Parts Development: Description

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8.

Parts Development
Document Details
8. Parts Development
Purpose of this procedure to make smooth working for local parts development, cost approval,
cost control and to standardize the working flow with reference to Flow.
Overview

8. Parts Development
1-Drawing & Specification:
RND take drawing and complete specification of parts from HQ and provide to
Purchase development section.

2- Quotation & Price Approval:


Purchase department send inquiry to supplier (at least 2 or HQ
recommended) with drawing and specification and ask for quotation.
When supplier sends quotation, make price comparison and get approval
from GM Commercial.
In case source change part development (3rd Source to local) keeps in view
the cost. (Cost should not exceed from imported part except Quality issue in
imported part).
Any price rise must be in knowledge of management and finance.

3- Purchase Order
After mutual consensus on prices and payment mode, sourcing section send
Purchase order after signature of Purchase HOD, Development HOD and
Sr. GM Commercial.
Local Supplier PO Content same as mention in local ordering
For foreign supplier content same as mentioned in 3rd source ordering.
Description
4- Make Moulds/ Dies as per Requirement and Send Sample
After received Purchase order from HNR Purchase, supplier start
developed die/ mould related to this part. Send First sample to HNR for
checking as per requirement of HNR or Not?

5- Sample Inspection
a. If imported part then clearness process will done by import department
and for local directly received.
b.Purchase department received sample and handover to RND department
to check the sample.
c. RND Department check the sample as per drawing and use sample on
process line.
d.As per result prepare and send Sample Inspection department.

6- Share Inspection Report with Supplier


If report is Ok from RND Side then GO Head to Sourcing / Local
ordering section to start business with this supplier.
If report not ok then Purchase share the inspection report with supplier
and coordinate with supplier and RND to meet the requirement of HNR.

7- Modification and again sampling:


According to inspection report supplier modify his process / mould and after

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8. Parts Development
modification again produce sample

Point 5 and 6 again repeat in this case

1. Drawing.
2. Quotation
Triggers
3. Sample
4. Inspection Report

1. Factory RND
Dependencies 2. Import
3. Management

New Source Developed for cost saving or quality improvement OR


Expected
Outcomes Part Developed if New Model is going to launch.

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8. Parts Development
Process Model
Parts Development
Purchase
Supplier RND Import Outcome
Development

START

Sample ,Drawing
& Specification
verified from HQ

Receiving drawing
and Sample

Request for
Preparartion
Quotation

Received
Quotation

Price Comparison

Price Negotiation Price Negotiation


and Finalize price and Finalize price

Make Price
Approval & Get
Price Approval
Managment
Make Molds/
Purchase Order
Dies as per
Requirement

Make
Sample

Shipment
If Foreign Supplier Clearness

If Local Supplier
Receive Sample Receive Sample and
and Inspection Forward to RND

Inspection
Report

Inspection
IF NOT OK then share inspection report Report

Make
Modification IF OK
according to
Inspection Add in supplier
report List & ordering
as per Regular Part Developed
Ordering
Proceudre

END

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