Roland FJ 600 500 400 PDF

SERVICE NOTES
FJ-600/500/400
Structure & Spare Parts 1

Electrical Section 2
Replacement of Main Parts 3
Adjustment 4
Supplemental Information
5
Troubleshooting
6
Service Activities
7
Contents
1 Structure & Spare Parts 4-2 SERVICE MODE ........................................................................ 58

1-1 COVERS ...................................................................................... 4 4-3 HOW TO UPGRADE FIRMWARE ............................................. 69
Revised 1-2 FRAME ......................................................................................... 6 4-4 HEAD RANK SETTING .............................................................. 70
1-3 CARRIAGE .................................................................................. 8 4-5 HEAD ALIGNMENT ................................................................... 72
1-4 DRIVE UNIT ............................................................................... 10 4-6 CAPPING POSITION ADJUSTMENT ........................................ 79
1-5 CHASSIS ................................................................................... 12 4-7 FLUSHING POSITION ADJUSTMENT ...................................... 82
1-6 PINCH ROLLER ......................................................................... 13 4-8 PAPER SIDE SENSOR ADJUSTMENT .................................... 84
1-7 STAY ROLL ............................................................................... 14 4-9 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ........... 86
1-8 PUMP SYSTEM ......................................................................... 15 4-10 LINEAR ENCODER SETUP ...................................................... 88
1-9 INK SYSTEM ............................................................................. 16 4-11 MOTOR BALANCE ADJUSTMENT ........................................... 89
1-10 BASE FRAME ............................................................................ 17 4-12 HEAD CARRIAGE HEIGHT ADJUSTMENT .............................. 92
1-11 ACCESSORIES & STAND ......................................................... 18 4-13 CALIBRATION (FEEDING DIRECTION) ................................... 94
1-12 TU-550/650 ................................................................................ 19 4-14 CARRIAGE WIRE TENSION ADJUSTMENT ............................ 96
4-15 NETWORK BOARD INITIALIZE ................................................. 98
2 Electrical Section
2-1 WIRING MAP ............................................................................. 20 5 Supplemental Information
2-2 MAIN BOARD ............................................................................ 21 5-1 OPERATIONAL SEQUENCE .................................................. 100
2-3 OTHER CIRCUIT BOARD ......................................................... 33 5-2 SENSOR MAP ......................................................................... 103
3 Replacement of Main Parts 6 Troubleshooting

3-1 HEAD REPLACEMENT ............................................................. 36 6-1 WHITE FINE LINES/SCRATCHY PRINTING/MISSING DOT . 104
3-2 CLEANING WIPER REPLACEMENT ........................................ 40 6-2 PRINTS UNEXPECTED LINE ................................................. 105
3-3 CAPPING UNIT REPLACEMENT .............................................. 41 6-3 IT DOESNÅfT PRINT AT ALL .................................................. 106
3-4 MAIN BOARD REPLACEMENT ................................................ 44 6-4 INK STAIN ON MEDIA ............................................................. 107
3-5 BATTERY REPLACEMENT ....................................................... 45 6-5 SHIFTING IN PRINTING .......................................................... 108
3-6 ENCODER SCALE REPLACEMENT ........................................ 47 6-6 MOTOR ERROR ...................................................................... 108
3-7 CARRIAGE WIRE REPLACEMENT .......................................... 49
3-8 CARRIAGE MOTOR REPLACEMENT ...................................... 53 7 Service Activities
7-1 INSTALLATION CHECK LIST ................................................. 109
4 Adjustment 7-2 MAINTENANCE CHECK LIST ................................................. 113
4-1 Special Tools .............................................................................. 57 7-3 Specification ............................................................................. 115
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Forth Edition
FJ-600/500/400 '02.Jan
Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.

Copyright © 2001 ROLAND DG CORPORATION
Printed in Japan 5218-03

Revision Record
Revision
No. Date Description of Changes Approval Issued
0 2000.8.7 First Edition Inagaki Shigenoya

Sect.1 Structure &Spare Parts
Several parts have been revised.
Sect.2 Electrical Section
Several parts have been revised.
Sect.3 Replacement of Main Parts
Necessary Adjustment has been added.
Tips and advice have been added.

Sect.4 Adjustment
1 2001.1.9 Explanation and tips and advice have Inagaki Kaneko
been added in several places.
Capping Position Adjustment has been
revised.
Flushing Position Adjustment has been
revised.
Carriage Wire Tension Adjustment has
been revised.
Sect.7 Service Activities
Specification has been revised.
List of Profiles has been added.
FJ-600 has been added.

2 2001.5.10 Sect4 P.64 SSW1-3 has been added. Inagaki Kaneko
P.80 Move to left Move to right

Sect.1 Structure &Spare Parts
3 2002.1.28 Inagaki Tamaki
P8, 9 GUIDE, CABLE FJ-500 has been added.
To Ensure Safe Work
To Ensure Safe Work
About WARNING and CAUTION Notices.
Used for instructions intended to alert the operator to the risk of death
WARNING or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
CAUTION * material damage refers to damage or other adverse effects caused

with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols
The symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means “danger of electrocution”.
The symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the WARNING and CAUTION symbols, the symbols shown below are aloso used.
: Tips and advise before the adjustment.

About the Labels Affixed to the Unit
WARNING
Turn off the primary power SW Do not recharge, short-circuit,
before servicing. disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery

for insulation for disposal or
preservation.
It may cause heat, explosion and fire.
About the Labels Affixed to the Unit

These labels are affixed to the body of this product.
The following figure describes the location.
Electric charge.
Do not touch when power is on.
HIGH VOLTAGE,
HANDLING ATTENTION
• Do not touch during power on
Electric shock, Compornents damage
• Do not repair. Replace power unit.
• Do not replace fuse. Can not be recovered.
1
4
S6
S7 S6
S6
22
S15
S6 FJ-600 only
9 S6
23
1-1 COVERS
32 S8
(FJ-600 only) S6
1 Structure & Spare Parts
33
S6 S6 1 12
S14
S14 1
11
13 S3 S8
16
S6 S6
S6
S10
27 S2
S6
S12
30
S3
S6
S3 26 17
S5
5 7
S4 S6
31 S11
(FJ-600 only)
21
3 S6
27 S10
31
S9
S12
S1
S13
4 14
S3 S3 18 S13
S4 S7
6
29 28
19
S3 24 8
S13
S6
20 S2 15
S6
S2
10
25
FJ-500
FJ-400 FJ-600
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts Name
1 11879107 ABSORBER TK-12 * * * S1 SCREW,BINDING HEAD 3 x 4 Ni
22095121 APRON,B FJ-400 * S2 SCREW,W-SEMS 3 x 6 BC
2
22095119 APRON,B FJ-500 * * S3 SCREW,W-SEMS 3 x 8 BC
22095118 APRON,F FJ-400 * S4 SCREW,W-SEMS 3 x 8 SUS
3
22095117 APRON,F FJ-500 * * S5 SCREW,W-SEMS 3 x 10 BC
22095122 APRON,F UNDER FJ-400 * S6 SCREW,W-SEMS 4 x 8 BC
4 22095120 APRON,F UNDER FJ-500 * S7 SCREW,W-SEMS 4 x 10 BC
22095126 APRON,F UNDER FJ-600 * S8 SCREW,HEXAGON SOCKET HEAD CAP 3 x 12 BC
5
22025457 COVER,FRONT FJ-400 *
*
S9
S10
SCREW,PLAPOINT(BLACK)
E-RING
4x6
ETW-4
1
22025456 COVER,FRONT FJ-500
22025506 COVER,FRONT FJ-600 * S11 LABEL,CAMM-1 WARNING No.453
6 22025465 COVER,HINGE FJ-500 * * * S12 LABEL,CAUTION COVER CJ-70 No.684
22025458 COVER,I/C FJ-500 * * *(1) S13 CUSHION,MDX-500(cut when using)
10 x 1000 x 2MM
7
22025510 COVER,I/C2 FJ-500 * * * *(2) S14 BUSH,ROLL 3x4
8 22025462 COVER,INK SYSTEM FJ-500 * * * SCREW,HEXAGON SOCKET HEAD CAP 4 x 12 Cr
S15
22025454 COVER,MEDIA FJ-400 * WITH FLANGE
9 22025455 COVER,MEDIA FJ-500 *
22025507 COVER,MEDIA FJ-600 *
10 22025466 COVER,PANEL FJ-500 * * *
22025461 COVER,PLATE SIDE L FJ-500 * * *(1)
11
22025511 COVER,PLATE SIDE L 2 FJ-500 * * * *(2)
22025467 COVER,RAIL FJ-400 *
12 22025460 COVER,RAIL FJ-500 *
22025509 COVER,RAIL FJ-600 *
13 22025305 COVER,SIDE L FJ-500 * * *
14 22025306 COVER,SIDE R FJ-500 * * *
15 12239406 CUSHION,TM-96-6 * * *
16 22225101 ESCUTCHEON FJ-500 * * *
21655197 HOLDER,PLATE COVER FJ-400 *
17 21655196 HOLDER,PLATE COVER FJ-500 *
21655201 HOLDER,PLATE COVER FJ-600 *
18 21645103 HOOK,INT SW FJ-500 * * *
19 22495204 KEYTOP,DS-LD1H MWG * * *
20 22495205 KEYTOP,DS-LX1H MWG * * *
21 22535134 LABEL,CAUTION COVER FJ50 #LA14 * * *
22 22535220 LABEL,CORPORATE LOGOTYPE #LA79 * * *
23 22535265 LABEL,HI-FI JET PRO FJ-500 #LA219 * * *
24 7521840080 LCD BOARD ASS'Y * * *
25 7521840050 PANEL BOARD ASS'Y * * *
22055437 PLATE,COVER FJ-400 *
26 22055436 PLATE,COVER FJ-500 *
22055478 PLATE,COVER FJ-600 *
27 22295218 SHAFT,COVER FJ-500 * * *
28 21475126 SHEET,INK SYSTEM FJ-500 * * *
29 21475123 SHEET,PANEL FJ-500 * * *
30 21425110 WASHER,COVER FJ-50 * * *
32 22095125 APRON,F SHORT FJ-600 *
32 22325429 SUPPORT,APRON B FJ-600 *
33 22025508 COVER,TOP FJ-600 *
*(1) FJ-400 : Z**0195 and below, FJ-500 : Z**1358 and below

*(2) FJ-400 : Z**0199 and above, FJ-500 : Z**1359 and above
5
1
6
S11
42 FJ-600 35
43
S11 only
S1 36 S30
14
S1
S11 S16 S8 45
S15 56
1-2 FRAME
Revised
25 46 S1
40 18
S15 S2 5 55 10
54
S1 16
15 29 S5
S10 31
S11 56 S1
34
30 28
S11 Revised S18 S5
2 16
S22 S5 S18
S12 17
S25 17
S12 S2 S29
6 33 22
S21 S12 9
51 4
S24 S13
S21 S23
S14 51 8 S5 S5
48 19
50 S1
49 S14 52 44
S3 21 S7
37 S28 S9 41
S15 1 20
8 S8
53 S11 3 7
S12 S20
S12 46
S17 S12
S11 S16 S20 24
S27 S11 S22
23 7
S26 S25 4 S12
S19 S19
26 27
39
S6 47 13
S10
S26 S5
38 S5
S26 32 S11
11 S19 43
S6 S11
S4
32 S11
S11
S26 12
11 S19
S4 S11
FJ-500
FJ-400 FJ-600
PARTS LIST -Main Parts-
Parts No. Parts Name Parts No. Parts Name
22805400 ASS'Y,G-ROLLER FJ-400 * 43 22715242 STAY,RAIL FJ-500 * * *
1 22805399 ASS'Y,G-ROLLER FJ-500 * 44 22715251 STAY,SENSOR PINCH FJ-500 * * *
22805405 ASS'Y,G-ROLLER FJ-600 * 45 22715250 STAY,TUBE FJ-500 * * *
* 46 22135365 STOPPER,SHAFT SQUARE CX-24 * * *
11899132AS ASS'Y,L-BEARING SSR15XW2U+1720LYF
2 11899133AS ASS'Y,L-BEARING SSR15XW2U+1960LYF-(A) * 22325425 SUPPORT,FRAME FJ-500 * *
47
11899136AS ASS'Y,L-BEARING SSR15XW2U+2260LYF * 22325430 SUPPORT,FRAME FJ-600 *
3 48 22165129 GRX-400 AL SPACER 216-129 * * *
22355725 BASE,CAM PINCH FJ-500 * * *
49 22175870 R-BEARING JIS 6800ZZ(B7) * * *
4 22355726 BASE,RAIL FJ-500 * * *
50
5 22355722
22005130
BASE,SHAFT SQUARE FJ-500
BED 2 FJ-400
* * *
*
51
22115106
22165165
GRX-400A BEARING HOUSING A
GRX-450 COLLAR
*
*
* *
* 1
22075119 SET,G-ROLLER FJ-400 *
6 22005129 BED 2 FJ-500 *
52 22075118 SET,G-ROLLER FJ-500 *
22005128 BED FJ-600 *
22075121 SET,G-ROLLER FJ-600 *
7 12159573 BUSH,80F-0603 * * *
22295230 SHAFT,FEED 2 FJ-400 *
8 12159563 BUSH,80F-1006 * * * 53 22295229 SHAFT,FEED 2 FJ-500 *
9 21775101 CAM,SHAFT P-ROLLER CJ-500 * * * 22295223 SHAFT,FEED FJ-600 *
12039532 COVER,TKP0180-2B R50-58 * 54 11879122 ABSOBER,K-16 *
10 12029478 COVER,TKP0180-2B R50-65 * 55 *
11509111 ROLLER,STAY CABLE FJ-600
12029512 COVER,TKP0180-2B R50-72 * 56 22135602 GUIDE, CABLE FJ-500 * * *
11 21715104 FAN,SCIROCCO 109BF24HA2-10 * * *
22115802 FRAME,MIDDLE L FJ-500 * * *(1) Revised
12
22115850 FRAME,MIDDLE L 2 FJ-500 * * * *(2)
13 22115808 FRAME,MIDDLE R FJ-500 * * *
22115809 FRAME,SIDE L FJ-500 * * *(1)
14
22115851 FRAME,SIDE L 2 FJ-500 * * * *(2)
15 21685119 GEAR,S300S10 * * *
16 22135559 GUIDE,TUBE 8 FJ-500 * * *
17 7521840090 HOLDER FOR CARRIAGE FPC * * *
18 21655131 HOLDER,LINEAR SCALE CJ-70 * * *
19 22485104 KNOB FJ-50 * * *
20 22145444 LEVER,CAM PINCH FJ-500 * * *
21 15229705 PHOTO INTERRUPTER GP1A71A1 * * *
22 22055445 PLATE,CABLE FJ-500 * * * PARTS LIST -Supplemental Parts-
23 22055455 PLATE,CAM PINCH FJ-500 * * * Parts Name
24 22055454 PLATE,LEVER FJ-500 * * * S1 SCREW,W-SEMS 3x6 BC
25 22055316 PLATE,LINEAR SCALE CJ-70 * * * S2 SCREW,W-SEMS 3x8 BC
22055452 PLATE,SHUTTER L FJ-500 * * S3 SCREW,W-SEMS 3x12 BC
26
22055476 PLATE,SHUTTER L FJ-600 * S4 SCREW,W-SEMS 3x40 BC
22055446 PLATE,SHUTTER R FJ-500 * * S5 SCREW,W-SEMS 4x8 BC
27
22055477 PLATE,SHUTTER R FJ-600 * S6 SCREW,HEXAGON SOCKET HEAD CAP 3x6 BC
28 22055453 PLATE,TUBE GUIDE FJ-500 * * * SCREW,HEXAGON SOCKET HEAD CAP 3x8 BC
S7
22185420 RAIL,CABLE FJ-400 * W/SPRING WASHER PRECOATING LOCK AGENT
29 22185417 RAIL,CABLE FJ-500 * S8 SCREW,HEXAGON SOCKET HEAD CAP 3x12 BC
22185421 RAIL,CABLE FJ-600 * S9
SCREW,HEXAGON SOCKET HEAD CAP 3x12 BC
22185419 RAIL,GUIDE FJ-400 * WITH PLAIN WASHER
30 22185416 RAIL,GUIDE FJ-500 * SCREW,HEXAGON SOCKET HEAD CAP 4x6 Cr
S10
22185422 RAIL,GUIDE FJ-600 * WITH FLANGE
22185418 RAIL,LINEAR SCALE FJ-400 * S11
SCREW,HEXAGON SOCKET HEAD CAP 4x12 Cr
31 22185415 RAIL,LINEAR SCALE FJ-500 * WITH PLAIN WASHER
22185425 RAIL,LINEAR SCALE FJ-600 * S12 SCREW,HEXAGON SOCKET HEAD CAP 4x15 BC
32 15229505 SENSOR INTERRUPTER GP2A25 * * * S13 SCREW,HEXAGON SOCKET HEAD CAP 4x20 BC
22295228 SHAFT,SQUARE 2 FJ-400 * S14 SCREW,PAN HEAD WITH PLAIN WASHER 3x4 Cr
33 22295227 SHAFT,SQUARE 2 FJ-500 * S15 SCREW,SOCKET SET WP 3x8 BC
22295225 SHAFT,SQUARE FJ-600 * S16 NUT,SQUARE M3BC
22665261 SHEET,LINEAR SCALE FJ-400 * S17 NUT,HEXAGON M4BC
34 22665260 SHEET,LINEAR SCALE FJ-500 * S18 LIVET,NYLON P2655B
22665263 SHEET,LINEAR SCALE FJ-600 * S19 WIRE SADDLE LWS-0711Z
21475122 SHEET,PAPER FEED FJ-500 * * S20 E-RING ETW-4
35
21475131 SHEET,PAPER FEED FJ-600 * S21 E-RING ETW-7
36 21475124 SHEET,RAIL CABLE FJ-500 * * S22 PIPE,POLY 4x8x10
21475130 SHEET,RAIL CABLE FJ-600 * S23 RENY PH BIND 4x8
37 22125428 SHUTTER,FJ-500 * * * S24 TAPE REFLECTION FNS50(cut when using)
38 22165196 SPACER,BED LOWER FJ-500 * * * S25 SPRING PIN 2.5x8 SUS
39 22165197 SPACER,BED UPPER FJ-500 * * * S26 SCREW,BINDING HEAD P-TIGHT 3x6 BC
40 22175122 SPRING,BACK UP PNC-960 * * * S27 SCREW,BINDING HEAD P-TIGHT 3x8 BC
41 22035161 STAND,LEVER FJ-500 * * * S28 SCREW,SOCKET SET WP 3x3 BC
42 22715258 STAY,RAIL CABLE FJ-500 * * * S29 WIRE SADDLE LWS-1211Z
*(1) FJ-400 : Z**0195 and below, FJ-500 : Z**1358 and below

*(2) FJ-400 : Z**0199 and above, FJ-500 : Z**1359 and above
7
1
8
S12 53 S18
18 17
14 14 S12
24
S12
23 25
1-3 CARRIAGE
12
20
S1 19 24
S12
S10 20 S1
19 13
52 8
51 15
S17
35 3 13
13
19
28 22
5 27 13
S1 34 S17
51 52 S1 S3
10
S20
S8
S20 S1 26
7
S20 50
4 31
5 S6 S2
39 16 S18
46 49
S15 45 36
S20 S5 S19
S1 6
39 S14 S1
37 42
S9 41 11
S1 S13
37 46 1
S4
47 30
32 S7
S16
33 S1 48
43 S4
S4 16
9 2
21
S11
46
S2 S1
S1 44
38 S2 29
40 47 11
FJ-500
FJ-400 FJ-600
1 21905157 ADAPTER,CARRIAGE L FJ-500 * * * S1 SCREW,W-SEMS 3x6 BC
2 21905156 ADAPTER,CARRIAGE R FJ-500 * * * S2 SCREW,W-SEMS 3x8 BC
3 11909133 ADAPTER,SCREW 2FAI FJ-50 * * * S3 SCREW,HEXAGON SOCKET HEAD CAP 2.6x4 BC
4 22805292 ASS'Y,CLAMP BLADE CM-500 * * * SCREW,HEXAGON SOCKET HEAD CAP 4x6 Cr
S4
5 22805394 ASS'Y,HEAD INKJET FJ-500 * * * WITH FLANGE
6 22805291 ASS'Y,HOLDER BLADE CM-500 * * * S5 SCREW,FLAT HEAD 3x6 BC
7 22805396 ASS'Y,PLATE CAM SLIDE * * * S6 SCREW,TRUSS HEAD 2x6 BC
8
22805404
22805403
ASS'Y,TUBING 2 2500MM FJ-400
ASS'Y,TUBING 2 2700MM FJ-500
*
*
S7
S8
SCREW,OVAL HEAD
SCREW,BINDING HEAD
3x8 BC
3x6 BC
1
21435108 ASS'Y,TUBING 3000MM FJ-600 * S9 SCREW,BINDING HEAD 3x10
9 22355397 BASE,CARRIAGE FJ-500 * * * S10 SCREW,BINDING HEAD P-TIGHT 3x8 BC
10 22355656 BASE,CUTTER CM-500 * * * S11 SCREW,PLASTIC HEAD N-1 3x10 WH
11 23505695 CABLE-ASSY HEAD-GND FJ-500 * * * S12 LIVET,NYLON P2655B
12 23505700 CABLE-ASSY HEAD-U/D-SENS FJ-500 * * * S13 E-RING ETW-3
13 23475164 CABLE-CARD 21P1 280L BBRHIGHVHBP * * * S14 BUSH,ROLL 3x5
23475167 CABLE-CARD 28P 2410L BB HIGH-V * * S15 BUSH,ROLL 2x4
14
23475168 CABLE-CARD 28P 2670L BB HIGH-V * S16 SCREW,W-SEMS(small) 3x6 BC
15 7521840010 CARRIAGE BOARD ASS'Y * * * S17 WIRE SADDLE LWS-0711Z
16 11769106 CLAMP,CLAMP-B * * * S18 SCREW,W-SEMS 4x8 BC
17 12399312 CORE SSC-45-12-F * * * S19 WASHER,EXTERNAL TOOTHED LOCK M4 Cr
18 22025505 COVER,CARRIAGE 2 FJ-500 * * * S20 SCREW,BINDING HEAD P-TIGHT 3x10 BC
19 11959109 DAMPER,INK 2FAI * * *
20 11959115 DAMPER,INK BK 2FAI * * *
21 22115799 FRAME,CARRIAGE FJ-500 * * *
22 22115798 FRAME,CUTTER FJ-500 * * *
23 22135559 GUIDE,TUBE 8 FJ-500 * * *
21655192 HOLDER,CABLE FJ-400 *
24 21655193 HOLDER,CABLE FJ-500 *
21655200 HOLDER,CABLE FJ-600 *
25 7521840090 HOLDER FOR CARIAGE FPC * * *
26 21655195 HOLDER,CARRIAGE FJ-500 * * *
27 21655198 HOLDER,CUTTER FJ-500 * * *
28 11659149 HOLDER,RING O 2FAI FJ-50 * * *
29 12149442 LEVER,HEAD R FJ-500 * * *
30 22145445 LEVER,LOCK FJ-500 * * *
31 7521840020 LINEAR ENCODER BOARD ASS'Y * * *
32 21345104 LOCK FJ-50 * * *
33 7521840030 PAPER SIDE SENSOR BOARD ASS'Y * * *
34 15229705 PHOTO INTERRUPTER GP1A71A1 * * *
35 22055449 PLATE,DAMPER FJ-500 * * *
36 22055451 PLATE,ENC SENS FJ-500 * * *
37 22055438 PLATE,HEAD GND FJ-500 * * *
38 22055439 PLATE,HEAD L FJ-500 * * *
39 12059434 PLATE,HEAD LOCK FJ-500 * * *
40 22055440 PLATE,HEAD R FJ-500 * * *
41 11519107 RING,O P4 * * *
42 21495115 SCREW,BLADE SET CM-500 * * *
43 22295215 SHAFT,CARRIAGE FJ-500 * * *
44 22155567 SPACER M3X5 * * *
45 22175154 SPRING,BLADE UP CM-500 * * *
46 22175158 SPRING,CARRIAGE FJ-50 * * *
47 12179174 SPRING,HEAD LOCK FJ-500 * * *
48 22175161 SPRING,LEVER FJ-50 * * *
49 22175155 SPRING,SCREW CM-500 * * *
50 22715246 STAY,HEAD FJ-500 * * *
51 22325423 SUPPORT,DAMPER L FJ-500 * * *
52 22325424 SUPPORT,DAMPER R FJ-500 * * *
12039532 COVER,TKP0180-2B R50-58 *
53 12029478 COVER,TKP0180-2B R50-65 *
12029512 COVER,TKP0180-2B R50-72 *
9
1
10
33
S2 32 S16
S11
S5 31 34 6
20 35
21
1-4 DRIVE UNIT
S19 S5 S4 17
S8
7
28 26
27
1 23 14 S1
34
29 S7 S9
25
S2 S15 24
S7 18
S15
1 S6
22 S2 S6
S10 S1
30 8
22
S13 S6
S15 4 S2
S15
S10
29
16
S18 S14
S3 19 S10
S2
S10
5
16 S2
13
S17 2 15
36 3 S17
S12
S21 11 10
12
36
S21
S20 S20
FJ-500
FJ-400 FJ-600
1 12359113 ABSORBER TK-2320 * * * S1 SCREW,W-SEMS 3x12 BC
2 22805398 ASS'Y,FEED MOTOR FJ-500 * * * S2 SCREW,W-SEMS 4x8 BC
3 22805397 ASS'Y,FRONT COVER SW * * * S3 SCREW,W-SEMS 4x10 BC
4 22805395 ASS'Y,HEAD COVER SW * * * S4 SCREW,HEXAGON SOCKET HEAD CAP 3x6 BC
5 22805344 ASS'Y,MOTOR SCAN CJ-500 * * * S5 SCREW,HEXAGON SOCKET HEAD CAP 4x10 BC
6 22805209 ASS'Y,PULLEY HD48.46S16 CJ-70 * * * SCREW,HEXAGON SOCKET HEAD CAP 4x12 Cr
S6
7 11869103 BALL,4MM * * * WITH PLAIN WASHER
8 22355723
22355733
BASE,MOTOR FJ-500
BASE,MOTOR FJ-600
* *
*
S7
S8
SCREW,HEXAGON SOCKET HEAD CAP
SCREW,HEXAGON SOCKET HEAD CAP
4x15 BC
4x20 BC
1
10 23505691 CABLE-ASSY C-ENCODER FJ-500 * * * SCREW,HEXAGON SOCKET HEAD CAP 3x6 Cr
S9
11 23505690 CABLE-ASSY C-POWER FJ-500 * * * WITH FLANGE
23505699 CABLE-ASSY G-ENCODER FJ-400 * S10
12 23505693 CABLE-ASSY G-ENCODER FJ-500 * WITH FLANGE
23505468 CABLE-ASSY G-ENCODER FJ-600 * S11
23505698 CABLE-ASSY G-POWER FJ-400 * WITH FLANGE
13 23505692 CABLE-ASSY G-POWER FJ-500 * S12 SCREW,BINDING HEAD 2.3x8 BC
23505467 CABLE-ASSY G-POWER FJ-600 * S13 SCREW,BINDING HEAD 2.3x10 BC
14 21365103 CASE,LOCK CJ-70 * * * S14 SCREW,BINDING HEAD 3x4 BC
15 22025459 COVER,INT SW FJ-500 * * * S15 E-RING ETW-4
16 21995109 FLANGE,MOTOR FJ-50 * * * S16 E-RING ETW-6
17 21685116 GEAR,H235S20(B8) * * * S17 CABLE TYE,INSULOCK T-18L
18 21345107 LOCK,STAY FJ-500 * * * S18 ABSOBER K17
19 12399102 MAGNET CATCH TL-105 * * * S19 WASHER,PLAIN 4x8x0.8 Cr
20 12179723 PULLEY UD3354(B3.5C5.6) * * * S20 BUSH NB-19
21 * * * S21 CABLE TYE,INSULOCK T-18S
15229506 SENSOR INTERRUPTER,GP1A05A5
22 22295221 SHAFT,COVER MEDIA FJ-500 * * *
23 22295117 SHAFT,LOCK CJ-70 * * *
22295118 SHAFT,PULLEY CJ-70 * *
24
22295224 SHAFT,PULLEY FJ-600 *
25 22185101 SLIDER,LOCK CJ-70 * * *
26 22175134 SPRING,A CJ-70 * * *
27 22175160 SPRING,LOCK FJ-50 * * *
28 22035162 STAND,PULLEY FJ-500 * * *
29 22715252 STAY,COVER FJ-500 * * *
30 22715243 STAY,COVER MEDIA FJ-500 * * *
22715244 STAY,SENSOR CARRIAGE FJ-500 * *
31
22715266 STAY,SENSOR CARRIAGE FJ-600 *
32 22715249 STAY,SHAFT PULLEY FJ-500 * * *
21945131 WIRE,FJ-400 *
33 21945130 WIRE,FJ-500 *
21945134 WIRE,FJ-600 *
34 22175815 R-BEARING JIS 688ZZ(B5 FL) * * *
21975117 PULLEY,HD48.46S16(B31C36.5) * *
35
21975139 PULLEY,HD48.46S16(B31C39.5) *
36 12399334 FILTER(E),TFC-16-8-13 * * *
11
1-5 CHASSIS
S1
S1
S1
S1
1 S1 11 2
S1 9
15
S1
13 S1 9
9 12
14
6
5 3
4
7
S1 S1
7
10
8
S3 S4
S3
S4 S5
S5 S3
S6
S4
FJ-500
FJ-400 FJ-600
1 22805353 ASS'Y,NETWORK BOARD FJ-500 * * * S1 SCREW,W-SEMS 3 x 6 BC
2 15009101 BATTERY CR2032 * * * S3 SPACER,PUSH PS-4-01
3 * * * S4 WIRE SADDLE LWS-1211Z

23505702 CABLE-ASSY INKTANK-SENS FJ-500
4 * * * S5 BUSH,SQUARE SB-4025
23505703 CABLE-ASSY NETWORK FJ-500
S6 CABLE TYE,PUSH MOUNT RT30SS FS
5 23505685 CABLE-ASSY SENSOR FJ-500 * *
23505466 CABLE-ASSY SENSOR FJ-600 *
6 23475162 CABLE-CARD 20P1 700L BB * * *
7 23475167 CABLE-CARD 28P 2410L BB HIGH-V * * *
8 22815139 CHASSIS,FJ-500 * * *
9 12399334 FILTER(E),TFC-16-8-13 * * *
7521830000 MAIN BOARD ASS'Y FJ-500 * *
10
7550530000 MAIN BOARD ASS'Y FJ-600 *
11 22055442 PLATE,CHASSIS FJ-500 * * *
12 23505704 CABLE-ASSY POWER FJ-500 * * *
13 22805397 ASS'Y,FRONT COVER SW FJ-500 * * *
14 22805395 ASS'Y,HEAD COVER SW FJ-500 * * *
15 23505689 CABLE-ASSY PUMP JUNCTION FJ-500 * * *
12
1-6 PINCH ROLLER

6
5 1
S1
S3
S2
3 4 7
S3
8
3
FJ-600 only
FJ-500
FJ-400 FJ-600
1 22115801 FRAME,PINCH FJ-500 * * * S1 SCREW,W-SEMS 3 x 8 BC
2 22145443 LEVER,PINCH FJ-500 * * S2 PIN,PARALLEL 3 x 30
3 21505108 ROLLER,PINCH FJ-50 * * * S3 E-RING ETW-2
4 22295173 SHAFT,PINCH 18 FJ-50 * *
22175209 SPRING,PINCH 750 FJ-500 * *
5
22175197 SPRING,PINCH 600 FJ-600 *
6 22715260 STAY,PINCH SPRING 2 FJ-500 * * *
7 22145447 LEVER,PINCH FJ-600 *
6 22295226 SHAFT,PINCH 25 FJ-600 *
13
1-7 STAY ROLL
14
S7 4 2
1 S2
13 S2
S2
4
S1
S7 8
5 10
S4 15
S2 S8
S5
S4 6 S6
S3
11 16
7 11
12
S3
S3
S2 11
9
11 14
S7 S3
4
3
1 4 S2
S7 S2
S4
S4
12
FJ-500
FJ-400 FJ-600
22145214 ARM,BUSH L FJ-500 * * S1 SCREW,W-SEMS 3 x 6 BC
1
22145215 ARM,BUSH L 2 FJ-500 * * * S2 SCREW,W-SEMS 4 x 8 BC
2 22145213 ARM,BUSH R FJ-500 * * * S3 SCREW,HEXAGON SOCKET HEAD CAP 3 x 6 BC
3 22805230 ASS'Y,SCREW TUC-60/70 * * * SCREW,HEXAGON SOCKET HEAD CAP 6 x 8 BC
S4
4 12159550 BUSH,LFF-1410 * * * WITH FLANGE
5 11959116 DAMPER,ROTARY TM-252-1.5-RR * * * S5 SCREW,FLAT HEAD P-TIGHT 3 x 10 BC
6 21655194 HOLDER,SLIDER FJ-500 * * * S6 SCREW,PLAPOINT(WHITE) 4x8
22185413 RAIL,GUIDE MEDIA FJ-400 * S7 E-RING ETW-12
7 22185414 RAIL,GUIDE MEDIA FJ-500 * S8 LABEL,REPACKEGE #LA16
22185423 RAIL,GUIDE MEDIA FJ-600 *
22185412 RAIL,ROLL FJ-400 *
8 22185411 RAIL,ROLL FJ-500 *
22185424 RAIL,ROLL FJ-600 *
9 22295220 SHAFT,ROLL L FJ-500 * * *
10 22295219 SHAFT,ROLL R FJ-500 * * *
11 22185103 SLIDER,1 TUC-60/70 * * *
22715247 STAY,GUIDE MEDIA FJ-500 * *
12
22715267 STAY,GUIDE MEDIA 2 FJ-500 * * *
13 22715248 STAY,OIL DAMPER FJ-500 * * *
14 22715241 STAY,RAIL ROLL FJ-500 * * *
15 22135346 STOPPER,CAM CM-500 * * *
16 22135388 STOPPER,HEAD FJ-500 * * *
14
1-8 PUMP SYSTEM S1 15 S1

15 4 4
1
1 S1
5
S1
S1
S1 S1 S5
S1
1
S1
S1 S1
11 2
9 S3
3
S1 6
S3
12 8
14 S7
10 7
S2 S2 S7
S8 3
S8 S6 9 S3
6
S3 10
S4
8
S7
S7
S5 S1
13
S1
S1
S5 S2 5
S4
FJ-500
FJ-400 FJ-600
1 12809371AS ASS'Y,INK SYSTEM FJ-500 * * * S1 SCREW,W-SEMS 3x6 BC
2 22355724 BASE,CAP FJ-500 * * * SCREW,HEXAGON SOCKET HEAD CAP 4x12 Cr
S2
3 12159577 BUSH,80F-1012 * * * WITH PLAIN WASHER
4 21755106 CLEANER,CARRIAGE FJ-500 * * * S3 E-RING ETW-3
5 22025452 COVER,CABLE FJ-500 * * * S4 CABLE TYE,PUSH MOUNT RT30SS FS
6 22115800 FRAME,PUMP MOTOR FJ-500 * * * S5 WIRE SADDLE LWS-0711Z
7 11689132 GEAR,26.25 FJ-500 * * * S6 TUBE ID12 OD16 L=330MM
8 11689133 GEAR,COMBI 14.4-24 FJ-500 * * * S7 SCREW,W-SEMS(small) 3x6 BC
9 11689131 GEAR,COMBI 20-38.4 FJ-500 * * * S8 CABLE TYE,INSULOCK T-18R
10 12439188 MOTOR,ASF FJ-500 NO.2029016 * * *
11 21545144 PAD,TUBE FJ-500 * * *
12 22055467 PLATE,CONNECT TUBE FJ-500 * * *
13 7521840040 PUMP JUNCTION BOARD ASS'Y * * *
14 22035159 STAND,CAP FJ-500 * * *
15 11379105 WIPER,HEAD ASP FJ-50 * * *
15
1-9 INK SYSTEM S1

S5
3
S5
S2
13 5
1 S1 1
S1
6
S2
S2
S2
S4 12
15
16
12 10 4
17
8
S1
14
11
S3
FJ-500
FJ-400 FJ-600
Parts No. Parts Name
1 11909133 ADAPTER,SCREW 2FAI FJ-50 * * * PARTS LIST -Supplemental Parts-
7521850000 ASS'Y,CAP BOTTLE FJ-500 * * Parts Name
2
7521851000 ASS'Y,CAP BOTTLE 2 FJ-500 * * * S1 SCREW,W-SEMS 3 x 6 BC
3 23505702 CABLE-ASSY INKTANK-SENS FJ-500 * * * S2 SCREW,W-SEMS 3 x 15 BC
4 12029300 COVER,HOLDER I/C FJ-50 * * * S3 SCREW,SEMS 3 x 8 SUS
5 11659152 HOLDER,INK CARTRIDGE FJ-50 * * * S4 SCREW,PLAPOIONT(BLACK) 3x6
6 11659149 HOLDER,RING O 2FAI FJ-50 * * * S5 SCREW,BINDING HEAD S-TIGHT 3 x 6 Cr
7 7521840060 INK TANK SENS BOARD ASS'Y * * *
8 22535252 LABEL,SET INK BK FJ-500 #LA142 * * *
9 22535253 LABEL,SET INK OR FJ-500 #LA143 * * *
10 22055364 PLATE,HOLDER I/C FJ-50 * * *
11 22055468 PLATE,INK CATCH TANK FJ-500 * * *
12 22055435 PLATE,INK FJ-500 * * *
13 22055448 PLATE,INK JOINT FJ-500 * * *
14 22055447 PLATE,INK STAND FJ-500 * * *
15 22055450 PLATE,INK STOPPER FJ-500 * * *
16 22175167 SPRING,CARTRIDGE FJ-50 * * *
17 22035142 STAND,INK CARTRIDGE4 FJ-500 * * *
16
1-10 BASE FRAME
8 13
S2
2 5
9
12
1
10
S1
20 S2 S6 14
S8
S2 4
11
18
15 S9
17
S9 6 S6
S5
S7 S3
16 7
21
19
1
S4
FJ-500
FJ-400 FJ-600
1 13429746 AC INLET SUP-J3G-E+FILTER * * * SCREW,HEXAGON SOCKET HEAD 4 x 12 Cr
S1
22355721 BASE,AL FJ-400 * CAP WITH PLAIN WASHER
2 22355720 BASE,AL FJ-500 * SCREW,HEXAGON SOCKET HEAD 3 x 6 Cr
S2
22355731 BASE,AL FJ-600 * CAP WITH FLANGE
4 22355727 BASE,FILTER CJ-500 * * * S3 SCREW,W-SEMS 4 x 10 BC
5 23505688 CABLE-ASSY FAN JUNCTION FJ-500 * * * S4 SCREW,OVAL HEAD 3 x 8 BC
6 23505462 CABLE-ASSY JUNBI A FJ-50 * * * S5 CABLE TYE,PUSH MOUNT RT30SS FS
7 23505463 CABLE-ASSY JUNBI B FJ-50 * * * S6 CABLE TYE,INSULOCK T-18S
8 23505701 CABLE-ASSY JUNBIWIRE D FJ-500 * * * S7 SPACER,PUSH PS-4-01
9 23505704 CABLE-ASSY POWER FJ-500 * * * S8 PCB SPACER PCB-8L
10 7521840070 FAN JUNCTION BOARD ASS'Y * * * S9 PCB SPACER PCB-8S
11 22275113 FILTER,CJ-500 * * *
12 12399334 FILTER(E),TFC-16-8-13 * * *
13 12399343 FILTER(E),TR-25-15-12 * * *
22115810 FRAME,SIDE R FJ-500 * *
14
22115852 FRAME,SIDE R 2 FJ-500 *
15 22535257 LABEL,CAUTION VOLTAGE #LA167 * * *
16 22505244 LABEL,FLASH-LIGHTING NO.E-582 * * *
17 22505122 LABEL,WARNING FUSE REPLACE#347 * * *
18 21575109 NUT,BOSS H14MM S3MM N3MM * * *
19 13129170 POWER SW AJ7201B * * *
20 22425107U0 POWER UNIT SWITCHING FJ-50 * * *
21 23505899 WIRE,C GRX-410 * * *
17
1-11 ACCESSORIES & STAND
27 10
1 26
15
S6 S2
S1 100V
S5 S4
3
240VE 117V 230V
S3
14 9 1 2 4
240V 230VC
7
5 6
12 25
13 8
16 11
RCC 4.1 RCC4.1

USER'S Installation
USER'S ICC Profiles
22,23,24 17 18,19 20,21 28
FJ-500
FJ-400 FJ-600
Parts No. Parts Name Parts No. Parts Name
1 13499111 AC CORD H05VV-F 240VE 10A S * * * 25 12569656 TWEEZERS PTS-01 * * *
2 13499109 AC CORD SJT 117V 10A 3PVC * * * 26 22035158 STAND,BASE FJ-500 * * *
3 23495214 AC CORD VCTF 100V 7A 3P-S * * * 7521824000 ASS'Y,STAND FJ-500 * *
4 23495125 AC-CORD H05VV 230V 10A S * * * 27
7550510000 ASS'Y,STAND FJ-600 *
5 23495124 AC-CORD 3ASL/100 240VA 10A SAA * * * 28 7521860000 ASS'Y,CLAMP MEDIA FJ-600 * * *
6 13439801 CABLE-AC 3P CHINA 10A/250V S * * *
7 13499209 ADAPTER PLUG (100V) * * *
8 11849102 BLADE,OLFA AUTO CUTTER XB10 * * *
9 22335120 CAP CJ-70 * * *
22605333 CARTON,SET FJ-400 *
10 22605334 CARTON,SET FJ-500 *
22605343 CARTON,SET FJ-600 *
11369108 CASE,PMP BOTTLE * *
11
11369115 CASE,PP BOTTLE * * *
12 ST-037 CLEAN STICK TX712A * * *
13 21755106 CLEANER,CARRIAGE FJ-500 * * *
14 21995106 FLANGE,GUIDE 2 PNS-70 * * * PARTS LIST -Supplemental Parts-
15 22565682 HEXAGONAL WRENCH 5 * * * Parts Name
16 22535144 LABEL,DRAIN BOTTLE #LA29 * * *
SCREW,HEXAGON SOCKET HEAD 6x8 BC
17 26015307 MANUAL,INS JP/EN FJ-500/400 * * * S1
18 26015310 MANUAL,USE JP RCC4.1 (JAPANESE) * * *
CAP WITH FLANGE
19 26015311 MANUAL,USE EN RCC4.1 (ENGLISH) * * * SCREW,HEXAGON SOCKET HEAD 6x20 BC
S2
20 26015308 MANUAL,REF JP RCC4-LIST(JAPANESE) * * * CAP WITH FLANGE
21 26015309 MANUAL,REF EN RCC4-LIST(ENGLISH) * * * S3 WASHER,PLAIN 6.5x16x1 BC
22 26015306 MANUAL,USE CH FJ-600/500/400(CHINESE) * * * S4 PIN SNAP M14
23 26015305 MANUAL,USE EN FJ-600/500/400(ENGLISH) * * * S5 PIPE 6FAI x 1TX x 150L Fe
24 26015304 MANUAL,USE JP FJ-600/500/400(JAPANESE) * * *
S6 CASTER,DESIGN CASTER DNB50-B
18
1-12 TU-550/650
5
6 7
2 1
S1 3
S3 S2
TU-650
TU-550
S1 PIN SNAP M16
22185427 RAIL,SLIDER TU-550 *
1 S2 SCREW,HEXAGON SOCKET HEAD CAP M4x6BC
22185426 RAIL,SLIDER TU-650 *
S3 WASHER,PLAIN 4x8x0.5 BC
2 12339121 CAP,50*30 * *
22155124 PIPE,TAKE UP TU-500 *
3
22155128 PIPE,TAKE UP TU-650 *
22135578 GUIDE,PAPER PNS-50 *
4
22135596 GUIDE,MEDIA TU-650 *
5 22325428 SUPPORT,MEDIA TU-550 * *
6 22805230 ASS'Y,SCREW TUC-60/70 * *
7 22805406 ASS'Y,SLIDER ADJUST TU-550 * *
22605345 CARTON,SET TU-550 *
8
22605344 CARTON,SET TU-650 *
19
2
GP1A71A1 GP2A25 GP2A25 GP1A05A5 AVT32344 AVT32344
20
PINCHROLL PAPER PAPER ORIGIN FRONT HEAD
SENSOR SENS F SENS R SENSOR COVER SW COVER SW
INKTANK UNIT
INKTANK
POWER SW SENS BOARD
AH7201B H
A D
SW POWER SUPPLY
AC INLET I
B F G
SUP-J3G-E
+41V
C
+5V +41V CN9 CN22 CN11 CN12
MAIN BOARD ASS'Y
FOR ISP DOWNLOAD
-5V E +5V +27V
2-1 WIRING MAP
+41V
-5V REGULATOR
15MHz SCANNER
CN19
LM2576HVT CPU
I/O CONTROL
HD6417709A A/D INPUT BUFFER
60MHz
+3.3V OUTPUT LATCH
+5V RTC SERIAL MONITOR
REGULATOR
CN10 CN24 CN23

LM3940T 4553
DEM DE SDRAM CENTRO CONTROL
2Mword x 16bit
DELAY +2.0V 30MHz x 4bank I/F BOARD

J IEEE1284
ISPLSI 1016E FIFO 2kbyte PARALLEL
CN16
FAN JUNCTION LEVEL 1
REGULATOR ISPLSI 1016
CN20
BOARD
LT1086 &
ISPLSI 2032 30MHz
NETWORK CONTROL
CPUIF FLASH ROM
FAN INTCONTROL 8Mbit
PUMP PUMP CONTROL ISPLSI 1016E
V NETWORK BOARD
FIFO 2kbyte
CN25
MOTOR MOTOR
LEFT RIGHT ISPLSI 2032
STEPPING PUMP&ECP
FAN SCIROCCO FAN SCIROCCO
MOTOR DRIVER CONTROL
MTD2005
K MICRO STEP
PUMP LCD 16 x 2
HEAD CONTROL
JUNCTION BACK LIGHT
CN21
FPGA 6024A-208
FJ-500 BOARD STEPPING SERVO CONTROL SRAM 256kbit x 2
MOTOR DRIVER SERVO AMP GATE ARRAY
MTD2005 L6203 x 2 D/A PCM55 x 2 LCD BOARD
FJ-400 FJ-600 MICRO STEP
PARTS LIST -Main Parts- INKJET HEAD DRIVER
Parts No. Parts Name
CN7
X
A 23505462 CABLE-ASSY JUNBI A FJ-50 * * *
CN13 CN4 CN14 CN5 CN6 CN17 CN18
B 26505463 CABLE-ASSY JUNBI B FJ-50 * * *
C 23505899 WIRE, C GRX-410 * * * FOR DEBUG P P CN28
L
D 23505701 CABLE-ASSY JUNBIWIRE D FJ-500 * * * CN3 CN4
E 23505704 CABLE-ASSY POWER FJ-500 * * *
F 23505702 CABLE-ASSY INKTANK-SENS FJ-500 * * * M W
LINER ENCODER PANEL BOARD
G 23505466 CABLE-ASSY SENSOR FJ-600 * S
CN5
BOARD
MOTOR
23505685 CABLE-ASSY SENSOR FJ-500 * * SW - 13
N ( FJ-500 )
CARRIAGE
VR LED - 5
H 23505686 CABLE-ASSY FRONTCOVER SW FJ-500 * * * ADJUST
Y ( FJ-400 ) BUZZER
I 23505687 CABLE-ASSY HEAD COVER SW FJ-500 * * *
J 23505688 CABLE-ASSY FAN JUNCTION FJ-500 * * * I/O PAPER SIDE
K 23505689 CABLE-ASSY PUMP JUNCTION FJ-500 * * * HD U/D T
CN15
SENSOR
CN6
L 23505690 CABLE-ASSY C POWER FJ-500 * * * O ( FJ-500 ) BOARD

CN11
M 23505691 CABLE-ASSY C ENCODER FJ-500 * * * Z ( FJ-400 ) U

CN7 CN8 CN9 CN10
N 23505467 CABLE-ASSY G POWER FJ-600 *
Q Q Q Q CARRIAGE BOARD
23505692 CABLE-ASSY G POWER FJ-500 *
23505698 CABLE-ASSY G POWER FJ-400 * R R
HEAD U/D
GRID
HEAD(RIGHT) HEAD(LEFT)
MOTOR
O 23505468 CABLE-ASSY G ENCODER FJ-600 * SENSOR
23505693 CABLE-ASSY G ENCODER FJ-500 * GP1A71A1
23505699 CABLE-ASSY G ENCODER FJ-400 *
P 23475168 CABLE-ASSY 28P 2670L BB HIGH-V *
23475167 CABLE-ASSY 28P 2410L BB HIGH-V * *
Q 23475164 CABLE-ASSY 21P1 280L BBRHIGHVHBP * * *
R 23505695 CABLE-ASSY HEADGND FJ-500 * * *
S 23505697 CABLE-ASSY LINER ENCODER FJ-500 * * *
T 23505694 CABLE-ASSY P-SIDE-SENS FJ-500 * * *
U 23505700 CABLE-ASSY HEAD U/D SENS FJ-500 * * *
V 23505703 CABLE-ASSY NETWORK FJ-500 * * *
W 23475162 CABLE-ASSY 20P1 700L BB * * *
X 23505696 CABLE-ASSY LCD FJ-500 * * *
2-2 MAIN BOARD
Component Diagram
Indicates the revision of the Main Board.
21
Soldering Diagram
22
SH7709A IC8 A6 D6
RA[2..15] VCC3 VCC3
A0 53 52 D0 RA1 EXBS8V330J A4 D4
A0 D0
A1 54 51 D1 A2 4 5 RA2 IC9 IC10 IC1 A2 D2
A1 D1 4 5
A2 55 50 D2 A3 3 6 RA3 RA2 23 2 D0 RA2 23 2 D16 D0 15 11 A1 A0 D0
A2 D2 3 6 A0 D0 A0 D0 D0 A0
A3 56 49 D3 A4 2 7 RA4 RA3 24 4 D1 RA3 24 4 D17 D1 17 10 A2
A3 D3 2 7 A1 D1 A1 D1 D1 A1
5
4
3
2
1
A4 58 48 D4 A5 1 8 RA5 RA4 25 5 D2 RA4 25 5 D18 D2 19 9 A3
A4 D4 1 8 A2 D2 A2 D2 D2 A2
5
4
3
2
1
A5 60 46 D5 RA5 26 7 D3 RA5 26 7 D19 D3 21 8 A4 RA6
A5 D5 A3 D3 A3 D3 D3 A3
A6 61 44 D6 RA2 EXBS8V330J RA6 29 8 D4 RA6 29 8 D20 D4 24 7 A5
A6 D6 A4 D4 A4 D4 D4 A4 RA19
A7 62 43 D7 A6 4 5 RA6 RA7 30 10 D5 RA7 30 10 D21 D5 26 6 A6 NON
A7 D7 4 5 A5 D5 A5 D5 D5 A5
A8 63 42 D8 A7 3 6 RA7 RA8 31 11 D6 RA8 31 11 D22 D6 28 5 A7 EXBA10E103J
A8 D8 3 6 A6 D6 A6 D6 D6 A6
A9 64 41 D9 A8 2 7 RA8 RA9 32 13 D7 RA9 32 13 D23 D7 30 4 A8
A9 D9 2 7 A7 D7 A7 D7 D7 A7
A10 65 40 D10 A9 1 8 RA9 RA10 33 42 D8 RA10 33 42 D24 D8 16 42 A9
6
7
8
9
10
A10 D10 1 8 A8 D8 A8 D8 D8 A8
VCC3 A11 66 39 D11 RA11 34 44 D9 RA11 34 44 D25 D9 18 41 A10
6
7
8
9
10
A11 D11 A9 D9 A9 D9 D9 A9
A12 67 38 D12 RA3 EXBS8V330J RA12 22 45 D10 RA12 22 45 D26 D10 20 40 A11 A1
/RESET A12 D12 A10 D10 A10 D10 D10 A10
VCC3 A13 68 37 D13 A10 4 5 RA10 RA13 35 47 D11 RA13 35 47 D27 D11 22 39 A12 A3 D1
A13 D13 4 5 A11 D11 A11 D11 D11 A11
A14 70 36 D14 A11 3 6 RA11 21 48 D12 21 48 D28 D12 25 38 A13 A5 D3
A14 D14 3 6 A12 D12 A12 D12 D12 A12
5
A15 72 34 D15 A12 2 7 RA12 RA15 20 50 D13 RA15 20 50 D29 D13 27 37 A14 A7 D5
R22 R18 A15 D15 2 7 A13 D13 A13 D13 D13 A13
IC13 A16 73 32 D16 A13 1 8 RA13 51 D14 51 D30 D14 29 36 A15 D7
33K 1K A16 D16/PTA[0] 1 8 D14 D14 D14 A14
A17 74 31 D17 36 53 D15 36 53 D31 D15 31 35 A16 A14
IC15D IC15E A17 D17/PTA[1] R212 33 NC D15 NC D15 D15 A15
A18 75 30 D18 A14 RA14 40 VCC3 40 34 A17 A12 D14
A18 D18/PTA[2] TP20 NC TP19 NC A16 VCC3 VCC3
VCC
TP58 8 9 8 11 10 A19 76 28 D19 3 A18 A10 D12
RESET A19 D19/PTA[3] R213 33 A17
2 A20 77 26 D20 A15 RA15 18 CE0.1u 18 12 2 A19 A8 D10
Vs A20 D20/PTA[4] RAS RAS CE A18
1 VCC3 A21 78 25 D21 17 17 14 D8
CT 74LVC14 74LVC14 A21 D21/PTA[5] CAS CAS /RD OE
5
4
3
2
1
PC16 A22 80 24 D22 RA24 EXBS8V330J VCC3 16 PC83 VCC3 16 43 1 VCC3
A22 D22/PTA[6] WE WE /WE0 WE NC
5
4
3
2
1
R23 A23 82 23 D23 4 5 19 19 44 33 RA7
GND
CE0.1u 6.8K A23 D23/PTA[7] 4 5 CS CS /RESET RP BYTE
+ C30 R189 A24 84 22 D24 3 6 39 39
A24 D24/PTB[0] 3 6 R200 DQMU R202 DQMU RA20
A25 86 20 D25 2 7 15 15 13 23 NON
10u/16V 10K A25 D25/PTB[1] /RAS3L 2 7 DQML DQML GND VCC3
TL7700C 18 D26 1 8 32
4
D26/PTB[2] /CASL 1 8 GND EXBA10E103J
/RESET 193 17 D27 NON 37 NON 37 PC87
RESETP D27/PTB[3] NON CKE CKE CE0.1u
VCC1.9 124 16 D28 RA23 38 38 MBM29LV800BA-90PF-FJ
6
7
8
9
10
RESETM D28/PTB[4] CLK CLK
15 D29 A25 4 5 A9
6
7
8
9
VCC3 VCC3
10
D29/PTB[5] 4 5 R201 R203

145 14 D30 3 6 1 6 1 6 A11
Vcc-PLL1 D30/PTB[6] 3 6 VCC3 GND VCC3 GND
C3 C1 146 13 D31 2 7 14 12 14 12 A13 D9
CAP1 D31/PTB[7] /RAS256 2 7 VCC3 GND VCC3 GND
147 1 8 27 46 27 46 VCC A15 D11
HC-49/U 15MHz CE0.1u CE470p Vss-PLL1 /CAS256 1 8 NON VCC3 GND VCC3 GND
96 3 52 NON 3 52 D13
CS0/MCS[0] /CS0 VCC3 GND VCC3 GND
150 98 9 28 9 28 CN1 A22 D15
C18 Y1 Vcc-PLL2 CS2/PTK[0] /CS2 VCC3 GND VCC3 GND
149 99 43 41 43 41 A25 A1 A20
CE22p CAP2 CS3/PTK[1] /CS3 VCC3 GND VCC3 GND 20 21 VCC3
C4 C2 148 100 49 54 49 54 D0 A2 A18 D22
Vss-PLL2 CS4/PTK[2] /CS4 /WR VCC3 GND VCC3 GND 19 22 VCC3
101 D1 A3 A16 D20
C19 CE0.1u CE470p CS5/CE1A/PTK[3] /CS5 18 23
102 HY57V1291620LTC-10P HY57V1291620LTC-10P D2 A4 D18
CS6/CE1B /CS6 17 24
5
4
3
2
1
R1 0 155 VCC3 D3 A5 D16

CE22p XTAL 16 25
156 87 RA5 D4 A6 RA8
EXTAL BS/PTK[4] TP7 15 26
93 /WR 1 8 D5 A7
RD/WR 1 8 14 27
5
4
3
2
1
164 88 2 7 PC84 D6 A8
TXD0 TxD0/SCPT[0] RD /RD 2 7 CE0.1u 13 28
165 3 6 D7 A9 EXBA10E103J
TP5 SCK0/SCPT[1] 3 6 12 29
2
166 118 /RAS3U 4 5 RA21
TXD1 TxD1/SCPT[2] RAS3U/PTE[2] 4 5 11 30 NON
167 106 /RAS3L JP1 D8 A10
6
7
8
9
IC72B NON
10
TP4 SCK1/SCPT[3] RAS3L/PTJ[0] 10 31

168 119 4 EXBS8V330J D9 A11 A17
TXD2 TxD2/SCPT[4] RAS2U/PTE[1] /RAS3L 9 32
169 107 6 DSP03-003-432T D10 A12 A19
TP2 SCK2/SCPT[5] RAS2L/PTJ[1] 74LVC08 /RAS256 8 33
170 108 /CASL 5 D11 A13 A21
3
1
6
7
8
9
10
TP1 RTS2/SCPT[6] CASLL/CASL/PTJ[2] 7 34

171 110 /CASU D12 A14 A23
RRXD0 RxD0/SCPT[0] CASLH/CASU/PTJ[3] IC72A NON 6 35
Main Board _ 1/10 Circuit Diagram
172 112 1 D13 A15 D17

RRXD1 RxD1/SCPT[2] CASHL/PTJ[4] 5 36
174 113 3 D14 A16 D19
RRXD2 RxD2/SCPT[4] CASHH/PTJ[5] 74LVC08 /CAS256 4 37
176 116 2 D15 A17 A24 R2 D21
CTS2/IRQ5/SCP[7] CAS2L/PTE[6] 3 38
VCC3 117 /CS0 A18 10K D23
CAS2H/PTE[3] /WE0 /CASL /CS0 2 39
VCC3 RA9 R190 144 RA4
MD0 1 40
1 10 1 89 DQMLL 1 8 VCC3 A25 R3 D30
MD1 MD1 WE0/DQMLL 1 8 DQMLU VCC3 VCC3
2 9 R191 2 90 DQMLU 2 7 JP3 PS-40PE-D4T1-PN1 10K D28
MD2 WE1/DQMLU/WE 2 7 DQMLL
3 8 195 91 DQMUL 3 6 40P-HEADER D26
MD3 WE2/DQMUL/ICIORD/PTK[6] 3 6 DQMUU /WE0
4 7 TP13TP12 196 92 DQMUU 4 5 NON D24
MD4 MD4 WE3/DQMUU/ICIOWR/PTK[7] 4 5 DQMUL
5 6 197 DSP-02-02
MD5 /RD
5
4
3
2
1
10K 10K 123 EXBS8V330J

WAIT
EXBA10E103J 122
BREQ A[0..25] RA22
160 105 NON
IRQOUT CKE/PTK[5] /CKE
RA10 121 162
TP10 BACK CKIO CLK60
1 10 126
IOIS16/PTG[7] /IOIS16 R211 0
2 9 191
/IOIS16 DREQ0/PTD[4]
3 8 192 7 NMI
6
7
8
9
10
DREQ1/PTD[6] NMI
4 7 189 8
DRAK0/PTD[1] IRQ0/IRL0/PTH[0] IRQ0 RA[2..15]
5 6 VCC1.9 190 9 D25
DRAK1/PTD[0] IRQ1/IRL1/PTH[1] IRQ1
10 IC11 IC12 D27
IRQ2/IRL2/PTH[2] IRQ2
EXBA10E103J 159 11 RA2 23 2 D0 RA2 23 2 D16 D29 DB[0..7]
TP6 TCLK/PTH[7] IRQ3/IRL3/PTH[3] IRQ3 A0 D0 A0 D0 DB[0..7]
3 143 RA3 24 4 D1 RA3 24 4 D17 D31
Vcc-RTC IRLS[0]/PTF[0]/PINT[8] A1 D1 A1 D1
4 142 RA4 25 5 D2 RA4 25 5 D18
TP14 XTAL2 IRLS[1]/PTF[1]/PINT[9] A2 D2 A2 D2 VCC3
5 141 RA5 26 7 D3 RA5 26 7 D19
EXTAL2 IRLS[2]/PTF[2]/PINT[10] RA13 A3 D3 A3 D3
6 140 VCC3 RA6 29 8 D4 RA6 29 8 D20 IC3
Vss-RTC IRLS[3]/PTF[3]/PINT[11] A4 D4 A4 D4
1 10 RA7 30 10 D5 RA7 30 10 D21 D7 18 2 DB7
A5 D5 A5 D5 B0 A0
194 188 PTC0 2 9 RA8 31 11 D6 RA8 31 11 D22 D6 17 3 DB6
CA MCS[0]/PTC[0]/PINT[0] A6 D6 A6 D6 B1 A1
187 PTC1 3 8 RA9 32 13 D7 RA9 32 13 D23 D5 16 4 DB5
MCS[1]/PTC[1]/PINT[1] A7 D7 A7 D7 B2 A2
157 186 PTC2 4 7 RA10 33 42 D8 RA10 33 42 D24 D4 15 5 DB4
TP9 STATUS0/PTJ[6] MCS[2]/PTC[2]/PINT[2] MD1 A8 D8 A8 D8 B3 A3
158 185 PTC3 5 6 RA11 34 44 D9 RA11 34 44 D25 D3 14 6 DB3
TP11 STATUS1/PTJ[7] MCS[3]/PTC[3]/PINT[3] MD4 A9 D9 A9 D9 B4 A4
180 PTC4 RA12 22 45 D10 RA12 22 45 D26 D2 13 7 DB2
MCS[4]/PTC[4]/PINT[4] A10 D10 A10 D10 B5 A5
VCC3 199 179 EXBA10E103J RA13 35 47 D11 RA13 35 47 D27 D1 12 8 DB1
AN[0]/PTL[0] MCS[5]/PTC[5]/PINT[5] ACONFIG A11 D11 A11 D11 B6 A6
200 178 RA14 21 48 D12 RA14 21 48 D28 D0 11 9 DB0
AN[1]/PTL[1] MCS[6]/PTC[6]/PINT[6] ACLK A12 D12 A12 D12 B7 A7
201 177 RA15 20 50 D13 RA15 20 50 D29
R28 AN[2]/PTL[2] MCS[7]/PTC[7]/PINT[7] ADATA /WAIT A13 D13 A13 D13
202 135 51 D14 51 D30 19
10K1% AN[3]/PTL[3] AUDATA[0]/PTG[0] D14 D14 E
203 133 36 53 D15 36 53 D31 VCC3 1
AN[4]/PTL[4] AUDATA[1]/PTG[1] TP15 NC D15 TP17 NC D15 DIR
204 131 40 40
R24 AN[5]/PTL[5] AUDATA[2]/PTG[2] RA12 TP16 NC TP18 NC
206 130 VCC3 74LVC245 VCC
HEAD THRM TP52 AN[6]/DA[1]/PTL[6] AUDATA[3]/PTG[3] D[0..31] PC88
207 129 1 10 18 18
R25 33 TP21 AN[7]/DA[0]/PTL[7] PTG[4] RAS RAS CE0.1u
128 2 9 17 17
PAPER_SIDE ASEBREAK/PTG[5] CAS CAS R4
VCC1.9 127 3 8 16 VCC3 16
33 ASEMDO/PTG[6] WE WE
C36 C117 29 184 4 7 19 19
Vcc1.9 RESETOUT/PTD[2] /CS3 CS CS 10K
81 182 5 6 39 39
Vcc1.9 WAKEUP/PTD[3] R32 33 DQMLU DQMU DQMUU DQMU
CE1000p CE1.0u 134 114 PTD5 VCC3 15 R206 15
Vcc1.9 DACK0/PTD[5] TP61 DQMLL DQML DQMUL DQML /GATE
154 115 PTD7 EXBA10E103J
Vcc1.9 DACK1/PTD[7] TP62 /CS2 /WR
175 120 37 NON 37
Vcc1.9 TDO/PTE[0] R30 NON R204 /CKE CKE CKE
VCC3 103 PTE4 38 38
CE2A/PTE[4] CLK CLK
21 104 PTE5 JP2 VCC3
Vcc3 CE2B/PTE[5] NON R207 VCC3
VCC3 35 94 PTE7 1 6 1 6
Vcc3 AUDSYNC/PTE[7] NON VCC3 GND VCC3 GND
47 139 14 12 14 12
Vcc3 TCK/PTF[4]/PINT[12] CLK60 VCC3 GND VCC3 GND
RA11 59 138 PTF5 BOOT MODE 27 46 27 46
Vcc3 TDI/PTF[5]/PINT[13] R205 VCC3 GND VCC3 GND
1 10 71 137 PTF6 3 52 NON 3 52
Vcc3 TMS/PTF[6]/PINT[14] ASTATUS VCC3 GND VCC3 GND
2 9 85 136 PTF7 9 28 9 28
Vcc3 TRST/PTF[7]/PINT[15] ADONE VCC3 GND VCC3 GND
3 8 97 12 PTH4 NON 43 41 43 41
Vcc3 IRQ4/PTH[4] TP63 VCC3 GND VCC3 GND
4 7 111 125 PTH5 49 54 49 54
Vcc3 ADTRIG/PTH[5] VCC3 GND VCC3 GND
5 6 163 151 PTH6
Vcc3 AUDCK/PTH[6] TP23
183 VCC PC85 HY57V1291620LTC-10P PC86 HY57V1291620LTC-10P
Vcc3 CE0.1u CE0.1u
EXBA10E103J 205 PTC[0..7]
Vcc3 PTC[0..7]
PTE[0..7] R198
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
PTE[0..7]
IC15A IC15B
10K
1 2 3 4
27
79
19
33
45
57
69
83
95
PAPER_F
132
152
153
173
109
161
181
198
208
74LVC14 74LVC14
VCC3 VCC3 PC100 Model FJ-500/400 FJ-600
IC15C IC72C
4
R209 CE0.1u VCC1.9 9 IC9 HY57V281620AT-P HY57V561620OT-H
IC2A 5 6 8
R210 PC68 74LVC08
NON 2 5 PC12 PC13 PC14 PC15 VCC3 10
D Q CLK30
SD
100 VCC3 IC10 HY57V281620AT-P HY57V561620OT-H
R17 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u PC99 74LVC14 NON
3
CLK60 CLK IC15F PC111
0 IC72D
6 CE0.1u 13 12 12 IC11 HY57V281620AT-P HY57V281620AT-P
CD
Q NON
R208 11
74LVC08
VCC3 13
74LVC14
10
NON 74LVC74 IC12 HY57V281620AT-P HY57V281620AT-P
1
IC2B NON
12 9
D Q
SD
RA23 -- EXBS8V330J
11 VCC3
CLK
8 PC1 PC2 PC3 PC4 PC5 PC6 PC7 PC8 PC9 PC10 PC11 RA24 EXBS8V330J --
CD
Q
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
74LVC74 R30 -- 33W
13
R32 33W --
IC72 -- 74LVC08
23
2
2
24
/IOOE
/ALT_RESET
/ALT_WE
ALT_OE
CONF_DONE
VCC
/WREQ
GOE0
R220 R7 R56
44
43
42
41
40
38
37
36
35
34
10K 10K 10K
IC18
IC4
A[0..25]
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
IN3
RXD1 18 2
TP59 B0 A0 RRXD1
17 3
RXD0 B1 A1 RRXD0
A23 1 33 /IRL3 16 4
I/O I/O B2 A2 IRQ3
A24 2 ISPLSI1016 QFP44 32 /IRL2 15 5
I/O I/O B3 A3 IRQ2
A25 3 31 /IRL1 14 6
I/O I/O B4 A4 IRQ1
4 30 13 7
/CS4 I/O IN2.MODE B5 A5 IRQ0
5 29 12 8
CLK30 Y0 Y1//RESET B6 A6 /WAIT
11 9
RXD2 B7 A7 RRXD2
7 1:CPU1016E 27
/ispEN Y2/SCLK
8 26 /IRL0 19 VCC3
SDI.IN0 I/O E
9 25 1
/CS6 I/O I/O /HRESET DIR PC89
10 24
/WE0 I/O I/O
11 23 74LVC245
/RD I/O I/O CE0.1u
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
VCC VCC VCC VCC
PLSI1016E-80LT44
12
13
14
15
16
18
19
20
21
22
R6 R214 R215 R216
10K 10K 10K 10K
/INTCNT_NET
/INT1284
VCC
/INTCNT
/INTSV
/RNO R217
/INT1284_NET
10K
ISPSDO
/ISPEN
ISPMODE
ISPSDO_CPU1016E
ISPSCLK
VCC
R5 VCC
PC69 PC70 C42
10K CE0.01u
CE0.1u CE0.1u
1
2
3
4
5
6
7
8
CN23 B8B-PH-K-S
ISP_DOWNLOAD CONNECTOR
/POUT
/PIN
LCD_E
/LED
/LCD_CS
44
43
42
41
40 GOE0
38
37
36 /WAIT
35
34
IC16
A[0..25]
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
IN3
VCC3
A23 1 33
R218 I/O I/O /PANEL
A24 2 ISPLSI2032 QFP44 32
I/O I/O /NET_CS
A25 3 31
220 I/O I/O /CENT_CS
4 30
/CS5 I/O IN2.MODE ISPMODE
5 29
CLK60 Y0 Y1//RESET
2:CPU2032
R219 7 27
/ISPEN /ispEN Y2/SCLK ISPSCLK
8 26
120 ISPSDO_CPU1016E SDI.IN0 I/O /HRESET
9 25
/CS6 I/O I/O /SW0
10 24
/WE0 I/O I/O /SW1
11 23
/RD I/O I/O /GATE2
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
PLSI2032-80LT44
12
13
14
15
16
18
19
20
21
22
/GATE
/SRVRD
/SRVCS
ISPSDO_CPU2032
R8
10K
VCC
PC71 PC72
CE0.1u CE0.1u
A[0..25]
A[0..25]
IC31
A6 2 18 HA6 VCC
A0 B0
A5 3 17 HA5
A1 B1 PC104
A4 4 16 HA4
A2 B2
A3 5 15 HA3
A3 B3 CE0.1u
A2 6 14 HA2 CN6
A4 B4
A1 7 13 HA1
A5 B5 1 CWY
8 12
A6 B6 2 CCWY
VCC 9 11
A7 B7 3 /RNO
HA[1..3] 4 /RUN_PAUSE
19
E
1 NON
DIR
53014-04
74ABT245
VCC3 IC27 74LVXC3245 VCC
HD[0..7]
DB[0..7] 1 24
DB[0..7] VCCA VCCB
DB0 3 21 HD0
A0 B0
VCC3 DB1 4 20 HD1 VCC
A1 B1
DB2 5 19 HD2
PC81 A2 B2 PC82
DB3 6 18 HD3
A3 B3
DB4 7 17 HD4
CE0.1u A4 B4 CE0.1u
DB5 8 16 HD5
A5 B5
DB6 9 15 HD6
A6 B6
DB7 10 14 HD7 VCC
A7 B7
22 IC20
/GATE2 OE TP26 TP27 TP53 TP54 PC26
2 HA1 81
DIR A0 CE0.1u
HA2 82
A1
8
HA3 83 1 IC23A
A2 CWX R74 TP55
HA4 84 2 V+
A3 CCWX 2.2K
HA5 85 5 3
A4 ECWX +
IC30 HA6 86 6 1 VFC
A5 ECCWX 2.2K VFC
2 18 7 VCC 2
/SRVCS A0 B0 RNGX PC19 -
3 17 8 M5220FP
/RD A1 B1 OVRX R75
4 16 HD0 68 DX[0..11] V-
/WE0 A2 B2 D0
3
23
5 15 HD1 69 9 CE0.1u
4
/SRVRD A3 B3 D1 XCA C51
6 14 HD2 70 10 IC21 R78
/RESET A4 B4 D2 XCB D1B C52 CE2200p
7 13 TTXD1 HD3 71 11 DX11 1
TXD1 A5 B5 TP60 D3 XCC DA227 B1 CE2200p
8 12 HD4 72 12 DX10 2 68K
+VS
A6 B6 /RNO D4 XCD B2
VCC 9 11 HD5 73 DX9 3
4
A7 B7 /INTSV D5 B3 R79
VCC HD6 74 13 DX0 DX8 4 22
PC103 /H_RD D6 XP0 B4 IBPO PC27 68K
19 VCC HD7 75 14 DX1 DX7 5 -5V
E /H_WE0 D7 XP1 B5 CE0.1u
1 16 DX2 DX6 6 21
CE0.1u DIR XP2 B6 IOUT
17 DX3 DX5 7 TP34
XP3 B7
74ABT245 R72 76 18 DX4 DX4 8 19
CS XP4 B8 SJ
66 19 DX5 DX3 9
RD XP5 B9
1K 67 20 DX6 DX2 10 18 PFC
WR XP6 B10 RFB PFC
87 21 DX7 DX1 11
INT XP7 B11
77 22 DX8 DX0 12 17
ITA XP8 B12 VOUT
64 23 DX9 13
RSTI XP9 B13
VCC 24 DX10 14
XPA B14
Y2 R33 33 25 15
XPB B15
8 5 80 26 16
+5 OUT CKI XPC B16(LSB)
PC17 4 1 27
GND NC XPD
C23 C24 VCC R65 1K 30
CE0.1u TP33 XPE
SG-8002DC 49.152MPCT 31 DX11
COM
-VS
XPF
NON NON 91
RNO TP28 TP29
92 TP31 TP32 PCM55HP
RNI
57
20
24
CWY CWY PC18
VCC 99 58
IC28E XPHA CCWY CCWY
100 59 IC23B
XPHB ECWY R76 TP56
11 10 61 60 -5V CE0.1u
YPHA ECCWY
2
VCC R66 R67 62 32 2.2K 5
FROM CARRI. ENCORDOR YPHB RNGY +
TP25 33 7 VFG
1K 1K 74LS14 TP24 OVRY D1A 2.2K VFG
CN4 88 VCC 6
CNST DA227 PC25 -
33 89 34 M5220FP
1 R34 IC28D ACC YCA TP30 R77
XPHA 94 35
1
2 UCK YCB
23
XPHB 9 8 95 36 CE0.1u
3 DDACK YCC C53
33 63 37 DY[0..11] IC22 R80
4 R35 C37 C38 TEST YCD C54 CE2200p
96 DY11 1
5 74LS14 MUX B1 CE2200p
97 38 DY0 DY10 2 68K
+VS
6 MUY YP0 B2
CE1000p CE1000p 98 39 DY1 DY9 3
IC28F MUTE YP1 B3
2
IL-G-6P-S3T2-E R57 41 DY2 DY8 4 22 R81
YP2 B4 IBPO 68K
13 12 93 42 DY3 TR1 DY7 5
10K HEXMD YP3 B5
43 DY4 DY6 6 21
YP4 B6 IOUT
VCC 44 DY5 3 1 DY5 7 TP35
74LS14 YP5 B7
45 DY6 DY4 8 19
YP6 DTC114EK B8 SJ
VCC 46 DY7 VCC DY3 9
R69 R70 IC28C YP7 B9
47 DY8 DY2 10 18 PFG
YP8 B10 RFB PFG
5 6 48 DY9 DY1 11
1K 1K YP9 R71 B11
CN5 49 DY10 DY0 12 17
YPA B12 VOUT
3
50 TR3 1K 13
1 R36 33 74LS14 YPB B13
YPHA 51 14
2 YPC B14
YPHB VCC 52 2 15
3 YPD B15
R31 NON 55 16
4 R37 33 C39 C40 YPE D12 B16(LSB)
56 DY11
1
5 YPF
6 DTC114EK
CE1000p CE1000p MBCG10692-147 RD4.3ESB3
R68
COM
-VS
7 R58
VCC
10K 1K
IL-G-7P-S3T2-E PCM55HP
-5V
20
24
PC24
/HRESET LED1
-5V CE0.1u SEL-6410E
IC28A
3
VCC VCC SERVO_MUTE/LIVE

SERVO_MUTE/LIVE
1 2 TR2
PC20 PC21 PC22 PC23 2
PC109
74LS14 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
DTC114EK
IC28B
1
3 4
74LS14
25
2
2
26
DB[0..7]
DB[0..7] TO PAPER SENS,ORG_SENS
VCC
D[0..31] TO PINCHROLL VCC
D[0..31] PC93 VCC
RA15 PINCH
CN22 TO COVER SW1,2
CE0.1u PAPER_F TO INKTANK SENS BOARD KCLCMLMYORGR
1 10 C122
R177 1
2 9 R48 33 CN9
2
IC32 3 8 CE1000p CN11
10K 3 1
11 4 7 R51 33 R38 33 No.0
/POUT CLK 4 FRONT COVER 1 2 SENS_0
1 5 6 R199 33 R39 33 No.1
/IOOE OE 5 2 3 SENS_1
R40 33 No.2
PAPER_R C123 6 3 4 SENS_2
DB0 18 19 EXBA10E103J R43 33 No.3
D7 Q7 GRID_GAIN 7 5 SENS_3
DB1 17 16 R46 33 B3B-PH-K-S R44 33 No.4
D6 Q6 CARIAGE_GAIN 8 6 SENS_4
DB2 14 15 CE1000p R45 33 No.5
D5 Q5 P_SIDE_SENS 9 7 SENS_5
DB3 13 12 CN12 R42 33 No.6
D4 Q4 INK 10 8 SENS_6
DB4 8 9 R52 33 R41 33 No.7
D3 Q3 TANK 11 HEAD COVER 1 9 SENS_7
DB5 7 6 R47 33 R49 33
D2 Q2 HD_POWER ORG 12 2 10 TANK
DB6 4 5 R50 33
D1 Q1 ML_POWER 13 11 INK
DB7 3 2 B2B-PH-K-S
D0 Q0 MH_POWER 12
B13B-PH-K-S
74HCT374 VCC B12B-PH-K-S
VCC
PC94
R184 R183 R180 R179
CE0.1u
10K 10K 10K 10K
IC33 VCC
D8 3 2 TO PANEL BOARD
D0 Q0 SIO_OUT PC95
D9 4 5
D1 Q1 /RTC_CS
D10 7 6
D2 Q2 /RTC_WR CE0.1u
D11 8 9 VCC
D3 Q3 RTC_ENB
D12 13 12
D4 Q4 SIO_CLK
D13 14 15 VCC IC34 CN7
D5 Q5 CENT_STD FL23
D14 17 16 1
D6 Q6 /REVERSE DIR 1
D15 18 19 19
D7 Q7 TP36 E BK2125 HS601 2
FL24 3
1 9 11
OE A1 A7 B7 4
11 8 12
CLK /WE0 A6 B6 BK2125 HS601 5
7 13
LCD_E A5 B5 6
74HCT374 6 14
R182 R181 R178 /LCD_CS A4 B4 7
5 15
/LED A3 B3 8
4 16 TO MONITOR SERIAL
10K 10K 10K /SW0 A2 B2 9
3 17
/SW1 A1 B1 10
2 18
A0 B0 11
VCC
12
VCC 74HCT245
13
CN10
14
PTC[0..7] VCC VCC3
PTC[0..7] PC96 15 1
CE0.1u PC90 16 2
PTE[0..7]
PTE[0..7] R185 R186 R221 R222 17 RXD0 3
CE0.1u 18 TXD0 4
10K 10K 10K 10K 19 5
20
IC35 NON
DB[0..7]
PTC4 2 18 IC5 52806-2010
A0 B0 PM_CLK
PTC3 3 17 DB7 2 18
A1 B1 uMODE A0 B0
PTC2 4 16 DB6 3 17
A2 B2 FAST A1 B1
PTC1 5 15 DB5 4 16
A3 B3 PM_DIR A2 B2
PTC0 6 14 DB4 5 15
A4 B4 CENT_STD_NET A3 B3
PTE7 7 13 DB3 6 14
A5 B5 /REVERSE_NET A4 B4
PTE5 8 12 DB2 7 13
A6 B6 R_PMP_DISABLE A5 B5
PTE4 9 11 DB1 8 12 TO SCANNER
A7 B7 L_PMP_DISABLE A6 B6
VCC DB0 9 11
A7 B7
19
E
1 19 VCC3 VCC
DIR R187 R188 /PANEL E
1
/RD DIR
74HCT245 CN24
10K 10K 74LVC245
1
2
RXD2 3
DB[0..7]
DB[0..7] TXD2 4
5
VCC3
6
D[0..31]
D[0..31] PC91 53014-06
VCC RA17
CE0.1u /HRESET
1 10
2 9
3 8
4 7
5 6
IC6
DB0 2 18 EXBA10E103J
A0 B0 SENS_0
DB1 3 17 RTC CIRCUIT
A1 B1 SENS_1
DB2 4 16
A2 B2 SENS_2
DB3 5 15
A3 B3 SENS_3 SIO_IN
DB4 6 14
A4 B4 SENS_4 SIO_OUT
DB5 7 13
A5 B5 SENS_5 SIO_CLK
DB6 8 12
A6 B6 SENS_6
DB7 9 11 IC40
A7 B7 SENS_7
12
RTC_ENB CS1
19 VCC 3 13
/PIN E DIN DOUT
1 4
DIR /RTC_CS CLK
RA18 11 14
CS0 TP
74LVC245 1 10 2
/RTC_WR WE
2 9
3 8 VCC
4 7
5 6 D2B 5
L1
IC7 3 4 8 6
VCC L2
D8 2 18 EXBA10E103J 7
A0 B0 PAPER_R L3
1
D9 3 17 DA227 9
A1 B1 ORG CE0.1u L4
D10 4 16 D2A 1 10
A2 B2 PINCH DA227 C5 GND L5
D11 5 15
2
A3 B3 SIO_IN
D12 6 14 RTC-4553
A4 B4 FRONT COVER
D13 7 13
A5 B5 HEAD COVER
D14 8 12
A6 B6 /RUN_PAUSE
D15 9 11
A7 B7 IO_HD_UD R59
19
E 10K
1
DIR
74LVC245
1,2
VCC3 BT1
BCR20V4
PC92
CR2032:RTC BACKUP
CE0.1u HOLDER BATTERY BCR20V4
3
R121 IC24B
5
+
7
4.7K
6
-
M5220FP
D10B
-5V 3 4
DA227 +27V
C72
5
1
4
C78 CE100p PC28
CE0.068u IC46A
R102 D10A
3 2 2 1 CE0.1u
2
4
GainC 10K DA227
VCC
14
12
PFC 1 VR2 3 R120 D4B VX
PFC D4A
NJU201AM DA227 DA227 C44 IC43
18K
13
1
3
2 10KVR 3 VCC
R83 R82 R86 CE1000p FB
+5
C71 2
REF
INV1
2
C57 1
10K1% 10K1% 10K1% NONI1
CE3300p 8 IC41 C55
CE0.022u C43 C1
R119 15 9 11 4
C70 R84 R85 INV2 E1 EN BOOT1
VS
CE0.01u 16 11
NONI2 C2
10 5 CE0.022u CN13
47K 10K1% 10K1% E2 IN1
CE1.0u 4 3
DEAD OUT1 1
PC30 13 7
GND
C
R
C69 OC IN2 2
VCC VCC CE0.1u 1
R108 OUT2
PC34 VCC 9 5566-02A
R95 4.7K VREF
CE1.0u R94 C8 C56
7
5
6
1K 8
1
UPC494GS BOOT2
CE0.1u D5A 1K CE0.1u
GND
SENSE
8
VFC D6A CE0.022u
8
V+ DA227
2
DA227
3
V+ 3 IC26A R109 L6203
6
R101 C45
10
R112 R113 3.9K IC24A +
VFC 3 1
VFC + D6B
1 2 CE0.01u 4.7K D13 D14
12K C67 R115 DA227 - M5220FP 10K R92
2 C74 + C6 C65
4
- M5220FP
4
2
150K C7 V- D5B 0.10/1W D2FL20U D2FL20U
CE0.47u V- PC31
4
CE0.01u
DA227
4
3
220u/63V CE0.1u CE0.22u
PC35 -5V CE0.1u
VCC
OfsetC R117
CE0.1u IC45
VCC 2 470 R110 4 2
4.7K D1 Q1
3 1 -5V 3
Q1
VR1 5 7
D2 Q2
10KVR -5V OPEN:MUTEON 6
Q2
CMotorGainH/L 12 10
CARIAGE_GAIN D3 Q3
SERVO Mute/Live 11
SERVO_MUTE/LIVE Q3
13 15
D4 Q4
VCC 14
Q4
15
TR7
1
9
CLK IC46D
1
CLR NJU201AM
2 16
VCC 74HC175 VCC
DTA114EK
3
TR8 VCC PC36
4
D8B 2 R100
14
D9A D9B C11 10K PC98 CE0.1u

DA227 DA227 CE0.01u DA227
2
4
5 IC26B R105 DTC114EK CE0.1u PC37
+
10
1
6 CE0.1u
- 10K IC46C
M5220FP
1
D8A 9 NJU201AM -5V
1
3
GMotorGainH/L
GRID_GAIN DA227
2
11
+27V
PC29
5 IC25B
C73 +
7 CE0.1u
8
R97 R122 6
IC46B -
CE0.068u M5220FP
1K 4.7K
R104
GainG 6 7
10K
14
12
PFG 1 VR4 3 R114 VX

PFG C60 C47 IC44
10KVR 3.9K
2 NJU201AM CE0.022u CE1000p 3 VCC
FB
+5
C77 C79 2
REF
INV1
2
CE100p 1 C58
NONI1 CE0.022u
CE4700p C46 8 IC42
C1
D3A 15 9 11 4
C25 R123 33K INV2 E1 EN BOOT1
VS
2 1 CE0.01u 16 11
NONI2 C2
10 5 CN14
DA227 E2 IN1
2
4
NON 4 3
D7A D7B DEAD OUT1 1
13 7
GND
C
R
C76 DA227 DA227 OC IN2 3

1
1
3
PC32 OUT2 2
VCC R111 9
4.7K VREF 4
CE0.22u C10
7
5
6
R88 R87 R91 8 5566-04A

CE0.1u UPC494GS BOOT2
8
GND
SENSE
VFG 10K1% 10K1% 10K1% R96 CE0.1u

V+ IC25A C59
3 1K CE0.022u
+ R90
1 L6203
6
R89
10
R98 R103
VFG 2
VFG - 10K1% 10K1%
C68 M5220FP D16
1K 10K R93 D15
V- C75 + C9 C66
CE0.47u R116 PC33
4
0.10/1W D2FL20U
D2FL20U
150K
D3B
-5V CE0.1u 3 4 220u/63V CE0.1u CE0.22u
OfsetG DA227
R118
470
VCC 2
3 1
VR3
10KVR -5V
27
2
2
IC48
28
HD7 2 19 CD7 VCC
D1 Q1
HD6 3 18 CD6
D2 Q2 PC102
HD5 4 17 CD5
D3 Q3
HD4 5 16 CD4
D4 Q4 CE0.1u
HD3 6 15 CD3
D5 Q5
HD2 7 14 CD2
D6 Q6
HD1 8 13 CD1
D7 Q7
HD0 9 12 CD0
CENT_ECP_I/F D8 Q8
11
/CENT_WE CLK
1
/REVERSE OC
74ALS574
HD[0..7]
HD[0..7]
IC51
HD7 2 18 CD7
A0 B0
HA[1..3] HD6 3 17 CD6 VCC

HA[1..3] A1 B1
VCC HD5 4 16 CD5
A2 B2 PC105
PC39 VCC HD4 5 15 CD4
A3 B3
HD3 6 14 CD3
A4 B4 CE0.1u
HD2 7 13 CD2
R11 A5 B5
/CFIFO_HARF CE0.1u HD1 8 12 CD1
10K A6 B6
HD0 9 11 CD0
A7 B7
VCC
19
BUSY /DIRECT_RD E
1
/ACK DIR
27
17
32
12
1
R10 IC49
/AUTOFD /DIRECT_RD
HA1 74LS245 CD[0..7]
CENT_STD 10K CD[0..7]
HA2
NC
NC
NC
NC
/CFIFO_RD 18 2
/R /W /STB
VCC
IC47
44
43
42
41
40
38
37
36
35
34
HD0 10 7 1
Q0 D0 OC
IC19 HD1 11 6 11
Q1 D1 CLK STB_CLK
HD2 13 5
Q2 D2
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
IN3
HD3 14 4 12 9 CD0
Q3 D3 Q8 D8
HD4 19 31 13 8 CD1
Q4 D4 Q7 D7
HD0 1 33 /CFIFO_WR HD5 20 30 14 7 CD2
I/O I/O Q5 D5 Q6 D6
HD1 2 ISPLSI1016 QFP44 32 HD6 21 29 15 6 CD3
I/O I/O /INTCNT Q6 D6 Q5 D5
HD2 3 31 HD7 22 28 16 5 CD4
I/O I/O /HRESET Q7 D7 Q4 D4
HD3 4 30 15 3 17 4 CD5
I/O IN2.MODE ISPMODE Q8 D8 Q3 D3
CLK30 5 29 18 3 CD6
CLK30 Y0 Y1//RESET Q2 D2
24 9 19 2 CD7
/EF /FF Q1 D1
7 4:CENTECP 27 26 25
/ISPEN /ispEN Y2/SCLK ISPSCLK /FL/RT /RESET /HRESET
8 26 23 8 74ALS574
ISPSDO_CPU2032 SDI.IN0 I/O /INIT /XO/HF /XI
HD4 9 25
GND
I/O I/O /SELECTIN
HD5 10 24
I/O I/O SELECT
HD6 11 23
I/O I/O
VCC
16
IDT7203L50J-PR
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
PC101
PLSI1016E-80LT44 CE0.1u
12
13
14
15
16
18
19
20
21
22
HD7 /CFIFO_FULL
/CENT_CS /FAULT
/H_RD PERROR
/INT1284 /H_WE0
ISPSDO_CENT
/CENT_WE
VCC
IC76
PC40 PC74 HD7 2 19 ND7 VCC
R14 R9 D1 Q1
HD6 3 18 ND6
10K 10K CE0.1u CE0.1u D2 Q2 PC115
VCC HD5 4 17 ND5
D3 Q3
HD4 5 16 ND4
D4 Q4 CE0.1u
HD3 6 15 ND3
D5 Q5
HD2 7 14 ND2
D6 Q6
HD1 8 13 ND1
D7 Q7
HD0 9 12 ND0
D8 Q8
11
/CENT_WE_NET CLK
1
/REVERSE_NET OC
HD[0..7]
NET_ECP_I/F 74ALS574
HD[0..7]
IC77
HD7 2 18 ND7
A0 B0
HA[1..3] HD6 3 17 ND6 VCC
HA[1..3] A1 B1
VCC HD5 4 16 ND5
A2 B2 PC116
PC114 VCC HD4 5 15 ND4
A3 B3
HD3 6 14 ND3
A4 B4 CE0.1u
HD2 7 13 ND2
R227 A5 B5
/NFIFO_HARF CE0.1u HD1 8 12 ND1
10K A6 B6
HD0 9 11 ND0
A7 B7
VCC
19
BUSY_NET /DIRECT_RD_NET E
1
/ACK_NET DIR
27
17
32
12
1
R226 IC75
/AUTOFD_NET /DIRECT_RD_NET
HA1 74LS245 ND[0..7]
CENT_STD_NET 10K ND[0..7]
HA2
NC
NC
NC
NC
/NFIFO_RD 18 2
/R /W /STB_NET
VCC
IC78
44
43
42
41
40
38
37
36
35
34
HD0 10 7 1
Q0 D0 OC
IC74 HD1 11 6 11
Q1 D1 CLK STB_NET_CLK
HD2 13 5
STB_CLK Q2 D2
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
IN3
HD3 14 4 12 9 ND0
/STB STB_NET_CLK Q3 D3 Q8 D8
HD4 19 31 13 8 ND1
/STB_NET Q4 D4 Q7 D7
HD0 1 33 /NFIFO_WR HD5 20 30 14 7 ND2
I/O I/O Q5 D5 Q6 D6
HD1 2 ISPLSI1016 QFP44 32 HD6 21 29 15 6 ND3
/REVERSE I/O I/O /INTCNT_NET Q6 D6 Q5 D5
HD2 3 31 HD7 22 28 16 5 ND4
/REVERSE_NET I/O I/O /HRESET Q7 D7 Q4 D4
HD3 4 30 15 3 17 4 ND5
I/O IN2.MODE ISPMODE Q8 D8 Q3 D3
CLK30 5 29 18 3 ND6
CENT_STD CLK30 Y0 Y1//RESET Q2 D2
5:CENTECP 24 9 19 2 ND7
CENT_STD_NET TP69 /EF /FF Q1 D1
7 27 26 25
/ISPEN /ispEN Y2/SCLK ISPSCLK /FL/RT /RESET /HRESET
8 26 23 8 74ALS574
ISPSDO_PMP SDI.IN0 I/O /INIT_NET /XO/HF /XI
HD4 9 25
GND
I/O I/O /SELECTIN_NET
44
43
42
41
40
38
37
36
35
34
HD5 10 24
I/O I/O SELECT_NET
IC17 HD6 11 23
I/O I/O
VCC
16
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
IN3
IDT7203L50J-PR
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
PC117
1 33
PM_CLK I/O I/O REVERSE_DIR CE0.1u
2 ISPLSI2032 QFP44 32 PLSI1016E-80LT44
12
13
14
15
16
18
19
20
21
22
PM_DIR I/O I/O REVERSE_DIR_NET
3 31
uMODE I/O I/O /HRESET
4 30 TP65TP66TP67TP68 HD7 /NFIFO_FULL
FAST I/O IN2.MODE ISPMODE
CLK30 5 29
CLK30 Y0 Y1//RESET /NET_CS /FAULT_NET
3:PUMP2032
/H_RD PERROR_NET
7 27
/ISPEN /ispEN Y2/SCLK ISPSCLK /INT1284_NET /H_WE0
8 26
ISPSDO_CENT SDI.IN0 I/O ISPSDO
9 25
I/O I/O /CENT_WE_NET
10 24
PM_PHA I/O I/O
11 23 VCC
PM_PHB I/O I/O
VCC PC112 PC113
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
R224 R225
PC41 PC73 VCC 10K 10K CE0.1u CE0.1u
PLSI2032-80LT44
12
13
14
15
16
18
19
20
21
22
TP64 CE0.1u CE0.1u
Vref_A2 TP40
Vref_A1 TP41
Vref_A0
Vref_B2 ISPSDO_PMP
Vref_B1
Vref_B0 R223
10K
VCC VCC VCC
D11A RA29
2 1 1 10
PC76 PC75 VCC 2 9 TO CENTRO
CE0.1u CE0.1u DA227 3 8
4 7
R127 5 6
CD[0..7] 0 IEEE1284 LEVEL1
CN16
56364-060-BXE
EXBA10E332J
IC57 RA25 1 19
CD0 1 20 1 8 2 20
A1 B1 1 8
CD1 2 19 2 7 3 21
A2 B2 2 7
CD2 3 18 3 6 4 22
A3 B3 3 6
CD3 4 17 4 5 5 23
A4 B4 4 5
5 16 6 24
GND VCC EXBS8V330J
6 15 7 25
GND VCC
SELECT 7 14 R54 33 8 26
SELECT A5 B5
/FAULT 8 13 R53 33 9 27
/FAULT A6 B6
9 12 10 28
A7 B7
10 11 11 29
DIR HD
12 30
SN74ACT1284 13 31
VCC 14 32
IC58 RA26 EXBS8V330J 15 33
CD4 1 20 1 8 16 34
A1 B1 1 8
CD5 2 19 2 7 R126 17 35
A2 B2 2 7
CD6 3 18 3 6 18 36
A3 B3 3 6
CD7 4 17 4 5
A4 B4 4 5
5 16 3.9K
GND VCC
6 15 RA27
GND VCC
/ACK 7 14 1 8
/ACK A5 B5 1 8
BUSY 8 13 2 7
BUSY A6 B6 2 7
PERROR 9 12 3 6
PERROR A7 B7 3 6
10 11 4 5
REVERSE_DIR DIR HD 4 5
SN74ACT1284 EXBS8V330J
R128
NON
IC54 RA28
/INIT 2 18 4 5
/INIT A0 B0 4 5
/SELECTIN 3 17 3 6
/SELECTIN A1 B1 3 6
/AUTOFD 4 16 2 7
/AUTOFD A2 B2 2 7
/STB 5 15 1 8
/STB A3 B3 1 8
6 14
A4 B4
7 13 EXBS8V330J
A5 B5
8 12
A6 B6
9 11 C41
A7 B7
5
6
7
8
/INIT_NET
/INIT_NET RA30
/SELECTIN_NET 19 CE1000p
/SELECTIN_NET E
/AUTOFD_NET 1 1 10 RA31
/AUTOFD_NET DIR
/STB_NET 2 9
4 5
3 6
2 7
1 8
/STB_NET
74LS245 3 8 EXBS8V102J
4 7
5 6
4
3
2
1
VCC
EXBA10E332J
PC108
CE0.1u
VCC VCC VCC

D11B RA41
3 4 1 10
PC118 PC119 VCC 2 9
CE0.1u CE0.1u DA227 3 8
4 7
R228 5 6 VCC TO NETWORK
ND[0..7] NON IEEE1284 LEVEL2
EXBA10E332J CN25
IC79 RA35 /STB GND
39 40
ND0 1 20 1 8 D0 GND
A1 B1 1 8 37 38
ND1 2 19 2 7 D1 GND
A2 B2 2 7 35 36
ND2 3 18 3 6 D2 GND
A3 B3 3 6 33 34
ND3 4 17 4 5 D3 GND
A4 B4 4 5 31 32
5 16 D4 GND
GND VCC EXBS8V330J 29 30
6 15 D5 GND
GND VCC 27 28
SELECT_NET 7 14 R233 33 D6 GND
SELECT_NET A5 B5 25 26
/FAULT_NET 8 13 R234 33 D7 GND
/FAULT_NET A6 B6 23 24
9 12 /ACK GND
A7 B7 21 22
10 11 BUSY GND
REVERSE_DIR_NET DIR HD 19 20
PERROR GND
17 18
SN74ACT1284 SELECT /INIT
15 16
VCC /AUTOFD /FAULT
13 14
IC80 RA36 EXBS8V330J NC GND
11 12
ND4 1 20 1 8 GND NC
A1 B1 1 8 9 10
ND5 2 19 2 7 R230 GND NC
A2 B2 2 7 7 8
ND6 3 18 3 6 VCC /SELECTIN
A3 B3 3 6 5 6
ND7 4 17 4 5 VCC /RESET
A4 B4 4 5 3 4
5 16 3.9K NC NC
GND VCC 1 2
6 15 RA37
GND VCC PS-40PE-D4T2-SM1
/ACK_NET 7 14 1 8
/ACK_NET A5 B5 1 8
BUSY_NET 8 13 2 7
BUSY_NET A6 B6 2 7
PERROR_NET 9 12 3 6
PERROR_NET A7 B7 3 6
10 11 4 5
DIR HD 4 5
SN74ACT1284 EXBS8V330J
R229
0 /HRESET
RA38
4 5
4 5
3 6
3 6
2 7
2 7
1 8
1 8
EXBS8V330J
C118
5
6
7
8
CE1000p RA39
1 10 RA40
2 9
4 5
3 6
2 7
1 8
3 8 EXBS8V102J
4 7
5 6
4
3
2
1
EXBA10E332J
29
2
2
30
VCC3
R193 R194 R196 R195 R197

D[0..31]
10K 10K 10K 10K 10K A[0..25]
ADONE
ADATA
ACLK
ACONFIG
ASTATUS C20 C21
CE22p CE22p
IC59
VCC3 SD_X0 11 10 SA_X0
D0 A0
SD_X1 12 9 SA_X1
D1 A1
PC79 SD_X2 13 8 SA_X2
D2 A2
SD_X3 15 7 SA_X3
D3 A3
CE0.1u SD_X4 16 6 SA_X4 VCC3
SA_X13
SA_X14
/swe
/soe
SD_Y7
SD_Y6
SD_Y5
SD_Y4
SD_Y3
SD_Y2
SD_Y1
SD_Y0
SD_X7
SD_X6
SD_X5
SD_X4
SD_X3
SD_X2
SD_X1
SD_X0
A19
A18
/DCLK
/DATA0
A17
A16
A1
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
H_DATA0
H_DATA1
H_DATA2
D4 A4
SD_X5 17 5 SA_X5
D5 A5
SD_X6 18 4 SA_X6
D6 A6
SD_X7 19 3 SA_X7
D7 A7
25 SA_X8
A8
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
24 SA_X9
A9
/swe 27 21 SA_X10 IC61
WE A10
23 SA_X11
A11 H_DATA0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
20 2 SA_X12
CS A12 H_DATA1
GND
GND
GND
26 SA_X13
DCLK
VCCIO
VCCIO
VCCIO
A13 H_DATA2
DATA0
/soe 22 1 SA_X14 SA_X12 1 156 H_DATA3
OE A14 I/O I/O H_DATA3
SA_X11 2 155
I/O I/O
IDT71V256SA-15Y SA_X10 3 154
I/O I/O
IC60 SA_X9 4 153
I/O I/O
SD_Y0 11 10 SA_Y0 SA_X8 5 152

D0 A0 I/O I/O
SD_Y1 12 9 SA_Y1 6 151 H_DCLK
D1 A1 nCE I/O H_DCLK
SD_Y2 13 8 SA_Y2 7 150
D2 A2 GND CONF_DONE
SD_Y3 15 7 SA_Y3 8 149
D3 A3 VCCINT VCCIO
SD_Y4 16 6 SA_Y4 9 148
D4 A4 VCCIO VCCINT
SD_Y5 17 5 SA_Y5 SA_X7 10 147
D5 A5 I/O GND
SD_Y6 18 4 SA_Y6 SA_X6 11 146 /H_E
D6 A6 I/O I/O /H_E
SD_Y7 19 3 SA_Y7 SA_X5 12 145 H_RST
D7 A7 I/O I/O H_RST
25 SA_Y8 SA_X4 13 144 h_floorx
A8 I/O I/O h_floorx
24 SA_Y9 SA_X3 14 143 h_ax3
A9 I/O I/O h_ax3
/swe 27 21 SA_Y10 SA_X2 15 142 h_ax2
WE A10 I/O I/O h_ax2
23 SA_Y11 SA_X1 16 141 h_ax1
A11 I/O I/O h_ax1
20 2 SA_Y12 SA_X0 17 140 h_ax0
CS A12 I/O I/O h_ax0
26 SA_Y13 SA_Y4 18 139 h_clk2x
A13 I/O I/O h_clk2x
/soe 22 1 SA_Y14 SA_Y3 19 138 h_clk1x VCC3
OE A14 I/O I/O h_clk1x
SA_Y2 20 137 h_ay3
I/O I/O h_ay3
VCC3 IDT71V256SA-15Y SA_Y1 21 136 h_ay2
I/O I/O h_ay2 R231
SA_Y0 22 135 h_ay1
I/O I/O h_ay1
PC80 /ALT_WE 23 134 h_ay0
/ALT_WE I/O I/O h_ay0 NON
ALT_OE 24 133 h_clk2y
ALT_OE Input GCLK I/O h_clk2y
CE0.1u VCC3 25 132 CLK60
GND Input GCLK CLK60
26 131
VCCINT VCCIO R232
27 130 TP42
R99 VCCIO VCCINT TP43
28 129
1K Input GCLK GND NON
FUN_PWM 29 128 CLK20
I/O Input GCLK
30 127
I/O I/O
31 126 h_clk1y
/ALT_RESET I/O I/O h_clk1y
32 125 h_six3
I/O I/O h_six3
IC36 33 ALTERA6024AQC208-3 124 h_six2
I/O I/O h_six2
2 18 34 123 h_six1
CONF_DONE A0 B0 ADONE I/O I/O h_six1
3 17 35 122 h_six0
FUN_PWM A1 B1 I/O I/O h_six0
4 16 36 121 h_siy3
/WREQ A2 B2 /INTREQ R106 I/O I/O h_siy3
5 15 37 120 h_siy2
A3 B3 10K I/O I/O h_siy2
6 14 38 for PassiveSerialMode 119 h_siy1
A4 B4 I/O I/O h_siy1
7 13 39 118 h_siy0
A5 B5 R73 I/O I/O h_siy0
8 12 40 117 h_clkx
A6 B6 1K I/O I/O h_clkx
9 11 41 116 h_latx
A7 B7 I/O I/O h_latx
VCC3 42 115 h_invx
I/O I/O h_invx
19 43 114
E GND I/O
1 44 113
DIR VCCINT I/O
45 112
VCCIO VCCIO
74HCT245 46 111
MSEL(PS:GND) VCCINT
47 110
I/O GND
48 109
I/O I/O
VCC 49 EPF6024AQC208-3 108
I/O I/O
50 107 h_clky
PC97 I/O I/O h_clky
51 106 h_floory
I/O I/O h_floory
SA_Y14 52 105 h_invy
CE0.1u I/O I/O h_invy
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
nCONFIG
GND
VCCIO
nSTATUS
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
SA_Y13
SA_Y12
SA_Y11
SA_Y10
SA_Y9
SA_Y8
SA_Y7
SA_Y6
SA_Y5
TP70 TP71
h_laty
h_laty
/INTREQ
/INTREQ
ENC_PHA
ENC_PHA
ENC_PHB
ENC_PHB
VCC3
PC42 PC43 PC44 PC45 PC46 PC47 PC48 PC49 PC50 PC51 PC52 PC53
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
VCC
PC63
CE0.1u
IC37 IC62 HEAD_POWER

2 18 h_clk1x 28 22 PORSW1
h_clk1x A0 B0 A0 VCC45
3 17 h_clk2x 27 23 RXE185
h_clk2x A1 B1 A1 VCC45_2
2
4 16 h_ax0 26 PC56 + C84 PC54 + C83
h_ax0 A2 B2 A2 CE0.1u
5 15 h_ax1 25 20 1 TR13
h_ax1 A3 B3 A3 NPNB 10u/63V
6 14 h_ax2 18 CE0.1u 470u/63V
h_ax2 A4 B4 FB R129 R133
7 13 h_ax3 3 16 2SD2082
h_ax3 A5 B5 CLK1 PNPB 1 300
8 12 h_floorx 4
3
h_floorx A6 B6 CLK2
9 11 H_RST 24 TP50
H_RST A7 B7 VCC5
VCC 5
R62 FLOOR
19 6 2
10K E RST I/O
1 29 9
DIR DATA DP
30 11 VCC VCC
DCLK DP R141 R134 R145
74HCT245 1 12
3
E DP 10 300 2.2
13
DP
IC38 15 TR9
C26 DP
2 18 H_DCLK TP44 17 1
H_DCLK A0 B0 DP
3 17 /H_E NON 19 PC55 + C31 2SB1382
/H_E A1 B1 DP 10u/16V
4 16 H_DATA_A 8 21
2
H_DATA0 A2 B2 DAOUT DP CE0.1u C61
5 15 H_DATA_B 7
H_DATA1 A3 B3 GND5 CE0.022u
6 14 H_DATA_C 10
H_DATA2 A4 B4 GND45
7 13 H_DATA_D 14
H_DATA3 A5 B5 VOUTGND
8 12
A6 B6
9 11 E09A17RA
A7 B7
19
E
1
DIR
CN17
74HCT245 IC63 VCC41
1
28 22 VCC41
A0 VCC45 2
VCC 27 23 VCC
2
A1 VCC45_2 PC58 3
26 + C85 VCC
PC64 A2 4
25 20 1 TR14 CE0.1u GNDbx
A3 NPNB 10u/63V 5
18 GNDcx
CE0.1u FB R130 R135 6
3 16 2SD2082 COMbx
CLK1 PNPB 1 300 7
4 COMcx
3
CLK2 8
24 TP49 GNDdx
VCC5 9
5 GNDex
FLOOR 10
6 2 COMdx
RST I/O 11
29 9 COMex
DATA DP 12
30 11 VCC IC56 GND
DCLK DP R142 R136 R146 FL6 13
1 12 2 18 h_six0
3
E DP 10 300 2.2 h_six0 A0 B0 14
13 3 17 GND
DP h_six1 A1 B1 C93 EXCML20A390U 15
15 TR10 4 16 h_six1
C27 DP h_six2 A2 B2 CE680p 16
TP45 17 1 5 15 GND
DP h_six3 A3 B3 FL4 17
NON 19 PC57 + C32 2SB1382 6 14 h_six2
DP 10u/16V CE0.022u h_clkx A4 B4 18
8 21 7 13 GMD
2
DAOUT DP CE0.1u C62 h_latx A5 B5 C92 EXCML20A390U 19
7 8 12 h_six3
GND5 h_invx A6 B6 CE680p 20

10 9 11 GND
GND45 A7 B7 FL5 21
14 h_clkx
VOUTGND 22
VCC 19 GND
E09A17RA E C96 EXCML20A390U 23
1 h_latx
DIR CE680p 24
GND
FL3 25
74LS245 h_invx
26
GND
C94 EXCML20A390U 27
IO_HD_UD
CE680p 28
FL1
VCC IL-FPC-28ST-N
PC66 C95 EXCML20A390U

CE680p
CE0.1u FL7
R55
C97 EXCML20A390U IO_HD_UD
IC39 IC64 33
2 18 h_ay0 28 22 CE680p C124
h_ay0 A0 B0 A0 VCC45 FL2
3 17 h_ay1 27 23
2
h_ay1 A1 B1 A1 VCC45_2 PC61
4 16 h_ay2 26 + C86 CE1.0u
h_ay2 A2 B2 A2 CE0.1u C98 EXCML20A390U
5 15 h_ay3 25 20 1 TR16
h_ay3 A3 B3 A3 NPNB 10u/63V CE680p
6 14 h_clk1y 18
h_clk1y A4 B4 FB R131 R137
7 13 h_clk2y 3 16 2SD2082
h_clk2y A5 B5 CLK1 PNPB 1 300 HEAD THRM
8 12 h_floory 4
3
h_floory A6 B6 CLK2 PAPER_SIDE
9 11 24 TP48
A7 B7 VCC5 P_SIDE_SENS
5
FLOOR
19 6 2
E RST I/O
1 29 9
DIR DATA DP FL8
30 11 VCC
DCLK DP R143 R138 R147
74HCT245 1 12
3
E DP 10 300 2.2 C89 EXCML20A390U
13
DP CE680p
15 TR11 IC55 CN18
C28 DP FL11
VCC TP46 17 1 2 18 TH
DP h_siy0 A0 B0 1
NON 19 PC59 + C33 2SB1382 3 17 PAPER_SIDE
PC65 DP 10u/16V h_siy1 A1 B1 C88 EXCML20A390U 2
8 21 4 16 /P_SIDE_SENS
2
DAOUT DP CE0.1u C63 h_siy2 A2 B2 CE680p 3
7 5 15 GND
CE0.1u GND5 CE0.022u h_siy3 A3 B3 FL9 4
10 6 14 COMby
GND45 h_clky A4 B4 5
14 7 13 COMcy
VOUTGND h_laty A5 B5 C90 EXCML20A390U 6
8 12 GNDby
E09A17RA h_invy A6 B6 CE680p 7
9 11 GNDcy
A7 B7 FL10 8
COMdy
9
19 COMey
E C91 EXCML20A390U 10
1 GNDdy
DIR CE680p 11
GNDey
FL20 12
IC65 74LS245 h_siy0
13
28 22 GND
A0 VCC45 C119 EXCML20A390U 14
27 23 VCC h_siy1
A1 VCC45_2 15
2 2
26 PC62 + C87 CE680p GND
A2 CE0.1u PC67 FL21 16
25 20 1 TR15 h_siy2
A3 NPNB 10u/63V 17
18 GND
FB R132 R139 CE0.1u C120 EXCML20A390U 18
3 16 2SD2082 h_siy3
CLK1 PNPB 1 300 CE680p 19
4 GND
CLK2 FL22 20
24 TP51 ENC_PHA
3
VCC5 21
5 GND
FLOOR C121 EXCML20A390U 22
6 2 ENC_PHB
RST I/O CE680p 23
29 9 GND
DATA DP 24
30 11 VCC h_clky
DCLK DP 25
3
1 12 R144 R140 R148 GND

E DP 10 300 2.2 26
13 h_laty
DP 27
15 TR12 h_invy
C29 DP 28
TP47 17 1
DP
NON 19 PC60 + C34 2SB1382 VCC IL-FPC-28ST-N
DP 10u/16V
8 21
DAOUT DP CE0.1u C64
7
2
GND5 CE0.022u R20 R19

10
GND45 1K 1K
14
VOUTGND IC73A
E09A17RA 74LS14
R26 33
2 1
ENC_PHA
4 3
ENC_PHB
R27 33
74LS14 C48
IC73B C49
IC73C IC73E CE1000p CE1000p
5 6 11 10
VCC
PC120 74LS14 74LS14
CE0.1u IC73D IC73F

9 8 13 12
74LS14 74LS14
31
2
2
32
+41V -5V VCC
C112 C110 C111

+ + FROM POWER SUPPLY
+
100u/63V 100u/25V 100u/25V
CN19
+41V
1 D2FL20U
2 D20
3
HEAD_POWER
4
33 2
5
6 R165 1
B6P-VH TR19
22K 2SB1551
R164
22K VCC
HEAD_POWER
3
PC78
2 TR4 VCC
HD_POWER
CE0.1u
DTC114EK
1
R16 + C107
10K IC66 100u/63V
MTD2005
VCC 25 8
D2FL20U R_PMP_DISABLE VCC VMMA
D17 3 20 TO PUMPMTR_R
ALM VMMB
FL12
IC69 5 10
D2FL20U C116 PM_PHA PHA OUT1
+41V LM2576HVT-ADJLB03 +27V D19 23 12
L2 CE0.1u PM_PHB PHB OUT2 D24 EXCML20A390U
1 2 24 14
VIN OUT DECAY OUT3 D1FL20U
VX 18
D33 CL02BE181 PORSW2 OUT4
C12 33 2 R63 FL13
8
RXE185 6 7
R160 D23 RA33 IC71A 10K ENA A LG A
56K 1 V+ BA-10358F 22 21
D5S6M-4000 C13 R163 TR18 D2FL20U ENA B LG B EXCML20A390U
CE0.1u + C108 1 16 3 9
2SB1551 Vref_A2 M O + R172 NC D25
22K 2 15 1 2 15
ON/OFF
GND
FB
CE0.1u Vref_A1 VREFA NC
100u/63V 3 14 2 2.7K 26 16
C14 Vref_A0 - VREFB NC D1FL20U
4 13 4 19
CE0.1u R162 R173 CR NC FL14
5 12 V-
5
3
4
22K 6 11 C100 C101 1 27
4
820 CE1000P VSA VSB EXCML20A390U
7 10
R161 8 9 CE3900p D26
3
R159 2.7K L G
RSA
PG
RSB
Hi/Off 2 TR5 EXBM16D8AL D1FL20U CN21
47K MH_POWER FL15
DTC114EK R154 R153 1
11
13
17
EXCML20A390U 2
1
220 220 3
D27
C103 C104 4
CE820p CE820p D1FL20U 5
6
7
VCC
8
D18 D2FL20U 3.3V REGULATOR +27V
33 2 R149 R150 5267-08A
TAB IS OUTPUT!! 0.68 /1W 0.68 /1W

1
IC81 VCC3 R168 TR21
LM3940IT-3.3 22K 2SB1551 VCC
1 3
IN OUT
HEAD_POWER
R167 PC77
GND
22K VCC
CE0.1u
2
3
C15 + C114 R15
CE0.1u Low/Off 2 TR6 10K IC67
100u/25V ML_POWER
MTD2005
DTC114EK 25 8
L_PMP_DISABLE VCC VMMA
1
3 20 TO PUMPMTR_L
ALM VMMB
FL16
5 10
PHA OUT1
23 12
PHB OUT2 D29 EXCML20A390U
24 14
DECAY OUT3 D1FL20U
18
OUT4
R64 FL17
6 7
10K ENA A LG A
22 21
RA34 IC71B ENA B LG B EXCML20A390U
BA-10358F 9
NC D30
1 16 5 2 15
Vref_B2 M O + R171 VREFA NC
2 15 7 26 16
Vref_B1 VREFB NC D1FL20U
3 14 6 2.7K 4 19
Vref_B0 - CR NC FL18
4 13
5 12 R174 C102 1 27
C99 VSA VSB EXCML20A390U
6 11
7 10 820 CE1000P CE3900p D31
8 9
RSA
PG
RSB
L G D1FL20U
D22 D2FL20U 1.9V REGULATOR
D2FL20U FL19
D21 EXBM16D8AL
11
13
17
R156 R155
TAB IS OUTPUT!! EXCML20A390U
220 220 D32
IC70 VCC1.9
VCC LT1086CT C105 C106
33 2 3 2 CE820p CE820p D1FL20U
VI VO for FanControl
R166 TR20
GND
22K 1 2SB1551 R170 +27V
100
R151 R152
1
C16 1ohm 1W 0.68 /1W 0.68 /1W
+ C115
R107 CE0.1u R158
10K 100u/25V CN20
R169
56 1
3
C113 2
+
2 TR22 D28 5267-02A
DELAY 10u/63V
DTC114EK D1FL20U
1
L1
2SK2796S
CL02BE181
TR17
VCC TP57
R157
VCC
FUN_PWM
5
150
R175 IC14 R21
12K 1K IC29E IC29F

IC29C IC29A
VCC
C17 8 11 10 13 12
RESET DELAY
2 5 6 1 2
CE0.1u Vs
1
CT 74LS14 74LS14
R176 74LS14 74LS14
VCC
GND
C50
1.5K IC29D IC29B
PC121
TL7700C NON 9 8 3 4
4
CE0.1u
74LS14 74LS14
2-3 OTHER CIRCUIT BOARD

Component Diagram
Soldering Diagram
33
Other Circuit Board _ 1/2 Circuit Diagram
CN7
anode1
TP1 21
anode2
TP2 20
GNDax
19
GNDax
18
COMax
17
COMbx
16
GNDbx
15
GNDbx
14
anode3
TP3 13
anode4
TP4 12
GNDcx
11
GNDcx
10
CN3 COMcx
9
HEAD_POWER COMdx
28 8
HEAD_POWER GNDdx
27 7
VCC TP19 GNDdx
26 6
VCC VCC41
25 5
GNDbx GND
24 4
GNDcx TH
TO HEAD (X)
23 3
COMbx LS2
22 TP18 2
COMcx LS1
21 TP17 1
GNDdx
20
GNDex 52207-2190
19
COMdx
18
COMex
17
GND CN8
2
16
h_six0 COMex
15 21
GND GNDex
14 20
h_six1 GNDex
13 19
GND anode5
12 TP5 18
h_six2 GND
11 17
GND GND
10 16
h_six3 h_six0
9 15
GND GND
8 14
h_clkx h_six1
7 13
GND GND
6 12
h_latx h_six2
5 11
GND GND
4 10
h_invx h_six3
3 9
GND GND
2 8
IO_HD_UD h_clkx
1 7
GND
6
5597-28APB h_latx
5
TO MAIN BOARD
VCC
4
VCC h_invx
3
CN11 COB
TP12 2
COC
1 TP11 1
2
52207-2190
3
4
5
53015-05
CN9
anode1
TP6 21
CN4 anode2
TP7 20
TH GNDay
28 19
PAPER_SIDE GNDay
27 18
/P_SIDE_SENS COMay
26 17
GND COMby
25 16
COMby GNDby
24 15
COMcy GNDby
23 14
GNDby anode3
22 TP8 13
GNDcy anode4
21 TP9 12
COMdy GNDcy
20 11
COMey GNDcy
19 10
GNDdy COMcy
18 9
GNDey COMdy
17 8
h_siy0 GNDdy
16 7
GND GNDdy
15 6
h_siy1 VCC41
14 5
GND GND
13 4
h_siy2 TH
12 TP20 3
GND LS2
TO HEAD (Y)
11 TP13 2
h_siy3 LS1
10 TP14 1
GND
9
ENC_PHA 52207-2190
8
GND
7
ENC_PHB
6
GND CN10
5
h_clky COMey
4 21
GND GNDey
3 20
h_laty GNDey
2 19
h_invy anode5
1 TP10 18
GND
17
5597-28APB GND
16
h_siy0
15
GND
14
h_siy1
13
GND
12
h_siy2
11
GND
10
h_siy3
9
GND
8
h_clky
7
GND
6
h_laty
5
VCC
4
h_invy
3
COB
TP16 2
COC
TP15 1
CN5
GND 52207-2190
1
ENC_PHA
2 TO ENCORDER
VCC
3
ENC_PHB
4
53015-04
VCC
PAPER_SIDE R6 R3
Q1
1
NON 1K
/P_SIDE_SENS
IC3B 2
5
+ R2 R1
VCC 7 DTB123EK
6 TO PAPER SIDE SENSOR BOARD
3
- 82 100
CN6
8
BA-10358F
IC3A C7 R4 VR1 1
V+
CE0.1u 10KVR 2
3 2.2K
+ R5 3
1
2 3.3K 53015-03
-
BA-10358F C6
V- CE1000P POWER SIGNAL
2
C5 VCC HEAD_POWER
4
D1A CE1000P LED1

DA227 R7
1
330
SEL6410E-TP5 C2 + C4 C1 + C3
3
CE0.1u 47u/16V CE0.1u 47u/63V

D1B
DA227
4
CARRIAGE BOARD
LINER ENCODER BOARD PAPER SIDE SENSOR BOARD PUMP JUNCTION BOARD
CN1
1
CN13
PC1 2
CE0.1u 3 1
2
CABLE-ASSY P-SIDE-SENS FJ-500 CN12
3
1
CN2 IC2
1 4
4
4 CH.B 2
3 IC1 B 4B-PH-K-S
3 VCC 3
2 GP2S40
2 CH.A 4
1
1 GND 5
4
6
CABLE-ASSY LINER ENCODER FJ-500 HEDS-9730Q50 CN14
7
8 1
2
5267-08A
3
4
B 4B-PH-K-S
34
Other Circuit Board _ 2/2 Circuit Diagram
VCC
VCC
LED5
+ C8 VCC VCC BUSY R8
3
47u/16V
Q3 330
CN15 2
CN28 SEL6410E TH12 RT
20 DTD113EK
R13
19 1 LED2
1
10K
18
17
LCD_RS PD[0..7]
2
3
SETUP R9
3
LCD_R/W 180
16 4 2 Q4
LCD_E
15 5
PD0 IC5 SEL6410E-TP5
14 6 DTD113EK
PD1 PD0 18 2
13 B0 A0 7
1
PD2 PD1 17 3 LED3
12
11
PD3 PD2 16
B1
B2
A1
A2
4
8
9
PAUSE R10
3
PD4 PD3 15 5 180
10 B3 A3 10 2 Q5
PD5 PD4 14 6
9 B4 A4 11
PD6 PD5 13 7 SEL6410E-TP5
8 B5 A5 12 DTD113EK
PD7 PD6 12 8
7 B6 A6 13
1
/LCD_CS PD7 11 9 LED4
6
5
/LED
B7 A7 14
15
POWER R11
3
/SW0 19 180
4 E 16
3
/SW1 74LS245 1 2 Q6
3 DIR R15 470
2 2 R14 B16B-PH-K-S SEL6410E-TP5
2 Q9 DTD113EK
/RESET Q2 10K
1 TO LCD
1
LED6
BASE R12
1
52030-2010 DTD113EK DTD113EK
3
180
IC7 2
2
PD1 3 2 SETUP_LED SEL6410E-TP5
FROM MAIN BOARD PD3 4
D1
D2
Q1
Q2
5 POWER_LED
1
PD5 7 6 BKLIGHT_ON Q7
D3 Q3 DTD113EK
PD7 8 9 LCD_ON
D4 Q4
PD6 13 12 BUZZER
D5 Q5
PD4 14 15 BASE LED
D6 Q6
PD2 17 16 PAUSE_LED
D7 Q7
PD0 18 19 BUSY_LED
D8 Q8
3
11
CLK
1
CLR Q8
2 VCC
74LS273 BZ1
DTD113EK
1
VCC
BUZZER
1
2
RA1
1 10
2 9 MEB-12C-5
3 8
4 7
5 6
IC6 EXBA10E103J
PD0 2 18 SETUP SW5 EVQ21305R
PD1 3
A0
A1
B0
B1
17 PAUSE SHEET SETUP
PD2 4 16 CLEANING SW6 EVQ21305R
PD3 5
A2
A3
B2
B3
15 POWER PAUSE
PD4 6 14 QUALITY SW7 EVQ21305R
PD5 7
A4
A5
B4
B5
13 MEDIA_CUT CLEANING
PD6 8 12 MENU SW8 EVQ21305R
PD7 9
A6
A7
B6
B7
11 ENTER POWER
SW9 EVQ21305R
19
E
VCC PRINT QUALITY
1 SW10 EVQ21305R
DIR RA2 SHEET CUT
74LS245 1 10 SW11 EVQ21305R
2 9 MENU
3 8 SW12 EVQ21305R
4 7 ENTER
5 6
IC4 EXBA10E103J
SW1
PD0
PD1
2
3
A0 B0
18
17
LEFT CURSOR
TOP CURSOR
EVQ21305R
LEFT CURSOR
A1 B1 SW2
PD2
PD3
4
5
A2 B2
16
15
DOWN CURSOR
RIGHT CURSOR
EVQ21305R
TOP CURSOR
A3 B3 SW3
PD4
PD5
6
7
A4 B4
14
13
BASE EVQ21305R
DOWN CURSOR
A5 B5 SW4
PD6
PD7
8
9
A6 B6
12
11
EVQ21305R
RIGHT CURSOR
A7 B7 SW13
19
EVQ21305R
BASE POINT
E
1
DIR
74LS245
VCC
PC2 PC3 PC4 PC5
CE0.1u CE0.1u CE0.1u CE0.1u
PANEL BOARD
INKTANK SENS BOARD FAN JUNCTION BOARD
CN27 CN18 CN16

CN19
1 D2A 1 1
SENS_0 FAN SCIROCCO
2 4 2 2
SENS_1 1 2
3
4
SENS_2
DA227 D2B
3
2
No.0 5267-02A 5267-02A
SENS_3 4 3 CN17
5 1
SENS_4
6 DA227 1
SENS_5 175489-4 FAN SCIROCCO
7 2
SENS_6
8
SENS_7 5267-02A
9
TANK CN20
10
INK D3A
11 4
1 2
12
DA227
D3B 3
2
No.1
53015-12 4 3
1
DA227 175489-4
CN21
D4A
4
1 2
DA227 D4B
3
2
No.2
4 3
1
DA227 175489-4
CN22
D5A
4
1 2
DA227 D5B
3
2
No.3
4 3
1
DA227 175489-4
CN23
D6A 4
1 2
DA227
D6B 3
2
No.4
4 3
1
DA227 175489-4
CN24
D7A
4
1 2
DA227 D7B
3
2
No.5
4 3
1
DA227 175489-4
CN25
D8A
4
1 2
DA227 D8B
3
2
No.6
4 3
1
DA227 175489-4
CN26
D9A
4
1 2
3
DA227 4
D9B
3
2
1
No.7
DA227 175489-4
35
3 Replacement of Main Parts
Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts Necessary Adjustment Replacement Parts Necessary Adjustment

HEAD 1. HEAD RANK SETTING CAPPING ASSEMBLY 1. CAPPING POSITION ADJUSTMENT
2. HEAD ALIGNMENT 2. LIMIT & CUT DOWN POSITION
INITIALIZE
3. THERMISTER CHECK
3. FLUSHING POSITION ADJUSTMENT
Replacement Parts Necessary Adjustment Replacement Parts Necessary Adjustment

MAIN BOARD 1. INSTALLATION OF BATTERY ENCODER SCALE 1. LINEAR ENCODER SETUP
ENCODER MODULE
2. FIRMWARE UPDATE
3. INITIALIZE ALL SYS.PARAMETER Replacement Parts Necessary Adjustment
4. HEAD RANK SETTING CARRIAGE WIRE 1. WIRE TENSION ADJUSTMENT
5. SELECT TYPE OF LANGUAGE 2. LIMIT & CUT DOWN POSITION
INITIALIZE
6. LIMIT & CUT DOWN POSITION 3. LINEAR ENCODER SETUP
INITIALIZE
7. MOTOR BALANCE ADJUSTMENT
3 8. FLUSHING POSITION ADJUSTMENT

9. LINEAR ENCODER SETUP
Replacement Parts
CARRIAGE MOTOR
Necessary Adjustment
10. PAPER SIDE SENSOR ADJUSTMENT

11. HEAD ALIGNMENT (HORIZONTAL)
12. HEAD ALIGNMENT (BIDIRECTION)
13. CALIBRATION
14. BATTERY FLAG CLEAR
3-1 HEAD_REPLACEMENT
Turn off the MAIN POWER SW.

1 AC Plug
MAIN POWER SW
Make sure to turn off the MAIN POWER SW

when replacing the HEAD. HEAD and MAIN
BOARD will break. It is recommended to unplug
the AC Plug for safety.
Remove the MAINTENANCE COVER.

2
MAINTENANCE COVER
36
Remove the CARRIAGE COVER.

3 CARRIAGE COVER
3
Remove the INK DAMPER PLATE, then disconnect the INK DAMPER PLATE
4
INK DAMPER from the HEAD.
Do not hold the sides of the INK DAMPER.

It could break.
Take off the 2 SPRINGs at each side of the CARRIAGE

5 SPRING
BASE and remove the screws fixing the HEAD LOCK
PLATE.
Then, lift up the HEAD and remove the HEAD LOCK
PLATE by sliding it to the side.
HEAD LOCK PLATE
Disconnect the CABLEs from the CARRIAGE BOARD and

6
remove the HEAD.
37
Disconnect the CABLEs from the HEAD and connect them

7
to the new HEAD.
Make sure that the ink or cleaning liquid is not sticking to the
CABLEs or the Connectors where they are connected.
3
Put the HEAD in the CARRIAGE BASE. Make sure the CARRIAGE BASE
8
HEAD is placed under the GUIDE.
Make sure not to touch the HEAD where the INK

GUIDE
DAMPER is connected.
HEAD
CARRIAGE BASE
GUIDE
HEAD
Fix the HEAD LOCK PLATE temporary with the screws and
9
put the SPRING on the side of the CARRIAGE BASE.
Make sure to put the GND WIRE between the PLATE and the
screw when fixing it.
Do not tighten the screws too tightly.
HEAD LOCK PLATE
38
Connect the INK DANMPER to the HEAD, then fix the INK INK DAMPER PLATE
11
DAMPER PLATE.
Do not hold the sides of the INK DAMPER too

tight.
3
Turn on the SUB POWER SW while pressing [ ], [ ]
12
and [ ] keys to enter the SERVICE MODE.
[ ],[ ],[ ] + POWER ON
[MENU] key
SERVICE MENU
HEAD RANK
Carry out the following adjustment after resetting the dot

13
count in the [ HISTORY MENU ].
1. HEAD RANK SETTING

2. HEAD ALIGNMENT
3. THERMISTOR CHECK
39
3-2 CLEANING WIPER _ REPLACEMENT

1
3 MAINTENANCE COVER
Move the CLEANING LEVER to the rear side by hand.

2 CLEANING LEVER
Unhook the CLEANING WIPER with tweezers and replace

3 CLEANING WIPER
it with the new one.
After fixing the new CLEANING WIPER, put back the FELT SIDE
4 RUBBER SIDE
CLEANING LEVER to its sitting position.
Be careful with the direction of the CLEANING

WIPER.
Make sure that the dust does not stick on the
CLEANING WIPER when fixing it.
40
3-3 CAPPING UNIT _ REPLACEMENT
Turn off the MAIN POWER SW and remove the

1
MAINTENANCE COVER.
MAINTENANCE COVER 3
Remove the screws fixing the PUMP UNIT TABLE.
2
Disconnect the PUMP WIRE from the circuit board located
at the front of the PUMP UNIT and pull out the 4 WHITE
TUBEs from the DRAIN TUBE.
Lift up the PUMP UNIT TABLE and disconnect the TUBEs

3
from the CAPPING ASSEMBLY.
Remove the CAPPING ASSEMBLY by removing the 2

4
screws.
41
When fixing the new CAPPING ASSEMBLY for the LEFT

5
SIDE, go to 6 .
When fixing the new CAPPING ASSEMBLY for the RIGHT
SIDE, go to 7 .
3
Cut off the GUIDE shown in the figure with a nipper while
6 Cut it off below this line
the CAP COVER is on it.
GUIDE
Make sure to cut off this GUIDE. If not, it could

result in the breakage of the CAPPING
ASSEMBLY.
Fix the new CAPPING ASSEMBLY and remove the CAP CAP COVER
7
COVER. Then, put on the HEAD CLEANER. HEAD CLEANER
Put the 4 WHITE TUBEs into the DRAIN TUBE without

8
folding it.
Do not touch the sponge inside the CAP.

Make sure that the dust won't stick on the sponge
inside the CAP.
42
Lift up the PUMP UNIT TABLE and connect the TUBEs to

9
the CAPPING ASSEMBLY.
3
Fix the PUMP UNIT TABLE and connect the PUMP
10
WIREs.
Carry out the following adjustment.

11
1. CAPPING POSITION ADJUSTMENT
2. LIMIT POSITION & CUT DOWN POSITION
INITIALIZE
3. FLUSHING ADJUSTMENT
43
3-4 MAIN BOARD _ REPLACEMENT

1
Open up the CHASSIS by removing the TOP PLATE.
TOP PLATE
Be careful with the CABLE from the NETWORK
BOARD which is fixed to the back side of the TOP
PLATE.
3
Remove the BATTERY from the current MAIN BOARD
2
and install it on the new MAIN BOARD.
Carry out the adjustment and settings listed in the table

3
below.
Replacement Parts Necessary Adjustment
MAIN BOARD 1. INSTALLATION OF BATTERY
2. FIRMWARE UPDATE
3. INITIALIZE ALL SYS.PARAMETER
4. HEAD RANK SETTING
5. SELECT TYPE OF LANGUAGE
6. LIMIT & CUT DOWN POSITION
INITIALIZE
10. PAPER SIDE SENSOR ADJUSTMENT
11. HEAD ALIGNMENT (HORIZONTAL)
12. HEAD ALIGNMENT (BIDIRECTION)
13. CALIBRATION
14. BATTERY FLAG CLEAR
44
3-5 BATTERY _ REPLACEMENT
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacture.
Dispose of used batteries according to the manufacture's instructions.
Do not recharge, short-circuit, Put tape around the lithium battery

disassemble the lithium battery, nor
put it into fire.
! for insulation for disposal or
preservation.
It may cause heat, explosion and fire. It may cause heat, explosion and fire.

1
TOP PLATE
PLATE.
45
Remove the BATTERY on the MAIN BOARD by pushing it

2
down and tilting towards the right.
SOCKET
1
3 MAIN BOARD
Replace the BATTERY to the new one.

3
SOCKET
Be careful with the direction of the BATTERY.
BATTERY
MAIN BOARD
Clear the BATTERY EMPTY FLAG from the [CLOCK

4 SERVICE MENU
CHECK] in the SERVICE MENU. CLOCK CHECK
CLOCK CHECK B
0y00d00h00m00s
CLOCK CHECK
CLEAR BAT FLAG
[ENTER]
Dispose the BATTERY.

5
FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.

RE-CHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,
PUTTING INTO FIRE.
DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.
DISPOSE BATTERY WITHOUT INSULATION
46
3-6 ENCODER SCALE _ REPLACEMENT

1
Remove the MAINTENANCE COVER and the GUIDE
RAIL COVER.
3
Remove the ENCODER SCALE by removing the screw on
2
the its right end and the SPRING on its left end. ENCODER SCALE
SPRING
Fix the SPRING PLATE to the end of the new ENCODER

3
SCALE where there is no black dot written on it.
ENCODER SCALE
BLACK DOT
Make sure not to make scratches or put grease on

the ENCODER SCALE when fixing it.
SPRING PLATE
Put the ENCODER SCALE in between the ENCODER

4
PLATE and the GUIDE RAIL. ENCODER PLATE
Then, fix the right end with a screw and hook up the SPRING ENCODER SCALE
on the left end.

Make sure that the ENCODER SCALE sits in place.
Do not loosen or tighten the screws fixing the

ENCODER PLATE.
SPRING PLATE
47
Move the HEAD CARRIAGE in a whole width of the

5
machine.
Make sure that the ENCODER SCALE doesn't make contact
with the ENCODER MODULE and also ENCODER
ENCODER MODULE
SCALE is between the slit of the ENCODER MODULE.
ENCODER SCALE
3
Carry out the LINEAR ENCODER SETUP.
6
48
3-7 CARRIAGE WIRE _ REPLACEMENT

1
Remove the MAINTENANCE COVER and the GUIDE
RAIL COVER.
3
Remove the PANEL COVER.
2
Make sure to disconnect the PANEL CABLE which

is fixed to the PANEL COVER.
PANEL COVER
Loosen the screw fixing the HEAD CARRIAGE to the

3
CARRIAGE WIRE.
Loosen the 2 screws and then the ADJUSTMENT SCREW

4 ADJUSTMENT
in order to loosen the WIRE TENSION. SCREW
49
Remove the CARRIAGE WIRE as shown in the figure.

5 CARRIAGE WIRE
3
Remove the SHAFT STAY and then loosen the screws
6
fixing the CARRIAGE MOTOR.
SHAFT STAY
CARRIAGE
MOTOR
Remove the E-RING and take off the DRIVE PULLEY from
7
the SHAFT.
E RING
Loosen the screws shown in the figure and remove the

8
CARRIAGE WIRE from the PULLEY.
CARRIAGE WIRE SCREW
50
Put the DRIVE PULLEY into the SHAFT and fix it with the
9
E RING.
Then, fix the SHAFT STAY.
SHAFT STAY
3
Wind the CARRIAGE WIRE around the DRIVE PULLEY
10
from the bottom to the top and fix it.
DRIVE PULLEY
Make sure that the CARRIAGE WIRE does not

cross over.
CARRIAGE WIRE
Rotate the DRIVE PULLEY until the CARRIAGE WIRE

11
comes to its second wind from the top.
CARRIAGE WIRE
2nd wind
DRIVE PULLEY
12 Fix the HEAD CARRIAGE to the CARRIAGE WIRE at the

CAPPING POSITION.
51
Fix the CARRIAGE MOTOR so that there is no looseness or

13
too much load.
3
Move the HEAD CARRIAGE in a whole width of the
14
GUIDE RAIL to remove the slack in the CARRIAGE WIRE.
Carry out the following adjustments after fixing the
CARRIAGE MOTOR.
1. WIRE TENSION ADJUSTMENT

2. LIMIT POSITION & CUT DOWN POSITION
INITIALIZE
52
3-8 CARRIAGE MOTOR _ REPLACEMENT
1 Turn off the MAIN POWER SW.

Remove the MAINTENANCE COVER and the PANEL
COVER.
MAINTENANCE
COVER PANEL COVER
3
2 Open up the CHASSIS by removing the TOP PLATE.
TOP PLATE
PLATE.
Remove the FILTER (E) by using tweesers.

3
FILTER (E)
Disconnect the WIREs from the CARRIAGE MOTOR.

4
53
Remove the CARRIAGE MOTOR from the MOTOR BASE

5 together with the MOTOR FLANGE.
CARRIAGE
MOTOR
3
Remove the CARRIAGE MOTOR from the MOTOR
6 FLANGE.
MOTOR FLANGE
Cut the INSULOCK TIEs and disconnect the CABLE-ASSY CABLE -ASSY C ENCORDER FJ-500
7 C ENCODER and the CABLE-ASSY C POWER from the
CARRIAGE MOTOR.
CABLE-ASSY C POWER FJ-500
Fix the MOTOR FLANGE to the new CARRIAGE MOTOR.

8 Be careful with the direction of the MOTOR FLANGE.
MOTOR FLANGE
54
Connect the CABLE-ASSY C POWER to the CARRIAGE

9 MOTOR and fix it together with the CARRIAGE MOTOR
CABLE using INSULOCK TIE.
Make sure to connect the RED and BLACK WIREs

INSULOCK
correctly when connecting the CABLE-ASSY C TIE
POWER. CARRIAGE
MOTOR CABLE
BLACK
RED
3
Connect the CABLE-ASSY C ENCODER to the CARRIAGE
10 CARRIAGE MOTOR CABLE. MOTOR CABLE
INSULOCK
TIE
Tie them with the INSULOCK TIE.
CABLE - ASSY C ENCODER
Fix the CARRIAGE MOTOR to the MOTOR BASE.

11
Make sure to mesh the CARRIAGE MOTOR and the

GEAR firmly by pressing the CARRIAGE MOTOR
against the GEAR.
CARRIAGE
MOTOR
12 Apply the Grease (FLOIL GE-676) to the GEAR.

Move the HEAD CARRIAGE left and right for several times
so that the grease will be applied on the whole surface of the
GEAR.
Make sure that the grease won't stick on the

WIRE or the CAPPING ASSEMBLY.
55
Connect the CABLE-ASSY C POWER to CN13 and the

13
CABLE-ASSY C ENCODER to CN4 on the MAIN BOARD.
CN13
CN4
3
Fix the FILTER (E) around the WIREs from the CARRIAGE
14 MOTOR as shown in the figure.
FILTER (E)
15 Fix the PANEL COVER and the MAINTENANCE COVER.

Make sure to connect the CABLE to the PANEL
COVER.
PANEL
COVER
Carry out the following adjustment after resetting the Total

16 SERVICE MENU
time that the motor has been rotated in the [HISTORY] menu HISTORY MENU
under the Service Mode.

MOTOR HOURS F
1632 hours
MOTOR HOURS F
CLEAR
[ENTER]
56
4 Adjustment
4 Adjustment
4-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.

Tool No. ST-011
Tool Name TENSION METER
Purpose WIRE TENSION ADJUSTMENT
Tool No. 21755102

Tool Name CLEANING LIQUID,500ml CJ-70
4
Purpose HEAD CLEANING
57
4 Adjustment
4-2 SERVICE MODE
[ ],[ ],[ ] + POWER ON
[MENU] key
SERVICE MENU HEAD RANK LEFT 04548474852

HEAD RANK LEFT HEAD HEAD 520010000LC
HEAD RANK RIGHT 04548474852

RIGHT HEAD HEAD 520010000LC
4 This menu is used for entering the HEAD RANK for each HEAD with 22digit number and alphabet.
The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
Press the [ENTER] key to save the settings. Warning sound comes out when the CHECK SUM is not
correct.
SERVICE MENU FROCPHLOGcmKCMY

SENSOR CHECK *** *EC**
Display the status of the sensors. When the sensor is ON, * will be displayed. Alphabet in the menu
stands for Front Paper Sensor, Rear Paper Sensor, Origin Sensor, Cover Sensor, Pump Cover Sensor,
Head Sensor, Pinch Roller Sensor.
And Alphabet of the right side in the menu stands for Cartridge Sensor of each color and Ink Empty
Sensor.
Blank : No Cartridge, Ink remaining
C : Cartridge installed, Ink remaining
E : No Cartridge, Ink empty
* : Cartridge installed, Ink empty
SERVICE MENU KEY CHECK

KEY CHECK NONE
This menu is used for checking the panel keys. [NONE] will be displayed at the bottom row of the
LCD if no key is pressed. The name of the key being pressed will be displayed. This menu finishes
when the [ ] key is pressed or it is left without pressing any key for 10 seconds. When there is any key
that has not been pressed, the name of the key will be indicated with the beep sound.
Secondary power cannot be turned off even pressing the SUB POWER SW while in this mode.
SERVICE MENU
LCD/LED/BUZ CHK
As per Display
Finished
This menu is used for checking the LCD, LED and the Buzzer. While in this mode, the function check
of the LCD, LED and the Buzzer can be performed. All turning ON/OFF test of the LED,
Contrast ON/OFF test of the LCD, back light test of LCD, Buzzer ON/OFF test, Displaying the Cursor
key of the LCD, all characters of LCD will be displayed.
SERVICE MENU FAN CHECK

FAN CHECK
This menu is used for checking the FAN. FAN will be ON (HIGH) while in this mode.
58
4 Adjustment
SERVICE MENU AGING AGING

AGING SCAN SCAN +1705
AGING AGING
FEED FEED +166
This menu is used for adjusting the MOTOR BALANCE by displaying the deviation of the Servo Motor.
When the [ENTER] key is pressed, the HEAD CARRIAGE moves back to the locking position and stops
the Aging.
Make sure not to perform Aging when the machine is filled with ink to prevent the ink from drying up. 4
SERVICE MENU THERMISTOR CHK

THERMISTOR CHK 25˚C / 77.0˚F
The temperature read by the thermistor on the Head will be displayed. Temperature will be displayed in
Celsius on the left side and in Fahrenheit on the right side. Check and make sure that the temperature
displayed on the LCD is almost same as the environment temperature. And also make sure that the
fluctuation of the temperature displayed on the LCD is less than 1 degree.
SERVICE MENU FLUSHING ADJ.

FLUSHING ADJ. SET POSITION
This menu is used for adjusting Flushing Position. If the flushing position is not adjusted, ink will be
fired outside the CAP.
When the Head Lever is up, the error as shown in the right
figure will be displayed. FLUSHING ADJ.
LOWER THE HEAD
SERVICE MENU NOW PROCESSING.. LINEAR ENCODER

LINEAR ENCODER POS: 1361.00mm SETUP COMPLETED
LINEAR ENCODER
FAILED TO SETUP
This menu is for checking the Linear Encoder and also, recording the position of the edge of sheet with
Clear Sheet (SHEET TYPE : CLEAR). Printing won't be performed if it is not adjusted.
SERVICE MENU PAPERSIDE SENS OUTPUT LEVEL

PAPERSIDE SENS OUTPUT LEVEL 0.7V
PAPERSIDE SENS NOW PROCESSING..

SENSOR AUTOTEST
SENSOR AUTOTEST
0.5V, NOISE 1
This menu is used for adjusting the Paper Side Sensor. Refer to section 4 [PAPER SIDE SENSOR
ADJUSTMENT]
59
4 Adjustment
SERVICE MENU HEAD ADJUST BIAS BIAS

HEAD ADJUST BIAS TEST PRINT --- VIEW ---
BIAS
ADJUST POSITION
HEAD ADJUST VETICAL VERTICAL

4 VERTICAL TEST PRINT --- VIEW ---
HEAD ADJUST HORIZONTAL

HORIZONTAL TEST PRINT
HEAD ADJUST N K4 V1 K5 V2
ADJUST LOW -4 -9 -7-13 -7
HEAD ADJUST N K4 V1 K5 V2
ADJUST HIGH -4 -9 -7-13 -7
HORIZONTAL
TEST PRINT L-L
HORIZONTAL
TEST PRINT L-R
HORIZONTAL
TEST PRINT H-L
HORIZONTAL
TEST PRINT H-R
60
4 Adjustment
HEAD ADJUST BI-DIR.DEFAULT

BI-DIR.DEFAULT TEST PRINT
BI-DIR.DEFAULT N K4 V1 K5 V2
ADJUST LOW L 3 14 10 21 15
ADJUST LOW R 4 16 11 25 17 4
ADJUST HIGH L 5 20 12 30 19
ADJUST HIGH R 6 23 15 40 23
BI-DIR.DEFAULT
TEST PRINT L-L
BI-DIR.DEFAULT
TEST PRINT L-R
BI-DIR.DEFAULT
TEST PRINT H-L
BI-DIR.DEFAULT
TEST PRINT H-R
61
4 Adjustment
SERVICE MENU CALIB.DEFAULT

CALIB.DEFAULT TEST PRINT
CALIB.DEFAULT SETTING
SETTING +0.05% +0.10%
SERVICE MENU TEST PATTERN

4 TEST PATTERN FILL;LEFT HEAD
Fill pattern with each nozzles of the Left Head will be printed.
It will be printed with the printing mode set on the machine.
(Printing is performed only in 4 Color Mode.)
TEST PATTERN
FILL;RIGHT HEAD
Fill pattern with each nozzles of the Right Head will be printed.
TEST PATTERN
FILL;LEFT+RIGHT
Fill pattern will be printed using both Heads.

TEST PATTERN
VERTICAL LINES
It is for checking the shifting in the SCAN direction.
TEST PATTERN
BI-DIR CHECK
It is for checking the shifting with Bidirection printing.

It will be printed with all printing modes.
TEST PATTERN
MICRO DOT 2
It is for checking the viriable sized dots 2 pattern.
TEST PATTERN
FILL;8BOXES
Rectangles will be printed with 8 different colors.

62
4 Adjustment
This menu won't be displayed when the battery is OK.

SERVICE MENU CLOCK CHECK B CLOCK CHECK
CLOCK CHECK 0y000d00h00m00s CLEAR BAT FLAG
This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started
will be displayed. (Year / Day / Hour / Minute / Second) When battery is run out, [B] will be displayed
at the upper right corner of the LCD. In this case, battery has to be replaced. However, the flag won't be
cleared even battery is replaced.
Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the [ENTER] key.
SERVICE MENU PUMP CHECK NOW PROCESSING..

PUMP CHECK PUMP SUCTION
4
PUMP CHECK NOW PROCESSING..

PUMP RELEASE
This menu is used for checking the Pump Motor. Rotation for Ink Suction Direction and Ink Drain
Direction can be checked. Rotation check will stop after 5 seconds.
SERVICE MENU CHANGE INKTYPE

CHANGE INKTYPE PIG.8 PIG&DYE
It is used for changing the Ink type compulsorily. Head Cleaning or Ink Fill won't be performed as in the
User's Mode. It is used for collecting the Ink type in case mistakenly set to the different type.
INK TYPE PIG.8 Pigment 8
PIG.4 Pigment 4
DYE4 Dye 4
PIG&DYE Pig. 4/ Dye 4
UNKNOWN Not being selected
SERVICE MENU PARALLEL SPEED

PARALLEL SPEED FAST SAFE
ACK signal of the handshake for the parallel port can be selected from FAST and SAFE.
Default setting is FAST.
When setting to FAST, it will be 0.5µsec and 1µsec for SAFE. Generally, it should be set to FAST but
when there is problem loosing some data it should be set to SAFE. However, the data transmission
will be slower. This setting doesn't have any affect on the ECP mode.
SERVICE MENU DEVICE ID

DEVICE ID ENABLE DISABLE
It is used to enable or disable the Device ID when there is a request through the Parallel Port.
Default setting is enabled.
FJ-600/500/400 will be recognised as new hardware when starting up Windows.
When it is disabled, it won't be recognised.
63
4 Adjustment
SERVICE MENU DETECTING... Waiting for Data Input

PORT CHECK 00: 0B
PARALLEL
Data Input from the Parallel Port
5A: 1024B
PARALLEL ECP
Data Input from ECP Parallal Port
8C: 1048576B
NETWORK
Data Input from the Network
B3:1073741824B
This menu is used for checing the Data Input from the Parallel Port or Network. As for the parallel port,
it can be checked whether it is ECP mode or not. The Check Sum and the size of the input data will be
4 displayed on the bottom row.
Check Sum will be indicated on the left side and the size of the input data will be indicated on the right
side. The Check Sum and the size of the input data will be cleared when press the [ENTER] key.
SERVICE MENU SYSTEM SWITCH SYSTEM SWITCH

SYSTEM SWITCH PAGE1: 00000000 PAGE4: 00000000
Bit#:87654321
This menu is for chaning the functions of the machine. It is not necessary to change any switches.
Each bit can be selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys.
There are 4 pages of 8bit System Switch.
Bit Contents Settings
PAGE1 : Bit 1 Front Cover Sensor 0 : Standard 1 : Always closed status
PAGE1 : Bit 2 Pump Cover Sensor 0 : Standard 1 : Always closed status Revised 2
PAGE1 : Bit 3 Angled Bracket 0 : None 1 : Fixed
SERVICE MENU SHOT COUNT Or SHOT COUNT Or

HISTORY MENU 100KShots CLEAR
All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are
pressed, each title will be displayed on the top row and the parameters will be displayed on the bottom
row. Refer to the table on the next pages. Each title can be cleared when the [ENTER] key is pressed
while the CLEAR is displayed in the menu.
SERVICE MENU SERVICE REPORT

SERVICE REPORT LEFT HEAD
SERVICE REPORT
RIGHT HEAD
SERVICE REPORT
SERIAL
Service Report will be printed. Information necessary for service activity will be printed together with
the system report. It will be printed on a A4 size landscape media with only one head.
64
4 Adjustment
Contents of History Menu

TITLE CONTENTS UNIT REFERENCE
SHOT COUNT Or Number of shots fired from a nozzle. (OR / K') Shots /1000 Life : 6 billion Shots /
nozzle
SHOT COUNT Gr Number of shots fired from a nozzle. (GR / C') Shots /1000 Life : 6 billion Shots /
nozzle
SHOT COUNT Lc Numberof shots fired from a nozzle. (Lc / M') Shots /1000 Life : 6 billion Shots /
nozzle
SHOT COUNT Lm Numberof shots fired from a nozzle. (Lm / Y') Shots /1000 Life : 6 billion Shots /
nozzle
SHOT COUNT K Numberof shots fired from a nozzle. (K) Shots /1000 Life : 6 billion Shots /
nozzle
SHOT COUNT C Numberof shots fired from a nozzle. (C) Shots /1000 Life : 6 billion Shots /
nozzle
SHOT COUNT M Numberof shots fired from a nozzle. (M) Shots /1000 Life : 6 billion Shots /
nozzle
4
SHOT COUNT Y Numberof shots fired from a nozzle. (Y) Shots /1000 Life : 6 billion Shots /
nozzle
MOTOR HOURS F
Total time that the Feed Motor has been rotated. hours
(Distance / Max speed)
MOTOR HOURS S
Total time that the Scan Motor has been roteted. hours
( Distance / Max. speed)
PUMP HOURS L
Total time that the Left Pump Motor has been rotated. hours
( Revolution / Max. speed)
PUMP HOURS R Total time that the Right Pump Motor has been rotated. hours
(Revolution / Max. speed)
WIPE L Number of times the Wiping has been performed. (L) times Life : 3000 times
WIPE R Number of times the Wiping has been performed. (R) times Life : 3000 times
RUB L Number of times the Rubbing has been performed. (L) times Life : 100 times
RUB R Number of times the Rubbing has been performed. (R) times Life : 100 times
It counts Auto Sheet
SHEETCUT COUNT Number of times the Auto Sheet Cut has been performed. times Cut performed both by
command and panel.
POWER ON COUNT Number of times being powered on. times
POWER ON TIME Total hours that the machine has been on. hours Sleep time is not
included.
SLEEP TIME Total time the machine has been in sleep mode. hours
PRINTING TIME Total time of printing performed. hours Time of the Test print is
not included.
SERVO ERROR Number of times the servo error has occurred. times
LOW TEMP.ERROR Number of times the low temp. error has occurred. times
Number of times it is
capped compulsorily to
EMERG. CAPPING Number of times the emerg. capping error has occurred. times protect the head from
drying up when the
head is ot of the cap
more than 10 min..
START UNCAPPED Number of times the machine starts with uncapped. times
65
4 Adjustment
TITLE CONTENTS UNIT REFERENCE
CLEAN AUTO L
Number of times the Auto Head Cleaning
has been performed. (L) times
CLEAN AUTO R
Number of times the Auto Head Cleaning has been times
performed. (R)
CLEAN NORMAL L Number of times the Normal Cleaning has been times
performed. (L)
CLEAN NORMAL R
Number of times the Normal Cleaning has been times
performed. (R)
CLEAN MEDIUM L Number of times the Medium Cleaning has been times
performed. (L)
CLEAN MEDIUM R Number of times the Medium Cleaning has been times
performed. (R)
4 CLEAN POWER. L Number of times the Powerful Cleaning has been times
performed. (L)
CLEAN POWER. R Number of times the Powerful Cleaning has been times
performed. (R)
FILL INK L
Number of times the FILL INK has been times
performed. (L)
FILL INK R Number of times the FILL INK has been times
performed. (R)
HEAD WASH L Number of times the HEAD WASH has been times
performed. (L)
HEAD WASH R
Number of times the HEAD WASH has been times
performed. (R)
PUMP UP L Number of times the PUMP UP has been performed. (L) times
PUMP UP R Number of times the PUMP UP has been performed. (R) times
CHANGE INK Number of times the Ink Type has been changed. times Number of times the Ink
Type has been changed.
CARTRIDGE Or Number of times the Ink Cartridge has been changed. times
(Or / K')
CARTRIDGE Gr Number of times the Ink Cartridge has been changed. times
(Gr / C')
CARTRIDGE Lc Number of times the Ink Cartridge has been changed. times
(Lc / M')
CARTRIDGE Lm
Number of times the Ink Cartridge has been changed. times
(Lm / Y')
CARTRIDGE K Number of times the Ink Cartridge has been changed. (K) times
CARTRIDGE C Number of times the Ink Cartridge has been changed. (C) times
CARTRIDGE M Number of times the Ink Cartridge has been changed. (M) times
CARTRIDGE Y Number of times the Ink Cartridge has been changed. (Y) times
PIGMENT 8COLOR Number of pages Printed with Pigment ink pages
in the 8 colors mode.
PIGMENT 4COLOR Number of pages printed with Pigment ink pages

in 4 colors mode.
DYE 4COLOR Number of pages printed with Dye ink in 4 colors mode. pages
PIG&DYE 4COLOR Number of pages printed with Pigment & Dye ink pages
in 4 colors mode.
HEAD LOW Number of pages printed when the Head hight is LOW. pages
HEAD HIGH Number of pages printed when the Head height is HIGH. pages
66
4 Adjustment
SERVICE REPORT
Roland Hi-Fi JET
Model : FJ-500 Menu unit : mm Serial No. :
Version : 1.00 6color mode : KCMY + OrGr
Print quality : NORMAL Menu language : English
Sheet type : Opaque Temperature : 26˚C / 78.8˚F
Empty mode : Prompt
Ink type : Pigment 8Color Or/K remaining: K remaining :
Bi-dir.adjust : 0 dot Gr/C remaining: C remaining :
Calibration : 0.00 % Lc/M remaining: M remaining :
Sleep : 15 min Lm/Y remaining: Y remaining :
Service Report
Head rank (left) : 04D4D574450540010000MD System SW : 4 3 2 1
Head rank (right) : 04E4F534A525000100007D Limit position : 6.5 mm
: N K4 V1 K5 V2 Flushing position : 13.0 mm
Head adjust hori. (Low) : -1.5 -2 -2 -4 -2 Cutter down position : 1745.6 mm
Head adjust hori. (High) : -2.0 -3 -3 -5 -3 Calibration default : +0.10%
Head
Head
adjust
adjust
bi (LowL)
bi (LowR)
: 5.0 12
: 4.5 11
9 18 14
9 17 13
Encoder position (left)
Encoder position (right)
:
:
1527.0 mm
157.0 mm
4
Head adjust bi (HighL) : 7.5 22 14 33 19 Booter version : 1.00
Head adjust bi (HighR) : 6.5 20 13 31 17 Battery : Charged
Power on count : 131 times Change cartridge Or/K : 1 times

power on time : 15 times Change cartridge Gr/C : 1 times
Sleep time : 1 hours Change cartridge Lc/M : 1 times
Print time : 7 hours Change cartridge Lm/Y : 1 times
Servo error : 2 times Change cartridge K : 1 times
Low temperature error : 0 times Change cartridge C : 1 times
Emergency capping : 0 times Change cartridge M : 1 times
Start uncapped : 4 times Change cartridge Y : 1 times
Auto cleaning (L/R) : 9/ 9 times Pigment 8 color : 0 pages

Normal cleaning (L/R) : 5/ 5 times Pigment 4 color : 2 pages
Medium cleaning (L/R) : 0/ 0 times Dye 4 color : 0 pages
Powerful cleaning (L/R) : 0/ 0 times Pigment & Dye 4 color : 0 pages
Fill ink (L/R) : 0/ 0 times Head low position : 1 pages
Head wash (L/R) : 0/ 0 times Head high position : 1 pages
Pump up (L/R) : 0/ 0 times
Change ink type : 0 times
Expendables
Or/K shot count : 742 K shot/nozzle Motor hours (feed) : 0 hours
Gr/C shot count : 661 K shot/nozzle Motor hours (scan) : 0 hours
Lc/M shot count : 661 K shot/nozzle Pump hours (left) : 0 hours
Lm/Y shot count : 653 K shot/nozzle Pump hours (right) : 0 hours
K shot count : 811 K shot/nozzle Wipe (left) : 36 times
C shot count : 662 K shot/nozzle Wipe (right) : 39 times
M shot count : 665 K shot/nozzle Rub (left) : 0 times
Y shot count : 702 K shot/nozzle Rub (right) : 10 times
67
4 Adjustment
Other Factory Mode
SYSTEM PARAMETER INITIALIZE
[ ],[ ] , [ ENTER ] + POWER ON
INITIALIZE ALL All parameters will be initialized. Turn on the sub

SYS.PARAMETER power switch while pressing [ ], [ ] and [ENTER]
keys.
Initialize can be performed by pressing the [ENTER]
key. It can also be cancelled by pressing the [POWER]
key. The power will be off automatically when initialize
INITIALIZING.. is completed.
It is necessary to setup the LIMIT POSITION after the
initialization.
4
INITIALIZE
COMPLETED
DISPLAYED LANGUAGE SERVICE REPORT_PRINTING
[ MENU ] + POWER ON [ ] + POWER ON Turn on the sub power switch while

pressing [ ] key.
Service Report can be printed on the
A4 size media.
Roland FJ-500 SERVICE REPORT The printing will be performed in
Ver.1.00 Black.
MENU LANGUAGE SETUP SHEET

ENGLISH
MENU LANGUAGE
JAPANESE
68
4 Adjustment
4-3 HOW TO UPGRADE FIRMWARE
Connect the PC and FJ with PARALLEL CABLE.

1
It is necessay to prepare the followings to update

the firmware.
1. FIRMWARE DISK
2. PC with MS-DOS
3. PARALLEL CABLE
2 Turn on the SUB POWER SW while pressing the [ ],

[ ],[ ],[ ] + POWER ON
4
[ ] and [ ] keys. Then, press the [ENTER] key.
FJ-500/400 BOOT
VERSION 1.00
VERSION UP
ARE YOU SURE ?
WAITING...
Open the download.bat from MS-DOS. (Type download and

3
press the [ENTER] key.)
PC starts to send the firmware to FJ.
FJ-500/400 V1.00 NG VERSION UP FILE
>>>>>> FORMAT ERROR
Some PCs can not use the BAT FILE. Please

refer to the README FILE in the FIRMWARE
DISK.
ERASING... NG FLASH MEMORY
>>>>>> ERASE ERROR
WRITING... NG FLASH MEMORY

Turn off the SUB POWER SW when upgrade is completed.
4 >>>>>> WRITE ERROR
VERIFYING... NG FLASH MEMORY

>>>>>> WRITE ERROR
VERSION UP
COMPLETE.
69
4 Adjustment
4-4 HEAD RANK SETTING
[About HEAD RANK]

HEAD RANK is necessary to set the proper voltage for each head. If it is not set correctly for each head, ink cannot be
fired with the proper amount, i.e. too much ink or too less ink. The symptom in the printing will be dark printing, light
printing or fine lines.
4 1
Check the HEAD RANK written on the HEAD. HEAD RANK
05A5B595B44
600010000WC
2 Turn on the SUB POWER SW while pressing [ ], [ ]
and [ ] key to enter the SERVICE MODE. [ ],[ ],[ ] + POWER ON
[MENU] key
SERVICE MENU
HEAD RANK
Select the [HEAD RANK] in the SERVICE MENU, and

3
select the [LEFT HEAD] or [RIGHT HEAD].
HEAD RANK
LEFT HEAD
HEAD RANK
RIGHT HEAD
70
4 Adjustment
4 Set the HEAD RANK by selecting the digit with [ ] and
[ ] keys, and changing the parameters with [ ] and [ ] LEFT 04548474852

keys. HEAD 520010000LD
Press the [ENTER] key to save the settings.
RIGHT 04548474852
HEAD 520010000LD
71
4 Adjustment
4-5 HEAD ALIGNMENT
[About HEAD ALIGNMENT]

HEAD ALIGNMENT is necessary to obtain the good printing quality.
If the heads are not aligned, printing problems, such as banding appears in printing, fine lines, gap between colors,
could occur.
4 1
Remove the MAINTENANCE COVER and CARRIAGE CARRIAGE
COVER. COVER
MAINTENANCE
COVER
and [ ] keys to enter the SERVICE MODE. [ ],[ ],[ ] + POWER ON

Setup the PET film on the FJ.
[MENU] key
SERVICE MENU
HEAD RANK
Select the [BIAS TEST PRINT] menu under the [HEAD

3 SERVICE MENU
ADJUST] menu and press the [ENTER] key. HEAD ADJUST
[ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
72
4 Adjustment
TEST PATTERN shown in the right figure will be printed.

4
BK CY BK MG BK YE
RIGHT HEAD
LEFT HEAD
OR GR OR LC OR LM
[BIAS ADJUSTMENT (LEFT HEAD) ]
5
Loosen the 2 screws fixing both the LEFT & RIGHT HEAD
HEAD LOCK PLATE
4
PLATE and also the 2 screws fixing the HEAD LOCK PLATE
in order as shown in the figure.
Turn the screws fixing the LEFT & RIGHT HEAD

PLATE for 2 turn and 1/4 turn for the screws fixing
2
the HEAD LOCK PLATE in order to loosen them. 1
If the screws are loosened too much, adjustments
could not be performed correctly.
4 3
LEFT HEAD PLATE RIGHT HEAD PLATE
Select the [ADJUST POSITION] menu and release the HEAD

6
CARRIAGE from the LOCKING POSITION.
Turn the right ADJUSTMENT SCREW so that the lines of
the lower blocks in the test pattern will be straight.
When LM line is above the OR line, turn the screw CW.
When LM line is below the OR line, turn the screw CCW.
*Reference*
Position of the printing moves 1/2 line by turning the screw
90 degrees.
Tighten the screws after completing the adjustment.
Make sure to tighten the screws fixing the LEFT &

RIGHT HEAD PLATE and the HEAD LOCK
PLATE before printing.
Tighten the screws fixing the LEFT & RIGHT

HEAD PLATE first and then the screws fixing the
HEAD LOCK PLATE.
ADJUSTMENT
Screws should be tighten in the reverse order when
SCREW
fixing.
73
4 Adjustment
[BIAS ADJUSTMENT (RIGHT HEAD) ]

Select the [ADJUST POSITION] menu and release the HEAD
7
CARRIAGE from the LOCKING POSITION.
Loosen the 2 screws fixing the HEAD LOCK PLATE.
Tilt the ADJUSTMENT LEVER on the right side of the
CARRIAGE BASE so that the lines in the top blocks of1 the
test pattern will be straight.
When YE line is above the BK line, tilt the LEVER towards
the rear side.
When YE line is below the BK line, turn the LEVER towards
the front side.
*Reference*
Position of the printing moves 1/4 line with 1 scale.
4
Tighten the screws after completing the adjustment.
Screws fixing the HEAD LOCK PLATE should

be loosen for 1/4 turn.
Also make sure not adjust set the LEVER at the
position where it is not placed.
Make sure to tighten the screws fixing the HEAD

LOCK PLATE before printing.
ADJUSTMENT LEVER
Print the test pattern again.

8 If the result is NG, repeat 5 ~ 7 .
The shifting of lines should be within 1/2 dot.
[VERTICAL ADJUSTMENT]
Select the [VERTICAL TEST PRINT] under the [HEAD
9 SERVICE MENU
ADJUST] menu and press the [ENTER] key.
HEAD ADJUST
[ ]
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
[ ]
74
4 Adjustment
The test pattern as shown below will be printed.

10
LEFT HEAD
OR GR LC LM
BK CY MG YE
RIGHT HEAD
11 Loosen the 2 screws fixing both the LEFT & RIGHT HEAD HEAD LOCK PLATE 4
PLATE and also the 2 screws fixing the HEAD LOCK PLATE
in order as shown in the figure.
2
1
4 3
LEFT HEAD PLATE RIGHT HEAD PLATE
12 Turn both ADJUSTMENT SCREWs for the same amount so

that the lines of each color in the test pattern will be straight.
When the lines printed with the LEFT HEAD are above the
lines printed with the RIGHT HEAD, turn the ADJUSTMENT
SCREWs CW for the same amount. RIGHT HEAD
When the lines printed with the LEFT HEAD are below the LEFT HEAD
lines printed with the RIGHT HEAD, turn the ADJUSTMENT

SCREWs CCW for the same amount.
*Reference*
Position of the printing moves 1/2 line by turning the screw
30 degrees.
Tighten the screws and print the test pattern again.

13
If the result is NG, repeat 11 ~ 12 .
The shifting of lines should be within 1/2 dot as

well as OR line should be above BK line. If OR
line is below BK line, the result is NG.
75
4 Adjustment
[ HORIZONTAL ADJUSTMENT ]
14 Select the [HORIZONTAL TEST PRINT] in the [HEAD SERVICE MENU

ADJUST] menu and press the [ENTER] key. HEAD ADJUST
[ ]
HEAD ADJUST
HORIZONTAL
[ ]
HORIZONTAL
TEST PRINT
[ ]
4 15 Following TEST PATTERN will be printed.

Find the position where the above block matches the bottom
block and remember the number.
In case of having problem deciding the number, the number
between the 2 numbers can be selected for N.
The number with is the current setting.
HighH-V2 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9
HighH-K5 -30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12 +13 +14
HighH-V1 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6
HighH-K4 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9
HighH-N -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4
Low H-V2 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9
Low H-K5 -30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12 +13 +14
Low H-V1 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6
Low H-K4 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9
Low H-N -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4
16 Select [ADJUST LOW] and [ADJUST HIGH] in the [HEAD

ADJUST] menu and enter the parameters checked at 15
with [ ] and [ ] keys. HORIZONTAL
TEST PRINT
[ ]
HORIZONTAL [ ] N K4 V1 K5 V2
ADJUST LOW [ ] -4 -9 -7 -13-7
[ ]
HORIZONTAL [ ] N K4 V1 K5 V2
ADJUST HIGH [ ] -4 -9 -7 -13-7
76
4 Adjustment
[BIDIRECTION ADJUSTMENT]
17 Select [BI-DIR.DEFAULT TEST PRINT] in the [HEAD

ADJUST] menu and press the [ENTER] key. SERVICE MENU
In case of replacing only one HEAD, select [TEST PRINT L- HEAD ADJUST
L], [TEST PRINT H-L] or [TEST PRINT L-R], [TEST [ ]
PRINT H-R] in order to print necessary test patterns.
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
BI-DIR.DEFAULT
TEST PRINT
[ ]
18 Following TEST PATTERN will be printed. 4

Find the position where the above block matches the bottom
block and remember the number.
In case of having problem deciding the number, the number
between the 2 numbers can be selected for N.
The number with is the current setting.
HighL-V2 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9
HighR-K5 -30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12 +13 +14
HighR-V1 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6
HighR-K4 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9
HighR-N -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4
HighL-V2 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9
HighL-K5 -30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12 +13 +14
HighL-V1 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6
HighL-K4 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9
HighL-N -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4
Low R-V2 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9
Low R-K5 -30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12 +13 +14
Low R-V1 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6
Low R-K4 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9
Low R-N -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4
Low L-V2 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9
Low L-K5 -30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12 +13 +14
Low L-V1 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6
Low L-K4 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9
Low L-N -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4
77
4 Adjustment
19 Select [ADJUST LOW L], [ADJUST LOW R], [ADJUST BI-DIR.DEFAULT

HIGH L] and [ADJUST HIGH R] in the [HEAD ADJUST] TEST PRINT
menu and enter the parameters checked at 18 with [ ] and [ ]
[ ] keys. [ ]
Press the [ENTER] key to save the settings. ADJUST LOW L [ ] 3 14 10 21 15
[ ]
BI-DIR.DEFAULT [ ] N K4 V1 K5 V2
ADJUST LOW R [ ] 4 16 11 25 17
[ ]
BI-DIR.DEFAULT [ ] N K4 V1 K5 V2
ADJUST HIGH L [ ] 5 20 12 30 19
[ ]
4 BI-DIR.DEFAULT [ ] N K4 V1 K5 V2
ADJUST HIGH R [ ] 6 23 15 40 23
78
4 Adjustment
4-6 CAPPING POSITION ADJUSTMENT
[About CAPPING POSITION ADJUSTMENT]

There are 2 main purposes for the CAPPING POSITION ADJUSTMENT. It is necessary for protecting the heads
from drying up and also to maintain good ink suction. If the capping position is not adjusted, head could cause
misfiring of ink or cause ink suction problem.
1 Remove the MAINTENANCE COVER and move the 4

HEAD CARRIAGE to the left by hand to unlock it from the
locking position.
Do not hold other parts than shown in the figure to

move the HEAD CARRIAGE.
Loosen the 3 SCREWs for fixing the PUMP UNIT TABLE.

2
Adjust the position of the PUMP UNIT so that the center of

3
the tap on the HEAD CARRIAGE aligns to the center of the
CAPPING BAR.
CENTER
79
4 Adjustment
The shifting of the CAPPING BAR towards the rear side REAR
CAPPING BAR
within 0.5mm is in the tolerance.
The shifting of the CAPPING BAR towards the

Within
front side is NG.
0.5mm
FRONT Tap of the HEAD CARRIAGE
4 4
Tighten the screws fixing the PUMP UNIT TABLE.
Move the HEAD CARRIAGE to left and right by hand to
check and make sure that the HEAD doesn't make contact
with the CAPs.
If NG, repeat 2 ~ 3 .
Lock the HEAD CARRIAGE and loosen the screws fixing

5
the LOCK UNIT. Move the HEAD CARRIAGE to the right
until there is no more play in the long hole fixing the LOCK
UNIT.
Revised 2
Turn on the SUB POWER SW while pressing the [ ],

6
[ ], and [ ] keys to enter the LOCKING POSITION
ADJUSTMENT MODE.
80
4 Adjustment
Adjust the position of the LOCK UNIT so that the gap at the
7
VALVE part will be 2.0mm ~ 3.0mm with the [ ] and [ ]
keys.
8 Push the LOCK UNIT to the right and make sure that there is 4
no looseness in the HEAD CARRIAGE and fix the LOCK
UNIT.
Turn off the SUB POWER SWand move the HEAD

9
CARRIAGE to the LOCKING POSITION.
Make sure that the gap at the VALVE part is 2.0mm ~
3.0mm.
Carry out the following adjustments.

10
1. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
81
4 Adjustment
4-7 FLUSHING POSITION ADJUSTMENT
[About FLUSHING POSITION ADJUSTMENT]

FLUSHING POSITION must be kept at the correct position to have the ink fired inside the CAP during the flushing. If
not, ink will be fired outside the CAP and stain the PUMP UNIT with ink.
And in the worst case, media could be stained with ink.
4 1 Lower the HEAD to the lowest position with the HEAD UP/
DOWN LEVER on the HEAD CARRIAGE.
Lower the SHEET LOADING LEVER.
[MENU] key
SERVICE MENU
HEAD RANK
Select the [SET POSITION] under the [FLUSHING ADJ.]

3
menu in the SERVICE MENU and press the [ENTER] key.
SERVICE MENU
FLUSHING ADJ.
[ ]
FLUSHING ADJ.
SET POSITION
[ ]
82
4 Adjustment
Move the HEAD CARRIAGE to the position where the

4
HEAD is sealed with the CAP by using the [ ] and [ ]
keys.
The next adjustment should be performed on the

HEAD which is sealed first.
5
Adjust the HEAD CARRIAGE to the position where the 4
HEAD slightly comes off from the CAP with the [ ]and HEAD
SURFACE
then, move the HEAD CARRIAGE 2 steps with the [ ].
After that, press the [ENTER] key.
(1 step : HEAD CARRIAGE moves 0.5mm)
Make sure that there is a gap between the HEAD

and the CAP for both HEADs. CAP
The head is separated

from the cap. The head has slighty
come off from the cap.
Print the system report and check the values of Flushing

6
Position. The range of 11.5mm~15.0mm is no problem.
If not, adjust it again.
83
4 Adjustment
4-8 PAPER SIDE SENSOR ADJUSTMENT
[About PAPER SIDE SENSOR ADJUSTMENT]

This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of the media. If it
is not adjusted, media width could not be detected correctly.
4 1
MAINTENANCE
COVER
[MENU] key
SERVICE MENU
HEAD RANK
Select the [OUTPUT LEVEL] under the [PAPER SIDE

3
SENSOR] menu and press the [ ] key. SERVICE MENU
PAPERSIDE SENS
[ ]
PAPERSIDE SENS
OUTPUT LEVEL
[ ]
OUTPUT LEVEL
0.7V
84
4 Adjustment
Adjust the VR on the CARRIAGE BOARD so that the

4
[OUTPUT LEVEL] will be 0.5-0.7V.
5 Select the [SENSOR AUTO TEST] menu under the [PAPER 4

SIDE SENSOR] menu. SERVICE MENU
Press the [ENTER] key to carry out the test and make sure the PAPERSIDE SENS
voltage is 0.5-1.0V and the NOISE is 0. [ ]
PAPERSIDE SENS
SENSOR AUTOTEST
[ ]
SENSOR AUTOTEST
0.5V, NOISE 0
If the voltage is less than 0.5V, increase the voltage for 0.1V
6
in the [OUTPUT LEVEL] menu and carry out the [SENSOR
AUTOTEST] for checking.
If the voltage is more than 1.0V, decrease the voltage for

0.1V in the [OUTPUT LEVEL] menu and carry out the
[SENSOR AUTOTEST] for checking.
If the NOISE is more than 0, try the followings.

1. Clean the REFLECTION TAPE.
2. Replace the REFLECTION TAPE in case of scratch.
85
4 Adjustment
4-9 LIMIT POSITION & CUT DOWN POSITION INITIALIZE
[About LIMIT POSITION & CUT DOWN POSITION INITIALIZE]

This is used to detect the relation of the origin sensor and the locking position. After completing the detection, Cut
Down Position will be detected. When the Limit Position is not correctly set, locking problem could occur. When the
Cut Down Position is not correct, the problem related to Auto Sheet Cutter could occur.
When performing Cut Down Position Initialize, model selection between FJ-500 and FJ-400 will be performed.
4 1 Move the HEAD CARRIAGE to the locking position.

Make sure that there is no looseness in the HEAD
CARRIAGE by moving it towards the left.
and [ ] keys.
[ ],[ ],[ ] + POWER ON
SETTING UP
THE LIMIT
Carry out the LIMIT POSITION INITIALIZE by pressing

3
the [ENTER] key.
After the LIMIT POSITION INITIALIZE is completed, the
DETECTING..
message appears as show in the figure.
SETTING UP
CUTTER DOWN POS
86
4 Adjustment
Move the HEAD CARRIAGE with your hand until it make

4
full contact with the LEFT FRAME with CUT DOWN
status.
5 Carry out the CUT DOWN POSITION INITIALIZE by 4

pressing [ENTER] key.
After the completion of the INITIALIZE, power will be DETECTING..
turned off automatically.
INITIALIZE
COMPLETED
87
4 Adjustment
4-10 LINEAR ENCODER SETUP
[About LINEAR ENCODER SETUP]

LINEAR ENCODER SETUP is necessary for the machine to recongnize the width by the software coordinates.
It is also necessary for checking whether the encoder module can read the scale correctly in the whole width.
4 1
Make sure to unload the media when it is set on the machine.
Then, turn on the SUB POWER SW while pressing [ ],
[ ],[ ],[ ] + POWER ON
[ ] and [ ] key to enter the SERVICE MODE.
[MENU] key
SERVICE MENU
HEAD RANK
Select the [LINEAR ENCODER] menu in the SERVICE

2
MENU and press the [ENTER] key.
SERVICE MENU
LINEAR ENCODER
NOW PROCESSING..
POS: 1361.00mm
Either one of the message will appear at the completion of

3
the set up. In case of an error, check the followings.
1. Dirt/Scratch on the ENCODER SCALE.
2. Dirt/Scratch on the ENCODER MODULE.
LINEAR ENCODER
3. ENCODER SCALE is not between the ENCODER SETUP COMPLETED
MODULE.
4. Position of the ENCODER MODULE is too high. LINEAR ENCODER
FAILED TO SETUP
88
4 Adjustment
4-11 MOTOR BALANCE ADJUSTMENT
Servo Motor feeds back to the CPU the actual rotation corresponds to the instruction.
Motor tries to follow the instruction from the CPU. Command

Difference between the actual rotation and the instruction
could be adjusted with the Motor balance (GAIN) Adjustment. Servo
- If the difference is small (=GAIN is small), motor becomes very Motor CPU
sensitive. As a result, it vibrates.
- If the difference is big (=GAIN is big), motor becomes dull to Feedback
the instruction. And as a result, cutting quality will be damaged.
CW Ex.2
Ex.1
Motor Balance (OFFSET) Adjustment is used to adjust the
GAIN for CW and CCW direction to be equal.
– Ex. 1 in the figure shows that both the OFFSET and
Gain
GAIN is adjusted in both CW and CCW directions.
– Ex.2 shows that the GAIN is adjusted but the OFFSET is 4
shifted. Therefore, the GAIN will be big in CCW direction
Offset Offset Error and small in CW direction.
As a result, motor becomes dull in CCW direction and
sensitive in CW direction causing problems.
CCW

1
Be careful with the CABLE from the NETWORK TOP PLATE

PLATE.
[MENU] key
SERVICE MENU
HEAD RANK
89
4 Adjustment
[ SCANNING DIRECTION ]
Select the [SCAN] menu under the [AGING] menu and press
3 SERVICE MENU
the [ENTER] key.
AGING
AGING
SCAN
AGING
SCAN +1705
4 4 Adjust the VR1 (C-OfS) on the MAIN BOARD so that the

difference of the absolute value displayed will be less than
10.
C-OFS
Adjust VR2 (C-GAIN) on the MAIN BOARD so that the

5
absolute value displayed will be 1700-1710.
C-GAIN
Press the [ENTER] key to finish the Aging.

6
90
4 Adjustment
[ FEEDING DIRECTION ]
Select the [FEED] menu under the [AGING] menu and press
7 SERVICE MENU
the [ENTER] key.
AGING
AGING
FEED
AGING
SCAN +166
8 Adjust the VR3 (G-OfS) on the MAIN BOARD so that the 4

difference of the absolute value displayed will be less than
10.
G-OFS
Adjust VR4 (G-GAIN) on the MAIN BOARD so that the

9
absolute value displayed will be 160-170.
G-GAIN
10 Press the [ENTER] key to finish the Aging.
91
4 Adjustment
4-12 HEAD CARRIAGE HEIGHT ADJUSTMENT
[About HEAD CARRIAGE HEIGHT ADJUSTMENT]

HEAD CARRIAGE HEIGHT must be set to have the ink fired as straight as possible to protect the heads from getting
rubbed against the media.
If this adjustment is not done correctly, printing problem, such as blurry printing and banding, could occur.
4 1
Remove the FRONT APRON and move the HEAD
CARRIAGE to the position where [H] mark is written on the
BED.
Lower the HEAD to the lowest position with the HEAD UP/
2
DOWN LEVER on the HEAD CARRIAGE.
Lower the SHEET LOADING LEVER.
Even the HEAD is at the lowest position, move it to

the highest position once and then to the lowest
position again.
Loosen the 4 screws fixing the HEAD FRAME.

3
92
4 Adjustment
Put the 1.2mm THICKNESS GAUGE between the HEAD

4
and the BED.
1.2mm
5 Tighten the 4 screws fixing the HEAD FRAME at the 4

position where the HEAD makes slight contact to the
THICKNESS GAUGE.
Check and make sure that the 1.1mm THICKNESS GAUGE

6
can be put in between the both HEADs and the BED.
And 1.4mm THICKNESS GAUGE won't go in between.
Carry out the following adjustment.

7
1. HEAD ALIGNMENT - HORIZONTAL
2. BI-DIRECTION ADJUSTMENT
93
4 Adjustment
4-13 CALIBRATION (FEEDING DIRECTION)
[About CALIBRATION]
CALIBRATION is for adjusting the feeding amount of the GRIT ROLLER.
Carry out this adjustment, in case of having problem to print in the correct length in the media feeding direction.
Calibration is done by using the PET-G-1050 in the Factory. Calibrate the feeding direction with customer's media if
necessary.
4 1 Turn on the SUB POWER SW while pressing [ ], [ ]
[MENU] key
SERVICE MENU
HEAD RANK
Set the PET-G film on the FJ.

2
Select the [SETTING] menu under the [CALIB. DEFAULT]

3 SERVICE MENU
menu and change the amount to be 0.00% with [ ] and
CALIB.DEFAULT
[ ] keys.
CALIB.DEFAULT
SETTING
SETTING
+0.05% +0.00%
94
4 Adjustment
Select the [TEST PRINT] menu under the [CALIB.

4
DEFAULT] menu and press the [ENTER] key.
SERVICE MENU
CALIB.DEFAULT
CALIB.DEFAULT
TEST PRINT
5 TEST PATTERN will be printed. 4

Calibrating amount can be calculated with the formula
shown at 6 based on the printing result.
400mm
Feed
500mm
Scan
Calculate the amount to be calibrated with the formula

6
shown at the right figure.
1. CA = Calibrating Amount
2. CL = Commanded Length (=400mm)
FORMULA
3. ML = Measured Length
CA = CL - ML x 100
ML
Select the [SETTING] menu under the [CALIB. DEFAULT]

7 SERVICE MENU
menu and change the amount to be calibrated with [ ] and
CALIB.DEFAULT
[ ] keys.
Press the [ENTER] key to save the setting.
CALIB.DEFAULT
Parameters can be entered with an increment of SETTING
0.05%.
(MAX. +2.00% ~ MIN. -2.00%)
SETTING
+0.00% +0.15%
95
4 Adjustment
4-14 CARRIAGE WIRE TENSION ADJUSTMENT
Remove the GUIDE RAIL COVER.

1
4 2 Loosen the screws shown in the figure.
Measure the wire tension with the TENSION METER (ST-

3
011) at the canter of the LM GUIDE.
Adjust the tension with the ADJUSTMENT SCREW so that

4
it will be as 13lb ~ 15lb when replacing the wire, or 9lb ~
11lb in other case.
9lb ~ 11lb is the optimal wire tension. The value for the wire
tension when replacing the wire is set on the assumption that
the tension will get settled in the optimal wire tension 9lb ~
11lb, due to the stretch of the wire.
96
4 Adjustment
After adjusting, check the tension again.

5
If the tension changes, re-adjust it.
Make sure to check the tension after moving the

HEAD CARRIAGE back and forth in a whole
distance of the GUIDE RAIL 20 times.
6
Tighten the screws shown in the figure after completing the 4
adjustment.
Check and make sure that the tension is within the range.
7
If not, adjust it again.
97
4 Adjustment
4-15 NETWORK BOARD INITIALIZE
[About NETWORK BOARD INITIALIZE]

NETWORK BOARD INITIALIZE is necessary when the network board has stopped responding. When there is no
respnse even if sending "PING" command or connecting from a browser, there is a possibility that the setting of the
network board has become incorrect. In such case, the setting can be returned to the default by carrying out the
INITIALIZE.
After the INITIALIZE is completed, it is necessary to set the IP address again. For details, please refer to Roland
PrintServer Installation User Manual.
4 1 Turn off the MAIN POWER SW.
MAIN POWER SW
Turn on the MAIN POWER SW while pressing the button of

2
the network board.
Release the button after green and yellow LEDs of the

3
network board start flashing, and press the button again to
carry out the INITIALIZE.
When the INITIALIZE is completed, the yellow LED flashes
regularly after both LEDs flash threee times.
98
4 Adjustment
Turn off the MAIN POWER SW and then turn it on again.

1
The network board will not work properly if the

MAIN POWER SW is not turned on again.
Such symptom could occur as that the network
board does not accept any data although it returns
the IP address.
MAIN POWER SW
99
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE
MAIN POWER
SW ON
Read System Parameters

from the Flash Memory.
False settings in YES

System Parameter Initialized.
the important data.
NO
False settings in YES Initialize EPROM to Factory

the user data. Default.
NO
SUB POWER
SW ON
5
POWER LED blinks
Roland FJ-500 Roland FJ-500

Displays Opening Message
Ver.1.00 PIGMENT 8COLOR
Limit Position NO UNRECOVERABLE

Displays Error Message
is initialized. LIMIT ERROR
YES
Front Cover and the Maintenance Cover Checks are performed

Motor Initialized. Cover Check whenever the Motor moves after this step.
Detects origin.
NO UNRECOVERABLE
Error in Limit Sensor Displays Error Message.
LIMIT ERROR
YES
INK SYSTEM maintenance

a. Initial Ink Fill
b. Head Cleaning
c. Ink Flushing
POWER LED ON
Go to Next Page
100
From Last Page
Press the SETUP key.
NO UNRECOVERABLE
Linear Encoder Initialized. Displays Error Message
LINEAR ENCODER
YES
SETUP LED blinks
Detects whether pinch rollers UP PINCHROLL ERROR

are up / down. DOWN PINCHROLL
DOWN
5
Opaque Sets up at max. printing area
Sheet Type Setting
Clear
REAR PAPER SENSOR OFF INVALID POSITION

Detection SETSHEET AGAIN
ON
Media feed until the Front Paper

Sensor becomes ON.
Rear Paper Sensor becomes ON INVALID POSITION

during media feed. SETSHEET AGAIN
Front Paper Sensor doesn't YES

become ON even the media is fed
INVALID POSITION
for a certain distance. SETSHEET AGAIN
NO
Media Width Detection
Media width with more YES INVALID POSITION

than 190mm cannot be detected. Displays Error Message
SETSHEET AGAIN
NO
SETUP LED ON
W 1234mm
Change Display
NORMAL BI-DIR
Ready to receive data.
101
Cover Check
Front Cover / Maintenance CLOSE

Complete Checking.
Cover Check
OPEN
Emergency Motor Stop
CLOSE THE COVER

Displays alternately
Audible alert each 10sec.
NO
DRY-UP OF HEAD
10 minutes passed. MAY GIVE DAMAGE
5 YES
HEAD CARRIAGE moves to AVOIDING DRY-UP

the CAPPING POSITION. TURN OFF POWER
102
5-2 SENSOR MAP
ENCODER MODULE
HEAD UP/DOWN SENSOR This sensor detects coordinates for Carriage Moving Direction.
This sensor detects whether the Head is in UP or
DOWN position. PINCH ROLLER SENSOR
This sensor detects whether the Pinch Rollers are
REAR PAPER SENSOR in UP or DOWN position.
This sensor detects the rear edge of the media and also
whether the media is set or not. LIMIT SENSOR
This sensor detects the origin
of the Carriage Moving
Direction and the limit.
PAPER SIDE SENSOR

FRONT PAPER SENSOR
This sensor detects the left and right edges
This sensor detects the front edge of the media and
of the media.
also whether the media is set or not.
MAINTENANCE COVER SWITCH
FRONT COVER SWITCH This switch detects whether the Maintenance Cover Switch
This switch detects whether the Front Cover is opened or is opened or closed. Head Carriage stops when the
closed. Head Carriage stops when the Front Cover is opened. Maintenance Cover is opened. And starts when it is closed
And starts when it is closed again. again.
INK CARTRIDGE SENSOR

This sensor detects whether the Ink Cartridge is installed or
not.
INK EMPTY SENSOR

This sensor detects whether the Ink Cartridge
is empty or not.
103
6 Troubleshooting
6 Troubleshooting
6-1 WHITE FINE LINES / SCRATCHY PRINTING / MISSING DOT
1 Temporary clogging
Head Cleaning
in nozzles.
9 Capping is out of Capping Position
position. Adjustment
2 Wrong setting for
Apply correct setting.
the media.
10
Ink Cartridge is empty. Replace Ink Cartridge
3 Slack in media. Set the media correctly.
11
Head is out of position. Head Alignment
4 Cleaning Wiper wears Replace the Cleaning
out. Wiper.
12 Flushing position is Flushing Position
FINE LINES
not correct. Adjustment
SCRATCHY PRINTING 5
MISSING DOTS Foreign substances Manual Head Cleaning
13 Calibration for Feeding
Feeding Calibration
is not correct.
6 Transformation of the Replace the Capping
Pad inside the Cap. Unit.
14 Cleaning Wiper is not
Replace Pump Unit.
moving.
7 Drain Tube is clogged.
Replace the Drain
Tube.
15
Broken or life of Head. Replace the Head.
8 Ink Damper is clogged
Replace Ink Damper.
or broken.
16 Replace the Main
Broken Main Board
Board.
6
NO CHECKING POINT ACTION REFERENCE OUTLINE
Nozzle condition becomes poor due to the foreign substance

1 Temporary clogging in nozzles. Head Cleaning
attached to the surface of the Head or very slight drying of the ink.
Fine lines could appear when the setting such as the clearance
2 Wrong setting for the media. Apply correct setting. between the media and the head, ink amount, or printing mode, is
wrong.
3 Slack in media. Set the media correctly. Fine lines could appear when the media is not fed correctly.
Surface of the Head cannot be cleaned correctly and results in

4 Cleaning Wiper wears out. Replace the Cleaning Wiper. 3-2 missing dot due to the foreign substances.
Scratchy printing or missing dot could occur because the foreign

5 Foreign substances Manual Head Cleaning. User's Manual substances that gathered around the Head, Capping and the
Cleaning Wiper makes contact to the nozzles.
Transformation of the Pad inside Ink bubbles could form inside the Cap due to the transformation of
6 Replace the Capping Unit. 3-3 the Pad. When this ink bubbles make contact with the Head,
the Cap. printing problems could occur.
Ink suction could not be performed correctly when the drain tubes
7 Drain Tube is clogged. Replace the Drain Tube. clog. Therefore, ink could not be fired correctly and results in the
printing problem.
8 Ink Damper is clogged or broken. Replace the Ink Damper. When the Ink Damper clogs, enough ink cannot be supplied to the
Head and results in scratchy printing or missing dot.
The foreign substance around the Capping sticks to the head

9 Capping is out of position. Capping Position Adjustment 4-6 surface and clogs the nozzles when the Capping Position is not
correct resulting in missing dot.
When the Ink Control is set to [LATER] and perform a long

10 Ink Cartridge is empty. Replace the Ink Cartridge. printing job, the ink runs out and results in scratchy printing or
missing dot due to lack in ink supply.
11 Head is out of position. Head Alignment. 4-5 When the Head is not aligned correctly, fine lines could appear in
the printing.
When the Flushing Position is not adjusted correctly, Flushing

12 Flushing position is not correct. Flushing Position Adjustment 4-7 will be performed out side of the Cap. The ink being fired sticks
to the Head avoids the correct firing and results in scratchy
printing or missing dot.
Calibration for Feeding is not Feeding amount could differ depending on the thickness of the
13 Feeding Calibration media. If the calibration is not done correctly, fine lines could
correct. appear.
14 Cleaning Wiper is not moving. Replace Pump Unit. Head Cleaning cannot be performed correctly and results in
missing dot.
15 Broken or life of Head. Replace the Head. 3-1 Ink cannot be fired correctly and results in missing dot when the
head is broken or reaches its life.
When the Controller IC for the Head breaks, head stops firing the
16 Broken Main Board Replace the Main Board. 3-4 ink correctly and results in missing dot.
104
6 Troubleshooting
6-2 PRINTS UNEXPECTED LINE

1 Temporary clogging Head Cleaning
in nozzles.
6 Replace the Flexible
Flexible Cable is broken. Cable
2
Foreign substances Manual Head Cleaning
PRINTS 3
UNEXPECTED Media lifts up. Set the media correctly.
LINE 8 Cleaning Wiper is not
Replace Pump Unit.
moving.
out. Wiper.
9
10 Replace the Main
Broken Main Board
Board.

Nozzle condition becomes poor due to the foreign substance
1 Temporary clogging in nozzles. Head Cleaning attached to the surface of the Head or very slight drying of the ink
and lines appears on the printing.
2 Foreign substances Manual Head Cleaning User's Manual When the foreign substances such as fiber dust sticks to the Head,
it rubs the media while printing.
6
When the media lifts up, the landing position of the dots differ and
3 Media lifts up. Set the media correctly.
results as lines in the printing.
The foreign substances such as fiber dusts sticked on the surface

4 Cleaning Wiper wears out. Replace the Cleaning Wiper. 3-2 of the Head cannot be removed and therefore, lines appear when it
makes contact with the media.
5 Replace the Capping Unit. 3-3 the Pad. When this ink bubbles make contact with the Head,
the Cap. printing problems could occur.
When there is short-circuit in the Flexible Cable, the correct signal

6 Flexible Cable is broken. Replace the Flexible Cable.
cannot be supplied to the Head and results in printing problem.
The foreign substance around the Capping sticks to the head

7 Capping is out of position. Capping Position Adjustment. 4-6 surface and clogs the nozzles when the Capping Position is not
correct resulting in lines in the printing.
The foreign substances such as fiber dusts sticked on the surface

8 Cleaning Wiper is not moving. Replace the Pump Unit. of the Head cannot be removed and therefore, lines appear when it
makes contact with the media.
9 Broken or life of Head. Replace the Head. 3-1 Ink cannot be fired correctly due to the mechanical breakage or life
of the Head and results in printing problems.
When the Controller IC for the Head breaks, head stops firing the
10 Broken Main Board Replace the Main Board. 3-4
ink correctly and results in printing problems.
105
6 Troubleshooting
6-3 IT DOESN'T PRINT AT ALL

1 Replace Ink Cartridge
Ink Cartridge is empty.
2 Manual Head Cleaning
Foreign substances
8
Ink Tube is broken. Replace Ink Tube.
out. Wiper.
IT DOESN'T PRINT 9 Replace the Flexible
Flexible Cable is broken. Cable
AT ALL
10
5 Replace the Drain
Drain Tube is clogged.
Tube.
11 Replace the Main
Broken Main Board
Board.
Replace Ink Damper.
or broken.

When the Ink Control is set to [LATER] and perform a long
1 Ink Cartridge is empty. Replace the Ink Cartridge. printing job, the ink runs out and printing cannot be performed
corrctly due to lack in ink supply.
6 2 Foreign substances Manual Head Cleaning. User's Manual

Printing cannot be performed correctly because the foreign
substances that gathered around the Head, Capping and the
Cleaning Wiper makes contact to the nozzles.
3 Cleaning Wiper wears out. Replace the Cleaning Wiper. 3-2 Surface of the Head cannot be cleaned correctly and results in
clogging nozzles.
4 Replace the Capping Unit. 3-3 the Pad. When this ink bubbles make contact with the Head, ink
the Cap. firing cannot be performed correctly.
Ink suction could not be performed correctly when the drain tubes
5 Drain Tube is clogged. Replace the Drain Tube. clog. Therefore, ink could not be fired correctly and results in the
printing problem.
6 Ink Damper is clogged or broken. Replace the Ink Damper. Negative pressure inside the Head increased and ink won't be
fired correctly due to the problem of ink suction.
Ink suction could not be performed correctly when there is a gap

7 Capping is out of position. Capping Position Adjustment 4-6 between the Head and the Cap because the the head surface could
dry up or the nozzles clogs and results in ink suction error.
Ink suction cannot be performed correctly and results in ink firing

8 Ink Tube is broken. Replace the Ink Tube. problem.
9 Flexible Cable is broken. Replace the Flexible Cable. When there is short-circuit in the Flexible Cable, the correct signal
cannot be supplied to the Head and results in printing problem.
10 Broken or life of Head. Replace the Head. 3-1 Ink cannot be fired correctly due to the mechanical breakage or life
of the Head and results in printing problems.
11 Broken Main Board Replace the Main Board. 3-4 When the Controller IC for the Head breaks, head stops firing the
ink correctly and results in printing problems.
106
6 Troubleshooting
6-4 INK STAIN ON MEDIA

1 Wrong setting for
Apply correct setting.
the media.
2
Foreign substances Manual Head Cleaning
7 Flushing position is Flushing Position
not correct. Adjustment
out. Wiper.
INK STAIN ON MEDIA 8
Ink Tube is broken. Replace Ink Tube.
9
Broken Head. Replace the Head.
Replace Ink Damper.
or broken.
10 Replace the Main
Broken Main Board
Board.

Ink stains on the media when the setting such as the clearance
1 Wrong setting for the media. Apply correct setting. between the media and the head, ink amount, or printing mode, is
wrong.
2 Foreign substances Manual Head Cleaning. User's Manual Ink stains could occur when the foreign substance such as fiber
dust sticks to the head surface.
6
Surface of the Head cannot be cleaned correctly and results in ink
3 Cleaning Wiper wears out. Replace the Cleaning Wiper. 3-2 stain due to the foreign substances.
4 Replace the Capping Unit. 3-3 the Pad. Ink bubbles could stick on the head surface and results in
the Cap. ink stain when it drops on the media.
5 Ink Damper is clogged or broken. Replace the Ink Damper. When there is a hole in the Ink Damper, ink flows through the
head nozzles and results in ink stain.
When the Capping Position is not correct, the foreign substance

6 Capping is out of position. Capping Position Adjustment 4-6 sticks on the head surface. Ink stains on the media when the ink
drops from this foreign substance.
When the Flushing Position is not adjusted correctly, Flushing

7 Flushing position is not correct. Flushing Position Adjustment 4-7 will be performed out side of the Cap. The ink being fired sticks
to the Head and drops on the media resulting in ink stain.
When the ink tube is borken, ink flows through the head nozzles
8 Ink Tube is broken. Replace the Ink Tube. and results in ink stain.
When the head is broken mechanically, ink flows through the head
9 Broken Head. Replace the Head. 3-1
nozzles and results in ink stain.
When the Controller IC for the Head breaks, ink firing could not
10 Broken Main Board Replace the Main Board. 3-4
be controlled correctly and results in ink stain.
107
6 Troubleshooting
6-5 SHIFTING IN PRINTING

1 Media is not set
Set the media correctly.
correctly.
2 Media width is not read Paper Side Sensor

correctly. Adjustment
3 Encoder Scale Reading Encoder Scale Cleaning

SHIFTING IN PRINTING or replacement.
Problem
4 Encoder Module Encoder Module

Detection Problem Cleaning or replacement.
5
Head is out of position. Head Alignment
Media skews and the printing is performed diagonally to the

1 Media is not set correctly. Set the media correctly. User's Manual media. Make sure to set the media as straight as possible.
When the sensitivity of the Paper Side Sensor is not correct, media
2 Media width is not read correctly. Paper Side Sensor Adjustment 4-8 edge could not be detected correctly. As a result, printing position
could shift.
Encoder Scale Cleaning or Coordinates cannot be detected correctly and results in shifting of
3 Encoder Scale Reading Problem. 3-6 the printing problem when there is dirt or scratches on the Encoder
replacement. Scale.
6 4
Encoder Module Detection
Problem
Encoder Module Cleaning or
replacement
Coordinates cannot be detected correctly and results in shifting of
the printing problem when the Encoder Module is broken or dirty.
When the 2 heads are not aligned, the color shifting occurs and
5 Head is out of position. Head Alignment. 4-5 when the bidirection adjustment is not correct, the shifting occurs
in every band.
6-6 MOTOR ERROR
1
Media Jamming User Explanation
2 Motor Balance is not Motor Balance

correct. Adjustment
3 Broken or Life of the Replace the Motor.

MOTOR ERROR
Motor.
4 Switching Power Supply Replace the Switching

is broken. Power Supply.
5
Broken Main Board. Replace the Main Board.

When the media jams against the Carriage or the Sheet Cutter,
Motor Error could occur.
It can be recovered by removing the media and turning off and on
1 Media Jamming User Explanation the power again.
In the worst case, it could result in the damage of the Head or the
Main Board. Therefore, it is important to explain to the users the
correct way of setting the media.
2 Motor Balance is not correct. Motor Balance Adjustment 4-11 When the motor balance is not correctly adjusted, motor error
occurs.
Motor has brush and it will be consumed when the motor

3 Broken or life of the Motor. Replace the Motor. 3-8 revolves. When it reaches its life, the correct current won't be
supplied to the motor and results in the Motor Error.
Switching Power Supply is Replace the Switching Power When the Switching Power Supply breaks, the motor stops
4
broken. Supply. revolving and results in Motor Error.
When the Motor Controller IC (IC41 & 42) on the Main Board
5 Main Board is broken. Replace the Main Board. 4-5 break, the motor cannot be controlled correctly and results in
Motor Error.
108
7 Service Activities
7-1 INSTALLATION CHECK LIST
FJ-600/500/400 INSTALLATION CHECK LIST

Date : . . .
Serial Number User Date Minimum Space Required

3.3m (W) X 2.0m (L) X1.7m (H)
Classification
Purchase Loan Unit Demo Unit Replacement
Accessories
Stand
• Check inside the Plastic Bag
Pipe x1 Hex. wrench M6 x1 Drain Bottle x1

Washers x6 Bolts (Large) x14 Bolts (Small) x4
Flange retaining Stays for place
Media flanges x2
pins x2 media guide x2
Power cord x1
Media guide x1 7
Stand leg x1
Media cover x1
Caster flats x2
Assembly
Invert the stand legs and attach the left and right hand caster flats.
Stand
• Use 4 screws each for left and right sides.
• Use the Hex. wrench and the pipe for tightening the screws.
Set the stand upright so that the casters at the bottom.
109
Accessories
FJ-600/500/400
• Check inside the Ink Cartridge Box
Pigmented Ink (Cyan)
Pigmented Ink (Magenta)
Pigmented Ink (Yellow)
Pigmented Ink (Black)
Pigmented Ink (Light Cyan)
Pigmented Ink (Light Magenta)

7 Pigmented Ink (Orange)
Pigmented Ink (Green)
• Check inside the Plastic Bag
Roland COLORCHOICE CD-ROM

Roland COLORCHOICE installation guide
Roland-PrintServer CD-ROM
Roland-PrintServer Software Quick Installation

Roland-PrintServer for Macintosh users
User's Manual
Replacement blade for separating knife

Cleaning kit
110
Assembly
FJ-600/500/400 Place the machine on the stand.
- Use the included large bolts (3 for 1 side) and washers to secure the machine.
Fit the stays onto the back of the machine.
Place the media guide on the stays and secure it in place.

- Shoft side of the media guide should be oriented toward the front of the machine.
- Use the included small bolts (2 for 1 side) to secure the media guide.
Pass the media flanges onto the retainers and secure in place with the pins.
- Orient the media flange so that it's lined up with the core diameter of the material.
Set the media cover in place on the pins at the back of the machine.
Remove the bottom plug from the bottom surface on the right side of the machine,
then screw in the drain bottle.
- Turn the bottle without applying excessive force.
- Leave the drain bottle attached at all times.
Peel off the tape securing the sheet loading lever.
Open the front cover and remove the protective material.

- Be careful not to catch the encoder scale with the protective material.
Remove the retainer fixing the head carriage and attached to the back side of the
machine.
Remove the protective material from the rear side of the machine. 7
- Do not throw the protective materials away. It is used for transportation.
Connection
Connect the power cord.
Connect the parallel, USB-Parallel or Netword cable.
Preparation
Insert each ink cartridge into the corresponding ink cartridge port.
Explain not to pull out the ink cartridge so many times until it is finished.
Pulling out the ink cartridge may result in printing problems.
Pigment x 8 Pigment 4 x 2
Dye 4 x 2 Pigment 4 x Dye 4
Turn on the power.

Explain to turn on and off the machine by pressing the power key.
Fill Ink.
Make sure to select the correct ink type from the menu.
Loading the Material

1. Remove the media cover and open the front cover.
2. Line up with the core diameter of the loaded roll material and refit the flanges.
3. Fit the hole on the left side of the roll material all the way onto the left media flanges.
4. Fit the right media flange all the way into the hole on the right side of the material.
Make sure to tighten the retainer screw to secure in place.
5. Pass the end of the material through the unit from back to front.
6. Make sure tight seal is formed between the material and the platen and stretched taut.
7. Move the sheet loading lever.
8. Close the front cover and press the SETUP key.
111
Test Printing
Press the [CLEANING] key
If there are any missing dots or other evidence of a drop in printing quality, clean
the head.
Setting
Intallation of RCC
Operation
FJ-600/500/400 Explain to the user the operation by according to the user's manual.
Basic operation
- Installing Ink Cartridges
- Powerup
- Loading the Material
- Test Printing
- Printing
- Ending Printing Operation
- When Not in Use
Maintenance
- Replacing the Ink Cartridges
- Checking the Remaining Ink Level
- Cleaning the Printing Heads
- Changing the Type of Ink
7 - Disposing of Discharged Ink
- How to Replace the Separating Knife
- Cleaning
- When Moving the Unit
User's Reference
- Materials
- Adjusting the Height of the Printing Head
- Printing Area
- Display Menus Flowchart
- Description of Keys and Display Menus
- Network Connection
Operation
RCC Explain the operation by according to the user's manual
Consumables
Print Head 6 billion shots
Carriage Motor 1500 hours
Wiper On demand
112
7-2 MAINTENANCE CHECK LIST
3 MONTH MAINTENANCE CHECK LIST
Model Serial Numer User Date
PC OS Application
PERIODICAL MAINTENANCE
Check Points Contents Reference
System Report Output
Firmware OK Upgrade
Consumables Head OK Cleaning Replacement 6 billion shots
Carriage Motor OK Replacement 1500 hours

Cleaning Wiper OK Cleaning Replacement 6 months
Capping Unit OK Cleaning Replacement 24 months
Lithium Battery OK Replacement 24 months
Mechanical Carriage Drive Gear OK Backlash Lubrication Replacement Grease : FLOIL GE-676
Grit Drive Gear OK Backlash Lubrication Replacement Grease : FLOIL GE-676
Wire OK Tension Replacement
Grit Roller OK Cleaning
Bed OK Cleaning
Printing OK NG (Reason)
7
System Report Output ** In case of any changes.
OPERATION CHECK (Explain if nececessary.)

Media Loading Others
Printing Printing mode
Printing position
Printing Calibration
Maintenance Manual Cleaning
Ink Type Conversion
Daily Cleaning
Reference Media Type
Head Height
Printing Area
Roland COLORCHOICE Printing Mode
Color Profiles
Lendering
NOTE
113
9 MONTH MAINTENANCE CHECK LIST
Model Serial Numer User Date
PC OS Application
PERIODICAL MAINTENANCE
Check Points Contents Reference
System Report Output
Firmware OK Upgrade
Consumables Head OK Cleaning Replacement 6 billion shots
Carriage Motor OK Replacement 1500 hours

Cleaning Wiper OK Cleaning Replacement 6 months
Capping Unit OK Cleaning Replacement 24 months
Lithium Battery OK Replacement 24 months
Mechanical Carriage Drive Gear OK Backlash Lubrication Replacement Grease : FLOIL GE-676
Grit Drive Gear OK Backlash Lubrication Replacement Grease : FLOIL GE-676
Wire OK Tension Replacement
Grit Roller OK Cleaning
Bed OK Cleaning
Printing OK NG (Reason)
7
System Report Output ** In case of any changes.
NOTE
114
7-3 SPECIFICATIONS
FJ-600 FJ-500 FJ-400

Printing method Piezo ink-jet method
Printing width 210 to 1615 mm (8-5/16 to 63-9/16 in.) 210 to 1361 mm (8-5/16 to 53-9/16 in.) 210 to 1107 mm (8-5/16 to 43-9/16 in.)
Acceptable material widths 210 to 1625 mm (8-5/16 to 64 in.) 210 to 1371 mm (8-5/16 to 54 in.) 210 to 1117 mm (8-5/16 to 44 in.)
Width of material that can be cut off 210 to 1625 mm (8-5/16 to 64 in.) 210 to 1371 mm (8-5/16 to 54 in.) 210 to 1117 mm (8-5/16 to 44 in.)
Conditions for usable Maximum material thickness: 1.0 mm (0.039 in.) (When head is raised)
materials Maximum diameter for roll material: 180 mm (7-1/16 in.)
Core inner diameter for roll material: 50.8 mm (2 in.) or 76.2 mm (3 in.)
Maximum weight for roll material: 20 kg (44.1 lb.)
Ink Pigmented ink Use only pigmented ink cartridge exclusively for use with the Hi-Fi JET
cartridges Capacity 220 cc ±5 cc
Color The four colors black, cyan, magenta, and yellow or
the eight colors black, cyan, magenta, yellow, orange, green, light cyan, and light magenta
Dye-based ink Use only dye ink cartridge exclusively for use with the Hi-Fi JET
Capacity 220 cc ±5 cc
Color Cyan, magenta, yellow, and black
Apparent colors 16.7 million colors
Printing resolution 1440 dpi x 1440 (*1) dpi / 720 dpi x 1440 (*1) dpi / 540 dpi x 1080 (*1) dpi /
(Printing dot resolution) 1080 dpi x 1080 dpi / 720 dpi x 720 dpi / 540 dpi x 360 dpi 7
Distance accuracy Error of less than ±0.3% of distance traveled, or 0.3 mm, whichever is grater (at Roland PET-film, print travel: 1 m (39-3/8 in.))
Printing heads cleaning Automatic cleaning and manual cleaning
Interface Bidirectional parallel interface (compliant with IEEE 1284: ECP mode) and Ethernet 10Base-T or 100Base-TX
Instruction system RD-RTL, RD-PJL
Power-saving function Auto-sleep
Power Printing mode Maximum: 1.3A/100V to 240V ±10% 50/60 Hz
consumption Standby mode Maximum: 0.5A/100V to 240V ±10% 50/60 Hz
Acoustic Printing mode 60dB (A) or less
(According to ISO7779)
noise level Standby mode 40dB (A) or less
Dimensions Main unit 2500 mm [W] x 631 mm [D] x 410 mm [H] 2246 mm [W] x 631 mm [D] x 410 mm [H] 1992 mm [W] x 631 mm [D] x 410 mm [H]
(98-7/16 in. [W] x 24-7/8 in. [D] x 16-3/16 in. [H]) (88-7/16 in. [W] x 24-7/8 in. [D] x 16-3/16 in. [H]) (78-7/16 in. [W] x 24-7/8 in. [D] x 16-3/16 in. [H])
With stand 2500 mm [W] x 740 mm [D] x 1241 mm [H] 2246 mm [W] x 740 mm [D] x 1241 mm [H] 1992 mm [W] x 740 mm [D] x 1241 mm [H]
(98-7/16 in. [W] x 29-3/16 in. [D] x 48-7/8 in. [H]) (88-7/16 in. [W] x 29-3/16 in. [D] x 48-7/8 in. [H]) (78-7/16 in. [W] x 29-3/16 in. [D] x 48-7/8 in. [H])
Weight Main unit 113 kg (249.1 lb.) 102 kg (224.8 lb.) 93 kg (205 lb.)
With stand 124 kg (273.3 lb.) 117 kg (257.9 lb.) 108 kg (238.1 lb.)
Environment Power on Temperature: 15 to 32°C (59 to 89.6°F), Humidity: 35 to 80% (non-condensing) (*2)
Power off Temperature: 5 to 40°C (41 to 104°F), Humidity: 20 to 80% (non-condensing)
Included items FJ-600/500/400 main unit: 1, stand leg: 1, caster flats: 2, media guide: 1, media cover: 1, stays: 2 (for place the media guide), bolts
(large): 14, bolts (small): 4, hexagonal wrench (M6): 1, pipe: 1, media flanges: 2, flange retaining pins: 2, washers: 6, drain bottle:
1, replacement blade for separating knife: 1, media clamps: 2, cleaning kit: 1 (cleaning sticks: 10, tweezers: 1 pair, and sponges: 10),
power cord: 1, Roland-PrintServer CD-ROM: 1, Roland-PrintServer for Macintosh users: 1, Roland COLORCHOICE®: 1, user's
manual (this document): 1, and unpacking, assembly, and installation guide: 1
(*1) Apparent resolution by using variable sized dot control. (*2) Environment Humidity 80
Use in an operating
%
environment in this range.
(no condensation) 55
35
15 27 32 Temperature
(59) (80.6) (89.6) °C (°F)
115
Interface Specifications
Parallel Connector
Signal Terminal Signal
Standard Bidirectional parallel interface (compliant with IEEE 1284: ECP mode)
number number number
Input signals STROBE (1BIT), DATA (8BITS), SLCT IN, AUTO FEED, INIT
SLCT IN 36 18 HIGH***
Output signals BUSY (1BIT), ACK (1BIT), FAULT, SLCT, PERROR
Level of input output signals TTL level HIGH* 35 17 GND

Transmission method Asynchronous NC 34 16 GND
GND 33 15 NC
FAULT 32 14 AUTO FEED
INIT 31 13 SLCT
30 12 PERROR
Pin Connection BUSY
29 11
28 10 ACK
27 9 D7
26 8 D6
GND 25 7 D5
24 6 D4
23 5 D3
22 4 D2
7 21 3 D1
Network Interface Specifications
* For detailed information about the network interface, take a look at the 20 2 D0
"Roland-PrintServer User Manual." 19 1 STROBE
Control Area RJ-45 (Ethernet) connector
1. Button
2. Green, ready mode LED
3. Yellow LED receive data and error indicator
4. RJ-45 connector for 100Base-TX and 10Base-T
5. Green, link LED Pin Assignment Input or output
1 RX+ (Receive) IN
2 RX- (Receive) IN
3 TX+ (Transmit) OUT
4 - -
5 - -
6 TX- (Transmit) OUT
10Base-T Ethernet network cable specifications 7 - -
8 - -
Data Values
Max. cable lenght 100 m
Cable type S/UTP Type "category 5"
Impedance 100 Ohm
Connector type RJ-45
100Base-TX Ethernet network cable specifications

Data Values
Max. cable lenght 100 m
Cable type S/UTP Type "category 5"
Impedance 100 Ohm
Connector type RJ-45
116
List of ICC Profiles for the FJ-500/400
About the symbols in the charts
Y : Usable profile exists.

Y* : Usable profile exists, but printing results are not attractive.
— : Unusable (no profile)
* Use of a printing mode for which no profile exists is not recommended.
*** : Indicates the printing mode (DRAFT, NORMAL, SUPER, vNORMAL, vSUPER, or vPHOTO).
*1 : [Print Direction] is fixed at [Unidirectional].
When Eight Colors of Pigmented Inks (CMYKLcLmOrGr) Are Installed or When Performing Printing with Four Colors of Pigmented
Inks with Four Colors of Dye-based Inks (CMYK) and Four Colors of Pigmented Inks (CMYK) Installed
Media Part number Media type Profile name Recommended print mode Head Remarks
(Roland COLORCHOICE) (Roland COLORCHOICE) DRAFT NORMAL SUPER vNORMAL vSUPER vPHOTO height
Hi Gloss White Film PQM-PETG PET-G (Hi Gloss White Film) FJProPig8C_PET-G_***.icm Y* Y Y — Y Y 1: LOW
Synthetic Matte Paper PQM-YPM YP-M (Synthetic Matte Paper) FJProPig8C_YP-M_***.icm Y* Y Y Y Y — 1: LOW
Hi Gloss White Vinyl PQM-PVCG PVC-G (Hi Gloss White Vinyl) FJProPig8C_PVC-G_***.icm Y* Y Y — Y Y 1: LOW
Semi-Gloss Paper PQM-PHSP PHSP (Semi-Gloss Paper) FJProPig8C_PHSP_***.icm — Y Y — Y Y 2: HIGH *1
Cloth, Fire Retardant PQM-BEC2 BEC2 (Cloth, Fire Retardant) FJProPig8C_BEC2_***.icm — — Y — Y — 2: HIGH
Photo Gloss Paper PQM-PHTP PHTP (Photo Gloss Paper) FJProPig8C_PHTP_***.icm — — — — Y — 2: HIGH *1
Clear Pet Film PQM-CPF CPF (Clear Pet Film) FJProPig8C_CPF_***.icm — — Y — — — 1: LOW
Fine Art Paper PQM-CRNW CRNW (Fine Art Paper) FJProPig8C_CRNW_***.icm — — — Y Y Y 2: HIGH
Fine Art Paper PQM-CRBW CRBW (Fine Art Paper) FJProPig8C_CRBW_***.icm — — — Y Y Y 2: HIGH
Heavy Matte 150 gram PCM-PMP2 PMP2 (Heavy Matte 150 gram) FJProPig8C_PMP2_***.icm Y* Y — Y — Y 2: HIGH
Gloss Photo Paper PCM-PHP2 PHP2 (Gloss Photo Paper) FJProPig8C_PHP2_***.icm — — Y — Y — 2: HIGH
White Gloss Film PCM-WGF2 WGF2 (White Gloss Film) FJProPig8C_WGF2_***.icm — — Y — Y — 1: LOW
Premium Backlit Film PCM-BPLF BPLF (Premium Backlit Film) FJProPig8C_BPLF_***.icm — — — — Y — 1: LOW
Indoor Banner PCM-IDBM IDBM (Indoor Banner) FJProPig8C_IDBM_***.icm — Y — — — — 2: HIGH
Heavy Duty Banner PCM-PVCB PVCB (Heavy Duty Banner) FJProPig8C_PVCB_***.icm — Y — Y — — 2: HIGH
Artist Canvas PCM-AC10 AC10 (Artist Canvas) FJProPig8C_AC10_***.icm — — Y — — — 2: HIGH
Canvas Textured Paper PCM-CTP CTP (Canvas Textured Paper) FJProPig8C_CTP_***.icm — — Y — Y — 2: HIGH
Soft Cloth PCM-SFC SFC (Soft Cloth) FJProPig8C_SFC_***.icm — Y — — — — 2: HIGH
Matte Vinyl PCM-WMWV WMWV (Matte Vinyl) FJProPig8C_WMWV_***.icm Y* Y — Y — Y 1: LOW
Backlit Film PCM-WBF2 WBF2 (Water-Fast Backlit Film) FJProPig8C_WBF2_***.icm — — — — Y — 1: LOW
Tyvek Banner PCM-WTBM WTBM (Tyvek Banner) FJProPig8C_WTBM_***.icm — Y Y — — — 2: HIGH
117
7
7
118
List of ICC Profiles for the FJ-500/400 (continued)
When Two Sets of Four Colors of Pigmented Inks (CMYK) Are Installed
Hi Gloss White Film PQM-PETG PET-G (Hi Gloss White Film) FJProPig_PET-G_***.icm Y* Y Y — Y Y 1: LOW
Synthetic Matte Paper PQM-YPM YP-M (Synthetic Matte Paper) FJProPig_YP-M_***.icm Y* Y Y Y Y — 1: LOW
Hi Gloss White Vinyl PQM-PVCG PVC-G (Hi Gloss White Vinyl) FJProPig_PVC-G_***.icm Y* Y Y — Y Y 1: LOW
Semi-Gloss Paper PQM-PHSP PHSP (Semi-Gloss Paper) FJProPig_PHSP_***.icm — — Y — — Y 2: HIGH *1
Cloth, Fire Retardant PQM-BEC2 BEC2 (Cloth, Fire Retardant) FJProPig_BEC2_***.icm — — Y — Y — 2: HIGH
Photo Gloss Paper PQM-PHTP PHTP (Photo Gloss Paper) FJProPig_PHTP_***.icm — — — — Y — 2: HIGH *1
Clear Pet Film PQM-CPF CPF (Clear Pet Film) FJProPig_CPF_***.icm — — Y — — — 1: LOW
Fine Art Paper PQM-CRNW CRNW (Fine Art Paper) FJProPig_CRNW_***.icm — — — Y Y Y 2: HIGH
Fine Art Paper PQM-CRBW CRBW (Fine Art Paper) FJProPig_CRBW_***.icm — — — Y Y Y 2: HIGH
Heavy Matte 150 gram PCM-PMP2 PMP2 (Heavy Matte 150 gram) FJProPig_PMP2_***.icm Y* Y — Y Y Y 2: HIGH
Gloss Photo Paper PCM-PHP2 PHP2 (Gloss Photo Paper) FJProPig_PHP2_***.icm — — Y — Y — 2: HIGH
White Gloss Film PCM-WGF2 WGF2 (White Gloss Film) FJProPig_WGF2_***.icm — — Y — Y — 1: LOW
Premium Backlit Film PCM-BPLF BPLF (Premium Backlit Film) FJProPig_BPLF_***.icm — — — — Y — 1: LOW
Indoor Banner PCM-IDBM IDBM (Indoor Banner) FJProPig_IDBM_***.icm — Y — — — — 2: HIGH
Heavy Duty Banner PCM-PVCB PVCB (Heavy Duty Banner) FJProPig_PVCB_***.icm — Y — Y — — 2: HIGH
Artist Canvas PCM-AC10 AC10 (Artist Canvas) FJProPig_AC10_***.icm — — Y — — — 2: HIGH
Canvas Textured Paper PCM-CTP CTP (Canvas Textured Paper) FJProPig_CTP_***.icm — — Y — Y — 2: HIGH
Soft Cloth PCM-SFC SFC (Soft Cloth) FJProPig_SFC_***.icm — Y — — — — 2: HIGH
Matte Vinyl PCM-WMWV WMWV (Matte Vinyl) FJProPig_WMWV_***.icm Y* Y — Y — Y 1: LOW
Backlit Film PCM-WBF2 WBF2 (Water-Fast Backlit Film) FJProPig_WBF2_***.icm — — — — Y — 1: LOW
Tyvek Banner PCM-WTBM WTBM (Tyvek Banner) FJProPig_WTBM_***.icm — Y Y — — — 2: HIGH
List of ICC Profiles for the FJ-500/400 (continued)
When Two Sets of Four Colors of Dye-based Inks (CMYK) Are Installed or When Performing Printing with Four Colors of
Dye-based Inks with Four Colors of Dye-based Inks (CMYK) and Four Colors of Pigmented Inks (CMYK) Installed
Hi Gloss White Film PQM-PETG PET-G (Hi Gloss White Film) FJProDye_PET-G_***.icm Y* Y Y — Y Y 1: LOW
Synthetic Matte Paper PQM-YPM YP-M (Synthetic Matte Paper) FJProDye_YP-M_***.icm Y* Y Y Y Y — 1: LOW
Hi Gloss White Vinyl PQM-PVCG PVC-G (Hi Gloss White Vinyl) FJProDye_PVC-G_***.icm Y* Y Y — Y Y 1: LOW
Semi-Gloss Paper PQM-PHSP PHSP (Semi-Gloss Paper) FJProDye_PHSP_***.icm — — Y — — Y 2: HIGH *1
Cloth, Fire Retardant PQM-BEC2 BEC2 (Cloth, Fire Retardant) FJProDye_BEC2_***.icm — — Y — Y — 2: HIGH
Photo Gloss Paper PQM-PHTP PHTP (Photo Gloss Paper) FJProDye_PHTP_***.icm — — — — Y — 2: HIGH *1
Clear Pet Film PQM-CPF CPF (Clear Pet Film) FJProDye_CPF_***.icm — — Y — — — 1: LOW
Fine Art Paper PQM-CRNW CRNW (Fine Art Paper) FJProDye_CRNW_***.icm — — — Y — Y 2: HIGH
Fine Art Paper PQM-CRBW CRBW (Fine Art Paper) FJProDye_CRBW_***.icm — — — Y — Y 2: HIGH
Heavy Matte 150 gram PCM-PMP2 PMP2 (Heavy Matte 150 gram) FJProDye_PMP2_***.icm Y* Y — Y — Y 2: HIGH
Gloss Photo Paper PCM-PHP2 PHP2 (Gloss Photo Paper) FJProDye_PHP2_***.icm — — Y — Y — 2: HIGH
White Gloss Film PCM-WGF2 WGF2 (White Gloss Film) FJProDye_WGF2_***.icm — — Y — Y — 1: LOW
Indoor Banner PCM-IDBM IDBM (Indoor Banner) FJProDye_IDBM_***.icm — Y — — — — 2: HIGH
Heavy Duty Banner PCM-PVCB PVCB (Heavy Duty Banner) FJProDye_PVCB_***.icm — Y — Y — — 2: HIGH
Artist Canvas PCM-AC10 AC10 (Artist Canvas) FJProDye_AC10_***.icm — — Y — — — 2: HIGH
Canvas Textured Paper PCM-CTP CTP (Canvas Textured Paper) FJProDye_CTP_***.icm — — Y — Y — 2: HIGH
Soft Cloth PCM-SFC SFC (Soft Cloth) FJProDye_SFC_***.icm — Y — — — — 2: HIGH
Matte Vinyl PCM-WMWV WMWV (Matte Vinyl) FJProDye_WMWV_***.icm Y* Y — Y — Y 1: LOW
Tyvek Banner PCM-WTBM WTBM (Tyvek Banner) FJProDye_WTBM_***.icm — Y Y — — — 2: HIGH
119
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Roland FJ 600 500 400 PDF

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SERVICE NOTES

Structure & Spare Parts 1

1 Structure & Spare Parts 4-2 SERVICE MODE ........................................................................ 58

3 Replacement of Main Parts 6 Troubleshooting

Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.

Printed in Japan 5218-03

0 2000.8.7 First Edition Inagaki Shigenoya

Tips and advice have been added.

Sect.7 Service Activities

Specification has been revised.

List of Profiles has been added.

FJ-600 has been added.

P.80 Move to left Move to right

To Ensure Safe Work

About WARNING and CAUTION Notices.

CAUTION * material damage refers to damage or other adverse effects caused

About the Symbols

: Tips and advise before the adjustment.

Put tape around the lithium battery

About the Labels Affixed to the Unit

*(1) FJ-400 : Z**0195 and below, FJ-500 : Z**1358 and below

*(1) FJ-400 : Z**0195 and below, FJ-500 : Z**1358 and below

3 * * * S4 WIRE SADDLE LWS-1211Z

1-6 PINCH ROLLER

1-7 STAY ROLL

1-8 PUMP SYSTEM S1 15 S1

1-9 INK SYSTEM S1

1-10 BASE FRAME

1-11 ACCESSORIES & STAND

RCC 4.1 RCC4.1

22,23,24 17 18,19 20,21 28

CN10 CN24 CN23

DELAY +2.0V 30MHz x 4bank I/F BOARD

L 23505690 CABLE-ASSY C POWER FJ-500 * * * O ( FJ-500 ) BOARD

M 23505691 CABLE-ASSY C ENCODER FJ-500 * * * Z ( FJ-400 ) U

2-2 MAIN BOARD

Indicates the revision of the Main Board.

R23 A23 82 23 D23 4 5 19 19 44 33 RA7

D29/PTB[5] 4 5 R201 R203

R1 0 155 VCC3 D3 A5 D16

TP4 SCK1/SCPT[3] RAS3L/PTJ[0] 10 31

TP1 RTS2/SCPT[6] CASLL/CASL/PTJ[2] 7 34

172 112 1 D13 A15 D17

10K 10K 123 EXBS8V330J

10K 10K 10K 10K

VCC VCC SERVO_MUTE/LIVE

D9A D9B C11 10K PC98 CE0.1u

PFG 1 VR4 3 R114 VX

C76 DA227 DA227 OC IN2 3

R88 R87 R91 8 5566-04A

VFG 10K1% 10K1% 10K1% R96 CE0.1u

HA[1..3] HD6 3 17 CD6 VCC

I/O I/O /SELECTIN_NET

VCC VCC VCC

R193 R194 R196 R195 R197

SD_Y0 11 10 SA_Y0 SA_X8 5 152

IC37 IC62 HEAD_POWER

GND5 h_invx A6 B6 CE680p 20

PC66 C95 EXCML20A390U

*(1) FJ-400 : Z0195 and below, FJ-500 : Z1358 and below

*(1) FJ-400 : Z0195 and below, FJ-500 : Z1358 and below