accuracy
Combination of hole and shaft for a particular fit, Geometrical
of 0.06mm.
accuracy and tolerances by machining process.
Table for tolerance zones and limits.

4
Exercise on grinding single point cutting tool of lathe straight Tool and cutter Grinding Machine and classification,
tool and multipoint cutting tool of End milling cutter with using constructional features.
tool and cutter grinder equipped with Swivel and Universal Grinding Wheel –types& shapes-Specification-size
vice.

Grinding practice of single point cutting tool, cylindrical Description of single point cutting tool. Tool angles and its
5
milling cutters side & face milling cutters on as per Latest IS importance. Effects of tool setting and tool angles.
3019 using a tool & cutter grinder. Study of different angles of single point Lathe tool
Lathe–types-classification – constructional features,
6 Lathe-External operation –taper Turning accessories, operation, application and specification.
Different cutting tool materials-Milling cutters

8
 Cutting tool Geometry and their function.
Thread cutting and Eccentric Turning Calculation of CS-RPM-feed-depth of cut and machining time.
7
Cutting coolant-Types-Functions-Characteristics-Applications
and its importance.

Lathe- Internal operations –Step Boring, taper turning-Thread

Classification of lubricants- Types-Functions-Characteristics-
cutting and matching
8 Applications and its importance.
Classification of Tapers, Standard tapers and their, uses

Introduction to Auto Cadd-Practice on using simple drawing Taper turning-types-applications- calculation

9
commands Type of threads and their elements, applications.

Milling machine–classification – constructional features,

Milling Exercise T-Slot –Dovetail male &female Milling and accessories, operation, application and specification.
10
matching cutting speed and feed calculation.
Special milling attachments and their Applications

9
 Using universal milling –Spur gear milling and Helical gear Gear cutting methods-application Gear tooth elements and
11 milling using form cutter with disc type related calculation
Different types indexing methods and its calculations -

12 Surface grinding.-Flat and incline surface grinding Surface grinding machine parameters and grinding allowance-
Geometrical accuracy and tolerance by machining process

Cylindrical grinding- external-cylinder and taper for internal –

bore and taper. Cylindrical grinding machine-Constructions –types -parts –
13
functions and operations
Grinding wheel: dressing and balancing
Heat treatment purpose and its effect
Exercise on Heat treatment process such as annealing,
Change in the structure of steel during heating and cooling.
normalizing, hardening, tempering, case hardening
Purpose of heat treatment and its effects on the properties of
14
steel. Annealing, normalizing, hardening and tempering, Case
hardening, surface hardening, carburizing, nit riding, flame
hardening and induction hardening.
Exercise on Rockwell hardness testing machines and Scale and Material testing, hardness, tensile and compressive strength,
15
table Micro hardness testing crack detection, non-destructive methods..
Practice on Auto – CAD – Latest version on co-ordinate
Introduction to computer and Introduction to Auto Cad-
systems
16 Coordinate system-obsolete-polar –relative
Practice on using draw-modify commands
Practice on dimension using layers
Familiarization with Draw-Modify
Making design and making draw of press tool components
17 Object snap tools and snap setting
Creating template-Plotting-Printing
Dimensioning-layers-template and properties
Identification of electro-hydraulic and electro pneumatic
Hydraulics, Pneumatics, actuators, electro- Hydraulics, components by their schematic symbols.
18 Pneumatics, proportional valves Symbols as per CETOP/IS / Circuit‟s construction with the use of Relays, Contactors,
ISO. Electrical Timers, sensors, limits switches, types of actuators
and solenoid valves.

10
 Function and operation of single acting, double acting, Construction of single, double acting cylinder circuits–Direct
19 Differential cylinders and motors, types of actuators. & Indirect method, regenerative feed control, Load holding
circuits (Hydraulic jack).
Function and use of single & double solenoid valves and Construction of Hammer/chisel circuit.
20
pressure switches
Function and use of different types of Directional controls, Latching Circuits- Dominant ON & Dominant OFF circuits.
Pressure Controls, Flow controls, Check valve/Non-return Construction of electro pneumatic sequential circuit for
21
valves. Bending attachment A+(B+C+)(B-C-)A-

Introduction to proportional valves

Construction of electro hydraulic sequential circuit for press fit
22 Fundamental circuits most often used in Industrial and mobile
components. Sequence circuit(A+B+B-A-)
hydraulic system
23 Industrial visit & Submission of Report

24 - 26 Revision & Trade Test

11
 F. List of Tools and Equipments
For a batch of 20 trainees
Trade: - TOOL & DIE MAKER (PRESS TOOLS, JIG & FIXTURES)
&
TOOL & DIE MAKER (DIES & MOULDS)
Under CITS
SEMESTER-I
Sl. DESCRIPTION OF TOOLS QUANTITY FOR QUANTITY
No. INSTRUCTOR FOR BATCH
OF 20

1. Steel rule 250 mm British and metric combined as per IS 1481 1No 20 nos.

2. Engineer‟s square 150 mm with knife edge as per IS 2103 1No 20 nos.

Hacksaw frame adjustable with pistol grip for 200-300 mm 20 nos.

3. 1No
blade

4. Hammer ball peen 0.5kg with handle 1No 5 Nos.

5. Chisel cold flat 18 x 150 mm 1No 5 Nos.

6. Hammer cross peen 0.1kg with handle 1No 5 Nos.

7. Centre punch 100 mm 1No 10 Nos.

8. Prick punch 150 mm 1No 10 Nos.

9. File flat bastard 350 mm 1No 20 Nos.

10. File flat 2nd cut 250 mm 1No 20 Nos.

11. File flat safe edge 200 mm 1No 20 Nos.

12. File square smooth 200 mm 1No 20 Nos.

13. Needle file assorted (20 Nos)150 mm 1No 10 Nos.

14. File card 1No 20 Nos.

15. Screw Driver 200mm 1 No 20 Nos.

16. Vernier Caliper 200 mm as per IS 3651 1 No 4 Nos.

17. Out side Micro Meter ( 0 to 25mm ) as per IS 2967 1 No 4 Nos.

18. D.E. Spanner 6mm to 32 mm as per IS 2028 1 Set 1 Set

19. Allan Key 3 mm to 12 mm 1 Set 2 Sets

20. Out side Micro Meter ( 25 to 50mm ) as per IS 2967 1 No 4 Nos.

12
 Tools measuring instruments and general shop out fit
SL. DESCRIPTION OF TOOLS QUANTITY
No.
1. Caliper inside spring type 150 mm 4 Nos.

2. Caliper outside spring type 150 mm 4Noss.

3. Divider spring type 150 mm 4 Nos.

4. Odd leg caliper firm joint 150mm 4 Nos.

5. Screw driver 200 mm 5 Nos.

6. Centre gauge 4 Nos.

7. Oil cane 250 Ml. 5 Nos.

8. File half round bastard 300 mm 5 Nos.

9. File half round smooth 250 mm 5 Nos.

10. File three square bastard 250 mm 5 Nos.

11. File three square smooth 200 mm 5 Nos.

12. File round bastard 250 mm 5 Nos.

13. Knife edge file 150 mm 5 Nos.

14. Scribing block universal 300 mm 5 Nos.

15. Granite surface plate grade 0 630 mm x 630 mm x 100mm 2 Nos.

16. Tap extractor 3 mm to 12 mm x 1.5 mm 2 sets

17. Screw extractor sizes 1 to 8 2 sets

18. Taps and dies ( metric) 3 mm to 12 mm complete set in a box 4 sets

19. Drill twist st. shank dia. 3 to 12.0 mm in steps of 0.5 mm 3 sets

20. Taper shank drills 10 to 20 mm in steps of 1 mm 2 sets

21. Letter punch 3 mm set 2 sets

22. Number punch 3 mm set 2 sets

23. Drill chuck 12 mm, capacity 2 Nos.

24. Centre drills 1,2,3,4 20 each

25. Parallel hand reamer 5 mm, 6,8,10mm in steps of 1 mm 4 sets

26. Hand taper pin reamer 5mm,6mm,8mm,10mm (set of 4Nos) 2 sets

27. Side and face milling cutter Ø125 x 12 mm width Ø 27 mm bore 4 Nos.

28. Side & face milling cutter Ø 100mm x 10 mm width,Ø 27 mm bore 4 Nos.

13
29. Cylindrical milling cutter Ø 63 mm x 100 mm length Ø 27 mm bore 4 Nos.

30. Single angle cutter Ø 63 mm x 18 mm width Ø 27 mm bore – 55o 4 Nos.

31. Equal angle cutter Ø 63mm x 18 mm width Ø 27 bore – 90o 4 Nos.

32. Slab end mill cuter dia 80 mm x 40 mm width x dia 22 bore 4 Nos.

33. Shell end mill dia 100 mm x 50 mm width x dia 32 bore 4 Nos.

34. Involute Gear cutter 2 module ( Three nos. in a set ) 1 set

35. Face cutter dia 100 mm x 25 mm width x dia 32 bore 4 Nos.

36. Parallel shank end mill dia 5, dia 6, dia 8, dia 10 and dia 12 mm 4 No each

T-slot cutter with parallel shank – cutter dia 17.5 x 8 mm width x dia. Of
37. 5 Nos.
shank 8 mm

38. Slitting cutter dia 100 mm x 2 mm width x 27 mm bore 4 Nos.

39. Ball end mill dia 3 mm, dia 6 mm, dia 8 mm, dia 10 mm and dia 12 mm. 4 Nos. each

40. Tool makers clamp 50 mm, 75 mm, 100 mm and 150 mm 8 Nos. each

41. „C‟ clamp 75 mm, 100 mm, 150 mm and 200 mm 4 Nos. each

42. HSS tool bits 4mm, 6mm, 8mm square 100 mm length 20 Nos. each

43. Tool holders – straight, LH and RH to suit 4,6 & 8mm Sq. - tool size 8 each

44. Parting tool holders to suit the size of the lathe 4 Nos. each

45. Parting tool blades 3 mm and 4 mm Thick HSS 6 each

46. Boring bars to accommodate 4 mm, 6 mm and 8 mm HSS tool bits 6 each

47. Knurling tool – revolving type( Straight & Diamond ) 2 Nos. each

48. Tool makers buttons – dia 10mm and dia 12mm 6 each

Tool holders for shaper– straight, LH and RH to suit the machine

49. 6 each
available.

50. Oil stone assorted (10 mm square, dia 10 mm and 10 mm side triangular) 4 each
100 mm length
51. Star dresser 6 Nos.

52. Diamond dresser with holder 6 Nos.

4 Nos. (each bench fitted

53. Work bench 340 cm x 120cm x 75 cm with 150 mm vice
with 4vices)

54. 8 Locker Steel cup board for trainees 9 Pigon cup Board ) 3 Nos.

55. Steel cupboard 6‟ or more 2 Nos.

56. Metal rock 180 cm x 60 cm x 45 cm 2Nos.

14
57. Fire extinguisher 4 Nos.

58. Fire buckets with stand 4 Nos.

Feeler gauge 0.05 mm to 0.3 mm by 0.05 to 0.4 mm to 1 mm by 0.1 mm

59. 2 Sets each
(13 LEAVES) as per IS 3179

60. Screw pitch gauge – range 0.4 – 7 mm metric 60 degree (21 leaves) 2 sets

61. Radius gauge 1-3 mm by 0.25 mm and 3,5-7 mm by 0.5 mm (34 leaves) 2 sets

62. Digital Vernier height gauge – range 300 mm vernier scale-0.02 mm 1 No

63. Digital Vernier height - range 500 mm vernier scale – 0.02 mm 2 Nos.

64. Dial vernier caliper 0-200 mm, graduation – 0.02 mm 2 Nos.

65. Vernier caliper – range 300 mm vernier scale – 0.02 mm as per IS 3651 2 Nos.

Universal bevel protractor – blade range 150 and 300 mm, dial 1 degree,
66. 2 Nos.
vernier 5‟ with head, acute angle attachment as per IS 4239

67. Digital Outside micro meter 0 – 25 mm (0.01mm accuracy) 1 No

Combination square sets – 300mm blade with square head, centre head,
68. 2 sets
protractor head

69. Telescoping gauge range 8-150 mm(6 pieces/sets) 1 set

70. Sine bar 150 mm with stopper plate as per IS 5359 2 Nos.

71. Gauge Blocks Workshop Grade – 87 Pieces Per Set 2 sets

72. Centre square – size 400 x 250 mm blade 2 sets

V – block – approx.32 x 32 x 41 mm with clamping capacity of 25 mm

73. 1 pair
with clamps as per IS 2949

V – block – approx.65 x 65 x 80 mm with clamping capacity of 50 mm

74. 1 pair
with clamps as per IS 2949

75. Magnetic V-block 100 x 100 x 125 mm 1 pair

76. Angle plate – adjustable 250 x 250 x 300 mm 2 Nos.

Magnetic stand with magnetic base 60 x 47.5 mm and with universal

77. 2 Nos.
swivel clamp, dial holding rod (150 mm) scriber

Dial test indicator – lever type – range 0-0.8 mm – graduation 0.001 mm,
78. 2 Nos.
reading 0-40-0 with accessories. as per IS 11498

Dial test indicator – plunger type – range0-10 mm – graduation 0.001

79. 2 Nos.
mm, reading 0-100 with revolution counter. as per IS 2092

Bore gauge with dial indicator (1 mm range 0-0.01 mm graduation)-range

80. 2 sets
of bore gauge 18-25mm

81. Straight edge – single beveled – size 150 mm and 250 mm 1 each

15
82. Parallel blocks 15 mm and 25 mm in pairs as per IS 4241 4 sets

Height master range 300 mm, graduation 0.001 mm with suitable

83. 1 No
measuring and spacing block

84. Digital Dial calipers 2 Nos.

85. Rotary table to suit vertical milling m/c table slot 1 No each

86. Slip gauges – sets – 112 pieces- grade-„00‟ accuracy as per IS 2984 1 set

87. Master try square 150 mm 1 No.

88. Needle files 20 sets

89. Hammer – nylon and copper 2 Nos. each

90. Scrapers – Flat, Triangular, half round 2 Nos. each

91. Adjustable spanner 12” 2 No‟s

92. Prismatic Angle gauges as per IS 6231 1 set

93. Gear tooth vernier caliper 2 Nos.

94. File guard 20 Nos.
95. Three point internal micro meter range 18 to 25mm with accuracy of 0.005 mm 1 set
96. Two point self centering bore dial gauge with accuracy of 0.001 mm 1 No

97. Spirit level 0.02/1000 mm 1 No

98. Grease gun 2 Nos.

99. Wheel balancing unit with stand Size 150 mm x 150 mm x 250 height 1 No

100. Electric hand drill ¼” 1 No

101. Electric hand grinder – AG2 1 No

102. Personnel computer with latest configuration, Table, UPS and printer 2 Nos.

103. Work bench 4x3 feet with suitable drawer 4 nos.

104. Equipment for conducting BLS (Basic Life Support) training. (Optional) 1 set

16
 GENERAL MACHINERY

Sl. No. Name of the machine Specification Quantity

Centre height 150 mm and centre distance
1000 mm along with 4 jaw and 3 jaw chucks,
SS and SC centre lathe (all auto feed system, safety guard, motorized
1. geared) with having minimum coolant system and lighting arrangement. 4 No‟s
specification as: Revolving centre 1 No
Quick change tool post with 5 Nos. of tool holders along
with other standard accessories like face plate, set of
carriers, taper turning attachment.
Horizontal Milling Machine Table Length x width 1200 x 300 mm having motorized
up & down movement along with auto feed arrangement
2. with minimum specification 2 No‟s
and 150mm Universal vice.
as:( with DRO)
Vertical Milling Machine with
minimum specification as: Table Length x width 1200 x 300 mm having motorized
3. (with DRO)
up & down movement along with auto feed arrangement 2 No‟s
in X-Y direction along with 150mm universal vice.

Table Length x width 1200 x 300 mm having motorized

up & down movement along with auto feed arrangement
and with following attachments such as:

a. Vertical head

Universal Milling machine with b. Slotting attachment

minimum specification as: c. Rack cutting attachment
4. 2 No‟s
d. Rotary table

e. Dividing head

f. Adaptors, arbors and collects etc. for

holding straight shank drills and cutters from
3 mm to 25 mm.

5. Pedestal grinding Dia. Of wheel – 200 mm with standard accessories 2 No‟s

Wheel speed – 2800 rpm
Table size - 650 x 150 mm
Surface grinding machine Fine down feed - 0.001 mm
hydraulic, horizontal spindle Accessories:
6.
reciprocating table manual and wheel guards, coolant system with baffle tank and 2 No‟s
auto cross feed, adjustable traverse motor, magnetic chuck 300x150mm, wheel balancing
stop, auto reverse cross movement, mandrel, additional wheel flange with mandrel,
power raise and fall of wheel head, wheel balancing stand, wheel truing device, spare
grinding wheel for general purpose grinding and
standard accessories
Grinding machine hydraulic Centre height - 150mm
external cylindrical, universal type Distance between centers- 800 mm 1 No
7.
with internal grinding attachment Least in-feed - 0.0025 mm
fully motorized and standard Accessories:
17
 accessories. Face plates and driving dog carriers,3 jaw self-
centering chuck, 4-jaw independent chuck, tailstock,
fixed steady, adjustable steady, wheel dressers for
external and internal grinding wheels, straight
carriers for holding different diameter shafts, coolant
tank assembly with coolant filtration and circulation
system, carbide tipped centers(half/full), wheel
guards, front guard, (each machine supplied with
assorted grinding wheels for general purpose work of
internal and external grinding)
Distance between centre -760 mm,
Accessories:
Grinding flanges 50 mm & 75 mm, Wheel guards
with long and short holders, Grinding wheel arbors
with flanges,100 mm long x 75 mm flange dia.,
Universal work head with indexing mechanism
suitable for 24 divisions, Sleeves Morse No.
Tool and cutter grinding machine 5/4,5/3,5/2, and ISA – 50/40,collet holder with set of
universal, tilting wheel head and collets for holding end mill cutters, RH and LH tail
power raise and fall of wheel head stock with centre, Clearance angle setting device
8. with carriers, Centre height setting gauge, Universal 1 No
attachment, and standard
accessories. tooth rest assembly with fixed tooth support and
universal tooth support, Different shapes of tooth rest
fingers, Wheel truing attachment , Clamping arbor
for tools with ISA taper, Mandrel 16 mm dia.,
Mandrel 22 mm dia., Mandrel 27 mm dia. set of
silicon carbide(green)grinding wheels, Universal
vice, Lighting equipment, Inspection mandrel,
Diamond dressing tool with holder, Assorted
grinding wheels for all tool room work, and Standard
hand tools
Scale for HRA, HRS, and HRC provided. With std. 1 No
9. Hardness tester Rockwell M/C
accessories
10.
Drilling machine, box column type
25 mm capacity with other standard accessories 2 No‟s
upright
Capacity 20 mm with other standard and required 1 No
11. Sensitive drilling m/c 12mm
optional accessories
300 x 300 x 450 mm for 1100 to 1200 degree C with 2 No‟s
12. Muffle furnace
standard and required optional accessories
Quenching tank with Agitation 600 x 600 x 600 mm 2 No‟s
13.

Bench drilling machine Capacity 12 mm –std with std accessories 2 No‟s

14.

Recommendations:
 The specifications of general machineries are given for guidance only; the user can procure the nearest
specification with miner deviations as per the availability in the market.
 For Hydraulics, Pneumatics, and jig boring practical trainings, the training institute may make a Tie up with
local reputed industry / Institute as per NCVT norms if not available or procured by the Institute
 The Tools & Equipments and general machineries shall be of branded make only
 Only pre- machined job/part shall be provided to the trainees for Final trade test
 The Trade practical on manufacturing Press Tools Jigs and Fixtures shall be executed by group (not more than
5 trainees) As project work.

18
 Syllabus for the subject
of

TRADE THEORY-II
&
TRADE PRACTICAL-II
Under

CRAFT INSTRUCTOR TRAINING SCHEME (CITS)

Trade: TOOL & DIE MAKER (PRESS TOOLS, JIG &

FIXTURES)
&
TOOL & DIE MAKER (DIES & MOULD)

Re-Designed in

– 2014 -

By

Government of India
Ministry of Labour& Employment
Directorate General of Employment & Training

19
 G. GENERAL INFORMATION

1. Name of the Course : Craft Instructor Training

2. Duration of Instructor Training : 1 Year (Two semesters each of six months duration).

3. Subjects covered in the Semesters : Detailed in Section - C

4. Name of the Subject : TRADE THEORY –II & TRADE PRACTICAL-II

5. Applicability : TOOL & DIE MAKER TRADE

6. Examination : AITT to be held at the end of each semester.

7. Space Norms : (a) One class room of minimum 30sq.m. area

having Minimum width of 5 m. and with 6000
lumen
(b) Workshop: 160 sq. meter having minimum width
of 8 m. and with 60000 lumen
The electrical equipments of Class room should
conform to minimum 3 star Building energy rating as
per Bureau of Energy Efficiency (B.E.E.)
(c) Computer lab: 30 sq. m. area*
8. Power Norms : (a) 1 KW for Class room
(b) 25 KW for Workshop.
9. Unit strength(Batch Size) : 20

10. Entry qualification : Candidate passed semester-I under CITS or completed Semester-I.

11. Trainers’ Qualification : Diploma or Degree in Mechanical / Production

Engineering from AICTE recognized Board /
University with five / two years experience
respectively.

12. Desirable : Passed National Craft Instructor Training course in Tool & Die
Maker (Press Tool, Jigs & Fixture)/ TDM (Dies & Moulds)
trade.
.
In case of two units, one trainer must be Degree in
Engineering.

Note: *Not required if existing computer lab is available.

20
 H.
TOPIC WISE DISTRIBUTION OF MARKS & HOURS
TRADE: TOOL & DIE-MAKER
CRAFT INSTRUCTOR TRAINING SCHEME
SEMESTER-II
Note: During the discussion of any machine tools, related precautions and safety measures should be
discussed.
Trade Theory Trade Practical
Sl. Topics Hours Marks Topics Hours Marks
No.
1 Jig & Fixtures 12 08 Manufacturing of Jig 15 10
2 CNC systems 15 16 Manufacturing o Fixture 10 6
3 EDM (Spark erosions) 12 10 CNC Machine centre 50 32
4 CNC wire cut EDM 10 09 Die sinking EDM 25 16
5 CMM 7 08 Wire cutting EDM 25 16
6 Quality control and inspection, 5 S, TPM 8 06 CNC Programme for Dies in CNC wire 25 16
& TQM cutting EDM
7 Press tool calculation 20 40 Measurement by using CMM 10 4
8 Basic machine tool maintenance 4 03 Manufacture of blanking tools 15 10
9 Manufacture of progressive tools 25 16
10 Manufacture of combination and compound 35 16
tools
11 Manufacturing of deep drawing tool 35 16
12 Manufacture of bending tool 35 16
13 Measurement of surface roughness 15 10
14 Double shooting and maintenance of Jig & 32 16
Fixture and press tools

Total 88 100 352 200

THEORY II ---22 WEEKS X 04 PRACTICAL II ---22 WEEKS X 16
HRS/WEEK=88 hrs HRS/WEEK=352hrs

21
 I. DETAIL SYLLABUS FOR THE TRADE: TOOL & DIE MAKER
(PRESS TOOLS, JIG & FIXTURES)
&
(DIES & MOULD)
UNDER CRAFT INSTRUCTOR TRAINING SCHEME
SEMESTER-II

Tentative Trade Practical Trade Theory

Week No.
Manufacture of Box Jig and Angle plate jig by Introduction to jigs and fixtures –Definition, basic elements,
1 group as a project advantages and applications in batch production and mass
production.
Manufacture of “V” Block angle grinding Design features of jigs and fixtures
Fixtures and profile milling fixture by group as a Economy and cost of jig and fixture
project Planes and movements and arresting degrees of freedom.
Locating principle and types of locators
Clamping principles and types of clamps
2 Drill bushes- types, size accuracy, material and, and
manufacturing methods
Types of drill jigs, parts and functions
Types of Milling fixtures, parts and functions
Welding fixtures – Construction principles, parts and
function
Practice on CNC machining centre –Basic Introduction to CNC machining center- CNC system-
3 operations – Offset measurement – Part program – Elements of CNC machine- Hardware & Software- Safety
Editing and Proving feature – Axes designation- offset measurement
Machining of simple components-Facing-Profile- Types of Co-ordinate system-Preparatory cods (G-Codes)
4 Hexagon- Centering- Drilling- Tapping using and M –codes – Cutting part program( Main & Sub ) – Do‟s
CNC and Don‟t – routine maintenance – Trouble shooting
5&6 Manufacture of electrodes and Preparation of die Principles of EDM - Advantages and applications of EDM
sinking EDM for machining and producing a – Spark erosion terminology – machine tool operating
22
 square, rectangle, hexagon, Round, blind die system – dielectric fluid – dielectric system – methods of
cavities, through cavities and different profiles flushing
Electrode – material - application - manufacturing methods
– methods of holding electrodes and alignment –
determining electrode size and spark gap
Work preparation and setting
EDM parameters
Trouble shooting and maintenance
Programming for simple and complicated profile Principles of CNC Wire cut EDM - Advantages and
7 using CAM software, simulation and applications
offloading to machine.
Preparation of CNC wire cut EDM for machining Machine tool, power supply, dielectric supply and part
– wire feeding – job setting and aligning- edge programming
8 finding and centre finding – wire verticality setting Work preparation, work material, wire electrode, job
mounting, and job reference point
Water Dielectric- characteristics, dielectric strength and
flushing.
CNC programming and machining of different Technology guidelines – machining parameters and
profile of Punches guideline charts
Important notes on Wire cut EDM –Temperature control,
proper flushing, rough machining, finish machining, and
9&10 wire offset
Technology guidelines for rough cut, trim cut and taper cut
Guidelines for achieving optimal machining accuracies
Unstable machining causes and remedies
Troubles during machining, causes and remedies
Maintenance and application Tips
CNC programming and machining different optical comparator, and CMM – Introduction, working
11&12 shapes of Die holes with land and taper on CNC principles, parts and functions, construction, application
wire cut EDM and types of operations
Practice on measurement using CMM

23
 Manufacture of simple Blanking & piercing Tool Introduction on Quality control, Inspection of tool and
by Group as project gauges, Product inspection, awareness on ISO and
13 importance
Different tooling and applications, Methods of Press tool
Press –Tool nomenclature.
Measurement of surface roughness by CLA(Centre Shearing theory– cutting and non cutting operations
line average) Cutting clearance, Land and angular clearance.
14 Calculation of cutting force
Introduction to surface roughness-instruments and its
measuring principle.

Manufacture of Progressive tool for producing a Stock material, strip layout and Economic factor
Cycle chain link by group as a project Cutting force calculation
15 & 16 punch and die – Types and materials
Strippers types and functions
Constructions of progressive tool
Manufacture of Following Press tools by a group Stoppers types and functions
as project Combination tool & Compound tool Pilot locations and sizes, Side cutters
Working principle of Ejector and shedder
17
Compound tool, and combination tool-function-construction
Side cam tool –function-advantages-working principles

Manufacture of Draw tool as a Project Deep draw tool function and calculation
18 Introduction to Press, parts, functions, Classification of
presses, and specification

Selection of press- Shut height and day light clearance

19&20 Trial out On Fly press and power press the Safety precaution on press work
Produced components such as V, U, Cycle link Strip feeding, Die cushion
,Cup ,Washer and Cycle bell cup
24
 Manufacture of simple V and U bending tool by Fine blanking –Application, working principle, clearance
21 group as a project tool life, punch and die radius.
Tool estimation.
22 Trouble shooting-Rectifications –Maintenance of Introduction of TPM and TQM.
Jig& fixture and press tool Basic machine tool maintenance and its importance

23 Industrial visit & Submission of Report

24 - 26 Revision & Trade Test

25
 J. List of Tools & Equipment
Trade – TOOL & DIE MAKER
Under CITS
For a batch of 20 Trainees
Semester-II

1 Trainee‟s tool kit

QUANTITY QUANTITY
SL NO DESCRIPTION OF TOOLS FOR FOR BATCH
INSTRUCTOR OF 20
Steel rule 250 mm British and metric combined as per IS
1. 1No 20 Nos.
1481
2. Engineer‟s square 150 mm with knife edge as per IS 2103 1No 20 Nos.
Hacksaw frame adjustable with pistol grip for
3. 1No 5 Nos.
200-300 mm blade
4. Hammer cross peen 0.5kg with handle 1No 5 Nos.
5. Chisel cold flat 18 x 150 mm 1No 5 Nos.
6. Hammer cross peen 0.7kg with handle 1No 5 Nos.
7. Centre punch 100 mm 1No 20 Nos.
8. Prick punch 150 mm 1No 20 Nos.
9. File flat bastard 350 mm 1No 20 Nos.
10. File flat 2nd cut 250 mm 1No 20 Nos.
11. File flat safe edge 200 mm 1No 20 Nos.
12. File square smooth 200 mm 1No 10 Nos.
13. Needle file assorted (20 Nos)150 mm 1No 20 Nos.
14. File card 1No 20 Nos.
15. Screw Driver 200mm 1 No 20 Nos.
16. Vernier Caliper 200 mm as per IS 3651 1 No 4 Nos.
17. Out side Micro Meter ( 0 to 25mm ) as per IS 2967 1 No 4 Nos.
18. D.E. Spanner 6mm to 32 mm as per IS 2028 1 Set 1 Set
19. Allan Key 3 mm to 12 mm 1 Set 1 Set
20. Out side Micro Meter ( 25 to 50mm ) as per IS 2967 1 No 4 Nos.

26
 2. Tools measuring instruments and general shop out fit

Sl. No DESCRIPTION QUANTITY

21. Screw driver 200 mm 5 Nos.
22. Centre gauge 4 Nos.
23. Oil cane 250 Ml. 4 Nos.
24. File half round bastard 300 mm 5 Nos.
25. File half round smooth 250 mm 5 Nos.
26. File three square bastard 250 mm 5 Nos.
27. File three square smooth 200 mm 5 Nos.
28. File round bastard 250 mm 5 Nos.
29. Knife edge file 150 mm 5 Nos.
30. Scribing block universal 300 mm 5 Nos.
Granite surface plate grade 0 630 mm x 630 mm x
31. 100mm with between centre and adjustable stand to the 2 Nos.
IS 7327
32. Tap extractor 3 mm to 12 mm x 1.5 mm 2 sets
33. Screw extractor sizes 1 to 8 2 sets
Taps and dies ( metric) 3 mm to 12 mm complete set in
34. 4 sets
a box
35. Drill twist st. shank dia. 3 to 12 mm in steps of 0.5 mm 3 sets
36. Taper shank drills 10 to 20 mm in steps of 1 mm 2 sets
37. Number punch 3 mm set 2 sets
38. Drill chuck 12 mm, capacity 2 Nos.
39. Allen key metric 3 to 12 mm set 5 sets
40. Centre drills 3,4 5 each
41. Parallel hand reamer 5,6,8 & 10mm in steps of 1 mm 4 sets
Hand taper pin reamer 5mm,6mm,8mm,10mm and
42. 2 sets
12mm (set of 4Nos)
Side and face milling cutter Ø125 x 12 mm width Ø
43. 4 Nos.
27 mm bore
Side & face milling cutter Ø 100mm x 10 mm width, Ø
44. 4 Nos.
27 mm bore
Cylindrical milling cutter Ø 63 mm x 100 mm length Ø
45. 4 Nos.
27 mm bore
Single angle cutter Ø 63 mm x 18 mm width Ø 27 mm
46. 4 Nos.
bore – 70 º
Equal angle cutter Ø 63mm x 18 mm width Ø 22 bore
47. 4 Nos.
– 90 º
Slab milling cutter dia 80 mm x 40 mm width x dia 22
48. 4 Nos.
bore
27
 Parallel shank end mill dia 6, dia 8, dia 10 and dia 12
49. 4 Nos.each
mm
T-slot cutter with parallel shank – cutter dia 17.5 x 8
50. 5 Nos.
mm width x dia. Of shank 8 mm
Ball end mill dia 3 mm, dia 6 mm, dia 8 mm, dia 10
51. 2 Nos. each
mm and dia 12 mm.
Tool makers clamp 50 mm, 75 mm, 100 mm and 150
52. 4 Nos.each
mm
53. HSS tool bits 4mm, 6mm, 8mm square 100 mm length 20 Nos. each
Tool holders – straight, LH and RH to suit 4,6,8 mmsq.
54. 8 each
Bit HSS size of lathe
55. Parting tool holders to suit the size of the lathe 4 Nos.each
56. Parting tool blades 3 mm and 4 mm thick HSS 4 each
Boring bars to accommodate 4 mm, 6 mm and 8 mm
57. 4 each
HSS tool bits
58. Knurling tool (Straight Diamond ) 2 Nos. each
59. Tool makers buttons – dia 10mm and dia 12mm 6 each
Tool holders for shaper– straight, LH and RH to suit
60. 4 each
the machine available.
Oil stone assorted (10 mm square, dia 10 mm and 10
61. 4 each
mm side triangular) 100 mm length
62. Star dresser 2 Nos.
63. Diamond dresser with holder 2 Nos.
Work bench 340 cm x 120cm x 75 cm with 150 mm 4 Nos. (each bench fitted
64.
vice with 4vices)
65. 8 lockers Steel cup board for trainees (pigon cupboard) 3 Nos.
66. Steel cupboard 6‟ or more 2 Nos.
67. Metal rock 180 cm x 60 cm x 45 cm 2 Nos.
68. Fire extinguisher 4 Nos.
69. Fire buckets with stand 4 Nos.
Feeler gauge 0.05 mm to 0.3 mm by 0.05 & 0.4 mm to
70. 2 Sets
1 mm by 0.1 mm (13 LEAVES) as per IS 3179
Screw pitch gauge – range 0.4 – 7 mm metric 60
71. 2 sets
degree (21 leaves)
Radius gauge 1-3 mm by 0.25 mm and 3,5-7 mm by
72. 2 sets
0.5 mm (34 leaves)
Digital Vernier height gauge – range 300 mm vernier
73. 1 No
scale-0.02 mm
74. Dial Vernier caliper 0-200 mm, graduation – 0.02 mm 2 Nos
Vernier caliper – range 300 mm vernier scale – 0.02
75. 2 Nos.
mm as per IS 3651
Universal bevel protractor – blade range 150 and 300
76. mm, dial 1 degree, vernier 5‟ with head, acute angle 1 No
attachment as per IS 4239
Digital Outside micro meter 0 – 25 mm (0.01mm
77. 2 Nos.
accuracy)

28
 Combination square sets – 300mm blade with square
78. 2 sets
head, centre head, protractor head
79. Telescoping gauge range 8-150 mm(6 pieces/sets) 1 set
80. Sine bar 150 mm with stopper plate as per IS 5359 2 Nos
81. Gauge Blocks Workshop Grade – 87 Pieces Per Set 2 sets
82. Centre square – size 400 x 250 mm blade 2 sets
V – block – approx.32 x 32 x 41 mm with clamping
83. 2 pairs
capacity of 25 mm with clamps as per IS 2949
84. Angle plate – adjustable 250 x 250 x 300 mm 2 Nos
Stand with magnetic base 60 x 47.5 mm and with
85. universal swivel clamp, dial holding rod (150 mm) 2 Nos.
scriber
Dial test indicator – lever type – range 0-0.8 mm –
86. graduation 0.001 mm, reading 0-40-0 with accessories. 2Nos
as per IS 11498
Dial test indicator – plunger type – range0-10 mm –
87. graduation 0.001 mm, reading 0-100 with revolution 2 Nos.
counter. as per IS 2092
Bore gauge with dial indicator (1 mm range 0-0.01 mm
88. 2 sets
graduation)-range of bore gauge 18-25mm
Straight edge – single beveled – size 150 mm and 250
89. 1 each
mm
Parallel blocks 15 mm and 25 mm in pairs as per IS
90. 4 sets
4241
Slip gauges – sets – 112 pieces- grade-„00‟ accuracy as
91. 1 sets
per IS 2984
92. Master try square 150 mm 1 No.
93. Hammer – nylon and coppers 8 Nos. each
94. Scrapers – Flat, Triangular, half round 2 Nos.
95. Drill drift ( To be manufacture in the section) 2 Nos.
96. Adjustable spanner 12” 2 Nos.
97. Prismatic Angle gauges as per IS 6231 1 set
98. Gear tooth Vernier caliper 2 Nos.
99. File guard 20 Nos.
Three point internal micro meter range 18 to 25mm
100. 2 sets
with accuracy of 0.005 mm
Two point self centering bore dial gauge with accuracy
101. 1 No
of 0.001 mm
102. Spirit level 0.02/1000 mm 1 No
103. Grease gun 3 Nos.
Wheel balancing unit with stand Size 150 mm x 150
104. 1 No
mm x 250 height
105. Electric hand drill ¼” 1 No
106. Work bench 4x3 feet with suitable drawer 4 nos.

29
 Micro boring bar Dia 12 to 42 mm BT 40 with suitable
107. 2 Nos
inserts
108. Tap holder Bt 40 ER 25 with standard length 2 Nos
109. Laptop with latest configuration 2 nos.
110. Auto cad 10 licences software 1 set
Personnel computer with latest configuration, Table,
111. 10 Nos.
UPS and printer

112. Surface roughness meter 02

30
GENERAL MACHINERY
Sl. No. Name of the machine Specification Quantity
Centre height 150 mm and centre
distance 1000 mm along with 4 jaw
and 3 jaw chucks, auto feed system,
SS and SC centre lathe (all safety guard, motorized coolant
1. geared) with having minimum system and lighting arrangement. 4 Nos.
specification as: Revolving centre 1 No
Quick change tool post with 5 Nos. of tool
holders along with other standard accessories
like face plate, set of carriers, taper turning
attachment.
Horizontal Milling Machine Table Length x width 1200 x 300 mm having
motorized up & down movement along with
2. with minimum specification 2 Nos.
auto feed arrangement and 150mm Universal
as:( with DRO) vice.
Vertical Milling Machine with Table Length x width 1200 x 300 mm having
minimum specification as: motorized up & down movement along with
3. (with DRO) auto feed arrangement in X-Y direction along 2 Nos.
with 150mm universal vice.

Table Length x width 1200 x 300 mm having

motorized up & down movement along with
auto feed arrangement and with following
attachments such as:
a. Vertical head
Universal Milling machine with
b. Slotting attachment
4. minimum specification as: 2 Nos.
c. Rack cutting attachment
d. Rotary table
e. Dividing head
f. Adaptors, arbors and collects etc.
for holding straight shank drills and
cutters from 3 mm to 25 mm.

Pedestal grinding Dia. Of wheel – 200 mm with standard

5. 2 Nos.
accessories
Wheel speed – 2800 rpm
Table size - 650 x 150 mm
Surface grinding machine Fine down feed - 0.001 mm
hydraulic, horizontal spindle Accessories:
reciprocating table manual and wheel guards, coolant system with baffle
6. auto cross feed, adjustable tank and motor, magnetic chuck 2 Nos.
traverse stop, auto reverse cross 300x150mm, wheel balancing mandrel,
movement, power raise and fall additional wheel flange with mandrel,
of wheel head, wheel balancing stand, wheel truing
device, spare grinding wheel for general
purpose grinding and standard accessories
Grinding machine hydraulic Centre height - 150mm
7. external cylindrical, universal Distance between centers- 800 mm 1 No
type with internal grinding Least in-feed - 0.0025 mm

31
 attachment fully motorized and Accessories:
standard accessories. Face plates and driving dog carriers,3 jaw
self-centering chuck, 4-jaw independent
chuck, tailstock, fixed steady, adjustable
steady, wheel dressers for external and
internal grinding wheels, straight carriers
for holding different diameter shafts,
coolant tank assembly with coolant
filtration and circulation system, carbide
tipped centers(half/full), wheel guards,
front guard, (each machine supplied with
assorted grinding wheels for general
purpose work of internal and external
grinding)
8. Double body fly press 10 tonne capacity 2 nos.
Hardness tester Rockwell M/C Scale for HRA, HRS, and HRC provided.
9. 1 No
With std. accessories
Optical Comparator m/c Basic model with other standard and
10. 1 No
required optional accessories
Drilling machine, box column 25 mm capacity with other standard
11. 2 Nos.
type upright accessories
EDM (spark erosion) with Work Tank : 600 x 400 x 280 mm
DRO Table traverse – X x Y x Z : 220 x 150 x
150 mm
Work piece weight -100 Kgs
Work piece height – 150 mm
Electrode weight – 25 Kgs
12. Least count of vernier -0.005 mm
1 No
Working current -20Amps
Metal removal rate –Cu to Steel : 150
mm³/min
Electrode wear - < 0.1%
Surface finish obtainable -0.8 µ Ra
Dielectric capacity -150 lits. (approx.)
CNC wire cut EDM with Table size – 350 X 550 mm
Precision LM guide ways for all Cutting speed : 70 mm2/min
axes with standard and essential Wire dia. – 0.25 mm
accessories Surface finish obtainable : 1.2 µ Ra or
better
Taper cutting angle : ± 10°/ 50 mm
Work piece height – 200 mm
Work piece weight- 300 kg
13. Main table traverse- (X, Y) – 250 x 350 1 No
mm
Auxiliary table traverse –(u, v)- 30 x 30
mm
wire spool capacity- 5 kg
Axis control – Suitable for machining die
holes with land and taper
Interpolation – Linear & Circular
Least input increment – 0.001 mm

32
 Connected load – 4 KVA (Approx).
Dielectric fluid – Deionizer water
CNC Vertical milling m/c CNC Vertical milling m/c with minimum
specification as:
Table size: 500 x 350mm
Travel X-axis x Y-axis x Z-axis: 350 x 300
x 300mm
Auto Tool Changer: 12 stations.
Spindle power: 3.7kW (continuous rating)
with popular control system like 2 Nos
14.
Fanuc/Sinumeric along with motorized
coolant system.
BT 40 pull set
Voltage stabilizer with other standard and
required optional accessories
Computer & UPS with laser printer (latest
version) with all accessories (Auto CAD
and CAM software)
Power press m/c 5 tonne capacity standard and required
15. 1 No
optional accessories
Sensitive drilling m/c 12mm Capacity 20 mm with other standard and
16. 1 No
required optional accessories
Muffle furnace 300 x 300 x 450 mm for 1100 to 1200
17. degree C with standard and required 1 No
optional accessories
18. Quenching tank with Agitation 600 x 600 x 600 mm 21Nos.
19. Bench drilling machine Capacity 12 mm –std with std accessories 1 No
Personal computers PCs with MS-Windows, networked on 11 nos.
20.
LAN.
21. Computer Table & Chairs 11 nos.
& 20
Nos.
Multimedia teach ware/ Compatible to CNC cylindrical grinding 11users
courseware for CNC technology machine
and interactive CNC part
programming software for
turning, milling & grinding with
22. virtual machine operation and
simulation using popular
operation control system such as
Fanuc, Sinumeric, etc. (Web-
based or licensed based) (10
trainess + 1 faculty)
Recommendations:

1. The specifications of general machineries mentioned are generic type and for guidance only. The user can procure the
nearest specification with minor deviation as per the availability in the market.
2. The Tools & Equipments and general machineries shall be of branded make only
3. Only pre- machined job/part shall be provided to the trainees for Final trade test
4. The Trade practical on manufacturing Press Tools Jigs and Fixtures shall be executed by group (not more than 5
trainees) As project work
33
 K. FURNITURE, ACCESSORIES AND AUDIO VISUAL AIDS FOR
THE SEMESTER-I & II (COMMON FOR ALL ENGG. TRADES)

Sl.
Item Qty
No.
01 Class Room Chairs (armless) / Dual desk may also be allowed 20 /10nos.
02 Class Room Tables ( 3ft X 2ft) / Dual desk may also be allowed 20 /10 nos.
03 Chair for Trainer (armed) movable 01 no.
04 Table for Trainer (4 ½ ft X 2 ½ ft) with Drawer and cupboard 01 no.
05 LCD / LED Projector 01 no.
06 Multimedia Computer System with all accessories with UPS (.5
01 set
KVA)
07 Computer Table 01 no.
08 White Board (6ft X 4 ft.) 01 no.
09 LCD Projector Screen 01 no.
10 Air Conditioner 1.5Ton (OPTIONAL) 02 nos.
11 Wall Clock 01 no.
12 Wall charts, Transparencies and DVDs related to the trade As required
13. Laser Printer with scanner 01 no.

14. Steel Cupboard with 8 pigeon lockers 3 nos.

15. Work bench for fitters with two vices of 100mm 2 nos.

16. Steel cupboard 180x90x45cm 2 nos.

17. Steel cupboard 120x60x45cm 2 nos.

18. Multi drawer tool rack trolley with minimum 4 drawers and 20 tool capacity 04 nos.

19. First aid box. 1 no.

34
 L. LIST OF TRADE COMMITTEE MEMBERS

Sl. Name & Designation Organization Mentor Council

No. Sh /Mr. / Ms. Designation
Members of Sector Mentor council
1. A. D. Shahane, Vice-President, Larsen & Tourbo Ltd., Chairman
(Corporate Trg.) Mumbai:400001
2. Dr. P.K.Jain, Professor IIT, Roorkee, Roorkee-247667, Member
Uttarakhand
3. N. Ramakrishnan, Professor IIT Gandhinagar, Gujarat-382424 Member
4. Dr. P.V.Rao, Professor IIT Delhi, New Delhi-110016 Member
5. Dr. Debdas Roy, Asstt. NIFFT, Hatia, Ranchi-834003, Member
Professor Jharkhand
6. Dr. Anil Kumar Singh, NIFFT, Hatia, Ranchi-834003, Member
Professor Jharkhand
7. Dr. P.P.Bandyopadhyay IIT Kharagpur, Kharagpur- Member
Professor 721302, West Bengal
8. Dr. P.K.Ray, Professor IIT Kharagpur, Kharagpur- Member
721302, West Bengal
9. S. S. Maity, MD Central Tool Room & Training Member
Centre (CTTC), Bhubaneswar
10. Dr. Ramesh Babu N, Professor IIT Madras, Chennai Member
11. R.K. Sridharan, Bharat Heavy Electricals Ltd, Member
Manager/HRDC Ranipet, Tamil Nadu
12. N. Krishna Murthy CQA(Heavy Vehicles), DGQA, Member
Principal Scientific Officer Chennai, Tamil Nadu
13. Sunil Khodke Bobst India Pvt. Ltd., Pune Member
Training Manager
14. Ajay Dhuri TATA Motors, Pune Member
15. Uday Apte TATA Motors, Pune Member
16. H B Jagadeesh, Sr. Manager HMT, Bengaluru Member
17. K Venugopal NTTF, Peenya, Bangalore Member
Director & COO
18. B.A.Damahe, Principal L&T Institute of Technology, Member
L&T Institute of Technology Mumbai
19. Lakshmanan. R BOSCH Ltd., Bangalore Member
Senior Manager
20. R C Agnihotri Indo- Swiss Training Centre Member
Principal Chandigarh, 160030
Mentor
21. Sunil Kumar Gupta (Director) DGET HQ, New Delhi. Mentor

35
Members of Core Group
22. N. Nath. (ADT) CSTARI, Kolkata Co-ordinator
23. H.Charles (TO) NIMI, Chennai. Member
24. Sukhdev Singh (JDT) ATI Kanpur Team Leader
25. Ravi Pandey (V.I) ATI Kanpur Member
26. A.K. Nasakar (T.O) ATI Kolkata Member
27. Samir Sarkar (T.O) ATI Kolkata Member
28. J. Ram Eswara Rao (T.O) RDAT Hyderabad Member
29. T.G. Kadam (T.O) ATI Mumbai Member
30. K. Mahendar (DDT) ATI Chennai Member
31. Shrikant S Sonnavane (T.O) ATI Mumbai Member
32. K. Nagasrinivas ATI Hyderabad Member
(DDT)
33. G.N. Eswarappa (DDT) FTI Bangalore Member
34. G. Govindan, Sr. ATI Chennai Member
Draughtsman
35. M.N.Renukaradhya, Govt. ITI, Tumkur Road, Member
Dy.Director/Principal Grade I., Banglore, Karnataka
36. B.V.Venkatesh Reddy. JTO Govt. ITI, Tumkur Road, Member
Banglore, Karnataka
37. N.M.Kajale, Principal, Govt. ITI Velhe, Distt: Pune, Member
Maharashtra
38. Subrata Polley, Instructor ITI Howrah Homes, West Bengal Member
39. VINOD KUMAR.R Govt.ITI Dhanuvachapuram Member
Sr.Instructor Trivendrum, Dist., Kerala
40. M. Anbalagan, B.E., Assistant Govt. ITI Coimbatore, Tamil Member
Training Officer Nadu
41. K. Lakshmi Narayanan, T.O. DET, Tamil Nadu Member
Other industry representatives
42. Venugopal Parvatikar Skill Sonics, Bangalore Member
43. Venkata Dasari Skill Sonics, Bangalore Member
44. Srihari, D CADEM Tech. Pvt. Ltd., Member
Bangalore
45. Dasarathi.G.V. CADEM Tech. Pvt. Ltd., Member
Bangalore
46. L.R.S.Mani Ohm Shakti Industries, Bangalore Member

36