Rock Mechanics Student Manual
Rock Mechanics Student Manual
Rock Mechanics Student Manual
Rock Mechanics
November 2011
CHAPTER 1
INTRODUCTION TO ROCK
MECHANICS
Course At the end of this course, you should be able to:
Objectives • Explain the importance of Rock Mechanics and how the concepts are
used to design better products and services to our customers.
• Identify the key terms and concepts that are used in studying Rock
Mechanics.
• Define the differing characteristics and uses of rock strength tests.
• Identify how the models are used in the IDEAS lab.
• Explain the effects of confining pressure on rock samples.
SE Specific Energy
Chapter At the end of this chapter, using any resources available, you should be able to:
Objectives
• Explain how rocks fail in different conditions.
• Explain the theory behind how rocks break.
• Determine how rocks behave with differing hydrostatic pressures and
insert geometries.
Course Overview This course is an introduction to the field of rock mechanics and will cover the
following topics:
• Rock strength and material testing
• Testing in the IDEAS lab
• Rock fracturing and shearing
Course Objectives At the end of this course, using any resources available, you should be able to:
• Explain how different rock types fail under various conditions.
• Explain the theory behind how rocks break.
• Explain the effects of different hydrostatic pressures and insert
geometries on rock behavior.
• Understand how Schlumberger uses data from the IDEAS lab to design
products and deliver services.
• Explain how rock mechanics testing is used and how the resulting data
affect drilling jobs.
• Analyze and interpret combined force displacement graphs.
Purpose for Understanding how rocks fail is important because it helps us develop better
Studying Rock products and provide better services to our customers. Using rock mechanics,
Mechanics we can:
• Design better drill bits and other drilling tools for various formations.
• Know which tools and techniques will most efficiently drill through the
rock type under the specific formation condition.
• Help maximize the longevity of our drill bits on a job.
• Understand how to destroy rocks to drill effectively.
Course In this course, you will learn the basics of rock mechanics. We will begin by
Organization defining some commonly used terms. Then, we will discuss the rock strength
tests that are used across the industry and specifically in our IDEAS lab.
Lastly, we will learn how to interpret the graphs produced by the rock strength
tests and examine how we can use the information to build tools.
Examine the rock samples that you receive in class. Identify each rock by type, name, and
characteristics.
Metamorphic rocks:
Sedimentary rocks:
Igneous rocks:
Hardness vs. Rock hardness is measured by how easily a mineral resists or receives scratching.
Strength For example, if a rock is difficult to scratch, it is considered to be hard. Several
factors affect a rock’s hardness. The hardness of a rock can affect how long
drilling tools last and how easily it is to drill into the rock. Hardness is related to
the rock’s atomic structure and how easily the bands of atoms separate or break.
Mohs Hardness A common reference guide used to determine rock strength is the Mohs Hardness
Scale scale. The Mohs Hardness scale was developed in 1812 by a German mineralogist
named Frederich Mohs. The scale defines the relative measures of mineral
hardness of 10 common minerals.
The Mohs hardness scale is not even. For example, although corundum is listed as
number 9, diamond (at number 10) is substantially harder than corundum. Their
closeness on the scale suggests that they are similar in hardness, but that is not the
case. Another example is fluorite. Fluorite is listed at number 4, but is only
slightly harder than calcite, listed at number 3. The images on the next page are
examples of minerals on the Mohs hardness scale.
3. Calcite 4. Fluorite
6. Feldspar
5. Apatite
Read the example below and answer the question. Use Mohs’ Hardness Scale in the previous section
as a reference.
The hardness measurements of the mineral Kyanite are different depending on the direction of the
grain. When scratched perpendicular to the cleavage plane, the mineral has a hardness of about 7.
However, when scratched along the cleavage plane, the hardness reduces to about 4.
What do you think creates different hardness measurements in the same mineral or rock sample?
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Porosity Definition Porosity describes the amount of voids (space) present in rock. These pores
contribute to the non-uniformity of the structure and texture of rock. Porosity
varies among different types of rock. The pores in a rock affect how well the
rock conducts heat, gas, and water. Porous rocks retain more moisture. Pores
also make rock weaker.
Porosity
Illustration
Review the list of rocks below. Decide if each is permeable or impermeable and explain your answer.
Permeable or Why
Impermeable
Type of Rock
Granite
Sandstone
Marble
Slate
Basalt
Chalk
In groups, examine your rock samples. (1) Identify the name and type of rock (metamorphic, igneous,
or sedimentary). (2) Put the rocks in order from least to most porous. Explain your reasoning.
Let’s review what we have learned in this chapter. Working in groups, briefly answer the following
questions.
3. What is the Mohs hardness scale and how is it useful when studying
rock mechanics?
Chapter At the end of this chapter, using any resources available, you should be able to:
Objectives
• Define the characteristics and uses of various rock strength tests.
• Describe the tests used to determine rock strength.
• Explain the difference between UCS and CCS.
• Explain how the different stages of the stress-strain curve show the
mechanical characteristics of rock.
Introduction ................................................................................................................................................................................ 5
Introduction to Rock Strength Testing ..................................................................................................................................... 5
Types of Rock Strength Tests ................................................................................................................................................. 5
Definitions................................................................................................................................................................................... 6
Introduction.............................................................................................................................................................................. 6
Rock Strength.......................................................................................................................................................................... 6
Axial Strain .............................................................................................................................................................................. 6
Radial Strain ............................................................................................................................................................................ 7
Discussion Question: Rock Formation Strength ...................................................................................................................... 8
Stress Strain Curves .................................................................................................................................................................. 9
Definition ................................................................................................................................................................................. 9
Description .............................................................................................................................................................................. 9
Exercise: Stress Strain Curves ............................................................................................................................................... 10
Unconfined Compression Test ............................................................................................................................................... 16
Unconfined Compressive Strength (UCS) ............................................................................................................................. 16
Standard UCS Test Description ............................................................................................................................................ 16
Illustration of a UCS Test....................................................................................................................................................... 16
Discussion Question .............................................................................................................................................................. 16
Direct Shear Test...................................................................................................................................................................... 17
Introduction............................................................................................................................................................................ 17
Discussion Question .............................................................................................................................................................. 17
Confined Compressive Strength (CCS) ................................................................................................................................. 18
Definition ............................................................................................................................................................................... 18
Hydrostatic Pressure ............................................................................................................................................................. 18
Triaxial Compression Test ...................................................................................................................................................... 19
Definition ............................................................................................................................................................................... 19
Information about Mohr’s Circle............................................................................................................................................. 19
Description ............................................................................................................................................................................ 20
Exercise: Choosing a Rock Strength Test ............................................................................................................................. 21
Exercise: Breaking Rocks in the Yard.................................................................................................................................... 22
Introduction to One of the most important purposes of studying and using rock mechanics is to
Rock Strength determine the mechanical conditions under which rock will become
Testing permanently deformed or fractured. By studying the stresses that cause rock
deformation, we can anticipate how rock formations will behave and develop
the right tools to use in various drilling conditions.
Types of Rock There are several different types of rock strength tests. Tests are chosen based
Strength Tests on the data they will yield about a test sample. In this class, we will study the
following tests used in characterizing rocks:
• Unconfined compression
• Direct shear
• Triaxial compression
• Triaxial rock strength
• Indentation
• Punch penetration
Introduction Before we discuss the different rock strength tests, let’s review some basic
concepts and definitions.
Rock Strength To test material strength, we use tension tests. In rock mechanics, we use
compression tests. Remember: Compressive rock strength defines the stress at
which the rock fails destructively. It is expressed in force per unit area:
not as ______________________________________________________.
Axial Strain Axial strain occurs in the direction that a load is applied or along the same axis
as the applied load. Axial strain is how much a rock deforms in the axial
direction.
Definition The stress is the measured load applied to a sample material. Strain is the
measured deformation the sample shows when a load is applied. Some
characteristics of strain include elongation, compression, and distortion.
Follow the directions for each graph. Label the graphs as they are discussed aloud in class.
1.
2.
3.
Unconfined During UCS testing, the confining pressure is exposed to Earth’s atmospheric
Compressive pressure (the pressure at the Earth’s surface).
Strength (UCS)
The confining pressure is atmospheric. These are the values of atmospheric
pressure, shown in different units:
• 14.7 psi
• 1 atmosphere
• 9.87 mPa
Standard UCS Test During a standard UCS test, an axial load is compressed onto a rock sample.
Description The load is then increased until the rock fails or 15% strain has occurred.
There is no lateral support on the rock sample. UCS is equal to the axial load
when it fails (the maximum sustained load).
Illustration of a
UCS Test
F
ucs =
aA
Introduction The direct shear test is used to find the strength of a material sample.
During a typical direct shear test, a shearing stress is placed laterally across the
rock sample. The stress is increased until the rock fails. The test is conducted
several times to provide an experimental measurement for the rock sample.
Discussion How are direct shear and UCS tests similar? How are they different?
Question
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Definition Confined compressive strength is a measure of the stress at which the rock
fails destructively under some confining pressure. The test simulates the
downhole conditions and rock forces experienced by the formation inside the
wellbore.
Types of confining pressure typically affecting the wellbore include:
Abnormally low pressure might occur in areas where fluids have been drained,
such as a depleted hydrocarbon reservoir.
High pressure might occur in areas where water-filled sediments have been
rapidly buried by impermeable sediment (such as clay). Rapid burial causes
fluids to become trapped and the pore pressure is increased with deeper burial.
Definition The triaxial compression test is performed according to standard D2664 set by
the American Society for Testing and Material. The triaxial compression test is
similar to the unconfined compression test, but lateral pressure is applied. The
test simulates the behavior of rock underground because it applies significant
confining pressure to the sample during loading.
After testing, sample strengths are plotted on a stress strain curve and Mohr
circle to determine the failure criteria for the rock type.
Information about Mohr’s circle is a graph that shows stress at a given point in time. The circle
Mohr’s Circle shows three different types of stresses:
• Tensile
• Compressive
• Shear (counterclockwise and clockwise)
Read each scenario below. Using the information, choose a rock strength test for the situation. Then,
explain your reasoning.
1. You have received samples from the field from two different sites. You need
to compare the rock strength heterogeneity of the samples.
Why?
2. You have a sample from the field. You need to find out the bearing capacity
(for pressure) that the rock can withstand.
Why?
3. You need to simulate how a rock will behave underground (down hole). You
also need to find the pressure the rock can withstand under an axial load.
Why?
Use the rock chisels and/or hammers to break the rock samples listed below. As you break each rock,
note the breakage pattern that you see. Explain if the rock was easy or hard to break. Explain your
answers.
Chapter At the end of this chapter, using any resources available, you will be able to:
Objectives
• Identify the characteristics and uses of punch penetration tests.
• Explain how a crater model is used.
• Identify how the crater model is used in the IDEAS lab.
Benefits of Punch Rock brittleness is measured as a function of rock strength. To measure rock
Penetration brittleness, we use sample core and punch penetration testing. Punch
Testing penetration tests are used to evaluate the boreability characteristics of rock
formations. Punch penetration tests are extremely valuable in rock mechanics
because they are the only rock tests where the rock surface is penetrated by a
tool. The penetration causes crushing and chipping in the rock. We are then
able to examine how the rock has changed and make assumptions about the
rock strength and composition. Penetration testing also allows us to compare
rock samples to other rocks and characterize them empirically.
Description During a punch penetration test, a conical insert is pressed into a rock sample
that is inside of a confining steel ring. The pressure load is applied. The load
and displacement of the indentor are recorded.
The data from the punch penetration test yields a force-penetration curve. The
curve indicates the energy that is needed to chip the rock, also known as the
rock’s excavatibility. Excavatibility is affected by the stiffness, brittleness,
and porosity of the rock sample.
Punch Penetration
Test Machine
Cutting Action- Impact on the rock is created when the cutter stress exceeds the compressive
Crater Mechanism strength of the formation. The formation is crushed below the cutting structure,
creating a wedge of rock shaped like the cutter. This wedge is a highly
compressed area. Then, the wedge is pushed ahead into the formation. Micro
fractures develop in the formation, surrounding the compressed zone and
propagating away from the compressed wedge. Fluid fills micro fractures to
equalize hydrostatic pressure within the fluid column, which will help in lifting
fractured region cuttings. The fracture angle for this region is usually 30°.
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On Curve 1, the strain varies linearly until the rock breaks. The failure will be
along a single plane inclined about 30° to the maximum applied stress. This
result is typical when the minimum principal stress is low.
After the in-class discussion, the facilitator will show each graph on the PowerPoint
slide.
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Curve 2:
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Curve 3:
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Single Insert A single insert penetration test is performed using a single insert impact testing
Penetration Test machine. The rock sample is loaded inside the pressure vessel. Hydraulic
fluids are pumped into the tester chamber. All of the testing equipment is
enclosed in a large, metal cylinder.
The recording mechanisms measure the depth of penetration and penetration
force of the fracture region. We can then determine how the rock fails.
20000
Penetration Force, lbf
15000
10000
1402M1
1403M1
5000 1404M1
1405M1
1402M1
0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65
How to Read the 0015656 (Chisel): the first number shows the part number and insert type that
Graph was used during the test.
2,000 PSI: confining pressure exerted on the sample during the test.
At the end of the tests, we take an average of results to enter into the rock files.
25000
Force,
Force
20000
Penetration
Penetration
15000
10000
5000
0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4
Discussion How does this graph differ from the previous graph?
Question _______________________________________________________________
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The scanner measures the volume of the crater. Those measurements and the
model of the insert penetration test becomes a rock file in the database.
©2011 Schlumberger
30000
2004-1751M1
2004-1753M1
25000 2004-1754M1
9301M1
9300M2
9301M1
20000
9302M2
1792A
1793A
15000 9320
9321
10000
Rock Mechanics
5000
0
Exercise: Indentation Test Comparisons
Depth of Penetration, in
Slow 2005-16853
0052317(Chisel): CM: 2000 psi
35000
30000
Penetration Force, lbf
25000
20000
15000
10000
5000
0
0 0.1 0.2 0.3 0.4 0.5
Depth of Penetration, in
Instantaneous 2007-5116M2
0051729(Chisel): CM: 2000
50000
45000
40000
Penetration Force, lbf
35000
30000
25000
20000
15000
10000
5000
0
0 0.1 0.2 0.3 0.4 0.5
Depth of Penetration, in
Chapter At the end of this chapter, using any resources available, you should be able to:
Objectives
• Explain the effects of confining pressure on rock samples.
• Describe how rock behaves during triaxial compression tests.
• Identify insert and fracture types.
Confining Remember from our earlier discussion that confining pressure is pressure that
Pressure Review is exerted on a formation from all sides. We will discuss confining pressure
again in this chapter.
Atmospheric
Pressure
Confined
Highly
Confined
Label the plasticity, elasticity, and hardness on
each of the 3 charts.
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Effects of Rocks will typically strengthen with increased hydrostatic pressure, but some
Hydrostatic rocks are not as sensitive as others. For example, Carthage Marble is not
Pressure on sensitive at all, as shown on the graph below. High density and high UCS are not
Resistant Rocks sensitive to confining pressure.
Discussion Looking at the graph below, how can you tell that the rock is resistant to
Question hydrostatic pressure?
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Introduction Different insert shapes are used during various rock strength tests. We use
different insert shapes to determine which shape is the most effective to
fracture a rock.
Common Insert The insert shapes that are commonly used in the IDEAS lab are:
Shapes
Chisel Conical
Discussion What kind of formation is a chisel insert used for? What kind is a conical
Question
insert used for?
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Discussion Examine the graph below. State the differences between using a large and
Question small insert.
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Leuders Limestone
9000
8000
7000
6000
5000
4000
3000
2000
1000
0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35
Depth of Penetration, in
Common Fracture The way the rock fractures depends on the insert geometry.
Shapes Some common rock fracture shapes are:
• Uniform
• Unique shape
• Random
Uniform Fracture In a uniform fracture, the rock fails in a circular pattern around the insert, as
shown below. In the image below, we can determine that the fracture region
propagated from a conical insert.
Colton Sandstone
Torreybuff Sandstone
Random Fracture The random fracture does not show any specific pattern. Sandstone usually has
crater/fracture geometry similar to their insert shape. With shale, due to the
ductile property, the geometry ends up to be usually a random shape.
Limestone
Examine the two images below of nugget Sandstone and the test graph. What do you notice about the
fracture points on the rock?
25000
Penetration Force, lbf
20000
15000
10000
9300M2
5000 9302M2
9319M1
Model
0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4
Depth of Penetration, in
D_2002-MIX
(Ace, Chisel, & Conical): Chert:4000 psi
40000 4361 ACE 4362 ACE
4367 ACE 4368 ACE
35000 4369 0031355 4370 0031355
4371 0024817 4372 0024817
30000
Penetration Force, lbf
25000
20000
15000
10000
5000
0
0 0.1 0.2 0.3 0.4
Depth of Penetration, in
2002-ACE MIX
Ace 2 (Mod): Chalk not soaked: 3000 psi
600
500
400
Penetration Force, lbf
4478
300 4477
4392
4393
200 4482
4483
100 4484
0
-0.1 0 0.1 0.2 0.3 0.4 0.5
-100
-200
Depth of Penetration, in
Chapter At the end of this chapter, using any resources available, you should be able to:
Objectives
• Describe the purpose and procedures of conducting shear tests.
Definition A shear test is used to measure the shear strength properties of rock or soil.
Shearing describes a type of deformation that occurs when rock surfaces begin
to slide past each other. Shearing happens when the material stress is
orthonormal to the direction of the applied stress.
Example of When paper is cut, the scissors cause it to fail in a shearing direction, with the
Shearing pieces moving past each other and past the blade.
Shear Test Review As mentioned in Chapter 3, we use the shear test to determine the
consolidated-drained shear strength of a material sample.
Sandstone vs. Below is the penetration force for a chisel insert on a nugget sandstone and
Limestone Carthage marble.
(Vertical) Example
Discussion Examine the graph below. How many times did each rock sample fracture
Question during the test? What is similar about the behavior of these two different rock
types under vertical indentation?
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35000
30000
25000
20000
15000
10000
5000
0
0 0.1 0.2 0.3 0.4 0.5
Depth of Penetration, in
3500
Confining pressure =
3,000 PSI
3000
2500
Lateral Force, lbf. FLC
2000
1500
1000
500
0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4
Lateral Disp., in DLC
When comparing penetration force, both rock samples share similar penetration forces. However in
a shearing environment, the nugget sandstone requires less force to shear when compared to the
Carthage marble. The sandstone will be an excellent candidate to use with a high offset bit with
gauges or a PDC bit.
Description The shear test can cut up to 250°. The width of the cut is called a kerf. During
the test, the cutter is pushed deeper into the sample during the first 10°. Then,
the depth is maintained for another 40°, to complete a 50° segment. At the end
of the test, the forces (vertical, radial and side) are measured. The depth is
increased every 40°-50°.
Discussion We do not perform scrape tests too close to the edge or too close to another
Question test. Why should tests be performed far apart on the rock sample?
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Description The PDC scrape test measures four different depths of cuts. Each test covers a
50° radial distance. The first 10° advances the depth of the cut. The volume of
rock removed will be the depth of the cut and kerf. When the depth of cut
(DOC) increases, so does the kerf.
Discussion Why was the depth of the cutter increased in this example?
Question _______________________________________________________________
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Narrow,
shallow Wider,
cut. deeper
cut.
Leuders Limestone
Notes:
F-Cuts ______________________________
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F-Side
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F-Vertical
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Back Rake The next 3 graphs study the effects of differing back rake.
Comparisons
Notes:
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Notes:
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Make a list of each of the rock strength tests discussed during the course. Then, use a large sheet of
white paper and markers to draw the graphic organizer below. Draw one organizer for each rock
strength test. Use the example below to complete each organizer using information about the test.